Paddle Bellows Flow

Monitor for Liquids
measuring

monitoring

analysing
M o d e l:
D W N
13
K O B O LD offices exist in the follow ing countries:
A R G E N T I N A , A U S T R I A , B E L G I U M , B R A Z I L , C A N A D A ,
C H I N A , C O L O M B I A , F R A N C E , G R E AT B R I T A I N , N E T H E R L A N D S ,
P O L A N D , S WI T Z E R L A N D , U S A , V E N E Z U E L A
KO B O LD M essring G m bH
N ordring 22-24
D -65719 H ofheim /Ts.
` (0 61 92 ) 2 99 -0
Fax (0 61 92 ) 2 33 98
E-m ail: info.de@ kobold.com
Internet: w w w .kobold.com
● Measuring ranges:
1-5 l/min to 900-3600 m
3
/h
Water
● Measurement accuracy:
±3 to ±5% f. s.
● Connection: G 3/8 to G 2,
3/8 NPT to 2 NPT
flange: DN 10 to DN 50
ANSI 3/8" to 2"
Weld-on flange for
pipe cross-section:
DN 40 to DN 500
● Material: brass, PVC
or stainless steel
● pmax: PN 16, tmax: 100 °C
● for fouled media
● Universal mounting
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14 N o responsibility taken for errors;
subject to change w ithout prior notice.
w w w .kobold.com
Paddle Bellows Flow Monitor for Liquids M odel D W N
B rass Stainless steel PVC
B rass Stainless steel PVC
Steel zinc-plated Stainless steel PVC
Steel sprayed Stainless steel
B oring pipe
box PVC
B rass Stainless steel Stainless steel
Stainless steel Stainless steel Stainless steel
FPM FPM FPM
T p ie c e
C o n n e c tin g th re a d
C o n n e c tin g fla n g e
We ld -o n fla n g e
P a d d le syste m
B e llo ws
S e a ls
Stainless steel Stainless steel Stainless steel
Polycarbonate Polycarbonate Polycarbonate
100 °C 100 °C 20 °C (60 °C )
C a se m e a s. se c tio n
C o ve rin g h o o d
tm a x *
*H igher upon request
Description
The new KO B O LD flow m onitor D W N w orks according to the
diaphragm plate principle. B affle/paddle (1) is deflected in the
flow direction against the force of the spring (2) by the flow ing
m edium .
A stainless steel bellow s (3) seals off the system herm etically
betw een m edium and m easuring unit/indicator.
16 bar 16 bar 16 bar (2 bar) p m a x *
Flow ratio: thread connection: m ax. 1 :5
M ounting flange: m ax. 1 :4
R epeat accuracy up: up to 20 l/m in.: ± 5 %
21 -200 l/m in.: ± 4 %
201 and m ore l/m in.: ± 3 %
(based on calibration position
and m edium at 20 °C )
Pressure loss: 0.1 -0.3 bar (average pressure loss,
value upon request)
Sw itching hysteresis up: up to 2 bar 10 % ;
> 2 bar depending on pressure
Am bient tem perature: m ax. 70 °C
Electrical sw itching
capacity:
Pilot lam p: 230 V
AC
, 110 V
AC
or 24 V
D C
Protection type: IP 55 (IP 65 upon request)
EX design: option X: II 2G D c IIB T4 IP65 T125 °C
option G : gold-plated contact for
intrinsically safe operation
A transistor relay is required for intrinsically safe (circuit) operation,
for ex. R EL-6000 (see brochure Z2).
7
6
3
1
2
The m otion is transferred positively from the baffle (1) to the
m easuring section.
In the m easuring section a m icrosw itch (6) and a pilot lam p (7)
are operated as soon as the set sw itching point is exceeded
or undershot. Thus the change in flow is clearly signalled
locally by the sw itching point pilot lam p (illum inates for
undershooting). At the sam e tim e sw itching operations are
triggered by the m icrosw itch, designed as a 3-pole
changeover contact.
The displacem ent-deflection technique is one of the m ost
secure system s available as m otion is transferred positively
from the baffle plate to the m easuring section. W ith these
flow m onitors if the T piece becom es clogged up w ith lim e,
foreign objects or dirt, the system responds w ith "no flow ". It
is practically im possible for the system to hang up in a
position that indicates flow w hen there is in fact no flow .
Recommended inlet and outlet pipe section
U pstream of m easuring instrum ent linear flow = 10 x d
D ow nstream of m easuring instrum ent linear flow = 5 x d
d = effective pipe cross-section
Mounting position
D ue to the positive transm ission, the devices can be
m ounted in all m ounting positions –how ever they m ust be
calibrated for the chosen position. The devices should
therefore be m ounted in the m ounting and calibration
position specified on the nam eplate, w hereby the m ounting
position refers to the piping run.
Installing the devices in positions other than those specified
on the nam eplate causes m easurem ent inaccuracies. The
direction of flow is indicated on the device. Should the
m edium flow in the opposite direction the device w ill not
operate correctly.
Areas of Application
● H eavy goods industry
● R olling m ills and m ill trains
● C hem icals and pharm aceuticals industries
● D rinks and sem i-luxury food industry
● G eneral m echanical engineering and capital equipm ent
● M easurem ent and m onitoring of product,
cooling and lubricant circuits
Material combination
5 6 7 Device part
Technical Details
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250 V / 10 A (standard)
250 V / 5 A (Ex-contact)
Paddle Bellows Flow Monitor for Liquids M odel D W N
15 N o responsibility taken for errors;
subject to change w ithout prior notice.
w w w .kobold.com
Order details (Exam ple: D WN -1 5 R 1 0 0 R T 0 )
We re q u ire th e fo llo win g d e ta ils a s we ll a s th e o rd e r n u m b e r: m e d iu m ,
visc o sity, se rvic e te m p e ra tu re , o p e ra tin g p re ssu re , flo w ra n g e with in th e
va lu e s d e ta ile d b e lo w with th e ra tio m in /m a x 1 : 5   a n d 1 : 4 fo r typ e D WN -3 . . . )
m in .
wa te r
25 D WN -1 5 . . D WN -1 6 . . D WN -1 7 . .
m a x .
wa te r
1
st. ste e l/
b ra ss
55 D WN -1 5 . . D WN -1 6 . . D WN -1 7 . . 1
100 D WN -1 5 . . D WN -1 6 . . D WN -1 7 . . 5
Material combination
(bellow s/T piece)
L = from left to right
T = from top to bottom
B = from bottom to top
Flow range
(l/m in.)
150 D WN -1 5 . . D WN -1 6 . . D WN -1 7 . . 6
st. ste e l/
st. ste e l
st. ste e l/
P VC
Option
D = with damping
G = gold plated contacts
X = Ex- contact*
2 = Twin contact
Pilot lamp Direction
of flow
R = from right to left 0 = without R 1 0 = G 3/8
N 1 0 = 3/8 N PT
R 1 5 = G 1/2
N 1 5 = 1/2 N PT
R 2 0 = G 3/4
N 2 0 = 3/4 N PT
R 2 5 = G 1
Connection
male thread
250 D WN -1 5 . . D WN -1 6 . . D WN -1 7 . . 10
400 D WN -1 5 . . D WN -1 6 . . D WN -1 7 . . 20
600 D WN -1 5 . . D WN -1 6 . . D WN -1 7 . . 50
N 2 5 = 1 N PT
R 3 2 = G 1 1/4
N 3 2 = 1 1/4 N PT
R 4 0 = G 1 1/2
N 4 0 = 1 1/2 N PT
R 5 0 = G 2
N 5 0 = 2 N PT
Flow monitor model DWN-1.. with male thread connection
0 = 230 V
AC
1 =110 V
AC
3 = 24 V
D C
R = right of lead
L = left of lead
T = above lead
Location
of indicator
m in .
wa te r
25 D WN -2 5 . . D WN -2 6 . . -
m a x .
wa te r
1
st. ste e l/
b ra ss
55 D WN -2 5 . . D WN -2 6 . . - 1
100 D WN -2 5 . . D WN -2 6 . . - 5
Material combination
(bellow s/T piece)
L = from left to right
T = from top to bottom
B = from bottom to top
Flow range
(l/m in.)
150 D WN -2 5 . . D WN -2 6 . . D WN -2 7 . . 6
st. ste e l/
st. ste e l
st. ste e l/
P VC
Option
D = with damping
G = gold plated contacts
X = Ex- contact*
2 = Twin contact
Pilot lamp Direction
of flow
R = from right to left 0 = without F 1 0 = D N 10
A 1 0 = 3/8" AN SI
F 1 5 = D N 15
A 1 5 = 1/2" AN SI
F 2 0 = D N 20
A 2 0 = 3/4" AN SI
F 2 5 = D N 25
Connection
flange
250 D WN -2 5 . . D WN -2 6 . . D WN -2 7 . . 10
400 D WN -2 5 . . D WN -2 6 . . D WN -2 7 . . 20
600 D WN -2 5 . . D WN -2 6 . . D WN -2 7 . . 50
A 2 5 = 1" AN SI
F 3 2 = D N 32
A 3 2 = 1 1/4"AN SI
F 4 0 = D N 40
A 4 0 = 1 1/2"AN SI
F 5 0 = D N 50
A 5 0 = 2" AN SI
Flow monitor model DWN-2.. with flange connection
0 = 230 V
AC
1 =110 V
AC
3 = 24 V
D C
R = right of lead
L = left of lead
T = above lead
Location
of indicator
m in .
wa te r
24 D WN -3 5 . . D WN -3 6 . . D WN -3 7 . .
m a x .
wa te r
1.2
st. ste e l/
ste e l
36 D WN -3 5 . . D WN -3 6 . . D WN -3 7 . . 3.0
60 D WN -3 5 . . D WN -3 6 . . D WN -3 7 . . 4.8
90 D WN -3 5 . . D WN -3 6 . . D WN -3 7 . . 7.2
144 D WN -3 5 . . D WN -3 6 . . D WN -3 7 . . 12
225 D WN -3 5 . . D WN -3 6 . . D WN -3 7 . . 18
Material combination
(bellow s/connecting piece)
L = from left to right
T = from top to bottom
B = from bottom to top
Flow range
(m
3
/h)
330 D WN -3 5 . . D WN -3 6 . . D WN -3 7 . . 24
st. ste e l/
st. ste e l
st. ste e l/
P VC
Option
D = with damping
G = gold plated contacts
X = Ex - contact*
2 = Twin contact
Pilot lamp Direction
of flow
R = from right to left 0 = without W4 0 = D N 40
W5 0 = D N 50
W6 5 = D N 65
W8 0 = D N 80
W1 H = D N 100
W1 Z = D N 125
W1 F = D N 150
for pipe
cross-
section
600 D WN -3 5 . . D WN -3 6 . . D WN -3 7 . . 42
900 D WN -3 5 . . D WN -3 6 . . - 72
1200 D WN -3 5 . . D WN -3 6 . . - 102
1800 D WN -3 5 . . D WN -3 6 . . - 150
2400 D WN -3 5 . . D WN -3 6 . . - 180
3600 D WN -3 5 . . D WN -3 6 . . - 300
W2 H = D N 200
W2 F = D N 250
W3 H = D N 300
W3 F = D N 350
W4 H = D N 400
W5 H = D N 500
Flow monitor type DWN-35../DWN-36.. with weld-on flange / DWN-37.. with boring pipe box
0 = 230 V
AC
1 =110 V
AC
3 = 24 V
D C
R = right of lead
L = left of lead
T = above lead
Location
of indicator
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* a t E x -c o n ta c t
with o u t
p ilo t la m p
* a t E x -c o n ta c t
with o u t
p ilo t la m p
* a t E x -c o n ta c t
with o u t
p ilo t la m p
16 N o responsibility taken for errors;
subject to change w ithout prior notice.
Paddle Bellows Flow Monitor for Liquids M odel D W N
w w w .kobold.com
Dimensions
D WN -1 . . with th re a d c o n n e c tio n
D WN -2 . . with fla n g e c o n n e c tio n
D WN -3 . . with we ld -o n fla n g e
70
70
D K
70
Ø 45x2,5
6
0
*
8
0
100
L
H
7
0
R
L
100
H
7
0
100
Ø 115
7
0
1
5
5
6
0
w elded to
existing piping
H (m m ) L (m m )
145 +1 135 +1
145 +1 135 +1
135 +1 145 +1
R
3/8
1/2
3/4
145 +1 135 +1
150+ 2 170+ 2
155+ 2 170+ 2
1
1 1/4
1 1/2
160+ 2 170+ 2 2
D (m m ) K (m m ) H (m m )
90 60 145 +1
95 65 145 +1
75 145 +1 105
D N
10
15
20
115 85 145 +1
140 100 150+ 2
150 110 155+ 2
25
32
40
165 125 160+ 2 50
L (m m )
155+2
155+2
160+ 2
160+ 2
190+ 2
190+ 2
190+ 2
W e kindly ask you to provide us w ith a
separate inquiry for the exact dim ensions
of the m aterial com bination 7 (PVC ).
W e kindly ask you to provide us w ith a
separate inquiry for the exact dim ensions
of the m aterial com bination 7 (PVC ).
W e kindly ask you to provide us w ith a
separate inquiry for the exact dim ensions
of the m aterial com bination 7 (PVC ).
*less pipe w all
D N 25 D IN flange
thickness
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