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VENDOR : SHENYANG BLOWER WORKS GROUP CORPORATION

REQ. NO. : 1210-00-MC-REQ-301


ITEM NO. : 30-C-1001
ITEM DESCRIPTION : FEED GAS COMPRESSOR
PIDEC DOC. NO. : VD-1210-301-DSH-191
TOTAL PAGES : 6(Excluding Attachments)
Name : Req. No.: Seq. No.:
Signature :
Date:
0
Rev Authorized by
Yu Shengli
DE
Eng. Phase
EXT
Purpose of Distribution (POD)
2014.04.14 ISSUED FOR APPROVAL
Date Description
Ma Xin
Prepared by Checked by Approved by
COMMENTS AS MARKED: Documents/Drawings Were Checked By PIDEC
And Marked Comments Must Be Considered By Vendor. Vendor Shall Revise
Documents/ Drawings As Per Comments And The New Revision Of Documents/
Drawings Must Be Reissued Prior To Fabrication.
NO COMMENT: Documents/ Drawings Were Checked By PIDEC And Further
Steps Can Be Followed.
Purpose of Issue (POI)
Wang Yan Ma Xin
PIDEC review & comments does not absolve the vendor of the responsibility for the
correctdesign, manufacturing and operation of the equipment.
NOT RETURNED: Document Was Received For Information And Not Returned
To The Vendor.
ACCEPTABLE WITH COMMENTS: Documents/Drawings Were Checked
By PIDEC And Comments Must Be Considered By Vendor.Fabrication Can
Proceed Accordingly. Revised Document To Be Issued Either For Review Or As
Final Certified. However PIDEC Will Check The Revised Document For Proper
Incorporation Of Comments.
REJECTED: Documents/ Drawings Were Checked And It Is Not In Comply With
Purchase Requisition Requirements.
Eps contractor:
Petrochemical Industries
Design & Engineering
Co.(PIDEC)
PROJ.NO.:1210
Owner:Bushehr
Petrochemical
Company(BUPC)
PROJ.NO.:ME16
MC:
BUSHEHR METHANOL PLANT
Gear Box Datasheet for 30-C-1001
SHENYANG BLOWER
WORKS GROUP
CORPORATION
PROJ.NO.: H2087
VD-1210-301-DSH-191
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Second Issue Third Issue


Rev. 02
No.
Rev. 0A Rev. 00 Rev. 01
Internal Issue

Rev. 04 Rev. 05
Sixth Issue
Rev. 03
Rev.: 0
Change Index During Formal Issues
First Issue Reason of Latest Change
Eps contractor:
Petrochemical Industries
Design & Engineering
Co.(PIDEC)
PROJ.NO.:1210
MC:
Owner:Bushehr
Petrochemical
Company(BUPC)
PROJ.NO.:ME16
SHENYANG BLOWER
WORKS GROUP
CORPORATION
PROJ.NO.: H2087
BUSHEHR METHANOL PLANT
Gear Box Datasheet for 30-C-1001
VD-1210-301-DSH-191
Fourth Issue Fifth Issue
1 APPLICABLE TO: PROPOSAL PURCHASE AS BUILT Rev
2 FOR MANUFACTURER
3 SITE MODEL NO.
4 UNIT SERIAL NO.
5 SERVICE DRIVER TYPE
6 NO. REQUIRED ONE DRIVEN EQUIPMENT
7 NOTE: NUMBERS WITHIN ( ) REFER TO APPLICABLE API STANDARD 613 PARAGRAPHS.
8 NOTE: INFORMATION TO BE COMPLETED BY: PURCHASER MANUFACTURER PURCHASER OR MANUFACTURER
9 RATING REQUIREMENTS BASIC GEAR DATA
10 Driven Equip kw(2.1.4): Norm. Max Single Stage Single Helical
11 Driver kw: Rated Max Double Stage Double Helical
12 Normal Transmitted Power (2.2.2) kw Epicyclic
13 Gear Unit Rated Power(2.2.1) kw
14 Torque @ Max Cont Speed: kg.m Mechanical Rating (1.5.16) kw @ RPM
15 Max Torque(2.2.1): kg.m @ RPM Gear Service Factor (2.2.3.1) (Actual)
16 Reducer Full Load Gear Unit Power Loss kw kW
17 Rated Speed,RPM(2.1.5): Gear Unit Mechanical Efficiency %
18 Input Specified Rating Speed, RPM Pinion Gear
19 Output Specified Hardness used for
20 Allow Var In Gear Ratio(2.1.5)(+)(-): % Rating, (HB or Rc) Pinion Gear
21 Max Continuous Speed(1.5): RPM Tooth Pitting Index, "K" Mpa (2.2.4.1)(2.2.4.2) :
22 Trip speed(1.5)(2.1.7): RPM Allowable Actual
23 Gear Service Factor (2.2.3.1): (Min) Material Index Number (Fig 3, Table 4)
24 Hardness(2.2.3.2) Pinion Gear Bending Stress Number, "St" MPa (2.2.5.1)(2.2.5.2):
25 Shaft Assembly Designation(2.1.19): Pinion: Allowable Actual
26 Hs Shaft Rot Fac'g Cpl'g (2.1.20.2) CW CCW Gear: Allowable Actual
27 Ls Shaft Rot Fac'g Cpl'g (2.1.20.2) CW CCW Pitch Line Velocity m/sec
28 External Loads (2.1.16): Anticipated SPL (2.1.6) dBA @ m
29 Other Opearating Conditions (2.2.2) (2.6.1.3): WR Referred To LS Shaft kgm
30 Breakaway Torque To HS Shaft kgm
31 INSTALLATION DATA(2.1.14) Pinion teeth Hardness Range:
32 Indoor Heated Under Roof Pinion teeth hardening method:
33 Outdoor Unheated Partial Sides HS Shaft Separate Hardness Range:
34 Grade Mezzanine Gear Teeth (rim) Hardness Range:
35 Winterization Req'd Tropcalization Req'd Gear teeth hardening method:
36 Elec. Area (2.1.10) Class Grp Zone Gear Hub:
37 Elec'l Area (2.1.10) Class Zone Temp Forged Cylinder Forged & Coped Fabricated
38 Max Allow SPL (2.1.6) dBA @ m Gear To Shaft fit method (2.5.3.2)
39 Elevation Ft Barometer kPa abs Integral Keyed interference Keyless Inteference
40 Range Of Ambient Temperatures: Rim Attachment (2.5.3.2)
41 Dry Bulb Wet Bulb LS Shaft Hardness Range
42 Normal C C Journal static Weight loads (2.6.6.3)
43 Maximum C C Pinion kg Gear kg
44 Minimum C C Total Gear Unit Assembled Weight kg
45 Unusual Conditions Dust Fumes NOTES:
46
47 NOTES: note 1: add noise enclosure
48
49 ADDITIONAL REMARKS:
1
SHENYANG BLOWER WORK
GROUP CORPORATION
PROJ.NO.:H2087
BUSHEHR METHANOL PLANT
Gear Box Datasheet for 30-C-1001
VD-1210-301-DSH-191 Rev.: 0
Eps contractor:
Petrochemical Industries Design &
Engineering Co.(PIDEC)
PROJ.NO.:1210
Owner:Bushehr Petrochemical
Company(BUPC)
PROJ.NO.:ME16
MC:
C
Assaluye,IRAN
METHANOL PLANT
238 266
85(note 1)
105
1
140 3860
58+4 HRC
case hardened
-
11000
58+4 HRC
case hardened
3193
HB269-302
15.87

58 HRC 58 HRC
266 244
1.89 1.78
3.03
L-R
T2
6300X1.6 1494/ 12727
1.6
136
97.8
12727 1494
5
52
85(note1) 1
33
12727X1.05X1.1
1.6
58HRc 58HRc
12727
Increaser
Nominal 1494
12727 Nominal
0.5
12727X1.05
30-C-1001
ELECTRIC MOTOR
BCL404(H2087)
FEED GAS COMPRESSOR
6300
5698
6300
6300
482
482
SBW
75HS
Page 1 of 4
Bushehr Petrochemical Complex
1 GEAR DATA COUPLINGS AND GUARDS Rev
2 Pinion Gear Pinion Shaft Gear Shaft
3 Number Of teeth: Coupling Furnished By (3.2.1)
4 Gear Ratio Mount Coupling Halves (3.2.2)
5 Tangential Load,"Wt",N(2.2.4.2) Cplg. Guard Adapter By (3.2.3)
6 AGMA Geometry Factor"J": Cplg. Guard Furnished By (3.2.3)
7 Pitch Diameter, mm: Coupling vendor (3.2.3)
8 Outside Diameter, mm: Vendor's model number (3.2.3)
9 Root Diameter, mm: Coupling weight on shaft, kg
10 Center Groove Diameter mm: CG Inboard/outboard of shaft end,mm
11 Normal Pressure Angle, Degrees Hub Drill Template Provided
12 Normal Diametral Pitch SHAFT END DETAIL (2.5.4.2)
13 Helix Angle, Degrees Shaft end detail specified by: Purchaser Gear Vendor
14 Center Distance (Integral Unless Otherwise Specified)
15 Back lash,mm Shaft end detail if 'Otherwise' specified: Pinion Gear
16 Net Face width,"Fw",mm Tapered/Keyless
17 Pinion L/D Tapered / 1-Key
18 Face Overlap Ratio Tapered / 2-Keys
19 transverser Contact Ratio Cylindrical / 1-Key
20 AGMA 6011 Service Factor Cylindrical / 2-Keys
21 Ratings based on ANSI/AGMA 6011 with SF=1.0 Other
22 Durability Power Shaft Diameter, mm
23 Strength Power (If integral flange use diameter imediately adjacent to flange)
24 Tooth Surface Finish m RA RADIAL BEARINGS
25 Tooth Generation Process PINION Gear
26 Tooth Finishing Process Type
27 Lead Modification(2.2.4.6) Not Req'd Req'd Diameter, mm
28 Calculated Total Lead Mismatch m Length, mm
29 Journal Velocity, m/sec
30 SCUFFING DATA (2.2.6) Loading, kPa
31 Scuffing Data per ANSI/AGMA 925-A03 Clearance (min-max), mm
32 Scuffing Risk (2.2.6) Calculation Method Span, mm
33 Composite surface roughnexss
x m Power loss each brg., kw
34 Specific film thickness, EHL
min m Oil flow each brg., L/min
35 Tooth temperature, M
36 Maximum Contact Temperature B max THRUST BEARING(S)
37 Location
38 MATERIALS Manufacturer
39 Gear Casing Oil Seals Type
40 Pinion (s) Size
41 Gear Rim(s) Area, mm
2
42 HS Shaft LS Shaft Loading, kPa
43 Radial Bearings Backing Rating, Kpa
44 Thrust Bearing(s) Backing Int.Thrust Load, N (+)(-)
45 Ext. Thrust Load, N (+)(-)
46 SHAFT END DETAIL Power loss each, kw
47 Gear Shaft End for Coupling Integral Flange (2.5.4.2) Oil flow each, L/min
48 Pinion Shaft End for Coupling Integral Flange (2.5.4.2) NOTES:
49 Other:
50
1
2.28 the integral temperature
Page 2 of 4
alloyed steel AISI 4135 alloyed steel AISI E3310 later -
20
- LS Shaft
Owner:Bushehr Petrochemical
Company(BUPC)
PROJ.NO.:ME16
MC:
SHENYANG BLOWER WORK
GROUP CORPORATION
PROJ.NO.:H2087
VD-1210-301-DSH-191 Rev.: 0
Eps contractor:
Petrochemical Industries Design &
Engineering Co.(PIDEC)
PROJ.NO.:1210
BUSHEHR METHANOL PLANT
Gear Box Datasheet for 30-C-1001
- 10
0,0
- later
- 2
- 1500
tilting pad
- 162 / 86
- 11842.5
- SBW
640 640
44 4
613 2032
0.23-0.285 0.28-0.33
120 130
86.6 18.8
190
tilting pad tilting pad
130 240
later
later later
Kop-flex Kop-flex
later later
babbit steel
Kop-flex
SBW
later
85
125
-
-
alloyed steel AISI E3310
babbit steel
87
Aluminium
alloyed steel AISI E3310
ASTM A36welded steel
0.565
8.2
66
grinding grinding
23.6
0.4 0.4
hobbing hobbing
1.3446
-
-
-
0.42-0.52
240
1.523
7.9051
5.084
20
31.05564842
750
1350.412
146.088 1326.912
140 1300
169.588
157.588 1342.412
27 230
8.519
60790
0.517 0.53 SBW
Kop-flex
SBW SBW
SBW SBW
1 LUBRICATION REQUIREMENTS ADDITIONAL REQUIREMENTS Rev
2 Oil System Furnished By (2.8.3):
VIBRATION DETECTORS
3 Other Gear Vendor RADIAL (3.4.2.1) (2.7.4.5) (2.7.4.6)
4 Oil Visc: cP @ 40 cP @ 100 (2.8.6) Manufacturer Total No.
5 ISO Grade X-Y Probes Pinion bearings Coupling End Blind End
6 X-Y Probes Gear bearings Coupling End Blind End
7 MESH Other
8 Mesh and windage power loss AXIAL (3.4.2.1) (2.7.4.5) (2.7.4.6)
9 Oil Flow, Mesh L/min Manufacturer Total No.
10 Dual Probes at each thrust bearing
11 LUBRICATION REQUIREMENTS Single Probe any shaft without thrust bearing
12 Min. Startup Oil Temperature
o
C Other
13 Normal Oil Inlet temperature
o
C KEYPHASOR (2.7.4.5) (2.7.4.6)
14 Maximum Oil Inlet Temperature
o
C Manufacturer Total No.
15 Unit Oil Flow (Total) L/min
16 Unit Oil Pressure bar Other
17 Oil Visc: cP @ 40 cP @ 100 (2.8.6) ACCELEROMETER (3.4.2.1) (2.7.4.5) (2.7.4.6)
18 ISO Grade Manufacturer No.required
19 Pinion Coupling End Gear Coupling End
20 PIPING CONNECTIONS Other
21 Service No Size Type
22 Lube Oil Inlet TEMPERATURE DETECTORS
23 Lube Oil Outlet Dial Type Thermometers (3.4.2.7)
24 Casing Drain* - Type Brg. Temp. Sensors (3.4.2.7) (2.7.1.3)
25 Vent RTD Thermocouple / Simplex Duplex
26 Casing Purge Calibration
27 *Casing drain is 'dead bottom' housing drain, not lube oil outlet HS/LS Bearings no. sensors each /
28 MOUNTING PLATES
Thrust - number of sensing elements each face
29 Gear Furnished w/ (3.3.1.1)
30 Baseplate Soleplate Subplate(s) (3.3.2.10) OTHER VIBRATION AND TEMPERATURE
31 Mounting Plate(s) Furnished By (3.3.1.1) (3.4.2.5)(3.4.2.6) SBW Gear Vendor
32 Baseplate Leveling (3.3.2.3) Oscillator Demodulators Supplied By
33 Baseplate With Leveling Pads (3.3.2.3) Vibration Monitor Supplied By
34 Baseplate Suitable For Column Mounting (3.3.2.4) Vibration Shutdown Delay Time Seconds
35 Vendor Review of Purchaser's Foundation Dwgs. (2.1.13) Temperature Monitor Supplied By
36 Grout Type (3.3.1.2.4): Oscillator Demodulator J-box By
37 Temp. Sensor Termination J-box By
38 CONTRACT DATA J-box Type: Mount:
39 Test Data Prior To Shipment
40 Progress Reports (5.3.3)
41 Vendor Signoff of Inspector Checklist (4.1.1.3) Undamped Critical Analysis Report (2.6.2.1) :
42 Information Retained for 20 years (4.2.1.1) (4.2.2.6.1) w/ Dampd Rotr Respns Analys Rprt (2.6.2.4.3) (2.6.2.6)
43 Technical Manual (5.3.5.4) Other No
44 PAINTING (4.4.3.1) Spare Set Of Gear Rotors (4.3.2.4)
45 Painting Housing Interior not Allowed (2.3.1.14) Gear Case Furnished With Inlet Purge Connection (2.4.3)
46 SHIPMENT
Orientation Of Oil Inlet & Drain Conns. (2.4.6)
47 Steel Rotor Storage Container (4.4.5) Shaft Covers (4.4.4) Filter Breather Location (2.3.1.12)
48 Contract Unit Spares Torsional Device Provisions (2.5.4.5)
49 Export Boxing Rotor Vertical Storage Provisions (2.5.4.8)
50 Domestic Boxing Rotor Vertical Storage Fixture(s) (3.6.2)
51 Outdoor Storage Over 6 Mos. 3 yr Indoor (4.4.3.9) Vendor Service Rep. on Site (2.1.13)
Compressor
46 6.78
38kw
65
25
48
53
360
1.5-2.0
46 6.78
VG46
1 3" ASME B16.5 Class150 RF SO
2 10" ASME B16.5 Class150 RF SO
- -
Compressor
SBW standed procedure
BENTLY NEVADA 8
BENTLY NEVADA 2
1
One on Input Shaft One on Output Shaft
1(total=2)
Torsional Analysis By (2.6.5.2) Gear vendor
MISCELLANEOUS
2 2
Eps contractor:
Petrochemical Industries Design &
Engineering Co.(PIDEC)
PROJ.NO.:1210
see outline
on top of casing
BENTLY NEVADA
SHENYANG BLOWER WORK
GROUP CORPORATION
PROJ.NO.:H2087
VD-1210-301-DSH-191 Rev.: 0
wner:Bushehr Petrochemical
Company(BUPC)
PROJ.NO.:ME16
MC:
Page 3 of 4
Gear Box Datasheet for 30-C-1001
1 INSPECTIONS AND TESTS (4.1) Rev
2 Advance Notice of Witness Testing Required (4.1.3) NOTES:
3 Number Calendar Days
4 Wit- Ob- Test
5 Req'd ness serve log
6 Shop Inspection (4.1.1)
7 Cleanliness Inspection (4.2.3.1)
8 Hardness Verification (4.2.3.3)
9 Dismantle-Reassembly (4.3.2.3.1)
10 Contact Check (2.5.2.2)
11 Contact Check Tape Lift (2.5.2.2)
12 Gear Accuracy Check (2.5.2.1)
13 Double Helical Axial Stability (2.5.2.3)
14 Special testing integral forged gears (2.5.3.3)
15 (testing per mutual agreement)
16 Residual Unbalance Chk. (2.6.6.2)
17 Mechanical Run Test (Main) (4.3.2)
18 Mech. Run Test (Spare) (4.3.2.4)
19 Add'l. Mechanical Tests (4.3.2.2.16)
20 Part Or Full Load And Full Speed
21 Test (4.3.3.1)
22 Full Torque, Reduced Speed (4.3.3.2)
23 Full Torque Static Test (4.3.3.3)
24 Back-To-Back Locked Torque
25 Test (4.3.3.4)
26 Sound Level Test (4.3.3.5)
27 Additional Gear Tooth Test (4.2.2.8)
28 Use Shop Lube System
29 Use Job Lube System
30 Use Shop Vibration Probes, Etc.
31 Use Job Vibration Probes, Etc.
32 Final Assembly, Maintenance &
33 Running Clearance (4.2.1.1.e)
34 Oil System Cleanliness (4.2.3.2)
35 Oil System-Casing Joint
36 Tightness (4.3.2.1.4)
37 Warning And Protection
38 Devices (4.3.2.1.5)
39 Seismic Vibration Data (4.3.2.2.3)
40 Vibration, Phase Plots (4.3.2.2.12)
41 Oil Inlet Range Test (4.3.2.2.13)
42 Tape Recorded Vibration Data
43 (4.3.2.2.14)(4.3.2.2.15) Purchaser copy
44 NON-DESTRUCTIVE TESTING (4.2.1.2) (4.2.2.1)
45 Surface Sub-Surface Log
46 Casing
47 Rot. Elemts.
48 Bearings
49 Other :
50 (Specify)
Eps contractor:
Petrochemical Industries Design &
Engineering Co.(PIDEC)
PROJ.NO.:1210
SHENYANG BLOWER WORK
GROUP CORPORATION
PROJ.NO.:H2087
BUSHEHR METHANOL PLANT
Gear Box Datasheet for 30-C-1001
VD-1210-301-DSH-191 Rev.: 0
wner:Bushehr Petrochemical
Company(BUPC)
PROJ.NO.:ME16
MC:
Page 4 of 4
SEE GEAR BOX'S ITP