You are on page 1of 19

Annexure-II

SCOPE OF WORK FOR PART-A


AMC for General Routine / Preventive Maintenance of TG & its Aux. for
Unit-I&II 2X600 MW at RGTPP, Khedar, Hisar.
The jobs detailed below shall be carried out by the firm round the clock as per
requirement to ensure smooth & trouble free operation.
1. Decoupling / Coupling of pumps installed in TG Area
a. Turbine Bearing Oil Pumps (AC & DC) - 4Nos.
b. HP/LP bypass oil system pumps including filter pump- 12Nos.
c. Jacking Oil Pumps (AC & DC) - 4Nos.
d. H
2
side Seal oil pumps- 4Nos.
e. Air Side Seal Oil Pumps (AC & DC) - 4Nos.
f. Stator Water Pumps - 4Nos.
g. HP Seal Oil Backup Pump 2Nos.
h. EH Fluid oil pumps 4Nos.
i. EH circulation Pump 2Nos.
j. TDBFP Bearing oil pumps (AC & DC) -12Nos.
k. Recirculation Pump of vacuum pump 4Nos.
l. Ammonia and hydrazine dosing pump 16Nos.
2. Cleaning of MOT & TDBFP centrifuge and central lube oil purifier including
cleaning of centrifuge discs.
3. Replacement/Cleaning of filter, vessels of portable purifiers for EH oil system,
MDBFP oil system etc including minor servicing.
4. Greasing / Oiling & tightening of brakes of EOT cranes (130/25T) including minor
repair.
5. Greasing / Oiling & tightening of brakes misc. auxiliaries hoists and cranes of TG
area including minor repair.
6. Cleaning the threads of stem of valves & providing lubricants on them.
7. Topping up of oil in all equipments i.e. pumps etc looked after by TG Mtc.
divisions, oil tanks, actuators, centrifuge/purifier, H
2
Dryer etc
8. Filling of N
2
in bladders of HP-LP Bypass system, Main Turbine and TDBFP lube
oil and EH oil system.
9. Attending of steam / water / oil / gas / Air leakages of pipes, valves, bends & tees
etc. up to 2" size by welding.
10. Servicing/replacement of level indicator of HP/LP heaters, GSC, Dearator, Feed
Storage Tank (FST), Vacuum pumps separator tank, CCW expansion tanks,
Condenser hot well, MOT &TDBFP oil tanks etc..
11. Servicing of air release valves of CW/ACW system, raw water and fire fighting
system.
12. To make jammed valves free where complete dismantlement is not required.
13. Replacement and tightening of glands of valves and pumps in TG area without
dismantlement.
14. Cleaning of dust/oil/water from equipments skids of stator water system, seal oil
system, HP/LP bypass system, Turbine, Generator, HP Heaters, LP heaters etc.
15. Cleaning / checking and replacement of turbine lube oil filters, MOT basket filter,
MDBFP duplex filters, Turbine governing (EH fluid) system filters breather, stator
water system filter, seal oil filter of air side and H
2
side, TDBFP lube oil and safe
oil filters, HP& LP stop valve of TDBFP etc.
16. Cleaning & lubrication of sliding of surfaces of turbine casing supports, HP
heaters, LP heaters, Feed storage tank etc.
17. Cleaning of suction strainers, line strainers for condenser vacuum pumps.
18. Checking of H
2
leakages in the Turbo Generator system.
19. Checking of air ingress in the Condenser System by soap test, agarbati and other
available means.
20. Cleaning of Control Mechanism of HP / LP bypass valve and EH fluid system
including filters.
21. Attending oil leakage from the HP / LP bypass valve system and EH fluid system.
22. Replacement of Air filters and oil filters of Main Plant Instrument and Service Air
Compressors and fire fighting system compressors at raw water pump house site
and servicing of cooler drain valve.
23. Minor Painting work of various equipments/pipes having area up to 10 m
2
in TG
area.
24. Replacement of resin in stator water system and basin filter of DEH system.
25. Cleaning of servo valve, dump valve, solenoid valve of Governing system (TV,
GV, IV & RSV) and TDBFP Turbine (stop valves & Control valves).
26. Replacement of O-Ring of servo valve, dump valve, solenoid valve etc. of
Governing system of Main Turbine & TDBFP Turbine.
27. Routine Mtc. of Fire Fighting Hydrant/Spray System i.e. replacement of nozzles,
hydrant valves and replacement of gland packing of valves etc.
Note:-
1. Above works related to routine / preventive maintenance are of indicative nature
and may be carried out periodically. Out of the above jobs, some activities will be
required to be undertaken as per site requirement on daily need basis.
2. Any of the work relating to above scope not indicated but required to be carried
out as per site requirement is deemed to be included and contractor shall
accomplish the same at no extra cost.

Rate Per Month for the above Scope of Work

Unit Period Rate / Unit / Month Amount
I & II One Year Rs. /month / Unit Rs. + Service Tax
Extra as applicable

Monthly rates in words per Unit:

Rs.

Total:
Rs.

Executive Engineer / TGM-II
For Chief Engineer / RGTPP,
HPGCL, Khedar, Hisar.

Annexure III
SCOPE OF WORK FOR PART-B
AMC for TG & its Aux. for 2X600 MW Unit-I&II at RGTPP, Khedar, Hisar.
Sr.
No.
Description of Work
Tentative
Freq.
Unit
Rate in
Rs.
Total
Cost in
Rs.
a B a x b
A.
BFP (6 Nos. ) (2 Nos. MDBFP +
4 Nos. TDBFP)


1
Replacement of Mech. Seals (DE/NDE) of
MDBFP and TDBFPs.(Main Pump)
6

2
Replacement of Mech. Seals (DE/NDE) of
MDBFP and TDBFPs Booster Pump
6

3
Coupling/decoupling of Booster Pump with
Motor.
2

4
DE / NDE bearing inspection for BFP/BFP
booster pump/TDBFP Turbine/MDBFP
motor
14

5
Alignment, checking & servicing of
Hydraulic coupling of MDBFP with Motor &
Pump.
1

6
Attending of parting plane leakage of
Booster Pump
3

7 Replacement of BFP Cartridge 1

8
Cleaning of cooling jacket BFP / Booster
Pump
4

9
Decoupling / coupling of MDBFP with motor
& TDBFP with turbine.
2

10
Decoupling / coupling barring gear of
TDBFP with motor.
4

11
Overhauling of TDBFP/MDBFP booster
pump
2

B. CEPS (6 Nos.)

1 Decoupling / Coupling of motor. 4

2 Checking / replacement of thrust bearing 4

3 Replacement of Cartridge 1

4 Servicing of CEP Pump 2

C. CW Pump (8 Nos.)

1 Decoupling / Coupling of motor. 3

2 Checking / replacement of thrust bearing 2

3 Overhauling of Pump 2

D.
ACW Pump (6 Nos.) and Raw Water
Pumps (4 Nos.)


1 Decoupling / Coupling of motor 4

2 Checking / replacement of thrust bearing 4

3 Servicing of Pump 3

E.
TG DMCCW Pumps (4Nos.), SG DMCCW
pumps (4Nos.), CT make up Pumps
(3Nos.), APH / ESP Wash Pump (2Nos.),
Emergency Cooling Pump of BCP
(2Nos.) and CPU pumps (2Nos.)


1 Decoupling / Coupling of motor 6

2
Checking/replacement of Bearings
(DE/NDE)
6

3 Overhauling of Pump 6

4 Replacement of Mech. Seals (DE/NDE) 6

F.
Boiler Fill Pump (2Nos.) + DM Transfer
Pump (3Nos.), Colony Potable Water
Pump (2 Nos.), Service Water Pump (2
Nos.), Phosphate Dosing Pump (2 Nos.)


1 Decoupling / Coupling of motor 6

2 Overhauling of Pumps 6

3
Checking/replacement of Bearings
(DE/NDE)
6

4 Replacement of Mech. Seals (DE/NDE) 6

G.
Hot Well makeup Pump (4 Nos.), Jockey
Pump (2 Nos.), Booster Pump for Fire
Protection System, (2 Nos.)


1 Coupling / Decoupling of the motor. 3

2 Overhauling of Pump 3

3 Checking of Bearings (DE/NDE) 3

4 Replacement of Mech. Seals (DE/NDE) 3

H.
Turbine Bearing Oil Pump (2 Nos.) EOP
(DC) (2 Nos. ),


1 Overhauling of Pump 2

I.
JOPs (4 Nos.), HP Seal Oil Pumps (2
Nos.), Seal Oil Pumps (8 Nos. = 6 Nos.
AC & 2 Nos. DC), TDBFPs bearing oil
pump (12 Nos. =8Nos.AC & 4Nos.DC).


1 Overhauling of Pump 2

2 Replacement of Mech. Seals 2

J.
EH System Fluid Pump and circulation
pump (6 Nos.), HPBP Pumps (4Nos.) &
LPBP Pumps (4Nos.)


1 Replacement of pump 4

K. Stator Water System Pumps (4 Nos.)

1 Overhauling of Pump 2

2 Replacement of Mech. Seals 2

L.
Condenser tube cleaning pumps (4
Nos.), Sump Pump, Lube Oil Transfer
Pump (2 Nos.) at clean/dirty oil tank.


1 Decoupling/Coupling of Motor 4

2 Servicing of Pump 4

3 Replacement of Mech. Seals 4

M.
MOT (2 Nos.) , Dirty Oil Tank / Clean Oil
tank (2Nos.), TDBFP MOT (4 Nos.),
Service water tank (2 Nos.), Potable
water tank (2Nos.), Condensate Storage
tank (3Nos.), CCW expansion tank
(2Nos.)


1
Cleaning of MOT, COT, DOT and TDBFP
Oil Tank
6

2 Cleaning of Water tank 4

N.
Centrifuge for Turbine/TDBFP Lube Oil
System (5 Nos.)


1
Replacement/Servicing of bowl assembly
including worm wheel and worm shaft
2

2
Replacement of Oil Seals/servicing of the
pump
2

3
Replacement of Coupling bush and shoe
pad of suction booster pump/gear pump
5

4 Servicing of heater tank 2

O.
Replacement of N2 Bladders of
HPBP/TDBFP Lube oil / EH Fluid System


1
Replacement of N2 bladder in above
system
4

P. Condenser Vacuum Pumps (4 Nos.)

1
Inspection /replacement of Inter stage
check valve
3

2 Replacement of Recirculation pump 3

3 Replacement of suction valve/NRV 3

4 Overhauling of Vacuum pump 2

5 Replacement of Gear Box 2

6 Decoupling and coupling of Motor 2

7 Replacement of vacuum pump 1

Q.
EOT Crane 130 / 25T (2 Nos.)/Misc Hoist
& Cranes at TG site


1
Bearing replacement for main hoist & Aux.
Hoist
3

2
Bearing replacement for long travel cross
travel
3

3
Replacement of Long Travel Wheel
Bearings
3

4 Replacement of oil seal in EOT Cranes 3

R.
Welding* of CS / MS/AS /CI valve, Pipes,
bends / tees etc. (per dia inch)


1
Welding of CS valves, pipes, bends / tees
etc. (In Dia)
500

2
Welding of MS Pipes/Valves /bends / tees
etc. (In Dia)
200

3
Welding of Alloy steel pipes/ valves /bends /
tees etc.(In Dia)
100

4 MS Steel structure (In Ton) 15

5
Modification /Re-routing of Pipe line up to 4"
(In Meter)
50


*NOTE: - Contractor will arrange the high pressure
welder as and when required immediately to carry out
the work.

S.
Vapour Fans for MOT (4 Nos.) / Seal Oil
(4 Nos.) / GSC (4 Nos.)/TDBFP
MOT(2Nos.)


1
Overhauling/replacement of Vapour
Exhaust Fans
3

T.
Valves (Manual Isolating/ Motorized/
Pneumatic) and Non-return valves


1 i) Overhauling of valve/NRV up to 04" Dia 10


ii) Overhauling of valve/NRV more than 04"
Dia. Up to 10" dia
20


iii) Overhauling of valve/NRV more than 10"
Dia. Up to 20"dia
12


iv) Overhauling of valve/NRV more than 20"
Dia.
5

2
Replacement of self sealing rings in
valve/NRV up to 10" dia.
4


Replacement of self sealing rings in
valve/NRV more than 10" dia.
4

3
Complete replacement of actuator of valve
up to 4" size
4

4
Complete replacement of actuator of valve
above 4" size
5

5 Overhauling of HPBP Valve 1

6 Overhauling of LPBP Valve 1

7
i) Replacement of valve/NRV more than 2"
up to 04" Dia
4


ii) Replacement of valve/NRV more than 04"
Dia. up to 12" dia
4


iii) Replacement of valve/NRV more than
12" Dia.
4

U.
Flanges, Diaphragm of LP Turbine (8
Nos.), Diaphragm of TDBFP Turbine
(4Nos.)


1
Replacement of gaskets of flanges /
bonnets upto 6" Dia.
20

2
Replacement of gaskets of flanges /
bonnets more than 6"Dia. upto 12" Dia.
20

3
Replacement of gaskets of flanges /
bonnets more than 12"Dia. upto 24" Dia.
20

4
Replacement of gaskets of flanges /
bonnets more than 24" Dia.
10

5 Replacement of Diaphragm of LP Turbine 16

6
Replacement of Diaphragm of TDBFP
Turbine
6

V.
LP Heaters (8 Nos.), HP Heaters (6Nos.),
GSC (2 Nos.), Deaerator (2 Nos.),
Condenser Hot well (2 Nos.)


1
Opening and closing of manholes / water
side flange of LP / HP Heaters
2

2 Tube leakage of HP Heaters 2

3 Tube leakage of LP Heaters 2

4 Tube leakage from GSC. 2

5
Inspection/ cleaning of Dearator / FST and
minor repair.
2

6 Inspection/ cleaning of Condenser Hot well 8

W. Condenser Tube Leakage

1 Attending of Tube Leakage 5

2 Attending of Manhole Leakage 6

3
Inspection and cleaning of water box of
Condenser
4

X.
Cleaning of PHES with of plates less
than 300 (8Nos.) / Cleaning of PHES with
of plates more than 300 up to 800 (8
Nos.) / Seal Oil Coolers (8 Nos.) / BFP
Coolers (14Nos.) & Stator Water Coolers
(2 Nos.) / Auto Clean Filter (4Nos.),
Vacuum pump coolers(4 Nos.).


1
Cleaning of PHES with of plates less than
300
4

2
Cleaning of PHES with of plates more than
300
4

3 Cleaning of seal oil coolers 4

4
Cleaning of MDBFP Lube Oil cooler
including Hydro Test
4

5
Cleaning of MDBFP working oil cooler
including Hydro Test
4

6 Cleaning of stator water coolers 2

7 Cleaning of Auto Clean Filter 12

8 Cleaning of vacuum pump cooler 4

Y.
Cleaning of Suction Strainers: CEP's (6
Nos.) / BFP and Its Booster pump (12
Nos.),


1 Cleaning of Strainer 20

Z.
Fire Hydrant Pump (Motor Driven +
Engine Driven) - 06 Nos.


1 Coupling / Decoupling 3

2 Overhauling of Pump 3

AA.
Attending the underground pipe line
Leakages of water


1 Attending the underground water leakages 15

BB.
Instrument and Service Air Compressor
(7 Nos.)


1
Decoupling / Coupling of compressor from
motor
4

2 Level-A Servicing of compressor 2

3 Level-B Servicing of compressor 3

4 Level-C Servicing of compressor 4

5
Replacement of HP Element of
compressors
1

6 Replacement of LP Element of compressors 1

CC. Safety Valves

1
APRDS/HPH/LPH/Dearator/Feed line
Safety Valves
6

DD. Painting Work

1 Painting at major equipments(Sq.Mtr.) 1000



Executive Engineer / TGM-II
For Chief Engineer / RGTPP,
HPGCL, Khedar, Hisar.

















DESCRIPTION OF WORK INVOLVED IN PART-B MTC. OF EQUIPMENTS
UNDER TG & ITS AUX.
A. BFP (6 No.) (2MDBFP +4 TDBFP)
A I Replacement of Mech. Seal (DE/NDE) of MDBFP/TDBFP
Disconnect piping, removal of bearing housing and thrust collar decoupling, checking of
shaft lift at bearings. Removal of Mech. Seals, cleaning & replacement of worn out parts,
refixing of Mech. Seal in position, installing bearing housing with proper shaft lift,
rebuilding piping and box-up.

A2 Replacement of Mech. Seal (DE/NDE) of Booster Pump of MDBFP/TDBFP
Disconnect piping, removal of bearing housing and thrust collar decoupling, checking of
shaft lift at bearings. Removal of Mech. Seals, cleaning & replacement of worn out parts,
refixing of Mech. Seal in position, installing bearing housing with proper shaft lift,
rebuilding piping and box-up.
A3 Decoupling / Coupling of Booster Pump with Motors
Decoupling; check and correct alignment as per specification, removal &
installation of hubs required. Make clearances in rear bolts. Blue matching and fitting
axial keys, drilling of hole and reaming if necessary for re-dowelling.

A4 DE/NDE Bearing Inspection for BFP/BFP Booster Pump/TDBFP
Turbine/MDBFP/Motor
Removal of all connecting piping, opening of bearing cover, removal of both half of
bearing inspection, repair/replacement of bearings / housing and internals, centering of
shaft if required proper box up.

A5 Alignment Checking & Servicing of Hydraulic Coupling of MDBFP
Decouple, check run out of the pump half coupling DBCF, alignment and
correct as per standard values. Alignment to be within +/- 0.5mm. Provide
properly cut, clean and minimum no. of shows. Lifting of pump from tight to
loose condition should be less than 0.15mm (TIR). After alignment uniform clearance of
0.08 to 0.1 mm to be made between holding down bolts washer and pump heat. Axial
keys to be blue matched and properly fitted. Coupling, box up and trail run.

A6 Attending Parting Plane Leakage of Booster Pump/BFP
Decoupling, removal of piping connection lifting top cover. Removal of
rotating assembly, cleaning of water jackets by acid and water / air blowing, repair of
parting plane, Casing defect and blue matching of parting plane. Cleaning of Mech. Seal
parts after cleaning (if required) and assembly back. Alignment checking and correction.
Coupling and trial run.

A7 Replacement of BFP Cartridge
Decoupling, providing attachment for cartridge removal after disconnecting all piping,
cleaning of all mating surfaces, removal of cartridge, threading in new cartridge,
tightening the discharge bolt sequentially as per design value of torque. Checking of
running float and 'C' valve adjustment as per requirement, providing suction O-ring,
rebuilding of all removed piping, checking / correction of alignment. Coupling run out and
DBCF as per standard values. Box up and trial run. Shifting of removed cartridge and
attachment to suitable storage places.

A8 Cooling Jacket, Cleaning of BFP / Booster Pump (DE & NDE Side)
Removal of all connected piping of cooling jackets and cleaning the jacket by acid /
water, box up of all the fittings with new gasket.

A9 Decoupling/Coupling of MDBFP with Motors & TDBFP with Turbine
Decoupling; check and correct alignment as per specification, removal &
installation of hubs required. Make clearances in rear bolts. Blue matching and fitting
axial keys, drilling of hole and reaming if necessary for re-dowelling

A10 Decoupling / coupling barring gear of TDBFP with motor
Decoupling of barring gear from its motor, lifting of the motor, checking /replacement of
barring gear internals, assembly of the barring gear and placement of the motor,
coupling & commissioning of the barring gear.
A11 Overhauling of TDBFP/MDBFP booster pump

B CEPs (6 Nos.)
B 1 Decoupling/ Coupling of motor
Decoupling of pump from its motor, placement of the motor, alignment of pump with
motor, coupling & commissioning of the pump.

B2 Checking / replacement of CEP Thrust bearing including lifting & placement of
CEP motor
Decoupling of CEP from its motor, lifting of the motor. Dismantling of CEP Thrust
bearing, checking /replacement of thrust bearing internals, assembly of the thrust
bearings and placement of the CEP motor, coupling & commissioning of the CEP.

B3 Replacement of Cartridge of CEP
Decoupling of CEP from its motor lifting of motor disconnection / connection of water
pipe, dismantling / checking of CEP thrust bearing internals, removal of the cartridge
assembly from canister placing cartridge assembly, box up of the thrust bearing,
placement of motor, alignment, couplings & commissioning of the pump.

C CW Pumps (8 Nos.)

C1 Decoupling /Coupling of motor
Decoupling of pump from its motor, placement of the motor, alignment of pump with
motor, coupling & commissioning of the pump.

C2 Checking / replacement of thrust bearing including lifting / placement of the
motor
Decoupling of pump from its motor, lifting of the motor. Dismantling of Thrust bearing,
checking /replacement of thrust bearing internals, assembly of the thrust bearings and
placement of the motor, coupling & commissioning of the pump.

C3 Overhauling of Pump
Decoupling of pump from its motor lifting of motor disconnection / connection of water
pipe, dismantling of thrust bearing internals, removal of the pump bowl assembly from
sump, dismantling of the bowl assembly, checking/replacement of spider bearings, shaft
sleeves, impeller etc, refitting of bowl assembly, lowering down the bowl assembly in to
sump pit, box up of the thrust bearing, connection of water pipes, placement of motor,
alignment, couplings & commissioning of the pump.

D ACW Pumps (6 Nos.)

D1 Decoupling /Coupling of motor
Decoupling of pump from its motor, placement of the motor, alignment of pump with
motor, coupling & commissioning of the pump.

D2 Checking / replacement of thrust bearing including lifting / placement of the
motor
Decoupling of pump from its motor, lifting of the motor. Dismantling of Thrust bearing,
checking /replacement of thrust bearing internals, assembly of the thrust bearings and
placement of the motor, coupling & commissioning of the pump.



D3 Overhauling of Pump
Decoupling of pump from its motor lifting of motor disconnection / connection of water
pipe, dismantling of thrust bearing internals, removal of the pump bowl assembly from
sump, dismantling of the bowl assembly, checking/replacement of spider bearings, shaft
sleeves, impeller etc, refitting of bowl assembly, lowering down the bowl assembly in to
sump pit, box up of the thrust bearing, connection of water pipes, placement of motor,
alignment, couplings & commissioning of the pump.

E TG DMCCW Pumps (4Nos.), SG DMCCW pumps (4Nos.), CT
make up Pumps (3 Nos.), APH / ESP Wash Pump (2 Nos.),
Emergency Cooling Pump of BCP (2 Nos.) and CPU pumps (2
Nos.)

E 1 Decoupling/coupling of motor
Decoupling of pump from its motor, alignment of pump with motor, coupling &
commissioning of the pump.

E2 CHECKING OF BEARINGS
Decoupling of the pump, removal of the coupling. Checking / replacement of the
bearings, alignment of the bearings, alignment of the pump with motor coupling &
commissioning of pump.

E3 Overhauling OF PUMPS
Decoupling of the pump, removal of the coupling, checking /replacement of bearings,
dismantlement of the pump, replacement / removal of the sleeves & glands, replacement
of wear ring & impellers, if required. Checking / replacement of bowl assembly internals,
replacement of gasket with proper cleaning, matching of pump casing, box up of the
pump, alignment coupling & commissioning of the pump.

E4 Replacement of mechanical seal: -
Removal of damaged mechanical seal, cleaning & installing new mechanical seal.

F. Boiler Fill Pump (2 Nos.) + DM Transfer Pump (3 Nos.), Colony
Potable Water Pump (2 Nos.), Service Water Pump (2 Nos.),
Phosphate Dosing Pump(2 Nos.)

F l Decoupling/ Coupling of motor
Decoupling of pump from its motor, alignment of pump with motor, coupling &
commissioning of the pump.

F2 OVERHAULING OF PUMPS
Decoupling of the pump, removal of the coupling, checking / replacement of bearings.
dismantlement of the pump, replacement / removal of the sleeves & glands, replacement
of wear ring & impellers if required, checking / replacement of bowl assembly internals,
replacement of gasket with proper cleaning, matching of pump casing, Box up of the
pump, alignment coupling & commissioning of the pump.

F3 CHECKING OF BEARINGS
Decoupling of the pump, removal of the coupling. Checking / replacement of the
bearings, alignment of the bearings, alignment of the pump with motor coupling &
commissioning of pump.

F4 Replacement of mechanical seal : -
Removal of damaged mechanical seal, cleaning & installing new mechanical seal.



G. Hot well makeup Pump (4Nos), Jockey Pump (2 Nos.), Booster
Pump for Fire Protection System (2 Nos.).

G l Decoupling /Coupling of motor
Decoupling of pump from its motor, alignment of pump with motor, coupling &
commissioning of the pump.

G2 OVERHAULING OF PUMPS
Decoupling of the pump, removal of the coupling, checking / replacement of bearings.
dismantlement of the pump, replacement / removal of the sleeves & glands, replacement
of wear ring & impellers if required, checking / replacement of bowl assembly internals,
replacement of gasket with proper cleaning, matching of pump casing, Box up of the
pump, alignment coupling & commissioning of the pump.

G3 CHECKING OF BEARINGS
Decoupling of the pump, removal of the coupling. Checking / replacement of the
bearings, alignment of the bearings, alignment of the pump with motor coupling &
commissioning of pump.

G4 Replacement of mechanical seal : -
Removal of damaged mechanical seal, cleaning & installing new mechanical seal

H. Turbine Bearing Oil Pump (2 Nos.) EOP (DC) (2 Nos.)

H1 Decoupling /Coupling of motor
Decoupling of pump from its motor, alignment of pump with motor, coupling &
commissioning of the pump.

H2 OVERHAULING of Pump
Over Hauling of BOP/EOP excluding motor, taking out pump from MOT dismantling
pump. Components, inspection, rectification as required assembly and replacement of
pump in position.

I JOPs (4 Nos.), HP Seal Oil Pumps (2 Nos.), Seal Oil Pumps (8
Nos. = 6AC & 2 DC), TDBFPs bearing oil pump (12Nos.=8AC &
4DC).

I1 Replacement/Servicing of Complete Pump:-
Decoupling of pump, replacement of pump assembly, alignment and coupling,
commissioning of pump.

I2 Replacement of mechanical seal : -
Removal of damaged mechanical seal, cleaning & installing new mechanical seal.

J. EH System Fluid Pump and circulation pump (6 Nos.), HPBP
Pumps (4 Nos.) & LPBP Pumps (4 Nos.).

J 1 Replacement of Complete Pump:-
Decoupling of pump, replacement of pump assembly, alignment and coupling,
commissioning of pump.

K. STATOR WATER PUMPS (4NOS.)

K1 Decoupling/Coupling of Motor
Decoupling of pump from its motor, placement of the motor, alignment of pump with
motor, coupling & commissioning of the pump.
K2 OVERHAULING of Pump
Decoupling of pump from its motor, lifting of the motor dismantlement of the pump,
checking / replacement of the bearings, removal / replacement of sleeves, removal/
replacement of mechanical Seal, checking / replacement of impeller, checking/
replacement of oil seal pump side and internals, Box up of the pump, alignment &
coupling and commissioning of the pump.
K3 Mech. Seal replacement: -
Decoupling of pump from motor, removal of coupling hub from shafts, opening bearing
cover motor side, checking & replacement of oil seal motor side, reassembly &
commissioning of pump.

L. Condenser tube cleaning pumps (4 Nos.), Sump Pump, Lube Oil
Transfer Pump (2 Nos.) at clean/dirty oil tank

L1 Decoupling/Coupling of Motor
Decoupling of pump from its motor, placement of the motor, alignment of pump with
motor, coupling & commissioning of the pump.

L2 OVERHAULING of Pumps
Decoupling of pump from its motor, lifting of the motor dismantlement of the pump,
checking / replacement of the bearings, removal / replacement of sleeves, removal/
replacement of mechanical Seal, checking / replacement of impeller, checking/
replacement of oil seal pump side and internals, Box up of the pump, alignment &
coupling and commissioning of the pump.

L3 Mech. Seal replacement: -
Decoupling of pump from motor, removal of coupling hub from shafts, opening bearing
cover motor side, checking & replacement of oil seal motor side, reassembly &
commissioning of pump.

M MOT (2 Nos.), Dirty Oil Tank / Clean Oil tank (2 Nos.), TDBFP
MOT (4 Nos.), Service water tank (2 Nos.), Potable water tank (2
Nos.), Condensate Storage tank (3 Nos.), CCW expansion tank.

Emptying of oil tank, Opening of manhole, lifting of throat filter, cleaning of throat filter,
cleaning of MOT/Dirty Oil Tank / clean oil tank filling of oil to required level, placement of
throat filter & closing of manhole.

N. Centrifuge for Turbine/TDBFP Lube Oil System (5 Nos.)

N1 Replacement/Servicing of bowl assembly including worm wheel and worm shaft
Closing the inlet/outlet pipes of the centrifuge, dismantling the bowl assembly along with
worm wheel and worm gear, inspection of the internal parts, cleaning of the bowl
assembly and other parts, fixing the bowl assembly along with worm wheel and worm
gear, commissioning of the centrifuge.

N2 Replacement of Oil Seals/servicing of the pump
Closing the inlet/outlet pipes of the centrifuge, decoupling of the pump with motor,
dismantling of the pump internals, checking of the internal, replacement of the damaged
parts, boxing up the pump, coupling of the pump with motor, commissioning of the
centrifuge.

N3 Coupling bush and shoe pad replacement of Suction booster pump/gear pump
Decoupling of pump from its motor, replacement of the coupling bush/shoe pads,
alignment of pump with motor, coupling & commissioning of the pump.



N4 Repair / servicing of heater tank
Dismantling the heater tank assembly, checking the heater tank, repairing of the
damaged parts, boxing up the heater tank assembly.

O. Replacement of N2 Bladder in HPBP/ TDBFP Lube Oil/EH Fluid
System

O I Replacement of N2 bladder and associated works.

P CONDENSER VACUUM PUMP (4 NOS.)
P1 Inter stage check valve inspection / repair/replacement
Draining & dismantling the O/L pipe to separator tank &cooling pipe, second stage
impeller, removal of inter stage NRV. inspection &replacement and repair as per
requirement. Refitting all the piping connection, boxing up & commissioning.

P2 Replacement of Recirculation pump
Decoupling of pump, dismantling of I/L, O/L piping connection, replacement of pump,
making piping connections, coupling, checking & correcting alignment, commissioning.

P3 Replacement of suction valve/NRV
Removal of NRV after dismantling necessary connection, Replacement of NRV(if
required) boxing-up, commissioning.

P4 Overhauling of Vacuum pump
Decoupling of the pump from Gear box/motor, dismantling of the complete pump,
Replacement of any internal parts, if required, Assembly of the complete pump with
proper clearances, Alignment of coupling with gear box/motor.

P5 Replacement of DE/NDE bearings
Decoupling of the pump from Gear box/motor, Check the bearings after open the
primary stage and secondary stage, Replacement of damaged bearing, Assembly of the
complete pump with proper clearances, Alignment of coupling with gear box.

P6 Replacement of Gear Box
Decoupling of gear box with motor/pump, replacement of gear box, alignment, coupling
and commissioning.

P7 Decoupling/Coupling of Motor
Decoupling of motor from gear box, coupling and correcting alignment.

P8 Replacement of Vacuum Pump
Decoupling, dismantling of all inlet and outlet piping connection replacement of pump
making all piping connection, coupling checking and correcting alignment and final
commissioning.

Q EOT Crane 130 / 25T (2 nos.)/Misc Hoist & Cranes at TG site.

Q1 Bearing replacement for main hoist & Aux. Hoist
Dismantling the bearing housing, removing of old bearing, cleaning of the parts, fitting of
the new bearing, assembly of the bearing housing, commissioning of the crane.

Q2 Bearing replacement for long travel cross travel
Dismantling the bearing housing, removing of old bearing, cleaning of the parts, fitting of
the new bearing, assembly of the bearing housing, commissioning of the crane.

Q3 Replacement of Long Travel Wheel Bearings
Dismantling the bearing housing, removing of old bearing, cleaning of the parts, fitting of
the new bearing, assembly of the bearing housing, commissioning of the crane.


Q4 Replacement of oil seal in EOT Cranes
Dismantling the oil seal assembly, removing of old seals, cleaning of the parts, fitting of
the new seal, final assembly and commissioning of the crane.

R Welding* work of valves, Pipes, bends / tees etc. (per dia inch)

R1 CARBON STEEL PIPES / Valves / Bends / Tees etc.
Cutting of old damaged carbon steel pipes / bends / tees / valves etc. & replacing the
same by laying, grinding / matching / aligning / welding for plugging the steam / water
leakages. The pipe length shall not be more than 3 meter for sizes up to 4' dia size pipe.
The measurement for the patchwork will be considered based on the length of the
patchwork & its conversion to equivalent joints per inch.

R2 MS PIPES / VALVES / BENDS / TEES ETC.
Cutting of old damaged Mild steel pipes / bends / tees / valves etc. & replacing the same
by laying, grinding / matching / aligning / welding for plugging the steam / water
leakages. The pipe length shall not be more than 3 meter for sizes up to 4' dia size pipe.
The measurement for the patchwork will be considered based on the length of the
patchwork & its conversion to equivalent joints per inch.

R3 ALLOY STEEL PIPES / VALVES / BENDS / TEES ETC.
Cutting of old damaged alloy steel pipes / bends / tees / valves etc. & replacing the same
by laying, grinding / matching / aligning / welding for plugging the steam / water
leakages. The pipe length shall not be more than 3 meter for sizes up to 4' dia size pipe.
The measurement for the patchwork will be considered based on the length of the
patchwork & its conversion to equivalent joints per inch dia. Pre-heating of the joints will
be done & the welding will be done with chromotherme-2 electrodes or equivalent of the
standard make.

R4 CI PIPES / VALVES / BENDS / TEES ETC.
Cutting of old damaged Cast Iron pipes / bends / tees / valves etc. & replacing the same
by laying, grinding / matching / aligning / welding for plugging the steam / water
leakages. The pipe length shall not be more than 3 meter for sizes up to 4' dia size pipe.
The measurement for the patchwork will be considered based on the length of the
patchwork & its conversion to equivalent joints per inch.

R5 Modification /Re-routing of Pipe line up to 4
Cutting of old Mild steel/Alloy steel pies /bends/tees/valves etc. and re-routing the line
as per side requirements by grinding/matching/aligning/welding.

R6 Modification /Re-routing of Pipe line more than 4
Cutting of old Mild steel/Alloy steel pies /bends/tees/valves etc. and re-routing the line
as per side requirements by grinding/matching/aligning/welding.

S Vapor Fans for MOT (4 Nos.) / Seal Oil (4 Nos.) / GSC (4
Nos.)/TDBFP MOT (4 Nos.)

S1 Servicing/replacement of Vapor Exhaust Fans
Overhauling / Inspection of exhaust Fans. Removal of suction piping, fan cover, and
taking out of impeller, inspection of fan components replacement of various components
of fan fixing of impeller, alignment and Box up.









T Valves (Manual Isolating/Motorized/Pneumatic) and Non-return
valves.

T1 Overhauling of valves/NRVs
a) Removal of actuators electrical / pneumatic.
b) Dismantlement of valves, after removing of gland sealing lines & replacing back
wherever required.
c) Checking lapping & blue matching of valve seat / wedge / disc. & to make the
valve free from any passing.
d) Repair of gland bush & spindle if required.
e) Minor repairs of the seat / wedge / disc. etc. However, major repair will be got
done by HPGCL.
f) Box up of the valve & placing of actuators.
g) Greasing / oiling of the valve spindle for proper opening.

T2 Replacement of self sealing rings in valves up to 14"dia
Removal of the old damaged self sealing ring & replacement of the same with new self
sealing ring with proper tightening.

T3 Complete replacement of actuator on valves up to 4" size:
Removal of electrical actuator from the valve & fixing of another actuator in the valve.

T4 Complete replacement of actuator on valves above 4" size:-
Removal of electrical actuator from the valve & fixing of another actuator in the valve

T5 Overhauling of HPBP Valve:-
Disconnection of the valve from hydraulic actuator, removal of the internal of valve
replacing / servicing of the damaged parts & box up of the valve and connection of the
same with actuator.

T6 Overhauling of LPBP Valve:-
Disconnection of the valve from hydraulic actuator, removal of the internal of valve
replacing / servicing of the damaged parts & box up of the valve and connection of the
same with actuator.

T7 Complete replacement of valve/NRVs
Removal of electrical actuator (if any) from the valve, removal of the complete valve &
fixing of another valve, fixing of actuator, commissioning of valve.
U Flanges, Diaphragm of LP Turbine (8 Nos.), Diaphragm of TDBFP
Turbine (4 Nos.).
i) Opening of flanges.
ii) Removal of the gaskets.
iii) The cleaning / repair of the surface of the flanges.
iv) Placing of the gasket / centering.
v) Boxing up of the flange joint with uniform tightening.

V LP Heaters (8 Nos.), HP Heaters (6 Nos.), GSC (2 Nos.), Dearator
(2 Nos.), Condenser Hot well (2 Nos.).

V1 Opening and closing of manhole / water side flange lp/hp Heaters:-
a) Removal / opening of water side flange / manhole of H.P. heater.
b) Cleaning / minor repair of the surface of the flange.
c) Replacement of the gasket in flange / manhole joint.
d) Box up of flange / manhole joint with uniform tightening.





V2 TUBE LEAKAGE FROM HP HEATERS (HORIZONTAL )
a) Removal / opening of the waterside flange / manhole & inside main plates /
covers of the H.P Heater.
b) Air leak test of H.P. heater for ascertaining the leaking tubes.
c) Plugging of leaking tubes & plugs will be provided by HPGCL.
d) Replacement of the gaskets in above covers / flanges.
e) Box up of the main covers flanges / main holes etc.

V3 Tube Leakages of L.P. Heaters (Horizontal)
a) Removal of side cover flanges of the L.P. heaters.
b) Checking of leaking tube by air pressurization / filling of water in L.P. heater
drip side & the dummying of the flanges etc. required for filling the water.
c) Plugging of leaking tubes if any & plugs will be provided by HPGCL.
d) Cleaning of the surface of the flanges and replacement of the gaskets in the side
covers / flanges & other connected flanges if required.

V4 GSCs
a) Removal / opening of side flanges of GSC.
b) Cleaning of the surface of flanges.
c) Plugging of leaking tube if any. Plugs will be provided by HPGCL. The dummying
of various flanges required for checking of tube leakage will be provided by
HPGCL.
d) Replacement of gaskets in flanges of GSC

V5 Inspection/Cleaning of Dearator/FST and minor repair:-
Opening of manhole. Cleaning of Dearator/FST, replacement of gasket and closing of
manholes.

V6 Inspection/Cleaning of condenser hot well:-
Opening of manholes. Cleaning of condenser hot well, replacement of gasket and
closing of manholes.

W Condenser Tube Leakage, Attending the manhole leakage and
Cleaning of Water Box.

W1 Attending Tube Leakage
Opening of manholes of front/rear side water boxes. Fixing of transparent tube for
detection of water level up to tube nest level. Checking of the leaking tubes & plugging of
leaking tube including temporary platform for plugging of tubes, closing of the manholes
of the front / rear side water boxes.

W2 MANHOLE LEAKAGES
Opening of the manholes cleaning / repair of the surface replacement of gasket, box up
of the manhole by uniform tightening of the bolts.

W3 Inspection and cleaning of water box of Condenser
Opening of manholes of Front /Rear side water box of condenser, Checking of
water box, Cleaning of water box through air only not by bullet cleaning,
Replacement of old gasket through new one, Closing of manholes after flood
test.



X Cleaning of PHES with No. of plates less than 300 (8 Nos.) /
Cleaning of PHES with No. of plates more than 300 up to 800 (8 Nos.) /
Seal Oil Coolers (8 Nos.) / BFP Coolers (14 Nos.) & Stator Water
Coolers (2 Nos.) / Auto Clean Filter (4 Nos.), Vacuum pump
coolers(4Nos.).

X1-2 Cleaning of PHEs
a) Dismantlement of PHES.
b) Cleaning of plates with Teflon brush.
c) Replacement of gaskets / plates if required.
d) Box up of PHES.

X3 SEAL OIL COOLERS
a) Removal of top / side cover of cooler along with other flanges if required.
b) Lifting of cooler if required.
c) Cleaning the cooler tubes with wire brush.
d) Replacement of the gasket / O' ring.
e) Hydraulic / air testing and plugging of leaking tubes if any. Plugs will be provided
by HPGCL Box up of the cooler & other above flanges.

X4-8 LUBE OIL & WORKING OIL COOLERS FOR BFPS
a) Removal of top / side cover of cooler along with other flanges if required.
b) Cleaning the cooler tubes with wire brush.
c) Replacement of the gasket /'O' ring.
d) Hydraulic / Air Testing and plugging of leaking tubes if any. Plugs will be provided
by HPGCL.
e) Box up of the cooler & other above flanges.

Y Cleaning of Suction Strainers: CEPs (6 Nos.) / BFP and Its
Booster pump (12 Nos.).
a) Removal of top cover of the strainer.
b) Cleaning of the strainer with air/ water etc.
c) Hydraulic/air testing and replacement of gasket / O ring after cleaning of the top
cover.
d) Box up of the strainers.

Z Fire Hydrant Pump (Motor Driven + Engine Driven) 06 Nos.

Z1 Decoupling/ Coupling
Decoupling of pump from its motor, alignment of pump with motor, coupling &
commissioning of the pump.

Z2 Overhauling of Pumps
Decoupling of pump from its motor lifting of motor disconnection / connection of water
pipe, dismantling of thrust bearing internals, removal of the pump bowl assembly from
sump, dismantling of the bowl assembly, checking/replacement of spider bearings, shaft
sleeves, impeller etc, refitting of bowl assembly, lowering down the bowl assembly in to
sump pit, box up of the thrust bearing, connection of water pipes, placement of motor,
alignment, couplings & commissioning of the pump.

AA) Attending the underground pipeline water leakages.
a) Digging / excavation of earth from the leaking point up to 6 depth.
b) Removal of water from the digging point.
c) Attending the leakages either by welding, patching or by clamping method.


BB) Instrument and Service Air Compressor.
BB1 Coupling / decoupling of compressor from motor
Removing/ tightening of coupling bolts.



BB2 Level-A Servicing of compressor
1. Check cooler function (approach temp.)
2. Change intercooler condensate check valve.
3. Check for air, water and oil leakage.
4. Check for presence of water in lube oil.
5. Inspect/change air filter elements
6. Replace filter element of gear case breather.
7. Check cycle of air intake throttle valve.
8. Check/service condensate drains
9. Clean fan cowl of electric motor.
10. Check rubber inserts of drain coupling.

BB3 Level-B Servicing of compressor
1. Check cooler function (approach temp.)
2. Change intercooler condensate check valve.
3. Check for air, water and oil leakage.
4. Check operation of safety valves.
5. Change compressors oil filter (8000hrs or annually).
6. Inspect/change air filter element.
7. Replace filter element of gear case breather.
8. Check cycle of air intake throttle valve.
9. Replace diaphragm of air throttle valve.
10. Replace bearing block(air intake valve)
11. Check function of check valve (8000hrs or annually).
12. Check condition of balance piston diaphragm.
13. Check/service condensate drains
14. Clean fan cowl of electric motor.
15. Check rubber inserts of drain coupling.

BB4 Level-C Complete servicing of compressor
1. Check cooler function (approach temp.)
2. Change intercooler condensate check valve.
3. Service intercooler blow down valve
4. Check for air, water and oil leakage.
5. Check for presence of water in lube oil.
6. Change Roto Z oil (16000hrs or 2-years).
7. Change compressors oil filter (8000hrs or annually).
8. Inspect/change air filter element.
9. Replace filter element of gear case breather.
10. Check cycle of air intake throttle valve.
11. Replace diaphragm of air throttle valve.
12. Replace bearing block(air intake valve)
13. Overhaul air intake valve.
14. Change balance piston diaphragm.
15. Check function of check valve (8000hrs or annually).
16. Check/service condensate drains
17. Replace insert of drive coupling.

BB5 Replacement of HP Element of compressors
Replace with new one.


BB6 Replacement of LP Element of compressors
Replace with new one.


CC Safety Valves
1. Dismantlement of safety valve
2. Lapping /honing to be carried out if required
3. Setting of spring with in specified range
4. Testing of safety valve by N2 gas at rated pressure and setting of spring.
5. Fitment of safety valve

DD Painting Work
Spray Painting work of Turbine, Generator, TDBFP and various equipments/pipes
having area more than 10 m
2
.

Executive Engineer / TGM-II
For Chief Engineer / RGTPP,
HPGCL, Khedar, Hisar.