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TATA BLUESCOPE STEEL LIMITED (TBSL)

JAMSHEDPUR

SPECIFICATION NO. 25331-00-08-ELA-001

FOR

SUPPLY, ERECTION, TESTING & COMMISSIONING

OF

SUPERVISORY CONTROL
AND DATA ACQUISITION SYSTEM

FOR

WATER & UTILTIES SERVICES

NOVEMBER 2009

M. N. DASTUR & COMPANY (P) LTD


Consulting Engineers
P-17, Mission Row Extension
Kolkata 700013
25331-00-08-ELA-001

TABLE OF CONTENTS

PAGES

1. SPECIFICATION OF SUPPLY, ERECTION, TESTING & 31


COMMISSIONING OF SUPERVISORY CONTROL AND
DATA ACQUISITION SYSTEM FOR WATER AND UTILITIES
SERVICES

ANNEXES

ANNEX - 1 SPECIFICATION FOR UNINERRUPTED


POWER SUPPLY (UPS) EQUIPMENT

ANNEX - 2 SYSTEM ACCEPTANCE

ANNEX - 3 DRAWINGS AND DOCUMENTS

ANNEX - 4 PREFERRED MAKE LIST

APPENDICES

APPENDIX - 1 TENTATIVE LIST OF PARAMETERS


FOR UTILITY SYSTEMS

APPENDIX - 2 TENTTIVE LIST OF PARAMETERS


FOR WATER SYSTEMS

TENDER DRAWINGS

25331-00-08-ELA-0001 .. TYPICAL CONFIGURATION DIAGRAM


OF SCADA SYSTEM

25331-00-08-ELA-0002 .. INTERPLANT CABLE ROUTING LAYOUT


25331-00-08-ELA-001

SPECIFICATION

FOR

SUPPLY, ERECTION, TESTING & COMMISSIONING OF SCADA SYSTEM


FOR UTILITY, WATER AND POWER SYSTEMS

FOR

COATED STEEL COMPLEX

OF

TATA BLUESCOPE STEEL LIMITED (TBSL)

SECTION-I - GENERAL

1.0 INTRODUCTION

1.1 Tata Bluescope Steel Limited (TBSL), a joint venture company


between Tata Steel Limited, India and BlueScope Steel Limited,
Australia proposes to set up a major state-of-the-art metallic coating and
painting facility in Bara Ash pond Area in the city of Jamshedpur (West
Singhbhum district) in the state of Jharkhand, India. The proposed coated steel
complex will be situated adjacent to Tata Steel’s existing steelworks. The
proposed facility shall have an annual metallic coating capacity of 250,000 tons
and paint line capacity of 150,000 tons followed by a coil slitting-cum-recoiling
line and a coil packaging line.

1.2 TBSL desires to set-up a Supervisory Control and Data


Acquisition (SCADA) system for collection, processing, on-
line visualization and storage of parameters related to utilities, water and
power systems covering the plant units coming in the coated steel complex.

1.3 This technical specification covers the design,


engineering, manufacture, supply, installation, integratio n,
testing at supplier’s works as well as at sites, tuning and commissioning
of hardware and software for the SCADA system to be installed for utility
and water services including successful demonstration of the various
functions and other aspects, as specified elsewhere in this technical
specification.

1.4 This specification forms a part of the tender document and


should be read in conjunction with Invitation To Tender and
General Conditions of Contract and list of preferred makes.

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1.5 The Tenderer shall study all sections of the specification


and visit the site to ascertain for himself the existing
installations, the route of cables to be laid, ground contours, roads,
railway tracks, pipe towers/trestles, nullahs, buildings, hutments,
structures, overhead lines/towers/gantries, fencing/boundary walls, etc.
for arriving at the requisite length and route of fibre optic cables and
other cables.

1.6 The Tenderer shall satisfy himself about the suitability


and workability of the equipment, accessories and the
system proposed and shall take full responsibility in offering equipment
and accessories with guaranteed performance and smooth reliable
operation of the individual item, interfacing with other systems and the
integrated operation of the total system as a whole.

2.0 The following processing lines are to be setup by different


suppliers in the coated steel complex:

- Metal Coating Line (MCL)


- Coil Paint Line (CPL)
- Slitting-Cum-Recoiling Line (SRL)
- Packaging Line (PL)

3.0 The tentative material flow in the coated steel complex is


indicated in the Material flow diagram (Fig-1)

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MATERIAL FLOW DIAGRAM

MES

YMS

MCL
250,000t/yr
150,000 t/yr
15 avg wt.

CPL
150,000 t/yr
Direct Pack
100,000 t/yr
15 avg wt.

30,000 t/yr
15 avg wt.

120,000 t/yr
15 avg wt.
SRL

PACK LINE

145,000 t/yr 105,000 t/yr

Bore Horiz Bore Vert


Yard Yard
FIGURE -1

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SECTION–II - TECHNICAL

1.0 GENERAL

1.1 This technical specification covers the design,


engineering, manufacture, supply, installation, integration,
testing, tuning and commissioning of hardware and software for the
SCADA system to be installed for utility, water and electric power
services for Coated Steel Project of Tata Bluescope Ltd.

1.2 The Tenderer shall take full responsibility for


guaranteed operation and performance of the equipment and
system being supplied and to be in full conformity to all technical
requirements as laid down in this specification.

1.3 All items covered under this specification shall be complete


in all respects and any item or accessory not covered in this
specification, but essential for proper design and operation of the system
shall be included by the Tenderer in the offer within the price quoted,
indicating the purpose of such inclusions.

2.0 DESIGN BASIS

2.1 A new Supervisory Control and Data Acquisition (SCADA)


system is proposed to be set-up for collection, processing,
visualization and storage of on-line data/information related to utility,
water and power systems in a real time environment covering the new
plant units coming in TBSL complex. The system will be located in the
MCL Exit ECR building.

2.2 The proposed system shall work in conjunction with the


various control and monitoring systems of each packaged
units, which shall be provided by ‘others’ for operational controls and
management of the respective processes, mostly functioning independent
of each other. The typical system configuration is schematically
represented in drawing no 25331-00-08-ELA-0001.

2.3 The proposed system shall be designed for collection of


relevant information and data related to water, utility and
power systems over front end devices and transmit the same to the
SCADA system for computer based processing, visualization, storage and
retrieval in real-time environment.

2.4 The signals generated at various points of different plant


units will be collected at the RTU (Remote Terminal Unit)

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which will act as front-end device to be integrated with the SCADA


system. The tentative number of RTUs to be considered will be about six
(6) as follows. One (1) RTU is proposed to be installed in CPL area, one(1)
in MCL area, one(1) in N2 generation plant area, one(1) in utility ECR
building, one(1) in propane storage area and one(1) in boiler area. The
RTU at boiler area will have approximately two (2) nos Remote I/Os to
cater signals from Incinerator and DM plant & WWTP area. The RTU at
utility ECR building will have approximately one (1) no Remote I/O to be
located at compressor station area. The RTU at N2 plant area will have
approximately one(1) no Remote I/Os to cater signals from H2 generation
plant area. However, the exact number of RTUs and Remote I/Os will be
proposed by the bidder depending on the technical parameters of the
proposed system and the plant requirement. Location of MCL Exit ECR
and various plant units are indicated in drawing no 25331-00-08-ELA-
0002. The tentative location of RTUs and RIOs are indicated in Table -1.

Tentative location of Tentative location of


RTU Remote I/O
RTU Remote I/O

H2 Generation
RTU 1 N2 Generation Plant Area RIO 1 of RTU 1
Plant Area

RTU 2 MCL Area ------ ------


Compressor
RTU 3 Utility ECR Building RIO 1 of RTU 3
Station Area
RTU 4 CPL Area ------ ------
RIO 1 of RTU 5 Incinerator Area
RTU 5 Boiler Area DM Plant &
RIO 2 of RTU 5
WWTP Area

RTU 6 Propane Storage Area ------ ------

Table-1: Tentative locations of RTUs & RIOs

2.5 The signals which are already measured by the plant


package supplier in their respective PLCs will be made
available to SCADA RTUs through 4-20 ma signals regenerated by plant
package suppliers PLCs. Also interface hardware and software as
required for receiving necessary signals from package supplier’s PLCs
will be provided at SCADA RTUs. The interface details will be finalized
during engineering. Coordination with package supplier for smooth
implementation of the SCADA system will be included in the scope of
work of the Tenderer. For the signals which are not available through
package supplier PLCs, new instruments dedicated for SCADA system
are to be included in Tenderer’s scope. Supply of analog outputs at
SCADA RTUs for regeneration of signals if required is also included in
the Tenderer’s scope.

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2.6 Power consumption at CCL, MCL, SRL, PL and Utility


ECR will be monitored in SCADA system. Also input to the
LBSS will be monitored in SCADA system. All power consumption related
parameters like MW, MVA, MVAR, MWH, MVARH will be made available
by LBSS supplier at their Substation Automation System. SCADA system
will collect all relevant data from LBSS through OPC connectivity over
Ethernet network. The necessary hardware and software required for the
connectivity as well as cabling from LBSS to SCADA system is included
in the scope of the Tenderer.

2.7 Tentative list of utility and water parameters to be measured


are indicated in Appendix-1 and Appendix-2 respectively.

2.8 The connections between the RTUs and SCADA system shall
be through fibre optic based Ethernet LAN. The fibre optic
based Local Area Network (LAN) shall have the following minimum
characteristics:

- Gigabit Ethernet backbone network


- Tiered architecture
- Scalability and upgradability
- State-of-the-art network management
- L3 routing support

2.9 SCADA system shall have interface with the Manufacturing


Execution System (MES) through DB link over
Fiber optic based 1 GBPS Ethernet LAN. Supply of hardware and
software as required at the SCADA system as well as supply and laying of
Fiber optic cables for connectivity of the SCADA system with MES will be
included in Tender’s scope.

2.10 The proposed system will be flexible with provision for


expansion and reconfiguration in respect of both hardware
and software as may be necessary to take care of any addition / deletion
of number and type of signals as well as connectivity to the SCADA
system.

2.11 The SCADA system will be designed to perform the following


minimum tasks/functions, which need to be
developed/customized to suit the specific requirements of the Purchaser.

- Mimic and data display of utility, water and power system


networks

- Alarms/Event management including message display and


acknowledgement

- Real-time and historical data trending.

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- Generation of Reports at preset times, on demand and on


event occurrence.

- Storage of historical data on HDD/backup media

2.12 The successful Tenderer shall submit a detailed functional


requirement specification along with the system
requirements for approval of the purchaser, based on which the
application software shall be developed.

2.13 Instrumentation

2.13.1 All process related data required for design of the


instrumentation system are given in the list of parameters to
be measured for various utility/water services in Appendix-1 &
Appendix-2.

2.13.2 For flow measurement of compressible fluid (N2, H2, LPG,


Propane, Compressed air, Instrument Air etc), suitable
correction for pressure and temperature variations shall be done in the
SCADA system.

2.13.3 All analog input signals in the SCADA system shall hav e
provision of retransmission for further use by the purchaser
which shall be effected either by using signal distributor multiplier or by
providing analog output signal for the corresponding input signal as
suitable. Wherever such retransmission output is required, the same
shall be brought and terminated at a common junction box from where
further cabling will be done by others.

2.13.4 For interconnection of individual field instruments with the


RTU/Remote I/O units of the SCADA system, screened,
twisted pair cable (2 pair) shall be used. Whenever possible, the closely
located field transmitter shall be grouped together and connected to the
system through intermediate junction boxes using screened twisted pair
cables.

2.13.5 All the field mounted transmitters shall be provided with


transmitter housing for protection against sun/rain/dust
etc.

2.13.6 12 mm OD SS 304 impulse pipes shall generally be used


along with SS compression fittings.

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3.0 SYSTEM FEATURES

The SCADA system shall have the following minimum


features:

 Open system architecture with relational database


management system.

 Feature for checking the healthiness of the system and


communication links.

 Sufficient capacity in terms of memory and I/O to


perform the required functions including spare for future
upgradation.

 User-friendliness using ‘Windows’ based applications.

 Keeping of statistics of errors encountered in


communication.

 Prioritisation of tasks like alarm processing etc.

 Database for storing and retrieval of various parameters,


historical data etc.

 Historical data archiving on hard disk as well as on


removable media for at least one year.

 Multiple levels of security for users with predefined


access rights and password protected access.

 Alarm generation with time-stamping.

 Trending of real-time and historical data in different user


configurable formats.

 Flexible reporting system providing pre-formatted


standard reports for common requirements as well as
generation of free format reports configurable by the user,
available on demand, event/application initiation or at
preset time intervals.

 Information display in various formats including bar


graph, chart etc.

 Time synchronisation amongst various sub systems of the


SCADA system

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4.0 SCOPE

The scope of supply and services to be provided by the


successful Tenderer shall include but not be limited to the
following:

4.1 Design, engineering, manufacture, inspection, testing at


manufacturer's works, supply, installation, cable route
survey, laying of cables, integration, testing at site, erection,
commissioning, tuning and demonstration of the complete system.

4.2 Software engineering for development of the application


software for the complete development cycle covering
preparation of functional requirement specification, global & detail
design document, coding, testing as well as fine tuning including supply
of documented source code for the complete application software.

4.3 Supply and installation of hot redundant SCADA


application cum database servers as specified in item No. 5.1
in the SCADA control room along with necessary software.

4.4 Supply and installation of required nos of RTUs


(Remote Terminal Unit) for the SCADA system (tentative
six(6) nos) as specified in item No. 5.9 which will be finalised depending
on the technical parameters of the proposed system and the plant
requirement. The RTUs will be connected to nearest network switch of
SCADA network through fibre optic cable. RTUs will have the required
number of Remote I/Os to be supplied by the Tenderer. Supply of
necessary Fiber optic cables and cable laying for connecting RTUs,
Remote I/Os is under the scope of the Tenderer.

4.5 For each RTU location, separate UPS along


with SMF batteries with backup of minimum 1 hour to be
supplied by the Tenderer. Power distribution boards as required will also
be supplied by the Tenderer. Remote I/O units shall be powered with 230
VAC, 50Hz general purpose power supply to be arranged by TBSL. If any
equipment is designed for voltage different from that specified above the
Tenderer shall include necessary transformers, conversion and
stabilizing equipments etc in the offer as required.

4.6 Supply and installation of minimum four (4) Nos. operator


stations in the control room with necessary software and 20”
TFT colour monitor as specified in item No. 5.2

4.7 Supply and installation of two (2) Nos. Engineering


stations in the control room with 20” TFT colour monitor as
specified in item 5.4 with RTU (PLC) configuration Software and HMI
Development Software.

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4.8 Supply and installation of one (1) No. Laptop PC as


specified in item 5.4 with RTU (PLC) configuration software.

4.9 Supply and installation of required networking equipment


including network switches and network management
software as specified in item 5.7 and 6.1.2. The supply and laying of
necessary cables and cable accessories for connecting switches and
nodes with the fiber optic based network will be under the scope of
Tenderer.

4.10 The Network switches at each location will be supplied


from UPS (Uninterrupted Power Supply) of required capacity
with sealed maintenance-free battery for one (1) hour back-up.

4.11 Supply and installation of one (1) No. networked colour


Laser printer and one (1) No. Dot-matrix printer in SCADA
control room.

4.12 The SCADA system with its terminals in the SCADA


control room shall be supplied from a parallel redundant
Uninterrupted Power Supply (UPS) system with sealed maintenance -free
battery for back-up of one (1) hour as specified in Annex-1.

4.13 The cable route survey, cable engineering, supply and


laying of all types of cables including fibre optic cables, UTP
cables, power, control and screened cables as required.

4.14 The required numbers of Light guide Interconnection Unit


(LIU) as required for termination of fiber optic cables in the
network.

4.15 Trays, racks, conduits, supports, junction boxes, cabl e tags


and associated fittings as may be required.

4.16 Separate earthing including earth pit and required cables


and accessories for the SCADA system. Earthing system
shall be properly designed to provide safety as well as signal noise
grounding. The earth loop impedance shall be as recommended by the
computer manufacturer and shall preferably be not more than 0.3 ohms.

4.17 Instrumentation

4.17.1 Design, engineering, supply, installation, testing and


commissioning of all necessary instrumentation system for the proposed
SCADA system for Tata Blue Scope.

4.17.2 Supply of all necessary field instruments like flow meter


(either orifice/DP transmitters or Magnetic flow meter),
Pressure transmitters, temperature elements with temperature
transmitters and other special type of instruments like Analyzers etc. as

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required complete with companion flanges, matching flanges, carrier


rings (wherever required) nuts, bolts, gaskets etc. Pressure transmitters
shall be supplied with 2 valve SS manifolds and DP transmitters shall be
supplied with 3 valve SS manifolds with necessary mounting brackets
etc. Necessary thermowells of SS material from drilled bar stock shall be
supplied with temperature elements like RTD or Thermocoup les.

4.17.3 Supply of signal distributers/multipliers for


multiplication of signals, transmitters / converters for
magnetic flow meters along with transmitter housing and other mounting
accessories as required.

4.17.4 Supply of all necessary installation hardware like impulse


pipes, fitting and piping accessories as required for hook -up
with the process for proper functioning of the instruments /
transmitters.

4.17.5 Supply of all necessary cables like power, control, screened


as well as other special cables as required.

4.17.6 Supply and installation of all cabling installation accessories


like junction boxes, pull boxes, cable trays, tray supports,
conduit, lugs, terminal etc.

4.17.7 Various tapping points on piping shall be provided by the


piping contractors. However sockets, nipples, first isolation
valves for pressure transmitters and sockets / boss / flanges for
mounting of temperature elements shall be supplied by the successful
Tenderer.

4.17.8 Installation & testing of all necessary instruments, panels,


cubicles etc., cable laying, termination and successful
commissioning of the entire instrumentation system.

4.17.9 In the areas where the instruments are supplied by the


respective package suppliers, the SCADA supplier will
provide the signal splitters as required. Supply and laying of cables from
signal splitters to SCADA RTUs are also included in the scope of SCADA
supplier.

4.18 Co-ordination with concerned agencies for integration of


SCADA system with other systems and equipment, as
required.

4.19 Supply of spares and consumables as required for


commissioning of the system, upto issue of PAC.

4.20 All computer equipment furniture such as operator


console, desks, printer tables, equipment cabinet/rack etc
as well as storage cabinet and operators chair as required.

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4.21 Supply of necessary software as specified in Software item


No. 6.0.

4.22 Connectivity with MES over Ethernet network as described


in Design Basis, item No. 2.8.

4.23 Inspection and Testing at manufacturer’s works and at


site as per test specification to be furnished by the
successful tender for approval of the EMPLOYER/ENGINEER. The
successful Tenderer shall provide required personnel, equipment and all
test programs and documentation for the purpose of testing. The details
of testing is described in item No. 7.0.

4.24 Warranty maintenance for both hardware and software


including supply free software updates during warranty
period.

4.25 Conducting system acceptance tests


as indicated in item No. 7.8

4.26 Supply of all drawings/documents as described in


item No.9.0.

4.27 Training of TBSL’s personnel as described in item No. 8.0.

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5.0 Equipment specification

The following equipment as indicated below shall be included in


the scope of supply of the tenderer.

5.1 Rack Optimised Hot Redundant SCADA Application cum


Database servers:

Two (2) nos rack mounted servers (hot redundant) with the following
specification:

1. Processors 2 Nos Quad core Intel Xeon


processor X5470 (3.33 GHz,
1333MHz FSB) with minimum 8
MB Level 2 cache and higest
available clock speed. The server
shall be expandable to support
upto 4 processors
2. RAM 8GB expandable to minimum 64
GB
3. Hot swappable 2 X 300 GB SAS hot plug drives
HDD drive with RAID1 controller.
4. Optical Drives DVD RW
5. Power Supply Redundant hot-plug power supply
6 Fan Redundant fan
7. Colour Monitor Min. 20” Flat TFT monitor,
8. Network Two(2) Nos. 10/100/1000 base T
interface
9. Key Board & Standard
Mouse
10. Ports Four (4) USB, one(1) serial
11. I/O expansion Min 4 PCIx / PCIe should be
interfaces offered
12 Magnetic backup Rack mounted chassis type LTO 4
device tape drive, minimum 200/400GB
capacity
13. Operating Windows 2008 Server or latest
System version with latest service pack
14. Management Comprehensive system
tools management tools including
Configuration Management, Event
Scheduling, Alert Management,
RAID management, Remote
Management (Dedicated firmware
based remote management for the
server should be offered),
diagnostic software for processors,
disk, memory, power supplies, fans

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failure etc.
15. Others The servers should be rack
optimised (2U height). Supply of
the suitable rack is included in the
scope of supply of the tenderer.
16 Common Disk Rack mounted type Chassis, 5 nos
storage for the 146 GB SAS HDD with RAID 5
servers configuration, redundant power
supply and redundant fan. The
disk scalability should be Min 8
nos.

5.2 Operator Station

Minimum Four (4) no. operator stations in with following


minimum specification:

1. Processor 1 No. Intel Core 2 Duo or higher


grade processor, latest available
clock speed
2. Mother Board Intel E6600 or higher
3. Main Memory 1 GB (or more)
4. HDD 160 GB SATA HDD (or more)
5. Optical Drives DVD RW
6. Colour Monitor Min. 20” Flat TFT monitor, 1280
X 1024 Resolution supportive or
higher, viewing angle 170degree
or higher
7. Network One(1) No. 10/100/1000 base T
Adapter
8. Key Board & Standard
Mouse
9. Display Card/ Built in Video Graphics display
Sound Card and sound card
10. Operating Windows XP professional or
System latest Windows version with
latest service pack
11. Ports Minimum Four (4) USB, One (1)
serial port

5.3 Engineering Station

Minimum two (2) No. Engineering station in with following


minimum specification:

1. Processor 1 No. Intel Core 2 Duo or higher


grade processor, latest available
clock speed

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2. Mother Board Intel E6600 or higher


3. Main Memory 1 GB (or more)
4. HDD 160 GB SATA HDD (or more)
5. Optical Drives DVD RW
6. Colour Monitor 20” Flat TFT monitor, 1280 X
1024 Resolution supportive or
higher, viewing angle 170degree
or higher
7. Network One (1)No. 10/100/1000 base T
Adapter
8. Key Board & Standard
Mouse
9. Display Card / Built in Video Graphics display
Sound Card and sound card
10. Operating Windows XP professional or
System latest Windows version with
latest service pack
11. Ports Minimum Four (4) USB, One (1)
serial

5.4 Laptop PC

Minimum three (3) No. Laptops with following minimum


specification:

1. Processor Intel Core 2 Duo Processor with


latest available clock speed
2. Motherboard Mobile Intel Chipset
3. Main Memory 1 GB
4. HDD 160 GB SATA HDD
5. Optical Drives DVD RW
6. Display 15” SXGA TFT monitor or higher
7. Network On board 10/100/1000 base T
Adapter Gigabit Ethernet card, Modem,
WiFi
8. Key Board & Keypad and integrated Touch
Mouse Pad/Pointing device. Additional
1 (one) No external USB mouse
9. Display Card/ Built in Video Graphics display
Sound Card and sound card
10. Wireless 802.11a/b/g wireless
11. Operating Windows XP professional or
System latest Windows version with
latest service pack
12. Ports Minimum 3 USB, 1 RJ-45 (NIC),
1 RJ-11 (Modem), 1 No serial
13. Batteries & Lithium-Ion Re-chargeable
Power Adaptor battery pack with estimated 3 to

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5 hours battery life or higher

5.5 Printer

Printers with the following minimum configuration:

1. One(1) No. - 22 PPM Colour or higher


colour Laser - 600 X 600 dpi or higher
jet printer - 160 MB memory or higher
- A3 size paper
- Ethernet Interface
- minimum two paper trays

2. One (1) Dot– - 136 column type


Matrix printer - 400 cps speed or higher
- Test and graphics character set
- Heavy duty type

5.6 Standard racks:

As per requirement for the above mentioned servers and


other equipment, suitable sized rack with minimum 30%
additional spare capacity should be provided. The rack should be from
the same OEM as that of the servers & storage with cable guides and
other complete accessories. For management, 1U rack mountable 17.0”
LCD monitor with rack mounting kits, touch-pad, keyboard and KVM
having necessary H/W, cables and software shall be provided.

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5.7 Network Equipment

I. Central switch:

Central switch with the following minimum feature


and configurations:

- Fully SNMP managed Layer 3 switch

- 10/100/1000 Ethernet FO/UTP interface

- Support for link aggregation, automatic fail- over


protection, priority queuing, RSTP

- Redundant Power Supply

- Termination of Fiber links into switch directly


without using Media converter

- Minimum 30% spare ports of each type after


commissioning of the system

II. Distribution/Edge Switch

Required No. of Distribution/Edge switches with


the following minimum feature and configurations:

- Manageable type with Layer 2 functionality

- 10/100/1000 Ethernet FO/UTP interface

- Support for link aggregation, automatic fail- over


protection, priority queuing, RSTP

- Termination of Fiber links into switch directly


without using Media converter

- Minimum 20% spare ports after commissioning


of the system

5.8 Fibre-optic networking cables

- Single mode and/or mutlimode types depending on plant


requirement.
- Single mode: 8.3/125-micron core/cladding, enhanced
graded index glass fibre.

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- Multimode: 62.5/125-micron core/cladding, enhanced


graded index glass fibre.
- Outside cable shall be armoured, gel filled with UV
protection and suitable for direct buried application
- Minimum Two (2) cores as spares after installation of the
system

5.9 Remote Terminal Unit (RTU)/Programmable


Logic Controller (PLC)

Minimum six(6) Nos. RTUs (PLCs) with the following


minimum features:

- I/O handling capacity shall be atleast 50% more than the


required I/Os

- IEEE 802.3 compliant Ethernet communication ports with


minimum 100 Mbps speed, maintenance port, port for
GPS clock.

- IEC 61131-3 compliant system logic software

- Minimum RAM capacity shall be 1 MB

- RTU (PLC) configuration from remote engineering station


shall be possible

- Compliance with IEEE and IEC standards.

- Suitable for carrying out functions like signal acquisition,


processing, self diagnostic checks, logical & mathematical
functions, floating point calculation and communication
with SCADA system

- Battery back-up for the programmed memory


- Redundant power supply
- Memory utilization shall not exceed 50 % of its full rated
capacity

- Minimum 30% spare I/O of each type after


commissioning of the system

- RTU (PLC) shall have space and mounting arrangement


for installation of additional 15% I/O in future

- LED status indication on I/O cards


- Isolation of I/O cards from the field signals by opto-
coupling

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- Facility for time stamping with accuracy less than


50 msec.

- Self diagnostic feature for detecting hardware and


software fault upto card level

- Support of Industry standard protocols like DNP 3.0,


Modbus TCP/IP, Modbus RTU, Profibus

- The RTUs (PLCs) shall be supplied with floor mounted


cabinet.

6.0 Software

6.1 The software to be supplied shall be comprehensive and


suitable for supporting all functions as per this
specification. Software licenses as far as possible shall be supplied on
group basis rather than individual basis. All operating system, antivirus
and other standard software shall be provided in CDs with lic enses.
Only preloaded version not be acceptable. The software shall include but
not be limited to the following:

6.1.1 Basic software

- Windows 2003 Server or latest version with latest service


pack and required no of cal licenses for servers

- Windows XP professional or latest Windows version with


latest service pack for operator stations, engineering
stations and laptop PC.

- Utilities like mimic developer, text and graphic editor,


communication manager, sorting and merging facility for
data, file manager, debugging aids, diagnostic programs
etc.

6.1.2 Standard software

- Visualisation software with features for generation,


editing, storage and display of visual information with
powerful set of graphic primitives

- Relational Data Base Management System (RDBMS),


preferably Oracle (latest version), with forms and report
generation tools having support for OLEDB/ODBC,
facility for online backup/restore, self tuning memory
management, distributed query and transaction etc. In

19 of 31
25331-00-08-ELA-001

case, the Tenderer offers RDBMS other than Oracle,


suitable connectivity have to be provided by the Tenderer

- Communication software for communication with other


application systems, as required

- Office application package, Antivirus software etc

- Network management software

- Compilers, as required for the project

6.1.3 Besides the above basic and standard software, any other
software packages as may be necessary are also to be
supplied from third party sources with prior approval of the Purchaser.

6.1.4 Application Software: The application software with


minimum 10000 tags shall be provided to perform the
various functions as detailed in this specification and shall have the
following minimum considerations:

- The application software shall be developed using


suitable programming language to fullfill the functional
requirements of the system. Software development tools
as will be used during software development shall be
supplied to the user

OR standard off-the – self SCADA package will be suitably


customized to meet functional requirements as specified.

- Programs should be written with sufficient comments


inside for ease of understanding.

- Programs should be structured in modules with each


module having unique entry and exit points for ease of
modifications and/or addition/deletion of functions.

- Uniqueness of data/field names, sub-routine names and


labels throughout the system.

7.0 Inspection and Testing

7.1 Inspection and Testing at Manufacturer’s Premises

7.2 All supply items under the scope of the specification shall be
inspected by the Purchaser as per inspection procedure to be
finalized between the Purchaser and the Tenderer.

7.3 The Tenderer shall submit the proposed Inspection Procedure


of all electrical, instrumentation and automation items in

20 of 31
25331-00-08-ELA-001

duly filled-in format under the scope of supply to the purchaser for
finalization.

7.4 Factory Acceptance Test (FAT) shall be conducted on the


complete integrated system at manufacturer’s premises as
per test specification to be furnished by the successful Tenderer for
approval of Purchaser.

7.5 Testing at site

7.6 Provisional and final acceptance (Site Acceptance Test) shall


be conducted at site after commissioning of the system.
These acceptance tests shall be carried out to ensure correct integrated
function of the system as a whole after a specified period of operation, to
be mutually decided with Purchaser.

7.7 The Tenderer shall rectify any hardware and/or software


malfunctions, which might occur during the period between
commissioning and final acceptance, and shall demonstrate performance
to the satisfaction of the Purchaser.

7.8 For the purpose of testing, the Contractor shall furnish a


test specification document in accordance with
the manufacturers recommended tests and latest trends & practices, for
approval of the Purchaser. In the test document Tenderer shall describe
tests for all features and functionalities of the SCADA system including
the various system parameters as indicated in System Acceptance Test,
Annex -2 . The test shall be completely defined and the exact testing
methods, duration as well as the acceptance criteria shall be clearly
indicated.

7.9 For the purpose of testing, the Tenderer shall provide the
required personnel, equipment, special instruments and all
test programs and documentation as required.

8.0 Training

8.1 The Tenderer shall include in his offer the training of


Purchaser’s personnel.

8.2 The Tenderer shall indicate in his offer the number &
category of personnel proposed to be trained indicating the
training needs in specific areas of hardware and software, the duration,
the location as well as the methods of imparting such training.

9.0 Drawings and documentation

Successful Tenderer shall supply drawings and documents


as listed in Annex-3 .

21 of 31
25331-00-08-ELA-001

10.0 Reference list

10.1 A reference list of similar jobs executed by the bidder


indicating the system details, time of execution and
completion time shall be furnished by the bidder.

11.0 Information to be furnished

11.1 The tenderer shall furnish in his offer the information called
for in different parts/sections of the tender documents
without which the offer is liable to be rejected. The information to be
furnished shall include but not be limited to the following :

- General description of the equipment and software offered


specifying the important features and system operation along with
technical brochures.

- Following conceptual drawings/documents :

i) System configuration

ii) Heat and Power load data

iii) Time schedule for the complete system implementation

12.0 Validity of offer

12.1 The offer made by the Tenderer against this specification


shall remain valid for a minimum period of six (6) months
from the date of submission of the offer.

13.0 Price

13.1 The tenderer shall submit the price for supply and services
covered in the prescribed formats as per price schedule
enclosed with the specification.

14.0 Completion period

14.1 The complete SCADA system is required to be commissioned


for integrated operation with the control systems of various
package units within twelve (12) months from the date of order. The
tenderer shall quote the best delivery period and the offer shall be
accompanied by a time schedule showing various activities like
submission of engineering drawings/ documents, software development /
customisation, installation, testing, tuning etc.

22 of 31
25331-00-08-ELA-001

15.0 Exclusion

15.1 The following works are excluded from the scope of work of
the tenderer :

- Civil foundation and engineering work for the


building/control room housing the SCADA system

- Provision of space for housing and installation of RTU,


UPS and other hardware equipment/devices required for the SCADA
system

- Room lighting for the control room.

23 of 31
25331-00-08-ELA-001

ANNEX - 1

TECHNICAL SPECIFICATION FOR UNINERRUPTED


POWER SUPPLY (UPS) EQUIPMENT

I. UPS FOR SCADA CONTROL ROOM

1.0 Parallel redundant (current sharing mode) on line industrial


type UPS with Bypass transformer & Servo Controlled Voltage
Stabilizer (SCVS) of required capacity shall be provided. The
UPS shall have self diagnostic features and shall be suitable for
the following:

1.1 Two different sources of input supply: one (1) for each UPS and
one (1) for SCVS of 415 V, 3 phases, 4 wires, 50 Hz.

1.2 +10%, -15% input voltage tolerance and +1%, -1% output
voltage tolerance.

1.3 +6%, -6% input frequency tolerance and +0.1%, -0.1% output
frequency tolerance.

1.4 Continuous duty with status display.

1.5 Overloading capacity 125% of rated load for 10 minutes and


150% of rated load for 1 minute.

1.6 Static by pass switch and manual changeover arrangement.

1.7 One (1) hour battery backup at full load with lead acid sealed
maintenance free battery with necessary battery racks.

1.8 Enclosure degree of protection of IP41.

1.9 Noise level: <65 dB at 1 meter distance.

1.10 UPS distribution board (ACDB) of 240V AC, 16A.

1.11 Steady state output voltage (nominal/variation): 230 VAC ±1%.


Steady state output frequency (nominal/variation): 50 Hz
±0.1%. Output voltage adjustment range @ rated load: ±5%.

1.12 Cable entry: from bottom.

1.13 Painting: Shade 631.

1.14 Feature for connectivity with Computer / SCADA system for UPS
status display.

1.15 Internal fans for cooling

24 of 31
25331-00-08-ELA-001

ANNEX - 2
SYSTEM ACCEPTANCE

1.0 The contractor shall arrange to conduct a System


Acceptance Test.

2.0 The criteria for acceptance of the SCADA system shall


include the successful demonstration of all the functions
and features of the proposed system.

2.1 The following system parameters are to be successfully


demonstrated for system acceptance:

1. Availability of automation system : >99.9%

2. Network bandwidth utilization : <20%


(Average) (To be measured over
continuous period of 8 hrs)

3. Spare I/O capacity of each type : >20% (after commissioning)

4. Spare capacity of network switch : >20% (after commissioning)


ports of each type

5. UPS spare capacity : >20% (after commissioning)

6. UPS battery back-up time : 60 minutes

2.2 Availability of the SCADA system

(i) For the test purpose of assessing system availability the


SCADA system will be operated continuously for a period of
seven (7) days.

(ii) Availability calculation

The above mentioned system availability will be calculated


as follows:

System Availability = Total Test time - Total down time x 100%


Total Test time

25 of 31
25331-00-08-ELA-001

The total down time shall be calculated using the following co -efficient
for each device.

Device Co-efficient

1. Server hardware : 100% (For redundant


servers if both the
primary and secondary
servers are down)

2. HMI / Engg. Station hardware : 15%


/printer

3. Networking equipment : 50%

4. Application software failure : 100%

Total down time calculation

Total down time = Σ ( ti * ei)

Where ti : Down time of individual device


ei : Coefficient

26 of 31
25331-00-08-ELA-001

ANNEX – 3

DRAWINGS AND DOCUMENTS

The drawings and documents to be furnished by successful tenderer


during engineering shall be as per the table given below:

Sl. No. Document Name Type of


Document
1 Project Organization
I
2 Project / Implementation Schedule I
3 Drawings/Documents Issue Schedule A
4 Monthly Progress Report I
5 FAT Procedure A
6 SAT Procedure A
7 Inspection QAP I
8 FRS document A
9 System Configuration Diagram A
10 Bill of Material
A
I/O assignment I
11
12 Cabinet Internal Layout Diagram I
13 Internal Wiring Diagram. I
14 Power Supply Distribution I
I
15 Cable schedule and JB schedule
16 I
Cable Interconnection Diagram
17 I
Cable Route Diagram
18 A
Data sheets for computer hardware and
networking equipments
19 A
Data sheet for Fiber optic cable
20 A
Data sheet for UPS and UPS battery

27 of 31
25331-00-08-ELA-001

21 A
Datasheet for Network Management
Software
22 Transmitter Data sheets along with
manufacturer catalog. A
23 RTD Data Sheet & Thermowell
Assembly drawings A
24 Thermocouple Data Sheet & Thermowell
Assembly drawings A
25 Orifice plate data sheets, sizing
calculations, & assembly drawings. A
26 Venturi data sheets, sizing calculations
and assembly drawings A
27 Magnetic Flow meter data sheets along
with manufacturer catalog A
28 Instruments Installation Diagram
I
29 Outline Dimensional Drawing for
RTU/PLC A
Equipment Specifications for
30 RTU/PLC/remote I/O A
(Upto card level).
PLC ladder program.
31 I

I - Information Category ; A - Approval Category.

28 of 31
25331-00-08-ELA-001

ANNEX-4

PREFERRED MAKE LIST

Field Instruments & PLC

S.No. Items Type Vendors

1. Pressure & DP Electronic & EMERSON


(Flow & Level) Smart type YOKOGAWA INDIA
Transmitters HONEYWELL
ABB
2. Thermocouple PYROELECTRIC
Assemblies GIC
IND. INST.
EMERSON
3. MI Thermocouples & PYROELECTRIC
RTD GIC
IND. INST.
EMERSON
4. Temperature EMERSON
Transmitters YOKOGAWA INDIA
HONEYWELL
ABB

5. Mini PLC SIEMENS


ABB
ROCKWELL AUTOMATION
GE FANUC

Flow Meter :

S.No. Items Type Vendors

1. Magnetic Flow YOKOGAWA INDIA


Meters ABB
EMERSON
E&H

29 of 31
25331-00-08-ELA-001

Flow Elements :

S.No. Items Type Vendors

1. Orifice plates, ENGG. SPECIALTIES


Nozzles & Venturi MECH. ENGINEERS
EMERSON

Analysers :

S.No. Items Type Vendors

1. Gas Analysers ABB ANALYTICAL


SHAW (MOISTURE)
INVENSYS - FOXBORO
SIEMENS (ADAGE
AUTOMATION)
(HUMIDITY)
EMERSON
YOKOGAWA INDIA
UNION
2. CV Analysers REINEKE

SCADA System :

S.No. Items Type Vendors


SCADA system ABB/ALSTOM/HAIL/GE
1. SCADA System software FANUC/SIEMENS/RAIL/GE
ENERGY/ YOKOGAWA
INDIA / CITECT

Computer and Peripherals :

S.No. Items Type Vendors

1. UPS EMERSON/ HI-REL

2. Computer Server/PC HP/ IBM / DELL

3. Computer Printers, HP /EPSON/CANON


Peripherals Scanners and

30 of 31
25331-00-08-ELA-001

Plotters

4. Network Switches, HUB, CISCO/3-COM/NORTEL


Components Routers

5. Cables UTP, Fibre Optic RPG/ AT&T/ MOLEX/


LUCENT
Instrumentation DELTON/ CORDS INDIA /
and control SPECIAL CABLES/ ELKAY
TELELINKS /UNIVERSAL
CABLE

31 of 31
APPENDIX-1

LIST OF PARAMETERS FOR UTILITY SYSTEMS TO BE MEASURED FROM VARIOUS PLANT UNITS

Pipe Details Process Data Measurement Connectivity Tentative


Sl. Dew
No. Service Viscosity Sp.Gr. Type of MOC Flow Pressure Purity Point Temp. parameters Remarks / of signals to Location of
(ADP), Scope
( Poise ) service DN O/D Thk. Flow element Max. Avg. range Deg C with Tag No. RTU / RIO RTU / RIO
( mm ) ( mm ) ( mm ) & type Nm3 / hr Nm3 / hr

N2: N2 plant
N2
As selected by 99.99%, Supplier - at
RTU 1 Generation
N2 plant O2 < 10 F, T, P, Purity, B/L of N2 plant
Plant Area
1 Nitrogen (generation) 0.00016 0.966 Gas 100 115 4.5 supplier 2000 350 4-5 ppm (-) 60 45 0 C Dew point only.
( From N2 generation plant)

SS-316 Orifice
CS-Flange with RTU 2 MCL Area
MCL (con.) 150 166.5 4.8 DP Transmitter 1950 250 4-5 45 0 C F, P SCADA

2 Air Compressor Plant


`
Air Comp. plant
Supplier - at
RIO 1 of Compressor
As selected by B/L of Air
RTU 3 Station Area
CA plant Comp. plant
0
Plant Air (generation) 0.00017 1.000 Air 150 166.5 4.8 supplier 6200 1500 6.5 - 7.5 - (-) 20 45 C F, P, T only.
From Compressor House

SCADA
SS-316 Orifice Measurements
RTU 2 MCL Area
CS-Flange with at three (3)
MCL (con.) 250 273.1 5.56 DP Transmitter 1700 700 5.5 - 7.5 45 0 C F, P points
SS-316 Orifice
CS-Flange with RTU 4 CPL Area
CPL (con.) 200 219.1 4.78 DP Transmitter 1500 496 5.5 - 7.5 45 0 C F, P SCADA
SS-316 Orifice
CS-Flange with RTU 4 CPL Area
SRL & PL (con.) 250 273.1 5.56 DP Transmitter 900 840 5.5 - 7.5 45 0 C F, P SCADA
SS-316 Orifice Incinerator
RIO 1 of
CS-Flange with Area
RTU 5
Incinerator (con.) 50 60.8 3.6 DP Transmitter 300 270 5.5 - 7.5 45 0 C F, P SCADA
SS-316 Orifice
RIO 2 of DM Plant &
CS-Flange with
RTU 5 WWTP Area
DM plant (con.) 25 34.2 3.2 DP Transmitter 90 70 5.5 - 7.5 45 0 C F, P SCADA
SS-316 Orifice
CS-Flange with RTU 5 Boiler Area
Boiler (con.) 25 34.2 3.2 DP Transmitter 100 90 5.5 - 7.5 45 0 C F, P SCADA

Air Comp. plant


Supplier - at
RIO 1 of Compressor
As selected by B/L of Air
RTU 3 Station Area
CA plant Comp. plant
Dry Air 0.00017 1.000 Air 65 76.6 3.6 supplier 200 80 6.5 - 7.5 - (-) 40 45 0 C F, P, T only.
From Compressor House

SS-316 Orifice
CS-Flange with RTU 2 MCL Area
MCL (con.) 65 76.6 3.6 DP Transmitter 170 124 5.5 - 7.5 45 0 C F, P SCADA
Pipe Details Process Data Measurement Connectivity Tentative
Sl. Dew
No. Service Viscosity Sp.Gr. Type of MOC Flow Pressure Purity Point Temp. parameters Remarks / of signals to Location of
(ADP), Scope
( Poise ) service DN O/D Thk. Flow element Max. Avg. range Deg C with Tag No. RTU / RIO RTU / RIO
( mm ) ( mm ) ( mm ) & type Nm3 / hr Nm3 / hr

SS-316 Orifice SCADA


CS-Flange with Measurements
RTU 4 CPL Area
DP Transmitter at two (2)
CPL (con.) 65 76.6 3.6 120 40 5.5 - 7.5 45 0 C F, P points

F,P - Propane
Propane
As selected by supplier
RTU 6 Storage Area
propane T - SCADA
3 Propane 0.00014 Ref. hand Gas 100 114.3 6.02 supplier 1600 1250 1.5 kscg - - 45 0 C F, P,T Supplier
(From Propane Storage
Area) book

SS-316 Orifice
CS-Flange with RTU 2 MCL Area
MCL (con.) 0.00014 -do- Gas 200 219.1 8.18 DP Transmitter 600 575 1.5 kscg 45 0 C F, P SCADA
SS-316 Orifice
CS-Flange with RTU 4 CPL Area
CPL (con.) 0.00014 -do- Gas 150 168.3 7.11 DP Transmitter 630 598 1.5 kscg 45 0 C F, P Blue Star Ltd.
Incinerator
RIO 1 of
Area
RTU 5
Incinerator (con.) 0.00014 -do- Gas 50 60.3 3.91 91 91 1.5 kscg 45 0 C F, P Inc. supplier

F - Boiler
supplier RTU 5 Boiler Area
Boiler (con.) 0.00014 -do- Gas 80 88.9 5.49 280 280 1.5 kscg 45 0 C F, P P - SCADA

0.0696
H2
0.0000865 (1.013 bar 99.995%, To be provided RIO 1 of
Generation
(1.013 bar and 21 °C As selected by O2<10pp F, T, P, Purity, by H2 plant RTU 1
0 Plant Area
4 H2 (generation) and 15 °C ) ) Gas 25 33.4 3.4 H2 supplier 36 35 3 kscg m (-) 60 45 C Dew point supplier
(From H2 plant to MCL)

SS-316 Orifice
CS-Flange with RTU 2 MCL Area
MCL (con.) -do- -do- -do- 25 33.4 3.4 DP Transmitter 30 30 45 0 C F, P SCADA

F,T - by Boiler
RTU 5 Boiler Area
Ref. std. As selectedby 7~10.5 186 +/- 5 0 plant supplier ;
5 Steam ( LPST ) 0.00015233 table Steam 150 168.3 7.11 Boiler supplier 10 TPH 7 TPH kscg Dry saturated C F, P,T P - SCADA
( From Boiler plant to MCL)

Note:

1. For orifice plate, line size up to DN 300, carrier ring will be used. SS nipples and SS isolation valves shall be used.

2. F - Flow element with Transmitter, P – Pressure transmitter, T – Temperature element with Transmitter.

3. The parameter details are tentative and will be finalized during engineering.

4. Refer to drawing no. 25331-00-08-ELA-0001 for RTU location.


APPENDIX-2

LIST OF PARAMETERS FOR WATER SYSTEMS TO BE MEASURED FROM VARIOUS PLANT UNITS

Pipe Details Process Data Measurement Connectivity of


Tentative Location
Sl. No. Service DN O/D Thk. Flow parameters Remarks Location of PLC Type signals to RTU
MOC of RTU / RIO
( mm ) ( mm ) ( mm ) Max. Min. Avg. (Main header) / RIO

1. Drinking water GI 50 60.8 4.5 NA NA NA F Provided by LN, Signal UECR (Buyer's PLC) Magnetic RTU3 Utility ECR
regeneration the buyer's PLC

2. Make-up water MS 200 219.1 7 NA NA NA F Provided by LN, Signal UECR (Buyer's PLC) Magnetic RTU3 Utility ECR
regeneration the buyer's PLC

3. Drinking water (Outlet from overhead GI 100 115 5.4 20 10 15 F Provided by LN, Signal UECR (Buyer's PLC) Magnetic RTU3 Utility ECR
regeneration the buyer's PLC
tank)
4. Make-up water (Outlet from overhead MS 150 166.5 4.8 120 50 100 F Provided by LN, Signal UECR (Buyer's PLC) Magnetic RTU3 Utility ECR
regeneration the buyer's PLC
tank)
5. Make-up water (CT-1) MS 80 89.5 4 60 0 20 F Provided by LN, Signal UECR (Buyer's PLC) Orifice RTU3 Utility ECR
regeneration the buyer's PLC

6. Make-up water (CT-2) MS 65 76.6 3.6 40 0 5 F Under SCADA scope SCADA PLC Magnetic RTU4 CPL Area

7. Make-up water (DM Plant) MS 65 76.6 3.6 40 0 20 F Provided by LN, Signal UECR (Buyer's PLC) Orifice RTU2 MCL Area
regeneration the buyer's PLC

8. MW water- service drop for entry MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU2 MCL Area

section (G01 - MCL)


9. MW water- service drop for cleaner MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU2 MCL Area

section (G03 - MCL)


10. MW water- Skin pass area (G15 - MCL) MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU2 MCL Area

11. MW water- service drop for chemical MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU2 MCL Area

circulation system (G17 - MCL)


12. MW water- Zinc pot area (G13 - MCL) MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU2 MCL Area

13. MW water- Exit area (G21 - MCL) MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU2 MCL Area

14. MW water- service drop for entry MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU4 CPL Area

section & cleaning section (C26 - CPL)


15. MW water- service drop for chemical MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU4 CPL Area

section & exit section (C24 - CPL)


16. MW water- service drop for water MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU4 CPL Area

quench area (C20 - CPL)


17. MW water- service drop for painting MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU4 CPL Area

section (C15 - CPL)


18. DM water (MCL) MSRL 80 89.4 5 100 0 10 F Provided by BSL, Signal UECR (Buyer's PLC) Orifice RTU4 CPL Area
regeneration at buyer's PLC

19. DM water (CCL) MSRL 80 89.4 5 100 0 10 F Provided by BSL, Signal UECR (Buyer's PLC) Orifice RTU4 CPL Area
regeneration at buyer's PLC

20. DM water (CCL) at C27 MSRL 80 89.4 5 100 0 10 F Under SCADA scope SCADA PLC Magnetic RTU4 CPL Area
Pipe Details Process Data Measurement Connectivity of
Tentative Location
Sl. No. Service DN O/D Thk. Flow parameters Remarks Location of PLC Type signals to RTU
MOC of RTU / RIO
( mm ) ( mm ) ( mm ) Max. Min. Avg. (Main header) / RIO

21. DM water (Boiler) MSRL 50 60.33 2.77 10 0 1 F Under SCADA scope SCADA PLC Magnetic RTU5 Boiler Area

22. DM water (Hydrogen plant) MSRL 20 21.34 2.11 3 0 1 F Under SCADA scope SCADA PLC Magnetic RIO1 of RTU1 H2 Plant Area

23. RCPH 1 (ICW) MS 350 355.6 7.92 900 300 800 F Provided by LN, Signal UECR (Buyer's PLC) Magnetic RTU3 Utility ECR
regeneration the buyer's PLC

24. RCPH 2 (ICW) MS 250 273.1 5.56 500 100 400 F Provided by LN, Signal UECR (Buyer's PLC) Magnetic RTU3 Utility ECR
regeneration the buyer's PLC

25. WWTP ( Treated water) MS 80 89.5 4 40 0 35 F Provided by THERMAX, Signal THERMAX'S PLC (Buyer's PLC) Magnetic RIO2 of RTU5 DM Plant and WWTP
regeneration the buyer's PLC Area

26. WWTP ( PH) MS 80 89.5 4 14 (pH) 0 (pH) NA pH Provided by THERMAX, Signal THERMAX'S PLC (Buyer's PLC) Flow Through RIO2 of RTU5 DM Plant and WWTP
regeneration the buyer's PLC Area

Note:- Provision of totalisation of data of DM water in different use.


REDUNDANT SCADA
APPLICATION/DATABASE
SERVERS CLIENT CLIENT CLIENT CLIENT
STATION STATION CONNECTIVITY TO
STATION STATION LASER MES
PRINTER DOT MATRIX
PRINTER
FO
GIGABIT ETHERNET TCP/IP NETWORK
FO FO FO FO FO FO FO
RTU RTU RTU
RTU RTU AT N2 AT AT RTU
AT AT PROPANE AT
GENERATION
CPL AREA MCL AREA PLANT AREA BUILDING STOR. AREA BOILER AREA
SAS
AT LBSS
RIO AT
INCINERATOR
AREA
RIO AT RIO AT RIO AT
H 2 GENERATION COMPRESSOR STN. DM PLANT & WWTP AREA
PLANT AREA AREA
FOR TENDER
PURPOSE ONLY
Y +350
Y +300
Y +250
Y +200
Y +150
Y +100
Y +50
0.00

RS
Y -50

X + 500

X + 600

X + 650
X + 550
X + 100

X + 150

X + 200

X + 250

X + 300

X + 350

X + 400

X + 450
X + 50
0.00

FOR TENDER
PURPOSE ONLY 