TATA BLUESCOPE STEEL LI MI TED (TBSL

)
JAMSHEDPUR



SPECI FI CATI ON NO. 25331-00-08-ELA-001



FOR

SUPPLY, ERECTI ON, TESTI NG & COMMI SSI ONI NG

OF

SUPERVI SORY CONTROL
AND DATA ACQUI SI TI ON SYSTEM

FOR

WATER & UTI LTI ES SERVI CES





NOVEMBER 2009







M. N. DASTUR & COMPANY (P) LTD
Consul t i ng Engi neer s
P-17, Mi ssi on Row Ext ensi on
Kol kat a 700013










25331-00-08-ELA-001


TABLE OF CONTENTS

PAGES

1. SPECIFICATION OF SUPPLY, ERECTION, TESTI NG & 31
COMMISSIONING OF SUPERVISORY CONTROL AND
DATA ACQUISITION SYSTEM FOR WATER AND UTILITIES
SERVICES


ANNEXES

ANNEX - 1 SPECIFICATION FOR UNINERRUPTED
POWER SUPPLY (UPS) EQUIPMENT


ANNEX - 2 SYSTEM ACCEPTANCE


ANNEX - 3 DRAWINGS AND DOCUMENTS


ANNEX - 4 PREFERRED MAKE LIST



APPENDI CES

APPENDIX - 1 TENTATIVE LIST OF PARAMETERS
FOR UTILITY SYSTEMS


APPENDIX - 2 TENTTIVE LIST OF PARAMETERS
FOR WATER SYSTEMS




TENDER DRAWI NGS

25331-00- 08-ELA-0001 .. TYPICAL CONFIGURATION DIAGRAM
OF SCADA SYSTEM

25331-00- 08-ELA-0002 .. INTERPLANT CABLE ROUTING LAYOUT


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SPECI FI CATI ON

FOR

SUPPLY, ERECTI ON, TESTI NG & COMMI SSI ONI NG OF SCADA SYSTEM
FOR UTI LI TY, WATER AND POWER SYSTEMS

FOR

COATED STEEL COMPLEX

OF

TATA BLUESCOPE STEEL LI MI TED (TBSL)


SECTI ON-I - GENERAL


1.0 I NTRODUCTI ON

1.1 Tat a Bl uescope St eel Li mi t ed (TBSL), a j oint vent ur e company
bet ween Tat a St eel Li mi t ed, Indi a and Bl ueScope St eel Li mi t ed,
Aust r al i a proposes t o set up a maj or st at e-of-t he-ar t met al l i c coat i ng and
pai nt i ng faci l i t y i n Bar a Ash pond Ar ea in t he ci t y of Jamshedpur (West
Si nghbhum di st r i ct ) i n t he st at e of Jharkhand, India. The pr oposed coat ed st eel
compl ex wi ll be si t uat ed adj acent t o Tat a St eel ’s exi st i ng st eel works. The
pr oposed faci li t y shall have an annual met al li c coat i ng capaci t y of 250,000 t ons
and pai nt l i ne capaci t y of 150,000 t ons fol lowed by a coi l sl i t t i ng-cum-r ecoi l i ng
l i ne and a coil packagi ng li ne.

1.2 TBSL desi r es t o set - up a Super vi sor y Cont r ol and Dat a
Acqui si t i on (SCADA) syst em f or col l ect i on, pr ocessi ng, on -
l i ne vi sual i zat i on and st or age of par amet er s r el at ed t o ut i l i t i es, wat er and
power syst ems cover i ng t he pl ant uni t s comi ng i n t he coat ed st eel compl ex.

1. 3 Thi s t echni cal speci f i cat i on cover s t he desi gn,
engi neer i ng, manuf act ur e, suppl y, i nst al l at i on, i nt egr at i on,
t est i ng at suppl i er ’s wor k s as wel l as at si t es, t uni ng and commi ssi oni ng
of har dwar e and sof t war e f or t he SCADA syst em t o be i nst al l ed f or ut i l i t y
and wat er ser vi ces i ncl udi ng successf ul demonst r at i on of t he var i ous
f unct i ons and ot her aspect s, as speci f i ed el sewher e i n t hi s t echni cal
speci f i cat i on.

1. 4 Thi s speci f i cat i on f or ms a par t of t he t ender document and
shoul d be r ead i n conj unct i on wi t h I nvi t at i on To Tender and
Gener al Condi t i ons of Cont r act and l i st of pr ef er r ed mak es.


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1. 5 The Tender er shal l st udy al l sect i ons of t he speci f i cat i on
and vi si t t he si t e t o ascer t ai n for hi msel f t he exi st i ng
i nst al l at i ons, t he r out e of cabl es t o be l ai d, gr ound cont our s, r oads,
r ai l way t r ack s, pi pe t ower s/ t r est l es, nul l ahs, bui l di ngs, h ut ment s,
st r uct ur es, over head l i nes/ t ower s/ gant r i es, f enci ng/ boundar y wal l s, et c.
f or ar r i vi ng at t he r equi si t e l engt h and r out e of f i br e opt i c cabl es and
ot her cabl es.

1. 6 The Tender er shal l sat i sf y hi msel f about t he sui t abi l i t y
and wor k abi l i t y of t he equi pment , accessor i es and t he
syst em pr oposed and shal l t ak e f ul l r esponsi bi l i t y i n of f er i ng equi pment
and accessor i es wi t h guar ant eed per for mance and smoot h r el i abl e
oper at i on of t he i ndi vi dual i t em, i nt er f aci ng wi t h ot her syst ems and t he
i nt egr at ed oper at i on of t he t ot al syst em as a whol e.

2. 0 The f ol l owi ng pr ocessi ng l i nes ar e t o be set up by di ff er ent
suppl i er s i n t he coat ed st eel compl ex:

- Met al Coat i ng Li ne (MCL)
- Coi l Pai nt Li ne (CPL)
- Sl i t t i ng- Cum- Recoi l i ng Li ne (SRL)
- Pack agi ng Li ne (PL)

3. 0 The t ent at i ve mat er i al f l ow i n t he coat ed st eel compl ex i s
i ndi cat ed i n t he Mat er i al f l ow di agr am (Fi g- 1)

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MATERIAL FLOW DIAGRAM


FIGURE -1
CPL
150,000 t/yr

YMS
SRL

150,000 t/yr
15 avg wt.
30,000 t/yr
15 avg wt.
120,000 t/yr
15 avg wt.
PACK LINE

MES

MCL
250,000t/yr
105,000 t/yr
Bore Vert
Yard
145,000 t/yr
Direct Pack
100,000 t/yr
15 avg wt.
Bore Horiz
Yard
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SECTI ON–I I - TECHNI CAL

1. 0 GENERAL

1. 1 Thi s t echni cal speci f i cat i on cover s t he desi gn,
engi neer i ng, manuf act ur e, suppl y, i nst al l at i on, i nt egr at i on,
t est i ng, t u ni ng and commi ssi oni ng of har dwar e and sof t war e for t he
SCADA syst em t o be i nst al l ed for ut i l i t y, wat er and el ect r i c power
ser vi ces f or Coat ed St eel Pr oj ect of Tat a Bl uescope Lt d.

1. 2 The Tender er shal l t ak e f ul l r esponsi bi l i t y f or
guar ant eed oper at i on and per f or mance of t he equi pment and
syst em bei ng suppl i ed and t o be i n ful l conf or mi t y t o al l t echni cal
r equi r ement s as l ai d down i n t hi s speci fi cat i on.

1. 3 Al l i t ems cover ed under t hi s speci f i cat i on shal l be compl et e
i n al l r espect s and any i t em or accessor y not cover ed i n t hi s
speci f i cat i on, but essent i al f or pr oper desi gn and oper at i on of t he syst em
shal l be i ncl uded by t he Tender er i n t he of f er wi t hi n t he pr i ce quot ed,
i ndi cat i ng t he pur pose of such i ncl usi ons.

2. 0 DESI GN BASI S

2. 1 A new Super vi sor y Cont r ol and Dat a Acqui si t i on (SCADA)
syst em i s pr oposed t o be set - up f or col l ect i on, pr ocessi ng,
vi sual i zat i on and st or age of on- l i ne dat a/ i nf or mat i on r el at ed t o ut i l i t y,
wat er and power syst ems i n a r eal t i me envi r onment cover i ng t he new
pl ant uni t s comi ng i n TBSL compl ex. The syst em wi l l be l ocat ed i n t he
MCL Exi t ECR bui l di ng.

2. 2 The pr oposed syst em shal l wor k i n conj unct i on wi t h t he
var i ous cont r ol and moni t or i ng syst ems of each packaged
uni t s, whi ch shal l be pr ovi ded by ‘ot her s’ f or oper at i onal cont r ol s and
management of t he r espect i ve pr ocesses, most l y f unct i oni ng i ndependent
of each ot her . The t ypi cal syst em conf i gur at i on i s schemat i cal l y
r epr esent ed i n dr awi ng no 25331- 00- 08-ELA- 0001.

2. 3 The pr oposed syst em shal l be desi gned f or col l ect i on of
r el evant i nf or mat i on and dat a r el at ed t o wat er , ut i l i t y and
power syst ems over f r ont end devi ces and t r ansmi t t he same t o t he
SCADA syst em f or comput er based pr ocessi ng, vi sual i zat i on, st or age and
r et r i eval i n r eal - t i me envi r onment .

2. 4 The si gnal s gener at ed at var i ous poi nt s of di f f er ent pl ant
uni t s wi l l be col l ect ed at t he RTU (Remot e Ter mi nal Uni t )
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whi ch wi l l act as f r ont - end devi ce t o be i nt egr at ed wi t h t he SCADA
syst em. The t ent at i ve number of RTUs t o be consi der ed wi l l be about si x
(6) as f ol l ows. One (1) RTU i s pr oposed t o be i nst al l ed i n CPL ar ea, one(1)
i n MCL ar ea, one(1) i n N2 gener at i on pl ant ar ea, one(1) i n ut i l i t y ECR
bui l di ng, one(1) i n pr opane st or age ar ea and one(1) i n boi l er ar ea. The
RTU at boi l er ar ea wi l l have appr oxi mat el y t wo (2) nos Remot e I / Os t o
cat er si gnal s f r om I nci ner at or and DM pl ant & WWTP ar ea. The RTU at
ut i l i t y ECR bui l di ng wi l l have appr oxi mat el y one (1) no Remot e I / O t o be
l ocat ed at compr essor st at i on ar ea. The RTU at N2 pl ant ar ea wi l l have
appr oxi mat el y one(1) no Remot e I / Os t o cat er si gnal s f r om H2 gener at i on
pl ant ar ea. However , t he exact number of RTUs and Remot e I / Os wi l l be
pr oposed by t he bi dder dependi ng on t he t echni cal par amet er s of t he
pr oposed syst em and t he pl ant r equi r ement . Locat i on of MCL Exi t ECR
and var i ous pl ant uni t s ar e i ndi cat ed i n dr awi ng no 25331- 00- 08- ELA-
0002. The t ent at i ve l ocat i on of RTUs and RI Os ar e i ndi cat ed i n Tabl e - 1.


Tabl e- 1: Tent at i ve l ocat i ons of RTUs & RI Os

2. 5 The si gnal s whi ch ar e al r eady measur ed by t he pl ant
pack age suppl i er i n t hei r r espect i ve PLCs wi l l be made
avai l abl e t o SCADA RTUs t hr ough 4- 20 ma si gnal s r egener at ed by pl ant
pack age suppl i er s PLCs. Al so i nt er f ace har dwar e and sof t war e as
r equi r ed f or r ecei vi ng necessar y si gnal s f r om pack age suppl i er ’s PLCs
wi l l be pr ovi ded at SCADA RTUs. The i nt er f ace det ai l s wi l l be f i nal i zed
dur i ng engi neer i ng. Coor di nat i on wi t h pack age suppl i er f or smoot h
i mpl ement at i on of t he SCADA syst em wi l l be i ncl uded i n t he scope of
wor k of t he Tender er . For t he si gnal s whi ch ar e not avai l abl e t hr ough
pack age suppl i er PLCs, new i nst r ument s dedi cat ed for SCADA syst em
ar e t o be i ncl uded i n Tender er ’s scope. Suppl y of anal og out put s at
SCADA RTUs f or r egener at i on of si gnal s i f r equi r ed i s al so i ncl uded i n
t he Tender er ’s scope.


RTU
Tent ati ve l ocat ion of
RTU
Remote I/ O
Tent ati ve locati on of
Remote I/ O
RTU 1 N2 Gener at i on Pl ant Ar ea RIO 1 of RTU 1
H2 Gener at i on
Pl ant Ar ea
RTU 2 MCL Ar ea ------ ------
RTU 3 Ut i l i t y ECR Bui l di ng RIO 1 of RTU 3
Compr essor
St at i on Ar ea
RTU 4 CPL Ar ea ------ ------
RIO 1 of RTU 5 Inci ner at or Ar ea
RTU 5 Boi l er Ar ea
RIO 2 of RTU 5
DM Pl ant &
WWTP Ar ea
RTU 6 Pr opane St or age Ar ea ------ ------
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2. 6 Power consumpt i on at CCL, MCL, SRL, PL and Ut i l i t y
ECR wi l l be moni t or ed i n SCADA syst em. Al so i nput t o t he
LBSS wi l l be moni t or ed i n SCADA syst em. Al l power consumpt i on r el at ed
par amet er s l i k e MW, MVA, MVAR, MWH, MVARH wi l l be made avai l abl e
by LBSS suppl i er at t hei r Subst at i on Au t omat i on Syst em. SCADA syst em
wi l l col l ect al l r el evant dat a f r om LBSS t hr ough OPC connect i vi t y over
Et her net net wor k . The necessar y har dwar e and sof t war e r equi r ed f or t he
connect i vi t y as wel l as cabl i ng f r om LBSS t o SCADA syst em i s i ncl uded
i n t he scope of t he Tender er .

2. 7 Tent at i ve l i st of ut i l i t y and wat er par amet er s t o be measur ed
ar e i ndi cat ed i n Appendi x- 1 and Appendi x- 2 r espect i vel y.

2. 8 The connect i ons bet ween t he RTUs and SCADA syst em shal l
be t hr ough f i br e opt i c based Et her net LAN. The f i br e opt i c
based Local Ar ea Net wor k (LAN) shal l have t he f ol l owi ng mi ni mum
char act er i st i cs:

- Gi gabi t Et her net back bone net wor k
- Ti er ed ar chi t ect ur e
- Scal abi l i t y and upgr adabi l i t y
- St at e- of - t he- ar t net wor k management
- L3 r out i ng suppor t

2. 9 SCADA syst em shal l have i nt er f ace wi t h t he Manuf act ur i ng
Execut i on Syst em (MES) t hr ough DB l i nk over
Fi ber opt i c based 1 GBPS Et her net LAN. Suppl y of har dwar e and
sof t war e as r equi r ed at t he SCADA syst em as wel l as suppl y and l ayi ng of
Fi ber opt i c cabl es f or connect i vi t y of t he SCADA syst em wi t h MES wi l l be
i ncl uded i n Tender ’s scope.

2. 10 The pr oposed syst em wi l l be f l exi bl e wi t h pr ovi si on f or
expansi on and r econf i gur at i on i n r espect of bot h har dwar e
and sof t war e as may be necessar y t o t ake car e of any addi t i on / del et i on
of number and t ype of si gnal s as wel l as connect i vi t y t o t he SCADA
syst em.

2. 11 The SCADA syst em wi l l be desi gned t o per f or m t he f ol l owi ng
mi ni mum t ask s/ f unct i ons, whi ch need t o be
devel oped/ cust omi zed t o sui t t he speci f i c r equi r ement s of t he Pur chaser .

- Mi mi c and dat a di spl ay of ut i l i t y, wat er and power syst em
net wor k s

- Al ar ms/ Event management i ncl udi ng message di spl ay and
ack nowl edgement

- Real - t i me and hi st or i cal dat a t r endi ng.

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- Gener at i on of Repor t s at pr eset t i mes, on demand and on
event occur r ence.

- St or age of hi st or i cal dat a on HDD/ back up medi a


2. 12 The successf ul Tender er shal l submi t a det ai l ed f unct i onal
r equi r ement speci f i cat i on al ong wi t h t he syst em
r equi r ement s f or appr oval of t he pu r chaser , based on whi ch t he
appl i cat i on sof t war e shal l be devel oped.

2.13 Inst r ument at i on

2. 13.1 Al l pr ocess r el at ed dat a r equi r ed for desi gn of t he
i nst r ument at i on syst em ar e gi ven i n t he l i st of par amet er s t o
be measur ed for var i ous ut i l i t y/ wat er ser vi ces i n Appendi x- 1 &
Appendi x-2.

2. 13.2 For f l ow measur ement of compr essi bl e fl ui d (N2, H2, LPG,
Pr opane, Compr essed ai r , I nst r ument Ai r et c), sui t abl e
cor r ect i on f or pr essur e and t emper at ur e var i at i ons shal l be done i n t he
SCADA syst em.

2. 13.3 Al l anal og i nput si gnal s i n t he SCADA syst em shal l have
pr ovi si on of r et r ansmi ssi on f or f ur t her u se by t he pur chaser
whi ch shal l be eff ect ed ei t her by usi ng si gnal di st r i but or mul t i pl i er or by
pr ovi di ng anal og out put si gnal f or t he cor r espondi ng i nput si gnal as
sui t abl e. Wher ever such r et r ansmi ssi on out put i s r equi r ed, t he same
shal l be br ought and t er mi nat ed at a common j unct i on box f r om wher e
f ur t her cabl i ng wi l l be done by ot her s.

2. 13.4 For i nt er connect i on of i ndi vi dual f i el d i nst r ument s wi t h t he
RTU/ Remot e I / O uni t s of t he SCADA syst em, scr eened,
t wi st ed pai r cabl e (2 pai r ) shal l be used. Whenever possi bl e, t he cl osel y
l ocat ed f i el d t r ansmi t t er shal l be gr ouped t oget her and connect ed t o t he
syst em t hr ough i nt er medi at e j unct i on boxes usi ng scr eened t wi st ed pai r
cabl es.

2. 13.5 Al l t he f i el d mount ed t r ansmi t t er s shal l be pr ovi ded wi t h
t r ansmi t t er housi ng f or pr ot ect i on agai nst sun/ r ai n/ dust
et c.

2. 13.6 12 mm OD SS 304 i mpul se pi pes shal l gener al l y be used
al ong wi t h SS compr essi on f i t t i ngs.






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3. 0 SYSTEM FEATURES

The SCADA syst em shal l have t he f ol l owi ng mi ni mum
f eat ur es:

 Open syst em ar chi t ect ur e wi t h r el at i onal dat abase
management syst em.

 Feat ur e f or check i ng t he heal t hi ness of t he syst em and
communi cat i on l i nk s.

 Suf f i ci ent capaci t y i n t er ms of memor y and I / O t o
per f or m t he r equi r ed f unct i ons i ncl udi ng spar e f or f ut ur e
upgr adat i on.

 User - f r i endl i ness usi ng ‘Wi ndows’ based appl i cat i ons.

 Keepi ng of st at i st i cs of er r or s encount er ed i n
communi cat i on.

 Pr i or i t i sat i on of t ask s l i k e al ar m pr ocessi ng et c.

 Dat abase f or st or i ng and r et r i eval of var i ous par amet er s,
hi st or i cal dat a et c.

 Hi st or i cal dat a ar chi vi ng on har d di sk as wel l as on
r emovabl e medi a f or at l east one year .

 Mul t i pl e l evel s of secur i t y f or user s wi t h pr edef i ned
access r i ght s and passwor d pr ot ect ed access.

 Al ar m gener at i on wi t h t i me- st ampi ng.

 Tr endi ng of r eal - t i me and hi st or i cal dat a i n di f f er ent user
conf i gur abl e f or mat s.

 Fl exi bl e r epor t i ng syst em pr ovi di ng pr e- f or mat t ed
st andar d r epor t s f or common r equi r ement s as wel l as
gener at i on of f r ee f or mat r epor t s conf i gur abl e by t he user ,
avai l abl e on demand, event / appl i cat i on i ni t i at i on or at
pr eset t i me i nt er val s.

 I nf or mat i on di spl ay i n var i ous f or mat s i ncl udi ng bar
gr aph, char t et c.

 Ti me synchr oni sat i on amongst var i ous sub syst ems of t he
SCADA syst em


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4. 0 SCOPE

The scope of suppl y and ser vi ces t o be pr ovi ded by t he
successf ul Tender er shal l i ncl ude but not be l i mi t ed t o t he
f ol l owi ng:

4. 1 Desi gn, engi neer i ng, manuf act ur e, i nspect i on, t est i ng at
manuf act ur er ' s wor k s, suppl y, i nst al l at i on, cabl e r out e
sur vey, l ayi ng of cabl es, i nt egr at i on, t est i ng at si t e, er ect i on,
commi ssi oni ng, t uni ng and demonst r at i on of t he compl et e syst em.

4. 2 Sof t war e engi neer i ng f or devel opment of t he appl i cat i on
sof t war e f or t he compl et e devel opment cycl e cover i ng
pr epar at i on of f unct i onal r equi r ement speci f i cat i on, gl obal & det ai l
desi gn document , codi ng, t est i ng as wel l as f i ne t uni ng i ncl udi ng suppl y
of document ed sour ce code f or t he compl et e appl i cat i on sof t war e.

4. 3 Suppl y and i nst al l at i on of hot r edundant SCADA
appl i cat i on cum dat abase ser ver s as speci f i ed i n i t em No. 5. 1
i n t he SCADA cont r ol r oom al ong wi t h necessar y sof t war e.

4. 4 Suppl y and i nst al l at i on of r equi r ed nos of RTUs
(Remot e Ter mi nal Uni t ) f or t he SCADA syst em (t ent at i ve
si x(6) nos) as speci f i ed i n i t em No. 5. 9 whi ch wi l l be f i nal i sed dependi ng
on t he t echni cal par amet er s of t he pr oposed syst em and t he pl ant
r equi r ement . The RTUs wi l l be connect ed t o near est net wor k swi t ch of
SCADA net wor k t hr ough f i br e opt i c cabl e. RTUs wi l l have t he r equi r ed
number of Remot e I / Os t o be suppl i ed by t he Tender er . Suppl y of
necessar y Fi ber opt i c cabl es and cabl e l ayi ng f or connect i ng RTUs,
Remot e I / Os i s under t he scope of t he Tender er .

4. 5 For each RTU l ocat i on, separ at e UPS al ong
wi t h SMF bat t er i es wi t h back up of mi ni mum 1 hour t o be
suppl i ed by t he Tender er . Power di st r i but i on boar ds as r equi r ed wi l l al so
be suppl i ed by t he Tender er . Remot e I / O uni t s shal l be power ed wi t h 230
VAC, 50Hz gener al pur pose power suppl y t o be ar r anged by TBSL. I f any
equi pment i s desi gned f or vol t age di f f er ent f r om t hat speci f i ed above t he
Tender er shal l i ncl ude necessar y t r ansf or mer s, conver si on and
st abi l i zi ng equi pment s et c i n t he of f er as r equi r ed.

4. 6 Suppl y and i nst al l at i on of mi ni mum f our (4) Nos. oper at or
st at i ons i n t he cont r ol r oom wi t h necessar y sof t war e and 20”
TFT col our moni t or as speci f i ed i n i t em No. 5. 2

4. 7 Suppl y and i nst al l at i on of t wo (2) Nos. Engi neer i ng
st at i ons i n t he cont r ol r oom wi t h 20” TFT col our moni t or as
speci f i ed i n i t em 5.4 wi t h RTU (PLC) conf i gur at i on Sof t war e and HMI
Devel opment Sof t war e.

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4. 8 Suppl y and i nst al l at i on of one (1) No. Lapt op PC as
speci f i ed i n i t em 5. 4 wi t h RTU (PLC) conf i gur at i on sof t war e.

4. 9 Suppl y and i nst al l at i on of r equi r ed net wor k i ng equi pment
i ncl udi ng net wor k swi t ches and net wor k management
sof t war e as speci fi ed i n i t em 5. 7 and 6. 1.2. The suppl y and l ayi ng of
necessar y cabl es and cabl e accessor i es f or connect i ng swi t ches and
nodes wi t h t he f i ber opt i c based net wor k wi l l be under t he scope of
Tender er .

4. 10 The Net wor k swi t ches at each l ocat i on wi l l be suppl i ed
f r om UPS (Uni nt er r upt ed Power Suppl y) of r equi r ed capaci t y
wi t h seal ed mai nt enance- f r ee bat t er y f or one (1) hour back - up.

4. 11 Suppl y and i nst al l at i on of one (1) No. net wor k ed col our
Laser pr i nt er and one (1) No. Dot - mat r i x pr i nt er i n SCADA
cont r ol r oom.

4. 12 The SCADA syst em wi t h i t s t er mi nal s i n t he SCADA
cont r ol r oom shal l be suppl i ed f r om a par al l el r edundant
Uni nt er r upt ed Power Suppl y (UPS) syst em wi t h seal ed mai nt enance- f r ee
bat t er y f or back - up of one (1) hour as speci f i ed i n Annex- 1.

4. 13 The cabl e r out e sur vey, cabl e engi neer i ng, suppl y and
l ayi ng of al l t ypes of cabl es i ncl udi ng f i br e opt i c cabl es, UTP
cabl es, power , cont r ol and scr eened cabl es as r equi r ed.

4. 14 The r equi r ed number s of Li ght gui de I nt er connect i on Uni t
(LI U) as r equi r ed f or t er mi nat i on of f i ber opt i c cabl es i n t he
net wor k .

4. 15 Tr ays, r ack s, condui t s, suppor t s, j unct i on boxes, cabl e t ags
and associ at ed f i t t i ngs as may be r equi r ed.

4. 16 Separ at e ear t hi ng i ncl udi ng ear t h pi t and r equi r ed cabl es
and accessor i es f or t he SCADA syst em. Ear t hi ng syst em
shal l be pr oper l y desi gned t o pr ovi de saf et y as wel l as si gnal noi se
gr oundi ng. The ear t h l oop i mpedance shal l be as r ecommended by t he
comput er manuf act ur er and shal l pr efer abl y be not mor e t han 0.3 ohms.

4. 17 I nst r ument at i on

4. 17.1 Desi gn, engi neer i ng, suppl y, i nst al l at i on, t est i ng and
commi ssi oni ng of al l necessar y i nst r ument at i on syst em f or t he pr oposed
SCADA syst em f or Tat a Bl ue Scope.

4. 17.2 Suppl y of al l necessar y f i el d i nst r ument s l i k e f l ow met er
(ei t her or i f i ce/ DP t r ansmi t t er s or Magnet i c f l ow met er ),
Pr essur e t r ansmi t t er s, t emper at ur e el ement s wi t h t emper at ur e
t r ansmi t t er s and ot her speci al t ype of i nst r ument s l i k e Anal yzer s et c. as
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r equi r ed compl et e wi t h compani on f l anges, mat chi ng f l anges, car r i er
r i ngs (wher ever r equi r ed) nut s, bol t s, gask et s et c. Pr essur e t r ansmi t t er s
shal l be suppl i ed wi t h 2 val ve SS mani f ol ds and DP t r ansmi t t er s shal l be
suppl i ed wi t h 3 val ve SS mani f ol ds wi t h necessar y mount i ng br ack et s
et c. Necessar y t her mowel l s of SS mat er i al f r om dr i l l ed bar st ock shal l be
suppl i ed wi t h t emper at ur e el ement s l i k e RTD or Ther mocoup l es.

4. 17.3 Suppl y of si gnal di st r i but er s/ mul t i pl i er s f or
mul t i pl i cat i on of si gnal s, t r ansmi t t er s / conver t er s f or
magnet i c f l ow met er s al ong wi t h t r ansmi t t er housi ng and ot her mount i ng
accessor i es as r equi r ed.

4. 17.4 Suppl y of al l necessar y i nst al l at i on har dwar e l i k e i mpul se
pi pes, f i t t i ng and pi pi ng accessor i es as r equi r ed f or hook - up
wi t h t he pr ocess f or pr oper f unct i oni ng of t he i nst r ument s /
t r ansmi t t er s.

4. 17.5 Suppl y of al l necessar y cabl es l i k e power , cont r ol , scr eened
as wel l as ot her speci al cabl es as r equi r ed.

4. 17.6 Suppl y and i nst al l at i on of al l cabl i ng i nst al l at i on accessor i es
l i k e j unct i on boxes, pul l boxes, cabl e t r ays, t r ay suppor t s,
condui t , l ugs, t er mi nal et c.

4. 17.7 Var i ous t appi ng poi nt s on pi pi ng shal l be pr ovi ded by t he
pi pi ng cont r act or s. However sock et s, ni ppl es, f i r st i sol at i on
val ves f or pr essur e t r ansmi t t er s and sock et s / boss / f l anges f or
mount i ng of t emper at ur e el ement s shal l be suppl i ed by t he successf ul
Tender er .

4. 17.8 I nst al l at i on & t est i ng of al l necessar y i nst r ument s, panel s,
cubi cl es et c. , cabl e l ayi ng, t er mi nat i on and successf ul
commi ssi oni ng of t he ent i r e i nst r u ment at i on syst em.

4. 17.9 I n t he ar eas wher e t he i nst r ument s ar e suppl i ed by t he
r espect i ve pack age suppl i er s, t he SCADA suppl i er wi l l
pr ovi de t he si gnal spl i t t er s as r equi r ed. Suppl y and l ayi ng of cabl es f r om
si gnal spl i t t er s t o SCADA RTUs ar e al so i ncl uded i n t he scope of SCADA
suppl i er .

4. 18 Co- or di nat i on wi t h concer ned agenci es f or i nt egr at i on of
SCADA syst em wi t h ot her syst ems and equi pment , as
r equi r ed.

4. 19 Suppl y of spar es and consumabl es as r equi r ed f or
commi ssi oni ng of t he syst em, upt o i ssue of PAC.

4. 20 Al l comput er equi pment f ur ni t ur e such as oper at or
consol e, desk s, pr i nt er t abl es, equi pment cabi net / r ack et c
as wel l as st or age cabi net and oper at or s chai r as r equi r ed.
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4. 21 Suppl y of necessar y sof t war e as speci f i ed i n Sof t war e i t em
No. 6.0.

4. 22 Connect i vi t y wi t h MES over Et her net net wor k as descr i bed
i n Desi gn Basi s, i t em No. 2. 8.

4. 23 I nspect i on and Test i ng at manuf act ur er ’s wor k s and at
si t e as per t est speci f i cat i on t o be f ur ni shed by t he
successf ul t ender f or appr oval of t he EMPLOYER/ ENGI NEER. The
successf ul Tender er shal l pr ovi de r equi r ed per sonnel , equi pment and al l
t est pr ogr ams and document at i on f or t he pur pose of t est i ng. The det ai l s
of t est i ng i s descr i bed i n i t em No. 7.0.

4. 24 War r ant y mai nt enance f or bot h har dwar e and sof t war e
i ncl udi ng suppl y f r ee sof t war e updat es dur i ng war r ant y
per i od.

4. 25 Conduct i ng syst em accept ance t est s
as i ndi cat ed i n i t em No. 7. 8

4. 26 Suppl y of al l dr awi ngs/ document s as descr i bed i n
i t em No. 9.0.

4. 27 Tr ai ni ng of TBSL’s per sonnel as descr i bed i n i t em No. 8.0.



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5. 0 Equi pment speci fi cat i on

The fol l owi ng equipment as i ndi cat ed bel ow shal l be i ncl uded i n
t he scope of supply of t he t ender er .

5. 1 Rack Opt i mi sed Hot Redundant SCADA Appl i cat i on cum
Dat abase server s:

Two (2) nos r ack mount ed ser ver s (hot r edundant ) wi t h t he f ol l owi ng
speci f i cat i on:

1. Pr ocessor s 2 Nos Quad cor e I nt el Xeon
pr ocessor X5470 (3. 33 GHz,
1333MHz FSB) wi t h mi ni mum 8
MB Level 2 cache and hi gest
avai l abl e cl ock speed. The ser ver
shal l be expandabl e t o suppor t
upt o 4 pr ocessor s
2. RAM 8GB expandabl e t o mi ni mum 64
GB
3. Hot swappabl e
HDD dr i ve
2 X 300 GB SAS hot pl ug dr i ves
wi t h RAI D1 cont r ol l er .
4. Opt i cal Dr i ves DVD RW
5. Power Suppl y Redundant hot - pl ug power suppl y
6 Fan Redundant f an
7. Col our Moni t or Mi n. 20” Fl at TFT moni t or ,
8. Net wor k
i nt er f ace
Two(2) Nos. 10/ 100/ 1000 base T
9. Key Boar d &
Mouse
St andar d
10. Por t s Four (4) USB, one(1) ser i al
11. I / O expansi on
i nt er f aces
Mi n 4 PCI x / PCI e shoul d be
of f er ed
12 Magnet i c back up
devi ce
Rack mount ed chassi s t ype LTO 4
t ape dr i ve, mi ni mum 200/ 400GB
capaci t y
13. Oper at i ng
Syst em
Wi ndows 2008 Ser ver or l at est
ver si on wi t h l at est ser vi ce pack
14. Management
t ool s
Compr ehensi ve syst em
management t ool s i ncl udi ng
Conf i gur at i on Management , Event
Schedul i ng, Al er t Management ,
RAI D management , Remot e
Management (Dedi cat ed f i r mwar e
based r emot e management f or t he
ser ver shoul d be of f er ed),
di agnost i c sof t war e f or pr ocessor s,
di sk, memor y, power suppl i es, f ans
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f ai l ur e et c.
15. Ot her s The ser ver s shoul d be r ack
opt i mi sed (2U hei ght ). Suppl y of
t he sui t abl e r ack i s i ncl uded i n t he
scope of suppl y of t he t ender er .
16 Common Di sk
st or age f or t he
ser ver s
Rack mount ed t ype Chassi s, 5 nos
146 GB SAS HDD wi t h RAI D 5
conf i gur at i on, r edundant power
suppl y and r edundant f an. The
di sk scal abi l i t y shoul d be Mi n 8
nos.


5. 2 Operat or St at i on

Mi ni mum Four (4) no. oper at or st at i ons i n wi t h f ol l owi ng
mi ni mum speci f i cat i on:

1. Pr ocessor 1 No. I nt el Cor e 2 Duo or hi gher
gr ade pr ocessor , l at est avai l abl e
cl ock speed
2. Mot her Boar d I nt el E6600 or hi gher
3. Mai n Memor y 1 GB (or mor e)
4. HDD 160 GB SATA HDD (or mor e)
5. Opt i cal Dr i ves DVD RW
6. Col our Moni t or Mi n. 20” Fl at TFT moni t or , 1280
X 1024 Resol ut i on suppor t i ve or
hi gher , vi ewi ng angl e 170degr ee
or hi gher
7. Net wor k
Adapt er
One(1) No. 10/ 100/ 1000 base T
8. Key Boar d &
Mouse
St andar d
9. Di spl ay Car d/
Sound Car d
Bui l t i n Vi deo Gr aphi cs di spl ay
and sound car d
10. Oper at i ng
Syst em
Wi ndows XP pr of essi onal or
l at est Wi ndows ver si on wi t h
l at est ser vi ce pack
11. Por t s Mi ni mum Four (4) USB, One (1)
ser i al por t

5. 3 Engi neeri ng St at i on

Mi ni mum t wo (2) No. Engi neer i ng st at i on i n wi t h f ol l owi ng
mi ni mum speci f i cat i on:

1. Pr ocessor 1 No. I nt el Cor e 2 Duo or hi gher
gr ade pr ocessor , l at est avai l abl e
cl ock speed
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2. Mot her Boar d I nt el E6600 or hi gher
3. Mai n Memor y 1 GB (or mor e)
4. HDD 160 GB SATA HDD (or mor e)
5. Opt i cal Dr i ves DVD RW
6. Col our Moni t or 20” Fl at TFT moni t or , 1280 X
1024 Resol ut i on suppor t i ve or
hi gher , vi ewi ng angl e 170degr ee
or hi gher
7. Net wor k
Adapt er
One (1)No. 10/ 100/ 1000 base T
8. Key Boar d &
Mouse
St andar d
9. Di spl ay Car d /
Sound Car d
Bui l t i n Vi deo Gr aphi cs di spl ay
and sound car d
10. Oper at i ng
Syst em
Wi ndows XP pr of essi onal or
l at est Wi ndows ver si on wi t h
l at est ser vi ce pack
11. Por t s Mi ni mum Four (4) USB, One (1)
ser i al


5. 4 Lapt op PC

Mi ni mu m t hr ee (3) No. Lapt ops wi t h fol l owi ng mi ni mu m
speci fi cat i on:

1. Pr ocessor I nt el Cor e 2 Duo Pr ocessor wi t h
l at est avai l abl e cl ock speed
2. Mot her boar d Mobi l e I nt el Chi pset
3. Mai n Memor y 1 GB
4. HDD 160 GB SATA HDD
5. Opt i cal Dr i ves DVD RW
6. Di spl ay 15” SXGA TFT moni t or or hi gher
7. Net wor k
Adapt er
On boar d 10/ 100/ 1000 base T
Gi gabi t Et her net car d, Modem,
Wi Fi
8. Key Boar d &
Mouse
Keypad and i nt egr at ed Touch
Pad/ Poi nt i ng devi ce. Addi t i onal
1 (one) No ext er nal USB mouse
9. Di spl ay Car d/
Sound Car d
Bui l t i n Vi deo Gr aphi cs di spl ay
and sound car d
10. Wi r el ess 802. 11a/ b/ g wi r el ess
11. Oper at i ng
Syst em
Wi ndows XP pr of essi onal or
l at est Wi ndows ver si on wi t h
l at est ser vi ce pack
12. Por t s Mi ni mum 3 USB, 1 RJ - 45 (NI C),
1 RJ - 11 (Modem), 1 No ser i al
13. Bat t er i es &
Power Adapt or
Li t hi um- I on Re- char geabl e
bat t er y pack wi t h est i mat ed 3 t o
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5 hour s bat t er y l i f e or hi gher

5. 5 Pri nt er

Pr i nt er s wi t h t he fol l owi ng mi ni mu m confi gu r at i on:

1. One(1) No.
col our Laser
j et pr i nt er
- 22 PPM Col our or hi gher
- 600 X 600 dpi or hi gher
- 160 MB memor y or hi gher
- A3 si ze paper
- Et her net I nt er f ace
- mi ni mum t wo paper t r ays

2. One (1) Dot –
Mat r i x pr i nt er
- 136 col umn t ype
- 400 cps speed or hi gher
- Test and gr aphi cs char act er set
- Heavy dut y t ype


5. 6 St andard racks:

As per r equi r ement f or t he above ment i oned ser ver s and
ot her equi pment , sui t abl e si zed r ack wi t h mi ni mum 30%
addi t i onal spar e capaci t y shoul d be pr ovi ded. The r ack shoul d be f r om
t he same OEM as t hat of t he ser ver s & st or age wi t h cabl e gui des and
ot her compl et e accessor i es. For management , 1U r ack mount abl e 17. 0”
LCD moni t or wi t h r ack mount i ng k i t s, t ouch - pad, k eyboar d and KVM
havi ng necessar y H/ W, cabl es and sof t war e shal l be pr ovi ded.
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5. 7 Net work Equi pment


I . Cent r al swi t ch:

Cent r al swi t ch wi t h t he f ol l owi ng mi ni mum f eat ur e
and conf i gur at i ons:

- Ful l y SNMP managed Layer 3 swi t ch

- 10/ 100/ 1000 Et her net FO/ UTP i nt er f ace

- Suppor t f or l i nk aggr egat i on, aut omat i c f ai l - over
pr ot ect i on, pr i or i t y queui ng, RSTP

- Redundant Power Suppl y

- Ter mi nat i on of Fi ber l i nk s i nt o swi t ch di r ect l y
wi t hout usi ng Medi a conver t er

- Mi ni mum 30% spar e por t s of each t ype af t er
commi ssi oni ng of t he syst em

I I . Di st r i but i on/ Edge Swi t ch

Requi r ed No. of Di st r i but i on/ Edge swi t ches wi t h
t he f ol l owi ng mi ni mum f eat ur e and conf i gur at i ons:

- Manageabl e t ype wi t h Layer 2 f unct i onal i t y

- 10/ 100/ 1000 Et her net FO/ UTP i nt er f ace

- Suppor t f or l i nk aggr egat i on, aut omat i c f ai l - over
pr ot ect i on, pr i or i t y queui ng, RSTP

- Ter mi nat i on of Fi ber l i nk s i nt o swi t ch di r ect l y
wi t hout usi ng Medi a conver t er

- Mi ni mum 20% spar e por t s af t er commi ssi oni ng
of t he syst em



5. 8 Fi bre-opt i c net worki ng cabl es

- Si ngl e mode and/ or mut l i mode t ypes dependi ng on pl ant
r equi r ement .
- Si ngl e mode: 8. 3/ 125- mi cr on cor e/ cl addi ng, enhanced
gr aded i ndex gl ass f i br e.
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- Mul t i mode: 62.5/ 125- mi cr on cor e/ cl addi ng, enhanced
gr aded i ndex gl ass f i br e.
- Out si de cabl e shal l be ar mour ed, gel f i l l ed wi t h UV
pr ot ect i on and sui t abl e f or di r ect bur i ed appl i cat i on
- Mi ni mum Two (2) cor es as spar es af t er i nst al l at i on of t he
syst em

5. 9 Remot e Termi nal Uni t (RTU)/ Programmabl e
Logi c Cont rol l er (PLC)

Mi ni mum si x(6) Nos. RTUs (PLCs) wi t h t he f ol l owi ng
mi ni mum f eat ur es:

- I / O handl i ng capaci t y shal l be at l east 50% mor e t han t he
r equi r ed I / Os

- I EEE 802. 3 compl i ant Et her net commu ni cat i on por t s wi t h
mi ni mum 100 Mbps speed, mai nt enance por t , por t f or
GPS cl ock .

- I EC 61131- 3 compl i ant syst em l ogi c sof t war e

- Mi ni mum RAM capaci t y shal l be 1 MB

- RTU (PLC) conf i gur at i on f r om r emot e engi neer i ng st at i on
shal l be possi bl e

- Compl i ance wi t h I EEE and I EC st andar ds.

- Sui t abl e f or car r yi ng out f unct i ons l i k e si gnal acqui si t i on,
pr ocessi ng, sel f di agnost i c check s, l ogi cal & mat hemat i cal
f unct i ons, f l oat i ng poi nt cal cul at i on and communi cat i on
wi t h SCADA syst em

- Bat t er y back - up for t he pr ogr ammed memor y
- Redundant power suppl y
- Memor y ut i l i zat i on shal l not exceed 50 % of i t s f ul l r at ed
capaci t y

- Mi ni mum 30% spar e I / O of each t ype af t er
commi ssi oni ng of t he syst em

- RTU (PLC) shal l have space and mount i ng ar r angement
f or i nst al l at i on of addi t i onal 15% I / O i n fut ur e

- LED st at us i ndi cat i on on I / O car ds
- I sol at i on of I / O car ds f r om t he f i el d si gnal s by opt o-
coupl i ng
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- Faci l i t y f or t i me st ampi ng wi t h accur acy l ess t han
50 msec.

- Sel f di agnost i c f eat ur e f or det ect i ng har dwar e and
sof t war e f aul t upt o car d l evel

- Suppor t of I ndust r y st andar d pr ot ocol s l i k e DNP 3. 0,
Modbus TCP/ I P, Modbus RTU, Pr of i bus

- The RTUs (PLCs) shal l be suppl i ed wi t h f l oor mount ed
cabi net .

6. 0 Soft ware

6. 1 The sof t war e t o be suppl i ed shal l be compr ehensi ve and
sui t abl e f or suppor t i ng al l f unct i ons as per t hi s
speci f i cat i on. Sof t war e l i censes as f ar as possi bl e shal l be suppl i ed on
gr oup basi s r at her t han i ndi vi dual basi s. Al l oper at i ng syst em, ant i vi r us
and ot her st andar d sof t war e shal l be pr ovi ded i n CDs wi t h l i censes.
Onl y pr el oaded ver si on not be accept abl e. The sof t war e shal l i ncl ude but
not be l i mi t ed t o t he f ol l owi ng:

6. 1. 1 Basi c sof t war e

- Wi ndows 2003 Ser ver or l at est ver si on wi t h l at est ser vi ce
pack and r equi r ed no of cal l i censes f or ser ver s

- Wi ndows XP pr of essi onal or l at est Wi ndows ver si on wi t h
l at est ser vi ce pack for oper at or st at i ons, engi neer i ng
st at i ons and l apt op PC.

- Ut i l i t i es l i k e mi mi c devel oper , t ext and gr aphi c edi t or ,
communi cat i on manager , sor t i ng and mer gi ng f aci l i t y f or
dat a, fi l e manager , debuggi ng ai ds, di agnost i c pr ogr ams
et c.

6. 1. 2 St andar d sof t war e

- Vi sual i sat i on sof t war e wi t h f eat ur es f or gener at i on,
edi t i ng, st or age and di spl ay of vi sual i nf or mat i on wi t h
power f ul set of gr aphi c pr i mi t i ves

- Rel at i onal Dat a Base Management Syst em (RDBMS),
pr ef er abl y Or acl e (l at est ver si on), wi t h for ms and r epor t
gener at i on t ool s havi ng suppor t f or OLEDB/ ODBC,
f aci l i t y f or onl i ne back up/ r est or e, sel f t uni ng memor y
management , di st r i but ed quer y and t r ansact i on et c. I n
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case, t he Tender er of f er s RDBMS ot her t han Or acl e,
sui t abl e connect i vi t y have t o be pr ovi ded by t he Tender er

- Communi cat i on sof t war e f or communi cat i on wi t h ot her
appl i cat i on syst ems, as r equi r ed

- Of f i ce appl i cat i on pack age, Ant i vi r us sof t war e et c

- Net wor k management sof t war e

- Compi l er s, as r equi r ed f or t he pr oj ect

6. 1. 3 Besi des t he above basi c and st andar d sof t war e, any ot her
sof t war e pack ages as may be necessar y ar e al so t o be
suppl i ed f r om t hi r d par t y sour ces wi t h pr i or appr oval of t he Pur chaser .

6. 1. 4 Appl i cat i on Sof t war e: The appl i cat i on sof t war e wi t h
mi ni mum 10000 t ags shal l be pr ovi ded t o per f or m t he
var i ous f unct i ons as det ai l ed i n t hi s speci f i cat i on and shal l have t he
f ol l owi ng mi ni mum consi der at i ons:

- The appl i cat i on sof t war e shal l be devel oped usi ng
sui t abl e pr ogr ammi ng l anguage t o f ul l f i l l t he f unct i onal
r equi r ement s of t he syst em. Sof t war e devel opment t ool s
as wi l l be used dur i ng sof t war e devel opment shal l be
suppl i ed t o t he user

OR st andar d of f - t he – sel f SCADA package wi l l be sui t abl y
cust omi zed t o meet f unct i onal r equi r ement s as speci fi ed.

- Pr ogr ams shoul d be wr i t t en wi t h suf f i ci ent comment s
i nsi de f or ease of under st andi ng.

- Pr ogr ams shoul d be st r uct ur ed i n modul es wi t h each
modul e havi ng uni que ent r y and exi t poi nt s f or ease of
modi f i cat i ons and/ or addi t i on/ del et i on of f unct i ons.

- Uni queness of dat a/ f i el d names, sub- r out i ne names and
l abel s t hr oughout t he syst em.

7. 0 I nspect i on and Test i ng

7. 1 I nspect i on and Test i ng at Manuf act ur er ’s Pr emi ses

7. 2 Al l suppl y i t ems under t he scope of t he speci f i cat i on shal l be
i nspect ed by t he Pur chaser as per i nspect i on pr ocedur e t o be
f i nal i zed bet ween t he Pur chaser and t he Tender er .

7. 3 The Tender er shal l submi t t he pr oposed I nspect i on Pr ocedur e
of al l el ect r i cal , i nst r ument at i on and aut omat i on i t ems i n
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dul y f i l l ed- i n for mat under t he scope of suppl y t o t he pur chaser f or
f i nal i zat i on.

7. 4 Fact or y Accept ance Test (FAT) shal l be conduct ed on t he
compl et e i nt egr at ed syst em at manuf act ur er ’s pr emi ses as
per t est speci f i cat i on t o be f ur ni shed by t he successf ul Tender er f or
appr oval of Pur chaser .

7. 5 Test i ng at si t e

7. 6 Pr ovi si onal and f i nal accept ance (Si t e Accept ance Test ) shal l
be conduct ed at si t e af t er commi ssi oni ng of t he syst em.
These accept ance t est s shal l be car r i ed out t o ensur e cor r ect i nt egr at ed
f unct i on of t he syst em as a whol e af t er a speci f i ed per i od of oper at i on, t o
be mut ual l y deci ded wi t h Pur chaser .

7. 7 The Tender er shal l r ect i f y any har dwar e and/ or sof t war e
mal f unct i ons, whi ch mi ght occur dur i ng t he per i od bet ween
commi ssi oni ng and f i nal accept ance, and shal l demonst r at e per f or mance
t o t he sat i sf act i on of t he Pur chaser .

7. 8 For t he pur pose of t est i ng, t he Cont r act or shal l f ur ni sh a
t est speci f i cat i on document i n accor dance wi t h
t he manuf act ur er s r ecommended t est s and l at est t r ends & pr act i ces, for
appr oval of t he Pur chaser . I n t he t est document Tender er shal l descr i be
t est s f or al l f eat ur es and f unct i onal i t i es of t he SCADA syst em i ncl udi ng
t he var i ous syst em par amet er s as i ndi cat ed i n Syst em Accept ance Test ,
Annex - 2 . The t est shal l be compl et el y def i ned and t he exact t est i ng
met hods, dur at i on as wel l as t he accept ance cr i t er i a shal l be cl ear l y
i ndi cat ed.

7. 9 For t he pur pose of t est i ng, t he Tender er shal l pr ovi de t he
r equi r ed per sonnel , equi pment , speci al i nst r ument s and al l
t est pr ogr ams and document at i on as r equi r ed.

8. 0 Trai ni ng

8. 1 The Tender er shal l i ncl ude i n hi s of fer t he t r ai ni ng of
Pur chaser ’s per sonnel .

8. 2 The Tender er shal l i ndi cat e i n hi s of f er t he number &
cat egor y of per sonnel pr oposed t o be t r ai ned i ndi cat i ng t he
t r ai ni ng needs i n speci f i c ar eas of har dwar e and sof t war e, t he dur at i on,
t he l ocat i on as wel l as t he met hods of i mpar t i ng such t r ai ni ng.

9. 0 Drawi ngs and document at i on

Successf ul Tender er shal l suppl y dr awi ngs and document s
as l i st ed i n Annex- 3 .

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10. 0 Reference l i st

10.1 A r ef er ence l i st of si mi l ar j obs execut ed by t he bi dder
i ndi cat i ng t he syst em det ai l s, t i me of execut i on and
compl et i on t i me shal l be f ur ni shed by t he bi dder .


11. 0 I nformat i on t o be furni shed

11.1 The t ender er shal l f ur ni sh i n hi s of f er t he i nf or mat i on cal l ed
f or i n di ff er ent par t s/ sect i ons of t he t ender document s
wi t hout whi ch t he of f er i s l i abl e t o be r ej ect ed. The i nf or mat i on t o be
f ur ni shed shal l i ncl ude but not be l i mi t ed t o t he f ol l owi ng :

- Gener al descr i pt i on of t he equi pment and sof t war e of f er ed
speci f yi ng t he i mpor t ant f eat ur es and syst em oper at i on al ong wi t h
t echni cal br ochu r es.

- Fol l owi ng concept ual dr awi ngs/ document s :

i ) Syst em conf i gur at i on

i i ) Heat and Power l oad dat a

i i i ) Ti me schedul e f or t he compl et e syst em i mpl ement at i on


12. 0 Val i di t y of offer

12.1 The of f er made by t he Tender er agai nst t hi s speci f i cat i on
shal l r emai n val i d f or a mi ni mum per i od of si x (6) mont hs
f r om t he dat e of submi ssi on of t he of f er .


13. 0 Pri ce

13.1 The t ender er shal l submi t t he pr i ce f or suppl y and ser vi ces
cover ed i n t he pr escr i bed for mat s as per pr i ce schedul e
encl osed wi t h t he speci f i cat i on .


14. 0 Compl et i on peri od

14.1 The compl et e SCADA syst em i s r equi r ed t o be commi ssi oned
f or i nt egr at ed oper at i on wi t h t he cont r ol syst ems of var i ous
pack age uni t s wi t hi n t wel ve (12) mont hs f r om t he dat e of or der . The
t ender er shal l quot e t he best del i ver y per i od and t he of f er shal l be
accompani ed by a t i me schedul e showi ng var i ous act i vi t i es l i k e
submi ssi on of engi neer i ng dr awi ngs/ document s, sof t war e devel opment /
cust omi sat i on, i nst al l at i on, t est i ng, t uni ng et c.
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15. 0 Excl usi on

15.1 The f ol l owi ng wor k s ar e excl uded f r om t he scope of wor k of
t he t ender er :

- Ci vi l f oundat i on and engi neer i ng wor k f or t he
bui l di ng/ cont r ol r oom housi ng t he SCADA syst em

- Pr ovi si on of space f or housi ng and i nst al l at i on of RTU,
UPS and ot her har dwar e equi pment / devi ces r equi r ed f or t he SCADA
syst em

- Room l i ght i ng f or t he cont r ol r oom.
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ANNEX - 1

TECHNI CAL SPECI FI CATI ON FOR UNI NERRUPTED
POWER SUPPLY (UPS) EQUI PMENT

I . UPS FOR SCADA CONTROL ROOM

1. 0 Par al l el r edundant (cur r ent shar i ng mode) on l i ne i ndust r i al
t ype UPS wi t h Bypass t r ansf or mer & Ser vo Cont r ol l ed Vol t age
St abi l i zer (SCVS) of r equi r ed capaci t y shal l be pr ovi ded. The
UPS shal l have sel f di agnost i c f eat ur es and shal l be sui t abl e f or
t he f ol l owi ng:

1. 1 Two di f f er ent sour ces of i nput suppl y: one (1) f or each UPS and
one (1) f or SCVS of 415 V, 3 phases, 4 wi r es, 50 Hz.

1. 2 +10%, - 15% i nput vol t age t ol er ance and +1%, - 1% out put
vol t age t ol er ance.

1. 3 +6%, - 6% i nput f r equency t ol er ance and +0.1%, - 0. 1% out put
f r equency t ol er ance.

1. 4 Cont i nuous dut y wi t h st at us di spl ay.

1. 5 Over l oadi ng capaci t y 125% of r at ed l oad f or 10 mi nut es and
150% of r at ed l oad for 1 mi nut e.

1. 6 St at i c by pass swi t ch and manual changeover ar r angement .

1. 7 One (1) hour bat t er y back up at f ul l l oad wi t h l ead aci d seal ed
mai nt enance f r ee bat t er y wi t h necessar y bat t er y r ack s.

1. 8 Encl osur e degr ee of pr ot ect i on of I P41.

1. 9 Noi se l evel : <65 dB at 1 met er di st ance.

1. 10 UPS di st r i but i on boar d (ACDB) of 240V AC, 16A.

1. 11 St eady st at e out put vol t age (nomi nal / var i at i on): 230 VAC ±1%.
St eady st at e out put f r equency (nomi nal / var i at i on): 50 Hz
±0. 1%. Out put vol t age adj ust ment r ange @ r at ed l oad: ±5%.

1. 12 Cabl e ent r y: f r om bot t om.

1. 13 Pai nt i ng: Shade 631.

1. 14 Feat ur e for connect i vi t y wi t h Comput er / SCADA syst em for UPS
st at us di spl ay.

1. 15 I nt er nal f ans f or cool i ng
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ANNEX - 2
SYSTEM ACCEPTANCE


1. 0 The cont r act or shal l ar r ange t o conduct a Syst em
Accept ance Test .

2. 0 The cr i t er i a f or accept ance of t he SCADA syst em shal l
i ncl ude t he successf ul demonst r at i on of al l t he f unct i ons
and f eat ur es of t he pr oposed syst em.

2. 1 The f ol l owi ng syst em par amet er s ar e t o be successf ul l y
demonst r at ed f or syst em accept ance:


1. Avai l abi l i t y of aut omat i on syst em : >99. 9%

2. Net wor k bandwi dt h ut i l i zat i on
(Aver age) (To be measur ed over
cont i nuous per i od of 8 hr s)
: <20%

3. Spar e I / O capaci t y of each t ype : >20% (af t er commi ssi oni ng)

4. Spar e capaci t y of net wor k swi t ch
por t s of each t ype
: >20% (af t er commi ssi oni ng)

5. UPS spar e capaci t y : >20% (af t er commi ssi oni ng)

6. UPS bat t er y back - up t i me : 60 mi nut es


2. 2 Avai l abi l i t y of t he SCADA syst em

(i ) For t he t est pur pose of assessi ng syst em avai l abi l i t y t he
SCADA syst em wi l l be oper at ed cont i nuousl y f or a per i od of
seven (7) days.

(i i ) Avai l abi l i t y cal cul at i on

The above ment i oned syst em avai l abi l i t y wi l l be cal cul at ed
as f ol l ows:

Syst em Avai l abi l i t y = Tot al Test t i me - Tot al down t i me x 100%
Tot al Test t i me
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The t ot al down t i me shal l be cal cul at ed usi ng t he f ol l owi ng co- ef f i ci ent
f or each devi ce.



Devi ce Co-effi ci ent

1. Ser ver har dwar e : 100% (For r edundant
ser ver s i f bot h t he
pr i mar y and secondar y
ser ver s ar e down)


2. HMI / Engg. St at i on har dwar e
/ pr i nt er
: 15%

3. Net wor k i ng equi pment : 50%

4. Appl i cat i on sof t war e fai l ur e : 100%


Tot al down t i me cal cul at i on

Total down time = Σ ( ti * ei)

Wher e t i : Down t i me of i ndi vi dual devi ce
ei : Coef f i ci ent

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ANNEX – 3

DRAWI NGS AND DOCUMENTS

The dr awi ngs and document s t o be fur ni shed by successful t ender er
dur i ng engi neer i ng shall be as per t he t abl e gi ven bel ow:


Sl. No. Document Name Type of
Document
1 Pr oj ect Or gani zat i on
I
2 Pr oj ect / Implement at i on Schedul e I
3 Dr awi ngs/ Document s Issue Schedul e A
4 Mont hl y Pr ogr ess Repor t I
5 FAT Pr ocedur e A
6 SAT Pr ocedur e A
7 Inspect i on QAP I
8 FRS document A
9 Syst em Confi gur at ion Diagr am A
10 Bi l l of Mat er i al
A
11
I/ O assi gnment I
12 Cabi net Int er nal Layout Di agr am I
13 Int er nal Wi r i ng Di agr am. I
14 Power Suppl y Di st r i but i on I
15 Cable schedul e and JB schedul e
I
16
Cable Int er connect i on Di agr am
I
17
Cable Rout e Di agram
I
18
Dat a sheet s for comput er hardwar e and
net wor ki ng equi pment s
A
19
Dat a sheet for Fiber opt i c cabl e
A
20
Dat a sheet for UPS and UPS bat t er y
A
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21
Dat asheet for Net work Management
Soft war e
A
22 Tr ansmi t t er Dat a sheet s al ong wi t h
manufact ur er cat alog. A
23 RTD Dat a Sheet & Ther mowel l
Assembl y drawi ngs A
24 Ther mocoupl e Dat a Sheet & Ther mowel l
Assembl y drawi ngs A
25 Or i fi ce pl at e dat a sheet s, si zi ng
cal culat i ons, & assembl y dr awi ngs. A
26 Vent ur i dat a sheet s, si zi ng cal cul at i ons
and assembl y dr awi ngs A
27 Magnet i c Fl ow met er dat a sheet s al ong
wi t h manufact ur er cat al og A
28 Inst r ument s Inst al l at i on Di agram
I
29 Out l i ne Di mensional Dr awi ng for
RTU/ PLC A
30
Equi pment Speci ficat i ons for
RTU/ PLC/ r emot e I/ O
(Upt o car d l evel ).
A
31
PLC l adder pr ogr am.
I

I - Infor mat i on Cat egor y ; A - Appr oval Cat egor y.


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ANNEX-4

PREFERRED MAKE LI ST


Fi eld I nst rument s & PLC


S.No.

I t ems

Type

Vendors

1.

Pr essur e & DP
(Fl ow & Level )
Tr ansmi t t er s

El ect r oni c &
Smar t t ype

EMERSON
YOKOGAWA INDIA
HONEYWELL
ABB
2. Ther mocoupl e
Assembl ies
PYROELECTRIC
GIC
IND. INST.
EMERSON
3. MI Ther mocoupl es &
RTD

PYROELECTRIC
GIC
IND. INST.
EMERSON
4. Temper at ur e
Tr ansmi t t er s
EMERSON
YOKOGAWA INDIA
HONEYWELL
ABB

5.

Mi ni PLC



SIEMENS
ABB
ROCKWELL AUTOMATION
GE FANUC


Flow Met er :


S.No.

I t ems

Type

Vendors

1.

Magnet i c Fl ow
Met er s



YOKOGAWA INDIA
ABB
EMERSON
E & H





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Flow Element s :


S.No.

I t ems

Type

Vendors

1.

Or i fi ce pl at es,
Nozzl es & Vent ur i



ENGG. SPECIALTIES
MECH. ENGINEERS
EMERSON


Analysers :


S.No.

I t ems

Type

Vendors

1.

Gas Anal yser s



ABB ANALYTICAL
SHAW (MOISTURE)
INVENSYS - FOXBORO
SIEMENS (ADAGE
AUTOMATION)
(HUMIDITY)
EMERSON
YOKOGAWA INDIA

2.

CV Anal yser s


UNION
REINEKE


SCADA Syst em :


S.No.

I t ems

Type

Vendors

1.

SCADA Syst em
SCADA syst em
soft war e
ABB/ ALSTOM/ HAIL/ GE
FANUC/ SIEMENS/ RAIL/ GE
ENERGY/ YOKOGAWA
INDIA / CITECT



Comput er and Peri pherals :


S.No.

I t ems

Type

Vendors

1.

UPS



EMERSON/ HI-REL

2.

Comput er


Ser ver / PC

HP/ IBM / DELL

3.

Comput er
Per i pheral s

Pr i nt er s,
Scanner s and

HP / EPSON/ CANON
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Pl ot t er s

4.

Net wor k
Component s

Swi t ches, HUB,
Rout er s

CISCO/ 3-COM/ NORTEL


UTP, Fi br e Opt i c

RPG/ AT&T/ MOLEX/
LUCENT

5.

Cables
Inst r ument at i on
and cont r ol
DELTON/ CORDS INDIA /
SPECIAL CABLES/ ELKAY
TELELINKS / UNIVERSAL
CABLE


Measurement Connectivity Tentative
Sl.
No. Service Viscosity Sp.Gr. Type of MOC Pressure Purity
Dew
Point Temp. parameters of signals to Location of
( Poise ) service DN O/D Thk. Flow element Max. Avg. range
(ADP),
Deg C with Tag No. RTU / RIO RTU / RIO
( mm ) ( mm ) ( mm ) & type Nm3 / hr Nm3 / hr
1 Nitrogen (generation) 0.00016 0.966 Gas 100 115 4.5
As selected by
N2 plant
supplier 2000 350 4 - 5
N2:
99.99%,
O2 < 10
ppm (-) 60 45
0
C
F, T, P, Purity,
Dew point
N2 plant
Supplier - at
B/L of N2 plant
only.
RTU 1
N2
Generation
Plant Area
( From N2 generation plant)
MCL (con.) 150 166.5 4.8
SS-316 Orifice
CS-Flange with
DP Transmitter 1950 250 4 - 5 45
0
C F, P SCADA
RTU 2 MCL Area
2 Air Compressor Plant
`
Plant Air (generation) 0.00017 1.000 Air 150 166.5 4.8
As selected by
CA plant
supplier 6200 1500 6.5 - 7.5 - (-) 20 45
0
C F, P, T
Air Comp. plant
Supplier - at
B/L of Air
Comp. plant
only.
RIO 1 of
RTU 3
Compressor
Station Area
From Compressor House
MCL (con.) 250 273.1 5.56
SS-316 Orifice
CS-Flange with
DP Transmitter 1700 700 5.5 - 7.5 45
0
C F, P
SCADA
Measurements
at three (3)
points
RTU 2 MCL Area
CPL (con.) 200 219.1 4.78
SS-316 Orifice
CS-Flange with
DP Transmitter 1500 496 5.5 - 7.5 45
0
C F, P SCADA
RTU 4 CPL Area
SRL & PL (con.) 250 273.1 5.56
SS-316 Orifice
CS-Flange with
DP Transmitter 900 840 5.5 - 7.5 45
0
C F, P SCADA
RTU 4 CPL Area
Incinerator (con.) 50 60.8 3.6
SS-316 Orifice
CS-Flange with
DP Transmitter 300 270 5.5 - 7.5 45
0
C F, P SCADA
RIO 1 of
RTU 5
Incinerator
Area
DM plant (con.) 25 34.2 3.2
SS-316 Orifice
CS-Flange with
DP Transmitter 90 70 5.5 - 7.5 45
0
C F, P SCADA
RIO 2 of
RTU 5
DM Plant &
WWTP Area
Boiler (con.) 25 34.2 3.2
SS-316 Orifice
CS-Flange with
DP Transmitter 100 90 5.5 - 7.5 45
0
C F, P SCADA
RTU 5 Boiler Area
Dry Air 0.00017 1.000 Air 65 76.6 3.6
As selected by
CA plant
supplier 200 80 6.5 - 7.5 - (-) 40 45
0
C F, P, T
Air Comp. plant
Supplier - at
B/L of Air
Comp. plant
only.
RIO 1 of
RTU 3
Compressor
Station Area
From Compressor House
MCL (con.) 65 76.6 3.6
SS-316 Orifice
CS-Flange with
DP Transmitter 170 124 5.5 - 7.5 45
0
C F, P SCADA
RTU 2 MCL Area
Process Data
Flow
Pipe Details
APPENDIX-1
LI ST OF PARAMETERS FOR UTI LI TY SYSTEMS TO BE MEASURED FROM VARI OUS PLANT UNI TS
Remarks /
Scope
Measurement Connectivity Tentative
Sl.
No. Service Viscosity Sp.Gr. Type of MOC Pressure Purity
Dew
Point Temp. parameters of signals to Location of
( Poise ) service DN O/D Thk. Flow element Max. Avg. range
(ADP),
Deg C with Tag No. RTU / RIO RTU / RIO
( mm ) ( mm ) ( mm ) & type Nm3 / hr Nm3 / hr
Process Data
Flow
Pipe Details
Remarks /
Scope
CPL (con.) 65 76.6 3.6
SS-316 Orifice
CS-Flange with
DP Transmitter
120 40 5.5 - 7.5 45
0
C F, P
SCADA
Measurements
at two (2)
points
RTU 4 CPL Area
3 Propane 0.00014 Ref. hand Gas 100 114.3 6.02
As selected by
propane
supplier 1600 1250 1.5 kscg - - 45
0
C F, P,T
F,P - Propane
supplier
T - SCADA
Supplier
RTU 6
Propane
Storage Area
(From Propane Storage
Area) book
MCL (con.) 0.00014 -do- Gas 200 219.1 8.18
SS-316 Orifice
CS-Flange with
DP Transmitter 600 575 1.5 kscg 45
0
C F, P SCADA
RTU 2 MCL Area
CPL (con.) 0.00014 -do- Gas 150 168.3 7.11
SS-316 Orifice
CS-Flange with
DP Transmitter 630 598 1.5 kscg 45
0
C F, P Blue Star Ltd.
RTU 4 CPL Area
Incinerator (con.) 0.00014 -do- Gas 50 60.3 3.91 91 91 1.5 kscg 45
0
C F, P Inc. supplier
RIO 1 of
RTU 5
Incinerator
Area
Boiler (con.) 0.00014 -do- Gas 80 88.9 5.49 280 280 1.5 kscg 45
0
C F, P
F - Boiler
supplier
P - SCADA
RTU 5 Boiler Area
4 H2 (generation)
0.0000865
(1.013 bar
and 15 °C )
0.0696
(1.013 bar
and 21 °C
) Gas 25 33.4 3.4
As selected by
H2 supplier 36 35 3 kscg
99.995%,
O2<10pp
m (-) 60 45
0
C
F, T, P, Purity,
Dew point
To be provided
by H2 plant
supplier
RIO 1 of
RTU 1
H2
Generation
Plant Area
(From H2 plant to MCL)
MCL (con.) -do- -do- -do- 25 33.4 3.4
SS-316 Orifice
CS-Flange with
DP Transmitter 30 30 45
0
C F, P SCADA
RTU 2 MCL Area
5 Steam ( LPST ) 0.00015233
Ref. std.
table Steam 150 168.3 7.11
As selectedby
Boiler supplier 10 TPH 7 TPH
7~10.5
kscg
186 +/- 5
0
C F, P,T
F,T - by Boiler
plant supplier ;
P - SCADA
RTU 5 Boiler Area
( From Boiler plant to MCL)
Note:
1. For orifice plate, line size up to DN 300, carrier ring will be used. SS nipples and SS isolation valves shall be used.
2. F - Flow element with Transmitter, P – Pressure transmitter, T – Temperature element with Transmitter.
3. The parameter details are tentative and will be finalized during engineering.
4. Refer to drawing no. 25331-00-08-ELA-0001 for RTU location.
Dry saturated
Measurement
DN O/D Thk. parameters
( mm ) ( mm ) ( mm ) Max. Min. Avg. (Main header)
1. Drinking water GI 50 60.8 4.5 NA NA NA F Provided by LN, Signal
regeneration the buyer's PLC
UECR (Buyer's PLC) Magnetic RTU3 Utility ECR
2. Make-up water MS 200 219.1 7 NA NA NA F Provided by LN, Signal
regeneration the buyer's PLC
UECR (Buyer's PLC) Magnetic RTU3 Utility ECR
3. Drinking water (Outlet from overhead
tank)
GI 100 115 5.4 20 10 15 F Provided by LN, Signal
regeneration the buyer's PLC
UECR (Buyer's PLC) Magnetic RTU3 Utility ECR
4. Make-up water (Outlet from overhead
tank)
MS 150 166.5 4.8 120 50 100 F Provided by LN, Signal
regeneration the buyer's PLC
UECR (Buyer's PLC) Magnetic RTU3 Utility ECR
5. Make-up water (CT-1) MS 80 89.5 4 60 0 20 F Provided by LN, Signal
regeneration the buyer's PLC
UECR (Buyer's PLC) Orifice RTU3 Utility ECR
6. Make-up water (CT-2) MS 65 76.6 3.6 40 0 5 F Under SCADA scope SCADA PLC Magnetic RTU4 CPL Area
7. Make-up water (DM Plant) MS 65 76.6 3.6 40 0 20 F Provided by LN, Signal
regeneration the buyer's PLC
UECR (Buyer's PLC) Orifice RTU2 MCL Area
8. MW water- service drop for entry
section (G01 - MCL)
MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU2 MCL Area
9. MW water- service drop for cleaner
section (G03 - MCL)
MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU2 MCL Area
10. MW water- Skin pass area (G15 - MCL) MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU2 MCL Area
11. MW water- service drop for chemical
circulation system (G17 - MCL)
MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU2 MCL Area
12. MW water- Zinc pot area (G13 - MCL) MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU2 MCL Area
13. MW water- Exit area (G21 - MCL) MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU2 MCL Area
14. MW water- service drop for entry
section & cleaning section (C26 - CPL)
MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU4 CPL Area
15. MW water- service drop for chemical
section & exit section (C24 - CPL)
MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU4 CPL Area
16. MW water- service drop for water
quench area (C20 - CPL)
MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU4 CPL Area
17. MW water- service drop for painting
section (C15 - CPL)
MS 25 34.2 3.2 5 0 2 F Under SCADA scope SCADA PLC Magnetic RTU4 CPL Area
18. DM water (MCL) MSRL 80 89.4 5 100 0 10 F Provided by BSL, Signal
regeneration at buyer's PLC
UECR (Buyer's PLC) Orifice RTU4 CPL Area
19. DM water (CCL) MSRL 80 89.4 5 100 0 10 F Provided by BSL, Signal
regeneration at buyer's PLC
UECR (Buyer's PLC) Orifice RTU4 CPL Area
20. DM water (CCL) at C27 MSRL 80 89.4 5 100 0 10 F Under SCADA scope SCADA PLC Magnetic RTU4 CPL Area
Pipe Details Process Data
Flow
APPENDIX-2
LIST OF PARAMETERS FOR WATER SYSTEMS TO BE MEASURED FROM VARIOUS PLANT UNITS
Tentative Location
of RTU / RIO
Sl. No. Service
MOC
Remarks Location of PLC Type
Connectivity of
signals to RTU
/ RIO
Measurement
DN O/D Thk. parameters
( mm ) ( mm ) ( mm ) Max. Min. Avg. (Main header)
Pipe Details Process Data
Flow
Tentative Location
of RTU / RIO
Sl. No. Service
MOC
Remarks Location of PLC Type
Connectivity of
signals to RTU
/ RIO
21. DM water (Boiler) MSRL 50 60.33 2.77 10 0 1 F Under SCADA scope SCADA PLC Magnetic RTU5 Boiler Area
22. DM water (Hydrogen plant) MSRL 20 21.34 2.11 3 0 1 F Under SCADA scope SCADA PLC Magnetic RIO1 of RTU1 H2 Plant Area
23. RCPH 1 (ICW) MS 350 355.6 7.92 900 300 800 F Provided by LN, Signal
regeneration the buyer's PLC
UECR (Buyer's PLC) Magnetic RTU3 Utility ECR
24. RCPH 2 (ICW) MS 250 273.1 5.56 500 100 400 F Provided by LN, Signal
regeneration the buyer's PLC
UECR (Buyer's PLC) Magnetic RTU3 Utility ECR
25. WWTP ( Treated water) MS 80 89.5 4 40 0 35 F Provided by THERMAX, Signal
regeneration the buyer's PLC
THERMAX'S PLC (Buyer's PLC) Magnetic RIO2 of RTU5 DM Plant and WWTP
Area
26. WWTP ( PH) MS 80 89.5 4 14 (pH) 0 (pH) NA pH Provided by THERMAX, Signal
regeneration the buyer's PLC
THERMAX'S PLC (Buyer's PLC) Flow Through RIO2 of RTU5 DM Plant and WWTP
Area
Note:- Provision of totalisation of data of DM water in different use.
F
O
R

T
E
N
D
E
R

P
U
R
P
O
S
E

O
N
L
Y
G
I
G
A
B
I
T

E
T
H
E
R
N
E
T

T
C
P
/
I
P

N
E
T
W
O
R
K
C
O
M
P
R
E
S
S
O
R

S
T
N
.
C
L
I
E
N
T
S
T
A
T
I
O
N
P
L
A
N
T

A
R
E
A
A
T

L
B
S
S
S
A
S
R
I
O

A
T
P
L
A
N
T

A
R
E
A
H

G
E
N
E
R
A
T
I
O
N
2
A
P
P
L
I
C
A
T
I
O
N
/
D
A
T
A
B
A
S
E
F
O
F
O
M
C
L

A
R
E
A
C
P
L

A
R
E
A
A
T
R
T
U
F
O
A
T
R
T
U
G
E
N
E
R
A
T
I
O
N
A
T
R
T
U
2
N
F
O
S
T
A
T
I
O
N
R
E
D
U
N
D
A
N
T

S
C
A
D
A
S
E
R
V
E
R
S
S
T
A
T
I
O
N
C
L
I
E
N
T
C
L
I
E
N
T
D
M

P
L
A
N
T

&

W
W
T
P

A
R
E
A
R
I
O

A
T
A
R
E
A
R
I
O

A
T
A
R
E
A
R
I
O

A
T
I
N
C
I
N
E
R
A
T
O
R
C
O
N
N
E
C
T
I
V
I
T
Y

T
O
P
R
I
N
T
E
R
S
T
O
R
.

A
R
E
A
P
R
O
P
A
N
E
F
O
R
T
U
B
U
I
L
D
I
N
G
A
T
F
O
A
T
R
T
U
R
T
U
A
T
B
O
I
L
E
R

A
R
E
A
F
O
F
O
C
L
I
E
N
T
S
T
A
T
I
O
N
P
R
I
N
T
E
R
L
A
S
E
R
D
O
T

M
A
T
R
I
X
M
E
S
X + 450
X + 400
X + 350
X + 300
X + 250
X + 200
X + 150
X + 50
0.00
X + 100
Y

-
5
0
0
.
0
0
RS
Y

+
1
0
0
Y

+
5
0
Y

+
1
5
0
Y

+
3
0
0
Y

+
2
0
0
Y

+
2
5
0
Y

+
3
5
0
X + 650
X + 550
X + 600
X + 500
T
A
T
A
B
L
U
E
S
C
O
P
E
S
T
E
E
L

L
T
D
.
C
O
A
T
E
D
S
T
E
E
L
C
O
M
P
L
E
X
(
P
H
-
I)
F
O
R
T
E
N
D
E
R
P
U
R
P
O
S
E
O
N
L
Y

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