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SUB-VENDOR

/ MFR.
TPL
CUSTOMER
/TPIA
1.0
Surface Finish Major Visual 100% IR P R R
Dimensions & Flatness Major Measurement 100% IR P R R
Mech & Chem.Analysis Major Testing Sample MTC P R R
Type, Colour Major Visual 100% MTC P R R
Rating / Conductor Resistance Major Visual 100% MTC P R R
No.of strands / Dimension Major Measurement 100% MTC P R R
% of Elongation Major Testing Sample MTC P R R
High Voltage Spark test Major Testing Sample MTC P R R
Smoke density test
(If applicable)
Major Testing Sample MTC P R R
Flammability test
(If applicable)
Major Testing Sample MTC P R R
Oxygen Index test
(If applicable)
Major Testing Sample MTC P R R
HCL gas emission test
(If applicable)
Major Testing Sample MTC P R R
Type Major Visual MTC P R R
Rating Major Visual MTC P R R
Functional Test Major Auxiliary Supply MTC P R R
Type Major Visual IR P R R
Rating Major Visual IR P R R
Functional Test Major Continuity Check IR P R R
Type Minor Visual IR P R R
Rating Minor Visual IR P R R
Functional Test Minor Auxiliary Supply IR P R R
Type Major Visual MTC P R R
Rating Major Visual MTC P R R
Functional Test Major Auxiliary Supply MTC P R R
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
BAY MARSHALLING BOX, CT & CVT JUNCTION BOXES
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
IS-513, IS-1079 &
Approved Specification
PO, Approved drawing &
Approved Specification
Panel / Sheet Steel /
Aluminium sheet
1.1
1.3
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
Raw Materials and Bought out items
EXTENT OF
CHECK
TYPE / METHOD OF
CHECK
Meters
IS-1248 & Approved
Specification
PO, Approved drawing &
Approved Specification
100%
1.4 MCB's & MCCB's 100%
IEC-60947-2 / IS-IEC-60898-
2 & Approved
Specification
PO, Approved drawing &
Approved Specification
1.5 Indicating Lamps 100%
IS-13947 & Approved
Specification
PO, Approved drawing &
Approved Specification
PO, Approved drawing &
Approved Specification
1.6 Transducer 100%
IS-12784 & Approved
Specification
1.2 Control / Power Cable
IS-694 & Approved
Specification
PO, Approved drawing &
Approved Specification
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SUB-VENDOR
/ MFR.
TPL
CUSTOMER
/TPIA
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
BAY MARSHALLING BOX, CT & CVT JUNCTION BOXES
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
EXTENT OF
CHECK
TYPE / METHOD OF
CHECK
Type Major Visual IR P R R
Rating Major Visual IR P R R
Functional Test Major Auxiliary Supply IR P R R
Type Minor Visual IR P R R
Rating Minor Visual IR P R R
Functional Test Minor Continuity Check IR P R R
Surface Finish Major Visual 100% IR P R R
Dimensions & Hardness Major Measurement 100% IR P R R
Type Test Major Testing Sample MTC P R R
Type Major Visual IR P R R
Rating Major Visual IR P R R
Functional Test Major Continuity Check IR P R R
Finish Major Visual 100% IR P R R
Shade Major Visual 100% IR P R R
Viscosity Major Testing Sample MTC / IR P R R
Flash Paint Major Testing Sample MTC / IR P R R
All Routine Test Major Testing Sample MTC / IR P R R
2.0
Visual Inspection for Pitting,
Rusting of Plates
Major Visual 100% IR P R R
Pre-treatment of Sheet metal Critical Process 100% IR P R R
Dimensional after Fabrication Major Measurement 100% IR P R R
Gaskets Between Door &
Equipment
Major Visual 100% IR P R R
Wire Size Minor Visual Random IR P R R
Continuity as per wiring diagram Critical Testing 100% IR P R R
Tightness of Termination Critical Testing Random IR P R R
1.10 Terminal Blocks 100%
2.1
Approved Drawing &
Approved Datasheet
Approved Drawing &
Approved Datasheet
In Process Inspection
Approved Drawing &
Approved Specification
Approved Drawing &
Approved Datasheet
Approved Drawing &
Approved Datasheet
Paints
Approved Drawing &
Approved Specification
IEC-60947-7-1 & Approved
Specification
PO, Approved drawing &
Approved Specification
PO, Approved drawing &
Approved Specification
Wiring
1.7
Space Heater /
Thermostat
100%
IS-8623 & Approved
Specification
PO, Approved drawing &
Approved Specification
100%
IS-60947 & Approved
Specification
1.9
IEC-60079-31 / IS-3400 &
Approved Specification
Gasket
PO, Approved drawing &
Approved Specification
1.11
Panel Fabrication
1.8 Switches
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SUB-VENDOR
/ MFR.
TPL
CUSTOMER
/TPIA
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
BAY MARSHALLING BOX, CT & CVT JUNCTION BOXES
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
EXTENT OF
CHECK
TYPE / METHOD OF
CHECK
Alignment / Layout of
Components & Mountings
Major Verification 100% IR P R R
Check for door Alignment Major Verification 100% IR P R R
Name Plates and Labels Major Visual 100% IR P R R
Mechanical Interlocking
arrangement
Major Verification 100% IR P R R
Verification of Component,
Rating and Arrangements
Major Verification 100% IR P R R
Check for a Interchange ability Major Verification 100% IR P R R
3.0
Overall Visual & Dimension
Inspection
Major Measurement 100% IR P W W
Verification of Component,
Rating and Arrangements
Major Verification 100% IR P W W
Colour Coding and Tightness of
wiring
Major
Testing &
Measurement
100% IR P R R
Continuity Test Major Testing 100% IR P W W
Final Painting Inspection Major Visual & Measurement Random IR P R R
Functional Test Major Testing IR P W W
HV-IR Test (IR test before and
after HV Test)
Major Testing IR P W W
Type Test Major Testing IR P W W
IP Test Major Verification IR P W W
Paint Shade And Thickness Major
Testing &
Measurement
IR P W W
Finish / Uniformity of Zn
coating
Major Visual 100% IR P W W
Thickness Major
Testing &
Measurement
10% IR P W W
Weight of Zinc Coating Critical
Testing &
Measurement
Sample IR P W W
Adhesion Test Critical
Testing &
Measurement
Sample IR P W W
3.4
Preservation and
Packing
Bubble sheet, Box, etc., Major Visual 100%
Approved drawing &
Approved data sheet
Approved Drawing &
Approved Specification
IR P R R
Approved Drawing &
Approved Specification
Approved Drawing &
Approved Specification
Final Test 3.2
Final Inspection 3.1
Approved Drawing &
Approved Specification
Assembly 2.2
Final Inspection
Approved Drawing &
Approved Specification
HOT Tip Galvanizing
IS-4826 /IS-6745/
Approved Data sheet
Approved Drawing &
Approved Specification
Approved Drawing &
Approved Datasheet
100%
3.3
Approved Drawing &
Approved Specification
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SUB-VENDOR
/ MFR.
TPL
CUSTOMER
/TPIA
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
BAY MARSHALLING BOX, CT & CVT JUNCTION BOXES
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
EXTENT OF
CHECK
TYPE / METHOD OF
CHECK
3.5 Final Documentation
Review of all the stages of
documents
Major Verification 100%
Approved drawing &
Approved data sheet
Approved Drawing &
Approved Specification
IR P R R
3.6 P H H
Legend: H= Hold, W= Witness, P= Perform, R= Review of Documents, IR= Inspection Report, TR= Test Reports, ACRN= Acceptance-Cum-Release Note, Mfr = Manufacturer, UT = Ultrasonic Testing, RT = Radiography Testing, PT = Penetrant Testing,
MT - Magnetic Testing, TPL = Tata Projects Limited, TPIA = Third Party Inspection Agency
Note's
Approved by
Inspection Release Note (IRN) or ACRN
GVRRN ACHARYULU
Head- QMD
Reviewed by Reviewed by
S. SIVA RAMA KRISHNA
Sr. Engineer - QMD
GSV MANIKYALA RAO
QA Coordinator- QMD Projects
Prepared by
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