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SUB-VENDOR

/ MFR.
TPL
CUSTOMER
/TPIA
1.0
Surface Finish Major Visual 100% IR P R R
Dimensions Major Measurement 100% IR P R R
Mech & Chem.Analysis Major Testing Sample MTC P R R
Type, Colour Major Visual 100% MTC P R R
Rating / Conductor Resistance Major Visual 100% MTC P R R
No.of strands / Dimension Major Measurement 100% MTC P R R
% of Elongation Major Testing Sample MTC P R R
High Voltage Spark test Major Testing Sample MTC P R R
Smoke density test
(If applicable)
Major Testing Sample MTC P R R
Flammability test
(If applicable)
Major Testing Sample MTC P R R
Oxygen Index test
(If applicable)
Major Testing Sample MTC P R R
HCL gas emission test
(If applicable)
Major Testing Sample MTC P R R
Type Major Visual MTC P R R
Rating Major Visual MTC P R R
Functional Test Major Auxiliary Supply MTC P R R
Type Major Visual MTC P R R
Rating Major Visual MTC P R R
Functional Test Major Auxiliary Supply MTC P R R
Type Major Visual MTC P R R
Rating Major Visual MTC P R R
Functional Test Major Supply MTC P R R
Type Major Visual IR P R R
Rating Major Visual IR P R R
Functional Test Major Continuity Check IR P R R
1.2 Control / Power Cable
IS-694 & Approved
Specification
PO, Approved drawing &
Approved Specification
1.6 MCB's & MCCB's 100%
IEC-60947-2 / IS-IEC-60898-
2 & Approved
Specification
PO, Approved drawing &
Approved Specification
1.4 Relays 100%
IS-3231 / IEC-2255 &
Approved Specification
PO, Approved drawing &
Approved Specification
1.5
Control Transformer &
Current Transformer
100%
IS-2026 / IS-1171 &
Approved Specification
PO, Approved drawing &
Approved Specification
Meters
IS-1248 & Approved
Specification
PO, Approved drawing &
Approved Specification
100%
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
Raw Materials
EXTENT OF
CHECK
IS-513, IS-1079 &
Approved Specification
PO, Approved drawing &
Approved Specification
Panel / Sheet Steel 1.1
1.3
TYPE / METHOD OF
CHECK
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
(SCADA-COMPUTER BASED SYSTEM)
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SUB-VENDOR
/ MFR.
TPL
CUSTOMER
/TPIA
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
EXTENT OF
CHECK
TYPE / METHOD OF
CHECK
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
(SCADA-COMPUTER BASED SYSTEM)
Type Minor Visual IR P R R
Rating Minor Visual IR P R R
Functional Test Minor Auxiliary Supply IR P R R
Type Major Visual MTC P R R
Rating Major Visual MTC P R R
Functional Test Major Auxiliary Supply MTC P R R
Type Major Visual IR P R R
Rating Major Visual IR P R R
Functional Test Major Auxiliary Supply IR P R R
Type Minor Visual IR P R R
Rating Minor Visual IR P R R
Functional Test Minor Continuity Check IR P R R
Type Minor Visual MTC P R R
Dimension Minor Measurement MTC P R R
Functional Test Minor Continuity Check MTC P R R
Surface Finish Major Visual 100% IR P R R
Dimensions & Hardness Major Measurement 100% IR P R R
Type Test Major Testing Sample MTC P R R
Type Major Visual IR P R R
Rating Major Visual IR P R R
Functional Test Major Continuity Check IR P R R
Type Major Visual IR P R R
Rating Major Visual IR P R R
Functional Test Major Testing IR P R R
Finish Major Visual 100% IR P R R
PO, Approved drawing &
Approved Specification
1.14 Inverter & UPS 100%
Approved Drawing &
Approved Specification
PO, Approved drawing &
Approved Specification
1.15
1.10 Switches 100%
IS-60947 & Approved
Specification
1.11 Bus bar 100%
IS-5082 & Approved
Specification
PO, Approved drawing &
Approved Specification
1.8 Transducer 100%
IS-12784 & Approved
Specification
PO, Approved drawing &
Approved Specification
1.9
Space Heater /
Thermostat
100%
IS-8623 & Approved
Specification
1.7 Indicating Lamps 100%
IS-13947 & Approved
Specification
IEC-60947-7-1 & Approved
Specification
PO, Approved drawing &
Approved Specification
PO, Approved drawing &
Approved Specification
PO, Approved drawing &
Approved Specification
PO, Approved drawing &
Approved Specification
Approved Drawing &
Approved Datasheet
Paints
Approved Drawing &
Approved Datasheet
1.12
IEC-60079-31 / IS-3400 &
Approved Specification
Gasket
1.13 Terminal Blocks 100%
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SUB-VENDOR
/ MFR.
TPL
CUSTOMER
/TPIA
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
EXTENT OF
CHECK
TYPE / METHOD OF
CHECK
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
(SCADA-COMPUTER BASED SYSTEM)
Shade Major Visual 100% IR P R R
Viscosity Major Testing Sample MTC / IR P R R
Flash Paint Major Testing Sample MTC / IR P R R
All Routine Test Major Testing Sample MTC / IR P R R
2.0
Visual Inspection for Pitting,
Rusting of Plates
Major Visual 100% IR P R R
Pre-treatment of Sheet metal Critical Process 100% IR P R R
Dimensional after Fabrication Major Measurement 100% IR P R R
Gaskets Between Door &
Equipment
Major Visual 100% IR P R R
Wire Size Minor Visual Random IR P R R
Continuity as per wiring diagram Critical Testing 100% IR P R R
Tightness of Termination Critical Testing Random IR P R R
Alignment of Panel, Door and Bus
bar
Major Verification 100% IR P R R
Check for Bus bar Mounting Major Verification 100% IR P R R
Check for CT Mounting Major Verification 100% IR P R R
Mechanical Interlocking
arrangement
Major Verification 100% IR P R R
Check for arrangement of
gasketting & sealing by Torch
Test
Major Testing 100% IR P R R
Check for a Interchange ability Major Verification 100% IR P R R
Check for smooth movement
of trolley during withdrawals /
Insertion operation
Major Verification 100% IR P R R
Check trolleys for isolate test
Service Position
Major Verification 100% IR P R R
3.0
Overall Visual & Dimension
Inspection
Major Measurement 100%
Approved Drawing &
Approved Specification
IR P W W
Verification of Component,
Rating and Arrangements
Major Verification 100%
IS-8623 / IS-4237 / IS-2127
& Approved Drawing
IR P W W
1.15
Panel Fabrication
Wiring
Approved Drawing &
Approved Datasheet
Approved Drawing &
Approved Specification
Approved Drawing &
Approved Datasheet
Approved Drawing &
Approved Datasheet
Paints
Approved Drawing &
Approved Specification
2.1
3.1
In Process Inspection
Final Inspection
Approved Drawing &
Approved Specification
Approved Drawing &
Approved Datasheet
Final Inspection
Assembly 2.2
Approved Drawing &
Approved Datasheet
Approved Drawing &
Approved Specification
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SUB-VENDOR
/ MFR.
TPL
CUSTOMER
/TPIA
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
EXTENT OF
CHECK
TYPE / METHOD OF
CHECK
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
(SCADA-COMPUTER BASED SYSTEM)
Check for bus bar clearance,
Tightness of Electrical /
Mechanical interlocks
Major
Testing &
Measurement
100%
Approved Drawing &
Approved Specification
IR P W W
Colour Coding and Tightness of
wiring
Major
Testing &
Measurement
100%
Approved Drawing &
Approved Specification
IR P R R
Interchangeability of Breakers
(as applicable)
Major Visual 100%
Approved Drawing &
Approved Specification
IR P R R
Continuity Test Major Testing 100%
Approved Drawing &
Approved Specification
IR P W W
Final Painting Inspection Major Visual & Measurement Random
Approved Drawing &
Approved Specification
IR P R R
Mounting of components Major Visual IR P W W
Power UP Major Testing IR P W W
Panel Earthing Major Testing IR P W W
Power supply Functional Test Major Testing IR P W W
Redundancy Test for PLC CPU Major Testing IR P W W
Digital Input Module loop test Major Testing IR P W W
Digital Output Module loop
test
Major Testing IR P W W
Analogue input Module loop
test
Major Testing IR P W W
Analogue output Module loop
test
Major Testing IR P W W
Logic and interlock check Major Testing IR P W W
Communication check Major Testing IR P W W
Software (Programming & OS),
Functional Test
Major Testing IR P W W
4.0
Overall Visual & Dimension
Inspection
Major Measurement 100%
Approved Drawing &
Approved Specification
Approved Drawing &
Approved Specification
IR P W W
Verification of Component,
Rating and Arrangements
Major Verification 100%
Approved Drawing &
Approved Specification
Approved Drawing &
Approved Specification
IR P W W
Simulation of System Major
Testing &
Measurement
100%
FAT Procedure &
Approved Specification
Approved Drawing &
Approved Specification
IR P W W
3.1 Final Inspection
Approved Drawing &
Approved Specification
PC and Ethernet Communication
4.1
PC and Ethernet
Communication
100%
Approved Drawing &
Approved Specification
Approved Drawing &
Approved Specification
Testing of modules /
Final Test
3.2
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SUB-VENDOR
/ MFR.
TPL
CUSTOMER
/TPIA
ACCEPTANCE NORMS
FORMAT OF
RECORD
REMARKS
EXTENT OF
CHECK
TYPE / METHOD OF
CHECK
CATEGORY
REFERENCE
DOCUMENTS
S.No.
STAGE / COMPONENT
OPERATION
CHARACTERISTICS
Date:
Doc No: TPL / QMD / Mech / SQAP /00
Project :
Consultant :
Rev.No.: 0
INSPECTION BY
Customer : TATA PROJECTS LIMITED
STANDARD QUALITY ASSURANCE PLAN for
(SCADA-COMPUTER BASED SYSTEM)
Response Time Major
Testing &
Measurement
Sample
FAT Procedure &
Approved Specification
Approved Drawing &
Approved Specification
IR P R R
4.2
Preservation and
Packing
Bubble sheet, wooden Pack,
etc.,
Major Visual 100%
Approved drawing &
Approved data sheet
Approved Drawing &
Approved Specification
IR P R R
4.3 Final Documentation
Review of all the stages of
documents
Major Verification 100%
Approved drawing &
Approved data sheet
Approved Drawing &
Approved Specification
IR P R R
4.4 P H H
GVRRN ACHARYULU
Head- QMD
Reviewed by Reviewed by
S. SIVA RAMA KRISHNA
Sr. Engineer - QMD
GSV MANIKYALA RAO
QA Coordinator- QMD Projects
Prepared by
Inspection Release Note (IRN) or ACRN
Note's
Approved by
Legend: H= Hold, W= Witness, P= Perform, R= Review of Documents, IR= Inspection Report, TR= Test Reports, ACRN= Acceptance-Cum-Release Note, Mfr = Manufacturer, UT = Ultrasonic Testing, RT = Radiography Testing, PT = Penetrant Testing,
MT - Magnetic Testing, TPL = Tata Projects Limited, TPIA = Third Party Inspection Agency
4.1
PC and Ethernet
Communication
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