Test Separator v-005 Rev.1

PT.
TUBAN STEEL WORKS

Jl RAYA TUBAN SEMARANG KM 19 DESA PURWEROJO
KECAMATAN JENU KABUPATEN TUBAN 62352
JAWA TIMUR
Phone +62 356 491260 dan Fax +62 356 491155
COMPRESS Pressure Vessel Design Calculations
Item: HORIZONTAL TEST SEPARATOR
Vessel No: V-005
Customer: PT. DWIPA CITRA PERKASA
Contract:
Designer: my
Date:
Table of Contents
Settings Summary....................................................................................................................................................................................................1/76
Thickness Summary................................................................................................................................................................................................2/76
Pressure Summary..................................................................................................................................................................................................3/76
Hydrostatic Test.......................................................................................................................................................................................................5/76
Nozzle Summary......................................................................................................................................................................................................6/76
Nozzle Schedule.......................................................................................................................................................................................................7/76
Weight Summary......................................................................................................................................................................................................8/76
Ellipsoidal Head Left................................................................................................................................................................................................9/76
Straight Flange on Ellipsoidal Head Left.............................................................................................................................................................11/76
Course #1................................................................................................................................................................................................................12/76
Course #2................................................................................................................................................................................................................13/76
Ellipsoidal Head Right...........................................................................................................................................................................................14/76
Straight Flange on Ellipsoidal Head Right...........................................................................................................................................................16/76
Inlet Nozzle (N1).....................................................................................................................................................................................................17/76
Gas Outlet Nozzle (N2)...........................................................................................................................................................................................19/76
Water Outlet (N3)....................................................................................................................................................................................................21/76
Burst Disk (N4).......................................................................................................................................................................................................23/76
Oil Outlet (N5).........................................................................................................................................................................................................25/76
Water Level Gauge (N6A)......................................................................................................................................................................................27/76
Water Level Gauge (N6B)......................................................................................................................................................................................30/76
WAter Level Control (N7A)....................................................................................................................................................................................33/76
WAter Level Control (N7B)....................................................................................................................................................................................35/76
Oil Level Gauge (N8A)...........................................................................................................................................................................................38/76
Oil Level Gauge (N8B)...........................................................................................................................................................................................41/76
Oil Level Control (N9A)..........................................................................................................................................................................................44/76
Oil Level Control (N9B)..........................................................................................................................................................................................47/76
Pressure Relieve Valve (N10)................................................................................................................................................................................50/76
Themowell (N11).....................................................................................................................................................................................................52/76
Pressure Gauge (N12)............................................................................................................................................................................................54/76
Spare (N13).............................................................................................................................................................................................................56/76
Shringkage Tester (N14B).....................................................................................................................................................................................58/76
Shringkage Tester (N14A).....................................................................................................................................................................................61/76
Manway (M1)...........................................................................................................................................................................................................64/76
Saddle.....................................................................................................................................................................................................................66/76
i
Table of Contents
Lifting Lug #1..........................................................................................................................................................................................................71/76
Lifting Lug #2..........................................................................................................................................................................................................73/76
Wind Code..............................................................................................................................................................................................................75/76
Seismic Code..........................................................................................................................................................................................................76/76
ii
Settings Summary
COMPRESS 2014 Build 7400
Units: MKS
Datum Line Location: -50.00 mm from right seam
Design
ASME Section VIII Division 1, 2013 Edition Metric
Design or Rating: Get Thickness from Pressure
Minimum thickness: 2.5 mm per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required): No
Design nozzles for: Design P, find nozzle MAWP and MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1.20
Skirt/legs stress increase: 1.0
Minimum nozzle projection: 100 mm
Juncture calculations for > 30 only: Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick: No
UG-37(a) shell tr calculation considers longitudinal stress: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
Shop Hydrotest Pressure: 1.3 times vessel MAWP
Test liquid specific gravity: 1.00
Maximum stress during test: 90% of yield
Required Marking - UG-116
UG-116(e) Radiography: RT1
UG-116(f) Postweld heat treatment: HT
Code Cases\Interpretations
Use Code Case 2547: No
Use Code Case 2695: No
Apply interpretation VIII-1-83-66: No
No UCS-66.1 MDMT reduction: Yes
No UCS-68(c) MDMT reduction: Yes
Disallow UG-20(f) exemptions: No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure : Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads): No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes
UG-22(f) Wind reactions: Yes
UG-22(f) Seismic reactions: Yes
UG-22(j) Test pressure and coincident static head acting during the test: Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
PT. TUBAN STEEL WORK V-005 1/76
Thickness Summary
Component
Identifier
Material
Diameter
(mm)
Length
(mm)
Nominal t
(mm)
Design t
(mm)
Total Corrosion
(mm)
Joint
E
Load
Ellipsoidal Head Left SA-516 70 1,157 OD 311.75 45* 41.98 3.18 1.00 Internal
Straight Flange on Ellipsoidal Head Left SA-516 70 1,157 OD 50 50 43.63 3.18 1.00 Internal
Course #1 SA-516 70 1,157 OD 1,524 45 43.63 3.18 1.00 Internal
Course #2 SA-516 70 1,157 OD 1,524 45 43.63 3.18 1.00 Internal
Straight Flange on Ellipsoidal Head Right SA-516 70 1,157 OD 50 50 43.63 3.18 1.00 Internal
Ellipsoidal Head Right SA-516 70 1,157 OD 311.75 45* 41.98 3.18 1.00 Internal
Nominal t: Vessel wall nominal thickness
Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
* Head minimum thickness after forming
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs
Pressure Summary
Pressure Summary for Chamber bounded by Ellipsoidal Head Right and Ellipsoidal Head Left
Identifier
P
Design
( kg/cm2)
T
Design
( C)
MAWP
( kg/cm2)
MAP
( kg/cm2)
MDMT
( C)
MDMT
Exemption
Impact
Tested
Ellipsoidal Head Left 101.24 100 109.67 117.7 14.33 Note 1 No
Straight Flange on Ellipsoidal Head Left 101.24 100 117.71 125.98 14.33 Note 2 No
Course #1 101.24 100 104.77 112.98 14.33 Note 2 No
Course #2 101.24 100 104.77 112.98 14.33 Note 2 No
Straight Flange on Ellipsoidal Head Right 101.24 100 117.71 125.98 14.33 Note 2 No
Ellipsoidal Head Right 101.24 100 109.67 117.7 14.33 Note 3 No
Saddle 101.24 100 101.33 N/A N/A N/A N/A
Manway (M1) 101.24 100 101.33 117.48 14.33 Note 4 No
Inlet Nozzle (N1) 101.24 100 117.51 125.98 2.97 Note 5 No
Pressure Relieve Valve (N10) 101.24 100 101.84 112.98 -1 Note 6 No
Themowell (N11) 101.24 100 104.77 112.98 0.91 Note 7 No
Pressure Gauge (N12) 101.24 100 104.77 112.98 -29 Note 8 No
Spare (N13) 101.24 100 104.77 112.98 0.91 Note 7 No
Shringkage Tester (N14A) 101.24 100 104.77 112.98 -29 Note 8 No
Shringkage Tester (N14B) 101.24 100 104.77 112.98 -29 Note 8 No
Gas Outlet Nozzle (N2) 101.24 100 104.77 112.98 12.98 Note 9 No
Water Outlet (N3) 101.24 100 104.77 112.98 0.91 Note 7 No
Burst Disk (N4) 101.24 100 104.77 112.98 0.91 Note 7 No
Oil Outlet (N5) 101.24 100 101.84 112.98 -1 Note 6 No
Water Level Gauge (N6A) 101.24 100 104.77 112.98 -29 Note 8 No
Water Level Gauge (N6B) 101.24 100 104.77 112.98 -29 Note 8 No
WAter Level Control (N7A) 101.24 100 104.77 112.98 0.91 Note 7 No
WAter Level Control (N7B) 101.24 100 104.77 112.98 0.91 Note 7 No
Oil Level Gauge (N8A) 101.24 100 104.77 112.98 -29 Note 8 No
Oil Level Gauge (N8B) 101.24 100 104.77 112.98 -29 Note 8 No
Oil Level Control (N9A) 101.24 100 104.77 112.98 -29 Note 8 No
Oil Level Control (N9B) 101.24 100 104.77 112.98 -29 Note 8 No
Chamber design MDMT is 15 C
Chamber rated MDMT is 14.33 C @ 101.33 kg/cm
2
Chamber MAWP hot & corroded is 101.33 kg/cm
2
@ 100 C
Chamber MAP cold & new is 112.98 kg/cm
2
@ 25 C
This pressure chamber is not designed for external pressure.
Notes for MDMT Rating:
Note # Exemption Details
1. Straight Flange governs MDMT
2. Material impact test exemption temperature from Fig UCS-66M Curve B = 14.33 C UCS-66 governing thickness = 45 mm
3. Straight Flange governs MDMT
4. Nozzle impact test exemption temperature from Fig UCS-66M Curve B = 14.33 C UCS-66 governing thickness = 45 mm.
5. Nozzle impact test exemption temperature from Fig UCS-66M Curve B = 2.97 C UCS-66 governing thickness = 28.58 mm.
6. Nozzle impact test exemption temperature from Fig UCS-66M Curve B = -1 C UCS-66 governing thickness = 25.4 mm.
8. Nozzle is impact test exempt per UG-20(f) UCS-66 governing thickness = 14.22 mm.
Design notes are available on the Settings Summary page.
Hydrostatic Test
Shop test pressure determination for Chamber bounded by Ellipsoidal Head Right and Ellipsoidal Head Left based on MAWP per
UG-99(b)
Shop hydrostatic test gauge pressure is 131.72 kg
f
/cm
2
at 25 C (the chamber MAWP = 101.33 kg
f
/cm
2
)
The shop test is performed with the vessel in the horizontal position.
Identifier
Local test
pressure
kg
f
/cm
2
Test liquid
static head
kg
f
/cm
2
UG-99(b)
stress
ratio
UG-99(b)
pressure
factor
Stress
during test
kg
f
/cm
2
Allowable
test stress
kg
f
/cm
2
Stress
excessive?
Ellipsoidal Head Left (1) 131.86 0.13 1 1.30 1,406.899 2,404.489 No
Straight Flange on Ellipsoidal Head Left 131.86 0.13 1 1.30 1,458.642 2,404.489 No
Course #1 131.86 0.13 1 1.30 1,628.259 2,404.489 No
Course #2 131.86 0.13 1 1.30 1,628.259 2,404.489 No
Straight Flange on Ellipsoidal Head Right 131.86 0.13 1 1.30 1,458.642 2,404.489 No
Ellipsoidal Head Right 131.86 0.13 1 1.30 1,406.899 2,404.489 No
Burst Disk (N4) 131.74 0.02 1 1.30 1,872.723 3,579.201 No
Gas Outlet Nozzle (N2) 131.74 0.02 1 1.30 2,080.773 3,579.201 No
Inlet Nozzle (N1) 131.78 0.06 1 1.30 1,438.555 3,579.201 No
Manway (M1) 131.83 0.1 1 1.30 1,760.641 3,579.201 No
Oil Level Control (N9A) 131.82 0.09 1 1.30 2,115.221 3,579.201 No
Oil Level Control (N9B) 131.78 0.06 1 1.30 2,114.652 3,579.201 No
Oil Level Gauge (N8A) 131.83 0.1 1 1.30 2,115.399 3,579.201 No
Oil Level Gauge (N8B) 131.78 0.05 1 1.30 2,114.565 3,579.201 No
Oil Outlet (N5) 131.88 0.16 1 1.30 2,007.741 3,579.201 No
Pressure Gauge (N12) 131.74 0.02 1 1.30 2,114.07 3,579.201 No
Pressure Relieve Valve (N10) 131.74 0.02 1 1.30 2,005.664 3,579.201 No
Shringkage Tester (N14A) 131.84 0.11 1 1.30 1,948.26 3,579.201 No
Shringkage Tester (N14B) 131.77 0.05 1 1.30 1,947.286 3,579.201 No
Spare (N13) 131.88 0.16 1 1.30 2,037.069 3,579.201 No
Themowell (N11) 131.74 0.02 1 1.30 1,872.723 3,579.201 No
WAter Level Control (N7A) 131.8 0.08 1 1.30 1,873.581 3,579.201 No
WAter Level Control (N7B) 131.77 0.05 1 1.30 1,873.075 3,579.201 No
Water Level Gauge (N6A) 131.81 0.09 1 1.30 2,115.191 3,579.201 No
Water Level Gauge (N6B) 131.76 0.04 1 1.30 2,114.357 3,579.201 No
Water Outlet (N3) 131.88 0.16 1 1.30 2,037.069 3,579.201 No
Notes:
(1) Ellipsoidal Head Left limits the UG-99(b) stress ratio.
(2) P
L
stresses at nozzle openings have been estimated using the method described in Division 2 Part 4.5.
(3) 1.5*0.9*S
y
used as the basis for the maximum local primary membrane stress at the nozzle intersection P
L
.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
The field test condition has not been investigated for the Chamber bounded by Ellipsoidal Head Right and Ellipsoidal Head Left.
Warning! UG-99(h): The test temperature of 25C is colder than the minimum recommended temperature of 31.33C for the shop test.
Nozzle Summary
Nozzle
mark
OD
(mm)
t
n
(mm)
Req t
n
(mm)
A1? A2?
Shell
Reinforcement
Pad
Corr
(mm)
A
a
/A
r
(%)
Nom t
(mm)
Design t
(mm)
User t
(mm)
Width
(mm)
t
pad
(mm)
M1 657.75 96 20.94 Yes Yes 45* 42.06 N/A N/A 3.18 100.0
N1 158.75 28.58 9.4 Yes Yes 45* 45 N/A N/A 3.18 132.3
N10 127 25.4 8.91 Yes Yes 45 43.86 N/A N/A 3.18 100.0
N11 104.65 26.92 8.44 Yes Yes 45 N/A N/A N/A 3.18 Exempt
N14A 53.85 14.22 6.6 Yes Yes 45 N/A N/A N/A 3.18 Exempt
N14B 53.85 14.22 6.6 Yes Yes 45 N/A N/A N/A 3.18 Exempt
N2 234.95 41.28 11.29 Yes Yes 45 45 N/A N/A 3.18 101.0
N5 127 25.4 8.91 Yes Yes 45 43.86 N/A N/A 3.18 100.0
N7B 104.65 26.92 8.44 Yes Yes 45 45 N/A N/A 3.18 380.5
t
n
: Nozzle thickness
Req t
n
: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
A
a
: Area available per UG-37, governing condition
A
r
: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall
* Head minimum thickness after forming
Nozzle Schedule
Nozzle
mark
Service Size Materials
Impact
Tested
Normalized Fine Grain Flange Blind
M1 Manway 657.75 OD x 96 Nozzle SA-105 No No No
NPS 18 Class 900
Custom Integral Forging A105
NPS 18 Class 900
A105
N1 Inlet Nozzle 158.75 OD x 28.58 Nozzle SA-105 No No No
NPS 4 Class 900
LWN A105
No
N10 Pressure Relieve Valve 127 OD x 25.4 Nozzle SA-105 No No No
NPS 3 Class 900
LWN A105
No
N11 Themowell 104.65 OD x 26.92 Nozzle SA-105 No No No
NPS 2 Class 900
LWN A105
No
N12 Pressure Gauge 53.85 OD x 14.22 Nozzle SA-105 No No No
NPS 1 Class 900
LWN A105
No
N13 Spare 104.65 OD x 26.92 Nozzle SA-105 No No No
NPS 2 Class 900
LWN A105
No
N14A Shringkage Tester 53.85 OD x 14.22 Nozzle SA-105 No No No
NPS 1 Class 900
LWN A105
No
N14B Shringkage Tester 53.85 OD x 14.22 Nozzle SA-105 No No No
NPS 1 Class 900
LWN A105
No
N2 Gas Outlet Nozzle 234.95 OD x 41.28 Nozzle SA-105 No No No
NPS 6 Class 900
LWN A105
No
N3 Water Outlet 104.65 OD x 26.92 Nozzle SA-105 No No No
NPS 2 Class 900
LWN A105
No
N4 Burst Disk 104.65 OD x 26.92 Nozzle SA-105 No No No
NPS 2 Class 900
LWN A105
No
N5 Oil Outlet 127 OD x 25.4 Nozzle SA-105 No No No
NPS 3 Class 900
LWN A105
No
N6A Water Level Gauge 53.85 OD x 14.22 Nozzle SA-105 No No No
NPS 1 Class 900
LWN A105
No
N6B Water Level Gauge 53.85 OD x 14.22 Nozzle SA-105 No No No
NPS 1 Class 900
LWN A105
No
N7A WAter Level Control 104.65 OD x 26.92 Nozzle SA-105 No No No
NPS 2 Class 900
LWN A105
No
N7B WAter Level Control 104.65 OD x 26.92 Nozzle SA-105 No No No
NPS 2 Class 900
LWN A105
No
N8A Oil Level Gauge 53.85 OD x 14.22 Nozzle SA-105 No No No
NPS 1 Class 900
LWN A105
No
N8B Oil Level Gauge 53.85 OD x 14.22 Nozzle SA-105 No No No
NPS 1 Class 900
LWN A105
No
N9A Oil Level Control 53.85 OD x 14.22 Nozzle SA-105 No No No
NPS 1 Class 900
LWN A105
No
N9B Oil Level Control 53.85 OD x 14.22 Nozzle SA-105 No No No
NPS 1 Class 900
LWN A105
No
Weight Summary
Component
Weight ( kg) Contributed by Vessel Elements
Surface Area
m2
Metal
New*
Metal
Corroded*
Insulation
Insulation
Supports
Lining
Piping
+ Liquid
Operating
Liquid
Test Liquid
New Corroded New Corroded
Ellipsoidal Head Left 461 432.4 0 0 0 0 0 0 225.9 230.9 1.46
Course #1 1,837.5 1,712.9 0 0 0 0 0 0 1,366.7 1,384 5.43
Course #2 1,866.1 1,739.4 0 0 0 0 0 0 1,362.6 1,379.1 5.51
Ellipsoidal Head Right 573.8 537.3 0 0 0 0 0 0 204.2 208.7 1.78
Saddle 268.5 268.5 0 0 0 0 0 0 0 0 4.51
TOTAL: 5,006.9 4,690.5 0 0 0 0 0 0 3,159.4 3,202.7 18.69
* Shells with attached nozzles have weight reduced by material cut out for opening.
Component
Weight ( kg) Contributed by Attachments
Surface Area
m2
Body Flanges
Nozzles &
Flanges
Packed
Beds
Trays
Tray
Supports
Rings &
Clips
Vertical
Loads
New Corroded New Corroded
Ellipsoidal Head Left 0 0 1,084.1 1,071.3 0 0 0 0 0 1.51
Course #1 0 0 265.3 252.3 0 0 0 14.7 0 1.24
Course #2 0 0 65.5 62.5 0 0 0 14.7 0 0.37
Ellipsoidal Head Right 0 0 53.7 49.8 0 0 0 0 0 0.16
TOTAL: 0 0 1,468.5 1,435.9 0 0 0 29.3 0 3.28
Vessel operating weight, Corroded: 6,156 kg
Vessel operating weight, New: 6,505 kg
Vessel empty weight, Corroded: 6,156 kg
Vessel empty weight, New: 6,505 kg
Vessel test weight, New: 9,664 kg
Vessel test weight, Corroded: 9,358 kg
Vessel surface area: 21.98 m
2
Vessel center of gravity location - from datum - lift condition
Vessel Lift Weight, New: 6,505 kg
Center of Gravity: 1,876.61 mm
Vessel Capacity
Vessel Capacity** (New): 3,131 liters
Vessel Capacity** (Corroded): 3,172 liters
**The vessel capacity does not include volume of nozzle, piping or other attachments.
Ellipsoidal Head Left
Component: Ellipsoidal Head
Material Specification: SA-516 70 (II-D Metric p.22, ln. 6)
Straight Flange governs MDMT
Internal design pressure: P = 101.24 kg
f
/cm
2
@ 100 C
Static liquid head:
P
s
= 0 kg
f
/cm
2
(SG=1, H
s
=0 mm Operating head)
P
th
= 0.13 kg
f
/cm
2
(SG=1, H
s
=1314.55 mm Horizontal test head)
Corrosion allowance: Inner C = 3.18 mm Outer C = 0 mm
Design MDMT = 15C No impact test performed
Rated MDMT = 14.33C Material is not normalized
Material is not produced to fine grain practice
PWHT is performed
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Seamless No RT
Head to shell seam - Full UW-11(a) Type 1
Estimated weight*: new = 461 kg corr = 432.4 kg
Capacity*: new = 202.9 liters corr = 207.2 liters
* includes straight flange
Outer diameter = 1157 mm
Minimum head thickness = 45 mm
Head ratio D/2h = 2 (new)
Head ratio D/2h = 1.9882 (corroded)
Straight flange length L
sf
= 50 mm
Nominal straight flange thickness t
sf
= 50 mm
Results Summary
The governing condition is internal pressure.
Minimum thickness per UG-16 = 2.5 mm + 3.18 mm = 5.68 mm
Design thickness due to internal pressure (t) = 41.98 mm
Maximum allowable working pressure (MAWP) = 109.67 kg
f
/cm
2
Maximum allowable pressure (MAP) = 117.7 kg
f
/cm
2
K (Corroded)
K=(1/6)*[2 + (D / (2*h))
2
]=(1/6)*[2 + (1,073.35 / (2*269.93))
2
]=0.992181
K (New)
K=(1/6)*[2 + (D / (2*h))
2
]=(1/6)*[2 + (1,067 / (2*266.75))
2
]=1
Design thickness for internal pressure, (Corroded at 100 C) Appendix 1-4(c)
t = P*D
o
*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion
= 101.24*1,157*0.992181 / (2*1,407.21*1 + 2*101.24*(0.992181 - 0.1)) + 3.18
= 41.98 mm
The head internal pressure design thickness is 41.98 mm.
Maximum allowable working pressure, (Corroded at 100 C) Appendix 1-4(c)
P = 2*S*E*t / (K*D
o
- 2*t*(K - 0.1)) - P
s
= 2*1,407.21*1*41.83 / (0.992181*1,157 - 2*41.83*(0.992181 - 0.1)) - 0
= 109.67 kg
f
/cm
2
The maximum allowable working pressure (MAWP) is 109.67 kg
f
/cm
2
.
Maximum allowable pressure, (New at 25 C) Appendix 1-4(c)
P = 2*S*E*t / (K*D
o
- 2*t*(K - 0.1)) - P
s
= 2*1,407.21*1*45 / (1*1,157 - 2*45*(1 - 0.1)) - 0
= 117.7 kg
f
/cm
2
The maximum allowable pressure (MAP) is 117.7 kg
f
/cm
2
.
% Extreme fiber elongation - UCS-79(d)
EFE = (75*t / R
f
)*(1 - R
f
/ R
o
)
= (75*50 / 206.39)*(1 - 206.39 / )
= 18.1695%
Straight Flange on Ellipsoidal Head Left
Component: Straight Flange
Material specification: SA-516 70 (II-D Metric p. 22, ln. 6)
Material impact test exemption temperature from Fig UCS-66M Curve B = 14.33 C
UCS-66 governing thickness = 45 mm
Internal design pressure: P = 101.24 kg/cm
2
@ 100 C
Static liquid head:
P
th
= 0.13 kg/cm
2
(SG = 1, H
s
= 1,309.55 mm, Horizontal test
head)
Corrosion allowance Inner C = 3.18 mm Outer C = 0 mm
Design MDMT = 15 C No impact test performed
Rated MDMT = 14.33 C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is performed
Radiography: Longitudinal joint - Seamless No RT
Circumferential joint - Full UW-11(a) Type 1
Estimated weight New = 68.1 kg corr = 64 kg
Capacity New = 43.87 liters corr = 44.4 liters
OD = 1,157 mm
Length
L
c
= 50 mm
t = 50 mm
Design thickness, (at 100 C) Appendix 1-1
t = P*R
o
/ (S*E + 0.40*P) + Corrosion
= 101.24*578.5 / (1,407.21*1.00 + 0.40*101.24) + 3.18
= 43.63 mm
Maximum allowable working pressure, (at 100 C) Appendix 1-1
P = S*E*t / (R
o
- 0.40*t) - P
s
= 1,407.21*1.00*46.83 / (578.5 - 0.40*46.83) - 0
= 117.71 kg/cm
2
Maximum allowable pressure, (at 25 C) Appendix 1-1
P = S*E*t / (R
o
- 0.40*t)
= 1,407.21*1.00*50 / (578.5 - 0.40*50)
= 125.98 kg/cm
2
EFE = (50*t / R
f
)*(1 - R
f
/ R
o
)
= (50*50 / 553.5)*(1 - 553.5 / )
= 4.5167%
The extreme fiber elongation does not exceed 5%.
Course #1
Component: Cylinder
2
@ 100 C
Static liquid head:
P
th
= 0.13 kg/cm
2
(SG = 1, H
s
head)
PWHT is performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1
Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
Estimated weight New = 1,837.5 kg corr = 1,712.9 kg
Capacity New = 1,362.71 liters corr = 1,378.98 liters
OD = 1,157 mm
Length
L
c
= 1,524 mm
t = 45 mm
t = P*R
o
= 101.24*578.5 / (1,407.21*1.00 + 0.40*101.24) + 3.18
= 43.63 mm
P = S*E*t / (R
o
- 0.40*t) - P
s
= 1,407.21*1.00*41.83 / (578.5 - 0.40*41.83) - 0
= 104.77 kg/cm
2
P = S*E*t / (R
o
- 0.40*t)
= 1,407.21*1.00*45 / (578.5 - 0.40*45)
= 112.98 kg/cm
2
EFE = (50*t / R
f
)*(1 - R
f
/ R
o
)
= (50*45 / 556)*(1 - 556 / )
= 4.0468%
Course #2
Component: Cylinder
2
@ 100 C
Static liquid head:
P
th
= 0.13 kg/cm
2
(SG = 1, H
s
head)
PWHT is performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1
Left circumferential joint - Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
Estimated weight New = 1,866.1 kg corr = 1,739.4 kg
Capacity New = 1,362.71 liters corr = 1,378.98 liters
OD = 1,157 mm
Length
L
c
= 1,524 mm
t = 45 mm
t = P*R
o
= 101.24*578.5 / (1,407.21*1.00 + 0.40*101.24) + 3.18
= 43.63 mm
P = S*E*t / (R
o
- 0.40*t) - P
s
= 1,407.21*1.00*41.83 / (578.5 - 0.40*41.83) - 0
= 104.77 kg/cm
2
P = S*E*t / (R
o
- 0.40*t)
= 1,407.21*1.00*45 / (578.5 - 0.40*45)
= 112.98 kg/cm
2
EFE = (50*t / R
f
)*(1 - R
f
/ R
o
)
= (50*45 / 556)*(1 - 556 / )
= 4.0468%
Ellipsoidal Head Right
Component: Ellipsoidal Head
Material Specification: SA-516 70 (II-D Metric p.22, ln. 6)
Straight Flange governs MDMT
Internal design pressure: P = 101.24 kg
f
/cm
2
@ 100 C
Static liquid head:
P
s
= 0 kg
f
/cm
2
(SG=1, H
s
=0 mm Operating head)
P
th
= 0.13 kg
f
/cm
2
(SG=1, H
s
=1314.55 mm Horizontal test head)
Corrosion allowance: Inner C = 3.18 mm Outer C = 0 mm
Design MDMT = 15C No impact test performed
Rated MDMT = 14.33C Material is not normalized
Material is not produced to fine grain practice
PWHT is performed
Do not Optimize MDMT / Find MAWP
Radiography: Category A joints - Seamless No RT
Head to shell seam - Full UW-11(a) Type 1
Estimated weight*: new = 573.8 kg corr = 537.3 kg
Capacity*: new = 202.9 liters corr = 207.2 liters
* includes straight flange
Outer diameter = 1157 mm
Minimum head thickness = 45 mm
Head ratio D/2h = 2 (new)
Head ratio D/2h = 1.9882 (corroded)
Straight flange length L
sf
= 50 mm
Nominal straight flange thickness t
sf
= 50 mm
Results Summary
The governing condition is internal pressure.
Minimum thickness per UG-16 = 2.5 mm + 3.18 mm = 5.68 mm
Design thickness due to internal pressure (t) = 41.98 mm
Maximum allowable working pressure (MAWP) = 109.67 kg
f
/cm
2
Maximum allowable pressure (MAP) = 117.7 kg
f
/cm
2
K (Corroded)
K=(1/6)*[2 + (D / (2*h))
2
]=(1/6)*[2 + (1,073.35 / (2*269.93))
2
]=0.992181
K (New)
K=(1/6)*[2 + (D / (2*h))
2
]=(1/6)*[2 + (1,067 / (2*266.75))
2
]=1
Design thickness for internal pressure, (Corroded at 100 C) Appendix 1-4(c)
t = P*D
o
*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion
= 101.24*1,157*0.992181 / (2*1,407.21*1 + 2*101.24*(0.992181 - 0.1)) + 3.18
= 41.98 mm
The head internal pressure design thickness is 41.98 mm.
Maximum allowable working pressure, (Corroded at 100 C) Appendix 1-4(c)
P = 2*S*E*t / (K*D
o
- 2*t*(K - 0.1)) - P
s
= 2*1,407.21*1*41.83 / (0.992181*1,157 - 2*41.83*(0.992181 - 0.1)) - 0
= 109.67 kg
f
/cm
2
The maximum allowable working pressure (MAWP) is 109.67 kg
f
/cm
2
.
Maximum allowable pressure, (New at 25 C) Appendix 1-4(c)
P = 2*S*E*t / (K*D
o
- 2*t*(K - 0.1)) - P
s
= 2*1,407.21*1*45 / (1*1,157 - 2*45*(1 - 0.1)) - 0
= 117.7 kg
f
/cm
2
The maximum allowable pressure (MAP) is 117.7 kg
f
/cm
2
.
EFE = (75*t / R
f
)*(1 - R
f
/ R
o
)
= (75*50 / 206.39)*(1 - 206.39 / )
= 18.1695%
Straight Flange on Ellipsoidal Head Right
Component: Straight Flange
2
@ 100 C
Static liquid head:
P
th
= 0.13 kg/cm
2
(SG = 1, H
s
head)
PWHT is performed
Radiography: Longitudinal joint - Seamless No RT
Circumferential joint - Full UW-11(a) Type 1
Estimated weight New = 68.1 kg corr = 64 kg
Capacity New = 43.87 liters corr = 44.4 liters
OD = 1,157 mm
Length
L
c
= 50 mm
t = 50 mm
t = P*R
o
= 101.24*578.5 / (1,407.21*1.00 + 0.40*101.24) + 3.18
= 43.63 mm
P = S*E*t / (R
o
- 0.40*t) - P
s
= 1,407.21*1.00*46.83 / (578.5 - 0.40*46.83) - 0
= 117.71 kg/cm
2
P = S*E*t / (R
o
- 0.40*t)
= 1,407.21*1.00*50 / (578.5 - 0.40*50)
= 125.98 kg/cm
2
EFE = (50*t / R
f
)*(1 - R
f
/ R
o
)
= (50*50 / 553.5)*(1 - 553.5 / )
= 4.5167%
Inlet Nozzle (N1)
t
w(lower)
= 45 mm
Leg
41
= 25 mm
Leg
43
= 25 mm
h
new
= 78.86 mm
Note: round inside edges per UG-76(c)
Location and Orientation
Located on: Ellipsoidal Head Right
Orientation: 0
End of nozzle to datum line: -515 mm
Calculated as hillside: Yes
Distance to head center, R: 227 mm
Passes through a Category A joint: No
Nozzle
Access opening: No
Material specification: SA-105 (II-D Metric p. 18, ln. 32)
Inside diameter, new: 101.6 mm
Nominal wall thickness: 28.58 mm
Corrosion allowance: 3.18 mm
Opening chord length: 110.88 mm
Projection available outside vessel, Lpr: 162.77 mm
Internal projection, h
new
: 78.86 mm
Projection available outside vessel to flange face, Lf: 213.57 mm
Local vessel minimum thickness: 45 mm
Liquid static head included: 0 kg
f
/cm
2
Longitudinal joint efficiency: 1
ASME B16.5-2009 Flange
Description: NPS 4 Class 900 LWN A105
Bolt Material: SA-193 B7 Bolt <= 64 (II-D Metric p. 352, ln. 31)
Blind included: No
Rated MDMT: -29C per UCS-66(c)
Liquid static head: 0 kg
f
/cm
2
MAWP rating: 142.56 kg
f
/cm
2
@ 100C
MAP rating: 156.22 kg
f
/cm
2
@ 25C
Hydrotest rating: 234.53 kg
f
/cm
2
@ 25C
PWHT performed: Yes
Reinforcement Calculations for MAWP
The vessel wall thickness governs the MAWP of this nozzle.
UG-37 Area Calculation Summary (cm
2
)
For P = 117.51 kg
f
/cm
2
@ 100 C
The opening is adequately reinforced
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
46.377 61.3678 -- 26.2322 24.6975 -- 10.438 9.4 28.58
UG-41 Weld Failure Path Analysis Summary
The nozzle is exempt from weld strength calculations
per UW-15(b)(1)
UW-16 Weld Sizing Summary
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Nozzle to shell fillet (Leg41) 6 17.5 weld size is adequate
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
2
)
For P = 125.98 kg
f
/cm
2
@ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
46.9646 87.2877 -- 33.9606 40.8265 -- 12.5006 6.22 28.58
per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Gas Outlet Nozzle (N2)
t
w(lower)
= 45 mm
Leg
41
= 25 mm
Located on: Course #1
Orientation: 0
Nozzle center line offset to datum line: 2,743 mm
End of nozzle to shell center: 781.05 mm
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
2
)
For P = 104.77 kg
f
/cm
2
@ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
66.397 67.0489 -- 60.7986 -- -- 6.2503 11.29 41.28
per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
2
)
For P = 112.98 kg
f
/cm
2
@ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
68.5799 78.1695 -- 71.9192 -- -- 6.2503 8.11 41.28
per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Water Outlet (N3)
t
w(lower)
= 45 mm
Leg
41
= 15 mm
Orientation: 180
Nozzle center line offset to datum line: 2,082.8 mm
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
UG-37 Area Calculation Summary
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
This nozzle is exempt from area
calculations per UG-36(c)(3)(a)
8.44 26.92
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
This opening does not require reinforcement per UG-36(c)(3)(a)
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
5.27 26.92
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Burst Disk (N4)
t
w(lower)
= 45 mm
Leg
41
= 25 mm
Orientation: 0
Nozzle center line offset to datum line: 180 mm
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
8.44 26.92
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
5.27 26.92
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Oil Outlet (N5)
t
w(lower)
= 45 mm
Leg
41
= 33.02 mm
Orientation: 180
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
Available reinforcement per UG-37 governs the MAWP of this nozzle.
2
)
For P = 101.84 kg
f
/cm
2
@ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
33.5879 33.5883 1.4568 21.2283 -- -- 10.9032 8.91 25.4
per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
2
)
For P = 112.98 kg
f
/cm
2
@ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
34.2899 39.0806 -- 28.1774 -- -- 10.9032 5.73 25.4
per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Water Level Gauge (N6A)
t
w(lower)
= 45 mm
Leg
41
= 18 mm
Orientation: 90
End of nozzle to shell center: 700 mm
Offset from center, Lo: 108 mm
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Reinforcement check in the plane parallel to the longitudinal axis
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Water Level Gauge (N6B)
t
w(lower)
= 45 mm
Leg
41
= 18 mm
Orientation: 90
Offset from center, Lo: -412 mm
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
WAter Level Control (N7A)
t
w(lower)
= 45 mm
Leg
41
= 25 mm
Orientation: 90
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
8.44 26.92
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
5.27 26.92
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
WAter Level Control (N7B)
t
w(lower)
= 45 mm
Leg
41
= 25 mm
Orientation: 90
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
2
)
For P = 104.77 kg
f
/cm
2
@ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
15.5656 59.2321 27.4264 25.5554 -- -- 6.2503 8.44 26.92
per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
8.44 26.92
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
2
)
For P = 112.98 kg
f
/cm
2
@ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
14.9418 71.9786 32.3657 33.3625 -- -- 6.2503 5.27 26.92
per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
5.27 26.92
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Oil Level Gauge (N8A)
t
w(lower)
= 45 mm
Leg
41
= 18 mm
Orientation: 90
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Oil Level Gauge (N8B)
t
w(lower)
= 45 mm
Leg
41
= 18 mm
Orientation: 90
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Oil Level Control (N9A)
t
w(lower)
= 45 mm
Leg
41
= 18 mm
Orientation: 90
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Oil Level Control (N9B)
t
w(lower)
= 45 mm
Leg
41
= 18 mm
Orientation: 90
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Pressure Relieve Valve (N10)
t
w(lower)
= 45 mm
Leg
41
= 33.02 mm
Orientation: 0
Nozzle center line offset to datum line: 485.3 mm
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
2
)
For P = 101.84 kg
f
/cm
2
@ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
33.5879 33.5883 1.4568 21.2283 -- -- 10.9032 8.91 25.4
per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
2
)
For P = 112.98 kg
f
/cm
2
@ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
34.2899 39.0806 -- 28.1774 -- -- 10.9032 5.73 25.4
per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Themowell (N11)
t
w(lower)
= 45 mm
Leg
41
= 25 mm
Orientation: 0
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
8.44 26.92
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
5.27 26.92
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Pressure Gauge (N12)
t
w(lower)
= 45 mm
Leg
41
= 18 mm
Orientation: 0
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Spare (N13)
t
w(lower)
= 45 mm
Leg
41
= 15 mm
Orientation: 180
Nozzle center line offset to datum line: 864 mm
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
8.44 26.92
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
5.27 26.92
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Shringkage Tester (N14B)
t
w(lower)
= 45 mm
Leg
41
= 25.4 mm
Orientation: 270
Offset from center, Lo: 309.88 mm
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Shringkage Tester (N14A)
t
w(lower)
= 45 mm
Leg
41
= 25.4 mm
Orientation: 270
Nozzle
Access opening: No
f
/cm
2
Blind included: No
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
PWHT performed: Yes
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 104.77 kgf/cm2 @ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
6.6 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
(cm
2
)
For P = 112.98 kgf/cm2 @ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
3.42 14.22
per UW-15(b)(2)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Manway (M1)
t
w(lower)
= 45 mm
Leg
41
= 35 mm
Note: Per UW-16(b) minimum inside corner radius r
1
= min [1 / 4*t , 3 mm] = 3 mm
Located on: Ellipsoidal Head Left
Orientation: 0
End of nozzle to datum line: 3,704 mm
Calculated as hillside: No
Distance to head center, R: 0 mm
Nozzle
Access opening: No
Wall thickness, t
n
: 96 mm
Minimum wall thickness: 44.4 mm
Heavy barrel length, L
hb
: 180 mm
f
/cm
2
Description: NPS 18 Class 900 custom integral A105 (Nut Relief)
Blind included: Yes
f
/cm
2
f
/cm
2
@ 100C
f
/cm
2
@ 25C
f
/cm
2
@ 25C
Gasket Description: Flexitallic Spiral Wound CGI 304L S.S.
PWHT performed: Yes
2
)
For P = 101.33 kg
f
/cm
2
@ 100 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
183.338 183.3383 14.118 156.97 -- -- 12.2503 20.94 44.4
per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Available reinforcement per UG-37 governs the MAP of this nozzle.
2
)
For P = 117.48 kg
f
/cm
2
@ 25 C
UG-45
Nozzle Wall
Thickness
Summary
(mm)
The nozzle
passes UG-45
A
required
A
available
A1 A2 A3 A5
A
welds
treq tmin
195.8962 195.8964 13.6916 169.9545 -- -- 12.2503 20.46 44.4
per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Saddle
Saddle material: SA-36
Saddle construction is: Web at edge of rib
Saddle allowable stress: S
s
= 1,162.479kg
f
/cm
2
Saddle yield stress: S
y
= 2,549.288kg
f
/cm
2
Saddle distance to datum: 457 mm
Tangent to tangent length: L = 3,148 mm
Saddle separation: L
s
= 1,981 mm
Vessel radius: R = 578.5 mm
Tangent distance left: A
l
= 710 mm
Tangent distance right: A
r
= 457 mm
Saddle height: H
s
= 990 mm
Saddle contact angle: = 120
Wind pressure: P
w
= 0.0056 kg
f
/cm
2
Wear plate thickness: t
p
= 16 mm
Wear plate width: W
p
= 200 mm
Wear plate contact angle:
w
= 132
Web plate thickness: t
s
= 12 mm
Base plate length: E = 1,073 mm
Base plate width: F = 200 mm
Base plate thickness: t
b
= 16 mm
Number of stiffener ribs: n = 3
Largest stiffener rib spacing: d
i
= 517.1 mm
Stiffener rib thickness: t
w
= 12 mm
Saddle width: b = 150 mm
Anchor bolt size & type: 22 mm
Anchor bolt material:
Anchor bolt allowable shear: 1,054.604kg
f
/cm
2
Anchor bolt corrosion allowance: 0 mm
Anchor bolts per saddle: 2
Base coefficient of friction: = 0.45
Weight on left saddle: operating corr =4,261.5 kg, test new =6,262.75 kg
Weight on right saddle: operating corr =1,625.68 kg, test new =3,132.96 kg
Weight of saddle pair =268.53 kg
Notes:
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on Two Saddle Supports" by L.P.
Zick.
Seismic base shear on vessel
Vessel is assumed to be a rigid structure.
Method of seismic analysis:
UBC 1997 ground
supported
Vertical seismic accelerations considered: Yes
Force Multiplier: 0.3333
Minimum Weight Multiplier: 0.2
Seismic zone: 2A
Importance factor: I = 1
Soil profile: SD
V = 0.7*C
a
*I*W / 1.4
= 0.7*0.22*1*5,887.18 / 1.4
= 647.59 kg
f
Saddle reactions due to weight + seismic
V
v
= vertical seismic force acting on left saddle
V = horizontal seismic shear acting on left saddle (worst case if not slotted)
Seismic longitudinal reaction, Q
l
(left saddle):
Q
l
= V*H
s
/ L
s
+ V
v
= 647.59*990 / 1,981 + 852.3
= 1,175.93 kg
f
Seismic transverse reaction, Q
t
(left saddle):
Q
t
= V*H
s
/ (R
o
*Sin( / 2 )) + V
v
= 468.77*990 / (578.5*Sin( 120 / 2 )) + 852.3
= 1,778.61 kg
f
Q = Weight on saddle + larger of Q
t
or Q
l
Q = W + Q
t
= 4,261.5 + 1,778.61 = 6,040.11 kg
f
Transverse wind shear on vessel
V
wt
= P
w
*(C
f(shell)
*(Projected shell area) + C
f(saddle)
*(Projected saddle area))
= 0.0056*(0.53*4.1678 + 2*0.1234)
= 138.28 kg
f
End wind shear on vessel
V
we
= P
w
*(C
f(shell)
**R
o
2
+ C
f(saddle)
*(Projected saddle area))
= 0.0056*(0.5**0.5785
2
+ 2*0.54)
= 90.25 kg
f
Load
Vessel
condition
Bending + pressure between saddles
(kg
f
/cm
2
)
Bending + pressure at the saddle
(kg
f
/cm
2
)
S
1
(+)
allow
(+)
S
1
(-)
allow
(-)
S
2
(+)
allow
(+)
S
2
(-)
allow
(-)
Seismic Operating 651.613 1,688.649 1.531 1,465.107 665.568 1,688.649 15.487 1,465.107
Wind Operating 651.247 1,688.649 1.166 1,465.107 662.987 1,688.649 12.906 1,465.107
Wind Test 783.583 2,404.489 1.973 1,465.107 800.864 2,404.489 19.253 1,465.107
Load
Vessel
condition
Tangential
shear (kg
f
/cm
2
)
Circumferential
stress (kg
f
/cm
2
)
Stress over
saddle (kg
f
/cm
2
)
Splitting (kg
f
/cm
2
)
S
3
allow
S
4
(horns)
allow
(+/-)
S
5
allow S
6
allow
Seismic Operating 21.187 1,125.766 -48.018 2,110.811 43.116 1,218.56 22.292 774.986
Wind Operating 14.51 1,125.766 -35.033 2,110.811 31.457 1,218.56 16.264 774.986
Wind Test 18.205 1,923.591 -43.668 2,404.489 40.433 2,294.359 23.29 2,294.359
Longitudinal stress between saddles (Seismic ,Operating, right saddle loading and geometry govern)
S
1
= +- 3*K
1
*Q*(L / 12) / (*R
2
*t)
= 300*0.345*2,304.18*(3,148 / 12) / (*557.59
2
*41.83)
= 1.531 kg
f
/cm
2
S
p
= P*R / (2*t)
= 101.33*536.68 / (2*41.83)
= 650.081 kg
f
/cm
2
Maximum tensile stress S
1t
= S
1
+ S
p
= 651.613 kg
f
/cm
2
Maximum compressive stress (shut down) S
1c
= S
1
= 1.531 kg
f
/cm
2
Tensile stress is acceptable (<=1.2*S*E = 1,688.649 kg
f
/cm
2
)
Compressive stress is acceptable (<=1.2*S
c
= 1,465.107 kg
f
/cm
2
)
Longitudinal stress at the left saddle (Seismic ,Operating)
L
e
= 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3
= 2*311.75 / 3 + 3,148 + 2*311.75 / 3
= 3,563.67 mm
Seismic vertical acceleration coefficient m = 1.8182*0.11 = 0.2
w = W
t
*(1 + m)*10 / L
e
= 5,887.18*(1 + 0.2)*10 / 3,563.67 = 19.82 kg
f
/cm
Bending moment at the left saddle:
M
q
= w*(2*H*A
l
/ 3 + A
l
2
/ 2 - (R
2
- H
2
) / 4)
= 19.82 / 10000*(2*311.75*710 / 3 + 710
2
/ 2 - (578.5
2
- 311.75
2
) / 4)
= 674.5 kg
f
-m
S
2
= +- M
q
*K
1
' / (*R
2
*t)
= 674.5*1e5*9.3799 / (*557.59
2
*41.83)
= 15.487 kg
f
/cm
2
S
p
= P*R / (2*t)
= 101.33*536.68 / (2*41.83)
= 650.081 kg
f
/cm
2
Maximum tensile stress S
2t
= S
2
+ S
p
= 665.568 kg
f
/cm
2
Maximum compressive stress (shut down) S
2c
= S
2
= 15.487 kg
f
/cm
2
Tensile stress is acceptable (<=1.2*S = 1,688.649 kg
f
/cm
2
)
Compressive stress is acceptable (<=1.2*S
c
= 1,465.107 kg
f
/cm
2
)
Tangential shear stress in the shell (left saddle, Seismic ,Operating)
Q
shear
= Q - w*(a + 2*H / 3)
= 6,040.11 - 1.98*(710 + 2*311.75 / 3)
= 4,220.6 kg
f
S
3
= K
2.2
*Q
shear
/ (R*t)
= 1.1707*100*4,220.6 / (557.59*41.83)
= 21.187 kg
f
/cm
2
Tangential shear stress is acceptable (<= 0.8*S = 1,125.766 kg
f
/cm
2
)
Circumferential stress at the left saddle horns (Seismic ,Operating)
S
4
= -Q / (4*t*(b+1.56*Sqr(R
o
*t))) - 12*K
3
*Q*R / (L*t
2
)
= -100*6,040.11 / (4*41.83*(150+1.56*Sqr(578.5*41.83))) - 12*0.0529*100*6,040.11*557.59 / (3,148*41.83
2
)
= -48.018 kg
f
/cm
2
Circumferential stress at saddle horns is acceptable (<=1.5*S
a
= 2,110.811 kg
f
/cm
2
)
Ring compression in shell over left saddle (Seismic ,Operating)
S
5
= K
5
*Q / ((t)*(t
s
+ 1.56*Sqr(R
o
*t
c
)))
= 100*0.7603*6,040.11 / ((41.83)*(12 + 1.56*Sqr(578.5*41.83)))
= 43.116 kg
f
/cm
2
Ring compression in shell is acceptable (<= 0.5*S
y
= 1,218.56 kg
f
/cm
2
)
The wear plate was not considered in the calculation of S
5
because the wear plate width is not at least {t
s
+ 1.56*(R
o
t
c
)
0.5
} =254.66 mm.
Saddle splitting load (left, Seismic ,Operating)
Area resisting splitting force = Web area + wear plate area
A
e
= H
eff
*t
s
+ t
p
*W
p
= 19.2833*1.2 + 1.6*20
= 55.14 cm
2
S
6
= K
8
*Q / A
e
= 100*0.2035*6,040.11 / 5,514
= 22.292 kg
f
/cm
2
Stress in saddle is acceptable (<= (2 / 3)*S
s
= 774.986 kg
f
/cm
2
)
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 647.59 kg
f
Thermal expansion base shear = W* = 4,395.76*0.45 = 1,978.09 kg
f
Corroded root area for a 22 mm bolt = 2.9239 cm
2
( 2 per saddle )
Bolt shear stress = 1,978.09 / (2.9239*1*2) = 338.267 kg
f
/cm
2
Anchor bolt stress is acceptable (<= 1,054.604 kg
f
/cm
2
)
Shear stress in anchor bolting, transverse
Maximum seismic or wind base shear = 647.59 kg
f
Corroded root area for a 22 mm bolt = 2.9239 cm
2
( 2 per saddle )
Bolt shear stress = 647.59 / (2.9239*2*2) = 55.371 kg
f
/cm
2
Anchor bolt stress is acceptable (<= 1,054.604 kg
f
/cm
2
)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress S
c
is the lesser of 1,162.479 or 1,270.271 kg
f
/cm
2
: (1,162.479)
S
c
= K
i
*
2
*E / (12*(1 - 0.3
2
)*(d
i
/ t
s
)
2
)
= 1.28*
2
*20.39E+05 / (12*(1 - 0.3
2
)*(517.1 / 12)
2
)
= 1,270.271 kg
f
/cm
2
Allowable compressive load on the saddle
b
e
= d
i
*t
s
/ (d
i
*t
s
+ 2*t
w
*(b - 25.4))*25.4
= 517.1*12 / (517.1*12 + 2*12*(150 - 25.4))*25.4
= 17.14
F
b
= n*(A
s
+ 2*b
e
*t
s
)*S
c
= 3*(1,656 + 2*17.14*12)*1,162.479
= 72,097.9 kg
f
Saddle loading of 6,444.95 kg
f
is <= F
b
; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
b
= V*(H
s
- x
o
)*y / I + Q / A
= 647.59*(990 - 478.42)*105.67 / (100*2,160.32) + 100*6,040.11 / 16,991.9
= 197.592 kg
f
/cm
2
The primary bending + axial stress in the saddle <= 1,162.479 kg
f
/cm
2
; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one saddle slotted)
b
= V*(H
s
- x
o
)*y / I + Q / A
= 2,625.68*(990 - 478.42)*105.67 / (100*2,160.32) + 100*6,040.11 / 16,991.9
= 692.567 kg
f
/cm
2
The secondary bending + axial stress in the saddle < 2*S
y
= 5,098.576 kg
f
/cm
2
; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 517.1, b = 188 mm
t
b
= (
1
*q*b
2
/ (1.5*S
a
))
0.5
= (2.2888*3.003*188
2
/ (1.5*1,162.479))
0.5
= 11.8 mm
The base plate thickness of 16 mm is adequate.
Foundation bearing check
S
f
= Q
max
/ (F*E)
= 6,444.95 / (200*1,073)
= 3.003 kg
f
/cm
2
Concrete bearing stress 116.569 kg
f
/cm
2
; satisfactory.
Lifting Lug #1
Minimum report
Geometry Inputs
Attached To Course #2
Material A36
Orientation Longitudinal
Distance of Lift Point From Datum 820 mm
Angular Position 0.00
Length of Lug, L 250 mm
Height of Lug, H 150 mm
Thickness of Lug, t 25 mm
Hole Diameter, d 43 mm
Pin Diameter, Dp 41 mm
Load Eccentricity, a
1
0 mm
Distance from Load to Shell or Pad, a
2
94 mm
Weld Size, t
w
18 mm
Width of Pad, B
p
150 mm
Length of Pad, L
p
350 mm
Pad Thickness, t
p
16 mm
Pad Weld Size, t
wp
9 mm
Load Angle Normal to Vessel, 45.0000
Load Angle from Vertical, 45.0000
Intermediate Values
Load Factor 1.5000
Vessel Weight (new, incl. Load Factor), W 9757 kg
Lug Weight (new), W
lug
15 kg
Distance from Center of Gravity to this lug, x
1
1,056.61 mm
Distance from Center of Gravity to second lug, x
2
451.39 mm
Allowable Stress, Tensile,
t
849.764
kg/cm
Allowable Stress, Shear,
s
566.538
kg/cm
Allowable Stress, Bearing,
p
1274.646
kg/cm
Allowable Stress, Bending,
b
944.229
kg/cm
Allowable Stress, Weld Shear,
allowable
566.538
kg/cm
Allowable Stress set to 1/3 Sy per ASME B30.20 Yes
Summary Values
Required Lift Pin Diameter, d
reqd
21.54 mm
Required Lug Thickness, t
reqd
8.58 mm
Lug Stress Ratio,
ratio
0.17
Weld Shear Stress Ratio,
ratio
0.23
Lug Design Acceptable
Local Stresses WRC 107 Acceptable
Lifting Lug #2
Minimum report
Geometry Inputs
Attached To Course #1
Material A36
Orientation Longitudinal
Distance of Lift Point From Datum 2,328 mm
Angular Position 0.00
Length of Lug, L 250 mm
Height of Lug, H 150 mm
Thickness of Lug, t 25 mm
Hole Diameter, d 43 mm
Pin Diameter, Dp 41 mm
Load Eccentricity, a
1
0 mm
Distance from Load to Shell or Pad, a
2
94 mm
Weld Size, t
w
18 mm
Width of Pad, B
p
150 mm
Length of Pad, L
p
350 mm
Pad Thickness, t
p
16 mm
Pad Weld Size, t
wp
9 mm
Load Angle Normal to Vessel, -45.0000
Load Angle from Vertical, -45.0000
Intermediate Values
Load Factor 1.5000
Vessel Weight (new, incl. Load Factor), W 9757 kg
Lug Weight (new), W
lug
15 kg
Distance from Center of Gravity to this lug, x
1
451.39 mm
Distance from Center of Gravity to second lug, x
2
1,056.61 mm
Allowable Stress, Tensile,
t
780.408
kg/cm
Allowable Stress, Shear,
s
520.298
kg/cm
Allowable Stress, Bearing,
p
1170.612
kg/cm
Allowable Stress, Bending,
b
867.163
kg/cm
Allowable Stress, Weld Shear,
allowable
520.298
kg/cm
Allowable Stress set to 1/3 Sy per ASME B30.20 Yes
Summary Values
Required Lift Pin Diameter, d
reqd
34.39 mm
Required Lug Thickness, t
reqd
21.86 mm
Lug Stress Ratio,
ratio
0.42
Weld Shear Stress Ratio,
ratio
0.58
Lug Design Acceptable
Local Stresses WRC 107 Acceptable
Wind Code
Building Code: UBC 1997
Elevation of base above grade: 0.0000 ft (0.0000 m)
Increase effective outer diameter by: 0.0000 ft (0.0000 m)
Wind Force Coefficient C
q
: 0.5300
Basic Wind Speed:, V: 85.0000 mph (136.7942 km/h)
Importance Factor:, I: 1.0000
Exposure category: B
Wind Pressure (WP) Calculations
WP = C
e
* C
q
* q
s
* I
= 0.6200 * C
q
* 18.6000 * 1.0000
= C
q
* 11.5320 psf (0.5522 kPa)
Table Lookup Values
C
e
= 0.6200 [Table No. 16-G]
q
s
= 18.6000 [Table No. 16-F]
Shear calculations are reported in the saddle report.
Seismic Code
Seismic calculations are reported in the saddle report.

Test Separator v-005 Rev.1

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TUBAN STEEL WORKS

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