TIME LINE FOR LINE 02 HARDENING & TEMPERING FURNACE CORRECTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14
2 1 Ton
a Stock Building - 10 days
b Furnace Correction
3 Line 2
a Temperory Work - 4days
b Stock Building - 10 days, Parabolic & Bogie models
c
Phase I, Heating furnace modification from 120mm
stroke to 100 stroke, tempering furnace hood, rail
correction
Note : OEE improvement target planned based on the Equipment availability
Jul'14 S.
No
Work Plan
Apr'14 May'14 Jun'14
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
From Jul'14 -
55%
From Sep'14 -
60%
From Nov'14 -
75%
Note : OEE improvement target planned based on the Equipment availability
Jul'14
From Sep'14 -
85%
Aug'14 Sep'14 Oct'14 Nov'14 Dec'14 Improvement
of OEE from
38%
1 2 3 4 5 6 7 8
A. Cut old ceremic fibre blanket which are
damaged.
B. Cut & replaced M.S. Sheet which are
damaged.
C. Stud welding done & new ceremic lining
work to be done.
D. Check burner block if it found damaged
so replaced it.
Removed all burner air & oil controlling
unit & clean through by diesel & replaced
oil seal & set oil & air controller
arrangement through modulating motor.
Check Air Pressure - 1000 mm,
Check Oil Pressure - 15 - 20 PSI,
Check Oil Temp. - 80 - 100
o
C.
A. Clean hydraulic power pack.
B. Replaced Hyd. Oil if required.
C. Stop Hyd. Oil Leakage by replaced
cylinder seals, oil seals, hose pipe & proper
clamping of pipe line.
A. Checked all walking & fixed beam
casting condition, if it has very bad
condition so replaced it.
B. Checked discharge roller alignment &
proper greasing for all bearings, chain &
sprocket alignment to be done.
A. Removed heating zone SS hood for
taken to outside & repaired the same by
changing SS plate & welded which are
broken.
B. Provided ceramic lining work in heating
zone wall which are damaged.
Heating zone Hood damaged 1
2 Burner Flame Not Controlled
Walking Beam Up/ Down & Power
Pack Problem
3
WEEK - 01 WEEK - 02
TIME LINE FOR LINE 02 HARDENING & TEMPERING FURNACE CORRECTION
PHASE - 1
4 Leaf Discharging Problem
Heat Loss From Shell 1
S. No PROBLEM ACTION TAKEN
TEMPERING FURNACE
5
PCQ-03, Leaf not discharged from
PCQ machine
PCQ-03 Problem (As per list) to be shown.
2
Temperature not controlled,
Flaming causing out for furnace
A. Clean all burner by diesel. Set air/oil
mechanism through modulating motor.
9 10 11 12 13 14
WEEK - 02
TIME LINE FOR LINE 02 HARDENING & TEMPERING FURNACE CORRECTION
PHASE - 1
TEMPERING FURNACE