You are on page 1of 39

DOCUMENT SUBMISSION STATUS: AP

5.18.2012

second Issue

3.20.2011

Initial Issue

REV

DATE

DESCRIPTION

DRWN

OWNER

CHKD

OWNERS CONSULTANT

POYRY ENERGY LTD


VIETNAM OIL AND GAS GROUP (PVN)
EPC CONTRACTOR

EPC CONTRACTORS CONSULTANT

VIETNAM MACHINERY
INSTALLATIONCORPPORATION (LILAMA)

FICHTNER GmbH &

Co. KG

PROJECT TITLE

VUNG ANG 1 THERMAL POWER PLANT 2 x 600MW


27 / 40

APPN

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

M_LOT1D-BOP OF TURBINE

CONTRACT No. 290110/LILAMA-DEC

DRAWING TITLE

Design calculation for condensate polishing system


SUB-CONTRACTOR

FUNCTION

NAME

SIGN

DRWN

Yao Jun

5.18.2012

CHKD

Zhang Fei

5.18.2012

APPD

Jiang BaoCai

5.18.2012
SCALE

DOCUMENT No. VA1-DEC-00100-M-M1D-CAL-8012

Design calculation for condensate


polishing system

2 / 40

DATE

REV B

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

3 / 40

CONDENSATE POLISHING SYSTEM

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

Approved by: Jiang Bao Cai


Examined by: Zhang Fei
Checked by: Zhang Fei
Compiled by: Yao Jun

4 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

Table of content
PART ONE EQUIPPMENTS DETERMINATION CALCULATION.........................5
PART TWO PUMP CALCULATION..........................................................................14
PART THREE THE PRESSER VESSEL WALL THICKNESS CALCULATION.....26
PART FOUR WASTEWATER CALCULATION........................................................27
PART FIVE WASTE WATER BASIN AND TRENCH CALCULATION..................37

5 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

PART ONE EQUIPPMENTS DETERMINATION CALCULATION


1.

prefilters:

1.1 The condition of prefilters


Tag Number

=10(20) LDB22BB001, 10(20) LDB23BB001, 10(20)

LDB24BB001
Configuration

=3x50 %( Usually, 2 prefilters will be in operation, 1

perfilter will be reserved)


Incoming Condensate Water =1506m3/h
Quantity

=3 no

Flow rate into each prefilter Q1=753 m3/h


1.2 Filter element
Filter area (S1) of one filter element=6.5m2
Filter rate (V1)

=0.7m3/m2h

Rated flow of each filter element q1=S1V1=6.50.7=4.55m3/h


Quantity of filter element=

Q1 753

165.5 no
q1 4.55

Quantity of running filter element selected: 204


1.3 The Determination of prefilter
The Inside diameter is determined by the quantity of filter element, each prefilter
should include all the filter elements,
The appendix 1 is about the arrangement of the filter elements
Inside diameter

=1700mm

Prefilter tube height depends on the filter element height, and to maintain the proper
operation of space. The filter element height is 1788mm.
Prefilter tube height

=1788+247+365=2400mm

Where the 247mm means the distance from the bottom of the filter element to the
bottom of the prefilter;
The 365mm means the top of the filter element to the top of the prefilter;
6 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

The height of the prefilter is selected 2400mm

appendix 1 the arrangement of the filter elements

2.

Mixed beds

2.1 The condition of mixed bed


Tag Number

=10(20) LDF22BB001, 10(20) LDF23BB001, 10(20)

LDF24BB001
Configuration

=3x50 %( Usually, 2 mixed beds will be in operation, 1

mixed bed will be reserved)


Incoming Condensate Water =1506m3/h
Quantity

=3 no

Flow rate into each mixed bed

Q2=753 m3/h

2.2 The Determination of mixed bed


The mixed beds are designed to spherical vessel
7 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

Flow velocity (V2)

=110m/h

Flow area (S2)

Inside diameterD2

= 4 S2

Q2 753

6.84m 2
V2 110

Inside diameterD2selected
Volume of the resin

= 2.95m
=3000mm

=6.9m3

Volume of the cation resin

=4.6m3

Volume of the anion resin

=2.3m3

3.

CONDENSATE POLISHING SYSTEM

Resin trap

3.1 The condition of resin traps


Tag Number

=10(20) LDF22BB002, 10(20) LDF23BB002, 10(20)

LDF24BB002
Configuration

=3x50 %( Usually, 2 resin traps will be in operation, 1 resin

trap will be reserved)


3.2 Design parameters
The flow area of the resin trap is designed to be 3 times as the area of the pipe, So
flow area of the resin trap(S)=30.07=0.21m2
The filter wire width (b1) =1.9mm
The mesh of filter (b2) =0.20mm
The diameter of the filter element (d) =500mm
The filter area of rein trap is the total gap area of the filter element, the diameter of the
resin trap (D) is selected as 600mm
The quantity of the wire in 1 meter filter (N),
N

1000
1000

476
b1 b2 1.9 0.2

The area of the mesh in 1 meter filter (S1)


S1 N d b2 476 3.14 0.5 0.0002 0.149m 2

8 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

The length of the filter element (L1)


L1

S
0.21

1410mm
S1 0.149

The length of the resin trap (L)


L L1 200 650 2260mm

Where the 200mm means the distance from the bottom of the filter element to the
bottom of the resin trap;
The 650mm means the top of the filter element to the top of the resin trap;
The height of the resin trap is selected 2280mm
4.

Resin separation tank

4.1 The condition of resin separation tank


Tag Number:

=00LDP14BB001

Quantity

=1 no

Inside diameter

=1.6-0.010=1.59m (the straight part, the 0.010m is the

width of rubber lined)


the cross-sectional area (S1)
S1

2
3.14
Xd
1.592 1.98m 2
4
4

4.2 The Determination of resin separation tank


4.2.1

The height of the straight tube

The resin separation tank is designed a straight tube on the bottom part and a cone
shape on the top part.

9 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

The resin separated tank outline


Because there will be 1 meter high residual resin in the resin separation tank, the
volume of the resin residue (Vm)
Vm S1 1.0 1.98m3

Volume of the cation resinVc

=4.6m3;

Volume of the anion resinVa=2.3m3;


Volume of all the resin (V1)
V1 Vc Va Vm 4.6 2.3 1.98 8.88m3

Volume of the resin in the butterfly head (V2) =0.62m3


Volume of the resin in the straight tubeV3=V-V2=8.88-0.62=8.26m3
The resin height in the straight tube (H1)
10 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

H1

CONDENSATE POLISHING SYSTEM

V1 8.26

4.172m
S1 1.98

Considering the resin inlet, the straight height of the separated tank is selected to
4400mm
4.2.2

The height of the top part (cone part)

The cone part must contain all the resin,


Area of the top cone part Stop
Stop

3.14
D2
2.42 4.52m 2
4
4

Sbottom =S1
H2

Stop

=1.98m2
3 V
2.190m
Sbottom Stop Sbottom

H2 selected

5.

=2700mm

Anion regeneration tank

5.1 The condition of anion regeneration tank


Tag Number:

=00LDP13BB001

Quantity

=1 no

Inside diameter

=1.5-0.010=1.49m (the straight part, the 0.010m is the

width of rubber lined)


the cross-sectional area (Sa)
Sa

2 3.14
Xd
1.492 1.74m 2
4
4

5.2 Determination of anion regeneration tank


Anion regeneration tank is designed as a vertical and cylindrical vessel. The straight
height is determined by the volume of the anion resin.
Volume of the anion resin (Va)

=2.3m3

Volume in the butterfly bed (V3)

=0.61m3

Volume of the anion resin in the straight tube (V1)

11 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

V1 Va V3 2.3 0.61 1.69m3

The height of the rein in the straight tubeH1


H1

V1 1.69

0.971m
Sa 1.74

the resin expansion heightH2


H2

Va
2.3

1.322m
Sa 1.74

H2 selected

=1300mm

The allowance height (H3)

=200mm

The straight tube height H


H H1 H 2 H 3 2470mm

6.

Cation regeneration tank

6.1 The condition of Cation regeneration tank


Tag Number:

=00LDP12BB001
12 / 40

CONDENSATE POLISHING SYSTEM

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

Quantity

=1 no

Inside diameter

=1.8-0.010=1.79m (the straight part, the 0.010m is the

width of rubber lined)


the cross-sectional area (Sc)
Sc

2 3.14
Xd
1.792 2.515m 2
4
4

6.2 Determination of cation regeneration tank


Cation regeneration tank is designed as a vertical and cylindrical vessel. The straight
height is determined by the volume of the cation resin.
Volume of the anion resin (Vc)

=4.6m3

Volume in the butterfly bed (V3)

=0.79m3

Volume of the anion resin in the straight tube (V1)


V1 Vc V3 4.6 0.79 3.81m3

The height of the rein in the straight tubeH1


H1

V1
3.81

1.515m
Sc 2.515

When the anion resin is transferred into the cation resin regeneration tank, the height
of the cation and anion resinH2
H2

Vc Va V3 6.9 0.79

2.430m
Sc
2.515

H2 selected

=2500mm

The expansion height (H3)


H 3 42% H 2 0.42 2500 1050mm

The allowance heights (H4)

=400mm

The straight tube height H


H H 2 H 3 H 4 3950mm

13 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

14 / 40

CONDENSATE POLISHING SYSTEM

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

PART TWO PUMP CALCULATION


1.

Acid metering pump

1.1 The condition of acid metering pump:


Tag Number:

=00LDN21AP001/00LDN21AP002

Quantity

=2 no (Usually, 1 pump will be in operation, the other will

be reserved)
1.2 Design Data
fluid type

=hydrochloric acid

concentration (CHCL)

=30%

density(HCL)

=1150kg/m3

Cation resin regeneration velocity in the vesselVc=5m/h


The cross-sectional area (Sc) =2.515m2
1.3 The cation resin regeneration flow (Qc)
Qc Sc Vc 2.515 5 12.6m3 / h

Diluted acid regeneration fluid density (c) c=1000kg/m3, the mass flow of acid
regeneration fluid (Qmc)
Qmc Qc c 12.6 1000 12600kg / h

Diluted acid concentrationCc =5%


Acid mass flow rate Qm1

=CcQmc=0.0512600=630kg/h

The needed acid volume flow (Qv1)


Qv1

Qm1
630

1.83m3 / h
CHCL HCL 0.30 1150

The acid metering pump flow (Q1) =1.251.83=2.29m3/h


The selected acid metering pump flow

=2.5m3/h

The acid metering pump head is designed to be higher than the pressure of the pipe
where the acid is added, the pressure of the pipe where the acid is added is usually 0.3
0.4MPa, so the head of the acid metering pump is selected as 0.5MPa.
2.

Caustic metering pump


15 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

2.1 The condition of caustic metering pump:


Tag Number:

=00LDN22AP001/00LDN22AP002

Quantity

=2 no (Usually, 1 pump will be in operation, the other will

be reserved)
2.2 Design Data
fluid type

=Sodium hydroxide

concentration (CNaOH)

=30%

density (NaOH)

=1370kg/m3

Anion resin regeneration velocity in the vesselVa=5m/h


The cross-sectional area (Sa) =1.74m2
2.3 The anion resin regeneration flow (Qa)
Qa S a Va 1.74 5 8.7 m3 / h

Diluted acid regeneration fluid density (a) a=1000kg/m3, the mass flow of acid
regeneration fluid (Qma)
Qma Qa a 8.7 1000 8700kg / h

Diluted concentrationCa

=4%

Acid mass flow rate Qm2

=CaQma=0.048700=348kg/h

The needed alkali volume flow (Qv2)


Qv 2

Qm 2
348

0.85m3 / h
CNaOH NaOH 0.30 1370

The caustic metering pump flow

=1.250.85=1.06 m3/h

The selected caustic metering pump flow

=1.5 m3/h

The caustic metering pump head is designed to be higher than the pressure of the pipe
where the caustic is added, the pressure of the pipe where the caustic is added is
usually 0.30.4MPa, so the head of the caustic metering pump is selected as 0.5MPa.
3.

Backwashing pump

3.1 The condition of backwashing pump:


Tag Number:

=00LDB10AP001/00LDB10AP002
16 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

Quantity

CONDENSATE POLISHING SYSTEM

=2 no (Usually, 1 pump will be in operation, the other will

be reserved)
3.2 Design Data
fluid type

= demineralized water

density(NaOH)

=1000kg/m3

3.3 the backwashing pump rated flow


The backwashing pump flow is determined by the requirement of filter element, since
one filter elements backwashing flow is 0.55m3/h ,the backwashing pump
flow(Qb)=2040.55=112.2m3/h
The pump flow rate is selected as 110m3/h.
The pump rated head (H) = the pressure needed (25m) by the filter element added to
the pressure
H=25+6.57=31.57mH2O, the pump head is selected 35m

BACKWASHING PUMP HEAD CALCULATION

17 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

Equipment :Backwashing pump

CONDENSATE POLISHING SYSTEM

Tag Number :00LDB10AP001/00LDB10AP002

DESIGN DATA
1 Fluid type

= Water

2 Viscosity

= 1.00 cP 1.000 cst

3 Specific gravity

= 1.00

Use the formula for pipe pressure loss

0.00107V 2
d 1j .3
Where

I :pressure loss for 1m length pipe(m/m)


dj inside diameter(m)
V: Velocity inside pipe (m/s)

4 the flow rate(Q)


5 pipe size

=110m3/h
=130mm ID dj

6 pipe material

=304SS

FORMULA

dj(m)

V(m/s

I(m/m

PIPE

PRESSURE

LENGTH

LOSS(m)

0.13

2.49

0.099

30

2.97

dj(m)

V(m/s

QTY

PRESSURE

A) PIPE

0.00107V 2
I
d 1j .3
B)FITTING

)
Elbow 90

Equal Tee

LOSS(m)

V
2g

0.13

2.49

0.60

0.76

0.13

2.49

0.84

0.27

V2
2g

0.13

2.49

0.63

0.2

0.13

2.49

7.5

2.37

Branch
C )VALVE
butterfly
check

6.57

18 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

4.

CONDENSATE POLISHING SYSTEM

Recirculating pump

4.1 The condition of recirculating pump


One recirculating pump is designed for one unit
Pump capacity required

=0.6Q2=451.9m3/h

Pump rated flow rate

=470m3/h

4.2 Pump head


The pump head is to overcome the friction loss when the water is passing the mixed
bed and resin trap
max friction loss passing mixed bed=0.175MPa
max friction loss passing resin trap=0.1MPa
Piping friction loss

= 2.584mH2O

Calculation result

= 0.175+0.1+0.026=0.301MPa

Pump head selected

=0.32MPa

19 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

RECIRCULATING PUMP HEAD CALCULATION


Equipment :Recirculating pump Tag Number :10LDF20AP001/20LDF20AP001
DESIGN DATA

1 Fluid type

= Water

2 Viscosity

= 1.00 cP 1.000 cst

3 Specific gravity

= 1.00

Use the formula for pipe pressure loss

0.00107V 2
where I :pressure loss for 1m length pipe(m/m)
d 1j .3
dj inside diameter(m)
V: Velocity inside pipe (m/s)

4 the flow rate(Q)


5 pipe size

=470m3/h
=258mm ID dj

6 pipe material
FORMULA

=304SS
dj(m)

V(m/s)

I(m/m)

PIPE LENGTH

PRESSURE LOSS(m)

A PIPE

0.258

2.48

0.039

10

0.39

B)FITTING

dj(m)

V(m/s)

QTY

PRESSURE LOSS(m)

Elbow 90

V2
2g

0.258

2.48

0.60

0.565

V2
2g

0.258

2.48

0.70

0.219

0.258

2.48

4.5

1.41

C )VALVE
butterfly
check

2.584

20 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

5.

CONDENSATE POLISHING SYSTEM

ROOTS BLOWER

5.1 design condition


Tag Number:

=00LDC21AN001/00LDC22AN001

Quantity

=2 no (Usually, 1 air blower will be in operation, the other

will be reserved)
5.2 Design Data
fluid type

=air

temperature

=25

pressure in atmosphere

=1.01105Pa

5.3 The rated flow


the air from the roots blower outlet is used as the power source of the resin cleaning
based on the design standards:
the strength of the air washing (q)

=3.6Nm3/m2min

the rated flow of the air blower(Q)=qS


where Sthe cross-sectional area of the resin separation tank or cation regeneration
tank or the anion regeneration tank; the largest one is the area of the cation
regeneration tank.
S

=2.54m2

=qS=3.62.54=9.14Nm3/min

The selected

=9.36Nm3/min

5.4 The rated head


The air blower rated head (H) = the pressure needed (7m) for the resin washing added
to the pressure loss
H=7+0.3035=7.03mH2O, the air blower head is selected 8mH2O

21 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

ROOTS BLOWER HEAD CALCULATION


Equipment :air blower Tag Number :: 00LDC21AN001/00LDC22AN001
DESIGN DATA

1 Fluid type

= air

2 density

= 1.205kg/m3

Use the formula for pipe pressure loss

I 30.5 Pa / m

where

I :pressure loss for 1m length pipe(m/m)

based on the standards, I=30.5Pa/m

3 the flow rate(Q)


4 pipe size

=5.22m3/min(at the condition :200.08MPa)


=80mm ID dj

5 pipe material
FORMULA

=340SS
dj(m)

A)PIPE
B)FITTING

V(m/s)

I(Pa/m)

PIPE

PRESSURE

LENGTH

LOSSpa)

0.080

16.4

30.5

20

kg./m3

V(m/s)

QTY

Elbow 90

V
2g

C )VALVE

1.205

16.4

kg./m3

V(m/s)

QTY

check
silencer

V 2
2g

82.5

PRESSURE
LOSS(kg/m2)

butterfly

PRESSURE
LOSS(kg/m2)

610

1.205

16.4

1.205

16.4

1.205

16.4

10

165

22 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

6.

CONDENSATE POLISHING SYSTEM

Flushing pump

6.1. design condition:


Tag Number:

=00LDP10AP001/00LDP10AP002

Quantity

=2 no (Usually, 1 pump will be in operation, the other will

be reserved)
6.2. Design Data
fluid type

= Demineralized water

density

=1000kg/m3

6.3. the flushing pump rated flow


The flushing pump is used to supply water for the resin backwash, separation and
regeneration. When the resin is transferred, the flushing pump is also used to supply
water to transfer the resin. The maximum flow is the flow when the exhausted cation
resin is backwashed. The maximum flow is the rated flow of the flushing pump.
According to the characteristic of resin, the cation resin backwash velocity must reach
to 40m/h, the cation resin backwash expansion ratio can reach 100%

23 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

Here 1g/(mft2)=2.938m3/m2 h, the backwash ratio of the cation resin (v)


V=2.93813.5=40m3/m2 hthe backwash ratio is selected 40m/h
The cross-sectional area of the cation regeneration tank (Sc) =2.515m2
So the rated flow is Q
Q S c v 2.515 40 100.6m3/h

The rated flow is selected 100m3/h


In order to reduce the damage when the flushing pump is not used at the rated flow, a
return branch is designed.
6.4. The flushing pump rated head
In order to maintain the resin transfer frequently, the resin need 0.35MPa pressure, the
outlet of the pump is designed a regulator valve to keep the pressure. The transfer
ratio is selected 3 m/s, the ratio in the main pipe is 1.13m/s
The pressure loss is 11.5mH2O
The rated head (H) =35+11.5=46.5 mH2O, the rated head is selected as 50 mH2O
FLUSHING PUMP HEAD CALCULATION
Equipment : Flushing pump

Tag Number : 00LDP10AP001/00LDP10AP002

DESIGN DATA
1 Fluid type

= Water

2 Viscosity

= 1.00 cP 1.000 cst

3 Specific density

= 1.00

Use the formula for pipe pressure loss

0.00107V 2
d 1j .3
where

I :pressure loss for 1m length pipe(m/m)


dj inside diameter(m)
V: Velocity inside pipe (m/s)

4 the transfer ratio (V)

=3m/s

5 pipe size

=80mom ID dj

6 pipe material

=304SS

24 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

FORMULA

dj(m)

CONDENSATE POLISHING SYSTEM

V(m/s

I(m/m

PIPE

PRESSURE

LENGTH

LOSS(m)

0.08

0.257

40

10.28

dj(m)

V(m/s

QTY

PRESSURE

A) PIPE

0.00107V 2
I
d 1j .3
B)FITTING

)
Elbow 90

Equal Tee

LOSS(m)

V2
2g

0.08

0.30

0.69

0.08

V2
2g

0.13

1.13

0.65

0.04

0.13

1.13

7.5

0.49

Branch
C )VALVE
butterfly
check

11.5

25 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

PART THREE THE PRESSER VESSEL WALL THICKNESS CALCULATION

26 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

NO.

1
2
3

NAME

Prefiliter
Resin trap
Resin

CONDENSATE POLISHING SYSTEM

ID(m

Design

Design

m)

pressure(M

tempera

ible

Pa)

ture

stress(

selected(

()
60

Sa516Gr7

MPa)
160

60

0
Sa516Gr7

160

50

0
A36

1700
600
1600

4.0
4.0
0.6

Material

Permiss

133

Where

Thicknes

coefficient

calculation(mm) s

1.0

23.85

mm)
30

1.0

9.86

14

calculation(mm)

0.85

7.22

10

0.85

7.84

10

0.85

6.91

0.85

7.56

R:vesselsradius 0.5ID
1800

0.6

50

A36

133

S:permissible stress (MPa)


E:welding coefficient

1500

0.6

50

A36

133

on tank
Air tank A 1800

Tm: negative deviation of the


material, 0.25mm

regenerati
6

P R
Tm Tc
S E 0.6 P

Thickness by

P: design pressure (MPa)

regenerati
on tank
Anion

Tr

Welding

Tr: thickness by

separation
tank
Cation

Formula

Tc: corrosion allowance,2mm


1.0

50

Sa516Gr7

160
27 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

NO.

7
8

NAME

ID(m

Design

Design

m)

pressure(M

tempera

ible

Pa)

ture

stress(

selected(

()

MPa)

mm)

and B
Air tank C 1600
Electric

CONDENSATE POLISHING SYSTEM

1.0

Material

Permiss

Formula

Welding

Thickness by

Thicknes

coefficient

calculation(mm) s

50

0
Sa516Gr7

160

0.85

6.97

138

0.85

7.64

10

160

1.0

21.1

28

1800

0.6

99

0
304

3000

4.0

60

Sa516Gr7

water
9

heater
Mixed
bed

Tr

P D
Tm Tc
4 S E P

Where
Tr:thickness by
calculation(mm)
P: design pressure (MPa)
D:vesselsinside diameter
S:permissible stress (MPa)
E:welding coefficient

28 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

NO.

NAME

CONDENSATE POLISHING SYSTEM

ID(m

Design

Design

Material

Permiss

Formula

m)

pressure(M

tempera

ible

Pa)

ture

stress(

selected(

()

MPa)

mm)
Tm:negative deviation of the
material, 0.25mm
Tc:corrosion allowance,2mm

29 / 40

Welding

Thickness by

Thicknes

coefficient

calculation(mm) s

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

PART FOUR WASTEWATER CALCULATION


There are two kind wastewaters in the process of condensate polishing system running:
a) the wastewater when the filter elements are backwashed
b) the wastewater when the resin is regenerated
1.

backwash of the prefilter


process

Timessec

Backwash

Volume

onds

flow(m3/h)

of

Remark

discharge
(m3)
1

Pressure discharge

120

No water will be
discharged
Backwash water

Backwash and
2

discharge until to
the 2/3 level

140

110

6.31

volume :4.28
The drainage from
the prefilter:2.03

Backwash by the
3

compressed air and

110

0.15

water(first)
Backwash and
4

discharge until to
the 1/3 level

Backwash water
120

110

5.94

volume :3.67
The drainage from
the pre-filter:2.27

Backwash by the
5

compressed air and

110

0.15

water(second)
Backwash and
6

discharge until to
the bottom of the

Backwash water
100

110

4.24

filter element
Backwash by the
7

compressed air and

water(third)
Backwash and

volume :3.06
The drainage from
the pre-filter:1.18

110

0.15

120

110

4.97

discharge until to

Backwash water
volume :3.67

27 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

the bottom of the

The drainage from

pre- filter
Discharge until to

the pre-filter:1.30

the level to the

120

bottom of the pre-

~0.05

filter
Water filling until
10

to the top of the

120

Discharge without
pressure

No water will be

110

discharged

pre-filter

21.96
once
Usually the backwash will be done at less three times, so the total discharge water
volume is 21.963=65.88 m3
2.

the exhausted resins backwash and regeneration

Where SPT: resin separation tank;


CRT: cation regeneration tank
ART: anion regeneration tank
MB: mixed bed
2.1 the exhausted resin transfer from the mixed bed to the resin separation tank
process

Pressure
discharge of MB
Resin transfer
by the

timesecon
ds

flushing or

Volume of

backwash

discharge

flow(m3/h)

(m3)

remarks

30

600

2.02

compressed air
Resin transfer

The water in the


mixed bed

by the
3

compressed air

900

45

11.25

180

The resin

2.75

and the flushing


4

water
MB discharge
and the resin

pipe

pipe

rush:45m3/h;
28 / 40

the resin pipe will be


flushed while the
residue

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

water(about~0.5m3) in
flushing(first)

the mixed bed will be


discharged ,

MB discharge
5

The resin

and the resin

60

pipe

pipe

1.5

flush:90m /h;
3

flushing(second)

17.52

2.2 the spare resin transfer from the cation regeneration tank to the mixed bed
process

timeseconds

Flushing or

Volume of

backwash

discharge

flow(m3/h)

(m3)

remarks

The spair resin


1

transfer to MB

No water will

300

by the

be discharged

compressed air
The spair resin
transfer to MB
2

by the

500

30

180

60

No water will
be discharged

compressed air

and water
The flushing of
CRT
The resin pipe is
flushed while

600

MB is filled
5

CRT is filled

45

7.5
No water will

900

be discharged

10.5

2.3 the exhausted resin separation and transfer to the anion regeneration tank and the
cation regeneration tank
process

timesecon

Flushing or

Volume

ds

backwash
29 / 40

of

remarks

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

flow(m3/h)

discharge
(m3)

1
2
3

5
6
7
8
9
10
11
12

13

SPT is filled
Discharge of
SPT
Pressure in the
SPT discharge
Resin scrub by
the air from the
roots blower
Backwash of
the resin in SPT
SPT pressure
drainage
flushing of the
upper part
Resin first
separation (1)
Resin first
separation (2)
Resin first
separation (3)
Resin first
separation (4)
Resin first
separation (5)
Anion resin is
waiting to be
transferred to the

No water will be

600
180

8.88

60

No water will be
discharged
No water will be

20

discharged
~6.05

60

36

0.6

600

100

36.60

600

50

18.30

600

30

600

15

2.5

600

7.5

1.2

60

0.03

420

18

2.1

120

2.5

0.07

ART
Anion resin is
14

15
16

transferred to
ART
second separation
prepare
Second seperstion

resin:8.88m3
No water will be
discharged

900

360

discharged
The water above the

81.33
30 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

17
18
19

Cation resin
transfer prepare
Cation resin
transfer to CRT
flushing of the
resin pipe

CONDENSATE POLISHING SYSTEM

120

2.5

0.07

360

20

120

60

20

ART filled

300

21

CRT filled

600

No water will be
discharged
No water will be
discharged

2.4 the regeneration of the cation and anion resin

process

timesecon
ds

flushing or
backwash
flow(m3/h)

166.73
Volume
of
discharge

remarks

(m3)

Anion resin
1

scrub
first
ART
discharge by

1-1

the

180

2.54

compressed

1-2

1-3

air
ART
discharge
Anion resin
scrub by the
air from the

1-5
1-6

scrub by the
air and water
ART
pressured
ART

anion resin

No water will be

30

discharged
No water will be

120

discharged

roots blower
Anion resin
1-4

The water above the

Water will be added into


300

20

the tank until the level is


above the resin
No water will be

20
90

0.8
31 / 40

discharged
Water above the resin

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

discharge by
the air
1-7

ART filled

No water will be

360

discharged

Cation resin
2

scrub
first
CRT
discharge by

2-1

the

180

5.9

compressed

2-2

2-3

air
CRT
discharge
Cation resin
scrub by the
air from the

2-5

2-6

scrub by the
air and water
CRT
pressured
CRT
discharge by

No water will be

120

discharged
Water will be added into

300

30

the tank until the level is


above the resin

20

90

2.5

the air
2-7
3
4
5

6
7

CRT filled
Prepare for
regeneration
regeneration
CRT/ART
exchange
CRT/ART
flushing
Anion resin

resin

30

roots blower
Cation resin
2-4

Water above the cation

resin
No water will be

450

12

60

22

0.37

3600

22

22

2400

22

14.7

1200

22

7.4

32 / 40

The water above the

discharged

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

scrub
second
ART
discharge by
7-1

the

180

2.54

compressed

7-2

7-3

air
ART
discharge
Anion resin
scrub by the
air from the

The water above the


resin

30

120

roots blower
Anion resin
7-4

7-5

scrub by the
air and water
ART
pressured
ART

360

20

7-6

discharge by

120

7-7
8

the air
ART filled
ART rinse
Cation resin

480
1500

9-1

20

0.8
20
18

7.5

scrub
second
Cation resin
scrub
CRT

180

5.9

discharge by
9-2

the

30

compressed

9-3
9-4

air
CRT
discharge
Cation resin

No water will be

120
360

30
33 / 40

discharged
Water will be added into

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

scrub by the

the tank until the level is

air from the

9-5

9-6

roots blower
CRT
pressured
CRT
discharge by

above the resin


20

90

2.5

the air
9-7

CRT filled

450

12

10

CRT rinse

1500

36

No water will be
discharged
15

11

Adjust
180

2.5 anion resin transfer to CRT

90.45
Flushing or

Volume of

backwash

discharge

180

flow(m /h)
20

(m )
1.0

300

10

0.83

3
4

and water
ART flushing
Pipe flushing

60
60

20
60

ART filled

1200

20

CRT filled

1200

20

process
1

ART flushing
Anion resin
transfer to

CRT by the air

timesecon
ds

2.6 resin mix and rinse

process

CRT
discharge

remarks

0.33
1.0
No water will
be discarged
No water will
be discarged
3.16

flushing

Volume

timesecon

or

of

ds

backwash

discharge

flow(m3/h)

(m3)

600

4.18
34 / 40

remarks

The water above the


mixed resin

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

Resin mixed
2

by the air
from roots

No water will be

600

discharged

blower
Resin mixed
3

while CRT

300

0.3

discharge
4

CRT filled

600

5
6

CRT rinse
Pipe adjust

900
300

No water will be
discharged
30

7.5
12.0

The total volume of the discharge: 17.52+10.5+166.73+90.45+3.16+12.0=300.36 m3

PART FIVE WASTE WATER BASIN AND TRENCH CALCULATION


1.

the calculation of waste water basin

the total drain when pre-filter backwashed: 67.77 m3


the total drain when mixed bed regenerated: 300.36 m3
the capacity of waste water pump : 60 m3/h
the needed waste water basin volume: 300.36-60=240.36 m3
the recommended waste water basin volume: 250 m3
LLM requested waste water basin volume: 60 m3
2.

the calculation of waste water trench

the capacity of backwash pump : 110 m3/h


the capacity of flushing pump : 100 m3/h
the max drainage (Qd) will not exceed 110+100=210 m3/h
the drainage velocity v=0.6 m/s
the needed trench area A

Qd
=0.097 m2
3600 v

the chosen trench fullness coefficient: 0.5


the recommended trench area 2A=0.194 m2
35 / 40

VUNG ANG 1 THERMAL POWER PLANT 2x600MW

CONDENSATE POLISHING SYSTEM

the width of recommended trench W 2 A =0.441 m


the chosen dimension of drainage trench is 600mm600mm(WH).

36 / 40