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180 UG4

180 UG4
Bajaj Auto Limited
Akurdi Pune 411 035 India

Tel +91 20 27472851


Fax +91 20 27407385
www.bajajauto.com

Spare Parts Catalogue


(EXPORT)

Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto Limited
accepts no liability for any inaccuracies or omissions in this
publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without prior
notice and without incurring an obligation to make such changes
to product manufactured previously. Contact your authorized
Bajaj Dealer for the latest information on product improvements
incorporated after this manual was issued.

DOC. NO.: 71111553

REV. 01, MAR. 2012

Foreword

Instructions

We have pleasure in presenting the Spare Parts Catalogue for Pulsar 180
CC UG IV Motorcycle. This catalogue has been specially designed to assist
you in selecting the correct parts for procurement to maintain 100%
availability.

1. How to Read the Catalogue : Open the catalogue and from the pictorial
index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
find out the figure of the part you wish to order. Write down the part
number against that particular figure number from the text.

The Bajaj spares are subjected to the stringent quality control standards to
ensure longer life of the vehicle. It is therefore necessary that only the
Genuine Bajaj Spares are used.
In a continual effort to improve Performance and Efficiency of the vehicles,
Specifications, Diagrams, Illustrations and Part Numbers can change without
notice. Consequently, the description in this Spare Parts Catalogue cannot
therefore be final and binding on us.
The modifications / alterations which are carried out after the issue of
catalogue, will be conveyed to you through our Service Circulars. You
requested to make necessary corrections in the Parts Catalogue as per
circulars so as to keep your catalogue up-to-date. This will ensure
appropriate and speedy delivery of the Spare Parts as the order placed
bear the latest part numbers.

this
are
the
the
will

In case, if you need any technical assistance contact the concerned Regional
Office or write to us on the following address :
Bajaj Auto Limited
International Business
Akurdi, Pune 411 035 India
Phone : 020-27472851
Fax : 020-27407395
Email : spdexports@bajajauto.co.in

In case, if you have the part number and you need the other details, the
part index can be used. The part index (at the end of the catalogue) will
give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
catalogue text.
The latest part number as conveyed through our service circulars should
only appear on the order. In case of ordering painted components, colour
shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for
that group so that particular quantity should be multiplied by the number
of sets required.
3. Part Number System : We have used 8 digit system for part numbers.
The model or hardware item is indicated by first two digits or
alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly
Assembly
V
Volts
N.I.
Not illustrated
W
Watts
C'case
Crankcase
Accl.
Accelerator
Cyl
Cylinder
Comp. Complete
O/s
Over size
Fr.
Front
Rr.
Rear
Std.
Standard
L
Length
A/t.
Alternate
R.H.
Right hand
L.H.
Left hand
Hex.
Hexagonal
AR
As required

Index
Plate No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

180
Description
Cover Cylinder Head
Cylinder Head
Valve
Camshaft / Tensioner
Cylinder & Piston
Crankshaft
Balancer & Balancer Idler Gear
Transmission
Change Drum / Shift Fork
Gear Change Mechanism
Engine Assly. & Crankcase RH
Crankcase LH
Cover RH
Cover Magneto
Clutch
Carburettor
Air Cleaner Comp
Silencer Assly.
Oil Pump
Starter Assly.
Magneto / C.D.I. /H.T. Coil
Seat Assembly / Seat Lock
Engine Mounting
Frame & Frame Fittings
Swing Arm / Rear Shock Absorber
Rider Foot Rest
Pillion Foot Rest / Holder
Mudguard - Front & Rear
Stand Assembly
Tube / Tyre / Rim
Front Hub (For Disc Brake System)

Page No.
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62

Index
Plate No.
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

180
Description
Front Master Cylinder
Front Disc Brake
Rear Hub
Rear Brake Padal
Handle Bar
Front Fork
Painted Parts & Decals
Petrol Cock, Cap Tank & Gauge Fuel
Fitting Petrol Tank Spoiler, Side Cover,
Seat Cower
Meter Assly
Control Cables
Chain Cover
Head Lamp & Fairing
Indicator Light Assly
Tail Lamp Assly / Front & Rear No.Plate
Electrical Component
Tool Kit
Accessories / Grab Handle

Page No.
64
66
68
70
72
74
76, 78
80
82
84
86
88
90
92
94
96
98
100

Pictorial Index

180

Pictorial Index

180

PLATE NO. : 1
Cover Cylinder Head

PAGE NO.
1&2

PLATE NO. : 2
Cylinder Head

PAGE NO.
3&4

PLATE NO. : 5
CYLINDER & PISTON

PAGE NO.
9 & 10

PLATE NO. : 6
CRANKSHAFT

PAGE NO.
11 & 12

PLATE NO. : 3
VALVE

PAGE NO.
5&6

PLATE NO. : 4
Camshaft / Tensioner

PAGE NO.
7&8

PLATE NO. : 7
Balancer & Balancer Idler Gear

PAGE NO.
13 & 14

PLATE NO. : 8
CHANGE DRUM / SHIFT FORK

PAGE NO.
15 & 16

Pictorial Index

180

Pictorial Index

180

PLATE NO. : 9
Change Drum / Shift Fork

PAGE NO.
17 & 18

PLATE NO. : 10
Gear Change Mechanism

PAGE NO.
19 & 20

PLATE NO. : 13
Cover RH

PAGE NO.
25 & 26

PLATE NO. : 14
Cover Magneto

PAGE NO.
27 & 28

PLATE NO. : 11
Engine Assly. & Crankcase RH

PAGE NO.
21 & 22

PLATE NO. : 12
Crankcase LH

PAGE NO.
23 & 24

PLATE NO. : 15
CLUTCH

PAGE NO.
29 & 30

PLATE NO. : 16
Carburettor

PAGE NO.
31 & 32

Pictorial Index

180

Pictorial Index

180

PLATE NO. : 17
Air Cleaner Comp

PAGE NO.
33 & 34

PLATE NO. : 18
Silencer Assly.

PAGE NO.
35 & 36

PLATE NO. : 21
Magneto / C.D.I. /H.T. Coil

PAGE NO.
41 & 42

PLATE NO. : 22
Seat Assembly / Seat Lock

PAGE NO.
43 & 44

PLATE NO. : 19
Oil Pump

PAGE NO.
37 & 38

PLATE NO. : 20
Starter Assly.

PAGE NO.
39 & 40

PLATE NO. : 23
Engine Mounting

PAGE NO.
45 & 46

PLATE NO. : 24
Frame & Frame Fittings

PAGE NO.
47 & 48

180

Pictorial Index

180

PAGE NO.
49 & 50

PLATE NO. : 26
Rider Foot Rest

PAGE NO.
51 & 52

PLATE NO. : 29
Stand Assembly

PAGE NO.
57 & 58

PLATE NO. : 30
Tube / Tyre / Rim

PLATE NO. : 27
Pillion Foot Rest / Holder

PAGE NO.
53 & 54

PLATE NO. : 28
Mudguard - Front & Rear

PAGE NO.
55 & 56

PLATE NO. : 31
Front Hub (For Disc Brake System)

PAGE NO.
61 & 62

PLATE NO. : 32
Front Master Cylinder

PAGE NO.
59 & 60

EU

PLATE NO. : 25
Swing Arm / Rear Shock Absorber

Pictorial Index

OGRIP

EU

PAGE NO.
63 & 64

OGRIP

Pictorial Index
PLATE NO. : 33
Front Disc Brake

180
PAGE NO.
65 & 66

PLATE NO. : 34
Rear Hub

PAGE NO.
67 & 68

Pictorial Index
PLATE NO. : 37
Front Fork

180
PAGE NO.
73 & 75

PLATE NO. : 38
Painted Parts & Decals

PAGE NO.
75/76/77/78

180 DTS-i

PLATE NO. : 36
Handle Bar

PAGE NO.
71 & 72

E
-R

I G N I T

FF O
L O
N

CK
LO

PUS

PAGE NO.
69 & 70

PLATE NO. : 35
Rear Brake Padal

PLATE NO. : 39
Petrol Cock, Cap Tank & Gauge Fuel

PAGE NO.
79 & 80

PLATE NO. : 40
Fitting Petrol Tank Spoiler, Side
Cover, Seat Cower

PAGE NO.
81 & 82

Pictorial Index

180

PLATE NO. : 41
Meter Assly

PAGE NO.
83 & 84

PLATE NO. : 42
Control Cables

PAGE NO.
85 & 86

Pictorial Index
PLATE NO. : 45
Indicator Light Assly

PAGE NO.
91 & 92

PLATE NO. : 46
Tail Lamp Assly / Front & Rear No.Plate

PAGE NO.
93 & 94

PAGE NO.
95 & 96

PLATE NO. : 48
Tool Kit

PAGE NO.
97 & 98

10

12

6
E

180

km/h

x 1 0 0 rpm

SIDE

PLATE NO. : 43
Chain Cover

STAND

PAGE NO.
87 & 88

PLATE NO. : 44
Head Lamp & Fairing

PAGE NO.
89 & 90

PLATE NO. : 47
Electrical Components

Pictorial Index
PLATE NO. : 49
Accessories / Grab Handle

180
PAGE NO.
99 & 100

Plate No.: 1

180

Brand ID: 001MC607

Cover Cylinder Head


No. Part No.
1

2
9

11

Qty.
/Veh. Remarks

DJ 1013 90
36 DJ40 34

Head Cylinder with Cover


Head Cylinder with Cover (W/o NRB)

1
1

2
3
4
5

DJ 1012 17
36 DS10 01
DS 1011 66
DS 1010 96

Cover Tappet
O Ring Kit for Cover Cyl. Head
Silent Bush
Camshaft Cap

2
1
1
1

6
7
8
9
10

39 2647 15
DS 1013 16
39 2532 04
39 1075 04
DH 1012 72

Domed Cap Nut


Copper Washer
Hex. Bolt with Flange
Hex. Bolt / Flange
Plug

4
4
2
4
2

11

DG 1014 98

Gasket

Description

From Eng, No.


BUG20501
Ref. Page No. 101

10

3
10
11

Front Wheel Direction

Plate No.: 2

180

Brand ID: 001MC607

Cylinder Head
No. Part No.

10
11

Description

Qty.
/Veh. Remarks

1
2
3
4
5

36 DS10 01
39 1660 05
DJ 1010 12
DH 1015 08
DJ 1012 15

O Ring Kit for Cover Cyl. Head


Stud (Exhaust)
Gasket Cylinder Head
Damper Cylinder Head
Intake Pipe

1
2
1
5
1

6
7
8
9
10

39 2539 21
DJ 1210 22
DH 1210 38
39 1674 04
DH 1110 12

O Ring (Intake Pipe)


Carburettor Insulator
Clamp for Insulator
Hex. Bolt / Flange
Sleeve - Spark Plug

1
1
2
2
1

11

39 2608 01

Grub Screw

Ref. Page No.101

For Sleeve
Spark Plug

2
2
6

8
7
8

Front Wheel Direction

Plate No.: 3

180

Brand ID: 001MC607

Valve
No. Part No.
1

Qty.
/Veh. Remarks

DS 1013 35
DK 1017 48

Rocker Arm Shaft - Intake


Rocker Arm Shaft - Intake W/o NRB

1
1

DS 1013 36
DK 1017 51

Rocker Arm Shaft - Exhaust


Rocker Arm Shaft - Exhaust W/o NRB

1
1

DS 1013 33
DK 1017 55

Rocker Arm with roller


Rocker Arm

2
2

4
5

DG 1010 29
39 2017 19

Cotter valve
Seal valve stem

4
2

6
7
8

DK 1013 26
36 DJ10 04
DS 1013 66
DH 1012 95

Valve Repair Kit


Valve Kit
Wave washer
Wave washer

1
1
2
2

59 1100 02
39 2440 11

Plain washer
Plain Washer

4
4

9
4

Description

2
2
9

3
1

From Eng, No.


BUG20501
From Eng, No.
BUG20501
From Eng, No.
BUG20501

Ref. Page No. 101


Ref. Page No. 101
From Eng, No.
BUG20501
From Eng, No.
BUG20501

Front Wheel Direction

Plate No.: 4

180

Brand ID: 001MC607

Camshaft / Tensioner
No. Part No.
1
2
3

Description

Qty.
/Veh. Remarks

4
5

CS 1011 28
DJ 1013 72
JC 1010 86
39 2542 20
39 1880 20
36 DH40 30

Ring O
Camshaft Assembly
Bearing Ball 6302 RS1/C3H
Bearing - Ball-15X42X13
Bearing Ball :- 15 X 32 X 9 (6002-C3)
Guide Chain Kit

1
1
1
1
1
1

6
7
8
9
10

DS 1012 76
DH 1014 12
DH 1010 48
DK 1013 86
JC 1010 35

Sprocket cam Driven (32 T)


Collar cam Sprocket
Special camshaft washer
Pre Coated Socket Head Cap Bolt M8x40
Cam Chain

1
1
1
1
1

11
12
13
14
15

DH 1013 92
JC 1010 34
39 1673 04
CS 1011 28
DD 1010 62

Cam chain Tensioner pivot Bolt


Tensioner Assly
Hex Bolt / Flange
Tensioner assly. gasket
Bolt

1
1
2
1
1

4
3

1
15
5
10

12
11

14

13

Front Wheel Direction

Plate No.: 5

180

Brand ID: 001MC607

Cylinder and Piston


No. Part No.

1
2
3
4
5

DJ 1010
39 2181
DJ 1011
DJ 1011
39 2132

04
06
58
06
17

6
7
8
9
10
11
12

DJ 1013 71
DK 1015 92
DD 1210 07
31 1210 06
DH 1014 14
39 1689 04
39 2448 11

Description

Qty.
/Veh. Remarks

Gasket Cylinder
Pin dowel
Piston Assly. Std.
Ring Set Piston
Ring Snap

1
4
1
1
2

Cylinder Block / Piston Assly


Oil Pipe Assly
Bolt Special
Gasket
Damper
Bolt (dummy for Temp sensor)
Washer (dummy for Temp sensor)

1
1
2
4
6
1
1

6
12

3
11

10
1
8

4
7

9
5

Front Wheel Direction

10

Plate No.: 6

180

Brand ID: 001MC607

Crankshaft
No. Part No.

14

Description

Qty.
/Veh. Remarks

1
2
3
4
5

JC 1010 01
39 2183 04
39 2165 11
31 1011 73
DS 1011 54

Crankshaft assly. comp.


Bolt
Plain washer
Key woodruff
Square Key

1
1
1
1
1

6
7
8
9
10

39 1931 20
DK 1012 48
39 2203 07
36 DK00 38
DH 1010 64

Bearing Ball
Sprocket cam drive
Parallel pin
Set primary driver & driven
Body centrifugal oil filter

1
1
1
1
1

11
12
13
14

DH 1011
DH 1010
36 DH40
DK 1014

Nut
Cover centrifugal oil filter
Kit centrifugal oil filter
Oil plunger

1
1
1
1

Ref. Page No.101

1
12

95
65
19
80

7mm. (Height)z
Ref. Page No.101

3
2
11

13
10

11

Front Wheel Direction

12

Plate No.: 7

180

Brand ID: 001MC607

Balancer & Balancer Idler Gear


No. Part No.
1

3
2

10
8

Description

Qty.
/Veh. Remarks

DJ 9025 03
DJ 1016 89

Body Balancer Assly.


Body Balancer Assly.

1
1

2
3
4
5

DH 1010 72
39 1672 04
DH 1014 32
39 2152 20

Bearing stopper
Bolt
Assly. Balancer Idler Gear comp.
Needle roller bearing

1
1
1
2

6
7
8
9
10

DH 1014 24
39 2557 17
39 1686 06
39 1620 11
52 DH01 77

Spring torsion Balancer Idler


Circlip ext.
Dowel Pin
Thrust washer
Balancer Idler Holder

2
2
2
2
1

11
12

39 1674 04
DH 1013 73

Bolt
Scissor Balancer Idler

3
2

from Eng.
DJZCCG36058

11
5
9

7
6
6
7
5

13

12

12

Front Wheel Direction

14

Plate No.: 8

180

Brand ID: 001MC607

Transmission
No. Part No.

1
16

13

2
5

15

14

3
12

11

10

9
17
19

18

11

21
20

5
23

22

24

15

Front Wheel Direction

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 1014 71
39 2158 11
DK 1011 03
DH 1010 79
DH 1012 35

Shaft Input Transmission


Washer Plain
Gear 4th Drive
Washer Spline
External Circlip

1
1
1
3
4

6
7
8
9
10

DK 1011 02
DK 1011 04
DH 1010 84
39 2160 11
DK 1011 44

Gear 3rd Drive


Gear 5th drive
Gear 2nd drive
Thrust washer
Shaft output Transmission

1
1
1
1
1

11
12
13
14
15

39 2166 11
DK 1011 05
39 2159 11
DK 1011 06
DH 1011 11

Washer Plain
Gear 3rd Driven
Thrust Washer
Gear 4th Driven
Bush 1st driven

2
1
1
1
1

16
17
18
19
20

DK
DK
DH
DH
DK

Gear 1st driven


Gear 5th Driven
Bush 2nd driven
Gear 2nd Driven
Collar Sprocket

1
1
1
1
1

21
22
23
24

DK 1013 52
DV 1010 48
DJ 1010 63
AA 1014 37

O Ring Sprocket Collar


Sprocket Drive
Plate Drive Sprocket
Screw Pre Coated

1
1
1
2

1011
1011
1013
1013
1012

18
07
19
33
45

16

Plate No.: 9

180

Brand ID: 001MC607

Change Drum / Shift Fork


No. Part No.

7
4

DK
DK
DH
DH
DK

1011
1011
1011
1014
1013

59
60
46
93
82

6
7
8
9
10

39 2639 04
39 2606 07
DK 1013 61
DH 1014 96
DK 1011 35

Qty.
/Veh. Remarks

Fork Gear Shift Input


Fork Gear Shift output
Shaft Gear Shift Fork
Shaft Gear Shift Fork
Drum comp. Gear Shift

1
2
1
1
1

Bolt Socket
Parellel pin
Guide Gear Shifter
Spacer
Bush fork gear shift

1
1
1
1
3

10

17

1
2
3
4
5

Description

Front Wheel Direction

18

Plate No.: 10

180

Brand ID: 001MC607

Gear Change Mechanism


No. Part No.

9
2
8
6
10
1
16
3

1
2
3
4
5

DH
DH
DH
DK
DH

6
7
8
9
10

1017
1011
1011
1011
1015

05
43
44
82
09

Description

Qty.
/Veh. Remarks

Lever comp. Gear Shifter


Spring Slider Arm Reset
Spring Gear Shifter Return
Lever gear shift
Damper

1
1
1
1
1

39 2453 04
DH 1013 93
DH 1015 03
DK 1012 53
DH 1013 94

Flanged Bolt
Bolt Gear Shift drum Stopper
Stopper Gear Shifter Drum
Spring Gear Shifter Drum Stopper
Bolt Shift Change

1
1
1
1
1

11
12
13
14
15

39 1998 19
DK 1011 87
DK 1011 80
DK 1011 85
DK 1011 86

Oil seal
Collar
Assembly tie rod
Washer pivot
Pivot bolt

2
1
1
1
1

16
17

DK 1011 77
39 2383 15

Assembly lever change arm


Flange Nut

1
1

13

7
5

15
14
4
5

11

12

17

19

Front Wheel Direction

20

Plate No.: 11

180

Brand ID: 001MC607

Engine Assly. & Crankcase RH


No. Part No.
1

3
11

8
2

Description

Qty.
/Veh. Remarks

2
3
4
5

DJ 1013 89
DJ 1016 72
JC 1010 29
59 0500 08
AA 1014 37
DH 1010 06

Engine Assly. with starter motor


Engine Assly. with Starter motor
Crankcase RH
Stud
Screw Pre Coated
Gasket Crankcase

1
1
1
2
1
1

6
7
8
9

39
59
39
39

Bearing Ball (For Input shaft)


Needle Roller Bearing (For Output shaft)
Dowel Pin
Ball Bearing

1
1
2
1

10

DH 1014 87

Plate Stopper

11

39 1845 04

Flange Bolt

2583
2000
2180
2601

20
27
06
20

N.I.
MLT Silver

(For Drum
Comp. Gear Shift)

8
6
9

7
5
4

21

10

Front Wheel Direction

22

Plate No.: 12

180

Brand ID: 001MC607

Crankcase LH
No. Part No.

12
2

14
13

2
19

Description

Qty.
/Veh. Remarks

1
2
3
4
5

JC 1010 45
59 0500 08
DK 1010 94
39 2188 19
59 2100 06

Crankcase LH
Stud
Guide starter Assly
Oil Seal
O Ring

1
2
1
1
1

6
7
8
9

39
39
59
39
59

C Sunk Head Screw


Bearing Ball (For Input shaft)
Bearing Ball (For Output shaft)
Balancer LH Bearing
Balancer LH Bearing

3
1
1
1
1

24

0752
2603
2000
2185
2000

01
20
06
20
28

23

6
10

16

21

15

17
11

10

DG 1014 56

Oil Seal (For Output shaft)

11
12
13
14
15

39 2190 19
DH 1012 03
DH 1012 46
28 1011 74
DH 1016 61

Oil Seal (For Shift lever)


Breather pipe
Rubber tube
Spring Clip
Plug (Drain Bolt)

1
1
1
1
1

16
17
18
19
20

DG 1014 98
DK 1013 80
39 2181 06
39 1677 04
DH 1013 90

Gasket (For Drain Bolt)


Switch comp. (Neutral)
Hollow dowel pin
Bolt
Bolt Flanged Pre Coated (M8 X 82)

1
1
2
8
1

21
22
23
24

DJ 2010 21
39 2448 11
DK 1010 97
39 2180 06

Cable assly. (Battery to Earth)


Plain Washer
Damper
Hollow dowel pin

1
1
1
2

from Eng. No.


DJZCCG36058

24
22

19

18

20

23

Front Wheel Direction

24

Brand ID: 001MC607

Plate No.: 13

180

Cover RH
No. Part No.
6
12

9
8
23

1
1A

17
18
3

22

19

20
2

8
11

13
5
1

10

21
16
15
14

Description

Qty.
/Veh. Remarks

2
3
4
5

52 DJ03 90
36 DJ40 17
36 DJ40 26
DH 1011 97
DH 1011 42
39 1041 19
DH 1011 41

Clutch Cover with Tapper Plug DJ


Kit Assly Clutch Cover Flower Type
Kit Assly Clutch Cover Flower Type
Grommet Breather
Shaft clutch release
Seal clutch lever
Rack

1
1
1
1
1
1
1

6
7
8
9
10

DS 1012 63
DK 1012 51
DG 1014 18
DS 1012 15
DS 1013 53

Dip stick with O ring


Parallel pin
Gauge
Wire circlip
Bolt

1
1
1
1
10

11
12
13
14
15

39 0999 06
DH 1010 18
DH 1011 54
DK 1014 80
DH 1210 11

Pin Dowel
Bracket Clutch Cable
Gasket cover RH
Plunger Oil
Plate Plunger Oil

2
1
1
1
1

16
17
18
19
20

DH 1210 12
DH 1015 44
39 2443 11
36 DH10 04
DH 1013 88

Spring Joint A
Spring torsion clutch lever
Washer
Set damper
Flanged Bolt

1
1
1
1
5

21

JC 1010 40

Bajaj Decal

21A
22
23
24
25

DK 1017 38
39 1990 20
36 DH10 05
DH 1014 82
DH 1015 10

Decal Clutch Cover


Bushing
Set of Plate
Plate
Damper

1
1
1
1
1

21A
1A

25

Front Wheel Direction

Ref. Cir. C-31


MLT Silver

Ref. Page No. 101

Fitted on
Cover comp.RH
Ref Cir. C-31
Ref. Page No. 101

26

Plate No.: 14

180

Brand ID: 001MC607

Cover Magneto
No. Part No.

12

1
1A
2
3
4
5
6
7

11

2
3

10

6
5

8
9
10

Qty.
/Veh. Remarks

DJ 1012 71
52 DH06 24
52 DH06 86
DV 1010 42
DS 1013 53
39 0999 06
DH 1011 57

Cover Magneto
Magneto Cover Flower Design
Magneto Cover Flower Design
Gasket Magneto cover
Bolt
Pin Dowel
Cap Crank Center

1
1
1
1
5
2
1

39 1283 21
JC 1010 33
DK 1017 62
36 DH10 06
DH 1013 88
DH 1013 23

O Ring
Cover LH RR
Cover LH RR
Set Damper
Flanged Bolt
Bajaj Decal

1
1
1
1
6
1

Decal Magneto Comp.


Set of Plate
Bolt
Sticker

1
1
2
1

10A JE 5412 12
11 36 DH10 07
12 DS 1013 53
13 DJ 1612 28

Description

Ref. Cir. C-31


MLT Silver

MLT Silver
Ref.Page No.101
Fitted on Cover
magneto
Ref Cir. C-31
Ref. Page No.101

13

10A

1A

27

Front Wheel Direction

28

Plate No.: 15

180

Brand ID: 001MC607

Clutch
No. Part No.

2
7

4
7

17

7
11
9
5
1

15
16

Qty.
/Veh. Remarks

1
2
3
4
5

DH 1012 75
DK 1015 71
DJ 1013 50
DK 1015 64
DK 1015 69

Special Nut
Spring judder
Clutch Assly. Complete
Clutch Center
Plate Clutch Pressure

1
1
1
1
1

6
7
8
9
10

DJ 1013 69
DK 1015 65
DH 1018 61
DK 1015 74
39 1880 20

Friction Plate Kit


Plate Clutch
Spring Clutch Capacity
Bolt
Bearing Ball:- 15 X 32 X 9 (6002-C3)

1
5
4
5
1

11
12
13
14
15

DK
DK
DK
DH
DH
DK

Holder Clutch
Rod Clutch lifter
Spacer clutch
Nut Primary drive lock
Lever Assly. Clutch
Lever Assly. Clutch

1
1
1
1
1
1

Washer Primary Drive Gear


Seat judder spring

1
1

1015
1010
1011
1016
1011
1016

73
72
26
48
80
36

13
3

Description

16
17

39 2200 11
DK 1015 70

LH Thread
From Engine No.
DJGBSC54429

12
10
14

29

Front Wheel Direction

30

Plate No.: 16

180

Brand ID: 001MC607

Carburettor
No. Part No.

14

4
12
3
13

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DJ 1210
DJ 1210
DH 1211
DJ 1210
DJ 1210

41
51
49
44
53

Carburettor Assly.
Vaccum Piston Kit
Idling Screw Kit
Jet needle(JN)
O ring

1
1
1
1
1

6
7
8
9
10

DJ 1210
DJ 1210
DJ 1210
DH 1211
DJ 1210

54
55
56
01
70

Screw
Float assly.
Jet Holder Kit
Magnet Assly.
Reed Switch Assly.

2
1
1
1
1

11
12
13
14

39 1780 01
DJ 1210 57
DH 1211 50
DJ 1210 59

Pan Head Screw


Needle Assly.
Set Adjuster(PS)
Set Plunger assly.

2
1
1
1

7
5
2

1
6
6

11
10

31

Front Wheel Direction

32

Plate No.: 17

180

Brand ID: 001MC607

Air Cleaner Comp


No. Part No.

1
2
3
4
5

DJ 1210 71
36 DH40 10
DJ 1210 68
AA 1210 45
36 DK00 15

Description
Air Cleaner comp
Kit hardware air cleaner
Connecting Tube
Clamp
Kit element air filter

Qty.
/Veh. Remarks
1
1
1
1
1

Ref. Page No.101

(Fine & Coarse)


Ref. Page No.102

33

Front Wheel Direction

34

Plate No.: 18

180

Brand ID: 001MC607

Silencer Assly.
No. Part No.
1

5
4

Description

Qty.
/Veh. Remarks

2
3
4
5

DJ 1013 91
DJ 1014 20
DH 1014 68
36 DH40 11
DJ 1010 64
39 1970 15

Silencer W/O Shield


Silencer (Non Cat.)
Shield Muffler
Kit hardware shield
Gasket Exhaust
Flanged Nut

1
1
1
1
1
2

6
7
8
9
10

36 DK00
DG 1611
DH 1015
DH 1013
DH 1016

Kit hardware silencer


Damper (Main Stand)
Wire Shield Assly.
Screw
Silencer front (cat) shield

1
1
1
2
2

Ref. PageNo.102

10
9

09
24
21
02
08

Ref. Page No.102

6
1

35

Front Wheel Direction

36

Plate No.: 19

180

Brand ID: 001MC607

Oil Pump
No. Part No.

4
2

Description

Qty.
/Veh. Remarks

1
2
3
4
5

52 DH01 69
39 1674 04
DH 1210 10
39 1686 06
DH 1210 35

Oil Pump Assly


Hex. Bolt with flange
Mesh filter Oil pump
Hollow dowel pin
Clip Mesh Oil filter

1
3
1
1
1

39 2194 21

O Ring

37

Front Wheel Direction

38

Plate No.: 20

180

Brand ID: 001MC607

Starter Assly.
No. Part No.

11
10
13

3
12
1

7
2

9
4

Qty.
/Veh. Remarks

Description

1
2
3
4
5

36 DK00 76
DK 1016 05
JC 1011 14
DH 1015 81
DH 1013 85

Body
Plate
Gear
Plate
Bolt

6
7
8
9
10

DK 1011 76
DH 1011 72
JC 1011 15
39 0972 04
DH 1110 84

Shaft starter counter


Collar starter counter
Gear comp. starter counter assly.
Bolt socket M6
Motor assly. starter clutch

1
1
1
3
1

11
12

DS 1013 53
52 DH01 53
DK 1017 70
DH 1013 89
36 DK00 77
DH 1011 63
59 2000 07

Bolt
Cover starter motor
Cover starter motor
Slotted csunk screw
Spring
Roller
Needle Roller Bearing

2
1
1
1
1
5

13
14
15
16

comp. starter clutch


roller clutch
starter clutch
starter clutch gear return

(For Gear Starter Clutch)

1
1
1
1
1

For stopper
Plate

MLT Silver

N.I.

8
14
15

39

Front Wheel Direction

40

Plate No.: 21

180

Brand ID: 001MC607

Magneto / C.D.I. /H.T. Coil


No. Part No.

18

Description

Qty.
/Veh. Remarks

1
2
3
4
5

59 1000 02
DH 1110 81
DH 1013 86
DH 1013 81
DH 1011 99

Spring Dowel
Stator Assly. comp
Hex. Bolt with Flange
Pan Head Screw
Stopper plate (wiring harness)

1
1
2
2
1

6
7
8
9
10

DH 1110 83
DH 1013 80
DG 1110 08
DJ 1110 92
DH 1110 13

Rotor Assly.
Screw Pan head
Spark plug
C.D.I. Assly.
Grommet Spark Plug

1
1
2
1
1

11
12
13
14
15

DJ 2012 02
JC 1110 22
JC 1110 23
DD 1110 48
DH 1110 15

Regulator (With Bracket)


H.T. Coil LH with cable
H.T. Coil RH with cable
Cap Spark Plug
Cap Spark Plug

1
1
1
1
2

16
17
18
19

DD 1110 12
DH 1110 13
39 1944 04
DH 1110 16

Grommet H.T. Cable


Grommet Spark Plug
Flange Bolt
Grommet Sleeve Spark Plug

2
1
4
1

N.I.

12
13
19
16

15

17

16

14

5
3
10
18
4
8

11

41

Front Wheel Direction

42

Plate No.: 22

180

Brand ID: 001MC607

Seat Assembly / Seat Lock


No. Part No.

7
4

1
2
3
4
5

DK
DS
DH
DK
DK

2110
2110
1610
2110
2110

01
05
46
04
08

6
7
8

39 1902 04
DK 2110 07
DS 2110 04

Description

Qty.
/Veh. Remarks

Seat Assly comp front


Damper
Lock Assly seat front
Seat assly comp rear
Lock assly seat rear

1
6
1
1
1

Bolt flange
Damper Front
Damper

4
1
2

1
2
8

3/5

43

Front Wheel Direction

44

Plate No.: 23

180

Brand ID: 001MC607

Engine Mounting
No. Part No.

10
17

16
14

15

2
12

13

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 1610
DH 1611
DH 1611
36 DK00
DK 1611

96
89
90
11
59

Bkt. Assly. Eng. Mtg. front


Bkt. Comp. LH eng. Mtg. front
Bkt. Comp. RH eng. Mtg. front
Kit hardware eng. mounting
Bkt. comp. LH eng. mtg. lower

2
1
1
1
1

6
7
8
9
10

DK 1611 60
39 2157 04
39 2412 04
DH 1612 73
39 1967 04

Bkt. comp. RH eng. mtg. lower


Bolt Flanged
Bolt Flanged
Bush in frame
Bolt

1
2
1
1
1

11
12
13
14
15

59 0400 43
DK 1611 61
39 2310 04
39 2412 04
39 1040 11

Hex. Soc. Hd. cap bolt


Bkt. Comp. RH eng. rear
Flanged bolt
Bolt Hex Head with Flange :- M8
Washer

1
1
2
1
1

16
17

DH 1611 89
DH 1611 90

Bracket LH Engine Hanger


Bracket RH Engine Hanger

1
1

Ref. Page No.102

6
7

7
8

5
11

45

Front Wheel Direction

46

Plate No.: 24

180

Brand ID: 001MC607

Frame & Frame Fittings


No. Part No.

Description

Qty.
/Veh. Remarks

1
2
3
4
5

JC 1610 31
DH 1611 12
DG 1810 48
DG 1810 42
36 DV00 07

Frame Assl. comp.


Cup rear
Nut
Cup - Steering
Bearing Cone Kit

1
2
1
1
1

6
7

36 3140 02
39 1680 04
DS 1612 24
DJ 1611 32
DJ 1611 33
JC 1610 15
JC 1610 14

Kit Ball Steel Steering (Set of 42)


Flanged bolt
Flanged bolt
Cable Hook LH
Cable Hook RH
Bkt. Engine Mounting Upper RH
Bkt. Engine Mounting Upper LH

1
2
2
1
1
1
1

Ref. Page No.102

3
4
6

8
9
10
11

6
7

Old
New 29.5.2010

N.I.
N.I.

8/9

2
2

47

Front Wheel Direction

48

Plate No.: 25

180

Brand ID: 001MC607

Swing Arm / Rear Shock Absorber


No. Part No.

10

7 7 5
5

Qty.
/Veh. Remarks

1
2
3
4
5

DK 1710 14
DG 1710 38
36 DK00 12
DJ 1710 35
DG 1710 18

Rear Shock Absorber Assly.


Bolt Pre-coated
Kit bush rear shock
Swing arm assly.
Swing arm bearing

2
2
1
1
4

6
7
8
9
10

DK
DG
DH
DK
DG

Collar swing arm


Oil seal swing arm
U nut swing arm
Shaft swing arm
Chain slider

2
4
1
1
1

11

DG 1710 21
JM 1710 03
DG 1710 20
JM 1710 04
39 1997 15
DG 1710 22
39 1224 11

Adjuster chain LH
Adjuster chain LH
Plate Chain Adjuster
Plate Chain Adjuster
Hexagon nut
Small nut
Washer

2
2
2
2
2
2
2

12
13
14
15

Description

1710
1710
1710
1710
1710

06
19
19
03
34

Ref. Page No.102

Old
Ref. Cir. C-31
Old
Ref. Cir. C-31

11
12

13
11
12

13

15 14

15 14

49

Front Wheel Direction

50

Plate No.: 26

180

Brand ID: 001MC607

Rider Foot Rest


No. Part No.

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DJ 1611 26
36 DK00 13
DJ 1611 27
DH 1610 53
39 1282 15

Main step LH assly.


Kit Hardware Main Step
Main step RH assly.
Rubber main step
Domed Cap Nut M-8

1
2
1
2
2

6
7

22 1504 51
DH 1610 56

Bold Hexagon Head


Plate Coml. Low M/Step

2
2

6
2

1
4
7

51

Front Wheel Direction

52

Plate No.: 27

180

Brand ID: 001MC607

Pillion Foot Rest / Holder


No. Part No.
1

Qty.
/Veh. Remarks

3
4
5

DK 1611 37
DK 1613 08
JC 1610 02
DJ 1613 24
DJ 1611 28
DJ 1611 29
DJ 1611 22

Holder Step LH
Holder Step LH
Holder Step RH
Holder Step RH
Pillion step assly. comp. LH
Pillion step assly. comp. RH
Rubber pillion step

1
1
1
1
1
1
2

6
7
8
9

36 DK00 13
39 1069 01
39 0292 15
39 2582 04

Kit hardware pillion


Screw
Nut
Bolt Hex Head Flange : M8X1.25XL 35
(for LH & RH Holder Step Mtg.)

2
1
1
2

Ref. Page No.102


Stopper bolt

10
11

DJ 1611 86
DH 1611 00

Plate lock pillion step


Spacer main step

2
1

NI
NI

2
4

Description

MLT Silver
MLT Silver

11
8

53

Front Wheel Direction

54

Plate No.: 28

180

Brand ID: 001MC607

Mudguard - Front & Rear


No. Part No.

5
2

11

Description

Qty.
/Veh. Remarks

1
2
3

DJ 1610 69
DK 1610 98
59 0400 40

Nail for Cable Guide


Brace fender
Step bolt

1
1
4

4
5

DS 1611 25
DK 1610 86

Clamp
Fender rear front

1
1

6
7
8
9
10

39 1672 04
39 0711 11
39 1680 04
DK 1610 85
DJ 1612 72

Flange Bolt M6
Plain washer
Flange bolt
Fender rear
Support assly for rear fender

2
2
2
1
1

11

39 0211 11

Plain washer

Fender front
mtg.
For cables

10

55

Front Wheel Direction

56

Plate No.: 29

180

Brand ID: 001MC607

Stand Assembly
No. Part No.

12

2
3
4

11
9

10
1

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 1611 22
30 1611 57
39 0787 08
DH 1611 21
DH 1611 45

Stand main
Shaft stand
Pin cotter
Spring main stand
Cover spring main stand

1
1
1
1
1

6
7
8
9
10

JC 1610 17
DH 1610 66
DH 1611 46
DF 1611 02
39 0422 15

Stand side
Spring side stand
Cover spring side stand
Bolt
Nut

1
1
1
1
1

11
12
13

JC 2010 39
39 2060 04
DH 2010 65
DJ 2011 06

Side stand switch


Bolt
Magnet Assly.
Magnet Assly (Button Type)

1
2
1
1

7
6

8
13

57

Front Wheel Direction

58

Plate No.: 30

180

Brand ID: 001MC607

Tube / Tyre / Rim


No. Part No.

Description

Qty.
/Veh. Remarks

1
2

JC 1510 13
DK 1510 39

Wheel rim front (16 x 17 DC)


Tyre front

1
1

JC 1510 10
DK 1510 40
DK 1510 26

Wheel Rim Rear


Tyre rear
Valve for tubeless tyre

2
5
1

59

Front Wheel Direction

60

Plate No.: 31

180

Brand ID: 001MC607

Front Hub (For Disc Brake System)


No. Part No.

4
2

Description

Qty.
/Veh. Remarks

1
2
3
4
5

JC 1510 13
39 2241 20
DK 1510 28
DG 1510 05
39 0840 01

Wheel rim
Bearing ball
Spacer assly.
Seal oil
Screw

1
2
1
1
1

6
7
8
9
10

39 0900 12
DK 1510 27
DH 1710 19
DG 1510 08
DG 1510 49

Washer
Disc
U Nut
Plain washer
Hex. soc. hd. bolt

1
1
1
1
6

11
12
13
14
15

JC 1510 20
DG 1510 07
DK 1510 08
JC 2010 46
DE 1510 08

Case meter housing (W/o Speedo Sensor)


Coller
Front axle with head
Stopper plate
Seal Oil

1
1
1
1
1

2
15
11

10
7

14
6
5
8
9

1
12
13

61

Front Wheel Direction

62

Plate No.: 32

180

Brand ID: 001MC607

Front Master Cylinder


No. Part No.

10

10
E
US
G: 3-4 M
NIN DOT FRO
R
AR
W NLY UID INE
O
FL TA P
N A
E
AK CO C I NG
BR ED LER O V
AL FIL EM
R
SE N
A EA R E
L
O
C
F
BE

13
1
15

5
4

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DE 1910 43
DK 1510 57
DJ 1910 57
DE 1910 11
DE 1910 10

Major Kit - Master Cylinder


Hose Brake Front
Lever Grip RH
Banjo Bolt
Washer Copper

1
1
1
2
4

6
7
8
9
10

DJ
DJ
DJ
DJ
DJ

Clamp Holder RH
Bolt
Bolt Front Brake Lever
Nut Flanged
Screw

1
1
1
1
2

11
12
13
14
15

DJ 1910 56
DJ 2011 09
DJ 1910 34
DJ 1910 35
36 DH19 02

Cylinder Master
Front brake switch
Reservoir Cover
Diaphragm
Oil Window Kit

1
1
1
1
1

16

DJ 2011 08

Cable assly for switch

1910
1910
1910
1910
1910

27
28
29
30
31

BREMBO
BREMBO

BREMBO

14
7
2
11

12

7
6

5
5

16

63

Front Wheel Direction

64

Plate No.: 33

180

Brand ID: 001MC607

Front Disc Brake


No. Part No.

9
5
PISTON SEAL

DUST SEAL

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 1510 54
39 0400 48
DE 1510 48
DE 1510 46
DE 1510 47

Caliper Assly. Front


Bolt Flanged
Spring Pad
Bleeder Screw
Bleeder Cap

1
2
1
1
1

6
7
8
9
10

DE 1510 37
DE 1510 43
DE 1510 45
DJ 1510 74
DJ 1510 75

Disc Pad Set


Insulator
Protection Boot
Minor Kit - Caliper
Major Kit - Caliper

1
1
1
1
1

BLEEDER CAP

7
x

INSULATOR

CALIPER PISTON

2
4

PROTECTION BOOT

BLEEDER SCREW

PAD SPRING

10

65

Front Wheel Direction

66

Plate No.: 34

180

Brand ID: 001MC607

Rear Hub
No. Part No.

67

Front Wheel Direction

Description

Qty.
/Veh. Remarks

1
2
3
4
5

39 2686 20
DK 1510 22
JG 1312 19
39 2687 20
30 1510 69

Bearing ball
Collar bearing
Coupling Rubber
Bearing ball
Spring

1
1
1
1
2

6
7
8
9
10

30 1511 05
JN 1318 12
JC 1510 05
JC 1510 02
36 JC00 07
DK 1510 09

Shoe brake assly.


Shoe brake assly. (Non Asbestos)
Cam brake
Panel rear brake
Kit lever brake
Axle

1
1
1
1
1
1

11
12
13
14
15
16
17
18
19
20

DK 1510 14
39 1224 11
DH 1710 19
39 1997 15
39 2566 11
JC 1510 11
36 DK00 36
DS 1510 74
DK 1510 12
DK 1510 13

Spacer For Coupling


Plain washer
U nut
Nut
Plain washer
Spacer
Chain Sprocket Kit
Lock washer
Seal oil
Bearing ball

1
2
1
1
1
1
1
3
1
1

21
22
23
24
25
26
27

JC 1510 16
DS 1510 73
DK 1510 15
39 0794 15
DK 1510 36
39 0722 11
JC 1510 07

Coupling
Stud
Sleeve
Hex. lock nut
Drive Chain Lock
Washer Cam brake
Lever Brake

1
6
1
6
1
1
1

Ref. Page No.102

Ref. Page No.102

68

Plate No.: 35

180

Brand ID: 001MC607

Rear Brake Padal


No. Part No.

13

5
12
1

6
8
3

Description

Qty.
/Veh. Remarks

1
2
3
4
5

JC 1910 01
JC 1910 09
DK 1011 85
DK 1011 87
39 2383 15

Lever Brake Pedal


Bolt Brake Pedal
Washer pivot bolt
Collar pivot bolt
Flange nut

1
1
1
1
1

6
7
8

DK 1910 13
JC 1910 02
36 JC00 06

Spring brake pedal


Rod brake
Kit hardware rod brake

1
1
1

9
10
11
12
13
14

30 1510 95
DH 1510 29
JC 1510 08
36 DK00 34
JC 2010 04
36 DH 4015

Hex. bolt
Hex. bolt
Rod Torque
Brake Pedal Kit
Rear brake switch
Kit Hardware torque rod

1
1
1
1
1
1

N.I.

Refer Page No.102

Refer Page No.102

7
10
14
14

11

69

Front Wheel Direction

70

Plate No.: 36

180

Brand ID: 001MC607

Handle Bar
No. Part No.
31

Upper Bracket (Silver Color)


Upper Bracket (Black Color)
Kit Hall Sensor (Blinker Self Cancellation)
Holder Handle Assly RH
Holder handle RH (Silver Color)
Holder handle RH (Black Color)
Holder Handle Assly LH
Holder handle LH (Silver Color)
Holder handle LH (Black Color)
Socket bolt

1
1
1
1
1
1
1
1
1
4

10

JC
JC
DJ
DJ
DJ
DJ
DJ
DL

Control switch LH
Control switch RH
Lever & Support Holder Assly
Holder LH
Holder LH (Transil Diode Type Clutch Switch)
Lever LH
Lever LH (Transil Diode Type Clutch Switch)
Stud lever handle

1
1
1
1
1
1
1
1

11
12
12A
13
14
15

39 1184 15
36 DU19 01
39 1553 04
DH 1910 07
DH 1910 08
DS 1910 52

Nut Nyloc M5 x 0.8


Kit adjusting Screw
Bolt Flange M6
Grip LH
Grip RH
Boot for lever LH

1
1
1
1
1
1

16
17
18
19

DJ 1810 11
39 2427 04
DS 1910 52
JC 2010 45

Handle bar weight


Hex. soc. hd. cap screw
Lever Boot for Clutch Switch
Switch assly. ignition

2
2
1
1

17
30
I

N
E
-R

I G N I T

F
L OF ON

20

CK
LO

PUS

26

16

27 28

19

6
7
8
8A

5
1
4

23

9
6

10

9
12
12A
16

13
8A

17
11

21
2

71

from Jun.11

from Jun.11

24

29

15

Qty.
/Veh. Remarks

DK 1810 27
DK 1810 63
36 DJ40 30
DK 1810 38
DK 1810 85
DK 1810 62
DK 1810 39
DK 1810 81
DK 1810 60
DG 1810 08

2
3

14

Description

Front Wheel Direction

2010
2010
1910
1910
1910
1910
1910
1910

17
18
82
54
81
55
83
14

from Chs. UCJ73042

N.I.

72

Plate No.: 36

180

Brand ID: 001MC607

Handle Bar
No. Part No.
31

20
21

17
14

30
20

N
E
-R

I G N I T

F
L OF ON

CK
LO

PUS

26

16

27 28

19

22
23
24
25
26
27

Flange bolt
Clutch Switch
Clutch Switch (Transil Diode)
Handle bar plug
Handle bar tube assly. LH
Handle bar tube assly. RH
Pipe throttle

2
1
1
2
1
1
1

N.I.

JC 1810 29
DK 1810 58
LA C000 20

1
2
2

from Jun11

2
2
1
1

28
29
30

39 1180 11
DK 1810 36
DJ 2210 03

31

DJ 2210 04

Mirror Assly. RH

29
5
1
15

23

Qty.
/Veh. Remarks

39 1680 04
DJ 2011 95
DJ 2012 46
DK 1810 36
DK 1810 82
DK 1810 86
DH 1910 17

Lock set 4 in 1
Bolt Handle Bar M8 X 40
Bolt Handle Bar Socket Head *
(Shank Height increased)
Washer
Handle Bar Plug
Mirror Assly. LH

24

Description

from Chs. UCJ73042

N.I.

10

Note - * The bolt (Sr. No. 27) Shank Length increased w.e.f. 15.05.2011

12
12A
16

The new bolt, Holder Handle, Handle Bar Assly are not individually interchangeable
with old one.

13
8A

17
11

21

71A

Front Wheel Direction

72A

Plate No.: 37

180

Brand ID: 001MC607

Front Fork
No. Part No.

21

Description

22

Qty.
/Veh. Remarks

23

18

14

8
15
16
17

31

19

32

20

33

28

24

4/5
9

11
22
21

6
7

10
30

25

26
27

73

DK
DK
DK
DK
DK

1810
1810
1810
1810
1810

72
21
19
56
57

Fork front
Inner Dust Seal
Oil seal
Outer Tube LH
Outer Tube RH

1
1
2
1
1

6
7
8
9
10

DK
DK
DK
DK
DK

1810
1810
1810
1810
1810

07
06
10
70
11

Copper Washer
Socket Headed Bolt M10 X 1.5 X 35
Seat Pipe
Pipe comp. suspension inner
Slide Bush

2
2
2
2
2

11
12
13
14
15

DK 1810 73
DH 1810 09
DK 1810 22
DK 1810 23
31 1811 01

Spring front fork


Grommet Top
Bolt fork
O ring
Seat fork spring

2
2
2
2
2

16
17
18
19
20

DK 1810 71
DK 1810 18
59 0400 05
DK 1810 27
DG 1810 08

Spacer Tube
Washer
Bolt
Holder fork upper
Socket Bolt

2
2
1
1
2

21
22
23
24
25
26
27
28
29
30

JC 1810 23
JC 1810 22
JC 1810 24
DG 1810 45
DK 1810 24
DK 1810 25
DK 1810 26
DK 1810 17
DK 1810 20
DK 1810 08

Cushion Rubber
Cover Trail B
Lamp Shade asly.
Bearing cone
Holder fork under
Spring washer
Bolt
Guide Bush
Oil Seal Stopper
Bolt

2
4
1
1
1
2
2
1
2
2

31
32
33

DK 1810 12
DK 1810 13
DK 1810 09

Piston Ring
Rebound Spring
Cap Oil Lock

2
2
2

13

12

2
29

1
2
3
4
5

Front Wheel Direction

74

Plate No.: 38

180

Brand ID: 001MC607

Painted Parts & Decals


No. Part No.
1

DJ
DJ
DJ
DJ
DJ
DJ
DJ

7201
7201
7201
7201
7201
7107
7107

4M
2V
4K
4L
5C
5G
5F

Fuel
Fuel
Fuel
Fuel
Fuel
Fuel
Fuel

Tank
Tank
Tank
Tank
Tank
Tank
Tank

52
52
52
52
52
52

DH05
DH05
DH05
DH05
DH06
DH06

34
30
28
32
75
73

Side
Side
Side
Side
Side
Side

cover
cover
cover
cover
cover
cover

52
52
52
52
52
52

DH05
DH05
DH05
DH05
DH06
DH06

35
31
29
33
76
74

Side
Side
Side
Side
Side
Side

DH
DH
DH
DH
DH

7303
7303
7303
7303
7303

4M
2V
4K
4L
5L

DK
DK
DK
DK

7402
7304
7402
7402

2T
2V
3A
X3

DH 1410 20

11

12
2
6

Description

with Decal
with Decal
with Decal
with Decal
with Decal
With Dual Decal
With Dual Decal

Qty.
/Veh. Remarks
1
1
1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Orange Mica
Pl Blue
Cw Red

LH
LH
LH
LH
LH with Dual Decal
LH with Dual Decal

1
1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Blue Decal
Red Decal

cover
cover
cover
cover
cover
cover

RH
RH
RH
RH
RH with Dual Decal
RH with Dual Decal

1
1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Blue Decal
Red Decal

Seat
Seat
Seat
Seat
Seat

Cowl
Cowl
Cowl
Cowl
Cowl

Assly.
Assly.
Assly.
Assly.
Assly.

1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Orange Mica

Front
Front
Front
Front

Fender
Fender
Fender
Fender

1
1
1
1

Misty Gray Silver


Cocktail Wine Red
Plasma Blue
Ebony Black

180
10

75

Front Wheel Direction

Seat tape

76

Plate No.: 38

180

Brand ID: 001MC607

Painted Parts & Decals


No. Part No.
DH 7401 4M
DJ 7401 2V
DH 7401 4K
DH 7401 4L
DH 7401 5C
52 DH06 83
52 DH06 82

Fairing
Fairing
Fairing
Fairing
Fairing
Fairing with Dual Decal
Fairing with Dual Decal

1
1
1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Orange Mica
Pl Blue
Cw Red

52
52
52
52
52

DJ03
DJ03
DJ03
DJ03
DJ04

63
57
59
61
08

Tank
Tank
Tank
Tank
Tank

Flap
Flap
Flap
Flap
Flap

LH
LH
LH
LH
LH

1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Orange Mica

52
52
52
52
52

DJ03
DJ03
DJ03
DJ03
DJ04

64
58
60
62
09

Tank
Tank
Tank
Tank
Tank

Flap
Flap
Flap
Flap
Flap

RH
RH
RH
RH
RH

1
1
1
1
1

Midnight Black
Cocktail Wine Red
Plasma Blue
Misty Gray Silver
Orange Mica

10

DJ
DJ
DJ
DJ
DJ

1613
1613
1613
1613
1613

07
04
05
06
13

Seat
Seat
Seat
Seat
Seat

Cowl
Cowl
Cowl
Cowl
Cowl

Decal
Decal
Decal
Decal
Decal

2
2
2
2
2

Black (Ref.Cir.C-20)
Red (Ref.Cir.C-20)
Blue (Ref.Cir.C-20)
Silver (Ref.Cir.C-20)
Ref. Cir. C-27

11

JC 1410 51
JC 1410 50

B Monogram Tank Black Chrome


B Monogram Tank Gray Chrome Decal

2
2

12

36 JC00 08
36 JC00 09
36 JC00 10

Decal Kit LH (Black Chrome)


Decal Kit RH(Black Chrome)
Decal Kit LH(Grey Chrome)

1
1
1

36 JC00 11

Decal Kit RH(Grey Chrome)

DJ 1410 61

Rubber Beading (On Flap)

For Silver Colour


For Black,Blue,
Red Colour
For Silver Colour
For Silver Colour
For Black,Blue,
Red Colour
For Black,Blue,
Red Colour
N.I.

11

Qty.
/Veh. Remarks

7
7

Description

12
2
6

180
10

13
77

Front Wheel Direction

78

Plate No.: 38A

180

Brand ID: 001MC607

Dual Color Decals


No. Part No.

Description

Qty.
/Veh. Remarks

36 DH40 35
36 DH40 38

Kit Fairing Decal Blue


Kit Fairing Decal Red

1
1

36 DH40 34
36 DH40 37

Kit Tank Decal Blue


Kit Tank Decal Red

1
1

36 DK00 84
36 DK00 88

Kit Side Cover Decal Blue


Kit Side Cover Decal Blue

1
1

36 DJ40 23
36 DJ40 24

Kit Seat Cowl Decal Blue


Kit Seat Cowl Decal Red

1
1

4
3

77A

Front Wheel Direction

Note - For Plasma Blue & Passion Red Dual Color Decal Vehicles The Seat Cowl & Side Cover - Black Color is common.
(to be used along with above Decal Set.)

78A

Plate No.: 39

180

Brand ID: 001MC607

Petrol Cock, Cap Tank & Gauge Fuel


No. Part No.

3
1
5
2

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 1410 14
30 1780 01
39 2381 04
DK 1410 01
DK 1410 13

Cap Assly. Tank


Pan head screw
Hex. Soc Hd. cap bolt
Tap Assly
Lock Cap Tank

1
1
7
1
1

6
7
8
9
10

30 1410 39
DD 1412 27
39 0740 11
DK 2010 65
39 2758 21

Packing
Bolt flanged
Plain Washer
Gauge Fuel
Gasket fuel Gauge

1
2
2
1
1

11
12
13
14
15
16

39 2484 15
52 DJ04 49
BA 1220 03
DH 1410 24
DG 1410 28
DH 141021

Nut Flange M-5


Fuel Pipe with Clip E10
Pipe clip
Drain tube
Clamp
Seat Tape

4
1
1
1
1
1

15
8
7

14

10

13
9
12
11

79

Front Wheel Direction

80

Plate No.: 40

180

Brand ID: 001MC607

Fitting Petrol Tank Spoiler, Side Cover, Seat Cowl


No. Part No.

21

15

18
19

16
8

17

13
7

20

Description

Qty.
/Veh. Remarks

36 DH16 01

Grommet Kit For side cover

Ref. Page No.103

2
3
4
5

DH 1410 31
DG 1611 21
39 2424 11
JC 1810 29

Tape tank inner


Screw
Plain Washer
Lock Set (4 in 1) with Key

2
2
1
1

N.I.

6
7
8
9
10

DH 1410 23
DJ 1410 08
39 1902 04
DK 1611 23
DK 1611 24

Damper
Damper front
Flanged Bolt
Cover Side Mesh LH
Cover Side Mesh RH

1
2
1
1
1

11
12
13
14
15

59 0200 01
31 1610 18
JW 1710 07
JD 1710 18
JC 1410 15

Self Tap Screw


Damper
Dual Tape
Special Tape
Grommet

6
2
2
2
2

16
17
18
19
20
21

JC 1410 17
JC 1410 16
39 1556 04
39 2424 11
DK 1410 17
DK 1410 15

Grommet II
Collar
Flange Bolt
Plain Washer
Damper tank middle
Tank Pad

2
2
1
1
1
1

11
9/10

12

81

Front Wheel Direction

82

Plate No.: 41

180

Brand ID: 001MC607

Meter Assly
No. Part No.

1
2
3
4
5

DJ 1910
39 1778
DJ 1811
DJ 2011
DJ 2011

71
02
19
74
59

DK 1612 09

Description

Qty.
/Veh. Remarks

Meter Assly / Instrument Cluster


Self Tapping Screw
Back Cover
Trip Meter Knob
Speedo Meter Top Cover

1
4
1
1
1

Tape I

5
8

10

12
F

6
E

km/h

x 1 0 0 rpm

SIDE

STAND

83

Front Wheel Direction

84

Plate No.: 42

180

Brand ID: 001MC607

Control Cables
No. Part No.
1
2
3
4
5

DJ
JC
JC
59
30

1910
2010
1910
2100
1910

61
43
04
19
48

Description
Cable Accelerator
Vehicle Speedos Sensor ( Potted )
Cable Clutch
O ring
Band

Qty.
/Veh. Remarks
1
1
1
1
1

N.I.

85

Front Wheel Direction

86

Plate No.: 43

180

Brand ID: 001MC607

Chain Cover
No. Part No.
1
2
3

DK 1612 50
DH 1612 83
39 1680 04

Description
Cover Chain assly
Bolt (Small)
Bolt (Big)

Qty.
/Veh. Remarks
1
1
2

3
2

87

Front Wheel Direction

88

Plate No.: 44

180

Brand ID: 001MC607

Head Lamp & Fairing


No. Part No.

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DJ 2011 76
DJ 1811 20
DJ 1810 33
DF 1810 98
39 2141 24

Head Lamp Assly. without Bulb


Head Lamp Mask
Wind Shield
Bolt
Non Metallic Washer

1
1
1
4
4

6
7
8
9
10

DL 1810 10
DJ 1810 37
39 1907 01
DJ 2010 72
DH 1810 52

Well Nut
Decal Wind Shield
M5 x 15L mushroom HD
Pilot Bulb
Fairing mounting upper bracket

4
1
2
2
1

11
12
13
14
15
16
17

36 DH40 20
DJ 1612 29
39 0716 01
39 1524 01
CL 2010 23
DJ 1810 69
DH 2010 40

Kit hardware mtg. bracket


Clip Nut
Screw pan cross
Screw pan cross
Lamp 12V 35/35W-HS1
Packing Fairing
Head Lamp Wiring Harness

1
4
2
2
1
1
1

6
8
7
1

13

11

14

10
12

17

Ref. Page No.103

9
9
15

17

89

Front Wheel Direction

90

Plate No.: 45

180

Brand ID: 001MC607

Indicator Light Assly


No. Part No.

1/2

1
2
3
4
5

DJ 2012
DJ 2012
DJ 2012
DJ 2012
36 DJ40

07
06
06
07
30

6
7
8

39 1225 15
GH 2010 12
39 2208 04

Description

Qty.
/Veh. Remarks

Blinker Front LH flexible


Blinker Front RH flexible
Blinker Rear LH flexible
Blinker Rear RH flexible
Kit Hall Sensor (Blinker Self Cancellation)

1
1
1
1
1

Hex. Nut With Flange


Lamp 12V 10W
Bolt

4
4
2

For Hall Sensor


Mounting (N.I.)

3/4
7

7
6

91

Front Wheel Direction

92

Plate No.: 46

180

Brand ID: 001MC607

Tail Lamp Assly / Front & Rear No.Plate


No. Part No.

3 2

6
13

12
8
17
9

14

18

10

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 2010 03
DH 1612 93
DK 1611 53
59 0100 13
39 1907 01

Tail light Assly


Damper
Clip Nut
Screw pan cross
Truss Screw

1
2
4
4
2

6
7
8
9
10

39 1972 15
30 2010 29
JW 4010 11
DJ 1610 72
DP 1611 45

Nut flange
Lamp 12V-4W
No. Plate illumination
Rear No. plate bkt.
Number plate Rear

2
1
1
1
1

11
12

39 1680 04
39 1783 01

Hex Flanged Bolt


Truss Screw

2
2

13
14
15
16
17
18
19

DP 1611 44
JC 1810 26
39 1062 04
DH 1612 93
JC 1810 25
39 1943 04
DJ 1810 83

Number plate front


No. plate mounting bracket
Bolt flange
Damper front no. Plate
Front no. plate bracket
Bold Flange M6
Sleeve

1
1
2
1
1
2
2

For Front No.


Plate

No. Plate Bracket

11

15

93

Front Wheel Direction

94

Plate No.: 47

180

Brand ID: 001MC607

Electric Component
No. Part No.

13
8

Description

Qty.
/Veh. Remarks

1
2
3
4
5

DK 2010 37
DK 2010 38
39 1507 11
39 1956 04
DJ 2011 26

Horn LH Dia 70
Horn RH Dia 70
Plain Washer
Flange Bolt
Battery (12V-9A) mf Dry Charged

1
1
1
1
1

6
7

DJ 1612 47
DJ 2012 05
DJ 2012 48

Band Battery
Wiring Harness
Wiring Harness

1
1
1

1/2

N.I.
from Chassis No.
MD2A12DZ4CCC05651

8
9
10

JC 2010 04
DJ 2010 20
JC 2010 16

Rear Brake Switch


Cable assly. (Battery to St.Relay)
BCU

1
1
1

11
12
13
14
15

AL 2010 12
DJ 2010 28
39 1680 04
DK 2010 78
DJ 2011 40
30 2011 04

Kill switch relay


Relay (Interlocking)
Flange bolt
Starter Relay / Damper
Cable assly. (Battery to Earth)
Fuse box Assly.

1
1
1
1
1
1

16
17
18

30 2010 85
JC 2010 27
60 1114 15

Fuse
Cable Assly. St. Motor to St. Relay
Cable Tie Lock

1
1
4

14

18

11

7
12

15

Ref. Cir. C-19

N.I.
from Chassis No.
MD2A11CZ3CCC40192

10
16

95

Front Wheel Direction

96

Plate No.: 48

180

Brand ID: 001MC607

Tool Kit
No. Part No.
1
2

97

DK 2210 11
DK 2210 24

Description
Tool Kit
Band Tool Kit

Qty.
/Veh. Remarks
1
2

Front Wheel Direction

98

Plate No.: 49

180

Brand ID: 001MC607

Accessories / Grab Handle


No. Part No.

Description

Qty.
/Veh. Remarks

1
2
3
4
5

36 DK00 33
39 2310 04
DK 1611 76
36 DK00 23
DK 1611 47

Kit Leg Guard


Flange bolt
Sari Guard Assly.
Kit hardware sari guard
Grab handle LH

1
4
1
1
1

6
7
8
9

DK 1611 48
39 2310 04
DJ 1610 79
DJ 1610 80

Grab handle RH
Bolt Flange
Foam LH For grab
Foam RH For grab

1
4
1
1

8
9

3
4

99

Front Wheel Direction

100

Brand ID: 001MC606

Brand ID: 001MC606

KIT LIST
Sr.
Kit Part No.
No.

1
2
3

4
5
6

180
Kit Description

36DS1001 Cyl.Head O Ring Kit


36DJ1004 Valve Kit
DK101326 Valve Repair Kit

36DK0039 Guide Chain Kit


36DK0038 Set primary drive & driven
36DH4019 Kit centrifugal oil filter

36DH1004 Set Damper

36DH1005 Set of Plate

36DH1006 Set Damper

10 36DH1007 Set of Plate


11 36DH4010 Kit hardware air cleaner

101

Consisting of Following Parts


Part No.

Description

Qty./Kit

39239121

O Ring (Cover tappet)

39128321

O ring

DJ101124

Valve Intake

DJ101125

Valve Exhaust

DK101247

Retainer valve spring

DK101108

Spring valve inner

DK101110

Spring valve outer

DK101246

KIT LIST
Sr.
Kit Part No.
No.

180
Kit Description

Description

Qty./Kit

DK121002

Element air filter fine

DK121003

Element air filter coarse

DH101301

Seal shield muflar

DH101395

Trust screw

DH101481

Grommet shield

39185004

Flange bolt

39242511

Plain washer

Seat valve spring

DD161071

U nut

DH101017

Guide chain (Tight)

DH161155

Damper silencer

DK101059

Guide Chain (slack)

DH161157

Tube silencer mounting

DH101628

Gear primary drive

DK101561

Clutch Housing

39231204

Bolt flange

39220011

Washer

39197015

Nut flange

DH101234

Gasket centrifugal oil filter

39241304

Bolt flange

DH101640

Oval screw

DH161245

U Nut

DG181045

Bearing cone

DG181047

Bearing race

DG181046

Upper bearing race

39071411

Plain washer

Dh101066

Join oil dealivery

DH101067

Spring oil delivery

39219908

Pin oil delivery joint

12 36DK0015 Kit element air filter

Consisting of Following Parts


Part No.

13 36DH4011 Kit hardware shield

14 36DK0009 Kit hardware silencer

15 36DK0011 Kit hardware engine mounting

16 36DV0007 Bearing cone kit

17 36DK0012 Kit bush rear shock absorber

DH101284

Damper A

DH101285

Damper B

39071215

Dome cap nut

DH101286

Damper C

39073712

Spring washer

DH101287

Damper D

DJ161186

Plait side pillion stape

DH101288

Plate A

DH161061

Pin pillion set

DH101289

Plate B

30141031

"O" ring

DH101290

Plate C

39104011

Plain washer

39078408

Split pin

01170122

"O" ring

DH101291

Plate D

DH101282

Damper Cover Magneto

18 36DK0013 Kit hardware pillion

19 36JC0007 Kit lever brake

DH101292

Damper A Cover LH RR

JC151006

Indicator

DH101294

Damper B Cover LH RR

JC151007

Lever brake

DH101283

Plate Damper

39244704

Hex. head bold

DH101293

Plate Damper Cover LH RR

39079815

Nut

DH121020

Bracket lock

DJ151110

Sprocket (36 teeth)

01110609

Plain washer

DK151010

Chain

39178001

Screw pan cross

DV101048

Sprocket Drive

39177304

Bolt flange

DK101186

Bolt pivot lever change

31121043

Coller

DK101185

Washer pivot bolt

39071111

Plain washer

DK101187

Collar pivot bolt

39199819

Oil Seal

39238315

Flange nut

DK191014

Spring ear brake switch

Dk191013

Springr brake peddle

20 36DK0036 Chain sprocket kit

21 36DK0034 Kit hardware brake pedal

102

Brand ID: 001MC606

Brand ID: 001MC606


KIT LIST
Sr.
Kit Part No.
No.

180
Kit Description

23 36JC0006 Kit hardware rod bracket

24 36DK0018 Kit hardware rod torque

25 36DK0019 Kit hardware holder LH

26 36DK0025 Kit outer tube

27 36DH1601 Grommet kit for side cover


28 36DH4020 Kit hardware mounting bracket

29 36DH4030 Cam Chain Guide Kit

30 36DJ4017 Kit Assly Clutch Cover

103

Notes

180

Consisting of Following Parts


Part No.

Description

Qty./Kit

30191038

Pin

39019811

Plain washer

39080808

Split pin

JC191008

Spring

JC191006

Pin

JC191007

Brake adjustment nut

39078912

Spring washer

3079415

Nut lock

39080708

Pin snap

39154011

Plain washer

30191024

Screw

30191017

Nut

39021911

Plain washer

39072504

Hex bold

DK181021

Seal dust

DK181019

Seal oil

DG181088

Ring snap

DK181017

Guide bush

DH161158

Grommet side cover

DH161133

Grommet side cover rear

DJ181029

Coller faring mounting

DJ181064

Grommet fearing mounting

39021111

Plain washer

39155204

Flange bold

JM171003

Drive Chain Adjuster

JM171004

Cap Drive Chain Adjuster

39199020

Bearing Needle

CB101220

Plug - Taper :- 6 X 7

39104119

Seal -Oil

31101060

Plug

DH101152

Ring - O :- Oil Level Guage

DG101418

Gauge

DS101215

Clip - Wire

DJ101657

Clutch Cover P2010

DK101738

Decal Cover RH

104
102

180

SPC Updation Details


Page Fig. Old part New part
Description
no. no.
no.
no.
68
3 DJ151088 JG131219 Coupling Rubber

180

SPC Updation Details


Updation
Remarks
date
30.01.12 Modified for Improvement

68

---------

JN131812 Shoe Brake Assly

30.01.12 Non Asbestos implementation

72

21

--------

DJ201246 Clutch Switch

30.01.12 Transil Diode Type

72

--------

DJ191083 Clutch Lever

30.01.12 For Transil Diode Type Clutch Switch

--------

36DJ4028 Cyl. Head with Cover

31.01.12 W/o NRB from Eng. no. BUG20501

--------

DK101748 Rocker Shaft Intake

31.01.12 W/o NRB from Eng. no. BUG20501

--------

DK101751 Rocker Shaft Exhaust

31.01.12 W/o NRB from Eng. no. BUG20501

--------

DK101755 Rocker Arm

31.01.12 W/o NRB from Eng. no. BUG20501

--------

DH101295 Wave Washer

31.01.12 W/o NRB from Eng. no. BUG20501

--------

39244011 Plain Washer

31.01.12 W/o NRB from Eng. no. BUG20501

72

23 DK181046 DK181082 H/bar tube assly LH

02.02.12

72

24 DK181047 DK181086 H/bar tube assly RH

02.02.12

Page Fig. Old part New part


no.
no. no.
no.

Description

Updation
date

Remarks

Parts Index

113

180

Parts Index

180

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

22150451

52

39097204

40

39168004

20

72A

39213217

10

28101174

14

24

39099906

11

26

39168004

88

39214124

90

30141039

80

39099906

28

39168004

11

94

39215220

14

30151069

68

39104011

15

46

39168004

12

96

39215704

46

30151095

70

39104119

26

39168606

14

39215811

16

30151105

68

39106204

15

94

39168606

38

39215911

13

16

30161157

58

39106901

54

39168904

11

10

39216011

16

30178001

80

39107504

39177802

84

39216511

12

30191048

86

39118011

28

72A

39178001

11

32

39216611

11

16

30201029

94

39118415

11

72

39178301

12

94

39218006

22

30201085

16

96

39122411

15

50

39184504

11

22

39218006

24

24

30201104

15

96

39122411

12

68

39188020

39218106

10

31101173

12

39122515

92

39188020

10

30

39218106

18

24

31121006

10

39128215

52

39190204

44

39218304

12

31161018

12

82

39128321

28

39190204

82

39218520

24

31181101

15

74

39150711

96

39190701

90

39218819

24

36314002

48

39152401

14

90

39190701

94

39219019

11

24

39021111

11

56

39155304

12A

72

39193120

12

39219421

38

39029215

54

39155604

18

82

39194304

18

94

39220011

16

30

39040048

66

39162011

14

39194404

18

42

39220307

12

39042215

10

58

39166005

39195604

96

39220804

92

39071111

56

39167204

14

39196704

10

46

39224120

62

39071601

13

90

39167204

56

39197015

36

39231004

13

46

39072211

26

68

39167304

13

39197215

94

39231004

100

39074011

80

39167404

39199020

22

26

39231004

100

39075201

24

39167404

11

14

39199715

13

50

39238104

80

39078708

58

39167404

38

39199715

14

68

39238315

17

20

39079415

24

68

39167704

19

24

39199819

11

20

39238315

70

39084001

62

39168004

48

39201719

39241204

46

39090012

62

39168004

56

39206004

12

58

39241204

14

46
114

Parts Index

113

180

Parts Index

180

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Figure
No.

Page
No.

39242411

82

59050008

22

36DJ4030

72

52DH0177

10

14

39242411

19

82

59050008

24

36DJ4030

92

52DH0528

76

39242704

17

72

59100002

42

36DJ4034

39244011

59110002

36DK0009

52DH0529

76

36

52DH0530

76

39244311

18

26

59200006

24

36DK0011

46

52DH0531

76

39244811

12

10

59200007

16

40

36DK0012

50

52DH0532

76

39244811

22

24

59200027

39245304

20

59210006

22

36DK0013

52

52DH0533

76

24

36DK0013

54

52DH0534

76

39248415

11

80

59210019

86

36DK0015

34

52DH0535

76

39253204

36DH1004

19

26

36DK0023

100

52DH0624

1A

28

39253921

39254220

36DH1005

23

26

36DK0033

100

52DH0673

76

36DH1006

28

36DK0034

12

70

52DH0674

76

39255717

14

36DH1007

11

28

36DK0036

17

68

52DH0675

76

39256611

15

68

36DH1601

82

36DK0038

12

52DH0676

76

39258204

54

36DH1902

15

64

36DK0076

40

52DH0682

78

39258320

22

36DH4010

34

36DK0077

14

40

52DH0683

78

39260120

22

36DH4011

36

36DK0084

78A

52DH0686

28

39260320

24

36DH4015

14

70

36DK0088

78A

52DJ0357

78

39260607

18

36DH4019

13

12

36DS1001

52DJ0358

78

39260801

11

36DH4020

11

90

36DS1001

52DJ0359

78

39263904

18

36DH4030

36DU1901

12

72

52DJ0360

78

39264715

36DH4034

78A

36DV0007

48

52DJ0361

78

39268620

68

36DH4035

78A

36JC0006

70

52DJ0362

78

39268720

68

36DH4037

78A

36JC0007

68

52DJ0363

78

39275821

10

80

36DH4038

78A

36JC0008

12

78

52DJ0364

78

59010013

94

36DJ1004

36JC0009

12

78

52DJ0390

26

59020001

11

82

36DJ4017

1A

26

36JC0010

12

78

52DJ0408

78

59040005

18

74

36DJ4023

78A

36JC0011

12

78

52DJ0409

78

59040040

56

36DJ4024

78A

52DH0153

12

40

52DJ0449

12

80

59040043

11

46

36DJ4026

26

52DH0169

38

59200028

24

Part No.

114

Parts Index

113

180

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

60111415

18

96

DG101498

16

24

AA101437

24

16

DG111008

AA101437

22

DG141028

AA121045

34

DG151005

AL201012

11

96

BA122003

13

CL201023
CS101128

Parts Index

180
Figure
No.

Page
No.

Figure
No.

Page
No.

DH101141

26

DH101389

13

40

42

DH101142

26

DH101390

20

24

15

80

DH101143

62

DH101144

20

DH101392

11

20

DH101393

20

DG151007

12

62

DH101146

18

DH101394

10

20

80

DG151008

62

DH101154

13

26

DH101412

15

90

DG151049

DG161121

10

62

DH101157

28

DH101414

10

10

82

DH101163

15

40

DH101424

14

CS101128

14

DG161124

36

DH101172

40

DH101432

14

DD101062

15

DG171018

50

DH101180

15

30

DH101468

36

DD111012
DD111048

16

42

DG171019

50

DH101195

11

12

DH101482

24

26

14

42

DG171020

12

50

DH101197

26

DH101487

10

22

DD121007

10

DG171021

11

50

DH101199

42

DH101493

18

DD141227

80

DG171022

14

50

DH101203

12

24

DH101496

18

DE151008

15

62

DG171034

10

50

DH101235

16

DH101503

20

DE151037

66

DG171038

50

DH101246

13

24

DH101508

DE151043

66

DG181008

72

DH101272

10

DH101509

20

DE151045

66

DG181008

20

74

DH101275

30

DH101510

25

26

DE151046

66

DG181042

48

DH101295

DH101521

36

DE151047

66

DG181045

24

74

DH101302

36

DH101544

17

26

DE151048

66

DG181048

48

DH101319

18

16

DH101581

40

DE191010

64

DH101006

22

DH101323

10

28

DH101608

10

36

DE191011

64

DH101018

12

26

DH101333

19

16

DH101648

14

30

DE191043

64

DH101048

DH101373

12

14

DH101661

15

24

DF161102

58

DH101064

10

12

DH101380

42

DH101705

20

DF181098

90

DH101065

12

12

DH101381

42

DH101861

30

DG101029

DH101072

14

DH101385

40

DH111012

10

DG101418

26

DH101079

16

DH101386

42

DH111013

10

42

DG101456

10

24

DH101084

16

DH101388

20

26

DH111013

17

42

DG101498

11

DH101111

15

16

DH101388

28

DH111015

15

42

Part No.

Part No.

114

Parts Index

113

180

Parts Index

180

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

DH111016

19

42

DH161190

17

46

DJ101215

DJ151075

10

66

DH111081

42

DH161273

46

DJ101217

DJ161069

56

DH111083

42

DH161283

88

DJ101271

28

DJ161072

94

DH111084

10

40

DH161293

94

DJ101350

30

DJ161079

100

DH121010

38

DH161293

16

94

DJ101369

30

DJ161080

100

DH121011

15

26

DH171019

50

DJ101371

10

DJ161122

54

DH121012

16

26

DH171019

62

DJ101372

DJ161126

52

DH121035

38

DH171019

13

68

DJ101389

22

DJ161127

52

DH121038

DH181009

12

74

DJ101390

DJ161128

54

DH121101

32

DH181052

10

90

DJ101391

36

DJ161129

54

DH121149

32

DH191007

13

72

DJ101420

36

DJ161132

48

DH121150

13

32

DH191008

14

72

DJ101672

22

DJ161133

48

DH141020

76

DH191017

25

72A

DJ101689

14

DJ161186

10

54

DH141021

16

80

DH201040

17

90

DJ111092

42

DJ161228

13

28

DH141023

82

DH201065

13

58

DJ121022

DJ161229

12

90

DH141024

14

80

DH73032V

76

DJ121041

32

DJ161247

96

DH141031

82

DH73034K

76

DJ121044

32

DJ161272

10

56

DH151029

10

70

DH73034L

76

DJ121051

32

DJ161304

10

78

DH161046

44

DH73034M

76

DJ121053

32

DJ161305

10

78

DH161053

52

DH73035L

76

DJ121054

32

DJ161306

10

78

DH161056

52

DH74014K

78

DJ121055

32

DJ161307

10

78

DH161066

58

DH74014L

78

DJ121056

32

DJ161313

10

78

DH161100

11

54

DH74014M

78

DJ121057

12

32

DJ161324

54

DH161112

48

DH74015C

78

DJ121059

14

32

DJ171035

50

DH161121

58

DJ101004

10

DJ121068

34

DJ181011

16

72

DH161145

58

DJ101012

DJ121070

10

32

DJ181033

90

DH161146

58

DJ101063

23

16

DJ121071

34

DJ181037

90

DH161189

46

DJ101064

36

DJ141008

82

DJ181069

16

90

DH161189

16

46

DJ101106

10

DJ141061

13

78

DJ181083

19

94

DH161190

46

DJ101158

10

DJ151074

66

DJ181119

84
114

Parts Index

113

180

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

DJ181120

90

DJ201176

90

DJ191027

64

DJ201181

DJ191028

64

DJ201195

DJ191029

64

DJ201202

DJ191030

64

DJ191031

10

DJ191034
DJ191035

Parts Index

180
Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

DK101107

17

16

DK101565

30

92

DK101118

16

16

DK101569

30

21

72A

DK101126

13

30

DK101570

17

30

11

42

DK101135

10

18

DK101571

30

DJ201205

96

DK101144

10

16

DK101573

11

30

64

DJ201206

92

DK101159

18

DK101574

30

13

64

DJ201206

92

DK101160

18

DK101592

10

14

64

DJ201207

92

DK101176

40

DK101605

40

DJ191054

8A

72

DJ201207

92

DK101177

16

20

DK101636

15

30

DJ191055

72

DJ201246

21

72A

DK101180

13

20

DK101738

21A

26

DJ191056

11

64

DJ201248

96

DK101182

20

DK101748

DJ191057

64

DJ221003

30

72A

DK101185

14

20

DK101751

DJ191061

86

DJ221004

31

72A

DK101185

70

DK101755

DJ191071

84

DJ71075F

76

DK101186

15

20

DK101762

28

DJ191081

8A

72

DJ71075G

76

DK101187

12

20

DK101770

12

40

DJ191082

72

DJ72012V

76

DK101187

70

DK141001

80

DJ191083

72

DJ72014K

76

DK101245

20

16

DK141013

80

DJ201020

96

DJ72014L

76

DK101248

12

DK141014

80

DJ201021

21

24

DJ72014M

76

DK101251

26

DK141015

21

82

DJ201028

11

96

DJ72015C

76

DK101253

20

DK141017

20

82

DJ201049

92

DJ74012V

78

DK101326

DK151008

13

62

DJ201050

92

DJ902503

14

DK101352

21

16

DK151009

10

68

DJ201072

90

DK101072

12

30

DK101361

18

DK151012

19

68

DJ201106

13

58

DK101094

24

DK101380

17

24

DK151013

20

68

DJ201108

16

64

DK101097

23

24

DK101382

18

DK151014

11

68

DJ201109

12

64

DK101102

16

DK101386

DK151015

23

68

DJ201126

96

DK101103

16

DK101471

16

DK151022

68

DJ201140

14

96

DK101104

16

DK101480

14

12

DK151026

60

DJ201159

84

DK101105

12

16

DK101480

14

26

DK151027

62

DJ201174

84

DK101106

14

16

DK101564

30

DK151028

62

Part No.

114

Parts Index

113

180

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

DK151036

25

68

DK181010

74

DK151039

60

DK181011

10

DK151040

60

DK181012

DK151054

66

DK181013

DK151057

64

DK161085

DK161086
DK161096

Parts Index

180
Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

DK181081

72

DS101316

74

DK181082

23

72A

DS101333

31

74

DK181085

72

DS101335

32

74

DK181086

24

72A

DS101336

DK181017

28

74

DK191013

70

DS101353

10

26

56

DK181018

17

74

DK201003

94

DS101353

28

56

DK181019

74

DK201037

96

DS101353

12

28

46

DK181020

29

74

DK201038

96

DS101353

11

40

DK161098

56

DK181021

74

DK201065

80

DS101366

DK161122

58

DK181022

13

74

DK201078

13

96

DS151073

22

68

DK161123

82

DK181023

14

74

DK211001

44

DS151074

18

68

DK161124

10

82

DK181024

25

74

DK211004

44

DS161125

56

DK161137

54

DK181025

26

74

DK211007

44

DS161224

48

DK161147

100

DK181026

27

74

DK211008

44

DS191052

15

72

DK161148

100

DK181027

72

DK221011

98

DS191052

18

72

DK161153

94

DK181027

19

74

DK221024

98

DS211004

44

DK161159

46

DK181036

22

72A

DK73042V

76

DS211005

44

DK161160

46

DK181036

29

72A

DK74022T

76

DV101042

28

DK161161

12

46

DK181038

72

DK74023A

76

DV101048

22

16

DK161176

100

DK181039

72

DK7402X3

76

GH201012

92

DK161209

84

DK181056

74

DL181010

90

JC101001

12

DK161250

88

DK181057

74

DL191014

10

72

JC101029

22

DK161308

54

DK181058

27

72A

DP161144

13

94

JC101033

28

DK171003

50

DK181060

72

DP161145

10

94

JC101034

12

DK171006

50

DK181062

72

DS101096

JC101035

10

DK171014

50

DK181063

72

DS101154

12

JC101040

21

26

DK181006

74

DK181070

74

DS101166

JC101045

24

DK181007

74

DK181071

16

74

DS101215

26

JC101086

DK181008

30

74

DK181072

74

DS101263

26

JC101114

40

DK181009

33

74

DK181073

11

74

DS101276

JC101115

40

Part No.

114

Parts Index

113

180

Part No.

Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

JC111022

12

42

JC191002

70

JC111023

13

42

JC191004

86

JC141015

15

82

JC191009

70

JC141016

17

82

JC201004

13

70

JC141017

16

82

JC201004

96

JC141050

11

78

JC201016

10

96

JC141051

11

78

JC201017

72

JC151002

68

JC201018

72

JC151005

68

JC201027

17

96

JC151007

27

68

JC201039

11

58

JC151008

11

70

JC201043

86

JC151010

60

JC201045

19

72

JC151011

16

68

JC201046

14

62

JC151013

60

JD171018

14

82

JC151013

62

JE541212

10A

28

JC151016

21

68

JG131219

68

JC151020

11

62

JM171003

11

50

JC161002

54

JM171004

12

50

JC161014

11

48

JN131812

68

JC161015

10

48

JW171007

13

82

JC161017

58

JW401011

94

JC161031

48

LAC00020

27

72A

JC181022

22

74

JC181023

21

74

JC181024

23

74

JC181025

17

94

JC181026

14

94

JC181029

26

72A

JC181029

82

JC191001

70

Parts Index
Part No.

180
Figure
No.

Page
No.

Part No.

Figure
No.

Page
No.

114