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l!3:3639-1966
Indian Standard
SPECIFICATION FOR
FITTINGS AND ACCESSQRIES FOR
POWER TRANSFORMERS
( Sixth Reprint FEBRUARY 1988)
UDC 621.314.1/.2:621.238
0 Copyright 1967
RUREAU OF INDIAN STANDARDS
hlANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
Gr 3 J anuary 1967
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( Reaffirmed 2001 )
ISt3699- 1966
Indian Standard
SPECIFICATION FOR
FITTINGS AND ACCESS-ORIES FOR
POWER TRANSFORMERS
Transformers Sectional Committee, ETDC 16
Chairman
SHRI U. K. PATWAI~~~IAN
Representing
In personal capacity ( Prayog Elcclricols Private Ltd,
Bombay )
Members
SHRI T. V. BALAIC~ISHNAN Heavy Electricals ( India ) Ltd, Bhopal
SRRI A. K. KHOSLA ( Alfcrnatc )
SERI D. P. BA~AVARAJ Government Electric Factory, Bangalore
SRRI V. SRI NI VASA RAO ( Allcrnafc)
SERI R. F. BECK National Electrical Industries Ltd, Bombay
SHHI UDHAM SINOH ( Alternate )
SHRI A. N. BHAR~AVA Uttar Pradesh State Electricity Board, Lucknow
SHRI P. K. BHAHUCHA Insurance Association of India, Bombay
SHRI A. C. MODY ( Alternate )
SERI L. W.BRAZEL Calcutta Electric Supply Corporation Ltd, Calcutta
SRRI K. K. BOSE ( Alternate )
SERI H. G. R. CHAKRAVARTHY
SRRI P. B. PAPALKAR (
Maharashtra State Electricity Boa.rd, Bombay
Alternrlc )
SHRI HARQOBIND DEWAN Punjab State Electricity Board, Patiala
SRRI J . R. HANDA Delhi Electric Supply Undertaking, Delhi
SRRI S. C. VARSHNAYA ( Altehatr)
SERI L. C. J AIN
Strnr A. N. SINQR ( Alfcmafa )
Central Water & Power Commission ( Power Wing)
SHRI S. S. KAKAD~: NGEF Ltd, Bangalore
SH~I F. K. MENZLIN ( Alternate )
SS~RI P. T. MATTHEW Siemens Engineering & Manufacturing Co of India
Ltd. Bombay
SRRI S. N. KAMAT ( Altcrnatr )
SHRI D. B. MEHTA Tata Hydro-Electric Power Supply Co Ltd, Bombay
SRRI A. M. SARAN~ ( Allernale )
SARI T. C. MOHAPATRA Orissa State Electricity-Board, Bhubaneshwar
SERI S. P. R. TATA ( Alternate )
SHRI A. S. NA~A~KATTI Ditectorate General of Supplies & Disposals (Inspec-
tion Wing ) ( Ministry of Supply & Technical
Development )
SERI S. K. MUHTHI ( Alf~r~la)
( Continued on pap 2 )
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARO
NEW DELHI 110002
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ISt3639-1966
(-dfro?apaga 1)
Mnnbas
@rs*
Srxnx M. A. PANDIT Crompton Parkinson ( Works ) Ltd, Bombay
SRRI V. G. DEODHAR ( Alfcmotr )
SHRI S. G. RAHACHANDRA Kirloskar Electric Co Ltd, Bangalore
SRRI B. G. BHAKEY ( ~&cmak )
Snnx C. SHANXAR Rno
Mysore State Electricity Board, Bangalore
SHRr D. S. P. RAO
Bihar State Elcetricity Board, Patna
SARI V. K. SEARMA ( Alfen& )
SHRI I. RASUL
Hindustan Brown Boveri Ltd, Bombay
SHRI A. RAMACHANDER RAU
Andhra Pradesh Electricity Department ( Electricity
SARI I. BA~AVARAJ U ( Allrmafe )
Projects & Board ), Hyderabad
SEPI T. K. SHRINIVASA~
Madhya Pradesh Electricity Board, J abalpur
SHBI A. SUBRAMANIAM
Madras State Electricity Board, Madras
SHRI P. NARAYANAN ( Alrcrnnts )
Saar A. V. SUBRAMANIAM
Gujarat Electricity Board, Baroda
SHRI P. B. J OSFII (Allcmafc )
DR VAKXL AHMED
Directorate General of Technical Development
( Ministry .of Supply & Technical Development )
SHBI Y. S. VENKATESWARAN,
Director General, BlS ( Ex-O&O Member )
Director ( Elcc tech ) ( Se~et~ro)
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lsr3639-1966
Indian Standard
SPECIFICATION FOR
FITTINGS AND ACCESSQRIES
POWER TRANSFORMERS
0. F-OREWORD
FOR
0.1 This Indian Standard was adopted by the Indian Standards Institu-
tion on 7 July 1966, after the draft finalized by the Transformers
Sectional Committee had been approved by the Electrotechnical Division
Council.
0.2 The need to standardize accessories and fittings for transformers was
felt to facilitate interchangeability, and to rationalize use of fittings such as
would be commonly acceptable to manufacturers and users.
0.3 The re~quirements of the various Electricity Boards for different rat-
ings of transformers have been kept in mind while preparing this
standard.
0.4 All pipe threads shall correspond to IS : 554-1964* and all metric
threads to IS : 1362-1962t.
0.5 For the purpose of deciding whether a particular requirement of this
Ptandard is complied with, the final value, observed or calculated, express-
ing the result of a test, shall be rounded off in accordance with IS : 2-1960:
The number of significant places retained in the rounded off value should
be the same as that of the specified value in this standard.
1. SCOPE
1.1 This specification covers the following accessories for use with trans-
formers covered by IS : 1180-1964) and IS : 2026-196211.
a) Valves and valve flanges,
b) Flanges for Bucholz relay,
*Dimensions for pipe threads for gas list tubes and pressure tight screwed fittings
( rcvisrd I*
tJIimen&ns fnr screw threads for general purposes (diameter range I.6 to 39 mm )
( nui srd). ( Si nce wltharawn 1.
$Rules for ~~unurog off numerical values ( revised).
$Spccification for outdoor type three-phase distribution transformers up to and in&d
ing 100 kVA 11 kV ( revised ).
&ccification for power transformers.
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c) Breather pipe,
d) Thermometer pockets,
e) Level indicator,
f) Rollers, and
g) Earthing terminals.
2. TERMINOLOGY
2.0 For the purpose of this standard, the following definition in addition
to those given in IS 2026-1962*, shall apply.
2.1 Flange -X flat mild steel plate of specified thickness, drilled suitably,
to fit matching p.irt of the accessory with bolts and nuts.
3. VALVES AND VALVE FLANGES
3.1 When filter valves and drain valves are required, they shall be of sizes
given in Table 1.
3.2 Valve flanges used shall be of sizes given in Table 2 (see also Fig. 1 ).
TABLE 1 RECOMMENDED SIZES OF VALVES
( Cfansc 3.1 )
TIIANSFORJIIR CAPACITY
kVA
-hl------_?
Over up to and
Including
(1)
(2)
100
100 1600
1600 10 000
10000 40 000
40 000 -
*SIZEOF DRAIN
VALVE
(3)
f4l
mm ntm
20 32
32 32
50 32
P,O 50
100 50
*SIZE OF FILTER
VALVE
Sizes denote the nominal pipe bores and are in accordance with IS: 1239-1964
S ecification for mild steel tubes and tubulars ( re&xf ) . [Since bifurcated and issued
as e S : 1239 Specification for mild steel tubes, tubulars and other wrought steel fittings
( Part I )-I968 Mild steel tubes ( second revision ) ( Since revised ), and
( Part II )-1969 Mild steel tubulars and other wrought steel pipe fittings (second
wisio?t) ]
*Specification for power transformers.
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IS : 3639 - lm
*NOXTNAL
PIPEBORE
TABLE 2 VALVE FLANGES
( Cl ause 3.2 )
DIAXETER 01 DIAMETEROP NU~~BERO~
FQANGE BOLTCIRCLE BOLTS
D d
(2) (3) (4)
mm mm
1:: ;.: :
115 85 4
120 90 4
135 4
150
165 4
185 145 4
215 180 4
tSlZE~OB FIAXOE
BOLTS THICKNESS
T
(5) 6)
mm
Ml2 10
Ml2
Ml2 f:
Ml2
h112 12
Ml6 16
Ml6 16
Ml6 16
Ml6 20
*Nominal pipe bores arc $ aclordance with IS.: 1239-1964 Spcciliration for mild steel
tubes and tubulars ( r&cd f( Since bifurcated ).
tBolt sizes are in accordance with IS: 1363-1960 S pccification for black hexagonal
bolts ( 6 to 39 mm ) with nuts and black hexagonal screws ( 6 to 24 mm )(Since rev&d).
Material : Mild steel.
FIG. 1 ROUND FLANGE
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IS:3639-lD66
4. FLANGES FOR BUCHOLZ RELAYS
4.1 When flanged connections are used for Bucholz relays, the flanges
shall be classified as follows:
kVA
~_~__~~.~,
Over Up to and
Including
TYPE, F NOMINAL DIMENSIONS OF
FI.Q~E
PIPE BORE
FLANGE
-
1000
I ODOO
1000
Square
10000 Round
-
Round
25 mm Given in Fig. 2
I Same as given
50mml
in Table 2 for
80mmk
1
the correspon-
ding pipe size
(see Fig. 1)
LG HOLES OF llmm DIP.
ON 72mm PCD
6mm THICK MILD STEEL PLATE
Au dimensions in millimetres.
Fro.-:! SQUARE FLANGE ( FORBUCHOLZ RELAY)
5. BREATHER PIPES
5.1 Pipes ~for dehydrating breathers shall be fitted to the conservator,
or for transformers without conservator, to the tank above hot oil level.
The dehydrating breather shall be fitted to this pipe. The recommended
size of breather pipe is 15 mm.
NOTE - The location of the dehydrating briather shall be such that the breather is
accessible for paiodic examination.
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6. THREADS FOR VALVES AND PIPES
6.1 All threads for valves and pipes shall be in accordance with
IS : 554-1964*. Thread sizes to be used for various sizes of valves and
pipes shall be as follows:
VALVESIZE THBEAD SIZE
mN~~~~~~P~~~ BORE
mm
::
P4
25 p!
z
P 14
P 1+
2: : &
80 P3
100 P4
7. THERMOMETER POCKETS
61 Thermometer pockets for mercurry-in-glass thermometer as shown in
rig. 3 shall be welded to the tank cover for a transformer with conservator
or on the side of the tank for a transformer without conservator.
7.2 Where dial ~thermometers are required, they shall be in accordance
with Table 3.
TABLE 3 SIZE OF DIAL THERMOMETERS
RATINQO~TTRANBBORMER, Smsor TEERMOMETER
kVA
Up to and including 1600 100 mm dial
Above 1600 150 mm dial
8. FLUID LEVEL INDICATOR
8.1 Where dial type fluid level indicator is specified, the recommended
size is 150 mm.
9. ROLLERS
9.1 It is recommended that flat tread rollers on the basis of weight of
transformers be selected from Fig. 4.
10. EARTHING TERMINALS
10.1 Earthing terminals shall consist of bolts of size either Ml2 or M20
as given in IS : 1363-1960t.
l _Di~enaiona for pipe threads for gas list tubes and prcssurc tight screwed fittings
( r8vised ) .
+Specification for black hexagonal bolts ( 6 to 39 mm ) with nuts and black hexagonal
screws (6 to 24 mm )&ce revised).
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Is t 3639 - 1966
Pi THREADS;
TANK COVER
L
izL_
1
_-r
3
t
Thread Size is according to IS : 554-1964 Dimensions for pipe threads
kr gas list tubes and pressure tight screwed fittings ( &sad ).
All dimensions in millimetres.
FIG. 3 THERMOMETER POCKET FOR MERCURY-IN-GLASS THERMOMETER
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D&gMth dt b d, da d, d, 1 r s1 s, s,
Roller 100 100 40 21 45 130 85 50 6 10 15 20
I&r 150 150 50 32 65 180 115 60 6 10 15 10
Roller200 200 80 50 -95 230 160 90 6 15 15 15
NOTB 1 - Rollera type 100,150 and 200 have only 4 apoker
NOTE 2 - The rollers are designated corresponding to the dimension dl.
NOTE ~3 - A plain roller can be made by cutting away flange rim.
NOTE 4-The material for rollen 100, 150 and 200 ahall be grade 25 cast iron npe&
fied in IS: 210-1962 Specification for grcy iron castinga (r&d)with a load of
4 toxm~ per roller.
NOTB 5 -Special type rollera may be required f or si zer , l ar ger t han r ol l er 200 d
for loads in coca of 4 tonnes per roller.
All dimensions in millimetrcs.
Fro. 4 CAST IRON ROLLERS
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BUREAU QF INDIAN STANDARDS
Headquarters :
Manak Bhavan. 9 Bahadur Shah Zafar Marg. NEW DELHI 110002
Telephones : 3 31 01 31.3 31 13 75
Telegrams : Manaksaflstha
( Common to all Offices 1
Regional Offices :
Telephone
*Western : Manakalaya. E9 MIX. Marol. Andheri ( East ). 6 32 92 95
BOMBAY 400093
tEastern : l/14 C. I. T. Scheme VII M, V. I. P. Road,
Maniktola, CALCUTTA 700054
Northern : SC0 445-446, Sector 35-C
CHANDIGARH 160036
Southern : C. I. T. Campus, MADRAS 600113
Branch Offices :
36 24 99
{
2 18 43
31641
(41 2442
{[44: 229:;
Pushpak, Nurmohamed Shaikh Marg, Khanpur,
AHMADABAD 380001
F Block, Unity Bldg, Narasimharaja Square,
BANGALORE 560002
C
2 63 48
2 63 49
22 48 05
Gangctri Complex, 5th Floor, Bhadbhada Road, T. T. Nagar. 6 27 16
BHOPAL 462003
Plot No. 82,83, Lewis Road, BHUBANESHWAR 751002 5 36 27
5335 Ward No. 29, R. G. Barua Road.
5th Byeiane, GUWAHATI 781003
-
5-8-56C L. N. Gupta Marg, (Nampatly Station Road) I 22 10 83
HYDERABAD 500001
R14 Yudhister Marg, C Scheme, JAIPUR 302005 I6 34 71
169832
11714188 Sarvodaya Nagar. KANPUR 208005
Patliputra Industrial Estate, PATNA 800013
Hantex Bldy ( 2nd Floor ). Rly Station Road.
TRIVANDRUM 695001
{
21 68 76
21 82 92
6 23 05
52 27
inspection Office ( With Sale Point ):
Institution of Engineers ( India) Building, 1332 Shivaji Nagar, 5 24 35
PUNE 410005
*Sales Ofhce !n Bombay is at Novelty Chamber& Grant Road,
Bombay 400007
89 65 28
tSalas Office in Calcutta is at 5 Chowringhee Approach, P. 0. Princrp 27 68 00
S1r ee1, Cal t t Ht a 700072
Reprography Unit, BIS, New Delhi, India
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