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Name of the Project :

Client :
Independent Engineer :
Concessionaire :
EPC Contractor :
REFERENCE SPEC.LIMIT
IS: 2720 (Part-28) Min. 95%
IS: 2720 (Part-28) Min. 97%
IS: 2720 (Part-8) Min.1.55 gm/cc
IS: 2720 (Part-8) Min.1.63 gm/cc
IS: 2720 (Part-8) Min.1.783 gm/cc
IS: 2720 (Part-5) Max.70%
IS: 2720 (Part-5) Max. 45%
IS: 2720 (Part-40) Max 50%
IS: 2720 (Part-16)/AASHTO
T193-93
Min 10%
IS: 2720 (Part-4) Not specified
IS: 2720 (Part-2) Field test
IS: 458 - 2003 NP-4
IS: 2720 (Part-28) Min. 98%
As Per MoRT&H Table400-1of Grade -I
IS: 2720 (Part-8) Nil
IS: 2720 (Part-5) Max. 25%
IS: 2720 (Part-5) Max. 6 %
IS: 2720 (Part-2) Field test
IS: 2386 (Part-3) Max. 2.0 %
IS: 2720 (Part-16) Min. 30%
IS: 2386 (Part-5) As Per MoRT&H
BS: 812 (Part-111) Min 50 KN
GRANULAR SUB BASE
Compaction:
(As per MoRT&H/ Technical Specification)
Design, Construction, Finance, Operation and Maintenance of Four Laning of Narketpally -
Addanki - Medarametla Road (SH-2) from km 0.000 to 212.500 in the state of Andhra Pradesh
under Public Private Partnership on DBFOT(Toll) Basis.
ANDHRA PRADESH ROAD DEVELOPMENT CORPORATION
M/s SMEC International Pty. Ltd.
QUALITY CONTROL TESTS FREQUENCY/INSPECTION TEST PLAN
FSI of Expansive soil
CBR TEST:
Lab. CBR for Subgrade
Gradation
Moisture content
RCC HUME PIPE
N.A.M Expressway Limited
Ramky Infrastructure Limited
DESCRIPTION
i) Embankment
ii) SG/Shoulder
a) Emb. Upto 3m ht
MDD/OMC:
Consistancy:
FREE SWELL INDEX:
SAND CONTENT:
OTHER TESTS:
b) Emb. Above 3m ht
c) SG/Shoulder
Liquid Limit
Plasticity Index
EARTH WORK
Water absorption
CBR
Soundness(5cycle)
10% fines
Compaction
Gradiation
MDD/OMC
Liquid Limit
Plasticity Index
Moisture content
IS: 2720 (Part-28) Min.98%
As Per MoRT&H Cl.406.2.1.2/Table 400 -11
IS: 2720 (Part-8) Nil
IS: 2720 (Part-5) Max.25%
IS: 2720 (Part-5) Max 6 %
IS: 2386 (Part-4)
Max 30% for AIV & 40% for
LAV
IS: 2386 (Part-1) Max 30%
IS: 2386 (Part-3) Max 2.0 %
IS: 1201 to 1220 Bitumen Emulsion
As Per MoRT&H 6 to 9kg/10sqm
IS: 1201 to 1220 Bitumen Emulsion
As per MoRT&H 2.0 to 2.5 kg/10 m
2
As per MoRT&H 2.5 to 3.0 kg/10 m2
IS: 1201 to 1220 IS: 73 - 2006
IS: 2386 (Part-4)
Max 30% for AIV & 40% for
LAV
IS: 2386 (Part-1) Max 30%
IS: 6241- 1971 Min retained coating 95%
IS: 2386 (Part-5) As Per MoRT&H
IS: 2386 (Part-3) Max 2.0 %
IS: 2720 (Part-5) Max 4 %
ASTM D1075 Min. 80% ret.
As per MoRT&H Table 500-4 Clause 504.2.4
AASHTO DT 164-94&ASTM DD
2172-88
As per JMF
IS: 1201 to 1220 IS: 73 - 2006
IS: 2386 (Part-4)
Max 27% for AIV & 35% for
LAV
IS: 2386 (Part-1) Max 30%
IS: 6241- 1971 Min retained coating 95%
IS: 2386 (Part-5) As per MoRT&H
IS: 2386 (Part-3) Max 2.0 %
IS: 2720 (Part-37) Min. 50%
IS: 2720 (Part-5) Max 4 %
As per MoRT&H Table 500-10 Clause 507.2.5
As per MoRT&H/MS-2 MoRT&H Table 500-11
ASTM/D1075 Min. 80% retained
AASHTO DT 164-94&ASTM DD
2172-88
As per JMF
Min 98%
PROFILE CORRECTIVE COURSE (BITUMINOUS MACADAM )
PRIME COAT
TACK COAT
DENSE BITUMINOUS MACADAM
Quality of binder
Agg. Impact /Los Angeles Value
FI & EI
Stripping value
Compaction
Gradation
WET MIX MACADAM
Soundness(5cycle)
Water absorption
Plasticity Index
Water sensivity
Mix gradiation
Extraction
MDD/OMC
Liquid Limit
Plasticity Index
Agg. Impact /Los Angeles Value
FI & EI
Water absorption
Density of compacted layer
Quality of binder
Rate of spread of Binder
Quality of binder
Rate of spray (Normal Surface)
Rate of spray (Hungry Surface)
Sand equivalent Test
Plasticity Index
Mix gradiation
Stability of mix
Water sensivity
Extraction
Quality of binder
Agg. Impact /Los Angeles Value
FI & EI
Stripping value
Soundness(5cycle)
Water absorption
IS: 1201 to 1220 IS: 73 - 2006
IS: 2386 (Part-4)
Max 24% for AIV & 30% for
LAV
IS: 2386 (Part-1) Max 30%
IS: 6241 - 1971 Min retained coating 95%
IS: 2386 (Part-5) As Per MoRT&H
IS: 2386 (Part-3) Max 2.0 %
ASTM/D1075 Min. 80% retained
IS: 2720 (Part-5) Max 4 %
As Per MoRT&H MoRT&H Table 500-18
As per Concessionaire
Agreement
1800 mm/km
IS: 2720 (Part-37) Min. 50%
T-1642,T-30 As per JMF
As per MoRT&H Min 98%
As per MoRT&H MoRT&H Table 500-19
B.S 812 Part 114 Min 55 %
IS: 12269 & IS: 8112 as per spec.
IS: 2386 (Part-1) as per spec.
IS: 2386 (Part-3) Max 2.0 %
IS: 2386 (Part-4) Max 30.0 %
IS: 2386 (Part-4) Max 30.0 %
IS: 2386 (Part-5) as per spec.
IS: 2386 (Part-7) Clause 1007 & 1008
IS: 2386 (Part-1) 2.0 to 3.5
IS: 456 as per spec.
IS: 516 as per spec.
IS: 1199 as per spec.
IS: 2386 (Part-1) Max 35.0 %
As per MoRT&H Minimum 97 %
IS-516 As per MoRT&H
BITUMINOUS CONCRETE (BC)
CONCRETE
Quality of binder
Agg. Impact /Los Angeles
FI & EI
Stripping value
Soundness(5cycle)
Water absorption
Density of compacted layer
Stability of Mix
Polished Stone Value
Cement
Coarse & Fine aggregate for gradation
Water absorption
Water sensivity
PI
Mix gradiation
B.I.(surface regularity)
Sand Equivalent Test
Extraction
CUBE TEST
Strength of concrete for PQC
Workability of fresh concrete
Flakiness index
Compaction for DLC
Los Angeles Abrasion
Aggregate impact value
Soundness(5cycle)
Alkali aggregate reactivity
Fineness Modulus of sand
Water
TEST FREQUENCY
One test per 1000 m
2
One test per 500 m
2
One test per 1500 m3
One test per 1500 m3
One test per 1500 m3
One test per 1500 m
3
One test per 1500 m
3
As Required
One test per 3000 m3
One test per 1500 m3
One test per 250 m3
One test per lot
1test./500sqm.
1test./200 cum
As Required
One test per 200 m
3
One test per 200 m
3
One test per 250 m
2
As Required
As Required
one set per source
As Required
GRANULAR SUB BASE
Compaction:
(As per MoRT&H/ Technical Specification)
Design, Construction, Finance, Operation and Maintenance of Four Laning of Narketpally -
Addanki - Medarametla Road (SH-2) from km 0.000 to 212.500 in the state of Andhra Pradesh
under Public Private Partnership on DBFOT(Toll) Basis.
ANDHRA PRADESH ROAD DEVELOPMENT CORPORATION
M/s SMEC International Pty. Ltd.
QUALITY CONTROL TESTS FREQUENCY/INSPECTION TEST PLAN
N.A.M Expressway Limited
Ramky Infrastructure Limited
MDD/OMC:
Consistancy:
FREE SWELL INDEX:
SAND CONTENT:
OTHER TESTS:
EARTH WORK
One test per 500 m
2
One test per100 m
3
As Required
One test per 100 m
3
One test per 100 m
3
One test per 200 m
3
One test per 200 m
3
As Required
one sample/lot
one test per 500Sq.m or two tests per
day
One sample/lot
one test per 500Sq.m or two tests per
day
one test per 500Sq.m or two tests per
day
One sample / lot
One test per 50 m
3
One test per 50 m
3
One set per source
As Required
One set per source
One set per source
As Required
2sets per plant per day(400T per set)
2sets per plant per day(400t per set)
One sample / lot
One test per 50 cum.
One test per 50 cum.
One set per source
As Required
one set per source
As Required
As Required
2sets per plant per day (400T per
set)
2sets per plant per day (400T per
set)
As Required
2sets per plant per day(400t per set)
One test per 250 m
2
& 10% at edges
PROFILE CORRECTIVE COURSE (BITUMINOUS MACADAM )
PRIME COAT
TACK COAT
DENSE BITUMINOUS MACADAM
WET MIX MACADAM
One sample / lot
One test per 50 m
3
One test per 50 m
3
One set per source
As Required
One set per source
As Required
One set per source
2sets per plant per day(400T per set)
1test./500m
As Required
2sets per plant per day(400T per set)
1 test/250m
2
& 10%@edges
2 sets per plant per day(400T per
set)
One set per source
Once for each batch
One test per day
One test for CA / two tests for FA /
source
Once for each soiurce
Once for each soiurce
As Required
Once for each source
one test per day
Once for each soiurce
6 pairs cubes & 6 pairs beams per <
300 M
3
& Over 300m
3
two addl.
2beams and 2 cubes for each 100m
3
/ day
one test per each dumper at site
As Required
1 set/1-5cum.
2 set/6-15cum.
3 set/16-30cum.
4 set/31-50cum.
4 sets + 1set for each 50cum or part
thereof
BITUMINOUS CONCRETE (BC)
CONCRETE