The PLC EduTrainer concept of Festo Didactic

Integration of PLCs in a didactical surrounding
(state 10/2003)

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EduTrainer

06.04.2004

1

Use of PLC in industry
• • • Installation of PLC in a control cabinet Wiring of inputs and outputs via screwed terminals One input/output wiring during the whole life cycle of the controlled machine One program loading after the program was tested Connection to the programming device (PC) in case of changes or services only

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EduTrainer

06.04.2004

2

Use of PLC in training
• Use as desktop unit or in a mounting frame • Permanent varying assignment of inputs/outputs • Use of 4 mm safety plugs • Programming device (PC) mostly permanent connected to the PLC to load programs and to learn handling of online functions

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EduTrainer

06.04.2004

3

Solution with PLC EduTrainer
• • • • • • Build-in of PLC in a housing and insertion of the complete unit into a mounting frame or use as desktop device Connection of sensors and actuators via 4 mm safety plugs 4 mm safety sockets on the unit itself or integrated interface (SysLink) to connect an universal connection unit with 4 mm safety sockets Simulation of PLC input signals and display of PLC output signals on the unit itself or by connection of a simulation box via the integrated interface (SysLink) Support of Festo controller FEC and Siemens SIMATIC S7-300, LOGO All other PLCs can be connected to the universal connection unit via an open I/O data cable

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EduTrainer

06.04.2004

4

FEC EduTrainer
• • • FEC with 12 digital inputs and 8 digital outputs External 24 V DC power supply Inputs and outputs are wired to 4 mm safety sockets and in parallel 8 I/Os to the interface socket (SysLink); simulation box or EasyPort (VEEP2) can be connected Connection of PC via the RS232 interface socket Ethernet-Interface integrated Software and programming cable included Programming depending on version with FST software or Multiprog (IEC 1131-3)
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EduTrainer

SIMATIC S7 EduTrainer Start
• • • S7 312C with 10 DI and 6 DO integrated in an ER housing External 24 V DC power supply 3 interfaces to the process: - 10 DI/6 DO wired to 4 mm safety sockets - 8 DI/6 DO wired to Phoenix connectors - 8 DI/6 DO wired to SysLink socket Micro Memory Card 64 kByte included Programming with STEP 7 from V5.1

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EduTrainer

06.04.2004

6

SIMATIC S7 EduTrainer Compact
• • • • • S7 313C or S7 313C-2DP or S7 314-2DP integrated in an ER housing External 24 V DC power supply 16 digital inputs and 16 digital outputs are wired to two interface sockets (SysLink) Simulation box, universal connection unit or EasyPort (VEEP2) can be connected via this interface (SysLink) 4 analogue inputs and 2 analogue outputs are wired to a 15-pole SubminD-plug (only active with CPU 313C or 314C-2DP) M12 connection socket for ASi (only active in ASi master variants) Programming with STEP 7 from V5.1
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DP-PM/ACK EduTrainer

SIMATIC S7 EduTrainer Compact

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S7 313C with 24 DI/16 DO; 4 AI/2 AO plus Dummy module S7 313C with 24 DI/16 DO; 4 AI/2 AO plus Simulation module S7 313C with 24 DI/16 DO; 4 AI/2 AO plus ASi-Master S7 313C-2DP with 16 DI/16 DO; Profibus-DP plus Dummy module S7 313C-2DP with 16 DI/16 DO; Profibus-DP plus Simulation module S7 313C-2DP with 16 DI/16 DO; Profibus-DP plus ASiMaster S7 313C-2DP with 16 DI/16 DO; Profibus-DP plus Analog module 4 AI/2 AO Micro Memory Card 64 kByte included S7 314C-2DP with 24 DI/16 DO; 4 AI/2 AO; Profibus-DP plus Dummy module S7 314C-2DP with 24 DI/16 DO; 4 AI/2 AO; Profibus-DP plus Simulation module S7 314C-2DP with 24 DI/16 DO; 4 AI/2 AO; Profibus-DP plus ASi-Master Micro Memory Card 512 kByte included

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EduTrainer

06.04.2004

8

SIMATIC S7 EduTrainer ET 200S
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DP-PM/ACK EduTrainer

S7 IM151/CPU (similar to S7-314) with 12 digital inputs and 10 outputs integrated in an ER housing Can be used as stand-alone PLC or as Profibus-DP slave Micro Memory Card 64 kByte for data buffering External 24 V DC power supply 8 digital inputs and 8 digital outputs are wired to two interface sockets (SysLink) Simulation box, universal connection unit or EasyPort (VEEP2) can be connected via this interface (SysLink) Operator panel with 3 illuminated pushbuttons and one switch Emergency-Stop function integrated Programming with STEP 7 from V5.1
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SIMATIC S7 EduTrainer plus
• • • • S7- 300 (313C, 313C-2DP, 314C-2DP) integrated in a housing in A4 format Micro Memory Card 64 kByte included 24 V DC power supply integrated Digital and analog inputs and outputs are wired to simulation/connection plates with input simulation/4 mm safety sockets Optional SysLink plate with two SysLink sockets for digital signals and 15-pole Submin-D-plug for analog signals Programming with STEP 7 from V5.1 (IEC 1131-3)

DP-PM/ACK

EduTrainer

06.04.2004

10

SIMATIC S7 EduTrainer plus
• • • • • • • • • • • S7 313C with 24 DI/16 DO; 4 AI/2 AO S7 313C with 24 DI/16 DO; 4 AI/2 AO plus SysLink S7 313C-2DP with 16 DI/16 DO; Profibus-DP S7 313C-2DP with 16 DI/16 DO; Profibus-DP plus SysLink S7 313C-2DP with 16 DI/16 DO; Profibus-DP plus Analog module 4 AI/2AO S7 313C-2DP with 16 DI/16 DO; Profibus-DP plus Analog module 4 AI/2 AO and SysLink Micro Memory Card 64 kByte included S7 314C-2DP with 24 DI/16 DO; 4 AI/2 AO ProfibusDP S7 314C-2DP with 24 DI/16 DO; 4 AI/2 AO ProfibusDP plus SysLink Micro Memory Card 512 kByte included Every EduTrainer can be expanded with an ASiMaster PN 526853
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EduTrainer

Use of any PLC

Any PLC ie. S7-200

I/O cable with open wires (I/O crossed)
PN 167122

Universal connection unit
PN 162231

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EduTrainer

06.04.2004

12

Simulation and monitoring of signals

Simulation box, digital (16 DI/16 DO) PN 170643

I/O cable, digital PN 34031

S7 EduTrainer Compact I/O cable, analog PN 529141 Simulation box, digital/analog (8 DI/8 DO, 4 AI/2 AO) PN 526863
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LOGO! EduTrainer TP
• LOGO! with 6 inputs, 4 outputs • External 24 V DC power supply • Inputs and outputs wired to 4 mm safety sockets • Programming with LOGO! Soft Comfort

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EduTrainer

06.04.2004

14

LOGO! EduTrainer
• LOGO! with 12 inputs, 10 outputs • External 24 V DC power supply • 8 digital inputs and 8 outputs are wired to SysLink socket • 2 analog inputs are wired to 15pole Submin-D plug • Operator panel with 3 illuminated push-buttons and one switch • Emergency-Stop function integrated • Programming with LOGO! Soft Comfort
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