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Contamination Control 2007

Introduction Section
5
Major Equipment Section
1
Hand Tools Section
2
Diagnostic Tools Section
Brushes
General Diagnostic Tools
3
Vehicle System Tools Section
Filter Carts
4
Power Train Tools Section
Filter Elements and Housings
6
Hose Assembly Tools Section
7
Cleaning Equipment Section
Hose Cutting Machines and Fume Exhausters
Hose Cleaning Groups
11 Chemicals Section
Solvents and Lubricants
Specialty Products
Fuel Injection Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
8
Lubricating Equipment Section
Lubricating Equipment
9
Pneumatics Section
Air Supply Accessories
10
Shop Supplies Section
Caps and Plugs
Chemical Spill Protection
Towels and Wiper Products
Miscellaneous
Storage Products for Hazardous Material
Tape and Tape Dispensers
Packaging Material and Accessories
Janitorial Products
Oil Safe Containers
Contamination Control General Information
Hydraulic Cylinder Service
Hydraulic Test Centers
Bulk Fuel Filtration
Contamination Control 2007
Caterpillar Inc. warrants all products sold, against defects in workmanship
or materials under normal use, for Six Months after date of purchase,
unless otherwise stated.
Contamination Control 2007
Introduction
Contamination Control General Information
Contamination Control for Test benches and Test Centers
Customer demand for increased productivity has produced industry trends of electro-
hydraulics, higher system pressures and extremely tight internal clearances. As a
result of these trends, todays fluid systems (hydraulics, transmissions, final drives)
cannot tolerate previously accepted levels of dirt and other contaminants.
Caterpillars recommended cleanliness target for reconditioned/repaired Cat
components should be two ISO Code levels below (cleaner than) the
recommended machine system operating cleanliness target. This means
rebuilt and tested hydraulic and powertrain components must be tested
with oil of ISO 16/13 or cleaner. This is to ensure residual oil left in the
component will not contaminate the system in the machine.
Caterpillar Test centers and Test benches are designed to maintain these cleanliness
targets under normal production environments and with proper maintenance. Certain
environmental and procedural factors can greatly affect the test equipment's ability to
maintain these targets. Some of the factors that contribute to maintaining cleanliness
targets are:
1. In-process work is covered until work is resumed. Work areas, including
hydraulic test equipment, is clean and orderly.
2. Oil-dry and other granular cleaning methods are not used in specialization
shops and assembly areas.
3. A person is assigned to follow a regular maintenance schedule for the test
equipment and associated work areas. Preventive maintenance records are
regularly kept on the test equipment.
4. The test area is isolated so debris from welding, grinding and machining does
not settle on open sump areas or component assemblies being repaired.
5. The test area is not open to outside areas.
6. Components are not removed from a machine and put directly onto the test
equipment without being cleaned and rebuilt.
7. Gear pumps are not rebuilt, then their gear sets are not cut-in on the test
equipment without proper pre-filtration.
8. Your dealership offers particle counting as a regular part of its SOS
program. Lab and service department personnel are trained to handle
samples for particle counters.
9. A particle count is used to check system cleanliness before and after a test.
10. A kidney loop or multi-pass filtration system is available to clean the test oil.
Addressing the above factors will greatly improve your ability to maintain clean test
oil. Bulk oil cleanliness is inconsistent and usually much dirtier than the test oil.
Simply replacing the oil without providing multi-pass filtration is costly, time
consuming, and will not solve the contamination problem. Caterpillar Service
Technology offers many solutions for older test benches as well as test benches
manufactured by other companies. Test bench design varies from manufacturer to
manufacturer. We can assist you in providing insight and solutions for your
individual test bench installation.
Here are some examples of solutions we developed for some of our customers.
Problem 1:
The dealer was testing a large volume of power shift transmissions. As a result, large amounts of friction material was being deposited in the sump and particles
of 6 micron and smaller were not being caught with single pass filtration in the sump return filter. This buildup of contaminates began to cause elevated ISO cleanliness
levels as well as decreased filter life.
Solution 1:
A pair of Caterpillar 185-1152 Large Volume Filter housings were installed. One was installed in the sump return and used a 5 micron element. The other was added
along with a kidney loop circuit using a 2 micron element.
The kidney loop system ran while the Test Center was idle and independent of other systems. The result was consistent ISO cleanliness levels and increased filter life.
ID: D00833T1
185-1152 Large Volume Filter
ID: D00839T1
Contamination Control 2007
Introduction
Problem 2:
Fine contaminates (smaller than 2 micron) became suspended after an extended oil change period causing the oil to have a dark tint. Lab analysis
determined ISO cleanliness levels to be 16/13 or cleaner yet optical particle counters indicated an ISO cleanliness of 19/13-20/14. Since optical particle
counters rely on a clear fluid to measure particles, they do not give accurate results for a tinted fluid. Even though 2 micron particles are not measured in the
current ISO scale, the fine particles cause the optical particle counter to show small particles as larger ones. Alternate oil analysis methods such as
sequential dilution, Coulter orifice testing, or optical grid counting can give accurate results on tinted oil but are time consuming and expensive.
Solution 2:
A pair of 1W-4191Centrifugal Filters and a pump system were installed on the 1U-9400 Series Test Center tank. This filter uses a centrifugal chamber
powered by oil pressure to separate suspended particles from the oil. It operates independently from the rest of the Test Center systems and can be run
continually. The result was consistent ISO cleanliness readings from the optical particle counter as well as extended oil life.
ID: D00845T1
1W-4191 Centrifugal Filters
Problem 3:
The dealer was testing rebuilt gear pumps on the test bench. As a result, pressure control functions on the test bench began to malfunction and ISO
cleanliness levels increased.
Solution 3:
A 9U-5899 Hydrostatic Filter Group was added to the output of the gear pump during testing. This filter allows gear pumps to be cut in and pressure
tested without contaminating the Test Center oil. The Hydrostatic Filter Group trapped metal and contaminants before entering pressure control valves
in the test bench manifold.
ID: D00923T1
9U-5899 Hydrostatic Filter Group
Contamination comes from a wide variety of sources. Every dealership situation is unique, and so are the challenges of maintaining a clean testing
system. The test area is the last major step in the quality process. As a result, it should be one of the cleanest areas of the shop in order to provide
your customer with the highest quality rebuilt components available.
Please contact us for more information about these contamination control tools. We can assist you in providing unique solutions for your shop.
Brushes
Parts Cleaning Brushes
ID: C44013T1
Wire Wire
Item Part No. Description Size Row
1 1U-9920 11 in O.A.L. Size #10 Black Polypropylene
2 1U-9919 11 in O.A.L. Size #10 Tampico
3 1U-9922 11 in O.A.L. Size #10 Unitized
4 2B-4317 10
3

4
in O.A.L. Paint Style Black Nylon
1
1

2
in
Acid Brushes
Genuine horsehair bristles, crimped with flat tin handle
Chemical resistant handle
ID: C33487T1
Part No. Description Size
1U-9977 Acid Brush
3

8
in
1U-9978 Acid Brush
1

2
in
1U-9979 Acid Brush
9

16
in
Contamination Control 2007
Hand Tools
Brushes
1-1
Contamination Control 2007
Hand Tools
Brushes
1-2
General Diagnostic Tools
Fluid Sampling Valves and Quick Connect Couplers
SMCS Code: 5050-036
Warranty: One Year
Used to quickly take oil test samples (SOS) or make diagnostic connections
Used with 169-8373 Bottle Group (oil sampling)
Easy connection between coupler and sampling valve for continuous oil flow
Designed specifically for use with portable particle analyzer
Specific groups designed to work together without leaks or damage to sampling valves or coupler
Single-Purpose Sampling Valves and Coupler
Low-pressure, single-purpose sampling valves and coupler
used to sample fluid only
Do not use with 183-7264, 183-8652, and 229-5465 Sampling Valves
or 210-5530 Quick Coupler
Quick coupler has black oxide sleeve for easy identification
ID: D00388T1
1
2
3 4
Low-Pressure, Single-Purpose Quick Coupler and Sampling Valves
Thread Operating Burst Maximum Seal
Item Part No. Description Size Pressure Pressure Temperature Material
1 243-3133 Quick Coupler
3

4
-18 NPTF 3500 kPa (500 PSI) 14,000 kPa (2,000 PSI) 107 C ( 225 F) buna-N
2 8C-3345 Sampling Valve M10 x 1 3500 kPa (500 PSI) 14,000 kPa (2,000 PSI) 121 C ( 250 F) Viton
3 8C-3346 Sampling Valve
7

16
-20 3500 kPa (500 PSI) 14,000 kPa (2,000 PSI) 121 C ( 250 F) Viton
4 7X-3387 Sampling Valve
1

4
-18 NPTF 3500 kPa (500 PSI) 14,000 kPa (2,000 PSI) 121 C ( 250 F) Viton
Dual-Purpose Sampling Valves and Coupler
High-pressure, dual-purpose valves and coupler
used to sample fluid and for diagnostic purposes
Do not use with 8C-3345, 8C-3446, and 7X-3387 Sampling Valves
or 243-3133 Quick Coupler
Dual-purpose sampling valves are flow rated at three liters
a minute in diagnostic applications
NOTICE
Using discontinued 170-8505 Quick Coupler will cause damage
to 183-7264, 183-8652, and 229-5465 Sampling Valves.
ID: D00406T1
1
4
2
3
High-Pressure, Dual-Purpose Quick Coupler and Sampling Valves
Thread Operating Maximum Fluid Maximum Seal
Item Part No. Description Size Pressure Sampling Pressure Temperature Material
1 210-5530 Quick Coupler
1

4
-18 NPTF 41,350 kPa (6,000 PSI) 104 C ( 220 F) buna-N
2 183-7264 Sampling Valve
9

16
-18-2A 41,350 kPa (6,000 PSI) 10,300 kPa (1,500 PSI) Viton
3 183-8652 Sampling Valve
9

16
-18 41,350 kPa (6,000 PSI) 10,300 kPa (1,500 PSI) Viton
4 229-5465 Sampling Valve
7

16
-20 41,350 kPa (6,000 PSI) 10,300 kPa (1,500 PSI) Viton
Contamination Control 2007
Diagnostic Tools
General
Diagnostic Tools
2-1
170-8500 S40 Particle Analyzer Group
SMCS Code: 0784, 5050-082
Warranty: Manufacturers One Year
European Union compliant, CE marked
Used to analyze particle contamination on pressurized and non-pressurized
hydraulic systems
Portable self-contained system uses red laser sensor technology to count
and size particles in fluids (same sensor technology as particle analyzers
used in SOS lab and other Caterpillar factory applications)
Performs fluid analysis in 90 seconds
Internal battery pack capable of performing 60 tests per charge
Self-contained digital display and printer shows test results
Equipped with keypad and graphical, back-lit LCD (Liquid Crystal Display)
with resistive touch screen
Repair Information
The unit is warranted by the manufacturer for 1 year from date
of receipt. If the unit needs servicing, contact one of the following
manufacturers repair facilities:
C & J International Inc.
6721 E. 106th St.
Tulsa, OK 74133, USA
Tel: 0 01 91 82 99 40 19
Fax: 0 01 91 82 99 74 10
Sintech Scientific (SEA) Pet Ltd.
No. 196 Pandan Loop # 02-18
Pantech Industrial Complex
Singapore 128384
Tel: 0 06 57 79 00 07
Fax: 0 06 58 72 23 92
PAMAS GmbH
Dieselstrabe 10
D-71277 Rutesheim
Postfach 162
Germany
Tel: + 49 7152 9 96 30
Fax: + 49 7152 5 48 62
Reference
NEHS0799 Tool Operating Manual
Operating voltages
Internal battery 100-240 VAC 50/60 Hz
External battery 12-24 VDC
Weight 9 kg (20 lbs)
Measurements 300 x 140 x 300 mm
(11.8 x 5.5 x 11.8 in)
Ambient temperature 5 to 40C (40 to 104F)
Relative humidity maximum 70%
Size range 4-30 mm (certified ISO-11171)
Maximum viscosity 300 cSt
ID: D00379T1
Service/Repair Parts
Part No. Description
184-7679 Paper Roll
131-5047 Power Cable
6V-4144 Coupler Assembly
9U-6794 Adapter
170-8506 Hose Assembly
188-0639 Hose Assembly
243-3130 Contamination Monitor Group
Discontinued Service/Repair Parts Available
Repair Information
The unit is warranted by the manufacturer for 1 year from date of receipt.
If the unit needs servicing, contact the manufacturers repair facility:
PAMAS-USA
6721 E. 106th St.
Tulsa, OK 74133, USA
Phone: 918-299-4019
Fax: 918-299-7410
ID: D00753T1
Contamination Control 2007
Diagnostic Tools
General
Diagnostic Tools
2-2
Service/Repair Parts
Part No. Description
243-3131 Battery Supply Power Cable with Alligator Clips
243-3132 AC Adapter Power Supply
243-3144 RS232 Communications Cable
188-0639 Low-Pressure Hose Assembly
293-8413 HYDAC Contamination Monitor Group
SMCS Code: 0784, 5050-82
Essential Tool
Warranty: One Year
European Union compliant, CE marked
Used to monitor hydraulic and lubrication oil cleanliness
Analyzes particle contamination on pressurized and non-pressurized systems
Direct connection to low or medium pressure line of hydraulic system
or machine for continuous monitoring
Integrated pump used to take samples on non-pressurized reservoirs
Particulate contamination detection by optical measurement cell
Single INLET and OUTLET connections
OUTLET requires use of non-pressurized reservoir (not supplied)
Easy-to-see LED displays ISO, SAE, FLOW, DRIVE, and TEMP readings
Durable sealed keypad operation
Automatic measurement and display of cleanliness ratings
as ISO Code (4406:1999) or SAE Code AS4059 (D)
Includes power cable, low and high pressure inlet hoses, outlet hose,
battery clips adapter for 24 VDC, and integrated case
Operating Voltage 24 VDC 20%, ripple 10%
Weight Approximately 9 kg (20 lbs)
Dimensions (with case) 340 x 220 x 300 mm (13.4 x 8.7 x 11.8 in)
Ambient temperature range 0 - 45 C (32 - 113 F)
Relative humidity Maximum 90%
Oil temperature range 0 - 70 C (32 - 158 F)
Cleanliness class >4 m
(c)
>6 m
(c)
>14 m
(c)
>21 m
(c)
Viscosity range 10 - 350 mm
2
/s (46 - 1622 Sus)
Inlet pressure range 0 - 45 bar (0 - 650 psi)
Pump flow rate 30 - 300 ml/min. (1.0 - 10.1 oz/min.)
ID: D01306T1
Service/Repair Parts
Part No. Description
293-8414 Power Cable
293-8415 Low Pressure Inlet Hose, 0.3 m (11.81 in)
293-8416 High Pressure Inlet Hose for Test Point 1620, 2 m (78.74 in)
293-8417 Outlet/Return Hose, 1 m (39.37 in)
293-8418 Battery Clips Adapter for connecting to 24 VDC
Contamination Control 2007
Diagnostic Tools
General
Diagnostic Tools
2-3
Repair Information
This unit is warranted by the manufacturer for one year from
date of receipt. If the unit needs servicing, contact the
manufacturers repair facility.
GERMANY
HYDC Servicecenter
Rehgrabenstrasse, Werk 7
661225 Saarbrucken
Germany
Tel: +49 (0) 6897 509 01
USA
HYDAC Technology Corporation
Service Department
2280 City Line Road
Bethlehem, PA 18017
Phone: (610) 266-0100
Reference
NEHS0978 293-8413 HYDAC Contamination Monitor Tool
Operating Manual
ID: D00869T1
Item Part No. Description
1 202-2267 Dish Kit
2 500 ml/16 oz LDPE Wash Bottle
with 28 mm Cap
3 6V-9449 Carrying Case
1
4 202-2266 Funnel
5 1U-5718 Vacuum Pump
6 4C-6605 Tweezers
7 231-9405 Patch Group
8 169-7372 Sample Bottle (4)
Item Part No. Description
9 Grease Pencil
10 Spray Stem for Bottle
11 1U-9533 AA Batteries for Light (2)
12 Microscope
13 Penlight
2
Not shown 1U-5719 Vacuum Pump Seal Kit
1
Replacement case without foam
2
Included with microscope
202-2301 Portable Contamination Instructional Kit
Warranty: Six Months
Used to estimate amount and type of solid contamination in hydraulic fluid or lubrication oil
(cannot determine exact particle counts)
Conduct on-the-spot visual field evaluations of system fluid contamination
Can be used by trained technicians to compare actual patches (25 ml fluid volume) to examples shown
in NEHS0729 to generally classify amount and type of contamination in a fluid sample
Reference
NEHS0729 Portable Contamination Instructional Kit (The examples shown in this brochure are typical of the type
of contamination found using the portable contamination instructional kit. The examples are shown for reference only.
Instructions on obtaining, preparing and viewing samples are also provided in this brochure.)
8C-8456 Sealed Cap
Warranty: Six Months
Used to seal the valved and non-valved nipples listed below.
The nipples are used on machines, tool groups, and dealer
shop equipment.
A heavy-duty, pressure-tight cap that provides both positive sealing
and added protection for the nipples
ID: C26876T1
Mating Valve Ref.
Dust Cap Ref.
8C-8456
Sealed Cap
Operating pressure 42,000 kPa (6100 PSI)
Minimum burst pressure 168,000 kPa (24,000 PSI)
Operating temperature -34 - 107C (-29 - 225F)
Seal material High Temp. (Buna-N)
218-8445 Differential Pressure Gauge
Model: 201-8131 Heavy Duty Filter Cart
Warranty: Six Months
Used to monitor pressure drop across filter element
Used with 201-8131 Heavy-Duty Filter Cart
Easily mounts anywhere (can be panel mounted)

4
inch NPT hose connections
Maximum temperature 93C (200F)
Maximum pressure 400 bar (6000 PSI)
Full range scale 0 to 100 PSI
Accuracy FSD 2%
Dial size 63.5 mm (2.50 inches)
Hose connections
1

4
FNTP
Line connections back mount
Lens plastic
Body material aluminum
Units of measure pounds per square inch (PSI)
Seals Viton
Red zone from 60 PSI and higher
ID: C80596T1
PSID
dp
4
0
0
8
0
2
0
6
0
9U-6986 Service Indicator
Warranty: Six Months
Used to monitor filter condition
Has a 2-inch diameter face with green background to 20 PSI, yellow background
to 24 PSI, and red background to 60 PSI
Has
1

8
inch NPT port out on middle of back
Contamination Control 2007
Diagnostic Tools
General
Diagnostic Tools
2-4
Adaptable to these Pressure Diagnostic Quick Disconnect Nipples
Part No. Description Color
6V-3965 Nipple,
9

16
inch-18 thd. SAE external (for #6 Port) Buna-N Seal zinc chromate
6V-3966 Nipple,
1

4
inch-NPTF external thd. Buna-N Seal zinc chromate
6V-3989 Nipple,
1

4
inch-NPTF internal thd. non-valved zinc chromate
6V-4142 Nipple,
1

4
inch-NPTF internal thd. non-valved zinc chromate
6V-4433 Nipple,
9

16
inch-18 thd. external (for #6 Port) Viton Seal green chromate
6V-7691 Nipple,
1

4
inch-NPTF external thd. Ethylene Propylene Seal red chromate
8T-3613 Nipple,
1

8
inch-NPTF external thd. Buna-N Seal zinc chromate
8T-3614 Nipple,
1

8
inch-NPTF external thd. Ethylene Propylene Seal red chromate
Filter Carts
Auxiliary Filtration System Cart Selection
Recent trends requiring increased production and efficiency of construction and mining equipment have forced heavy equipment
manufacturers to design hydraulic and powertrain systems with increasingly sophisticated components. These components require
a high level of cleanliness, not only in the manufacture, but also in the rebuild practices and operating fluids.
Caterpillar auxiliary filter systems are designed for dealers to effectively clean fluid to current machine ISO specifications. Each
system incorporates frames, connections, pumps, filter housings and elements for specific systems and fluids. When incorporated
with the Contamination Control guidelines and procedures, along with particle trend analysis, the dealer can develop an effective
tool to drastically increase component life, eliminate early hour failures and add value to Customer Service Agreements.
It is important to match the filtration system and procedure to the machine system and fluid. This will greatly increase the value
and reduce the time needed to filter fluids to the appropriate ISO specification. The chart illustrates specific applications of the
filter systems as well as general information, Tool Operating Manual and Contamination Control Guideline media numbers.
Many of the systems shown can be modified to perform multiple functions. Please contact Service Tool Division, Capital and Shop
Products for more information.
ID: D00768T1
201-8131
201-8131
Application Final drive and rear axles with more
than 380 L (100 g) capacity
Air powered
340 liters/m (90 gpm)
Diaphragm pump
Oil 50W+
Standard filtration 10 micron absolute element
Reference SEBF8438 Contamination Control Guideline
NEHS0847 Tool Operating Manual
ID: D00762T1
194-2897
194-2897
Application Final drive and rear axles with less
than 380 L (100 g) capacity
Air powered
227 liters/m (60 gpm)
Diaphragm pump
Oil 50W+
Standard filtration 10 micron absolute element
Reference SEBF8454-01 Contamination Control Guideline
NEHS0809 Tool Operating Manual
ID: D00786T1
188-3242
188-3242
Application Reservoirs with greater than 115 L (30 g)
and less than 380 L (100 g) capacity
Air powered
227 liters/m (60 gpm)
Diaphragm pump
Oil 10W-30W
Standard filtration 25, 10, 5, 2 micron or 5 micron H20 separator element available
Reference SEBF8447-02 Contamination Control Guideline
NEHS0778 Tool Operating Manual
Kit version of 188-3242 227-2479
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-1
ID: D00780T1
174-9158
174-9158
Application Reservoirs with less than 115 L (30 g) capacity
Air powered
64 liters/m (17 gpm)
Gear pump
Oil 10W-30W
Standard filtration 25, 10, 5, 2 micron absolute or 5 micron H
2
0
separator element available
Reference SEBF8493-02 Contamination Control Guideline
NEHS0848 Tool Operating Manual
204-7392 This cart is similar to 174-9158 Filter Cart, but
has Cat 844 hose with Flush Face Quick Disconnects.
ID: D00756T1
231-6284
231-6284
Application Track-type tractor axles and final drives
with less than 115 L (30 g) capacity
Air powered
115 liters/m (30 gpm)
with 115 L (30 g) reservoir
Diaphragm pump
Oil 10W-60W
Standard filtration 25, 10, 5, 2 micron absolute
Reference SEBF8797 Contamination Control Guideline
NEHS0899 Tool Operating Manual
ID: D00774T1
173-9842
173-9842
Application For cleaning a variety of machine systems
Non-powered
340 liters/m (90 gpm) @ 41000 kPa (6000 PSI)
and 378 liters/m (100 gpm) @ 1000 kPa (150 PSI)
(2) 6 micron absolute multi-directional HP filters and 4 spin-on LP filters
Oil 10W
Standard filtration 25, 10, 5, 2 micron absolute
Reference SEBF8800 Contamination Control Guideline
NEHS0633 Tool Operating Manual
Vehicle Guidelines for Filtration Procedures
The following guidelines and procedures were developed to assist the dealer in implementing and maintaining a consistent contamination control
program. These documents provide a method and process to effectively maintain specific machine systems, utilizing Caterpillar Auxiliary Filtration
System Carts. Refer to Service Information System (SIS) for periodic updates.
Vehicles and Ranges Hydraulic Trans. Axles Other
Off Highway Trucks
769-797 SEBF8446-01
769-793B SEBF8445
769D-797 (Without Trans. Tank) SEBF8460-01
769-777 SEBF8454
785-797 SEBF8438
785-789 Cleaning Rear Axle Housings SEBF8366
793 Cleaning Rear Axle Housings SEBF8370
785-793 Cleaning Rear Housings (video) SEVN4142
793C & 797 Spindles (Cleaning) SEBF8490
793C & 797 Spindles (Kidney Looping) SEBF8483
785 & 789 Rear Axle Housing (Cleaning) SEBF8366
793 Rear Axle Housing (Cleaning SEBF8370
769-797 OHT Steering SEBF8724
Wheel Loaders
910-980 Wheel Loader SEBF8493-01
988-994 Wheel Loader SEBF8494-01
990-994 Wheel Loader Steering SEBF8725
Wheel Loaders with E/D SEBF8452-03
Wheel Loaders W/O E/D SEBF8458-04
994D SEBF8459
988B-992G & 994 Wheel Loader SEBF8464
IT14G-IT62G SEBF8493-01
Track Type Tractors & Pipe Layers
D3-D6 & 561H-583R SEBF8455-01
D7-D11 & 589 SEBF8456-02
D6R-D11& 561M-589 SEBF8465-03
Excavators
5080-5230 SEBF8703
M312-M325B SEBF8706-01
311-385B L SEBF8447-02
All Models - Filtering Aux. Circuit SEBF8757-01
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-2
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-3
Vehicles and Ranges Hydraulic Trans. Axles Other
Engines
Filtering SEBF8405
Particle Counting while on Dyno SEBF8442-02
Motorgraders
All SEBF8453
All except 24H SEBF8461
24H SEBF8462
Wheel Tractor Scrapers
All SEBF8457
611-651E SEBF8463
623-651 G&E SEBF8481
627-657 G&E SEBF8750
Articulated Dump Trucks
D25D-D400E and 725-730 SEBF8489-03
D25D-D400E and 725-730 SEBF8486
735-740 SEBF8798-01
Generic Contamination Control Procedures
Proper Oil Changing Procedures SEBF8470
Proper SOS Sample Collection SEBF8482
Procedure for using Filtration Carts SEBF8279
Adding Filtration Capability to Solvent Parts Washers SEBF8448
Procedure for Filtering F/D, Rear Axles, and Diffs. SEBF8797 SEBF8797
Challenger Ag Tractors
Row Crop 35-55 SEBF8484 Hydraulic and Transmission Oil is combined
in one sump
Backhoe Loaders
416-438 SEBF8333
416D-442D SEBF8780
Forestry Products
554-574B Forwarder SEBF8788
554-574B Forwarder SEBF8788
508-545 Skidders SEBF8779
533-543 Wheel Feller Buncher SEBF8786
550-580B Wheel Harvester SEBF8787
550-580B Wheel Harvester SEBF8787
Track Loaders
931C-973C SEBF8758
Telescopic Handlers
TH62-TH103 SEBF8785
TH210-TH215 SEBF8802
TH220B-TH460B SEBF8803
Paving Product
Cleaning Asphalt Pavers SEBF8440
CS323-583D SEBF8781
CP323E-334D SEBF8781
CB335D-634C SEBF8781
PF209B-PS360B SEBF8792
Underground Mining
R1300-R2900 Load haulers SEBF8791
AE40-55 Trucks SEBF8790
69D-73D Trucks SEBF8789
Compact Construction Equipment
301.5-305, 902-908, 216-277 SEBF8726
ID: D01952T1
ID: C55076T1
4C-9475 Transfer Pump Filter Cart, 115 VAC, 60 Hz
169-7158 Transfer Pump Filter Cart, 220 VAC, 50 Hz
SMCS Code: 0680
Model: All Hydraulic Systems
Warranty: Six Months
European Union compliant, CE marked (169-7158)
169-7158 replaces discontinued 4C-9828
Removes contamination from hydraulic system fluid without removing and replacing
fluid from machine
Environmentally safe method of off-loading used fluid during changes
As part of normal hydraulic system maintenance, helps prolong seal life and life
of other wearing parts and aids in smooth valve and control actuation
Reference
SEHS9242 Special Instruction
NEEG2735 Decal (CE)
Motor 115 VAC, 60-cycle (or 220 VAC, 50 Hz),
single phase, hp TEFC, 16 amps full load
Filtration capability 13 micron, absolute Spin On filter
Gear pump flow 7 gpm
Inlet strainer 100 mesh Spin On
Cart wheels 8 inch semi pneumatic
Magnetic plug removable for cleaning
Hose
3

4
inch dia., 6 ft long, end fitting
3

4
NPT
Part No. Description
4C-9479 Filter Element
4C-9478 Electric Motor (115 VAC, 60 Hz)
169-7160 Electric Motor (220 VAC, 50 Hz)
4C-9476 Gear Pump
9U-6987 Filter Head
217-3554 Filter Element
273-3273 Portable Filtration Cart
SMCS Code: 5050
Model: All Models
Essential Tool
Warranty: Six Months
European Union compliant, CE marked
Used to filter bulk quantities of hydraulic oil during transfer or kidney
loop operations
Used with dealer-supplied hoses and quick disconnects
Filters oil through a 149 micron wire mesh element to protect pump from debris in unfiltered oil
A 10 and then a 5 micron spin-on filter removes contaminants to provide clean fill oils
Adjustable flow control from 0 to 40 lpm (0 to 10.6 gpm)
Compact design uses extendable handles for mobility in shop or field applications
Spin-on filters provide quick and easy maintenance
Built-in drip tray prevents ground contamination from spilled oil
Dirty filter indicators are attached to both output filter housings
Two SOS ports allow oil sampling before and after filtration
Requires a dealer-installed plug on 6 m (20.0 ft) power cord
Rolls easily on rubber tires
Reference
NEHS0962 Tool Operating Manual, 273-3273 Portable Filtration Cart
SEBF9086 Oil Sample Pre-treatment Procedure for Use with Automatic Particle Counters
Input voltage 200 to 240 Volt AC Single Phase
Frequency 50/60 Hz
Power cord 16-3 gauge, 600 Volt, 6m (20.0ft) long
Power cord plug Dealer-supplied
Motor speed 0-3200 rpm
Pump flow 0 to 40 lpm (0 to 10.6 gpm)
Pressure bypass valve 414 kPa (60 PSI)
Handle length 79 cm (31.0 in) retracted
129 cm (51.0 in) extended
Height 51 cm (20.0 in)
Width 61 cm (24.0 in)
Dry weight 66 kg (145 lb)
Wheels 25 cm (10.0 in) diameter hard rubber
Service/Repair Parts
Part No. Description
9U-6985 149 Micron Suction Filter Element
9U-5870 10 Micron Filter Element
9U-6983 5 Micron Filter Element
190-8318 Suction Quick Disconnect
190-8319 Return Quick Disconnect
201-8057 Dust Cap (Suction)
201-8059 Dust Cap (Return)
7X-3387 SOS Sampling Valve
6V-0852 Dust Cap (SOS port)
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-4
Transfer Carts and Kidney Loop Cart
SMCS Code: 5050-044, 5050-070, 5068
Model: All Models
Warranty: Six Months
European Union compliant, CE marked
(169-7159, 174-9158, and 204-7392)
169-7159 replaces discontinued 127-8782; 174-9158 replaces
discontinued 129-0849
Used to filter petroleum based fluids when transferring from
a barrel or reservoir to machine
Ensures contamination-free oil transferring
Easily portable in shop or field
Fast maintenance with easy-change spin-on filtersdirty filter
indicators on both suction and discharge lines
Allows easy top off of hydraulic or engine oil systems
Can be used with glycols when proper filter is incorporated
127-8781 Transfer Cart, 110 VAC, 60 Hz
169-7159 Transfer Cart, 220 VAC, 50 Hz
Gas type discharge shut off nozzle for convenience
Barrel suction stand pipe (included)
9U-7447 and 9U-7448 Hoses also act as hose extensions
(order extra for length needed)
174-9158 Transfer Cart (Air Motor Driven)
Can be used for kidney looping
Gas type discharge shut off nozzle for convenience
Barrel suction stand pipe (included)
9U-7447 and 9U-7448 Hoses also act as hose extensions
(order extra for length needed)
204-7392 Kidney Loop Cart (Air Motor Driven)
Comes with two 25.4 mm (1 inch) Cat 844 hoses, one with a male,
one with a female Quick Disconnect fitting
Reference
NEHS0634 Tool Operating Manual, Procedures for using Transfer/Filter Cart (127-8781, 169-7159, and 174-9158)
NEEG2735 (CE)
NEHS0848 Tool Operating Manual, 204-7392 Air Motor Driven Filtering Cart (for use on all Caterpillar products)
SEBF8405 Kidney Loop Filtration Process for Rebuilt Engines (uses 174-9158 and 204-7392)
SEBF8453 Bulletin, Procedure for Filtering Motor Grader (all models) Hydraulic Oil (uses 174-9158)
SEBF8455 Bulletin, Procedure for Filtering Track-Type Tractor (D3-D6) Hydraulic Oil (uses 174-9158)
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-5
127-8781 169-7159 174-9158 204-7392
Voltage 110 VAC 60 Hz 220 VAC 50 Hz
Motor 1.5 horsepower electric motor 1.5 horsepower electric motor
Motor (air) 4 horsepower @ 100 PSI 4 horsepower @ 100 PSI
Pump (air) 56 l/min (15 gpm) 56 l/min (15 gpm)
Pump capacity (50 Hz) 53 l/min (14 gpm)
Pump capacity (60 Hz) 64 l/min (17 gpm)
Filtration (suction) 100 mesh screen 100 mesh screen 100 mesh screen 100 mesh screen
Filtration (discharge) 13 micron (absolute) 13 micron (absolute) 13 micron (absolute) 13 micron (absolute)
Hose (suction) 31.8 mm (1.25 in) x 3 m 31.8 mm (1.25 in) x 3 m 31.8 mm (1.25 in) x 3 m
(10 ft) translucent hose (10 ft) translucent hose (10 ft) translucent hose
Hose (suction) 25 mm (1.0 in) x 3 m (10 ft)
Cat 844 with female Quick Disconnect
Hose (discharge) 25 mm (1.0 in) x 3 m (10 ft) 25 mm (1.0 in) x 3 m (10 ft) 25 mm (1.0 in) x 3 m (10 ft)
black hose black hose black hose
Hose (discharge) 25 mm (1.0 in) x 3 m (10 ft)
Cat 844 with male Quick Disconnect
Barrel suction stand pipe 1.2 m (4.00 ft) long 1.2 m (4.00 ft) long 1.2 m (4.00 ft) long
Tires 203 mm (8.0 in) 203 mm (8.0 in) 203 mm (8.0 in) 203 mm (8.0 in)
semi-pneumatic semi-pneumatic semi-pneumatic semi-pneumatic
ID: C79684T1
Part No. Description
9U-7447 Discharge Hose, 20 ft
Barrel Suction Stand Pipe
9U-7448 Suction Hose, 20 ft
9U-5870 Element, 13 Micron Absolute
9U-6985 Element, 100 Mesh
9U-6983 Element, 5 micron
9U-6984 Element, 15 micron
188-7027 Element, 25 micron
198-3188 Element, 2 micron
9U-7450 Gear Pump
127-8783 Electric Motor, 110 AC, 60 Hz,
1.5 HP Single Phase, TEFC
127-8784 Electric Motor, 220 VAC, 50 Hz,
1.5 HP, Single Phase, TEFC
Not shown 9U-7449 Discharge Nozzle
ID: C55072T1
ID: D00966T1
7B-7138 5B-7666
3B-6492
Part No. Description Size Use Required
7B-7138 Hose Assembly Adapter 2 inch Used on inlet side of filter cart 1
5B-7666 Hose Assembly Adapter 1
1

2
inch Used on outlet side 2
3B-6492 Hose Assembly Adapter 1
1

2
inch with Used on outlet side when 2
15 foot hose additional hose length is required
ID: C79978T1
Typical Quick
Disconnect Adapters
Part No. Size Use
1
1

2
Inch Quick Disconnect Fittings
190-9935 1
1

16
-12 thread
190-9937 1
1

8
-12 thread 769, 771, 773, 775, 777
final drive housing
190-9939 1
5

16
-12 thread
190-9941 1
1

2
-12 thread
190-9943 1
5

8
-12 thread 785, 789, 793, and 797
final drive housing
Part No. Size Use
2 Inch Quick Disconnect Fittings
190-9936 1
1

16
-12 thread
190-9938 1
1

8
-12 thread
190-9940 1
5

16
-12 thread
190-9942 1
1

2
-12 thread 769, 771, 773, 775, 777, 785,
789, 793 differential case
190-9944 1
5

8
-12 thread 797 differential case
ID: D00519T1
6V-8397
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-6
FT2976 Adapter
SMCS Code: 3010, 3030, 3064, 3080, 3177
Model: All Cat Backhoe Loaders
Warranty: None
Used to create a vacuum, holding oil inside transmission, so appropriate adapters
and quick-disconnect fittings can be installed in drain port
Used with a 204-7392 Filter Cart and a 5P-0306 Vacuum Transducer
Allows transmission oil to be filtered with a kidney loop oil filtering procedure
7T-3251 Vent (breather) must be removed to install adapter
Uses a 6V-8397 O-ring Seal
Material: brass, aluminum, or steel
Reference
SEBF8826 Procedure for Kidney Looping Backhoe Loader Transmission Oil
Hose Assembly Adapters
SMCS Code: 5050
Model: 769, 771, 773, 775, 777, 785, 789, 793, and 797 Off-Highway Trucks
Essential Tool
Warranty: Six Months
Used to provide an ON/OFF valve for hoses on 201-8131 Filter Cart Group
90 degree elbow relieves stress on coupling and adapters and helps when
clearance is a problem
ON/OFF valve keeps oil contained inside hose(s) environmentally safe
Makes installation and removal quicker and cleaner
1
1

2
and 2 inch Quick Disconnect Adapters
SMCS Code: 4050, 5050, 0680
Model: 769, 771, 773, 775, 777, 785, 789, 793, and 797 Off-Highway Trucks
Essential Tool
Warranty: Six Months
Used to connect filter carts to final drive housing and differential case
or other applications
Reference
NEHS0779, Tool Operating Manual
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-7
ID: C79969T1
246-1157 Filter Cart Group
SMCS Code: 4050, 4100
Model: 769, 771, 773, 775, 777 Off-Highway Trucks
Warranty: Six Months
European Union compliant, CE marked
Replaces discontinued 194-2897
Used to flush and clean rear axle and final drive assemblies; also can
be used in many filtering applications for oil contamination control
Filters hydraulic fluids from 5W to 90W
Standard 10 micron filter element with 2271 lpm (600 gpm) capacity
large capacity extends time between filter element changes
Easily moved around in field conditions on three 30 cm (12.0 in)
pneumatic tires
Oil is pumped through filter cart using an air-powered, diaphragm pump
Maximum output pressure of fluid being pumped is equal to air inlet air
pressure
Add-on differential pressure gauge (dirty filter indicator) to indicate filter element changes
All hose assemblies are made from Caterpillar 844
wire-reinforced hose (will not collapse when filtering hot oil)
Extra tall hose hook for ease of hose storage
Built-in storage box to hold optional adapter fittings
Reference
NEHS0809, 194-2897 and 246-1157 Filter Cart Group
Part No. Description
188-7019 Pump
6Y-8134 O-Ring Filter Cover Seal (smaller diameter)
8J-8877 O-Ring Cover Seal (larger diameter)
185-1375 Filter Element, 25 micron absolute
188-7020 Filter Element, 5 micron absolute
212-7125 Filter Element, 3 micron
192-1560 Filter Element, 10 micron
195-3164 Air Muffler
188-7018 Diaphragm Repair Kit
196-9504 Air Valve Repair Kit
Not shown
218-8445 Delta Pressure Gauge (246-1157 only)
Dust Caps/Plugs Used with 194-2897 Filter Cart Group
8C-3451
1

2
inch diameter rubber cap for SOS port
201-8129 2 inch diameter aluminum male plug used with
190-8321 Quick Disconnect Coupler or return line
201-8128 2
1

2
inch diameter aluminum male plug used with
190-8321 Quick Disconnect Coupler or suction line
201-8553 2 inch diameter aluminum female cap
used with the following adapters:
190-9935, 190-9937, 190-9939, 190-9941, or 190-9943
201-8552 2
1

2
inch diameter aluminum female cap
used with the following adapters:
190-9936, 190-9938, 190-9940, 190-9942, or 190-9944
Operating pressure 138 to 827 kPa (20 to 120 PSI)
Variable delivery 0 to 409 lpm (0 to 90 gpm)
Supply air consumption 0.47 L/s (1 cfm) per 4.55 lpm (1 gpm) of fluid pumped
Suction lift Up to 5.5 m (18 ft)
Operating temperature 0 to 93C (2 to 200F)
Liters (gallons) per cycle 1.9 L (0.5 gal)
Standard filtration 10 micron absolute
Outlet hoses (two) 61 cm (20 ft) long with 38.1 mm (1.50 in) dia. ends
Inlet hose (one) 30 cm (10 ft) long with 50.8 mm (2.00 in) dia. end
Storage box 612 x 273 x 241 mm (24.0 x 11.0 x 9.5 in)
Noise level 82 dB @ 758 kPa (110 PSI) air pressure
Overall dimensions 1295 x 915 x 1219 mm (51.0 x 36.0 x 45.0 in)
without 609 mm (24.0 in) hook bar
Weight 163 kg (360 lbs)
Filter working pressure 1034 kPa (150 PSI)
ID: D00847T1
1 2
3 4
FT3016 Contamination Control Caps and Fittings for Plastic Oil Totes
SMCS Code: 4050, 5050
Warranty: None
Used to filter oil inside plastic tote [1050 L (277 gal)
100 L (26 gal)] using a kidney-loop system
Used with 188-3242 Hydraulic Filter Cart
Provides a quick and easy way to remove and then
return filtered oil into a plastic tote
Part No. Description Qty.
Storage Cap (Item 1)
255-4302 Screw-On Cap 1
183-3873 Breather Assembly 1
Threaded Suction Connection
1
(Item 2)
141-1454 Coupling (2 inch NPT to 1 inch NPT) 1
3B-7280 Close Nipple (1 inch NPT) 1
190-8319 Quick Disconnect Nipple with 1 inch NPT 1
Cam-Lock Suction Connection
2
(Item 3)
263-9602 Cam-Lock Quick Disconnect with 2 inch NPT 1
141-2502 Reducer Bushing (2 inch to 1 inch NPT) 1
3B-7280 Close Nipple (1 inch NPT) 1
190-8319 Quick Disconnect Nipple with1 inch NPT 1
Part No. Description Qty.
Return Connection (Item 4)
255-4302 Screw-On Cap 1
183-3873 Breather Assembly 1
255-4305 Bulkhead Fitting 1
5B-7666 Street Elbow (1
1

2
inch NPT) 1
7X-3387 Sampling Valve (
1

4
inch NPT) 1
3B-7280 Close Nipple (1 inch NPT) 1
8B-5774 Reducer Bushing (1
1

2
inch x 1 inch NPT) 1
190-8316 Quick Disconnect Coupling with 1 inch NPT 1
1H-2815 Pipe Nipple 1
1

2
inch NPT x 152 mm (6 in) 1
1L-2782 Pipe Tee (1
1

2
inch NPT) 1
All part numbers in the table have a six month warranty
1
For oil totes with 2 inch NPT threaded lower connection
2
For oil totes with quick disconnect cam-lock lower connection
ID: D00949T1
1
2
3
4
Part No. Description Qty.
Storage Cap (Item 1)
255-4302 Screw-On Cap 1
183-3873 Breather Assembly 1
Quick Disconnect Suction Connection (Item 2)
190-8322 Quick Disconnect Nipple with 2 inch NPT 1
Cam-Lock Suction Connection (Item 3)
263-9602 Cam-Lock Quick Disconnect with 2 inch NPT 1
3B-7296 Close Nipple (2 inch NPT) 1
3N-9409 Reducer Bushing (2
1

2
inch to 2 inch NPT) 1
263-9956 Cam-Lock Fitting with 2
1

2
inch NPT 1
Return Connection (Item 4)
255-4302 Screw-On Cap 1
183-3873 Breather Assembly 1
255-4305 Bulkhead Fitting 1
5B-7666 Street Elbow (1
1

2
inch NPT) 1
7X-3387 Sampling Valve (
1

4
inch NPT) 1
3L-8993 Close Nipple (1
1

2
inch NPT) 1
190-8320 Quick Disconnect Nipple with 1
1

2
inch NPT 1
1H-2815 Pipe Nipple 1
1

2
inch NPT x 152 mm (6 in) 1
1L-2782 Pipe Tee (1
1

2
inch NPT) 1
All part numbers in the table have a six month warranty
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-8
FT3017 Contamination Control Caps and Fittings for Plastic Oil Totes
SMCS Code: 4050, 5050
Warranty: None
Used to filter oil inside plastic tote [1050 L (277 gal) 100 L (26 gal)]
using a kidney-loop system
Used with 194-2897 or 246-1157 Hydraulic Filter Cart
Provides a quick and easy way to remove and then return filtered oil
into a plastic tote
ID: D00955T1
1
2
Part No. Description Qty.
Storage Cap (Item 1)
255-4302 Screw-On Cap 1
183-3873 Breather Assembly 1
Return Filter (Item 2)
255-4302 Screw-On Cap 1
183-3873 Breather Assembly 1
255-4305 Bulkhead Fitting 1
5B-7666 Street Elbow (1
1

2
inch NPT) 1
7X-3387 Sampling Valve (
1

4
inch NPT) 1
3L-8993 Close Nipple (1
1

2
inch NPT) 1
263-9523 Filter Element (10 microns)
1
1
Filter Housing
2D-6235 Locknut (
1

4
-20) 6
4B-4276 Flat Washer 6
Threaded Rod
1

4
-20 x 760 mm (30 in) 3
Aluminum Base Plate 1
19 x 133 mm (.750 x 5.25 in)
Aluminum Top Plate 1
19 x 133 mm (.750 x 5.25 in)
All part numbers in the table have a six month warranty
1
Reorder replacement filter elements as needed
FT3018 Contamination Control Filter for Plastic Oil Totes
SMCS Code: 4050, 5050
Warranty: None
Used to filter oil inside plastic tote [1050 L (277 gal) 100 L (26 gal)]
using a kidney-loop system
Used with dealer supplied hoses, fittings, and hydraulic pump
Provides a quick and easy way to filter oil as it is pumped into plastic tote
Vehicle System Tools
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-9
Operating pressure 138 to 827 kPa (20 to 120 PSI)
Variable delivery 0 to 409 lpm (0 to 90 gpm)
Supply air consumption 0.47 L/s (1 cfm) per 4.55 lpm
(1 gpm) of fluid pumped
Suction lift Up to 5.5 m (18 ft)
Operating temperature 0 to 93C (2 to 200F)
Liters (gallons) per cycle 1.9 L (0.5 gal)
Four (4) gang parallel filter head permits four (4) times filter area
to capture particulates
and extends filter life
Standard filtration 10 microns
Outlet hose (one) 30 cm (10 ft) long with a female
quick-disconnect end
Inlet hose (one) 30 cm (10 ft) long with a male
quick-disconnect end
Storage box 736 x 406 x 305 mm
(29.0 x 16.0 x 12.0 in)
Noise level 82 dB @ 758 kPa (110 PSI)
air pressure
Overall dimensions 1295 x 889 x 1143 mm
(51.0 x 35.0 x 45.0 in)
with hook bar 1956 mm (77.0 in)
Weight 163 kg (360 lbs)
ID: C79977T1
Part No, Description
188-7019 Pump
9U-6985 Pre-filter Element, 100 mesh
9U-5870 Filter Element, 10 micron
195-3164 Air Muffler
9U-6986 Differential Gauge
8T-0846 Working Pressure Gauge
9U-6983 Filter Element, 5 micron, optional
9U-6984 Filter Element, 25 micron, optional
188-7027 Water Removal Element, optional
3H-0976 O-ring (Element to Head)
Dust Caps/Plugs Used with 188-3242 Hydraulic Filter Cart Group
8C-3451
1

2
inch diameter rubber cap for SOS port
201-8057 66.8 mm diameter plastic/rubber plug
used on 190-8316 and 190-8318 Quick Disconnect Coupler
(female end)
201-8059 44 mm diameter plastic/rubber cap
used on 190-8317 and 190-8319 Quick Disconnect Coupler
(male end)
188-3242 Hydraulic Filter Cart Group
227-2479 Hydraulic Filter Cart in Kit Form
SMCS Code: 5050
Model: All Caterpillar Models
Warranty: Six Months
European Union compliant, CE marked
Used to flush and clean hydraulic tanks or hydraulic systems; can also be used in any filtering application for oil contamination control
Allows oil filtering directly from hydraulic tank eliminates placing oil in separate filtering cart/container
Filters hydraulic fluids from 5W to 90W
Easily moved around in field conditions on three 30 cm (12.0 in) pneumatic tires
Oil is pumped through the filter cart using an air-powered, diaphragm pump
Maximum output pressure of fluid being pumped is equal to air inlet air pressure
Differential pressure gauge (dirty filter indicator) indicates filter element change time
All hose assemblies are made from Caterpillar 844 wire-reinforced hose (will not collapse when filtering hot oil)
Extra tall hose hook for ease of hose storage
Built-in storage box to hold optional adapter fittings
227-2479
Includes every part needed to build 188-3242 Hydraulic Filter Cart
Frame provided as item-numbered, unpainted steel pieces
to be assembled and welded together
Hoses not assembled
Prints provided for welding and assembly
Reference
NEHS0778, 188-3242 Hydraulic Filter Cart Group
192-6432 Filter
SMCS Code: 5068
Model: All Caterpillar Service Vehicles
Warranty: Six Months
Used to filter oil in high-volume applications
Provides extended time between element changes
Uses synthetic fiber filter elements
Filter head is made of cast aluminum and bowl
is made of steel for strength and durability
Visual dirty element indicator shows when
to change element
Elements contain no metal
Elements can be incinerated, crushed, or shredded
ID: C79900T1
Working pressure 9650 kPa (1400 PSI)
Burst pressure 27573 kPa (4000 PSI)
Nominal flow 64 lpm (17 gpm)
In/out ports SAE #12
Dirty element indicator pop-up style
Material aluminum head, steel housing
with 3 micron cellulose media
Overall dimension 239 x 89 mm (9.4 x 3.5 in)
Weight 1.4 kg (3.0 lb)
Body-style canister
Cartridge Elements for 192-6432 Filter Group
Nominal Media Dirt Holding Height and Part
Micron Rating Material Capacity Diameter No.
3 Cellulose 10.5 grams 6 inch (150 mm) 192-6433
2 inch (50 mm)
5 Cellulose 12 grams 6 inch (150 mm) 226-5492
2 inch (50 mm)
10 Cellulose 14 grams 6 inch (150 mm) 226-5493
2 inch (50 mm)
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-10
274-6783 Barrel Adapter
SMCS Code: 0784
Model: All Models
Essential Tool
Warranty: Six Months
Used to attach filtering units to 55 gallon barrels
Used with 204-7392 Kidney Loop Filter Cart or equivalent
All steel design is easy to clean
Unit does not come with quick disconnect fittings
Inserts into 2 inch NPT port of 55 gallon barrel
Top port is return side (1 inch NPT male), and side port is suction side
(1 inch NPT female)
ID: D01805T1
Flow Indicator with Tempered Sight Glass
Warranty: Six Months
Used to provide a means of viewing flow
Made of brass with tempered sight glass on opposing sides
Installs down stream of pump
Stainless steel flapper shows the movement of fluid and prevents back flow to pump
Does not restrict flow away from pump
Viton seals provide long life
Female NPT ports at each end
ID: D00811T1
Inlet and Outlet Sight Glass Overall Size Maximum Operating Maximum
Part No. Thread Size Diameter L x H x W Pressure Temperature Temperature
257-8843 1
1

2
in NPT 69 mm (2.72 in) 141 x 79 x 70 mm (5.60 x 3.125 x 2.75 in) 1034 kPa (150 PSI) -17 to 121 C (1 to 250 F) 204 C (400 F)
257-8444 2 in NPT 69 mm (2.72 in) 164 x 79 x 83 mm (6.44 x 3.125 x 3.25 in) 1034 kPa (150 PSI) -17 to 121 C (1 to 250 F) 204 C (400 F)
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-11
ID: D00752T1
249-2932
249-2931
249-2933
Part No. Description
249-2931 Filter Housing
249-2932 Filter Element (10 micron)
249-2933 Filter Element (24 micron)
Filter Head
Body-style canister
Mounting holes
5

16
-18
Inlet and outlet ports
3

4
NPT
Operating temperature range -29 to 107C (-20 to 225F)
Material aluminum head with steel housing
Overall size 90 mm (3.5 in) square x 238 mm (9.4 in) long
Filter Elements
Filter media synthetic
Overall size 50 mm (2.0 in) diameter by 150 mm (6.0 in) long
Collapse rating 206.8 BAR (3000 PSI)
Filter Head with Non-Collapsible Filter Elements
SMCS Code: 5068
Model: All Caterpillar Service Vehicles
Warranty: Six Months
Used to provide no-bypass filtering of hydraulic oils
Used in service bays with drop-down oil lines or any other application
requiring filtered, petroleum-based oil
Non-collapsible filter elements work well with higher viscous hydraulic oils
Filter head is made of cast aluminum with steel bowl for strength and durability
225-3114 Kidney Loop Group
SMCS Code: 5050, 5095
Model: 301.5 (3YW), 301.6 (BDH), 301.8 (BFA), 302.5 (4AZ), 303 (DMA), 303.5 (AFW), 304.5 (ANR), 305 (DSA) Mini Hydraulic Excavators;
All Skid Steer Loaders, and All Small Wheel Loaders
Warranty: Six Months
Used to kidney loop filter a hydraulic system or filter hydraulic oil returning from detachable work tools
Hoses attach to a rectifier head which allows input flow
from either 1
1
/
16
inch O-ring ports
Handle for easier carrying; hooks allow filter group to be hung on machine near work area
Comes with 225-3116 Filter Element (3 micron)
optional 225-3115 Filter Element (6 micron)
can be purchased separately
Dirty filter indicator shows when to change element
Optional components enable filtering for specific
machines (refer to charts)
Weight of filter unit 15.88 kg (35 lbs)
Maximum working pressure rating 31,716 kPa (4600 PSI)
Maximum flow rating 151.4 l/min (40 gpm)
Collapse pressure rating 20995 kPa (3045 PSI)
Dirty filter rating 517 kPa (75 PSI)
301.8 (BFA) and 302.5 (4AZ) Mini Hydraulic Excavator
Part No. Description Quantity
225-3114 Filter Housing 1
165-0018 XT-3 ES Bulk Hose 15.9 mm (-10) I.D. 305 cm (10 ft)
221-0575 Permanent Hose Coupling 4
030-8190 Adapter (-12 to -10) 2
3D-2824 O-ring (-12) 2
6V-4362 Adapter (-10 to -6) 2
3J-1907 O-ring (-6) 2
152-8181 Male Coupler 1
152-8182 Female Coupler 1
303 (DMA), 304.5 (ANR), 305 (DSA, 3YS), Mini Hydraulic Excavator;
All Skid Steer Loaders, and All Small Wheel Loaders
Part No. Description Quantity
225-3114 Filter Housing 1
165-0018 XT-3 ES Bulk Hose 15.9 mm (-10) I.D. 305 cm (10 ft)
221-0575 Permanent Hose Coupling 4
030-8190 Adapter (-12 to -10) 2
3D-2824 O-ring (-12) 2
9M-4584 Adapter (-10 to -10) 2
2M-9780 O-ring (-10) 2
152-2995 Male Coupler 1
152-2994 Female Coupler 1
ID: D00518T2
301.5 (3YW), 301.6 (BDH), and 303.5 (AFW) Mini Hydraulic Excavator
Part No. Description Quantity
225-3114 Filter Housing 1
165-0018 XT-3 ES Bulk Hose 15.9 mm (-10) I.D. 305 cm (10 ft)
221-0575 Permanent Hose Coupling 4
030-8190 Adapter (-12 to -10) 2
3D-2824 O-ring (-12) 2
2P-7636 Adapter (-10 to -8) 2
3K-0360 O-ring (-8) 2
152-2996 Male Coupler 1
152-2997 Female Coupler 1
ID: C80130T1
1
2
3
5
4
Parts for 311 through 375 Excavators
(excluding 345 and 365)
Item Part No, Description
1 198-8796 Return Line Group
2 198-1051 Adapter Assembly (return)
3 199-1003 Seal Assembly (return)
4 198-8795 Suction Line Group
5 198-1052 Adapter Assembly (suction)
ID: C80136T1
1
2
5
6
4
3
Parts for 345 and 365 Excavators
Item Part No, Description
1 198-8796 Return Line Group
2 198-1052 Adapter Assembly (return)
3 198-1053 Cover Assembly (return)
4 198-8795 Suction Line Group
5 198-1052 Adapter Assembly (suction)
6 4I-0722 Plug
ID: D00381T1
Tank connecting thread SAE 1
5

16
-12
Tube size
3

4
inch ID pipe
Overall length 63.4 mm (2.50 in)
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-12
Hydraulic Tank Adapters
SMCS Code: 5050, 5095
Model: All 311 through 375 Hydraulic Excavators
Essential Tool
Warranty: Six Months
Used to connect oil filter cart to hydraulic tank on excavator
Used with 188-3242 Oil Filter Cart
Provides a quick-disconnect feature to quickly hook up filter cart
Suction and return stand pipes are easily adjusted depending
on depth of hydraulic tank
For more efficient operation, permanently install
198-1053 Cover Assembly on each 345 and 365 Excavator
Reference
NEHS0778 Tool Operating Manual, 188-3242 Filter Cart Group
(Used on Hydraulic Tanks or Hydraulic Systems)
SEBF8446 Procedure for Filtering 300 Series Excavator Hydraulic Oil
SEBF8447 Procedure for Filtering Excavator (311-375) Hydraulic Oil
228-6507 Adapter Assembly
SMCS Code: 3217, 5050, 5056, 5068, 5095
Model: Forwarders
Warranty: Six Months
Used to connect machine to filter cart for kidney loop cleaning of hydraulic system
Used with 5P-7701 or 7M-8485 O-ring
Provides easy, clean connection to hydraulic tank (helps to meet Contamination Control Initiative)
Made of durable steel with rubber locking mechanism (allows tube to be locked in desired location)
See reference manual for additional parts required for procedure
Reference
SEBF8788, Procedure for Kidney Looping Forwarder Hydraulic Oil
ID: D00512T1
198-1052
228-6507
236-2516
I.D. of Sch 40 Replaceable
Part No. Description Model Black Pipe Threads O-ring
236-2516 Adapter Assembly 574B
1

2
inch 1
1

16
-12 3D-2824
228-6507 Adapter Assembly 554
3

4
inch 1
5

16
-12 7M-8485
198-1052 Adapter Assembly 1 inch M42 x 2 095-1608
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-13
Hydraulic Tank Adapters for 554 and 574B Forwarders
SMCS Code: 5050, 8095
Model: 554 and 574B Forwarders
Essential Tool
Warranty: Six Months
Used to connect oil filter cart or kidney loop cart to hydraulic tank
Used with 204-7392 Kidney Loop Cart (Air Motor Driven), CE
Provides a quick-disconnect feature to quickly hook up filter cart
Suction and return stand pipes are easily adjusted depending on depth of hydraulic tank
Another adapter is listed in the table which works on any hydraulic tank with correct
thread specifications
Reference
NEHS0848 Tool Operating Manual, 204-7392 (Air Motor Driven) Filter Cart
(Use on All Caterpillar Products)
SEBF8788 Contamination Control Guideline, Procedure for Kidney Looping
Forwarder Power Train and Hydraulic Oil
Part No. Description Weight
193-5900 Adapter 5 kg (11 lbs)
193-5903 Adapter 4 kg (9 lbs)
197-4626 Extension 1.58 kg (3.5 lbs)
197-4627 Extension 0.68 kg (1.5 lbs)
ID: C79904T1
Adapters and Extensions
SMCS Code: 5068-010
All Models with hydraulic tanks having 2 or 4 inch filler caps
Recommended Tool
Warranty: Six Months
Used to filter oil directly from hydraulic tank (eliminates placing oil in separate filtering cart/container)
In tight places the extensions will extend the adapters for easy access
Used with 188-3242 Filter Cart Group
Easy-to-use; simply remove filler cap and screen, and then screw adapter onto neck of filler tube
Two adapters (one for 2 inch and one for 4 inch hydraulic tank filler necks)
Designed with quick disconnect fittings for quick hookup of hoses from filter cart (designed to prevent incorrect hookup)
Oil is removed and replaced through adapter into tanks filler hole
Uses an SOS fitting to release pressure buildup prior to removing adapter assembly (in some cases as oil heats up inside
hydraulic tank, pressure can build up, resulting in possible hot oil spray, if pressure is not released before adapter is removed)
Made from lightweight aluminum for easier handling and steel fittings
for added durability
Requires dealer supplied length of 1 inch ID suction hose (hose length
should allow end of hose to be within 6 inches from bottom of tank)
and SOS Sampling Adapter
Overall size (w x l x h): 127 x 152 x 381 mm (5.0 x 6.0 x 15.0 in)
Reference
NEHS0778, Using the 188-3242 Filter Cart Group
173-8839 Fluid Recovery Unit
SMCS Code: 5050-044, 5050-022, 5056-022
Model: All Models
Warranty: Six Months
European Union compliant, CE marked
Designed to reduce time and trouble associated with the handling
and filtration of contaminated petroleum-based fluids and water glycol
Sized to handle most hydraulic, transmission, crankcase or cooling
system filtering/handling jobs on construction equipment
Efficient everything is there! No extra pans, drop cords, hoses,
buckets or barrels are needed; short term fluid storage is no longer
a messy problem
Portable operates on shop or portable air systems; easily moved
by one person when full; fold-away tow bar is standard
Easily operated three quick operating ball valves change operation
of unit from vacuum to discharge to recycling easily changed
spin-on filters are used throughout
Economical eliminates time consuming handling and disposal of
seemingly contaminated fluids; eliminates the purchase of new fluids
in many cases; decreases disposal and permit expenses
Safe operation tank safety relief valve and wheel locking device
re standard
Compact storage and job accessibility is no problem due to the
compact design of the unit
Environmentally safe although it will not turn bad fluids into
new fluid, it will convert contaminated fluids into clean, ready-to-use
fluids; this eliminates hazardous waste and landfill problems
Air supply requires 65 to 80 PSI shop compressed air
Pump unit vacuum 16 to 18 GPM; discharge 16 GPM
Easy to clean large 8 inch x 10 inch cleanout door allows
cleaning of unit
Tank unit 150 gallon holding tank is mounted on rubber tired
wheels and caster; completely portable with a fold away towing bar
Hoses 1
1

4
inch x 20 ft clear industrial suction hose is lightweight
and flexible; equipped with a quick 1 inch x 12 ft black discharge hose
with quick coupling and fluid shutoff fill nozzle (standard)
Drain pan lightweight aluminum, 18
1

2
inch x 20
1

2
inch x 3 inch
drain pan; equipped with quick coupling connection; steel ball type
rollers permit rolling on floor; low profile gets where other pans cant
Filtration serviceman has the option of filtering fluids three
separate times (three filters: suction, recycle and discharge; all have
visual dirty filter indicators)
1. When fluid is initially being vacuumed from the sump or pan
to the unit; the fluid passes into the tank through dual filters
at a rate of 16-18 gpm
2. While the fluid is in the holding tank it can be continually circulated
through the dual recycle filters until the acceptable contamination
level is attained
3. When fluid is being pumped back into the vehicle, it goes through
yet another set of dual discharge filters at a rate of 16 gpm
Reference
NEHS0648 Tool Operating Manual
ID: C78404T1
Replacement Filters
Part No. Description
Standard
9U-6985 Suction Filter Element, 100 mesh, stainless steel media, spin-on
9U-5870 Recirculating and Discharge Filter Element, 13 micron absolute,
synthetic media, spin-on
Optional
9U-6983 Replacement Filter, 5 micron absolute
9U-6984 Replacement Filter, 22 micron absolute
All spin-on filters listed have synthetic filtering media for compatibility
with petroleum-based and water-based fluids.
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-14
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-15
Air diaphragm pump 138 to 414 kPa (20 to 60 PSI)
(operating pressure range)
Pressure air relief valve 483 kPa (70.0 PSI)
Maximum output pressure Pressure of the fluid pumped should be
equal to the air inlet pressure.
Tank capacity 18.9 L (5.0 gal)
Fluid cycle 0.57 lpm (0.15 gpm)
SOS valve Standard
Operating temperature 4.4 to 65.5C (40 to 150F)
Noise level 78 dB at 483 kPa (70 PSI) air pressure
Overall dimensions (w x d x h) 365 x 466 x 535 mm (14.37 x 18.35 x 21.06 in)
Ground strap length 305 cm (10 ft)
Suction/return hose length 427 cm (14 ft)
Discharge/pressure hose length 671 cm (22 ft)
Weight 13.6 kg (30 lbs)
ID: D01723T1
Service/Repair Parts
Item Part No. Description
1 295-5589 Pump
3 295-8468 Dust Cap
2 295-8469 Dust Cap
Not Shown
295-5590 Air Repair Kit
295-5591 Diaphragm Repair Kit
295-5490 Filter Cart Group
SMCS Code: 0684
Model: Diesel Fuel Engines
Essential Tool
Warranty: Six Months
European Union Compliant, CE marked
Used to clean diesel fuel systems by removing contaminants in fuel
Lightweight, portable design for easy transport to work site
Use before engine re-start, or after replacement of a failed fuel
system component
Kidney loop fuel through filter element, reservoir tank, and engine
fuel system until desired level of cleanliness is achieved
Air powered diaphragm pump for dependable pumping action
Dirty filter indicator shows when filter elements require service
Includes basic suction/return hose and discharge/pressure hose
assemblies (additional dealer-supplied adapters are required)
Reference
NEHS0989 Tool Operating Manual,
295-5490 Portable Diesel Fuel System Filtration Unit
ID: D00561T1
Capacity 114 L (30 gal)
Maximum free flow 159 lpm (42 gpm)
Maximum size of pumpable solids 3.0 mm (.12 in)
Air inlet 12.7 mm (.50 in)
Recommended operating pressure 414 kPa (60 psi)
Maximum air pressure 827 kPa (120 psi)
Minimum air pressure 138 kPa (20 psi)
Overall size 953 h x 762 d x 673 w (mm)
37.5 h x 30.0 d x 26.5 w (in)
Weight 82.6 kg (182 lbs)
231-6284 Filter Cart Group
SMCS Code: 3004, 3258, 3282, 3260, 4050, 4070
Model: All Caterpillar products
Warranty: Six Months
Used to flush and clean final drive, rear axle, differential,
small hydraulic tanks, and/or hydraulic systems with less than
110 L (30 gal) capacity; can also be used in any filtering application
for oil contamination control
Allows oil filtering directly from hydraulic tank eliminates placing
oil in separate filtering cart/container
Filters hydraulic fluids from 5W to 90W
Easily moved around in field conditions on two 30 cm (12.0 in)
pneumatic tires
Oil is pumped through the filter cart using an air-powered,
diaphragm pump
Maximum output pressure of fluid being pumped is equal to air
inlet air pressure
A dirty filter indicator indicates when to change filter elements
Protective rails help prevent damage during transportation
A 161-7059 Diaphragm Repair Kit and a
196-9504 Air Valve Repair Kit are sold separately
Reference
SEBF8797 Procedure for Filtering Final Drives, Rear Axles,
and Differentials on Caterpillar Machines
NEHS0899 Tool Operating Manual;
Using the 231-6284 30 Gallon Filter Cart
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-16
201-8131 Heavy Weight Oil Filter Cart
SMCS Code: 0680
Model: Hydraulic Systems on 785, 789,
793 Off-Highway Trucks and Power Train Oils
Warranty: Six Months
European Union compliant, CE marked
Replaces discontinued 183-9301 Oil Filter Cart, Size 150
Used to filter fluids from 5W (lightweight oils) to 90W (final drive lubricants)
Variable pump delivery
Powered by compressed air
A differential pressure gauge is provided to monitor filter element condition.
Extra large capacity filter for extended time between dirty element change
Wire-reinforced hoses; will not collapse with hot oil
Built-in tool box
Convenient hose caddy for ease of storage
Mobile cart on hard plastic casters
Reference
NEHS0847 Tool Operating Manual
ID: C80578T1
Prime mover air diaphragm pump
Operating pressure 138 to 689 kPa (20 to 100 PSI)
Variable delivery 0 to 340 liter/m (0 to 90 gpm)
Supply air consumption 0.47 liter/s (1 cfm) per 3.78 liter/m
(1 gpm) of fluid pumped
Maximum output pressure of
fluid being pumped equals air inlet pressure
Hydraulic fluids 5W to 90W
Operating temperature 0 to 66C (0 to 150F)
Standard filtration 10 microns absolute
Extra large filter 273 mm diameter x 825 mm (10.7 in x 32.5 in)
Outlet hoses two #844, 1
1

2
in diameter x 25 feet
long (1
1

2
in Cam-lok fittings)
Inlet hose #844, 2 inch diameter x 14 feet long
(1
1

2
inch Cam-lok fittings)
Tool box 406 x 254 x 228 mm (16.0 x 10.0 x 9.0 in)
Overall dimensions 122 x 157 x 102 cm (48.0 x 62.0 x 40.0 in)
Noise level 82dB (at 110 PSI air pressure)
Weight 318 kg (700 lbs)
ID: D00561T1
Capacity 114 l (30 gal)
Maximum free flow 159 lpm (42 gpm)
Maximum size of pumpable solids 3.0 mm (.12 in)
Air inlet 12.7 mm (.50 in)
Recommended operating pressure 137 - 276 kPa (20 - 40 psi)
Maximum air pressure 310 kPa (45 psi)
Minimum air pressure 138 kPa (20 psi)
Overall size 953 h x 762 d x 673 w (mm)
37.5 h x 30.0 d x 26.5 w (in)
Weight 89.4 kg (197 lbs)
292-8713 Diesel Fuel Flushing Cart
Model: All Caterpillar products
Warranty: Six Months
Used to flush and clean diesel fuel systems; with an additional quick disconnect
added to the cart it can be used to filter fuel tanks
Easily moved around in field conditions on two 30 cm (12.0 in) pneumatic tire
Oil is pumped through the filter cart using an air-powered, diaphragm pump
Maximum output pressure of fluid being pumped is equal to air inlet air pressure
A dirty filter indicator indicates when to change filter elements
Protective rails help prevent damage during transportation
A 161-7059 Diaphragm Repair Kit and a 196-9504 Air Valve Repair Kit
are sold separately
Reference
NEHS0969 Tool Operating Manual
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-17
Service/Repair Parts
Part No. Description
192-1560 Filter Element (10 micron, absolute)
212-7125 Filter Element (3 micron, absolute)
188-7020 Filter Element (5 micron, absolute)
185-1375 Filter Element (25 micron, absolute)
4C-6786 Pump (complete)
196-9504 Air Valve Repair Kit
161-7059 Diaphragm Repair Kit
077-8298 Filter Housing Cap O-Ring
221-4490 Cup Seal (inside filter housing)
209-1799 Pump (discontinued 183-9301 only)
209-1800 Repair Kit, diaphragm for pump on discontinued 183-9301
209-1801 Repair Kit, air valve for pump on discontinued 183-9301
3H-0976 O-ring (Element to Head)
Dust Caps/Plugs Used with 201-8131 and Discontinued 183-9301 Oil Filter Carts
8C-3451
1

2
inch diameter rubber cap for SOS port
201-8129 2 inch diameter aluminum male plug
used with 190-8321 Quick Disconnect Coupler or return line
201-8128 2
1

2
inch diameter aluminum male plug used
with 190-8321 Quick Disconnect Coupler or suction line
201-8553 2 inch diameter aluminum female cap used with the following adapters:
190-9935, 190-9937, 190-9939, 190-9941, or 190-9943
201-8552 2
1

2
inch diameter aluminum female cap used with the following adapters:
190-9936, 190-9938, 190-9940, 190-9942, or 190-9944
5P-0306 Vacuum Transducer
SMCS Code: 5050-015
Model: Most Caterpillar Models
Warranty: Six Months
Minimizes oil loss when a hydraulic system must be opened
Air pressure applied to transducer produces a continuous vacuum in the tank
ID: D01801Ti\
Performance Note: Fluid flow through filter for maximum efficiency is dependent
upon fluid temperature, fluid viscosity, supply air pressure, supply air volume,
and filter media rating.
Contamination Control 2007
Vehicle System Tools
Filter Carts
3-18
ID: D00447T1
Filter Elements and Housings
180-9549 Filter Element
188-7027 Filter Element
SMCS Code: 5068-010
Model: All Caterpillar Hydraulic Filter Units and Carts
Warranty: Six Months
Used to remove water from a hydraulic oil tank
Economical alternative for water removal
Fits on standard, low-pressure, spin-on, filter head
Aluminum body with cellulose media
Working pressure: 1035 kPa (150 PSI)
Particle filtration size: 25 micron
ID: C80039T1
Item Part No. Description Length Diameter Weight Flow Rate Water Removal
1 180-9549 Filter Element 132.3 (5.21 in) 93.7 mm (3.69 in) 0.54 kg (1.2 lb) 95 lpm (25 gpm) 170 ml (10.3 cu in) @ 20 PSI differential
2 188-7027 Filter Element 289.3 (11.39 in) 129.5 mm (5.10 in) 1.44 kg (3.2 lb) 227 lpm (60 gpm) 700 ml (42.4 cu in) @ 20 PSI differential
1, 2, and 4 Filter Heads
SMCS Code: 5068
Model: Caterpillar Hydraulic System or Vehicle
Warranty: Six Months
Used to filter oil in 300 lpm (80 gpm) to 450 lpm (120 gpm) applications
Attaches to a variety of filtering tools using either pipe threads
or four-bolt flanges
Can be permanently attached to system/vehicle or fitted
with currently available, quick-disconnect fittings
Made of lightweight, cast aluminum for strength and durability
Some filter heads have visual dirty element indicator to show
when to change element
Typical uses:
188-3242 H.D. Air Filter Cart
127-8781 Filter Cart, 110 V, 60 Hz
169-7159 Filter Cart, 220 V, 50 Hz
174-9158 Compressed Air Filter Cart
Contamination Control 2007
Power Train Tools
Filter Elements
and Housings
4-1
ID: D00452T1
Filter Elements for 1, 2, and 4 Filter Heads (single head shown)
(Elements fit heads of 5.1 inch diameter and 1
1

2
inch-12thd)
Nominal Media Dirt Holding Height
Micron Rating Material Capacity Inch (mm) Part No.
2 Synthetic 11.39 (289.3) 198-3188
5 Synthetic 64 grams 11.39 (289.3) 9U-6983
10 Synthetic 64 grams 10.66 (270.8) 9U-5870
18 Synthetic 90 grams 10.66 (270.8) 9U-6984
18 Synthetic/Cellulose Water-20 oz. 10.66 (270.8) 188-7027
149 Cellulose/Wire
Mesh 11.39 (289.3) 9U-6985
Filter Heads for 129.5 mm (5.10 in) Diameter Filter Elements
Bypass Working
Pressure Pressure
Part No. kPa (PSI) kPa (PSI) Maximum Flow Ports Indicator
Single Filter Heads
9U-6989 170 (25) 1034 (150) 300 lpm (80 gpm) 1
1

2
inch NPT no
229-7259 None 552 (80) 300 lpm (80 gpm) 1
1

2
inch NPT no
275-8688 None 1034 (150) 265 lpm (70 gpm) 1
1

4
inch NPT yes
Two Filter Heads
9U-6991 170 (25) 1034 (150) 450 lpm (120 gpm) 1
7

8
inch SAE and no
1
1

2
inch NPT
229-7260 None 552 (80) 450 lpm (120 gpm) 1
1

2
inch NPT and yes
2 inch, four-bolt flange
140-7971 170 (25) 1034 (150) 450 lpm (120 gpm) 1
1

2
inch NPT and yes
2 inch, four-bolt flange
Four Filter Heads
9U-5970
1
170 (25) 1034 (150) 450 lpm (120 gpm) 1
1

2
inch NPT yes
229-7261 None 552 (80) 450 lpm (120 gpm) 1
1

2
inch NPT yes
1
9U-5970 comes as a complete assembly with four 9U-5870 Elements, 25 micron.
205-7379 Filter Assembly
229-1463 Filter Assembly
SMCS Code: 5068
Warranty: Six Months
Used to filter oil in applications requiring low pressure,
high volume
Small and lightweight
Comes standard with a 205-7380 Synthetic Filter Element,
3 micron
205-7381 Filter Elements, 5 micron, also available
Head section is made from die cast aluminum
with a steel body
Internal 2 bar (30 PSI) bypass has an orange pop up
indicator (requires manual reset) on 205-7379;
229-1463 has differential pressure switch,
240 VAC, 1-phase, for panel readout or light
For use on hydraulic test benches or other systems
needing kidney looping
Overall height 810 mm (31.9 in)
Width and depth of head 159 mm (6.26 in)
Canister diameter 119 mm (4.7 in)
Ports (in/out) 1
1

2
inch NPT
Bypass (cracking) pressure 2 bar (30 PSI)
Flow rate (maximum) 379 lpm (100 gpm)
9U-6707 Spin-on Thread Adapter
Warranty: Six Months
Can be used with 5.10 inch diameter elements
1
1

4
inch NPT male to 1
1

2
16 thrd
ID: D00827T1
Spin-on Heads
Warranty: Six Months
Heads and elements sold separately
Heads accept spin-on elements of 3.7 inch diameter,
1 inch-12 thrd
Typical uses:
4C-9475 Transfer Cart, 115 VAC, 60 Hz
169-7158 Transfer Cart, 220 VAC, 50 Hz
Heads
Nominal Working No. of DEB
GPM (LPM) PSI (kPa) Ports Elements Psid DEI Part No.
25 (95) 150 (1034)
3

4
in-16 SAE 1 25 No 4C-3498
25 (95) 150 (1034)
3

4
in NPT 1 25 No 9U-6987
25 (95) 150 (1034) 1
1

16
in SAE 1 25 No 9U-6988
DEB = Dirty Element Bypass Cracking Pressure
DEI = Dirty Element Indicator (pop-up style)
Contamination Control 2007
Power Train Tools
Filter Elements
and Housings
4-2
Elements for Heads of 3.7 inch diameter and 1 inch-12 thd
Nominal Media Dirt Holding Height
Micron Rating Material Capacity Inch (mm) Part No.
5 Synthetic 15 grams 5.5 (140) 9U-6978
8.5 Synthetic 15 grams 5.5 (140) 9U-6980
18 Synthetic 23 grams 5.5 (140) 9U-6981
25 Synthetic/Cellulose 6 oz. water 5.5 (140) 180-9549
149 Wire mesh 5.5 (140) 9U-6982
ID: C80389T1
Cartridge Elements for 205-7379 and 229-1463 Filter Groups
Nominal Media Dirt Holding Height and
Micron Rating Material Capacity Diameter Part No.
3 Synthetic 345 grams 27 in (685.8 mm) 205-7380
4 in (101.6 mm)
5 Synthetic 258 grams 27 in (685.8 mm) 205-7381
4 in (101.6 mm)
N/A Polymer 443 ml (15 oz) 27 in (685.8 mm) 283-5665
4 in (101.6 mm)
198-3188 Two Micron Filter Element
SMCS Code: 5068
Model: All Caterpillar bulk hydraulic fluid storage tanks
Warranty: Six Months
Used to remove contamination from fluids held in bulk storage tanks
Use in high-volume applications
Two micron filtration capability
Large dirt holding capacity
Water absorption style filter media
Can be used with the following filter carts:
188-3242 H.D. Air Filter Cart
127-8781 110V 60 Hz Filter Cart
169-7159 220V 50 Hz Filter Cart
174-9158 Compressed Air Filter Cart
Overall size 289 x 129 mm (11.4 x 5.1 in)
Filter media synthetic
Weight 1.44 kg (3.2 lbs)
Body style spin-on
Pressure rating 1034 kPa (150 PSI)
Contamination Control 2007
Power Train Tools
Filter Elements
and Housings
4-3
ID: C80327T1
ID: C79891T1
Elements for 185-1152 Filter Group (Not shown)
Nominal Media Dirt Holding Height and
Micron Rating Material Capacity Diameter Part No.
2 Synthetic 660 grams 22 inch (559 mm) 212-7125
7.5 inch (109 mm)
5 Synthetic 311 grams 22 inch (559 mm) 188-7020
7.5 inch (109 mm)
8 Synthetic 430 grams 22 inch (559 mm) 192-1560
7.5 inch (109 mm)
23 Cellulose 450 grams 22 inch (559 mm) 185-1375
7.5 inch (109 mm)
Service/Repair Parts
Part No. Description
077-8298 Filter Housing O-Ring
221-4490 Cup Seal (Internal)
3H-0976 O-ring (Element to Head)
Length 825.5 mm (32.50 in)
Diameter 273.1 mm (10.75 in)
Weight 57 kg (125 lbs)
Ports 4 inch NPT
No bypass
Working pressure 1,034 kPa (150 PSI)
Maximum flow rate 2271 lpm (600 gpm)
Operating temperature -29 to 107C (-20 to 225F)
185-1152 Large Volume Filter Group
SMCS Code: 5068-070
Model: All Caterpillar bulk hydraulic fluid storage tanks
Warranty: Six Months
Used to filter oil in high-volume applications
Provides extended time between element changes
Uses synthetic fiber or cellulose filter elements
Canister-style body is made of cast aluminum for strength
and durability
Visual dirty element indicator shows when to change element
Filter has increased dirt holding capacity over a conventional filter
212-7768 Filter Group
SMCS Code: 5068-070
Model: All Caterpillar hydraulic fluids
Warranty: Six Months
Used for high-volume filtering of petroleum fluids
Can be used on a mobile truck or trailer and/or in the shop
Equipped with a standard 25 micron filter element
(optional elements are also available)
NPT ports for easy hose connections
Designed to use optional 218-8445 Delta Pressure Gauge
Multiple outlets allow versatility in hookup configuration
ID: D00141T1
1
2
Item Part No. Description
1 6Y-8134 O-ring Replacement Seal
2 8J-8879 O-ring Replacement Seal
Elements for 212-7768 Filter Group
Nominal Media Dirt Holding Height and
Micron Rating Material Capacity Diameter Part No.
2 Synthetic 660 grams 22 inch (559 mm) 212-7125
7.5 inch (109 mm)
5 Synthetic 311 grams 22 inch (559 mm) 188-7020
7.5 inch (109 mm)
8 Synthetic 430 grams 22 inch (559 mm) 192-1560
7.5 inch (109 mm)
23 Cellulose 450 grams 22 inch (559 mm) 185-1375
7.5 inch (109 mm)
Inlet port (located in bottom of housing) 2
1

2
NPT
Outlet ports (located on opposite sides) 2
1

2
NPT
Drain and/or pressure gauge ports
3

8
NPT
(two, located in bottom of housing)
Maximum operating pressure 689 kPa (100 psi)
Internal bypass none
Material steel
Dry weight 43 kg (95 lbs)
Overall size 787 mm (31.0 in) high by
394 mm (15.5 in) wide with a
330 mm (13.0 in) cover diameter
Flow rate up to 2271 lpm (600 gpm)
9U-5968 Hydrostatic Filter Group
SMCS Code: 5050-041, 3200-019, 3218-070
Model: All models
Warranty: Six Months
Used to filter out contamination (particles) after catastrophic pump or motor failure
6 micron absolute rating
Works in closed-loop hydrostatic hydraulic systems
Simple to install, as rectifier block automatically routes oil through filter
in correct flow direction, regardless of inlet and outlet connections
Can be permanently attached to system or vehicle
Easily fitted with currently available quick disconnect fittings for fast and
easy installation one unit can serve several machines
Overall size 300 x 250 x 558 mm (12.0 x 10.0 x 22.0 in)
Maximum working pressure 41,364 kPa (6000 PSI)
Flow rate 342 lpm (90 gpm)
Filter rating 6 micron, absolute
Inlet/outlet port connection 1
1

4
inch quick disconnect
ID: C79154T1
Elements for 9U-5968 Filter Group
Nominal Media Dirt Holding Height and
Micron Rating Material Capacity Diameter Part No.
6 Cellulose 94 grams 14.72 inch (374 mm) 9U-5966
3.11 inch (79 mm)
Service/Repair Parts
Part No. Description
9U-5969 Check Valve
9U-5967 Check Valve Seal Kit
4C-5093 Quick Disconnect Nipple
4C-5094 Quick Disconnect Coupler
185-1153 High Pressure Filter Group
SMCS Code: 5068-070
Model: All Caterpillar bulk hydraulic fluid storage tanks
Warranty: Six Months
Used to filter oil in high-volume applications
Provides extended time between element changes
Uses synthetic fiber filter elements
Machined-tube body is made of ductile iron
for strength and durability
Visual dirty element indicator shows when
to change element
Filter has increased dirt holding capacity
over a conventional filter
Length 884.7 mm (34.83 in)
Diameter 152 mm (6.0 in)
Weight 28.5 kg (63 lbs)
Ports 2 inch SAE four-bolt flange
Bypass none
Working pressure 20,790 kPa (3000 PSI)
Maximum flow rate 757 lpm (200 gpm)
Operating temperature -29 to 121C (-20 to 250F)
ID: C79899T1
Cartridge Elements for 185-1153 Filter Group
Nominal Media Dirt Holding Height and
Micron Rating Material Capacity Diameter Part No.
8 Synthetic 25.87 inch (657 mm) 185-1377
5 inch (127 mm)
18 Synthetic 104 grams 25.87 inch (657 mm) 185-1376
5 inch (127 mm)
185-1154 High Pressure Filter Group
SMCS Code: 5068-070
Model: All Caterpillar bulk hydraulic fluid storage tanks with pneumatic pumps
Warranty: Six Months
Used to filter oil in high-volume applications
Provides extended time between element changes
Uses synthetic fiber filter elements
Especially suited in the output line from
4C-7195 Dispersing Pump and 4C-7228 Dispersing Pump
Filter head is made of cast aluminum and bowl is made
of impact-extruded aluminum for strength and durability
Visual dirty element indicator shows when
to change element
Filter has increased dirt holding
capacity over a conventional filter
Length 292 mm (11.5 in)
Diameter 89 mm (3.5 in)
Weight 2.49 kg (5.5 lbs)
Ports
3

4
inch SAE O-ring
Bypass 345 kPa (50 PSI)
Working pressure 13,790 kPa (2000 PSI)
Maximum flow rate 75 lpm (20 gpm)
Operating temperature -29 to 121C (-20 to 250F)
ID: C79900T1 Cartridge Elements for 185-1154 Filter Group
Nominal Media Dirt Holding Height and
Micron Rating Material Capacity Diameter Part No.
5 Synthetic 4 grams 8.12 inch (206.2 mm) 185-1378
2.5 inch (63.5 mm)
18 Synthetic 9 grams 8.12 inch (206.2 mm) 185-1379
2.5 inch (63.5 mm)
Contamination Control 2007
Power Train Tools
Filter Elements
and Housings
4-4
Hydraulic Cylinder Service
250-6597 Cylinder Washer Tank Group
SMCS Code: 7562-070
Model: Hydraulic Cylinders
Warranty: Six Months
European Union compliant, CE marked
Replaces canceled 120-9143 and 232-4686 Cylinder Washer Tank Groups
Used to clean honing oil and metal particles from inside of reconditioned cylinders
(provides quick and efficient cleaning method)
Operates completely by air pressure (no electricity)
Cleans cylinders ranging from 101 to 343 mm (4.0 to 13.5 in) diameter and 1.8 to 3.6 m
(up to 12 ft) in length (attachment sold separately)
Unit can be positioned at end of manual or automatic hone group
(allows cylinders to remain clamped in hone group during cleaning procedure)
Washer uses an air powered drill (sold separately) to rotate cleaning brushes (sold
separately) while a pump supplies cleaning solvent to brush head
Uses disposable filter bags to capture contaminants (keeps fluid clean
and makes cleanup and disposal easier)
Uses a three-step process to filter cleaning solution
1. Two magnet assemblies catch large ferrous materials
2. Dual filter bags capture particles 25 microns and larger
3. Final synthetic, spin on filter cleans fluid before it is pumped
to cleaning brush assembly
Reference
NEHS0927-01 Tool Operating Manual; Procedures for Using the 250-6597 Cylinder Washer Tank Group
ID: D00703T1
Contamination Control 2007
Major Equipment
5-1
Additional Tooling (Sold Separately)
for Complete Cylinder Tube Cleaning System
Part No. Description Qty.
120-9144 Rotating Valve Group 1
120-9146 Brush Assembly, Including Spray Nozzle 1
120-9148 Brush, 76 mm (3.0 in), used for 6
100 to 190 mm (4.0 to 7.5 in) diameter
cylinder bores
120-9147 Brush, 152 mm (6.0 in), used for 6
190 to 343 mm (7.5 to 13.5 in) diameter
cylinder bores
120-9154 Arbor Tube, 1.8 m (6.0 ft) 1
120-9153 Arbor Tube, 3 m (10.0 ft) 1
120-9152 Arbor Tube, 3.6 m (12.0 ft) 1
135-7643 Nozzle Adapter, optional 1
171-5688 Pneumatic Drill (or equivalent) 1
Service/Repair Parts
184-2319 Filter Bag (25 micron)
198-3150 Filter Element (2 micron)
9U-6983 Filter Element (5 micron)
9U-5870 Filter Element (15 micron)
Cylinder Cleaning and Storage
When cleaning a hydraulic cylinderespecially important after honingthe primary objective is to remove harmful contaminants.
Testing has shown that this is best accomplished by the scrubbing action of rotating brushes, used with a cleaning solution that
flushes the contamination out of the cylinder. Caterpillar offers a cylinder washer, tooling, and a water-based cleaning chemical
(1U-5490) that is very effective in cleaning honed cylinders.
After the cylinder is clean, it is important to keep rust from forming on the bare metal surface of the bore. The recommended
Caterpillar cleaning chemical provides mild rust protection. However, if the cylinder will not be assembled into a group for an
extended period of time, depending on the environment, oxidation of the smooth surface can be a problem.
Options to deal with this include arranging the process so that cylinders are assembled within a few days of being washed, or
taking additional storage precautions with additional rust inhibitors that can provide longer term protection. Spraying the bore
with a light, clean oil may be sufficient to extend the rust protection. Other stronger products such as 1U-8809 Caterpillar 450 Rust
Preventive Oil could also be used. The amount of protection required depends on several factors such as storage time, ambient
conditions, other packaging, etc. If a cylinder is to be sealed on the ends, it must be completely dry and in a dry environment.
Hydraulic Cylinder
Service
Hydraulic Test Centers
Bulk Fuel Filtration
Contamination Control 2007
Major Equipment
5-2
ID: D00463T1
Complete test centers designed for testing and adjusting all Caterpillar pumps, motors, hydrostatic and powershift transmissions
Unlike traditional test benches on the market that are primarily designed to test transmissions, the 1U-9400 Series is designed
for complete pump, motor, and hydrostatic transmission testing
Caterpillar test centers are developed for greater performance but use traditional-sized components where possible to minimize costs
Using digital electronic control output, drive speed can be maintained regardless of load
Main manifold design allows for versatility in test configuration
Reduced voltage motor starter
Main oil tank capacity 1136 L (300 gal)
High capacity work support
with integral sump 4545 kg (10000 lb)
Output shaft torque (at full motor
displacement) 1722 Nm (1275 lb ft)
RPM range 0-2550
Modes of operation 3
Displacement (fully manual)
Speed (maintains test speed during changing loads)
Motor test (loaded rotating motor testing)
Auxiliary pump
215 lpm (0-57 gpm) elec. displacement control
0-41340 kPa (0-6000 PSI)
High pressure signal port (1) 0-51680 kPa (0-7500 PSI)
Low pressure signal port (1) 0-4134 kPa (0-600 PSI)
Tank return ports (2)
Regeneration/closed loop flow log (1)
Main pump diagnostic ports (2)
Supercharge in/out ports (2)
Flowmeter loops (6)
19-795 lpm (5-210 gpm) loadable
19-795 lpm (5-210 gpm) non-loadable
11-322 lpm (3-85 gpm) loadable
11-322 lpm (3-85 gpm) non-loadable
4-8 lpm (1-2 gpm) low pressure. case drain
2-19 lpm (.5-5 gpm) low pressure case drain
100 mm (4 in.) gravity supply (1)
Test ports connected to panel gauges (16)
Internal 3 micron high capacity kidney loop filtration system
12 kW thermostat-controlled tank heater
Separate internal heat exchanger for closed loop hydrostatic pump testing
Optional Features
Multiple suction ports for testing tandem and triple pumps
Additional signal pressure ports
Extended external and internal filtration systems for gear pump
testing (recommended for dealers who rebuild and test gear
pumps frequently)
Extended internal filtration systems for highly contaminated
environments
Additional sound attenuation
Custom work support sump configurations
Data acquisition system capable of monitoring and recording 9
flows, 14 pressures, 2 temperature channels as well as RPM
and torque
Ordering Information
Each 1U-9400 Series Hydraulic Test Centers is built one at a time.
This allows design of the system tailored to a specific machine
population and component requirements.
Contact the Dealer Service Tools Division for quotations,
specifications, and recommended tooling. The 1U-9400 Series Test
Center is purchased outside of the Caterpillar parts network via a
purchase order.
Hydraulic Test Centers
1U-9400 Series Hydraulic Test Centers
SMCS Code: 0784
Model: Caterpillar Pumps, Motors and Transmissions
Warranty: Six Months
Available in 380/415/460/575 Volt, 50/60 Hertz, 3-Phase electrical, 200 to 400 HP
Hydraulic Cylinder
Service
Hydraulic Test Centers
Bulk Fuel Filtration
Contamination Control 2007
Major Equipment
5-3
Service/Repair Parts
Part No. Description
Gauges
2
1

2
inch Diameter, Panel Mount, Back Connection
8T-0850 Gauge, 0-4135 kPa (0-600 PSI)
4C-4615 Gauge, 0-1380 kPa (0-200 PSI)
4C-4614 Gauge, 0-689 kPa (0-100 PSI)
8T-0848 Gauge, 0-415 kPa (0-60 PSI)
4C-4616 Gauge, 0-52500 kPa (0-7500 PSI)
8T-0852 Gauge, 0-34450 kPa (0-5000 PSI)
8T-0851 Gauge, 0-13780 kPa (0-2000 PSI)
4 inch Diameter, Panel Mount, Lower Back Connection
8T-0840 Gauge, 30/0/30, 30 In/Hg-0-30 PSI
9U-6099 Gauge, 0-4130 kPa (0-600 PSI)
1U-9697 Gauge, 0-52500 kPa (0-7500 PSI)
4C-4617 Gauge, 0-6890 kPa (0-1000 PSI)
Differential Pressure Gauge
1U-5793 Gauge, 0-500 PSI
Oil Filter Elements and Replacement Parts
Circulation/Kidney loop
205-7380 Oil Filter Element
Sump return
205-7381 Oil filter element
Super Charge filter systems
4C-3052 Oil Filter Element (1)
4C-6112 Oil Filter Seal Kit
F1 Flowmeter/Closed Circuit Loop
4C-4878 Ring
1
(2) Backup rings for regenerative circuit
9U-5966 Oil Filter Element (2)
4C-6110 Oil Filter Seal Kit
Return filter (top of tank)
4C-3054 Oil Filter Element (2)
4C-6111 Oil Filter Seal Kit
Pump and motor inlet control circuits
4C-4877 Ring
1
(2) Backup rings for pump and motor control filters
4C-3056 Oil Filter Element (1)
238-6876 Oil Filter Element (1) (optional)
4C-6108 Oil Filter Seal Kit
Super Charge inlet filter
238-6877 Oil Filter Element (1)
4C-6109 Oil Filter Seal Kit
Main charge filter
4C-5096 Oil Filter Element (1)
4C-6111 Oil Filter Seal Kit
Motor control circuit (double length)
4C-5095 Oil Filter Element (1)
238-6875 Oil Filter Element (1) (optional)
4C-6111 Oil Filter Seal Kit
1
Replacement elements contain new bowl O-rings but not new backup
rings. Backup rings are used to support the filter bowl O-rings.
Replacement backup rings are serviced by themselves or within the
filter seal kits. The double length elements have been installed on some
machines but not all.
Hydraulic System Replacement Parts
4C-8686 Flowmeter - Webster LT-760, 7-210 gal/min., 1
1

2
inch SAE 4 bolt flange, 6000 PSI. (F1 and F4)
4C-8687 Flowmeter - Webster LT-500, 4-130 gal/min., 1
1

2
inch SAE 4 bolt flange, 6000 PSI. (F2 and F3)
4C-8688 Flowmeter - Hedland 701-002, .1-2.0 gal/min.,
3

4
inch NPT port, 3000 PSI. Measures case drain
4C-8689 Flowmeter - Hedland 701-005, .5-5.0 gal/min.,
3

4
inch NPT port, 3000 PSI. Measures case drain
4C-8690 Valve - Vickers DG17V-3-2C10. Directional control for drive shaft table lift
4C-8656 Valve - Rexroth EL-24VDC-832575. Proportional control for main and auxiliary pumps
4C-8682 Valve - Rexroth 4WS2EM10-40. Servo valve for fluid motor control
4C-8684 Strainer - 4 inch, 100 mesh, 200 GPM for oil supply inside reservoir
4C-8685 Strainer - 1
1

2
inch, 100 micron, 50 GPM for work table sump. Two needed (small sumps)
4C-8692 Coupler - Snap-Tite VHC-16-16-EF, 1
5

16
inch female SAE thread valved. Super Charge outlet on manifold
Mechanical Parts
4C-8695 Bearing - Motion Industries 22313KTS drive shaft bearing
Electrical Parts
4C-8691 Potentiometer - Allen Bradley 800TU24 pot with a JS-1 SPST switch attached
4C-8589 Tachogenerator - Rexroth TDPO.7/8-3-836706 low voltage tach generator (located on end of fluid motor)
4C-8693 Torque Sensor - Lebow 1805-15K drive shaft torque sensor
4C-8694 Relay - Red Lion PRS1-103-1/A overspeed relay
Hydraulic Cylinder
Service
Hydraulic Test Centers
Bulk Fuel Filtration
Contamination Control 2007
Major Equipment
5-4
9U-5000 Series Hydraulic Test Benches
SMCS Code: 5050-036
Model: All Models
Warranty: Six Months
Available in 230/380/415/460/575 Volt, 50/60 Hertz, 3-Phase electrical, 125 or 150 HP
ID: D00469T1
Used to test hydraulic pumps, motors, cylinders, and transmissions (including some hydrostatic)
Designed as an economical option 'or testing current and future components within the 125 or 150 hp range limit
A "mini" bench having many of the same features as larger 1U-9400 Hydraulic Test Center including elevated component oil tank,
full instrumentation, full filtration (down to 5 micron) with control panel indicator lights. two pressure oil supplies, and large,
low-profile testing bed
Additional features: two digital flow meters, connection for external flow meters, digital flow and temperature readouts,
automatic heating and cooling of testing oil supply, automatic oil level control of work table sump, built-in protection circuits,
and digital RPM readout
Caterpillar test benches are direct competitive replacements for 100/125 hp class test benches.
Reference
NEHS0563 Tool Operating Manual
NEHS0737 Tool Operating Manual
Reduced voltage soft-start motor starter
Horsepower 125 or 150
Maximum drive output 2600 rpm
Gravity feed oil supply (flooded suction) 102 mm (4.0 in) diameter
Adjustable hydraulic supply #1 189 Ipm at 20 670 kPa (50.0 gpm at 3000 PSI)
Adjustable hydraulic supply #2 19 Ipm at 2756 kPa (5.0 gpm at 400 PSI)
Two flow meters 484 lpm (125 gpm)
External flow meter connections pressure up to 46 850 kPa (6800 PSI) with flow rates of 8 to 800 l/min (2 to 210 gpm)
Indicator lights for all filters
Ordering Information
Contact the Dealer Service Tools Division for quotations, specifications and recommended tooling. The 9U-5000 Series
Hydraulic Test Bench is purchased outside of the Caterpillar parts network via a purchase order
Hydraulic Cylinder
Service
Hydraulic Test Centers
Bulk Fuel Filtration
Contamination Control 2007
Major Equipment
5-5
Service/Repair Parts
Part No. Description
Gauges
4C-4617 Gauge, 0-6890 kPa (0-1000 PSI) - 102 mm (4.0 in) diameter
9U-5851 Gauge, 0-20 000 kPa (0-3000 PSI) - 102 mm (4.0 in) diameter
9U-5852 Gauge, 0-20 000 kPa (0-3000 PSI) - 64 mm (2.5 in) diameter
1U-9161 Minder Gauge - protects lower range gauges, located inside control panel
Oil Filter Elements
4C-9479 Element - hydrostat charge oil (13 Micron)
9U-5870 Element (13 micron absolute) - main pump case return, bypass, and sump filter
9U-5871 Element (10 micron absolute) - main oil supply
Electrical
9U-5856 Fan - main electrical panel
9U-5853 Indicator - control console digital rpm readout
9U-5881 Magnetic Pickup - for digital rpm readout
9U-5845 Sump Pump - 230/46OV, 3-phase, 6O Hz application only
9U-5847 Sump Pump - 230/38OV, 3-phase, 5O Hz application only
9U-5846 Switch - three level sump pump float switch
9U-5876 Switch - dirty filter indicator
9U-5877 Switch - high level, low level reservoir float switch
Hydraulic System Replacement Parts
9U-5859 Cooler - hydrostatic and bypass oil cooler
9U-5860 Heater - hydraulic reservoir
9U-5866 Nipple - 12 mm (4.0 in) gravity flow supply line
9U-5861 Strainer - inside oil reservoir 102 mm (4.0 in) diameter
9U-5862 Strainer - inside oil reservoir 50 mm (2.0 in) diameter
9U-5867 Strainer - inside oil reservoir 32 mm (1.25 in) diameter
4C-9910 Tester - digital flow meter
9U-5194 Tube - supply/return tube for flowmeter
9U-5873 Valve - on/off water control
9U-5848 Valve - 20 670 kPa (3000 PSI) pressure regulating (main oil supply pressure)
9U-5849 Valve - 3445 kPa (500 PSI) pressure reducing (control oil)
9U-5849 Valve - 3000 kPa (400 PSI) control pressure adjustment
9U-5850 Valve - supply flow On/Off, two-way ball valve
9U-5875 Valve - water control valve to hydrostatic oil cooler
9U-5878 Valve - water control valve to bypass oil cooler
Mechanical Parts
9U-5880 Winch - drive motor height adjustment
Miscellaneous Hardware
9U-5192 Adapter - drive adapter assembly with magnetic pickup gear
9U-5212 Bolt - sliding drive plate mounting
9U-5854 Cable - pump displacement/direction control
9U-5855 Cable - motor speed control
9U-5865 Coupling - electric motor/pump drive couplings
9U-5826 Artwork Decal - decals for control console
9U-5210 Guard - short coupling guard
9U-5211 Guard - long guard for drive shaft
9U-5872 Insert - used with 9U-5865 Coupling
Repair Kits
9U-5082 Kit - for Snap-Tite nipple
9U-5864 Kit - charge pressure relief valve
9U-5868 Kit - main hydraulic pump (60 Hz applications)
9U-5869 Kit - main hydraulic pump (5O Hz applications)
9U-5874 Kit - 9U-5873 Valve
9U-5879 Kit - fluid motor
Hydraulic Cylinder
Service
Hydraulic Test Centers
Bulk Fuel Filtration
Bulk Fuel Filtration
ID: D01897T1
Built-in Gate Valves
Inlet and outlet gate valves can be closed when servicing fuel filters
Dual Filter Units
Uses two 4-micron, full synthetic particulate filter elements to effectively trap and hold
a large volume of abrasive particulate debris
Dirty filter indicator shows when to change filters (eliminates changing filters prematurely)
Filters can last up to one month, depending on level of fuel contamination and volume
of fuel being filtered
Coalescer Unit
Contains multiple filter elements capable of removing up to 3.0% water by volume
to a level of 1,000 ppm (0.1%) at rated flow
Water droplets removed from fuel fall to bottom of coalescer unit
Fine mesh separator cartridge further repels smaller water droplets and prevents them
from escaping with clean fuel
Float mechanism monitors water level
Water is automatically drained from coalescer to an external water storage container
(dealer-supplied)
Coalescing elements rarely plug and usually only require annual replacement
Bulk Fuel Filtration Systems
Part No. Flow Rate Application
284-0413 190 Lpm (50 gpm) Used for remote day tank applications or for portable
use on a fuel truck
284-0415 375 Lpm (100 gpm) Used for remote day tank applications or for portable
use on a fuel truck
284-0416 750 Lpm (200 gpm) Used for fuel stations using fast-fill fuel system where
maximum flow does not exceed 750 Lpm (200 gpm).
Works well with off-highway trucks up through 793
295-0048 1135 Lpm (300 gpm) Used for fuel stations using fast-fill fuel system where
maximum flow rates exceed 750 Lpm (200 gpm).
Works well with off-highway trucks up through 797
Contamination Control 2007
Major Equipment
Hydraulic Cylinder
Service
Hydraulic Test Centers
Bulk Fuel Filtration
5-6
Bulk Fuel Filtration Systems
Model: All Caterpillar products
Warranty: Six Months
Used to remove dirt and water from contaminated fuel in a single pass
(most fuel from fuel suppliers contains contamination above the recommended
cleanliness specifications for an engine)
Diesel fuel supplied to an engine should have a maximum particulate level
of ISO 18/16/13 with a maximum water content level of 0.1% (1,000 ppm)
Used in any application where bulk fuel storage is required
Reduces service-time by supplying cleaner fuel to engines fuel filters
(allows machines fuel filters to function more efficiently and last longer)
Cleaner fuel will help prevent premature wear or damage to injectors,
which provides improved fuel economy and engine performance
Four different sizes available (size determined by maximum flow
rate of fuel delivery system)
Requires very little maintenance
Reference
SENR9620-02 Improving Component Durability Fuel Systems
SEBF1020 Fluid Cleanliness Management
Automatic Water Drain
Drains excess water from sump of coalescer unit
Float mechanism automatically opens and closes drain valve depending on water level
Flow meter, installed on water drain valve, monitors amount of water removed from fuel
Flow Control Valve
Controls fuel flow and assures proper operation of coalescer and particulate filter
elements by preventing contaminated fuel from passing through unit
Reduces fuel flow as filter restriction or water concentration increases
Installation
Unit is self-contained on a platform, easily moved using a fork lift
Unit typically positioned between a fuel storage tank and fueling station
Permanent installation requires a small concrete pad
No electrical power required
Optional electric heating element available to prevent water from freezing
in bottom of coalescer tank
ID: D01903T1
Contamination Control 2007
Major Equipment
5-7
Hydraulic Cylinder
Service
Hydraulic Test Centers
Bulk Fuel Filtration
Contamination Control 2007
Major Equipment
5-8
Hydraulic Cylinder
Service
Hydraulic Test Centers
Bulk Fuel Filtration
Hose Cutting Machines and Fume Exhausters
ID: D01807T1
Electrical
Part No. Volts/Hz Requirement
3-Phase
6V-6015 230V/60 Hz Minimum 20 Amp circuit
250-6807 460V/60 Hz Minimum 10 Amp circuit
Single-Phase
1
9U-7319 230V/50 Hz Minimum 35 Amp circuit
9U-7320 230V/60 Hz Minimum 35 Amp circuit
1
If a single-phase saw is required, a single-phase fume exhauster will
be required. This is available as a special order. Contact your Dealer
Service Tools representative.
Service/Repair Parts
Part No. Description
4C-9621 Belt Set
174-8912 Cut-off Wheel
ID: D01813T1
CFM
Part No. Volts/Hz Phase Capacity Use
251-1207 230V/60 Hz 3 900 Installed and wired to
6V-6015 Host Cutting Machine
250-6808 460V/60 Hz 3 900 Installed and wired to
250-6807 Host Cutting Machine
Contamination Control 2007
Hose Assembly Tools
Hose Cutting Machines
and Fume Exhausters
Hose Cleaning Groups
6-1
Fume Exhausters
SMCS Code: 0684
Model: Caterpillar XT Hose
Warranty: Six Months
Optional accessory
Exhausts fumes and draws dust and debris into cabinet base where it is trapped
for later collection
Ducting not included. For best results, use 127 mm (5.00 in) diameter ducting
with a maximum length of 6 m (20 ft)
Not for use with 9U-7319 and 9U-7320 Cut-off Saws
Single phase fume exhauster for use with 9U-7319 and 9U-7320 is available
as a special order. Contact your Dealer Service Tools sales representative
Voltage 400 VAC 3-Phase
Weight 69 kg (152 lbs)
Minimum air
pressure required 34 kPa (5 PSI)
ID: D01819T1
Service/Repair Parts
Part No. Description
223-2106 Blade
228-7902 Lubricant
Reference
NEHS0860 Using the 223-2105 Hose Cutting Machine (English)
NFHS0860 Using the 223-2105 Hose Cutting Machine (French)
NGHS0860 Using the 223-2105 Hose Cutting Machine (German)
NPHS0860 Using the 223-2105 Hose Cutting Machine (Portuguese)
NSHS0860 Using the 223-2105 Hose Cutting Machine (Spanish)
223-2105 Hose Cut-Off Saw
SMCS Code: 0684
Model: All Machines with Hydraulic Hoses, Tubes and Lines
Warranty: Manufacturers
European Union compliant, CE marked
Used to cut all Caterpillar hydraulic hoses, except
1543 air conditioning hose and 1028 thermoplastic hose
Cuts six-spiral hose up to 50.8 mm (2 in) diameter
Adjustable pins allow saw to cut various sizes of hose
Uses a hand lever to push hose into cutting blade
Lubricant released at cutting edge and only during cutting
process to reduce friction and extend serviceable life
of cutting blade
Designed to be bolted to work table or stand
Hose Cutting Machines
SMCS Code: 0684
Model: Caterpillar XT Hose
Warranty: Manufacturers
Designed to cut hose safely and efficiently
Rated at 7.5 horsepower
Available for different electrical requirements
NOTE: These machines are not
European Union compliant.
Contamination Control 2007
Hose Assembly Tools
Hose Cutting Machines
and Fume Exhausters
Hose Cleaning Groups
6-2
233-7192 Hose Cleaner Group
SMCS Code: 5057-070, 0738
Model: All Machines with Hydraulic Hoses, Tubes and Lines
Warranty: One Year
Quickly and effectively cleans hose, complete
hose assemblies, or other hydraulic lines
in order to reduce hydraulic system
contamination
Designed specifically for service vehicle
or mobile applications
Includes a large carrying case with foam insert
Fewer nozzles to simplify nozzle
and projectile selection
Hose Cleaning Groups
ID: D01825T1
To equip your hose assembly area with a 233-7193 Hose Cleaner Group
and related parts, follow the two steps below:
Step 1 - Order the 233-7193 Hose Cleaner Group (includes all of the parts
listed below).
Part No. Description
130-6062 Adapter Ring
130-6068 Coupling Assembly
215-4585 Nozzle (4 mm)
130-6069 Nozzle (6 mm)
130-6070 Nozzle (8 mm)
130-6071 Nozzle (10 mm)
130-6072 Nozzle (13 mm)
156-0055 Nozzle Organizer Rack
Part No. Description
233-7190 Gun Hose Cleaning
130-6073 Nozzle (16 mm)
130-6074 Nozzle (19 mm)
130-6075 Nozzle (25 mm)
130-6076 Nozzle (32 mm)
130-6091 Nozzle (38 mm)
130-6092 Nozzle (50 mm)
130-6097 Nozzle (38 mm)
156-0050 Launcher Stand
Step 2 - Order the projectiles for cleaning hose and hose assemblies from the
list that is located after the hose cleaner groups on the page entitled
Projectile Application Information for Hose Cleaner Groups.
ID: D01831T1
To equip your hose assembly area with a 233-7192 Hose Cleaner Group
and related parts, follow the two steps below:
Step 1 - Order the 233-7192 Hose Cleaner Group (includes all of the parts
listed below).
Part No. Description
130-6062 Adapter Ring
130-6068 Coupling Assembly
215-4585 Nozzle (4 mm)
130-6069 Nozzle (6 mm)
130-6070 Nozzle (8 mm)
130-6071 Nozzle (10 mm)
130-6072 Nozzle (13 mm)
130-6073 Nozzle (16 mm)
130-6074 Nozzle (19 mm)
130-6075 Nozzle (25 mm)
Part No. Description
130-6076 Nozzle (32 mm)
130-6083 Nozzle (6 mm)
130-6084 Nozzle (8 mm)
130-6085 Nozzle (10 mm)
130-6086 Nozzle (13 mm)
130-6087 Nozzle (16 mm)
130-6088 Nozzle (19 mm)
130-6089 Nozzle (25/22 mm)
130-6090 Nozzle (32/25 mm)
233-7190 Gun Hose Cleaning
Step 2 - Order the projectiles for cleaning hose and hose assemblies from the
list that is located after the hose cleaner groups on the page entitled
Projectile Application Information for Hose Cleaner Groups.
233-7193 Hose Cleaner Group
SMCS Code: 5057-070, 0738
Model: All Machines with Hydraulic Hoses, Tubes and Lines
Warranty: One Year
Provides a fast and effective way to clean
hose, complete hose assemblies, or other
hydraulic lines in order to reduce hydraulic
system contamination
Designed specifically for dealer hose
assembly area
Includes a stand for the projectile
launcher (gun) and nozzle rack
Fewer nozzles to simplify nozzle
and projectile selection
Does not include carrying case
233-7190 Gun can be purchased separately
ID: D01837T1
To equip your hose assembly area with a 233-7191 Hose Cleaner Group
and related parts, follow the two steps below:
Step 1 - Order the 233-7191 Hose Cleaner Group (includes all of the parts listed
below)
Part No. Description
215-4585 Nozzle, H04 (0.16 in)
130-6069 Nozzle, H06 (0.2 in)
130-6070 Nozzle, H08 (0.3 in)
130-6071 Nozzle, H10 (0.4 in)
130-6072 Nozzle, H13 (0.5 in)
130-6073 Nozzle, H16 (0.6 in)
Part No. Description
130-6074 Nozzle, H19 (0.7 in)
130-6075 Nozzle, H25 (1.0 in)
130-6076 Nozzle, H32 (1.3 in)
233-7189 Hose Cleaning Gun
130-6068 Air Hose Quick Disconnect
(1/2 inch male hose barb)
Step 2 - Order the projectiles for cleaning hose and hose assemblies from the
list that is located after the hose cleaner groups on the page entitled
Projectile Application Information for Hose Cleaner Groups.
To equip your hose assembly area with a 265-4959 Hose Cleaner Group
and related parts, follow the two steps below:
Step 1 - Order the 265-4959 Hose Cleaner Group (includes all of the parts listed below)
Part No. Description
Adapter Ring (UC-AR 2)
Adapter Ring (UC-AR 3)
130-6068 Coupling Assembly (8 mm)
Nozzle (UC-U55/90)
Stand (UC-CE1S)
265-4958 Launcher
The small adapter ring allows this launcher
to use the smaller nozzles shown in the
following chart:
Part No. Description
215-4585 Nozzle (4 mm)
130-6069 Nozzle (6 mm)
130-6070 Nozzle (8 mm)
130-6071 Nozzle (10 mm)
130-6072 Nozzle (13 mm)
130-6073 Nozzle (16 mm)
130-6074 Nozzle (19 mm)
130-6075 Nozzle (25 mm)
130-6076 Nozzle (32 mm)
130-6091 Nozzle (38 mm)
130-6092 Nozzle (50 mm)
130-6097 Nozzle (38 mm)
Contamination Control 2007
Hose Assembly Tools
Hose Cutting Machines
and Fume Exhausters
Hose Cleaning Groups
6-3
233-7191 Hose Cleaning Group (Economy)
SMCS Code: 5057-070, 0684, 0738
Model: All Machines with Hydraulic Hoses, Tubes and Lines
Warranty: One Year
Used to remove waste and contaminants from internal surfaces
of tubes, lines, and hoses while machine is at the job site (works great
in field service trucks)
Used with pressurized air or nitrogen gas, existing Caterpillar projectiles,
and NEEG2955 Projectile Sizing Chart
Works on 4 mm (0.16 in) through 32 mm (1.25 in) or -04 through -20 hoses
Less expensive alternative to other Caterpillar hose cleaning groups
(this group has limited size capabilities and is, therefore, less expensive)
Durable plastic handle with quick-acting threads and internal brass parts
265-4959 Hose Cleaner Group
SMCS Code: 5057-070, 0738
Model: All Machines with Hydraulic Hoses, Tubes and Lines
Warranty: One Year
Designed to remove waste and contaminants from large-bore hose and couplings
Cleans product with 63.5 mm (2.5 in), 76.2 mm (3.0 in), and 88.9 mm (3.5 in) inside diameters
265-4958 Launcher can be purchased separately
ID: D01843T1
Step 2 - Order the projectiles for cleaning hose and hose assemblies from the
list that begins on the following page on the page entitled Projectile
Application Information for Hose Cleaner Groups.
No need to remove tubes and/or hoses from machine; simply
disconnect
at both ends
Cleans hydraulic systems (tubes, lines, and hoses) to reduce risk of
component failure, increases service life of filters, reduces equipment
maintenance costs (less wear), and increases productivity (more time
on the job)
Operating instructions and carrying case are included
Operating pressure: 589 to 965 kPa (85 to 140 PSI)
An in-line air filter, lubricator, and regulator are recommended
233-7189 Hose Cleaning Gun can also be purchased separately
Projectile Application Information for Hose Cleaner Groups
SMCS Code: 5057-070, 0738
Model: All Machines with Hydraulic Hoses, Tubes and Lines
Warranty: One Year
Use the information provided to order the projectiles for cleaning hose
and hose assemblies from the list below.
Recommended projectiles are listed below along with package quantity information:
Part No. Pkg. Qty.
215-4565 100
215-4566 100
215-4567 100
215-4568 100
215-4569 100
215-4570 100
215-4571 100
215-4572 100
215-4573 100
215-4574 100
Part No. Pkg. Qty.
215-4575 50
215-4576 40
215-4577 40
215-4578 30
215-4579 30
215-4580 20
215-4581 20
215-4582 15
215-4583 15
215-4584 15
NOTE: Refer to NEEG2955 Hose Cleaning Projectile Sizing Chart
Application Charts for Hose Cleaner Groups
SMCS Code: 5057-070, 0738
Model: All Machines with Hydraulic Hoses, Tubes and Lines
265-4949 Hose Cleaner Group can clean all sizes if additional nozzles are purchased.
Contamination Control 2007
Hose Assembly Tools
Hose Cutting Machines
and Fume Exhausters
Hose Cleaning Groups
6-4
Cat Mfg. Mfg. Cat Hose Cleaner/Projectile Usage
Dash Size Decimal Nozzle No. Nozzle No. Projectile No. Projectile No. 233-7193 233-7192 233-7191 *265-4659
Hose Nozzles and Projectiles
-4 0.250 130-6069 H06 UC12 215-4568 X X X
-5 0.312 130-6070 H08 UC14 215-4569 X X X
-6 0.375 130-6071 H10 UC16 215-4570 X X X
-8 0.500 130-6072 H13 UC20 215-4572 X X X
-10 0.625 130-6073 H16 UC24 215-4574 X X X
-12 0.750 130-6074 H19 UC26 215-4575 X X X
-16 1.000 130-6075 H25 UC36 215-4578 X X X
-20 1.250 130-6076 H32 UC45 215-4580 X X X
-24 1.500 130-6091 H38 UC55 215-4582 X X
-32 2.000 130-6092 H50 UC65 215-4584 X X
-40 2.500 267-1527 UC-U55/90 UC80 265-4953 X
-48 3.000 267-1527 UC-U55/90 UC90 265-4955 X
-56 3.500 265-1527 UC-U55/90 UC100 265-4957 X
JIC/Pipe Couplings
-4 0.250 130-6083 J06 UC07 215-4566 X X X
-5 0.312 130-6084 J06/08 UC10 215-4567 X X X
-6 0.375 130-6085 J10 UC12 215-4568 X X X
-8 0.500 130-6086 J13/T13 UC16 215-4570 X X X
-10 0.625 130-6087 J16/T16 UC22 215-4573 X X X
-12 0.750 130-6088 J19/T19 UC26 215-4575 X X X
-16 1.000 130-6089 J25/T22 UC33 215-4577 X X X
-20 1.250 130-6090 J32/T25 UC40 215-4579 X X X
-24 1.500 130-6097 J38/T38 UC50 215-4581 X X
-32 2.000 130-6098 J50/T50 UC60 215-4583 X X
-40 2.500 267-1527 UC-U55/90 UC75 265-4952 X
-48 3.000 267-1527 UC-U55/90 UC85 265-4954 X
-56 3.500 267-1527 UC-U55/90 UC95 265-4956 X
Cat Mfg. Mfg. Cat Hose Cleaner/Projectile Usage
Dash Size Decimal Nozzle No. Nozzle No. Projectile No. Projectile No. 233-7193 233-7192 233-7191 *265-4659
O-Ring Face Seal (ORFS) Couplings
-4 0.250 215-4585 4FFORX UC10 215-4567 X X X
-6 0.312 130-6069 H06 UC12 215-4568 X X X
-8 0.375 130-6071 H10 UC16 215-4570 X X X
-10 0.500 130-6072 H13 UC22 215-4573 X X X
-12 0.625 130-6073 H16 UC26 215-4575 X X X
-16 0.750 130-6074 H19 UC33 215-4577 X X X
-20 1.000 130-6075 H25 UC40 215-4579 X X X
Code 61, 62 and Cat Flange Couplings
-8 0.500 130-6069 H10 UC16 215-4570 X X X
-10 0.625 130-6072 H13 UC22 215-4573 X X X
-12 0.750 130-6073 H16 UC26 215-4575 X X X
-16 1.000 130-6074 H19 UC33 215-4577 X X X
-20 1.250 130-6075 H25 UC40 215-4579 X X X
-24 1.500 130-6076 H32 UC50 215-4581 X X
-32 2.000 130-6091 H38 UC60 215-4583 X X
-40 2.500 267-1527 UC-U55/90 UC75 215-4952 X
-48 3.000 267-1527 UC-U55/90 UC85 215-4952 X
-56 3.500 267-1527 UC-U55/90 UC95 215-4956 X
Contamination Control 2007
Hose Assembly Tools
Hose Cutting Machines
and Fume Exhausters
Hose Cleaning Groups
6-5
Hydraulic Tubing
Cat Mfg. Mfg. Cat Hose Cleaner/Projectile Usage
OD x WALL Nozzle No. Nozzle No. Projectile No. Projectile No. 233-7193 233-7192 233-7191
1
/
4
in x 0.035 in 130-6084 JO8/TO6 UC07 215-4566 X X X
5
/
16
in x 0.035 in 130-6094 T08 UC10 215-4567 X X X
3
/
8
in x 0.035 in 130-6095 T10 UC12 215-4568 X X X
3
/
8
in x 0.049 in 130-6095 T10 UC12 215-4568 X X X
1
/
2
in x 0.035 in 130-6086 J13/T13 UC16 215-4570 X X X
1
/
2
in x 0.049 in 130-6086 J13/T13 UC16 215-4570 X X X
1
/
2
in x 0.065 in 130-6086 J13/T13 UC14 215-4569 X X X
5
/
8
in x 0.049 in 130-6087 J16/T16 UC20 215-4572 X X X
5
/
8
in x 0.065 in 130-6087 J16/T16 UC18 215-4571 X X X
5
/
8
in x 0.083 in 130-6087 J16/T16 UC16 215-4570 X X X
3
/
4
in x 0.049 in 130-6088 J19/T19 UC24 215-4574 X X X
3
/
4
in x 0.065 in 130-6088 J19/T19 UC24 215-4574 X X X
3
/
4
in x 0.095 in 130-6088 J19/T19 UC22 215-4573 X X X
7
/
8
in x 0.049 in 130-6089 J25/T22 UC30 215-4576 X X X
7
/
8
in x 0.065 in 130-6089 J25/T22 UC30 215-4576 X X X
7
/
8
in x 0.095 in 130-6073 H16 UC24 215-4574 X X X
1 in x 0.065 in 130-6090 J32/T25 UC30 215-4576 X X X
1 in x 0.095 in 130-6074 H19 UC30 215-4576 X X X
1 in x 0.120 in 130-6074 H19 UC30 215-4576 X X X
1
1
/
4
in x 0.065 in 130-6096 T32 UC40 215-4579 X X
1
1
/
4
in x 0.095 in 130-6096 T32 UC36 215-4578 X X
1
1
/
4
in x 0.120 in 130-6096 T32 UC36 215-4578 X X
1
1
/
2
in x 0.065 in 130-6097 J38/T38 UC45 215-4580 X X
1
1
/
2
in x 0.095 in 130-6097 J38/T38 UC45 215-4580 X X
1
1
/
2
in x 0.120 in 130-6097 J38/T38 UC40 215-4579 X X
2 in x 0.065 in 130-6098 J50/T50 UC60 215-4583 X X
2 in x 0.095 in 130-6098 J50/T50 UC55 215-4582 X X
2 in x 0.120 in 130-6098 J50/T50 UC55 215-4582 X X
2 in x 0.134 in 130-6098 J50/T50 UC55 215-4582 X X
Pipe
Cat Mfg. Mfg. Cat Hose Cleaner/Projectile Usage
SCH 40 Nozzle No. Nozzle No. Projectile No. Projectile No. 233-7193 233-7192 233-7191 *265-4959
1
/
4
in 130-6071 H10 UC14 215-4569 X X X
3
/
8
in 130-6072 H13 UC18 215-4571 X X X
1
/
2
in 130-6073 H16 UC22 215-4573 X X X
3
/
4
in 130-6074 H19 UC30 215-4576 X X X
1 in 130-6075 H25 UC36 215-4578 X X X
1
1
/
4
in 130-6076 H32 UC40 215-4579 X X X
1
1
/
2
in 130-6091 H38 UC50 215-4581 X X X
2 in 130-6092 H50 UC60 215-4583 X X X
SCH 80
1
/
4
in 130-6069 H06 UC12 215-4568 X X X
3
/
8
in 130-6071 H10 UC16 215-4570 X X X
1
/
2
in 130-6072 H13 UC22 215-4573 X X X
3
/
4
in 130-6073 H16 UC30 215-4576 X X X
1 in 130-6075 H25 UC36 215-4578 X X X
1
1
/
4
in 130-6076 H32 UC45 215-4580 X X X
1
1
/
2
in 130-6091 H38 UC50 215-4581 X X X
2 in 130-6091 H38 UC60 215-4583 X X X
SCH 160
1
/
2
in 130-6071 H10 UC16 215-4570 X X X
3
/
4
in 130-6073 H16 UC22 215-4573 X X X
1 in 130-6074 H19 UC30 215-4576 X X X
1
1
/
4
in 130-6075 H25 UC40 215-4579 X X X
1
1
/
2
in 130-6076 H32 UC45 215-4580 X X X
2 in 130-6091 H38 UC55 215-4582 X X
2
1
/
2
in 130-6092 H50 UC65 215-4584 X X
NOTE: The previous nozzle and projectile charts apply to all coupling styles. For couplings that jump down in size, use the nozzle that fits the
head size. For couplings that jump up in size, use the nozzle that fits the hose size.
Contamination Control 2007
Hose Assembly Tools
Hose Cutting Machines
and Fume Exhausters
Hose Cleaning Groups
6-6
Fuel Injection Pump Cleaning
ID: B60824T1
Part No. Description
6V-6050 Cleaner Group for 110V/60 Hz, single phase, power
6V-6060 Cleaner Group for 230V/50 Hz, single phase, power
6V-6188 Cleaning Tray
Warranty: Six Months
Made to hold specific parts of the unit injectors in groups while the parts
are cleaned in the ultrasonic cleaner tank
Keeps plungers, bushings, tips, and needles in sequence so that parts which
fit together and must be kept together can be cleaned but not mixed.
Fits in the tank of either ultrasonic cleaner group
ID: B63740T1
212-1503 Parts Washer Kit
Warranty: Manufacturers One Year
European Union compliant, CE marked
Designed for use with water or water-based cleaners
Lightweight, portable parts washer designed with many features
not found in other products
Operates on compressed air
Comes with lid that can be secured, preventing spills
Primary filter is 25 micron and helps prevent solvent spills
during transportation
Two filters help extend solvent life
For cold weather conditions R.V. antifreeze can be used
with solvent (TNT)
Flo-thru brush and triggered sprayer aids in cleaning of parts
and small components
Designed with a stable base (use on work benches
or back of service trucks)
Repair Information
Clayton Associates
Unit 213
575 Prospect Street
Lakewood, NJ 08701-5040
Phone: (732) 363-2100
Fax: (732) 364-6084
Reference
NEHS0849 Tool Operating Manual
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-1
Ultrasonic Cleaner Groups
Warranty: Six Months
Available for different power supplies 110 V/60 Hz or 230V/50 Hz, single phase
Groups include tank with a heater element and a timer switch, basket, and cover.
Basket and cover are made of stainless steel.
No parts for this group are available through the Caterpillar parts system.
ID: C80547T1
Service/Repair Parts
Part No. Description
212-1504 Oil Absorbent Sock
212-1505 25 mu Primary Filter Blanket
212-1506 Air Pump
212-1508 Flo-Thru Brush
Capacity 13 liters (5 gal)
Air pressure requirements 147 kPa (21 PSI)
Overall size 640 x 460 x 200 mm (2.25 x 18.1 x 7.9)
Contamination Control 2007
Cleaning Equipment
7-2
Pressure Washers
ID: D00355T1
Cat Part No. 235-3047 235-3046 237-9169 235-3049 235-3048 237-9168
Pressure 138 Bar (2000 PSI) 138 Bar (2000 PSI) 138 Bar (2000 PSI) 207 Bar (3000 PSI) 207 Bar (3000 PSI) 207 Bar (3000 PSI)
Volume 16 l/min (4.2 gpm) 16 l/min (4.2 gpm) 16 l/min (4.2 gpm) 18 l/min (4.8 gpm) 18 l/min (4.8 gpm) 18 l/min (4.8 gpm)
Pump Belt Belt Belt Belt Belt Belt
Horsepower 6 HP electric motor 6 HP electric motor 6 HP electric motor 10 HP electric motor 10 HP electric motor 10 HP electric motor
Volts/Hz/ph 230/60/1 230/50/3 230/50/3 230/60/3 230/50/3 230/50/3
Amps 20 30 30 17 17 24
Soap control Low pressure Low pressure Low pressure Low pressure Low pressure Low pressure
Hose length, 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm
diameter (50 ft x 0.375 in) (50 ft x 0.375 in) (50 ft x 0.375 in) (50 ft x 0.375 in) (50 ft x 0.375 in) (50 ft x 0.375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard Standard Standard Standard
Shipping weight 136 kg (300 lbs) 136 kg (300 lbs) 136 kg (300 lbs) 145 kg (320 lbs) 145 kg (320 lbs) 104 kg (230 lbs)
Replacement tip kit 235-3109 235-3110 235-3110 235-3109 235-3109 235-3109
Replacement hose 235-3120 235-3118 235-3118 235-3120 235-3120 235-3120
Replacement
spray gun 235-3126 235-3126 235-3126 235-3126 235-3126 235-3126
Replacement
wand group 235-3129 235-3129 235-3129 235-3129 235-3129 235-3129
Dimensions (L x W x H) 1067 x 737 x 737 mm 1067 x 737 x 737 mm 965.2 x 762 x 762 mm 1067 x 737 x 737 mm 1067 x 737 x 737 mm 965.2 x 762 x 762 mm
(42 x 29 x 29 in) (42 x 29 x 29 in) (38 x 30 x 30 in) (42 x 29 x 29 in) (42 x 29 x 29 in) (38 x 30 x 30 in)
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
Industrial Duty, Cold Water, Electric-Powered Pressure Washers (Portable)
Warranty: Manufacturer's One Year (various on components)
European Union compliant, CE marked (237-9168, 237-9169)
Rugged roll cage and chassis made of 31.75 mm (1
1

4
inch) steel powder-coated with an epoxy finish
for all-weather protection
Totally enclosed, OSHA-compliant, high-impact polyethylene belt guard and easy-to-adjust belt tension device
Industrial-grade, tri-plunger, oil-bath Legacy high pressure pump with forged brass head and three ceramic pistons;
backed by a 5-year Legacy warranty
Safety thermal pump saver valve protects against hot water damage by venting recirculated water
Easy-to-attach downstream detergent injector with brass soap nozzle
Inlet strainer protects pump from debris in the water source
Insulated trigger gun for hours of fatigue-free cleaning
Durable wire braid hose rated for up to 345 Bar (5000 PSI) with swivel crimp fitting for tangle-free washing
Insulated, stainless steel wand with quick-couple connectors for easy attachment of high-pressure nozzles
Five conveniently mounted, quick-couple, high-pressure spray nozzles
for varying fan spray
33 cm (13 inch) tubed pneumatic tires with steel wheels for easy
maneuvering on all terrains and vibration absorption
Rubber feet to absorb vibration and keep the unit from walking
Notched V-belts and cast iron pulleys reduce belt slippage and provide
longer pump life
Warning and operating instructions visible on unit
Industrial-duty Baldor motor with 3 m (10 ft) electrical cord
and Ground Fault Circuit Interrupter (GFCI) for operator protection
Heavy-duty lifting beam for ease in loading and transporting
Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404
ID: D01749T1
Cat Part No. 235-3050 235-3035 235-3044
Pressure 207 Bar (3000 PSI) 241 Bar (3500 PSI) 345 Bar (5000 PSI)
Volume 11.4 l/min (3.0 gpm) 14.4 l/min (3.8 gpm) 15.2 l/min (4.0 gpm)
Pump Belt Belt Belt
Horsepower 10 HP (Yanmar) 13 HP (Honda) 20 HP (Honda)
Fuel source Diesel Gasoline Gasoline
Start Recoil Recoil Electric
Soap control Low pressure Low pressure Low pressure
Hose length, 15.25 m x 9.5 mm 15.25 m x 9.5 mm 15.25 m x 9.5 mm
diameter (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard
Shipping weight 118 kg (260 lb) 118 kg (260 lb) 143 kg (315 lb)
Replacement tip kit 235-3105 235-3106 235-3105
Replacement hose 235-3120 235-3120 235-3116
Replacement
spray gun 235-3126 235-3126 235-3125
Replacement
wand group 235-3129 235-3129 235-3129
Dimensions (L x W x H) 1067 x 737 x 737 mm 1067 x 737 x 737 mm 1067 x 737 x 737 mm
(42 x 29 x 29 in) (42 x 29 x 29 in) (42 x 29 x 29 in)
Service/Repair Parts
235-3050 Qty. 235-3035 Qty. 235-3044 Qty.
Seal Kit 235-3103 1 235-3100 1 235-3099 1
Valve Kit 235-3101 1 235-3101 1 235-3098 1
Belt 236-9923 2 236-9919 2 236-9920 3
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-3
Industrial Duty, Cold Water, Gasoline- or Diesel-Powered Pressure Washers
Warranty: Manufacturer's One Year
Cold water pressure washer with cleaning power of up to 345 Bar (5000 PSI)
Rugged roll cage and chassis made of 31.75 mm (1
1

4
-inch) steel and powder coated with an epoxy finish
for all-weather protection
Totally enclosed, OSHA-compliant, high-impact polyethylene belt guard and easy-to-adjust belt tension device
Industrial-grade, tri-plunger, oil-bath Legacy high pressure pump with forged brass head, ceramic pistons and EZ start valve
for resistance-free pull starting of engine
Safety thermal pump saver valve protects against hot water damage by venting recirculated water
Rubber feet to absorb vibration and keep the unit from walking
Inlet strainer protects pump from debris in the water source (not visible)
Insulated trigger gun for hours of fatigue-free cleaning
Durable wire braid hose rated for up to 345 Bar (5000 PSI); with swivel crimp fitting for tangle-free washing
Insulated, stainless steel wand with quick-couple connectors for easy attachment of high-pressure nozzles
Five conveniently mounted, quick-couple, high-pressure spray nozzles for varying
fan spray (not visible)
Easy-to-attach downstream detergent injector with brass soap nozzle
33-cm (13-inch) tubed pneumatic tires with steel wheels for easy maneuvering
on all terrains and to absorb vibration
Notched V-belts and cast-iron pulleys reduce belt slippage and provide longer pump life
Warning and operating instructions for owner liability protection
Reliable Honda or Vanguard engine with two-year warranty; low-oil alert
and silent-tone muffler
Heavy-duty lifting beam for ease in loading and transporting
Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404
ID: D01755T1
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-4
Industrial Duty, Cold Water, Electric-Powered Pressure Washers (Stationary)
Warranty: Manufacturer's One Year
European Union compliant, CE marked
For indoor or outdoor cleaning, when portability is not important
Rugged, ventilated 16-gauge steel cabinet with epoxy, powder coat finish for all-weather protection
Cast iron pulley system and easy-to-adjust belt tension (not visible)
Industrial-grade, tri-plunger, oil-bath Legacy high pressure pump (not visible)
Four conveniently mounted, quick-couple, high-pressure spray nozzles for varying the fan spray pattern
Insulated trigger gun for hours of fatigue-free cleaning
Durable wire braid hose rated for 207 Bar (3000 PSI) with swivel crimp fitting for tangle-free washing
Industrial-duty Baldor motor with 3-m (10-ft) electrical cord and ground fault circuit interrupter (GFCI) on single-phase models
for operator protection (not visible)
Insulated, stainless steel wand with quick-couple connectors for easy attachment of high-pressure nozzles
Vibration isolators for long-life protection to frame and components
Easy-to-attach downstream detergent injector with brass soap nozzle
Inlet strainer protects pump from debris in the water source
Water resistant control panel with electrical switch
Magnetic starter for additional operator safety when turning on the pressure washer
Tri-lingual operating instructions for owner liability protectionEnglish, French,
and Spanish
Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404
Cat Part No. 235-3052 235-3051 237-9167 (CE) 235-3054 235-3053 237-9166 (CE)
Pressure 69 Bar (1000 PSI) 69 Bar (1000 PSI) 69 Bar (1000 PSI) 138 Bar (2000 PSI) 138 Bar (2000 PSI) 138 Bar (2000 PSI)
Volume 10.6 l/min (2.8 gpm) 10.6 l/min (2.8 gpm) 10.6 l/min (2.8 gpm) 15.9 l/min (4.2 gpm) 13.3 l/min (3.5 gpm) 13.3 l/min (3.5 gpm)
Pump Belt Belt Belt Belt Belt Belt
Horsepower 2.0 HP 2.0 HP 2.0 HP 6 HP 5.0 HP 5.0 HP
Volts/Hz/ph 120/60/1 230/50/3 230/50/3 230/60/1 230/50/3 230/50/3
Amp 20 11 11 20 24 24
Soap control Low pressure Low pressure Low pressure Low pressure Low pressure Low pressure
Hose length, 15.25 m x 9.5 m 15.25 m x 9.5 m 15.25 m x 9.5 m 15.25 m x 9.5 m 15.25 m x 9.5 m 15.25 m x 9.5 m
diameter (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard Standard Standard Standard
Shipping weight 125 kg (275 lb) 125 kg (275 lb) 125 kg (275 lb) 132 kg (290 lb) 132 kg (290 lb) 132 kg (290 lb)
Replacement tip kit 235-3109 235-3109 235-3109 235-3110 235-3110 235-3110
Replacement hose 235-3118 235-3118 235-3118 235-3118 235-3118 235-3118
Replacement
spray gun 235-3126 235-3126 235-3126 235-3126 235-3126 235-3126
Replacement
wand group 235-3129 235-3129 235-3129 235-3129 235-3129 235-3129
Dimensions (L x W x H) 902 x 609 x 533 mm 902 x 609 x 533 mm 902 x 609 x 533 mm 902 x 609 x 533 mm 902 x 609 x 533 mm 902 x 609 x 533 mm
(36 x 24 x 21 in) (36 x 24 x 21 in) (36 x 24 x 21 in) (36 x 24 x 21 in) (36 x 24 x 21 in) (36 x 24 x 21 in)
Service/Repair Parts
235-3052 Qty. 235-3051 Qty. 237-9167 Qty. 235-3054 Qty. 235-3053 Qty. 237-9166 Qty.
Seal Kit 235-3095 1 235-3095 1 235-3095 1 235-3103 1 235-3103 1 235-3103 1
Valve Kit 235-3093 1 235-3093 1 235-3093 1 235-3101 1 235-3101 1 235-3101 1
Belt 236-9924 1 236-9924 1 236-9924 1 236-9922 2 236-9922 2 236-9922 2
Industrial Duty, Hot Water, Electric-Powered Pressure Washers (Portable)
Warranty: Manufacturer's One Year
European Union compliant, CE marked
For use where AC electrical current is readily available in the field or on the job site
Durable hot water coil made of 12.7 mm (
1

2
inch) steel pipe and cold rolled for years of leak-free
operation; protected by an insulated, stainless steel wrap
Water resistant control box with hour meter and on/off switch with magnetic starter
for operator safety
Rust-free, 34 L (9 gal) polyethylene tank for hours of continuous operation and heating of water
Industrial-grade, tri-plunger, oil-bath, Legacy, high-pressure pump with True Trak belt
adjustment and alignment rail
Cast iron pulley system, totally enclosed, OSHA compliant belt guard, and easy-to-adjust
belt tension
Rugged 31.75 mm (1
1

4
in) square steel tube frame with epoxy, powder coat finish
for all-weather protection; also convenient forklift guides
Insulated trigger gun for hours of fatigue-free cleaning
Extra-durable, wire braid hose rated for up to 310 Bar (4500 PSI) and with protective
hose guard and swivel crimp fitting for tangle-free washing
Insulated wand with quick-couple connectors for easy attachment of high-pressure spray nozzles
Power platform cushioned on 8 vibration isolators for smoother operation
and long-life protection to frame and components
Industrial-grade Baldor motor with two-year warranty and a broad selection
of electrical configurations
Heavy-duty, block-mounted unloader for less vibration and longer life
9.5 L (2.5 gal) float tank for high-pressure application of soap and to prevent pump cavitation
Four lifting points accommodate the use of a hoist for positioning or transporting the equipment
Four conveniently mounted nozzles for varying fan spray
Adjustable thermostat for varying hot water temperature
Easy-reach metering valve adjusts flow of detergent
Safety relief valve for protection against excessive pressure build up (not visible)
Tri-lingual operating instructions owner liability protectionEnglish, French, and Spanish
ID: D01761T1
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-5
Cat Part No. 237-9162 235-3059 235-3058 235-3057 235-3055 237-9161
Pressure 138 Bar (2000 PSI) 138 Bar (2000 PSI) 138 Bar (2000 PSI) 207 Bar (3000 PSI) 207 Bar (3000 PSI) 207 Bar (3000 PSI)
Volume 15.9 l/min (4.2 gpm) 15.9 l/min (4.2 gpm) 15.9 l/min (4.2 gpm) 13.3 l/min (3.5 gpm) 133 l/min (3.5 gpm) 13.3 l/min (3.5 gpm)
Pump Belt Belt Belt Belt Belt Belt
Horsepower 6.0 HP 6.0 HP 6.0 HP 7.5 HP 7.5 HP 7.5 HP
Volts/Hz/ph 230/50/3 230/60/1 230/50/3 230/60/1 380/50/3 380/50/3
Amp 30 29 30 36 15 15
Soap control Low pressure Low pressure Low pressure Low pressure Low pressure Low pressure
Hose length, 15.25 m x 9.5 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm 15.25 m x 9.53 mm
diameter (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard Standard Standard Standard
Shipping weight 306 kg (675 lb) 295 kg (650 lb) 295 kg (650 lb) 306 kg (675 lb) 306 kg (675 lb) 306 kg (675 lb)
Replacement tip kit 235-3110 235-3110 235-3110 235-3106 235-3106 235-3106
Replacement hose 235-3118 235-3118 235-3118 235-3120 235-3120 235-3120
Replacement
spray gun 235-3126 235-3126 235-3126 235-3126 235-3126 235-3126
Replacement
wand group 235-3128 235-3128 235-3128 235-3128 235-3128 235-3128
Fuel filter 235-3114 235-3114 235-3114 235-3114 235-3114 235-3114
Heating fuel source Diesel/Fuel oil Diesel/Fuel oil Diesel/Fuel oil Diesel/Fuel oil Diesel/Fuel oil Diesel/Fuel oil
Optional:
Undercarriage Kit 235-3115 235-3115 235-3115 235-3115 235-3115 235-3115
Dimensions (L x W x H) 1219 x 1270 x 1143 mm 1219 x 1270 x 1143 mm 1219 x 1270 x 1143 mm 1219 x 1270 x 1143 mm 1219 x 1270 x 1143 mm 1219 x 1270 x 1143 mm
(48 x 50 x 45 in) (48 x 50 x 45 in) (48 x 50 x 45 in) (48 x 50 x 45 in) (48 x 50 x 45 in) (48 x 50 x 45 in)
Service/Repair Parts
237-9162 Qty. 235-3059 Qty. 235-3058 Qty. 235-3057 Qty. 235-3055 Qty. 237-9161 Qty.
Seal Kit 235-3100 1 235-3100 1 235-3100 1 235-3100 1 235-3100 1 235-3100 1
Valve Kit 235-3101 1 235-3101 1 235-3101 1 235-3101 1 235-3101 1 235-3101 1
Belt 236-9923 1 236-9923 1 236-9923 1 236-9925 1 236-9925 1 236-9925 1
Contamination Control 2007
Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404
Industrial Duty, Hot Water, Gasoline-or Diesel-Powered Pressure Washers
Warranty: Manufacturer's One Year
Rugged hot water pressure washer
Durable hot water coil made of 12.7 mm (
1

2
inch) steel pipe and cold rolled for years of leak-free operation;
protected by insulated, stainless steel wrap
9.5 L (2.5 gal) float tank for high-pressure application of soap and to prevent pump cavitation (not visible)
Rust-free, polyethylene tanks, 34 L (9 gal) for diesel, 22.7 L (6 gal) for gasoline, providing hours of uninterrupted cleaning
Electric-start Honda, Vanguard or Lombardini engines with two year warranty
Cast iron pulley system, totally enclosed, OSHA compliant belt guard, and easy-to-adjust belt tension
Rugged 1
1

4
-inch (31.75 mm) steel tube frame with epoxy, powder coat finish for all-weather protection; also convenient
forklift guides
Insulated trigger gun for hours of fatigue-free cleaning
Extra-durable, wire braid hose rated for up to 310 Bar (4500 PSI) and with protective hose guard
and swivel crimp fitting for tangle-free washing
Insulated high-pressure wand with quick-couple connectors for easy attachment of spray nozzles
Power platform cushioned on eight vibration isolators for smoother operation and long-life
protection to frame and components
Heavy-duty, block-mounted unloader for less vibration and longer life
Industrial-grade, tri-plunger, oil-bath, Legacy, high-pressure pump with True Trak belt
adjustment and alignment rail
Easy-reach metering valve adjusts flow of detergent
Four conveniently mounted nozzles for varying fan spray
Four lifting hooks accommodate the use of a hoist for positioning or transporting the equipment
Water resistant control box with burner on/off switch, adjustable thermostat and hour meter
Safety relief valve for protection against excessive pressure build up (not visible)
Industrial-grade, high-efficiency heating oil burner
Tri-lingual operating instructions for owner liability protectionEnglish, French, and Spanish
Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404
ID: D01767T1
Cat Part No. 235-3066 235-3067 235-3068
Pressure 207 Bar (3000 PSI) 241 Bar (3500 PSI) 241 Bar (3500 PSI)
Volume 19.2 l/min (5.2 gpm) 29.2 l/min (5.6 gpm) 21.2 l/min (5.6 gpm)
Pump Belt Belt Belt
Horsepower 16 HP (Vanguard) 24 HP (Honda) 24 HP (Lombardini)
Fuel source Gasoline Gasoline Diesel
Heating fuel source Diesel/Fuel oil Diesel/Fuel oil Diesel/Fuel oil
Start Electric Electric Electric
Soap control Low pressure Low pressure Low pressure
Hose length, 15.25 m x 9.25 mm 15.25 m x 9.25 mm 15.25 m x 9.25 mm
diameter (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard
Shipping weight 295 kg (650 lb) 295 kg (650 lb) 295 kg (650 lb)
Replacement tip kit 235-3110 235-3110 235-3110
Replacement hose 235-3120 235-3120 235-3120
Replacement
spray gun 235-3126 235-3126 235-3126
Replacement
wand group 235-3128 235-3128 235-3128
Fuel filter 235-3114 235-3114 235-3114
Optional:
Undercarriage Kit 235-3113 235-3113 235-3113
Dimensions (L x W x H) 1295 x 1117 x 1041 mm 1295 x 1117 x 1041 mm 1295 x 1117 x 1041
mm
(51 x 44 x 41 in) (51 x 44 x 41 in) (51 x 44 x 41 in)
Generator 120V 120V
Service/Repair Parts
235-3066 Qty. 235-3067 Qty. 235-3068 Qty.
Seal Kit 235-3100 1 235-3100 1 235-3100 1
Valve Kit 235-3101 1 235-3101 1 235-3101 1
Belt, Pump 236-9927 2 236-9927 2 236-9930 1
Belt, Generator 236-9928 1 236-9929 1
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-6
ID: D00214T1
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-7
Industrial Duty, Hot Water, Electric-Powered Pressure Washers (Stationary)
Warranty: Manufacturer's One Year
Compact, yet powerful, with small footprint of only 70 x 112 cm (27.5 x 44 in)
Durable hot water coil made of 12.7 mm (
1

2
inch) steel pipe and cold rolled for years of leak-free operation;
protected by insulated, powder coated steel cover
Brass, anti-syphon detergent metering valve locks out air and dispenses precise amount of cleaning agent
Four conveniently mounted, quick-couple, high-pressure spray nozzles for varying fan spray
High-efficiency burner with standing pilot for years of reliable and affordable operation
Industrial-strength electric motor with multiple voltage options and thermal overload protection (not visible)
Insulated trigger gun for hours of fatigue-free cleaning
Extra-durable, wire braid hose rated for 207 Bar (3000 PSI) with hose guard for burst
protection and swivel crimp fitting for tangle-free washing
Insulated, stainless steel wand with quick-couple connectors for easy attachment
of high-pressure nozzles
Inline detergent injection for high-pressure application of soap
9.5 L (2.5 gal) float tank for high pressure application of detergent and to prevent
pump cavitation (not visible)
Forklift guides for convenience in installation or moving within the shop
Durable and ventilated steel cabinet with epoxy, powder coat finish; side panel easy
to remove for servicing
Water resistant control panel with adjustable thermostat, hour meter and on/off switches
for the burner and pump
Industrial-grade, tri-plunger, oil-bath Legacy pump with thermal pump protector, cast iron
pulley system and easy-to-adjust belt tension (not visible)
Safety relief valve attached to discharge side for protection against excessive
pressure build up
Tri-lingual warning labels and operating instructions for owner liability
protectionEnglish, French, and Spanish
Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404
Cat Part No. 235-3061 235-3060 235-3065 235-3064 235-3063 235-3062
Pressure 69 Bar (1000 PSI) 69 Bar (1000 PSI) 138 Bar (2000 PSI) 138 Bar (2000 PSI) 207 Bar (3000 PSI) 207 Bar (3000 PSI)
Volume 10.6 l/min (2.8 gpm) 10.6 l/min (2.8 gpm) 10.6 l/min (2.8 gpm) 13.3 l/min (3.5 gpm) 13.3 l/min (3.5 gpm) 13.3 l/min (3.5 gpm)
Pump Belt Belt Belt Belt Belt Belt
Horsepower 2.0 HP 2.0 HP 6.0 HP 6.0 HP 7.5 HP 7.5 HP
Heating fuel source Natural gas/LP gas Natural gas/LP gas Natural gas/LP gas Natural gas/LP gas Natural gas/LP gas Natural gas/LP gas
Volts/Hz/ph 120/60/1 230/50/3 230/60/1 230/50/3 230/60/1 380/50/3
Amps 20 11 29 29 30 15
Soap control Low pressure Low pressure Low pressure Low pressure Low pressure Low pressure
Hose length, 15.25 m x 9.5 mm 15.25 m x 9.5 mm 15.25 m x 9.5 mm 15.25 m x 9.5 mm 15.25 m x 9.5 mm 15.25 m x 9.5 mm
diameter (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in) (50 ft x .375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard Standard Standard Standard
Shipping weight 277 kg (610 lb) 277 kg (610 lb) 350 kg (770 lb) 350 kg (770 lb) 302 kg (665 lb) 302 kg (665 lb)
Replacement tip kit 235-3109 235-3109 235-3108 235-3108 235-3106 235-3110
Replacement hose 235-3118 235-3118 235-3118 235-3118 235-3120 235-3118
Replacement
spray gun 235-3126 235-3126 235-3126 235-3126 235-3126 235-3126
Replacement
wand group 235-3129 235-3129 235-3129 235-3129 235-3129 235-3129
Dimensions (L x W x H) 901 x 609 x 533 mm 901 x 609 x 533 mm 1168 x 711 x 1245 mm 1168 x 711 x 1245 mm 1168 x 711 x 1245 mm 901 x 609 x 533 mm
(35 x 24 x 21 in) (35 x 24 x 21 in) (46 x 28 x 49 in) (46 x 28 x 49 in) (46 x 28 x 49 in) (35 x 24 x 21 in)
Service/Repair Parts
235-3061 Qty. 235-3060 Qty. 235-3065 Qty. 235-3064 Qty. 235-3063 Qty. 235-3062 Qty.
Seal Kit 235-3095 1 235-3095 1 235-3103 1 235-3103 1 235-3103 1 235-3103 1
Valve Kit 235-3093 1 235-3093 1 235-3101 1 235-3101 1 235-3101 1 235-3101 1
Belt 236-9919 1 236-9919 1 236-9923 2 236-9923 2 236-9926 2 236-9926 2
Industrial Duty, Electric-Powered Water Blaster Pressure Washer
Warranty: Manufacturer's One Year
European Union compliant, CE marked (239-3939)
Used to remove heavy buildup of dirt and grime from heavy equipment
Delivers high-volume, medium-pressure water for fast and effective cleaning in a pre-wash operation
Works well in a closed loop cleaning system where water is constantly recycled and reused
Uses water from a collection pit or storage tank, filters it through an inline strainer, and delivers it at up to 95 lpm (25 gpm)
for pre-cleaning and de-mucking operations
An optional polyethylene water storage tank is also available
Control System
Operator control panel is water resistant with lighted, push-button, on-off switches
A magnetic, 24 Volt start/stop switch provides additional operator protection when starting electric pressure washer
Trilingual warning labels and operating instructions printed on face of control panelEnglish, French, and Spanish
Remote ON/OFF switch, with 4.6 m (15 ft) cord, allows user to control unit from work area
Electrical
Industrial-duty motor
Extra-long, electrical power cord 7.6 m (25 ft)
Water Intake
Uses water from an on-site water collection pit or water storage tank
Water supply must be gravity fed or pressurized (unit does not have suction capability)
A water level float valve, attached to a cord, can start an on-site pump that refills water collection pit when water level
falls below minimum requirements
Automatic motor shut-off valve stops pump motor when water intake volume is insufficient (prevents pump damage)
Inline strainer screens out debris, preventing pump diaphragm and check valve damage
A built-in water flow gauge (measures vacuum/pressure) alerts user to insufficient water supply or plugged in-line strainer
Water Delivery
Built with a high-pressure diaphragm pump with synthetic, self-priming diaphragms
Pump holds up extremely well in harsh environment of dirt-laden, recycled wash water (gray water)
Comes with 30 m (100 ft) of durable, high-volume hose with swivel crimp fittings (prevents tangling)
Easy-grip trigger gun, designed for hours of fatigue-free cleaning
Stainless steel, variable pressure wand has built-in wand handle and rugged spray nozzle
Pressure gauge allows operator to monitor wash water pressure to make sure unit is functioning at maximum efficiency
Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404
ID: D00220T1
Part No. Description
239-3940 Pressure Washer, 230/460 Volt, 60 Hz, 3-phase
239-3939 Pressure Washer, 380/440 Volt, 50 Hz, 3-phase
Optional
239-3941 Storage Tank
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-8
Water volume 95 lpm (25 gpm)
Pressure 34 bar (500 PSI)
Pump drive belt driven
Motor horsepower 10
Motor type industrial
Electrical
239-3940 230/460 Volt, 60 Hz, 3-phase
239-3939 380/440 Volt, 50 Hz, 3-phase
Amps 28@230 Volts, 14@460 Volts, 15@380/440 Volts
Weight 279 kg (615 lbs)
Storage tank capacity 1892 L (500 gal)
Industrial Duty, Electric-Powered Water Cannon Pressure Washer
Warranty: Manufacturer's One Year
Used to remove mud and muck from heavy equipment with a super high volume of water
Works well in a closed loop cleaning system where water is constantly recycled and reused
Delivers high-volume, low-pressure water (unlike anything currently available today)
A centrifugal pump uses water from an on-site water collection pit or storage tank, spins out heavy solids using a cyclone
separator, and sends it through a fire hose for washing heavy equipment
Control System
Operator control panel is water resistant with lighted, push-button on-off switches
Magnetic, 24 Volt start/stop switch provides additional operator protection when starting electric pressure washer
Trilingual warning labels and operating instructions printed on face of control panelEnglish, French, and Spanish
Remote ON/OFF switch, with 4.6 m (15 ft) cord, allows user to control unit from work location
Electrical
Industrial-duty motor
Water Intake
Uses water from an on-site water collection pit or water storage tank
Water supply must be gravity fed or pressurized (unit does not have suction capability)
A water level float valve, attached to a cord, can start an on-site pump that refills water collection pit when water level falls
below minimum requirements
Automatic motor shut-off valve stops pump motor when water intake volume is insufficient (prevents pump damage)
Cyclone separator uses spinning action to create a vortex, which separates heavy solids from collection pit water (solids are
routed through a customer-supplied pipe or hose back to settling end of water collection pit)
A built-in water flow gauge (measures vacuum/pressure) alerts user to insufficient water supply or plugged cyclone separator
Water Delivery
A powerful cast iron centrifugal pump sends water through a fire hose at a rate of 560 lpm (150 gpm) for equipment washing
Pump holds up extremely well in harsh environment of dirt-laden, recycled wash water (gray water)
Used with heavy-duty, abrasive-resistant fire hose (sold separately)
Fire hose has an adjustable nozzle and can be rolled onto an optional reel
Pressure gauge allows operator to monitor wash water pressure to make sure unit is functioning at maximum efficiency
Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404
ID: D00226T1
Part No. Description
239-3956 Pressure Washer, 230/460 Volt, 60 Hz, 3-phase
239-3955 Pressure Washer, 380/440 Volt, 50 Hz, 3-phase
Optional Parts (order separately)
239-3958 Abrasive Resistant Hose, 31 m (100 ft)
239-3959 Hose Reel
239-3960 Adjustable Water Cannon Hose Nozzle
239-3967 Stationary Brass Water Cannon
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-9
Water volume 568 lpm (150 gpm)
Pressure 7 bar (100 PSI)
Pump type centrifugal
Motor horsepower 15
Motor type industrial
Electrical
239-3956 230/460 Volt, 60 Hz, 3-phase
239-3955 380/440 Volt, 50 Hz, 3-phase
Amps 40@230 Volts, 20@460 Volts,
25@380/440 Volts
Weight 186 kg (410 lbs)
Commercial Duty, Cold Water, Electric-Powered Pressure Washers (Portable)
Warranty: Manufacturers One Year (various on components)
Rugged chassis made of 10-gauge steel painted with an epoxy powder coat finish for all-weather resistance;
handles made of 1
1

4
inch steel tubing
Durable, triplex, oil-bath, Legacy high-pressure pump with forged brass head, ceramic pistons
and a 7-year warranty
Safety thermal pump saver valve protects against hot-water damage by venting recirculated water
Easy-to-attach downstream detergent injector with brass soap nozzle
Quick-release couplers and tangle-free, swivel crimp fitting positioned on hose for ease of operation
Easy-grip handle with convenient hose rack and rear bumper for ease in loading pressure washer
into a vehicle (235-3071 only)
Heavy-duty, insulated trigger gun rated for 311 Bar (4500 PSI)
Inlet filter screens debris from damaging pump
Conveniently mounted, 15-degree stainless steel nozzle plus a brass detergent nozzle
11 m (36 ft) electrical cord with ground-fault circuit interrupter for operator safety
15 m (50 ft) of non-marking color-coded, wire-braid hose with safety hose guard for operator protection
against high-pressure burst
Wand provides point-and-shoot cleaning with quick-couple connectors for convenience in attaching
high-pressure nozzles
Tubed pneumatic tires with steel wheels for easy maneuvering on all terrains and vibration absorption
Rubber pad feet serve as vibration isolators for long-life protection to frame and components
Trilingual operating instructions for operator safetyEnglish, French, and Spanish
Water resistant electrical box for two-position rotary on/off switch
Durable unloader diverts water flow when trigger gun is not in use
Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-10
ID: D00337T1
Cat Part No. 235-3069 235-3071
Pressure - kPa (PSI) 69 Bar (1000 PSI) 138 Bar (2000 PSI)
Volume 7.6 l/min (2.0 gpm) 13.3 l/min (3.5 gpm)
Pump Direct Direct
Horsepower 1.5 HP electric motor 5 HP electric motor
Volts/Hz/ph 120/60/1 230/60/1
Amps 15 Amps 22 Amps
Soap control Low pressure Low pressure
Hose length 15.25 m x 9.53 mm 15.25 m x 9.53 mm
(50 ft x 0.375 in) (50 ft x 0.375 in)
Gun type Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet
Adjustable pressure Standard Standard
Shipping weight 59 kg (130 lbs) 93 kg (205 lbs)
Replacement tip kit 235-3106 235-3108
Replacement hose 235-3118 235-3118
Replacement spray gun 235-3126 235-3126
Replacement wand group 235-3129 235-3129
Insulated Stainless steel
Dimensions (L x W x H) 787.4 x 533 x 762 mm 838.2 x 508 x 610 mm
(31 x 21 x 30 in) (33 x 20 x 24 in)
ID: D00331T1
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-11
ID: D00343T1
ID: D00349T1
Commercial Duty, Cold Water, Gasoline-Powered Pressure Washers
(Portable)
Warranty: Manufacturers One Year (various on components)
Reliable Honda engine with two-year warranty features low-oil alert and silent-tone muffler
Durable, triplex, oil-bath, Legacy high-pressure pump with forged brass head, ceramic pistons and a 7-year warranty
Safety thermal pump saver valve protects against hot-water damage by venting recirculated water
Rugged chassis made of 10-gauge steel painted with an epoxy powder coat finish for all-weather resistance;
handles made of 1
1

4
inch steel tubing
Easy-to-attach downstream detergent injector with brass soap nozzle
Quick-release couplers and tangle-free, swivel crimp fitting positioned on hose for ease of operation
Wand has easy-grip design for hours of fatigue-free pressure washing
15 m (50 ft) of non-marking color-coded, wirebraid hose with safety hose guard for operator
protection against high-pressure burst
Insulated trigger gun is rated for 311 bar (4500 PSI) and features a fatigue-free handle
Inlet filter screens debris from entering and damaging pump
Trilingual operating instructions for operator and owner protectionEnglish, French, and Spanish
Four conveniently mounted, color-coded, stainless steel nozzles for varying the fan spray
Durable unloader diverts water flow when trigger gun is not in use
235-3072 and 235-3073
Tubed pneumatic tires with steel wheels for easy maneuvering on all terrains
and vibration absorption
Easy-access hose rack for storing high-pressure hose
Convenient easy-start valve reduces compression for resistance-free pull starting
of engine
235-3076
Hand-held with easy-grip handle with convenient hose rack for ease in loading
pressure washer into a vehicle
Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404
Cat Part No. 235-3076 235-3072 235-3073
Pressure 152 Bar (2000 PSI) 207 (3000 PSI) 242 Bar (3500 PSI)
Volume 9.8 l/ min (2.5 gpm) 13.2 l/min (3.5 gpm) 14.25 l/min (3.8 gpm)
Pump Direct Direct Direct
Horsepower 5 HP gas power 11 HP gas power 13 HP gas power
(Honda) recoil start (Honda) recoil start (Honda) recoil start
Soap control Low pressure Low pressure Low pressure
Hose length, diameter 15.25 m x 9.53 mm 15.25 m x 9.53 15.25 m x 9.53
(50 ft x 0.375 in) (50 ft x 0.375 in) (50 ft x 0.375 in)
Gun type Trigger shutoff Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet Multi jet
Adjustable pressure Standard Standard Standard
Shipping weight 41 kg (90 lbs) 73 kg (160 lbs) 73 kg (160 lbs)
Replacement tip kit 235-3105 235-3106 235-3106
Replacement hose 235-3118 235-3120 235-3120
Replacement spray gun 235-3126 235-3126 235-3126
Replacement wand group 235-3129 235-3129 235-3129
Insulated, Chrome plated steel Insulated,
chrome-plated steel chrome-plated steel
Dimensions (L x W x H), 406.6 x 610 x 559 mm 787.4 x 533 x 762 mm 788 x 534 x 762 mm
(16 x 24 x 22 in) (31 x 21 x 30 in) (31 x 21 x 30 in)
ID: D00202T1
Cat Part No. 235-3077 235-3078
Pressure 97 Bar (1500 PSI) 138 Bar (2000 PSI)
Volume 7.6 l/min (2.0 gpm) 13.2 l/min (3.5 gpm)
Pump Direct Direct
Horsepower 2.0 HP 5.0 HP
Heating fuel source Diesel/Fuel oil Diesel/Fuel oil
Volts/Hz/ph 120/60/1 230/60/1
Amps 20 22
Soap control Low pressure Low pressure
Hose length, 15.25 m x 9.53 mm 15.25 m x 9.53 mm
diameter (50 ft x .375 in) (50 ft x .375 in)
Gun type Trigger shutoff Trigger shutoff
Tip type Multi jet Multi jet
Adjustable pressure Variable Variable
Shipping weight 182 kg (400 lb) 198 kg (435 lb)
Replacement tip kit 235-3105 235-3106
Replacement hose 235-3118 235-3118
Replacement
spray gun 235-3126 235-3126
Replacement
wand group 235-3128 235-3128
Dimensions (L x W x H) 787 x 584 x 1016 mm 711 x 711 x 1092 mm
(31 x 23 x 40 in) (28 x 28 x 43 in)
Service/Repair Parts
235-3077 Qty. 235-3078 Qty.
Seal Kit 235-3094 1 235-3094 1
Valve Kit 235-3097 1 235-3097 1
Belt
Contamination Control 2007
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7-12
Commercial Duty, Hot Water, Electric-Powered Pressure Washers
Warranty: Manufacturer's One Year
For indoor cleaning with hot water
Fits within a footprint of only 70 x 112 cm (27.5 x 44 in)
Durable hot water coil made of 12.7 mm (
1

2
inch) Schedule 80 steel pipe and cold rolled for leak-free operation
Ventilated steel cabinet with all-weather protection from a powder coat epoxy finish
Forklift guides for convenience in installation and moving within the shop
Safety rupture disk attached to discharge side of heating coil protects against excessive pressure
Rugged, triplex, oil-bath high-pressure Legacy or General pump with forged brass head and ceramic pistons;
cast-iron pulley system and easy-to-adjust belt tension
Thermal pump saver valve protects against hot water damage by venting
recirculated water
Safety relief valve for protection against excessive pressure build up
Water-resistant control panel with adjustable thermostat, hour meter and switches
for burner and pump
Four conveniently mounted, quick-couple high-pressure nozzles for varying fan spray
Quick-release couplers and tangle-free, swivel crimp fitting positioned on hose
for ease of operation
Insulated variable pressure wand for easy switching between wash and rinse modes
15 m (50 ft) of non-marking color-coded wirebraid hose with safety hose guard
for burst protection
Heavy-duty, insulated trigger gun with fatigue-free handle and rated
for 311 Bar (4500 PSI)
Brass, anti-syphon metering valve locks out air and dispenses precise amount
of detergent
9.5 L (2.5 gal) float tank for high pressure application of detergent
and to prevent pump cavitation
High-efficiency burner with standing pilot for years of reliable
and affordable operation
Tri-lingual operating instructions for operator safety and owner
liability protectionEnglish, French, and Spanish
Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404
ID: D00214T1
Cat Part No. 235-3074
Pressure 138 Bar (2000 PSI)
Volume 13 l/min (3.5 gpm)
Pump Direct
Horsepower 5.0 HP
Heating fuel source Natural gas/LP gas
Volts/Hz/ph 230/60/1
Amps 22
Soap control Low pressure
Hose length, 15.25 m x 9.53 mm
diameter (50 ft x .375 in)
Gun type Trigger shutoff
Tip type Multi jet
Adjustable pressure Standard
Shipping weight 286 kg (630 lb)
Replacement tip kit 235-3108
Hose 235-3118
Spray gun 235-3126
Wand group 235-3128
Dimensions 1168 x 711 x 1244 mm
(L x W x H) (46 x 28 x 49 in)
Service/Repair Parts
235-3074 Qty.
Seal Kit 235-3095 1
Valve Kit 235-3093 1
Belt 236-9930 2
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
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Parts Cleaners
7-13
Commercial Duty, Hot Water, Electric-Powered Pressure Washers
(Stationary)
Compact, yet powerful, with small footprint of only 70 x 112 cm (27.5 x 44 in)
Durable hot water coil made of 12.7 mm (
1

2
inch) steel pipe and cold rolled for years of leak-free operation;
protected by insulated, powder coated steel cover
Brass, anti-syphon detergent metering valve locks out air and dispenses precise amount of cleaning agent
Four conveniently mounted, quick-couple, high-pressure spray nozzles for varying fan spray
High-efficiency burner with standing pilot for years of reliable and affordable operation
Industrial-strength electric motor with multiple voltage options and thermal overload protection (not visible)
Insulated trigger gun for hours of fatigue-free cleaning
Extra-durable, wire braid hose rated for 207 Bar (3000 PSI) with hose guard for burst
protection and swivel crimp fitting for tangle-free washing
Insulated, stainless steel wand with quick-couple connectors for easy attachment
of high-pressure nozzles
Inline detergent injection for high-pressure application of soap
9.5 L (2.5 gal) float tank for high pressure application of detergent and to prevent
pump cavitation (not visible)
Forklift guides for convenience in installation or moving within the shop
Durable and ventilated steel cabinet with epoxy, powder coat finish; side panel
easy to remove for servicing
Water resistant control panel with adjustable thermostat, hour meter
and on/off switches for the burner and pump
Industrial-grade, tri-plunger, oil-bath Legacy pump with thermal pump protector,
cast iron pulley system and easy-to-adjust belt tension (not visible)
Safety relief valve attached to discharge side for protection against excessive
pressure build up
Tri-lingual warning labels and operating instructions for owner liability
protectionEnglish, French, and Spanish
ID: D00208T1
Cat Part No. 235-3075
Pressure 207 Bar (3000 PSI)
Volume 13.2 l/min (3.5 gpm)
Pump Belt
Horsepower 11.0 HP Honda
Fuel source Gasoline
Heating
fuel source Diesel/Fuel oil
Soap control Low pressure
Hose length, 15.25 m x 9.5 mm
diameter (50 ft x .375 in)
Gun type Trigger shutoff
Tip type Multi jet
Adjustable pressure Standard
Shipping weight 234 kg (520 lb)
Replacement tip kit 235-3106
Replacement hose 235-3120
Replacement
spray gun 235-3126
Replacement
wand group 235-3128
Dimensions (L x W x H) 1295 x 1117 x 1041 mm
(51 x 44 x 41 in)
Optional:
Undercarriage Kit 235-3113
Service/Repair Parts
235-3075 Qty.
Seal Kit 235-3100 1
Valve Kit 235-3101 1
Belt 236-9927 2
Contamination Control 2007
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Pump Cleaning
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7-14
Commercial Duty, Hot Water, Gasoline-Powered Pressure Washers (Portable)
Warranty: Manufacturer's One Year
Durable, horizontal-style hot water coil made of 12.7 mm (
1

2
in) Schedule 80 steel pipe and cold rolled for years
of leak-free operation; with insulated stainless steel coil wrap and easy coil access design
Rugged chassis with limited lifetime warranty is made of 31.75 mm (1
1

4
in) steel and painted with an epoxy powder
coat finish for all-weather resistance
Reliable Honda engine with electric start and 2-year warranty
Water-resistant control panel with adjustable thermostat, hour meter
and burner on/off switch
Safety rupture disk attached to discharge side of heating coil protects
against excessive pressure
Industrial, triplex, oil-bath high-pressure Legacy pump with forged brass
head and ceramic pistons
Thermal pump saver valve protects against hot water damage by venting
recirculated water
Safety relief valve for protection against excessive pressure build up
Power platform cushioned on vibration isolators for smoother operation
and longer life of components
Four conveniently mounted nozzles for varying fan spray
Quick-release couplers and tangle-free, swivel crimp fitting positioned
on hose for ease of operation
Insulated variable pressure wand for easy switching between wash
and rinse modes
15 m (50 ft) non-marking, color-coded, wire-braid hose with safety
hose guard for burst protection
Heavy-duty, insulated trigger gun with fatigue-free handle and rated
for 311 Bar (4500 PSI)
Rust-free, polyethylene fuel tanks34 L (9 gal) for diesel,
23 L (6 gal) for gasolinefor hours of uninterrupted operation
Tri-lingual operating instructions for operator safety and owner liability protectionEnglish, French, and Spanish
Repair Information
International Resource Management
1310 South Main
P.O. Box 571
Princeton, IL 61356
Phone: (815) 872-7400 or (800) 550-5019
Fax: (815) 872-7404
Hot Water Trailer Unit
Warranty: Manufacturers One Year
Combines quality of smaller hot water units with mobility of a trailer unit
Developed for clean-up prior to repair of rear axles for mining trucks
Has many specialized features which include: 4000-pound trailer, 300-gallon tank, 2 tool boxes, 100-foot pressure hose
with reel, heavy duty gun/wand, three 3-foot extensions, standard wand, 4-gpm tip/orifices, one 0-degree orifice, one
15-degree orifice, one 25-degree orifice, one 40-degree orifice, straight turbo tip, Jenz right angle turbo tip, and repair kits
Service parts for this unit were designed to meet CAT 4000 specifications and should not be used with other models
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
Service/Repair Parts
150-7746 Rotating Head, Right Angle
150-7747 Rotating Head, Straight
150-7748 Repair Kit, Rotating Head Right Angle
150-7749 Repair Kit, Rotating Head Straight
150-7750 Wand, 3 Foot Extension
150-7751 Large Gun/Wand
150-7754 Orifice, 0 Degree
150-7755 Orifice, 15 Degree
150-7756 Orifice, 25 Degree
150-7757 Orifice, 40 Degree
150-7758 Water Bag Filter
150-7759 Burner Filter Element
150-7760 Oil Filter Element
150-7761 Air Filter Element
150-7763 Adapter
(Extension Wand to Standard Orifice)
153-7093 Adapter Repair Kit
Mobile Hot Water Unit
Warranty: Manufacturers One Year
Combines the quality of a CAT hot water washer and an easy to pull cart
Developed for clean-up prior to repair of rear axles for mining trucks
Has many specialized features which include: battery operated backpack sprayer,
battery charger, 100-foot pressure hose with reel, heavy-duty gun/wand,
three 3-foot extensions, standard wand, 4-gpm tip/orifices, one 0-degree orifice,
one 15-degree orifice, one 25-degree orifice, one 40-degree orifice, straight turbo tip,
Jenz right angle turbo tip, and repair kits
Service parts for this unit were designed to meet CAT 4000 specifications
and should not be used with other models
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
Cat Part No. 150-7762
Maximum pressure 4000 PSI
Maximum flow 4.0 gpm
Horsepower 16.0 Briggs Vanguard engine
Burner 12 volt diesel fired
ID: C79296T1
Contamination Control 2007
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7-15
Cat Part No. 150-7745
Maximum pressure 4000 PSI
Maximum flow 4.0 gpm
Horsepower 16.0 Briggs Vanguard engine
Burner 12 volt diesel fired
ID: C79492T1
Service/Repair Parts
150-7746 Rotating Head, Right Angle
150-7747 Rotating Head, Straight
150-7748 Repair Kit, Rotating Head Right Angle
150-7749 Repair Kit, Rotating Head Straight
150-7750 Wand, 3 Foot Extension
150-7751 Large Gun/Wand
150-7752 Battery Backpack Sprayer
150-7753 Battery Charger (Backpack Sprayer)
150-7754 Orifice, 0 Degree
150-7755 Orifice, 15 Degree
150-7756 Orifice, 25 Degree
150-7757 Orifice, 40 Degree
150-7758 Water Bag Filter
150-7759 Burner Filter Element
150-7760 Oil Filter Element
150-7761 Air Filter Element
150-7763 Adapter (Extension Wand
to Standard Orifice)
153-7093 Adapter Repair Kit
Electric Hand Carry Unit
Warranty: Manufacturers One Year
Portable, easy to service, smooth running, and dependable
Rugged construction using quality materials and expert craftsmanship
Excellent general purpose power washer
Housing
High density polyurethane case is durable, fade resistant, and will not rust
Motor
Equipped with an overload protector
All electrical connections are water tight
Each pump will handle up to 60C (140F) water temperature
Soap Injection
Equipped with hi-low downstream injection to apply soap at 1724 kPa (250 PSI)
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
ID: C79391T1
Cat Part No. 4C-5977
Pressure (PSI) 1000
Gallons/minimum 2.2
Horsepower 1.5
Volts/Amps 110/15/60 Hz
Soap control Low Pressure
Hose 6 m x 9 mm
(20 ft x .375 in)
Gun Trigger Shut Off
Tip Multi Jet
Twist fasts Standard
Adjustable pressure Standard
Ship weight 29 kg (65 lbs)
Replacement Tip 4C-6066
Replacement Hose 4C-6017
ID: C79610T1
Contamination Control 2007
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7-16
Cold Water, Electric Powered Pressure Washer
Warranty: Manufacturers One Year
European Union compliant, CE marked
Simple to connect accessories
Lance is complete with adjustable jet for the classic use, and on request can be supplied with rotating nozzle
Water proof electric box
Incorporated detergent tank has a capacity of 15 liters (the biggest in its range)
Made from highly resistant plastic to assure protection from corrosion
All models are available with total stop that allows the automatic shut down of cleaner
Pump
Brass head
Integral ceramic piston
Stainless steel piston guide
Highly efficient stainless steel check valves
Anodized aluminum die cast crankcase
High and low pressure seals: high quality buna-textile V packing
Optimal oil bath for high speed
Standard Equipment
Gun and lance with adjustable nozzle jet
High pressure hose
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
Cat Part No. 164-2067
Maximum flow rate,
l/min (US gpm) 11 (2.90)
Minimum/maximum pressure 10/120
bar (PSI) (145/1740)
Volts/Hz/ph 230/50/1
Absorbed power, kW (CV) 2.7 (3.7)
Maximum temperature
of water inlet, C (F) 60 (140)
Detergent tank, L (US gal.) 15 (4)
Weight, kg (lb) 35 (77)
Dimensions (L x W x H), 70x48x87
cm (in) (28x19x34)
Cold Water, Gas Powered Pressure Washers
Warranty: Manufacturers One Year
European Union compliant, CE marked
Pump has 3 ceramic pistons, brass head, and thermostatic valve
to protect valve seal gaskets
Engine is a four stroke with recoil start (directly flanged to pump)
and automatic decelerator for reduction of RPM in by-pass
Standard Equipment
Automatic gun with extension
Lance complete with nozzle holder with angular regulation
of water jet and detergent suction device
High pressure rubber hose 10 mm (.312 in) diameter
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
ID: C79494T1
ID: C79738T1
Cat Part No. 164-2074 164-2075
Maximum flow rate 12 l/min 15 l/min
Pressure 140 Bar/2000 PSI 200 Bar/3000 PSI
Pump RPM 3400 3400
Power absorbed, kW (CV) 3.0/4.0 5.5/7.5
Maximum temperature.
of water inlet 60C 60C
Engine power, kW (CV) 4.75 (5.5) 8.1 (11)
Weight 31.5 kg 67 kg
Dimensions LxHxW 64 x 55 x 89 cm 89 x 77 x 86 cm
Package weight 40 kg/88 lbs 85 kg/187 lbs
Package dimension 66 x 57 x 91 cm 76 x 80 x 89 cm
164-2073 Hot Water, Oil Fired Electric Pressure Washer
DiscontinuedService/Repair Parts Available
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
ID: C79495T1
Contamination Control 2007
Cleaning Equipment
Fuel Injection
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7-17
ID: C79397T1
Cat Part No. 4C-6064 4C-6065
Pressure (PSI) 4000 3000
Volume (gpm) 5.0 4.5
Horsepower 16.0 Vanguard 7.5 Electric
Soap control Low Pressure Low Pressure
Hose 12 m x 9 mm 12 m x 9 mm
(40 ft x .38 in) (40 ft x .38 in)
Tip Multi Jet Multi Jet
Twist fasts Standard Standard
Adjustable pressure Standard Standard
Electrical (Volts/Hz/ph) N/A 220/60/1
220-440/60/3
Ship weight 106 kg (235 lbs) 95 kg (210 lbs)
Replacement Tip 164-2076
Replacement Hose 4C-6018 4C-6018
Diesel Unit
Warranty: Manufacturers One Year
Direct-drive pump offers low maintenance and trouble-free operation
Includes: gauge, quick coupled hose, chemical injection, and unloader valve
with adjustable pressure
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
ID: C79399T1
Cat Part No. 4C-6009
Pressure (PSI) 2500
Volume (gpm) 4.0
Pump 5 Plunger Axial with
Oil Bath Lubrication
Soap control Low Pressure
Hose 12 m x 9 mm (40 ft x .38 in)
Gun Trigger with Lance Handle
Ship weight 116 kg (255 lbs)
Replacement Hose 4C-6018
Horsepower 8.0 (Honda)
Fuel Diesel
Start Electric
Contamination Control 2007
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7-18
Master Series Units
Warranty: Manufacturers One Year
Equipped with finest options available on a portable pressure washer today
Direct-drive pumps offer low maintenance and trouble free operation
Gas Engine
Vanguard engine on gas powered unit
Oil alert switch, compression release, 3.8 liter (1 gal) fuel tank, and electric starter
are standard features
Electric Motor
5.6 kW (7.5 horsepower) motor available in both single and three phase
Totally enclosed, fan-cooled motor with water tight magnetic starter
Pump
Easy to service, fast replacement of valves, and seals
Withstand up to 60C (140F) water temperature
Equipped with pressure adjusting unloader valves
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
Electric Powered, Diesel Fired, Hot Water Pressure Washers
Warranty: Manufacturers One Year
Unit comes standard with A.R. pumps, low pressure chemical injection, 12 meter (40 ft) discharge hose
with trigger gun, dual wand, interchangable tips, and 3-meter (10 ft) power cord on electric models
Durable hot water coil made of
1

2
-inch, Schedule 80 steel pipe, cold rolled for leak-free operation
Equipped with a flow switch/pressure pop-off valve and temperature cut-out switch and discharge
Heavy steel frame is made of square tubing for added strength
Electronic ignition on LP/natural gas units eliminates pilot light and improves efficiency
(equipped with 1 inch pressure adjustment heater switch)
The diesel fuel system is filtered by a Racor fuel/water separator
Uses a high-quality Beckett burner with 2.25 diesel tip with 90 degree pattern
Blower runs continuously to circulate air and promote quicker firing
All sheet metal powder coated and easy to remove for servicing
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
ID: C79478T1
Cat Part No. 164-2059
Pressure 207 Bar
(3000 PSI)
Volume 15.2 l/min
(4.0 gpm)
Horsepower 7.5 Electric
Volts/Hz/ph 220/60/1
Fuel type Diesel
Ship weight 272 kg
(600 lbs)
High Pressure Water Pump
Warranty: Manufacturers One Year
High pressure pump has a light-weight die cast aluminum housing
Large pump casing allows for fast priming
Built-in check valve for fast repriming
Aluminum closed impeller for high efficiency and a cast iron volute for long life
Stainless steel internal screws and shaft sleeve
Other features include: horizontal discharge, threaded connections, NPT threads,
carrying handle, and strainer to eliminate clogging
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
ID: C80217T1
Cat Part No. 164-2084
Suction and discharge ports 50 mm (2.0 in)
Maximum flow 455 l/min (120 gpm)
Maximum pressure 606 kPa (88 PSI)
Maximum suction lift 5.5 m (18 ft)
Priming time at 15 ft. 1 minute
Ship weight 29 kg (64 lbs)
164-2088 Pressure Pump Hose Kit
Warranty: Manufacturers One Year
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
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Parts Cleaners
7-19
Provides all the hoses and fittings required to make connections
to a 2 inch high-pressure pump
Contains 100 feet of 1.5 inch flame resistant high pressure hose
with a maximum working pressure of 150 PSI and a burst pressure
of 450 PSI
Allows for suction lifts of up to 10 feet and water delivery within
100 feet of the pump (for greater distances, additional discharge hose
can be added)
Includes one each of the following: 1
1

2
inch spray/stream nozzle, lug
wrench, 1
1

2
x 2 inch male/female adapter, 15 foot x 2 inch plastic
suction hose, and 100 feet of 1
1

2
inch high-pressure discharge hose
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
210-5700 Spray Wand
Warranty: Manufacturer's One Year
360 degree spray head
Produces 25580 kPa (4000 PSI) pressure at 15 lpm (4 gpm)
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
4C-6025 Rotating Brush
Warranty: Manufacturers One Year
ID: C79722T1
ID: C79723T1
164-2091 Swivel Reel
164-2092 Mini Swivel Reel
Warranty: Manufacturers One Year
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Parts Cleaners
7-20
178 mm (7 in) diameter Lexan brush saves time
and soap removing road film and dirt
Feathered PVC bristles are safe to use
on any surface without scratching
Rated for use on any machine up to 4.0 GPM
Rotates under garden hose pressure
Features strong Lexan construction, bronze
bearings, anti-splash design, and 178 mm (7 in)
angle adjusting wand with twist-fast
adapter to hook up directly to wand
Operates under low pressure enabling use
of soap injector
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
ID: C79724T1
164-2091 Swivel Reel
Hose reel holds up to 61 meters (200 ft) of 9.5 mm (
3

8
in) hose
Turns 360 (pull hose off in any direction)
Rated up to 27560 kPa (4000 PSI)
Mounting bracket must be ordered separately
164-2092 Mini Swivel Reel
Hose reel holds up to 30 meters (100 ft) of 9.5 mm (
3

8
in) hose
Turns 360 (pull hose off in any direction)
Rated up to 27560 kPa (4000 PSI)
Mounting bracket must be ordered separately
Swivel Reel Brackets
164-2453 Universal Bracket
164-2454 Wall Mount Bracket
164-2455 Floor Mount Bracket
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
4C-6022 Foamer
Warranty: Manufacturers One Year
Creates foam when using chemical cleaners or soap
Foam sticks to surface longer so detergent will have more time
to work on film, dirt, or grease
Used with washers having 4823 to 20670 kPa (700 to 3000 PSI)
Includes twist fast adapter to couple directly to wand
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
4C-6024 Stationary Brush
Warranty: Manufacturers One Year
152 mm (6 in) brush saves time and soap removing road film and dirt
Feathered PVC bristles are safe to use on any surface
Operates on any machine producing up to 4.0 gpm
Strong Lexan construction with a twist fast connector adapts to end
of wand
Operates under low pressure enabling use of low pressure soap
injector
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
ID: C79726T1
Turbo Lasers
Warranty: Manufacturers One Year
High pressure water going in a circular motion boosts
cleaning impact up to 85%
Connects to a wand with a twist fast connection
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
Machine Use
4C-6026 #4 Turbo Laser 1000 PSI @ 2.0-2.2 gpm,
3000 PSI @ 4.0-4.5 gpm
4C-6027 #5 Turbo Laser 1500 PSI @ 3.0-3.5 gpm
164-2462 #6 Turbo Laser 2000 PSI @ 4.0-4.5 gpm
Multi-Reg Kits
Warranty: Manufacturers One Year
Allows you to adjust both pressure and spray pattern
You can select high or low pressure by pushing forward or pulling
backward
You can select spray pattern from 0 to 60 degrees by turning nozzle
Operates up to 20670 kPa (3000 PSI)
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
Machine Use
4C-6028 #4 Multi-Reg Kit 1000 PSI @ 2.0-2.2 gpm
4C-6029 #5 Multi-Reg Kit 1500 PSI @ 3.0-3.5 gpm
164-2463 #6 Multi-Reg Kit 2000 PSI @ 4.0-4.5 gpm
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-21
ID: C79728T1
Field Attachable Ground Fault Circuit Interrupter
Warranty: Manufacturers One Year
Ground Fault Circuit Interrupter (G.F.C.I.) plug provides protection from
dangerous ground fault hazards
Handles wire sizes from 18 AWG to 12 AWG up to 10 amps
Repair Information
Cam Spray
P.O. Box 726
520 Brooks Road
Iowa Falls, IA 50126
Phone: (641) 648-5011 or (800) 648-5011
Fax: (515) 648-5013
Email: service@camspray.com
Web site: www.camspray.com
Part No. Voltage
164-2466 110 Volt
164-2467 220 Volt
Miscellaneous
Filters and Chemicals
Warranty: Six Months
Waste water reclamation system filters and chemicals are available from your Caterpillar

dealer
Filters and Media for RGF, DMSL, DMSL-W
RGF Bag Filter (4 or 6 required)
Part Number Ref. Number Specifications
157-0640 Poly Filter Bag, FL085 178 x 813 mm
5 Micron
1
(7 x 32 in)
157-0641 Poly Filter Bag, FL084 178 x 813 mm
10 Micron
1
(7 x 32 in)
157-0642 Poly Filter Bag, FL009 178 x 813 mm
25 Micron
1,2
(7 x 32 in)
157-0643 Poly Filter Bag, FL010 (7 x 32 in)
100 Micron
1
178 x 813 mm
1
Pressure suggested.
2
Gravity suggested.
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-22
RGF Series I
Part Number Ref. Number Specifications
157-0644 Filter Media FL101 1 set required
157-0645 HCA-2 FL096X 1 each required
RGF Series II
Part Number Ref. Number Specifications
157-0646 HCA-3 FL003X 1 each required
157-0647 HCA-3 FL059 1 each required;
black high solids
systems only
157-0648 Polish FL046 7 each required
Filter Cartridge
1
1
The 157-0648 Filter is a triple length washable filter. If one section
is damaged, the entire cartridge must be replaced. The filter also
has depth plugs and cannot be continuously washed and reused
like the single length pleated washable filters.
Pleated Cartridge Filters
Offer an alternative to the 157-0648 Filter
Part Number Ref. Number Specifications
161-8365 Pleated
Cartridge Filter, 1 Micron IRM-001 248 mm (9.75 in)
161-8366 Pleated
Cartridge Filter, 5 Micron IRM-005 248 mm (9.75 in)
161-8367 Pleated
Cartridge Filter, 10 Micron IRM-010 248 mm (9.75 in)
161-8368 Pleated
Cartridge Filter, 20 Micron IRM-020 248 mm (9.75 in)
161-8369 Pleated
Cartridge Filter, 50 Micron IRM-050 248 mm (9.75 in)
Filters and Media for LSL, DLSL, LSL-W
RGF Series I
Part Number Ref. Number Specifications
157-0649 Filter Media FL102 1 set required
157-0650 HCA-2 FL001X 1 each required
RGF Miscellaneous Filter Parts
Part Number Ref. Number
157-0651 Harmsco Rim Gasket FL007
Chemicals for Recycling Wash Water
Part Number Ref. Number Specifications
157-0652 Coagulant
(Super Solids Settling) 6427 5 gallon container
157-0653 Detergent
(Light-duty Quick Split) 5460 55 gallon drum
157-0654 Detergent
(Medium-duty Quick Split) 5461 55 gallon drum
157-0655 Detergent
(Heavy-duty Quick Split)1 5462 55 gallon drum
157-0656 Detergent
(Very Heavy-duty Quick Split) 5463 55 gallon drum
229-0766 Filter Bag
Model: 3126 CARB Bus Engines and C9 NJT Engines
Warranty: None
Used to collect ashes when cleaning diesel particulate filter element
Designed with open top and built-in drawstring with a flat bottom
Material: 5 micron polypropylene felt
Inside diameter 338 mm (13.3 in)
Length 610 mm (24.0 in)
Parts Cleaners
Stand Mounted Parts Cleaners
Warranty: Manufacturers One Year
300 GPH pump
165 F fusible linked fire cover
Rectangular 30 gallon base tank
Flow regulating valve
Recirculating solvent flexhose
Deluxe work lamp
Drain assembly
Cat black units are made of 14 Ga. steel
Repair Information
Build-All Corporation
5203 West Clinton Avenue
Milwaukee, WI 53223
Phone: (414) 716-0023 or (800) 558-2148
Fax: (414) 716-0030
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-23
Solvent Stands with 3-Stage Filtration
Include 3-stage filtration (polypropylene sock,
canister fuel and an oil absorbent unit).
Ensures fresh, clean solvent.
Standard 2 micron fuel filter (15 micron available)
Service/Repair Parts
Part No. Description
4C-8077 Fusible Link
4C-3905 Plastic Liner
184-2319 25 Micron Poly Filter Bag (Standard)
289-0995 10 Micron Poly Filter Bag (Optional)
189-5637 In-sink filter Sock (Diatomaceous Earth)
1R-0749 2 Micron External Filter (Standard)
1R-1712 15 Micron External Filter (Optional)
4C-6796 Mineral Spirits (Low Odor)
ID: C80372T1
Part No. Volt Hz Description
4C-3874 115 60 32 in x 22 in x 10 in tub with fire cover
4C-3875 115 60 48 in x 22 in x 10 in tub with fire cover
4C-3876 115 60 48 in x 28 in x 14 in tub with fire cover
191-4964 220 50 32 in x 22 in x 10 in tub with fire cover
191-4965 220 50 48 in x 22 in x 10 in tub with fire cover
191-4968 220 50 48 in x 28 in x 14 in tub with fire cover
Unfiltered Stand
Includes a 25 micron polypropylene sock filter
ID: C80365T1
Part No. Volt Hz Description
194-3988 115 60 32 in x 22 in x 10 in tub with fire cover
194-3989 115 60 48 in x 22 in x 10 in tub with fire cover
194-3990 115 60 48 in x 28 in x 14 in tub with fire cover
194-3991 220 50 32 in x 22 in x 10 in tub with fire cover
194-3992 220 50 48 in x 22 in x 10 in tub with fire cover
194-3993 220 50 48 in x 28 in x 14 in tub with fire cover
Hand Held Spray Gun Assemblies
Warranty: Manufacturers
Pistol grip nozzle with adjustable spray
Includes hose and necessary fittings
ID: C58281T1
Part No. Description For
4C-3890 Hand Held Spray Gun Assembly 4C-3872 and 4C-3915
4C-3891 Hand Held Spray Gun Assembly 4C-3873, 4C-3916 and 4C-3874
4C-3892 Hand Held Spray Gun Assembly 4C-3875, 4C-3876
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-24
Rinse Tanks
Warranty: Manufacturers One Year
165 F fusible linked fire cover
Heavy-duty steel removable legs
1 inch NPT drain with plug
Repair Information
Build-All Corporation
5203 West Clinton Avenue
Milwaukee, WI 53223
Phone: (414) 716-0023 or (800) 558-2148
Fax: (414) 716-0030
ID: C58290T1
Part No. Description
4C-3877 26 in x 17 in x 16 in deep tank
4C-8058 Recirculating/Agitating Pump Includes steel housing,
1200 GPH submersible pump, 30 micron filter, flex hose,
flow reg. valve, hand held spray gun, w/5 ft hose,
agitation control valve and agitation venturi. 120 V.A.C.
4C-8061 Workshelf Removable Platform 27
1

2
in x 20 in x 10 in
4C-8079 Fusible Link Replacement
Drum Mounted Parts Cleaners (110 Volt Electric Powered)
Warranty: Manufacturers One Year
165 F fusible linked fire cover
Rugged 14 gauge steel construction on DM 32
Heavy duty flex nozzle, plumbed in through bottom of tub
Formed down corners
Baggie liners
Repair Information
Build-All Corporation
5203 West Clinton Avenue
Milwaukee, WI 53223
Phone: (414) 716-0023 or (800) 558-2148
Fax: (414) 716-0030
ID: C58277T1
Part No. Description Pump
4C-3872 26 in x 17 in x 7 in tub with fire cover 7.25 kg (16 gal) drum 170 GPH
4C-3873 32 in x 22 in x 10 in tub with fire cover 13.6 kg (30 gal) drum 300 GPH
Service/Repair Parts
Part No. Description
4C-8077 Fusible Link
4C-3901 Plastic Liner (Used in 4C-3872)
4C-3903 Plastic Liner (Used in 4C-3873)
4C-3883 Worklamp Assembly
Warranty: Manufacturers
Heavy-duty flexible worklamp
assembly with shatter-guard
Deluxe for 4C-3873 Drum Mounted
Parts Cleaner
ID: C58280T1
Flow Regulating Valves
Warranty: Manufacturers
Controls solvent flow through flexible nozzle.
Part No. Description For
4C-3885 Flow Regulating Valve 4C-3872
4C-3886 Flow Regulating Valve 4C-3873
Dual Flex Nozzle Conversion Kits
Warranty: Manufacturers
Includes second flexhose, second valve, and necessary fittings
Part No. Description For
4C-3887 Dual Flex Nozzle Conversion Kit 4C-3873, 4C-3874
4C-3888 Dual Flex Nozzle Conversion Kit 4C-3875
Flow Thru Cleaning Brush Assemblies
Warranty: Manufacturers
Includes nylon cleaning brush, hose, and necessary fittings
ID: C58282T1
Part No. Description For
4C-3893 Flow Thru Cleaning Brush Assembly 4C-3872 and 4C-3915
4C-3894 Flow Thru Cleaning Brush Assembly 4C-3873, 4C-3916
and 4C-3874
4C-3895 Flow Thru Cleaning Brush Assembly 4C-3875 and 4C-3876
Caster Base
Warranty: Manufacturers
Includes base
with four 3 inch
heavy-duty casters
ID: C58283T1
Part No. Description For
4C-3896 Caster Base 4C-3872 and 4C-3915
4C-3897 Caster Base 4C-3873 and 4C-3875
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-25
4C-3898 Caster Set
Warranty: Manufacturers
Includes four 3 inch heavy-duty casters
For 4C-3874, 4C-3875, and 4C-3876
ID: C58284T1
4C-3899 Small Parts Basket
Warranty: Manufacturers
ID: C58285T1
Part No. Description For Size
4C-3899 Small Parts Basket Fits all 203 mm (8 in) x 305 mm (12.0 in)
102 mm (4.0 in) Deep
Baggie Liners
Warranty: Manufacturers
Reduces downtime during solvent changes by allowing the sludge
to be lifted out within the baggie
Part No. Description For
4C-3901 Baggie Liners 4C-3872 and 4C-3915, 10 /CTN
4C-3903 Baggie Liners 4C-3873 and 4C-3916, 10 /CTN
4C-3905 Baggie Liners 4C-3874 and 4C-3875, 10 /CTN
Agi-Kleen Air Powered Immersion Cleaner
Warranty: Manufacturers
Special hanger bracket
Convenient basket hook
Durable steel reservoir pail or drum
Heavy-duty reversing air motor
rotates basket in both directions
Operating air pressure range: 20-90 PSI
Cover locking band
Rugged 30 lb capacity metal spun basket has
1

8
inch diameter holes
for containing extra small parts.
ID: C58292T1
4C-3913
Part No. Description
4C-3913 Cleaning Tank, 23 L (6 gal) pail,
254 mm (10 in) dia. parts basket
Contamination Control 2007
Cleaning Equipment
Fuel Injection
Pump Cleaning
Pressure Washers
Miscellaneous
Parts Cleaners
7-26
Lubricating Equipment
The Graco Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects
in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception
of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair
or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed,
operated and maintained in accordance with Gracos written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or
substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance or structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
This warranty is exclusive, and is in lieu of any other warranties, express or implied, including but not limited to warranty
of merchantability or warranty of fitness for a particular purpose.
Gracos sole obligation and buyers sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but no limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY
GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if
any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach
of warranty, the negligence of Graco, or otherwise.
Special Warranties for Lubrication Equipment
Graco offers an extended warranty for the following products at no additional cost. All other terms and conditions of the Graco warranty
shall apply.
Fire-Ball 300 Pumps: oil and grease 30 years
Fire-Ball 425 Pumps: grease 30 years
Fire-Ball 425 Pumps: oil 10 years
Fire-Ball 225 Pumps: oil 5 years
Falcon Pumps: grease 5 years
Diaphragm Pumps 15 years air valve center section; 5 years pump
250 & 500 Series Hose Reel 3 years
Electronic Fluid Meters 2 years
Matrix 2 years
These extended warranties reflect Gracos high degree of confidence in the quality and consistency of our products.
For GRACO Canada Customers
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent
avoir convenu que la rdaction du prsente document sera en Anglais, ainsi que tous documents, avis et procdures judiciaries excubs,
donns ou intents la suite de ou en rapport, directement ou indirectement, avec les procedures concernes.
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-1
Typical Lubrication System
Item Description
1 Oil Supply Pumps, also A.T.F.,
Gear Lube, and Hydraulic Oil
2a Oil Valves and Meters
2b Oil Dispense Bar
3a Oil Reels
3b Grease Reels
3c Air and Water Reels
4a Grease Pumps
4b Grease Valve and Swivel
5 Anti-Freeze Supply
Item Description
6 Air Controls
6a Regulators
6b Filters
6c Lubricators
7 Used Oil Equipment
7a Drain Funnels
7b Evac Systems
8 Fluid Inventory Control System
9 Diaphragm Pumps
10 Portable Lube Units
President Pump
Power leader top choice in large fleet and mass transit
service installations
10:1 ratio
Available in stubby length for wall mounting or various tube lengths
to fit containers from 60 to 1100 liters (16 gallon to 275 gallon)
and larger
With a big 10.8 cm (4
1

4
in) air motor, it can supply many outlets
for simultaneous use
Rugged, industrial design
Valve-in-piston designonly four moving parts
Balanced differential design
Hard-coat aluminum construction
Nonmetallic poppet air valves
Open-exhaust porting
Demand-only operation
Simple in-line design
Double acting
Priming piston (grease only)
Variable volume
Adjustable throat packing
Simple design for continuous use
Provides uniform power on up and down strokes
Corrosion-resistant rust-free for longer working life
Positive sealing even with contaminated air provides high air flow
Continuous operation without icing
No operational costs while pump holds stalled pressure
Rigid alignment for withstanding abuse
Positive pump feed even with heavy greases
Pump adjusts speed to match system demands
Proven reliability for long life under demanding operating
conditions and infrequent maintenance intervals
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-2
ID: C55004T1
7b
4a
Fire-Ball Pump
Industry leader for lubrication equipment in fast lubes, car dealerships,
and medium-sized fleet and equipment service garages
Quiet
Provides the power to supply several remote outlets in stationary
installations, yet is economical enough for use with portable lubricators
7.6 cm (3 in) air motor
Available in stubby length for wall mounting or various tube lengths to
fit containers from 20 to 1100 liters (5 gallon to 275 gallon) and larger
Pump Performance Specifications
Fast-Ball 1:1 Fire-Ball 5:1 President 10:1
Air motor size 3.6 cm (1.48 in) 7.6 cm (3 in) 10.8 cm (4.25 in)
Continuous duty flow rate 18.92 lpm (5 gpm) 9.56 lpm (2.5 gpm) 25 lpm (3 gpm)
Free flow 37.85 lpm (10 gpm) 22.71 lpm (6 gpm) 28.39 lpm (7.5 gpm)
Maximum fluid pressure 12 bar (180 PSI) 62 bar (900 PSI) 124 bar (1800 PSI)
Maximum air inlet pressure 12 bar (180 PSI) 12 bar (180 PSI) 7 bar (100 PSI)
Air inlet size
1

4
inch npt(f)
3

8
inch npt(f)
1

2
inch npt(f)
Fluid outlet size
3

4
inch npt(f)
1

2
inch npt(f)
3

4
inch npt(f)
Fluid inlet size 1
1

2
inch npt(f) 1
1

2
inch npt(f) 1
1

2
inch npt
Pump type Double Ball Double Ball Double Ball
Stroke length 101.6 mm (4 in) 76.2 mm (3 in) 101.6 mm (4 in)
Air consumption .042 m
3
/min. 1.35 m
3
/min. 6 m
3
/min.
(1.5 cfm per gallon) (7.5 cfm per gallon) (13 cfm per gallon pumped)
Instruction manual 307-906 306-518 306-726
Air Motor Repair Kit 9U-6777 9U-6776 9U-6778
Lubrication Fast-Ball

Drum Pumps
Warranty: Manufacturers (See The Graco Warranty)
1:1 ratio
2.8-12.6 bar (40-180 PSI) air pressure range

4
inch(f) air inlet

4
inch(f) fluid outlet
15 lpm (5 gpm) maximum delivery
ID: C44157T1
ID: C44156T1
ID: C44158T1
ID: C44159T1
Part No. Description
4C-7359 Stubby Length Fast-Ball Pump
4C-7379 Drum Length Fast-Ball Pump, 208 liter (55 Gallon)
Comes complete with bung adapter for drum mounting
4C-7380 Drum Length Fast-Ball Pump, 275 Gallon (1041 liter)
Comes complete with bung adapter for drum mounting
4C-7383 Metered Power-Fil
1
Consists of Fast-Ball pump (bung mounted)
for 208 liter (55 gallon) drum and metered dispense kit
4C-8969 Un-metered Power-Fil
1
Consists of Fast-Ball pump (bung mounted)
for 208 liter (55 gallon) drum and un-metered kit
1
Power-Fil dispensers include a 0-60 PSI regulator to minimize splashing
during dispensing.
Power-Fil dispensers fit any workbench tank having a 35 inch height.
Fast-Ball Pump Accessories
Part No. Description Use
4C-8964 Bung Adapter Allows direct pump mounting into 50.8 mm
(2 in) drum bung
4C-7346 60.5 L (16 gal) Tubes can be used with stubby Fast-Ball to
Suction Tube provide pump length to fit specific drum sizes
4C-7348 208 L (55 gal)
Suction Tube
4C-7349 1041 L (275 gal)
Suction Tube
4C-7190 Low Level Cut-Off Prevents air from entering metered dispense
valves by closing pump intake when oil
supply is exhausted; has 1
1

2
inch npt(f)
connection.
4C-7261 Suction Hose Kit Consists of tube, hose and fittings; use with
wall bracket; for use with 208 liter (55 gallon)
drum
4C-7196 Wall Bracket For wall mounting of stubby Fast-Ball pump
4C-7260 Open Drum Pump Allows Fast-Ball pump to be mounted in
Clamp any open head drum
4C-8962 457.2 mm (18 in) Comes with 6.4 mm (
1

4
in) air hose,
Hose and Fitting Kit 19 mm (
3

4
in) fluid
4C-8851 Air Filter Prevents pipe scale, rust, etc. from damaging
pump.
1

4
inch npt(f)
4C-8852 Air Regulator Controls air pressure to pump. 0-200 PSI
Adjustable range.
1

4
inch npt(f)
4C-8853 Air Lubricator Adds controlled amount of lubricant to air
supply; prolongs pump life.
1

4
inch npt(f)
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-3
4C-7261 Suction Hose Kit
Warranty: Manufacturers (See The Graco Warranty)
Consists of drum tube and hose to allow the use
of Fire-Ball 5:1 or President 10:1 Universal pumps with barrels
Kit includes 4C-8905 suction tube.
Use with 4C-7190 low-level cutoff when metering fluids
Includes instruction form
ID: C55013T1
Suction Tube Extension Tubes
Warranty: Manufacturers (See The Graco Warranty)
Used with universal Fire-Ball or President pumps to allow
cover or bung mounting
Pump 16 gallon 55 gallon 275 gallon
Fire-Ball 5:1 Cover Mtd. 4C-7345 4C-7347 N.A.
Fire-Ball 5:1 Bung Mtd.
1
4C-7346 4C-7348 4C-7349
President 10:1 Cover Mtd. 4C-7345 4C-7347 N.A.
President 10:1 Bung Mtd.
1
4C-7346 4C-7348 4C-7249
President 3:1 Cover Mtd. N.A. 4C-7345 N.A.
1
Also order bung adapter.
ID: C58218T1
B
A
Tube Extension Tube
Suction Tube Extension Tubes
Part No. A Dim. A Part No. B Dim. B
4C-7345 16.31 in 4C-9001 46.00 in
4C-7346 19.06 in
4C-7347 23.81 in
4C-7348 28.06 in
4C-7349 38.06 in
4C-8999 31.81 in
4C-9000 41.81 in
4C-8964 Bung Adapter
Allows direct mounting of Fire-Ball 5:1 and President 10:1 pumps
into standard 2 inch drum bung
ID: C58157T1
4C-7190 Low-Level Cutoff
Use with pumps supplying metered outlets
Prevents air from entering pump by closing intake when supply
is exhausted
Connection thread: 1
1

2
inch npt(f)
Can be used with suction hose kit or standard suction tube
without changing tube length
Replaces stand-off of suction tube
ID: C58158T1
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-4
Oil Dispense Accessories
Warranty: Manufacturers (See The Graco Warranty)
4C-7044 Oil Line Shutoff Valve,
1

2
inch npt(f)
4C-7045 Oil Line Shutoff Valve,
3

8
inch npt(f)
Shutoff valves for isolation of oil dispense lines
Use 4C-7044 for branch lines
Use 4C-7045 for main header lines
Both valves rated for 138 bar (2000 PSI) working pressure
ID: C58149T1
4C-7240 Thermal Relief Kit, 63 bar (900 PSI)
Used to relieve heat-induced excess pressure from dispense
system back to inlet of Fire-Ball and President pumps
1
1

2
inch npt(m) x 1
1

2
inch npt(f) porting on inlet adapter allows
use on male or female threads
Recommended for use with Fluid Commander inventory
control systems
4C-7215 Strainer, 60 Mesh
Has
1

2
inch npt(f) Swivel x
1

2
inch npt(m) ports
Prevents foreign material from entering dispense lines
Not for use with grease systems
52.5 bar (750 PSI) working pressure
Replacement Elements
Part No. Description
4C-8868 40 Mesh
4C-8867 60 Mesh
4C-8866 100 Mesh
Dispense Pump Hose and Fitting Kits
Warranty: Manufacturers (See The Graco Warranty)
4C-7361 18 inch Hose and Fitting Kit
for Fire-Ball 5:1
4C-7362 72 inch Hose and Fitting Kit
for Fire-Ball 5:1
Use 18 inch kit for connecting wall mounted pumps to piping
Use 72 inch kit with drum mounted pumps
Use 4C-7046 38 inch air regulator as required (not included,
sold separately)
Consist
4C-7361 4C-7362 Description
4C-7208
3

8
inch Air Hose
4C-7102 4C-7102
3

8
inch Swivel Elbow
4C-7337 4C-7334
1

2
inch Fluid Hose
4C-7101 4C-7101
1

2
inch Swivel Elbow
306-520 307-883 Instruction Form
ID: C58159T1
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-5
4C-7364 72 inch Hose and Fitting Kit
for President 10:1
Use 18 inch kit for connecting wall mounted pumps to piping
Use 72 inch kit with drum mounted pumps
Use 4C-7046 38 inch air regulator as required (not included,
sold separately)
Consist
Part No. Description
4C-7221
1

2
inch Air Hose
4C-7101
1

2
inch Swivel Elbow
4C-7047
3

4
inch Fluid Hose
4C-7145
3

4
inch Swivel Elbow
307-883 Instruction Form
Service/Repair Parts for
Discontinued 4C-7366 18 inch Hose
and Fitting Kit for President 10:1
4C-7101
1

2
inch Swivel Elbow
4C-7048
3

4
inch Fluid Hose
4C-7145
3

4
inch Swivel Elbow
306-520 Instruction Form
1

2
inch I.D. 207 bar (3000 PSI)
Part No. Length Fittings
4C-7340 12 in
1

2
in M x
1

2
in M
4C-7085 15 in
1

2
in M x
1

2
in M
4C-7337 18 in
1

2
in M x
1

2
in M
4C-7339 48 in
1

2
in M x
1

2
in M
4C-7334 72 in
1

2
in M x
1

2
in M
4C-7333 10 ft
1

2
in M x
1

2
in M
4C-7335 16 ft
1

2
in M x
1

2
in M
4C-7336 20 ft
1

2
in M x
1

2
in M
4C-7341 25 ft
1

2
in M x
1

2
in M
4C-7354 50 ft
1

2
in M x
1

2
in M
ID: C58160T1
3

4
inch I.D. 157.5 bar (2250 PSI)
Part No. Length Fittings
4C-7048 18 in
3

4
in M x
3

4
in M
4C-7047 72 in
3

4
in M x
3

4
in M
4C-9019 10 in
3

4
in M x
3

4
in M
Air Operated Oil Pumps Universal Length
Warranty: Manufacturers (See The Graco Warranty)
Universal Length Dispense Pumps consist of a short Stubby length pump with a threaded inlet, allowing the use
of a variety of inlet tubes or hoses
Can be wall mounted for use with a suction hose kit or add a suction tube to create a drum pump of the length of your choice
For cover mounting, add only the appropriate suction tube
For bung mounting, add the appropriate suction tube and a bung adapter
ID: C55006T1
Maximum air inlet pressure 12.6 bar (180 PSI)
Air inlet
3

8
in npt(f)
Fluid outlet
1

2
in npt(f)
Fluid inlet 1
1

2
in npt(f)
4C-7228 Universal Air Pump 10:1
Use this pump for large installations having long dispense
lines where low air pressures would otherwise limit pump
performance, or for cold weather operation
Similar to Fire-Ball 5:1 but uses the President air motor
and has a higher ratio
Pump free flow is approximately 28.5 lpm (7
1

2
gpm)
and will deliver 11.4-15.2 lpm (3-4 gpm) under typical
operating conditions
Includes instruction form 306-726
Does not include hoses or accessories
ID: C44173T1
Maximum air inlet pressure 12.6 bar (180 PSI)
Air inlet
1

2
in npt(f)
Fluid outlet 1 in npt(f)
Fluid inlet 1
1

2
in npt(f)
Air Operated Oil Pumps Cover-Mounted
Warranty: Manufacturers (See The Graco Warranty)
9U-6762 Cannon-Ball 3:1
Designed for direct mounting on 205 liter (55 gallon) open-head product drum
Includes pump, cover, hose and fitting kit,
3

8
inch air regulator with gauge, shut-off valve,
instruction manual
4C-7406 President 10:1
Pump, cover, inlet and outlet hoses and all hardware needed for direct mounting
on 205 liter (55 gallon) open-head product drum
Order low level cut-off separately for metered dispense systems.
Use 4C-7033
1

2
inch air regulator as required (not included, sold separately)
ID: C55009T1
Air Operated Oil Pumps Bung-Mounted
Warranty: Manufacturers (See The Graco Warranty)
Pumps are both designed for direct bung mounting in 51 mm (2 in) bung
in 205 liter (55 gallon) closed-head drums
Order low level cut-off separately for metered dispense systems (sold separately)
ID: C44172T1
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-6
4C-7195 Universal Fire-Ball 5:1
The pump of choice for most installations
Pump free flow is approximately 28.5 lpm (7
1

2
gpm)
and will deliver 7.6-11.4 lpm (2-3 gpm) under
typical operating conditions
Includes instruction form 306-518
Does not include hoses or accessories
Fire-Ball 5:1 President 10:1
Pump 4C-7195 4C-7228
Tube 4C-7348 4C-7348
Hose and Fitting Kit 4C-7362 4C-7364
Adapter 4C-8964 4C-8964
Bulk Tank Assembly Air Operated
Warranty: Manufacturers (See The Graco Warranty)
Order tanks separately
ID: D01984T1
4
3
2
1
Stubby Mounted
Pumps Assembly
Stubby Mounted Pump Assemblyuse on 120-2,000 gallon tanks
Item Part No. Description
1 4C-7195 Fire-Ball 5:1 pump (Stubby)
2 4C-7362 Air/Fluid Hose Kit 1.8 m (6 ft)
3 4C-7044 Fluid Shut Off Valve
4 4C-7046 Air Regulator with Gauge
ID: D01990T1
1 2
3
4
5
5
6
7
Tank Mounted
Pump Assembly
Tank Mounted Pump Assembly
Item Part No. Description
1 4C-7195 Fire-Ball 5:1 pump (Stubby)
2 4C-8964 Bung Adapter
3 4C-7362 Air/Fluid Hose Kit 1.8 m (6 ft)
4 4C-7044 Fluid Shut Off Valve
5 4C-7046 Air Regulator with Gauge
6 4C-7190 Low Level Cut Off
7 Pump Tubes
Above Ground Storage Tanks
Availability: NACD
Warranty: Manufacturers (See The Graco Warranty)
Multi-purpose tanks for storage of lubricants and used oil. 4 inch welded bottom
skids keep the tank bottom off the floor
Tanks are painted white.
Locking fill cap
In-tank level gauge provides a means of inventory control.
Single and double wall available
Portable
Underwriters Laboratory approved
3-year manufacturers warranty
Call for quote
ID: C58142T1
Typical U/L Listed Single Wall Bulk Tank
Capacity
Gal. Liter Length Width Height
1
120 456 2 ft 2 in 2 ft 6 in 3 ft
280 1064 5 ft 2 ft 6 in 3 ft
500 1900 5 ft 2 ft 8 in 5 ft
650 2470 6 ft 6 in 2 ft 8 in 5 ft
1000 3800 10 ft 2 ft 8 in 5 ft
1500 5700 15 ft 2 ft 8 in 5 ft
2000 7600 18 ft 2 ft 6 in 6 ft
1
Add 4 inch for skids.
Typical U/L Listed Double Wall Bulk Tank
Capacity
Gal. Liter Length Width Height
1
120 456 2 ft 2 in 3 ft
1

2
in 3 ft 4 in
280 1064 5 ft 3 in 3 ft
1

2
in 3 ft 4 in
500 1900 5 ft 3 in 3 ft 2
1

2
in 5 ft 4 in
650 2470 7 ft 3
1

2
in 3 ft 5 ft 4 in
1000 3800 10 ft 9
1

2
in 3 ft 5 ft 4 in
1500 5700 15 ft 9
1

2
in 3 ft 5 ft 4 in
2000 7600 18 ft 9
1

2
in 2 ft 10 in 6 ft 4 in
1
Add 1
1

2
inch for skids.
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-7
Remote Drum Pump Assemblies Air Operated
Warranty: Manufacturers (See The Graco Warranty)
Drum not included
ID: D01996T1
1
2
3 4
Bung Mount,
60 liter (16 gallon)
Bung Mount, 60 liter (16 gallon)
Item Part No. Description
1 4C-7044 Fluid Ball Valve
2 4C-7046 Air Regulator
3 4C-8858 Air Quick Disconnect Coupler
3

8
inch(f)
4 4C-7159 Air Quick Disconnect Nipple
3

8
inch(m)
ID: D01105T1
1
2
3 4
Drum Cover Mount,
60 liter (16 gallon)
Drum Cover Mount, 60 liter (16 gallon)
Item Part No. Description
1 4C-7044 Fluid Ball Valve
2 4C-7046 Air Regulator with Gauge
3 4C-8858 Air Quick Disconnect Coupler
3

8
inch(f)
4 4C-7159 Air Quick Disconnect Nipple
3

8
inch(m)
ID: C58147T1
1 2
3
4
5
6
Wall Mount,
60 liter (16 gallon)
Wall Mount, 60 liter (16 gallon)
Item Part No. Description
1 4C-7195 Wall Mounted Fire-Ball 5:1 Pump,
457.2 mm (18 in) Air and Fluid Hoses
2 4C-7044 Fluid Ball Valve
3 4C-7046 Air Regulator with Gauge
4 4C-8858 Air Quick Disconnect Coupler
3

8
inch(f)
5 4C-7159 Air Quick Disconnect Nipple
3

8
inch(m)
6 4C-7261 Suction Hose Kit
4C-9710 Hand-Lever Diaphragm Pump
Warranty: Manufacturers (See The Graco Warranty)
4C-9710 replaces discontinued 4C-9769 Quartstroke Pump
Double-action, high volume diaphragm pump transfers approximately 3.7 liters (1 gal) per 9 strokes
Telescopic suction tube mounts in 2-inch npt bung opening of 60 or 205 liter (16 or 55 gal) drum
Package includes 1.8 m (6 ft) hose and fitting kit and bung adapter
ID: C55088T1
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-8
Pump Mounting Accessories
Warranty: Manufacturers (See The Graco Warranty)
4C-7166 400 lb (55 gallon) Drum Cover
Use with 400 lb (55 gallon) open head drums
Mounts any Fire-Ball or President lubrication pump
Use with 4C-7146 Adapter for cover mounting bung pumps
ID: C44174T1
4C-7209 120 lb (16 gallon)
or 70 lb (10 gallon) Drum Cover
Use with 120 lb (16 gallon) or 70 lb (10 gallon) open head drums
Mounts any Fire-Ball or President lubrication pump
Use with 4C-7146 Adapter for cover mounting bung pumps
ID: C44175T1
4C-7234 35 lb (5 gallon) Pail Cover
Use with 35 lb (5 gallon) pails
Mounts Fire-Ball 50:1 pump using friction type clutch lock
Allows use of 70 lb length pump with 35 lb pail
ID: D01592T1
4C-7360 35 lb (5 gallon) Pail Cover
Use with 35 lb (5 gallon) pails
Mounts Fire-Ball 50:1 pump using friction type clutch lock
Allows use of 70 lb length pump with 35 lb pail
ID: C58153T1
4C-7146 Cover to Bung Adapter Plate
Mounts to standard 55 gallon (400 lb) or 16 gallon (120 lb)
drum cover and converts mounting to standard 2 inch npt
bung opening
Allows use of bung-mounted pumps with drum covers
ID: C44176T1
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-9
4C-7196 Wall Bracket Universal
Use with Fast-Ball 1:1, Fire-Ball 5:1, President 10:1
Clamps on Universal pump tube
ID: C55011T1
Bulk Lube Pump Accessories
Warranty: Manufacturers (See The Graco Warranty)
4C-7261 Suction Hose Kit
Drum not included
ID: C58144T1
Suction Hose Kit
4C-8858 Air Quick Disconnect Coupler,
3

8
inch (f)
ID: C54826T1
4C-7159 Air Quick Disconnect Nipple,
3

8
inch (m)
ID: C55010T1
Portable Bases
Warranty: Manufacturers (See The Graco Warranty)
4C-7216 Band Dolly, 5 gallon Pail
4C-7199 Band Dolly 10/16 gallon Drums
Pail nests inside band ring
Ring clamps hold pail/drum secure
Casters provide portability
ID: C58154T1
4C-7187 Caster Base 10/16 gallon Drums
Drum fits into recess on formed base
Rim clamps hold drum securely onto base
Casters provide portability
ID: C58217T1
4C-7189 2 Wheel Cart 10/16 gallon Drums
Drum fits into recess on formed base
Rim clamps hold drum securely onto base
Wheels provide portability
ID: C55012T1
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-10
ID: C66952T1
K E E P I T
C
L
E
A
N
K
E
E
P
I
T
C
L
E
AN
K
E
E
P
I
T
C
L
E
A
N
R
E
U
SABLE DRUM
C
O
V
E
R
FLUID
S

Material thickness 1.5 mm (.06 in)
Inside diameter 571 mm (22.5 in)
Color Yellow
Un-metered Dispensing Valves
Warranty: Manufacturers (See The Graco Warranty)
In-line style gear lube and A.T.F. mechanical valves for dispensing oil
Each valve includes non-drip nozzle
Part No. Description
4C-7242 Un-metered Oil Dispensing Valve
4C-7182 Un-metered Gear Lube Dispensing Valve
4C-7241 Un-metered A.T.F. Dispensing Valve
ID: C44169T1
ID: C44171T1
157-5548 Electronic Meter Valve
157-5550 Electronic Preset Meter Automatic Shut-off Valve
Warranty: Manufacturers (See The Graco Warranty)
European Union compliant, CE marked
Meter valve dispenses bulk service fluids such as motor oil, gear oil, automatic transmission
fluid, hydraulic oil, or antifreeze
157-5550 has preset capability to allow hands-free operation with automatic shut-off
Dispenses in pints, quarts, gallons, or liters change units of measure in seconds
Other features include protective swivel cover, impact guard, non-drip nozzle, and battery
operated internal memory
Resettable memory totals will track daily or weekly volumes of fluids
Non-resettable memory for lifetime accumulated total
Comes with both flexible hose and rigid tube extensions
FM and CSA approved
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-11
ID: C44170T1
Flow rate 0-11.3 lpm (0-3 gpm)
Inlet
1

2
inch NPT
Maximum flow rate 18.5 lpm (5 gpm)
Operating pressure 6.9 to 69 bar (10 to 1000 PSI)
Weight 1.14 kg (2.5 lbs)
Inlet thread
1

2
NPT
Outlet thread
3

8
NPT
Battery 1U-9534, 9V alkaline
ID: C79753T1
ID: C79749T1
1U-6156 Barrel Cover
Warranty: Six Months
Used to cover open or closed top drums cover snaps onto top of drum
Supports the Caterpillar contamination control efforts
Protects drum contents from water induction when stored outside
Keeps drum top clean and contents ready for use
Made of long lasting, low density polyethylene resistant to petroleum-based fluids and ultraviolet rays
10 covers per package
ID: C79771T1
What It Does...
The Fluid Commander provides the key to making bulk dispensing of
lubricants practical. From a centrally-mounted console, a manager can
determine when and in what quantity lubricants are dispensed to a specific
service location.
Reduce Product Costs By purchasing in bulk, product costs are
reduced. The Fluid Commander allows dispensing from a hose reel or oil
bar only in the quantity authorized
Prevent Theft A key lock on the control prevents unauthorized
dispensing of fluids, even after hours. Eliminates inventory shrinkage
Eliminate Forgotten Charges By controlling dispense from a central
point, entering charges on a job ticket or fleet record no longer depends
on the memory or record-keeping ability of the service technician
Inventory Management A digital display on each product module
shows the total amount dispensed. This allows usage totals to be
recorded and bulk tanks to be refilled according to actual demands,
eliminating an out-of-stock situation
Labor Savings Dispensing lubricants from bulk eliminates the costly
and labor-intensive use of individual cans and containers, allowing the
service technician to be more productive
How It Works...
1. The service technician requests a desired quantity of product and gives
his service bay number.
2. The manager then enters the type of product, the quantity, and the
service location, and then activates a dispense button.
3. A ready light, located on the technicians hose reel or dispense bar,
indicates when dispensing can begin.
4. As product is dispensed, the Fluid Commander keeps count of the
amount dispensed and shuts off when the preset amount is reached.
The system is then closed to further dispensing until again authorized.
Contact the Dealer Service Tools Division for design of these systems.
Metered Dispensing Valve, English or Metric
Warranty: Manufacturers (See The Graco Warranty)
European Union compliant, CE marked (157-5556)
Great for applications where up to 45 lpm (12 gpm) is required
Locking trigger allows hands-free dispensing
Electronic meter designed to withstand rugged environment
Easy trigger pull for operator comfort
Meets CSA and FM approvals
Maximum recommended flow rate 45 lpm (12 gpm)
Maximum operating pressure 10.5 MPa, 105 bar (1500 PSI)
Operating temperature range -20 to 55C (-4 to 130F)
Inlet
3

4
inch NPT
Outlet
1

2
inch NPT
157-5567 Dispensing Valve
Warranty: Manufacturers (See The Graco Warranty)
Great for applications where up to 45 lpm (12 gpm) is required
Locking trigger allows hands-free dispensing
Easy trigger pull for operator comfort
Meets CSA and FM approvals
ID: C79769T1
Maximum recommended flow rate 45 lpm (12 gpm)
Maximum operating pressure 10.5 MPa, 105 bar (1500 PSI)
Weight 0.18 kg (.4 lbs)
Operating temperature range -40 to 82C (-40 to 180F)
Inlet
3

4
inch NPT
Outlet
1

2
inch NPT
4C-7330 Meter Kit
Warranty: Manufacturers (See The Graco Warranty)
Fluid meter can be added to any individual tap by the installation of a meter kit
Kit includes all necessary mounting hardware (mechanical meter)
ID: C44188T1
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-12
Part No. Description
157-5553 Metered Dispensing Valve (English)
157-5556 Metered Dispensing Valve (Metric)
ID: C58161T1
Fluid Commander
Inventory Control Systems
Electronic Fluid Commander Fluid/Dispense Station Options
Warranty: Manufacturers (See The Graco Warranty)
ID: D01111T1
Part No. Description
9U-6013 Fluid Dispensing System, 2 x 6
ID: C58163T1
Maximum number of fluids 2
Maximum dispense stations (bays) 6
Air solenoids required One per pump
Fluid solenoids required One per fluid dispense station
Electrical requirements 120 volt, 60 hz, single phase, .25 Amps
Digital readout Liquid crystal display
Incremental measurements Pints, quarts or gallons
Dimensions 234 mm L x 203 mm W x 114 mm H
(9
1

2
inch x 8 inch x 4
1

2
inch)
Weight 1.6 kg (3 lbs, 7 oz)
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-13
Typical Fluid Dispensing System Consist
Air shutoff valve, bleed type
Air filter
Air solenoid valve
Air regulator
Pump (as required) (See Air Operated Oil Pumps)
Fluid strainer
Pulse meter at each pump assures precise fluid flow measurement. Solid-state
design for maintenance-free performance. Rated at 10 342 kPa (1500 PSI)
Thermal relief kit protects the system from the potential damage of thermal
pressure expansion. Excess fluid pressure is harmlessly directed through the valve
back to the supply container
Fluid shutoff valve
Fluid solenoid valve
Hose reel
Reel kit includes a low voltage solenoid with ready light mounted on the hose reel
Light remains illuminated until technician dispenses authorized fluid amount
Ready light
Dispense valve (as required)
Accessories (Sold Separately)
Part No. Description
4C-7215 Strainer (included in 4C-7308)
9U-6016 Pulse Meter
9U-6017 Air Solenoid
4C-7308 Fluid Solenoid Valve and Strainer Ready Light Kit
4C-7240 Thermal Relief Kit
4C-7215 Fluid Strainer
9U-6019 Wall Mounting Bracket
4C-7044 Fluid Shutoff Valve
9U-6020 Preconnected Cable 30 m (100 ft)
9U-6021 Preconnected Cable 3 m (10 ft)
9U-6022 Preconnected Cable 15 m (50 ft)
9U-6026 Fluid Solenoid (included in 4C-7308)
ID: C54807T1
Air-Operated Grease Pumps Fire-Ball and President Pumps
Fire-Ball Pumps
Heavy-duty quiet Fire-Ball pumps are the industry choice for manufacturing, process and maintenance applications
The Fire-Ball 50:1 provides the power to supply several remote outlets in stationary installations, yet is economical enough
for use with portable lubricators
The 50:1 pump is available in three standard tube lengths to fit 15.8 kg (35 lb), 54.4 kg (120 lb) and 181.4 kg (400 lb) grease containers
President Pumps
Heavy-duty, high-capacity President 50:1 pump is the top choice for in-plant, construction, mining and railroad maintenance facilities
Available with tube lengths to fit 54.4 kg (120 lb) or 181.4 kg (400 lb) drums
With a big 10.1 cm (4
1

4
in) air motor, the President pump can supply grease to many outlets for simultaneous use
For use in supplying grease to heavy equipment in high volumes
Pump Performance Specifications
Fire-Ball 50:1 President 50:1
Flow capacity (grease at 8 lbs/gal)
Free flow 1.8 kg/min (4 lbs/min) 5 kg/min (11 lbs/min)
60 cycles/min .90 kg/min (2 lbs/min) 1.8 kg/min (4 lbs/min)
Maximum fluid pressure 550 bar (8100 PSI) 510 bar (7500 PSI)
Fluid inlet Priming piston (slot)
3

8
inch npt(f)
Fluid outlet
1

4
inch npt(f)
3

8
inch npt(f)
Pump design Priming piston (shovel) Priming piston (shovel)
Air motor diameter 3 in (7.6 cm) 4
1

4
in (10.1 cm)
Air inlet
3

8
inch npt(f)
1

2
inch npt(f)
Maximum inbound air pressure 10.2 bar (150 PSI) 23.3 bar (180 PSI)
Service kit for pump lower 204-164 206-928
Service kit for air motor 206-728 207-385
Air-operated grease pumps are available in the 76.2 mm (3 in) Fire-Ball and 108 mm
(4
1

4
in) President, with a variety of tube lengths to fit any size container, from small
pails to 181.4 kg (400 lb) drums to bulk tanks. These pumps are available as cover
mounted, roll-around portable, or with elevators to facilitate drum changing.
WARNING
Very high pressure. Read instruction manual for safe use of grease pumps.
Drum-Length Pumps
Warranty: Manufacturers (See The Graco Warranty)
Fire-Ball 50:1
The pump of choice of most installations
Free flow is approximately 1 gpm, and the pump will
provide flow for up to two dispense valves, operated
simultaneously, although the number of dispense drops
is unlimited
Does not include hoses or accessories
President 50:1 High-Volume
The pump of choice for applications where higher flow is
necessary
Free flow is approximately 1.4 gpm, and pump will provide
flow for up to four dispense valves operated simultaneously,
although the number of dispense drops is unlimited
Does not include hoses or accessories
Maximum inlet air pressure 180 PSI
Air inlet
1

2
inch npt(f)
Fluid outlet
3

8
inch npt(f)
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-14
Part No. Description Weight
4C-7193 Drum-Length Pump, Fire-Ball 50:1 181.4 kg (400 lb)
4C-7194 Drum-Length Pump, Fire-Ball 50:1 54.4 kg (120 lb)
Maximum inlet air pressure 180 PSI
Air inlet
3

8
inch npt(f)
Fluid outlet
1

4
inch npt(f)
ID: C54808T1
Part No. Description Weight
4C-7220 Drum-Length Pump, President 50:1 181.4 kg (400 lb)
4C-7219 Drum-Length Pump, President 50:1 54.4 kg (120 lb)
ID: C44196T1
Air Operated Portable Grease Dispensers
Warranty: Manufacturers (See The Graco Warranty)
E-Line System
The caster base of this system provides maximum portability; the pump and cover mount directly
on a 54.4 kg (120 lb) product drum
The exposed drum provides ready product identification
Includes pump, cover, base, follower plate, holster, 1.8 m (6 ft) dispense kit, instruction form
Dispenser does not include drum
Use 4C-7046
3

8
inch Air Regulator as required (not included, sold separately)
ID: C58219T1
Part No. Description Weight
4C-7389 Air Operated Portable Grease Dispenser, Fire-Ball 50:1 54.4 kg (120 lb)
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-15
System with Cart
Same as 4C-7389 but has a two-wheel cart
Includes pump, cover, cart, follower plate, holster, dispense kit, instruction form
Use 4C-7046
3

8
inch Air Regulator as required (not included, sold separately)
ID: C44199T1
Part No. Description Weight
4C-7392 Air Operated Portable Grease Dispenser, Fire-Ball 50:1 54.4 kg (120 lb)
Pail Dispenser
Hand-portable assembly mounts directly on a 35 lb pail and is the best choice for maximum portability
Includes pump, cover, follower plate, 1.8 m (6 ft) dispense kit, instruction form
Use 4C-7046
3

8
inch Air Regulator as required (not included, sold separately)
Part No. Description Weight
4C-7367 16 kg (35 lb) Pail Dispenser, Fire-Ball 50:1 16 kg (35 lb)
ID: C44198T1
Part No. Description Weight
4C-7414 Pail Dispenser (Buckshot 16 kg (35 lb)
Luber with Booster Gun)
Hand Operated Portable Grease Dispenser
Warranty: Manufacturers (See The Graco Warranty)
Hand operated grease dispensers deliver lubricants from 16 kg (35 lb) pail or from portable bulk containers.
They provide portability to the job site even when no source of power is available.
Pail Dispenser
This lever operated pump and cover mount directly on a 35 lb (5 gallon) pail
The pump delivers
1

4
oz. of grease per stroke at pressures to 207 bar (3000 PSI)
It includes a 1.5 m (5 ft) hose with coupler and 4C-7191 Hot-Shot Booster Gun
The pump can service fittings directly or can be used with a booster gun for more
portability and higher pressures
ID: C44194T1
Part No. Drum Size Fits Pumps
4C-7198 181.4 kg (400 lb) Fire-Ball 50:1 and 15:1
4C-7218 181.4 kg (400 lb) President 50:1
4C-7344
1
31.7/54.4 kg (70/120 lb) Fire-Ball 50:1 and 15:1
4C-7343
1
16 kg (35 lb) Fire-Ball 50:1 and 15:1
1
Has flexible lip for use with tapered drums/pails.
Dispense Hose
Warranty: Manufacturers (See The Graco Warranty)
Dispense Kit for Fire-Ball 50:1
For use with portable 50:1 Fire powered lubricators
Use 4C-7046
3

8
inch Air Regulator, as required
(not included, sold separately)
Consist
Part No. Description Size
4C-7300 Grease Dispense Valve
4C-7253 Air Coupler
1

4
inch npt
4C-7159 Air Nipple
3

8
inch npt
307-878 Instruction Form
72 inch Hose and Fitting Kit for President 50:1
For use with stationary drum mounted President 50:1 pumps
Use 4C-7046
3

8
inch Air Regulator, as required
(not included, sold separately)
Consist
Part No. Description Size
4C-7221 Air Hose
1

2
inch x 72 inch
4C-7101 Swivel Elbow
1

2
inch npt
4C-8862 Fluid Hose
3

8
inch x 72 inch
4C-7102 Swivel Elbow
3

8
inch npt
307-880 Instruction Form
Cover Mounted Grease Pumps
Warranty: Manufacturers (See The Graco Warranty)
181.4 kg (400 lb) System
Pump, cover, hoses and hardware are ready for direct mounting on 181.4 kg (400 lb) open-head product drum
Both systems consist of pump, cover, follower plate, 1.8 m (6 ft) hose and fitting kit, instruction kit
4C-7391 Use 4C-7046
3

8
inch Air Regulator as required (not included, sold separately)
4C-7405 Use 4C-7033
1

2
inch Air Regulator as required (not included, sold separately)
ID: C54833T1
Part No. Description Weight
4C-7391 Cover Mounted Grease Pump, Fire-Ball 50:1 181.4 kg (400 lb)
4C-7405 Cover Mounted Grease Pump, President 50:1 181.4 kg (400 lb)
54.4 kg (120 lb) System
Pump, cover, hoses and hardware are ready for direct mounting on 181.4 kg (120 lb) open-head product drum
Includes pump, cover, follower plate, 1.8 m (6 ft) hose and fitting kit, instruction kit
Use 4C-7046
3

8
inch Air Regulator as required (not included, sold separately)
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-16
Part No. Description Weight
4C-7390 Cover Mounted Grease Pump, Fire-Ball 50:1 54.4 kg (120 lb)
ID: C54834T1
Follower Plates
Warranty: Manufacturers (See The Graco Warranty)
Follower plates ride on the surface of the grease in a drum to reduce
aeration and channeling
The plates have a center rubber grommet to seal around the pump tube
and a formed cone to allow the pump to fully empty the drum without
uncovering the pump inlet slots
Grease Dispense Valves and Accessories
A full selection of lubrication accessories to complete a lubrication system includes nozzles, meters,
dispense valves, hydraulic couplers, and similar accessories to make all lubrication work easier and faster.
Dispense Valves
Warranty: Manufacturers (See The Graco Warranty)
4C-7300 Grease Dispense Valve
High-pressure grease valve with knurled grip handle for
operator comfort
545 bar (8000 PSI) working pressure
Includes 4C-7167 Nozzle
Order 4C-7169 Swivel separately
ID: C54835T1
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-17
ID: C44200T1
4C-7171 Power-Shot Booster Gun
Boosts pressure of incoming grease to 1260 bar (18,000 PSI)
For use with any high-pressure lubricator or a booster/dispense valve
with hose reels
Has molded rubber grip handle
Not for use with flexible hose nozzle
Order 4C-7170 Hose Swivel separately
Includes 4C-7167 Nozzle
Inlet and outlet
1

8
inch npt(f)
Maximum inlet pressure 560 bar (8000 PSI)
4C-7174 Grease Dispense Line Shut-off Valve

2
inch npt(f) ported valve for drop-line isolation
Needle valve construction rated for 345 bar (5000 PSI)
ID: C54801T1
4C-7169 Swivel,
1

4
inch npt(m) x
1

4
inch npt(f)
4C-7170 Swivel,
1

8
inch npt(m) x
1

4
inch npt(f)
Three way z-type hose swivel
High pressure ball bearing pivots 360prevents hose tangling
and allows free movement of grease valves
For use with 4C-7300 Valve
ID: C54802T1
ID: C54803T1
4C-7191 Hot-Shot Booster Gun
For portable operation without continuous connection to grease supply
Has 4 oz. self-contained grease reservoir in handle capable
of servicing up to 100 fittings before recharge
Has grease fitting for recharge from manual- or air-powered luber
Single-hand operation squeeze handle develops
up to 700 bar (10,000 PSI)
Includes standard taper nose hydraulic coupler
ID: C54804T1
ID: C80210T1
4C-7201 Hose Nozzle
4C-7185 Hose Nozzle with Lock Sleeve Connector
12 inch flex hose provides ability to reach difficult-to-reach fittings
Nozzles include taper nose coupler
4C-7201 has
1

8
inch npt(m) inlet
4C-7185 includes lock sleeve connector for quick connection
to any grease nozzle having taper nose coupler
Warning: Potential injection hazard. Not for use above 345 bar (5000 PSI)
4C-7065 30 inch Hose Nozzle (Less Coupler)
30 inch flex hose having
1

8
inch npt(m) both ends
Use as alternate for rigid nozzle
Use with taper nose coupler
Warning: Potential injection hazard. Not for use above
345 bar (5000 PSI)
Hydraulic Couplers
Warranty: Manufacturers (See The Graco Warranty)
4C-7162 Standard Buttonhead Hydraulic Coupler
4C-7163 Giant Buttonhead Hydraulic Coupler
Gives fast, positive seal on buttonhead fittings
Choice of two sizes for standard or giant buttonhead fittings
Both have
1

8
inch npt(f) inlet
Hose Swivels
Warranty: Six Months
Used with recommended ecology valve
Used to quickly and easily drain oil from machine or component without spilling
ID: C66846T1
Part No. Ecology Valve Thread Connection Hose Connection
4C-8563 106-8186 1
5

16
-12 25.4 mm (1.00 in)
126-7914 8J-8782 1-11
1

2
NPSM, 2B-THD 25.4 mm (1.00 in)
176-6545 193-7364 1
15

16
-12 50.8 mm (2.00 in)
204-3559 173-0566
3

4
-14 BSPP 25.4 mm (1.00 in)
290-5686 Spanner Wrench Assembly
SMCS Code: 5067-010
Model: Various Caterpillar Machines
Warranty: Six Months
Allows easy access to remove and install 106-8186 Ecology Drain Valve to replace
077-3241 O-Ring Seal
Used with
1

2
inch square drive wrench
ID: D01164T1
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-18
Grease Nozzles
Warranty: Manufacturers (See The Graco Warranty)
4C-7167 Standard Grease Nozzle
Provided as standard with most grease dispense valves
Has
1

8
inch npt(m)
6 inch extension tube to reach out-of-the-way fittings and taper
nose coupler
4C-7197 7 inch Swivel Grease Nozzle
4C-7212 14 inch Swivel Grease Nozzle
Nozzles have straight
1

8
inch npt(m) 7 inch or 14 inch extension
tubes and taper nose coupler.
Coupler has 360 swivel adapter for maximum
adaptability.
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-19
Adapters
Warranty: Manufacturers (See The Graco Warranty)
6V-4057 Hydraulic-To-Push Adapter
4C-7222 Hydraulic-To-Steel Needle Adapter
4C-7225 Hydraulic-To-Nylon Needle Adapter
Adapters have lock sleeve connector for quick connection to any
grease nozzle having taper nose coupler
Use 6V-4057 for U-joints and low pressure service
Use 4C-7222 for flush fittings, and 4C-7225 for removable plugs
4C-7186 360 Grease Swivel with Coupler
4C-7178 360 Grease Swivel Only
Swivels and locks full 360
Use for maximum coupler adaptability and reach

8
inch npt(f) x
1

8
inch npt(m)
4C-7186 includes taper nose coupler
4C-7184 Lock Sleeve Connector
Allows quick connection to taper nose coupler
Inlet is standard grease fitting with sleeve to lock connector in place
Outlet is
1

8
inch npt(f)
4C-7213 Grease Loader Valve
For use with lever operated high volume grease pumps
Permits fast bulk refilling of hand-operated grease lever guns
equipped with 4C-7214 Easy Fill Valve
Valve has
3

8
inch npt(f) inlet
4C-7226 Hydraulic Adapter Assortment Pack
Complete package contains assorted adapters for servicing bearings
with plugs and flush fittings: needle adapter, 4C-7224 Plug Adapter,
4C-7225 Nylon Needle Adapter, 4C-7222 Hydraulic-to-Steel Needle
Adapter, 4C-7185 Whip Hose Nozzle Connector
Air Operated Diaphragm Pumps
Warranty: Manufacturers (See The Graco Warranty)
4C-7342 1:1 Husky Diaphragm Pump 62 lpm (16 gpm)
With acetal plastic construction, Buna-N seals, and stainless steel trim, this 1:1 diaphragm pump
is ideally suited for handling antifreeze and water or windshield wash solvent and water
It can also be used for short distance transfer of light oils such as A.T.F. and 10 wt. motor oil
ID: C54812T1
4C-7326 1:1 Husky Diaphragm Pump 114 lpm (30 gpm)
Cast aluminum construction and Buna-N seals for use in high volume transfer of light oils
and service fluids such as A.T.F., 10 wt. motor oil, antifreeze or windshield wash solvent
Can also be used in oil evacuation systems
ID: C54815T1
Maximum free flow delivery 114 lpm (30 gpm)
Maximum free flow air consumption 45 scfm
Air pressure operating range 1.7-8.7 bar (25-125 PSI)
Maximum suction lift wet/dry 25 ft/16 ft
Air inlet size
3

8
inch npt(f) on 4C-7326
Fluid inlet size 1 inch npt(f)
Fluid outlet size 1 inch npt(f)
Diaphragm repair kit 227-8913
4C-6786 1:1 Husky Diaphragm Pump 55 lpm (145 gpm)
Cast aluminum construction and Buna-N diaphragm seals for use in high volume lubricant
fluid transfer
ID: C54816T1
Maximum free flow delivery 55 lpm (145 gpm)
Gallons/cycle 0.8 gal.
Fluid inlet size 2 inch npt(f)
Fluid outlet size 2 inch npt(f)
Air pressure operating range .7-8.4 bar (10-120 PSI)
Maximum fluid pressure 8.4 bar (120 PSI)
Maximum fluid temperature 100C (212F)
Maximum pumpable solid size
1

4
inch
Maximum recommended viscosity 20,000 cps
Maximum suction lift wet 20 ft
Maximum suction lift dry 15 ft
Air inlet size
3

4
inch npt(f)
Maximum decibel level 90 dBA
Weight Aluminum 33 kg (72.2 lbs)
Size 22 inch H x 18 inch W x 14 inch D
Mounting hole layout 10.4 inch x 13.3 inch
Accessories for 4C-7342 Pump
4C-8971 6 ft Suction Hose (
1

2
inch)
with Filter Screen
Permits 4C-7342 pump to be wall
mounted using 6 ft suction tube
with a stainless steel filter
ID: C54839T1
ID: C58178T1
To waste oil tank
4C-9013 Used Oil Pump Assembly
for Tank Mounting
ID: C58179T1
ID: C58180T1
9U-6042 Suction Wand Kits
for Fas-Vac
Warranty: Manufacturers (See The Graco Warranty)
All tubes are nylon unless otherwise specified.
4-wand kit with 48 inch tubes
O.D.
3

16
in,
1

4
in,
3

8
in,
1

2
in
ID: C58181T1
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-20
Warranty: Manufacturers (See The Graco Warranty)
Pump system used to suction used oil from portable
containers and pump into holding tank
Pump mounted on tank
Assembly includes 4C-7377 Pump with 10 ft suction hose, air
filter, and lubricator.
Order UL double wall tank separately. Request mounting
bracket for used oil pump mounting.
187-1458 QuickEvac Service Kit
Model: Most Caterpillar Off-Highway Trucks
Essential Tool
Warranty: Manufacturers (See The Graco Warranty)
Saves time on engine oil changes (removes and fills engines with oil)
Evacuates most engine oil sumps in less than one minute
Provides environmentally safe oil changes (minimizes oil spillage by
pumping oil directly to PM truck or waste container)
Contributes to increased profit margins
Quick and easy connections (Flush Faced Quick Disconnects) to
machine and/or containers
Purging tool virtually eliminates oil spillage by removing trapped oil
from filter elements and/or oil coolers
Can be retrofitted to most machines
Equipped with Deutsch electrical connectors
9U-6771 Used Oil Evacuation System
Warranty: Manufacturers (See The Graco Warranty)
Provides a quick and simple method of evacuating used oil from portable roll-around style used
oil receivers (not included); included are diaphragm pump, air on-off valving, air regulator
and 6 ft suction hose with valving to eliminate spills
System fully groundable and bondable for safe transfer of waste oil
Includes
3

4
inch U.L. approved pump, 4C-8854 Filter Regulator, hose and fitting kit,
9U-6772 Receiver Adapter Kit, wall mount bracket, piping kit
NOTE: Order 4C-7374 Grounding Kit or use locally supplied grounding wires and clamps
in accordance with applicable codes. Funnel and drum not included; sold separately.
9U-6037 Drum-Mounted, Portable
Fluid Evacuation System
Warranty: Manufacturers (See The Graco Warranty)
Nothing is faster than the evacuation system for routine used fluid
disposalhydraulic oil, motor oil, cutting oils, and coolants
Drum-mounted, portable fluid evacuation system utilizing U.L.
approved, air-powered double diaphragm pump
Designed to empty used fluids from hard-to-reach reservoirs
on many types of machinery and equipment
Portable so you can move it wherever on the plant floor
is convenient for you and your operation
No installation required; just connect the air supply
Use 4C-8854 Filter-Regulator-Lubricator
and 9U-6038 Mounting Bracket
(not included, sold separately)
Mounts on a user-supplied
205 L (55 gal) closed head drum
System includes a pump, hoses,
dolly with casters and handle,
and a
1

2
inch x 32 inch
O.D. nylon wand
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-21
212-7769 Adapter Cart Group
SMCS Code: 4050, 4100, 5050
Model: Off-Highway Trucks and Wheel Loaders with a Service Center
Warranty: Six Months
Used to quickly and easily remove fluids
from machines equipped with a Service Center
All fluids can be drained simultaneously into
one bulk fluids container
This unit should not be used to refill fluids due
to possible contamination of clean fluids
Equipped with six clear (see-through) hoses so operator
knows when a particular system is completely drained
Five different sizes of quick disconnect fittings, with
on/off valves, allow connection to almost any fluid port
A two inch NPT on/off outlet valve allows users to connect
unit into their fluid recovery/pumping system
Lightweight design with large diameter wheels for
easier movement of cart
Adapter cart is not self-contained
ID: D00159T1
Quick Disconnect Fittings
Part No. Port Designation Qty
126-7539 793 and 797 engine oil 2
9S-9273 994 engine oil 1
108-5453 994 and 793 hydraulic tank 1
127-9088 793 and 797 hydraulic tank 1
126-7538 793 and 797 engine
or transmission oil 1
1P-2850 Oil Drain Cart
Warranty: Six Months
Low profile and caster mounting
Can be conveniently positioned under any machine
Easily transports waste oil from machine to receptacle
45 gallon capacity; provided with baffles to prevent sloshing
ID: C07934T1
Item Part No. Description
1 8S-9574 Caster
2 5B-7666 Elbow
3 8S-9573 Caster (Qty. 2)
Drum Cover and Hold-Down Kit
Warranty: Manufacturers (See The Graco Warranty)
16 Gallon (120 lb) Drum
4C-7203 Hold-Down and Cover Kit (Open-Head)
Cover kit allows center mounting of Fire-Ball or President pumps
on 16 gallon (120 lb) open head drums
Hold-down kit can be used with cover kit or separately to secure
drums by clamping directly on drum chine
Includes: Cover kit, hold-down kit
Suction line length 3 m (10 ft)
Suction line diameter 33 mm (1.3 in)
Caster size 127 mm (5.0 in) diameter x 32 mm (1.25 in) wide
Overall size (LxWxH) 915 x 623 x 930 mm (36.0 x 24.5 x 36.6 in)
Lubrication Hose
Warranty: Manufacturers (See The Graco Warranty)
Wire reinforced hose
Use with oils, greases, and undercoating material
Color: black
3

8
inch I.D. 276 bar (4000 PSI)
Part No. Length Fittings
4C-7074 12 in
1

4
in F x
1

2
in M
4C-7075 24 in
3

8
in M x
3

8
in M
4C-7076 48 in
3

8
in M x
3

8
in M
4C-7077 72 in
3

8
in M x
3

8
in M
4C-7078 15 ft 14 in M x 14 in M
4C-7079 25 ft
1

4
in M x
1

4
in M
4C-7080 40 ft
1

4
in M x
3

8
in M
4C-7081 50 ft
1

4
in M x
3

8
in M
1

2
inch I.D. 207 bar (3000 PSI)
Part No. Length Fittings
4C-7340 12 in
1

2
in M x
1

2
in M
4C-7085 15 in
1

2
in M x
1

2
in M
4C-7337 18 in
1

2
in M x
1

2
in M
4C-7339 48 in
1

2
in M x
1

2
in M
4C-7334 72 ft
1

2
in M x
1

2
in M
4C-7333 10 ft
1

2
in M x
1

2
in M
4C-7335 16 ft
1

2
in M x
1

2
in M
4C-7336 20 ft
1

2
in M x
1

2
in M
4C-7341 25 ft
1

2
in M x
1

2
in M
4C-7354 50 ft
1

2
in M x
1

2
in M
1

4
inch I.D. 345 bar (5000 PSI)
Part No. Length Fittings
4C-7062 12 in
1

8
in M x
1

8
in M
(with Bend Restrictor)
4C-7065 30 in
1

8
in M x
1

8
in M
(with Bend Restrictor)
4C-7068 15 ft
1

4
in M x
1

4
in M
4C-7069 20 ft
1

4
in M x
3

8
in M
3

4
inch I.D. 157.5 bar (2250 PSI)
Part No. Length Fittings
4C-7048 18 in
3

4
in M x
3

4
in M
4C-7047 72 in
3

4
in M x
3

4
in M
Suction Hose
Part No. Length Fittings
4C-9019 10 ft
3

4
in M x
3

4
in M
Contamination Control 2007
Lubricating Equipment
Lubricating Equipment
8-22
Air Supply Accessories
ID: C58182T1
4C-8854
9U-6038
Max. inlet pressure 21 bar (300 PSI)
Regulated range 0-12.4 bar (0-180 PSI)
Inlet and outlet
1

4
inch npt(f)
Gauge port (gauge included)
1

8
in
Capacity for filter and lubricator 1 oz. and 20 micron
Overall width 130 mm (5.1 in)
Overall height 130 mm (5.1 in)
Overall depth 40 mm (1.6 in)
9U-6038 Filter Regulator Mounting Kit
Warranty: Six Months
Includes mounting Bracket, two 90 air fittings, air line
Air Supply Accessories
Warranty: Six Months
Air Filters
Centrifugal action and 40 micron element remove water and foreign particles from plant air supply.
Maximum working pressure: 13 bar (180 PSI)
ID: C80202T1
Filter Maximum
Part No. Description Working Pressure Bowl Capacity Micron SCFM
4C-8851 Air Inlet
1

4
inch npt(f) 21 bar (300 PSI) 30 ml (1 oz) 20 22
4C-7041 Air Inlet
3

8
inch npt(f) 17.5 bar (250 PSI) 150 ml (5 oz) 20 77
4C-7042 Air Inlet
1

2
inch npt(f) 17.5 bar (250 PSI) 240 ml (8 oz) 20 106
4C-7043 Air Inlet
3

4
inch npt(f) 17.5 bar (250 PSI) 480 ml (16 oz) 40 250
ID: C54825T1
Part No. Description Working Pressure
4C-8854 Air Inlet
1

4
inch npt(f) 21 bar (300 PSI)
4C-8855 Air Inlet
3

8
inch npt(f) 17.5 bar (250 PSI)
4C-7272 Air Inlet
1

2
inch npt(f) 17.5 bar (250 PSI)
4C-7273 Air Inlet
3

4
inch npt(f) 17.5 bar (250 PSI)
9U-6038 Filter Regulator Mounting Kit for
all of the above
Contamination Control 2007
Pneumatics
Air Supply Accessories
9-1
4C-8854 Filter-Regulator-Lubricator Kit
Warranty: Six Months
Requires 9U-6038 Mounting Kit if mounted directly on the pump
Combination Units
Easy-to-install combination packaged units include filter, regulator, pressure gauge,
lubricator, and connection fittings.
Complete, convenient
Maximum working pressure: 13 bar (180 PSI)
Contamination Control 2007
Pneumatics
Air Supply Accessories
9-2
Caps and Plugs
Caps and Plugs
Used to help protect against damage, dirt and moisture contamination, and corrosion during shipping and storage
ID: C79465T1
ORFS Plugs
A A L
Thread Thread
Dash Size Length
Part No. Size (in - TPI) (in) (mm)
6V-9507 -4
9

16
- 18 0.67 17
6V-9508 -6
11

16
- 16 0.75 19
6V-9509 -8
13

16
- 16 0.87 22
6V-9510 -10 1 - 14 1.02 26
6V-9511 -12 1
3

16
- 12 1.06 27
6V-9512 -16 1
7

16
- 12 1.10 28
6V-9513 -20 1
11

16
- 12 1.10 28
231-3942 -24 2-12 1.10 28
ID: C79732T1
JIC 37 Plugs
A A L
Thread Thread
Dash Size Length
Part No. Size (in - TPI) (in) (mm)
9S-5518 -4
7

16
- 20 0.79 20
5P-4996 -5
1

2
- 20 0.79 20
9S-8927 -6
9

16
- 18 0.83 21
5P-2909 -8
3

4
- 16 0.94 24
2P-9697 -10
7

8
- 14 1.10 28
9S-8895 -12 1
1

16
- 12 1.26 32
5P-4299 -14 1
3

16
- 12 1.30 33
5P-2299 -16 1
5

16
- 12 1.34 34
ID: C79777T1
Straight Thread O-Ring Hex Head Plugs
Thread
Size O-ring
Part No. (in - TPI) Seal
9S-4180
5

16
- 24 4J-7533
1N-5999
3

8
- 24 7J-0204
9S-4182
7

16
- 20 3J-7354
3K-8460
1

2
- 20 1J-9671
9S-4191
9

16
- 18 3J-1907
9S-4185
3

4
- 16 3K-0360
9S-4190
7

8
- 14 2M-9780
9S-4183 1
1

16
- 12 3D-2824
9S-4188 1
3

16
- 12 4K-1388
9S-4181 1
5

16
- 12 7M-8485
9S-6130 1
5

8
- 12 2S-4078
1N-5998 1
7

8
- 12 6K-6307
9S-7583 2
1

2
- 12 030-4606
ID: C79800T1
Straight Thread O-Ring Allen Drive Plugs
Thread
Size O-ring
Part No. (in - TPI) Seal
9S-8001
5

16
- 24 4J-7533
9S-8007
3

8
- 24 7J-0204
9S-8002
7

16
- 20 3J-7354
9S-8003
1

2
- 20 1J-9671
9S-8004
9

16
- 18 3J-1907
9S-8005
3

4
- 16 3K-0360
9S-8006
7

8
- 14 2M-9780
9S-8008 1
1

16
- 12 3D-2824
9S-8009 1
3

16
- 12 4K-1388
9S-9334 1
5

16
- 12 7M-8485
9S-8010 1
5

8
- 12 2S-4078
5P-7684 1
7

8
- 12 6K-6307
Pipe Hex Head Plugs
Thread
Size
Part No. (in - TPI)
2S-7905
1

16
- 27
5M-6214
1

8
- 27
5M-6213
1

4
- 18
3J-5390
3

8
- 18
4J-4382
1

2
- 14
3M-7045
3

4
- 14
090-9019 1 - 11
1

2
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10-1
ID: C79487T1
ID: C79607T1
Pipe Square Head Plugs
Thread
Size
Part No. (in - TPI)
2B-7408
1

8
- 27
2B-7409
1

4
- 18
2B-7457
3

8
- 18
5B-9169
1

2
- 14
5P-3320
3

4
- 14
7L-2505 1 - 11
1

2
068-0710 1
1

4
- 11
1

2
4B-8586 2 - 11
1

2
ID: C79770T1
Pipe Square Drive Plugs
Thread
Size
Part No. (in - TPI)
7F-9504
1

4
- 18
4B-4845
3

8
- 18
2B-0858
1

2
- 14
1B-5174
3

4
- 14
3B-0551 1 - 11
1

2
1B-5170 1
1

4
- 11
1

2
7B-9665 1
1

2
- 11
1

2
6V-1897 2 - 11
1

2
6V-3280 2
1

2
- 8
6V-3257 3
1

2
- 8
ID: C79466T1
Pipe Allen Drive Plugs
Thread
Size
Part No. (in - TPI)
4D-0514
1

16
- 27
9F-2247
1

8
- 27
7H-3171
1

4
- 18
7M-7410
3

8
- 18
3L-1850
1

2
- 14
6L-8355
3

4
- 14
2R-5657 1 - 11
1

2
ID: C79608T1
Metric Plugs
A Light Heavy L
Metric Duty Duty
Thread Tube Tube
Size O.D. O.D. Length
Part No. (dia x pitch) (mm) (mm) (in) (mm)
105-5211 M12 x 1.5 6
1
0.65 17
2Y-6462 M14 x 1.5 8 6 0.63 16
9T-6322 M14 x 1.5 8 6 0.87 22
2Y-5841 M16 x 1.5 10 8 0.63 16
2Y-6461 M16 x 1.5 10 8 0.71 18
8C-4424 M22 x 1.5 14 14 1.06 27
1
Size not available.
ID: C79767T1
Contamination Control 2007
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10-2
SAE Code 61 Flange Port Cover
A A
Head Flange
Size Dash
Part No. (in) (mm) Size
5H-4017 1.19 30.2 -8
5H-4018 1.50 38.1 -12
5H-4019 1.75 44.5 -16
5H-4020 2.00 50.8 -20
2J-2668 2.38 60.3 -24
2J-5608 2.81 71.4 -32
ID: C79767T1
Caterpillar Flange Port Cover
A A
Head Flange
Size Dash
Part No. (in) (mm) Size
5P-0045 1.25 31.8 -8
5P-0046 1.63 41.3 -12
5P-0047 1.88 47.6 -16
5P-0048 2.12 54.0 -20
5P-0049 2.50 63.5 -24
5P-0050 3.13 79.4 -32
ID: C79799T1
JIS-BSPP Shipping Plugs
JIS-BSPP
Thread
Size
Part No. (in - TPI)
093-1321
1

4
- 19
096-6073
3

8
- 19
093-1322
1

2
- 14
093-1323
3

4
- 14
096-3829 1 - 11
ID: D01665T1
To assure a proper fit, dimension E should be approximately .020 in smaller than the opening diameter of
the part to be protected, or dimension A should be approximately .020 in larger than the opening diameter
of the part to be protected.
Contamination Control 2007
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10-3
Tapered Dual-Function Caps and Plugs
The tapered design allows the part to plug multiple inner diameters or cap multiple outside diameters
Protects against damage, dirt, moisture and corrosion during storage and shipping
Material: Low-Density Polyethylene
Color: Blue
Applicable Spec: NAS 834 (supercedes MIL-C-5501/7, MIL-C-52078)
Tapered Dual-Function Caps and Plugs
Use as a plug Use as a cap
Pkg. A B C D E F Supplier
Part No. Qty. (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) Part No.
276-0731 250 0.18 5 0.11 3 0.31 8 0.40 10 0.05 1 0.11 3 1 T-0-X
276-0740 250 0.24 6 0.17 4 0.37 10 0.37 10 0.10 3 0.17 4 2 T-1
276-0741 250 0.27 7 0.20 5 0.43 11 0.37 10 0.15 4 0.20 5 4 T-1-X
276-0742 250 0.30 8 0.24 6 0.46 12 0.37 10 0.17 4 0.24 6 5 T-2
276-0743 250 0.33 9 0.26 7 0.46 12 0.37 10 0.20 5 0.27 7 6 T-2-X
276-0744 250 0.36 9 0.30 8 0.53 13 0.37 10 0.23 6 0.30 8 7 T-3
9U-7067 250 0.40 10 0.33 8 0.56 14 0.38 10 0.27 7 0.33 8 8 T-3-X
9U-7068 250 0.43 11 0.36 9 0.59 15 0.38 10 0.30 8 0.37 9 9 T-4
276-0745 250 0.46 12 0.39 10 0.62 16 0.37 10 0.32 8 0.39 10 10 T-4-X
9U-7069 250 0.49 12 0.42 11 0.59 15 0.38 10 0.36 9 0.42 11 11 T-5
276-0746 250 0.51 13 0.44 11 0.62 16 0.40 10 0.38 10 0.44 11 12 T-5-X
9U-7070 250 0.55 14 0.49 12 0.72 18 0.50 13 0.41 10 0.49 12 13 T-6-5
276-0747 250 0.56 14 0.50 13 0.75 19 0.43 11 0.43 11 0.50 13 14 T-6-X
9U-7071 250 0.62 16 0.53 13 0.75 19 0.50 13 0.47 12 0.55 14 16 T-7-X
9U-7072 250 0.63 16 0.55 14 0.78 20 0.50 13 0.49 12 0.57 14 17 T-8
276-0748 250 0.67 17 0.58 15 0.87 22 0.53 13 0.52 13 0.60 15 18 T-8-X
276-0749 250 0.69 18 0.61 15 0.84 21 0.50 13 0.54 14 0.63 16 20 T-9
9U-7073 250 0.73 18 0.64 16 0.88 22 0.50 13 0.58 15 0.67 17 21 T-9-X
9U-7074 250 0.75 19 0.67 17 0.88 22 0.63 16 0.62 16 0.69 18 22 T-10
9U-7075 250 0.79 20 0.69 18 0.94 24 0.63 16 0.63 16 0.72 18 23 T-11
9U-7076 250 0.85 22 0.75 19 1.03 26 0.63 16 0.69 17 0.79 20 27 T-12
9U-7077 250 0.91 23 0.80 20 1.09 28 0.75 19 0.74 19 0.85 21 28 T-12-X
276-0750 250 0.93 24 0.82 21 1.12 29 0.62 15 0.75 19 0.86 22 29 T-13-A
9U-7078 250 0.98 25 0.87 22 1.11 28 0.63 16 0.81 21 0.92 23 31 T-13-X
9U-7079 250 1.04 26 0.90 23 1.16 29 0.75 19 0.83 21 0.98 25 35 T-14
9U-7080 250 1.09 28 0.97 25 1.25 32 0.75 19 0.90 23 1.03 26 40 T-14
9U-7081 250 1.15 29 1.00 25 1.31 33 0.75 19 0.94 24 1.08 27 41 T-14-X
9U-7082 250 1.23 31 1.11 28 1.52 39 0.75 19 1.04 26 1.18 30 42 T-15-X
7E-8716 250 1.29 33 1.18 30 1.44 37 0.75 19 1.11 28 1.22 31 44 T-15-S
276-0751 250 1.35 34 1.22 31 1.50 38 0.75 19 1.16 29 1.29 33 45 T-16
9U-7084 250 1.35 34 1.24 31 1.50 38 0.75 19 1.17 30 1.30 33 46 T-16
276-0752 250 1.45 40 1.29 33 1.62 41 1.00 25 1.22 31 1.39 35 48 T-17
276-0753 250 1.46 37 1.31 33 1.62 41 0.75 19 1.24 32 1.40 36 49 T-17
9U-7085 250 1.60 41 1.45 37 1.75 44 0.75 19 1.39 35 1.54 39 53 T-18
9U-7086 100 1.60 41 1.52 39 1.75 44 0.75 19 1.46 37 1.54 39 54 T-18-X
9U-7087 100 1.68 43 1.56 40 1.88 48 0.75 19 1.50 38 1.62 41 55 T-19
276-0754 100 1.75 44 1.60 41 1.93 49 0.75 19 1.56 40 1.68 43 56 T-19
9U-7088 100 1.88 48 1.75 44 2.03 52 0.75 19 1.69 43 1.82 46 57 T-210
9U-7089 100 1.94 49 1.81 46 2.13 54 1.00 25 1.75 44 1.88 48 58 T-21
276-0755 100 2.02 51 1.84 47 2.12 54 1.00 25 1.78 45 1.93 49 60 T-22-S
276-0756 100 2.16 55 1.98 50 2.25 57 1.00 25 1.91 49 2.11 54 63 T-25-A
276-0757 100 2.25 57 2.06 52 2.43 62 1.03 26 2.00 51 2.17 55 66 T-240
9U-7090 50 2.26 57 2.23 57 2.50 64 0.50 13 2.17 55 2.20 56 68 T-240
9U-7091 50 2.47 63 2.30 58 2.63 67 1.00 25 2.24 57 2.40 61 71 T-43-A
Tapered Dual-Function Caps and Plugs (contd)
Use as a plug Use as a cap
Pkg. A B C D E F Supplier
Part No. Qty. (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) Part No.
276-0758 50 2.60 66 2.39 61 2.62 67 1.00 25 2.33 59 2.54 65 73 T-44
276-0759 50 2.69 68 2.56 65 2.87 73 0.75 19 2.50 64 2.62 67 77 T-44
9U-7092 50 2.79 71 2.65 67 3.00 76 0.50 13 2.58 66 2.73 69 78 T-45-A
6V-7494 50 3.00 76 2.74 70 3.13 79 1.00 25 2.68 68 2.94 75 81 T-57-A
276-0760 50 3.24 82 2.98 76 3.37 86 1.00 25 2.90 74 3.16 80 85 T-501
9U-7094 50 3.45 88 3.32 84 3.63 92 0.50 13 3.24 82 3.37 86 87 T-1050
9U-7095 50 3.58 91 3.24 82 3.94 100 1.00 25 3.16 80 3.49 89 88 T-1051
276-0761 50 3.75 95 3.55 90 4.00 102 1.00 25 3.47 88 3.67 93 K-851 T-502
276-0762 50 3.92 100 3.80 97 4.12 105 0.68 17 3.71 94 3.84 98 91 T-1063
9U-7096 50 4.46 113 4.22 107 5.00 127 1.00 25 4.14 105 4.38 111 94 T-1076
6V-7496 50 4.62 117 4.37 111 5.00 127 1.00 25 4.29 109 4.50 114 95 T-1076
Straight Cap
ID: D01671T1
Straight Cap
Pkg. A B C D E
Part No. Qty. Material (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm)
217-1591 50 1 1.25 31.65 0.67 17 1 25.22 1.06 26.82 0.05 1.4
Non-threaded Caps
ID: D01677T1
Pkg. Dia.. A Length B
Part No. Qty. Material
1
(in) (mm) (in) (mm)
9U-7181 100 1 1.25 32 0.88 22
9U-7182 100 1 1.31 33 0.88 22
9U-7183 100 1 1.38 35 0.88 22
9U-7184 100 1 1.44 37 0.88 22
9U-7185 100 1 1.50 38 0.88 22
9U-7186 100 1 1.63 41 1.00 25
9U-7187 100 1 1.69 43 0.88 22
9U-7188 100 1 1.75 44 0.88 22
9U-7189 100 1 1.88 48 0.88 22
9U-7190 100 1 2.00 51 0.88 22
9U-7191 100 1 2.13 54 0.88 22
9U-7192 100 1 2.38 60 0.88 22
9U-7193 100 1 2.50 64 0.88 22
9U-7194 50 1 3.13 79 1.38 35
1
1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene
3 - High Density Polyethylene
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10-4
Pkg. Dia.. A Length B
Part No. Qty. Material
1
(in) (mm) (in) (mm)
9U-7166 250 1 0.13 3 0.63 16
9U-7167 250 1 0.25 6 0.88 22
9U-7168 250 1 0.30 7 0.88 22
9U-7169 250 1 0.38 10 0.88 22
9U-7170 250 1 0.44 11 0.88 22
9U-7171 250 1 0.50 13 0.88 22
9U-7172 250 1 0.56 14 0.88 22
9U-7173 250 1 0.63 16 0.88 22
9U-7174 100 1 0.69 17 0.88 22
9U-7175 100 1 0.75 19 0.88 22
9U-7176 100 1 0.81 21 0.88 22
9U-7177 100 1 0.88 22 0.88 22
9U-7178 100 1 1.00 25 0.75 19
9U-7179 100 1 1.06 27 0.88 22
9U-7180 100 1 1.19 30 1.00 25
Non-threaded Cap Protectors
Threaded Caps
ID: D01227T1
Metric Threaded Cap Protectors
Metric
Pkg. Thread Size A B C
Part No. Qty. Material
1
(dia x pitch) (in) (mm) (in) (mm) (in) (mm)
9U-7145 100 2 M10 x 1.0 0.39 10 0.54 14 0.29 8
9U-7146 100 2 M12 x 1.5 0.47 12 0.62 16 0.37 10
9U-7147 100 2 M14 x 1.5 0.47 12 0.70 18 0.37 10
9U-7148 100 2 M16 x 1.5 0.47 12 0.78 20 0.37 10
9U-7149 100 2 M18 x 1.5 0.55 14 0.85 22 0.45 12
9U-7150 100 2 M20 x 1.5 0.55 14 0.92 24 0.37 10
9U-7151 50 2 M22 x 1.5 0.54 14 1.02 26 0.45 12
9U-7152 50 2 M24 x 1.5 0.55 14 1.14 29 0.45 12
9U-7153 50 2 M26 x 1.5 0.55 14 1.18 30 0.45 12
1
1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene 3 - High Density Polyethylene
ID: D01689T1
Metric Threaded Plug Protectors
Metric
Thread
Pkg. Size A B C
Part No. Qty. Material
1
(dia x pitch) (in) (mm) (in) (mm) (in) (mm)
9U-7136 100 2 M10 x 1.0 0.57 15 0.60 15 0.41 10
9U-7137 100 2 M12 x 1.0 0.66 17 0.73 19 0.42 11
9U-7138 50 2 M14 x 1.5 0.68 17 0.73 19 0.37 10
9U-7139 50 2 M16 x 1.5 0.68 17 0.87 22 0.50 13
9U-7140 50 2 M18 x 1.5 0.72 18 0.96 24 0.54 14
9U-7141 50 2 M20 x 1.5 0.72 18 1.04 26 0.55 14
9U-7142 50 2 M22 x 1.5 0.72 18 1.11 28 0.54 14
9U-7143 50 2 M24 x 1.5 0.73 19 1.23 31 0.54 14
9U-7144 50 2 M26 x 1.5 0.73 19 1.46 37 0.54 14
1
1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene 3 - High Density Polyethylene
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10-5
ID: D01695T1
Threaded and Slotted Plug Protectors
Thread Tube
Pkg. Size Diameter A B C D
Part No. Qty. Material
1
(in - TPI) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm)
9U-7104 250 3
7

16
- 20 0.43 11 0.62 16 0.18 5 0.30 8
9U-7105 100 3
1

2
- 20 0.50 13 0.68 12 0.18 5 0.36 9
9U-7106 100 3
9

16
- 18 0.50 13 0.75 19 0.18 5 0.33 8
9U-7107 100 3
3

4
- 16 0.68 17 0.94 24 0.19 5 0.44 11
9U-7108 100 3
7

8
- 14 0.75 19 1.06 27 0.24 6 0.50 13
9U-7109 100 3
11

16
- 14 0.87 22 1.31 33 0.25 6 0.62 16
9U-7110 50 3
13

16
- 12 1.00 25 1.50 38 0.30 8 0.70 18
9U-7111 50 3
15

16
- 12 1.00 25.4 1.07 27 1.62 41 0.30 8 0.70 18
9U-7112 50 3 1
5

8
- 12 1.13 29 1.88 43 0.30 8 0.75 19
9U-7113 50 3 1
7

8
- 12 1.50 38 2.13 54 0.30 8 0.75 19
1
1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene 3 - High Density Polyethylene
ID: D01701T1
Threaded Plug Protectors for Flared Fittings
Thread Tube
Pkg. Size Diameter
Part No. Qty. Material
1
(in - TPI) (in) (mm)
9U-7114 250 1
7

16
- 20 0.25 6.4
9U-7115 250 1
9

16
- 18 0.38 9.5
9U-7116 250 1
3

4
- 16 0.50 12.7
9U-7117 100 1
7

8
- 14 0.63 15.9
9U-7118 100 1
11

16
- 12 0.75 19.1
9U-7119 100 1
15

16
- 12 1.00 25.4
1
1 - Grade 1 Virgin Polyethylene
2 - Low Density Polyethylene
3 - High Density Polyethylene
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10-6
ID: D01239T1
Plug Protectors for NPT Thread Square Head
Thread
Pkg. Size A B
Part No. Qty. Material
1
(in - TPI) (in) (mm) (in) (mm)
9U-7098 250 3
1

8
- 27 0.28 7 0.38 10
9U-7099 250 3
1

4
- 18 0.38 10 0.44 11
9U-7100 250 3
3

8
- 18 0.44 11 0.50 13
9U-7101 250 3
1

2
- 14 0.56 14 0.56 14
9U-7102 100 3
3

4
- 14 0.69 17 0.63 16
1
1 - Grade 1 Virgin Polyethylene
2 - Low Density Polyethylene
3 - High Density Polyethylene
ID: D01713T1
Plug Protectors for NPT Thread Knurled Head
Thread
Pkg. Size A B C D
Part No. Qty. Material
1
(in - TPI) (in) (mm) (in) (mm) (in) (mm) (in) (mm)
9U-7103 100 3 1 - 11
1

2
0.50 13 1.57 40 0.25 6 1.18 30
1
1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene 3 - High Density Polyethylene
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10-7
276-7018 Cap and Plug Kit
Protects against damage, dirt and corrosion during storage,
shipping and repair
Tapered caps/plugs are designed to plug multiple inner
diameters and cap multiple outside diameters
Three individual plastic boxes all found in one kit to keep
caps/plugs organized and clean
ID: D01849
ID: D01719T1
Tear Cap Protectors for Standard Thread
Thread
Pkg. Size JIC/SAE A B
Part No. Qty. Material
1
(in - TPI) Fitting (in) (mm) (in) (mm)
9U-7120 250 1
7

16
- 20 4-TS 0.46 12 0.43 11
9U-7121 250 1
1

2
- 20 5-TS 0.46 12 0.49 12
9U-7122 250 1
9

16
- 18 6-TS 0.48 12 0.55 14
9U-7123 250 1
11

16
- 16 7-TS 0.48 12 0.67 17
9U-7124 250 1
3

4
- 16 8-TS 0.56 14 0.74 19
9U-7125 250 1
13

16
- 16 9-TS 0.56 14 0.80 20
9U-7126 250 1
7

8
- 14 10-TS 0.65 17 0.87 22
9U-7127 250 1 1 - 14 11-TS 0.65 17 0.99 25
9U-7128 250 1
11

16
- 12 12-TS 0.75 19 1.05 27
9U-7129 250 1
13

16
- 12 13-TS 0.75 19 1.17 30
9U-7130 100 1
15

16
- 12 16-TS 0.75 19 1.30 33
9U-7131 100 1 1
7

16
- 12 17-TS 0.75 19 1.43 36
9U-7132 100 1 1
5

8
- 12 20-TS 0.83 21 1.62 41
9U-7133 100 1 1
11

16
- 12 21-TS 0.83 21 1.67 42
9U-7134 100 1 1
7

8
- 12 24-TS 0.95 24 1.87 48
9U-7135 50 1 2
1

2
- 12 32-TS 1.20 30 2.49 63
1
1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene 3 - High Density Polyethylene
ID: C79725T1
British Thread BSP/GAS Plug Protectors
Thread
Pkg. Size A B C
Part No. Qty. Material
1
(in - TPI) (in) (mm) (in) (mm) (in) (mm)
9U-7195 100 2
1

8
- 28 0.41 11 0.65 16 0.16 4
9U-7196 100 2
1

4
- 19 0.50 13 0.74 19 0.26 7
9U-7197 100 2
3

8
- 19 0.47 12 0.90 23 0.27 6
9U-7198 100 2
1

2
- 14 0.68 17 1.10 28 0.41 10
9U-7199 50 2
5

8
- 14 0.72 18 1.23 31 0.51 13
9U-7200 50 2
3

4
- 14 0.67 17 1.27 32 0.43 11
9U-7201 50 2
7

8
- 14 0.71 18 1.50 38 0.53 14
9U-7202 50 2 1 - 11 0.66 17 1.57 40 0.42 11
1
1 - Grade 1 Virgin Polyethylene 2 - Low Density Polyethylene 3 - High Density Polyethylene
Contamination Control 2007
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Janitorial Products
10-8
ID: C79746T1
SAE Code Flange 61 Bolted Protectors
Thread
Pkg. Size
Part No. Qty. Material
1
(in - TPI)
9U-7154 25 1
1

2
NPT
9U-7155 25 1
3

4
NPT
9U-7156 25 1 1 NPT
9U-7157 25 1 1
1

4
NPT
9U-7158 25 1 1
1

2
NPT
9U-7159 25 1 2 NPT
9U-7160 25 1 2
1

2
NPT
1
1 - Grade 1 Virgin Polyethylene
2 - Low Density Polyethylene
3 - High Density Polyethylene
ID: C79775T1
SAE Code 62 and Caterpillar Flange Bolted Protectors
Thread
Pkg. Size
Part No. Qty. Material
1
(in - TPI)
9U-7161 25 1
3

4
NPT
9U-7162 25 1 1 NPT
9U-7163 25 1 1
1

4
NPT
9U-7164 25 1 1
1

2
NPT
9U-7165 25 1 2 NPT
1
1 - Grade 1 Virgin Polyethylene
2 - Low Density Polyethylene
3 - High Density Polyethylene
Chemical Spill Protection
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10-9
ID: D01413T1
245-5836 Oil Absorbent Pads
Exclusive micro-webs absorbs up to 100% more oil than other leading
melt-blown oil absorbents
Improved absorbency means more liquid pickup, with less product,
which can result in lower costs for the user
Very little lint to minimize contamination
One bale picks up an average of 25 gallons of oil
Comes as one bale of 50, 43.2 x 48.3 cm (17 x 19 in) pads
Supplier-branded product
ID: C41257T1
ID: D00476T1
Quantity Absorption Absorption Shipping
Part No. Per Box Per Box Per Sock Size Weight
235-0844 40 113 l (30 gal) 2.8 l (.7 gal) 75 mm (3 in) diameter x
121 cm (48 in) long 23 kg (50 lbs)
254-3969 8 57 l (15 gal) 6.8 l (1.8 gal) 75 mm (3 in) diameter x
3 m (10 ft) long 11 kg (25 lbs)
Absorbent Pillows
Absorbent pillow soaks up small to medium-size spills of oil and other non-aggressive fluids
(works best once a spill has been contained)
Fast, effective way to control leaks
Use only as many as required (pillow's large surface area and superior wicking
ability speeds cleanup time)
High absorption/fast-wicking cellulose fibers begin to work when pillow contacts
liquid and continue until fully saturated
Strong, polypropylene cover will not tear when handling
Easy cleanup (simply pick up and place into proper disposal container)
Meets OSHA regulation 29 CFR 1910.22(a)(2) for dry and clean workplace floors
Material Safety Data Sheets (MSDS) available
Supplier-branded product
Reference
NELG5036
ID: D00477T1
Quantity Absorption Absorption
Part No. Per Box Per Box Per Sock Size Shipping Weight
235-0845 40 76 l (20 gal) 1.9 l (64 oz) 25 x 25 x 5 cm (10 x 10 x 2 in) 10 kg (23 lbs)
193-0768 14 53 l (14 gal) 3.7 l (1 gal) 51 x 20 x 3.8 cm (20 x 8 1.5 in) 6.8 l (15 lbs)
Absorbent Socks
Tubular absorbent socks absorb and contain leaks and spills around machinery
(hydraulic oil, coolants, non-aggressive fluids, water, and even hazardous fluids,
such as PCB oils and solvents)
Superior diking and damming capability (hugs the floor, creating an effective
barrier or dike that holds back fluids, in emergency situations, even after total absorption)
Used primarily for everyday housekeeping around machines that leak, seep, or spill fluids
Fits snugly against machine bases and wrap-around corners, keeping work area safe and dry
Fine-grade vermiculite filler (non-biodegradable) quickly soaks up leaks and drips
Durable, stitch-bonded polypropylene skin improves strength
Self-contained, no messy cleanup (no loose absorbents to spread, sweep, scatter, shovel, or track around)
Reusable for water spills only
Meets OSHA regulation 29 CFR 1910.22(a)(2)
for dry and clean workplace floors
Material Safety Data Sheets (MSDS) available
Supplier-branded product
Reference
NELG5036
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10-10
Heavyweight Absorbent Material for Most Oil, Water-Based Fluids,
and Chemicals
Heavyweight, gray, absorbent material designed to absorb chemicals,
solvents, oils, coolants, petroleum products, water, water-based fluids,
and even acids and bases
Multiple uses in maintenance, repair, and operating (MRO) areas;
cover areas prone to overspray and spills, leaving a cleaner, safer
work area; ideal for heavy, concentrated machine leaks and large,
spreading spills; keep floors and walk areas safer by absorbing
leaks, spills, drips, and overspray
Dark gray color hides dirt and grime of foot traffic
Thin profile slides into hard-to-reach areas
Made from flame-resistant material which can be used around
spark-prone areas, such as welding or grinding equipment
Material will not degrade or have a chemical reaction
to a wide variety of chemicals and strong solvents
Absorbs 10 times its weight, reducing material purchase
and disposal costs
Dimple design helps absorb more liquid in less time (material retains
liquid, even when fully saturated)
Roll material cuts easily with scissors or razor knife easily shaped
to fit virtually any area
Material: 100% polypropylene
Multiple layers are held together with thermal bond points for added
strength and durabilitywill not fall apart or leave behind residue,
even when fully saturated
235-0848 is packaged in convenient, easy-to-carry dispenser box
Meets OSHA regulation 29 CFR 1910.22(a)(2) for dry and clean
workplace floors
Material Safety Data Sheets (MSDS) available
Supplier-branded product unless otherwise indicated
ID: D00483T1
ID: D01371T1
Quantity Absorption Absorption Shipping
Part No. Description per Box per Box/Roll per Pad Size Ply Weight
235-0847 Absorbent Roll 1 roll 155 l (41 gal) 76 cm (30 in) wide 8 14 kg (30 lbs)
46 m (150 ft) long
perforated to 25 cm (10 in) x 38 cm (15 in)
235-0848 Absorbent Pad 100 pads 91 l (24 gal) 917 ml (31 oz) 41 x 51 cm 8 9 kg (19 lbs)
(16 x 20 in)
235-0865 Absorbent Pad 100 pads 80 l (21 gal) 798 ml (27 oz) 43 x 48 cm 3 8 kg (17 lbs)
(17 x 19 in)
235-0866 Absorbent Pad, 100 pads 80 l (21 gal) 798 ml (27 oz) 43 x 48 cm 3 8 kg (17 lbs)
non-branded product (17 x 19 in)
235-0867 Absorbent Roll 1 roll 163 l (43 gal) 96 cm (38 in) wide 3 15 kg (34 lbs)
44 m (144 ft) long
235-0868 Absorbent Roll, 1 roll 163 l (43 gal) 96 cm (38 in) wide 3 15 kg (34 lbs)
non-branded product 44 m (144 ft) long
perforated every 25 cm (10 in)
261-0114 Absorbent Mat 1 roll 53.06 l (14 gal) 76.2 cm (30 in) wide 8 5 kg (11 lbs)
15.25 m (50 ft) long
Absorbs the following fluids and chemicals
Acetone
Acetonitrile
Aluminum Salts
Ammonium
Hydroxide
Barium Salts
Benzyl Alcohol
Boric Acid
Butanol
Calcium Chlorite
Carbon Disulfide
Carbon Tetrachloride
Chloroform
Cupric Chloride
Cyclohexanone
Dichloromethane
Diethylamine
Dimethylformamide
Ethyl Acetate
Formaldehyde
Gasoline
Glycol Ether
Hexane
Hydrazine
Anhydrous
Hydrochloric Acid (37%)
Hydrogen Peroxide (30%)
Hydrofluoric Acid (48%)
Isopropanol
Jet Fuel (JP-5)
Kerosene
Methanol
Methyl Ethyl Ketone
Mineral Oil
Mineral Spirits
Naphtha
Nitric Acid (70%)
Nitric Acid fuming (90%)
Nitrobenzene
Perchloroethylene
Phenol
Potassium Hydroxide 50%
Propylene Glycol
Sodium Hydroxide (50%)
Styrene
Sulfuric Acid (50%)
Sulfuric Acid (98%)
Tetrachloroethylene
Tetrahydrofuran
Thionyl Chloride
Toluene
1, 1, 1-Trichloroethane
Trichloroethylene
Triethylamine
Turpentine
Water
261-0115 High-Visibility Yellow Mat
Absorbs oils, coolants, solvents and water
Ideal for any leak-, spill-, or drip-prone areas
Absorbs a wide range of chemicals without degrading or causing
a dangerous chemical reaction
High-visibility yellow color alerts workers to potential dangers where
work or repairs are taking place
Flame-resistant safe for spark-prone areas such as welding robots
Comes with a variety of socks and pillows along with a roll
of universal mat
Low profile slides into hard-to-reach areas
Supplier-branded product
ID: D01365T1
Absorbency 125 l (33 gal) per bag
Length 46 m (150 ft)
Width 61 cm (24 in)
Weight 10.9 kg (24 lbs)
Material 100% polypropylene
Ply 8
Oil-Only Absorbent Material
Heavyweight, white, absorbent material used for spill cleanup and everyday
maintenance absorption of non-flammable petroleum products
and petroleum-based fluids, such as oil, gasoline, kerosene, diesel
fuel, solvents, etc.
Absorbs petroleum-based fluids onlyideal for situations where water
absorption is not necessary
Roll material works great for factory floors saturated with oils or other
petroleum-based fluids
Less expensive than a universal absorbent (ideal for oil-only spills or drips)
Material will not degrade or have a chemical reaction
to petroleum-based fluids
Absorbs 10 times its weight, reducing material purchase and disposal costs
Dimple design helps absorb more liquid in less time (material retains liquid
even when fully saturated)
Roll material cuts easily with scissors or razor knife easily
shaped to fit virtually any area
Material: 100% polypropylene
Multiple layers are held together with thermal bond points
for added strength and durabilitywill not fall apart or leave
behind residue, even when fully saturated
Material can be incinerated with less than 0.1% ash while
producing 21,000 Btu/lb
Meets OSHA regulation 29 CFR 1910.22(a)(2) for dry and clean
workplace floors
Material Safety Data Sheets (MSDS) available
Supplier-branded product unless otherwise indicated
ID: D00489T1
Quantity Absorption Absorption Shipping
Part No. Description per Box per Box/Roll per Pad Size Weight Ply Color
235-0850 Oil-Only Absorbent Roll 1 roll 155 l (41 gal) 76 cm (30 in) wide 14 kg (30 lbs) 8 White
46 m (150 ft) long
235-0853 Oil-Only Absorbent Pad 50 pads 45 l (12 gal) 917 ml (31 oz) 41 x 51 cm 4 kg (9 lbs) 8 White
(16 x 20 in)
235-0869 Oil-Only Absorbent Pad 100 pads 76 l (20 gal) 739 ml (25 oz) 43 x 48 cm 8 kg (17 lbs) 3 White
(17 x 19 in)
235-0870 Oil-Only Absorbent Pad, 100 pads 76 l (20 gal) 739 ml (25 oz) 43 x 48 cm 8 kg (17 lbs) 3 White
non-branded product (17 x 19 in)
235-0871 Oil-Only Absorbent Roll 1 roll 151 l (40 gal) 96 cm (38 in) wide 15 kg (34 lbs) 3 White
44 M (144 ft) long
235-0872 Oil-Only Absorbent Roll, 1 roll 151 l (40 gal) 96 cm (38 in) wide 15 kg (34 lbs) 3 White
non-branded product 44 M (144 ft) long
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10-11
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10-12
235-0849 Lightweight Absorbent Roll
Lightweight, gray, absorbent mat designed to cover areas prone to overspray and spills, leaving
a cleaner, safer work area
Ideal for light machine overspray and small, annoying leaks of oils, coolants, solvents, and water
Great for day-to-day housekeeping and repair work
Cross roll perforations easily and quickly tear
to any size sheet, as small as 25 x 61 cm (10 x 24 in)
Works well in narrow walkways
Multiple layers are held together with thermal bond
points for added strength and durabilitywill not
fall apart or leave behind residue
Absorbs 10 times its weight, reducing purchase
and disposal costs
Dark gray color hides dirt and grime
Dimple design absorbs more liquid in less time and greater liquid retention holds liquid even when roll is saturated
Meets OSHA regulation 29 CFR 1910.22(a)(2) for dry and clean workplace floors
Material Safety Data Sheets (MSDS) available
Supplier-branded product
ID: D00482T1
Quantity per box 1 roll
Absorption per box 125 l (33 gal)
Size 61 cm (24 in) wide
by 91 M (300 ft) long
Material 100% polypropylene
Ply 8
Shipping weight 11 kg (23 lbs)
Sorbent Spill Kits
Most versatile spill kit on todays market
Chemical Sorbent Folded Spill Kit is
a non-selective sorbent which will sorb
most aggressive chemicals
170-8604 fits into small places where
accessibility is important; unique
construction and compressibility allows
storage behind or under seats and/or lab
benches where other spill kits will not fit
170-8605 is packaged in a 20 gallon drum
and can be placed in key locations throughout
a facility
Most complete spill kit in a roll (material can
be used as a pillow, pad, roll, or boom)
Scrim coating on one side increases strength
and eliminates linting
Each kit contains a containment bag and tie
Molded handles makes transportation easier
170-8604 Spill Kit, 5 Gallon
Absorb 5 gallons of petroleum-based fluid
Roll of folded sorbent, 13 x 66 cm (5 x 26 in);
fully opened 48 x 66 cm (19 x 26 in); Qty 1
Disposal bag and tie, Qty 1
ID: D01101T1
170-8605 Spill Kit, 31 Gallon
Absorb 31 gallons of petroleum-based fluid
20 gallon drum with lid and plastic closure
ring, Qty 1
Roll of folded sorbent, 13 x 127 cm (5 x 50 in);
fully opened, 48 x 127 cm (19 x 50 in), Qty 2
Sorbent pads, 43 x 48 cm (17 x 19 in), Qty 30
Disposal bags and ties, Qty 3
ID: D01113T1
ID: D01425T1
Consist Qty. Reorder
Part No.
Absorbent sock, 8 cm x 122 cm (3 in x 48 in) 4 235-0844
Universal mat pads, 51 cm x 41 cm (20 in x 16 in) 28 235-0848
Disposable bags and ties 5
254-3767 Small Spill Response Bag
Highly-visible wall mounted bag
Absorbs oils, coolants, solvents, and water
Can absorb up to 38 liters (10 gallons)
Water resistant bag with hook and loop closure opens and closes easily
Compact size can be mounted throughout the shop where spills are most
likely to occur
Weight: 6.4 kg (14 lbs)
Helps to comply with 40 CFR 263:30 (a)
Material Safety Data Sheets (MSDS) available
Supplier-branded product
ID: D01419T1
Reorder
Consist Qty. Part No.
Absorbent sock, 8 cm x 122 cm 3 235-0844
(3 in x 48 in)
Absorbent sock, 8 cm x 250 cm 2 254-3969
(3 in x 10 ft)
Universal mat pads, 52 235-0865/235-0848
1
38 cm x 22 cm (15 in x 8.5 in)
Absorbent pillows, 25 cm x 25 cm 10 235-0845
(10 in x 10 in)
Wipers, 33 cm x 30 cm (13 in x 12 in) 56 235-0859
Disposable bags and ties 5
Nitrile gloves 1 4C-5522, 4C-5523,
or 4C-5526
Safety goggles 1 233-8583
Disposable boots 1
Repair putty, 178 mm (7 in) tube 2
Emergency response guidebook 1
Instruction manual 1
1
Equivalent not an exact replacement
ID: D01437T1
Reorder
Consist Qty. Part No.
Absorbent socks, 8 cm x 122 cm (3 in x 48 in) 5 235-0844
Universal mat, 38 cm x 18 m (15 in x 60 ft) 1
Absorbent pillows, 25 cm x 25 cm (10 in x 10 in) 4 235-0845
Disposable bags and ties 5
Nitrile gloves 1 4C-5522,
4C-5523, or
4C-5526
Safety goggles 1 233-8583
Repair putty, 178 mm (7 in) tube 1
When the Spill Strikes poster 1
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10-13
254-3770 Small Spill Response Cart
Absorbs oils, coolant, solvents, and water
Ideal for spill-prone areas
Comes with a variety of socks and pillows along with a roll of universal mat
Products in cart can absorb up to 53 liters (14 gallons)
Eight-inch rubber wheels on board and handles on both top and bottom
Cleanup instructions on cart door
Shelves and compartments inside cart for easy organization
Cart can be locked for security
Weight: (18 kg) 40 lbs
Helps to comply with 40 CFR 112.7(c) (1) (vii) where absorbents
can be used to control oil discharges
Material Safety Data Sheets (MSDS) available
Supplier-branded product
254-3768 Small Spill Response Cart
Absorbs oils, coolant, solvents, and water
Ideal for spill-prone areas
Comes with a variety of socks, mat pads, pillows, and wipers
Products in cart can absorb up to 59 liters (15.5 gallons)
Eight-inch rubber wheels or handles on both top and bottom for carrying
Cleanup instructions on cart door
Cart can be locked for security
Weight: (29.5 kg) 65 lbs
Helps to comply with 40 CFR 112.7(c) (1) (vii) where absorbents
can be used to control oil discharges
Material Safety Data Sheets (MSDS) available
Supplier-branded product
Towels and Wiper Products
288-4209 DRC Quarter-Fold Wipers
Highly absorbent materialcleans up oil, grease, water, and other messy fluids
Strong and abrasion-resistantresists tearing even when wet
Offers a low-lint alternative
Economical alternative to shop
rags or towels
Soft cloth-like feel
ID: D01699T1
Size 31.75 x 33.02 cm (12.5 x 13 in)
Color White
Quantity 56 wipers per bundle, 18 bundles per case
ID: D01443T1
Reorder
Consist Qty. Part No.
Absorbent sock, 8 cm x 122 cm (3 in x 48 in) 4 235-0844
Absorbent sock, 8 cm x 250 cm (3 in x 10 ft) 1 254-3969
Absorbent pillows, 53 cm x 43 cm (21 in x 17 in) 2 235-0845 or 193-0768
1
Universal mat pads, 51 cm x 41 cm (20 in x 16 in) 50 235-0848
Disposable bags and ties 5
Shop floor sweep material 1
Loose absorbent material 2
Tamper-proof labels 6
Instructions 1
1
Equivalent not an exact replacement
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10-14
254-3769 Large Spill Response Kit
Absorbs oils, coolants, solvents, and water
Comes with a variety of socks, mats, pillows, and loose absorbents
Products in cart can absorb up to 144 liters (38 gallons)
Polyethylene container with hinged lid stores and protects absorbents from moisture,
dirt, and damage
Equipped with eight-inch rubber wheels and built-in handles for easy mobility
in tight spaces
Weight: 48.5 kg (107 lbs)
Helps to comply with 40 CFR 112.7(c) (1) (vii) where absorbents can be used
to control oil discharges
Material Safety Data Sheets (MSDS) available
Supplier-branded product
DRC Pop-Up Shop Towels
Highly absorbent materialcleans up oil, grease, water, and other messy fluids
Soft cloth-like feel
Strong and abrasion-resistantresists tearing even when wet
Offers a low-lint alternative in a handy pop-up container
ID: D01705T1
288-4212 DRC Center-Pull Roll Dry
Shop Towels
Highly absorbent materialideal for use on grease, oils, and other
messy fluids
Strong and abrasion-resistantresists tearing even when wet
Center-pull wiper wrapped in clear plastic film with re-closeable
top tab for easy dispensing
ID: D01687T1
Size 22.86 x 33.02 cm (9.0 x 13.0 in)
Color White
Quantity 300 towels per roll, 1 roll per pack
301-9696 DRC Jumbo Roll Shop
Towels
Highly absorbent materialcleans up oil, grease, water, and other
messy fluids
Soft cloth-like feel
Strong and abrasion-resistantresists tearing even when wet
ID: D01711T1
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10-15
Part No. Size Color Quantity
288-4210 24.13 x 41.91 cm (9.5 x 16.5 in) White 100 towels per box, 9 boxes per case
288-4211 24.13 x 41.91 cm (9.5 x 16.5 in) Blue 100 towels per box, 9 boxes per case
Size 31.75 x 33.02 cm (12.5 x 13 in)
Color White
Quantity 692 towels per roll, 1 roll per case
ID: D00970T1
Size 30.5 x 33 cm (12 x 13 in) quarter-folded
Color blue
Quantity 56 wipers per pack, 18 packs per case
265-2255 All-Purpose Wipers
Highly absorbentcleans up oil,
grease, water and other messy fluids
Strong and abrasion resistant
great wet-strength for scrubbing
Pliable for reaching into
tight places
Soft for personal cleaning
Low lint and won't leave
a residue
Economical alternative to shop rags
or towels
ID D00964T1
Size 23.1 x 42.7 cm (9.1 x 16.8 in)
Color white
Quantity 126 wipers per box, 10 boxes per case
Size 20.3 x 20.3 cm (8 x 8 in)
Color white
Quantity 100 wipers per pack, 3 packs per case
ID: D00952T1
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10-16
254-3422 WypAll

X60
Designed to outperform rags with Hydroknit
technology in lightweight wiper
Reinforced for extra scrubbing
and cleaning power
Leaves no residue
Good on grease and oil, adhesive
cleaning and cable lubricant removal
Good for applying thinners and solvents
265-2256 Low Lint Task Wipers
For lab environments where
clean rooms require low lint
Excellent for surface wiping in
clean manufacturing
environmentsfuel systems,
hydraulics, diagnostic equipment
and precision instruments
Continuous filament rayon/polyester
spun-like blend for cloth-like feel
Excellent absorption rate
and capacity
Solvent resistant
Double wrapped in anti-stat
packaging
267-6532 WypAll

Manufactured Rags
HydroKnit fast-absorbing material
highly absorbent
Cleans up oil, grime,
and solvents
Good for applying thinner
and solvents
Pound for pound absorbs more
oil and water than shop rags
Use with 1U-5432 Paper
Wiper Dispenser
Size 31.8 x 36.6 cm (12.5 x 14.4 in)
Color white
Quantity 76 wipers per bundle, 12 bundles per case
ID: D01207T1
Part No. Wiper Size Color Quantity
267-6535 23.1 x 42.7 cm white 100 rags per carton,
(9.1 x 16.8 in) 10 cartons per case
267-6536 23.1 x 42.7 cm blue 100 rags per carton,
(9.1 x 16.8 in) 10 cartons per case
WypAll

Manufactured Pop-up Rags


HydroKnit fast-absorbing materialhighly absorbent
Reinforced for heavy maintenance cleaning and long-lasting performance
that also reduces waste
Cleans up oil, grime, and solvents
Good for applying thinner and solvents
Pound for pound absorbs more oil and water than shop rags
Packaged in sturdy corrugated pop-up dispenser cartons
Can also use with 269-3368 Dispenser
Dispensers for Manufactured Rags and Paper Wipers
ID: D01822T1 ID: D01822T1
Part No. Description Usage
1U-5432 Paper Wiper Dispenser, Plastic use for 267-6532 Manufactured Rags and 162-5791 Shop Towel
269-3368 Dispenser, White Metal use for 267-6535 and 267-6536 Manufactured Rags
ID: D01251T1
162-5791 Shop Towel
Excellent absorbency
Perfect to use on grease or oil
Low-lint, 100% polypropylene construction
Good for cleaning and disinfecting surface
Stands up well to spirits and solvents
Use with 1U-5432 Paper Wiper Dispenser
ID: D00976T1
Size 30.7 x 42.7 cm (12.1 x 16.8 in)
Quantity 180 per box
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10-17
263-0892 Hard Roll Towels
Towels compressed on roll so more towels fit in same space no sacrifice
in performance, change roll less often
Size: 20.3 cm x 304.8 m (8 in x 1000 ft) roll
Color: white
Material: paper
Package quantity: 12 rolls
Miscellaneous
1U-7427 Engine Cover
Protects engine from dirt and debris
Can be used as drop cloth or dust cover
Affordable and disposable
ID: D00982T1
Size 122 x 183 cm (48 x 72 in)
Quantity 50 sheets per case
Dust Cap for 55 Gallon Drum
Excellent for covering open drum containers
Ideal for most industrial, food, chemical, and pharmaceutical applications
Low cost protection from dirt, dust, and moisture
Prevents contamination and evaporation
Elastic around entire opening helps keep cover in place
Provides easy access to contents
Fits a 208.2 l (55 gal) drum
ID: D01942T1
Part No. Size Quantity
270-5347 863.6 mm (34 in) diameter 100 per box
ID: C79369T1
ID: C41221T1
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10-18
Rugs
Keep shop floors cleaner
and safer
Absorb most shop fluids
and oils
Tough and tear resistant
wont break down
Durable enough to withstand
heavy traffic
Coated rug has a poly-backed
coating to provide extra
protection to shop floors
Part No. Description Size Absorbent Capacity
159-5155 Rug 91 cm x 91.5 m (36 x 300 ft) 121 l (32 gal) / roll
159-5160 Rug (Coated) 91 x 254 cm (36 x 100 in) 40 l (10.5 gal) / roll
Part No. Size
4C-8102 51 x 76 cm (2 ft x 3 ft)
4C-8103 76 x 127 cm (3 ft x 5 ft)
Diamond Plate Sponge Cote Floor Mats
Tough vinyl surface tile bonded to non-absorbent sponge base
Diamond plate surface tread is durable
and slip resistant
9.5 mm (
3

8
in) vinyl sponge base
reduces fatigue and strain
Grease and chemical resistant,
non-flammable
Edges beveled for
maximum safety
Safety-Zone Interlock Floor Mats
The first molded, two-color interlocking runner matting
Slip-resistant deck-plate surface ensures safe footing
Thousands of buoyant air pockets cushion feet, reducing strain to legs and back
Sections interlock to create runners of any length, zip apart easily for removal and cleaning
12.7 mm (
1

2
in) thick non-marking, non-staining high quality rubber
ID: C41222T1
Part No. Size Unit
4C-8104 61 W x 91.4 cm L (24 in x 36 in) Center
4C-8105 61 cm W x 91.4 cm L (24 in x 36 in) End
4C-8106 91.4 W x 61 cm L (36 in x 24 in) Center
4C-8107 91.4 W x 61 cm L (36 in x 24 in) End
ID: C41223T1
Part No. Size
4C-8116 61 cm x 9.14 m (2 ft x 30 ft)
4C-8117 91.4 cm x 9.14 m (3 ft x 30 ft)
4C-8118 61 cm x 18.3 m (2 ft x 60 ft)
4C-8119 91.4 cm x 18.3 m (3 ft x 60 ft)
4C-8120 91.4 cm x 121 cm (3 ft x 4 ft)
4C-8121 91.4 cm x 182.9 cm (3 ft x 6 ft)
Ultra-Tred Armor Cote Floor Mats
Long-lasting comfort and safety all in one
Urethane coating protects against chemicals, abrasions, dirt and moisture
Wears five times longer than comparable uncoated products
Yellow beveled edges maximize safety
9.5 mm (
3

8
in) thick vinyl compound for buoyancy underfoot
ID: C41228T1
Part No. Size
4C-8112 61 cm x 91.4 cm (2 ft x 3 ft)
4C-8113 91.4 cm x 152.4 cm (3 ft x 5 ft)
4C-8114 61 cm x 18.3 m (2 ft x 60 ft)
4C-8115 91.4 cm x 18.3 m (3 ft x 60 ft)
Contamination Control 2007
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10-19
Abrasive Coated Kushion Walk Floor Mats
Anti-slip protection in hazardous situations
9.5 mm (
3

8
in) thick, 100% Koroseal vinyl, coated with abrasive diamond-hard mineral particles
Underside is knobbed for aeration and sanitation
Reliable, anti-slip protection provides cushioned comfort and resiliency underfoot
Available in unslotted or slotted design for drainage
Edges beveled for maximum safety
Earthtone gray
ID: C41224T1
Part No. Size
4C-8108 45.7 cm x 76.2 cm (18 in x 30 in)
4C-8109 45.7 cm x 121.9 cm (18 in x 48 in)
4C-8110 61 cm x 91.4 cm (24 in x 36 in)
4C-8111 91.4 cm x 152.4 cm (36 in x 60 in)
Clean Walk Mats
SMCS Code: 7951-580
Model: None
Used to remove dirt and contamination from shoes, wheels, and other passing objects
keeps dirt and grease from being tracked into office area
Comes in three sizes
Provides an inexpensive way to keep carpets and office
areas clean
Ideal for shop-to-office, paint, or cleaning areas
Mat has 30 peelable layer, providing a fresh cleaning
surface with each exposed layer
Part No. Size
138-3852 457.2 mm x 914.4 mm (18 x 36 in)
138-3855 457.2 mm x 1143 mm (18 in x 45 in)
138-3856 609.6 mm x 1143 mm (24 in x 45 in)
ID: C80305T1
Item Part No. Description
1 169-8373 Bottle Group, 300 per box
2 162-8873 Probe, Holder
3 177-9343 Cap and Probe Group, 500 per box
4 4C-4600 Mailer Container reusable
Tube 30.5 m rolls (100 ft)
5 1U-8757 6.35 mm O.D. x 30.5 m rolls
(
1

4
in x 100 ft) (5 rolls per box)
6 4C-4056 7.9 mm O.D. x 30.5 m rolls (
5

16
in x 100 ft)
(5 rolls per box) (not pictured)
7 169-7373 Clear Bottle, 71g (2
1

2
oz), 200 per box
8 169-7372 Clear Bottle, 114g (4 oz), 200 per box
9 1U-5718 Vacuum Pump
1U-5719 Seal Kit for 1U-5718 Pump (not pictured)
10 8T-9208 Probe, purging
11 1U-7648 Tube Cutter
1U-8589 Replacement Blades (not pictured)
Item Part No. Description
12 8C-8456 Sealed Cap
13 8C-3446 Oil Sampling Valve (
7

16
inch-20 ext. thread)
3J-7354 O-Ring Seal for 8C-3446 (not pictured)
14 7X-3387 Oil Sampling Valve (
1

4
inch-18 NPTF ext. thread)
15 8C-3345 Oil Sampling Valve (M10 x 1 ext thread)
8T-7876 O-Ring Seal for 8C-3345 (not pictured)
16 8C-3445 Dust Cap (Engine)
8C-3447 Dust Cap (Transmission) (not pictured)
8C-3451 Dust Cap (not pictured)
6V-0852 Dust Cap (Blank) (not pictured)
Not shown
Tube, 2.1 m (7 ft) pieces
4C-4055 6.35 mm O.D. x 2.1 m (
1

4
in x 7 ft), 250 pieces per box
4C-4057 7.9 mm O.D. X 2.1 m (
5

16
in x 7 ft), 240 pieces per box
4C-3602 Frosted Bottle, 57g (2 oz), 700 per box
Contamination Control 2007
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10-20
TileTop Sponge-Cote Floor Mats
Ultimate cushioned support for employees who stand at work
Unlimited uses in industrial, professional, laboratory
and commercial settings
Buoyant sponge dramatically reduces stress and back fatigue,
improving efficiency
Comfortable 12.7 mm (
1

2
in) thickness is beveled for safety
Marbleized rubber stays beautiful, is easy to maintain
Not for use with spike heels, casters or stool legs
Fluid Sampling Extraction Tools for Pressurized Compartments
Valve locations provide oil sample confidence and continuity Comparative data
of pressurized oil samples is more reliable because the sample is taken from
a continuous flow of oil at a known location.
A probe is provided that allows the valve to be quickly flushed prior
to taking the oil sample
The sample bottle group is packaged, and sealed in a plastic bag
to insure cleanliness
Pressurized oil sampling is a fast, economical and clean method of obtaining
oil samples from pressurized systems
Better represents oil condition because the oil is continually mixed
and circulated
10 to 20 times faster than sampling oil from non-pressurized systems
Mailing container is available so the oil sample can be conveniently mailed to the testing laboratory
ID: C78589T1
169-8373 Bottle Group (Package Qty. 300)
This bottle group is sealed in a plastic bag with sampling instructions
included. The bottle group is ready to use when it is removed from the
bag after the valve has been purged and the sample is ready to be taken.
The bottle included in this group (169-7372) has the capacity to provide
a 114 g (4 oz) sample. The 169-7372 can also be ordered by itself,
200 per case.
After the sample is obtained, the probe and tube are removed from the
bottle cap and holder, and discarded, and the cap-cover seals the bottle.
Labels for identifying the sample (obtained locally) can then be attached
to the bottle for identification purposes. The 4C-4600 mail tube is
available to send the oil sample to the laboratory. The laboratory
also provides the mailing label.
177-9343 Probe and Cap Group (Package Qty. 500)
The probe and cap group provides the same probe and cap that are used
in the 169-8373 Bottle Group, however, without the bottle. This group
is also sealed in a plastic bag with sampling instructions included. This
group allows the dealer the flexibility to use other bottles such as the
smaller 71 g (2
1

2
oz) 169-7373 bottle assembly (which must be ordered
separately). (The cap requires that the bottles have a 38 M thread.)
169-7373 Bottle Assembly (Package Qty. 200)
This smaller bottle assembly (169-7373) can be used with the 177-9343
Probe and Cap Group and reduces mailing expense by approximately
one-half for dealers whose oil sample labs can provide effective full
service analysis with 71 g (2
1

2
oz) or less of oil. These bottles can be
used for engine samples since particle count is not used for engine
samples. This bottle can also be used with the 1U-5718 Vacuum Pump
used for non-pressurized oil sampling.
8T-9208 Probe Assembly (Package Qty. 1)
The 8T-9208 Probe Assembly can be attached to a 6.35 mm (
1

4
in) I.D.
rubber hose (6K-0713 Hose 228.6 mm (9 in) long or any desired length
cut from bulk 5P-6442 Hose or equivalent 100R6 type high temperature
low pressure hose). The 8T-9208 Probe and hose connected to a
locally obtained waste container provide a method to purge or flush
the 8C-3446, 8C-3345, or 7X-3387 sample valves prior to obtaining
the desired oil sample using either the 169-8373 Bottle Group or
177-9343 Probe and Cap Group with the desired bottle. Approximately
14.8 cm
3
to 29.6 cm
3
(
1

2
to 1 ounce) of expelled fluid purges the valves.
Pressurized systems on many Caterpillar products are factory equipped
with sampling valves to quickly extract oil samples with the above tools.
Special Instruction SEHS9043 details retrofitting some earlier models
with oil sampling valves, as well as pointing out the respective valve
locations on models currently factory equipped with the oil sample valves
The following valves, fittings and adapters are required or are commonly
used for retrofitting the sampling valves to pressurized systems:
Oil Sampling Valves and O-Ring Seals
Part No. Description
8C-3446 Oil Sampling Valve (
7

16
inch-20 ext. thread)
3J-7354 O-Ring Seal for 8C-3446
8C-3345 Oil Dampling Valve (Mid X1 ext. thread)
8T-7876 O-Ring Seal Form 8C-3345
7X-3387 Oil Sampling Valve (
1

4
inch-18 NPTF ext. thread)
Protective Dust Caps for Oil Sampling Valves
(These are rubber caps with embossed symbols to indicate
system being sampled.)
8C-3445 Dust Cap (Engine)
8C-3447 Dust Cap (Transmission)
8C-3451 Dust Cap (Hydraulic)
6V-0852 Dust Cap (Blank)
8C-8456 Sealed Cap
The 8C-8456 Sealed Cap can be applied to the valves with the valve dust cap
retention ring left in place. This cap enables the user to quickly seal a leaking valve
and prevents the need to immediately deadline (or stop) the machine or compartment.
The leaking valve can then be repaired (flushed) or replaced during the scheduled
maintenance period.
Some retrofit applications of the various valves may require the 8C-8456 Sealed Cap
to provide maximum protection for both sealing and environmental contamination,
such a brake and hydraulic system exposed to severe elements. This cap serves
ONLY as a temporary solution to a leaking sampling valve.
Miscellaneous fittings and adapters commonly
used for oil sampling valve retrofit installations
Part No. Description
3B-7722 Reducer
3

8
inch-18 NPTF to
1

4
inch-18 NPTF
8C-6427 Adapter
1

4
inch-18 NPTF external to
7

16
inch-20 SAE internal
6V-7529 Adapter
1

8
inch-27 NPTF external to
7

16
inch-20 SAE internal
7J-8611 Adapter 90 street elbow
1

4
inch-18 NPTF
5P-9617 Adapter Reducer
9

16
inch-18 SAE external to
7

16
inch-20 SAE internal
3J-1907 O-Ring Seal for 5P-9617 Adapter
3J-5390 Adapter Reducer
3

8
inch-18 NPTF external to
1

8
inch-27 NPTF internal
9T-6865 Adapter Plug
5

8
inch-12 SAE external to
7

16
inch-20 SAE internal
2S-4078 O-Ring Seal for 9T-6865 Adapter Plug
5P-3501 Adapter
9

16
inch-18 SAE external to
1

4
inch-18 NPTF internal
3J-1907 O-Ring Seal for 5P-3501 Adapter
3L-6521 Adapter Tee
1

4
inch-18 NPT(two internal and one external)
1P-9369 Adapter Tee
1

8
inch-27 NPT (two internal and one external)
6V-3966 Pressure Test Valve
1

4
inch-18 NPTF external
7M-8489 Adapter 90 elbow
9

16
inch-18 SAE external to
1

4
inch-18 internal
5P-3413 Pipe Sealant
12

3
oz (85 g) tube.
Contamination Control 2007
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10-21
Fluid Sampling Extraction Tools for Non-Pressurized Compartments
Fluid sampling extraction tools are used to obtain fluid samples from
non-pressurized vehicle compartments such as final drives, differential
compartments, transfer cases, axle housings, etc.
The 1U-5718 Vacuum Pump is capable of pulling 25 inch (7.62 mm)
Mercury (vacuum). The pump is compact and accepts the 169-7372,
114 g (4 oz), and 169-7373 Bottle Assembly, 71 g (2
1

2
oz), bottles,
or any 38 M threaded plastic bottle, and 6.35 mm (
1

4
inch) O.D.
and/or 7.9 mm (
5

16
inch) O.D. plastic tube.
The 1U-5719 Kit provides replacement seals for the vacuum pump.
The 169-7372 Bottle has 4 oz (114 g) capacity. The bottle is marked
showing fluid fill range at
3

4
capacity. The fill range provides a reminder
to not overfill the bottle. Partially filling the bottle satisfies both mailing
and lab requirements. Full bottles expand because of temperature
changes that can possibly rupture within the mailing container. The
partially filled bottle also allows the lab to shake the fluid sample prior
to extracting fluid for testing. Labels identifying the fluid are obtained
locally. The label is processed locally and attached to the sample bottle.
The 169-7373 Bottle is the same as the 169-7372 bottle except the
capacity is 71 g (2
1

2
oz) rather than 114 g (4 oz). Both are clear high
performance plastic rated at 91C (195F).
The 1U-8757 Tubing consists of five 30.5 m (100 ft) rolls of 6.35 mm
(
1

4
inch) O.D. plastic tubing. Random lengths of tubing can be easily
dispensed from the tubing package. The tubing connects the vacuum
pump to the fluid in the compartment. The tubing is discarded after
each sample extracted.
The 4C-4056 Tubing consists of five 30.5 m (100 ft) rolls of 7.9 mm
(
5

16
inch) O.D. plastic tubing. Again, random lengths of tubing can be
easily dispensed from the tubing package. This tubing permits extraction
of heavier oils when using the vacuum pump.
Both tubing sizes are also available in pre-cut 2.1 m (7 ft) lengths that
are packaged 250 pieces per box. This eliminates cutting the tube for
each sample.
The 4C-4055 Tubing contains 250 pieces of 6.35 mm (
1

4
inch) O.D.
tubing each 2.1 m (7 ft) long.
The 1U-7648 Tube cutter is a convenient tool that easily cuts the
desirable length of either 6.35 mm (
1

4
inch) or 7.9 mm (
5

16
inch) plastic
tubing. The cutter can cut the tubing at 90 or at a bias. The 1U-8589
blades are available as replacement blades for the cutter.
The following summarizes various sampling tools available through
the Caterpillar Parts Distribution System:
Part No. Description
4C-4056 Tube, 7.9 mm (
5

16
inch) O.D. by 30.5 m (100 ft) lengths (5 rolls per box)
4C-4057 Tube, 7.9 mm (
5

16
inch) O.D. by 2.1 m (7 ft) length (250 per box)
4C-4055 Tube, 6.35 mm (
1

4
inch) O.D. by 2.1 m (7 ft) length (250 per box)
177-9343 Probe and Cap Group
8C-3345 Oil Sampling Valve
8C-3446 Oil Sampling Valve
8C-3445 Dust Cap (Engine)
8C-3447 Dust Cap (Transmission)
8C-3451 Dust Cap (Hydraulic)
8C-8456 Sealed Cap
3J-7354 O-Ring Seal for 8C-3446 Valve
8T-7876 O-Ring Seal for 8C-3345 Valve
169-8373 Bottle Group
8T-9208 Purging Probe, brass
1U-5718 Vacuum Pump
1U-5719 Seal Kit for 1U-5718 Vacuum Pump
169-7372 Bottle, 114 g (4 oz)
169-7373 Bottle, 71 g (2
1

2
oz)
4C-4600 Mail Tube
1U-7648 Tube Cutter
1U-8589 Replacement Blades
1U-8757 Tube, 6.35 mm (
1

4
inch) O.D. by 30.5 m (100 ft) length (5 rolls per box)
6V-0852 Dust Cap (Blank)
7X-3387 Oil Sampling Valve
Contamination Control 2007
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10-22
Storage Products for Hazardous Material
ID: C66952T1
K E E P I T
C
L
E
A
N
K
E
E
P
I
T
C
L
E
AN
K
E
E
P
I
T
C
L
E
A
N
R
E
U
SABLE DRUM
C
O
V
E
R
FLUID
S

Material thickness 1.5 mm (.06 in)
Inside diameter 571 mm (22.5 in)
Color Yellow
Contamination Control 2007
Shop Supplies
10-23
1U-6156 Barrel Cover
Used to cover open or closed top drums cover snaps onto top of drum
Supports the Caterpillar contamination control efforts
Protects drum contents from water induction when stored outside
Keeps drum top clean and contents ready for use
Made of long lasting, low density polyethylene resistant to petroleum-based fluids
and ultraviolet rays
10 covers per package
Tape and Tape Dispensers
Aluminum Tape
A variety of sizes of aluminum tape that can be used to seal openings of various machine components
such as cylinder assembly tubes during shipping and storage
Also useful to seal pump ports and other openings
3.5 Mil thick
Tough but flexible
Hi-tack
Waterproof
ID: C68819T1
Part No. Description Size
9U-6910 Aluminum Tape 63.5 mm x 45.7 m (2
1

2
in x 50 yd)
9U-6911 Aluminum Tape 101.6 mm x 45.7 m (4 in x 50 yd)
9U-6912 Aluminum Tape 152.4 mm x 45.7 m (6 in x 50 yd)
9U-7042 Aluminum Tape 304.8 mm x 45.7 m (12 in x 50 yd)
Caps and Plugs
Chemical Spill Protection
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Products
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Oil Safe Containers
Packaging Material and Accessories
Handwrappers
Full rolls to 558.8 mm (22 in) wide
Fits 76.2 mm (3 in) core
Heavy duty mast
Ball bearings
Adjustable tension
Ring rotates freely
Foam grip
ID: C34409T1
4C-4776
Part No. Description Use
4C-4776 Handwrapper all 279 mm (11 in), 400 mm (15.75 in), 457
mm (18 in) films with 76 mm (3 in) cores
4C-4777 Handwrapper all 279 mm (11 in), 692 mm (27.25 in), 457
mm (18 in) films with 57 mm (2.25 in) and
76 mm (3 in) cores
ID: C34407T1
ID: C34477T1
4C-4880 Heavy-Duty Master Wrap Film
Holds anything, any shape, anywhere
Applicator packed in all cases
Heavy-duty gauge
ID: C41596T1
Rolls/ Film Film Roll Film
Part No. Case Gauge Width Length Color
4C-4880 12 135 127 mm (5 in) 198 m (650 ft) Blue
4C-4780 Stretch Band-it Tool
Hand Squeeze control
No assembly, no maintenance, no additional
adhesives
Use with 4C-4880 Film
4C-4779 Adjustable Stretch
Band-it Tool
Fully mechanical
Adjustable stretch control
No spare partsno parts to replace
or wear out
Use with 4C-4880 Film
Contamination Control 2007
Shop Supplies
10-24
Caps and Plugs
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Products
Miscellaneous
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Hazardous Material
Tape and Tape
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and Accessories
Janitorial Products
Oil Safe Containers
Contamination Control 2007
Shop Supplies
10-25
ID: C41597T1
Stretch Film
Revolutionary performance standard one of the strongest films in the industry
Cast formula
Stiff high force
No neck-down films
Has highest holding-force-to-load possible without breaks
Visually able to see through to wrapped product
Rolls/ Film Roll Film
Part No. Case Width Length Color
291-6711 4 279.4 mm (11 in) 457 m (1500 ft) Clear
291-6710 4 457.2 mm (18 in) 457 m (1500 ft) Clear
ID: C54434T1
Rolls/ Film Roll Film
Part No. Case Width Length Color
293-2978 4 508 mm (20 in) 305 m (1000 ft) Clear
ID: D01864T1
Heat Shrink Sheeting
Strong durable plastic excellent for pallet unitization and load retention
Ensures product will arrive at destination clean and undamaged
5% UVI protection will protect bag from sun damage in outdoor storage
ID: D01864T1
Part No. Roll Size Thickness Color Quantity
270-5334 5.5 x 61 m (18 x 200 ft) 7 mil white 1 roll
270-5335 914 mm x 198 m (36 in x 650 ft) 5 mil clear 1 roll
270-5336 1.37 x 198 m (54 in x 650 ft) 5 mil clear 1 roll
293-2978 Hand Wrap Standard-Duty Stretch Film
Convenient stretch film system
Extra wide508 mm (20 in) compared to 457.2 mm (18 in)
Standard-duty gauge
Heat Shrink Bags
Strong durable plastic excellent for pallet unitization and load retention
Ensures product will arrive at destination
clean and undamaged
To determine the size
of opening for gusseted
bags, add the width
and depth
UVI protection will
protect bag from sun
damage in outdoor storage.
Part No. Size Thickness Quantity
(width x depth x height)
Gusseted Heat Shrink Bag
270-5329 800 x 495 x 710 mm 5 mil 135 bags/roll
(31.5 x 19.5 x 28 in)
270-5331 1257 x 495 x 1370 mm 5 mil 65 bags/roll
(49.5 x 19.5 x 54 in)
Size
(width x height)
Flat Heat Shrink Bag
270-5332
1
2438 x 1829 mm 5 mil 35 bags/roll
(96 x 72 in)
270-5333
1
3810 x 2970 mm 5 mil 15 bags/roll
(150 x 117 in)
1
5% UVI
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Oil Safe Containers
4C-4515 Shrinkfast Shrink Gun
Portable 3.5 lb
Fast shrinkwrap a 1016 x 1219.2 x 1524 mm
(40 x 48 x 60 in) pallet in less than two minutes
UL listed
Fast shrinkwrapping the shrink gun is faster
and holds more securely than either
stretch-wrapping or banding
Versatile the shrink gun can be used
on machinery, bagged products, boxes,
pallets, construction materials, chemicals,
petroleum containers, metals cabinets,
and shelving
Safe operates with a safety latch trigger
to prevent unintentional firing and shuts off
automatically when put down
Product support repair parts are available
through the Caterpillar Parts Distribution system
ID: D01876T1
Part No. Roll Size Thickness Quantity
270-5337 305 x 457 mm (12 x 18 in) 3 mil 1000 bags/carton
270-5338 457 x 710 mm (18 x 28 in) 3 mil 500 bags/carton
270-5339 610 x 813 mm (24 x 32 in) 3 mil 250 bags/carton
Zipper-Top, Clear Bags for Contamination Control
Exceptional strength
Plastic slider top for easy opening and closing
Material: linear low density polyethylene (LLDPE)
ID: D01882T1
Part No. Size Thickness Quantity
270-5341 203 x 178 mm (8 x 7 in) 2 mil 250 bags/carton
270-5342 229 x 305 mm (9 x 12 in) 2 mil 250 bags/carton
Plastic Bags with Cat Logo
Two-color Caterpillar logo on front, clear on the back
Great for parts storage and shipping
Exceptional strength
Material: linear low density polyethylene (LLDPE)
Contamination Control 2007
Shop Supplies
10-26
ID: C34406T1
Heat capacity 125,000 BTU/hr
Propane usage 2.59 kg/hr
(5.7 lb/hr)
Operating pressure 22 PSIG
Air consumption 21 CFM
Repair Parts (Warranty: Six Months)
Part No. Description
4C-4511 Fuel Line
4C-4512 Valve Assembly
4C-4513 Hose Adapter
4C-4514 Spark Plug
4C-4516 Regulator Assembly
4C-4517 Gauge (Pressure)
4C-4518 U.L. Guard
Caps and Plugs
Chemical Spill Protection
Towels and Wiper
Products
Miscellaneous
Storage Products for
Hazardous Material
Tape and Tape
Dispensers
Packaging Material
and Accessories
Janitorial Products
Oil Safe Containers
263-0891 Poly Coat Paper
Used for protecting metal parts and tools, metal sheeting interleaving,
protecting goods on pallets from moisture and debris
Fifty pound virgin kraft paper with 10 pound polycoating
Heavy duty protection from water, grease, and oil
Fits standard dispenser 3-inch core with plugs that
reduce it to 1 inch
Size: 914.4 mm x 274.3 m (36 in x 900 feet) roll
ID: D01179T1
Contamination Control 2007
Shop Supplies
10-27
Brooms
Janitorial Products
ID: D00814T1
Part No. Description Size Qty
263-0794 Push Broom 609 mm (24 in) wide 1
263-0796 Broom Handle 23.8 x 1524 mm (
15

16
x 60 in) 1
263-0799 Whisk Broom 138 cm (15 in) long 1
Push Broom
100% Select black tampico
Clear lacquered half-round
hardwood block
Recommended for dry sweeping
semi smooth floors
Handle not included
Handle
Selected hardwood with clear
lacquered finish
One end rounded and other end
equipped with crimped on metal
thread to fit standard floor brush blocks
Whisk Broom
Made of selected fine broom corn
Sewn twice for strength
Plated ring cap
Janitorial Equipment
ID: D00685T1
Part No. Description Material Size Qty.
264-4360 Janitorial Bucket rubber 33.1 l (35 qt) capacity 1
264-4361 Rayon Mop Head 4-ply rayon 0.9 kg (32 oz) 1
264-4363 Cotton Mop Head 4-ply cotton 0.68 kg (24 oz) 1
264-4364 Mop Handle hardwood 152.4 cm (60 in) long 1
Janitorial Bucket
Side pressure wringer
7.6 cm (3 in) casters
Color: yellow
Size: (L x W x H) 33 x 33 x 68.6 cm
(13 x 13 x 27 in)
Mop Heads
Lay-flat style
Screw-type mount
Use with 264-4364 Mop Handle
Mop Handle
Lay-flat style
Screw-type mount
Metal cap
Caps and Plugs
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and Accessories
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Oil Safe Containers
Oil Safe Containers
310-5744 Contamination Prevention Kit
Prevents oil contamination
Speeds up lubrication jobs
Dispenses easily to awkward points
Reduces spills and resulting accidents
Expedites filling and refilling
Leads to an organized workplace
Trash Can or Waste Receptacle Liners
Plastic, super durable trash can liners with superior stretch and tear resistance
Bottom designed for added strength and greater leak resistance
ID: D01197T1
Quantity
Part No. Strength Capacity Liner Size per Roll
263-0885 Medium 57 l 60.96 cm x 81.28 cm 500
(10-12 micron) (15 gal) (24 in x 32 in)
263-0886 Heavy 125 l 83.82 cm x 99.06 cm 250
(12-14 micron) (33 gal) (33 in x 39 in)
263-0887 Extra-Heavy 208 l 91.44 cm x 144.78 cm 200
(15-17 micron) (55 gal) (36 in x 57 in)
Contamination Control 2007
Shop Supplies
10-28
Heavy Duty Garbage Bags
Made from the highest quality raw materials
Mineral reinforced to enhance physical properties
Exceptional strength
Performance bottom seal resists leakage
Individually-folded in space-saving packaging
ID: D01870T1
Caps and Plugs
Chemical Spill Protection
Towels and Wiper
Products
Miscellaneous
Storage Products for
Hazardous Material
Tape and Tape
Dispensers
Packaging Material
and Accessories
Janitorial Products
Oil Safe Containers
Part No. Description
310-5675 Drum (1.5 l)
310-5676 Drum (2 l)
310-5712 Stumpy Hose Extension
310-5713 Stumpy Spout Lid (Red)
310-5714 Stumpy Spout Lid (Blue)
310-5716 Stumpy Spout Lid (Lt. Green)
310-5717 Stumpy Spout Lid (Black)
310-5718 Stumpy Spout Lid (Purple)
310-5719 Stretch Spout Lid (Red)
Part No. Description
310-5721 Stretch Spout Lid (Yellow)
310-5722 Stretch Spout Lid (Lt. Green)
310-5723 Stretch Spout Lid (Black)
310-5724 Stretch Spout Lid (Purple)
310-5726 Utility Lid (Blue)
310-5728 Utility Lid (Yellow)
310-5730 Utility Lid (Lt. Green)
310-5733 Utility Lid (Black)
310-5734 Utility Lid (Purple)
Accessories
ID: D01897T1
Part No. Description
310-5682 Pump
310-5677 Drum (3 l)
310-5678 Drum (5 l)
310-5679 Drum (10 l)
Part No. Description
310-5711 Stretch Hose Extension
310-5715 Stumpy Spout Lid (Yellow)
310-5720 Stretch Spout Lid (Blue)
310-5725 Utility Lid (Red)
310-5744 Contamination Prevention Kit
Part No. Size Capacity Color Quantity
270-5346 1092 x 1193.8 cm 22.7 kg HMW-HDPE Gray 100 bags/case
(43 x 47 in) (50 lb) 212 l (56 gallon)
Solvents and Lubricants
ID: C44118T1 Part No.
Part No. (EAME only) Qty. Size
1U-8809 185-5127 4 3.79 l (1 gal)
1U-6523 N/A 1 208 l (55 gal)
ID: C44119T1
Part No.
Part No. (EAME only) Qty. Size
1U-8801 185-5123 4 3.79 l (1 gal)
1U-6526 N/A 1 208 l (55 gal)
ID: C44120T1l
Part No.
Part No. (EAME only) Qty. Description
4C-6792 N/A 12 .95 l (1 qt)
4C-6793 185-4769 4 3.78 l (1 gal)
4C-6794 185-4770 1 18.93 l (5 gal)
4C-6795 N/A 1 208 l (55 gal)
Contamination Control 2007
Chemicals
Solvents and Lubricants
Specialty Products
11-1
Caterpillar 450 Rust Preventive Oil
Water displacing rust preventive oil is more
strongly attracted to bare metal than water
Apply by dipping, brushing, or spraying
Leaves a long lasting, rust preventive
film that protects against rusting
for a year in covered storage conditions
Should be protected from dirt and dust
accumulation to prolong its effectiveness
V.C.I. Oil
Use for storing vehicles and vehicle components such as engines
and transmissions for periods of up to one year
Protects all ferrous parts when maintained at the proper concentration
in a closed container
Has a vapor phase that is more strongly attracted to bare ferrous
metals than water
Will continue to perform indefinitely as long as it stays sealed
in the compartment
Meets Mil-P-46002A
Reference
SEHS9031 Special Instructions
Caterpillar 4A Rust Preventive Oil
Long lasting, heavy-duty waxy film
Apply by dipping, brushing, or spraying
Leaves a long lasting, rust preventive
film that protects from damage by
outside condensation, rainfall, etc.
up to a year
Must be removed by solvent or hot
alkaline cleaner
Specialty Products
Part No.
Part No. (EAME only) Description Size Qty.
9U-5026 N/A Orange Hand 225 ml (7.5 fl oz) 12
Cleaner (smooth)
9U-5027 185-4000 Orange Hand 3.8 l (1 gal) 4
Cleaner (smooth)
9U-5028 N/A Orange Hand 225 ml (7.5 fl oz) 12
Cleaner (w/ pumice)
9U-5029 185-4001 Orange Hand 3.8 l (1 gal) 4
Cleaner (w/ pumice)
9U-5030 Wall Mount Bracket 1
for 1 gal container
All 1 gallon jugs come with individual pumps included. 7.5 fl.oz. bottles have
self-sealing flip top caps.
ID: C79348T1
Part No. Towel Size Quantity Units per case Minimum purchase
144-3393 266 x 311.2 mm 72 per bucket 6 1 case
(10.5 x 12.25 in)
144-3394 203 x 311.2 mm 250 per display 250 count counter display
(8.0 x 12.25 in) and one bucket
ID: C80422T1
Contamination Control 2007
Chemicals
Solvents and Lubricants
Specialty Products
11-2
Orange Hand Cleaner
Excellent hand cleaning for dirty, oily, greasy hands. For exceptionally dirty
or greasy hands, use Hand Cleaner with Pumice.
Mild citrus smell
Contains Corn Huskers Lotion, aloe, lanolin and jojoba to help prevent dermatitis
Contains NO petroleum solvents
Biodegradable
Works with or without water
Orange Hand Wipes
Premoistened, heavy-duty towel with pumice like performance
Removes grease, adhesive, oil, lubricant, ink, wax, sealant, paint, and much more
Quickly absorbs dirt and grease from your hands
Contains germ fighting Triclosan and hand conditioners
Available in two sizes 72 count bucket and 250 count counter display which
includes one bucket
Individually packaged towels are easy to store and carry (works great for field repair
trucks, etc.) keep in a pocket in freezing temperatures
ID: C79581T1 ID: C41473T1
Item Part No. Description Size
1 191-6310 Heavy-Duty Hand Cleaner 15 oz
2 191-6311 Heavy-Duty Hand Cleaner 128 oz
Heavy-Duty Hand Cleaners
Heavy-duty hand cleaner for oil, grease, tar, grime, soil, resins, printers ink, epoxies, paint, and cements
Works faster than standard orange hand cleaner
Fine ground pumice provides a deep scrubbing action to remove difficult grease and grime
Pleasantly scented, containing lanolin and aloe
Will not irritate most hands and does not leave a greasy residue
Gojo Lemon with Pumice Hand Cleaner
Removes grease, tar, and oil from hands, with or without water
ID: D01627T1
Pkg.
Part No. Size Qty.
269-1937 2.04 kg (4.5 lb) plastic bucket 4
Zep Cherry Bomb Hand Cleaner
Multipurpose cherry-scented hand cleaner for dirt, grease, and oils
ID: D01633T1
Pkg.
Part No. Size Qty.
269-1939 3.79 l (1 gal) plastic jug 4
Contamination Control 2007
Chemicals
Solvents and Lubricants
Specialty Products
11-3
Contamination Control 2007
Chemicals
Solvents and Lubricants
Specialty Products
11-4
Contamination Control 2007 1
Index
030-4606 10-1
030-8190 3-11
068-0710 10-2
077-3241 8-18
077-8298 3-17, 4-3
090-9019 10-1
093-1321 10-2
093-1322 10-2
093-1323 10-2
095-1608 3-13
096-3829 10-2
096-6073 10-2
105-5211 10-2
106-8186 8-18
108-5453 8-21
120-9143 5-1
120-9144 5-1
120-9146 5-1
120-9147 5-1
120-9148 5-1
120-9152 5-1
120-9153 5-1
120-9154 5-1
126-7538 8-21
126-7539 8-21
126-7914 8-18
127-8781 3-5, 4-1, 4-3
127-8782 3-5
127-8783 3-5
127-8784 3-5
127-9088 8-21
129-0849 3-5
130-6062 6-2
130-6068 6-2, 6-3
130-6069 6-2, 6-3, 6-4,
6-5, 6-6
130-6070 6-2, 6-3, 6-4
130-6071 6-2, 6-3, 6-4,
6-5, 6-6
130-6072 6-2, 6-3, 6-4,
6-5, 6-6
130-6073 6-2, 6-3, 6-4,
6-5, 6-6
130-6074 6-2, 6-3, 6-4,
6-5, 6-6
130-6075 6-2, 6-3, 6-4,
6-5, 6-6
130-6076 6-2, 6-3, 6-4,
6-5, 6-6
130-6083 6-2, 6-4
130-6084 6-2, 6-4, 6-5
130-6085 6-2, 6-4
130-6086 6-2, 6-4, 6-5
130-6087 6-2, 6-4, 6-5
130-6088 6-2, 6-4, 6-5
130-6089 6-2, 6-4, 6-5
130-6090 6-2, 6-4, 6-5
130-6091 6-2, 6-3, 6-4,
6-5, 6-6
130-6092 6-2, 6-3, 6-4,
6-6
130-6094 6-5
130-6095 6-5
130-6096 6-5
130-6097 6-2, 6-3, 6-4,
6-5
130-6098 6-4, 6-5
131-5047 2-2
135-7643 5-1
138-3852 10-20
138-3855 10-20
138-3856 10-20
140-7971 4-1
141-1454 3-7
141-2502 3-7
144-3393 11-2
144-3394 11-2
150-7745 7-15
150-7746 7-15
150-7747 7-15
150-7748 7-15
150-7749 7-15
150-7750 7-15
150-7751 7-15
150-7752 7-15
150-7753 7-15
150-7754 7-15
150-7755 7-15
150-7756 7-15
150-7757 7-15
150-7758 7-15
150-7759 7-15
150-7760 7-15
150-7761 7-15
150-7762 7-15
150-7763 7-15
152-2994 3-11
152-2995 3-11
152-2996 3-11
152-2997 3-11
152-8181 3-11
152-8182 3-11
153-7093 7-15
156-0050 6-2
156-0055 6-2
157-0640 7-22
157-0641 7-22
157-0642 7-22
157-0643 7-22
157-0644 7-22
157-0645 7-22
157-0646 7-22
157-0647 7-22
157-0648 7-22
157-0649 7-22
157-0650 7-22
157-0651 7-22
157-0652 7-22
157-0653 7-22
157-0654 7-22
157-0655 7-22
157-0656 7-22
157-5548 8-11
157-5550 8-11
157-5553 8-12
157-5556 8-12
157-5567 8-12
159-5155 10-18
159-5160 10-18
161-7059 3-15, 3-16, 3-17
161-8365 7-22
161-8366 7-22
161-8367 7-22
161-8368 7-22
161-8369 7-22
162-5791 10-17
162-8873 10-20
164-2059 7-19
164-2067 7-16
164-2073 7-17
164-2074 7-17
164-2075 7-17
164-2076 7-18
164-2084 7-19
164-2088 7-19
164-2091 7-20
164-2092 7-20
164-2453 7-20
164-2454 7-20
164-2455 7-20
164-2462 7-21
164-2463 7-21
164-2466 7-21
164-2467 7-21
165-0018 3-11
169-7158 3-4, 04-2
169-7159 3-5, 4-1, 4-3
169-7160 3-4
169-7372 2-3, 10-20,
10-21, 10-22
169-7373 10-20, 10-21,
10-22
169-8373 2-1, 10-20,
10-21, 10-22
170-8500 2-2
170-8505 2-1
170-8506 2-2
170-8604 10-12
170-8605 10-12
171-5688 5-1
173-0566 8-18
173-8839 3-14
173-9842 3-2
174-8912 6-1
174-9158 3-1, 3-5, 4-1,
4-3
176-6545 8-18
177-9343 10-20, 10-21,
10-22
180-9549 4-1, 4-2
183-3873 3-7, 3-8
183-7264 2-1
183-8652 2-1
183-9301 3-16, 3-17
184-2319 5-1, 7-23
184-7679 2-2
185-1152 4-3
185-1153 4-4
185-1154 4-4
185-1375 3-7, 3-17, 4-3
185-1376 4-4
185-1377 4-4
185-1378 4-4
185-1379 4-4
185-4000 11-2
185-4001 11-2
185-4769 11-1
185-4770 11-1
185-5123 11-1
185-5127 11-1
187-1458 8-20
188-0639 2-2
188-3242 3-1, 3-7, 3-9,
3-12, 3-13, 4-1,
4-3
188-7018 3-7
188-7019 3-7, 3-9
188-7020 3-7, 3-17, 4-3
188-7027 3-5, 3-9, 4-1
189-5637 7-23
190-8316 3-7, 3-9
190-8317 3-9
190-8318 3-4, 3-9
190-8319 3-4, 3-7, 3-9
190-8320 3-8
190-8321 3-7, 3-17
190-8322 3-8
190-9935 3-6, 3-7, 3-17
190-9936 3-6, 3-7, 3-17
190-9937 3-6, 3-7, 3-17
190-9938 3-6, 3-7, 3-17
190-9939 3-6, 3-7, 3-17
190-9940 3-6, 3-7, 3-17
190-9941 3-6, 3-7, 3-17
190-9942 3-6, 3-7, 3-17
190-9943 3-6, 3-7, 3-17
190-9944 3-6, 3-7, 3-17
191-4964 7-23
191-4965 7-23
191-4968 7-23
191-6310 11-2
191-6311 11-2
192-1560 3-7, 3-17, 4-3
192-6432 3-10
192-6433 3-10
193-0768 10-9, 10-14
193-5900 3-13
193-5903 3-13
193-7364 8-18
194-2897 3-1, 3-7, 3-8
194-3988 7-23
194-3989 7-23
194-3990 7-23
194-3991 7-23
194-3992 7-23
194-3993 7-23
195-3164 3-7, 3-9
196-9504 3-7, 3-15,
3-16, 3-17
197-4626 3-13
197-4627 3-13
198-1051 3-12
198-1052 3-12, 3-13
198-1053 3-12
198-3150 5-1
198-3188 3-5, 4-1, 4-3
198-8795 3-12
198-8796 3-12
199-1003 3-12
1B-5170 10-2
1B-5174 10-2
1H-2815 3-7, 3-8
1J-9671 10-1
1L-2782 3-7, 3-8
1N-5998 10-1
1N-5999 10-1
1P-2850 8-21
1P-9369 10-21
1R-0749 7-23
1R-1712 7-23
1U-5432 10-16, 10-17
1U-5490 5-1
1U-5718 2-3, 10-20,
10-21, 10-22
1U-5719 2-3, 10-20,
10-22
1U-5793 5-3
1U-6156 8-11, 10-23
1U-6523 11-1
1U-6526 11-1
1U-7427 10-18
1U-7648 10-20, 10-22
1U-8589 10-20, 10-22
1U-8757 10-20, 10-22
1U-8801 11-1
1U-8809 5-1, 11-1
1U-9161 5-5
1U-9400 5-2, 5-4
1U-9533 2-3
1U-9534 8-11
1U-9697 5-3
1U-9919 1-1
1U-9920 1-1
1U-9922 1-1
1U-9977 1-1
1U-9978 1-1
1U-9979 1-1
201-8057 3-4, 3-9
201-8059 3-4, 3-9
201-8128 3-7, 3-17
201-8129 3-7, 3-17
201-8131 2-4, 3-1, 3-6,
3-16, 3-17
201-8552 3-7, 3-17
201-8553 3-7, 3-17
202-2266 2-3
202-2267 2-3
202-2301 2-3
204-3559 8-18
204-7392 3-1, 3-5, 3-6,
3-10, 3-13
205-7379 4-2
205-7380 4-2, 5-3
205-7381 4-2, 5-3
209-1799 3-17
209-1800 3-17
209-1801 3-17
210-5530 2-1
210-5700 7-20
212-1503 7-1
212-1504 7-1
212-1505 7-1
212-1506 7-1
212-1508 7-1
212-7125 3-7, 3-17, 4-3
212-7768 4-3
212-7769 8-21
215-4565 6-4
215-4566 6-4, 6-5
215-4567 6-4, 6-5
215-4568 6-4, 6-5, 6-6
215-4569 6-4, 6-5, 6-6
215-4570 6-4, 6-5, 6-6
215-4571 6-4, 6-5, 6-6
215-4572 6-4, 6-5
215-4573 6-4, 6-5, 6-6
215-4574 6-4, 6-5
215-4575 6-4, 6-5
215-4576 6-4, 6-5, 6-6
215-4577 6-4, 6-5
215-4578 6-4, 6-5, 6-6
215-4579 6-4, 6-5, 6-6
215-4580 6-4, 6-5, 6-6
215-4581 6-4, 6-5, 6-6
215-4582 6-4, 6-5, 6-6
215-4583 6-4, 6-5, 6-6
215-4584 6-4, 6-6
215-4585 6-2, 6-3, 6-5
215-4952 6-5
215-4956 6-5
217-1591 10-4
217-3554 3-4
218-8445 2-4, 3-7, 4-3
221-0575 3-11
221-4490 3-17, 4-3
223-2105 6-1
223-2106 6-1
225-3114 3-11
225-3115 3-11
225-3116 3-11
226-5492 3-10
226-5493 3-10
227-2479 3-1, 3-9
227-8913 8-19
228-6507 3-12, 3-13
228-7902 6-1
229-0766 7-22
229-1463 4-2
229-5465 2-1
229-7259 4-1
229-7260 4-1
229-7261 4-1
231-3942 10-1
231-6284 3-2, 3-15
231-9405 2-3
232-4686 5-1
233-7189 6-3
233-7190 6-2
233-7191 6-3, 6-4, 6-5,
6-6
2 Contamination Control 2007
233-7192 6-2, 6-4, 6-5,
6-6
233-7193 6-2, 6-4, 6-5,
6-6
233-8583 10-13
235-0844 10-9, 10-12,
10-13, 10-14
235-0845 10-9, 10-13,
10-14
235-0847 10-10
235-0848 10-10, 10-12,
10-13, 10-14
235-0849 10-12
235-0850 10-11
235-0853 10-11
235-0859 10-13
235-0865 10-10, 10-13
235-0866 10-10
235-0867 10-10
235-0868 10-10
235-0869 10-11
235-0870 10-11
235-0871 10-11
235-0872 10-11
235-3035 7-3
235-3044 7-3
235-3046 7-2
235-3047 7-2
235-3048 7-2
235-3049 7-2
235-3050 7-3
235-3051 7-4
235-3052 7-4
235-3053 7-4
235-3054 7-4
235-3055 7-5
235-3057 7-5
235-3058 7-5
235-3059 7-5
235-3060 7-7
235-3061 7-7
235-3062 7-7
235-3063 7-7
235-3064 7-7
235-3065 7-7
235-3066 7-6
235-3067 7-6
235-3068 7-6
235-3069 7-10
235-3071 7-10
235-3072 7-11
235-3073 7-11
235-3074 7-13
235-3075 7-14
235-3076 7-11
235-3077 7-12
235-3078 7-12
235-3093 7-4, 7-7, 7-13
235-3094 7-12
235-3095 7-4, 7-7, 7-13
235-3097 7-12
235-3098 7-3
235-3099 7-3
235-3100 7-3, 7-5, 7-6,
7-14
235-3101 7-3, 7-4, 7-5,
7-6, 7-7, 7-14
235-3103 7-3, 7-4, 7-7
235-3105 7-3, 7-11, 7-12
235-3106 7-3, 7-5, 7-7,
7-10, 7-11, 7-12,
7-14
235-3108 7-7, 7-10, 7-13
235-3109 7-2, 7-4, 7-7
235-3110 7-2, 7-4, 7-5,
7-6, 7-7
235-3113 7-6, 7-14
235-3114 7-5, 7-6
235-3115 7-5
235-3116 7-3
235-3118 7-2, 7-4, 7-5,
7-7, 7-10, 7-11,
7-12, 7-13
235-3120 7-2, 7-3, 7-5,
7-6, 7-7, 7-11,
7-14
235-3125 7-3
235-3126 7-2, 7-3, 7-4,
7-5, 7-6, 7-7,
7-10, 7-11, 7-12,
7-13, 7-14
235-3128 7-5, 7-6, 7-12,
7-13, 7-14
235-3129 7-2, 7-3, 7-4,
7-7, 7-10, 7-11
236-2516 3-13
236-9919 7-3, 7-7
236-9920 7-3
236-9922 7-4
236-9923 7-3, 7-5, 7-7
236-9924 7-4
236-9925 7-5
236-9926 7-7
236-9927 7-6, 7-14
236-9928 7-6
236-9929 7-6
236-9930 7-6, 7-13
237-9161 7-5
237-9162 7-5
237-9166 7-4
237-9167 7-4
237-9168 7-2
237-9169 7-2
238-6875 5-3
238-6876 5-3
238-6877 5-3
239-3939 7-8
239-3940 7-8
239-3941 7-8
239-3955 7-9
239-3956 7-9
239-3958 7-9
239-3959 7-9
239-3960 7-9
239-3967 7-9
243-3130 2-2
243-3131 2-2
243-3132 2-2
243-3133 2-1
243-3144 2-2
245-5836 10-9
246-1157 3-7, 3-8
249-2931 3-11
249-2932 3-11
249-2933 3-11
250-6597 5-1
250-6807 6-1
250-6808 6-1
251-1207 6-1
254-3422 10-16
254-3767 10-12
254-3768 10-13
254-3769 10-14
254-3770 10-13
254-3969 10-9, 10-13,
10-14
255-4302 3-7, 3-8
255-4305 3-7, 3-8
257-8444 3-10
257-8843 3-10
261-0114 10-10
261-0115 10-11
263-0794 10-27
263-0796 10-27
263-0799 10-27
263-0885 10-28
263-0886 10-28
263-0887 10-28
263-0891 10-27
263-0892 10-17
263-9523 3-8
263-9602 3-7, 3-8
263-9956 3-8
264-4360 10-27
264-4361 10-27
264-4363 10-27
264-4364 10-27
265-1527 6-4
265-2255 10-15
265-2256 10-16
265-4659 6-4, 6-5
265-4949 6-4
265-4952 6-4
265-4953 6-4
265-4954 6-4
265-4955 6-4
265-4956 6-4
265-4957 6-4
265-4958 6-3
265-4959 6-3, 6-6
267-1527 6-4, 6-5
267-6532 10-16, 10-17
267-6535 10-16, 10-17
267-6536 10-16, 10-17
269-1937 11-3
269-1939 11-3
269-3368 10-16, 10-17
270-5329 10-25
270-5331 10-25
270-5332 10-25
270-5333 10-25
270-5334 10-25
270-5335 10-25
270-5336 10-25
270-5337 10-26
270-5338 10-26
270-5339 10-26
270-5341 10-26
270-5342 10-26
270-5346 10-28
270-5347 10-18
273-3273 3-4
274-6783 3-10
275-8688 4-1
276-0731 10-3
276-0740 10-3
276-0741 10-3
276-0742 10-3
276-0743 10-3
276-0744 10-3
276-0745 10-3
276-0746 10-3
276-0747 10-3
276-0748 10-3
276-0749 10-3
276-0750 10-3
276-0751 10-3
276-0752 10-3
276-0753 10-3
276-0754 10-3
276-0755 10-3
276-0756 10-3
276-0757 10-3
276-0758 10-4
276-0759 10-4
276-0760 10-4
276-0761 10-4
276-0762 10-4
276-7018 10-7
283-5665 4-2
284-0413 5-6
284-0415 5-6
284-0416 5-6
288-4209 10-14
288-4210 10-15
288-4211 10-15
288-4212 10-15
289-0995 7-23
290-5686 8-18
291-6710 10-25
291-6711 10-25
292-8713 3-16
293-2978 10-25
293-8413 2-3
293-8414 2-3
293-8415 2-3
293-8416 2-3
293-8417 2-3
293-8418 2-3
295-0048 5-6
295-5490 3-15
295-5589 3-15
295-5590 3-15
295-5591 3-15
295-8468 3-15
295-8469 3-15
2B-0858 10-2
2B-4317 1-1
2B-7408 10-2
2B-7409 10-2
2B-7457 10-2
2D-6235 3-8
2J-2668 10-2
2J-5608 10-2
2M-9780 3-11, 10-1
2P-7636 3-11
2P-9697 10-1
2R-5657 10-2
2S-4078 10-1, 10-21
2S-7905 10-1
2Y-5841 10-2
2Y-6461 10-2
2Y-6462 10-2
301-9696 10-15
310-5675 10-28
310-5676 10-28
310-5677 10-28
310-5678 10-28
310-5679 10-28
310-5682 10-28
310-5711 10-28
310-5712 10-28
310-5713 10-28
310-5714 10-28
310-5715 10-28
310-5716 10-28
310-5717 10-28
310-5718 10-28
310-5719 10-28
310-5720 10-28
310-5721 10-28
310-5722 10-28
310-5723 10-28
310-5724 10-28
310-5725 10-28
310-5726 10-28
310-5728 10-28
310-5730 10-28
310-5733 10-28
310-5734 10-28
310-5744 10-28
3B-0551 10-2
3B-6492 3-6
3B-7280 3-7
3B-7296 3-8
3B-7722 10-21
3D-2824 3-11, 3-13, 10-1
3H-0976 3-9, 3-17, 4-3
3J-1907 3-11, 10-1,
10-21
3J-5390 10-1, 10-21
3J-7354 10-1, 10-20,
10-21, 10-22
3K-0360 3-11, 10-1
3K-8460 10-1
3L-1850 10-2
3L-6521 10-21
3L-8993 3-8
3M-7045 10-1
3N-9409 3-8
4B-4276 3-8
4B-4845 10-2
4B-8586 10-2
4C-3052 5-3
4C-3054 5-3
4C-3056 5-3
4C-3498 4-2
4C-3602 10-20
4C-3872 7-24, 7-25
4C-3873 7-24, 7-25
4C-3874 7-23, 7-24, 7-25
4C-3875 7-23, 7-24, 7-25
4C-3876 7-23, 7-24, 7-25
4C-3877 7-24
4C-3883 7-24
4C-3885 7-24
4C-3886 7-24
4C-3887 7-24
4C-3888 7-24
4C-3890 7-24
4C-3891 7-24
4C-3892 7-24
4C-3893 7-25
4C-3894 7-25
4C-3895 7-25
4C-3896 7-25
4C-3897 7-25
4C-3898 7-25
4C-3899 7-25
4C-3901 7-24, 7-25
4C-3903 7-24, 7-25
4C-3905 7-23, 7-25
4C-3913 7-25
4C-3915 7-24, 7-25
4C-3916 7-24, 7-25
4C-4055 10-20, 10-22
4C-4056 10-20, 10-22
4C-4057 10-20, 10-22
4C-4511 10-26
4C-4512 10-26
4C-4513 10-26
4C-4514 10-26
4C-4515 10-26
4C-4516 10-26
4C-4517 10-26
4C-4518 10-26
4C-4600 10-20, 10-21,
10-22
4C-4614 5-3
4C-4615 5-3
4C-4616 5-3
4C-4617 5-3, 5-5
4C-4776 10-24
4C-4777 10-24
4C-4779 10-24
4C-4780 10-24
4C-4877 5-3
4C-4878 5-3
4C-4880 10-24
4C-5093 4-4
Index
Contamination Control 2007 3
Index
4C-5094 4-4
4C-5095 5-3
4C-5096 5-3
4C-5522 10-13
4C-5523 10-13
4C-5526 10-13
4C-5977 7-16
4C-6009 7-18
4C-6017 7-16
4C-6018 7-18
4C-6022 7-20
4C-6024 7-21
4C-6025 7-20
4C-6026 7-21
4C-6027 7-21
4C-6028 7-21
4C-6029 7-21
4C-6064 7-18
4C-6065 7-18
4C-6066 7-16
4C-6108 5-3
4C-6109 5-3
4C-6110 5-3
4C-6111 5-3
4C-6112 5-3
4C-6605 2-3
4C-6786 3-17, 8-19
4C-6792 11-1
4C-6793 11-1
4C-6794 11-1
4C-6795 11-1
4C-6796 7-23
4C-7033 8-6, 8-16
4C-7041 9-1
4C-7042 9-1
4C-7043 9-1
4C-7044 8-5, 8-7, 8-8,
8-13
4C-7045 8-5
4C-7046 8-5, 8-7, 8-8,
8-15, 8-16
4C-7047 8-5, 8-21
4C-7048 8-5, 8-21
4C-7062 8-21
4C-7065 8-18, 8-21
4C-7068 8-21
4C-7069 8-21
4C-7074 8-21
4C-7075 8-21
4C-7076 8-21
4C-7077 8-21
4C-7078 8-21
4C-7079 8-21
4C-7080 8-21
4C-7081 8-21
4C-7085 8-5, 8-21
4C-7101 8-5, 8-16
4C-7102 8-5, 8-16
4C-7145 8-5
4C-7146 8-9
4C-7159 8-8, 8-10, 8-16
4C-7162 8-18
4C-7163 8-18
4C-7166 8-9
4C-7167 8-17, 8-18
4C-7169 8-17
4C-7170 8-17
4C-7171 8-17
4C-7174 8-17
4C-7178 8-19
4C-7182 8-11
4C-7184 8-19
4C-7185 8-18, 8-19
4C-7186 8-19
4C-7187 8-10
4C-7189 8-10
4C-7190 8-3, 8-4, 8-7
4C-7191 8-15, 8-17
4C-7193 8-14
4C-7194 8-14
4C-7195 4-4, 8-6, 8-7,
8-8
4C-7196 8-3, 8-9
4C-7197 8-18
4C-7198 8-16
4C-7199 8-10
4C-7201 8-18
4C-7203 8-21
4C-7208 8-5
4C-7209 8-9
4C-7212 8-18
4C-7213 8-19
4C-7214 8-19
4C-7215 8-5, 8-13
4C-7216 8-10
4C-7218 8-16
4C-7219 8-14
4C-7220 8-14
4C-7221 8-5, 8-16
4C-7222 8-19
4C-7224 8-19
4C-7225 8-19
4C-7226 8-19
4C-7228 4-4, 8-6
4C-7234 8-9
4C-7240 8-5, 8-13
4C-7241 8-11
4C-7242 8-11
4C-7249 8-4
4C-7253 8-16
4C-7260 8-3
4C-7261 8-3, 8-4, 8-8,
8-10
4C-7272 9-1
4C-7273 9-1
4C-7300 8-16, 8-17
4C-7308 8-13
4C-7326 8-19
4C-7330 8-12
4C-7333 8-5, 8-21
4C-7334 8-5, 8-21
4C-7335 8-5, 8-21
4C-7336 8-5, 8-21
4C-7337 8-5, 8-21
4C-7339 8-5, 8-21
4C-7340 8-5, 8-21
4C-7341 8-5, 8-21
4C-7342 8-19
4C-7343 8-16
4C-7344 8-16
4C-7345 8-4
4C-7346 8-3, 8-4
4C-7347 8-4
4C-7348 8-3, 8-4, 8-6
4C-7349 8-3, 8-4
4C-7354 8-5, 8-21
4C-7359 8-3
4C-7360 8-9
4C-7361 8-5
4C-7362 8-5, 8-6, 8-7
4C-7364 8-5, 8-6
4C-7366 8-5
4C-7367 8-15
4C-7374 8-20
4C-7377 8-20
4C-7379 8-3
4C-7380 8-3
4C-7383 8-3
4C-7389 8-15
4C-7390 8-16
4C-7391 8-16
4C-7392 8-15
4C-7405 8-16
4C-7406 8-6
4C-7414 8-15
4C-8058 7-24
4C-8061 7-24
4C-8077 7-23, 7-24
4C-8079 7-24
4C-8102 10-18
4C-8103 10-18
4C-8104 10-19
4C-8105 10-19
4C-8106 10-19
4C-8107 10-19
4C-8108 10-20
4C-8109 10-20
4C-8110 10-20
4C-8111 10-20
4C-8112 10-19
4C-8113 10-19
4C-8114 10-19
4C-8115 10-19
4C-8116 10-19
4C-8117 10-19
4C-8118 10-19
4C-8119 10-19
4C-8120 10-19
4C-8121 10-19
4C-8563 8-18
4C-8589 5-3
4C-8656 5-3
4C-8682 5-3
4C-8684 5-3
4C-8685 5-3
4C-8686 5-3
4C-8687 5-3
4C-8688 5-3
4C-8689 5-3
4C-8690 5-3
4C-8691 5-3
4C-8692 5-3
4C-8693 5-3
4C-8694 5-3
4C-8695 5-3
4C-8851 8-3, 9-1
4C-8852 8-3
4C-8853 8-3
4C-8854 8-20, 9-1
4C-8855 9-1
4C-8858 8-8, 8-10
4C-8862 8-16
4C-8866 8-5
4C-8867 8-5
4C-8868 8-5
4C-8905 8-4
4C-8962 8-3
4C-8964 8-3, 8-4, 8-6,
8-7
4C-8969 8-3
4C-8971 8-19
4C-8999 8-4
4C-9000 8-4
4C-9001 8-4
4C-9013 8-20
4C-9019 8-5, 8-21
4C-9475 3-4, 4-2
4C-9476 3-4
4C-9478 3-4
4C-9479 3-4, 5-5
4C-9621 6-1
4C-9710 8-8
4C-9769 8-8
4C-9828 3-4
4C-9910 5-5
4D-0514 10-2
4I-0722 3-12
4J-4382 10-1
4J-7533 10-1
4K-1388 10-1
5B-7666 3-6, 3-7, 3-8,
8-21
5B-9169 10-2
5H-4017 10-2
5H-4018 10-2
5H-4019 10-2
5H-4020 10-2
5M-6213 10-1
5M-6214 10-1
5P-0045 10-2
5P-0046 10-2
5P-0047 10-2
5P-0048 10-2
5P-0049 10-2
5P-0050 10-2
5P-0306 3-6, 3-17
5P-2299 10-1
5P-2909 10-1
5P-3320 10-2
5P-3413 10-21
5P-3501 10-21
5P-4299 10-1
5P-4996 10-1
5P-6442 10-21
5P-7684 10-1
5P-7701 3-12
5P-9617 10-21
6K-0713 10-21
6K-6307 10-1
6L-8355 10-2
6V-0852 3-4, 10-20,
10-21, 10-22
6V-1897 10-2
6V-3257 10-2
6V-3280 10-2
6V-3965 2-4
6V-3966 2-4, 10-21
6V-3989 2-4
6V-4057 8-19
6V-4142 2-4
6V-4144 2-2
6V-4362 3-11
6V-4433 2-4
6V-6015 6-1
6V-6050 7-1
6V-6060 7-1
6V-6188 7-1
6V-7494 10-4
6V-7496 10-4
6V-7529 10-21
6V-7691 2-4
6V-8397 3-6
6V-9449 2-3
6V-9507 10-1
6V-9508 10-1
6V-9509 10-1
6V-9510 10-1
6V-9511 10-1
6V-9512 10-1
6V-9513 10-1
6Y-8134 3-7, 4-3
7B-7138 3-6
7B-9665 10-2
7E-8716 10-3
7F-9504 10-2
7H-3171 10-2
7J-0204 10-1
7J-8611 10-21
7L-2505 10-2
7M-7410 10-2
7M-8485 3-12, 3-13, 10-1
7M-8489 10-21
7T-3251 3-6
7X-3387 2-1, 3-4, 3-7,
3-8, 10-20,
10-21, 10-22
8B-5774 3-7
8C-3345 2-1, 10-20,
10-21, 10-22
8C-3346 2-1
8C-3445 10-20, 10-21,
10-22
8C-3446 2-1, 10-20,
10-21, 10-22
8C-3447 10-20, 10-21,
10-22
8C-3451 3-7, 3-9, 3-17,
10-20, 10-21,
10-22
8C-4424 10-2
8C-6427 10-21
8C-8456 2-4, 10-20,
10-21, 10-22
8J-8782 8-18
8J-8877 3-7
8J-8879 4-3
8S-9573 8-21
8S-9574 8-21
8T-0840 5-3
8T-0846 3-9
8T-0848 5-3
8T-0850 5-3
8T-0851 5-3
8T-0852 5-3
8T-3613 2-4
8T-3614 2-4
8T-7876 10-20, 10-21,
10-22
8T-9208 10-20, 10-21,
10-22
9F-2247 10-2
9M-4584 3-11
9S-4180 10-1
9S-4181 10-1
9S-4182 10-1
9S-4183 10-1
9S-4185 10-1
9S-4188 10-1
9S-4190 10-1
9S-4191 10-1
9S-5518 10-1
9S-6130 10-1
9S-7583 10-1
9S-8001 10-1
9S-8002 10-1
9S-8003 10-1
9S-8004 10-1
9S-8005 10-1
9S-8006 10-1
9S-8007 10-1
9S-8008 10-1
9S-8009 10-1
9S-8010 10-1
9S-8895 10-1
9S-8927 10-1
9S-9273 8-21
9S-9334 10-1
9T-6322 10-2
9T-6865 10-21
9U-5000 5-4
9U-5026 11-2
9U-5027 11-2
9U-5028 11-2
9U-5029 11-2
9U-5030 11-2
9U-5082 5-5
9U-5192 5-5
9U-5194 5-5
9U-5210 5-5
4 Contamination Control 2007
9U-5211 5-5
9U-5212 5-5
9U-5826 5-5
9U-5845 5-5
9U-5846 5-5
9U-5847 5-5
9U-5848 5-5
9U-5849 5-5
9U-5850 5-5
9U-5851 5-5
9U-5852 5-5
9U-5853 5-5
9U-5854 5-5
9U-5855 5-5
9U-5856 5-5
9U-5859 5-5
9U-5860 5-5
9U-5861 5-5
9U-5862 5-5
9U-5864 5-5
9U-5865 5-5
9U-5866 5-5
9U-5867 5-5
9U-5868 5-5
9U-5869 5-5
9U-5870 3-4, 3-5, 3-9,
3-14, 4-1, 5-1,
5-5
9U-5871 5-5
9U-5872 5-5
9U-5873 5-5
9U-5874 5-5
9U-5875 5-5
9U-5876 5-5
9U-5877 5-5
9U-5878 5-5
9U-5879 5-5
9U-5880 5-5
9U-5881 5-5
9U-5966 4-4, 5-3
9U-5967 4-4
9U-5968 4-4
9U-5969 4-4
9U-5970 4-1
9U-6013 8-13
9U-6016 8-13
9U-6017 8-13
9U-6019 8-13
9U-6020 8-13
9U-6021 8-13
9U-6022 8-13
9U-6026 8-13
9U-6037 8-20
9U-6038 8-20, 9-1
9U-6042 8-20
9U-6099 5-3
9U-6707 4-2
9U-6762 8-6
9U-6771 8-20
9U-6772 8-20
9U-6776 8-3
9U-6777 8-3
9U-6778 8-3
9U-6794 2-2
9U-6910 10-23
9U-6911 10-23
9U-6912 10-23
9U-6978 4-2
9U-6980 4-2
9U-6981 4-2
9U-6982 4-2
9U-6983 3-4, 3-5, 3-9,
3-14, 4-1, 5-1
9U-6984 3-5, 3-9, 3-14,
4-1
9U-6985 3-4, 3-5, 3-9,
3-14, 4-1
9U-6986 2-4, 3-9
9U-6987 3-4, 4-2
9U-6988 4-2
9U-6989 4-1
9U-6991 4-1
9U-7042 10-23
9U-7067 10-3
9U-7068 10-3
9U-7069 10-3
9U-7070 10-3
9U-7071 10-3
9U-7072 10-3
9U-7073 10-3
9U-7074 10-3
9U-7075 10-3
9U-7076 10-3
9U-7077 10-3
9U-7078 10-3
9U-7079 10-3
9U-7080 10-3
9U-7081 10-3
9U-7082 10-3
9U-7084 10-3
9U-7085 10-3
9U-7086 10-3
9U-7087 10-3
9U-7088 10-3
9U-7089 10-3
9U-7090 10-3
9U-7091 10-3
9U-7092 10-4
9U-7094 10-4
9U-7095 10-4
9U-7096 10-4
9U-7098 10-7
9U-7099 10-7
9U-7100 10-7
9U-7101 10-7
9U-7102 10-7
9U-7103 10-7
9U-7104 10-6
9U-7105 10-6
9U-7106 10-6
9U-7107 10-6
9U-7108 10-6
9U-7109 10-6
9U-7110 10-6
9U-7111 10-6
9U-7112 10-6
9U-7113 10-6
9U-7114 10-6
9U-7115 10-6
9U-7116 10-6
9U-7117 10-6
9U-7118 10-6
9U-7119 10-6
9U-7120 10-8
9U-7121 10-8
9U-7122 10-8
9U-7123 10-8
9U-7124 10-8
9U-7125 10-8
9U-7126 10-8
9U-7127 10-8
9U-7128 10-8
9U-7129 10-8
9U-7130 10-8
9U-7131 10-8
9U-7132 10-8
9U-7133 10-8
9U-7134 10-8
9U-7135 10-8
9U-7136 10-5
9U-7137 10-5
9U-7138 10-5
9U-7139 10-5
9U-7140 10-5
9U-7141 10-5
9U-7142 10-5
9U-7143 10-5
9U-7144 10-5
9U-7145 10-5
9U-7146 10-5
9U-7147 10-5
9U-7148 10-5
9U-7149 10-5
9U-7150 10-5
9U-7151 10-5
9U-7152 10-5
9U-7153 10-5
9U-7154 10-8
9U-7155 10-8
9U-7156 10-8
9U-7157 10-8
9U-7158 10-8
9U-7159 10-8
9U-7160 10-8
9U-7161 10-8
9U-7162 10-8
9U-7163 10-8
9U-7164 10-8
9U-7165 10-8
9U-7166 10-4
9U-7167 10-4
9U-7168 10-4
9U-7169 10-4
9U-7170 10-4
9U-7171 10-4
9U-7172 10-4
9U-7173 10-4
9U-7174 10-4
9U-7175 10-4
9U-7176 10-4
9U-7177 10-4
9U-7178 10-4
9U-7179 10-4
9U-7180 10-4
9U-7181 10-4
9U-7182 10-4
9U-7183 10-4
9U-7184 10-4
9U-7185 10-4
9U-7186 10-4
9U-7187 10-4
9U-7188 10-4
9U-7189 10-4
9U-7190 10-4
9U-7191 10-4
9U-7192 10-4
9U-7193 10-4
9U-7194 10-4
9U-7195 10-8
9U-7196 10-8
9U-7197 10-8
9U-7198 10-8
9U-7199 10-8
9U-7200 10-8
9U-7201 10-8
9U-7202 10-8
9U-7319 6-1
9U-7320 6-1
9U-7447 3-5
9U-7448 3-5
9U-7449 3-5
9U-7450 3-5
Fast-Ball 1:1 8-3, 8-9
Fire-Ball 50:1 8-9, 8-14,
8-15, 8-16
Fire-Ball 5:1 8-3, 8-4, 8-5,
8-6, 8-7, 8-8,
8-9
FT2976 3-6
FT3016 3-7
FT3017 3-8
FT3018 3-8
President 10:1 8-3, 8-4,
8-5, 8-6, 8-9
President 3:1 8-4
President 50:1 8-14, 8-16
Index