You are on page 1of 9

WWW.ILJINELECTRIC.COM

WWW.ILJINELECTRIC.COM Gas Insulated Switchgear Design Concept and Advantages Technical Data Product Range Testing/Quality Assurance ILJIN ELECTRIC
WWW.ILJINELECTRIC.COM Gas Insulated Switchgear Design Concept and Advantages Technical Data Product Range Testing/Quality Assurance ILJIN ELECTRIC

Gas

Insulated

Switchgear

Design Concept and Advantages Technical Data Product Range Testing/Quality Assurance

WWW.ILJINELECTRIC.COM Gas Insulated Switchgear Design Concept and Advantages Technical Data Product Range Testing/Quality Assurance ILJIN ELECTRIC

ILJIN ELECTRIC CO., LTD.

PLANT 112-83, Annyeong-dong, Hwasung-si, Gyeonggi-do, Korea Tel : +82-31-220-0500 Fax : +82-31-220-0789

SEOUL OFFICE 12F ILJIN Building, 50-1 Dohwa-dong, Mapo-gu, Seoul, Korea Tel.+82-2-707-9139~42

Fax.+82-2-707-9381

ILJIN Electric USA

Suite 1010, Del Amo Financial Center, 21515 Hawthorne Blvd, Torrance, CA 90503 T. +1-323-476-1212

MEA Branch No. 3503, JBC-2 Building, JLT, Dubai, UAE T. +971-4-443-3146

Russia Representative Office

Office 1401 Ent.6, World Trade Center, 12 Krasnopresnenskaya nab, 12610 Moscow, Russia T. +7 495 258 1968

www.ILJINELECTRIC.com

02

03

ILJIN GAS INSULATEd SwITChGEAR( GIS )

  • C ONTENT s

02 Index 03 Introduction 04 Design Concept and Advantages 06 Technical Data 08 Product Range
02
Index
03
Introduction
04
Design Concept and Advantages
06
Technical Data
08
Product Range
  • 16 Testing/Quality Assurance

02 03 ILJIN GAS INSULATEd SwITChGEAR( GIS ) C ONTENT s 02 Index 03 Introduction 04

Reliability through Experience and Technology

ILJIN GIS

ILJIN Electric. Co., Ltd. is a major company of ILJIN Group which is special- ize in components and materials industry has been growing in the power Transmission and Distribution and Cables industry under the slogan “Total solution provider in the 21st century”. Moreover, we’ve been growing continuously for the high-tech field based on 100% self-reliance of technology. The heavy industry division, founded in 1967, has been continuously con- tributing to the stable development of local electricity industry through consistent self-innovation, R&D and development for the last 40 years. Fur- thermore, we are in an unique position to line-up designing, manufacturing, supplying and testing for our qualified products to give the entire satisfaction to our honorable customer. We would like to assure you that ILJIN is in a good position to meet your requirements with full satisfaction. Although ILJIN’S GIS is subject to various environmental unfavorable condi- tions, all these installed GIS all over the world are continuing continue to provide trouble free, reliable service in network operation.

02 03 ILJIN GAS INSULATEd SwITChGEAR( GIS ) C ONTENT s 02 Index 03 Introduction 04
02 03 ILJIN GAS INSULATEd SwITChGEAR( GIS ) C ONTENT s 02 Index 03 Introduction 04

04

05

  • DE sIgN C ONCEPT s AND A DvANTAgE s

04 05 DE sIgN C ONCEPT s AND A DvANTAgE s Design Concepts and Advantages GAS

Design Concepts and Advantages

GAS INSULATEd SwITChGEARS TO MEET ThE POwER NEEdS OF ThE FUTURE

The SF 6 Gas Insulated Switchgear (GIS) contains major substation equipments, such as the gas circuit breaker, isolator switch, earthing switch, voltage transformer, cur - rent transformer, and lightning arrester, within a grounded metallic enclosure filled with SF6 gas to provide the best possible insulation and arc-quenching capabilities.

ILJIN’s GIS is the most highly-developed switchgear on the market today. Our prod - ucts provide features such as compact designs, safety, reliability, simplified operation, long maintenance intervals and compatibility with surrounding systems. Our recently developed 3-phase encapsulated GIS is an example of the economical and compact substation design our customers have come to know and expect from ILJIN.

04 05 DE sIgN C ONCEPT s AND A DvANTAgE s Design Concepts and Advantages GAS

170kV GIS

whAT MAkES ILJIN’S GIS SO OUTSTANdING?

Reliability

Circuit breaker which surpasses the KERI and KEMA standards outlined in the latest IEC standards (IEC 62271-203 & IEC 62271-100). Phase common enclosure for fewer components and no errors. High-quality circuit breaker featuring a hydraulic operating mechanism (170kV GIS) or a motor operated spring mechanism (72.5kV GIS, 145kV GIS).

Compact design

Small and lightweight phase common enclosure design (72.5kV GIS, 145kV GIS). CT housed in the CB and a line disconnect switch, line earthing switch, and work earthing switch contained in a single enclosure to reduce size and weight. CB motor operated spring mechanism adapted to make our GIS lighter and more compact than comparable models (72.5kV GIS, 145kV GIS).

Improved work Environment

Motor operated spring mechanism to reduce noise. Modern industrial and user friendly design. Oil-less models to decrease pollution (72.5kV GIS, 145kV GIS, 245kV GIS).

04 05 DE sIgN C ONCEPT s AND A DvANTAgE s Design Concepts and Advantages GAS

145kV GIS

04 05 DE sIgN C ONCEPT s AND A DvANTAgE s Design Concepts and Advantages GAS

72.5kV GIS

higher Security

Earthed enclosure to provide improved protection against current leakage. Interlocking system to optimize system operation.

Improved Compatibility

GIS which meets recent requirements for superior compatibility.

Modular design

Standardized modules to improve production quality and allow for easy assembly.

Gas Tightness

Standardized seal-ring (O-ring) system to reduce the number of pipes and valves in each system and improve gas tightness.

Adoption of the Puffer & hybrid Type Gas Circuit Breaker

Puffer & hybrid type gas circuit breaker for simplified construction, fewer components, no gas heating of components, and enhanced reliability

Simple Maintenance

Design which allows for inspection and replacement of circuit breaker contacts without disassembly.

245kV GIS
245kV GIS
04 05 DE sIgN C ONCEPT s AND A DvANTAgE s Design Concepts and Advantages GAS

QUALITY ASSURANCE AT ILJIN

ILJIN’S total quality commitment is demonstrated by our timely delivery of high quality products at competitive prices. Our integrated quality assurance program ensures the quality of every product we produce.

ILJIN has been manufacturing HV GIS since 2001. This experience, combined with our extensive knowledge gained throughout the development of the industry, means that the quality and reliability of ILJIN prod - ucts equals or exceeds that of competing products.

04 05 DE sIgN C ONCEPT s AND A DvANTAgE s Design Concepts and Advantages GAS
04 05 DE sIgN C ONCEPT s AND A DvANTAgE s Design Concepts and Advantages GAS
04 05 DE sIgN C ONCEPT s AND A DvANTAgE s Design Concepts and Advantages GAS
04 05 DE sIgN C ONCEPT s AND A DvANTAgE s Design Concepts and Advantages GAS

06

07

TECHNICAL DATA

06 07 TECHNICAL DATA Technical Data ILJIN Gas Insulated Switchgear is available with high voltage ratings

Technical Data

ILJIN Gas Insulated Switchgear is available with high voltage ratings from 72.5kV to 245kV. Our state of the art GIS systems are used throughout the world wherever superior quality and features are required.

06 07 TECHNICAL DATA Technical Data ILJIN Gas Insulated Switchgear is available with high voltage ratings
06 07 TECHNICAL DATA Technical Data ILJIN Gas Insulated Switchgear is available with high voltage ratings
06 07 TECHNICAL DATA Technical Data ILJIN Gas Insulated Switchgear is available with high voltage ratings
 

> 72.5kV GIS Substation

> 170kV GIS Outdoor Substation

> 170kV GIS Indoor Substation

   
     

Type of gIs

Unit

72.5kv(Two phase)

72.5kv(Three phase)

 

145kv

170kv

 

245kv

 

Rated voltage

kV rms

72.5

72.5

123 / 145

170

 

245

Rated voltage kV rms 72.5 72.5 123 / 145 170 245

Arrangement of phase

 

2

3

3

3

 

1

Rated power frequency withstand voltage

kV rms

140

140

275

325

 

460

Rated lightning impulse withstand voltage

kV peak

325

325

650

750

 

1,050

Rated frequency

Hz

50 / 60

50 / 60

50 / 60

50 / 60

 

50 / 60

72.5kV GIS 145kV GIS
72.5kV GIS
145kV GIS

Rated normal current

A rms

2000

2000

3150

4000

 

3,150

Rated short-circuit breaking current

 

kA rms

20

31.5

 

40

50

 

40

 

Circuit breaker

kA peak

52

81.9

100

130

 

100

Rated making current

Line earthing switch

kA peak

52

81.9

100

130

 

100

     

Rated short-time current (1 sec/3 sec)

 

kA rms

20

31.5

40

50

 

40/3s

 

Circuit breaker

Motor spring

Motor spring

Motor spring

Hydraulic

 

Motor spring

     

Operating method

Disconnecting switch

 

Motor/Manual

Motor/Manual

Motor/Manual

Motor/Manual

 

Motor

Operating method Disconnecting switch Motor/Manual Motor/Manual Motor/Manual Motor/Manual Motor

Earthing switch

 

Motor/Manual

Motor/Manual

Motor/Manual

Motor/Manual

Motor spring/Manual

 

Circuit breaker

kg/cm 2 ,G

5

6

7

6

 

7

Rated SF6 gas pressure (at 20°C)

   
     
 

Other equipment

kg/cm 2 ,G

3.5

4

5

5

 

5

   

Number of breakers

 

1

1

1

1

 

1

170kV GIS 245kV GIS
170kV GIS
245kV GIS
 

Circuit breaker

2 phase common

3 phase common

  • 3 phase common

  • 3 phase common

 

3

phase separate

Disconnecting switch, Earthing switch

2 phase common

3 phase common

  • 3 phase common

  • 3 phase common

 

3

phase separate

Enclosure

Feeder bus

2 phase common

3 phase common

  • 3 phase common

  • 3 phase common

 

3

phase separate

     

Main bus

2 phase common

3 phase common

  • 3 phase common

  • 3 phase common

 

3

phase separate

Installation

Indoor, Outdoor

Indoor, Outdoor

Indoor, Outdoor

Indoor, Outdoor

 

Indoor, Outdoor

     

08

09

PRODUCT sPECIfICATION / gIs DE sIgN

Product Range

Typical Arrangements
Typical Arrangements
72.5kV GAS INSULATEd SwITChGEAR FOR 20kA/31.5kA EQUIPMENT The ILJIN 72.5kV GIS features high availability and integrated
72.5kV GAS INSULATEd SwITChGEAR FOR 20kA/31.5kA EQUIPMENT
The ILJIN 72.5kV GIS features high availability and integrated technology
1
2
3
4
5
6
7
8
9
7
10
1.
Gas to Air Bushing
2. LA Disconnector
3. Lightning Arrester
4. Earthing Switch (make-proof)
5.
Line Disconnector
6. Voltage Transformer
7. Earthing Switch for Maintenance
8. Circuit Breaker
9.
Current Transformer
10. Bus Disconnector

+ Transmission Line Bay

+ Transformer Bay

+ Transmission Line Bay + Transformer Bay
+ Transmission Line Bay + Transformer Bay
+ Transmission Line Bay + Transformer Bay

+ Bus Coupler

+ Main Bus

+ Bus Coupler + Main Bus
+ Bus Coupler + Main Bus
+ Bus Coupler + Main Bus
+ Bus Coupler + Main Bus

+ Feeder Connection Type

+ Feeder Connection Type
+ Feeder Connection Type

72.5kV GIS (Two phase)

> 2 phase type GIS suitable for railway substations > Reliable motor spring mechanism > Ingenious modular system

72.5kV GIS (Three phase)

> 3 phase type common enclosure > Combined disconnector and earthing switch

> Reliable motor spring mechanism

08 09 PRODUCT sPECIfICATION / gIs DE sIgN Product Range Typical Arrangements 72.5kV GAS INSULATEd SwITChGEAR
08 09 PRODUCT sPECIfICATION / gIs DE sIgN Product Range Typical Arrangements 72.5kV GAS INSULATEd SwITChGEAR
08 09 PRODUCT sPECIfICATION / gIs DE sIgN Product Range Typical Arrangements 72.5kV GAS INSULATEd SwITChGEAR

10

11

PRODUCT sPECIfICATION / gIs DE sIgN

Product Range

Typical Arrangements
Typical Arrangements
145kV GAS INSULATEd SwITChGEAR FOR 31.5kA/40kA EQUIPMENT The ILJIN 145kV GIS features high availability and integrated
145kV GAS INSULATEd SwITChGEAR FOR 31.5kA/40kA EQUIPMENT
The ILJIN 145kV GIS features high availability and integrated technology in a compact design.
1
2
3
4
5
6
7
8
9
6
1.
Gas to Air Bushing
2.
Voltage Transformer
3. Lightning Arrester
4. Earthing Switch Make-Proof Type
5.
Line Disconnector
6.
Earthing Switch for Maintenance
7. Current Transformer
8.
Circuit Breaker
9.
Bus Disconnector

+ Transmission Line Bay

+ Transformer Bay

+ Transmission Line Bay + Transformer Bay
+ Transmission Line Bay + Transformer Bay
+ Transmission Line Bay + Transformer Bay

+ Bus Coupler

+ Bus Coupler + Main Bus
+ Main Bus
+ Main Bus
+ Bus Coupler + Main Bus

+ One and Half Type

+ One and Half Type
+ One and Half Type

145kV GIS

> 3 phase type common enclosure > Reliable motor spring mechanism > Ingenious modular system

10 11 PRODUCT sPECIfICATION / gIs DE sIgN Product Range Typical Arrangements 145kV GAS INSULATEd SwITChGEAR
10 11 PRODUCT sPECIfICATION / gIs DE sIgN Product Range Typical Arrangements 145kV GAS INSULATEd SwITChGEAR
10 11 PRODUCT sPECIfICATION / gIs DE sIgN Product Range Typical Arrangements 145kV GAS INSULATEd SwITChGEAR

12

13

PRODUCT sPECIfICATION / gIs DE sIgN

Product Range

Typical Arrangements
Typical Arrangements
170kV GAS INSULATEd SwITChGEAR FOR 50kA EQUIPMENT The ILJIN 170kV GIS features high availability and integrated
170kV GAS INSULATEd SwITChGEAR FOR 50kA EQUIPMENT
The ILJIN 170kV GIS features high availability and integrated technology in a compact design.
1
2
3
4
5
6
7
8
7
6
9
1.
Gas to Air Bushing
2.
Voltage Transformer
3. Lightning Arrester
4. Earthing Switch Make-Proof Type
5.
Line Disconnector
6.
Earthing Switch for Maintenance
7. Current Transformer
8.
Circuit Breaker
9.
Bus Disconnector

+ Transmission Line Bay

+ Transmission Line Bay + Transformer Bay

+ Transformer Bay

+ Transmission Line Bay + Transformer Bay
+ Transmission Line Bay + Transformer Bay

+ Bus Coupler

+ Bus Coupler + Main Bus

+ Main Bus

+ Bus Coupler + Main Bus
+ Bus Coupler + Main Bus
+ Bus Coupler + Main Bus
+ Feeder Connection Type
+ Feeder Connection Type
+ Feeder Connection Type

170kV GIS

> 3 phase type common enclosure > Reliable hydraulic mechanism > Ingenious modular system

12 13 PRODUCT sPECIfICATION / gIs DE sIgN Product Range Typical Arrangements 170kV GAS INSULATEd SwITChGEAR
12 13 PRODUCT sPECIfICATION / gIs DE sIgN Product Range Typical Arrangements 170kV GAS INSULATEd SwITChGEAR
12 13 PRODUCT sPECIfICATION / gIs DE sIgN Product Range Typical Arrangements 170kV GAS INSULATEd SwITChGEAR

14

15

PRODUCT sPECIfICATION / gIs DE sIgN

Product Range

Typical Arrangements
Typical Arrangements
245kV GAS INSULATEd SwITChGEAR FOR 40kA EQUIPMENT The ILJIN 245kV GIS features high availability and integrated
245kV GAS INSULATEd SwITChGEAR FOR 40kA EQUIPMENT
The ILJIN 245kV GIS features high availability and integrated technology in a compact design
1
2
4
5
6
5
7
4
1. Gas to Air Bushing
5. Current Transformer
2. Earthing Switch Make-Proof Type
6. Circuit Breaker
3. Line Disconnector
4. Earthing Switch for Maintenance
7. Bus Disconnector

+ Transformer Bay

+ Transformer bay with outgoing feeder

+ Transformer Bay + Transformer bay with outgoing feeder
+ Transformer Bay + Transformer bay with outgoing feeder
+ Transformer Bay + Transformer bay with outgoing feeder

245kV GIS (One phase)

> 3 phase separate type GIS > Reliable motor spring mechanism

> Ingenious modular system

+ Bus Coupler

+ Bus Coupler + Line bays

+ Line bays

+ Bus Coupler + Line bays
+ Bus Coupler + Line bays

+ Example of a double busbar GIS

+ Example of a double busbar GIS
+ Example of a double busbar GIS
14 15 PRODUCT sPECIfICATION / gIs DE sIgN Product Range Typical Arrangements 245kV GAS INSULATEd SwITChGEAR
14 15 PRODUCT sPECIfICATION / gIs DE sIgN Product Range Typical Arrangements 245kV GAS INSULATEd SwITChGEAR
14 15 PRODUCT sPECIfICATION / gIs DE sIgN Product Range Typical Arrangements 245kV GAS INSULATEd SwITChGEAR
14 15 PRODUCT sPECIfICATION / gIs DE sIgN Product Range Typical Arrangements 245kV GAS INSULATEd SwITChGEAR

16

T E s TINg / QUALIT y AssURANCE

17

16 T E s TINg / QUALIT y AssURANCE 17 Testing ILJIN has the arc testing

Testing

ILJIN has the arc testing equipment and the ability to perform type tests and routine tests in accordance with IEC and ANSI standards.

16 T E s TINg / QUALIT y AssURANCE 17 Testing ILJIN has the arc testing
 

TYPE TESTS

13.Operational tests at temperature limits

1.

Dielectric tests

14.Gas tightness tests

2.

Radio interference voltage (RIV) tests

3.

Temperature rise tests

ROUTINE TESTS

4.

Main circuit resistance measurement

  • 1. Power-frequency voltage tests on the main circuit

5.

Short-time and peak withstand current tests

  • 2. Dielectric tests on auxiliary and control circuits

6.

Verification of making and breaking capacities

  • 3. Main circuit resistance measurement

7.

Mechanical operation tests

  • 4. Partial discharge measurement

8.

Verification of the degree of protection for auxiliary

  • 5. Enclosure pressure tests

circuits and moving parts

  • 6. Gas tightness tests

9.

Enclosure proof tests

  • 7. Mechanical operation tests

10.

Weatherproofing tests

  • 8. Auxiliary electrical and hydraulic device tests

11.

Internal arc fault tests

  • 9. Wiring verification

12.

Thermal stability tests

10.Tests after installation

16 T E s TINg / QUALIT y AssURANCE 17 Testing ILJIN has the arc testing
16 T E s TINg / QUALIT y AssURANCE 17 Testing ILJIN has the arc testing
16 T E s TINg / QUALIT y AssURANCE 17 Testing ILJIN has the arc testing
16 T E s TINg / QUALIT y AssURANCE 17 Testing ILJIN has the arc testing

Quality Assurance

The purpose of ILJIN’s quality policy is to ensure that all of our products meet customer specifications and international standards. This policy has inspired ILJIN GIS to produce and deliver products which suit the needs of customers across the globe.

ILJIN has developed and improved our quality assurance system in accordance with ISO 9001 standards. Our tireless efforts in quality assurance has been rewarded with type test certifications from both KEMA & KERI.

In addition to our rigorous QA processes, the ILJIN factory has instituted an ISO 14001 certified environmental management system.

16 T E s TINg / QUALIT y AssURANCE 17 Testing ILJIN has the arc testing
16 T E s TINg / QUALIT y AssURANCE 17 Testing ILJIN has the arc testing

KS Q ISO 9001

KS Q ISO 14001

16 T E s TINg / QUALIT y AssURANCE 17 Testing ILJIN has the arc testing

Type Test Certification

16 T E s TINg / QUALIT y AssURANCE 17 Testing ILJIN has the arc testing

Tested by KEMA high-power laboratory, Holland & KERI, Korea

16 T E s TINg / QUALIT y AssURANCE 17 Testing ILJIN has the arc testing