Professional Documents
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Fans
Note: The source of the technical material in this volume is the Professional
Engineering Development Program (PEDP) of Engineering Services.
Warning: The material contained in this document was developed for Saudi
Aramco and is intended for the exclusive use of Saudi Aramcos
employees. Any material contained in this document which is not
already in the public domain may not be copied, reproduced, sold, given,
or disclosed to third parties, or otherwise used in whole, or in part,
without the written permission of the Vice President, Engineering
Services, Saudi Aramco.
Chapter : Process
File Reference: CHE10205
Engineering Encyclopedia
Process
Fans
CONTENTS
PAGES
TYPES OF FANS
CENTRIFUGAL FANS
Definitions of Pressure
Fan Horsepower
Performance Curves
Engineering Encyclopedia
Process
Fans
TYPES OF FANS
Only centrifugal fans are discussed in this module. Air fin coolers will be covered in the heat exchanger course.
A centrifugal fan is similar to a centrifugal compressor. It contains a rotor inside a housing, which is similar
to the casing of a centrifugal compressor. Fans are always single stage and made of light weight materials.
Centrifugal fans in Saudi Aramco facilities supply forced air to the burners of boilers and process furnaces.
They are also used as induced draft fans; that is, they pull the combustion gases from the firebox of a boiler or
furnace to move the gases up through the stack.
Induced draft fans are somewhat different from air supply fans because they move hot gases. The bearings are
separate from the housing, and the metal plates of the housing are often thicker.
Centrifugal fans produce differential pressures of 10 to 40 inH 2O.
Axial fans are similar to propellers operating at low speed. Axial fans also handle large volumes of air or gas.
Pressure differentials are between 0 and 1 inches of water. Fans are used in three types of services in Saudi
Aramco. Air fin coolers are heat exchangers that have bundles of finned tubes across which air is circulated.
Large axial fans are used to move the air across the bundles. Cooling towers are large structures that cool
recirculating cooling water. Water falls by gravity over the packing of the tower, and air is drawn upward
through the structure. A large axial fan at the top of the cooling tower moves air through the packing.
Duct fans are axial fans mounted inside ventilation ducts. They are used in the air conditioning systems of
buildings.
Engineering Encyclopedia
Process
Fans
CENTRIFUGAL FANS
Figure 1 is a schematic diagram of a centrifugal fan. Suction air enters at the center of the rotor and passes
radially through blades. A housing contains a volute that leads the air to the discharge duct. The discharge is a
rectangular or circular opening at the end of the volute. Rotational speeds are much lower than they are for
centrifugal compressors.
Vanes
Engineering Encyclopedia
Process
Fans
Engineering Encyclopedia
Process
Fans
Eqn. (1)
where:
Pv
Vm
Engineering Encyclopedia
Process
Fans
Engineering Encyclopedia
Process
Fans
Eqn. (2)
bhp = ________
Q (Ps)
6350 (Es)
Eqn. (3)
or
where:
Q
Pt
Em
Ps
Es
Static efficiency
Engineering Encyclopedia
Process
Fans
Performance Curves
Figure 5 is a typical performance curve for a centrifugal fan. The upper curve in the figure is total pressure
developed by the fan versus air flow rate. Note that this curve has a high point peak at about 40% of maximum
capacity. The fan should be operated to the right of this peak. Operation in the region to the left of the peak
can be unstable. On this curve both mechanical efficiency and brake horsepower are shown. A manufacturer
may show only one of these, since the other value can be calculated if one is known. The basis conditions are
also printed on the curve. These are suction pressure, suction temperature, fluid molecular weight, and
rotational speed of the fan. In some cases, several curves may be shown for different rotational speeds.
The differential pressure produced by a fan is proportional to the density of the gas at suction conditions. You
can correct the curve if actual conditions are different from the basis conditions.
Suction Pressure
Suction Temperature
Fluid Mol. wt.
Fan Speed
14.4 psia
120 F
29
850 rpm
Engineering Encyclopedia
Process
Fans
N
Q 2 = Q1 2
N1
H2
N
= H1 2
N1
bhp2
N
= bhp1 2
N1
where:
Q
H
bhp
N
=
=
=
=
Engineering Encyclopedia
Process
Fans
Q1
D2
D
1
D
H1 2
D1
D
bhp1 2
D1
where:
Q
H
bhp
D
=
=
=
=
Flow rate
Head
Brake horsepower
Diameter
Engineering Encyclopedia
Process
Fans
GLOSSARY
Air Fin Cooler
A heat exchanger with fluid inside finned tubes, across which air is
circulated.
Axial Fan
A fan in which the flow of gas is in the same direction as the axis of rotation.
Axial fans resemble slow speed propellers.
Centrifugal Fan
Cooling Tower
Duct
Fan
A low-head compressor.
Guide Vanes
Housing
Louvers
Variable position slats used to throttle the suction or the discharge of a fan.
Mechanical Efficiency
For a fan, the same as total efficiency. Total pressure developed times flow
rate divided by power input and the appropriate conversion factor.
Plenum
Static Efficiency
For a fan, static pressure developed by the fan times flow rate divided by
horsepower input and the appropriate conversion factor.
Static Pressure
Total Pressure
Velocity Pressure