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Lt Cable Sizing Design as Per 15% Drop)

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You are on page 1of 284

PMCC TO MCC INCOMER

1.00 INPUT DATA

1.01 Feeder Load

460

kW

VT

0.415

kV

50

0.129

0.0705 / km

0.65

/ km

%

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

3 x V

460 / 0.8

3 x 0.415

800

Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 455x3x0.65

887 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

800

240

50

1.94

1.94

100

0.81

3.02 Short Time rating of the Cable

s

300

Iw

(ACB Operated)

=

=

= 22.7 KA/0.2Sec

13.2xt

13.2*1

3.03

3 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected

2 of 284

HZL-BTN-ELE-DS-SY-037

PMCC TO Crusher Building EOT Crane

1.00 INPUT DATA

1.01 Feeder Load

76.5

kW

VT

0.415

kV

45

0.409

0.0724 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

76.5 / 0.8

P

IFL

=

3 x V x

2.02

140

0.95x3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

95

1.0

221 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 221x1x0.65

= 144

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

140

Vdrop

x

1

Vdrop

%Vdrop

2.335

2.335

240

V

x

100

0.98

3.02 Check for Starting Current

DOL or Squirrel Cage

840

3 of 284

45

HZL-BTN-ELE-DS-SY-037

Drop at the time of Starting

840

Vdrop

45

1

Vdrop

%Vdrop

14.01

14.01

240

100

5.84

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

95

13.2xt

= 16.1

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected

PMCC TO Conveyor 01

1.00 INPUT DATA

1.01 Feeder Load

132

kW

VT

0.415

kV

165

0.129

0.0705 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

132 / 0.8

P

IFL

=

3 x V x

2.02

242

0.95x3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 455x1x0.65

=

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

4 of 284

296 A

HZL-BTN-ELE-DS-SY-037

Where,

cos

0.8 (Assumed)

sin

0.6

242

Vdrop

165

1

Vdrop

%Vdrop

5.81

5.81

240

100

2.43

3.02 Check for Starting Current

= 1452 A

1452

Vdrop

165

1

Vdrop

%Vdrop

34.859

34.859

240

100

14.53

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

300

13.2xt

KA/Sec

= 22.7

13.2*1

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected

PMCC TO Conveyor 02

1.00 INPUT DATA

1.01 Feeder Load

90

kW

VT

0.415

kV

270

0.264

0.0716 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

90 / 0.8

=

3 x V x

165

0.95x3 x 0.415

5 of 284

HZL-BTN-ELE-DS-SY-037

2.02

Cable size

Temperature 35C

150

1.0

292 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 292x2x0.65

380 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

165

Vdrop

270

2

Vdrop

%Vdrop

5.661

5.661

240

100

2.36

3.02 Check for Starting Current

DOL or Squirrel Cage

990

990

Vdrop

270

2

Vdrop

%Vdrop

33.968

33.968

240

100

14.16

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

150

13.2*.2

= 25.4

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

6 of 284

HZL-BTN-ELE-DS-SY-037

PMCC TO Conveyor 12 - Stream 2 Feed conveyor

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

305

0.264

0.0716 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

75 / 0.8

3 x V x

137

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

150

1.0

292 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 292x2x0.65

380 A

3.01 Voltage drop

Vdrop

3 x IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

137

Vdrop

2

Vdrop

%Vdrop

5.31

5.31

240

V

x

100

2.22

3.02 Short Time rating of the Cable

Check for Starting Current

DOL or Squirrel Cage

822

7 of 284

305

HZL-BTN-ELE-DS-SY-037

Drop at the time of Starting

822

Vdrop

305

2

Vdrop

%Vdrop

31.86

31.86

240

100

13.28

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

150

13.2xt

= 25.4

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

PMCC TO AUX. SWITCH BOARD

1.00 INPUT DATA

1.01 Feeder Load

230

kW

VT

0.415

kV

25

0.21

/ km

0.0718 / km

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

P

3 x V

230 / 0.8

3 x 0.415

400

2.02

Cable size

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 337x2x0.65

=

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

n

x (R cos + X sin) x

8 of 284

438 A

HZL-BTN-ELE-DS-SY-037

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

400

2

1.055

25

1.055

240

100

0.44

3.02 Short Time rating of the Cable

Iw

3.03

185

13.2xt

KA/0.2Sec

= 31.3

13.2*.2

(Fuse Operated)

2 runs of 1.1kV grade, 3.5C x185 sq.mm, Al conductor, Armoured, XLPE cable is selected

MCC TO PRIMARY GYRATORY CRUSHER LOCAL PANEL

1.01 Feeder Load

1.02 Voltage rating

P

VT

=

=

40.2

0.415

35

1.11

=

=

kW

kV

m

/ km

0.0783 / km

5

2.00 Calculation

2.01 Full load current rating of the Feeder

40.2 / 0.8

P

IFL

=

3 x V x

2.02

74

0.95x3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

= 0.86

Reduction Factor

= 0.9

Factor for Non linear loads

= 0.8

Total factor to be applied for arriving the capacity = 0.65

= 117x1x0.65

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

= 76

A

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

sin

=

=

0.8 (Assumed)

0.6

9 of 284

HZL-BTN-ELE-DS-SY-037

74

Vdrop

35

1

Vdrop

%Vdrop

2.422

2.422

240

100

1.01

3.02 Short Time rating of the Cable

s

35

Iw

=

=

= 5.93 KA/0.2Sec

13.2xt

13.2*.2

(Fuse Operated)

1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

PRIMZRY GYRATOR CRUSHER SPIDER LUBRICATION SYSTEM

1.00 INPUT DATA

1.01 Feeder Load

1.5

kW

VT

0.415

kV

15

2.44

/ km

0.0808 / km

2.5

15

2.00 Calculation

2.01 Full load current rating of the Feeder

0.65

P

IFL

1.5 / 0.8

=

3 x V x

=

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46 A

=

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

10 of 284

HZL-BTN-ELE-DS-SY-037

Where,

cos

0.8 (Assumed)

sin

0.6

3

Vdrop

15

1

Vdrop

%Vdrop

0.09

0.09

240

100

0.04

3.02 Check for Starting Current

DOL or Squirrel Cage

18

18

Vdrop

15

1

Vdrop

%Vdrop

0.54

0.54

240

100

0.23

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

16

13.2xt

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

PRIMARY GYRATOR CRUSHER OVER PRESSURE DUST SYSTEM AIR BLOWER

1.00 INPUT DATA

1.01 Feeder Load

1.1

kW

VT

0.415

kV

15

2.44

/ km

0.0808 / km

2.5

15

2.00 Calculation

2.01 Full load current rating of the Feeder

0.65

P

IFL

1.1 / 0.8

=

3 x V x

=

0.95x3 x 0.415

11 of 284

HZL-BTN-ELE-DS-SY-037

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

2

Vdrop

15

1

Vdrop

%Vdrop

0.06

0.06

240

100

0.03

3.02 Check for Starting Current

DOL or Squirrel Cage

12

12

Vdrop

15

1

Vdrop

%Vdrop

0.36

0.36

240

100

0.15

It is to be noted that motor has been selected to start upto 80% of rated voltage

Iw

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

12 of 284

HZL-BTN-ELE-DS-SY-037

Primary Gyratory Crusher lube pump

1.00 INPUT DATA

1.01 Feeder Load

5.6

kW

VT

0.415

kV

15

2.44

/ km

0.0808 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.6 / 0.8

=

3 x V x

2.02

0.95x3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

70 A

1.0

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

1

Vdrop

%Vdrop

0.3

0.3

240

V

x

100

0.13

3.02 Check for Starting Current

DOL or Squirrel Cage

60

13 of 284

15

HZL-BTN-ELE-DS-SY-037

60

Vdrop

15

1

Vdrop

%Vdrop

1.8

1.8

240

100

0.75

It is to be noted that motor has been selected to start upto 80% of rated voltage

Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Primary Gyratory Crusher lube oil heater

1.00 INPUT DATA

1.01 Feeder Load

1.02 Voltage rating

P

VT

=

=

2

0.415

15

2.44

kW

kV

m

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

2 / 0.8

=

3 x V x

=

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 16 sq.mm,1 Run Cable

= 0.65

= 70x1x0.65

=

14 of 284

46

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

4

Vdrop

15

1

Vdrop

%Vdrop

0.12

0.12

240

100

0.05

3.02 Check for Starting Current

DOL or Squirrel Cage

24

24

Vdrop

15

1

Vdrop

%Vdrop

0.72

0.72

240

100

0.3

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

KA/0.2Sec

= 2.71

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

primary gyratory crusher air/oil coolers

1.00 INPUT DATA

1.01 Feeder Load

11

kW

VT

0.415

kV

15

2.44

/ km

0.0808 / km

2.5

15

0.65

15 of 284

HZL-BTN-ELE-DS-SY-037

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

11 / 0.8

3 x V x

20

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

20

Vdrop

15

1

Vdrop

%Vdrop

0.6

0.6

240

V

x

100

0.25

3.02 Check for Starting Current

DOL or Squirrel Cage

120

120

Vdrop

15

1

Vdrop

%Vdrop

3.601

3.601

240

100

1.51

It is to be noted that motor has been selected to start upto 80% of rated voltage

16 of 284

HZL-BTN-ELE-DS-SY-037

3.03 Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

MPS PUMP FOR MPS SYSTEM

1.00 INPUT DATA

1.01 Feeder Load

kW

VT

0.415

kV

15

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

4 / 0.8

=

3 x V x

=

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

179 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 179x1x0.65

116 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

7

Vdrop

1

17 of 284

15

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

0.21

0.21

240

100

0.09

3.02 Check for Starting Current

DOL or Squirrel Cage

42

42

Vdrop

15

1

Vdrop

%Vdrop

1.26

1.26

240

100

0.53

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

16

13.2xt

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Primary Crusher Product Apron Feeder (VFD)

1.00 INPUT DATA

1.01 Feeder Load

55

kW

VT

0.415

kV

50

0.565

/ km

0.074

/ km

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

55 / 0.8

=

3 x V x

101

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

18 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 179x1x0.65

116 A

=

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

101

Vdrop

50

1

Vdrop

%Vdrop

2.507

2.507

240

100

1.05

3.02 Check for Starting Current

For VFD

152

Vdrop

Vdrop

%Vdrop

151.5

1

3.76

50

3.76

240

100

1.57

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

70

13.2*.2

= 11.9

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

Metal Detector conveyor 1

1.00 INPUT DATA

1.01 Feeder Load

0.04

kW

VT

0.415

kV

165

2.44

/ km

19 of 284

0.0808 / km

HZL-BTN-ELE-DS-SY-037

1.06 Allowable Voltage Drop at Normal running cond.

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

0.04 / 0.9

=

3 x V x

2.02

0.065

0.95x3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

70 A

1.0

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

0.065

Vdrop

165

1

Vdrop

%Vdrop

0.021

0.021

240

100

0.01

3.02 Check for Starting Current

= 0.39 A

0.39

Vdrop

1

Vdrop

%Vdrop

0.129

0.129

240

V

x

100

=

20 of 284

0.06

165

HZL-BTN-ELE-DS-SY-037

With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

16

13.2xt

(Fuse Operated)

KA/0.2Sec

= 2.71

13.2*.2

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

MCC TO BELT MAGNET CONVEYOR 01 - BELT DRIVE

1.00 INPUT DATA

1.01 Feeder Load

3.7

kW

VT

0.415

kV

165

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

3.7 / 0.8

=

3 x 0.415

3 x V x

2.02

Rating factor for Ambient

Current Rating at 35C

Cable size

Temperature 35C

16

70 A

1.0

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

= 46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

6

Vdrop

21 of 284

165

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

1.98

1.98

240

100

0.83

3.02 Check for Starting Current

DOL or Squirrel Cage

36

36

Vdrop

165

1

Vdrop

%Vdrop

11.883

11.883

240

100

4.96

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

16

13.2xt

KA/0.2Sec

= 2.71

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Primary Crusher area spillage pump

1.00 INPUT DATA

1.01 Feeder Load

30

kW

VT

0.415

kV

36

1.11

/ km

0.0783 / km

2.5

15

0.65

55

2.00 Calculation

2.01 Full load current rating of the Feeder

30 / 0.8

P

IFL

=

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

22 of 284

HZL-BTN-ELE-DS-SY-037

Total factor to be applied for arriving at the capacity

= 0.65

= 117x1x0.65

76

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

55

Vdrop

36

1

Vdrop

%Vdrop

1.851

1.851

240

100

0.78

3.02 Check for Starting Current

DOL or Squirrel Cage

330

330

Vdrop

36

1

Vdrop

%Vdrop

11.108

11.108

240

100

4.63

It is to be noted that motor has been selected to start upto 80% of rated voltage

Iw

s

13.2xt

35

13.2*.2

= 5.93

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

Apron Feeder Ventilation System Exhaust Fan

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

60

2.44

23 of 284

/ km

0.0808 / km

2.5

HZL-BTN-ELE-DS-SY-037

1.07 Allowable Voltage Drop at Starting Condition

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.8

=

=

0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

60

1

Vdrop

%Vdrop

1.2

1.2

240

V

x

100

0.5

3.02 Check for Starting Current

DOL or Squirrel Cage

60

60

Vdrop

1

Vdrop

%Vdrop

7.202

7.202

240

100

3.01

24 of 284

60

HZL-BTN-ELE-DS-SY-037

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Apron Feeder Ventilation System Supply Fan

1.00 INPUT DATA

1.01 Feeder Load

11

kW

VT

0.415

kV

60

2.44

/ km

0.0808 / km

2.5

15

0.65

20

2.00 Calculation

2.01 Full load current rating of the Feeder

11 / 0.8

P

IFL

=

0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

20

Vdrop

1

25 of 284

60

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

2.401

2.401

240

100

1.01

3.02 Check for Starting Current

DOL or Squirrel Cage

120

120

Vdrop

60

1

Vdrop

%Vdrop

14.403

14.403

240

100

6.01

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

CV - 01 Ventilation System Exhaust Fan

1.00 INPUT DATA

1.01 Feeder Load

2.2

kW

VT

0.415

kV

165

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

2.2 / 0.8

P

IFL

=

0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

26 of 284

= 0.65

HZL-BTN-ELE-DS-SY-037

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

4

Vdrop

165

1

Vdrop

%Vdrop

1.32

1.32

240

100

0.55

3.02 Check for Starting Current

DOL or Squirrel Cage

24

24

Vdrop

165

1

Vdrop

%Vdrop

7.922

7.922

240

100

3.31

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

CV - 01 Ventilation System Supply Fan

1.00 INPUT DATA

1.01 Feeder Load

2.2

kW

VT

0.415

kV

165

2.44

/ km

0.0808 / km

2.5

15

0.65

27 of 284

HZL-BTN-ELE-DS-SY-037

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

2.2 / 0.8

=

=

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

4

Vdrop

165

1

Vdrop

%Vdrop

1.32

1.32

240

V

x

100

0.55

3.02 Check for Starting Current

DOL or Squirrel Cage

24

24

Vdrop

165

1

Vdrop

%Vdrop

7.922

7.922

240

V

x

100

3.31

It is to be noted that motor has been selected to start upto 80% of rated voltage

28 of 284

HZL-BTN-ELE-DS-SY-037

3.03 Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

COSP Ventilation Exhaust Fan

1.00 INPUT DATA

1.01 Feeder Load

7.5

kW

VT

0.415

kV

257

1.53

/ km

0.0805 / km

2.5

15

0.65

14

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

7.5 / 0.8

=

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 96x1x0.65

62

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

14

Vdrop

1

Vdrop

4.578

V

29 of 284

257

HZL-BTN-ELE-DS-SY-037

%Vdrop

4.578

240

100

1.91

3.02 Check for Starting Current

DOL or Squirrel Cage

84

84

Vdrop

257

1

Vdrop

%Vdrop

27.466

27.466

240

100

11.45

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

25

13.2xt

= 4.23

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

COSP Ventilation Supply Fan

1.00 INPUT DATA

1.01 Feeder Load

3.7

kW

VT

0.415

kV

257

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

3.7 / 0.8

=

=

0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

= 0.65

= 70x1x0.65

=

30 of 284

46

HZL-BTN-ELE-DS-SY-037

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

7

Vdrop

257

1

Vdrop

%Vdrop

3.599

3.599

240

100

1.5

3.02 Check for Starting Current

DOL or Squirrel Cage

42

42

Vdrop

257

1

Vdrop

%Vdrop

21.593

21.593

240

100

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

PCH AREA DSP PUMPS

1.00 INPUT DATA

1.01 Feeder Load

1.02 Voltage rating

P

VT

=

=

11

0.415

48

2.44

kW

kV

m

/ km

0.0808 / km

2.5

15

0.65

31 of 284

HZL-BTN-ELE-DS-SY-037

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

11 / 0.8

3 x V x

20

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

20

Vdrop

48

1

Vdrop

%Vdrop

1.92

1.92

240

V

x

100

0.8

3.02 Check for Starting Current

DOL or Squirrel Cage

120

120

Vdrop

1

Vdrop

%Vdrop

11.523

11.523

240

V

x

100

4.81

32 of 284

48

HZL-BTN-ELE-DS-SY-037

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

16

= 2.71 KA/0.2Sec

(Fuse Operated)

13.2xt

13.2*.2

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

MOTORISED FLOPPER GATE

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

50

2.44

/ km

0.0808 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

5.5 / 0.8

P

IFL

=

0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46 A

=

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

33 of 284

50

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

240

100

0.42

3.02 Check for Starting Current

DOL or Squirrel Cage

60

60

Vdrop

50

1

Vdrop

%Vdrop

6.001

6.001

240

100

2.51

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Conveyor 4 - Stokpile feed conveyor with tripper car

1.00 INPUT DATA

1.01 Feeder Load

45

kW

VT

0.415

kV

334

0.21

/ km

0.0718 / km

2.5

15

0.65

82

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

45 / 0.8

=

3 x V x

=

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

34 of 284

= 0.65

HZL-BTN-ELE-DS-SY-037

= 337x1x0.65

= 219 A

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

82

Vdrop

334

1

Vdrop

%Vdrop

5.781

5.781

240

100

2.41

3.02 Check for Starting Current

DOL or Squirrel Cage

492

492

Vdrop

334

1

Vdrop

%Vdrop

34.686

34.686

240

100

14.46

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

185

KA/0.2Sec

= 31.3

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

Tripper car

1.00 INPUT DATA

1.01 Feeder Load

3.7

kW

VT

0.415

kV

260

2.44

/ km

0.0808 / km

2.5

15

0.65

35 of 284

HZL-BTN-ELE-DS-SY-037

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

3.7 / 0.8

=

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

7

Vdrop

260

1

Vdrop

%Vdrop

3.641

3.641

240

V

x

100

1.52

3.02 Check for Starting Current

DOL or Squirrel Cage

42

42

Vdrop

260

1

Vdrop

%Vdrop

21.845

21.845

240

100

9.11

It is to be noted that motor has been selected to start upto 80% of rated voltage

36 of 284

HZL-BTN-ELE-DS-SY-037

3.03 Short Time rating of the Cable

Iw

16

13.2xt

KA/0.2Sec

= 2.71

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Wet Type Fan in PCH MCC

1.00 INPUT DATA

1.01 Feeder Load

2.23

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

2.23 / 0.8

=

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

4

Vdrop

1

Vdrop

0.16

V

37 of 284

20

HZL-BTN-ELE-DS-SY-037

%Vdrop

0.16

240

100

0.07

Check for Starting Current

DOL or Squirrel Cage

24

24

Vdrop

20

1

Vdrop

%Vdrop

0.96

0.96

240

100

0.4

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Water Pump in B03 - PMC - 112

1.00 INPUT DATA

1.01 Feeder Load

1.5

kW

VT

0.415

kV

50

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

1.5 / 0.8

=

=

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

38 of 284

= 0.65

HZL-BTN-ELE-DS-SY-037

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

3

Vdrop

50

1

Vdrop

%Vdrop

0.3

0.3

240

100

0.13

3.02 Check for Starting Current

DOL or Squirrel Cage

18

18

Vdrop

50

1

Vdrop

%Vdrop

1.8

1.8

240

100

0.75

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

GSS TO PCH MLDB

1.00 INPUT DATA

1.01 Feeder Load

100

VT

0.415

kV

1100

0.129

/ km

0.0705 / km

0.65

39 of 284

kVA

HZL-BTN-ELE-DS-SY-037

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

100

3 x V

139

3 x 0.415

2.02

Cable size

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 455x2x0.65

592 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

139

Vdrop

1100

2

Vdrop

%Vdrop

11.123

11.123

240

100

4.64

3.02 Short Time rating of the Cable

Iw

3.03

s

13.2xt

300

13.2*.2

= 50.8

(Fuse Operated)

KA/0.2Sec

2 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected

PCH TRANSFORMER TO PMCC

1.01 Feeder Load

2000

KVA

VT

0.433

kV

60

0.0648 / km

0.082

2.5

0.65

40 of 284

/ km

%

HZL-BTN-ELE-DS-SY-037

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

2000

=

3 x V

2667

3 x 0.433

Size of 630 Sq.mm single core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

630

1.0

814 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 814x6x0.65

= 3175 A

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

2667

Vdrop

60

6

Vdrop

%Vdrop

2.695

2.695

240

100

1.13

3.02 Short Time rating of the Cable

Iw

3.03

s

13.2xt

630

13.2*1

= 47.7

KA/1Sec

6 runs of 1.1kV grade, 3x1x630 sq.mm+ 3Runs for Neutral ,Al conductor, Armoured, XLPE

cable is selected

1.00 INPUT DATA

1.01 Feeder Load

1000

KVA

VT

0.433

kV

50

0.129

0.0705 / km

41 of 284

/ km

HZL-BTN-ELE-DS-SY-037

1.06 Allowable Voltage Drop

2.5

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

1000

3 x V

1333

3 x 0.433

Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 455x5x0.65

= 1479 A

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

1333

Vdrop

50

5

Vdrop

%Vdrop

1.94

1.94

240

100

0.81

3.02 Short Time rating of the Cable

Iw

3.03

s

13.2xt

300

13.2*1

= 22.7

KA/1Sec

(Fuse Operated)

5 runs of 1.1kV grade, 3.5Cx300 sq.mm, Al conductor, Armoured, XLPE cable is selected

42 of 284

HZL-BTN-ELE-DS-SY-037

TOTAL POWER FOR +AL2 CABINET (OPERATING BALL MILL)

1.00 INPUT DATA

1.01 Feeder Load

65

kW

VT

0.415

kV

260

0.409

0.0724 / km

/ km

%

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

65 / 0.8

3 x V

3 x 0.415

113

2.02

Cable size

Temperature 35C

95

1.0

221 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 221x1x0.65

144 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

113

1

10.889

260

10.889

240

100

4.54

3.02 Short Time rating of the Cable

Iw

s

13.2xt

95

13.2*.2

= 16.1

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected

42 of 284

HZL-BTN-ELE-DS-SY-037

1.00 INPUT DATA

1.01 Feeder Load

80

kW

VT

0.415

kV

260

0.323

0.0712 / km

/ km

%

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

80 / 0.8

3 x V

3 x 0.415

139

2.02

Cable size

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 257x1x0.65

167 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

139

1

10.882

260

10.882

240

100

4.54

3.02 Short Time rating of the Cable

Iw

s

13.2xt

120

13.2*.2

= 20.3

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

43 of 284

HZL-BTN-ELE-DS-SY-037

TOTAL POWER FOR +AL2 CABINET (OPERATING SAG MILL)

1.00 INPUT DATA

1.01 Feeder Load

60

kW

VT

0.415

kV

245

0.409

0.0724 / km

/ km

%

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

60 / 0.8

3 x V

3 x 0.415

104

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

95

1.0

221 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 221x1x0.65

144 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

104

1

9.444

245

9.444

240

100

3.94

3.02 Short Time rating of the Cable

Iw

s

13.2xt

95

13.2*.2

= 16.1

KA/0.2Sec

3.03 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected

44 of 284

HZL-BTN-ELE-DS-SY-037

TOTAL POWER FOR +AL1 CABINET (OPERATING SAG MILL)

1.00 INPUT DATA

1.01 Feeder Load

80

kW

VT

0.415

kV

245

0.323

0.0712 / km

/ km

%

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

80 / 0.8

3 x V

3 x 0.415

139

2.02

Cable size

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 257x1x0.65

167 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

139

1

10.255

245

10.255

240

100

4.28

3.02 Short Time rating of the Cable

Iw

s

13.2xt

120

13.2*.2

= 20.3

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

45 of 284

HZL-BTN-ELE-DS-SY-037

MILL DISCHARGE PUMP - VFD

1.00 INPUT DATA

1.01 Feeder Load

200

kW

VT

0.415

kV

348

0.161

/ km

0.071

/ km

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

3 x V x

200 / 0.8

0.95x3 x 0.415

366

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

240

1.0

399 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 399x2x0.65

519 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

sin

=

=

0.8 (Assumed)

0.6

Vdrop

Vdrop

%Vdrop

366

2

10.915

10.915

240

348

V

x

100

4.55

3.02 Check for Starting Current

For VFD

= 1098 A

Drop at the time of Starting

Vdrop

Vdrop

1098

2

32.746

V

46 of 284

348

HZL-BTN-ELE-DS-SY-037

%Vdrop

32.746

240

100

13.65

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

240

13.2xt

= 40.7

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected

2 ND STAGE CLASSIFYING CYCLONE FEED PUMPS - VFD

1.00 INPUT DATA

1.01 Feeder Load

110

kW

VT

0.415

kV

265

0.21

/ km

0.0718 / km

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

110 / 0.8

=

3 x V x

201

0.95x3 x 0.415

Rating factor for Ambient

2.02

Cable size

Current Rating at 35C

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 337x1x0.65

219 A

3.01 Voltage drop

Vdrop

IFL

=

x (R cos + X sin) x

Where,

cos

sin

0.8 (Assumed)

0.6

Vdrop

201

=

1

47 of 284

265

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

11.243

11.243

240

100

4.69

3.02 Check for Starting Current

For VFD

603

603

Vdrop

265

1

Vdrop

%Vdrop

33.73

33.73

240

100

14.06

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

185

13.2xt

= 31.3

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

ZINC CIRCUIT WATR PUMPS

1.00

1.01

1.02

1.03

1.04

1.05

1.06

1.07

1.08

INPUT DATA

Feeder Load

Voltage rating

Length of the cable

AC resistance of the cable at 90C

Reactance of the cable at 50Hz

Allowable Voltage Drop at normal running cond.

Allowable Voltage Drop at Starting Condition

Current derating factors

P

VT

L

R

X

=

=

=

=

=

=

=

=

75

0.415

230

0.161

0.071

2.5

15

0.65

kW

kV

m

/ km

/ km

%

%

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

75 /0.8

=

3 x V x

2.02

137

3 x 0.415x 0.95

Size of 240 Sq.mm 3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

240

1.0

399 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 240 sq.mm1 Run Cable

= 0.65

399*1*0.65

=

=

48 of 284

259 A

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

137

Vdrop

230

3.02

Vdrop

%Vdrop

5.401

5.401

240

100

2.26

Check for Starting Current

DOL or Squirrel Cage

822

Vdrop

Vdrop

%Vdrop

822

230

32.405

32.405

240

100

13.51

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

240

13.2xt

13.2*.2

= 40.7

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner I Concentrate Froth Pump

1.00

1.01

1.02

1.03

1.04

1.05

1.06

1.07

1.08

2.00

2.01

INPUT DATA

Feeder Load

Voltage rating

Length of the cable

AC resistance of the cable at 90C

Reactance of the cable at 50Hz

Allowable Voltage Drop at normal running cond.

Allowable Voltage Drop at Starting Condition

Current derating factors

Calculation

Full load current rating of the Feeder

IFL

P

3 x V x

75 / 0.8

0.95x3 x 0.415

P

VT

L

R

X

=

=

=

=

=

=

=

=

137

75

0.415

276

0.129

0.0705

2.5

15

0.65

49 of 284

kW

kV

m

/ km

/ km

%

%

HZL-BTN-ELE-DS-SY-037

2.02

Cable size

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 300 sq.mm1 Run Cable

3.00 Check for voltage drop

455*1*0.65

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

137

Vdrop

276

1

Vdrop

%Vdrop

5.502

5.502

240

V

x

100

2.3

3.02 Check for Starting Current

DOL or Squirrel Cage

822

822

Vdrop

276

1

Vdrop

%Vdrop

33.01

33.01

240

V

x

100

13.76

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

300

s

Iw

=

= 50.8 KA/0.2Sec

=

(Fuse Operated)

13.2xt

13.2*.2

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected

INSTRUMENT AIR COMPRESSOR 1/COMPRESSOR 2

1.00 INPUT DATA

1.01 Feeder Load

1.04 Voltage rating

P

VT

=

=

90

0.415

329

50 of 284

kW

kV

m

HZL-BTN-ELE-DS-SY-037

1.04 AC resistance of the cable at 90C

0.21

/ km

0.0718 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

P

3 x V x

90 / 0.8

3 x 0.415x 0.95

165

Size of 185 sq.mm 3.5 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 185 sq.mm 2Run cable

337*2*0.65

=

=

438 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

0.8 (Assumed)

cos

=

sin

=

0.6

Voltage Drop at Normal Running Condition

Vdrop

Vdrop

%Vdrop

165

2

5.729

5.729

240

329

V

x

100

2.39

3.02 Check for Starting Current

DOL or Squirrel Cage

=

Drop at the time of Starting

990

990

Vdrop

2

Vdrop

%Vdrop

34.375

34.375

240

V

x

100

14.33

51 of 284

329

HZL-BTN-ELE-DS-SY-037

With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

Iw

3.04

185

13.2xt

= 31.3

13.2*.2

(Fuse Operated)

KA/0.2Sec

2 runs of 1.1kV grade, 3.5C x185 sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Concentrate Storage tank agitator 2

1.01 Feeder Load

55

kW

VT

0.415

kV

350

0.129

0.0705 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

55 /0.8

=

3 x V x

101

3 x 0.415x 0.95

Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 300 sq.mm1 Run Cable

455*1*0.65

=

=

296 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

sin

=

=

0.8 (Assumed)

0.6

101

Vdrop

1

52 of 284

350

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

5.143

5.143

240

100

2.15

3.02

DOL or Squirrel Cage

606

606

Vdrop

350

1

Vdrop

%Vdrop

30.861

30.861

240

100

12.86

It is to be noted that motor has been selected to start upto 80% of rated voltage

Iw

300

13.2xt

= 50.8

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Concentrate Filter feed pumps 2 (VFD)

1.00 INPUT DATA

1.01 Feeder Load

55

kW

VT

0.415

kV

335

0.323

0.0712 / km

/ km

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

55 / 0.8

3 x V x

2.02

101

3 x 0.415x 0.95

Size of 120 Sq.mm 3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

53 of 284

HZL-BTN-ELE-DS-SY-037

= 0.65

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

167 A

=

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

101

Vdrop

335

1

Vdrop

%Vdrop

10.188

10.188

240

100

4.25

3.02

For VFD

303

303

Vdrop

335

1

Vdrop

%Vdrop

30.565

30.565

240

100

12.74

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

120

13.2*.2

= 20.3

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

PLANT AIR /FILTER AIR COMPRESSOR 3/COMPRESSOR 4

1.00 INPUT DATA

1.01 Feeder Load

55

kW

VT

0.415

kV

327

0.161

/ km

0.071

/ km

2.5

15

54 of 284

HZL-BTN-ELE-DS-SY-037

1.08 Current derating factors

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

55 / 0.8

P

IFL

=

3 x V x

101

3 x 0.415x 0.95

Size of 240 sq.mm 3.5 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

240

1.0

399 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 240 sq.mm 1Run cable

399*1*0.65

=

=

259 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

Vdrop

Vdrop

%Vdrop

101

1

5.661

5.661

240

327

V

x

100

2.36

3.02 Check for Starting Current

DOL or Squirrelcage

606

606

Vdrop

327

1

Vdrop

33.965

%Vdrop

33.965

240

V

x

100

14.16

It is to be noted that motor has been selected to start upto 80% of rated voltage

55 of 284

HZL-BTN-ELE-DS-SY-037

3.03 Short Time rating of the Cable

Iw

3.04

240

13.2xt

= 40.7

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x240 sq.mm, Al conductor, Armoured, XLPE cable is selected

PROCESS PLANT GLAND SEAL WATER PUMP 1/PUMP 2

1.01 Feeder Load

55

kW

VT

0.415

kV

354

0.129

0.0705 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

55 / 0.8

101

3 x 0.415x 0.95

3 x V x

Size of 300 sq.mm 3.5 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 300 sq.mm 1Run cable

455*1*0.65

=

=

296 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

Where,

cos

sin

=

=

0.8 (Assumed)

0.6

Vdrop

Vdrop

%Vdrop

101

1

V

5.202

5.202

240

100

=

56 of 284

2.17

354

HZL-BTN-ELE-DS-SY-037

With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current

DOL or Squirrelcage

606

606

Vdrop

354

1

Vdrop

%Vdrop

31.213

31.213

240

100

13.01

It is to be noted that motor has been selected to start upto 80% of rated voltage

Iw

3.04

s

13.2xt

300

= 50.8

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected

COOLING WATER PUMP

1.01 Feeder Load

55

kW

VT

0.415

kV

287

0.161

/ km

0.071

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

=

3 x V x

2.02

55 / 0.8

=

101

3 x 0.415x 0.95

Size of 240 Sq.mm 3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

240

1.0

399 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 current carrying capacity of 240sq.mm,1Run cable

= 0.65

= 399x1x0.65

=

57 of 284

259 A

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

101

Vdrop

287

1

Vdrop

%Vdrop

4.968

4.968

240

100

2.07

3.02 Check for Starting Current

DOL or Squirrelcage

606

606

Vdrop

287

1

Vdrop

%Vdrop

29.81

29.81

240

V

x

100

12.43

It is to be noted that motor has been selected to start upto 80% of rated voltage

Iw

3.04

s

13.2xt

240

13.2*.2

= 40.7

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x240 sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner IV Cell 1

1.01 Feeder Load

45

kW

VT

0.415

kV

210

0.323

0.0712 / km

/ km

2.5

15

0.65

58 of 284

HZL-BTN-ELE-DS-SY-037

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

45 / 0.8

3 x V x

0.95x3 x 0.415

82

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

=

=

167 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

82

Vdrop

Vdrop

%Vdrop

210

1

V

5.185

5.185

240

100

2.17

3.02 Check for Starting Current

DOL or Squirrelcage

492

492

Vdrop

Vdrop

210

31.112

31.112

x 100

=

12.97

%

240

With in the Permissible limit of 15% voltage drop hence ok

%Vdrop

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

120

13.2*.2

= 20.3

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

59 of 284

HZL-BTN-ELE-DS-SY-037

Pb Rougher cell 1

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

328

0.264

0.0716 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

75 / 0.8

P

IFL

3 x V x

2.02

130

0.95x3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

150

1.0

292 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 292x2x0.65

380 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

130

Vdrop

100

2

Vdrop

%Vdrop

5.419

5.419

240

V

x

2.26

3.02 Check for Starting Current

DOL or Squirrelcage Motor

780

60 of 284

328

HZL-BTN-ELE-DS-SY-037

Drop at the time of Starting

780

Vdrop

328

2

Vdrop

%Vdrop

32.512

32.512

240

100

13.55

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

150

13.2xt

13.2*.2

KA/0.2Sec

= 25.4

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Rougher cell 2

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

323

0.264

0.0716 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

3 x V x

75 / 0.8

0.95x3 x 0.415

130

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

150

1.0

292 A

Factor for grouping of cables

= 0.86

Reduction Factor

= 0.9

Factor for Non linear loads

= 0.8

Total factor to be applied for arriving the capacity = 0.65

= 292x2x0.65

2.03 Current carrying capacity of sq.mm2 Run Cable

= 380 A

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

61 of 284

HZL-BTN-ELE-DS-SY-037

130

Vdrop

323

2

Vdrop

%Vdrop

5.336

5.336

240

100

2.23

3.02 Check for Starting Current

DOL or Squirrelcage Motor

780

Vdrop

Vdrop

%Vdrop

780

2

32.017

323

32.017

240

100

13.35

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

150

13.2xt

= 25.4

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Rougher cell 3

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

318

0.264

0.0716 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

P

3 x V x

75 / 0.8

0.95*3 x 0.415

137

2.02

Cable size

Temperature 35C

150

1.0

292 A

Factor for grouping of cables

= 0.86

62 of 284

HZL-BTN-ELE-DS-SY-037

Reduction Factor

0.9

0.8

= 0.65

= 292x2x0.65

380 A

=

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

137

Vdrop

318

2

Vdrop

%Vdrop

5.536

5.536

240

100

2.31

3.02 Check for Starting Current

DOL or Squirrelcage Motor

822

822

Vdrop

318

2

Vdrop

%Vdrop

33.218

33.218

240

100

13.85

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

150

13.2*.2

= 25.4

(Fuse Operated)

KA/0.2Sec

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Scavenger cell 4

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

312

0.264

0.0716 / km

/ km

2.5

15

63 of 284

HZL-BTN-ELE-DS-SY-037

1.08 Current derating factors

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

75 / 0.8

3 x V x

137

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

150

1.0

292 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 292x2x0.65

380 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

137

Vdrop

312

2

Vdrop

%Vdrop

5.432

5.432

240

V

x

100

2.27

3.02 Check for Starting Current

DOL or Squirrelcage Motor

822

822

Vdrop

312

2

Vdrop

%Vdrop

32.591

32.591

240

V

x

100

13.58

It is to be noted that motor has been selected to start upto 80% of rated voltage

64 of 284

HZL-BTN-ELE-DS-SY-037

3.03 Short Time rating of the Cable

Iw

150

13.2xt

= 25.4

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Scavenger cell 5

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

307

0.264

0.0716 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

75 / 0.8

3 x V x

137

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

150

1.0

292 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 292x2x0.65

380 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

137

Vdrop

2

Vdrop

5.345

V

65 of 284

307

HZL-BTN-ELE-DS-SY-037

%Vdrop

5.345

240

100

2.23

3.02 Check for Starting Current

DOL or Squirrelcage Motor

822

822

Vdrop

307

2

Vdrop

%Vdrop

32.069

32.069

240

100

13.37

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

150

13.2xt

= 25.4

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Scavenger cell 6

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

302

0.264

0.0716 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

75 / 0.8

=

3 x V x

137

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

150

1.0

292 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of sq.mm2 Run Cable

= 0.65

= 292x2x0.65

=

66 of 284

380 A

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

sin

=

=

0.8 (Assumed)

0.6

137

Vdrop

302

2

Vdrop

%Vdrop

5.258

5.258

240

V

x

100

2.2

3.02 Check for Starting Current

DOL or Squirrelcage Motor

= 822 A ( 6 Times the full load current)

Drop at the time of Starting

822

Vdrop

302

2

Vdrop

%Vdrop

31.547

31.547

240

100

13.15

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

150

s

Iw

=

= 25.4 KA/0.2Sec

=

(Fuse Operated)

13.2xt

13.2*.2

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Scavenger Cell 7

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

295

0.129

0.0705 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

75 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

67 of 284

137

HZL-BTN-ELE-DS-SY-037

Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

455*1*0.65

=

296 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

137

295

5.88

5.88

240

100

2.45

Check for Starting Current

DOL or Squirrelcage Motor

822

822

Vdrop

295

1

Vdrop

%Vdrop

35.282

35.282

240

100

14.71

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

300

13.2*.2

= 50.8

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected

68 of 284

HZL-BTN-ELE-DS-SY-037

Zn FILTER MAINFOLD MAINFOLD WASH WATER PUMPS

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

340

0.264

0.0716 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

75 / 0.8

3 x V

2.02

137

3 x 0.415x 0.95

Size of 150 Sq.mm 3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

150

1.0

292 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 150 sq.mm2 Run Cable

292*2*0.65

=

=

380 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

137

Vdrop

2

Vdrop

%Vdrop

5.919

5.919

240

V

x

100

2.47

3.02 Check for Starting Current

DOL or Squirrelcage Motor

822

69 of 284

340

HZL-BTN-ELE-DS-SY-037

Drop at the time of Starting

822

Vdrop

340

2

Vdrop

%Vdrop

35.516

35.516

100

240

14.8

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

150

13.2xt

= 25.4

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Scavenger Tails pumps (VFD)

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

347

0.21

/ km

0.0718 / km

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

75 / 0.8

2.02

=

3 x V x

137

0.95*3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 337x1x0.65

=

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

n

x (R cos + X sin) x

70 of 284

219 A

HZL-BTN-ELE-DS-SY-037

Where,

cos

0.8 (Assumed)

sin

0.6

137

Vdrop

347

1

Vdrop

%Vdrop

10.035

10.035

240

100

4.19

3.02 Check for Starting Current

For VFD

411

411

Vdrop

347

1

Vdrop

%Vdrop

30.104

30.104

240

100

12.55

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

185

13.2xt

13.2*.2

= 31.3

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner IV Cell 2

1.00 INPUT DATA

1.01 Feeder Load

45

kW

VT

0.415

kV

215

0.323

0.0712 / km

/ km

2.5

15

0.65

82

2.00 Calculation

2.01 Full load current rating of the Feeder

45 / 0.8

P

IFL

=

3 x V x

=

0.95x3 x 0.415

Size of 120 Sq.mm 3.5 core Aluminium cable is selected for checking.

71 of 284

HZL-BTN-ELE-DS-SY-037

2.02

Cable size

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

167 A

=

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1

5.309

215

5.309

240

100

2.22

3.02 Check for Starting Current

DOL or Squirrelcage Motor

492

Vdrop

Vdrop

%Vdrop

492

1

31.852

31.852

240

215

V

x

100

13.28

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

120

s

Iw

= 20.3 KA/0.2Sec

(Fuse Operated)

=

=

13.2*.2

13.2xt

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner IV Concentrate Froth Pump

1.00 INPUT DATA

1.01 Feeder Load

45

kW

VT

0.415

kV

255

0.264

72 of 284

/ km

HZL-BTN-ELE-DS-SY-037

1.05 Reactance of the cable at 50Hz

0.0716 / km

2.5

15

0.65

82

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

45 / 0.8

3 x V

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

150

1.0

292 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 292x1x0.65

190 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

82

Vdrop

255

1

Vdrop

%Vdrop

5.314

5.314

240

V

x

100

2.22

3.02 Check for Starting Current

DOL or Squirrelcage Motor

492

492

Vdrop

1

Vdrop

%Vdrop

31.887

31.887

240

V

x

100

13.29

73 of 284

255

HZL-BTN-ELE-DS-SY-037

With in the Permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

150

13.2xt

KA/0.2Sec

= 25.4

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner III Cell 3

1.00 INPUT DATA

1.01 Feeder Load

45

kW

VT

0.415

kV

220

0.323

0.0712 / km

/ km

2.5

15

0.65

82

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

45 / 0.8

3 x V x

2.02

0.95*3 x 0.415

Rating factor for Ambient

Current Rating at 35C

Cable size

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

=

=

167 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1

5.432

5.432

240

V

x

100

=

74 of 284

2.27

220

HZL-BTN-ELE-DS-SY-037

With in the Permissible limit of 2.5% voltage drop hence ok

3.02 Check for Starting Current

DOL or Squirrelcage Motor

492

492

Vdrop

220

1

Vdrop

%Vdrop

32.593

32.593

240

100

13.59

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

120

13.2xt

= 20.3

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

1.00 INPUT DATA

1.01 Feeder Load

45

kW

VT

0.415

kV

225

0.323

0.0712 / km

/ km

2.5

15

0.65

82

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

45 / 0.8

=

3 x V x

=

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

= 0.65

257*1*0.65

=

=

75 of 284

167 A

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1

4.861

225

4.861

240

100

2.03

3.02 Check for Starting Current

DOL or Squirrelcage Motor

492

492

Vdrop

225

1

Vdrop

%Vdrop

33.334

33.334

240

100

13.89

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

120

13.2xt

13.2*.2

= 20.3

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner III Cell 5

1.00 INPUT DATA

1.01 Feeder Load

45

kW

VT

0.415

kV

230

0.323

0.0712 / km

/ km

2.5

15

0.65

82

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

45 / 0.8

=

3 x V x

=

0.95*3 x 0.415

76 of 284

HZL-BTN-ELE-DS-SY-037

Size of 120 Sq.mm 3.5core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

=

=

167 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

82

Vdrop

Vdrop

%Vdrop

230

1

5.679

5.679

240

100

2.37

3.02 Check for Starting Current

DOL or Squirrelcage Motor

492

492

Vdrop

230

1

Vdrop

%Vdrop

34.075

34.075

240

100

14.2

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

120

13.2*.2

= 20.3

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

77 of 284

HZL-BTN-ELE-DS-SY-037

Zn Cleaner II Cell 6

1.00 INPUT DATA

1.01 Feeder Load

45

kW

VT

0.415

kV

235

0.323

0.0712 / km

/ km

2.5

15

0.65

82

2.00 Calculation

2.01 Full load current rating of the Feeder

45 / 0.8

P

IFL

3 x V x

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

=

=

167 A

3.01 Voltage drop

Vdrop

IFL

=

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1

5.803

5.803

240

235

V

x

100

2.42

3.02 Check for Starting Current

DOL or Squirrelcage Motor

= 492 A ( 6 Times the full load current)

Drop at the time of Starting

492

Vdrop

1

78 of 284

235

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

34.815

34.815

240

100

14.51

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

120

13.2xt

= 20.3

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner II Cell 7

1.00 INPUT DATA

1.01 Feeder Load

45

kW

VT

0.415

kV

240

0.323

0.0712 / km

/ km

2.5

15

0.65

82

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

3 x V x

45 / 0.8

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

257*1*0.65

=

=

167 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1

79 of 284

240

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

5.926

5.926

240

100

2.47

3.02 Check for Starting Current

DOL or Squirrelcage Motor

492

Vdrop

Vdrop

%Vdrop

492

1

35.556

240

35.556

240

100

14.82

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

120

13.2xt

= 20.3

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner II Cell 8

1.00 INPUT DATA

1.01 Feeder Load

45

kW

VT

0.415

kV

245

0.264

0.0716 / km

/ km

2.5

15

0.65

82

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

45 / 0.8

3 x V x

2.02

=

0.95*3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

150

1.0

292 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 150 sq.mm1 Run Cable

= 0.65

292*1*0.65

=

=

80 of 284

190 A

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1

5.106

245

5.106

240

100

2.13

3.02 Check for Starting Current

DOL or Squirrelcage Motor

492

492

Vdrop

245

1

Vdrop

%Vdrop

30.636

30.636

240

12.77

100

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

150

13.2xt

13.2*.2

KA/0.2Sec

= 25.4

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

Electric overhead travelling crane (Area D)

1.00 INPUT DATA

1.01 Feeder Load

9.15

kW

VT

0.415

kV

330

1.11

/ km

0.0783 / km

2.5

15

0.65

17

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

P

3 x V x

9.15 / 0.8

0.95x3 x 0.415

81 of 284

HZL-BTN-ELE-DS-SY-037

Size of 35 Sq.mm 3.5core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 117x1x0.65

76

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

17

Vdrop

330

1

Vdrop

%Vdrop

5.245

5.245

240

100

2.19

Check for Starting Current

DOL or Squirrelcage Motor

102

102

Vdrop

330

1

Vdrop

%Vdrop

31.471

31.471

240

100

13.12

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

35

13.2*.2

= 5.93

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

82 of 284

HZL-BTN-ELE-DS-SY-037

EOT Crane (Area - E)

1.00 INPUT DATA

1.01 Feeder Load

5.25

kW

VT

0.415

kV

300

1.53

/ km

0.0805 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

5.25 / 0.8

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

96*1*0.65

=

=

62

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1

3.817

3.817

240

300

V

x

100

1.6

3.02 Check for Starting Current

DOL or Squirrelcage Motor

60

Vdrop

60

1

83 of 284

300

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

22.901

22.901

240

100

9.55

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

25

13.2*.2

= 4.23

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

84 of 284

HZL-BTN-ELE-DS-SY-037

Zn SCAVENGER TAILS PUMPS - VFD

1.00 INPUT DATA

1.01 Feeder Load

110

kW

VT

0.415

kV

304

0.161

/ km

0.071

/ km

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

110 / 0.8

3 x V

0.95x3 x 0.415

201

2.02

Cable size

Temperature 35C

240

1.0

399 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 240 sq.mm1 Run Cable

399*1*0.65

=

=

259 A

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

201

Vdrop

1

Vdrop

%Vdrop

10.473

10.473

240

V

x

100

4.37

3.02 Check for Starting Current

For VFD

603

85 of 284

304

HZL-BTN-ELE-DS-SY-037

Drop at the time of Starting

603

Vdrop

304

1

Vdrop

%Vdrop

31.42

31.42

240

100

13.1

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

240

13.2xt

13.2*.2

40.7

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn REGRIND MILL DISCHARGE PUMPS - VFD

1.00 INPUT DATA

1.01 Feeder Load

110

kW

VT

0.415

kV

289

0.161

/ km

0.071

/ km

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

3 x V x

110 / 0.8

0.95x3 x 0.415

201

2.02

Cable size

Temperature 35C

240

1.0

399 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 240 sq.mm1 Run Cable

399*1*0.65

=

=

3.01 Voltage drop

Vdrop

IFL

=

(R cos + X sin)

Where,

86 of 284

259 A

HZL-BTN-ELE-DS-SY-037

cos

0.8 (Assumed)

sin

0.6

201

Vdrop

Vdrop

%Vdrop

289

1

V

9.956

9.956

240

100

4.15

3.02 Check for Starting Current

For VFD

603

Vdrop

Vdrop

%Vdrop

603

1

29.869

289

29.869

240

100

12.45

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

240

13.2xt

13.2*.2

KA/0.2Sec

40.7

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Rougher cell 1

1.00 INPUT DATA

1.01 Feeder Load

90

kW

VT

0.415

kV

285

0.21

/ km

0.0718 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

P

3 x V x

90 / 0.8

0.95x3 x 0.415

165

2.02

Cable size

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

0.86

87 of 284

HZL-BTN-ELE-DS-SY-037

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

= 337*2*0.65

438 A

=

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

165

Vdrop

Vdrop

%Vdrop

285

2

V

4.963

4.963

240

100

2.07

3.02 Check for Starting Current

DOL or Squirrelcage Motor

990

Vdrop

Vdrop

%Vdrop

990

2

29.778

285

29.778

240

100

12.41

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

185

13.2*.2

KA/0.2Sec

31.3

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Rougher cell 2

1.00 INPUT DATA

1.01 Feeder Load

90

kW

VT

0.415

kV

290

0.21

/ km

0.0718 / km

2.5

15

0.65

2.00 Calculation

88 of 284

HZL-BTN-ELE-DS-SY-037

2.01 Full load current rating of the Feeder

IFL

90 / 0.8

3 x V x

0.95x3 x 0.415

165

2.02

Cable size

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

337*2*0.65

=

=

438 A

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

165

Vdrop

%Vdrop

%Vdrop

290

2

2

240

100

0.84

0.84

3.02 Check for Starting Current

DOL or Squirrelcage Motor

990

Vdrop

Vdrop

%Vdrop

990

2

30.301

290

30.301

240

100

12.63

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

185

13.2*.2

31.3

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Rougher cell 3

89 of 284

HZL-BTN-ELE-DS-SY-037

1.00 INPUT DATA

1.01 Feeder Load

90

kW

VT

0.415

kV

295

0.21

/ km

0.0718 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

90 / 0.8

P

IFL

165

0.95x3 x 0.415

3 x V x

Rating factor for Ambient

2.02

Current Rating at 35C

Cable size

Temperature 35C

185

337 A

1.0

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

= 337*2*0.65

=

438 A

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

165

5.137

5.137

240

295

V

x

100

2.15

3.02 Check for Starting Current

DOL or Squirrelcage Motor

990

990

Vdrop

2

Vdrop

30.823

V

90 of 284

295

HZL-BTN-ELE-DS-SY-037

%Vdrop

30.823

240

100

12.85

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

185

13.2xt

13.2*.2

31.3

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn scavenger cell 4

1.00 INPUT DATA

1.01 Feeder Load

90

kW

VT

0.415

kV

300

0.21

/ km

0.0718 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

90 / 0.8

=

3 x V x

2.02

165

0.95x3 x 0.415

Rating factor for Ambient

Current Rating at 35C

Cable size

Temperature 35C

185

337 A

1.0

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

337*2*0.65

=

=

438 A

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

sin

=

=

0.8 (Assumed)

0.6

165

Vdrop

2

91 of 284

300

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

5.224

5.224

240

100

2.18

3.02 Check for Starting Current

DOL or Squirrelcage Motor

990

Vdrop

Vdrop

%Vdrop

990

240

300

31.345

31.345

100

13.07

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

185

s

Iw

=

= 31.3 KA/0.2Sec

=

(Fuse Operated)

13.2xt

13.2*.2

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Concentrate Filter feed pumps 1 - VFD

1.00 INPUT DATA

1.01 Feeder Load

55

kW

VT

0.415

kV

330

0.323

0.0712 / km

/ km

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

55 / 0.8

=

3 x V x

101

3 x 0.415x 0.95

Size of 120 Sq.mm 3.5 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 120 sq.mm1 Run Cable

92 of 284

= 0.65

=

257*1*0.65

HZL-BTN-ELE-DS-SY-037

167 A

=

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

101

Vdrop

330

1

Vdrop

%Vdrop

10.036

10.036

240

V

x

100

4.19

3.02 Check for Starting Current

For VFD

= 303 A ( 3 Times the full load current)

Drop at the time of Starting

Vdrop

Vdrop

%Vdrop

303

1

30.109

30.109

240

330

V

x

100

12.55

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

120

s

Iw

=

= 20.3 KA/0.2Sec

(Fuse Operated)

=

13.2*.2

13.2xt

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner II Concentrate Froth Pump

1.00

1.01

1.02

1.03

1.04

1.05

1.06

1.07

1.08

2.00

INPUT DATA

Feeder Load

Voltage rating

Length of the cable

AC resistance of the cable at 90C

Reactance of the cable at 50Hz

Allowable Voltage Drop at normal running cond.

Allowable Voltage Drop at Starting Condition

Current derating factors

Calculation

P

VT

L

R

X

=

=

=

=

=

=

=

=

45

0.415

268

0.264

0.0716

2.5

15

0.65

P

IFL

45 / 0.8

=

3 x V x

82

0.95*3 x 0.415

93 of 284

kW

kV

m

/ km

/ km

%

%

HZL-BTN-ELE-DS-SY-037

2.02

Cable size

Temperature 35C

150

1.0

292 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 150 sq.mm1 Run Cable

292*1*0.65

190 A

=

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1

5.585

268

5.585

240

100

2.33

3.02 Check for Starting Current

DOL or Squirrelcage Motor

492

Vdrop

Vdrop

%Vdrop

492

1

33.513

268

33.513

240

100

13.97

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

150

13.2*.2

25.4

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner tail pump - VFD

1.00 INPUT DATA

1.01 Feeder Load

45

kW

VT

0.415

kV

280

0.565

94 of 284

/ km

HZL-BTN-ELE-DS-SY-037

1.05 Reactance of the cable at 50Hz

0.074

15

0.65

82

/ km

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

45 / 0.8

3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=

=

116 A

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

240

280

11.397

11.397

100

4.75

3.02 Check for Starting Current

For VFD

246

Vdrop

Vdrop

%Vdrop

246

1

34.192

34.192

240

280

V

x

100

14.25

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

95 of 284

HZL-BTN-ELE-DS-SY-037

70

s

=

= 11.9 KA/0.2Sec

(Fuse Operated)

13.2xt

13.2*.2

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

Iw

1.00 INPUT DATA

1.01 Feeder Load

45

kW

VT

0.415

kV

313

0.21

/ km

0.0718 / km

2.5

15

0.65

82

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

45 / 0.8

=

3 x V

3 x 0.415x 0.95

Size of 185 Sq.mm 3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient

2.02

Cable size

Current Rating at 35C

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 185 sq.mm1 Run Cable

337*1*0.65

=

=

219 A

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

82

1

5.418

5.418

240

V

x

100

2.26

3.02 Check for Starting Current

DOL or Squirrelcage Motor

492

96 of 284

313

HZL-BTN-ELE-DS-SY-037

Drop at the time of Starting

Vdrop

Vdrop

%Vdrop

492

1

32.505

313

32.505

240

100

13.55

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

185

13.2xt

13.2*.2

31.3

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

Conveyor 5

1.00 INPUT DATA

1.01 Feeder Load

30

kW

VT

0.415

kV

480

0.21

/ km

0.0718 / km

2.5

15

0.65

55

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

30 / 0.8

3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 337x1x0.65

=

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

97 of 284

219 A

HZL-BTN-ELE-DS-SY-037

sin

0.6

55

Vdrop

480

1

Vdrop

%Vdrop

5.573

5.573

240

100

2.33

3.02 Check for Starting Current

DOL or Squirrelcage Motor

330

330

Vdrop

480

1

Vdrop

%Vdrop

33.435

33.435

240

100

13.94

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

13.2xt

185

13.2*.2

31.3

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

STOCKPILE AREA DSP SYSTEM PUMP

1.00 INPUT DATA

1.01 Feeder Load

30

kW

VT

0.415

kV

560

0.161

/ km

0.071

/ km

2.5

15

0.65

55

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

30 / 0.8

=

=

3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

240

1.0

399 A

98 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 399x1x0.65

259 A

=

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

55

Vdrop

560

1

Vdrop

%Vdrop

5.279

5.279

240

100

2.2

3.02 Check for Starting Current

DOL or Squirrelcage Motor

330

330

Vdrop

560

1

Vdrop

%Vdrop

31.675

31.675

240

100

13.2

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

240

13.2*.2

40.7

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected

1.00 INPUT DATA

1.01 Feeder Load

22

kW

VT

0.415

kV

288

0.565

99 of 284

/ km

HZL-BTN-ELE-DS-SY-037

1.05 Reactance of the cable at 50Hz

0.074

2.5

15

0.65

40

/ km

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

22 / 0.8

=

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 179x1x0.65

116 A

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

40

1

5.719

5.719

240

288

V

x

100

2.39

3.02 Check for Starting Current

DOL or Squirrelcage Motor

240

Vdrop

Vdrop

%Vdrop

240

1

34.311

34.311

240

288

V

x

100

14.3

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

100 of 284

HZL-BTN-ELE-DS-SY-037

Iw

70

13.2xt

13.2*.2

11.9

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

Sag mill discharge classification screen

1.00 INPUT DATA

1.01 Feeder Load

22

kW

VT

0.415

kV

255

0.565

/ km

0.074

/ km

2.5

15

0.65

40

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

22 / 0.8

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 179x1x0.65

116 A

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

40

1

5.063

5.063

240

V

x

100

2.11

3.02 Check for Starting Current

DOL or Squirrelcage Motor

240

101 of 284

255

HZL-BTN-ELE-DS-SY-037

Drop at the time of Starting

Vdrop

Vdrop

%Vdrop

240

255

30.38

30.38

240

100

12.66

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

s

70

Iw

=

=

13.2*.2

13.2xt

11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Scav. Froth & Pb cleaner I Tailing Pump 1(VFD)

1.00 INPUT DATA

1.01 Feeder Load

22

kW

VT

0.415

kV

328

0.818

/ km

0.075

/ km

15

0.65

40

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

3 x V x

22 / 0.8

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

50

1.0

142 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

=

=

3.01 Voltage drop

Vdrop

IFL

=

(R cos + X sin)

Where,

102 of 284

92

HZL-BTN-ELE-DS-SY-037

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

40

1

9.176

328

9.176

240

100

3.83

3.02 Check for Starting Current

For VFD

120

Vdrop

Vdrop

%Vdrop

120

1

27.528

328

27.528

240

100

11.47

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

50

13.2xt

13.2*.2

8.47

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Rougher Spillage Pump 2

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

291

0.818

/ km

0.075

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

15 / 0.8

P

IFL

=

3 x V x

=

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

50

1.0

142 A

Factor for grouping of cables

0.86

103 of 284

HZL-BTN-ELE-DS-SY-037

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

92

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

27

1

5.495

5.495

240

291

V

x

100

2.29

3.02 Check for Starting Current

DOL or Squirrelcage Motor

162

Vdrop

Vdrop

%Vdrop

162

1

32.971

32.971

240

291

V

x

100

13.74

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

50

s

Iw

=

=

13.2*.2

13.2xt

8.47

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Concentrate Filter feed Pumps No.20 (VFD)

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

290

1.53

/ km

0.0805 / km

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

104 of 284

HZL-BTN-ELE-DS-SY-037

IFL

15 / 0.8

3 x V x

3 x 0.415x 0.95

27

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

96*1*0.65

=

=

62

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

27

Vdrop

290

1

Vdrop

%Vdrop

9.962

9.962

240

100

4.16

3.02 Check for Starting Current

For VFD

81

Vdrop

Vdrop

%Vdrop

81

290

29.886

29.886

240

100

12.46

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

25

13.2*.2

4.23

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

105 of 284

HZL-BTN-ELE-DS-SY-037

Pb filter area spillage pump

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

365

0.565

/ km

0.074

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

15 / 0.8

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=

=

116 A

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

27

1

4.892

4.892

240

365

V

x

100

2.04

3.02 Check for Starting Current

DOL or Squirrelcage Motor

162

Vdrop

162

1

106 of 284

365

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

29.352

29.352

240

100

12.23

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

s

70

Iw

=

=

13.2xt

13.2*.2

KA/0.2Sec

11.9

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner III Concentrate Froth pump

1.00 INPUT DATA

1.01 Feeder Load

55

kW

VT

0.415

kV

260

0.21

/ km

0.0718 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

55 / 0.8

P

IFL

3 x V

2.02

101

0.95*3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 185 sq.mm1 Run Cable

337*1*0.65

=

=

3.01 Voltage drop

IFL

Vdrop

=

x

n

(R cos + X sin)

219 A

Where,

cos

0.8 (Assumed)

sin

0.6

101

Vdrop

1

107 of 284

260

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

5.543

5.543

240

100

2.31

3.02 Check for Starting Current

DOL or Squirrelcage Motor

606

606

Vdrop

260

1

Vdrop

%Vdrop

33.258

33.258

240

100

13.86

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

185

13.2*.2

31.3

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

108 of 284

HZL-BTN-ELE-DS-SY-037

Zn scavenger cell 5

1.00 INPUT DATA

1.01 Feeder Load

90

kW

VT

0.415

kV

305

0.21

/ km

0.0718 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

90 / 0.8

3 x V x

2.02

165

0.95x3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

337*2*0.65

=

=

438 A

3.01 Voltage drop

Vdrop

IFL

=

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

165

Vdrop

Vdrop

%Vdrop

2

5.311

5.311

240

V

x

100

2.22

3.02 Check for Starting Current

DOL or Squirrelcage Motor

990

109 of 284

305

HZL-BTN-ELE-DS-SY-037

Drop at the time of Starting

990

Vdrop

305

2

Vdrop

%Vdrop

31.868

31.868

240

100

13.28

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

185

13.2xt

= 31.3

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Scavenger cell 6

1.00 INPUT DATA

1.01 Feeder Load

90

kW

VT

0.415

kV

310

0.21

/ km

0.0718 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

90 / 0.8

=

3 x V x

165

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

337 x 2 x 0.65

=

=

3.01 Voltage drop

Vdrop

IFL

=

x (R cos + X sin) x

n

110 of 284

438 A

HZL-BTN-ELE-DS-SY-037

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

165

2

5.398

310

5.398

240

100

2.25

3.02 Check for Starting Current

DOL or Squirrelcage Motor

990

Vdrop

Vdrop

%Vdrop

990

310

32.39

32.39

100

240

13.5

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

185

13.2xt

13.2*.2

= 31.3

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Scavenger cell 7

1.00 INPUT DATA

1.01 Feeder Load

90

kW

VT

0.415

kV

315

0.21

/ km

0.0718 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

P

3 x V x

90 / 0.8

0.95x3 x 0.415

165

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

185

1.0

337 A

111 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

337*2*0.65

438 A

=

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

165

Vdrop

315

2

Vdrop

%Vdrop

5.485

5.485

100

240

2.29

3.02 Check for Starting Current

DOL or Squirrelcage Motor

990

990

Vdrop

315

2

Vdrop

%Vdrop

32.913

32.913

240

100

13.72

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

185

13.2*.2

= 31.3

(Fuse Operated)

KA/0.2Sec

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Scavenger cell 8

1.00 INPUT DATA

1.01 Feeder Load

90

kW

VT

0.415

kV

320

0.21

/ km

0.0718 / km

2.5

15

112 of 284

HZL-BTN-ELE-DS-SY-037

1.08 Current derating factors

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

90 / 0.8

3 x V x

165

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 185 sq.mm2 Run Cable

337 x 2 x 0.65

=

438 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

165

Vdrop

320

2

Vdrop

%Vdrop

5.573

0

240

100

Check for Starting Current

DOL or Squirrelcage Motor

990

990

Vdrop

320

2

Vdrop

%Vdrop

33.435

33.435

240

V

x

100

13.94

It is to be noted that motor has been selected to start upto 80% of rated voltage

113 of 284

HZL-BTN-ELE-DS-SY-037

3.03 Short Time rating of the Cable

Iw

185

13.2xt

= 31.3

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Rougher Concentrate Forth Pump

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

320

0.264

0.0716 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

75 / 0.8

3 x V x

2.02

137

0.95x3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

150

1.0

292 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 150 sq.mm2 Run Cable

292*2*0.65

=

=

380 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

137

Vdrop

2

Vdrop

%Vdrop

5.571

5.571

240

V

x

100

2.33

114 of 284

320

HZL-BTN-ELE-DS-SY-037

DOL or Squirrelcage Motor

822

822

Vdrop

75

2

Vdrop

%Vdrop

33.427

33.427

240

100

13.93

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

150

13.2xt

= 25.4

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 2 run of 1.1kV grade, 3.5C x150sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner I Cell 9

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

285

0.129

0.0705 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

75 / 0.8

P

IFL

=

3 x V x

137

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 300 sq.mm1 Run Cable

= 0.65

455*1*0.65

=

=

115 of 284

296 A

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

137

1

5.681

285

5.681

100

240

2.37

3.02 Check for Starting Current

DOL or Squirrelcage Motor

822

Vdrop

Vdrop

%Vdrop

822

285

34.086

34.086

240

100

14.21

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

300

13.2xt

13.2*.2

(Fuse Operated)

KA/0.2Sec

= 50.8

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner I Cell 10

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

290

0.129

0.0705 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

75 / 0.8

=

3 x V x

=

0.95*3 x 0.415

116 of 284

137

HZL-BTN-ELE-DS-SY-037

Size of 300 Sq.mm 3.5core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 300 sq.mm1 Run Cable

455*1*0.65

=

=

296 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

137

Vdrop

290

1

Vdrop

%Vdrop

5.781

5.781

240

100

2.41

3.02 Check for Starting Current

DOL or Squirrelcage Motor

822

822

Vdrop

290

1

Vdrop

%Vdrop

34.684

34.684

240

100

14.46

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

300

13.2*.2

= 50.8

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected

117 of 284

HZL-BTN-ELE-DS-SY-037

Zn Cleaner I Cell 11

1.00 INPUT DATA

1.01 Feeder Load

75

kW

VT

0.415

kV

295

0.129

0.0705 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

75 / 0.8

3 x V x

0.95*3 x 0.415

137

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

1.0

300

455 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.04 Current carrying capacity of 300 sq.mm1 Run Cable

455*1*0.65

=

=

296 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

137

Vdrop

295

1

Vdrop

%Vdrop

5.88

5.88

240

V

x

100

2.45

3.02 Check for Starting Current

DOL or Squirrelcage Motor

822

822

Vdrop

1

118 of 284

295

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

35.282

35.282

240

100

14.71

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

300

13.2xt

= 50.8

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Concentrate Thickener underflow pumps - VFD

1.00 INPUT DATA

1.01 Feeder Load

22

kW

VT

0.415

kV

328

0.818

/ km

0.075

/ km

15

0.65

40

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

22 / 0.8

=

3 x V

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

50

1.0

142 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

=

=

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

119 of 284

92

HZL-BTN-ELE-DS-SY-037

40

Vdrop

328

1

Vdrop

%Vdrop

9.176

9.176

240

100

3.83

Check for Starting Current

For VFD

120

120

Vdrop

328

1

Vdrop

%Vdrop

27.528

27.528

240

100

11.47

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

50

13.2xt

13.2*.2

= 8.47

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected

Lime circuit cyclone feed pumps

1.00 INPUT DATA

1.01 Feeder Load

22

kW

VT

0.415

kV

320

0.409

0.0724 / km

/ km

2.5

15

0.65

40

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

22 / 0.8

=

=

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

95

1.0

221 A

120 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 95 sq.mm,1 Run Cable

221*1*0.65

144 A

=

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

40

Vdrop

320

1

Vdrop

%Vdrop

4.744

4.744

240

100

1.98

3.02 Check for Starting Current

DOL or Squirrelcage Motor

240

240

Vdrop

320

2

Vdrop

%Vdrop

12.761

12.761

240

100

5.32

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

95

13.2*.2

= 16.1

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected

Wet Type Fan in Main MCC

1.00 INPUT DATA

1.01 Feeder Load

20

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

121 of 284

HZL-BTN-ELE-DS-SY-037

=

0.65

37

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

20 / 0.8

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

37

Vdrop

20

1

Vdrop

%Vdrop

1.48

1.48

240

V

x

100

0.62

3.02 Check for Starting Current

DOL or Squirrelcage Motor

222

222

Vdrop

20

2

Vdrop

%Vdrop

4.441

4.441

240

V

x

100

1.86

It is to be noted that motor has been selected to start upto 80% of rated voltage

122 of 284

HZL-BTN-ELE-DS-SY-037

3.03 Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Total Power for +AL2 Cabinet

1.00 INPUT DATA

1.01 Feeder Load

20

kW

VT

0.415

kV

260

1.53

/ km

0.0805 / km

2.00 Calculation

2.01 Full load current rating of the Feeder

20 / 0.8

P

IFL

=

3 x V

2.02

35

3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 96x1x0.65

62

3.01 Voltage drop

Vdrop

IFL

=

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

35

Vdrop

Vdrop

%Vdrop

1

11.578

11.578

240

V

x

100

4.83

123 of 284

260

HZL-BTN-ELE-DS-SY-037

Short Time rating of the Cable

Iw

25

13.2xt

= 4.23

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.03 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Rougher Spillage Pump 1

1.00 INPUT DATA

1.01 Feeder Load

18.5

kW

VT

0.415

kV

286

0.565

/ km

0.074

/ km

2.5

15

0.65

34

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

18.5 / 0.8

=

3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179 x 1 x 0.65

=

=

116 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

34

Vdrop

1

Vdrop

%Vdrop

4.827

4.827

240

V

x

100

2.02

124 of 284

286

HZL-BTN-ELE-DS-SY-037

DOL or Squirrelcage Motor

204

204

Vdrop

286

1

Vdrop

%Vdrop

28.962

28.962

240

100

12.07

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

70

13.2xt

= 11.9

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner spillage Pump

1.00 INPUT DATA

1.01 Feeder Load

18.5

kW

VT

0.415

kV

325

0.565

/ km

0.074

/ km

2.5

15

0.65

30

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

18.5 / 0.8

=

3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

= 0.65

179*1*0.65

=

=

125 of 284

116 A

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

30

Vdrop

325

1

Vdrop

%Vdrop

4.84

4.84

240

100

2.02

3.02 Check for Starting Current

DOL or Squirrelcage Motor

180

Vdrop

Vdrop

%Vdrop

180

1

29.039

325

29.039

240

100

12.1

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

70

13.2xt

13.2*.2

= 11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner area spillage pump

1.00 INPUT DATA

1.01 Feeder Load

18.5

kW

VT

0.415

kV

265

0.565

/ km

0.074

/ km

2.5

15

0.65

34

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

18.5 / 0.8

=

3 x V x

=

0.95x3 x 0.415

126 of 284

HZL-BTN-ELE-DS-SY-037

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=

=

116 A

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

34

Vdrop

265

1

Vdrop

%Vdrop

4.473

4.473

240

100

1.87

3.02 Check for Starting Current

DOL or Squirrelcage Motor

204

204

Vdrop

265

1

Vdrop

%Vdrop

26.835

26.835

240

100

11.19

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

70

13.2*.2

= 11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

127 of 284

HZL-BTN-ELE-DS-SY-037

Pb Concentrate Storage tank agitator

1.00 INPUT DATA

1.01 Feeder Load

18.5

kW

VT

0.415

kV

325

0.565

/ km

0.074

/ km

2.5

15

0.65

34

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

18.5 / 0.8

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=

=

116 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

34

1

5.485

5.485

240

325

V

x

100

2.29

3.02 Check for Starting Current

DOL or Squirrelcage Motor

204

Vdrop

204

=

1

128 of 284

325

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

32.911

32.911

240

100

13.72

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

70

13.2xt

= 11.9

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

PB CONCENTRATE FILTER HYDRALIC UNIT

1.00 INPUT DATA

1.01 Feeder Load

18.5

kW

VT

0.415

kV

292

0.565

/ km

0.074

/ km

2.5

15

0.65

32

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

18.5 / 0.8

=

3 x 0.415

3 x V

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=

=

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

129 of 284

116 A

HZL-BTN-ELE-DS-SY-037

32

Vdrop

292

1

Vdrop

%Vdrop

4.638

4.638

240

100

1.94

3.02 Check for Starting Current

DOL or Squirrelcage Motor

192

192

Vdrop

292

1

Vdrop

%Vdrop

27.83

27.83

240

100

11.6

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

70

13.2xt

13.2*.2

= 11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

PB FILTER MANIFOLD WASH WATER PUMPS

1.00 INPUT DATA

1.01 Feeder Load

18.5

kW

VT

0.415

kV

368

0.409

0.0724 / km

/ km

2.5

15

0.65

34

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

18.5 / 0.8

=

3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

95

1.0

221 A

130 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 95 sq.mm1 Run Cable

221*1*0.65

144 A

=

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

34

240

368

4.637

4.637

100

1.94

3.02 Check for Starting Current

DOL or Squirrelcage Motor

=

Drop at the time of Starting

204

204

Vdrop

368

1

Vdrop

%Vdrop

27.825

27.825

240

V

x

100

11.6

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

s

95

Iw

=

=

13.2xt

13.2*.2

= 16.1

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Concentrate stockpile area spillage pump

1.00 INPUT DATA

1.01 Feeder Load

18.5

kW

VT

0.415

kV

295

0.565

/ km

0.074

/ km

2.5

15

0.65

131 of 284

HZL-BTN-ELE-DS-SY-037

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

18.5 / 0.8

34

3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=

=

116 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

34

1

4.979

295

4.979

100

240

2.08

3.02 Check for Starting Current

DOL or Squirrelcage Motor

204

Vdrop

Vdrop

%Vdrop

204

1

29.873

295

29.873

240

100

12.45

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

70

13.2*.2

= 11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

132 of 284

HZL-BTN-ELE-DS-SY-037

Tailings thickener underflow pumps -VFD

1.00 INPUT DATA

1.01 Feeder Load

18.5

kW

VT

0.415

kV

349

1.11

/ km

0.0783 / km

15

0.65

34

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

18.5 / 0.8

=

=

3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70sq.mm,1 Run Cable

117*1*0.65

=

=

76

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

34

Vdrop

Vdrop

%Vdrop

349

1

11.094

11.094

240

V

x

100

4.63

3.02 Check for Starting Current

For VFD

102

Vdrop

102

1

133 of 284

349

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

33.283

33.283

240

100

13.87

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

35

13.2xt

KA/0.2Sec

= 5.93

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

Conveyor 6

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

332

0.565

/ km

0.074

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

15 / 0.8

=

3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 179x1x0.65

=

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

=

n

Where,

cos

0.8 (Assumed)

sin

0.6

134 of 284

116 A

HZL-BTN-ELE-DS-SY-037

27

Vdrop

332

1

Vdrop

%Vdrop

4.45

4.45

100

240

1.86

3.02 Check for Starting Current

DOL or Squirrelcage Motor

162

162

Vdrop

332

1

Vdrop

%Vdrop

26.698

26.698

240

100

11.13

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

70

13.2xt

13.2*.2

= 11.9

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Rougher concentrate froth pump

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

295

0.818

/ km

0.075

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

15 / 0.8

=

3 x V

=

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

50

1.0

142 A

135 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 142x1x0.65

92

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

27

Vdrop

295

1

Vdrop

%Vdrop

5.571

5.571

240

100

2.33

3.02 Check for Starting Current

DOL or Squirrelcage Motor

162

162

Vdrop

295

1

Vdrop

%Vdrop

33.424

33.424

240

100

13.93

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

50

13.2*.2

= 8.47

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Float area spillage pumps

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

334

0.565

/ km

0.074

/ km

2.5

15

136 of 284

HZL-BTN-ELE-DS-SY-037

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

15 / 0.8

=

3 x V

0.95*3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 179x1x0.65

116 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

27

Vdrop

334

1

Vdrop

%Vdrop

4.477

4.477

240

V

x

100

1.87

3.02 Check for Starting Current

DOL or Squirrelcage Motor

162

162

Vdrop

334

1

Vdrop

%Vdrop

26.859

26.859

240

V

x

100

11.2

It is to be noted that motor has been selected to start upto 80% of rated voltage

137 of 284

HZL-BTN-ELE-DS-SY-037

3.03 Short Time rating of the Cable

Iw

70

13.2xt

= 11.9

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Cleaner III cell 1

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

307

0.818

/ km

0.075

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

15 / 0.8

=

3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

50

1.0

142 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

=

=

92

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

27

1

5.797

5.797

240

V

x

100

2.42

138 of 284

307

HZL-BTN-ELE-DS-SY-037

DOL or Squirrelcage Motor

162

162

Vdrop

307

1

Vdrop

%Vdrop

34.784

34.784

240

100

14.5

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

50

13.2xt

= 8.47

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Cleaner II Cell 2

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

315

0.818

/ km

0.075

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

15 / 0.8

=

3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

50

1.0

142 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

= 0.65

142*1*0.65

=

=

139 of 284

92

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

27

Vdrop

315

1

Vdrop

%Vdrop

5.948

5.948

240

100

2.48

3.02 Check for Starting Current

DOL or Squirrelcage Motor

162

162

Vdrop

315

1

Vdrop

%Vdrop

35.69

35.69

240

100

14.88

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

13.2xt

50

13.2*.2

KA/0.2Sec

= 8.47

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Cleaner II Cell 3

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

317

0.565

/ km

0.074

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

15 / 0.8

=

=

3 x V

0.95x3 x 0.415

140 of 284

HZL-BTN-ELE-DS-SY-037

Size of 70 Sq.mm 3.5core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

70

1.0

142 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

142*1*0.65

=

=

92

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

27

Vdrop

317

1

Vdrop

%Vdrop

4.249

4.249

240

100

1.78

3.02 Check for Starting Current

DOL or Squirrelcage Motor

162

162

Vdrop

317

1

Vdrop

%Vdrop

25.492

25.492

240

100

10.63

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

70

13.2*.2

= 11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

141 of 284

HZL-BTN-ELE-DS-SY-037

Pb Cleaner I cell 4

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

325

0.565

/ km

0.074

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

15 / 0.8

=

3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=

=

116 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

27

Vdrop

Vdrop

%Vdrop

325

1

4.356

4.356

240

V

x

100

1.82

3.02 Check for Starting Current

DOL or Squirrelcage Motor

162

Vdrop

162

1

142 of 284

325

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

26.135

26.135

240

100

10.89

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

70

13.2xt

KA/0.2Sec

= 11.9

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Cleaner I cell 5

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

305

0.818

/ km

0.075

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

3 x V

15 / 0.8

0.95x3 x 0.415

Rating factor for Ambient

2.02

Cable size

Current Rating at 35C

Temperature 35C

50

1.0

142 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

= 142*1*0.65

=

92

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

27

Vdrop

1

143 of 284

305

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

5.76

5.76

240

100

2.4

3.02 Check for Starting Current

DOL or Squirrelcage Motor

162

162

Vdrop

305

1

Vdrop

%Vdrop

34.557

34.557

240

100

14.4

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

50

13.2xt

= 8.47

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected

Reagent EOT

1.00 INPUT DATA

1.01 Feeder Load

5.05

kW

VT

0.415

kV

240

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

=

3 x V

2.02

5.05 / 0.8

=

=

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

70 A

1.0

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

144 of 284

= 0.65

HZL-BTN-ELE-DS-SY-037

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

9

Vdrop

240

1

Vdrop

%Vdrop

4.321

4.321

240

100

1.81

3.02 Check for Starting Current

DOL or Squirrelcage Motor

54

54

Vdrop

240

1

Vdrop

%Vdrop

25.926

25.926

240

V

x

100

10.81

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

145 of 284

HZL-BTN-ELE-DS-SY-037

TOTAL POWER FOR +AL2 CABINET (STANDBY BALL MILL)

1.00 INPUT DATA

1.01 Feeder Load

65

kW

VT

0.415

kV

260

0.409

0.0724 / km

0.65

/ km

%

2.00 Calculation

2.01 Full load current rating of the Feeder

2.02

IFL

65 / 0.8

3 x V

3 x 0.415

113

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

95

1.0

221 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 221x1x0.65

144 A

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

113

1

10.889

260

10.889

240

100

4.54

Short Time rating of the Cable

Iw

s

13.2xt

95

13.2*.2

16.1

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected

146 of 284

HZL-BTN-ELE-DS-SY-037

TOTAL POWER FOR +AL1 CABINET (STANDBY BALL MILL)

1.00 INPUT DATA

1.01 Feeder Load

80

kW

VT

0.415

kV

260

0.323

0.0712 / km

0.65

/ km

%

2.00 Calculation

2.01 Full load current rating of the Feeder

P

80 / 0.8

IFL

3 x V

139

3 x 0.415

2.02

Cable size

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 257x1x0.65

167 A

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

139

Vdrop

260

1

Vdrop

%Vdrop

10.882

10.882

240

100

4.54

Short Time rating of the Cable

Iw

s

13.2xt

120

13.2*.2

20.3

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

147 of 284

HZL-BTN-ELE-DS-SY-037

TOTAL POWER FOR +AL2 CABINET (STANDBY SAG MILL)

1.00 INPUT DATA

1.01 Feeder Load

60

kW

VT

0.415

kV

245

0.409

0.0724 / km

0.65

/ km

%

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

60 / 0.8

3 x V

104

3 x 0.415

2.02

Cable size

Temperature 35C

95

1.0

221 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 221x1x0.65

144 A

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

104

Vdrop

245

1

Vdrop

%Vdrop

9.444

9.444

240

100

3.94

Short Time rating of the Cable

Iw

s

13.2xt

95

13.2*.2

16.1

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x95sq.mm, Al conductor, Armoured, XLPE cable is selected

148 of 284

HZL-BTN-ELE-DS-SY-037

TOTAL POWER FOR +AL1 CABINET (STANDBY SAG MILL)

1.00 INPUT DATA

1.01 Feeder Load

80

kW

VT

0.415

kV

245

0.323

0.0712 / km

0.65

/ km

%

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

80 / 0.8

3 x V

2.02

139

3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 257x1x0.65

167 A

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

139

Vdrop

245

1

Vdrop

%Vdrop

10.255

10.255

240

100

4.28

Short Time rating of the Cable

Iw

s

13.2xt

120

13.2*.2

20.3

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

149 of 284

HZL-BTN-ELE-DS-SY-037

TAILING DISPOSAL PUMPS - TRAIN 1/TRAIN 2 VFD

1.00 INPUT DATA

1.01 Feeder Load

90

kW

VT

0.415

kV

342

0.21

/ km

0.0718 / km

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

90 / 0.8

3 x V x

3 x 0.415x 0.95

165

Size of 185 Sq.mm 3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 185 sq.mm,1 Run Cable

337*1*0.65

=

=

219 A

3.01 Voltage drop

Vdrop

IFL

x

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

165

Vdrop

Vdrop

342

1

11.911

11.911

x 100

=

4.97

%

240

3.02 With in the Permissible limit of 5% voltage drop hence ok

Check for Starting Current

(3 Times the full load current)

For VFD

= 495 A

Drop at the time of Starting

%Vdrop

Vdrop

495

x

1

Vdrop

35.734

V

150 of 284

342

HZL-BTN-ELE-DS-SY-037

%Vdrop

35.734

240

100

14.89

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

185

13.2xt

13.2*.2

31.3

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x185sq.mm, Al conductor, Armoured, XLPE cable is selected

PLANT AIR /FILTER AIR COMPRESSOR 1 /COMPRESSOR 2

1.00 INPUT DATA

1.01 Feeder Load

132

kW

VT

0.415

kV

327

0.129

0.0705 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

132 / 0.8

=

3 x V x

242

3 x 0.415x 0.95

Size of 300 sq.mm 3.5 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 455x2x0.65

592 A

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

242

Vdrop

2

151 of 284

327

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

5.757

5.757

240

100

2.4

Check for Starting Current

= 1452 A

1452

Vdrop

327

2

Vdrop

%Vdrop

34.542

34.542

240

100

14.4

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

300

13.2xt

13.2*1

22.7

(ACB Operated)

KA/0.2Sec

2 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Concentrate Storage tank agitator 1

1.01 Feeder Load

55

kW

VT

0.415

kV

355

0.129

0.0705 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

55 /0.8

=

3 x V x

101

3 x 0.415x 0.95

Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

152 of 284

HZL-BTN-ELE-DS-SY-037

= 0.65

2.03 Current carrying capacity of 300 sq.mm1 Run Cable

455*1*0.65

296 A

=

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

101

Vdrop

355

1

Vdrop

%Vdrop

5.217

5.217

240

100

2.18

Check for Starting Current

DOL or Squirrelcage Motor

606

606

Vdrop

355

1

%Vdrop

240

100

0.42

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Permissible voltage drop is 15% on 240V basis hence voltage drop is ok

Short Time rating of the Cable

Iw

s

13.2xt

300

13.2*.2

50.8

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Filter 1 cloth wash water pumps

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

325

0.565

/ km

0.074

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

153 of 284

HZL-BTN-ELE-DS-SY-037

P

IFL

15 / 0.8

=

3 x V

2.02

27

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=

=

116 A

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

27

Vdrop

325

1

Vdrop

%Vdrop

4.356

4.356

240

100

1.82

Check for Starting Current

DOL or Squirrelcage Motor

162

162

Vdrop

325

1

Vdrop

%Vdrop

26.135

26.135

240

100

10.89

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

70

13.2*.2

11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

154 of 284

HZL-BTN-ELE-DS-SY-037

Zn filter area spillage pump 1

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

335

0.565

/ km

0.074

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

15 / 0.8

=

3 x V

2.02

3 x 335x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=

=

116 A

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

sin

=

=

0.8 (Assumed)

0.6

27

Vdrop

335

1

Vdrop

%Vdrop

4.49

4.49

240

V

x

100

1.88

Check for Starting Current

DOL or Squirrelcage Motor

162

162

Vdrop

1

155 of 284

335

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

26.94

26.94

240

100

11.23

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

70

13.2xt

13.2*.2

11.9

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn filter area spillage pump 2

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

338

0.565

/ km

0.074

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

15 / 0.8

3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=

=

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

156 of 284

116 A

HZL-BTN-ELE-DS-SY-037

27

Vdrop

338

1

Vdrop

%Vdrop

4.53

4.53

240

100

1.89

DOL or Squirrelcage Motor

162

162

Vdrop

338

1

Vdrop

%Vdrop

27.181

27.181

100

240

11.33

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

70

13.2xt

13.2*.2

11.9

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

440

0.565

/ km

0.074

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

15 / 0.8

=

=

3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

0.86

157 of 284

HZL-BTN-ELE-DS-SY-037

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

116 A

=

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

27

Vdrop

440

1

Vdrop

%Vdrop

5.897

5.897

240

100

2.46

Check for Starting Current

DOL or Squirrelcage Motor

162

162

Vdrop

440

1

Vdrop

%Vdrop

35.383

35.383

100

240

14.75

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

70

13.2*.2

11.9

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

Tailings Area Spillage Pump

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

315

0.818

/ km

0.075

/ km

2.5

15

0.65

158 of 284

HZL-BTN-ELE-DS-SY-037

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

15 / 0.8

3 x V

3 x 0.415x 0.95

27

2.02

Cable size

Temperature 35C

50

1.0

142 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 50 sq.mm,1 Run Cable

142*1*0.65

=

=

92

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

27

Vdrop

315

1

Vdrop

%Vdrop

5.948

5.948

240

100

2.48

Check for Starting Current

DOL or Squirrelcage Motor

162

Vdrop

Vdrop

%Vdrop

162

1

35.69

315

35.69

240

100

14.88

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

50

13.2*.2

8.47

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected

159 of 284

HZL-BTN-ELE-DS-SY-037

Spillage pump in lime area

1.01 Feeder Load

15

kW

VT

0.415

kV

360

0.565

/ km

0.074

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

15 / 0.8

P

IFL

=

3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=

=

116 A

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

27

1

4.825

4.825

240

360

V

x

100

2.02

Check for Starting Current

DOL or Squirrelcage Motor

162

162

Vdrop

1

160 of 284

360

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

28.95

28.95

240

100

12.07

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

70

13.2xt

13.2*.2

KA/0.2Sec

11.9

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

HOT WATER PUMP

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

360

0.565

/ km

0.074

/ km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

15 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

70

1.0

179 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 70 sq.mm1 Run Cable

179*1*0.65

=

=

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

161 of 284

116 A

HZL-BTN-ELE-DS-SY-037

27

Vdrop

360

1

Vdrop

%Vdrop

4.825

4.825

240

100

2.02

Check for Starting Current

DOL or Squirrelcage Motor

162

Vdrop

Vdrop

%Vdrop

162

360

28.95

28.95

240

100

12.07

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

70

13.2xt

13.2*.2

11.9

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x70sq.mm, Al conductor, Armoured, XLPE cable is selected

Nigrosine Spillage Pump

1.00 INPUT DATA

1.01 Feeder Load

15

kW

VT

0.415

kV

195

1.11

/ km

0.0783 / km

2.5

15

0.65

27

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

15 / 0.8

=

=

3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

162 of 284

HZL-BTN-ELE-DS-SY-037

Factor for Non leaner loads

0.8

= 0.65

= 117x1x0.65

76

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

27

Vdrop

195

1

Vdrop

%Vdrop

4.923

4.923

240

100

2.06

DOL or Squirrelcage Motor

162

162

Vdrop

195

3.03

Vdrop

%Vdrop

29.536

29.536

240

100

12.31

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

s

13.2xt

35

= 5.929

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 3.5C x35 sq.mm, Al conductor, Armoured, XLPE cable is selected

MIBC Spillage pump

1.01 Feeder Load

15

kW

VT

0.415

kV

202

1.11

/ km

0.0783 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

163 of 284

HZL-BTN-ELE-DS-SY-037

P

IFL

15 / 0.8

=

3 x V

27

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 117x1x0.65

76

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

27

Vdrop

202

1

Vdrop

%Vdrop

5.099

5.099

240

100

2.13

Check for Starting Current

DOL or Squirrelcage Motor

162

162

Vdrop

202

3.03

Vdrop

%Vdrop

30.596

30.596

240

100

12.75

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

s

13.2xt

35

13.2*.2

= 5.929

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x35 sq.mm, Al conductor, Armoured, XLPE cable is selected

164 of 284

HZL-BTN-ELE-DS-SY-037

TOTAL POWER FOR AL2 CABINET CONTROL SOURCE (PERMANENT)

1.00 INPUT DATA

1.01 Feeder Load

10

kW

VT

0.415

kV

260

1.53

/ km

0.0805 / km

2.5

0.65

17

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

10 / 0.8

=

3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 96x1x0.65

62

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

17

1

5.624

260

5.624

240

100

2.35

Short Time rating of the Cable

Iw

s

13.2xt

25

13.2*.2

4.23

KA/0.2Sec

(Fuse Operated)

303 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

165 of 284

HZL-BTN-ELE-DS-SY-037

TOTAL POWER FOR AL2 CABINET CONTROL SOURCE (PERMANENT)

1.00 INPUT DATA

1.01 Feeder Load

10

kW

VT

0.415

kV

260

1.53

/ km

0.0805 / km

2.5

0.65

17

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

10 / 0.8

=

3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 96x1x0.65

62

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

17

1

5.624

260

5.624

240

100

2.35

Short Time rating of the Cable

Iw

s

13.2xt

25

13.2*.2

4.23

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

166 of 284

HZL-BTN-ELE-DS-SY-037

Total Power For AL2 Cabinet Control Source (Permanent)

1.00 INPUT DATA

1.01 Feeder Load

10

kW

VT

0.415

kV

290

1.11

/ km

0.0783 / km

2.5

0.65

17

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

10 / 0.8

=

3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 117x1x0.65

76

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

17

1

4.609

290

4.609

240

100

1.93

Short Time rating of the Cable

Iw

s

13.2xt

35

13.2*.2

5.93

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

167 of 284

HZL-BTN-ELE-DS-SY-037

1.00 INPUT DATA

1.01 Feeder Load

7.5

kW

VT

0.415

kV

270

2.44

/ km

0.0808 / km

15

0.65

14

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

7.5 / 0.8

3 x V

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

14

Vdrop

Vdrop

%Vdrop

1

7.562

7.562

240

V

x

100

3.16

Check for Starting Current

For VFD

42

168 of 284

270

HZL-BTN-ELE-DS-SY-037

Drop at the time of Starting

42

Vdrop

270

1

Vdrop

%Vdrop

22.685

22.685

240

100

9.46

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

16

13.2xt

13.2*.2

2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb conditioner Agitator

1.00 INPUT DATA

1.01 Feeder Load

7.5

kW

VT

0.415

kV

270

1.53

/ km

0.0805 / km

2.5

15

0.65

14

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

7.5 / 0.8

=

0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 96x1x0.65

=

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

169 of 284

62

HZL-BTN-ELE-DS-SY-037

Where,

cos

0.8 (Assumed)

sin

0.6

14

Vdrop

1

Vdrop

%Vdrop

4.809

4.809

240

100

2.01

Check for Starting Current

DOL or Squirrelcage Motor

84

Vdrop

Vdrop

%Vdrop

84

1

28.856

270

28.856

240

100

12.03

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

25

13.2xt

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Cleaner I Concentrate Froth Pump

1.00 INPUT DATA

1.01 Feeder Load

7.5

kW

VT

0.415

kV

329

1.53

/ km

0.0805 / km

2.5

15

0.65

14

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

3 x V x

7.5 / 0.8

0.95x3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

25

1.0

70 A

170 of 284

270

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

70*1*0.65

46

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

14

Vdrop

Vdrop

%Vdrop

329

1

5.86

5.86

240

100

2.45

Check for Starting Current

DOL or Squirrelcage Motor

84

84

Vdrop

329

1

Vdrop

%Vdrop

35.161

35.161

240

100

14.66

It is to be noted that motor has been selected to start upto 80% of rated voltage

3.03 Short Time rating of the Cable

Iw

s

13.2xt

25

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Scav Conc Peristatic House FeedPumps

1.00 INPUT DATA

1.01 Feeder Load

7.5

kW

VT

0.415

kV

285

1.53

/ km

171 of 284

0.0805 / km

2.5

HZL-BTN-ELE-DS-SY-037

1.07 Allowable Voltage Drop at Starting Condition

15

0.65

14

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

7.5 / 0.8

=

3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 25 sq.mm 1Run cable

96*1*0.65

=

=

62

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

14

Vdrop

285

1

Vdrop

%Vdrop

5.076

5.076

240

100

2.12

Check for Starting Current

DOL or Squirrelcage Motor

84

84

Vdrop

285

1

Vdrop

%Vdrop

30.459

30.459

240

V

x

100

12.7

It is to be noted that motor has been selected to start upto 80% of rated voltage

172 of 284

HZL-BTN-ELE-DS-SY-037

Short Time rating of the Cable

Iw

3.04

25

13.2xt

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x25 sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Conditioner 1 Agitator

1.01 Feeder Load

7.5

kW

VT

0.415

kV

250

1.53

/ km

0.0805 / km

2.5

15

0.65

14

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

7.5 / 0.8

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

25

1.0

70 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

70*1*0.65

=

=

46

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

14

Vdrop

1

Vdrop

%Vdrop

4.453

4.453

240

V

x

100

1.86

173 of 284

250

HZL-BTN-ELE-DS-SY-037

Check for Starting Current

DOL or Squirrelcage Motor

84

84

Vdrop

250

1

Vdrop

%Vdrop

26.718

26.718

240

100

11.14

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

25

13.2xt

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Conditioner 2 Agitator

1.00 INPUT DATA

1.01 Feeder Load

7.5

kW

VT

0.415

kV

252

1.53

/ km

0.0805 / km

2.5

15

0.65

14

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

7.5 / 0.8

=

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

= 0.65

96*1*0.65

=

=

174 of 284

62

HZL-BTN-ELE-DS-SY-037

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

14

Vdrop

252

1

Vdrop

%Vdrop

4.489

4.489

240

100

1.88

Check for Starting Current

DOL or Squirrelcage Motor

84

Vdrop

Vdrop

%Vdrop

84

1

26.932

252

26.932

240

100

11.23

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

25

13.2*.2

4.23

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Cleaner 4 Sample Transfer Pumps

1.00 INPUT DATA

1.01 Feeder Load

7.5

kW

VT

0.415

kV

285

1.53

/ km

0.0805 / km

2.5

15

0.65

14

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

7.5 / 0.8

=

=

3 x V x

=

3 x 0.415x 0.95

175 of 284

HZL-BTN-ELE-DS-SY-037

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 96x1x0.65

62

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

14

1

5.076

285

5.076

100

240

2.12

Check for Starting Current

DOL or Squirrelcage Motor

84

3.03

Vdrop

Vdrop

%Vdrop

84

1

30.459

30.459

240

285

V

x

100

12.7

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

s

13.2xt

25

13.2*.2

= 4.235

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x25 sq.mm, Al conductor, Armoured, XLPE cable is selected

Conveyor 09 - Pb filter concentrate conveyor

1.01 Feeder Load

7.5

kW

VT

0.415

kV

383

176 of 284

HZL-BTN-ELE-DS-SY-037

1.04 AC resistance of the cable at 90C

1.11

/ km

0.0783 / km

2.5

15

0.65

14

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

7.5 / 0.8

=

3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

117*1*0.65

=

=

76

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

14

Vdrop

383

1

Vdrop

%Vdrop

5.013

5.013

240

V

x

100

2.09

Check for Starting Current

( 6 Times the full load current)

DOL or Squirrelcage Motor

= 84 A

Drop at the time of Starting

84

Vdrop

1

Vdrop

%Vdrop

30.08

30.08

240

V

x

100

12.54

177 of 284

383

HZL-BTN-ELE-DS-SY-037

3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

35

13.2xt

13.2*.2

5.93

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

Conveyor 11

1.00 INPUT DATA

1.01 Feeder Load

7.5

kW

VT

0.415

kV

425

1.11

/ km

0.0783 / km

2.5

15

0.65

14

2.00 Calculation

2.01 Full load current rating of the Feeder

7.5 / 0.8

P

IFL

=

3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

117*1*0.65

=

=

76

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

14

Vdrop

1

Vdrop

5.563

V

178 of 284

425

HZL-BTN-ELE-DS-SY-037

%Vdrop

5.563

240

100

2.32

Check for Starting Current

( 6 Times the full load current)

DOL or Squirrelcage Motor

= 84 A

Drop at the time of Starting

84

Vdrop

425

1

Vdrop

%Vdrop

33.379

33.379

100

240

13.91

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

35

13.2xt

13.2*.2

KA/0.2Sec

5.93

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

Tailings disposal Tank Agitator

1.00 INPUT DATA

1.01 Feeder Load

7.5

kW

VT

0.415

kV

312

1.53

/ km

0.0805 / km

2.5

15

0.65

14

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

7.5 / 0.8

=

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

25

1.0

70 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 25 sq.mm,1 Run Cable

= 0.65

70*1*0.65

=

=

179 of 284

46

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

14

Vdrop

312

1

Vdrop

%Vdrop

5.557

5.557

240

100

2.32

Check for Starting Current

DOL or Squirrelcage Motor

84

84

Vdrop

312

1

Vdrop

%Vdrop

33.344

33.344

240

100

13.9

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

25

13.2xt

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

Tailings disposal gland seal pump 1

1.00 INPUT DATA

1.01 Feeder Load

7.5

kW

VT

0.415

kV

342

1.11

/ km

0.0783 / km

2.5

15

0.65

14

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

P

3 x V x

7.5 / 0.8

3 x 0.415x 0.95

180 of 284

HZL-BTN-ELE-DS-SY-037

2.02

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 240 sq.mm,3Run Cable

117*1*0.65

76

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

14

Vdrop

342

1

Vdrop

%Vdrop

4.477

4.477

240

100

1.87

Check for Starting Current

DOL or Squirrelcage Motor

84

84

Vdrop

342

1

Vdrop

%Vdrop

26.86

26.86

240

100

11.2

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

35

13.2*1

2.65

KA/Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Cleaner III Concentrate Froth Pump

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

181 of 284

HZL-BTN-ELE-DS-SY-037

1.03 Length of the cable

312

1.53

/ km

0.0805 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.8

=

0.95x3 x 0.415

3 x V x

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

96*1*0.65

=

=

62

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1

3.97

3.97

240

312

V

x

100

1.66

Check for Starting Current

DOL or Squirrelcage Motor

60

Vdrop

Vdrop

%Vdrop

60

1

V

23.817

23.817

240

100

9.93

182 of 284

312

HZL-BTN-ELE-DS-SY-037

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

25

13.2xt

13.2*.2

(Fuse Operated)

KA/0.2Sec

4.23

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Cleaner II Concentrate Froth Pump

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

324

1.53

/ km

0.0805 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.8

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

96*1*0.65

=

=

62

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1

4.122

4.122

240

V

x

100

1.72

183 of 284

324

HZL-BTN-ELE-DS-SY-037

Check for Starting Current

DOL or Squirrelcage Motor

60

60

Vdrop

324

1

Vdrop

%Vdrop

24.734

24.734

240

100

10.31

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

25

13.2xt

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn SCAV.TAILS.SAMPLE PERISTATIC HOUSE PUMP(VFD)

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

285

2.44

/ km

0.0808 / km

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

P

3 x V x

5.5 / 0.8

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65

=

3.01 Voltage drop

Vdrop

IFL

n

x (R cos + X sin)

184 of 284

46

HZL-BTN-ELE-DS-SY-037

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1

5.701

285

5.701

240

100

2.38

Check for Starting Current

For VFD

30

Vdrop

Vdrop

%Vdrop

30

1

17.104

285

17.104

240

100

7.13

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn SCAV.CONC.SAMPLE PERISTATIC HOUSE PUMP(VFD)

1.01 Feeder Load

5.5

kW

VT

0.415

kV

285

2.44

/ km

0.0808 / km

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.8

=

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

185 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

285

1

Vdrop

%Vdrop

5.701

5.701

240

100

2.38

Check for Starting Current

For VFD

30

30

Vdrop

285

1

Vdrop

%Vdrop

17.104

17.104

240

V

x

100

7.13

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

s

13.2xt

16

13.2*.2

2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Duplex Particle Size Monitor For Sec. Cyclone & Reg. Cyclone O/f

1.01 Feeder Load

5.5

kW

VT

0.415

kV

240

2.44

/ km

186 of 284

0.0808 / km

2.5

HZL-BTN-ELE-DS-SY-037

1.07 Allowable Voltage Drop at Starting Condition

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.8

=

3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

240

1

Vdrop

%Vdrop

4.801

4.801

240

V

x

100

2.01

Check for Starting Current

DOL or Squirrelcage Motor

60

60

Vdrop

240

1

Vdrop

%Vdrop

28.807

28.807

240

V

x

100

12.01

It is to be noted that motor has been selected to start upto 80% of rated voltage

187 of 284

HZL-BTN-ELE-DS-SY-037

Short Time rating of the Cable

Iw

16

13.2xt

13.2*.2

2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Particle Size Monitor For Pr. Class. Cyclone O/f Stream

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

240

2.44

/ km

0.0808 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.8

=

3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

1

Vdrop

%Vdrop

4.801

4.801

240

V

x

100

2.01

188 of 284

240

HZL-BTN-ELE-DS-SY-037

3.02 With in the Permissible limit of 2.5% voltage drop hence ok

Check for Starting Current

DOL or Squirrelcage Motor

60

60

Vdrop

240

1

Vdrop

%Vdrop

28.807

28.807

240

100

12.01

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Concentrate Thickener Overflow Pumps

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

245

2.44

/ km

0.0808 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.8

=

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

2.03 current carrying capacity of 16sq.mm,1Run cable

= 0.65

= 70x1x0.65

=

3.01 Voltage drop

189 of 284

46

HZL-BTN-ELE-DS-SY-037

Vdrop

IFL

x (R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

245

1

Vdrop

%Vdrop

4.901

4.901

240

100

2.05

Check for Starting Current

DOL or Squirrelcage Motor

60

60

Vdrop

245

1

Vdrop

%Vdrop

29.407

29.407

240

100

12.26

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

13.2*.2

2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Concentrate Thickener underflow pumps No.14 (VFD)

1.01 Feeder Load

5.5

kW

VT

0.415

kV

286

2.44

/ km

0.0808 / km

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.8

=

3 x V

=

3 x 0.415x 0.95

190 of 284

HZL-BTN-ELE-DS-SY-037

2.02

Cable size

Temperature 35C

16

1.0

117 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

117*1*0.65

76

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

286

1

Vdrop

%Vdrop

5.721

5.721

240

100

2.39

Check for Starting Current

For VFD

30

Vdrop

Vdrop

%Vdrop

30

1

17.164

286

17.164

240

100

7.16

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Lime Storage Tank Agitator

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

320

191 of 284

HZL-BTN-ELE-DS-SY-037

1.04 AC resistance of the cable at 90C

1.53

/ km

0.0805 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.8

=

3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm,1 Run Cable

96*1*0.65

=

=

62

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

320

1

Vdrop

%Vdrop

4.071

4.071

240

V

x

100

1.7

Check for Starting Current

DOL or Squirrelcage Motor

60

60

Vdrop

1

Vdrop

%Vdrop

24.428

24.428

240

V

x

100

10.18

192 of 284

320

HZL-BTN-ELE-DS-SY-037

3.03 With in the permissible limit of 15% voltage drop hence ok

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

25

13.2xt

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

Lime water circulation pumps

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

320

1.53

/ km

0.0805 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.8

=

3 x V

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 25 sq.mm,1 Run Cable

96*1*0.65

=

=

62

3.01 Voltage drop

IFL

Vdrop

(R cos + X sin)

n

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

1

Vdrop

4.071

V

193 of 284

320

HZL-BTN-ELE-DS-SY-037

%Vdrop

4.071

240

100

1.7

Check for Starting Current

DOL or Squirrelcage Motor

60

60

Vdrop

320

1

Vdrop

%Vdrop

24.428

24.428

240

100

10.18

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

25

13.2*.2

4.23

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

NaCN Disinfection Clean Water Pumps

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

273

2.44

/ km

0.0808 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.8

=

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

2.03 current carrying capacity of 16sq.mm,1Run cable

= 0.65

= 70x1x0.65

=

194 of 284

46

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

273

1

Vdrop

%Vdrop

5.461

5.461

240

100

2.28

Check for Starting Current

DOL or Squirrelcage Motor

60

Vdrop

Vdrop

%Vdrop

60

1

32.768

32.768

273

V

x

240

100

13.66

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

13.2*.2

KA/0.2Sec

2.71

(Fuse Operated)

1 runs of 1.1kV grade, 3.5C x sq.mm, Al conductor, Armoured, XLPE cable is selected

TAILING THICKENER OVERFLOW PUMPS

1.01 Feeder Load

110

kW

VT

0.415

kV

360

0.129

0.0705 / km

/ km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

110 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

195 of 284

201

HZL-BTN-ELE-DS-SY-037

Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 300 sq.mm,2 Run Cable

455*2*0.65

=

=

592 A

3.01 Voltage drop

Vdrop

IFL

(R cos + X sin)

Where,

cos

0.8 (Assumed)

sin

0.6

201

Vdrop

360

2

Vdrop

%Vdrop

5.264

5.264

240

100

2.2

Check for Starting Current

= 1206 A

1206

Vdrop

360

2

Vdrop

%Vdrop

31.585

31.585

240

100

13.17

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

300

13.2*1

22.7

KA/Sec

(ACB Operated)

3.04 2 run of 1.1kV grade, 3.5C x300sq.mm, Al conductor, Armoured, XLPE cable is selected

196 of 284

HZL-BTN-ELE-DS-SY-037

LT CABLE SIZING CALCULATION

CuSo4 Storage Tank Agitator 14

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

263

2.44

/ km

0.0808 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

5.5 / 0.8

P

IFL

=

3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

3 x IFL

n

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

1

Vdrop

%Vdrop

5.261

5.261

240

V

x

100

2.2

Check for Starting Current

DOL or Squirrel Cage

60

197 of 284

263

HZL-BTN-ELE-DS-SY-037

Drop at the time of Starting

60

Vdrop

263

1

Vdrop

%Vdrop

31.568

31.568

240

100

13.16

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

SIX Storage Tank Agitator 42

1.01 Feeder Load

5.5

kW

VT

0.415

kV

270

2.44

/ km

0.0808 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.98

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65

=

3.01 Voltage drop

Vdrop

IFL

n

x (R cos + X sin) x

198 of 284

46

HZL-BTN-ELE-DS-SY-037

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1

5.401

270

5.401

240

100

2.26

Check for Starting Current

DOL or Squirrel Cage

60

60

Vdrop

270

1

Vdrop

%Vdrop

32.408

32.408

240

100

13.51

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Nigrosine Mixing Tank Agitator

1.01 Feeder Load

5.5

kW

VT

0.415

kV

220

2.44

/ km

0.0808 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

P

3 x V x

5.5 / 0.8

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

1.0

70 A

199 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

220

1

Vdrop

%Vdrop

4.401

4.401

240

100

1.84

Check for Starting Current

DOL or Squirrel Cage

60

60

Vdrop

220

1

Vdrop

%Vdrop

26.406

26.406

240

100

11.01

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

s

13.2xt

16

13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Nigrosine Storage Tank Agitator

1.01 Feeder Load

5.5

kW

VT

0.415

kV

275

2.44

/ km

200 of 284

0.0808 / km

HZL-BTN-ELE-DS-SY-037

1.06 Allowable Voltage Drop

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

275

1

Vdrop

%Vdrop

5.501

5.501

240

V

100

2.3

Check for Starting Current

DOL or Squirrel Cage

60

60

Vdrop

275

1

Vdrop

%Vdrop

33.008

33.008

240

100

13.76

It is to be noted that motor has been selected to start upto 80% of rated voltage

201 of 284

HZL-BTN-ELE-DS-SY-037

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Diluted Nigrosine Dosing Tank Agitator

1.01 Feeder Load

5.5

kW

VT

0.415

kV

195

2.44

/ km

0.0808 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65

=

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1

V

3.901

3.901

240

100

1.63

202 of 284

195

HZL-BTN-ELE-DS-SY-037

DOL or Squirrel Cage

60

60

Vdrop

195

1

Vdrop

%Vdrop

23.406

23.406

240

100

9.76

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Spare Storage Tank Agitator

1.01 Feeder Load

5.5

kW

VT

0.415

kV

275

2.44

/ km

0.0808 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

5.5 / 0.98

P

IFL

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 current carrying capacity of 16sq.mm,1Run cable

= 0.65

= 70x1x0.65

=

203 of 284

46

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

275

1

Vdrop

%Vdrop

5.501

5.501

240

100

2.3

Check for Starting Current

DOL or Squirrel Cage

60

60

Vdrop

275

1

Vdrop

%Vdrop

33.008

33.008

240

100

13.76

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

13.2xt

16

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Mill Area spillage pump

1.01 Feeder Load

9.3

kW

VT

0.415

kV

345

1.11

/ km

0.0783 / km

2.5

15

0.65

17

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

9.3 / 0.8

=

3 x V x

=

0.95x3 x 0.415

204 of 284

HZL-BTN-ELE-DS-SY-037

2.02

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 117x1x0.65

76

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

sin

Vdrop

Vdrop

%Vdrop

=

=

0.8 (Assumed)

0.6

17

345

5.484

5.484

240

100

2.29

Check for Starting Current

DOL or Squirrel Cage

102

Vdrop

Vdrop

%Vdrop

102

1

32.902

345

32.902

240

100

13.71

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

35

13.2*.2

= 5.93

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Regrind Mill Area Spillage Pump

1.00 INPUT DATA

1.01 Feeder Load

9.3

kW

VT

0.415

kV

295

205 of 284

HZL-BTN-ELE-DS-SY-037

1.04 AC resistance of the cable at 90C

1.11

/ km

0.0783 / km

2.5

15

0.65

17

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

3 x V x

9.3 / 0.8

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

= 117*1*0.65

=

76

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

17

Vdrop

Vdrop

%Vdrop

295

1

4.689

4.689

240

V

x

100

1.96

Check for Starting Current

DOL or Squirrel Cage

102

Vdrop

Vdrop

%Vdrop

102

1

28.134

28.134

240

V

x

100

11.73

206 of 284

295

HZL-BTN-ELE-DS-SY-037

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

35

13.2xt

= 5.93

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

Mill Area Spillage Pump

1.00 INPUT DATA

1.01 Feeder Load

9.3

kW

VT

0.415

kV

240

1.11

/ km

0.0783 / km

2.5

15

0.65

17

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

3 x V x

9.3 / 0.8

0.95x3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

= 117*1*0.65

=

76

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

17

1

3.815

3.815

240

V

x

100

1.59

207 of 284

240

HZL-BTN-ELE-DS-SY-037

Check for Starting Current

DOL or Squirrel Cage

102

Vdrop

Vdrop

%Vdrop

102

240

22.888

22.888

240

100

9.54

It is to be noted that motor has been selected to start upto 80% of rated voltage

Iw

35

13.2xt

= 5.93

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

Cooling Tower

1.00 INPUT DATA

1.01 Feeder Load

9.3

kW

VT

0.415

kV

50

2.44

/ km

0.0808 / km

2.5

15

0.65

17

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

9.3 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65

=

3.01 Voltage drop

Vdrop

IFL

n

x (R cos + X sin) x

208 of 284

46

HZL-BTN-ELE-DS-SY-037

Where,

cos

0.8 (Assumed)

sin

0.6

17

Vdrop

50

1

Vdrop

%Vdrop

1.7

1.7

240

100

0.71

Check for Starting Current

DOL or Squirrel Cage

102

Vdrop

Vdrop

%Vdrop

102

1

10.202

50

10.202

240

100

4.26

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

13.2xt

16

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

VFD - ACS 1000

1.01 Feeder Load

17.5

kW

VT

0.415

kV

40

2.44

/ km

0.0808 / km

2.5

15

0.65

32

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

3 x V x

17.5 / 0.8

0.95x3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

1.0

70 A

209 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

= 70*1*0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

32

Vdrop

40

1

Vdrop

%Vdrop

2.561

2.561

240

100

1.07

Check for Starting Current

DOL or Squirrel Cage

192

192

Vdrop

40

1

Vdrop

%Vdrop

15.364

15.364

240

100

6.41

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Conveyor 08 - pebble recycle conveyor

1.00 INPUT DATA

1.01 Feeder Load

11

kW

VT

0.415

kV

300

1.11

/ km

=

210 of 284

0.0783 / km

2.5

HZL-BTN-ELE-DS-SY-037

1.07 Allowable Voltage Drop at Starting Condition

15

0.65

20

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

11 / 0.8

=

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 117x1x0.65

76

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

20

Vdrop

Vdrop

%Vdrop

300

1

5.61

5.61

240

V

x

100

2.34

Check for Starting Current

DOL or Squirrel Cage

120

120

Vdrop

Vdrop

%Vdrop

300

1

33.659

33.659

240

V

x

100

14.03

It is to be noted that motor has been selected to start upto 80% of rated voltage

211 of 284

HZL-BTN-ELE-DS-SY-037

Short Time rating of the Cable

Iw

35

13.2xt

= 5.93

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb.CL.3Conc.Return SampleDelivery Pumps

1.00 INPUT DATA

1.01 Feeder Load

11

kW

VT

0.415

kV

285

1.11

/ km

0.0783 / km

2.5

15

0.65

20

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

11 / 0.8

=

3 x 0.415x 0.95

3 x V x

2.02

Rating factor for Ambient

Current Rating at 35C

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

117*1*0.65

=

=

76

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

20

Vdrop

1

Vdrop

%Vdrop

5.329

5.329

240

V

x

100

2.23

212 of 284

285

HZL-BTN-ELE-DS-SY-037

Check for Starting Current

DOL or Squirrel Cage

120

120

Vdrop

285

1

Vdrop

%Vdrop

22.777

22.777

240

100

9.5

It is to be noted that motor has been selected to start upto 80% of rated voltage

Iw

35

13.2xt

= 5.93

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Concentrate thickener area spillage pump No.24

1.00 INPUT DATA

1.01 Feeder Load

11

kW

VT

0.415

kV

310

1.11

/ km

0.0783 / km

2.5

15

0.65

20

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

11 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of sq.mm35 Run Cable

= 0.65

117*1*0.65

=

=

213 of 284

76

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

20

Vdrop

310

1

Vdrop

%Vdrop

5.797

5.797

240

100

2.42

Check for Starting Current

DOL or Squirrel Cage

120

120

Vdrop

310

1

Vdrop

%Vdrop

34.781

34.781

240

100

14.5

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

35

13.2xt

13.2*.2

= 5.93

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Concentrate thickener area spillage pump 1

1.00 INPUT DATA

1.01 Feeder Load

11

kW

VT

0.415

kV

328

0.818

/ km

0.075

/ km

2.5

15

0.65

20

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

11 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

214 of 284

HZL-BTN-ELE-DS-SY-037

2.02

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

50

1.0

142 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

92

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

20

1

4.588

328

4.588

240

100

1.92

Check for Starting Current

DOL or Squirrel Cage

120

Vdrop

Vdrop

%Vdrop

120

328

19.318

19.318

240

100

8.05

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

50

13.2*.2

= 8.47

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Concentrate thickener area spillage pump 2

1.00 INPUT DATA

1.01 Feeder Load

11

kW

VT

0.415

kV

215 of 284

HZL-BTN-ELE-DS-SY-037

1.03 Length of the cable

325

0.818

/ km

0.075

/ km

2.5

15

0.65

20

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

11 / 0.8

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

50

1.0

142 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

=

=

92

3.01 Voltage drop

Vdrop

IFL

=

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

20

Vdrop

Vdrop

%Vdrop

325

1

4.546

4.546

240

V

x

100

1.9

Check for Starting Current

DOL or Squirrel Cage

120

Vdrop

Vdrop

120

1

19.141

V

216 of 284

325

HZL-BTN-ELE-DS-SY-037

%Vdrop

19.141

240

100

7.98

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

50

13.2xt

= 8.47

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected

Conveyor 10 - Zn filter concentrate conveyor

1.00 INPUT DATA

1.01 Feeder Load

11

kW

VT

0.415

kV

370

0.818

/ km

0.075

/ km

2.5

15

0.65

20

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

11 / 0.8

3 x V x

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

50

1.0

142 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 50 sq.mm1 Run Cable

142*1*0.65

=

=

92

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

3 x 20

Vdrop

Vdrop

1

5.176

V

217 of 284

370

HZL-BTN-ELE-DS-SY-037

%Vdrop

5.176

240

100

2.16

Check for Starting Current

DOL or Squirrel Cage

120

120

Vdrop

370

Vdrop

%Vdrop

21.792

21.792

240

100

9.08

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

50

13.2xt

= 8.47

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 3.5C x50sq.mm, Al conductor, Armoured, XLPE cable is selected

Mill Area EOT

1.00 INPUT DATA

1.01 Feeder Load

34.8

kW

VT

0.415

kV

252

0.323

0.0712 / km

/ km

2.5

15

0.65

64

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

34.8 / 0.8

=

3 x V x

=

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

120

1.0

257 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

218 of 284

HZL-BTN-ELE-DS-SY-037

= 0.65

= 257x1x0.65

167 A

=

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

64

Vdrop

252

1

Vdrop

%Vdrop

4.856

4.856

240

100

2.03

Check for Starting Current

DOL or Squirrel Cage

384

384

Vdrop

252

1

Vdrop

%Vdrop

29.139

29.139

240

100

12.15

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

120

13.2*.2

= 20.3

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 3.5C x120sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Concentrate Thickener - Hydraulic Power Local panel

1.00 INPUT DATA

1.01 Feeder Load

15.87

kW

VT

0.415

kV

336

1.11

/ km

0.0783 / km

0.65

219 of 284

HZL-BTN-ELE-DS-SY-037

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

15.87 / 0.8

3 x V x

2.02

29

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

117*1*0.65

76

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

29

Vdrop

336

1

Vdrop

%Vdrop

9.11

9.11

240

100

3.8

Short Time rating of the Cable

Iw

13.2xt

35

13.2*.2

= 5.93

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn Concentrate Thickener - Hydraulic Power

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

0.65

220 of 284

HZL-BTN-ELE-DS-SY-037

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

5.5 / 0.8

3 x V x

3 x 0.415x 0.95

10

Rating factor for Ambient

Current Rating at 35C

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=

=

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1

0.4

20

0.4

240

100

0.17

Check for Starting Current

DOL or Squirrel Cage

60

Vdrop

Vdrop

%Vdrop

60

1

2.401

20

2.401

240

100

1.01

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

221 of 284

HZL-BTN-ELE-DS-SY-037

Screw Feeder

1.00 INPUT DATA

1.01 Feeder Load

0.37

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

3 x V x

0.37 / 0.8

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=

=

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

1

1

0.04

0.04

240

20

V

x

100

0.02

Check for Starting Current

DOL or Squirrel Cage

Vdrop

6

1

222 of 284

20

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

0.24

0.24

240

100

0.1

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Agitator in mixing tank

1.00 INPUT DATA

1.01 Feeder Load

1.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

1.5 /0.8

P

IFL

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=

=

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

223 of 284

46

HZL-BTN-ELE-DS-SY-037

3

Vdrop

Vdrop

%Vdrop

20

1

0.12

0.12

240

100

0.05

Check for Starting Current

DOL or Squirrel Cage

18

18

Vdrop

20

Vdrop

%Vdrop

0.72

0.72

240

100

0.3

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

16

13.2xt

13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Transfer Pumps

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

5.5 /0.8

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

224 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

10

Vdrop

20

1

Vdrop

%Vdrop

0.4

0.4

240

100

0.17

Check for Starting Current

DOL or Squirrel Cage

60

60

Vdrop

20

1

Vdrop

%Vdrop

2.401

2.401

240

100

1.01

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Flocculant dosing pumps

1.00 INPUT DATA

1.01 Feeder Load

1.5

kW

VT

0.415

kV

20

2.44

=

225 of 284

/ km

0.0808 / km

2.5

HZL-BTN-ELE-DS-SY-037

1.07 Allowable Voltage Drop at Starting Condition

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

1.5 /0.8

=

=

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=

=

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

3

Vdrop

20

1

Vdrop

%Vdrop

0.12

0.12

240

100

0.05

Check for Starting Current

DOL or Squirrel Cage

18

18

Vdrop

20

1

Vdrop

%Vdrop

0.72

0.72

240

100

0.3

It is to be noted that motor has been selected to start upto 80% of rated voltage

226 of 284

HZL-BTN-ELE-DS-SY-037

Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

MCC TO TAILING THICKENER

1.00 INPUT DATA

1.01 Feeder Load

16.37

kW

VT

0.415

kV

330

1.11

/ km

0.0783 / km

0.65

28

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

16.37 / 0.8

3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

35

1.0

117 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 35 sq.mm1 Run Cable

117*1*0.65

=

=

76

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

28

Vdrop

1

Vdrop

%Vdrop

8.639

8.639

240

100

3.6

227 of 284

330

HZL-BTN-ELE-DS-SY-037

Short Time rating of the Cable

Iw

35

13.2xt

= 5.93

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.03 1 run of 1.1kV grade, 3.5C x35sq.mm, Al conductor, Armoured, XLPE cable is selected

LOCAL PANEL TO TAILING THICKENER

1.00 INPUT DATA

1.01 Feeder Load

7.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

0.65

14

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

7.5 / 0.8

=

3 x V x

2.02

=

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of16sq.mm, 1 Run Cable

70*1*0.65

=

=

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

14

Vdrop

1

Vdrop

%Vdrop

0.56

0.56

240

100

0.24

228 of 284

20

HZL-BTN-ELE-DS-SY-037

DOL or Squirrel Cage

84

84

Vdrop

20

1

Vdrop

%Vdrop

3.361

3.361

240

100

1.41

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Screw Feeder

1.00 INPUT DATA

1.01 Feeder Load

0.37

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

0.37 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 16 sq.mm,1 Run Cable

= 0.65

70*1*0.65

=

=

229 of 284

46

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

1

1

0.04

20

0.04

240

100

0.02

Check for Starting Current

DOL or Squirrel Cage

Vdrop

Vdrop

%Vdrop

20

0.24

0.24

240

100

0.1

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

16

13.2xt

13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Agitator in mixing tank

1.00 INPUT DATA

1.01 Feeder Load

1.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

1.5 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

230 of 284

HZL-BTN-ELE-DS-SY-037

Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm,1 Run Cable

70*1*0.65

=

=

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

2

Vdrop

20

1

Vdrop

%Vdrop

0.08

0.08

240

100

0.04

Check for Starting Current

DOL or Squirrel Cage

12

12

Vdrop

20

1

Vdrop

%Vdrop

0.48

0.48

240

100

0.2

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

231 of 284

HZL-BTN-ELE-DS-SY-037

Transfer Pumps

1.00 INPUT DATA

1.01 Feeder Load

5.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

0.65

10

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

3 x V x

5.5 / 0.8

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 25 sq.mm,1 Run Cable

70*1*0.65

=

=

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

10

1

0.4

0.4

240

20

V

x

100

0.17

Check for Starting Current

DOL or Squirrel Cage

60

60

Vdrop

1

232 of 284

20

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

2.401

2.401

240

100

1.01

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

16

13.2xt

KA/0.2Sec

= 2.71

13.2*.2

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Flocculant dosing pumps

1.00 INPUT DATA

1.01 Feeder Load

1.5

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

1.5 / 0.8

=

3 x 0.415x 0.95

3 x V x

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm,1 Run Cable

70*1*0.65

=

=

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

233 of 284

46

HZL-BTN-ELE-DS-SY-037

3

Vdrop

20

1

Vdrop

%Vdrop

0.12

0.12

240

100

0.05

Check for Starting Current

DOL or Squirrel Cage

18

Vdrop

Vdrop

%Vdrop

18

20

0.72

0.72

240

100

0.3

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Belt Magnet (Self Cleaning) Conveyor 06 - Belt Drive

1.00 INPUT DATA

1.01 Feeder Load

3.7

kW

VT

0.415

kV

325

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

P

3 x V x

3.7 / 0.8

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

234 of 284

HZL-BTN-ELE-DS-SY-037

Factor for Non linear loads

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

7

1

4.551

325

4.551

240

100

1.9

Check for Starting Current

DOL or Squirrel Cage

42

42

Vdrop

325

Vdrop

%Vdrop

27.307

27.307

240

100

11.38

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Water Pump in B03 - FMC - 110

1.00 INPUT DATA

1.01 Feeder Load

3.72

kW

VT

0.415

kV

232

2.44

/ km

0.0808 / km

2.5

15

235 of 284

HZL-BTN-ELE-DS-SY-037

1.08 Current derating factors

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

3.72 / 0.8

3 x V x

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

7

Vdrop

232

1

Vdrop

%Vdrop

3.249

3.249

240

100

1.36

Check for Starting Current

DOL or Squirrel Cage

42

42

Vdrop

232

1

Vdrop

%Vdrop

19.493

19.493

240

V

x

100

8.13

It is to be noted that motor has been selected to start upto 80% of rated voltage

236 of 284

HZL-BTN-ELE-DS-SY-037

Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Self cleaning belt magnet - Conveyor 08 (Belt drive)

1.00 INPUT DATA

1.01 Feeder Load

3.7

kW

VT

0.415

kV

20

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

3 x V x

3.7 / 0.8

0.95x3 x 0.415

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

sin

0.8 (Assumed)

0.6

7

1

0.28

0.28

240

V

x

100

0.12

237 of 284

20

HZL-BTN-ELE-DS-SY-037

DOL or Squirrel Cage

42

42

Vdrop

20

1

Vdrop

%Vdrop

1.68

1.68

240

100

0.7

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Servo Motor/Circulating Motor

1.00 INPUT DATA

1.01 Feeder Load

0.5

kW

VT

0.415

kV

275

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

0.5 / 0.8

=

3 x V x

=

0.95x3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

= 0.65

= 70x1x0.65

=

238 of 284

46

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

1

1

0.55

275

0.55

240

100

0.23

Check for Starting Current

DOL or Squirrel Cage

Vdrop

Vdrop

%Vdrop

1

3.301

275

3.301

240

100

1.38

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

13.2xt

16

13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb.Multistream Analysis

1.00 INPUT DATA

1.01 Feeder Load

3.7

kW

VT

0.415

kV

245

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

3.7 / 0.8

=

3 x V

=

3 x 0.415

239 of 284

HZL-BTN-ELE-DS-SY-037

2.02

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

6

1

2.941

245

2.941

240

100

1.23

Check for Starting Current

DOL or Squirrel Cage

36

Vdrop

Vdrop

%Vdrop

36

245

17.644

17.644

240

100

7.36

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Zn.Multistream Analysis

1.00 INPUT DATA

1.01 Feeder Load

3.7

kW

VT

0.415

kV

240 of 284

HZL-BTN-ELE-DS-SY-037

1.03 Length of the cable

245

2.44

/ km

0.0808 / km

2.5

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

3.7 / 0.8

3 x V

3 x 0.415

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

6

1

2.941

245

2.941

240

100

1.23

Short Time rating of the Cable

Iw

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Concentrate Thickener - Hydraulic Power Pack

1.00 INPUT DATA

1.01 Feeder Load

3.7

kW

VT

0.415

kV

213

241 of 284

HZL-BTN-ELE-DS-SY-037

1.04 AC resistance of the cable at 90C

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

3.7 / 0.8

=

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=

=

46

3.01 Voltage drop

Vdrop

IFL

=

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

7

Vdrop

Vdrop

2.983

%Vdrop

2.983

240

213

V

x

100

1.25

Check for Starting Current

42

DOL or Squirrel Cage

=

A ( 6 Times the full load current)

Drop at the time of Starting

Vdrop

Vdrop

%Vdrop

42

1

17.896

17.896

240

V

x

100

7.46

242 of 284

213

HZL-BTN-ELE-DS-SY-037

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb Filter cloth wash water pumps

1.00 INPUT DATA

1.01 Feeder Load

kW

VT

0.415

kV

370

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

3 x V x

4 / 0.8

3 x 0.415x 0.95

Rating factor for Ambient

Current Rating at 35C

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

= 70*1*0.65

=

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

sin

=

=

0.8 (Assumed)

0.6

7

Vdrop

1

Vdrop

5.181

%Vdrop

5.181

240

V

x

100

2.16

243 of 284

370

HZL-BTN-ELE-DS-SY-037

3.02 With in the permissible limit of 2.5% voltage drop hence ok

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1

31.087

370

31.087

240

100

12.96

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Gland Seale Water Pumps For Pb & Zn Filter Pumps

1.00 INPUT DATA

1.01 Feeder Load

kW

VT

0.415

kV

240

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

4 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

= 0.65

70*1*0.65

=

=

244 of 284

46

HZL-BTN-ELE-DS-SY-037

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

7

Vdrop

Vdrop

%Vdrop

240

1

3.361

3.361

240

100

1.41

Check for Starting Current

DOL or Squirrel Cage

42

42

Vdrop

240

1

Vdrop

%Vdrop

20.165

20.165

240

100

8.41

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Oil Cooler (Air)

1.00 INPUT DATA

1.01 Feeder Load

0.75

kW

VT

0.415

kV

330

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

0.75 / 0.8

=

3 x V

=

3 x 0.415

245 of 284

HZL-BTN-ELE-DS-SY-037

Size of 16 Sq.mm 4 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=

=

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

1

Vdrop

330

1

Vdrop

%Vdrop

0.66

0.66

240

100

0.28

Check for Starting Current

DOL or Squirrel Cage

6

Vdrop

330

1

Vdrop

%Vdrop

3.961

3.961

240

100

1.66

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

246 of 284

HZL-BTN-ELE-DS-SY-037

Conveyor 11 tripper car

1.00 INPUT DATA

1.01 Feeder Load

3.7

kW

VT

0.415

kV

430

1.53

/ km

0.0805 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

3.7 / 0.8

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

25

1.0

96 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 25 sq.mm1 Run Cable

96*1*0.65

=

=

62

3.01 Voltage drop

Vdrop

IFL

=

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

7

Vdrop

430

1

Vdrop

%Vdrop

3.83

3.83

240

V

x

100

1.6

Check for Starting Current

DOL or Squirrel Cage

42

247 of 284

HZL-BTN-ELE-DS-SY-037

Drop at the time of Starting

42

Vdrop

430

1

Vdrop

%Vdrop

22.978

22.978

100

240

9.58

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

25

13.2xt

= 4.23

13.2*.2

(Fuse Operated)

KA/0.2Sec

3.04 1 run of 1.1kV grade, 4C x25sq.mm, Al conductor, Armoured, XLPE cable is selected

Lime Mixing tank Agitator

1.00 INPUT DATA

1.01 Feeder Load

3.7

kW

VT

0.415

kV

320

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

3.7 / 0.8

P

IFL

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16sq.mm,1 Run Cable

70*1*0.65

=

=

3.01 Voltage drop

Vdrop

IFL

n

x (R cos + X sin) x

248 of 284

46

HZL-BTN-ELE-DS-SY-037

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

7

320

4.481

4.481

240

100

1.87

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1

26.886

320

26.886

100

240

11.21

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

Air Dryer

1.00 INPUT DATA

1.01 Feeder Load

2.2

kW

VT

0.415

kV

320

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

P

3 x V x

2.2 / 0.8

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

249 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16 sq.mm 1Run cable

70*1*0.65

=

=

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

4

320

2.561

2.561

100

240

1.07

Check for Starting Current

DOL or Squirrel Cage

24

24

Vdrop

Vdrop

%Vdrop

320

1

15.364

15.364

240

100

6.41

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.03

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

CuSo4 Mixing Tank Agitator 06

1.01 Feeder Load

3.7

kW

VT

0.415

kV

240

2.44

/ km

=

250 of 284

0.0808 / km

2.5

HZL-BTN-ELE-DS-SY-037

1.07 Allowable Voltage Drop at Starting Condition

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

3.7 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

=

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

7

Vdrop

240

1

Vdrop

%Vdrop

3.361

3.361

240

V

=

100

1.41

Check for Starting Current

DOL or Squirrel Cage

42

42

Vdrop

240

1

Vdrop

%Vdrop

20.165

20.165

240

V

x

100

8.41

It is to be noted that motor has been selected to start upto 80% of rated voltage

251 of 284

HZL-BTN-ELE-DS-SY-037

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

CuSo4 Transfer Pumps 16

1.01 Feeder Load

3.7

kW

VT

0.415

kV

371

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

3.7 / 0.8

=

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm1,Run cable

= 70x1x0.65

=

46

3.01 Voltage drop

Vdrop

3 x IFL

n

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

7

1

V

5.195

5.195

240

100

2.17

252 of 284

371

HZL-BTN-ELE-DS-SY-037

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1

371

31.171

31.171

100

240

12.99

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

CuSo4 Unloading pumps

1.01 Feeder Load

3.7

kW

VT

0.415

kV

213

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

P

3 x V x

3.7 / 0.8

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm1,Run cable

= 70x1x0.65

=

3.01 Voltage drop

Vdrop

3 x IFL

n

x (R cos + X sin) x

253 of 284

46

HZL-BTN-ELE-DS-SY-037

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

7

1

2.983

213

2.983

100

240

1.25

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

213

17.896

17.896

240

100

7.46

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Cuso4 Centrifugal Pumps

1.01 Feeder Load

3.7

kW

VT

0.415

kV

215

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

P

3 x V x

3.7 / 0.8

3 x 0.415x 0.95

Rating factor for Ambient

Current Rating at 35C

Cable size

Temperature 35C

16

70 A

1.0

254 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

sin

0.6

7

Vdrop

Vdrop

%Vdrop

215

1

V

3.011

3.011

240

100

1.26

Check for Starting Current

DOL or Squirrel Cage

42

42

Vdrop

215

1

Vdrop

%Vdrop

26.729

26.729

240

100

11.14

It is to be noted that motor has been selected to start upto 80% of rated voltage

Iw

3.04

s

13.2xt

16

13.2*.2

KA/0.2Sec

= 2.71

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

SIX Transfer pumps

1.01 Feeder Load

3.7

kW

VT

0.415

kV

225

255 of 284

HZL-BTN-ELE-DS-SY-037

1.04 AC resistance of the cable at 90C

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

3.7 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

7

1

3.151

3.151

240

225

V

x

100

1.32

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1

18.905

18.905

240

V

x

100

7.88

256 of 284

225

HZL-BTN-ELE-DS-SY-037

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

SIX Centrifugal pumps

1.01 Feeder Load

3.7

kW

VT

0.415

kV

228

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

3 x V

3.7 / 0.8

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65

=

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

7

1

3.193

3.193

240

V

x

100

1.34

257 of 284

228

HZL-BTN-ELE-DS-SY-037

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

3.7

19.157

19.157

240

100

7.99

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

(Fuse Operated)

KA/0.2Sec

= 2.71

13.2*.2

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Pex Transfer Pumps

1.01 Feeder Load

3.7

kW

VT

0.415

kV

210

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

3 x V x

3.7 / 0.8

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65

=

3.01 Voltage drop

Vdrop

3 x IFL

n

x (R cos + X sin) x

258 of 284

46

HZL-BTN-ELE-DS-SY-037

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

7

1

2.941

210

2.941

240

100

1.23

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1

17.644

3.7

17.644

240

100

7.36

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Pex Centrifugal Pumps

1.01 Feeder Load

3.7

kW

VT

0.415

kV

211

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

P

3 x V x

3.7 / 0.8

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

259 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

7

Vdrop

Vdrop

%Vdrop

211

1

2.955

2.955

240

100

1.24

DOL or Squirrel Cage

42

42

Vdrop

211

1

Vdrop

%Vdrop

17.728

17.728

240

100

7.39

It is to be noted that motor has been selected to start upto 80% of rated voltage

Iw

3.04

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Nigrosine Transfer Pumps

1.01 Feeder Load

3.7

kW

VT

0.415

kV

202

2.44

/ km

260 of 284

HZL-BTN-ELE-DS-SY-037

1.05 Reactance of the cable at 50Hz

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

3 x V x

3.7 / 0.8

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

7

1

2.829

2.829

240

202

V

x

100

1.18

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1

16.972

16.972

240

202

V

x

100

7.08

It is to be noted that motor has been selected to start upto 80% of rated voltage

261 of 284

HZL-BTN-ELE-DS-SY-037

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Nigrosine Centrifugal Pumps (3% solution)

1.01 Feeder Load

3.7

kW

VT

0.415

kV

202

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

3.7 / 0.8

P

IFL

=

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65

=

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

7

1

2.829

2.829

240

V

x

100

1.18

262 of 284

202

HZL-BTN-ELE-DS-SY-037

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1

16.972

202

16.972

240

100

7.08

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Diluted Nigrosine Centrifugal Pump(0.25% solution)

1.01 Feeder Load

3.7

kW

VT

0.415

kV

190

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

P

3 x V x

3.7 / 0.8

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65

=

3.01 Voltage drop

Vdrop

IFL

n

x (R cos + X sin) x

263 of 284

46

HZL-BTN-ELE-DS-SY-037

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

7

1

2.661

190

2.661

240

100

1.11

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1

15.964

190

15.964

240

100

6.66

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

MIBC metering pump

1.01 Feeder Load

0.37

kW

VT

0.415

kV

202

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

P

3 x V x

0.37 / 0.8

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

264 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

1

Vdrop

Vdrop

%Vdrop

202

1

0.404

0.404

240

100

0.17

Check for Starting Current

DOL or Squirrel Cage

6

Vdrop

202

1

Vdrop

%Vdrop

2.425

2.425

240

100

1.02

It is to be noted that motor has been selected to start upto 80% of rated voltage

Iw

3.04

s

13.2xt

16

13.2*.2

= 2.71

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

NaCN transfer pumps

1.01 Feeder Load

3.7

kW

VT

0.415

kV

230

2.44

/ km

265 of 284

HZL-BTN-ELE-DS-SY-037

1.05 Reactance of the cable at 50Hz

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

3.7 / 0.8

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

=

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

7

Vdrop

Vdrop

%Vdrop

230

1

V

3.221

3.221

240

100

1.35

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1

19.325

19.325

240

V

x

100

8.06

266 of 284

230

HZL-BTN-ELE-DS-SY-037

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

KA/0.2Sec

= 2.71

13.2*.2

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

NaCN Centrifugal pumps

1.01 Feeder Load

3.7

kW

VT

0.415

kV

175

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

3 x V x

3.7 / 0.8

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65

=

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

7

1

V

2.451

2.451

240

100

1.03

267 of 284

175

HZL-BTN-ELE-DS-SY-037

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1

14.704

175

14.704

240

100

6.13

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Spare Transfer Pumps

1.01 Feeder Load

3.7

kW

VT

0.415

kV

210

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

P

3 x V x

3.7 / 0.8

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65

=

3.01 Voltage drop

Vdrop

IFL

=

x (R cos + X sin) x

n

268 of 284

46

HZL-BTN-ELE-DS-SY-037

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

7

1

2.941

210

2.941

240

100

1.23

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1

17.644

210

17.644

240

100

7.36

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Spare Centrifugal Pumps

1.01 Feeder Load

3.7

kW

VT

0.415

kV

206

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

P

3 x V x

3.7 / 0.8

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

269 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

7

Vdrop

Vdrop

%Vdrop

206

1

2.885

2.885

240

100

1.21

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

1

17.308

206

17.308

240

100

7.22

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Pb filter Manifold wash water pumps

1.01 Feeder Load

kW

VT

0.415

kV

368

2.44

/ km

0.0808 / km

2.5

15

270 of 284

HZL-BTN-ELE-DS-SY-037

1.08 Current derating factors

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

4 / 0.8

3 x V

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=

=

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

7

1

5.153

368

5.153

240

100

2.15

Check for Starting Current

DOL or Squirrel Cage

42

Vdrop

Vdrop

%Vdrop

42

368

30.919

30.919

240

100

12.89

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

271 of 284

HZL-BTN-ELE-DS-SY-037

Sealing water Pump for Pb. Filter feed pump No.70

1.00 INPUT DATA

1.01 Feeder Load

0.37

kW

VT

0.415

kV

305

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

2.02

3 x V

0.37 / 0.8

3 x 0.415x 0.95

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 16 sq.mm1 Run Cable

70*1*0.65

=

=

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

1

1

0.61

0.61

240

305

V

x

100

0.26

Check for Starting Current

DOL or Squirrel Cage

Vdrop

6

1

272 of 284

305

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

3.661

3.661

240

100

1.53

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

16

13.2xt

= 2.71

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.04 1 run of 1.1kV grade, 4C x16sq.mm, Al conductor, Armoured, XLPE cable is selected

GSS TO MPP MLDB

1.00 INPUT DATA

1.01 Feeder Load

100

VT

0.415

kV

500

0.161

/ km

0.071

/ km

0.65

kVA

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

100

2.02

139

3 x V

3 x 0.415

Size of 240 Sq.mm 3.5 core Aluminium cable is selected for checking.

Rating factor for Ambient

Cable size

Current Rating at 35C

Temperature 35C

240

1.0

399 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 Current carrying capacity of 240 sq.mm1 Run Cable

399*1*0.65

=

=

259 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

139

Vdrop

1

273 of 284

500

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

11.912

11.912

240

100

4.97

Short Time rating of the Cable

Iw

240

13.2xt

= 40.7

13.2*.2

KA/0.2Sec

(Fuse Operated)

3.03 1 run of 1.1kV grade, 3.5C x240sq.mm, Al conductor, Armoured, XLPE cable is selected

PMCC TO MCC INCOMER

1.00 INPUT DATA

1.01 Feeder Load

460

kW

VT

0.415

kV

50

0.129

0.0705 / km

0.65

/ km

%

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

3 x V

460 / 0.8

3 x 0.415

800

Size of 300 Sq.mm 3.5 core Aluminium cable is selected for checking.

2.02

Cable size

Temperature 35C

300

1.0

455 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 455x3x0.65

887 A

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

cos

0.8 (Assumed)

sin

0.6

800

=

3

274 of 284

50

HZL-BTN-ELE-DS-SY-037

Vdrop

%Vdrop

1.94

1.94

240

100

0.81

3.02 Short Time rating of the Cable

Iw

3.03

300

13.2xt

= 22.7

13.2*1

KA/1Sec

(ACB Operated)

3 runs of 1.1kV grade, 3.5C x300 sq.mm, Al conductor, Armoured, XLPE cable is selected

LIGHTING TRANSFORMER TO MLDB

1.01 Feeder Load

500

VT

0.415

kV

40

0.161

/ km

0.071

/ km

2.5

0.65

KVA

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

500

3 x V

696

3 x 0.415

2.02

Cable size

Temperature 35C

240

1.0

399 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 399x3x0.65

=

3.00 Check for voltage drop

3.01 Voltage drop

IFL

Vdrop

x (R cos + X sin) x

n

Where,

cos

0.8 (Assumed)

275 of 284

778 A

HZL-BTN-ELE-DS-SY-037

sin

0.6

696

Vdrop

40

3

Vdrop

%Vdrop

1.591

1.591

100

240

0.67

3.02 Short Time rating of the Cable

Iw

3.03

240

13.2xt

= 40.7

13.2*.2

(Fuse Operated)

KA/0.2Sec

3 runs of 1.1kV grade, 3.5C x240 sq.mm, Al conductor, Armoured, XLPE cable is selected

1.00 INPUT DATA

1.01 Feeder Load

230

kW

VT

0.415

kV

50

0.21

/ km

0.0718 / km

2.5

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

IFL

3 x V

230 / 0.8

3 x 0.415

400

2.02

Cable size

Temperature 35C

185

1.0

337 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 337x2x0.65

=

3.00 Check for voltage drop

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

276 of 284

438 A

HZL-BTN-ELE-DS-SY-037

Vdrop

Vdrop

%Vdrop

400

50

2.111

2.111

240

100

0.88

Short Time rating of the Cable

Iw

3.03

185

13.2xt

= 31.3

13.2*.2

KA/0.2Sec

2 runs of 1.1kV grade, 3.5C x185 sq.mm, Al conductor, Armoured, XLPE cable is selected

SIX MixingTank Agitator

1.01 Feeder Load

2.2

kW

VT

0.415

kV

270

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

2.2 / 0.98

P

IFL

=

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65

=

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

277 of 284

46

HZL-BTN-ELE-DS-SY-037

Vdrop

Vdrop

%Vdrop

1

2.161

270

2.161

240

100

0.91

Check for Starting Current

DOL or Squirrel Cage

24

24

Vdrop

270

1

Vdrop

%Vdrop

12.963

12.963

240

100

5.41

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Pex MixingTank Agitator

1.01 Feeder Load

2.2

kW

VT

0.415

kV

211

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

2.2 / 0.98

P

IFL

=

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

278 of 284

HZL-BTN-ELE-DS-SY-037

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

4

1

1.688

211

1.688

240

100

0.71

Check for Starting Current

DOL or Squirrel Cage

24

24

Vdrop

211

1

Vdrop

%Vdrop

10.13

10.13

240

100

4.23

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

s

13.2xt

16

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Pex Storage Tank Agitator

1.01 Feeder Load

2.2

kW

VT

0.415

kV

211

2.44

/ km

0.0808 / km

2.5

15

0.65

279 of 284

HZL-BTN-ELE-DS-SY-037

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

2.2 / 0.98

=

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

4

1

1.688

211

1.688

240

100

0.71

Check for Starting Current

DOL or Squirrel Cage

24

24

Vdrop

211

1

Vdrop

%Vdrop

10.13

10.13

240

100

4.23

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

280 of 284

HZL-BTN-ELE-DS-SY-037

Nacn Mixing tank Agitator

1.00 INPUT DATA

1.01 Feeder Load

1.1

kW

VT

0.415

kV

230

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

1.1 / 0.98

P

IFL

=

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

cos

0.8 (Assumed)

sin

0.6

2

Vdrop

1

Vdrop

%Vdrop

0.92

0.92

240

V

x

100

0.39

Check for Starting Current

DOL or Squirrel Cage

12

281 of 284

230

HZL-BTN-ELE-DS-SY-037

Drop at the time of Starting

12

Vdrop

230

1

Vdrop

%Vdrop

5.521

5.521

240

100

2.31

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

= 2.71

13.2*.2

(Fuse Operated)

KA/0.2Sec

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Nacn Storage Tank Agitator

1.01 Feeder Load

2.2

kW

VT

0.415

kV

230

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

P

IFL

2.2 / 0.98

=

3 x V x

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

2.03 current carrying capacity of 16sq.mm,1Run cable

= 70x1x0.65

=

3.01 Voltage drop

Vdrop

IFL

n

x (R cos + X sin) x

282 of 284

46

HZL-BTN-ELE-DS-SY-037

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

4

1

1.84

230

1.84

240

100

0.77

Check for Starting Current

DOL or Squirrel Cage

24

24

Vdrop

230

1

Vdrop

%Vdrop

11.043

11.043

240

100

4.61

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

16

13.2xt

KA/0.2Sec

= 2.71

13.2*.2

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

Spare Mixing Tank Agitator

1.01 Feeder Load

2.2

kW

VT

0.415

kV

275

2.44

/ km

0.0808 / km

2.5

15

0.65

2.00 Calculation

2.01 Full load current rating of the Feeder

2.2 / 0.98

P

IFL

=

3 x V x

=

3 x 0.415x 0.95

2.02

Cable size

Temperature 35C

16

1.0

70 A

283 of 284

HZL-BTN-ELE-DS-SY-037

Factor for grouping of cables

= 0.86

Reduction Factor

0.9

0.8

= 0.65

= 70x1x0.65

46

3.01 Voltage drop

Vdrop

IFL

x (R cos + X sin) x

Where,

Vdrop

Vdrop

%Vdrop

cos

0.8 (Assumed)

sin

0.6

4

1

2.201

275

2.201

240

100

0.92

Check for Starting Current

DOL or Squirrel Cage

24

24

Vdrop

275

1

Vdrop

%Vdrop

13.203

13.203

240

100

5.51

It is to be noted that motor has been selected to start upto 80% of rated voltage

Short Time rating of the Cable

Iw

3.04

s

13.2xt

16

13.2*.2

= 2.71

KA/0.2Sec

(Fuse Operated)

1 runs of 1.1kV grade, 4C x16 sq.mm, Al conductor, Armoured, XLPE cable is selected

284 of 284

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