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Schischek Explosion Proof.

Actuators and Sensors for Hazardous (Classified) Locations.


Protection of Life. Health. Assets.

2 0 1 4
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Schischek Global Coverage

Greenland

Sweden

Iceland

Finland

Norway

s s i a

Estonia

C a n a d a

United Kingdom

Latvia

Denmark

Lithuania

Neth.

Ireland

Bel.

France

Czech Rep.

Licht.
Switz.

Austria

Italy
United States

Malta

Mauritania

Haiti

Cape Verde

Costa Rica

Trinidad & Tobago

Venezuela

Guyana

Colombia

Suriname

Senegal

Gambia
Guinea-Bissau

Nicaragua
Panama

French Guiana

Guinea
Sierra Leone
Liberia

B r a z i l

Bolivia

Burkina Faso
Benin
Cote
Togo
d'Ivoire
Ghana

Niger

Chile

Iraq

Iran

Saudi

Kuwait
Bahrain
Qatar
Arabia U.A.E.

Egypt

Eritrea

Nepal

Pakistan

Uganda

Congo
Dem. Rep.
of Congo

Kenya

Rwanda

Japan

Bhutan

Hong
Kong

Laos

Taiwan

Sri Lanka

Somalia

Philippines
Vietnam
Palau

Brunei
Malaysia
Singapore

s i a

Papua
New Guinea

Solomon Islands

East Timor

Malawi

Zimbabwe
Botswana

S. Korea

Cambodia

Tanzania

Namibia

i n

Thailand

Burundi

Zambia

Bangladesh

India

Yemen

Ethiopia

Central African Republic

Angola

N. Korea
C

Afghanistan

Dijbouti

Nigeria

Paraguay

Vanuatu
Mauritius

Mozambique

Swaziland
Lesotho

Argentina

Mongolia
Kyrgyzstan

Tajikistan

Oman

Chad

Cameroon

Turkmenistan

Jordan

Sudan

Gabon
Peru

Schischek GmbH
Mhlsteig 45
Gewerbegebiet Sd 5
90579 Langenzenn
Germany
Phone +49 9101 9081-0
Fax +49 9101 9081-77
info-de@schischek.com
www.schischek.com

Mali

Equatorial Guinea

Ecuador

Headquarter/Manufacturing

Libya

Syria

(Occupied by Morocco)

Dom. Rep.
Puerto Rico

Jamaica
Honduras

Cyprus
Lebanon
Israel

Uzbekistan

Georgia
Armenia Azerb.

Turkey

Tunisia

Algeria

Western Sahara

Bahamas
Cuba
Belize
Guatemala
El Salvador

Bulgaria

Greece

Gibraltar

Kazakhstan

Mold.
Romania

Bos. &
Serb.
Herz.
Mont.

Albania Mace.

Morocco

Mexico

Ukraine

Slovakia

Hungary

Slovenia
Croatia

Spain

Portugal

Belarus

Poland

Germany
Lux.

Madagascar

Somoa
Fiji
Tonga

A u s t r a l i a

South Africa

Uruguay

New Zealand

Schischek GmbH Langenzenn / Germany


Rotork - Schischek Sales

Schischek Contact Worldwide:

www.schischek.com/contact/schischek-worldwide
www.rotork.com/en/contact/index/

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Safety, Worldwide,
in Thousands of Applications !
Explosion Protection Since 1975
Since 1975 Schischek has supplied electric explosion
proof products worldwide for heating, ventilation and
air-conditioning, for industrial and offshore applications.
Schischek Explosionproof has become an important
partner for consultants, public authorities, control companies, installers, OEMs and, not least of all, the end
user.
As supplier of components, we have always considered
it our duty to develop products in conjunction with other
control equipment. Modern Ex equipment, reliable,
proven and with state of the art technology.

Safety is Essential
With this motto we state that explosion protection is not
a question of statistics or half hearted solutions but that
100% safety must be guaranteed at all times. Explosion
protection means taking on responsibility.

There is No Little Ex Protection!


People have confidence in us as Ex protection specialists and in you as consultant, installer and contractor.
All Schischek Ex products are, therefore, PTB certified,
approved by and produced according to the very latest
standards and regulations. According to type and kind
of protection, our products are suitable for operation in
Ex areas, zones 0, 1, 2, 20, 21 and 22, including gases,
vapours, mists and dusts of course in accordance
with ATEX 94/9/EC.

Heating, Ventilation, Air-Conditioning


Schischek supplies control companies and contractors
in the Building Automation market. We have developed
equipment which is compatible with nearly all control
systems. By combining Schischek products with conventional switching and control equipment, reliable
high quality systems are implemented that conform to
Ex protection standards. Some examples of use are

fire and smoke dampers, paintspray areas, exhaust


systems in chemical laboratories, battery rooms, sewage treatment plants, pumping stations etc.

Harsh environmental conditions and robust quality


cause stringent design / construction requirements on
components and materials. A fast closing electric actuator for fire / smoke dampers of less than 3 seconds
is a requirement on oil and gas platforms as well as
on FPSOs. After an intense development process
including trials, a completely new concept in actuator engineering was produced. Since, thousands of

Schischek actuators in special aluminium, C5-M and


stainless steel housings have been delivered and installed, moreover, the product range has been continuously enlarged and refined.

Whether you need air flow control in a pharmaceutical


plant or temperature regulation of paint tanks in the car
industry, Schischek offers cost-effective solutions specifically designed for control integration. Ex protection
is required for applications from paint spray shops to
drying stations. System compatibility with all aspects
of control facilitates integrated planning from design to

completion. At the same time, safety and reliability increase in planning, installation, approval and operation.
Since all equipment is maintenance-free, cost savings
are realised.

In co-operation with valve and damper manufacturers, industrial control companies and contractors,
Schischek products are in use worldwide. Our products
are characterised by the highest protection class, compact size and easy handling.

We can provide solutions to problems as far as Ex


ventilation and precise temperature control in industrial
plants are concerned.

Offshore, Onshore, Shipbuilding

Chemical, Pharmaceutical, Car Industries

Water Treatment Plants, Compressor Stations

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Which Components Have to be Explosion Proof ?

n the diagram below, a typical air-handling system shows which equipment is allowed
in the Hazardous location and which should only be placed in the ordinary location.
The diagram does not claim to be complete.

Air damper

Air filter

f in doubt, please do not hesitate to consult us at Schischek. We will advise you in any
case. A brief discussion in the early stages of planning can avoid substantial costs in
remedial work later and gives you the peace of mind that you have a safely installed
operating system.

Heater

Fan

P
1

P

1
Quarter Turn Actuators for Dampers and Valves

Ordinary
Safe area
Location

Hazardous
Ex area
Location

Humidifier

%rH
rF

Hz
2

Failsafe Linear Valve Actuators

4
Linear Valve Actuators

Temperature and Humidity Sensors

ExMax
RedMax

ExMax + LIN
RedMax + LIN

ExRun
RedRun

ExCos-D
RedCos-D

451,350 in-lbs
3...150 sec /90
On-off, 3-pos
modulating
with/without spring return

110670 lbf
0.31.65" stroke
0,1...15 sec / mm
On-off, 3-pos
modulating
with spring return

1102,200 lbf
0.22.36" stroke
2...15 sec / mm
On-off, 3-pos
modulating

40+257 F
0100 %rH
full range adjustable

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ou should be aware of the areas of installation where an explosive atmosphere


may build up. Furthermore, you should have the responsible authority classify the
relevant Ex zone and in combination with type and condition of the explosive medium,
you should be able to select suitable explosion proof equipment.

Restrictor

%rH
rF

Air damper

Fire damper

P

PLC-System

ExCos-P
RedCos-P

7
Thermostats, Humidistats, Frost Protection

ExBin-D
RedBin-D
40+257 F
0100 %rH
1- or 2-stage

100 7.500 Pa
full range adjustable

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05.000 Pa
Pressure / Differential pressure
Fan-belt protection
Filter protection
1- or 2-stage switching point

PLC-System

Filter Monitoring, Fan Belt Protection

ExBin-P
RedBin-P

VAV

Pressure / Differential Pressure Sensors

ith Schischek products this is simple because all equipment is certified


according to the highest safety standards according to ATEX, of course!

Restrictor

P

ExBin-FR
RedBin-FR
+14+59 F
Capillary: 118", 236"
1-stage switching point

8
Controller

ExReg-V
Differential pressure
0300 Pa (VAV)

ExReg-D
Temperature/Humidity
40+257 F
0100 %rH

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Table of contents

Installation Areas in Division / Zones



Gas Dust Gas Dust Gas Dust
Approvals According to Zone System
Zone 0
20
1
21
2
22
OL**
Approvals According to Division System
Cl. I
Cl. II, III
Cl. I
Cl. II, III
Cl. I
Cl. II, III OL**

Div 1
Div 1
Div 1
Div 1
Div 2
Div 2
Product Line
Page
Quarter Turn Actuators 90

Overview
electrical actuators with 90 angle of rotation
8-9
ExMax
size S
45 270 in-lbs with/without spring return (HL*)
10



ExMax
size M
270 1,350 in-lbs with/without spring return (HL*)
11

RedMax
size S
45 270 in-lbs with/without spring return (HL*)
12




RedMax
size M
270 1,350 in-lbs with/without spring return (HL*)
13


InMax
size S
45 270 in-lbs with/without spring return (OL**)
14





InMax
size M
270 1,350 in-lbs with/without spring return (OL**)
15



Linear Valve Actuators with Spring Return with 0.30"/0.39"/0.59"/0.79"/1.18"/1.65" Stroke (Fixed)
Overview
electrical linear actuators
16-17
LIN-.. + ExMax.. size S, M
110 670 lbf with spring return (HL*)
18-19

LIN-.. + RedMax.. size S, M


110 670 lbf with spring return (HL*)
18-19

LIN-.. + InMax.. size S, M


110 670 lbf with spring return (OL**)
18-19


Valve Actuators with 0.2"2.36" (5...60 mm) Stroke
ExRun
size S
110 2,200 lbf without spring return (HL*)
20-21

RedRun
size S
110 2,200 lbf without spring return (HL*)
20-21

InRun
size S
110 2,200 lbf without spring return (OL**)
20-21


Special Options for Actuators
Overview
special options for actuators
22-23
Overview
heating system ExPolar for actuators
24
ExPolar
heating system for actuators use in Ex areas down to 58 F (50 C) (HL*)
25

InPolar
heating system for actuators use in ordinary location down to 58 F (50 C) (OL**)
25
Controller for VAV, Pressure, Temperature, Humidity
Overview
control system
26-27
ExReg-V
volume flow and pressure controller 0 300 Pa (1.2 inch water) (HL*)
28-29






InReg-V
volume flow and pressure controller 0 300 Pa (1.2 inch water) (OL**)
28-29

ExReg-D
temperature and humidity controller 40 +257 F/0100 %rH (HL*)
30-31






InReg-D
temperature and humidity controller 40 +257 F/0100 %rH (OL**)
30-31

Modulating Sensors for Temperature, Humidity, Pressure/Differential Pressure


Overview
modulating sensors
32-34
ExCos-P
differential pressure, VAV sensors 100 7.500 Pa (0.430 inch water) (HL*)
35






RedCos-P
differential pressure, VAV sensors 100 7.500 Pa (0.430 inch water) (HL*)
35

InCos-P
differential pressure, VAV sensors 100 7.500 Pa (0.430 inch water) (OL**)
35

ExCos-D
temperature and humidity transducer for ExPro-C sensors (HL*)
36

RedCos-D
temperature and humidity transducer for ExPro-C sensors (HL*)
36

InCos-D
temperature and humidity transducer for InPro-C sensors (OL**)
36


ExPro-C
temperature and humidity sensor probes for operation in HVAC systems (HL*)
37

InPro-C
temperature and humidity sensor probes for operation in HVAC systems (OL**)
37


ExCos-A
transducer for passive, potential free, modulating ExSens sensors (HL*)
38




RedCos-A
transducer for passive, potential free, modulating ExSens sensors (HL*)
38




InCos-A
transducer for passive, potential free, modulating sensors (OL**)
38





ExSens
modulating, passive temperature- /humidity- /pressure sensors (HL*)
39
()
()

()

Binary Sensors (Thermostats, Hygrostats, Pressostats, Fan Belt Protection, Frost Protection)
Overview
binary sensor technology
40-42
ExBin-P
pressure / differential pressure 0 5.000 Pa (0.420 inch water) (HL*)
43






RedBin-P
pressure / differential pressure 0 5.000 Pa (0.420 inch water) (HL*)
43

InBin-P
pressure / differential pressure 0 5.000 Pa (0.420 inch water) (OL**)
43

ExBin-FR
frost protection thermostat 14
59 F (HL*)
44






RedBin-FR
frost protection thermostat 14
59 F (HL*)
44

InBin-FR
frost protection thermostat 14
59 F (OL**)
44

45






ExBin-N
drive belt monitoring 0 10.000 U/min-1 (HL*)
45

RedBin-N
drive belt monitoring 0 10.000 U/min-1 (HL*)
45

InBin-N
drive belt monitoring 0 10.000 U/min-1 (OL**)
ExBin-D
temperature and humidity thermostat for ExPro-B probe sensors (HL*)
46

RedBin-D
temperature and humidity thermostat for ExPro-B probe sensors (HL*)
46

InBin-D
temperature and humidity thermostat for InPro-B probe sensors (OL**)
46


ExPro-B
digital thermostat /hygrostat sensor probes for operation in HVAC systems (HL*)
47

InPro-B
digital thermostat /hygrostat sensor probes for operation in HVAC systems (OL**)
47


ExBin-A
modules for adaptation of 1-5 passive, potential free, binary ExSens sensors (HL*)
48




RedBin-A
modules for adaptation of 1-5 passive, potential free, binary ExSens sensors (HL*)
48




InBin-A
modules for adaptation of 1-5 passive, potential free, binary sensors (OL**)
48





ExSens
binary, passive temperature- /humidity- /pressure sensors (HL*)
49
()
()

()

Special Options for Sensors


Overview
special options for sensors
50
Overview
heating system ExPolar for sensors
51
ExPolar
heating system for sensors' use in Ex areas down to 58 F (50 C) (HL*)
51

InPolar
heating system for sensors' use in ordinary location down to 58 F (50 C) (OL**)
51
Door Holder Magnets
ExMag
door holder magnets with 146, 292, 450 lbf force (HL*)

52



*HL = Hazardous Location **OL = Ordinary Location () Zone System Only

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Table of contents


Approvals According to Zone System
Approvals According to Division System

Content / Description
Page
Additional Information
Conversation tables
53
Product codes / definitions
54-55
Installation according to NEC 500 (Division system, North America)
56
Installation according to ATEX (Zone system)
57
Features of actuators in combination with ExPro-TT.. or programming stick
58
Electrical installation codes according to NEC/FM/CSA
60
Labelling of explosion proof equipment in accordance with NEC 500 /505
61
Explosion proof information
62
Classification of hazardous areas
63
Division and zone system comparison
64-65
SIL Safety Integrity Level information
66-67
Certification information
68-69
Valve automation
70-71
Rotork Products
72-75
Typical Class I Locations Respective Zones 0, 1 and 2:

Installation Areas in Division / Zones

Gas Dust Gas Dust Gas Dust


Zone 0
20
1
21
2
22
Cl. I
Cl. II, III
Cl. I
Cl. II, III
Cl. I
Cl. II, III
Div 1
Div 1
Div 1
Div 1
Div 2
Div 2

Petroleum refineries, gasoline storage and dispensing areas

Industrial firms that use flammable liquids in dip tanks for parts cleaning or other operations

Petrochemical companies that manufacture chemicals from gas and oil

Dry cleaning plants where vapors from cleaning fluids can be present

Companies that have spraying areas where they coat products with paint or plastics

Aircraft hangars and fuel servicing areas

Utility gas plants, and operations involving storage and handling of liquefied petroleum gas or natural gas

Typical Class II Locations respective Zone 20, 21, 22:

Grain elevators, flour and feed mills

Plants that manufacture, use, or store magnesium or aluminum powders

Plants that have chemical or metallurgical processes of plastics, medicines, fireworks, etc.

Producers of starch or candies

Spice-grinding plants, sugar plants and cocoa plants

Coal preparation plants and other carbon-handling or processing areas

Typical Class III Locations Respective Zones 20, 21, 22:

Textile mills, cotton gins, cotton seed mills, and flax processing plants

Any plant that shapes, pulverizes, or cuts wood and creates sawdust or flyings

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OL**
OL**

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Introducing ExMax Damper Actuators for Hazardous Locations!


Quarter Turn and Rotary Applications for Damper Control ...

Hazardous Locations Zone 1, 2, 21, 22

Fast Spring Return Time

Sil2 FAIL SAFE function

universal power supply

stainless steel solution

easy installation

compact dimensions

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Electrical Drive Engineering with 90 Angle of Rotation


Overview ..Max Quarter-Turn Actuators
The actuator series are subdivided in 3 installation and 5 application areas.

The actuator concept offers obvious advantages:

Installation Areas:
ExMax- ...................... actuators for use in hazardous location Div. 1 and zone 1, 2, 21, 22
RedMax- .................... actuators for use in hazardous location Div. 2 and zone 2, 22
InMax-........................ actuators for use in ordinary location

1. Small dimension, compact, easy installation, highest protection classes, cost effective
2. Universal power supply 24 to 240 Volt AC/DC, selfadjustable
3. SIL2 fail safe function
4. With or without spring return (in accordance with type)
5. Robust aluminium housing, NEMA4X /IP66
6. Integrated heater for low temperatures
7. On site adjustable motor running time
8. Integrated manual override
9. Useful accessories such as retrofit limit switches
10. Actuators are to offer direct coupling

Application Areas:
Ex / Red / InMax.......... for air and fire dampers, VAV, ball valves, control dampers

in-lbs

ExMax..

Actuators for Air Dampers

90 actuators from 45 to 1,350 in-lbs, with or w/o


spring return (run time 1, 3, 10, 20 s depending on
type), for air-dampers.

95

Actuators for Smoke and Fire Dampers


in-lbs

ExMax..

Actuators for VAV Control

ExMax..

Actuators for Ball Valves

ExMax..

Actuators for Butterfly Valves and Other Turn Valves

ExMax..

ExMax.., RedMax.., InMax.. Turn Actuators


90 actuators from 45 to 1,350 in-lbs, with or w/o
spring return (run time 1, 3, 10, 20 s depending
on type), for butterfly valves and other quarter turn
valves.

95

Ordinary Location

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ExMax.., RedMax.., InMax.. Turn Actuators


90 actuators from 45 to 1,350 in-lbs, with or w/o
spring return (run time 1, 3, 10, 20 s depending on
type), for ball valves.

95

in-lbs

ExMax.., RedMax.., InMax.. Turn Actuators


90 actuators from 45 to 1,350 in-lbs, with or w/o
spring return (run time 1, 3, 10, 20 s depending on
type), for VAV control.

95

in-lbs

ExMax.., RedMax.., InMax.. Turn Actuators


90 actuators from 45 to 1,350 in-lbs, with or w/o
spring return (run time 1, 3, 10, 20 s depending on
type), for smoke- and fire-dampers.

95

in-lbs

ExMax.., RedMax.., InMax.. Turn Actuators

Hazardous Location

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ExMax 90 Quarter-Turn Actuators Size "S" for Class I/II/III, Div. 1, zone 1, 2, 21, 22
Explosion Proof

Features of ExMax - ... size "S"

Size "S"

ExMax-
Cl. I/II/III, Div. 1
Zone 1/2/21/22
Gas + Dust
certified according
UL, CSA
ATEX, SIL, IECEx
GOST-R, RTN
INMETRO, KOSHA

Description
ExMax are, in accordance with type, for automation of
air dampers, fire and smoke dampers, volume control, as
well as for ball valves, throttle valves and other quarterturn armatures.
Scope of Delivery:
1 actuator, ~ 39.4 inch cable, allen key for manual override, 4 screws, manuals.

Basics for all ExMax-.. size "S"


24240 VAC/DC self adaptable power supply
95angle of rotation (5 for preload)
100% overload protected
Aluminum housing NEMA4X / IP66, cable ~ 39.4"
-40F...+104F/ +122F, integrated heater
Emergency manual override
Squared shaft connection 0.47" 0.47"
Dimensions (H W D) 8.27" 3.74" 3.15"
Approximate weight 8 lbs (..VAS = 16 lbs)

Quarter-Turn Actuators Without Spring Return, 24 to 240 VAC/DC, for Division 1 and Zone 1, 2, 21, 22

Type

Torque

Running Time 90 Spring Return Control Mode

ExMax- 45.90-A
ExMax-135.270-A
ExMax- 45.90-S-A
ExMax-135.270-S-A
ExMax- 45.90-Y-A
ExMax-135.270-Y-A
ExMax- 45.90-U-A
ExMax-135.270-U-A

45 / 90 in-lbs
135 / 270 in-lbs
45 / 90 in-lbs
135 / 270 in-lbs
45 / 90 in-lbs
135 / 270 in-lbs
45 / 90 in-lbs
135 / 270 in-lbs

3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s

-
-
-
-
-
-
-
-

On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
On-off, 3-pos
On-off, 3-pos

Feedback

Features

Size

-
-
2 limit switches (5/85)
2 limit switches (5/85)
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA

-
-
-
-
-
-
-
-

S
S
S
S
S
S
S
S

Quarter-Turn Actuators With Spring Return, 24 to 240 VAC/DC, for Division 1 and Zone 1, 2, 21, 22

Type

Torque

Running Time 90 Spring Return Control Mode

ExMax-45.90-F-A
ExMax- 135-F-A
ExMax-45.90-SF-A
ExMax- 135-SF-A
ExMax-45.90-YF-A
ExMax- 135-YF-A
ExMax-45.90-UF-A
ExMax- 135-UF-A
ExMax-45.90-BF-A
ExMax- 135-BF-A

45 / 90 in-lbs
135 in-lbs
45 / 90 in-lbs
135 in-lbs
45 / 90 in-lbs
135 in-lbs
45 / 90 in-lbs
135 in-lbs
45 / 90 in-lbs
135 in-lbs

3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
3/15/30/60 s
3/15/30/60 s

~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s

On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos

Feedback

Features

Size

-
-
2 limit switches (5/85)
2 limit switches (5/85)
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
2 limit switches (5/85)
2 limit switches (5/85)

-
-
-
-
-
-
-
-
ExPro-TT connector
ExPro-TT connector

S
S
S
S
S
S
S
S
S
S

Quarter-Turn Actuators With 1 Second Spring Return, 24 to 240 VAC/DC, for Division 1 and Zone 1, 2, 21, 22

Type

Torque

Running Time 90 Spring Return Control Mode

ExMax- 72-F1-A
ExMax-135-F1-A
ExMax- 72-SF1-A
ExMax-135-SF1-A
ExMax- 72-BF1-A
ExMax-135-BF1-A

72 in-lbs
135 in-lbs
72 in-lbs
135 in-lbs
72 in-lbs
135 in-lbs

3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s

Accessories

1 s
1 s
1 s
1 s
1 s
1 s

On-off
On-off
On-off
On-off
On-off
On-off

Feedback

Features

Size

-
-
2 limit switches (5/85)
2 limit switches (5/85)
2 limit switches (5/85)
2 limit switches (5/85)

-
-
-
-
ExPro-TT connector
ExPro-TT connector

S
S
S
S
S
S

Type

Technical Data

Stick
ExPro-TT-72
KB-A
KB-S
HV-SK, HV-SL
AR-12-xx
D-F-S-A

Stick to change parameter and factory settings such as running time, torque, spring return time, force control and write protection depending on actuator
Safety temperature trigger for fire dampers, switching at 162F / 72C, with electrical connector, only connectable to Max--BF actuators !
Shaft connection for North American actuators for damper shafts " adaptable to all ..Max-.. actuators size S
Mounting clamp for round damper shafts 0.4" to 0.75" and squared shafts 0.4" to 0.6", including bracket, connectable to all ..Max-.. actuators size S
Manual override, connectable to actuators size S. HV-SK = short version, HV-SL = long version for add. mounting of ..Box /..Switch (not suitable for ..Max-..-..F1 !)
Squared reduction part from 0.47" 0.47" to shafts with 0.43" (type AR-12-11), 0.39" (type AR-12-10), 0.32" (type AR-12-08)
Adaptation with flange according to DIN EN 5211 for butterfly or ball-valves suitable for size S, see page 70 for more information

Special options and offshore kits see page 23

10

www.schischek.com

North
American
Price List 2014
Technical
Short Information
North America 2014

ExMax 90 Quarter-Turn Actuators Size "M" for Class I/II/III, Div. 1, zone 1, 2, 21, 22
Explosion Proof

Features of ExMax - ... size "M"

Size "M"

ExMax-
Cl. I/II/III, Div. 1
Zone 1/2/21/22
Gas + Dust
certified according
UL, CSA
ATEX, SIL, IECEx
GOST-R, RTN
INMETRO

Description
ExMax are, in accordance with type, for automation of
air dampers, fire and smoke dampers, volume control, as
well as for ball valves, throttle valves and other quarterturn armatures.
Scope of Delivery:
1 actuator, ~ 39.4 inch cable, allen key for manual override, 4 screws, manuals.

Basics for all ExMax-.. size "M"


24240 VAC/DC self adaptable power supply
95angle of rotation (5 for preload)
100% overload protected
Aluminum housing NEMA4X / IP66, cable ~ 39.4"
-40F...+104F/ +122F, integrated heater
Emergency manual override
Squared shaft connection 0.63" 0.63"
Dimensions (H W D) 11.34" 5.87" 4.57"
Approximate weight 21 lbs

Quarter-Turn Actuators Without Spring Return, 24 to 240 VAC/DC, for Division 1 and Zone 1, 2, 21, 22

Type

Torque

Running Time 90 Spring Return Control Mode

ExMax-450.675-A
ExMax900-A
ExMax- 1350-A
ExMax-450.675-S-A
ExMax900-S-A
ExMax- 1350-S-A
ExMax-450.675-Y-A
ExMax900-Y-A
ExMax-450.675-U-A
ExMax900-U-A

450 / 675 in-lbs


900 in-lbs
1,350 in-lbs
450 / 675 in-lbs
900 in-lbs
1,350 in-lbs
450 / 675 in-lbs
900 in-lbs
450 / 675 in-lbs
900 in-lbs

40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s

-
-
-
-
-
-
-
-
-
-

On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
On-off, 3-pos
On-off, 3-pos

Feedback

Features

Size

-
-
-
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA

-
-
-
-
-
-
-
-
-
-

M
M
M
M
M
M
M
M
M
M

Quarter-Turn Actuators With Spring Return, 24 to 240 VAC/DC, for Division 1 and Zone 1, 2, 21, 22

Type

Torque

Running Time 90 Spring Return Control Mode

ExMax-270-F-A
ExMax-450-F-A
ExMax-540-F-A
ExMax-270-SF-A
ExMax-450-SF-A
ExMax-540-SF-A
ExMax-270-YF-A
ExMax-450-YF-A
ExMax-270-UF-A
ExMax-450-UF-A
ExMax-540-UF-A
ExMax-270-BF-A
ExMax-450-BF-A
ExMax-540-BF-A

270 in-lbs
450 in-lbs
540 in-lbs
270 in-lbs
450 in-lbs
540 in-lbs
270 in-lbs
450 in-lbs
270 in-lbs
450 in-lbs
540 in-lbs
270 in-lbs
450 in-lbs
540 in-lbs

40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s

~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s

On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos

Feedback

Features

Size

-
-
-
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)

-
-
-
-
-
-
-
-
-
-
-
ExPro-TT connector
ExPro-TT connector
ExPro-TT connector

M
M
M
M
M
M
M
M
M
M
M
M
M
M

Quarter-Turn Actuators With 3 Second Spring Return, 24 to 240 VAC/DC, for Division 1 and Zone 1, 2, 21, 22

Type

Torque

Running Time 90 Spring Return Control Mode

ExMax-270-F3-A
ExMax-450-F3-A
ExMax-270-SF3-A
ExMax-450-SF3-A
ExMax-270-BF3-A
ExMax-450-BF3-A

270 in-lbs
450 in-lbs
270 in-lbs
450 in-lbs
270 in-lbs
450 in-lbs

40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s

3 s
3 s
3 s
3 s
3 s
3 s

On-off
On-off
On-off
On-off
On-off
On-off

Feedback

Features

Size

-
-
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)

-
-
-
-
ExPro-TT connector
ExPro-TT connector

M
M
M
M
M
M

Accessories

Type
Technical Data
Stick
ExPro-TT-72
HV-MK
AR-16-xx
D-F-M-A

Stick to change parameter and factory settings such as running time, torque, spring return time, force control and write protection depending on actuator
Safety temperature trigger for fire dampers, switching at 162F / 72C, with electrical connector, only connectable to ..Max-..-BF actuators !
Manual override, connectable to actuators size M (not suitable for ..Max-..-..F3!)
Squared reduction part from 0.63" 0.63" to shafts with 0.55" (type AR-16-14), 0.47" (type AR-16-12)
Adaptation with flange according to DIN EN 5211 for butterfly or ball-valves suitable for size M, see page 70 for more information

Special options and offshore kits see page 23

www.schischek.com

11

North
American
Price List 2014
Technical
Short Information
North America 2014

RedMax 90 Quarter-Turn Actuators Size "S" for Class I/II/III, Div. 2, zone 2, 22
Explosion Proof

Features of RedMax - ... size "S"

Size "S"

RedMax-
Cl. I/II/III, Div. 2
Zone 2, 22
Gas + Dust
certified according
UL, CSA
ATEX, SIL, IECEx
GOST-R, RTN

Description
RedMax are, in accordance with type, for automation of
air dampers, fire and smoke dampers, volume control, as
well as for ball valves, throttle valves and other quarterturn armatures.
Scope of Delivery:
1 actuator, ~ 39.4 inch cable, allen key for manual override, 4 screws, manuals.

Basics for all RedMax-.. size "S"


24240 VAC/DC self adaptable power supply
95angle of rotation (5 for preload)
100% overload protected
Aluminum housing NEMA4X / IP66, cable ~ 39.4"
-40F...+104F/ +122F, integrated heater
Emergency manual override
Squared shaft connection 0.47" 0.47"
Dimensions (H W D) 8.27" 3.74" 3.15"
Approximate weight 8 lbs (..VAS = 16 lbs)

Quarter-Turn Actuators Without Spring Return, 24 to 240 VAC/DC, for Division 2 and Zone 2, 22

Type

Torque

Running Time 90 Spring Return Control Mode

RedMax- 45.90-A
RedMax-135.270-A
RedMax- 45.90-S-A
RedMax-135.270-S-A
RedMax- 45.90-Y-A
RedMax-135.270-Y-A
RedMax- 45.90-U-A
RedMax-135.270-U-A

45 / 90 in-lbs
135 / 270 in-lbs
45 / 90 in-lbs
135 / 270 in-lbs
45 / 90 in-lbs
135 / 270 in-lbs
45 / 90 in-lbs
135 / 270 in-lbs

3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s

-
-
-
-
-
-
-
-

On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
On-off, 3-pos
On-off, 3-pos

Feedback

Features

Size

-
-
2 limit switches (5/85)
2 limit switches (5/85)
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA

-
-
-
-
-
-
-
-

S
S
S
S
S
S
S
S

Feedback

Features

Size

-
-
2 limit switches (5/85)
2 limit switches (5/85)
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
2 limit switches (5/85)
2 limit switches (5/85)

-
-
-
-
-
-
-
-
ExPro-TT connector
ExPro-TT connector

S
S
S
S
S
S
S
S
S
S

Quarter-Turn Actuators With Spring Return, 24 to 240 VAC/DC, for Division 2 and Zone 2, 22

Type

Torque

Running Time 90 Spring Return Control Mode

RedMax-45.90-F-A
RedMax- 135-F-A
RedMax-45.90-SF-A
RedMax- 135-SF-A
RedMax-45.90-YF-A
RedMax- 135-YF-A
RedMax-45.90-UF-A
RedMax- 135-UF-A
RedMax-45.90-BF-A
RedMax- 135-BF-A

45 / 90 in-lbs
135 in-lbs
45 / 90 in-lbs
135 in-lbs
45 / 90 in-lbs
135 in-lbs
45 / 90 in-lbs
135 in-lbs
45 / 90 in-lbs
135 in-lbs

3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
3/15/30/60 s
3/15/30/60 s

~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s

On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos

Quarter-Turn Actuators With 1 Second Spring Return, 24 to 240 VAC/DC, for Division 2 and Zone 2, 22

Type

Torque

Running Time 90 Spring Return Control Mode

RedMax- 72-F1-A
RedMax-135-F1-A
RedMax- 72-SF1-A
RedMax-135-SF1-A
RedMax- 72-BF1-A
RedMax-135-BF1-A

72 in-lbs
135 in-lbs
72 in-lbs
135 in-lbs
72 in-lbs
135 in-lbs

3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s

Accessories

1 s
1 s
1 s
1 s
1 s
1 s

On-off
On-off
On-off
On-off
On-off
On-off

Feedback

Features

Size

-
-
2 limit switches (5/85)
2 limit switches (5/85)
2 limit switches (5/85)
2 limit switches (5/85)

-
-
-
-
ExPro-TT connector
ExPro-TT connector

S
S
S
S
S
S

Type

Technical Data

Stick
ExPro-TT-72
KB-A
KB-S
HV-SK, HV-SL
AR-12-xx
D-F-S-A

Stick to change parameter and factory settings such as running time, torque, spring return time, force control and write protection depending on actuator
Safety temperature trigger for fire dampers, switching at 162F / 72C, with electrical connector, only connectable to Max--BF actuators !
Shaft connection for North American actuators for damper shafts " adaptable to all ..Max-.. actuators size S
Mounting clamp for round damper shafts 0.4" to 0.75" and squared shafts 0.4" to 0.6", including bracket, connectable to all ..Max-.. actuators size S
Manual override, connectable to actuators size S. HV-SK = short version, HV-SL = long version for add. mounting of ..Box /..Switch (not suitable for ..Max-..-..F1 !)
Squared reduction part from 0.47" 0.47" to shafts with 0.43" (type AR-12-11), 0.39" (type AR-12-10), 0.32" (type AR-12-08)
Adaptation with flange according to DIN EN 5211 for butterfly or ball-valves suitable for size S, see page 70 for more information

Special options and offshore kits see page 23

12

www.schischek.com

North
American
Price List 2014
Technical
Short Information
North America 2014

RedMax 90 Quarter-Turn Actuators Size "M" for Class I/II/III, Div. 2, zone 2, 22
Explosion Proof

Features of RedMax - ... size "M"

Size "M"

RedMax-
Cl. I/II/III, Div. 2
Zone 2, 22
Gas + Dust
certified according
UL, CSA
ATEX, SIL, IECEx
GOST-R, RTN

Description
RedMax are, in accordance with type, for automation of
air dampers, fire and smoke dampers, volume control, as
well as for ball valves, throttle valves and other quarterturn armatures.
Scope of Delivery:
1 actuator, ~ 39.4 inch cable, allen key for manual override, 4 screws, manuals.

Basics for all RedMax-.. size "M"


24240 VAC/DC self adaptable power supply
95angle of rotation (5 for preload)
100% overload protected
Aluminum housing NEMA4X / IP66, cable ~ 39.4"
-40F...+104F/ +122F, integrated heater
Emergency manual override
Squared shaft connection 0.63" 0.63"
Dimensions (H W D) 11.34" 5.87" 4.57"
Approximate weight 21 lbs

Quarter-Turn Actuators Without Spring Return, 24 to 240 VAC/DC, for Division 2 and Zone 2, 22

Type

Torque

Running Time 90 Spring Return Control Mode

RedMax-450.675-A
RedMax900-A
RedMax- 1350-A
RedMax-450.675-S-A
RedMax900-S-A
RedMax- 1350-S-A
RedMax-450.675-Y-A
RedMax900-Y-A
RedMax-450.675-U-A
RedMax900-U-A

450 / 675 in-lbs


900 in-lbs
1,350 in-lbs
450 / 675 in-lbs
900 in-lbs
1,350 in-lbs
450 / 675 in-lbs
900 in-lbs
450 / 675 in-lbs
900 in-lbs

40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s

-
-
-
-
-
-
-
-
-
-

On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
On-off, 3-pos
On-off, 3-pos

Feedback

Features

Size

-
-
-
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA

-
-
-
-
-
-
-
-
-
-

M
M
M
M
M
M
M
M
M
M

Feedback

Features

Size

-
-
-
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)

-
-
-
-
-
-
-
-
-
-
-
ExPro-TT connector
ExPro-TT connector
ExPro-TT connector

M
M
M
M
M
M
M
M
M
M
M
M
M
M

Quarter-Turn Actuators With Spring Return, 24 to 240 VAC/DC, for Division 2 and Zone 2, 22

Type

Torque

Running Time 90 Spring Return Control Mode

RedMax-270-F-A
RedMax-450-F-A
RedMax-540-F-A
RedMax-270-SF-A
RedMax-450-SF-A
RedMax-540-SF-A
RedMax-270-YF-A
RedMax-450-YF-A
RedMax-270-UF-A
RedMax-450-UF-A
RedMax-540-UF-A
RedMax-270-BF-A
RedMax-450-BF-A
RedMax-540-BF-A

270 in-lbs
450 in-lbs
540 in-lbs
270 in-lbs
450 in-lbs
540 in-lbs
270 in-lbs
450 in-lbs
270 in-lbs
450 in-lbs
540 in-lbs
270 in-lbs
450 in-lbs
540 in-lbs

40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s

~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s

On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos

Quarter-Turn Actuators With 3 Second Spring Return, 24 to 240 VAC/DC, for Division 2 and Zone 2, 22

Type

Torque

Running Time 90 Spring Return Control Mode

RedMax-270-F3-A
RedMax-450-F3-A
RedMax-270-SF3-A
RedMax-450-SF3-A
RedMax-270-BF3-A
RedMax-450-BF3-A

270 in-lbs
450 in-lbs
270 in-lbs
450 in-lbs
270 in-lbs
450 in-lbs

40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s

Accessories

3 s
3 s
3 s
3 s
3 s
3 s

On-off
On-off
On-off
On-off
On-off
On-off

Feedback

Features

Size

-
-
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)

-
-
-
-
ExPro-TT connector
ExPro-TT connector

M
M
M
M
M
M

Type

Technical Data

Stick
ExPro-TT-72
HV-MK
AR-16-xx
D-F-M-A

Stick to change parameter and factory settings such as running time, torque, spring return time, force control and write protection depending on actuator
Safety temperature trigger for fire dampers, switching at 162F / 72C, with electrical connector, only connectable to ..Max-..-BF actuators !
Manual override, connectable to actuators size M (not suitable for ..Max-..-..F3!)
Squared reduction part from 0.63" 0.63" to shafts with 0.55" (type AR-16-14), 0.47" (type AR-16-12)
Adaptation with flange according to DIN EN 5211 for butterfly or ball-valves suitable for size M, see page 70 for more information

Special options and offshore kits see page 23

www.schischek.com

13

North
American
Price List 2014
Technical
Short Information
North America 2014

InMax 90 Quarter-Turn Actuators Size "S" for Ordinary Locations


Industrial

Features of InMax - ... size "S"


Size "S"

InMax-
NOT explosion proof
and only for use in
ordinary locations
certified according to
general purpose
standard
NEMA4X / IP66

Description
InMax are, in accordance with type, for automation of air
dampers, fire and smoke dampers, volume control, as
well as for ball valves, throttle valves and other quarterturn armatures.
Scope of Delivery:
1 actuator, ~ 39.4 inch cable, allen key for manual override, 4 screws, manuals.

Basics for all InMax-.. size "S"


24240 VAC/DC self adaptable power supply
95angle of rotation (5 for preload)
100% overload protected
Aluminum housing NEMA4X / IP66, cable ~ 39.4"
-40F...+122F, integrated heater
Emergency manual override
Squared shaft connection 0.47" 0.47"
Dimensions (H W D) 8.27" 3.74" 3.15"
Approximate weight 8 lbs (..VAS = 16 lbs)

Quarter-Turn Actuators Without Spring Return, 24 to 240 VAC/DC, for Ordinary Location

Type

Torque

Running Time 90 Spring Return Control Mode

InMax- 45.90-A
InMax-135.270-A
InMax- 45.90-S-A
InMax-135.270-S-A
InMax- 45.90-Y-A
InMax-135.270-Y-A
InMax- 45.90-U-A
InMax-135.270-U-A

45 / 90 in-lbs
135 / 270 in-lbs
45 / 90 in-lbs
135 / 270 in-lbs
45 / 90 in-lbs
135 / 270 in-lbs
45 / 90 in-lbs
135 / 270 in-lbs

3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s

-
-
-
-
-
-
-
-

On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
On-off, 3-pos
On-off, 3-pos

Feedback

Features

Size

-
-
2 limit switches (5/85)
2 limit switches (5/85)
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA

-
-
-
-
-
-
-
-

S
S
S
S
S
S
S
S

Feedback

Features

Size

-
-
2 limit switches (5/85)
2 limit switches (5/85)
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
2 limit switches (5/85)
2 limit switches (5/85)

-
-
-
-
-
-
-
-
InPro-TT connector
InPro-TT connector

S
S
S
S
S
S
S
S
S
S

Quarter-Turn Actuators With Spring Return, 24 to 240 VAC/DC, for Ordinary Location

Type

Torque

Running Time 90 Spring Return Control Mode

InMax-45.90-F-A
InMax- 135-F-A
InMax-45.90-SF-A
InMax- 135-SF-A
InMax-45.90-YF-A
InMax- 135-YF-A
InMax-45.90-UF-A
InMax- 135-UF-A
InMax-45.90-BF-A
InMax- 135-BF-A

45 / 90 in-lbs
135 in-lbs
45 / 90 in-lbs
135 in-lbs
45 / 90 in-lbs
135 in-lbs
45 / 90 in-lbs
135 in-lbs
45 / 90 in-lbs
135 in-lbs

3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
7.5/15/30/60 s
3/15/30/60 s
3/15/30/60 s

~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s
~ 3 s / 10 s

On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos

Quarter-Turn Actuators With 1 Second Spring Return, 24 to 240 VAC/DC, for Ordinary Location

Type

Torque

Running Time 90 Spring Return Control Mode

InMax- 72-F1-A
InMax-135-F1-A
InMax- 72-SF1-A
InMax-135-SF1-A
InMax- 72-BF1-A
InMax-135-BF1-A

72 in-lbs
135 in-lbs
72 in-lbs
135 in-lbs
72 in-lbs
135 in-lbs

3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s
3/15/30/60 s

Accessories

1 s
1 s
1 s
1 s
1 s
1 s

On-off
On-off
On-off
On-off
On-off
On-off

Feedback

Features

Size

-
-
2 limit switches (5/85)
-
S
2 limit switches (5/85)
-
S
2 limit switches (5/85)
InPro-TT connector
S
2 limit switches (5/85)
InPro-TT connector
S

- S
- S

Type

Technical Data

Stick
InPro-TT-72
KB-A
KB-S
HV-SK, HV-SL
AR-12-xx
D-F-S-A

Stick to change parameter and factory settings such as running time, torque, spring return time, force control and write protection depending on actuator
Temperature trigger for fire dampers, switching at 162F / 72C, with electrical connector, only connectable to InMax--BF actuators !
Shaft connection for North American actuators for damper shafts " adaptable to all ..Max-.. actuators size S
Mounting clamp for round damper shafts 0.4" to 0.75" and squared shafts 0.4" to 0.6", including bracket, connectable to all ..Max-.. actuators size S
Manual override, connectable to actuators size S. HV-SK = short version, HV-SL = long version for add. mounting of ..Box /..Switch (not suitable for ..Max-..-..F1 !)
Squared reduction part from 0.47" 0.47" to shafts with 0.43" (type AR-12-11), 0.39" (type AR-12-10), 0.32" (type AR-12-08)
Adaptation with flange according to DIN EN 5211 for butterfly or ball-valves suitable for size S, see page 70 for more information

Special options and offshore kits see page 23

14

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North
American
Price List 2014
Technical
Short Information
North America 2014

InMax 90 Quarter-Turn Actuators Size "M" for Ordinary Locations


Industrial

Features of InMax - ... size "M"


Size "M"

InMax-
NOT explosion proof
and only for use in
ordinary locations
certified according to
general purpose
standard
NEMA4X / IP66

Description
InMax are, in accordance with type, for automation of air
dampers, fire and smoke dampers, volume control, as
well as for ball valves, throttle valves and other quarterturn armatures.
Scope of Delivery:
1 actuator, ~ 39.4 inch cable, allen key for manual override, 4 screws, manuals.

Basics for all InMax-.. size "M"


24240 VAC/DC self adaptable power supply
95angle of rotation (5 for preload)
100% overload protected
Aluminum housing NEMA4X / IP66, cable ~ 39.4"
-40F...+104F/ +122F, integrated heater
Emergency manual override
Squared shaft connection 0.63" 0.63"
Dimensions (H W D) 11.34" 5.87" 4.57"
Approximate weight 21 lbs

Quarter-Turn Actuators Without Spring Return, 24 to 240 VAC/DC, for Ordinary Location

Type

Torque

Running Time 90 Spring Return Control Mode

InMax-450.675-A
InMax900-A
InMax- 1350-A
InMax-450.675-S-A
InMax900-S-A
InMax- 1350-S-A
InMax-450.675-Y-A
InMax900-Y-A
InMax-450.675-U-A
InMax900-U-A

450 / 675 in-lbs


900 in-lbs
1,350 in-lbs
450 / 675 in-lbs
900 in-lbs
1,350 in-lbs
450 / 675 in-lbs
900 in-lbs
450 / 675 in-lbs
900 in-lbs

40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s

-
-
-
-
-
-
-
-
-
-

On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
On-off, 3-pos
On-off, 3-pos

Feedback

Features

Size

-
-
-
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA

-
-
-
-
-
-
-
-
-
-

M
M
M
M
M
M
M
M
M
M

Feedback

Features

Size

-
-
-
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)

-
-
-
-
-
-
-
-
-
-
-
InPro-TT connector
InPro-TT connector
InPro-TT connector

M
M
M
M
M
M
M
M
M
M
M
M
M
M

Quarter-Turn Actuators With Spring Return, 24 to 240 VAC/DC, for Ordinary Location

Type

Torque

Running Time 90 Spring Return Control Mode

InMax-270-F-A
InMax-450-F-A
InMax-540-F-A
InMax-270-SF-A
InMax-450-SF-A
InMax-540-SF-A
InMax-270-YF-A
InMax-450-YF-A
InMax-270-UF-A
InMax-450-UF-A
InMax-540-UF-A
InMax-270-BF-A
InMax-450-BF-A
InMax-540-BF-A

270 in-lbs
450 in-lbs
540 in-lbs
270 in-lbs
450 in-lbs
540 in-lbs
270 in-lbs
450 in-lbs
270 in-lbs
450 in-lbs
540 in-lbs
270 in-lbs
450 in-lbs
540 in-lbs

40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s

~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s
~ 20 s

On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
0...10 VDC, 4...20 mA
0...10 VDC, 4...20 mA
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos
On-off, 3-pos

Quarter-Turn Actuators With 3 Second Spring Return, 24 to 240 VAC/DC, for Ordinary Location

Type

Torque

Running Time 90 Spring Return Control Mode

InMax-270-F3-A
InMax-450-F3-A
InMax-270-SF3-A
InMax-450-SF3-A
InMax-270-BF3-A
InMax-450-BF3-A

270 in-lbs
450 in-lbs
270 in-lbs
450 in-lbs
270 in-lbs
450 in-lbs

40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s
40/60/90/120 s

Accessories

3 s
3 s
3 s
3 s
3 s
3 s

On-off
On-off
On-off
On-off
On-off
On-off

Feedback

Features

Size

-
-
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)
2 limit switches (5 /85)

-
-
-
-
InPro-TT connector
InPro-TT connector

M
M
M
M
M
M

Type

Technical Data

Stick
InPro-TT-72
HV-MK
AR-16-xx
D-F-M-A

Stick to change parameter and factory settings such as running time, torque, spring return time, force control and write protection depending on actuator
Temperature trigger for fire dampers, switching at 162F / 72C, with electrical connector, only connectable to InMax-..-BF actuators !
Manual override, connectable to actuators size M (not suitable for ..Max-..-..F3!)
Squared reduction part from 0.63" 0.63" to shafts with 0.55" (type AR-16-14), 0.47" (type AR-16-12)
Adaptation with flange according to DIN EN 5211 for butterfly or ball-valves suitable for size M, see page 70 for more information

Special options and offshore kits see page 23

www.schischek.com

15

North
American
Price List 2014
Technical
Short Information
North America 2014

Introducing ExMax+LIN&ExRun Valve Actuators for Hazardous Locations!


Linear Applications for Valve Control ...

Hazardous Locations Zone 1, 2, 21, 22

Fast Spring Return Time

Sil2 FAIL SAFE function

universal power supply

C5-M solution

easy installation

compact dimensions

16

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North America 2014

..Max + LIN and ..Run Electrical Drive Engineering for Valves Overview
Overview ..Max + LIN Linear Guide Unit and ..Run Valve Actuators
The actuator series are subdivided in 3 installation and 2 application areas.

The actuator concept offers obvious advantages:

Installation Areas:
ExMax-..+LIN, ExRun- ..........................for use in hazardous location Div. 1 and zone 1, 2, 21, 22
RedMax-..+LIN, RedRun- .....................for use in hazardous location Div. 2 and zone 2, 22
InMax-..+LIN, InRun-.............................for use in ordinary location

1.
2.
3.
4.
5.
6.
7.
8.
9.

Application Areas:
Ex/Red/InMax + LIN .............................for globe or 3-way valves (with safety function)
Ex/Red/InRun .......................................for globe or 3-way valves

Small dimension, compact, easy installation, highest protection classes, cost effective
Universal power supply 24 to 240 Volt AC/DC, selfadjustable
SIL2 fail safe function (only at ..Max + LIN)
With or without spring return (spring return only at ..Max + LIN linear guide unit)
Robust aluminium housing, NEMA4X /IP66
Integrated heater for low temperatures
On site adjustable motor running time
Integrated manual override
Useful accessories such as retrofit limit switches

Actuators with Spring Return for 2-Way and 3-Way Valves

lbf

ExMax..+LIN

Linear motion valve actuators with spring return


from 110 to 670 lbf. Fixed stroke with 0.39"/0.59"
/0.79"/1.18"/1.65" for automation of globe or 3-way
valves. Linkage to numerous valve types and
brands available.

0.39"1.65"

Actuators for 2-Way and 3-Way Valves

lbf

ExMax.., RedMax.., InMax.. + LIN Linear Guide Unit

ExRun.., RedRun.., InRun.. Valve Actuators

ExRun..

Valve actuators from 110 to 2,200 lbf. On site adjustable stroke from 0.2" to 2.36", for automation of
globe or 3-way valves. Linkage to numerous valve
types and brands available.

0.2"2.36"

Ordinary Location

Hazardous Location

Valve Linkages
North
American
Price List 2012
Technical
Short Information
North America 2013

Information
Please see pages 70-71 for more

North
American
Price List 2012
Technical
Short Information
North America 2013
             

Valve Automation

..Max
-Turn Actuator

..Run
Linear Valve Actuator

Schischek Valve Linkages

210

Option 1

95

80

You make the linkage yourself or source it


somewhere else. In that case we would be
happy to provide you with all the actuator
dimensions necessary to do so. We can
even give you STEP files you can import
directly into your CAD system. Contact us
at customerservice@schischek.com.

231

M4

36

(6x
)-

118,5

18

de

47,7

44

35

(6x

V12

37

70

ep

Valve Linkage
Example

74

Linear Motion Actuators

77,6

4,4

Valve Linkage
Example

information on valve linkages.

             

Valve Automation

Quarter-Turn Actuators

30

118,5

Title

ExMax 5.10-Y / 15.30-Y

60

.
.

.
.

.
.
.

-A-

12

11

11

14

14

14

18

17

17

22

22

22

Schischek designs and delivers19the linkage


19
Price:
27
27
We can quote you a price forOther
a linkageOther
for any typical valve mounting mmpattern mm
Zoll
and stem (for example ISO 5211)
with- Zoll
out knowing the exact valve dimensions.
Contact us at customerservice@schischek.com.

Valve
Example

-D-

-C-

Flange type DIN 5211

Thread

Hole diameter

F03

UNC

F04

Zoll

UNF

F05

List of parts .
Substitute for .
Origin
.

-E-

Project No.

mm

Actuator
ExMax

Zoll

Zoll

Sheet 1 / 1

Zoll

Nominal size

Nm

DN

lb-in

Material
standard

Zoll

-U-

Zoll

A3

-Z-

-Y-

mm

F07

VA

-V-

AISI 316

Increment

F10

mm

F12

Other

.
.
.
Rev

090.0000.A4_Dimensions
Scale 1:2

-XTorque

Distance

.
.
.

Drawing No.

-F-

mm

Signed
Checked
Approved

Project

Schischek GmbH
Mhlsteig 45
Gewerbegebiet V
D-90579 Langenzenn

Flange
thickness

Height

mm

mm

Zoll
Other

Spindle

mm

Zoll

Area for screw connecetion

Adapter plate

Zoll

Option 2

Fitting key

Vis

Square

-B-

Two flat

Date

Valve
Example

Dimensions

E X P L O S I O N P R O O F
.

A0 .
Rev Description

Order:
When you order the linkage however, we
need the dimensions of the top plate/mounting pattern as well as the stem shape and
dimensions to design the linkage.X The cut
sheet for your valve will typically have that
information. Simply send us the cut sheet
and we will do the rest.

Title

Customer

Project

Country

ExMax on ball valve


E X P L O S I O N P R O O F
.

Actuator type

Armature
Type

Manufacturer

.
.
.

www.schischek.com

www.schischek.com

www.schischek.com

.
.

Origin

.
.

Substitute for .

.
.

Date

List of parts

.
.

Rev Description

48

.
.

.
Vis

Project

.
Schischek GmbH
Mhlsteig 45
Gewerbegebiet Sd 5
D-90579 Langenzenn

Project No.

Signed
Checked
Approved

.
.
.

Drawing No.

.
.
.
Rev

2011.070.E0-USA
Scale 1:1.5

Sheet 1 / 1

A3

49

17

North
American
Price List 2014
Technical
Short Information
North America 2014

..Max-.. + LIN-.. Linear Valve Actuators Size "S" and "M" with Spring Return
Explosion Proof

Features ..Max-.. + LIN-.. (Size "S" and "M")

Industrial

ExMax-.. + LIN-..

RedMax-.. + LIN-..

InMax-.. + LIN-..

Description

Basics for ..Max-.. + LIN-.. valve actuators

Cl. I/II/III, Div. 1


Zone 1, 2, 21, 22
Gas + Dust
certified according
UL, CSA
ATEX, SIL, IECEx
GOST-R, RTN
INMETRO, KOSHA1

Cl. I/II/III, Div. 2


Zone 2, 22
Gas + Dust
certified according
UL, CSA
ATEX, SIL, IECEx,
GOST-R, RTN,
INMETRO

NOT explosion proof


and only for use in
ordinary locations
certified according to
general purpose
standard
NEMA4X / IP66

..Max-.. + LIN-.. linear valve actuators with


spring return for automation of globe- or
3-way valves.
Use as actuator with safety function, On-off
or 3-pos. actuator or modulating actuator.

24240 VAC/DC self adaptable power


supply
Running time 0.115 sec./mm
Stroke 0.30"/0.39"/0.59"/0.79"/1.18"/1.65"
Force 110670 lbf
Spring return 3 or 10 sec. (size "S"),
20 sec. (size "M")
Control mode On-off, 3-pos., 0-10 VDC,
4-20 mA
Aluminium housing, NEMA4X /IP66
External terminal box optional
Ambient temperature -4F...+104F (T6),
-4F...+122F (T5)
Weight (including actuator) ~ 18 lbs (size "S"),
~ 31 lbs (size "M")
in accordance with type
applies for actuator

ExMax size S only

Scope of Delivery: Linear unit, suitable for


all ..Max-..-F actuators size "S" or "M".
Required Accessories:
Valve adaptation in accordance with valve
manufacturer, type and nominal size
(diameter).
Ordering Example:
Modulating valve actuator with spring return
in hazardous location zone 2, for a globe
valve with 0.79" stroke and a required force
of 335 lbf.
Actuator:
Linear adaptation:
Valve adaptation:

RedMax-30-YF
LIN-20
suitable for valve type
on request

Linear Unit for Actuators with Spring Return, 24 to 240 VAC/DC


Type

Stroke (max.)

Description

LIN-7.5
LIN-10
LIN-15
LIN-20
LIN-30
LIN-40

0.30"
0.39"
0.59"
0.79"
1.18"
1.65"

Linear unit up to max. 0.30" stroke, suitable for all ..Max-..-F actuators size "S" or "M" with spring return
Linear unit up to max. 0.39" stroke, suitable for all ..Max-..-F actuators size "S" or "M" with spring return
Linear unit up to max. 0.59" stroke, suitable for all ..Max-..-F actuators size "S" or "M" with spring return
Linear unit up to max. 0.79" stroke, suitable for all ..Max-..-F actuators size "S" or "M" with spring return
Linear unit up to max. 1.18" stroke, suitable for all ..Max-..-F actuators size "S" or "M" with spring return
Linear unit up to max. 1.65" stroke, suitable for all ..Max-..-F actuators size "S" or "M" with spring return

LIN Special Options for Linear Unit Suitable for Actuators


Explosion Proof /Ordinary Location
Special Options

LIN-CT
available for linear
unit LIN-..
In accordance with
..Max type for use in
Hazardous location or
ordinary location

Features LIN--CT
Description
CT version with aluminium housing and C5-Mpainting,
resistant against corrosive and maritime atmosphere,
some parts nickel plated.

Basics LIN--CT
CT:
C5-M painted aluminium housing
Resistant against corrosive and / or maritime atmosphere

Delivery: 1 linear unit with special option


Ordering Example: LIN-20-CT

LIN-.. Options
Type
LIN-..-CT

18

Description / Technical Data


C5-M painted aluminium housing, resistant against corrosive and /or maritime atmosphere. Lifting rod, connecting parts and screws in VA

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North
American
Price List 2014
Technical
Short Information
North America 2014
Mounting Variations

Valve Adaptation
To select the right valve adaptation and get the right
price information the following information is required:
1. Valve manufacturer
2. Valve type
3. Valve nominal size (diameter) DN
For adaptations which are already designed by
Schischek this information is sufficient.
To design new adaptations we need additional
details of the valve body as well as drawings.

Actuator ..Max-..-F

LIN-..

Adaptation

Valve Actuator with Spring Return

With the purchase order you have to provide


actuator type + type of adaptation.

Selection of Recommended Actuators in Relation of Force (lbf) and max. Stroke (inch)
0.3" (7,5 mm)
110 lbf (500 N)
180 lbf (800 N)
225 lbf (1,000 N)
335 lbf (1,500 N)
450 lbf (2,000 N)
560 lbf (2,500 N)
670 lbf (3,000 N)

Max-135-F

0.39" (10 mm)


Max-135-F

0.59" (15 mm)


Max-135-F

0.79" (20 mm)


Max-135-F

1.18" (30 mm)


Max-135-F

Max-270-F
Max-270-F

Max-450-F

Max-270-F

Max-270-F

Max-270-F
Max-270-F

1.65" (42 mm)

Max-450-F
Max-450-F

Max-450-F

At strokes between
two values use the next
higher linear unit
e.g. 0.94" (24 mm)
stroke = LIN-30

Attention: Limitation of resolution at YF-actuators with strokes < nominal (motor blockade)!

Note the maximum force of the actuator to prevent damage to your valve!
Info:
Suitable actuators with spring return see page 10-15.

Nominal Force in lbf (N) at Spring of Actuator in Relation of max. Stroke of LIN at Temperatures between 4+104 F
Max-135-F
Max-270-F
Max-450-F

335 lbf (1,500 N)


670 lbf (3,000 N)

335 lbf (1,500 N)


670 lbf (3,000 N)

225 lbf (1,000 N)


450 lbf (2,000 N)
670 lbf (3,000 N)

180 lbf (800 N)


335 lbf (1,500 N)
670 lbf (3,000 N)

110 lbf (500 N)


225 lbf (1,000 N)
450 lbf (2,000 N)

180 lbf (800 N)


335 lbf (1,500 N)

Attention: Limitation of resolution at YF-actuators with strokes < nominal (motor blockade)! Note the maximum force of the actuator to prevent damage to your valve!

Nominal Force in lbf (N) at Spring of Actuator in Relation of max. Stroke of LIN at Temperatures between +32+104 F
Max-135-F
Max-270-F
Max-450-F

670 lbf (3,000 N) 670 lbf (3,000 N)


1,350 lbf (6,000 N) 1,350 lbf (6,000 N)

450 lbf (2,000 N) 360 lbf (1,600 N)


900 lbf (4,000 N) 670 lbf (3,000 N)
1,350 lbf (6,000 N) 1,350 lbf (6,000 N)

225 lbf (1,000 N)


450 lbf (2,000 N)
900 lbf (4,000 N)

360 lbf (1,600 N)


670 lbf (3,000 N)

Above mentioned values are nominal trusts with performed self adjustment drive.
The maximum trusts can read values which are up to three to four times higher than values of tables. Without performed self adjustment drive there can occur much higher trust values,
which can cause damages on the mentioned valve or linkages.

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ExRun/RedRun/InRun Valve Actuators Size "S" for Div. 1/2, Class I/II/III, zone 1, 2, 21, 22
Explosion Proof

Features of ExRun, RedRun, InRun

Industrial

ExRun...

RedRun...

InRun

Description

Basics for all Run Valve Actuators

Cl. I/II/III, Div. 1


Zone 1, 2, 21, 22
Gas + Dust
certified according
UL, CSA
ATEX, IECEx
GOST-R, RTN, KOSHA

Cl. I/II/II, Div. 2


Zone 2, 22
Gas + Dust
certified according
UL, CSA
ATEX, IECEx
GOST-R, RTN

NOT explosion proof


and only for use in
ordinary locations
certified according to
general purpose
standard
NEMA4X / IP66

ExRun, RedRun and InRun valve actuators


are used for automation of linear valves
with 3-pos. on-off or modulating mode.

24240 VAC/DC self adaptable power supply


Up to 5 different running times adjustable on site
0.2" to 2.36" stroke, mechanical limitation
on each position
Automatic adaptation of modulating signal
at Ex-, Red-, InRun--Y..
Aluminum housing NEMA4X /IP66
-4F...+104F / +122F, integrated heater
Emergency manual override
Dimension (H 1 WD) 10.24" 8.2" 4.53"
(without valve and adaptation)
Approximate weight 1617 lbs 2

(without valve and adaptation)

Scope of Delivery:
1 actuator with NPT1/2 conduit connection
and 39.4 inch cable extention, emergency
manual override, manuals
Required Accessories:
valve adaptation in accordance with valve
manufacturer, type and nominal size
(diameter).

1
2

Height varies depending on type


Weight varies depending on type

Valve Actuators Without Spring Return, 24 to 240 VAC/DC, for Division 1 and Zone 1, 2, 21, 22
Type

Force

Running Time Spring Return Control Mode

Feedback

Features

Size

ExRun- 110.220-A

110 / 220 lbf

2/3/6/9 s/0.0394"

On-off, 3-pos

ExRun- 550.1100-A

550 / 1,100 lbf

2/3/6/9 s/0.0394"

On-off, 3-pos

ExRun-1650.2200-A

1,650 / 2,200 lbf (1,760 lbf)

4/6/9/12 s/0.0394"

On-off, 3-pos

ExRun- 110.220-Y-A

110 / 220 lbf

2/3/6/9 s/0.0394"

0...10 VDC, 4...20 mA

0...10 VDC, 4...20 mA

ExRun- 550.1100-Y-A

550 / 1,100 lbf

2/3/6/9 s/0.0394"

0...10 VDC, 4...20 mA

0...10 VDC, 4...20 mA

ExRun-1650.2200-Y-A

1,650 / 2,200 lbf (1,760 lbf)

4/6/9/12 s/0.0394"

0...10 VDC, 4...20 mA

0...10 VDC, 4...20 mA

ExRun- 110.220-U-A

110 / 220 lbf

2/3/6/9 s/0.0394"

On-off, 3-pos

0...10 VDC, 4...20 mA

ExRun- 550.1100-U-A

550 / 1,100 lbf

2/3/6/9 s/0.0394"

On-off, 3-pos

0...10 VDC, 4...20 mA

ExRun-1650.2200-U-A

1,650 / 2,200 lbf (1,760 lbf)

4/6/9/12 s/0.0394"

On-off, 3-pos

0...10 VDC, 4...20 mA

Valve Actuators Without Spring Return, 24 to 240 VAC/DC, for Division 2 and Zone 2, 22
Type

Force

Running Time Spring Return Control Mode

Features

Size

RedRun- 110.220-A

110 / 220 lbf

2/3/6/9 s/0.0394"

On-off, 3-pos

Feedback
-

RedRun- 550.1100-A

550 / 1,100 lbf

2/3/6/9 s/0.0394"

On-off, 3-pos

RedRun-1650.2200-A

1,650 / 2,200 lbf (1,760 lbf)

4/6/9/12 s/0.0394"

On-off, 3-pos

RedRun- 110.220-Y-A

110 / 220 lbf

2/3/6/9 s/0.0394"

0...10 VDC, 4...20 mA

0...10 VDC, 4...20 mA

RedRun- 550.1100-Y-A

550 / 1,100 lbf

2/3/6/9 s/0.0394"

0...10 VDC, 4...20 mA

0...10 VDC, 4...20 mA

RedRun-1650.2200-Y-A 1,650 / 2,200 lbf (1,760 lbf)

4/6/9/12 s/0.0394"

0...10 VDC, 4...20 mA

0...10 VDC, 4...20 mA

RedRun- 110.220-U-A 110 / 220 lbf

2/3/6/9 s/0.0394"

On-off, 3-pos

0...10 VDC, 4...20 mA

RedRun- 550.1100-U-A 550 / 1,100 lbf

2/3/6/9 s/0.0394"

On-off, 3-pos

0...10 VDC, 4...20 mA

RedRun-1650.2200-U-A 1,650 / 2,200 lbf (1,760 lbf)

4/6/9/12 s/0.0394"

On-off, 3-pos

0...10 VDC, 4...20 mA

Features

Size

Valve Actuators Without Spring Return, 24 to 240 VAC/DC, for Ordinary Location
Type

Force

Running Time Spring Return Control Mode

InRun- 110.220-A

110 / 220 lbf

2/3/6/9 s/0.0394"

On-off, 3-pos

InRun- 550.1100-A

550 / 1,100 lbf

2/3/6/9 s/0.0394"

On-off, 3-pos

InRun-1650.2200-A

1,650 / 2,200 lbf (1,760 lbf)

4/6/9/12 s/0.0394"

On-off, 3-pos

InRun- 110.220-Y-A

110 / 220 lbf

2/3/6/9 s/0.0394"

0...10 VDC, 4...20 mA

0...10 VDC, 4...20 mA

InRun- 550.1100-Y-A

550 / 1,100 lbf

2/3/6/9 s/0.0394"

0...10 VDC, 4...20 mA

0...10 VDC, 4...20 mA

InRun-1650.2200-Y-A

1,650 / 2,200 lbf (1,760 lbf)

4/6/9/12 s/0.0394"

0...10 VDC, 4...20 mA

0...10 VDC, 4...20 mA

InRun- 110.220-U-A

110 / 220 lbf

2/3/6/9 s/0.0394"

On-off, 3-pos

0...10 VDC, 4...20 mA

InRun- 550.1100-U-A

550 / 1,100 lbf

2/3/6/9 s/0.0394"

On-off, 3-pos

0...10 VDC, 4...20 mA

InRun-1650.2200-U-A

1,650 / 2,200 lbf (1,760 lbf)

4/6/9/12 s/0.0394"

On-off, 3-pos

0...10 VDC, 4...20 mA

20

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Accessories
Type

Technical Data

Stick

Stick to change parameter and factory settings such as running time, torque, spring return time, force control and write protection depending on actuator

HV-R

Manual override with locking mechanism suitable for ..Run valve actuators size S

GMB-1

Rubber bellow up to 2.36", colour black

Adaption

Different adaptations for different valve types and sizes available. Please dont hesitate to ask for technical solution

Special options and offshore kits see page 23

Required Data for Valve Adaptation


To select the right valve adaptation and get the right price information the
following data are required:
1. Valve manufacturer
2. Valve type
3. Valve nominal size (diameter) DN
For adaptations which are already designed by Schischek this information
is sufficient.
To design new adaptations we need additional details of the valve body
as well as drawings.
With the purchase order you have to provide actuator type and type of
adaptation.

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Run + Valve Adaptation


ExRun-
RedRun-
InRun-

Adaption

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VA/CT Special Options Actuators Overview


Overview of Special Options of Schischek Actuators for use under Extreme Weather Conditions
Installation/Application Area:

Advantages of Special Options:

Usage in hazardous areas under extreme weather conditions and / or for offshore/
onshore applications.

Resistant against corrosive and / or maritime atmosphere


Usage under extreme weather conditions
Approved for offshore- / onshore applications
Robust and thereby extended period of application time of actuators

Special Options Quarter Turn Actuators Size S

VAS ..Max-.. S
CTS

Housing material in stainless steel (VAS) or


aluminium housing with C5-M painting (CTS) for
use under extreme weather conditions.

normal wiring

VAS

CTS

Special Options Quarter Turn Actuators Size M

VAM ..Max-.. M
CTM

..Max-.. Turn Actuators Size M


Surrounding housing in stainless steel (VAM) or
aluminium housing with C5-M painting (CTM) for
use under extreme weather conditions.

normal wiring

VAM

CTM

Special Options Valve Actuators

CTS ..Run-..

..Run-.. Valve Actuators


Aluminium housing with C5-M painting (CTS) for
use under extreme weather conditions.

normal wiring

CTS

Weather Shield for Quarter Turn and Valve Actuators

WS-S ..Max-.. S/M


WS-M ..Run-..
WS-R

..Max-.. Turn and ..Run Valve Actuators


Weather shield made of stainless steel for protection against weather influences like rain, sun or
snow.

normal wiring

Ordinary Location

22

..Max-.. Turn Actuators Size S

WS-S

WS-M

WS-R

Hazardous Location

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..Max Special Options for Quarter Turn Actuators Size S or M


Explosion Proof
..Max-VA/CT

Features ..Max-VA / CT

Special Options

available for ExMax,


RedMax and InMax
In accordance with type
for use in
Hazardous location or
ordinary location

Description
VA version with housing material in stainless steel AISI
316, some parts nickel plated.
CT version with aluminium housing and C5-Mpainting,
resistant against corrosive and maritime atmosphere,
some parts nickel plated.
Delivery: 1 quarter turn actuator size S or M
with special option
Ordering Example: ExMax-15.30-VAS

Basics ..Max-VA / CT
VA:
Housing material in stainless steel AISI 316, some parts
nickel plated
CT:
C5-M painted aluminium housing
Resistant against corrosive and / or maritime atmosphere
Cable glands brass nickel plated
Screws in stainless steel
For general basics see ..Max quarter turn actuators.

..Max-.. Options
Type

Description / Technical Data

..Max--VAS

Housing material of ..Max quarter turn actuator size S in stainless steel AISI 316, some parts nickel plated

..Max--VAM

Enclosure for ..Max quarter turn actuator size M, made of stainless steel AISI 316

..Max--CTS

Aluminium housing of ..Max quarter turn actuator size S with C5-M painting, resistant against corrosive and maritime atmosphere, some parts nickel plated

..Max--CTM

Aluminium housing of ..Max quarter turn actuator size M with C5-M painting, resistant against corrosive and maritime atmosphere, some parts nickel plated

WS-S

Weather shield in stainless steel, suitable for all ..Max actuators size S

WS-M

Weather shield in stainless steel, suitable for all ..Max actuators size M

..Run Special Options for Valve Actuators


Explosion Proof
Special Options

..Run-CTS
available for ExRun,
RedRun and InRun
In accordance with type
for use in
Hazardous location or
ordinary location

Features ..Run-CTS
Description

Basics ..Run-CTS

CTS version with aluminium housing and C5-Mpainting,


resistant against corrosive and maritime atmosphere,
some parts nickel plated.

CTS:
C5-M painted aluminium housing
Resistant against corrosive and / or maritime atmosphere
Cable glands brass nickel plated
Screws in stainless steel

Delivery: 1 valve actuator with


special option
Ordering Example: ExRun-25.50-CTS

For general basics see ..Run valve actuators.

..Run-.. Options
Type

Description / Technical Data

..Run--CTS

Aluminium housing with C5-M painting for ..Run valve actuator, resistant against corrosive /maritime atmosphere, some parts nickel plated

WS-R

Weather shield in stainless steel, suitable for all ..Run valve actuators

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ExPolar Heating System Overview


Overview of New Heating System for Use with Schischek Actuators Down to 58 F (50C)
Installation/Application Area:

Advantages of ExPolar:

Usage in hazardous areas for temperatures down to 58 F (50 C).

Especially for usage under high sub-zero temperatures


Suitable for applications with high temperature fluctuations (58 F up to +122 F)
Usage directly in hazardous locations
Adaptable on Schischek actuator series type ExMax size S or M, ExRun

F ExPolar-..-MS

Heating System for Quarter Turn Actuators ExMax Size S

ExPolar-..-MS
Adaptable on Schischek quarter turn actuators type
ExMax-.. size S.

normal wiring

F ExPolar-..-MM

Heating System for Quarter Turn Actuators ExMax Size M

ExPolar-..-MM
Adaptable on Schischek quarter turn actuators type
ExMax-.. size M.

normal wiring

Heating System for Valve Actuators ExRun

F ExPolar-..-R

ExPolar-..-R
Adaptable on Schischek valve actuators type
ExRun-...

normal wiring

Ordinary Location

24

Hazardous Location

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ExPolar/InPolar Heating System for Turn Actuators ..Max-.. Size S


Explosion Proof

Industrial

ExPolar--MS
Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx

InPolar--MS
NOT explosion proof
and only for use in
ordinary location
NEMA4X / IP66

Features ..Polar--MS
Description
Controlled heating system for use in
sub-zero regions down to 58 F or at high
temperature fluctuations from 58 F
up to +122 F.
Adaptable on Schischek quarter turn actuators ..Max-.. size S (depending on type).
Delivery:
1 heating system

(adaptable)
Ordering Example: ExPolar-240-MS

Basics ..Polar
24/48 VAC/DC, 120/240 VAC
40 W
58+122 F (50+50 C)
ExPolar for zone 1, 2, 21, 22
InPolar for ordinary location

ExPolar--MS/InPolar--MS
Type

Adaptable on

Operation Temperature

Supply

Power*

ExPolar--MS
ExMax-../RedMax size S
58 F up to +122 F
24 VAC/DC 48 VAC/DC 120 VAC 240 VAC
InPolar- -MS
InMax-.. size S
58 F up to +122 F
24 VAC/DC 48 VAC/DC 120 VAC 240 VAC

Supply voltage

Installation Area

40 W
zone 1, 2, 21, 22
40 W
ordinary location
*Nominal value

VAS option not considered!

ExPolar/InPolar Heating System for Turn Actuators ..Max-.. size M


Explosion Proof

Industrial

ExPolar--MM
Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx

InPolar--MM
NOT explosion proof
and only for use in
ordinary location
NEMA4X / IP66

Features ..Polar--MM
Description
Controlled heating system for use in
sub-zero regions down to 58 F or at high
temperature fluctuations from 58 F
up to +122 F.
Adaptable on Schischek quarter turn actuators ..Max-.. size M (depending on type).
Delivery:
1 heating system

(adaptable)
Ordering Example: ExPolar-240-MM

Basics ..Polar
24/48 VAC/DC, 120/240 VAC
60 W
58+122 F (50+50 C)
ExPolar for zone 1, 2, 21, 22
InPolar for ordinary location

ExPolar--MM/InPolar--MM
Type

Adaptable on

Operation Temperature

Supply

Power*

ExPolar--MM ExMax-../RedMax size M


58 F up to +122 F
24 VAC/DC 48 VAC/DC 120 VAC 240 VAC
InPolar- -MM
InMax-.. size M
58 F up to +122 F
24 VAC/DC 48 VAC/DC 120 VAC 240 VAC

Supply voltage

Installation Area

60 W
zone 1, 2, 21, 22
60 W
ordinary location
*Nominal value

ExPolar/InPolar Heating System for Valve Actuators ..Run


Explosion Proof

Industrial

ExPolar--R
Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx

InPolar--R
NOT explosion proof
and only for use in
ordinary location
NEMA4X / IP66

Features ..Polar--R
Description
Controlled heating system for use in
sub-zero regions down to 58 F or at high
temperature fluctuations from 58 F
up to +122 F.
Adaptable on Schischek valve actuators
..Run (depending on type).
Delivery:
1 heating system

(adaptable)
Ordering Example: ExPolar-240-R

Basics ..Polar
24/48 VAC/DC, 120/240 VAC
60 W
58+122 F (50+50 C)
ExPolar for zone 1, 2, 21, 22
InPolar for ordinary location

ExPolar--R/InPolar--R
Type

Adaptable on

Operation Temperature

Supply

ExPolar--R
ExRun/RedRun
58 F up to +122 F
24 VAC/DC 48 VAC/DC 120 VAC 240 VAC
InPolar- -R
InRun
58 F up to +122 F
24 VAC/DC 48 VAC/DC 120 VAC 240 VAC

Supply voltage

www.schischek.com

Power*

Installation Area

60 W
zone 1, 2, 21, 22
60 W
ordinary location
*Nominal value

25

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Introducing ExReg HVAC Control Unit for Hazardous Locations!


VAV/CAV and Pressure Control Applications ...

Hazardous Locations Zone 1, 2, 21, 22

Decentralised Control Structures

Reduced Life-Cycle-Costs

No Intrinsic Safe Circuits needed

Integral PID loop

Compatibility to Market Standards

Predefined Settings

Predefined Damper Characteristics

26

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ExReg../RedReg.. / InReg.. Control Systems Overview


Overview of the New ExReg.., RedReg.. and InReg.. Control Systems Solution
The controllers are subdevided in 2 installation and 4 application areas.

The New Control Systems Concept Offers Especially in Hazardous Location Huge Benefits:

Installation areas:
ExReg-.........................................Modules for hazardous location zone 1, 2, 21, 22 (ATEX)
RedReg-.......................................Modules for hazardous location Cl. I, Div. 2, zone 2 (ATEX)
InReg-..........................................Modules for ordinary location

1. Usage directly in hazardous areas in zone 1, 2, 21, 22


2. Can be configured on site in the hazardous location
3. Decentralised control structures
4. Fewer components
5. Reduced Life-Cycle-Costs
6. No necessity to install safety barriers or to use special wiring
7. Integral PID loop
8. Optional in stainless steel (AISI 316) or with C5-M painting
9. Predefined Settings and damper characteristics
10. Cost effective

Application areas:
ExReg / RedReg / InReg-V...........Modules for volume flow control (CAV/VAV)
ExReg / RedReg / InReg-V...........Modules for pressure and differential pressure control
ExReg / RedReg / InReg-D...........Modules for temperature control
ExReg / RedReg / InReg-D...........Modules for humidity control

Volume Flow (CAV/VAV) / Pressure P

VAV ExReg-V
P

VAV

normal wiring

Temperature F (C)

ExReg-D

%rH

Room sensor

Humidity %rH

ExReg-D

ExReg-D-.., RedReg-D-.., InReg-D-..


Control of humidity in ventilation systems for building management control equipment, for chemical,
pharmaceutical, industrial and offshore plants
directly in hazardous location zones 1, 2 (gas)
and 21, 22 (dust), (InReg-D-.. in ordinary location).
To complete the technical solution an additional valve
actuator type ExMax-...-CY, ExMax-...-CYF (with fail
safe spring return) or ExRun-... is required.

Duct sensor

normal wiring

Ordinary Location

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ExReg-D-.., RedReg-D-.., InReg-D-..


Control of temperature in ventilation systems for
building management control equipment, for chemical, pharmaceutical, industrial and offshore plants
directly in hazardous location zones 1, 2 (gas)
and 21, 22 (dust), (InReg-D-.. in ordinary location).
To complete the technical solution an additional valve
actuator type ExMax-...-CY, ExMax-...-CYF (with fail
safe spring return) or ExRun-... is required.

Duct sensor

normal wiring

ExReg-V-.., RedReg-V-.., InReg-V-..


Control of air flows and pressure in ventilation systems for building management control equipment,
for chemical, pharmaceutical, industrial and offshore
plants directly in hazardous location zones 1, 2 (gas)
and 21, 22 (dust), (InReg-V-.. in ordinary location).
To complete the technical solution on a ventilation
damper (with orifice plate and known shield/kfactor) an additional actuator type ExMax-...-CY or
ExMax-...-CYF (with fail safe spring return) is required.

Room sensor

Hazardous Location

27

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ExReg-../RedReg-.. / InReg-V300-.. Volume Flow and Pressure Controller CAV / VAV

Ordinary
Safe area
Location

Hazardous
Ex area
Location

VAV Applications in a Typical HVAC System

Restrictor

Air damper

P

VAV

PLC-System

Controller
ExReg-V300-..
Differential Pressure
0300 Pa (1.2 inch
water, VAV)

28

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ExReg-/RedReg- / InReg-V300-.. Volume Flow and Pressure Controller CAV / VAV


Explosion Proof

Industrial

Features of ExReg-.., RedReg-.., InReg-V300-..

ExReg-V300-..

RedReg-V300-..

InReg-V300-..

Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx
GOST-R

Cl. I, Div. 2
Cl. I, Zone 2
Gas
certified according
CSA

NOT explosion proof


and only for use in
ordinary locations
certified according to
NEMA4X / IP66

Basics for all ..Reg-V300-.. Controller

Description
Compact controller for use in hazardous
areas zone 1, 2, 21, 22 for control / regulation of air / gas flows and pressure in
ventilation systems.
Suitable actuator ..Max-...-CY or ..Max-...CYF (with fail safe spring return) available
separately.
Delivery:
Electric volume flow / pressure controller
with integrated terminal box (ExReg.. with
Ex-e), 3 tapping screws, short circuit tube

No additional module in the panel required


No intrinsically safe wiring required
Adjustable k-factor
Measurement range 0300 Pa (1.2 inch water)
24 VAC/DC
Switch-on delay 3 seconds
Air volume monitoring
PID controller
Programmable w/o additional tools
Alarm with alarm delay function
LCD backlight, defeatable
Aluminium housing, protection NEMAX4X/IP66
Integrated terminal box (ExReg.. with Ex-e)
Optional C5-M or stainless steel edition
Dimensions (H W D) 7.1" 4.2" 2.6"

ExReg-V300-.. Volume Flow and Pressure Controller for Zone 1, 2, 21, 22 (ATEX only)
Type

Sensor

Supply

Meas. Range

Connection / Interface (Analogue)

Installation

ExReg-V300-A

Differential pressure

24 VAC/DC

0300 Pa (1.2 inch water)

1 actuator, 1 set point, 1 actual value, 1 pos. actuator

zone 1, 2, 21, 22

ExReg-V300-B

Differential pressure

24 VAC/DC

0300 Pa (1.2 inch water)

1 actuator, RS485 communication

zone 1, 2, 21, 22

RedReg-V300-.. Volume Flow and Pressure Controller for Class I, Div. 2, Zone 2
Type

Sensor

Supply

Meas. Range

Connection / Interface (Analogue)

Installation

RedReg-V300-A

Differential pressure

24 VAC/DC

0300 Pa (1.2 inch water)

1 actuator, 1 set point, 1 actual value, 1 pos. actuator

Cl. I, Div. 2, zone 2

RedReg-V300-B

Differential pressure

24 VAC/DC

0300 Pa (1.2 inch water)

1 actuator, RS485 communication

Cl. I, Div. 2, zone 2

InReg-V300-.. Volume Flow and Pressure Controller for Ordinary Location


Type

Sensor

Supply

Meas. Range

Connection / Interface (Analogue)

Installation

InReg-V300-A

Differential pressure

24 VAC/DC

0300 Pa (1.2 inch water)

1 actuator, 1 set point, 1 actual value, 1 pos. actuator

ordinary location

InReg-V300-B

Differential pressure

24 VAC/DC

0300 Pa (1.2 inch water)

1 actuator, RS485 communication

ordinary location

Actuators for ExReg-../RedReg-../InReg-.. Controller


Type

Torque

Running time 90

Spring Return

Control Mode

Feedback

Features

ExMax- 5.10-CY

45 / 90 in-lbs

7.5/15/30/60/120 sec.

4...20 mA

010 VDC

combination with ExReg-..

ExMax-15.30-CY

135 / 270 in-lbs

7.5/15/30/60/120 sec.

4...20 mA

010 VDC

combination with ExReg-..

ExMax- 5.10-CYF

45 / 90 in-lbs

7.5/15/30/60/120 sec.

~ 10 sec.

4...20 mA

010 VDC

combination with ExReg-..

in-lbs

7.5/15/30/60/120 sec.

~ 10 sec.

4...20 mA

010 VDC

combination with ExReg-..

45 / 90 in-lbs

7.5/15/30/60/120 sec.

4...20 mA

010 VDC

combination with RedReg-..

RedMax-135.270-CY -A 135 / 270 in-lbs

7.5/15/30/60/120 sec.

4...20 mA

010 VDC

combination with RedReg-..

RedMax- 45.90 -CYF-A

7.5/15/30/60/120 sec.

~ 10 sec.

4...20 mA

010 VDC

combination with RedReg-..

in-lbs

7.5/15/30/60/120 sec.

~ 10 sec.

4...20 mA

010 VDC

combination with RedReg-..

InMax- 5.10-CY

45 / 90 in-lbs

7.5/15/30/60/120 sec.

4...20 mA

010 VDC

combination with InReg-..

InMax- 15.30-CY

135 / 270 in-lbs

7.5/15/30/60/120 sec.

4...20 mA

010 VDC

combination with InReg-..

InMax- 5.10-CYF

45 / 90 in-lbs

7.5/15/30/60/120 sec.

~ 10 sec.

4...20 mA

010 VDC

combination with InReg-..

7.5/15/30/60/120 sec.

~ 10 sec.

4...20 mA

010 VDC

combination with InReg-..

ExMax-15

-CYF

RedMax- 45.90 -CY -A

RedMax-135

InMax- 15

135

45 / 90 in-lbs

-CYF-A 135

-CYF

135

in-lbs

Size

Accessories
Type

Technical Data

MKR

Mounting bracket for installation on round air-ducts, diameter up to 23.6" (600 mm)

Kit 2

Includes 2 meter pressure hose, inner diameter 0.24" (6 mm) and 2 plastic fittings

Special options and offshore kits see page 50

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ExReg-../RedReg-.. / InReg-D-.. Temperature F / Humidity %rH Controller


Temperature and Humidity Applications in a Typical HVAC System

Heater

Humidifier

%rH

Ordinary
Location

Hazardous
Location

C
M

PLC-System

%rH

PLC-System

Controller
ExReg-D-..
Temperature/Humidity
40+257 F
(40+125 C)
0100 %rH

30

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ExReg-../RedReg-.. / InReg-D-.. Temperature F / Humidity %rH Controller


Explosion Proof

Industrial

Features ExReg-.., RedReg-.., InReg-D-..

ExReg-D-..

RedReg-D-..

InReg-D-..

Description

Basics for all ..Reg-D-.. Controller

Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx
GOST-R

Cl. I, Div. 2
Cl. I, Zone 2
Gas
certified according
CSA

NOT explosion proof


and only for use in
ordinary locations
certified according to
NEMA4X / IP66

Compact temperature or humidity controller


for use in hazardous areas zone 1, 2, 21, 22.
Suitable actuator ..Max-...-CY, ..Max-...-CYF
(with fail safe spring return) or ExRun-..
available separately.

No additional module in the panel required


No intrinsically safe wiring required
Meas. range 40+257 F /0100 %rH
24 VAC/DC
Switch-on delay 3 seconds
PID controller
Programmable w/o additional tools
Alarm with alarm delay function
LCD backlight, defeatable
Aluminium housing, protection NEMAX4X/IP66
Integrated terminal box (ExReg.. with Ex-e)
Optional C5-M or stainless steel edition
Dimensions (H W D) 7.1" 4.2" 2.6"

Delivery:
Electric temperature or humidity controller
with integrated terminal box (ExReg.. with
Ex-e) and connection for 1 ExPro-C../
InPro-C.. sensor probe, 3 tapping screws

ExReg-D-.. Temperature/Humidity Controller for Zone 1, 2, 21, 22 (ATEX only)


Type

Sensor

Supply

ExReg-D-A*

ExPro-C..

24 VAC/DC

40+257 F/0100 %rH

Meas. Range

Connection / Interface (Analogue)


1 actuator, 1 set point, 1 actual value, 1 pos. actuator

Installation
zone 1, 2, 21, 22

ExReg-D-B*

ExPro-C..

24 VAC/DC

40+257 F/0100 %rH

1 actuator, RS485 communication

zone 1, 2, 21, 22

*Availability in second quarter.

RedReg-D-.. Temperature/Humidity Controller for Class I, Div. 2, Zone 2


Type

Sensor

Supply

Connection / Interface (Analogue)

Installation

RedReg-D-A*

ExPro-C..

24 VAC/DC

40+257 F/0100 %rH

Meas. Range

1 actuator, 1 set point, 1 actual value, 1 pos. actuator

Cl. I, Div. 2, zone 2

RedReg-D-B*

ExPro-C..

24 VAC/DC

40+257 F/0100 %rH

1 actuator, RS485 communication

Cl. I, Div. 2, zone 2

*Availability in second quarter.

InReg-D-.. Temperature/Humidity Controller for Ordinary Location


Type

Sensor

Supply

Meas. Range

Connection / Interface (Analogue)

Installation

InReg-D-A*

InPro-C..

24 VAC/DC

40+257 F/0100 %rH

1 actuator, 1 set point, 1 actual value, 1 pos. actuator

ordinary location

InReg-D-B*

InPro-C..

24 VAC/DC

40+257 F/0100 %rH

1 actuator, RS485 communication

ordinary location

*Availability in second quarter.


For suitable ..Max actuators see previous page 29
For suitable ..Run valve actuators see page 20

Sensor Probes for ..Reg-D.. Controller


Type

Technical Data

ExPro-CT..

Temperature sensor probe for connection on ExReg-D-.. controller, installation in zone 1, 2, 21, 22

ExPro-CF..

Humidity sensor probe for connection on ExReg-D-.. controller, installation in zone 1, 2, 21, 22

InPro-CT..

Temperature sensor probe for connection on InReg-D-.. controller, installation in ordinary location

InPro-CF..

Humidity sensor probe for connection on InReg-D-.. controller, installation in ordinary location

Combi sensor probes not applicable !


For more details about ExPro-C.. /InPro-C.. see page 37

Accessories
Type

Technical Data

MKR

Mounting bracket for installation on round air-ducts diameter up to 23.6" (600 mm)

Special options and offshore kits see page 50

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Introducing ExCos Modulating Sensor Series for Hazardous Locations!


Differential Pressure, Temperature and Humidity Control Applications ...

Hazardous Locations Zone 1, 2, 21, 22

No transducer in panel needed

No Intrinsic Safe Circuits needed

Easy installation

Easy parameterisation

Reduced installation cost

Actual value indication

Stainless steel solution

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Table of contents

Installation Areas in Division / Zones



Gas Dust Gas Dust Gas Dust
Approvals According to Zone System
Zone 0
20
1
21
2
22
OL**
Approvals According to Division System
Cl. I
Cl. II, III
Cl. I
Cl. II, III
Cl. I
Cl. II, III OL**

Div 1
Div 1
Div 1
Div 1
Div 2
Div 2
Product Line
Page
Modulating Sensors for Temperature, Humidity, Pressure/Differential Pressure
Overview
modulating sensors
32-34
ExCos-P
differential pressure, VAV sensors 100 7.500 Pa (0.430 inch water) (HL*)
35






RedCos-P
differential pressure, VAV sensors 100 7.500 Pa (0.430 inch water) (HL*)
35

InCos-P
differential pressure, VAV sensors 100 7.500 Pa (0.430 inch water) (OL**)
35

ExCos-D
temperature and humidity transducer for ExPro-C sensors (HL*)
36

RedCos-D
temperature and humidity transducer for ExPro-C sensors (HL*)
36

InCos-D
temperature and humidity transducer for InPro-C sensors (OL**)
36


ExPro-C
temperature and humidity sensor probes for operation in HVAC systems (HL*)
37

InPro-C
temperature and humidity sensor probes for operation in HVAC systems (OL**)
37


ExCos-A
transducer for passive, potential free, modulating ExSens sensors (HL*)
38




RedCos-A
transducer for passive, potential free, modulating ExSens sensors (HL*)
38




InCos-A
transducer for passive, potential free, modulating sensors (OL**)
38





ExSens
modulating, passive temperature- /humidity- /pressure sensors (HL*)
39
()
()

()

Special Options for Sensors


Overview
special options for sensors
50
Overview
heating system ExPolar for sensors
51
ExPolar
heating system for sensors' use in Ex areas down to 58 F (50 C) (HL*)
51

InPolar
heating system for sensors' use in ordinary location down to 58 F (50 C) (OL**)
51
*HL = Hazardous Location **OL = Ordinary Location () Zone System Only

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ExCos../RedCos.. / InCos.. Sensors Overview


Overview of ExCos..., RedCos and InCos Sensor Technology
The Sensors are Subdevided in 3 Installation- and 3 Application Areas.

The Sensor Concept Offers Especially in Hazardous Locations Huge Benefits:

Installation areas:
ExCos-....................................sensors for hazardous locations zone 1, 2, 21, 22 (ATEX)
RedCos- .................................sensors for hazardous locations Cl. I, Div. 2, Gr. ABCD/zone 2
InCos-.....................................sensors for ordinary locations (NEMA4X /IP66)

1.
2.
3.
4.
5.
6.
7.
8.
9.

Application areas:
Ex / Red / InCos-P....................sensors for pressure and differential pressure
Ex / Red / InCos-D + ..Pro-C....active sensor-heads for temperature and /or humidity
Ex / Red / InCos-A + ..Sens.....passive sensors for temperature, humidity and potentiometer

No intrinsically safe wiring required between the control panel and the sensor
No intrinsically safe circuit necessary inside the control panel
No transducer needed in the electrical control panel
Reduced installation cost
Easy installation
Easy parameterisation
Cost savings for electrical components
Actual value indication
Optional in stainless steel (AISI 316) or with C5-M painting

Pressure, Differential Pressure, VAV Modulating, Active

P ExCos-P

normal wiring

Temperature and/or Humidity Modulating, Active

ExCos-D
F
%rH + ExPro-C..

Duct installation

normal wiring

Room installation

Temperature and/or Humidity, Potentiometer Modulating, Passive

ExCos-A
F
%rH + ExSens
normal wiring

Ordinary Location

34

Ex-i wiring
(intrinsically
safe)

ExCos-P.., RedCos-P.., InCos-P.. Sensors


Transmitter with integrated differential-pressure
sensor for direct connection of the air-hoses.
NEMA4X/IP66 housing with integrated terminalbox. Measuring range parametrizable on site.
Outputs 010V VDC/420 mA. Integrated actual
value indication, illuminated.

ExCos-D.., RedCos-D.., InCos-D..


Transmitter + ExPro-C.., InPro-C.. Sensor Probe
Transmitter for the installation of an ExPro-C.. or
InPro-C.. (with InCos-D) for temperature C and /
or humidity in %. NEMA4X/IP66 housing with
integrated terminal-box. Measuring-range parametrizable on site. Outputs 010V VDC/ 420 mA.
Integrated actual value indication, illuminated.

ExCos-A.., RedCos-A.., InCos-A..


Transmitter + ExSens Sensor
Transmitter for a connection of an passive, modulating ExSens sensor type Pt 100, Ni 1000, 010 k
over Ex-i electrical conduit. NEMA4X/IP66 housing
with integrated terminal-box. Measuring range parametrizable on site. Outputs 010V VDC/420 mA.
Integrated actual value indication, illuminated.

Hazardous Location

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ExCos-P/RedCos-P/ InCos-P Differential Pressure Sensors


Explosion Proof

Industrial

ExCos-P

RedCos-P

InCos-P

Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx,
GOST-R, RTN, KOSHA

Cl. I, Div. 2
Zone 2, 22
Gas + Dust
certified according
CSA (gas only)
ATEX, GOST-R, RTN

NOT explosion proof


and only for use in
ordinary locations
certified according to
NEMA4X / IP66

Features of ExCos-P, RedCos-P, InCos-P Sensors


Description

Basics for all Cos-P Sensors

ExCos-P, RedCos-P and InCos-P are


differential pressure transmitters for HVAC
systems.
Scope of Delivery:
1 transmitter with integrated terminal box

No additional module in the panel required !


No intrinsically safe wiring required !
24 VAC / DC supply
Outputs 010 VDC, (0)420 mA selectable
Measurement range adjustable
Actual value indication (which can be
switched off)
All parameters can be adjusted on site
without additional tools and measurement
devices
Aluminium housing NEMAX4X /IP66
Integrated terminal box
Dimensions (H W D) 7.1" 4.2" 2.6"

ExCos-P... Differential Pressure and Volume Control Sensors for Zone 1, 2, 21, 22 (ATEX only)
Type

Max. Range

ExCos-P-100

100 Pa (0.4 inch water)

Overload protected up to
25.000 Pa (100 inch water)

Freely adjustable, min. range

Measurement Range
20 Pa (0.08 inch water)

Installation Module
zone 1, 2, 21, 22

ExCos-P-250

250 Pa (1.0 inch water)

25.000 Pa (100 inch water)

Freely adjustable, min. range

50 Pa (0.2 inch water)

zone 1, 2, 21, 22

ExCos-P-500

500 Pa (2.0 inch water)

50.000 Pa (200 inch water)

Freely adjustable, min. range 100 Pa (0.4 inch water)

zone 1, 2, 21, 22

ExCos-P-1250

1.250 Pa (5.0 inch water)

50.000 Pa (200 inch water)

Freely adjustable, min. range 250 Pa (1.0 inch water)

zone 1, 2, 21, 22

ExCos-P-2500

2.500 Pa (10 inch water)

50.000 Pa (200 inch water)

Freely adjustable, min. range 500 Pa (2.0 inch water)

zone 1, 2, 21, 22

ExCos-P-5000

5.000 Pa (20 inch water)

75.000 Pa (300 inch water)

Freely adjustable, min. range 1.000 Pa (4.0 inch water)

zone 1, 2, 21, 22

ExCos-P-7500

7.500 Pa (30 inch water)

120.000 Pa (500 inch water)

Freely adjustable, min. range 1.500 Pa (6.0 inch water)

zone 1, 2, 21, 22

RedCos-P... Differential Pressure and Volume Control Sensors for Class I, Div. 2 / Zone 2 or ATEX (Zone 2, 22)
Type

Max. Range

RedCos-P-100

100 Pa (0.4 inch water)

Overload protected up to
25.000 Pa (100 inch water)

Freely adjustable, min. range

Measurement Range
20 Pa (0.08 inch water)

Installation Module
Cl. I, Div. 2, zone 2

RedCos-P-250

250 Pa (1.0 inch water)

25.000 Pa (100 inch water)

Freely adjustable, min. range

50 Pa (0.2 inch water)

Cl. I, Div. 2, zone 2

RedCos-P-500

500 Pa (2.0 inch water)

50.000 Pa (200 inch water)

Freely adjustable, min. range 100 Pa (0.4 inch water)

Cl. I, Div. 2, zone 2

RedCos-P-1250

1.250 Pa (5.0 inch water)

50.000 Pa (200 inch water)

Freely adjustable, min. range 250 Pa (1.0 inch water)

Cl. I, Div. 2, zone 2

RedCos-P-2500

2.500 Pa (10 inch water)

50.000 Pa (200 inch water)

Freely adjustable, min. range 500 Pa (2.0 inch water)

Cl. I, Div. 2, zone 2

RedCos-P-5000

5.000 Pa (20 inch water)

75.000 Pa (300 inch water)

Freely adjustable, min. range 1.000 Pa (4.0 inch water)

Cl. I, Div. 2, zone 2

RedCos-P-7500

7.500 Pa (30 inch water)

120.000 Pa (500 inch water)

Freely adjustable, min. range 1.500 Pa (6.0 inch water)

Cl. I, Div. 2, zone 2

InCos-P... Differential Pressure and Volume Control Sensors for Ordinary Location
Type

Max. Range

InCos-P-100

100 Pa (0.4 inch water)

Overload protected up to
25.000 Pa (100 inch water)

Freely adjustable, min. range

Measurement Range
20 Pa (0.08 inch water)

Installation Module
ordinary location

InCos-P-250

250 Pa (1.0 inch water)

25.000 Pa (100 inch water)

Freely adjustable, min. range

50 Pa (0.2 inch water)

ordinary location

InCos-P-500

500 Pa (2.0 inch water)

50.000 Pa (200 inch water)

Freely adjustable, min. range 100 Pa (0.4 inch water)

ordinary location

InCos-P-1250

1.250 Pa (5.0 inch water)

50.000 Pa (200 inch water)

Freely adjustable, min. range 250 Pa (1.0 inch water)

ordinary location

InCos-P-2500

2.500 Pa (10 inch water)

50.000 Pa (200 inch water)

Freely adjustable, min. range 500 Pa (2.0 inch water)

ordinary location

InCos-P-5000

5.000 Pa (20 inch water)

75.000 Pa (300 inch water)

Freely adjustable, min. range 1.000 Pa (4.0 inch water)

ordinary location

InCos-P-7500

7.500 Pa (30 inch water)

120.000 Pa (500 inch water)

Freely adjustable, min. range 1.500 Pa (6.0 inch water)

ordinary location

Accessories and Special Designs


Type

Technical Data

Ex/RedCos-P..-A

Version with one additional intrinsically safe circuit (0) 420 mA output to connect external actual value indicator in hazardous location

InCos-P..-A

Version with one additional (0)420 mA output to connect external actual value indicator in ordinary location

MKR

Mounting bracket for installation on round air-ducts, diameter up to 23.6" (600 mm)

Kit 2

Includes 78.7" (2 m) pressure hose inner diameter 0.24" (6 mm) and 2 plastic fittings

Special options and offshore kits see page 50

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ExCos-D/RedCos-D/ InCos-D Temperature / Humidity Transmitter


Explosion Proof

Industrial

Features ExCos-D, RedCos-D, InCos-D Transmitter

ExCos-D

RedCos-D

InCos-D

Description

Basics for all Cos-D Sensors

Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx,
GOST-R, RTN, KOSHA

Cl. I, Div. 2
Zone 2, 22
Gas + Dust
certified according
CSA (gas only)
ATEX, GOST-R, RTN

NOT explosion proof


and only for use in
ordinary locations
certified according to
NEMA4X / IP66

ExCos-D, RedCos-D and InCos-D transmitter together with ExPro -C / InPro-C


digital sensors are for temperature and / or
humidity measurement in HVAC systems.
Scope of Delivery: 1 transmitter with
connection for
1 ExPro-C sensor
Required Accessory:
1 ExPro-C or InPro-C sensor
Ordering Example for 1 temperature duct
sensing, 6" (150 mm) sensor tube, sensor
in zone 21, indicator in zone 22.
Types to order:
1 ExCos-D (Ex-i transmitter)
1 ExPro-CT150 + (Ex-i sensor)

No additional module in the panel required !


No intrinsically safe wiring required !
24 VAC / DC supply
Connector for ExPro-C sensors for room
or duct mounting
Outputs 010 VDC, 4(0)20 mA selectable
Measurement range adjustable
Actual value indication (which can be
switched off)
All parameters can be adjusted on site
without additional tools and measurement
devices
Aluminium housing NEMAX4X /IP66
Integrated terminal box
Dimensions (H W D) 7.1" 4.2" 2.6"

ExCos-D Temperature/Humidity Transmitter for Sensor ExPro-C.. (next page) for Zone 1, 2, 21, 22 (ATEX only)
Type

Technical Data

ExCos-D

Module to connect 1 ExPro-C sensor for temperture and /or humidity for use in hazardous areas zone 1, 2, 21, 22

Installation Module

Installation ExPro-C.. Sensor


zone 1, 2, 21, 22

RedCos-D Temperature/Humidity Transmitter for Sensor ExPro-C.. (next page) for Class I, Div. 2 / Zone 2 or ATEX
Type

Technical Data

RedCos-D

Module to connect 1 ExPro-C sensor for temperture and /or humidity for use in hazardous areas Cl. I, Div. 2, zone 2

Installation Module

Installation ExPro-C.. Sensor


Cl. I, Div. 2, zone 2

InCos-D Temperature/Humidity Transmitter for Sensor InPro-C.. (next page) for Ordinary Location
Type

Technical Data

Installation Module

Installation InPro-C.. Sensor

InCos-D

Module to connect 1 InPro-C sensor for temperture and /or humidity for use in ordinary location

ordinary location

ordinary location

Accessories and Special Designs


Type

Technical Data

Ex/RedCos-D-A

Version with two* additional intrinsic safe circuit (0) 420 mA outputs to connect external actual value indicator in hazardous location

InCos-D-A

Version with two* additional (0)420 mA outputs to connect external actual value indicator in ordinary location

MKR

Mounting bracket for installation on round air-ducts diameter up to 23.6" (600 mm)

VL3

Sensor extension cable 118" (3 m)

*Output 1 = for C, Output 2 = for %rH


Special options and offshore kits see page 50

Example of Combinations

36

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ExPro-C/InPro-C Temperature / Humidity Sensors


Explosion Proof

Industrial

Features ExPro-C, InPro-C Sensors

ExPro-C
Zone 1, 2, 21, 22
Gas + Dust
certified according
CSA*, ATEX, IECEx
in combination with
ExCos-D/RedCos-D
transmitter
(*only in combination
with RedCos-D)

InPro-C

Description

Only for use with


InCos-D.. transmitters !
NOT explosion proof
and only for use in
ordinary locations
certified according to
NEMA4X / IP66

ExPro-C sensors are used for measurements of


temperature and/or humidity in hazardous areas, for exclusive use with ExCos-D / RedCos-D transmitters !

Basics for all ExPro-C/ InPro-C Sensors

InPro-C sensors are suitable for temperature and / or


humidity measurement in safe areas, for exclusive use
with InCos-D transmitters !
Scope of Delivery: 1 sensor with connector
Example:
room-humidity sensor, 2"

(50 mm) length
Type:
1 ExPro-CF-50
Attention:

Sensors for connection to ExCos-D, RedCos-D


transmitters. Mechanical and electrical adaptation via
connector
ExPro -C / InPro-C sensors can be screwed to the
housing optionally at the back (duct measurement)
or bottom (room measurement)
When using humidity-sensors, the contamination and
aggressiveness of the medium has to be regarded

only in combination with:


1 ExCos-D or RedCos-D
(InCos-D with InPro-C sensors)

Sensor Probes for ExCos-D and RedCos-D Transmitter


Type

Sensor Length

Main Use

Connectable to

Installation Area

ExPro-CT - 50

Function
Temperature sensor

-40+176 F

Range

2" (50 mm)

Room/Duct

ExCos-D, RedCos-D

Div. 2 / zone 1, 2, 21, 22

ExPro-CT -100

Temperature sensor

-40+257 F

4" (100 mm)

Duct

ExCos-D, RedCos-D

Div. 2 / zone 1, 2, 21, 22

ExPro-CT -150

Temperature sensor

-40+257 F

6" (150 mm)

Duct

ExCos-D, RedCos-D

Div. 2 / zone 1, 2, 21, 22

ExPro-CT -200

Temperature sensor

-40+257 F

8" (200 mm)

Duct

ExCos-D, RedCos-D

Div. 2 / zone 1, 2, 21, 22

ExPro-CF - 50

Humidity sensor

0100 %rH

2" (50 mm)

Room/Duct

ExCos-D, RedCos-D

Div. 2 / zone 1, 2, 21, 22

ExPro-CF -100

Humidity sensor

0100 %rH

4" (100 mm)

Duct

ExCos-D, RedCos-D

Div. 2 / zone 1, 2, 21, 22

ExPro-CF -150

Humidity sensor

0100 %rH

6" (150 mm)

Duct

ExCos-D, RedCos-D

Div. 2 / zone 1, 2, 21, 22

ExPro-CF -200

Humidity sensor

0100 %rH

8" (200 mm)

Duct

ExCos-D, RedCos-D

Div. 2 / zone 1, 2, 21, 22

ExPro-CTF- 50

Temperature/Humidity

-40+176 F/0100 %rH

2" (50 mm)

Room/Duct

ExCos-D, RedCos-D

Div. 2 / zone 1, 2, 21, 22

ExPro-CTF-100

Temperature/Humidity

-40+257 F/0100 %rH

4" (100 mm)

Duct

ExCos-D, RedCos-D

Div. 2 / zone 1, 2, 21, 22

ExPro-CTF-150

Temperature/Humidity

-40+257 F/0100 %rH

6" (150 mm)

Duct

ExCos-D, RedCos-D

Div. 2 / zone 1, 2, 21, 22

ExPro-CTF-200

Temperature/Humidity

-40+257 F/0100 %rH

8" (200 mm)

Duct

ExCos-D, RedCos-D

Div. 2 / zone 1, 2, 21, 22

Main Use

Connectable to

Installation Area

Sensor Probes for InCos-D Transmitter


Type

Function

Measurement Range

Sensor Length

InPro-CT - 50

Temperature sensor

-40+176 F

2" (50 mm)

Room/Duct

InCos-D

ordinary location

InPro-CT -100

Temperature sensor

-40+257 F

4" (100 mm)

Duct

InCos-D

ordinary location

InPro-CT -150

Temperature sensor

-40+257 F

6" (150 mm)

Duct

InCos-D

ordinary location

InPro-CT -200

Temperature sensor

-40+257 F

8" (200 mm)

Duct

InCos-D

ordinary location

InPro-CF - 50

Humidity sensor

0100 %rH

2" (50 mm)

Room/Duct

InCos-D

ordinary location

InPro-CF -100

Humidity sensor

0100 %rH

4" (100 mm)

Duct

InCos-D

ordinary location

InPro-CF -150

Humidity sensor

0100 %rH

6" (150 mm)

Duct

InCos-D

ordinary location

InPro-CF -200

Humidity sensor

0100 %rH

8" (200 mm)

Duct

InCos-D

ordinary location

InPro-CTF- 50

Temperature/Humidity

-40+176 F/0100 %rH

2" (50 mm)

Room/Duct

InCos-D

ordinary location

InPro-CTF-100

Temperature/Humidity

-40+257 F/0100 %rH

4" (100 mm)

Duct

InCos-D

ordinary location

InPro-CTF-150

Temperature/Humidity

-40+257 F/0100 %rH

6" (150 mm)

Duct

InCos-D

ordinary location

InPro-CTF-200

Temperature/Humidity

-40+257 F/0100 %rH

8" (200 mm)

Duct

InCos-D

ordinary location

Accessories
Type

Technical Data

MFK

Mounting flange for duct-installation, for variable depth of immersion in the air duct

TH-VA

Probe made of stainless-steel V4A 1.4571, length 4.7" (120 mm). Other lengths on request

Kit-FA-VA

Sinter filter cap for humidity sensor

MKR

Mounting bracket for installation on round air-ducts, diameter up to 23.6" (600 mm)

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ExCos-A/RedCos-A/ InCos-A Temperature / Humidity Transmitter


Explosion Proof

Industrial

Features of ExCos-A, RedCos-A, InCos-A Transmitter

ExCos-A

RedCos-A

InCos-A

Description

Basics for all Cos-A Transmitter

Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx,
GOST-R, RTN, KOSHA

Cl. I, Div. 2
Zone 2, 22
Gas + Dust
certified according
CSA (gas only)
ATEX, GOST-R, RTN

NOT explosion proof


and only for use in
ordinary locations
certified according to
NEMA4X / IP66

ExCos-A, RedCos-A and InCos-A transmitter together with modulating ExSens


passive sensors are for temperature or
humidity measurement in HVAC systems.
Scope of Delivery: 1 transmitter with connection for modulating
1 ExSens sensor
Required Accessory:
1 ExSens sensor, see next page
Ordering Example for measuring of temperature in air duct, with Pt 100 in zone 1.
Types to order:
1 ExCos-A (Ex-i transmitter)
1 TFR-2G (Ex-i sensor)

No additional module in the panel required !


No intrinsically safe wiring required !
24 VAC/DC supply
Connector for 1 ExSens sensor for room or
duct mounting
Outputs: 010 VDC, (0)420 mA selectable
Input: Pt 100, Pt 500, Pt 1000, Ni 100, Ni 200,
Ni 500, Ni 1000, Ni 1000 Siemens, KP 250,
Passive sensors with resistance output
01.000 Ohm, 010.000 Ohm
Measuring range adjustable
Actual value indication (which can be
switched off)
All parameters can be adjusted on site
without additional tools and measurement
devices
Aluminium housing NEMAX4X /IP66
Integrated terminal box
Dimensions (H W D) 7.1" 4.2" 2.6"

ExCos-A Transmitter for Passive Sensors for Zone 1, 2, 21, 22 (ATEX only)
Type

Technical Data

Installation Module Installation Sensor*

ExCos-A

Module to connect 1 modulating ExSens sensor for temperture or humidity for use in hazardous areas

zone 1, 2, 21, 22

zone 0, 1, 2, 20, 21, 22

* in acc. with certification of sensor !

RedCos-A Transmitter for Passive Sensors for Class I, Div. 2 / Zone 2 or ATEX (Zone 2, 22)
Type

Technical Data

Installation Module Installation Sensor*

RedCos-A

Module to connect 1 modulating ExSens sensor for temperture or humidity for use in hazardous areas

Cl. I, Div. 2, zone 2

Cl. I, Div. 2, zone 2

* in acc. with certification of sensor !

InCos-A Transmitter for Passive Sensors for Ordinary Location


Type

Technical Data

Installation Module Installation Sensor

InCos-A

Module to connect 1 modulating sensor for temperture or humidity for use in ordinary location
Sensors: all passive sensors like Pt 100, Pt 1000, Ni 100, 200, 1000

ordinary location

ordinary location

Accessories and Special Designs


Type

Technical Data

Ex/RedCos-A-A

Version with one additional intrinsically safe circuit (0) 420 mA output to connect external actual value indicator in hazardous location

InCos-A-A

Version with one additional (0)420 mA output to connect external indicator in ordinary location

MKR

Mounting bracket for installation on round air-ducts diameter up to 23.6" (600 mm)

Special options and offshore kits see page 50

38

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ExSens Passive Modulating Sensors for Hazardous Locations


Explosion Proof

Features Modulating ExSens Sensors

Passive

ExSens
Zone 1, 2
Gas + Dust
certified according
CSA, ATEX
Manufacturer
certification
"Simple apparatus"

Description

Basics for ExSens Sensors

ExSens sensors for temperature or humidity measurement in hazardous areas with manufacturer certification
in acc. with ATEX 94/9/EC. The sensors are passive and
potential free.

Sensors for installation in hazardous areas, connected


to a relevant transmitter, e.g. ExCos-A or RedCos-A
The transmitter changes the passive resistance signal
into an active 0...10 VDC / 4...20 mA signal

Scope of Delivery: 1 Sensor


Ordering Example for 1 room humidity sensor
Type to Purchase: 1 FFR-2G

Sensors, connectable to ExCos-A and RedCos-A Transmitter for Div. 2, Gr. ABCD / Zone 1, 2 (ATEX)
Type

Function

Measuring Range

Sensor

Connectable to Transducers

Installation Area

TFR-2G

Room temperature

-22+140 F

Pt 100 DIN

ExCos-A, RedCos-A

Div. 2, zone 1, 2

TFM-2G-3

Mean value temperature 118" (3 m)

-20+158 F

Pt 100 DIN

ExCos-A, RedCos-A

Div. 2, zone 1, 2

FFR-2G

Room humidity

30100 %rH

01 k

ExCos-A, RedCos-A

Div. 2, zone 1, 2

FFK-2G

Duct humidity

30100 %rH

01 k

ExCos-A, RedCos-A

Div. 2, zone 1, 2

TFFR-2G

Room combination temp. /humidity

14+140 F/30100 %rH

01 k, Pt 100

2 ExCos-A, 2 RedCos-A

Div. 2, zone 1, 2

TFFK-2G

Duct combination temp. /humidity

-4+140 F/30100 %rH

01 k, Pt 100

2 ExCos-A, 2 RedCos-A

Div. 2, zone 1, 2

SGR-2G

Potentiometer

Resistance

01 k

ExCos-A, RedCos-A

Div. 2, zone 1, 2

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Introducing ExBin Binary Sensor Series for Hazardous Locations!


Differential Pressure, Temperature, Humidity, Fan Belt Monitoring and Frost Protection Applications ...

Hazardous Locations Zone 1, 2, 21, 22

No module in panel needed

No Intrinsic Safe Circuits needed

Easy installation

Easy parameterisation

Reduced installation cost

Actual value indication

Stainless steel solution

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Table of contents

Installation Areas in Division / Zones



Gas Dust Gas Dust Gas Dust
Approvals According to Zone System
Zone 0
20
1
21
2
22
OL**
Approvals According to Division System
Cl. I
Cl. II, III
Cl. I
Cl. II, III
Cl. I
Cl. II, III OL**

Div 1
Div 1
Div 1
Div 1
Div 2
Div 2
Product Line
Page
Binary Sensors (Thermostats, Hygrostats, Pressostats, Fan Belt Protection, Frost Protection)
Overview
binary sensor technology
40-42
ExBin-P
pressure /differential pressure 0 5.000 Pa (0.420 inch water) (HL*)
43






RedBin-P
pressure /differential pressure 0 5.000 Pa (0.420 inch water) (HL*)
43

InBin-P
pressure /differential pressure 0 5.000 Pa (0.420 inch water) (OL**)
43

ExBin-FR
frost protection thermostat 14
59 F (HL*)
44






RedBin-FR
frost protection thermostat 14
59 F (HL*)
44

InBin-FR
frost protection thermostat 14
59 F (OL**)
44

45






ExBin-N
drive belt monitoring 0 10.000 U/min-1 (HL*)
-1
45

RedBin-N
drive belt monitoring 0 10.000 U/min (HL*)
45

InBin-N
drive belt monitoring 0 10.000 U/min-1 (OL**)
ExBin-D
temperature and humidity thermostat for ExPro-B probe sensors (HL*)
46

RedBin-D
temperature and humidity thermostat for ExPro-B probe sensors (HL*)
46

InBin-D
temperature and humidity thermostat for InPro-B probe sensors (OL**)
46


ExPro-B
digital thermostat /hygrostat sensor probes for operation in HVAC systems (HL*)
47

InPro-B
digital thermostat /hygrostat sensor probes for operation in HVAC systems (OL**)
47


ExBin-A
modules for adaptation of 1-5 passive, potential free, binary ExSens sensors (HL*)
48




RedBin-A
modules for adaptation of 1-5 passive, potential free, binary ExSens sensors (HL*)
48




InBin-A
modules for adaptation of 1-5 passive, potential free, binary sensors (OL**)
48





ExSens
binary, passive temperature- /humidity- /pressure sensors (HL*)
49
()
()

()

Special Options for Sensors


Overview
special options for sensors
50
Overview
heating system ExPolar for sensors
51
ExPolar
heating system for sensors' use in Ex areas down to 58 F (50 C) (HL*)
51

InPolar
heating system for sensors' use in ordinary location down to 58 F (50 C) (OL**)
51
*HL = Hazardous Location **OL = Ordinary Location () Zone System Only

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ExBin../RedBin.. / InBin.. Binary Sensors Overview


Overview of ExBin.., RedBin.. and InBin.. Sensor Technology
The Binary Sensors are Subdevided in 3 Installation- and 5 Application Areas.

The Binary Sensor Concept Offers Especially in Hazardous Locations Huge Benefits:

Installation areas:
ExBin-.....................................Sensors for hazardous location zone 1, 2, 21, 22 (ATEX)
RedBin- ..................................Sensors for hazardous location Cl. I, Div. 2, Gr. ABCD/zone 2
InBin-......................................Sensors for ordinary location (NEMA4X /IP66)

1.
2.
3.
4.
5.
6.
7.
8.
9.

Application areas:
Ex / Red / InBin-P.....................sensors for pressure and differential pressure monitoring
Ex / Red / InBin-FR ..................sensors for frost protection monitoring
Ex / Red / InBin-N.....................sensors for drive belt monitoring
Ex / Red / InBin-D + ..Pro-B.....active probe sensors for temperature and/or humidity monitoring
Ex / Red / InBin-A + ..Sens...... passive probe sensors for temperature, humidity, pressure monitoring

No intrinsically safe wiring required between the control panel and the sensor
No intrinsically safe circuit necessary inside the control panel
No switching module needed in the electrical control panel
Reduced installation cost
Easy installation
Easy parameterisation
1- and 2-stage versions available
Actual value indication
Optional in stainless steel (AISI 316) or with C5-M painting

Differential Pressure Switch ExBin-P-100

Highlights
Differential pressure range adjustable between 0 to 0.08 and 0 to 0.4 inch water

Ideal for purge and


pressurization systems

Adjustable time delay on "door open alarm" (can also be de-activated)


Applications with a smaller differential pressure range

Pressure, Differential Pressure (Filter/Fan Belt Monitoring) Binary, Active

P ExBin-P

normal wiring

Frost Protection Thermostats Binary, Active

ExBin-FR

Frost protection thermostat mechanically adjustable and switching. Setting range 14...59 F.
118" or 236" (3 or 6 m) capillary as sensor with
a resolution of 15.75" (40 cm) effective range.
Switching status display with LED. NEMA4X / IP66
Aluminium die-cast housing with integrated terminal box. Output 1 potential-free make contact.

Drive Belt Monitoring via Speed Control Binary, Activ

ExBin-N.., RedBin-N.., InBin-N..

ExBin-N

Binary, contactless fan belt monitoring by inductive


speed control. Measurement range 0..10.000 min-1,
Setting range 50...10.000 min-1, incl. time switch
relais and indication of actual value. NEMA4X/IP66
Aluminium die-cast housing with integrated terminal
box. Output 1 potential-free make contact. 2-stage
version available optional.

normal wiring

Thermostats, Hygrostats Binary, Activ

ExBin-D
F
%rH + ExPro-B..

Room sensor

1-, 2- or 5-Channel Ex-Switching Module for Passive, Binary Sensors

normal wiring

Ordinary Location
42

ExBin-D.., RedBin-D.., InBin-D.. + ExPro-B..


Respectively InPro-B... Sensor Probes

Duct sensor

normal wiring

ExBin-A
F
%rH + ExSens
P

Binary pressure/differential pressure auxilliary switch


0...500 or 0...5.000 Pa, for direct connection of air
hoses. NEMA4X/IP66 aluminium die-casting housing with integrated terminal box. Set points adjustable on site, output 1 potential-free make contact.
Integrated indication of actual value, illuminated.
2-stage version optionally available.
ExBin-FR.., RedBin-FR.., InBin-FR..

normal wiring

Umin

ExBin-P.., RedBin-P.., InBin-P..

Ex-i wiring
(intrinsically safe)

Thermostats and/or hygrostats for connection of one ExPro-B.. respectively InPro-B.. sensor probe. Operating
range adjustable. Indication of actual value. NEMA4X/
IP66 Aluminium die-cast housing with integrated
terminal box. Output 1 potential-free make contact.
2-stage version optionally available.
ExBin-A1/A2/A5, RedBin-A1/A2/ A5 + ExSens
Sensors Binary
1-, 2- or 5-channel Ex-switching module for connection of max. 5 passive, potential-free binary sensors.
Switching status display with LED. NEMA4X / IP66
Aluminium die-cast housing with integrated terminal
box. Output depending on type 1-5 make contacts
with collective supply unit.

Hazardous Location
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ExBin-P/RedBin-P/ InBin-P Pressure / Differential Pressure Switch, Binary


Industrial

Explosion Proof
ExBin-P

RedBin-P

InBin-P

Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx,
GOST-R, RTN, KOSHA

Cl. I, Div. 2
Zone 2, 22
Gas + Dust
certified according
CSA (gas only)
ATEX, GOST-R, RTN

NOT explosion proof


and only for use in
ordinary locations
certified according to
NEMA4X / IP66

Features of ExBin-P, RedBin-P, InBin-P Sensors


Description
ExBin-P, RedBin-P and InBin-P are pressure switches for HVAC systems, e.g. for
differential pressure control for filter- or fan
belt monitoring.
..Bin-P-100 pressostat allows an achievement of new applications with a smaller
differential pressure range.
Additionally the ..Bin-P-100 has an adjustable switch activation delay contact for
applications which require a time-delayed
fault indication, for example short opening
of doors in clean room environment.
Scope of Delivery:
1 Pressure switch with integrated
terminal box.
Recommended Accessory:
Kit 2

Basics for all Bin-P Sensors


No additional module in the panel required !
No intrinsically safe wiring required !
24 VAC / DC supply
1-channel: 1 potential-free contact
2-channel (optional): 2 potential-free
contacts
Switch-point is digitally adjustable
Indication of actual value (can be switched off)
Switching status LED
All parameters can be adjusted on site
without additional tools and measurement
devices
Aluminium housing NEMA4X /IP66 with
integrated terminal box
..Bin-P-100 with switch activation delay,
adjustable from 0240 s
Dimensions (H W D) 7.1" 4.2" 2.6"

ExBin-P... Differential Pressure Switch for Zone 1, 2, 21, 22 (ATEX only)


Type

Measurement Range

Overload protected up to

Auxiliary Switch Configuration

ExBin-P-100
ExBin-P-500
ExBin-P-500-2
ExBin-P-5000
ExBin-P-5000-2

0 100 Pa (0.4 inch water)


0 500 Pa (2.0 inch water)
0 500 Pa (2.0 inch water)
05.000 Pa (20 inch water)
05.000 Pa (20 inch water)

5.000 Pa (20 inch water)


5.000 Pa (20 inch water)
5.000 Pa (20 inch water)
50.000 Pa (200 inch water)
50.000 Pa (200 inch water)

1-stage adjustable
adjustable time delay 0240 s
1-stage adjustable
2-stage adjustable
1-stage adjustable
2-stage adjustable

Special Feature

Installation Module
zone 1, 2, 21, 22
zone 1, 2, 21, 22
zone 1, 2, 21, 22
zone 1, 2, 21, 22
zone 1, 2, 21, 22

RedBin-P... Differential Pressure Switch for Class I, Div. 2 / Zone 2 or ATEX (Zone 2, 22)
Type

Measurement Range

Overload protected up to

Auxiliary Switch Configuration

RedBin-P-100
RedBin-P-500
RedBin-P-500-2
RedBin-P-5000
RedBin-P-5000-2

0 100 Pa (0.4 inch water)


0 500 Pa (2.0 inch water)
0 500 Pa (2.0 inch water)
05.000 Pa (20 inch water)
05.000 Pa (20 inch water)

5.000 Pa (20 inch water)


5.000 Pa (20 inch water)
5.000 Pa (20 inch water)
50.000 Pa (200 inch water)
50.000 Pa (200 inch water)

1-stage adjustable
adjustable time delay 0240 s
1-stage adjustable
2-stage adjustable
1-stage adjustable
2-stage adjustable

Special Feature

Installation Module
Cl. I, Div. 2, zone 2
Cl. I, Div. 2, zone 2
Cl. I, Div. 2, zone 2
Cl. I, Div. 2, zone 2
Cl. I, Div. 2, zone 2

InBin-P... Differential Pressure Switch for Ordinary Location


Type

Measurement Range

Overload protected up to

Auxiliary Switch Configuration

InBin-P-100
InBin-P-500
InBin-P-500-2
InBin-P-5000
InBin-P-5000-2

0 100 Pa (0.4 inch water)


0 500 Pa (2.0 inch water)
0 500 Pa (2.0 inch water)
05.000 Pa (20 inch water)
05.000 Pa (20 inch water)

5.000 Pa (20 inch water)


5.000 Pa (20 inch water)
5.000 Pa (20 inch water)
50.000 Pa (200 inch water)
50.000 Pa (200 inch water)

1-stage adjustable
adjustable time delay 0240 s
1-stage adjustable
2-stage adjustable
1-stage adjustable
2-stage adjustable

Special Feature

Installation Module
ordinary location
ordinary location
ordinary location
ordinary location
ordinary location

Accessories
Type

Technical Data

Kit 2
MKR

Includes 78.7" (2 m) pressure hose inner diameter 0.24" (6 mm) and 2 plastic fittings
Mounting bracket for installation on round air-ducts diameter up to 23.6" (600 mm)

Special options and offshore kits see page 50

Pressure, Differential Pressure (Filter /Fan Belt Monitoring) Binary, Active


P

normal wiring

Ordinary Location
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ExBin-FR/RedBin-FR/ InBin-FR Frost Protection Thermostats


Explosion Proof

Industrial

Features ExBin-FR, RedBin-FR, InBin-FR Frost Protection Thermostats

ExBin-FR

RedBin-FR

InBin-FR

Description

Basics for all Bin-FR Sensors

Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx,
GOST-R, RTN, KOSHA

Cl. I, Div. 2
Zone 2, 22
Gas + Dust
certified according
CSA (gas only)
ATEX, GOST-R, RTN

NOT explosion proof


and only for use in
ordinary locations
certified according to
NEMA4X / IP66

ExBin-FR, RedBin-FR and InBin-FR are


frost protection thermostats for HVAC
systems, e.g. for frost protection monitoring
of heating registers / heat exchangers.

No additional module in the panel required !


No intrinsically safe wiring required !
24 VAC/DC supply
Temperature sensoring by capillary with
118" or 236" (3 m or 6 m) length
(depending on type)
Min. reaction length of capillary ~ 16"
(~ 40 cm)
1 potential-free contact
Switch-point is mechanically adjustable
Switching status display with LED
Aluminium housing NEMA4X /IP66 with
integrated terminal box
Dimensions (H W D) 7.1" 4.2" 2.6"

Scope of Delivery:
1 Frost protection thermostat with integrated terminal box, with 118" or 236"
(3 m or 6 m) capillary (depending on type).
Recommended Accessory:
for ..Bin-FR3: Kit 1.3
for ..Bin-FR6: Kit 1.6

ExBin-FR... Frost Protection Thermostats for Zone 1, 2, 21, 22 (ATEX only)


Type

Capillary

Temperature Range

Setting Range

Installation Module

ExBin-FR-3

118" (3 m)

1459 F

1-stage adjustable switch-point in temperature range

zone 1, 2, 21, 22

ExBin-FR-6

236" (6 m)

1459 F

1-stage adjustable switch-point in temperature range

zone 1, 2, 21, 22

RedBin-FR... Frost Protection Thermostats for Class I, Div. 2 / Zone 2 or ATEX (Zone 2, 22)
Type

Capillary

Temperature Range

Setting Range

Installation Module

RedBin-FR-3

118" (3 m)

1459 F

1-stage adjustable switch-point in temperature range

Cl. I, Div. 2, zone 2

RedBin-FR-6

236" (6 m)

1459 F

1-stage adjustable switch-point in temperature range

Cl. I, Div. 2, zone 2

InBin-FR... Frost Protection Thermostats for Ordinary Location


Type

Capillary

Temperature Range

Setting Range

Installation Module

InBin-FR-3

118" (3 m)

1459 F

1-stage adjustable switch-point in temperature range

ordinary location

InBin-FR-6

236" (6 m)

1459 F

1-stage adjustable switch-point in temperature range

ordinary location

Accessories
Type

Technical Data

Kit 1.3

Capillary duct, assembly cramp and 4 assembly brackets for frost protection thermostat ..Bin-FR-3

Kit 1.6

Capillary duct, assembly cramp and 8 assembly brackets for frost protection thermostat ..Bin-FR-6

MKR

Mounting bracket for installation on round air-ducts diameter up to 23.6" (600 mm)

Special options and offshore kits see page 50

Frost Protection Thermostat Binary, Active

normal wiring

Ordinary Location

44

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ExBin-N/RedBin-N/ InBin-N Fan Belt Monitoring via Speed Control


Explosion Proof

Industrial

Features of ExBin-N, RedBin-N, InBin-N Fan Belt Monitoring Modules

ExBin-N

RedBin-N

InBin-N

Description

Basics for all Bin-N Sensors

Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx,
GOST-R, RTN, KOSHA

Cl. I, Div. 2
Zone 2, 22
Gas + Dust
certified according
CSA (gas only)
ATEX, GOST-R, RTN

NOT explosion proof


and only for use in
ordinary locations
certified according to
NEMA4X / IP66

ExBin-N, RedBin-N and InBin-N are fan belt


monitoring modules for HVAC systems, via
speed control of fan drive shaft.

No additional module in the panel required !


No intrinsically safe wiring required !
24 VAC/DC supply
Measurement of number of revolutions in min-1
Switch-point in min-1 is digitally adjustable
Integrated, adjustable time switch relais
1-channel: 1 potential-free contact
2-channel (optional): 2 potential-free contacts
Display with indication of actual value
Switching status display with LED
Aluminium housing NEMA4X /IP66 with
integrated terminal box
Dimensions (H W D) 7.1" 4.2" 2.6"
Namur transmitter included in delivery

Scope of Delivery:
1 Fan belt monitoring modul with integrated
terminal box and provided, directly mountable Namur transmitter.
Recommended Accessory:
Dependend on air power and dimensions
of ventilator / propeller a mounting console
is required.
The indicated values in m / h are empirical
values they can vary depending on the
construction of ventilator / propeller.

ExBin-N.. Fan Belt Monitoring Modules via Speed Control for Zone 1, 2, 21, 22 (ATEX only)
Type

Sensor

Speed Control Range

Setting Range

Installation Module

ExBin-N

Namur transmitter, inductive, DIN 19234

0 ... 10.000 min-1

1-stage adjustable switch-point from 5010.000 min-1

zone 1, 2, 21, 22

ExBin-N-2

Namur transmitter, inductive, DIN 19234

0 ... 10.000 min-1

2-stage adjustable switch-point from 5010.000 min-1

zone 1, 2, 21, 22

RedBin-N.. Fan Belt Monitoring Modules via Speed Control for Class I, Div. 2 / Zone 2 or ATEX (Zone 2, 22)
Type

Sensor

Speed Control Range

Setting Range

Installation Module

RedBin-N

Namur transmitter, inductive, DIN 19234

0 ... 10.000 min-1

1-stage adjustable switch-point from 5010.000 min-1

Cl. I, Div. 2, zone 2

RedBin-N-2

Namur transmitter, inductive, DIN 19234

0 ... 10.000 min-1

2-stage adjustable switch-point from 5010.000 min-1

Cl. I, Div. 2, zone 2

InBin-N.. Fan Belt Monitoring Modules via Speed Control for Ordinary Location
Type

Sensor

Speed Control Range

Setting Range

Installation Module

InBin-N

Namur transmitter, inductive, DIN 19234

0 ... 10.000 min-1

1-stage adjustable switch-point from 5010.000 min-1

ordinary location

InBin-N-2

Namur transmitter, inductive, DIN 19234

0 ... 10.000 min-1

2-stage adjustable switch-point from 5010.000 min-1

ordinary location

Accessories
Type

Technical Data

Kit 3

Mounting set for Namur transducer onto ventilators /propellers up to approx. 20.000 m/h

Kit 4

Mounting set for Namur transducer onto ventilators /propellers over approx. 20.000 m/h

MKR

Mounting bracket for installation on round air-ducts (diameter up to 600 mm)

Special options and offshore kits see page 50

Drive Belt Monitoring via Speed Control Binary, Activ



normal wiring

Ordinary Location

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ExBin-D/RedBin-D/ InBin-D Thermostats, Hygrostats


Explosion Proof

Industrial

ExBin-D

RedBin-D

InBin-D

Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx,
GOST-R, RTN, KOSHA

Cl. I, Div. 2
Zone 2, 22
Gas + Dust
certified according
CSA (gas only)
ATEX, GOST-R, RTN

NOT explosion proof


and only for use in
ordinary locations
certified according to
NEMA4X / IP66

Features of ExBin-D, RedBin-D, InBin-D Thermostats, Hygrostats


Description
ExBin-D, RedBin-D and InBin-D modules
are used together with ExPro-B / InProB sensor probes as thermostats or
hygrostats in HVAC systems.
Scope of Delivery:
1 Ex / Red / InBin.. module with socket for
1 ExPro -B / InPro-B sensor
Required Accessory:
ExPro-B or InPro-B sensor
Ordering Example for one thermostat in
an air duct, 6" (150 mm) sensor length, with
sensor in Ex zone 21.
Types to order:
1 ExBin-D
1 ExPro-BT150 (Ex-i sensor probe)

Basics for all Bin-D Sensors


No additional module in the panel required !
No intrinsically safe wiring required !
24 VAC/DC supply
Socket for ExPro-B sensor
Selectable on site if used for room or duct
application
Switch-point for F/C and %rH separately
adjustable (dependend on sensor probe type)
1-channel: 2 pot.-free contacts
(1 F / C, 1 %rH)
2-channel: 4 pot.-free contacts
(2 F / C, 2 %rH)
Display with indication of actual value
Switching status display with LED
Aluminium housing NEMA4X /IP66 with
integrated terminal box
Dimensions (H W D) 7.1" 4.2" 2.6"

ExBin-D Thermostats/Hygrostats for Sensor Probe ExPro-B (next page) for Zone 1, 2, 21, 22 (ATEX only)
Type

Technical Data

Installation Module

Installation ExPro-B.. Sensor

ExBin-D

Module for connection of one ExPro-B sensor as thermostat and /or hygrostat, 1-stage

zone 1, 2, 21, 22

zone 1, 2, 21, 22

ExBin-D-2

Module for connection of one ExPro-B sensor as thermostat and /or hygrostat, 2-stage

zone 1, 2, 21, 22

zone 1, 2, 21, 22

RedBin-D Thermostats/Hygrostats for Sensor Probe ExPro-B (next page) for Class I, Div. 2 / Zone 2 or ATEX
Type

Technical Data

Installation Module

Installation ExPro-B.. Sensor

RedBin-D

Module for connection of one ExPro-B sensor as thermostat and /or hygrostat, 1-stage

Cl. I, Div. 2, zone 2

Cl. I, Div. 2, zone 2

RedBin-D-2

Module for connection of one ExPro-B sensor as thermostat and /or hygrostat, 2-stage

Cl. I, Div. 2, zone 2

Cl. I, Div. 2, zone 2

InBin-D Thermostats/Hygrostats for Sensor Probe InPro-B (next page) for Ordinary Location
Type

Technical Data

Installation Module

InBin-D

Module for connection of one InPro-B sensor as thermostat and /or hygrostat, 1-stage

ordinary location

Installation InPro-B.. Sensor


ordinary location

InBin-D-2

Module for connection of one InPro-B sensor as thermostat and /or hygrostat, 2-stage

ordinary location

ordinary location

Accessories
Type

Technical Data

MKR

Mounting bracket for installation on round air-ducts diameter up to 23.6" (600 mm)

Special options and offshore kits see page 50

Example of Combinations

46

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ExPro-B/InPro-B Thermostat / Hygrostat Sensor Probes


Explosion Proof

Industrial

ExPro-B
Zone 1, 2, 21, 22
Gas + Dust
certified according
CSA*, ATEX, IECEx
in combination with
ExBin-D/RedBin-D
transmitter
(*only in combination
with RedBin-D)

Only for use with


InCos-D.. transmitters !
NOT explosion proof
and only for use in
ordinary locations
certified according to
NEMA4X / IP66

Features of ExPro-B.., InPro-B.. Sensors


Description

InPro-B

Basics for all ExPro -B / InPro-B Sensors

ExPro-B sensors are used for measurements of


temperature and / or humidity in hazardous areas, for
exclusive use with ExBin-D / RedBin-D modules !
InPro-B sensors are suitable for temperature and / or
humidity measurement in safe areas, for exclusive use
with InBin-D modules !
Scope of Delivery: 1 sensor with connector
Example:
room-humidity sensor, 2"

(50 mm) length
Type:
1 ExPro-BF-50
Attention:
only in combination with:

1 ExBin-D or RedBin-D

(InBin-D with InPro-B sensors)

Sensors for connection to ExBin-D, RedBin-D,


InBin-D modules (dependent on sensor type).
Adaptation via connector
ExPro -B / InPro-B sensors can be optionally
screwed to the housing at the back (duct measurement)
or bottom (room measurement)
When using humidity-sensors, the contamination and
aggressiveness of the medium has to be regarded

Sensor Probes for ExBin-D and RedBin-D Modules


Type

Sensor Length

Main Use

Connectable to

Installation Area

ExPro-BT - 50

Function
Thermostat

-40+176 F ( +80 C)

Measurement Range

2" (50 mm)

Room/Duct

ExBin-D, RedBin-D

Div. 2 / zone 1, 2, 21, 22

ExPro-BT -100

Thermostat

-40+257 F (+125 C)

4" (100 mm)

Duct

ExBin-D, RedBin-D

Div. 2 / zone 1, 2, 21, 22

ExPro-BT -150

Thermostat

-40+257 F (+125 C)

6" (150 mm)

Duct

ExBin-D, RedBin-D

Div. 2 / zone 1, 2, 21, 22

ExPro-BT -200

Thermostat

-40+257 F (+125 C)

8" (200 mm)

Duct

ExBin-D, RedBin-D

Div. 2 / zone 1, 2, 21, 22

ExPro-BF - 50

Hygrostat

0100 %rH

2" (50 mm)

Room/Duct

ExBin-D, RedBin-D

Div. 2 / zone 1, 2, 21, 22

ExPro-BF -100

Hygrostat

0100 %rH

4" (100 mm)

Duct

ExBin-D, RedBin-D

Div. 2 / zone 1, 2, 21, 22

ExPro-BF -150

Hygrostat

0100 %rH

6" (150 mm)

Duct

ExBin-D, RedBin-D

Div. 2 / zone 1, 2, 21, 22

ExPro-BF -200

Hygrostat

0100 %rH

8" (200 mm)

Duct

ExBin-D, RedBin-D

Div. 2 / zone 1, 2, 21, 22

ExPro-BTF- 50

Thermostat/Hygrostat

-40+176 F ( +80 C)/0100 %rH

2" (50 mm)

Room/Duct

ExBin-D, RedBin-D

Div. 2 / zone 1, 2, 21, 22

ExPro-BTF-100

Thermostat/Hygrostat

-40+257 F (+125 C)/0100 %rH

4" (100 mm)

Duct

ExBin-D, RedBin-D

Div. 2 / zone 1, 2, 21, 22

ExPro-BTF-150

Thermostat/Hygrostat

-40+257 F (+125 C)/0100 %rH

6" (150 mm)

Duct

ExBin-D, RedBin-D

Div. 2 / zone 1, 2, 21, 22

ExPro-BTF-200

Thermostat/Hygrostat

-40+257 F (+125 C)/0100 %rH

8" (200 mm)

Duct

ExBin-D, RedBin-D

Div. 2 / zone 1, 2, 21, 22

Sensor Length

Main Use

Connectable to

Installation Area

Sensor Probes for InBin-D Modules


Type

Function

Measurement Range

InPro-BT - 50

Thermostat

-40+176 F ( +80 C)

2" (50 mm)

Room/Duct

InBin-D

ordinary location

InPro-BT -100

Thermostat

-40+257 F (+125 C)

4" (100 mm)

Duct

InBin-D

ordinary location

InPro-BT -150

Thermostat

-40+257 F (+125 C)

6" (150 mm)

Duct

InBin-D

ordinary location

InPro-BT -200

Thermostat

-40+257 F (+125 C)

8" (200 mm)

Duct

InBin-D

ordinary location

InPro-BF - 50

Hygrostat

0100 %rH

2" (50 mm)

Room/Duct

InBin-D

ordinary location

InPro-BF -100

Hygrostat

0100 %rH

4" (100 mm)

Duct

InBin-D

ordinary location

InPro-BF -150

Hygrostat

0100 %rH

6" (150 mm)

Duct

InBin-D

ordinary location

InPro-BF -200

Hygrostat

0100 %rH

8" (200 mm)

Duct

InBin-D

ordinary location

InPro-BTF- 50

Thermostat/Hygrostat

-40+176 F ( +80 C)/0100 %rH

2" (50 mm)

Room/Duct

InBin-D

ordinary location

InPro-BTF-100

Thermostat/Hygrostat

-40+257 F (+125 C)/0100 %rH

4" (100 mm)

Duct

InBin-D

ordinary location

InPro-BTF-150

Thermostat/Hygrostat

-40+257 F (+125 C)/0100 %rH

6" (150 mm)

Duct

InBin-D

ordinary location

InPro-BTF-200

Thermostat/Hygrostat

-40+257 F (+125 C)/0100 %rH

8" (200 mm)

Duct

InBin-D

ordinary location

Accessories
Type

Technical Data

MFK

Mounting flange for duct-installation, for variable depth of immersion in the air duct

TH-VA

Probe made of stainless-steel V4A 1.4571, length 4.7" (120 mm). Other lengths on request

Kit-FA-VA

Sinter filter cap for humidity sensor

MKR

Mounting bracket for installation on round air-ducts diameter up to 23.6" (600 mm)

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ExBin-A/RedBin-A/ InBin-A Switching Modules


Explosion Proof

Industrial

Features of ExBin-A, RedBin-A, InBin-A Modules

ExBin-A

RedBin-A

InBin-A

Description

Basics for all Bin-A Modules

Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx,
GOST-R, RTN, KOSHA

Cl. I, Div. 2
Zone 2, 22
Gas + Dust
certified according
CSA (gas only)
ATEX, GOST-R, RTN

NOT explosion proof


and only for use in
ordinary locations
certified according to
NEMA4X / IP66

ExBin-A, RedBin-A and InBin-A modules


are switching modules for installation in
hazardous locations (except InBin-A) with
1, 2 or 5 channels, for connection of 1, 2 or
5 passive potential-free binary sensors, for
use in HVAC systems.

No additional module in the panel required !


No intrinsically safe wiring required !
Mounting of module directly in hazardous
location
24 VAC/DC supply
1 up to 5 passive, potential-free, binary sensors
Sockets for 1 up to 5 ExSens sensors
1 up to 5 contacts with common supply unit
1 or 2 contacts with additional clamp for
time switch relais, e.g. for 2 fan belt moni toring applications (time 120 sec.)
Display with indication of actual value
Switching status display with LED
Aluminium housing NEMA4X /IP66 with
integrated terminal box
Dimensions (H W D) 7.1" 4.2" 2.6"

Scope of Delivery: 1 module with socket


for 1 up to 5 ExSens sensors (dependent
on type)
Accessory (optional): Binary sensors
series ExSens, see next page

ExBin-A.. Switching Modules for 1 up to 5 Passive Binary Sensors for Zone 1, 2, 21, 22 (ATEX only)
Type

Technical Data

Installation Module

Installation Sensor*

ExBin-A-1

Module (1 channel) to connect 1 binary ExSens sensor in hazardous location

zone 1, 2, 21, 22

zone 0, 1, 2, 20, 21, 22

ExBin-A-2

Module (2 channel) to connect 2 binary ExSens sensors in hazardous location

zone 1, 2, 21, 22

zone 0, 1, 2, 20, 21, 22

ExBin-A-5

Module (5 channel) to connect 5 binary ExSens sensors in hazardous location

zone 1, 2, 21, 22

zone 0, 1, 2, 20, 21, 22

* in acc. with certification of sensor !

RedBin-A.. Switching Modules for 1 up to 5 Passive Binary Sensors for Class I, Div. 2 / Zone 2 or ATEX (Zone 2, 22)
Type

Technical Data

Installation Module

Installation Sensor*

RedBin-A-1

Module (1 channel) to connect 1 binary ExSens sensor in hazardous location

Cl. I, Div. 2, zone 2

Cl. I, Div. 2, zone 2

RedBin-A-2

Module (2 channel) to connect 2 binary ExSens sensor in hazardous location

Cl. I, Div. 2, zone 2

Cl. I, Div. 2, zone 2

RedBin-A-5

Module (5 channel) to connect 5 binary ExSens sensor in hazardous location

Cl. I, Div. 2, zone 2

Cl. I, Div. 2, zone 2

* in acc. with certification of sensor !

InBin-A.. Switching Modules for 1 up to 5 Passive Binary Sensors for Ordinary Location
Type

Technical Data

Installation Module

InBin-A-1

Module (1 channel) to connect 1 binary sensor

ordinary location

Installation Sensor
ordinary location

InBin-A-2

Module (2 channel) to connect 2 binary sensors

ordinary location

ordinary location

InBin-A-5

Module (5 channel) to connect 5 binary sensors

ordinary location

ordinary location

Accessories
Type

Technical Data

MKR

Mounting bracket for installation on round air-ducts diameter up to 23.6" (600 mm)

Special options and offshore kits see page 50

1, 2 or 5-Channel Switching Module for Passive Binary Sensors

Ex-i wiring
(intrinsically safe)
normal wiring

Ordinary Location
48

Hazardous Location
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ExSens Passive Binary Sensors for Hazardous Locations


Explosion Proof

Features Binary ExSens Sensors

Binary Passive

ExSens
Zone 1, 2
Gas + Dust
certified according
CSA, ATEX
Manufacturer
certification
"Simple apparatus"

Description

Basics for Binary ExSens Sensors

ExSens binary sensors for temperature, humidity or


pressure measurement in hazardous locations with
manufacturer certification in acc. with ATEX 94/9/EC.
The sensors are passive and potential free.
Scope of Delivery: 1 Sensor
Ordering Example for 1 frost protection thermostat
Type to Purchase: 1 TBK-FR-2G

Sensors for installation in hazardous locations, con-


nected to a switching module type ExBin-A or RedBin-A
The module changes the passive binary signal into a
contact in the ordinary location
Sensor must be installed in the hazardous location,
module in the ordinary location

Sensors, connectable to Switching Modules ExBin-A / RedBin-A for Div. 2, Gr. ABCD / Zone 1, 2 (ATEX)
Type

Function

Range

Sensor

Information Connectable to module Installation Area

TBR-2G

Room thermostat

32104 F, 1 K

Contact, 2-pos

ExBin-A, RedBin-A

Div. 2, zone 1, 2

TBR-2-2G

Room thermostat 2 stage

32140 F, 1 K

2 Contact, 2-pos

ExBin-A, RedBin-A

Div. 2, zone 1, 2

TBR-AN-2G

Room temperature direct contact

32140 F, 5 1 K (fix)

Contact, 2-pos

ExBin-A, RedBin-A

Div. 2, zone 1, 2

TBK-2G

Duct thermostat (IP65)

32149 F, 2-20 K

Contact, 2-pos

ExBin-A, RedBin-A

Div. 2, zone 1, 2

TBT-2G

Probe thermostat (IP54)

32194 F, 3 K

Contact, 2-pos

L = 4.7" (120 mm)

ExBin-A, RedBin-A

Div. 2, zone 1, 2

TBT-VA-2G

Probe thermostat with VA sleeve

32194 F, 3 K

Contact, 2-pos

V4A

ExBin-A, RedBin-A

Div. 2, zone 1, 2

TBK-FR-2G

Frost protection thermostat (IP65)

14 54 F

Contact, 2-pos

capillary 236" (6 m)

ExBin-A, RedBin-A

Div. 2, zone 1, 2

FBR-2G

Room hygrostat

35100 %rH, ~ 4 %rH

Contact, 2-pos

ExBin-A, RedBin-A

Div. 2, zone 1, 2

FBK-2G

Duct hygrostat

35100 %rH, ~ 4 %rH

Contact, 2-pos

L = 7" (180 mm)

ExBin-A, RedBin-A

Div. 2, zone 1, 2

DBK-2G

Differential pressure

20-300, 50-500, 100-1.000 Pa

Contact, 2-pos

ExBin-A, RedBin-A

Div. 2, zone 1, 2

Contact, 2-pos

WFBK-2G

Air paddle

SWBT-2G

liquid flow switch

28 m/s, paddle V2A


-4+140 F

Contact, 2-pos

ExBin-A, RedBin-A

Div. 2, zone 1, 2

ExBin-A, RedBin-A

Div. 2, zone 1, 2

NBW-K-2G

Fan belt protection (IP65)

up to < 20.000 m/h

Namur sensor + bracket

ExBin-A, RedBin-A

Div. 2, zone 1, 2

NBW-G-2G

Fan belt protection (IP65)

more than > 20.000 m/h

Namur sensor + bracket

ExBin-A, RedBin-A

Div. 2, zone 1, 2

Accessories
Type

Technical Data

Kit 1

for frost protection sensor type TBK-FR-2G, PG entries for capillary, 6 brackets, support bracket

Kit 2-DBK

includes 78.7" (2 m) pressure hose, inner diameter 0.24" (6 mm) 2 plastic fittings

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..VA/..CT Special Options for Sensors Overview


Overview of Special Options of Schischek Sensors for Use under Extreme Weather Conditions
Installation/Application Area:

Advantages of Special Options:

Usage in hazardous areas under extreme weather conditions and / or for offshore/
onshore applications.

Resistant against corrosive and / or maritime atmosphere


Usage under extreme weather conditions
Approved for offshore- / onshore applications
Robust and thereby extended period of application time of sensors

VA Cos/Bin/Reg
OVA
CT
OCT

Special Options Sensors

Sensors
Housing material in stainless steel (VA) or aluminium housing with C5-M painting (CT) for use under
extreme weather conditions. OVA and OCT version
for offshore applications.

normal wiring

VA/OVA

Ordinary Location

CT/OCT

Hazardous Location

..Cos/..Bin/..Reg Special Options for Sensors


Explosion Proof
Cos/Bin/Reg-..-..VA/CT

Features ..Cos / ..Bin / ..Reg--VA / OVA / CT / OCT

Special Options

available for all sensors


In accordance with type
for use in
Hazardous location or
ordinary location

Description
VA version with housing material in stainless steel AISI
316, some parts nickel plated.
OVA version also with stainless steel housing but suitable especially for offshore applications.
CT version with aluminium housing and C5-Mpainting,
resistant against corrosive and maritime atmosphere,
some parts nickel plated.
OCT version with painted housing like CT,
but suitable especially for offshore applications.
Delivery:
1 sensor with special option
Ordering Example: ExCos-P-250-CT

Basics ..Cos / ..Bin / ..Reg--VA / OVA / CT/OCT


VA:
Housing material in stainless steel AISI 316, some parts
nickel plated
Resistant against corrosive / maritime atmosphere
OVA:
Basics like VA, but offered as offshore version with M20
cable glands and additionally with tubes for clamping
ring 0.24" (6 mm) in stainless steel
CT:
C5-M painted aluminium housing
Resistant against corrosive / maritime atmosphere
Cable glands brass nickel plated
Screws in stainless steel
OCT:
Basics like CT, but offered as offshore version with M20
cable glands and additionally with tubes for clamping
ring 0.24" (6 mm) in stainless steel
For general basics see sensor technology.

..Cos/..Bin/..Reg-.. Options
Type

Description / Technical Data

Cos/Bin/Reg-..-VA

Housing material in stainless steel AISI 316, some parts nickel plated

Cos-P/Bin-P/Reg-V..-OVA

Offshore version with seawater resistant stainless steel housing. M20 cable glands nickel-plated, pressure connection tubes and screws in stainless steel

Cos/Bin/Reg-..-CT

C5-M painted aluminium housing, resistant against corrosive and /or maritime atmosphere. Cable glands nickel-plated, screws in stainless steel

Cos-P/Bin-P/Reg-V..-OCT

Offshore version with seawater resistant C5-M painted alu housing. M20 cable glands nickel-plated, pressure connection tubes and screws in stainless steel

Kit-S8-CBR

Cable glands 2 M16 1,5 mm standard 0.2"-0.39" (5-10 mm) in brass nickel plated for replace the plastic cable glands of ..Cos /..Bin/..Reg sensors

Kit-Offs-GL-CBR

M20 Ex-d cable glands in brass nickel plated for armoured cables suitable for ..Cos/..Bin/..Reg sensors

Kit-PTC-CBR

Pressure tube connection in stainless steel 316 L for 0.24" (6 mm) clamp fittings

50

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ExPolar Heating System Overview


Overview of New Heating System for Use with Schischek Sensors Down to 58 F (50C)
Installation/Application Area:

Advantages of ExPolar:

Usage in hazardous areas for temperatures down to 58 F (50 C).

Especially for usage under high sub-zero temperatures


Suitable for applications with high temperature fluctuations (50 F up to +122 F)
Usage directly in hazardous locations
Adaptable on all Schischek sensors

Heating System for Sensors

F ExPolar-..-CBR

ExPolar-..-CBR
Adaptable on Schischek sensors type ExCos-..,
ExBin-.., ExReg-...

normal wiring

Ordinary Location

Hazardous Location

ExPolar/InPolar Heating System for ..Cos-.. / Bin-.. / Reg-.. Sensors


Explosion Proof

Industrial

ExPolar--CBR
Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX, IECEx

InPolar--CBR
NOT explosion proof
and only for use in
ordinary location
NEMA4X / IP66

Features ..Polar--CBR
Description
Controlled heating system for use in subzero regions down to 58 C or by high
temperature fluctuations from 58 F
up to +122 F.
Adaptable on Schischek sensors ..Cos-..,
..Bin-.. or ..Reg-...
Delivery:
1 heating system

(adaptable)
Ordering Example: ExPolar-240-CBR

Basics ..Polar
24/48 VAC/DC, 120/240 VAC
40 W
58 F122 F (50+50 C)
ExPolar for zone 1, 2, 21, 22
InPolar for ordinary location

ExPolar--CBR/InPolar--CBR
Type

Adaptable on

Operation Temperature

Supply

ExPolar--CBR ExCos-../ExBin-../ExReg-..
58 F up to +122 F
24 VAC/DC 48 VAC/DC 120 VAC 240 VAC
InPolar- -CBR InCos-../InBin-../InReg-..
58 F up to +122 F
24 VAC/DC 48 VAC/DC 120 VAC 240 VAC

Supply voltage

Power*

Installation Area

40 W
zone 1, 2, 21, 22
40 W
ordinary location
*Nominal value

VA option not considered!

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ExMag Ex-Doorholder Magnets for Zone 1, 2, 21, 22 (ATEX)


Explosion Proof

Features ExMag Magnets

Magnet

ExMag

Basics ExMag

Description

Zone 1, 2, 21, 22
Gas + Dust
certified according
ATEX

ExMag doorholder magnets are electric magnets


to keep doors open or closed as long as supply voltage
is available.
Scope of Delivery:
Ordering Example:

Type to Purchase:

1 magnet + accessories
650 N magnet + anchor
+ Ex-terminal box
1 EXM-650 + 1 GH 6
+ 1 EXC-K4/S

Electric magnets, silicone free


Force in acc. with type
24 VDC power supply
1 m cable, silicone and halogen free
Ex-e terminal box is required for electrical connection
The max. AC-ripple must not exceed 20%

ExMag Magnets
Type

Force

Supply

Function

Current

Installation Area

EXM-650

146 lbf (650 N)

24 VDC

Magnet

44 mA

Zone 1, 2, 21, 22

EXM-1300

292 lbf (1.300 N)

24 VDC

Magnet

65 mA

Zone 1, 2, 21, 22

EXM-2000

450 lbf (2.000 N)

24 VDC

Magnet

160 mA

Zone 1, 2, 21, 22

Accessories
Type

Technical Data

GH-6

Anchor for EXM-650

GH-13/20

Anchor for EXM-1300 and EXM-2000

ExBox-3P

Ex-e terminal box, NEMA4X/IP66

EXC-K4/S

Ex-e terminal box with integrated fuse, NEMA4X/IP66

EXC-T1

Ex-d push button

N1 supply unit

Input 120240 VAC, output 24 VDC, max. 0,5 A

52

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Table of contents
Additional Information
page
Conversation tables
53
Product codes / definitions
54-55
Installation according to NEC 500 (Division system, North America)
56
Installation according to ATEX (Zone system)
57
Features of actuators in combination with ExPro-TT.. or programming stick
58
Electrical installation codes according to NEC/FM/CSA
60
Labelling of explosion proof equipment in accordance with NEC 500 /505
61
Explosion proof information
62
Classification of hazardous areas
63
Division and zone system comparison
64-65
SIL Safety Integrity Level information
66-67
Certification information
68-69
Valve automation
70-71
72-75
Rotork Products

Conversion Tables
Pressure

Temperature

Torque

Pa

inch of water

degree C

degree F

20

0,08

-50

-58

50

0,20

-40

-40

100

0,40

-30

-22

250

1,00

-20

-4

500

2,01

-10

14

1.250

5,02

1.500

6,02

40

2.500

10,04

50

122

5.000

20,07

60

140

Nm

Force
in-lbs

lbf

44

500

112

10

89

800

180

71

1.000

225

15

133

1.500

337

30

266

2.000

450

32

50

443

2.500

562

104

60

531

3.000

674

100

885

5.000

1.124

150

1.328

7.500

1.686

10.000

2.248

7.500

30,11

72

162

200

1.770

25.000

100,37

80

176

300

2.655

50.000

200,73

100

212

400

3.540

75.000

301,10

125

257

600

5.310

120.000

481,76

250

482

400

752

Quantity

To Convert from

to

Multiply by

Pressure

inch of water, conventional (inH2O)

pascal (Pa)

249.0889

Temperature

degree Fahrenheit (temperature) (F)

degree Celsius (C)

t / C = (t / F 32)/1.8

Torque

pound-force inch (lbf in or in-lbs)

newton meter (Nm)

0.1129848

Force

pound-force (lbf)

newton (N)

4.448222

Length

inch (in)

millimeter (mm)

25.4

Disclaimer: conversion data provided for convenience only. Information based on NIST Publication 811. Please consult that document for authoritative reference.

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Product Codes/ Definitions


Description ..Max Quarter Turn Actuators

Ex Max - 45.90 - SF - A
A = America, for installation in the USA or Canada (UL and CSA certificated)
S = integral auxiliary switches at 5 and 85 degrees
F = spring return, the German word for spring is "Feder", thats why
Y = modulating, i.e. 010 VDC or 420 mA input and feedback signal
U = a double acting with feedback position signal; no modulating input; for modulating input select Y
B = actuators which work with and require the ExPro-TT fire trigger, a great solution for fire dampers,
see page 58 for more information
F1 or F3 = actuators with a fast 1 or 3 second spring return these are then single acting whereas our
actuators generally speaking are all double acting even if they have a spring
The number tells you the torque in units of in-lbs (inch pounds)
Two numbers mean that you can switch (on site) between the two, see programming stick on page 58
Max is a rotary (quarter turn) actuator for dampers or for rotary valves, such as ball or butterfly valves
Ex is for use in Div 1 or Zone 1, see page 61 for an explanation of the hazardous location classification system
Red is for use in Div 2 or Zone 2
In is for use in non-classified areas

Description ..Run Valve Actuators

Red Run - 550.1100 - U - A


A = America, for installation in the USA or Canada (UL and CSA certificated)
Y = modulating, i.e. 010 VDC or 420 mA input and feedback signal
U = floating control with 010 VDC, 420 mA feedback signal; no modulating input;
for modulating input select Y
The number tells you the force in units of lbf (pound force)
Two numbers mean that you can switch (on site) between the two, see programming stick on page 58
Run is a linear actuator for globe style control valves with a stroke from 5 mm (0.2) up to 60 mm (2.36)
Ex is for use in Div 1 or Zone 1, see page 61 for an explanation of the hazardous location classification system
Red is for use in Div 2 or Zone 2
In is for use in non-classified areas

Description ..Cos Modulating Transmitter

In

Cos - P - 2500
The number shows the measuring range of the differential pressure sensor in Pa
P = differential pressure sensor
D = module for temperature / humidity for connection of ExPro-C.. sensors
A = transmitter modul for connection of passive sensors
Cos modulating transmitter with output 010 V or 420 mA

Ex is for use in zone 1, 2 , 21, 22 (ATEX, etc.)


Red is for use in Div 2 or Zone 2 (CSA, ATEX, etc.)
In is for use in non-classified areas

54

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Product Codes / Definitions


Description ..Bin Binary Sensors

Red Bin - P - 500 - 2


The number stands for 2-stage adjustable switch-point in measurement range
Without number the sensor is 1-stage adjustable switch-point in measurement range
The number shows the max. adjustment range of the differential pressure switch in Pa
P = differential pressure switch
D = thermostat- / hygrostat modul for connection of ExPro-B.. sensors
FR = frost protection thermostat
N = fan belt monitoring via speed control
A1 = switching module for connection of one passive switch
A2 = switching module for connection of two passive switches
A5 = switching module for connection of five passive switches
Bin switching measuring module with output as a potential free contact 1O oder 1C
Ex is for use in zone 1, 2 , 21, 22 (ATEX, etc.)
Red is for use in Div 2 or Zone 2 (CSA, ATEX, etc.)
In is for use in non-classified areas

Description ..Pro-.. Sensors for ..Cos-D or ..Bin-D Modules

Ex Pro - CTF - 200


The number shows the length of the sensor in mm
T = temperature sensor
F = humidity sensor
TF = combisensor temperature / humidity
C = sensor for connection to Ex / Red / InCos-D
B = sensor for connection to Ex / Red / InBin-D
Pro-.. sensor for connection
Ex is for use in zone 1, 2 , 21, 22
In is for use in non-classified areas

Description ..Reg Controller

Red Reg - V - 300 - A


A = Type with analog signals for external communication
B = Type with bus communication (RS485)
The number shows the control range of the controller in Pa (V-type only)
V = volume flow control / pressure control
D = temperature / humidity control
Reg controller
Ex is for use in zone 1, 2 , 21, 22 (ATEX, etc.)
Red is for use in Div 2 or Zone 2 (CSA, ATEX, etc.)
In is for use in non-classified areas

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Installation According to NEC 500 (Division System)


Installation FM/CSA Hazardous Locations Classes and Divisions
ARTICLES 500 Through 503 (1978 NEC): Explain in detail the requirements for the
installation of wiring of electrical equipment in hazardous locations. These articles
along with other applicable regulations, local governing inspection authorities, insurance representatives, and qualified engineering/technical assistance should be
your guides to the installation of wiring or electrical equipment in any hazardous or
potentially hazardous location.
CLASS I (NEC-500-4): Those areas in which flammable gases or vapors may be
present in the air in sufficient quantities to be explosive or ignitable.
CLASS II (NEC-500-4): Those areas made hazardous by the presence of combustible dust.
CLASS III (NEC-500-6): Those areas in which there are easily ignitable fibers or
flyings present, due to type of material being handled, stored, or processed.
DIVISION 1 (NEC-500, 4, 5, 6): In Division One the hazard would be present in
everyday production or frequent repair and maintenance activity.

DIVISION 2 (NEC-500, 4, 5, 6): In Division Two the hazard is expected to be confined within closed containers or systems and would be present only through accidental rupture, breakage, or unusual faulty operation.
GROUPS (NEC-500-2 & 502-1): The gases or vapors of Class I locations are broken into four groups by code: A, B, C, and D. Theses materials are grouped according to the ignition temperature of the substance, the explosion pressure and other
flammable characteristics. (article 501) Group A: Acetylene; B: Hydrogen, etc.;
C: Ether, etc.; D: Hydrocarbons, fuels, solvents, etc. Class II dust locations are broken into three groups by code: E, F, and G. These groups are classified according
to the ignition temperature and the conductivity of the hazardous substance. Dusts
(article 502) E: Metal dusts (conductive, and explosive); F: Carbon dusts (some are
conductive, and all are explosive); G: Flour, starch, grain, combustible plastic or
chemical dust. Class III locations include those where fibers or flyings are present
such as may be found in textile plant, wood-working plants, etc.
SEALS (NEC-501-5 & 502-5): Special fittings that are required either to prevent the
passage of hot gasses in the case of an explosion in a Class I area or the passage
of combustible dust, fibers, or flyings in a Class II or III area.

Installation FM /CSA Div. Classes


Ordinary Location

Hazardous Location
Quarter-Turn Actuator
ExMax.. / RedMax..

max. 18"

Valve Actuator
ExRun.. / RedRun..

Explosion proof actuator (ExMax / RedMax, ExRun / RedRun)

Connecting device, max. length 18"

Elbow device

Seal fitting for horizontal or vertical conduits

Connecting device

Connecting device reaches into the ordinary location

Conduit box

56

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Installation According to NEC 505 (Zone System)


Installation FM/CSA Hazardous Locations Classes and Zones
ARTICLES 505 (1996 NEC): The Zone classification concept was introduced in the
1996 edition of the NEC as an alternative to the Division classification system for
classifying Class I hazardous locations. The Zone concept parallels the Division
system, as is shown in table on the right. As the table shows, a Division 2 location
can be classified as Zone 2 without further thought; they are considered equivalent.
However, a Division 1 location must be further characterized to determine whether
it is Zone 0 or Zone 1.

Ignitible atmosphere

Ignitible atmosphere

Ignitible atmosphere

present continouosly
or for long periods of time

present intermittently
during normal operations

present only during


abnormal operations

NEC 500

Division 1

Division 1

Division 2

NEC 505

Zone 0

Zone 1

Zone 2

Class I, Zone 0 means the ignitible atmosphere is always present or is present


most of the time.
Class I, Zone 1 is essentially the same as Class I, Division 1.
Class I, Zone 2 is essentially the same as Class I, Division 2, meaning the ignitable
atmosphere is seldom present or only for a short period of time.

Installation Zones
Ordinary Location

Hazardous Location
Quarter-Turn Actuator
ExMax.. / RedMax..

Valve Actuator
ExRun.. / RedRun..

Explosion proof actuator (ExMax / RedMax, ExRun / RedRun)

Supply or control cable

Extension cable approximate 39.4" (1 m)

Supply or control cable reaches into the ordinary location

Junction box in increased safety Ex-e technology

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Features
Basic Information About Schischek Actuators in Combination with ExPro-TT- and Programming Stick
Actuators ExMax /ExRun
Schischek Actuator Range
Figure 1: ExMax turn actuator. Figure 1: ExRun valve actuator.
All actuators are based on the same concept of wiring, conduit NPT " thread, function and
look. Each device has the same interface connection as well parameter setting. With one
stick all types are programmable. Factory setting is the lower torque with respect to force and
medium running time.
figure 1

figure 2

Actuator Back Details


Actuator Back Details
a.) Interface for stick communication and for fire damper actuators (..Max-..-BF-A versions)
connector for thermal sensor ExPro-TT-
b.) 3 color LED for status indication
a.

b.

c.

d.

c.) NPT " thread to connect conduit systems. Factory sealed, conduit seal is not required !

figure 3

d.) Push button to start actuator stettings. e.g. adjustment drive to teach end-position for a
soft-break in the end.

Programming Stick
Programming Stick
Settings such as faster/slower motor running times (3, 15, 60 sec/90) and faster spring return
time (3 sec /90) can be changed with the programming stick.
The stick can also be used in reading mode for diagnostic purposes.

figure 4

figure 5

ExPro-TT-
ExPro-TT-
The thermoelectric safety limiter type ExPro-TT- triggers the failsafe function on the motorized fire damper into its safety position by spring return operation of an ..Max-...-BF-A actuator
(fire damper actuator).
Mode of Operation
The temperature fuses are part of the sensor. In case that the ambient temperature inside
or outside of the duct is more than 162F (+72C) the temperature fuse works. If one fuse is
blown in the circuit, the spring return of the actuator moves the damper into its safety position.
The ExPro-TT-.. has a push button for easy function check.

figure 6

Connecting Stick /ExPro-TT- on Actuator

figure 7

58

figure 8

Connecting Stick/ExPro-TT-
1. Remove protection cap
2. Put the stick (figure 7) or ExPro-TT- (figure 8) plug into the interface connector
3. Screw tightly
4. For adjustments with the stick follow the manual
5. ExPro-TT- connection LED green means "active"
Remove the Accessory
1. Unscrew the sensor or stick
2. Screw the cap back on to protect the connector (protection against liquids and dust)

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Information About Electrical Installation Codes


in Classified Areas According to NEC / FM / CSA
Regulations for Explosion Protection

The Type Plate and its Components

Electrical equipment and systems for use in hazardous locations are covered by the National Electrical Code (NEC) in the USA, and the Canadian
Electrical Code (CEC) in Canada. These assume
the character of installation regulations for electrical
systems in all areas, and they refer to a number of
further standards from other institutions that contain regulations for the installation and construction
of suitable equipment.
The installation methods for the NECs Zone concept largely correspond to those of the traditional
Class/Division system.
A new stipulation in the NEC 1996 is the use of
metal-clad (MC) cables in addition to rigid conduits
and mineral-insulated cables of Type MI in Class I,
Division 1 or Zone 1.

Class(es), division(s) (optional except for


Division 2)
Gas/dust group(s)
Operating temperature or temperature class
(optional for T5 and T6)

60

Division Equipment:
Equipment approved for Class I, Division 1 and/or
Class I, Division 2, can also be provided with the
equivalent zone marking:
Class I, Zone 1 or Class I, Zone 2
Gas group(s) IIA, IIB or IIC
Temperature class
Example: Class I Zone 1 IIC T4
Zone Equipment:
Equipment that corresponds to one or more protection types in accordance with Article 505 of the
NEC and Section 18 of the CEC must be labeled
as follows:
Class (optional in Canada)
Zone (optional in Canada)
Symbol AEx (USA) or Ex (Canada)
Short codes of protection type(s) used
Electrical equipment Group II or gas group(s)
IIA, IIB or IIC
Temperature class
Example: Class I Zone 1 AEx d ia IIC T6
Example, for the Labeling of an Actuator:
Manufacturers name, manufacturers address,
designation of type, electrical data (V, A, W, Hz)
ambient temperature if different from -40F to
+104F, unit serial number, in addition to the classification of Ex protection.


 


 


  


 
  


 




Responsibilities
The responsibility for compliance with all regulations and guidelines, from production to planning,
up until installation, operation and maintenance,
has greatly increased.
Each individual must be conscious about the fact
that he accepts personal responsibility as part of
a total project:
building owner
end-user
architect
consulting engineer / control company
inspection authority
contractor / installer
manufacturer
product supplier
maintenance engineers
Main Differences Between US/CAN and European (IEC/EN) Installation:
US/CAN Electrical Code
Installation according to Division and Zone
System (NEC 500 and NEC 505) possible
Conduit with Explosionproof seals
Cable Tray
Thread type and engagement
Wire gauge / ampacity
Grounding / bonding
IEC/EN Electrical Code
Cable, with Cable glands
Cable Tray
Metric Thread type and engagement
Wire gauge / current capacity
Grounding / bonding

 


 
 

  



 
 










Certification and Designation


In the US and Canada, electrical equipment and resources in workplaces subject to explosion hazard
generally require approval.
Electrical equipment that cannot ignite the potentially explosive atmosphere in which it is used
by virtue of its design or special properties, is an
exception to this rule. The competent authority decides if approval is required.
Equipment that has been developed and manufactured for use in hazardous areas is tested and
approved in the USA and Canada by nationally
recognized testing agencies. In the USA, these include the testing agencies of the Underwriters
Laboratories or Factory Mutual, and in Canada, the
Canadian Standards Association. The UL and FM
testing agencies are also the competent agencies
for issuing approvals for Canada.
Any information relating to explosion protection
must be shown on the marking of the equipment,
along with information such as manufacturer, model, serial number and electrical specifications. The
requirements for this are specified in the NEC, the
CEC, and in the relevant construction regulations of
the testing agencies.
Class I, II & III, Division 1 and 2 Approved electrical
equipment for Class I, Class II and Class III, Division 1 and 2 must be marked to show the following
information:

Class I, Zone 0, 1 and 2


In the case of equipment for use in Class I, Zone
0, Zone 1 or Zone 2, a distinction is made between
"Division Equipment" and "Zone Equipment".



Construction Requirements
The regulations of the National Electrical Code and
the Canadian Electrical Code specify which equipment or types of protection can be used in the individual hazardous areas.
In North America, different standards and regulations apply to the construction and testing of
explosion-proof electrical systems and equipment.
In the US, these are primarily the standards of Underwriters Laboratories Inc. (UL), Factory Mutual
Research, Corporation (FM) and the International
Society for Measurement and Control (ISA). In
Canada, it is the Canadian Standards Association
(CSA).

Example: Class I Division 1 Groups C D T6

Correct Installation




Interested to learn more about explosion


proof ? We are certified to issue PDH credits
for our explosion proof basics seminar.
Contact us !

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Labeling of Explosion Proof Equipment in Accordance with NEC 500 / NEC 505

Gases,
vapors,
mists

Dusts

Hazardous locations
Probability of a
potential explosive
atmosphere occuring
Present continously or for
long periods of time

Classification
Explosion
groups
& Temperature
Classes
Classification
of Areas,
Hazard due
to Flammable
Gases, Vapors,
Mists
Explosion
group

Classification of
explosion proof areas

NEC 500
CEC Annex J

NEC 505
CEC Section 18

Class I,
Class I,
Class I,
Class I,
Class II,
Class II,
Class II,
Class III

IIC
IIC
IIB
IIA
IIIC
IIIB
IIIB

NEC 505

NEC 500
Class I, Division 1

Zone 0

Likely to exist or they exist


Class I, Division 1
frequently

Zone 1

Not likely to occur, exist only


Class I, Division 2
for a short period

Zone 2

Present continously or for


long periods of time

Class II, III, Division 1

Zone 20

Likely to exist or they exist


Class II, III, Division 1
frequently

Zone 21

Not likely to occur, exist only Class II, III, Division 2


for a short period

Zone 22

Gases

Flammable
medium

Locations

Dusts

Classification
and Labeling
of Hazardous
Classification
and Labeling
of Explosion
Proof Areas

Acetylene
Hydrogen
Ethylene
Propane
Metal dust
Carbonaceous dusts
Non-conductive dusts
Fibers and flyings

Group A
Group B
Group C
Group D
Group E
Group F
Group G

Temperature Classes
Product use depending on temperature class Example
(T1-T6). The temperature class indicates the max.
Attention: this list is only an
temperature of the exposed surface of the product.
extract of possible flammable
At dust explosion proof is the max. surface tempera- mediums and makes no claim
to be complete !
ture direct shown. (e.g. T80C)
Hydrogen
T1 < 450 C
Acetylene
T2 < 300 C
Petrol Diesel fuel
T3 < 200 C
Ethyl Ether
T4 < 135 C
T5 < 100 C
Carbon disulphide
T6 < 85 C

Example Ex Marking according to NEC 500 and CEC Section 18

XP / Class I / Division 1 / Groups ABCD / T6


DIP / Class II, III / Division 1 / Groups EFG / T6
Example Ex Marking according to. NEC 505/ 506

Class I / Zone 1, AEx d IIC T6


Zone 21 AEx tD T80 C
Protection Principle Type of Protection
Protection Principle

Type of
Protection

Code

Prevents transmission of
the explosion outside

Flameproof
Enclosure

XP
XP
AEx d
Ex d

Prevents high
temperatures and sparks

Increased
Safety

Low current / voltage supply

Intrinsic
Safety

IS
IS
AEx ia ib
Ex ia ib

1, 2
1, 2

Pressurized
Apparatus

Type X, Y, Z
Type X, Y, Z
AEx px, y, z
Ex px, y, z

1, 2
1, 2

Positive pressure device

Encapsulated

Parts immersed in oil to isolate


from explosive atmosphere
Prevents transmission of
explosion outside

Molding
Encapsulation
Oil Immersion

Powder Filling

No arks, sparks or hot


surfaces

Protection n

Dust ignition proof

Protection by
enclosure tD

Dust protected

Dust ignition proof


by Intrinsic Safety

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Protection NI
for Class II
Protection iaD

To use in

Symbol

Standard

Div Zone
1, 2
1, 2

AEx e
Ex e

1, 2
1, 2

AEx ma mb
Ex ma mb
AEx o
Ex o
AEx q
Ex q
NI
NI
AEx n
Ex n
DIP
DIP
AEx tD
DIP A21
DIP
DIP
IS
IS
AEx iaD
Ex iaD

1, 2
1, 2

2
2
1, 2
1, 2
2
2
1, 2
1, 2

UL 1203
C22.2 No. 30
ISA 60079-1
CSA 60079-1

0,1, 2
0,1, 2

ISA 60079-7
CSA 60079-7
UL 913
C22.2 No. 157
ISA 60079-11
CSA 60079-11

1, 2
1, 2

FM 3620
NFPA 496
ISA 60079-2
CSA 60079-2

0,1, 2
0,1, 2

ISA 60079-18
CSA 60079-18

1, 2
1, 2

ISA 60079-6
CSA 60079-6

1, 2
1, 2

ISA 60079-5
CSA 60079-5
UL 1604
C22.2 No. 213
ISA 60079-15
CSA 60079-15
UL 1203
C22.2 No. 25
ISA 60079-31
CSA 60079-31
ISA 12.12.01
C22.2 No. 25

2
2
21,22
21,22

20,21,22
20,21,22

UL 913
C22.2 No. 157
ISA 60079-11

CSA mark

UL mark

Ingress Protection (IP) EN 60529


IP

Protection
Against
Solids /Dust

Protection
Against
Water

protected against
long periods of
immersion

7
6

totally protected
against dust

NEMA/ TYPE
Ratings vs. IPxx
Type 1

IP10

Type 2

IP11

protected against
the effects of temporary immersion

Type 3

IP54

protected against
strong jets of
water

Type 3R

IP14

Type 3S

IP54

Type 4

IP56

Type 4X

IP56
IP52

protected against
dust limited
ingress

protected against
low pressure jets
from all directions

protected against
solid objects
> 1 mm

protected against
sprays from all
directions

Type 5
Type 6

IP67

protected against
solid objects
> 2.5 mm

protected against
direct sprays up to
60 from vertical

Type 6P

IP67
IP52

protected against
direct sprays up to
15 from vertical

Type 12

protected against
solid objects
> 12.5 mm

Type 12K

IP52

protected against
vertical falling
drops of water

IP54

protected against
solid objects
> 50 mm

Type 13

no protection

no protection

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Where and When do I Have to Take Explosion Proof into Consideration ?


Explosion Proof Means: "Protection of Life. Health. Basic Values."
Is your System Safe?

What Creates an Explosion ?


An explosion may occur when the following 3 components are present at the same time:
Flammable or combustible media
Source of ignition
Air (oxygen)

Explosion
Flammable
Media

Oxygen

We have the Following Situation NOW


or in the FUTURE:
Yes.No (Please check)

Flammable materials are stored.


Flammable materials are used.
Flammable materials are bottled.
Flammable materials are used during
the cleaning process.

Flammable materials are used in the

production process.

during the production process.

Flammable materials will be produced


If you answered yes to any of the above listed
situations you will need to consider the rules,
regulations and instructions concerning explosion
proofing !

Source of
ignition

Typical Sources of Ignition


Very often the reason for accidents is self-ignition,
extraordinary surface temperatures and sparks due
to mechanical reasons. But there are also a lot of
other sources of ignition, caused by either mechanical and/or electrical equipment.
For Example:
Self-ignition
Extraordinary surface temperatures
Open flames
Sparks caused by mechanical reasons
Static electricity
Lightning strike
Ultra-sonic
Chemical sources of ignition
Electric sparks
Electric arcs
Adiabatic compression
Adiabatic shock waves
Electric balancing power


Remarks:
All information, tables, checklists and further documentation are only for your assistance and do not
claim to be complete. In no way do they replace
official regulation rules applicable laws. We want to
point out that it is very important to undertake all
measures for an exact classification of the Hazardous Location.

Typical Applications:
Chemical, pharmaceutical and industrial plants
Refineries, petrol depots, gas stations
Paint and solvent shops
Drying and coating cabinets
Laboratories in industry and schools
Water treatment works, power plants
Compressor stations, gas works
All kinds of storekeeping and stocks
All kinds of filling stations
All kinds of cleaning stations
Mills, silos, silos for bulk goods
Offshore and onshore
Oil and gas pipelines
Printing works, food industry,
Schedule:
Analyze whether you need explosion proof
or not
Ask experts in order to analyze the risk
of danger
Define zones, areas, categories, explosion
groups and temperature classes
Plan according to all necessary rules
and regulations
Choose the best supplier and the right product
Keep to the installation rules
Check the labeling of the equipment
Make sure that the appliance will be put into
operation correctly
Confirm a final inspection by the responsible
authority
Guarantee regular and correct maintenance
according to the regulations
The correct documentation has to be maintained
From Fire to Detonation
Effect and reaction velocity increase significantly
from combustion, deflagration, via explosion up to
detonation.

Effect

When can a Danger of Explosion Occur ?


A danger of explosion occurs when a flammable
medium (gas, vapor, mist or dust) in a dangerous
quantity is present.

Detonation
Explosion
Deflagration
Combustion
Reaction velocity

62

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Classification of Hazardous Areas


Implementation

Classification Divison-Zone and Labeling of Hazardous Locations

Hazardous Area Classification


In the United States two methods are now allowed:
the traditional method based on Article NEC 500,
and the new IEC method allowed for the first time
in the 1996, NEC 505.
The Traditional Area Classification Method
The traditional area classification method uses
three descriptorsClass, Group, and Division plus
extentto describe an areas classification. In addition, in regards to electrical equipment which may
have exposed hot surface temperatures that could
serve as an ignition source, the areas temperature
class is also specified.
There are Three Classes:
CLASS I - Flammable gases, vapors, and flammable and combustible liquids;
CLASS II - Combustible dusts; and
CLASS III - Ignitible fibers or flyings.

By definition, any area not classified as hazardous


is classified as non-hazardous. An area classified
as non-hazardous may, still hase additional requirements placed on it such as NEC Article 500-3(c) or
by the local authority having jurisdiction because of
the proximity of the hazardous materials.
Division into Zones
Potentially explosive areas should be divided into
zones, and the equipment should be divided into
groups and categories. The labeling on the identification plate of certified equipment indicates in
which zone the explosion proof equipment can be
used.
Zone classification
Zone 0, 20 Continuously hazardous
Zone 1, 21 Frequently hazardous
Zone 2, 21 Infrequently hazardous
Zone 0,1, 2 is for gases and 20, 21, 22 is for dusts.

Division 1 is where the hazard is considered to exist under normal conditions, which include during
repair or maintenance activities, during leakage,
or where faulty operation of equipment or process
could release a flammable mixture and cause a simultaneous failure of electrical equipment.
Division 2 is where the hazard is considered to exist
due to abnormal conditions such as accidental
rupture, breakdown, or abnormal operation; or
due to a failure in positive mechanical ventilation
systems. Also, an area is considered Division 2 if
it is adjacent to a Division 1 area where the hazard
may be occasionally communicated to the Division
2 area.













  





 




 
 

The group descriptor is used to classify the materials flammable and explosive properties. There
are seven groups: Groups A-D, which are Class
I groups, and Groups E-G, which are Class II
groups. Class III does not have any groups.
The division descriptor defines the likelihood that
the hazard will exist in the classified area.

Division into Temperature Classes


Explosion proof equipment, installed within the
Hazardous location, is divided into temperature classes (T1 to T6). Temperature class is
not as it is often wrongly believed the operating temperature range of the equipment, but
the maximum permissible surface temperature
of the equipment, in relation to +40C ambient
temperature on any surface area, and should not
be exceeded at any time. The maximum surface
temperature must remain below the ignition temperature of the surrounding medium at all times.
The equipment requirements increase from
T1 to T6.














An example of a typical zone classification.

Division into Equipment Groups


Groups are divided into group I and group II.
Group I equipment is intended for use in underground parts of mines.
Group II equipment is intended for use in areas
where explosive atmospheres exist, except for underground mines.
Division into Explosion Groups
Explosion proof equipment for gases, mists and
vapors are divided into three explosion groups (IIAIIB-IIC) according to the type of protection being
used. The explosion group is a means to measure
the ignitability of gases (potentially explosive atmospheres). The equipment requirements increase
from IIA to IIC.



An example of a typical division classification.

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Division and Zone System Comparison


Similarities and Differences of Division /Zone Systems in Hazardous Areas
What are the differences between the Zone and Division systems in hazardous (classified) locations ?
Here is what you need to know.
Zone or Division?
What are the similarities and differences ? It seems
so confusing, but it doesnt have to be. A good way
to understand the Zone system is to compare and
contrast it with the familiar Division system rules
and methodologies. This makes sense because
they both have the same goal: To promote safety
by defense against the ignition of flammable gases
by electrical arcing or electrically heated surfaces.
Also, both systems work with the same natural laws of
physics and chemistry, such as gas ignition temperatures and combustible percentages of volatile gases.
National Electrical Code
Looking at the rewritten article 505, in the 1999
National Electrical Code (NEC), we see it provides
for the use of the Zone Classification system, detailing the different gas groupings, protection philosophies, and types of equipment from the Division system. If you dont understand the new terms
and concepts, youll end up applying the installation
rules at the end of article 505 strictly by rote, and
that doesnt work well in the long run.
The NEC Committee rewrote article 505 because
the Division Classification system and IEC system
are too different to merge. For example, list the
IEC and NEC Group classifications for the different
gases in ascending order of "More Easily Ignitable."
Then, note that the group denoted with an "A" in
the IEC area is the least ignitable, while the group
denoted with an "A" in the NEC group is the most
ignitable. Also, the IEC system uses three groups
for the representative gases while the NEC system
uses four. To further confuse the two systems, the
IEC and NEC do not use the same terminology,
and neither have the same number of categories to
identify the likelihood of the hazard being present.

provides rules and standards about how to define


and develop the extent of a Zone-classified area.
Appendix C of IEC 60079-10 contains examples
demonstrating the results of the applications of the
rules found in the body of the IEC 60079-10 document. IEC 60079-10 compared to API 500 area
classification.
Where API 500 classifications interface with IEC
installations, there are obvious differences. For example, IEC Zone 0 and Zone 1 are included within
Division 1 of the NEC. The IEC has three Zones,
and the NEC has two Divisions. This causes some
of the major differences between the two systems.
Also, reclassification of Division locations into Zone
locations brings out these differences. For an example of applying NEC 505-6(b-c) rules in delineating between Division and Zone boundaries.
Direct Comparisons Between NEC and IEC Rules
Heres a quick comparison and contrast between
the two systems.
Comparison of Overall Methodologies
Both Division and Zone classification systems begin with defining what the hazard is and the probability the hazard will be present.
Classes and Groups According to NEC 500/505
Comparison of how the hazards are defined. The
NEC Division system uses Classes and Groups to
identify the hazard. The classes are used to represent gases, types of dusts, or fibers:
Class I represents flammable gases
Class II represents explosive dusts
Class III represents hazardous fibers
Groups further define the hazard in Class I and II
locations. For Class I, Groups A (acetylene), B (hydrogen and similar gases), C (ethylene and similar
gases), and D (propane and similar gases) represent flammable gases. Note: Hazardous Dusts and
fibers are not treated in the article 505 Zone system.

The NEC is an installation standard. With the exception of a few specific occupancies (e.g. article
511 for service stations, or article 515 for bulk
storage facilities), the NEC does not make area
classifications. Even those special articles generally consist of material extracted from other NFPA
documents, where the heavy lifting gets done as
to the boundaries of various hazardous (classified)
areas. This is because the NEC is an installation
document, not an occupancy document, and NFPA
operating procedures clearly distinguish the functions of both.

Groups and Zones According to IEC/EN Zone System


The IEC Zone system identifies the hazard by two
main Groups:
Group I for mining (underground locations) and
Group II for surface (not underground) industries.
(Note: Sec. 90-2(b)(2) states the NEC doesnt
cover underground mining installations.)
Group II is divided into three subgroups arranged in order of hazard due to threat of ignition:
A (the most difficult to ignite, such as propane); B
(gases such as ethylene); and C (the easiest to
ignite, such as acetylene / hydrogen).

For example, what would you use to decide area


boundaries in a refinery? The American Petroleum
Institute (API) RP 500, Recommended Practice for
Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I
Division I and Division 2, would be the best place
to start. This widely used API document defines the
extent of classified areas in refineries operating under the Division system.

Comparison of hazard probability. The NEC Division system categorizes locations as Division 1 or
Division 2 based on the rules found in section 5005(a) or (b), respectively.

IEC/EN Zone System


Now suppose youre proposing to do the same
thing, but under the Zone system. IEC 60079-10

64

A Class I Division 1 Location is Where:


Concentrations [refer to NFPA 497 for the
percentage volumes of gases that will burn, since
too little or too much gas wont burn] of flammable
gases or vapors that would be ignitable under
normal operating conditions
Hazardous gas mixture(s) may exist frequently
because of repair or maintenance operations or

leakage, or
The breakdown of equipment simultaneously
releases hazardous gas and causes failure of
electrical equipment.
A Class I Division 2 Location is Where:
Volatile flammable liquids are handled or stored,
but they are normally confined within closed
containers from which they can escape through
container rupture, or
Positive ventilation normally prevents ignitable
concentrations of vapors (that is, the quantity of
clean air continually brought into the atmosphere
prevents the hazardous gas concentration from
reaching its lower explosive limit percentage), or
The area is adjacent to a Class I Division 1 location from which hazardous concentrations of gas
may occasionally be transported.
The IEC / CENELEC approach uses in three Zones
instead of two Divisions. The Zones are based on
how often the hazard is present instead of whether
the hazard is present "normally." A Fine Print Note
(FPN) in section 505-4 of the 1999 NEC directs
the reader to IEC 60079-0 for specific information about classifying areas as hazardous. This is
also CENELEC EN 60079-10, Electrical Apparatus
for Explosive Gas Atmospheres, Classification of
Hazardous Areas. It provides specific definitions of
zones, as follows:
Zone 0 location is "an area in which an explosive
gas atmosphere is present continuously or for long
periods."
Zone 1 location is "an area in which an explosive
gas atmosphere is likely to occur in normal operation."
Zone 2 location is "an area in which an explosive
gas atmosphere is not likely to occur in normal operation, and if it does occur, is likely to do so only
infrequently and will exist for a short period only."
The Zone system makes extensive use of the
Lower Explosive Limit (LEL) concept. That is, if the
amount of flammable gas in the atmosphere mixture is below the LEL for the gas, then the mixture
is too lean and wont burn. A large part of the IEC
60079-10 document is about methods that are intended to keep the atmospheric mixture below the
LEL for the gas. However, the "...likely frequency
of release, the release rate, the concentration, the
velocity, the ventilation, and other factors all affect
the Zone classification."
Zone 0: the biggest difference. The concept of Zone
0 is a big difference. No amount of ventilation can
change a Zone 0 area to some lower classification, and the IEC general method of treating Zone
0 locations is to eliminate the hazard from within
these locations by eliminating all electrical devices,
cables, and loads from Zone 0 locations. In the final
analysis of the Zone rules, the only type of electrical items you can install within Zone 0 locations is
the intrinsically safe type. Youll find Zone 1 locations roughly equivalent to Division 1 locations, and
Zone 2 locations roughly equivalent to Division 2
locations.

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How We Got from Division to Division and Zone


Comparisons Between Division and Zone Classifications NEC 500 / NEC 505
Acceptable wiring methods. After section 505-10,
subsequent sections of article 505 define the acceptable wiring methods for Zone 0, 1, and 2 locations, required markings for equipment to be
placed in each Zone, and specifics about how to
treat unique loads, such as "increased safety" motors in these locations.
by John Paschal, Jr., P.E.

In 1947, the NEC first recognized different levels of


risk exist in hazardous locations. Consequently, it
established Division 1 and Division 2, to provide a
means to treat the issue. The permitted installation
methods to be specified are based upon what was
considered an acceptable level of risk.
The IEC rules advanced the NEC logic to a new
level. The IEC recognized the NEC divisions were
based more on whether the hazard was present under either normal or abnormal conditions, instead
of on the duration of the hazard. Therefore, the
IEC established three divisions, or Zones, that are
based on how often the hazard is present rather
than upon normal versus abnormal conditions.
The three zones break the NECs Division 1 into two
distinct zones, one of which (Zone 0) is for those locations that are the most hazardous because they
remain hazardous for a long time. Separating Zone
0 from the remainder of what is Division 1 in the
NEC system permits a more refined treatment of
the hazards of the two zones. It restricts methods of
protection in Zone 0 while permitting more relaxed
method of protection in Zone 1 locations.

The use of "increased safety" protection isnt


recognized by the Division system; but the Zone
system permits its use in all but Zone 0 locations
Encapsulation (Ex m) isnt a recognized protection method in the Division system; but the Zone
system uses it frequently.
"Special Protection" is not recognized within
the Division system; but the Zone system allows
a mechanism whereby apparatus and equipment
can be certified to be safe and workable in a given
location, though it does not comply with the other
recognized forms of protection. However, section
500-4(i) opens the door to other techniques.
The Division system maintains a listing of types
of enclosures, such as NEMA 4, or 7, 12, while the
Zone system maintains the Ingress Protection (IP)
system. The IP system designates, by means of a
number, the degree of protection provided by an
enclosure against solid objects. It also has a second number to designate the degree of protection
provided by the enclosure against water ingress.
For example, an IP number of 54 would eliminate
the possible ingress of dust and protect against
splashing water from any direction.
Equipment listed for a Zone 0 can also be
installed in Zone 1 or 2.
Equipment must be marked with the Class,
Zone, Group, and Temperature classification,
except that intrinsically safe equipment is only
required to be marked with the symbol AEx, the
protection technique, and with the gas group.
The FPN in NEC section 505-10(b) provides an
example of the equipment marking system for
Zone applications.

used then to select the proper electrical equipment


and wiring methods for a safe installation.
The primary intent of area classification is to prevent fires and explosions that could be caused by
electrical equipment serving as an ignition source
(arc, spark, high temperature, etc). Electrical area
classification applies only to areas where electrical
ignition sources can exist. Areas where mechanical or process ignition sources exist are a separate
consideration. However, if these types of hazards
exist all the time, then the area immediately adjacent to the ignition source is not normally electrically classified.
Area classification is defined in National Fire Protection Association (NFPA) - 70, "The National
Electrical Code," Chapter 5 (Special Occupancies),
Article 500. NEC Articles 501-505 and 511-517 further define the requirements for hazardous (classified) areas. Other articles in the NEC also refer to
the articles in Chapter 5 for requirements.
Other NFPA standards such as NFPA-30, "Flammable and Combustible Liquids Code;" NFPA-30A,
"Automotive and Marine Service Code;" NFPA-45,
"Fire Protection for Laboratories;" NFPA-58, "Storage and Handling of Liquid Petroleum Gases;" etc.,
also contain requirements in regards to hazardous
area installations. Article 500-2(b) lists references
related to area classification. The requirements for
area classification are not provided in a cookbook
manner but rather require the use of technical expertise and sound engineering judgment.

The Division system in section 501-5(a), Sec.


505-7 of the Code describes the grouping for the
Zone system by gas, according to permissible gap
range and minimum ignition currents. This section
provides specific "go-by" information for each gas
group. Similarly, section 505-8 and its FPN point to
NFPA-497-1997 for gas temperatures for use with
either Division or Zone classifications. On the other
hand, the Zone system uses some types of protection not recognized by the Division system.
Other Comparisons Between Division and
Zone Classifications
To help you in your new IEC-related work (if youre
well-grounded in the use of the Division system),
here are valuable comparisons you should know
The Division system uses flame path cooling in
Division 1 and Division 2 locations; but, the Zone
system does not allow this "flameproof" methodology in Zone 0.
For all practical purposes, the T-ratings for both
systems are identical
The Zone system allows intrinsic safety with two
fault conditions applied (ia), as the Division system
permits, and a lesser form of intrinsic safety that is
only safe with one fault applied (ib).
In the Division system, purging and pressurizing is permitted in all locations; but, in the Zone
system, this is not permitted in Zone 0 locations

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About US Codes
No one should trifle with the safety of personnel
and equipment deployed in areas where there are
or may be flammable or explosive atmospheres.
Standards for dealing with such hazardous areas
have been established based on caution and experience. But the 1996 National Electrical Code
(NEC) was modified to incorporate International
Electrotechnical Commission (IEC) standards in
addition to the existing code. Comparison of the
two methodologies shows the effects and benefits.
Area classification is the methodology used by the
NEC to classify areas as to the nature, the likelihood, and the extent of ignitable flammable hazards that could exist where electrical equipment
could be installed. The area classification can be

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SIL "Safety Integrity Level" Information


Schischek "..Max" Actuators with Spring Return SIL Certified
- Structural measures
- Evacuation plans
- Safety components
- PLC protective device

Remaining Risk

unity Response
Comm
Plant Response
Relief Devices
a
Autom tic SIS
Alarms
l
a
c
i
t
i
Cr
Desig
s
s
e
roc
P

Risk reduction

Risk (without security measures)

Risk

1. Functional Safety
The safety integrity level (SIL) allows to determine
the potential risk for people, systems, devices and
processes in case of a malfunction. Basis for the
specification, design, and operation of safety instrumented systems is IEC standard 61508.

Process

The goal is to assess the risk and to reduce it by use of suitable measures
2. Standard
Standard 61508 defines safety depending on the
level of integrity and the probability
61508 encompasses its own risk assessment with
which the safety integrity levels for the safety related devices and systems can be determined. The
standard knows four levels, SIL 1 to SIL 4, characterizing safety levels for electrical and electronic
devices. The SIL level is a measure for the safety
function in case of a fault and answers the question: What is the probability of the system still functioning correctly in case of a fault ?
3. Specific Values
PFD = Probability of Failure on Demand
PFDav directly describes the probability that the system will malfunction on demand, i.e. when a service
request is made or during a continuous temperature measuring. The standard defines different levels of demand and high demand is, as the name
implies, when safety related functions are required
in a continuous mode of operation. Low demand
is where the frequency of demands for operation
made on a safety-related system is no greater than
one per year. The differences are reflected in the
mathematical treatment. High demand looks at
failure probability per hour versus low demand at
probability of failure per demand.
SIL PFDav PFH Modes of Operation
Safety Integrity
Level (SIL)

66

Low demand mode


operation

High demand
mode operation

SIL4

10-5 to < 10-4

10-9 to < 10-8

SIL3

10 to < 10

-3

10-8 to < 10-7

SIL2

10-3 to < 10-2

10-7 to < 10-6

SIL1

10 to < 10

10-6 to < 10-5

-4

-2

-1

MTBF = Mean Time Between Failure


MTBF is applicable only to repairable devices or
systems and time between failures assumes that
the device has been repaired after a failure. MTBF
can be used to estimate failures per time interval.
That allows to calculate the probability of a device
failure during its life span (for example 10 years for
Schischek actuators). MTBF for a given device can
be estimated in life cycle tests. Those tests can be
conducted under increased stress conditions of a
highly accelerated life test, such as radiation, humidity, vibration, high temperatures etc.
Another way to determine MTBF is the reliability prediction, often used in early design stages where devices and systems are not yet available. That allows
to evaluate if the target reliability can be achieved
but, it requires detailed knowledge of the construction of a device and its components. Failure rates
are available for many components and published in
manuals. Values given in FIT, which stands for failure
in time and is a unite defined as 1 FIT = 109 per hour.

MTTF = Mean Time To Failure


also used as average mean time to failure MTTFd.
The importance of MTTF has been increased by
the European Norm EN ISO 13849-1 in connection
with machine safety.
MTTF is a statistical quantity based on test results
or empirical data and does not constitute a guaranteed life cycle or failure free operating time.
MTTF is based on the reliability function R(t) and is
valid under the assumption that that the device in
consideration is as new after a repair.

MTBF is the reciprocal of the calculated failure rate


of the component, which in turn is the sum of the
application condition dependent failure rates of the
individual components. When used in MTBF calculations FIT is usually used without the unit failures
in 109 hours. If, for example, MTBF for a repairable
device is affected by a component for which FIT is
known, then MTBF can be calculated based on the
following formula:
Formula:
MTBF = 114.000 years

FIT

Example:
for a FIT of 1140 follows MTBF = 100 years

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SIL "Safety Integrity Level" Information


Schischek "..Max" Actuators with Spring Return SIL Certified

MTTR also encompasses work and material planning and should be kept as short as possible.
= Failure Rate
The failure is the reciprocal of MTBF. ( = 1 / MTBF)
= Repair Rate
The repair rate is the reciprocal of MTTR.
( = 1 / MTTR)
SFF = Safe Failure Fraction
SFF is the proportion of safe errors (safe) in relation to dangerous errors (dangerous). The higher
SFF the lower the probabilty of failure.

HFT = Hardware Failure Tolerance


The hardware failure tolerance HFT together with
the safe failure fraction SFF determines the safety
integrity level SIL. HFT categorizes the amount
of faults a system can endure without failing as a
system. The higher HFT the higher is the system
availability.
HFT = 0: no redundancy, a single fault can
result in loss of safety.
HFT = 1: simple redundancy, at least two
faults are necessary to cause a safety failure.
HFT = 2: double redundancy, at least 3 faults
are necessary to result in a loss of safety.
Since the safety function of all individual parts has
to be taken into consideration a fully redundant
architecture may be necessary depending on the
required SIL level.

Safe Failure
Fraction
(SFF)

SFF = 1-DU /total


S = safe
SD = safe detected
SU = safe undetected
D = dangerous
DD = dangerous detected
DU = dangerous undetected

Hardware Fault
Tolerance (Type A
simple subsystem)
0

Hardware Fault
Tolerance (Type B
complex subsystem)
0

1 (0*)

2 (1*)

< 60%

SIL1

SIL2

SIL3

SIL1

SIL2

60% < 90%

SIL2

SIL3

SIL4

SIL1

SIL2

SIL3

90% < 99%

SIL3

SIL4

SIL4

SIL2

SIL3

SIL4

99%

SIL3

SIL4

SIL4

SIL3

SIL4

SIL4

* With proven-in-use demonstration acc. to IEC 61511 (only for SIL < 4)

SU

SD

S
D
DD

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DU

Concept

Hazard and risk analysis

Safety requirements

Planning, realization

Installation, commissioning

Operation, maintenance, repair


Modification, retrofit
Decommissioning, disposal

SFF HFT SIL Type A, Type B

total = S + D

Safety Lifecycle

back to appropriate phase

MTTR = Mean Time To Repair


is a measure of how long it takes on average to repair a device after failure and is therefore important
in conjuction with system availability.

Management of functional safety


and functional safety assessment
Qualification, training and documentation

Needed Documents for Certification:


Product Specification
Functional Specification
Safety Requirement Specification
Development plan
Verification and Valdiation Plan
Hardware development documents
Software development documents
Construction drawings
Hardware Verification- and Testplans
Hardware Test results
Software Verifications and Testplans
Software Test results
Failure Mode and Effects Analysis (FMEA)
Quantitativ verification of safety
Technical customer documentation

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Certification with Highest Protection Classes


ATEX IECEx SIL IP66 INMETRO CSA UL GOST-R RTN KOSHA

CSA is a global provider of testing and certification services.


CSA is also on the OSHA list of nationally recognized testing laboratories, NRTL.

UL is an independent organization testing and certifying product with


regards to safety. UL tests and evaluates compliance of products, components, materials, and systems against specific requirements.
As a result the UL mark can be carried as long as the standards are
kept to. UL is one of the OSHA endorsed testing labs. OSHA is the
Occupational Safety and Health Administration and maintains a list of
labs called NRTL, short for nationally recognized testing laboratories.

GOST-R denotes a certification obligatory for goods to be imported to


the Russian Federation. Compliance has to be evaluated and approved
based on Russian standards. GOST-R certification is required for examples as follow:
Food and food packaging
Electronic devices
Industrial plants and machinery
Products used in the oil & gas industry
Electronic and technical systems

RTN

RTN is short for RosTekhNadzor. RTN certificates are required in


Russia for industrial processes involving hazardous materials and conditions and are required for the equipment used. RTN approves the use
of the equipment. RTN approvals are generally necessary for example:
for all equipment used in the Oil & Gas industry
all equipment requiring explosion protection

KOSHA (Korea Occupational Safety and Health Agency) aims to contribute to the national economy by maintaining and improving the safety
and health conditions at work through the efficient implementation of
projects such as research and development, promotion of industrial accident prevention technologies, provision of technical assistance and
training on occupational safety and health, inspection on dangerous
facilities and equipment.

68

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Certification with Highest Protection Classes


ATEX IECEx SIL IP66 INMETRO CSA UL GOST-R RTN KOSHA
ATEX is a commonly used synonym for the ATEX guidelines of the European Union. The name is derived from the French term ATmosphre
EXplosive. The directive encompasses explosion protection guidelines
94/9/EG for devices and 1999/92/EG for operations. ATEX guidelines
are devised by the Director General of the EU commission Enterprise
and Industry in cooperation with the member states, standardization organizations (CEN, CENELEC) and so called known organizations such
as BAM, PTB, or TUEV to name examples from Germany.

IECEx is an internationally used process to certify electrical equipment


used in hazardous locations. The code defines a system to classify
locations prone to explosive atmospheres caused by gases, dusts, or
fibers for example. The main goal of the International Electrotechnical
Commission IEC with the IECEx regulation is to reach global harmonization of codes governing use of electrical apparatus in hazardous
locations. IEC promotes mutual acceptance of evaluations and reports
among the testing labs and certifying bodies.

SIL Safety Integrity Level considers functional safety determine the


potential risk for people, systems, devices and processes in case of a
malfunction. Basis for the specification, design, and operation of safety
instrumented systems is IEC standard 61508. The goal is to assess the
risk and to reduce it by use of suitable measures. The standard knows
four levels, SIL 1-SIL 4, characterizing safety levels for electrical, electronic and programmable electronic devices, often referred to as E/E/
PE. The SIL level is a measure for the safety function in case of a fault
and answers the question:
What is the probability of the system still functioning correctly in
case of a fault ?

IP66

IP66 stands for Ingress Protection and denotes the protection of the device against environmental factors, dust and rain for example, as well
as protection of living beings against dangers of touching high voltage
circuits for example. The first digit categorizes ingress of solid objects,
the second ingress of water:
IP6x = dust proof
IPx6 = water jet proof (with specifies water pressure etc.)

INMETRO (Institute of Metrology, Standardisation and Industrial Quality) is Brazils government body responsible for the implementation of
measurement, safety and quality standards for electrical and electronic
products. It guides the activities of accreditation, inspection, testing and
certification bodies in the country.

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Valve Automation
Quarter-Turn Actuators

Linear Motion Actuators

..Max
-Turn Actuator

..Run
Linear Valve Actuator

Valve Linkage
Example

Valve Linkage
Example

Valve
Example

Valve
Example

70

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Valve Automation
Schischek Valve Linkages

210

Option 1

80

You make the linkage yourself or source it


somewhere else. In that case we would be
happy to provide you with all the actuator dimensions necessary to do so. We can even
give you STEP files you can import directly
into your CAD system.

95

231

36

(6
x)

118,5

e
de

47,7

-8

18
44

70
35

(6

x)

V12

37

74

4,

77,6

30

118,5

Title

ExMax 5.10-Y / 15.30-Y

60
.

A0 .

Rev Description

-ASquare

Fitting key

-C-

Flange type DIN 5211

Thread

Hole diameter

Date

Vis

List of parts .
Substitute for .
Origin
.

Actuator
ExMax

Drawing No.

Schischek GmbH
Mhlsteig 45
Gewerbegebiet V
D-90579 Langenzenn

Project No.

Rev

Sheet 1 / 1

Scale 1:2

-D-

-E-

-F-

-X-

-Y-

-Z-

Flange
thickness

Distance

Torque

Nominal size

Material

12

F03

mm

mm

mm

mm

Nm

DN

11

14

F04

UNC

Zoll

Zoll

Zoll

Zoll

lb-in

Zoll

14

14

18

F05

UNF

Zoll

17

17

22

F07

22

-U-

standard
VA

-V-

AISI 316

Increment

F10

mm

mm

F12

Zoll

Zoll

Other

Other

Spindle

mm

Area for screw connecetion

Adapter plate

Zoll

Price:
27
27
We can quote you a price for a Other
linkage forOther
mm stem
mm
any typical valve mounting pattern and
Zoll
(for example ISO 5211) without knowing
the Zoll
exact valve dimensions.

A3

Height

22

.
.
.

090.0000.A4_Dimensions

11

Schischek designs and delivers19the linkage


19

.
.
.

Signed
Checked
Approved

Project

Option 2

-B-

Two flat

Dimensions

E X P L O S I O N P R O O F

Order:
When you order the linkage however, we
need the dimensions of the top plate / mounting pattern as well as the stem shape and
dimensions to design the linkage. The cut
sheet for your valve will typically Xhave that
information. Simply send us the cut sheet
and we will do the rest.

Title

Customer

Project

Country

ExMax on ball valve


E X P L O S I O N P R O O F

Actuator type

Armature
Type

Manufacturer

Substitute for .

Origin

Rev Description

www.schischek.com

List of parts

.
.
.
Date

.
.
.
Vis

Project

.
Schischek GmbH
Mhlsteig 45
Gewerbegebiet Sd 5
D-90579 Langenzenn

Project No.

Signed
Checked
Approved

.
.
.

Drawing No.

.
.
.
Rev

2011.070.E0-USA
Scale 1:1.5

Sheet 1 / 1

A3

71

North
American
Price List 2014
Technical
Short Information
North America 2014

Introduction

For over fifty years, engineers have relied upon


Rotork for the most innovative and dependable
valve actuation and flow control solutions.
From safety systems that may be needed just
once in a lifetime to high precision controls that
are constantly on the move, Rotork products
remain the clear choice, worldwide.

Committed to Innovation

Leaders in Flow Control

With every product that Rotork develops, you can be sure of


one thing: That quality and reliability are an integral part.

From its inception over 50 years ago, Rotork has grown to


be a major international business with subsidiaries all around
the world.

Throughout the companys history, our engineers have


focused on solving customer challenges and developing new
solutions with levels of engineering skill and creativity that
our competitors still cannot match.
Some innovations are adopted almost immediately, whilst
others may require thousands of hours of testing and
certification before they can be offered to our customers.

Serving the World

We are recognised as global leaders, designing and building


the most reliable products, backed up by highly acclaimed
customer service.

Rotork has always been committed to a global customerbase, supporting operations in some of the most remote and
challenging environments.

A genuine, long-term commitment to customers and


partners underpins our culture of engineering excellence,
making Rotork a consistently dependable choice for products
and service.

We have established manufacturing facilities across the globe


plus over 350 offices and regional centres of excellence.
These provide our staff with all the training and support they
need to deliver excellent service, wherever they are needed.
Whether you work directly with Rotork or engage through a
partner, you can be confident that our products and support
remain the best in the world.

72

www.schischek.com

North
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North America 2014

Electric Control Valve Actuators (Extraction)


Linear and Rotary Actuators

Linear, Quarter-Turn and Rotary Actuators

CVA

CMA

range

Linear: Thrust range 890 to 22,241 N (200 to 5,000 lbf)


Rotary: Torque range 54.2 to 271 Nm (480 to 2,400 lbf.in)
High performance, continuous unrestricted modulating duty - S9
High resolution and repeatability
Pakscan, HART, Profibus, Modbus and Foundation Fieldbus
available. Optional hard wired RIRO (Remote In Remote Out)
Comprehensive data logging
Watertight IP68 and explosionproof enclosures
Programmable fail-to-position option
Temp. range -30 to 70 C (-22 to 158 F) + Low Option
Intrinsically Safe control & instrumentation. Non-intrusive
setup /calibration using Bluetooth wireless technology
Optional manual override

range

The Rotork CMA is suitable for almost all linear, quarter-turn


and rotary control valve and pump applications requiring exact
position control and unrestricted continuous modulation.
Linear: Thrust range 178 to 3,336 N (40 to 750 lbf)
Rotary / QT: Torque range 2.3 to 113 Nm (20 to 1,000 lbf.in)
Permanently lubricated and maintenance free drive train
Accurate and repeatable position control
Pakscan, HART, Profibus, Modbus and Foundation Fieldbus
available. Optional hard wired RIRO (Remote In Remote Out)
Temp. range -30 to 70 C (-22 to 158 F) + Low Option
Electronic thrust/torque limiting
Manual override standard

IQ Multi-Turn Actuators

ROM Compact and Lightweight Design

IQ

ROM

range

Intelligent communication options and multilingual display.


The IQ offers multi- and quarter-turn isolating / regulating duty.
Torque range:
Multi-turn direct drive 14 to 3,000 Nm (10 to 2,200 lbf.ft)
Multi-turn with IS or IB gearbox, up to 40,800 Nm (30,000 lbf.ft)
Quarter-turn with IW gearbox up to 250,000 Nm (185,000 lbf.ft)
Complete integrated motor control
Infra-red or Bluetooth wireless technology for simple setup and adjustment
Digital, analogue or bus system remote control and
status reporting
Comprehensive software tools for plant records and valve
performance analysis

www.schischek.com

range

Building on the simple specification of the ROM / RBM range,


Rotork now offer a more complete control solution with the
introduction of the new ROMpak.
ROMpak introduces: Local controls for ease of operation;
Dual local indicators mechanical and LED; Phase rotation
correction for ease of installation. Options include: Bluetooth
non-intrusive configuration, bus communication, Folomatic / CPT
and datalogger.




Torque range 35 to 650 Nm (25 to 480 lbf.ft)


Efficient yet simple gearing
Wide range of supply voltages available
Single-phase, three-phase and DC options
Watertight IP67 rating

73

North
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Technical
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North America 2014

Fluid Power Actuators (Extraction)


Vane Actuators

Pneumatic Rack and Pinion Actuator

K-TORK

GT

range

Pneumatic actuators in double-acting and spring-return


configurations
Compact no-sideload, constant-torque design with
output to 16,950 Nm (150,000 lbf.in)
Complies with EN60529 (1991) + (A1:2000) for IP67M
Complies with ANSI/AWWA C540-02 and C541-08
Conforms to VDI/VDE 3485 control accessory
mounting standards
Modulating accuracy of 0.25 % or better

Compact Scotch Yoke Actuators

RC200
RCI200

range

Pneumatic rack and pinion actuator


Double-acting and spring-return configurations
Constant torque range from 3 to 15880 Nm
Valve interface according ISO 5211/ DIN 3337
Solenoid valve interface according NAMUR VDI / VDE 3845
Feedback /accessory interface according NAMUR VDI / VDE 3845
Standard certifications: ATEX, CE, SIL3, GOST, RTN
Options: epoxy-coating, hardanodizing, electric nickel plating,
stainless steel pinion, speed regulation (other possible, on request)
Single limit stop or double limit stop version

Electro-Hydraulic Actuators

Skilmatic
range

ranges

Extremely compact scotch yoke pneumatic actuator


Double-acting and spring-return configurations
Contained spring module for safety and convenience
Torque output to 4,400 Nm (38,000 lbf.in)
Valve mounting dimensions per ISO 5211/DIN 3337
Compatible with SVM partial stroke testing
Certified suitable for use at SIL3 as a single device in
accordance with IEC 61508
Actuators certified in accordance with PED 97/23/EC
Actuators certified to ATEX 94/9/EC

74

Skilmatic range SIL3 certified Intelligent, self-contained electrohydraulic actuators feature Rotork double-sealed terminal
compartments and user displays for position, pressure, diagnostics
and fault indication.
Linear thrusts: 1.7 to 5,500 kN (382 to 1,230,000 lbf)
turn torques: 65 to 600,000 Nm (575 to 5,000,000 lbf.in)
Two-position, ESD or modulating operation in spring-return
or double-acting executions
Single-phase, three-phase or 24 VDC power supply
Non-intrusive infrared configuration and Bluetooth data transfer
Optional bus communications via all major protocols
Partial stroke test capability
Watertight or explosionproof ATEX, FM, CSA IEC and GOST

www.schischek.com

North
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Technical
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North America 2014

Worldwide Service

Greenland

Sweden

Iceland

Finland

Norway

Estonia

C a n a d a

Latvia

United Kingdom

Denmark
Neth.

Ireland
Bel.

Poland

Lux.

Czech Rep.
Slovakia
Licht. Austria
Hungary
Switz.

Italy

Spain

Portugal

Tunisia

Belize Jamaica
Honduras
Guatemala
El Salvador
Costa Rica

Cape Verde

Venezuela

Georgia
Armenia Azerb.

Libya

Trinidad & Tobago


Guyana
French Guiana
Suriname

Colombia

Senegal
Gambia
Guinea-Bissau

Guinea
Sierra Leone
Liberia

Kyrgyzstan
Uzbekistan
Turkmenistan
Tajikistan

Turkey

S. Korea

Mali
Burkina Faso
Benin
Cote
Togo
d'Ivoire
Ghana

Niger

Nepal

Pakistan

Bhutan
Bangladesh

Eritrea

Sudan

Ethiopia

CameroonCentral African Republic

Equatorial Guinea

Somalia

Sri Lanka

Paraguay

Papua
New Guinea

Malawi

Zambia
Namibia

Zimbabwe
Botswana

Vanuatu

Somoa
Fiji

Mauritius

Mozambique

Swaziland
Lesotho

Solomon Islands

East Timor

Angola

Bolivia

Palau

Brunei
Malaysia
Singapore

Tanzania

B r a z i l

Philippines
Vietnam

Cambodia

Uganda
Kenya
Congo
Rwanda
Gabon
Dem. Rep.
Burundi
of Congo

Peru

Taiwan

Thailand

Yemen
Dijbouti

Nigeria

Hong
Kong

Laos

India

Oman

Chad

Japan

Afghanistan

Iraq
Kuwait
Bahrain
Qatar
U.A.E.

Egypt

N. Korea

Iran

Saudi Arabia

Ecuador

Chile

Mongolia

Bulgaria

Mauritania

Haiti

Nicaragua
Panama

Algeria

(Occupied by Morocco)

Dom. Rep.
Puerto Rico

Kazakhstan

Mold.
Romania

Cyprus
Syria
Lebanon
Israel
Jordan

Malta

Morocco

Cuba

Bos. &
Herz. Serb.
Mont.

Greece

Western Sahara

Bahamas

Slovenia
Croatia

Ukraine

Albania Mace.

Gibraltar

Mexico

Belarus

Germany

France
United States

Lithuania

Tonga
Madagascar

A u s t r a l i a

South Africa
Argentina

Uruguay

Rotork Sales Agents


Rotork Sales Offices and Agents
Rotork Manufacturing Plants, Sales Offices and Agents

New Zealand

In each of our divisions, Site Services staff are dedicated to


providing customer service and support, carrying out new
installations and delivering retrofit projects. These teams
are based out of service centres around the world and are
complemented by factory-trained agents.
Our expert technicians support Rotork customers, allowing
us to deliver on our promise of global solutions backed by
local service.

www.schischek.com

75

Schischek Sales Worldwide

Greenland

Sweden

Iceland

Finland

Norway

Estonia

C a n a d a

United Kingdom

Latvia

Denmark

Lithuania

Neth.

Ireland

Bel.

France

Lux.

Czech Rep.

Licht.
Switz.

Austria

Italy
United States

Belize
Guatemala
El Salvador

Cape Verde

Panama

Trinidad & Tobago

Venezuela

Guyana

Colombia

Suriname

Senegal

Gambia
Guinea-Bissau

French Guiana

Guinea
Sierra Leone
Liberia

Mali

Burkina Faso
Benin
Cote
Togo
d'Ivoire
Ghana

Niger

Eritrea

Nepal

Pakistan

Dem. Rep.
of Congo

Kenya

Rwanda

Namibia
Paraguay

S. Korea

Hong
Kong

Laos

Japan

Taiwan

Philippines

Cambodia

Sri Lanka

Somalia

Vietnam
Palau

Brunei
Malaysia
Singapore

Papua
New Guinea

Solomon Islands

East Timor

Malawi

Zimbabwe
Botswana

Thailand

Yemen

Burundi

Zambia

Bhutan

Ethiopia
Uganda

Congo

Bangladesh

India

Dijbouti

Central African Republic

Angola

Bolivia

Vanuatu
Mauritius

Mozambique

Swaziland
Lesotho

Argentina

Oman

Chad

Cameroon

N. Korea

Tajikistan

Afghanistan

Tanzania

B r a z i l

Chile

Kuwait
Bahrain
Qatar
U.A.E.

Egypt

Nigeria

Gabon

Mongolia
Kyrgyzstan

Jordan

Sudan

Equatorial Guinea

Ecuador
Peru

Turkmenistan
Iran

Iraq

Saudi Arabia
Mauritania

Haiti

Nicaragua

Costa Rica

Libya

Syria

(Occupied by Morocco)

Dom. Rep.
Puerto Rico

Jamaica
Honduras

Cyprus
Lebanon
Israel

Uzbekistan

Georgia
Armenia Azerb.

Turkey

Malta
Tunisia

Algeria

Western Sahara

Bahamas
Cuba

Bulgaria

Greece

Gibraltar

Kazakhstan

Mold.
Romania

Bos. &
Serb.
Herz.
Mont.

Albania Mace.

Morocco

Mexico

Ukraine

Slovakia

Hungary

Slovenia
Croatia

Spain

Portugal

Belarus

Poland

Germany

Madagascar

Somoa
Fiji
Tonga

A u s t r a l i a

South Africa

Uruguay

New Zealand

To Find Other Contacts Worlwide Please Visit:


www.schischek.com/contact/schischek-worldwide
www.rotork.com/en/contact/index/

Schischek GmbH Langenzenn / Germany


Rotork - Schischek Sales

Contact
Rotork East Coast Factory Store

Rotork Mid-West Factory Store

Rotork Gulf Coast Factory Store

Rotork Canada RCCE

Rotork Canada RCCW

Rotork Mexico

675 Mile Crossing Blvd.,


Rochester, NY 14624
Phone +1 585 247 2304
Fax +1 585 247 2308
ecfsquotes@rotork.com
www.rotork.com

2850 Argentia Road Unit #4


Mississauga, Ontario L5N8G4
Phone +1 905 363 0313
Fax +1 905 363 0320
ca-sales-east@rotork.com
www.rotork.com

Headquarter/Manufacturing
Schischek GmbH

Mhlsteig 45
Gewerbegebiet Sd 5
90579 Langenzenn
Germany
Phone +49 9101 9081-0
Fax +49 9101 9081-77
info-de@schischek.com
www.schischek.com

PUB113-002-00-0414

www.schischek.com

5607 West Douglas Ave.,


Milwaukee, WI 53218
Phone +1 414 461 9200
Fax +1 414 461 1024
mwfsquotes@rotork.com
www.rotork.com

Bay #6 820-28th Street N.E.


Calgary, Alberta T2A6K1
Phone +1 403 569 9455
Fax +1 403 569 9414
info@rotork.ca
www.rotork.com

Your Local Dealer

1811 Brittmoore Rd., Suite 100,


Houston, TX 77043
Phone +1 713 856 5640
Fax +1 713 856 8127
houston.rfq@rotork.com
www.rotork.com

Centeotl # 223, Col. Industrial San


Antonio, Mxico, D.F. 02760
Phone +52 (55) 5559 2959
mexicoinfo@rotork.com
www.rotork.com

Rotork West Coast Factory Store


1460 Cader Lane, Suite A,
Petaluma, CA 94954
Phone +1 707 769 4880
Fax +1 866 269 9577
wcfsquotes@rotork.com
www.rotork.com