You are on page 1of 96

OFFSHORE

CABLES

FOREWORD

ONE OF THE WORLDS BIGGEST COMPANIES IN THE SECTOR.


General Cable Corporation is one of the worlds leading cable manufacturing companies. In its work it has
contributed decisively to progress and improvements in peoples quality of life.
Through innovation and technology General Cable is present in the development and evolution of society. With
more than 13,000 associates operating in 26 countries and 57 manufacturing facilities, General Cable is a global
leader in the supply of products and services to the global oil, gas and petrochemical industry.
The company has a hundred-year tradition and its own values based on customer satisfaction, integrity in all
it does, teamwork, delivery speed, creativity and innovation, and ongoing improvement, in which people are its
main source of value.
This is General Cable, a company with a commitment to the future, to innovation, and to sustainability. It is a
company prepared to meet its commitment to society and the environment.

INDEX

06 Symbols
08 Introduction
OFFSHORE CABLES
19 Technical information
24 Selection guide
27 Cables for offshore installations
72 Installation guide

General Cable reserves the right to alter or modify specifications and materials in the light of later technical development.

SYMBOLS

FLAME RETARDANT SINGLE WIRE - IEC 60332-1-2

FLAME RETARDANT BUNCHED WIRES - IEC 60332-3-22, cat. A

FIRE RESISTANT - IEC 60331

LOW SMOKE EMISSION - IEC 61034-2

HALOGEN FREE - IEC 60754-1

LOW ACIDITY AND CORROSIVITY OF EVOLVED GASES - IEC 60754-2

INCREASED FLEXIBILITY

MECHANICAL RESISTANCE

HEAVY DUTY
6

WEATHERING TEST RESISTANT

MINERAL OIL RESISTANCE

HYDROCARBON RESISTANCE

REDUCED BENDING RADIUS

ELECTRO-MAGNETIC INTERFERENCE PROTECTION

WATERTIGHT

MUD OIL RESISTANCE

WORK AT VERY LOW TEMPERATURE -40 C

INTRODUCTION

OFFSHORE CABLES
In this catalogue General Cable presents its series of shipboard energy, control and instrumentation cables for
fixed installations on vessels and oil rigs.
The safety of people and equipment is a priority consideration in the design and construction of Exzhellent-606
and Genfire-606 cables. They are made from zero-halogen compounds with a low-acidity and -corrosivity of
gases evolved and a low opacity of fumes evolved during combustion, in accordance with the corresponding IEC
standards. They therefore allow for quick, safe evacuation in the event of fire.
The cables are designed to comply with the strictest non-fire propagation standards and prevent the generation
of secondary seats of fire even in circumstances of high cable concentration in unfavourable conditions.
There are also fire-resistant designs that feature not only the above properties, but are also able to continue
providing service even when directly affected by fire. Their use in safety services enables the services to continue
working even in situations of fire.
Reinforced cables feature standard tinned copper braiding that provides good mechanical protection and may
also be used in specific applications such as shielding.
Exzhellent-606 and Genfire-606 cables may be used in extreme climates, principally because of their resistance
to very low temperatures.
This catalogue also includes specific designs for energy cables used in circuits with variable frequency drives
(VFD).
The cables described in this catalogue have been designed in accordance with the following standards and
specifications.

TECHNICAL SPECIFITATION
NEK TS 606
Cables for off-shore installation - Halogen-free and/or mud resistant - Technical specification.
IEC 60092-350
Electrical installations in ships.
IEC 60092-352
Choice and installation of electrical cables.
8

IEC 60092-353
Single and multicore non-radial field power cables with extruded solid insulation for rated voltages 1 kV and
3 kV.
IEC 60092-354
Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV.
IEC 60092-376
Cables for control and instrumentation circuits 150/250 V.
IEC 60092-351
Insulation materials for shipboard and offshore units, power, control, instrumantarion, telecommunication and
data cables.
IEC 60092-359
Sheathing materials for shipboard power and telecommunication cables.
IEC 60228
Conductors of insulated cables.
IEC 60332-3-22 cat. A
Tests on bunched electric cables under fire conditions, fire retardant.
IEC 60331-21
Circuit integrity - Procedures and requirements for cables up to and including 0,6/1 kV.
IEC 60331-1
Circuit integrity - Test method for a temperature of at least 830 C for cables rated up to 0,6/1 kV and with an
overall diameter exceeding 20 mm.
IEC 60331-2
Circuit integrity - Test method for a temperature of at least 830 C for cables rated up to 0,6/1 kV and with an
overall diameter not exceeding 20 mm.
IEC 60754-1
Determination of the amount of halogen acid gas .

IEC 60754-2
Determination of degree of acidity of gases.
IEC 61034-2
Measurement of smoke density.

Cables shown in this cataloge are covered with Type Approvals from main classification societies:

ABS

BUREAU VERITAS

LLOYDS REGISTER

DET NORSKE VERITAS

10

GERMANISCHER LLOYD

APLICATIONS
Depending on their use, the cables are distributed into the following groups:
LOW VOLTAGE POWER CABLES (NEK TS 606)

Power cables suitable for operation at up to and including 0.6/1 kV.

Constructions up to and including 4 core. Coloured core identification.

Non armoured and armoured with tinned copper wire braid.

Available designs with mud resistance and/or fire resistance (circuit integrity).

Available designs for variable frequency drives (VFD).
MEDIUM VOLTAGE CABLES (NEK TS 606)

Cables for distribution of energy in voltages of 3,6/6 to 12/20 kV.

Armoured with tinned copper wire braid.

Available designs with mud resistance.
CONTROL CABLES (NEK TS 606)

Available from 2 to 37 cores. Identification by numbering.

Armoured with tinned copper wire braid.

Available designs with mud resistance and/or fire resistance (circuit integrity).
INTRUMENTATION CABLES (NEK TS 606)

Multiunit (pairs or triple core).

Cores identified by colours and numbered tape in each unit.

Two pair cable without individual screen has a star/quad composition.

Individual and/or collective screening of units using Cu / Poliester tape and drain wire.

Cable screening using tinned copper wire braid.

CONSTRUCTION
On the basis of the above-mentioned IEC standards, and reviewing the formation of the cables, we have:
Conductor
Tinned annealed copper in accordance with IEC 60092-350:
Class 2: Rigid conductors with 7 wire formation (in small sections) or concentric layers in big cross sections.
Class 5: Flexible conductors bunched or multibunched configurations.
In general those class 2 are used, but the use of class 5 is growing, due to their handeability and therefore their
greater ease of installation.
11

Tin plated conductor is used to offer greater protection of conections against oxidation in heavy marine
environments.
See the following tables for standarized sections and compositions to be used:

CROSS SECTIONAL AREA

Cable type

Area of
conductor
(mm2)

Voltage
(kV)

IEC Standard

Power Low Voltage

1 kV
3 kV

1,5 : 300 mm2


10 : 300 mm2

60092-353

Instrumentation

250 V

0,50 : 2,50

60092-376

Power Medium
Voltage

6 kV
10 kV
15 kV
20 kV

10 : 630 mm2
16 : 630 mm2
25 : 630 mm2
35 : 630 mm2

60092-354

COMPOSITION NUMBER OF CORES


Cable type

Number of
cores

Power L.V.

N (Not specified)

60092-353

Control cables

2,4,7,12,19,27,37
cores

60092-376

Instrumentation

1,2*4,7,10,14,19,
24,30,37 pairs

60092-376

Power M.V.

1 or 3 cores

60092-354

(*) Two pair cable is a star-quad composition, cores diametrally oposed are used to conform the pairs.

12

IEC Standard

Insulation materials
NEK TS 606 specifies insulation materials making reference to standard IEC 60092-351. The ones used in the
current catalog are:
EPR (Ethylene propylene). A thermosetting elastomer, it has an almost nil distortion due to the action of heat. It
gives the cable greater flexibility. Especially suitable if the sheath has to be a crosslinked compound.
HEPR (Hard grade etylene propylene). Improved EPR compound bringing beter performance both in mechanical
o electrical properties. This brings to a thickness insulations similars to the XLPE ones.

INSULATION MATERIALS
Maximum rated conductor Temperature C
T ype of insulating compound

Abbreviated
designation

Normal
Operation

Short-circuit

Elastomeric or thermoset

Ethylene-propylene rubber or similar


(EPM o EPDM) Halogen free

EPR

90

250

High modulus of hard grade halogen free


ethylene propylene rubber

HEPR

90

250

Sheating materials
The sheath of the cables protects the set of cores from the mechanical or environmental aggressions they can
suffer. Mechanical aggressions are mainly abrasions from the dragging of the cables and tears at angles of the
tubes and occur during the installation, while the environment aggressions (heat, presence of oils or aggressive
agents) will affect the cable throughout its working life.
Halogen free termosetting compound SHF 2.
It has the advantages of being a heat-stable compound which does not release toxic gases or opaques smoke
in case of fire (see annex 2), and it has good resistance to oils, fuel and solvents. Good resistance to mechanical
demands.

13

Halogen-free mud-resistant crosslinked compound SHF Mud.


The same characteristics as per material type SHF 2 adding mud resistance according to NEK TS 606.
Type of sheathing compound

Abbreviated designation

Elastomeric or thermoset

Ethylene-propylene rubber or similar


(EPM o EPDM) Halogen free

SHF 2

High modulus of hard grade halogen free


ethylene propylene rubber

SHF Mud

Armouring
The armour gives the cable mechanical protection. The copper in tinplated version being used in this case.
The use of tinned copper in the armour performs a dual function as it behaves as armour but also as a screen.
Type

Materials

BRAID

Tinned annealed copper

Screening
In low tensin cables, the screens are the elements which provide the cable protection against electromagnetic
fields. This is an element especially suitable for cables for instrumentation, control and transmission of signals
thanks to its sensitivity to radiation which can distort the signal transmitted by the cable. To protect the cable
from radiation it is necessary to screen the group of conductors (protection from external disturbance) or each
one of the pairs or triples (electromagnetic fields from other elements of the same cable).
According to the standard, screens can be either braid or laminated polyester tape.
In all designs of 2, 3 and 4 cores, the screen cross-section has been defined according to the criteria set in
standard IEC 60092-352 Table 2, so it can be used as an earthing conductor.
In armoured type cables, the use of tinned copper wire braid armour, when properly earthed, allows to use it as
a collective screen.
Type

14

Materials

BRAID

Tinned annealed copper

TAPE

Cu / Polyester

Electromagnetic compatibility (EMC)


When General Cable products are installed in accordance with IEC 60533, they fulfil the requirements for
Electro-Magnetic Compatibility.

FIRE PERFORMANCE OF CABLES


To establish how cables perform in the event of fire, a series of standards have been developed to define fire
conditions and measure the cables performance in a similar situation to that of the installation. It should
nonetheless be remembered that these tests establish fixed, reproducible conditions used to appraise the
performance of the cables in this situation. Current IEC standards envisage the following events:
Flame retardant (IEC 60332-1-2)
A 1 kW flame in contact with the cable sheath for a time established in
the standard should not spread. The cable will not therefore prompt a fire
caused by a minor incident or by an external heat source with which it
comes into accidental contact.
Flame retardant (IEC 60332-3-22)
A fire unconnected with the cable may affect a wiring system and
become more serious if the system is oriented vertically, thus
allowing the circulation of air and the creation of a chimney effect. If
the decomposition temperature of the organic materials is reached,
exothermic combustion of the cables occurs and the fire spreads. The
insulation compounds used in Exzhellent-606 y Genfire-606 cable
sheaths are designed to hinder exothermic reaction. To simulate this
situation, the test involves the application of powered air and a 20-kW
gas burner to a bundle of cables arranged to simulate a vertical wiring
system. In these conditions, a fire in the cables prolonged for 40 must
go out in the time established in the standard and must not exceed a
length of 2.5 metres. The prescribed standard applicable in the ship
industry is IEC 60332, part. 3-22, cat A. Category A prescribes the
maximum volume of inflammable material (seven litres per metre).
Fire resistance (IEC 60331)
IEC 60331 defines the test conditions applied to a cable that must remain
in service in safety circuits even when directly affected by a fire and when
its organic parts are decomposing.
IEC 60332-1
15

In the test, the cable is subject to the action of a burner at a minimum


flame temperature of 750 C (standard IEC 60331-21) or of 830 C (for
cables with an overall diameter of over 20 mm in IEC 60331-1 and for
cables with an overall diameter not exceeding 20 mm in IEC 60331-2) for
a period of 90 minutes, during and at the end of which the cable must
remain in service.
Halogen-free and low smoke emission cables
Cables subject to fire, depending on the materials of which they are
made, may give off gases that are toxic for peoples health or corrosive
and therefore hinder the proper operation and preservation of the
electronic and IT components in the vicinity. Opaque smoke that prevents
a view of the escape routes from the affected sites may also be given off.
To minimise these effects, General Cable has developed the Exzhellent
series cables that eliminate harmful emissions of halogenated and toxic
gases (IEC 60754-1 and 60754-2), substantially reduce opaque smokes
and thus facilitate the evacuation of people (IEC 61034-2).

IEC 60332-3-22 Cat. A

IEC 60331
16

IEC 60332-3

IEC 61034

IEC 60754-1

SHEATHING MATERIALS
ANNEX 1

Units

Halogen Free

Halogen Free

Halogen Free
Mud Resistant

Thermoplastic

Thermosetting

Crosslinked

Sheathing material

Standards

Index oxigen limit

ASTM-D-2863

35

36

36

Temperature index

ASTM-D-2863

280

290

290

Halogen content

IEC 60754-1

<0,5

<0,5

<0,5

Corrosivity index

IEC 60754-2

pH

>4,3

>4,3

>4,3

Smoke density (Dm)

IEC 61034-2

180

>60

200

17

MATERIAL MECHANICAL CHARACTERISTICS


IEC 60092-359

Unaged Tensile Strenght

N/mm2

9,0

9,0

9,0

120

120

120

7 d. @ 100C

7 d. @ 120C

7 d. @ 120C

Unaged Elongation at
Break
Ageing in air over

IEC 60092-359

Oil Resistance / MUD

IEC 60092-359
NEK TS 606

n.a.

IRM 902
24h @ 100C

IRM 902 24h @ 100C


IRM 903 7 d. @ 100C
Calcium Bromide Brine
56 d. @ 70C
Carbo Sea 56 d. @ 70C

IEC 60811

-25C

-40C

-40C

Minimum Low Temp.


Operation

SMOKE EMISSION CHARACTERISTICS


ANNEX 2
100
100
9090
80

% Transmitancia / % transmittance

% Transmitancia / % transmittance

80

70

70

60

60
50

50

40

40

30

2030
10

20

010

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

32

34

Tiempo (minutos) / Time (minutes)

SHF 2
SHF 1
SE1 (CP)
ST2 (PVC)

18

SHF 2
SHF 1
SE1 (CP)
ST2 (PVC)

10

12

14

16

18

20

22

24

26

Tiempo (minutos) / Time (minutes)

28

30

36

38

40

TECHNICAL INFORMATION

CABLE DESIGNATION
Cable designation is based in the letter code described in the tables below:

Halogen free design


Materials

Insulation

Fire resistant tape +


insulation

Ethylene Propylene
Rubber (EPR)

Inner covering

Inner covering / Inner


Sheath

Armour /
Shield

Tinned Copper wire


braid

Thermoset compound
SHF 2 or SHF Mud

Variable frequency
drives

Additional
characteristics

No armour

Unit screening

Outer Sheath

U
(i) Individual
(c) Collective
VFD

The cable designation also includes the number and size of cores (NxS), substituing the symbol x by the
symbol G when an earth core is required. In two, three or four core cables armoured power, the NxS/E
terminology is used to illustrate the cables in wich the copper wire braid armour can be employed as the earth
conductor. In this case, the cross sectional area of the braid (E) is equal or greater than 50% of the phase conductors.

CURRENT CARRYING CAPACITIES


General Cable recommends the utilisation of current ratings according to standard IEC 61892-4 based on
conductor temperature of 90 C and ambient temperature of 45 C. As an alternative, it is possible to use the
current ratings included in the regulations of third-party bodies.
De-rating factors for differing methods of installation, and ambient temperatures are specified in IEC 61892-4.
19

CABLE OVERALL DIAMETER TOLERANCE

Nominal overall
diameter
(mm)

Tolerance
(mm)
Low voltage power & control

High voltage power

< 20

-0,5

+1,0

-1,0

+2,0

20 - 29,9

-0,5

+2,0

-1,0

+2,5

30 - 39,9

-0,75

+2,5

-1,5

+3,0

40 - 49,9

-0,75

+3,0

-1,5

+4,0

50 - 59,9

-0,75

+3,5

-1,5

+4,5

60 - 69,9

-1,0

+4,0

-1,5

+5,0

70 - 79,9

-1,0

+5,0

-1,5

+6,0

> 79,9

-1,0

+5,5

-1,5

+6,5

Tolerance
(mm)
Number of pairs or triples

-1,5

+1,5

6 - 10

-2,0

+1,5

> 10

-2,5

+2,5

-1,5

+1,5

5-8

-1,5

+2,0

>8

-2,5

+2,5

Pares
Pairs

Tros
Triples

Instrumentation

MINIMUM BENDING RADIUS (IEC 60092-352)


R: minimum bending radius; a lower radius does not guarantee cable integrity as it may have suffered potential
damage that shortens its useful life.
R

Cable
20

MINIMUM BENDING RADIUS (IEC 61892-4)


Up to and including 1,8/3 kV
Nominal overall
diameter
(D)

Minimum internal
radius of bend

< 25 mm

4Da

> 25 mm

6D

Metal braid screened


or armoured

Any

6D

Composite polyester/metal tape


screened units or collective tape
screening

Any

8D

Single core

Any

Any

12 D

3 core cable

Any

Any

9D

Insulation

Covering

Unarmoured or unbraided
Thermoplastic or
thermosetting
Circular copper
conductors

a) 6D for circuit integrity

Higher than 1,8/3 kV

CORE IDENTIFICATION
Power cables up to 1,8/3 kV
Number of cores

Phase

Neutral

Earth

2
2+E
3
3+E
4
4+E

21

Power cables of 3,6/6 kV and above


Number of cores

Multi-conductor control cables of 250 V or 0,6/1 kV


n

n equals the correlative conductor number

Instrumentation cables of 150/250 V


Pair

Triple

Two pairs collective


screen

1
2

2
1

n equals number of each pair or triple


Grey sheath
Intrinsically safe circuits: Blue sheath
Two pair cables collectively screened are laid up with diametrically opposite cores.

22

TECHNICAL DATA FOR OFFSHORE INSTRUMENTATION CABLES


Conductor cross sectional area
(mm2)
Fire resistant

Standard
0,75

1,5

0,75

1,5

Cond. Resistance
(DC) 20C

27,6

14,1

27,6

14,1

/km

Cond. Resistance
(AC) 20C

27,6

14,1

27,6

14,1

/km

Mutual capacitance
aprox.

60

63

52

58

nF/km

Inductance

0,635

0,612

0,721

0,658

mH/km

Impedance

27,6

14,1

27,6

14,1

/km

Characteristic
impedance

333

253

366

265

Signal attenuation

0,75

0,57

0,68

0,55

dB/km

Data @ 1000 Hz

Electrical
properties

Characteristic
properties

10.0

Units

9
8
7
6
5

Attenuation (dB/km)

4
3
2

1.0

9
8
7
6
5
4
3
2

0.1
100

10.0

1000

9
8
7
6
5
4
3
2

Frequency (Hz)

10000

100000

23

SELECTION GUIDE

CABLE SELECTION
Rated voltage

POWER
L.V.

0,6/1 kV

Type

Armoured

P1 RFOU

P1/P8 RFOU

Mud resistant

P18 RU

POWER
M.V.

INSTRUMENTATION

24

Serie

Page

7475 2469

28

7476 2470

30

7479

32

3,6/6 kV

P2 RFOU

7480

34

6/10 kV

P3 RFOU

7481

34

8,7/15 kV

P4 RFOU

7482

34

12/20 kV

P19 RFOU

7483

34

3,6/6 kV

P2/P9 RFOU

7484

36

6/10 kV

P3/P10 RFOU

7485

36

8,7/15 kV

P4/P11 RFOU

7486

36

12/20 kV

P19/P21 RFOU

7487

36

S1 RFOU(i)

4271 4281

38

S2 RFOU(c)

4272 4282

40

S11 RU(i)

4267

42

S12 RU(c)

4268

44

250 V

S1/S5 RFOU(i)

4273 4283

46

S2/S6 RFOU(c)

4274 4284

48

CIRCUIT INTEGRITY CABLES (IEC 60331) FIRE RESISTANT


Rated voltage

POWER
L.V.

0,6/1 kV

Type

Armoured

P5 BFOU

P5/P12 BFOU

Mud resistant

P17 BU

INSTRUMENTATION

250 V

Serie

Page

7473 2473

50

7474 2474

52

7478

54

S3 BFOU(i)

4275 4285

56

S4 BFOU(c)

4276 4286

58

S13 BU (i)

4269

60

S14 BU (c)

4270

62

S3/S7 BFOU(i)

4277 4287

64

S4/S8 BFOU(c)

4278 4288

66

CABLES FOR VARIABLE FREQUENCY DRIVES (VFD)


Rated voltage

POWER
L.V.

POWER
M.V.

0,6/1 kV

Type

Mud resistant

Serie

7490

3,6/6 kV

7941

6/10 kV

7942

7943

12/20 kV

7944

18/30 kV

7945

8,7/15 kV

RFOU-VFD

Armoured

RFOU-VFD

Page

68

70

25

CABLES FOR
OFFSHORE
INSTALLATIONS

EXZHELLENT 606
Type P1 RFOU

MAIN USES AND FEATURES

Armoured cables for installation in offshore applications with special


performances on flame spread and low emission of smoke and fumes.
Oil resistant.
Max. rated conductor temperature in normal operation: 90C.
Minimum working temperature -40 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber.
IEC 60092-351.
Core identification: see pages 21 and 22.

1
2

3. INNER COVERING
Halogen free compound.

4. BRAID ARMOUR
Tinned copper wire braid.

5. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.

STANDARDS
5

IEC 60754-1

IEC 60092-353

IEC 60754-2

IEC 60092-359

IEC 61034-2

NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
28

POWER

IEC 60092-351

Rated voltage: 0,6 / 1 kV


Armoured

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

Voltage drop
(COS =0.8)
(V/A. km)

Inductance
(mH/km)

7475206

2x1,5

9,0

12,5

240

21,7

0,376

7475207

2x2,5

10,0

13,5

290

13,5

0,350

7475208

2x4

11,0

15,0

385

8,41

0,328

7475306

3x1,5/1,5

9,5

13,0

275

21,7

0,376

7475307

3x2,5/2,5

10,5

14,5

365

13,5

0,350

7475308

3x4/4

11,5

15,5

440

8,41

0,328

7475309

3x6/6

13,5

17,5

560

5,60

0,317

7475310

3x10/10

15,5

19,5

745

3,35

0,296

7475311

3x16/16

17,5

22,0

1015

2,14

0,281

7475312

3x25/16

20,5

25,5

1405

1,39

0,278

7475313

3x35/17,5

23,0

28,0

1790

1,02

0,268

7475314

3x50/25

26,5

32,0

2435

0,779

0,264

7475315

3x70/35

30,0

36,5

3290

0,560

0,250

7475316

3x95/47,5

34,5

41,0

4470

0,427

0,248

7475317

3x120/60

41,0

47,5

5975

0,353

0,231

7475318

3x150/75

45,5

52,5

7320

0,302

0,231

7475406

4x1,5/1,5

10,5

14,5

350

21,7

0,376

7475407

4x2,5/2,5

11,5

15,5

430

13,5

0,350

2469056

5x1,5

11,5

16,0

420

21,7

0,376

2469057

5x2,5

13,0

17,0

515

13,5

0,350

2469076

7x1,5

12,5

17,0

485

21,7

0,376

2469077

7x2,5

14,0

18,0

595

13,5

0,350

2469126

12x1,5

17,0

21,5

730

21,7

0,376

2469127

12x2,5

18,5

23,0

915

13,7

0,350

2469196

19x1,5

20,0

24,5

990

21,7

0,376

2469197

19x2,5

22,0

27,0

1260

13,5

0,350

29

EXZHELLENT 606
Type P1/P8 RFOU

MAIN USES AND FEATURES

Armoured cables for installation in offshore applications with special


performances on flame spread and low emission of smoke and fumes.
Halogen free, oil and mud resistant.
Max. rated conductor temperature in normal operation: 90 C.
Minimum working temperature -20 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber.
IEC 60092-351.
Core identification: see pages 21 and 22.

1
2

3. INNER COVERING
Halogen free compound.

4. BRAID ARMOUR
Tinned copper wire braid.

5. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.

STANDARDS
5

IEC 60754-1

IEC 60092-353

IEC 60754-2

IEC 60092-359

IEC 61034-2

NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
30

POWER

IEC 60092-351

Rated voltage: 0,6 / 1 kV


MUD RESISTANT
Armoured

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

Voltage drop
(COS =0.8)
(V/A. km)

Inductance
(mH/km)

7476206

2x1,5

9,0

12,5

245

25,0

0,384

7476207

2x2,5

10,0

13,5

295

15,6

0,357

7476208

2x4

11,0

15,0

385

9,71

0,335

7476306

3x1,5/1,5

9,5

13,0

280

21,7

0,384

7476307

3x2,5/2,5

10,5

14,5

370

13,5

0,357

7476308

3x4/4

11,5

15,5

445

8,41

0,335

7476309

3x6/6

13,5

17,5

565

5,60

0,324

7476310

3x10/10

15,5

19,5

750

3,35

0,302

7476311

3x16/16

17,5

22,0

1020

2,14

0,287

7476312

3x25/16

20,5

25,5

1410

1,39

0,284

7476313

3x35/17,5

23,0

28,0

1790

1,02

0,274

7476314

3x50/25

26,5

32,0

2430

0,779

0,269

7476315

3x70/35

30,0

36,0

3305

0,560

0,255

7476316

3x95/47,5

35,0

41,5

4480

0,427

0,253

7476317

3x120/60

41,0

47,5

5975

0,353

0,247

7476318

3x150/75

45,5

52,5

7345

0,302

0,244

7476406

4x1,5/1,5

10,5

14,5

350

21,7

0,384

7476407

4x2,5/2,5

11,5

15,5

425

13,5

0,357

2470056

5x1,5

11,5

16,0

420

21,7

0,376

2470057

5x2,5

13,0

17,0

515

13,5

0,350

2470076

7x1,5

12,5

17,0

485

21,7

0,376

2470077

7x2,5

14,0

18,0

595

13,5

0,350

2470126

12x1,5

17,0

21,5

730

21,7

0,376

2470127

12x2,5

18,5

23,0

915

13,5

0,350

2470196

19x1,5

20,0

24,5

990

21,7

0,376

2470197

19x2,5

22,0

27,0

1260

13,5

0,350

31

EXZHELLENT 606
Type P18 RU

MAIN USES AND FEATURES

Unarmoured cables for installation in offshore applications with special


performances on flame spread and low emission of smoke and fumes.
Oil resistant.
Max. rated conductor temperature in normal operation: 90 C.
Minimum working temperature -40 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber.
IEC 60092-351.
Core identification: see pages 21 and 22.

3. OUTER SHEATH
Thermoset compound mud resistant type SHF 2.
IEC 60092-359

STANDARDS
3

IEC 60754-1

IEC 60092-353

IEC 60754-2

IEC 60092-359

IEC 61034-2

NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
32

POWER

IEC 60092-351

Rated voltage: 0,6 / 1 kV


Non armoured

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

Voltage drop
(COS =0.8)
(V/A. km)

Inductance
(mH/km)

7479206

2x1,5

10,4

170

45

21,7

0,419

7479207

2x2,5

11,2

205

45

13,5

0,389

7479208

2x4

12,3

260

50

8,42

0,364

7479306

3x1,5/1,5

11,1

195

45

21,7

0,419

7479307

3x2,5/2,5

12,1

250

50

13,5

0,389

7479308

3x4/4

13,1

315

55

8,42

0,364

7479309

3x6/6

14,4

395

60

5,61

0,34

7479310

3x10/10

16,4

565

70

3,35

0,316

7479311

3x16/16

18,6

785

75

2,15

0,299

7479312

3x25/16

22

1165

90

1,39

0,294

7479313

3x35/17,5

24,5

1525

100

1,03

0,283

7479314

3x50/25

30,5

2240

185

0,781

0,277

7479315

3x70/35

34,3

3015

210

0,563

0,263

7479316

3x95/47,5

39,2

4055

235

0,429

0,26

7479317

3x120/60

43

4980

260

0,355

0,253

7479318

3x150/75

47,2

5995

285

0,304

0,25

7479406

4x1,5/1,5

12,3

240

50

21,69

0,419

7479407

4x2,5/2,5

13,3

295

55

13,48

0,389

7479408

4x4/4

14,6

390

60

8,42

0,364

7479409

4x6/6

16,1

495

65

5,61

0,34

7479410

4x10/10

18,3

710

75

3,35

0,316

7479411

4x16/16

20,7

990

85

2,15

0,299

7479412

4x25/16

24,5

1480

100

1,39

0,294

7479413

4x35/17,5

27,3

1940

165

1,03

0,283

7479414

4x50/25

34,3

2875

210

0,781

0,277

33

EXZHELLENT 606
Type RFOU

MAIN USES AND FEATURES

Medium voltage power cables for installation in offshore applications with


special performances on flame spread and low emission of smoke and
fumes.
Oil resistant.
Max. rated conductor temperature in normal operation: 90 C.
Minimum working temperature -40 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. CONDUCTOR SCREENING
Semiconducting material.

1
2
3
4
5

3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
4. INSULATION SCREENING
Semiconducting material and tinned copper wire braid.
Core identification: see pages 21 and 22.
5. INNER COVERING
Halogen free compound.

6
6. BRAID ARMOUR
Tinned copper wire braid.
7. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.

STANDARDS
7

IEC 60754-1

IEC 60092-354

IEC 60754-2

IEC 60092-359

IEC 61034-2

NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
34

POWER

IEC 60092-351

Rated voltage: 3,6 / 6 kV - 6 / 10 kV


- 8,7 / 15 kV - 12 / 20 kV
Armoured

Type P2 RFOU
Code

7480114
7480115
7480116
7480117
7480118
7480120
7480314
7480315
7480316
7480317

Type P3 RFOU
7481114
7481115
7481116
7481117
7481118
7481120
7481314
7481315
7481316
7481317

Type P4 RFOU
7482114
7482115
7482116
7482117
7482118
7482120
7482314
7482315
7482316
7482317

Type P19 RFOU


7483114
7483115
7483116
7483117
7483118
7483120
7483314
7483315
7483316
7483317

Rated voltage: 3,6/6 kV


Nominal cross
(mm2)

1x50
1x70
1x95
1x120
1x150
1x240
3x50/25
3x70/35
3x95/47,5
3x120/60

Diameter under
armour
(mm)

20,0
21,5
23,5
25,0
26,5
31,0
41,5
45,0
48,0
52,0

Overall
diameter
(mm)

Weight
(kg/km)

Inductive
reactance
ohm/km

Capacitance
(F/km)

25,0
26,5
28,0
30,0
31,5
36,5
48,5
52,0
55,0
60,0

45
45
50
45
50
55
60
70
75
90

0,132
0,125
0,118
0,114
0,110
0,102
0,115
0,109
0,102
0,098

0,283
0,322
0,359
0,399
0,432
0,526
0,288
0,327
0,359
0,399

26,0
27,5
29,5
31,0
32,5
37,0
49,5
53,0
61,0
62,0

1265
1525
1855
2165
2485
3565
4395
5300
6805
7750

0,135
0,126
0,121
0,115
0,111
0,104
0,117
0,109
0,104
0,100

0,257
0,288
0,324
0,359
0,389
0,472
0,257
0,288
0,324
0,359

28,0
30,0
31,5
34,0
35,5
40,0
59,5
62,5
67,0
70,0

1430
1695
2035
2380
2730
3870
5490
6345
7700
8865

0,140
0,132
0,126
0,121
0,117
0,109
0,124
0,116
0,110
0,105

0,208
0,233
0,260
0,287
0,309
0,373
0,212
0,233
0,260
0,287

30,5
32,0
34,5
36,0
38,5
43,5
60,5
64,0
68,5
72,5

1580
1865
2240
2560
2995
4240
5820
6775
8140
9405

0,145
0,136
0,131
0,125
0,121
0,113
0,130
0,120
0,116
0,111

0,181
0,201
0,223
0,246
0,264
0,316
0,181
0,201
0,223
0,246

Rated voltage: 6/10 kV


1x50
1x70
1x95
1x120
1x150
1x240
3x50/25
3x70/35
3x95/47,5
3x120/60

21,0
27,5
24,0
26,0
27,5
31,5
42,5
46,0
53,0
54,0

Rated voltage: 8,7/15 kV


1x50
1x70
1x95
1x120
1x150
1x240
3x50/25
3x70/35
3x95/47,5
3x120/60

23,0
24,5
26,5
28,5
30,0
34,0
52,0
54,0
58,5
61,5

Rated voltage: 12/20 kV


1x50
1x70
1x95
1x120
1x150
1x240
3x50/25
3x70/35
3x95/47,5
3x120/60

25,5
26,5
29,0
30,5
32,0
36,5
52,5
56,0
60,0
63,5

35

EXZHELLENT 606
Type RFOU

MAIN USES AND FEATURES

Medium voltage power armoured cables for installation in offshore


applications with special performances on flame spread and low emission
of smoke and fumes.
Halogen free, oil and mud resistant.
Max. rated conductor temperature in normal operation: 90 C.
Minimum working temperature -20 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. CONDUCTOR SCREENING
Semiconducting material.

1
2
3
4
5

3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
4. INSULATION SCREENING
Semiconducting material and tinned copper wire braid.
Core identification: see pages 21 and 22.
5. INNER COVERING
Halogen free compound.

6
6. BRAID ARMOUR
Tinned copper wire braid.
7. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.

STANDARDS
7

IEC 60754-1

IEC 60092-354

IEC 60754-2

IEC 60092-359

IEC 61034-2

NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
36

POWER

IEC 60092-351

Rated voltage: 3,6 / 6 kV - 6 / 10 kV


- 8,7 / 15 kV - 12 / 20 kV
MUD RESISTANT
Armoured

Type P2/P9 RFOU


Code

7484114
7484115
7484116
7484117
7484118
7484120
7484314
7484315
7484316
7484317

Rated voltage: 3,6/6 kV


Nominal cross
(mm2)

1x50
1x70
1x95
1x120
1x150
1x240
3x50/25
3x70/35
3x95/47,5
3x120/60

Type P3/P10 RFOU


7485114
7485115
7485116
7485117
7485118
7485120
7485314
7485315
7485316
7485317

7486114
7486115
7486116
7486117
7486118
7486120
7486314
7486315
7486316
7486317

20,0
21,5
23,5
25,0
26,5
31,0
41,5
45,0
48,0
52,0

Overall
diameter
(mm)

Weight
(kg/km)

Inductive
reactance
ohm/km

25,0
26,5
28,0
30,0
31,5
36,5
48,5
52,0
55,0
60,0

1210
1475
1775
2090
2405
3495
4240
5170
6260
7495

0,132
0,125
0,118
0,114
0,110
0,102
0,115
0,109
0,102
0,098

0,283
0,322
0,359
0,399
0,432
0,526
0,288
0,327
0,359
0,399

26,0
27,5
29,5
31,0
32,5
37,0
49,5
53,0
61,0
62,0

1265
1525
1855
2165
2485
3565
4395
5300
6805
7750

0,135
0,126
0,121
0,115
0,111
0,104
0,117
0,109
0,104
0,100

0,257
0,288
0,324
0,359
0,389
0,472
0,257
0,288
0,324
0,359

28,0
30,0
31,5
34,0
35,5
40,0
59,5
62,5
67,0
70,0

1430
1695
2035
2380
2730
3870
5490
6345
7700
8865

0,140
0,132
0,126
0,121
0,117
0,109
0,124
0,116
0,110
0,105

0,208
0,233
0,260
0,287
0,309
0,373
0,212
0,233
0,260
0,287

30,5
32,0
34,5
36,0
38,5
43,5
60,5
64,0
68,5
72,5

1580
1865
2240
2560
2995
4240
5820
6775
8140
9405

0,145
0,136
0,131
0,125
0,121
0,113
0,130
0,120
0,116
0,111

0,181
0,201
0,223
0,246
0,264
0,316
0,181
0,201
0,223
0,246

Capacitance
(F/km)

Rated voltage: 6/10 kV

1x50
1x70
1x95
1x120
1x150
1x240
3x50/25
3x70/35
3x95/47,5
3x120/60

Type P4/P11 RFOU

Diameter under
armour
(mm)

21,0
27,5
24,0
26,0
27,5
31,5
42,5
46,0
53,0
54,0

Rated voltage: 8,7/15 kV

1x50
1x70
1x95
1x120
1x150
1x240
3x50/25
3x70/35
3x95/47,5
3x120/60

23,0
24,5
26,5
28,5
30,0
34,0
52,0
54,0
58,5
61,5

Type P19/P21 RFOU Rated voltage: 12/20 kV


7487114
7487115
7487116
7487117
7487118
7487120
7487314
7487315
7487316
7487317

1x50
1x70
1x95
1x120
1x150
1x240
3x50/25
3x70/35
3x95/47,5
3x120/60

25,5
26,5
29,0
30,5
32,0
36,5
52,5
56,0
60,0
63,5

37

EXZHELLENT 606
Type S1 RFOU (i)

MAIN USES AND FEATURES

Armoured, individually screened pairs/triples cables for installation in


offshore with special performances on flame spread and low emission of
smoke and fumes.
Oil resistant.
Minimum working temperature -40 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.

3. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.

4. INNER COVERING
Halogen free compound.

3
4
5

5. BRAID ARMOUR
Tinned copper wire braid.
6. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.

STANDARDS
IEC 60754-1

IEC 60092-359

IEC 60754-2

IEC 60092-376

IEC 61034-2

NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
38

INSTRUMENTATION

IEC 60092-351

Rated voltage: 150 / 250 V


Armoured & individually screened

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

4271015

1x2x1

8,5

11,5

225

4271016

1x2x1,5

8,5

12,0

245

4271025

2x2x1

13,5

18,0

515

4271026

2x2x1,5

14,0

18,0

540

4271045

4x2x1

16,0

20,0

605

4271046

4x2x1,5

16,5

21,0

680

4271085

8x2x1

21,0

26,0

975

4271086

8x2x1,5

22,0

27,0

1095

4271125

12x2x1

26,0

31,0

1335

4271126

12x2x1,5

27,0

32,5

1550

4271165

16x2x1

29,5

35,0

1725

4271166

16x2x1,5

30,5

36,5

1930

4271245

24x2x1

37,0

43,5

2525

4271246

24x2x1,5

38,5

45,5

2915

4281015

1x3x1

8,5

12,0

250

4281016

1x3x1,5

9,0

12,5

265

4281025

2x3x1

15,0

19,5

610

4281026

2x3x1,5

15,5

20,0

675

4281045

4x3x1

18,0

22,0

755

4281046

4x3x1,5

18,5

23,0

855

4281085

8x3x1

24,0

29,0

1220

4281086

8x3x1,5

24,5

29,5

1385

4281125

12x3x1

29,5

35,0

1740

4281126

12x3x1,5

30,5

36,5

1995

4281165

16x3x1

33,0

39,0

2270

4281166

16x3x1,5

34,5

41,0

2580

Electrical parameters and characteristic properties, see page 23.

39

EXZHELLENT 606
Type S2 RFOU (c)

MAIN USES AND FEATURES

Armoured, colletively screened pairs/triples cables for installation in


offshore applications with special performances on flame spread and low
emission of smoke and fumes.
Oil resistant.
Minimum working temperature -40 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.

1
2
3
4
5

3. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.
4. INNER COVERING
Halogen free compound.
5. BRAID ARMOUR
Tinned copper wire braid.
6. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.

STANDARDS
IEC 60754-1

IEC 60092-359

IEC 60754-2

IEC 60092-376

IEC 61034-2

NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
40

INSTRUMENTATION

IEC 60092-351

Rated voltage: 150 / 250 V


Armoured & collectively screened

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

4272025

2x2x1

9,5

13,0

285

4272026

2x2x1,5

10,0

13,5

305

4272045

4x2x1

13,5

17,5

475

4272046

4x2x1,5

14,0

18,0

525

4272085

8x2x1

16,5

21,5

720

4272086

8x2x1,5

19,5

24,5

880

4272125

12x2x1

20,5

25,5

975

4272126

12x2x1,5

21,5

26,5

1140

4272165

16x2x1

22,0

27,0

1195

4272166

16x2x1,5

26,0

31,0

1465

4272245

24x2x1

28,5

34,5

1710

4272246

24x2x1,5

34,0

40,5

2230

4282025

2x3x1

10,5

14,5

360

4282026

2x3x1,5

13,5

17,5

470

4282045

4x3x1

12,5

16,5

530

4282046

4x3x1,5

14,5

19,0

640

4282085

8x3x1

15,5

20,0

855

4282086

8x3x1,5

20,5

25,5

1105

4282125

12x3x1

19,0

24,5

1200

4282126

12x3x1,5

20,0

25,0

1395

4282165

16x3x1

20,0

25,5

1460

4282166

16x3x1,5

24,0

29,0

1780

Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.

41

EXZHELLENT 606
Type S11 RU (i)

MAIN USES AND FEATURES

Unarmoured, individually screened pairs/triples cables for installation in


offshore applications with special performances on flame spread and low
emission of smoke and fumes.
Oil resistant.
Minimum working temperature -40 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.

3. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.

4. BRAID ARMOUR
Thermoset compound type SHF 2.
IEC 60092-359.

STANDARDS
IEC 60092-351

IEC 60754-1

IEC 60092-353

IEC 60754-2

IEC 60092-359

IEC 61034-2

NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
42

INSTRUMENTATION
Rated voltage: 150 / 250 V
MUD RESISTANT
Armoured

Code

Nominal cross
(mm2)

Overall
diameter
(mm)

Weight
(kg/km)

4267014

1x2x0,75

7,0

90

4267016

1x2x1,5

8,0

125

4267017

1x2x2,5

9,0

160

4267024

2x2x0,75

11,5

185

4267026

2x2x1,5

13,5

230

4267027

2x2x2,5

15,0

295

4267034

3x2x0,75

12,0

200

4267036

3x2x1,5

14,5

295

4267037

3x2x2,5

16,0

390

4267074

7x2x0,75

16,5

410

4267076

7x2x1,5

19,5

610

4267077

7x2x2,5

22,0

815

4267124

12x2x0,75

22,0

705

4267126

12x2x1,5

26,5

1030

4267127

12x2x2,5

29,5

1380

4267194

19x2x0,75

26,0

1075

4267196

19x2x1,5

31,5

1570

4267197

19x2x2,5

35,5

2105

4267244

24x2x0,75

31,0

1315

4267246

24x2x1,5

37,5

2020

4267247

24x2x2,5

42,0

2720

4267274

27x2x0,75

31,5

1440

4267276

27x2x1,5

38,5

2220

4267277

27x2x2,5

43,0

2995

Electrical parameters and characteristic properties, see page 23.

43

EXZHELLENT 606
Type S12 RU (c)

MAIN USES AND FEATURES

Unarmoured, colletively screened pairs/triples cables for installation in


offshore applications with special performances on flame spread and low
emission of smoke and fumes.
Oil resistant.
Minimum working temperature -40 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.

3. COLLECTIVE SCREEN
Copper polyester tape with drain wire.
4. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.

STANDARDS
IEC 60092-351

IEC 60754-1

IEC 60092-359

IEC 60754-2

IEC 60092-376

IEC 61034-2

NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
44

INSTRUMENTATION
Rated voltage: 150 / 250 V
Collectively screened

Code

Nominal cross
(mm2)

Overall
diameter
(mm)

Weight
(kg/km)

4268024

2x2x0,75

11,5

155

4268026

2x2x1,5

14,0

220

4268027

2x2x2,5

15,5

285

4268034

2x2x0,75

12,5

185

4268036

3x2x1,5

15,0

280

4268037

3x2x2,5

17,0

370

4268074

7x2x0,75

16,5

345

4268076

7x2x1,75

20,0

540

4268077

12x2x0,75

22,5

720

4268124

12x2x1,5

22,0

575

4268126

12x2x2,5

27,0

895

4268127

12x2x2,25

30,5

1225

4268194

19x2x0,75

26,5

835

4268196

19x2x1,5

32,0

1320

4268197

19x2x2,5

36,5

1820

4268244

24x2x0,75

31,0

1070

4268246

24x2x1,5

38,0

1705

4268247

24x2x2,5

43,0

2365

4268274

27x2x0,75

32,0

1180

4268276

27x2x1,5

39,0

1860

4268277

27x2x2,5

44,0

2590

Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.

45

EXZHELLENT 606
Type S1/S5 RFOU (i)

MAIN USES AND FEATURES

Armoured, individually screened pairs/triples cables for installation in


offshore applications with special performances on flame spread and low
emission of smoke and fumes.
Halogen free, oil and mud resistant.
Minimum working temperature -20 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.

1
2
3
4
5

3. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.
4. INNER COVERING
Halogen free compound.
5. BRAID ARMOUR
Tinned copper wire braid.
6. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.

STANDARDS
IEC 60754-1

IEC 60092-359

IEC 60754-2

IEC 60092-376

IEC 61034-2

NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
46

INSTRUMENTATION

IEC 60092-351

Rated voltage: 150 / 250 V


MUD RESISTANT
Armoured & individual screened

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

4273015

1x2x1

8,5

11,5

230

4273016

1x2x1,5

8,5

12,0

250

4273025

2x2x1

13,5

18,0

525

4273026

2x2x1,5

14,0

18,0

560

4273045

4x2x1

16,0

20,0

620

4273046

4x2x1,5

16,5

21,0

690

4273085

8x2x1

21,0

26,0

995

4273086

8x2x1,5

22,0

27,0

1095

4273125

12x2x1

26,0

31,0

1365

4273126

12x2x1,5

27,5

32,5

1560

4273165

16x2x1

29,5

35,0

1735

4273166

16x2x1,5

30,5

36,0

1935

4273245

24x2x1

36,5

43,5

2585

4273246

24x2x1

38,0

45,0

2865

4283015

1x3x1

8,5

12,0

255

4283016

1x3x1,5

9,0

12,5

280

4283025

2x3x1

15,0

19,5

630

4283026

2x3x1,5

15,5

20,0

690

4283045

4x3x1

18,0

22,0

770

4283046

4x3x1,5

18,5

23,0

1255

4283085

8x3x1

24,0

29,0

1255

4283086

8x3x1,5

24,5

29,5

1390

4283125

12x3x1

29,5

35,0

1785

4283126

12x3x1,5

30,5

36,5

2010

4283165

16x3x1

33,0

39,0

2285

4283166

16x3x1,5

34,5

41,0

2585

Electrical parameters and characteristic properties, see page 23.

47

EXZHELLENT 606
Type S2/S6 RFOU (c)

MAIN USES AND FEATURES

Armoured, colectively screened pairs/triples cables for installation in


offshore applications with special performances on flame spread and low
emission of smoke and fumes.
Halogen free, oil and mud resistant.
Minimum working temperature -20 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.

3. COLLECTIVE SCREEN
Copper polyester tape with drain wire.

3
4
5

4. INNER COVERING
Halogen free compound.
5. BRAID ARMOUR
Tinned copper wire braid.
6. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.

STANDARDS
IEC 60754-1

IEC 60092-359

IEC 60754-2

IEC 60092-376

IEC 61034-2

NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
48

INSTRUMENTATION

IEC 60092-351

Rated voltage: 150 / 250 V


MUD RESISTANT
Armoured & collectively screened

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

4274025

2x2x1

9,5

13,0

285

4274026

2x2x1,5

10,0

13,5

315

4274045

4x2x1

13,5

17,5

480

4274046

4x2x1,5

14,0

18,0

535

4274085

8x2x1

16,5

21,0

725

4274086

8x2x1,5

17,5

22,0

825

4274125

12x2x1

20,5

25,5

1005

4274126

12x2x1,5

21,5

26,5

1145

4274165

16x2x1

22,0

27,0

1205

4274166

16x2x1,5

22,5

28,0

1385

4274245

24x2x1

28,5

34,5

1765

4284246

24x2x1,5

29,5

36,0

2135

4284025

2x3x1

10,5

14,5

365

4284026

2x3x1,5

12,0

16,0

435

4284045

4x3x1

12,5

16,5

535

4284046

4x3x1,5

14,5

19,0

645

4284085

8x3x1

15,5

20,0

865

4284086

8x3x1,5

18,0

23,0

1045

4284125

12x3x1

19,0

24,5

1210

4284126

12x3x1,5

20,0

25,0

1405

4284165

16x3x1

20,0

25,5

1465

4284166

16x3x1,5

24,0

29,5

1825

Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.

49

GENFIRE 606
Type P5 BFOU

MAIN USES AND FEATURES

Armoured cables for installation in offshore applications with special


performances on flame spread and low emission of smoke and fumes.
Fire and oil resistant.
Minimum working temperature
-40 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE

1
2
3
4
5

3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. INNER COVERING
Halogen free compound.
5. BRAID ARMOUR
Tinned copper wire braid.
6. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.

STANDARDS
6

IEC 60754-1

IEC 60092-353

IEC 60754-2

IEC 60092-359

IEC 61034-2

NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
50

POWER

IEC 60092-351

IEC 60332-1-2
IEC 60332-3-22

Rated voltage: 0,6 / 1 kV


FIRE RESISTANT
Armoured

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

Voltage drop
(COS =0.8)
(V/A. km)

Inductance
(mH/km)

7473206

2x1,5

10,0

13,5

275

21,7

0,41

7473207

2x2,5

10,5

15

355

13,5

0,38

7473208

2x4

11,5

16

415

8,42

0,35

7473306

3x1,5/1,5

10,5

14,5

345

21,7

0,41

7473307

3x2,5/2,5

11,5

15,5

400

13,5

0,38

7473308

3x4/4

12,5

16,5

475

8,42

0,35

7473309

3x6/6

13,5

18

580

5,6

0,33

7473310

3x10/10

15,5

20

770

3,35

0,31

7473311

3x16/16

17,5

22

1030

2,15

0,29

7473312

3x25/16

21

26

1450

1,39

0,29

7473313

3x35/17,5

23

28,5

1820

1,03

0,28

7473314

3x50/25

27

32

2430

0,78

0,27

7473315

3x70/35

30,5

36

3310

0,56

0,26

7473316

3x95/47,5

35

41,5

4485

0,43

0,26

7473317

3x120/60

41,5

48,5

6020

0,35

0,25

7473318

3x150/75

46

53

7365

0,3

0,25

7473406

4x1,5/1,5

11,5

15,5

390

7473407

4x2,5/2,5

12,5

16,5

460

2473056

5x1,5

13

17

470

2473057

5x2,5

14

18,5

555

2473076

7x1,5

14

18,5

540

2473077

7x2,5

15

19,5

650

2473126

12x1,5

18,5

23,5

820

2473127

12x2,5

20,5

25

995

2473196

19x1,5

22

27

1110

51

GENFIRE 606
Type P5/P12 BFOU

MAIN USES AND FEATURES

Armoured cables for installation in offshore applications with special


performances on flame spread and low emission of smoke and fumes.
Halogen free, fire, oil and mud resistant.
Max. rated conductor temperature in normal operation: 90 C.
Minimum working temperature -20 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE

1
2
3
4
5

3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. INNER COVERING
Halogen free compound.
5. BRAID ARMOUR
Tinned copper wire braid.
6. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.

STANDARDS
6

IEC 60754-1

IEC 60092-353

IEC 60754-2

IEC 60092-359

IEC 61034-2

NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
52

POWER

IEC 60092-351

IEC 60332-1-2
IEC 60332-3-22

Rated voltage: 0,6 / 1 kV


FIRE & MUD RESISTANT
Armoured

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

Voltage drop
(COS =0.8)
(V/A. km)

Inductance
(mH/km)

7474206

2x1,5

10,0

13,5

275

21,6

0,41

7474207

2x2,5

10,5

15

355

13,4

0,38

7474208

2x4

11,5

16

415

8,42

0,35

7474306

3x1,5/1,5

10,5

14,5

345

21,6

0,41

7474307

3x2,5/2,5

11,5

15,5

400

13,4

0,38

7474308

3x4/4

12,5

16,5

475

8,42

0,35

7474309

3x6/6

13,5

18

580

5,6

0,33

7474310

3x10/10

15,5

20

770

3,35

0,31

7474311

3x16/16

17,5

22

1030

2,15

0,29

7474312

3x25/16

21

26

1450

1,39

0,29

7474313

3x35/17,5

23

28,5

1820

1,03

0,28

7474314

3x50/25

27

32

2430

0,78

0,27

7474315

3x70/35

30,5

36

3310

0,56

0,26

7474316

3x95/47,5

35

41,5

4485

0,43

0,26

7474317

3x120/60

41,5

48,5

6020

0,35

0,25

7474318

3x150/75

46

53

7365

0,3

0,25

7474406

4x1,5/1,5

11,5

15,5

390

7474407

4x2,5/2,5

12,5

16,5

460

2474056

5x1,5

13

17

470

2474057

5x2,5

14

18,5

555

2474076

7x1,5

14

18,5

540

2474077

7x2,5

15

19,5

650

2474126

12x1,5

18,5

23,5

820

2474127

12x2,5

20,5

25

995

2474196

19x1,5

22

27

1110

53

GENFIRE 606
Type P17 BU

MAIN USES AND FEATURES

Unarmoured cables for installation in offshore applications with special


performances on flame spread and low emission of smoke and fumes.
Halogen free, fire, oil and mud resistant.
Max. rated conductor temperature in normal operation: 90 C.
Minimum working temperature -20 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE

1
2
3

3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.

STANDARDS
IEC 60092-351

IEC 60754-1

IEC 60092-353

IEC 60754-2

IEC 60092-359

IEC 61034-2

NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
54

INSTRUMENTATION

IEC 60332-1-2
IEC 60332-3-22

Rated voltage: 0,6 / 1 kV


FIRE RESISTANT
Non amoured

Code

Nominal cross
(mm2)

Overall
diameter
(mm)

Weight
(kg/km)

Voltage drop
(COS =0.8)
(V/A. km)

Inductance
(mH/km)

7478206

2x1,5

9,5

125

21,7

0,38

7478207

2x2,5

10

160

13,5

0,36

7478208

2x4

11

205

8,41

0,34

7478306

3x1,5/1,5

10

150

21,7

0,38

7478307

3x2,5/2,5

10,5

190

13,5

0,36

7478308

3x4/4

12

260

8,41

0,34

7478309

3x6/6

13,5

345

5,57

0,22

7478310

3x10/10

16

505

3,32

0,22

7478311

3x16/16

18

715

2,12

0,22

7478312

3x25/16

21,5

1080

1,37

0,22

7478313

3x35/17,5

24

1430

1,01

0,21

7478314

3x50/25

30

2105

0,76

0,21

7478315

3x70/35

34

2865

0,54

0,2

7478316

3x95/47,5

39

3845

0,41

0,2

7478317

3x120/60

43

4745

0,34

0,2

7478318

3x150/75

47,5

5820

0,29

0,2

7478406

4x1,5/1,5

10,5

180

21,68

0,38

7478407

4x2,5/2,5

12

235

13,47

0,36

7478408

4x4/4

13

315

8,41

0,34

7478409

4x6/6

15,5

435

5,57

0,22

7478410

4x10/10

17,5

625

3,32

0,22

7478411

4x16/16

20

890

2,12

0,22

7478412

4x25/16

24

1360

1,37

0,22

7478413

4x35/17

27

1810

1,01

0,21

7478414

4x50/25

33,5

2670

0,76

0,21

55

GENFIRE 606
Type S3 BFOU (i)

MAIN USES AND FEATURES

Armoured, individualy screened pairs/triples cables for installation in


offshore applications with special performances of non fire propagation
and low emission of smoke and fumes.
Fire and oil resistant.
Minimum working temperature -40 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.

Thermoset comp
NEK TS 606.

2. MICA TAPE

1
2
3
4
5
6

3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.
5. INNER COVERING
Halogen free compound.
6. BRAID ARMOUR
Tinned copper wire braid.
7. OUTER SHEATH

STANDARDS
IEC 60754-1

IEC 60092-359

IEC 60754-2

IEC 60092-376

IEC 61034-2

NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
56

INSTRUMENTATION

IEC 60092-351

IEC 60332-1-2
IEC 60332-3-22

Rated voltage: 150 / 250 V


FIRE RESISTANT
Armoured & individual screened

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

4275015

1x2x1

9,0

12,5

250

4275016

1x2x1,5

9,5

12,5

260

4275025

2x2x1

14,5

19,0

560

4275026

2x2x1,5

15,0

19,5

595

4275045

4x2x1

17,5

22,0

680

4275046

4x2x1,5

18,0

22,5

735

4275085

8x2x1

23,0

28,0

1065

4275086

8x2x1,5

24,0

29,0

1190

4275125

12x2x1

29,5

35,0

1565

4275126

12x2x1,5

29,5

35,5

1685

4275165

16x2x1

32,5

38,5

1960

4275166

16x2x1,5

33,5

39,5

2180

4275245

24x2x1

41,0

48,0

2845

4275246

24x2x1,5

42,0

49,5

3175

4285015

1x3x1

9,5

13,0

270

4285016

1x3x1,5

10,0

13,0

290

4285025

2x3x1

16,5

21,0

695

4285026

2x3x1,5

17,0

21,5

760

4285045

4x3x1

19,5

24,0

850

4285046

4x3x1,5

20,0

25,0

940

4285085

8x3x1

26,0

31,0

1360

4285086

8x3x1,5

27,5

32,5

1560

4285125

12x3x1

32,5

38,5

2060

4285126

12x3x1,5

33,5

39,5

2270

4285165

16x3x1

36,5

43,0

2535

4285166

16x3x1,5

38,0

45,0

2895

Electrical parameters and characteristic properties, see page 23.

57

GENFIRE 606
Type S4 BFOU (c)

MAIN USES AND FEATURES

Armoured, collectively screened pairs/triples cables for installation in


offshore applications with special performances on flame spread and low
emission of smoke and fumes.
Fire and oil resistant.
Minimum working temperature -40 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE

1
2
3
4
5
6

3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. COLLECTIVE SCREEN
Copper polyester tape with drain wire.
5. INNER COVERING
Halogen free compound.
6. BRAID ARMOUR
Tinned copper wire braid.
7. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.

STANDARDS
IEC 60754-1

IEC 60092-359

IEC 60754-2

IEC 60092-376

IEC 61034-2

NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
58

INSTRUMENTATION

IEC 60092-351

IEC 60332-1-2
IEC 60332-3-22

Rated voltage: 150 / 250 V


FIRE RESISTANT
Armoured & collectively screened

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

4276025

2x2x1

10,5

14,0

305

4276026

2x2x1,5

11,0

14,5

340

4276045

4x2x1

14,5

18,5

515

4276046

4x2x1,5

15,0

19,5

580

4276085

8x2x1

18,5

23,0

790

4276086

8x2x1,5

21,5

26,5

960

4276125

12x2x1

22,5

28,0

1090

4276126

12x2x1,5

24,0

29,0

1270

4276165

16x2x1

24,0

29,5

1305

4276166

16x2x1,5

25,5

31,0

1530

4276245

24x2x1

31,5

37,5

1925

4276246

24x2x1,5

33,0

40,0

2350

4286025

2x3x1

11,0

15,0

395

4286026

2x3x1,5

14,5

19,0

565

4286045

4x3x1

13,5

18,0

590

4286046

4x3x1,5

15,5

20,0

700

4286085

8x3x1

17,0

22,0

935

4286086

8x3x1,5

22,5

27,5

1190

4286125

12x3x1

21,0

26,5

1310

4286126

12x3x1,5

22,0

27,5

1545

4286165

16x3x1

22,5

28,0

1620

4286166

16x3x1,5

26,5

32,0

1965

Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.

59

GENFIRE 606
Type S13 BU (i)

MAIN USES AND FEATURES

Unarmoured, individualy screened pairs/triples cables for installation in


offshore applications with special performances of non fire propagation
and low emission of smoke and fumes.
Fire and oil resistant.
Minimum working temperature -40 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE

1
2

3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.

3
4

5. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.

STANDARDS
IEC 60754-1

IEC 60092-359

IEC 60754-2

IEC 60092-376

IEC 61034-2

NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
60

INSTRUMENTATION

IEC 60092-351

IEC 60332-1-2
IEC 60332-3-22

Rated voltage: 150 / 250 V


FIRE RESISTANT
Individually screened

Code

Nominal cross
(mm2)

Overall
diameter
(mm)

Weight
(kg/km)

4269014

1x2x0,75

8,0

100

4269016

1x2x1,5

9,0

140

4269017

1x2x2,5

10,0

175

4269024

2x2x0,75

13,0

185

4269026

2x2x1,5

15,0

260

4269027

2x2x2,5

16,5

325

4269034

3x2x0,75

13,5

235

4269036

3x2x1,5

16,0

335

4269037

3x2x2,5

17,5

435

4269074

7x2x0,75

18,0

460

4269076

7x2x1,5

21,5

680

4269077

7x2x2,5

24,0

900

4269124

12x2x0,75

24,5

785

4269126

12x2x1,5

29,0

1150

4269127

12x2x2,5

32,5

1540

4269194

19x2x0,75

29,5

1170

4269196

19x2x1,5

35,0

1745

4269197

19x2x2,5

39,0

2340

4269244

24x2x0,75

35,0

1510

4269246

24x2x1,5

41,5

2265

4269247

24x2x2,5

46,0

3005

4269274

27x2x0,75

35,5

1655

4269276

27x2x1,5

42,5

2485

4269277

27x2x2,5

47,5

3330

Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.

61

GENFIRE 606
Type S14 BU (c)

MAIN USES AND FEATURES

Unarmoured, collectively screened pairs/triples cables for installation in


offshore applications with special performances on flame spread and low
emission of smoke and fumes.
Fire and oil resistant.
Minimum working temperature -40 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE

1
2

3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. COLLECTIVE SCREEN
Copper polyester tape with drain wire.

3
4

5. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.

STANDARDS
IEC 60754-1

IEC 60092-359

IEC 60754-2

IEC 60092-376

IEC 61034-2

NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
62

INSTRUMENTATION

IEC 60092-351

IEC 60332-1-2
IEC 60332-3-22

Rated voltage: 150 / 250 V


FIRE RESISTANT
Collectively screened

Code

Nominal cross
(mm2)

Overall
diameter
(mm)

Weight
(kg/km)

4270024

2x2x0,75

13,0

200

4270026

2x2x1,5

15,5

285

4270027

2x2x2,5

17,0

370

4270034

3x2x0,75

14,0

220

4270036

3x2x1,5

16,5

320

4270037

3x2x2,5

18,0

405

4270074

7x2x0,75

18,5

405

4270076

7x2x1,5

22,0

600

4270077

7x2x2,5

24,5

805

4270124

12x2x0,75

25,0

675

4270126

12x2x1,5

30,0

1020

4270127

12x2x2,5

33,5

1360

4270194

19x2x0,75

30,0

985

4270196

19x2x1,5

35,5

1500

4270197

19x2x2,5

40,0

2040

4270144

24x2x0,75

35,5

1275

4270146

24x2x1,5

42,5

1960

4270147

24x2x2,5

47,0

2625

4270274

27x2x0,75

36,0

1385

4270276

27x2x1,5

43,5

2135

4270277

27x2x2,5

48,5

2895

Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.

63

GENFIRE 606
Type S3/S7 BFOU (i)

MAIN USES AND FEATURES

Armoured. individually screened pairs/triples cables for installation in


offshore applications with special performances on flame spread and low
emission of smoke and fumes.
Halogen free, fire, oil and mud resistant.
Minimum working temperature -20 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE

1
2
3
4
5
6

3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.
5. INNER COVERING
Halogen free compound.
6. BRAID ARMOUR
Tinned copper wire braid.
7. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.

STANDARDS
IEC 60754-1

IEC 60092-359

IEC 60754-2

IEC 60092-376

IEC 61034-2

NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
64

INSTRUMENTATION

IEC 60092-351

IEC 60332-1-2
IEC 60332-3-22

Rated voltage: 150 / 250 V


FIRE & MUD RESISTANT
Armoured & individual screened

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

4277015

1x2x1

9,0

12,0

245

4277016

1x2x1,5

9,5

12,5

265

4277025

2x2x1

14,5

19,0

580

4277026

2x2x1,5

15,0

19,5

620

4277045

4x2x1

17,5

22,0

685

4277046

4x2x1,5

18,0

22,5

740

4277085

8x2x1

23,0

28,0

1075

4277086

8x2x1,5

24,0

29,0

1190

4277125

12x2x1

28,5

34,0

1530

4277126

12x2x1,5

29,5

35,5

1695

4277165

16x2x1

32,5

38,5

1975

4277166

16x2x1,5

33,5

39,5

2185

4277245

24x2x1

41,0

48,0

2865

4277246

24x2x1,5

42,0

49,0

3165

4287015

1x3x1

9,5

12,5

270

4287016

1x3x1,5

10,0

13,0

290

4287025

2x3x1

16,5

21,0

720

4287026

2x3x1,5

17,0

21,5

770

4287045

4x3x1

19,5

24,0

865

4287046

4x3x1,5

20,0

25,0

940

4287085

8x3x1

26,0

31,0

1370

4287086

8x3x1,5

27,0

32,0

1525

4287125

12x3x1

32,5

38,5

2060

4287126

12x3x1,5

33,5

39,5

2305

4287165

16x3x1

36,5

43,0

2555

4287166

16x3x1,5

38,0

45,0

2900

Electrical parameters and characteristic properties, see page 23.

65

GENFIRE 606
Type S4/S8 BFOU (c)

MAIN USES AND FEATURES

Armoured, collectively screened pairs/triples cables for installation in


offshore applications with special performances on flame spread and low
emission of smoke and fumes.
Halogen free, fire, oil and mud resistant.
Minimum working temperature -20 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE

1
2
3
4
5

3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. COLLECTIVE SCREEN
Copper polyester tape with drain wire.
5. INNER COVERING
Halogen free compound.
6. BRAID ARMOUR
Tinned copper wire braid.
7. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.

STANDARDS
IEC 60754-1

IEC 60092-359

IEC 60754-2

IEC 60092-376

IEC 61034-2

NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
66

INSTRUMENTATION

IEC 60092-351

IEC 60332-1-2
IEC 60332-3-22

Rated voltage: 150 / 250 V


FIRE & MUD RESISTANT
Armoured & individual screened

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

4278025

2x2x1

10,5

14,0

310

4278026

2x2x1,5

11,0

14,5

340

4278045

4x2x1

14,5

18,5

525

4278046

4x2x1,5

17,0

21,5

615

4278085

8x2x1

18,5

23,0

800

4278086

8x2x1,5

21,5

26,5

970

4278125

12x2x1

22,5

28,0

1100

4278126

12x2x1,5

24,0

29,0

1280

4278165

16x2x1

24,0

29,5

1315

4278166

16x2x1,5

29,0

34,0

1625

4278245

24x2x1

31,5

37,5

1940

4278246

24x2x1,5

37,5

44,0

2450

4288025

2x3x1

11,0

15,0

395

4288026

2x3x1,5

14,5

19,0

560

4288045

4x3x1

13,5

18,0

595

4288046

4x3x1,5

18,0

22,5

765

4288085

8x3x1

17,0

22,0

940

4288086

8x3x1,5

22,5

27,5

1195

4288125

12x3x1

21,0

26,5

1320

4288126

12x3x1,5

22,0

27,5

1555

4288165

16x3x1

22,5

28,0

1630

4288166

16x3x1,5

30,5

36,0

2090

Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.

67

EXZHELLENT 606
Type RFOU-VFD

MAIN USES AND FEATURES

Armoured cables for variable frequency drive systems with maximum


degree of screening for both low and high frequencies. Combined shield
coverage: 100%.
Flexible conductor to improve handeability in installation process.
Fire retardant. Halogen free. Oil and Mud Resistant.
Max. rated conductor temperature in normal operation: 90 C.
Minimum working temperature -20 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2 (Flexible).

1
2
3

2. INSULATION
Ethylene propylene rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
3. INNER COVERING
Halogen free compound.
4. SCREEN / ARMOUR
Copper/polyester tape.
Tinned copper wire braid.
(95 % coverage density)
5. OUTER SHEATH
Thermoset compound type SHF Mud.
NEK TS 606.

STANDARDS
5

IEC 60754-1

IEC 60092-353

IEC 60754-2

IEC 60092-359

IEC 61034-2

NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
68

INSTRUMENTATION

IEC 60092-351

Rated voltage: 0,6 / 1 kV


VARIABLE FREQUENCY DRIVE
MUD RESISTANT / Armoured

Code

Nominal cross
(mm2)

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

Voltage drop
(COS =0.8)
(/km)

Inductive
reactance
(/km)

7490012

3x25 / 3x6

23,2

28,1

1.830

1,39

0,284

7490013

3x35 / 3x6

24,2

29,1

2.090

1,02

0,274

7490014

3x50 / 3x10

28,2

33,4

2.765

0,779

0,269

7490015

3x70 / 3x16

31,9

37,0

3.650

0,560

0,255

7490016

3x95 / 3x16

36,2

42,3

4.970

0,427

0,253

7490017

3x120 / 3x25

40,4

46,9

6.130

0,353

0,247

7490018

3x150 / 3x25

45,9

52,6

7.565

0,302

0,244

7490019

3x185 / 3x35

49,6

57,5

8.970

0,256

0,244

7490020

3x240 / 3x50

56,7

65,0

11.835

0,213

0,241

7490021

3x300 / 3x50

64,0

72,7

14.625

0,185

0,239

69

EXZHELLENT 606
Type RFOU-VFD

MAIN USES AND FEATURES

High voltage power cables for variable frequency drives (VFD) in marine
applications. With special fire perfomance such as halogen-free, fire
retardancy, and low emission of smoke and fumes, and oil and mud
resistant.
Max. rated conductor temperature in normal operation: 90 C.
Minimum operational temperature: -20 C.

CONSTRUCTION

1. CONDUCTOR
Tinned copper, stranded class 2 (Flexible).
2. INNER SEMICONDUCTOR
3. INSULATION
Halogen-free ethylene-propylene rubber (HF EPR).

1
2
3
4
5
6
7
8

4. OUTER SEMICONDUCTOR
Core identification: see pages 21 and 22.
5. METALLIC SCREEN OVER INSULATION
Copper tape.
6. THREE DISTRIBUTED EARTHING CORES
Copper, class 2.
High-modulus ethylene-propylene rubber (HF EPR).

9
7. INNER COVERING
Halogen free thermoplastic polyolefin (SHF 2).
8. SCREEN
Copper polyester tape.

10

9. SCREEN
Copper wire braid.
Minimum coverage 95 %.
10. OUTER SHEATH
Thermoset compound type SHF Mud.
NEK TS 606

70

STANDARDS

INSTRUMENTATION

IEC 60092-351

IEC 60754-1

IEC 60092-354

IEC 60754-2

IEC 60092-359

IEC 61034-2

NEK TS 606

Rated voltage:
3,6 / 6 kV - 6 / 10 kV - 7 / 15 kV - 12 / 20 kV - 18 / 30 kV
VARIABLE FREQUENCY DRIVES
Screened / MUD Resistant

IEC 60332-1-2
IEC 60332-3-22

Rated voltage: 3,6/6 kV


Code

7941314
7941315
7941316
7941317
7941318
7941319
7941320

Nominal cross
(mm2)

3x50+3x16
3x70+3x25
3x95+3x35
3x120+3x35
3x150+3x50
3x185+3x70
3x240+3x70

Diameter under
armour
(mm)

Overall
diameter
(mm)

Weight
(kg/km)

Inductive
reactance
(/km)

Capacitance
(F/km)

43,3
46,7
50,3
55,8
60,3
63,3
69,8

50,0
53,8
58,3
64,1
68,8
72,1
79,0

5.060
5.980
7.690
9.040
10.785
12.370
15.340

0,104
0,099
0,095
0,091
0,089
0,087
0,083

0,365
0,409
0,456
0,523
0,581
0,618
0,673

46,7
50,0
54,0
58,3
62,8
65,7

53,8
57,3
62,5
67,0
71,7
74,8

5.090
6.270
7.850
8.890
10.575
12.945

0,117
0,112
0,106
0,102
0,099
0,096

0,278
0,311
0,345
0,386
0,429
0,457

52,0
55,4
59,0
63,3
67,8
71,1

60,3
63,8
67,6
72,3
77,0
80,5

6.580
7.795
9.515
10.940
12.440
14.140

0,124
0,118
0,112
0,108
0,105
0,101

0,225
0,250
0,276
0,307
0,340
0,361

56,5
59,9
64,2
69,7

65,2
68,7
73,2
79,0

7.405
8.685
10.300
11.960

0,130
0,124
0,118
0,114

0,195
0,215
0,241
0,272

68,9
72,2

78,3
81,9

9.840
11.220

0,144
0,137

0,154
0,169

Rated voltage: 6/10 kV


7942314
7942315
7942316
7942317
7942318
7942319

3x50+3x16
3x70+3x25
3x95+3x35
3x120+3x35
3x150+3x50
3x185+3x70

Rated voltage: 8,7/15 kV


7943314
7943315
7943316
7943317
7943318
7943319

3x50+3x16
3x70+3x25
3x95+3x35
3x120+3x35
3x150+3x50
3x185+3x70

Rated voltage: 12/20 kV


7944314
7944315
7944316
7944317

3x50+3x16
3x70+3x25
3x95+3x35
3x120+3x35

Rated voltage: 18/30 kV


7945314
7945315

3x50+3x16
3x70+3x25

71

INSTALLATION GUIDE

1. INTRODUCTION
This manual provides installation methods commonly encountered in naval and offshore applications and should
be used in conjunction with the engineers installation specifications and all applicable codes. These methods
are recommended for all types of power, control and instrumentation cables.
This manual is intended for use by the design engineer and the installer in the field and is not a text on power
system design or electrical circuit analysis. The information provided is concise and should be adequate for the
majority of installations. If you require additional information, please contact General Cable at
info@generalcable.es.
In this document are described the rules and procedures to take into account during handling of electrical
cables, with especial attention given to the characteristics of the cable to assure adequate transportation, laying
and connection.
The laying procedure is delicate and the cables must be handled and installed properly to avoid damages.
Significant damages may be caused by improper handling of cables, which either are detected when voltage is
applied or will cause a reduction of cable quality, with resulting reduction of cable life.

2. PRE-INSTALLATION
To ensure safety during cable installation and reliability once the cable is installed, you should confirm the
following prior to installation:

The cable selected is proper for your application.

The cable has not been damaged in transit or storage.
Review all applicable project, regional and specific rules, regulations and codes to verify that the cable selected
is appropriate for the installation job. In case of classification / certification bodies, also consult them.
Any existing cable damage must be identified and any further damage prevented from occurring. This is done
through proper cable inspection, handling and storage.
2.1 Transportation
The cable drums shall always be transported in up-right position and never laying on its flanges. They shall be
properly fix in order to avoid uncontrolled displacements and eventual falls on their sides.

72

2.2 Cable handling

YES

NO

Remove all nails and staples from the reel flanges before moving a reel, and avoid all objects that could crush,
gouge or impact the cable while it is being moved. NEVER use the cable as a means to move a reel. When
unreeling, observe recommended bending radii, use swivels to prevent twisting, and avoid overruns.
2.3 Cable storage
Cables should be stored on hard surfaces so that reel flanges cannot sink. Small reels may weigh several
hundred kilos while large reels can exceed several tons.

73

As much as possible, outside storage shall be avoided, especially if the storage period is long, as it could result
on wood deterioration and later problems with transportation, elevation and manipulation of the drums. Cable
without UV protection may also deteriorate being outdoors.
Frequently rolling shall be avoided and in any case, the original way of rolling of the cable in the drums must be
followed in order to avoid opening of the spires and cable touching the floor.
Impact damage can be prevented by the following precautions:

Aligning reels flange to flange.

Using guards across flanges when different reel sizes are stored together.

Maintaining adequate aisles and barricades to prevent equipment from hitting the cable.
Seal the ends of all cable stored outdoors, and re-seal both ends when a length is cut from the reel. That will
prevent ingress of water or other substances into the cable.
2.4 Cable inspection
Inspect every reel of cable for damage before accepting the shipment. Be particularly alert for cable damage if:

A reel is laying flat on its flange side.

Several reels are stacked on top of each other.

Other freight is stacked on top of a reel.

Nails have been driven into reel flanges to secure shipping blocks.

A reel flange is damaged.

A cable covering has been removed, or is stained or damaged.

A cable end seal has been removed or is damaged.

A reel has been dropped (hidden damage likely).
PRE-INSTALLATION CHECKLIST
Code review

Review all applicable project, regional and national codes relating to cable installation.

Consult project inspection authority.
Cable inspection

Check for shipping damage before accepting shipment. Record any damage on the way bill.

Confirm that the cable specified was received.

Verify that the cable end seals are intact.

74

Cable handling

Remove nails and staples from reel flanges.

Calculate and comply with recommended bending radius.

Use swivels.
Cable storage

Provide firm support for reels.

Protect cable from mechanical damage and from liquid spills.

Check cable end seals periodically.

Advise all splicers, installers and handlers of all special instructions.

3. INSTALLATION
A high percentage of cable failures are due to mechanical damage, which typically occurs during transportation,
handling and installation.
In fact, most cables are subjected to more mechanical stress during installation than they ever experience
in actual operation. Needless to say, handling and installing the cable according to the manufacturers
recommendations is extremely important.
When cables are installed, the following factors must be considered:

Conductor configuration.

Way or cable tray fill.

Physical limitations of cables.

Installation equipment.

Ambient temperature and conditions.

Requirements for securing and supporting the cables.
Unless otherwise noted, the following references apply to the installation requirements for use on ships and
offshore units:
IEC 60092-101, Electrical Installation in ships Part 101: Definitions and general requirements.
IEC 60092-203, Electrical Installation in ships Part 203: System Design. Acoustic and optical signals.
IEC 60092-201, Electrical Installation in ships Part 201: General.
IEC 60092-350, Electrical Installation in ships Part 351: Insulatin materials for shipboard and offshore units,
power, control, instrumentation, telecomunication and data cables.
75

IEC 60092-353, Electrical Installation in ships Part 353: Single and multicore non radial field power cables with
extruded solid insulation for rated voltages 1kV and 3kV.
IEC 60092-354, Electrical Installation in ships Part 354: Single and 3-core power cables with extruded solid
insulation for rated voltages 6kV (Um=7,2kV); 30 kV (Um=36 kV).
IEC 60092-359, Electrical Installation in ships Part 359: Sheathing materials for shipboard power and
telecomunication cables.
IEC 60092-376, Electrical Installation in ships Part 376: Cables for control and instrumentation circuits
150/250V (300V).
IEC 60228, Conductors of insulated cables.
IEC 60287 (all parts), Electric Cables Calculation of the current rating.
IEC 60331-21, Tests for electric cables under fire conditions Circuit integrity. Part 21: Procedures and
requirements - Cables of rated voltage up to and including 0,6/1kV.
IEC 60332-3-22, Tests on electric cables under fire conditions Part 3-22: Test for vertical flame spread of
vertically mounted bunched wires or cables. Cat. A.
IEC 60533, Electrical and electronic installation in ships - Electromagnetic compatibility.
IEC 60754-1, Test on gases envolved during combustion of meterials from cables Determination of the amount
of halogen acid gas.
IEC 60754-2, Test on gases evolved during combustion of electric cables - Determination of the degree of acidity
of gases envolved during combustion of materials taken from electric cables by measuring pH and conductivity.
IEC 61034-2, Measurement of smoke density of cables burning under defined conditions Test procedure and
requirements.

76

3.1 Equipment
The proper use of appropriate equipment is crucial to a successful cable installation. The equipment
recommended for a variety of installations is listed in the following list and the appropriate equipment should
be selected for particular installation requirements:

Dynamometer

Basket grip pullers

Cable cutter

Cable end seals

Cable pulling lubricant

Cable tray bend sheaves

Cable tray rollers

Capstan-type puller

Diameter tape

Duct cleaning mandrels

Electric safety blankets and clamps

Floodlights

Gang rollers

Gloves

Tester

Measuring tape

Personal Protection Equipment

Pulling rope

Pump

Reel arbour

Reel brakes

Reel jacks

Several wire rope slings of various lengths

Swivels

Signals

/

77

78

3.1.1 Feed-In setups

Single sheave

Single sheave should only be used for guiding cables. Arrange multiple blocks to maintain bending radius
whenever cable changes direction or elevation.
Sheave assembly

For pulling around bends, use conveyor sheave assemblies of the appropriate radius series.
The pulleys must be positioned to ensure that the effective curvature is smooth and changes direction or
elevation evenly at each pulley. Never allow a polygon curvature to occur as shown:

79


3.1.2 Pulling Loads
Cables shall be so installed that the tensile stress applied to them either by reason of their own weight or for
any other reason is minimised.
The mechanical strength of conductors shall be sufficient for the installation and working conditions and the
cross sectional area of the conductor shall not be less than 0.5 mm2. This is particularly important for cables
of small cross-section and for cables on vertical runs, or in vertical pipes. These cables shall be suitably
supported.
Cables must be pulled with a system that enables the control of the pulling speed and the pulling load and if
possible it shall be equipped with an automatic mechanical switch that will act in case the pulling load is over
the previously established limit.
The best option is to lay the cable applying the load to the cable through a sleeve connected to the cable
conductor. This sleeve includes a ring to fix the steel cable from the pulling equipment. Maximum loads to avoid
cable damages are defined as 5 kg/mm2 for Copper conductors and 3 kg/mm2 for Aluminium conductors.

Cable pulling may use pulling sleeves made of a steel wire braid with an end ring, in such a way that after
introduction of the cable in its interior, it will be radically compressed proportionally to the cable load.
This method is less advisable as a certain cable length is damaged and must be removed, due to the radial
pressure.
In case of manual laying of cable it is important to distribute the load along the length, using a number of people
in accordance with the cable length and numbers of rolls.
If the cable contains a galvanized steel wire armour the load may be applied to the armour. In any case it should
be as uniform as possible avoiding sudden efforts.
In very special cases where a significant length of cable is suspended (i.e. vertical length) it may be required a
steel rope to which the cable is tied every 1 to 2 meters.
80


3.1.3 Supporting rolls, and cable fixing
It is very important to use aligning rolls to facilitate a smooth slippage of the cable and avoid its eventual contact
with other elements that may damage it. The base must be sufficiently wide and safe to guarantee the stability
of the drum during the unrolling of cable. The drum must be placed a minimum of 10 cm above the floor.
The use of adequate rolls makes the slipping of the cable easier and reduces the pulling load. They must roll
easily and include an appropriate basis to avoid its turning and a guide through which the cable passes.

The distance between the rolls must be in accordance with the cable weight and flexibility characteristics,
avoiding excessive distances between them, causing significant ondulations on the cable.
Regarding supports and fixing, with the exception of cables for portable appliances, and those installed in pipes,
conduits, trunkings or special casings, cables shall be fixed by means of clips, saddles or straps of suitable
material which, if ignited, shall not contribute to any spread of flame along the cables or insulated wire. The
material shall have a surface area sufficiently large and be shaped such a that the cables remain tight without
their coverings being damaged.
The distances between supports shall be chosen according to the type of cable and the probability of vibration.
It shall not exceed 400 mm for horizontal cable run where the cables are laid on cable supports in the form of
tray plates, separate support brackets or hanger ladders. The spacing between the fixing points may be up to
900 mm, provided that there are supports with maximum spacing as specified above. This exemption shall not
apply to cable runs along weather decks, when the cable run is arranged so that the cables can be subjected to
forces by water washing over the deck.
Cables with Class 5 conductors may require additional support to prevent sagging.
The supports and the corresponding accessories shall be robust and shall be of corrosion resistant material or
suitably treated before erection to resist corrosion.
When cables are fixed by means of non-metallic clips or straps, and are not laid on top of horizontal cable trays
or cable supports, suitable metal cable clips or saddles shall be added at regular distances not greater than 1 m
in order to prevent the release of cables during a fire.
81

Cable clips or straps used to support cable for use in high fire risk areas and safety escape routes shall be
metallic unless for single core cables where clips shall be non-magnetic.
3.2 Installation temperature
Low temperatures are cause of concern when installing cable. Cable should not be installed when temperatures
are less than the cold bend temperature rating of the cable product plus 15C ( i.e., when installing a cable with
a cold bend temperature rating of -25C, the minimum recommended installation temperature is -10C.
The cold bend temperature ratings are indicated on the catalo spec. sheets and could be different depending on
the different sheathing and insulating compounds.
Prior to performing a low temperature installation, its recommended to store the cable during 24h at a
minimum temperature of 13C.
The cable should be pulled more slowly and trained in place the same day it is removed from storage. Do not
impact, drop, kink or bend cable sharply in low temperatures.
3.2 Bending radius
The internal bending radius for the installation of cables shall be as recommended by the manufacturer to the
type of cable chosen and shall not be less than the values given in the following table:
Bending radii for cables rated up to 1,8/3kV
Cable construction
Insulation

Thermoplastic or
thermosetting with
circular copper
conductors

Minimum internal
radius of bend

Covering

Unarmoured or
unbraided

25 mm
25 mm

4D
6D

Metal braid screened


or armoured

Any

6D

Metal wire armoured


Metal tape armoured
or metal-sheathed

Any

6D

Composite polyester
/ metal laminate
tape screened units
or collective tape
screening

Any

8D

Any

Any

8D

Thermoplastic or
thermosetting with
sector shaped copper
conductors
6D for defined circuit integrity
82

Overall diameter
of cable (D)

Bending radius for cables rated at 3,6/6kV(7,2) and above


Cable construction

Overall diameter of cable (D)

Minimum internal radius of bend

Single core cable

Any

12D

3 core cables

Any

9D

3.4 Colour identification



Power cables up to and including 1,3/3kV
The cores of multi-core cables shall be identified by the colours given in Tables 1 This table indicate the colours
of rotation of those colours.
Table 1- Cables with and without green-and-yellow core
Colours of cores
Number of cores

Protective

Live

2
3
3 (2+E)
4
4 (3+E)
5
5 (4+E)

The bi-colour combination green-and-yellow for the protective conductor.


The colour blue for the neutral conductor.

83

Multiconductor control cables with more than 5 conductors for rated voltages 250V and 0,6/1kV

EXZHELLENT 606 & GENFIRE 606: insulation with printed numbered cores.
EXZHELLENT MAR & GENFIRE MAR: insulation with printed numbered cores.

MV power cables , higher than 1,3/3kV


3 conductors

Instrumentation cables 150/250 V


Pair
Triad
Two pairs
(collective screen)

Two pair cables collectively screened are laid


up with diametrically opposite cores.
12
21

3.5 Especial precautions for single core cables for a.c wiring:
a.c. wiring shall be carried out, as far as possible, in twin or multicore cables. When, however, it is necessary to
use single core cables for circuits rated in excess of 20 A, the following precautions shall be observed:
a) The cables should either be non-armoured or they should be armoured with non-magnetic material. In order
to avoid current loops, the metallic screen should be earthed at one point only. The free end of the metallic
screen shall be sufficiently insulated to protect against high voltages induced by short circuit currents.

b) Conductors belonging to the same circuit shall be contained within the same pipe, conduit or trunking, or the
clamps, which fix them, shall included all the phases, unless they are made of non-magnetic material.

c) When installing two, three or four single core cables forming respectively single phase circuits, three phase
circuits or three phase and neutral circuits, the cables shall as far as possible be in contact with one another.
In every case, the distance measured between the external covering of two adjacent cables shall not be greater
than one cable diameter (De).
84

d) When single core cables having a current rating greater than 250 A must be installed near steel bulkhead, the
clearance between the cables and the bulkhead shall be at least 50mm, unless the cables belonging to the same
a.c. circuit are installed in trefoil formation.

e) Magnetic material shall not be used between single core cables of a group. Where cables pass through steel
plates, all the conductors of the same circuit shall pass through a plate or gland, so made that there is no
magnetic material between the cables, and the clearance between the cables and the magnetic material shall
be not less than 50 mm, unless the cables belonging to the same circuit are installed in trefoil formation.

f) In order to try to equalise the impedance of three phase circuits ( of considering length, or consisting of single
core cables of a conductor cross-section of 185mm2 or larger), a transposition of the phases shall be effected at
intervals not exceeding 15m. The above precautions are, however, not necessary when the cables are installed in
trefoil formation.

g) In circuits involving several single core cables in parallel, per phase, all cables shall follow the same route
and have the same cross-sectional area.

Further, the cables pertaining to the same phase shall be as far as practicable alterned with those of the other
phase so that unequal division of the current is avoided. For instance, in case of two cables per phase, the
correct dispositions are as follows:

L1

L2

L3

L3

L2

L1

or

L1

L2

L3

L3

L2

L1

L1

L2

L3

L1

L2

L3

Whereas the following dispositions are unacceptable:

L1

L1

L2

L2

L3

L3

or

85

3.6 Cable type selection



3.6.1 Power cables
In the voltage designation of cables U0 / U / (Um):

U0 is the rated power voltage between conductor and earth or metallic screen for which the cable is
designed.

U is the rated power frequency voltage between conductors for which the cable is designed.

(Um) is the maximum value of the highest system voltage which may be sustained under normal
operating conditions at anytime and at any point in the system. It excludes transient voltage conditions
and rapid disconnection of loads.

Um is chosen to be equal to or greater than the heights voltage of the three-phase system. Where cables
are permitted for use on circuits where the nominal system voltage exceeds the rated voltage of the
cables, the nominal system voltage shall not exceed the maximum system voltage (Um) of the cable.

The choice of standard cables of appropriate voltage designations for particular systems depends upon the
system voltage and the system earthing arrangements.
The rated voltage of any cable shall not be lower than the nominal voltage of the circuit for which it is used.
To facilitate the choice of the cable, the values of U recommended for cables to be used in three phase system,
are listed in the next table in which system are divided into the following three categories:
Category A.
This category comprises those systems in which any phase conductor that comes in contact with earth or an
earth conductor is automatically disconnected from the system.
Category B.
This category comprises those systems that, under fault conditions are operated for a short time, not exceeding
8 hours on any single occasion, with one phase earthed.
For example, for a 13,8 kV system of Category A or B, the cable should have a rated voltage not less than
8,7/15 kV.
Category C.
This category comprises all systems that do not fall into Categories A and B.
86

The nominal system voltages from 1,8/3 kV to 8,7/15 kV shown in table 1 are generally in accordance with
Series 1 in IEC 60038. For nominal system voltages intermediate between these standard voltages and also
between 0,6/1 kV and 1,8/3 kV, the cables should be selected with a rated voltage not less than the next higher
standard value. For example:- A first earth fault with one phase earthed causes a 3 higher voltage between the
phases and earth during the fault. If the duration of this earth fault exceeds the times given for Category B, then
according to Table 1, for a 6 kV system, the cable is to have a rated voltage not less than 6/10 kV.
System
Category

System voltage
Nominal voltage
U
kV

Maximum sustained voltage


Um, kV

Minimum rated voltage


of cable Uo/U
Unscreened
kV

Single-core
or screened
kV

up to 0,25

0,3

A, B or C

0,15 / 0,25

1,0

1,2

A, B or C

0,6 / 1

0,6 / 1

3,0

3,6

A or B

1,8 / 3,0

1,8 / 3,3

3,0

3,6

3,6 / 6,0

6,0

7,2

A or B

3,6 / 6,0

6,0

7,2

6,0 / 10

10,0

12,0

A or B

6,0 / 10

10,0

12,0

8,7 / 15

15,0

17,5

A or B

8,7 / 15


3.6.2 Instrumentation and control cables
The common maximum rated voltage (U) for control and instrumentation cables is 250 V.
In some instances for conductor sizes 1,5 mm2 and larger, or when circuits are to be supplied from a low
impedance source, 0,6/1kV rated cables are specified for use as control or instrumentation cables.
3.7 Cross section area of conductors and current carrying capacities

3.7.1 Cross section areas of conductors
The cross section area of each conductor shall be selected to be large enough to comply with the following
conditions:

The highest load to be carried by the cable according the installation.

The corrected current rating and the highest current to be carried by the cable.

The voltage drop in the circuit according the regulatory body.
87


The cross section area shall be able to accommodate the mechanical and thermal effects of a short
circuit current.

Class 5 conductors has, in most of cases, a lower conductivity than the equivalent class 2 conductor of
the same nominal cross section area.
The cross section area for the earth continuity conductors shall comply the following table:

Arrangement of earth conductor

i) Insulated earth conductor in cable


for fixed installation.

Cross section Q of associated current carrying conductor (one phase or pole)


mm2

Minimum cross-section of earth


conductor

Q 16

Q 16

50 % of the current-carrying conductor,


but not less than 16 mm2

Q 2,5

1 mm2

2,5 < Q 6

1,5 mm2

Q>6

Not permitted

Q< 2.5

Same as current-carrying conductor


subject to min. 1.5 mm2 for stranded
earthing connection or 2.5mm2 for
unstranded earthing connection.

2.5 < Q 120

50% of the current-carrying conductor, but not less than 4 mm2.

Q > 120

70 mm2

Q 16

Same as current-carrying conductor.

Q > 16

50 % of the current-carrying conductor, but minimum 16mm2.

ii) Copper braid of cable for fixed


installation.
iii) Separate, insulated earth conductor for fixed installation in pipes
in dry accommodation spaces, when
carried in the same pipe as the
supply cable.
iV) Separate, insulated earth
conductor when installed inside
enclosures or behind covers or
panels, including earth conductor
for hinged doors.
2

Uninsulated earth conductor in cable for fixed installation, armour or


copper braid and in metal-to-metal
contact with this.

3
Separately installed earth conductor for fixed installation other than
specified in iii) and iV).

Insulated earth conductor in flexible


cable.

The term protective conductor is accepted as an alternative term for earth continuity conductor.
88


3.7.2 Current carrying capacities
The procedure for cable selection employs rating factors to adjust the current carrying capacities for different
ambient temperatures, for the mutual heating effects of grouping with other cables, methods of installation and
short circuit time duty. Guidance on the use of these methods are given in IEC 60092-352.
Current carrying capacities in continuous service at maximum rated temperature of 90C in accordance with IEC
60092-352 at ambient temperature 45C are as defined in the following table:
Conductor
temperature
Nominal crosssectional area
(mm2)

90C
Single core
(A)

2 cores
(A)

3 or 4 cores

1,5

23

20

16

2,5

30

26

21

40

34

28

52

44

36

10

72

61

50

16

96

82

67

25

127

108

89

35

157

133

110

50

196

167

137

70

242

206

169

95

293

249

205

120

339

288

237

150

389

331

272

185

444

377

311

240

522

444

365

300

601

511

421

d.c.

a.c.

d.c.

a.c.

d.c.

a.c.

400

690

670

587

570

483

469

500

780

720

663

612

546

504

600

890

780

757

663

623

546

89

These carrying current capacities in continuous service must be adjusted for ambient temperature other than
45C according the following table:
Max conductor
temperature
(C)

90

Ambient air temperature

35

40

45

50

55

60

65

70

75

80

1,10

1,05

1,00

0,94

0,88

0,82

0,74

0,67

0,58

0,47

3.8 Other considerations on the cable selection



3.8.1 Mechanical protection
In situations where there is a risk of mechanical abuse, cables shall be enclosed in suitable conduits or casings,
unless the cable covering ( armour or sheath ) provides adequate protection.
Metallic braiding and/or armouring can be used as mechanical protection for the cable in accordance with IEC
60092-350
The coverage density of the braid shall be such that the weight of the braid is at least 90% of the weight of a
tube of the same metal, having an internal diameter equal to the calculated internal diameter under the braid
and a thickness equal to the nominal diameter of wires forming the braid.
In situations where there is an exceptional risk of mechanical damage ( holds, storage, cargo specs ) cables
shall be protected by steel casing, turnking or conduits.
For single pole cable constructions, armouring and braiding must be non magnetic material. Bare Copper
performs better than galvanised steel and is therefore used throughout full range of cables.
Installation in Metallic Pipes or Conduits or Trunking
When cables are installed in metal tubes, conduits or trunking, the following precautions shall be observed.
The pipes, conduits or trunking shall be suitably smooth on the interior and protected against corrosion.
The pipes or conduits or trunking shall have their ends shaped or bushed in such a way so as not to damage the
cable covering.
90

The pipes or conduits or trunking shall have such internal dimensions and radius of bend that will permit the
easy drawing in and out of the cables which they are to contain: the internal radius bend shall be not less than
those permitted for cables and, for pipes exceeding 63 mm external diameter, not less than twice the external
diameter of the pipe.
Pipes, conduits and trunking shall be so arranged that water cannot accumulate inside them (account being
taken of possible condensation).
The space factor (ratio of the sum of the cross-sectional areas corresponding to the external diameters of the
cables to the internal cross-sectional area of the pipe or conduit or trunking) shall not be greater than 0.4.
If necessary, ventilating openings shall be provided, preferably at the highest and lowest points, so as to permit
air circulation and to obviate the possibility of water accumulating at any part of the pipe, conduit or trunking
run. These ventilation openings should not be made if their inclusion will increase the fire risk.
If there is reason to fear that a tube may break because of its length, appropriate expansion joints shall be
provided. This might be the case when cable pipes are fitted along weather decks.
Where cables are to be drawn into pipes or conduits or trunking, draw boxes shall be installed where necessary
in order to ensure that the cables are not damaged during installation.
Installation in Non-Metallic Pipes, Conduits, Trunking, Ducts or Capping and Casing.
Cables may be installed in non-metallic pipes, conduits, trunking, ducts or casings either on surface or
concealed behind ceilings or panelling, provided the following precautions are observed.
If the fixing of capping is by means of screws, they shall be of non-rusting material arranged so as not to
damage the cables. The capping shall be readily accessible.
Non-metallic pipes, conduits, trunkings, ducts or cappings and casings shall, if ignited, limited the spread of
flame in accordance with IEC publications.
The spread of flame along the cables shall not be significantly impaired by the use of such pipes, conduits,
trunkings, ducts or capping and casings, paints or other coatings.

3.8.2 Cable runs
Cable runs shall be selected so as to keep the number of bends to a minimum.
In the selection of cable runs, account shall be taken of the need for protection against destructive pests or rodents.
91

Cables having insulating materials with different maximum permissible conductor temperatures shall not be
bunched in a common clip, cable transit, conduit, trunking or duct. Where this is impracticable, the cables shall
be rated so that no cable reaches a temperature higher than the lowest rated cable temperature within the
bunch.
Cables having a protective covering which may damage the covering of more vulnerable cables shall not be
bunched with the latter in a common clip, gland, conduit, trunking or duct.
Cables having a bare metallic sheath or braid or armour shall be installed in such a way that corrosion e.g.
galvanic or electrolytic by contact with other metals, is prevented.
Cable runs shall be selected so as to avoid action from condensed moisture or drip.
Cables shall, as far as possible, be remote from sources of heat such as boilers, hot pipes, resistors, etc., and
protected from avoidable risks of mechanical damage. Where installation of cables near sources of heat cannot
be avoided, and where there is consequently a risk of damage to the cables by heat, suitable shields shall be
installed, or other precautions to avoid over heating shall be taken, for example, use of special ventilation,
installation of heat insulation materials, or use of special heat resisting cables.
Cables shall not be installed across expansion joints. If however, it is unavoidable, a loop of cable having a
length proportional to the expansion of the joint shall be provided. The minimum internal radius of the loop
during operation shall never be less than twelve times the external diameter of the cable.
The flame spread performance of cables installed in bunches can be affected by a number of factors including
the method of installation. (See IEC 60332)
In the case of essential electrical equipment for which it is mandatory to have at least two supplies, for example,
steering gear installations, the supply and any associated control cables shall follow different routes, which,
as far as practicable, shall be separated both vertically and horizontally. In the case of duplicated essential
electrical equipment, the supply and any associated control cables shall follow different routes, which shall be
separated both vertically and horizontally as far as practicable.
Where it is required to divide an offshore unit into fire zones (such as is generally the case of passenger areas),
cable runs shall be so arranged that a fire in any main vertical fire zone will not affect operation of essential
services in any other such zone. This requirement will be met if main and emergency cables passing through
any zone are separated both vertically and horizontally as widely as is practicable and not passing through the
same horizontal zone.
92

Cables and wiring serving essential or emergency power, lighting, internal communications or signals shall so
far as practicable be routed clear of galleys, laundries, machinery spaces and their casings and other high fire
risk areas, except for supplying equipment in those spaces. They shall be run in such a manner as to preclude
their being rendered unserviceable by heating of the bulkheads that may be caused by a fire in an adjacent
space.
When it is essential that a cable shall function for some time during a fire and it is unavoidable that the cable for
such a circuit is routed through a high risk area it shall be as follows:
With limited circuit integrity properties in case of fire, fulfilling the requirements of the test method according to
IEC 60331 or alternatively, adequate protection shall be provided against direct exposure to the fire and against
mechanical damage which may occur on the site of the installation.
The outer sheath of the cable shall be coloured blue for cables with limited circuit integrity in case of fire.
In respect of the prevention of fire damage to cables, special attention shall be given to the protection of main
cable routes for essential circuits as, for example, between machinery spaces and the navigation bridge area,
taking into account the fire risk existing in accommodation spaces.

3.8.3 Fire performance
All cables or insulated wiring shall meet the requirements for flame spread as given in: IEC 60332-1 and
IEC 60332-3-22.
NOTE - 1: It cannot be assumed that, because a cable or an insulated wire meets the requirements of
IEC 60332-1, a bunch of similar cables or insulated wires will behave in a similar manner. The flame spread
performance of bunched cables is assessed by the requirements of IEC 60332-3-22. This performance
requirement (i.e. for cables mounted vertically in a touching formation) has been chosen to best reflect the
installation conditions generally observed on board ships. Experience has shown that the test for the flame
spread of cables installed vertically is adequate for horizontal installations, all other parameters being generally
the same.
For systems required to maintain electrical circuit integrity under fire conditions, e.g. for fire alarm, fire
detection, fire extinguishing services, remote stopping and similar control circuits, the cables shall meet the
requirements of IEC 60331-21.
Requirements for smoke emission and acid gas evolution shall be considered, and where applicable the cables
evaluated in accordance with the following test methods, cables shall meet the requirements specified in the
individual product standard: IEC 61034-2Part 2; IEC 60754-1Part 1 and IEC 60754-2 Part 2.

93


3.8.4 Flexibility for an easy installation
When rules and regulations of local, regional, project or certification body permits the use of class 5 multistrand flexible Cu conductors according IEC 60092-350, cables with cross section area higher than 50 mm2
can be made with Sectorflex technology.
This technology provides the cable with more handeable properties:

More flexibility.

More compact, smaller diameter, lighter weight.

More cable per drum / coil.

Same section and transport capacity as circular section.

Use of conventional terminations and accessories.

Sectorflex

More compact, smaller diameter, lighter weight.

Use of conventional terminations and accessories.


3.8.5 Hydrocarbon, Oil and MUD resistance properties.
For specific oil production facilities, and according to the classification and certification bodies for each project,
Oil and MUD resistant cables could be required. These cables provides the electric installation (cable) with
enhanced behaviour in specific locations where oil and MUDs are present.

94

RUSSIA
Tel.: +7 495 617 00 05
info@generalcable-ru.com

ANGOLA
Tel.: +244 917 651 707
gccondel@condel-ao.com

MOROCCO
Tel.: +212 522 86 53 00
info@generalcable-ma.com

SPAIN
Tel.: +34 93 227 96 60
info@generalcable.es

EGYPT
Tel.: +202 22 580 201
info@generalcable-eg.com

NORWAY
Tel.: +47 64 95 59 00
firmapost@generalcable.no

UNITED ARAB EMIRATES


Tel.: +971 2 6434666
akhanka@generalcable-uk.com

FRANCE
Tel.: +33 (0)1 60 57 30 00
contact@sileccable.com

PORTUGAL
Tel.: +351 219 678 500
info@generalcable-pt.com

UNITED KINGDOM
Tel.: +44 1224 339 880
sales@nswcable.co.uk

GERMANY
Tel: +49 4731820
offshore@nsw.com

ROMANIA
Tel.: +40 21 5897362
gabriel.merlusca@grandvoltage.ro

GENERAL CABLE Casanova, 150 08036 Barcelona. Spain Tel: +34 93 227 97 00 info@generalcable.es

RECYCLED PAPER

ITALY
Tel.: +39 02 660 49494
rsalvaneschi@generalcable-it.com

Edition: April 2013

ALGERIA
Tel.: +213 21 92 70 47/48
info@enicab.dz

www.generalcable.es

All information in this catalog is presented solely as a guide to product selection and is believed to be reliable. All printing errors are subject to correction in subsequent releases of this catalog. Although
General Cable has taken precautions to ensure the accuracy of the product specifications at the time of publication, the specifications of all products contained herein are subject to change without notice.

You might also like