Professional Documents
Culture Documents
CABLES
FOREWORD
INDEX
06 Symbols
08 Introduction
OFFSHORE CABLES
19 Technical information
24 Selection guide
27 Cables for offshore installations
72 Installation guide
General Cable reserves the right to alter or modify specifications and materials in the light of later technical development.
SYMBOLS
INCREASED FLEXIBILITY
MECHANICAL RESISTANCE
HEAVY DUTY
6
HYDROCARBON RESISTANCE
WATERTIGHT
INTRODUCTION
OFFSHORE CABLES
In this catalogue General Cable presents its series of shipboard energy, control and instrumentation cables for
fixed installations on vessels and oil rigs.
The safety of people and equipment is a priority consideration in the design and construction of Exzhellent-606
and Genfire-606 cables. They are made from zero-halogen compounds with a low-acidity and -corrosivity of
gases evolved and a low opacity of fumes evolved during combustion, in accordance with the corresponding IEC
standards. They therefore allow for quick, safe evacuation in the event of fire.
The cables are designed to comply with the strictest non-fire propagation standards and prevent the generation
of secondary seats of fire even in circumstances of high cable concentration in unfavourable conditions.
There are also fire-resistant designs that feature not only the above properties, but are also able to continue
providing service even when directly affected by fire. Their use in safety services enables the services to continue
working even in situations of fire.
Reinforced cables feature standard tinned copper braiding that provides good mechanical protection and may
also be used in specific applications such as shielding.
Exzhellent-606 and Genfire-606 cables may be used in extreme climates, principally because of their resistance
to very low temperatures.
This catalogue also includes specific designs for energy cables used in circuits with variable frequency drives
(VFD).
The cables described in this catalogue have been designed in accordance with the following standards and
specifications.
TECHNICAL SPECIFITATION
NEK TS 606
Cables for off-shore installation - Halogen-free and/or mud resistant - Technical specification.
IEC 60092-350
Electrical installations in ships.
IEC 60092-352
Choice and installation of electrical cables.
8
IEC 60092-353
Single and multicore non-radial field power cables with extruded solid insulation for rated voltages 1 kV and
3 kV.
IEC 60092-354
Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV.
IEC 60092-376
Cables for control and instrumentation circuits 150/250 V.
IEC 60092-351
Insulation materials for shipboard and offshore units, power, control, instrumantarion, telecommunication and
data cables.
IEC 60092-359
Sheathing materials for shipboard power and telecommunication cables.
IEC 60228
Conductors of insulated cables.
IEC 60332-3-22 cat. A
Tests on bunched electric cables under fire conditions, fire retardant.
IEC 60331-21
Circuit integrity - Procedures and requirements for cables up to and including 0,6/1 kV.
IEC 60331-1
Circuit integrity - Test method for a temperature of at least 830 C for cables rated up to 0,6/1 kV and with an
overall diameter exceeding 20 mm.
IEC 60331-2
Circuit integrity - Test method for a temperature of at least 830 C for cables rated up to 0,6/1 kV and with an
overall diameter not exceeding 20 mm.
IEC 60754-1
Determination of the amount of halogen acid gas .
IEC 60754-2
Determination of degree of acidity of gases.
IEC 61034-2
Measurement of smoke density.
Cables shown in this cataloge are covered with Type Approvals from main classification societies:
ABS
BUREAU VERITAS
LLOYDS REGISTER
10
GERMANISCHER LLOYD
APLICATIONS
Depending on their use, the cables are distributed into the following groups:
LOW VOLTAGE POWER CABLES (NEK TS 606)
Power cables suitable for operation at up to and including 0.6/1 kV.
Constructions up to and including 4 core. Coloured core identification.
Non armoured and armoured with tinned copper wire braid.
Available designs with mud resistance and/or fire resistance (circuit integrity).
Available designs for variable frequency drives (VFD).
MEDIUM VOLTAGE CABLES (NEK TS 606)
Cables for distribution of energy in voltages of 3,6/6 to 12/20 kV.
Armoured with tinned copper wire braid.
Available designs with mud resistance.
CONTROL CABLES (NEK TS 606)
Available from 2 to 37 cores. Identification by numbering.
Armoured with tinned copper wire braid.
Available designs with mud resistance and/or fire resistance (circuit integrity).
INTRUMENTATION CABLES (NEK TS 606)
Multiunit (pairs or triple core).
Cores identified by colours and numbered tape in each unit.
Two pair cable without individual screen has a star/quad composition.
Individual and/or collective screening of units using Cu / Poliester tape and drain wire.
Cable screening using tinned copper wire braid.
CONSTRUCTION
On the basis of the above-mentioned IEC standards, and reviewing the formation of the cables, we have:
Conductor
Tinned annealed copper in accordance with IEC 60092-350:
Class 2: Rigid conductors with 7 wire formation (in small sections) or concentric layers in big cross sections.
Class 5: Flexible conductors bunched or multibunched configurations.
In general those class 2 are used, but the use of class 5 is growing, due to their handeability and therefore their
greater ease of installation.
11
Tin plated conductor is used to offer greater protection of conections against oxidation in heavy marine
environments.
See the following tables for standarized sections and compositions to be used:
Cable type
Area of
conductor
(mm2)
Voltage
(kV)
IEC Standard
1 kV
3 kV
60092-353
Instrumentation
250 V
0,50 : 2,50
60092-376
Power Medium
Voltage
6 kV
10 kV
15 kV
20 kV
10 : 630 mm2
16 : 630 mm2
25 : 630 mm2
35 : 630 mm2
60092-354
Number of
cores
Power L.V.
N (Not specified)
60092-353
Control cables
2,4,7,12,19,27,37
cores
60092-376
Instrumentation
1,2*4,7,10,14,19,
24,30,37 pairs
60092-376
Power M.V.
1 or 3 cores
60092-354
(*) Two pair cable is a star-quad composition, cores diametrally oposed are used to conform the pairs.
12
IEC Standard
Insulation materials
NEK TS 606 specifies insulation materials making reference to standard IEC 60092-351. The ones used in the
current catalog are:
EPR (Ethylene propylene). A thermosetting elastomer, it has an almost nil distortion due to the action of heat. It
gives the cable greater flexibility. Especially suitable if the sheath has to be a crosslinked compound.
HEPR (Hard grade etylene propylene). Improved EPR compound bringing beter performance both in mechanical
o electrical properties. This brings to a thickness insulations similars to the XLPE ones.
INSULATION MATERIALS
Maximum rated conductor Temperature C
T ype of insulating compound
Abbreviated
designation
Normal
Operation
Short-circuit
Elastomeric or thermoset
EPR
90
250
HEPR
90
250
Sheating materials
The sheath of the cables protects the set of cores from the mechanical or environmental aggressions they can
suffer. Mechanical aggressions are mainly abrasions from the dragging of the cables and tears at angles of the
tubes and occur during the installation, while the environment aggressions (heat, presence of oils or aggressive
agents) will affect the cable throughout its working life.
Halogen free termosetting compound SHF 2.
It has the advantages of being a heat-stable compound which does not release toxic gases or opaques smoke
in case of fire (see annex 2), and it has good resistance to oils, fuel and solvents. Good resistance to mechanical
demands.
13
Abbreviated designation
Elastomeric or thermoset
SHF 2
SHF Mud
Armouring
The armour gives the cable mechanical protection. The copper in tinplated version being used in this case.
The use of tinned copper in the armour performs a dual function as it behaves as armour but also as a screen.
Type
Materials
BRAID
Screening
In low tensin cables, the screens are the elements which provide the cable protection against electromagnetic
fields. This is an element especially suitable for cables for instrumentation, control and transmission of signals
thanks to its sensitivity to radiation which can distort the signal transmitted by the cable. To protect the cable
from radiation it is necessary to screen the group of conductors (protection from external disturbance) or each
one of the pairs or triples (electromagnetic fields from other elements of the same cable).
According to the standard, screens can be either braid or laminated polyester tape.
In all designs of 2, 3 and 4 cores, the screen cross-section has been defined according to the criteria set in
standard IEC 60092-352 Table 2, so it can be used as an earthing conductor.
In armoured type cables, the use of tinned copper wire braid armour, when properly earthed, allows to use it as
a collective screen.
Type
14
Materials
BRAID
TAPE
Cu / Polyester
IEC 60331
16
IEC 60332-3
IEC 61034
IEC 60754-1
SHEATHING MATERIALS
ANNEX 1
Units
Halogen Free
Halogen Free
Halogen Free
Mud Resistant
Thermoplastic
Thermosetting
Crosslinked
Sheathing material
Standards
ASTM-D-2863
35
36
36
Temperature index
ASTM-D-2863
280
290
290
Halogen content
IEC 60754-1
<0,5
<0,5
<0,5
Corrosivity index
IEC 60754-2
pH
>4,3
>4,3
>4,3
IEC 61034-2
180
>60
200
17
N/mm2
9,0
9,0
9,0
120
120
120
7 d. @ 100C
7 d. @ 120C
7 d. @ 120C
Unaged Elongation at
Break
Ageing in air over
IEC 60092-359
IEC 60092-359
NEK TS 606
n.a.
IRM 902
24h @ 100C
IEC 60811
-25C
-40C
-40C
% Transmitancia / % transmittance
% Transmitancia / % transmittance
80
70
70
60
60
50
50
40
40
30
2030
10
20
010
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
32
34
SHF 2
SHF 1
SE1 (CP)
ST2 (PVC)
18
SHF 2
SHF 1
SE1 (CP)
ST2 (PVC)
10
12
14
16
18
20
22
24
26
28
30
36
38
40
TECHNICAL INFORMATION
CABLE DESIGNATION
Cable designation is based in the letter code described in the tables below:
Insulation
Ethylene Propylene
Rubber (EPR)
Inner covering
Armour /
Shield
Thermoset compound
SHF 2 or SHF Mud
Variable frequency
drives
Additional
characteristics
No armour
Unit screening
Outer Sheath
U
(i) Individual
(c) Collective
VFD
The cable designation also includes the number and size of cores (NxS), substituing the symbol x by the
symbol G when an earth core is required. In two, three or four core cables armoured power, the NxS/E
terminology is used to illustrate the cables in wich the copper wire braid armour can be employed as the earth
conductor. In this case, the cross sectional area of the braid (E) is equal or greater than 50% of the phase conductors.
Nominal overall
diameter
(mm)
Tolerance
(mm)
Low voltage power & control
< 20
-0,5
+1,0
-1,0
+2,0
20 - 29,9
-0,5
+2,0
-1,0
+2,5
30 - 39,9
-0,75
+2,5
-1,5
+3,0
40 - 49,9
-0,75
+3,0
-1,5
+4,0
50 - 59,9
-0,75
+3,5
-1,5
+4,5
60 - 69,9
-1,0
+4,0
-1,5
+5,0
70 - 79,9
-1,0
+5,0
-1,5
+6,0
> 79,9
-1,0
+5,5
-1,5
+6,5
Tolerance
(mm)
Number of pairs or triples
-1,5
+1,5
6 - 10
-2,0
+1,5
> 10
-2,5
+2,5
-1,5
+1,5
5-8
-1,5
+2,0
>8
-2,5
+2,5
Pares
Pairs
Tros
Triples
Instrumentation
Cable
20
Minimum internal
radius of bend
< 25 mm
4Da
> 25 mm
6D
Any
6D
Any
8D
Single core
Any
Any
12 D
3 core cable
Any
Any
9D
Insulation
Covering
Unarmoured or unbraided
Thermoplastic or
thermosetting
Circular copper
conductors
CORE IDENTIFICATION
Power cables up to 1,8/3 kV
Number of cores
Phase
Neutral
Earth
2
2+E
3
3+E
4
4+E
21
Triple
1
2
2
1
22
Standard
0,75
1,5
0,75
1,5
Cond. Resistance
(DC) 20C
27,6
14,1
27,6
14,1
/km
Cond. Resistance
(AC) 20C
27,6
14,1
27,6
14,1
/km
Mutual capacitance
aprox.
60
63
52
58
nF/km
Inductance
0,635
0,612
0,721
0,658
mH/km
Impedance
27,6
14,1
27,6
14,1
/km
Characteristic
impedance
333
253
366
265
Signal attenuation
0,75
0,57
0,68
0,55
dB/km
Data @ 1000 Hz
Electrical
properties
Characteristic
properties
10.0
Units
9
8
7
6
5
Attenuation (dB/km)
4
3
2
1.0
9
8
7
6
5
4
3
2
0.1
100
10.0
1000
9
8
7
6
5
4
3
2
Frequency (Hz)
10000
100000
23
SELECTION GUIDE
CABLE SELECTION
Rated voltage
POWER
L.V.
0,6/1 kV
Type
Armoured
P1 RFOU
P1/P8 RFOU
Mud resistant
P18 RU
POWER
M.V.
INSTRUMENTATION
24
Serie
Page
7475 2469
28
7476 2470
30
7479
32
3,6/6 kV
P2 RFOU
7480
34
6/10 kV
P3 RFOU
7481
34
8,7/15 kV
P4 RFOU
7482
34
12/20 kV
P19 RFOU
7483
34
3,6/6 kV
P2/P9 RFOU
7484
36
6/10 kV
P3/P10 RFOU
7485
36
8,7/15 kV
P4/P11 RFOU
7486
36
12/20 kV
P19/P21 RFOU
7487
36
S1 RFOU(i)
4271 4281
38
S2 RFOU(c)
4272 4282
40
S11 RU(i)
4267
42
S12 RU(c)
4268
44
250 V
S1/S5 RFOU(i)
4273 4283
46
S2/S6 RFOU(c)
4274 4284
48
POWER
L.V.
0,6/1 kV
Type
Armoured
P5 BFOU
P5/P12 BFOU
Mud resistant
P17 BU
INSTRUMENTATION
250 V
Serie
Page
7473 2473
50
7474 2474
52
7478
54
S3 BFOU(i)
4275 4285
56
S4 BFOU(c)
4276 4286
58
S13 BU (i)
4269
60
S14 BU (c)
4270
62
S3/S7 BFOU(i)
4277 4287
64
S4/S8 BFOU(c)
4278 4288
66
POWER
L.V.
POWER
M.V.
0,6/1 kV
Type
Mud resistant
Serie
7490
3,6/6 kV
7941
6/10 kV
7942
7943
12/20 kV
7944
18/30 kV
7945
8,7/15 kV
RFOU-VFD
Armoured
RFOU-VFD
Page
68
70
25
CABLES FOR
OFFSHORE
INSTALLATIONS
EXZHELLENT 606
Type P1 RFOU
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber.
IEC 60092-351.
Core identification: see pages 21 and 22.
1
2
3. INNER COVERING
Halogen free compound.
4. BRAID ARMOUR
Tinned copper wire braid.
5. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.
STANDARDS
5
IEC 60754-1
IEC 60092-353
IEC 60754-2
IEC 60092-359
IEC 61034-2
NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
28
POWER
IEC 60092-351
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
Voltage drop
(COS =0.8)
(V/A. km)
Inductance
(mH/km)
7475206
2x1,5
9,0
12,5
240
21,7
0,376
7475207
2x2,5
10,0
13,5
290
13,5
0,350
7475208
2x4
11,0
15,0
385
8,41
0,328
7475306
3x1,5/1,5
9,5
13,0
275
21,7
0,376
7475307
3x2,5/2,5
10,5
14,5
365
13,5
0,350
7475308
3x4/4
11,5
15,5
440
8,41
0,328
7475309
3x6/6
13,5
17,5
560
5,60
0,317
7475310
3x10/10
15,5
19,5
745
3,35
0,296
7475311
3x16/16
17,5
22,0
1015
2,14
0,281
7475312
3x25/16
20,5
25,5
1405
1,39
0,278
7475313
3x35/17,5
23,0
28,0
1790
1,02
0,268
7475314
3x50/25
26,5
32,0
2435
0,779
0,264
7475315
3x70/35
30,0
36,5
3290
0,560
0,250
7475316
3x95/47,5
34,5
41,0
4470
0,427
0,248
7475317
3x120/60
41,0
47,5
5975
0,353
0,231
7475318
3x150/75
45,5
52,5
7320
0,302
0,231
7475406
4x1,5/1,5
10,5
14,5
350
21,7
0,376
7475407
4x2,5/2,5
11,5
15,5
430
13,5
0,350
2469056
5x1,5
11,5
16,0
420
21,7
0,376
2469057
5x2,5
13,0
17,0
515
13,5
0,350
2469076
7x1,5
12,5
17,0
485
21,7
0,376
2469077
7x2,5
14,0
18,0
595
13,5
0,350
2469126
12x1,5
17,0
21,5
730
21,7
0,376
2469127
12x2,5
18,5
23,0
915
13,7
0,350
2469196
19x1,5
20,0
24,5
990
21,7
0,376
2469197
19x2,5
22,0
27,0
1260
13,5
0,350
29
EXZHELLENT 606
Type P1/P8 RFOU
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber.
IEC 60092-351.
Core identification: see pages 21 and 22.
1
2
3. INNER COVERING
Halogen free compound.
4. BRAID ARMOUR
Tinned copper wire braid.
5. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.
STANDARDS
5
IEC 60754-1
IEC 60092-353
IEC 60754-2
IEC 60092-359
IEC 61034-2
NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
30
POWER
IEC 60092-351
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
Voltage drop
(COS =0.8)
(V/A. km)
Inductance
(mH/km)
7476206
2x1,5
9,0
12,5
245
25,0
0,384
7476207
2x2,5
10,0
13,5
295
15,6
0,357
7476208
2x4
11,0
15,0
385
9,71
0,335
7476306
3x1,5/1,5
9,5
13,0
280
21,7
0,384
7476307
3x2,5/2,5
10,5
14,5
370
13,5
0,357
7476308
3x4/4
11,5
15,5
445
8,41
0,335
7476309
3x6/6
13,5
17,5
565
5,60
0,324
7476310
3x10/10
15,5
19,5
750
3,35
0,302
7476311
3x16/16
17,5
22,0
1020
2,14
0,287
7476312
3x25/16
20,5
25,5
1410
1,39
0,284
7476313
3x35/17,5
23,0
28,0
1790
1,02
0,274
7476314
3x50/25
26,5
32,0
2430
0,779
0,269
7476315
3x70/35
30,0
36,0
3305
0,560
0,255
7476316
3x95/47,5
35,0
41,5
4480
0,427
0,253
7476317
3x120/60
41,0
47,5
5975
0,353
0,247
7476318
3x150/75
45,5
52,5
7345
0,302
0,244
7476406
4x1,5/1,5
10,5
14,5
350
21,7
0,384
7476407
4x2,5/2,5
11,5
15,5
425
13,5
0,357
2470056
5x1,5
11,5
16,0
420
21,7
0,376
2470057
5x2,5
13,0
17,0
515
13,5
0,350
2470076
7x1,5
12,5
17,0
485
21,7
0,376
2470077
7x2,5
14,0
18,0
595
13,5
0,350
2470126
12x1,5
17,0
21,5
730
21,7
0,376
2470127
12x2,5
18,5
23,0
915
13,5
0,350
2470196
19x1,5
20,0
24,5
990
21,7
0,376
2470197
19x2,5
22,0
27,0
1260
13,5
0,350
31
EXZHELLENT 606
Type P18 RU
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber.
IEC 60092-351.
Core identification: see pages 21 and 22.
3. OUTER SHEATH
Thermoset compound mud resistant type SHF 2.
IEC 60092-359
STANDARDS
3
IEC 60754-1
IEC 60092-353
IEC 60754-2
IEC 60092-359
IEC 61034-2
NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
32
POWER
IEC 60092-351
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
Voltage drop
(COS =0.8)
(V/A. km)
Inductance
(mH/km)
7479206
2x1,5
10,4
170
45
21,7
0,419
7479207
2x2,5
11,2
205
45
13,5
0,389
7479208
2x4
12,3
260
50
8,42
0,364
7479306
3x1,5/1,5
11,1
195
45
21,7
0,419
7479307
3x2,5/2,5
12,1
250
50
13,5
0,389
7479308
3x4/4
13,1
315
55
8,42
0,364
7479309
3x6/6
14,4
395
60
5,61
0,34
7479310
3x10/10
16,4
565
70
3,35
0,316
7479311
3x16/16
18,6
785
75
2,15
0,299
7479312
3x25/16
22
1165
90
1,39
0,294
7479313
3x35/17,5
24,5
1525
100
1,03
0,283
7479314
3x50/25
30,5
2240
185
0,781
0,277
7479315
3x70/35
34,3
3015
210
0,563
0,263
7479316
3x95/47,5
39,2
4055
235
0,429
0,26
7479317
3x120/60
43
4980
260
0,355
0,253
7479318
3x150/75
47,2
5995
285
0,304
0,25
7479406
4x1,5/1,5
12,3
240
50
21,69
0,419
7479407
4x2,5/2,5
13,3
295
55
13,48
0,389
7479408
4x4/4
14,6
390
60
8,42
0,364
7479409
4x6/6
16,1
495
65
5,61
0,34
7479410
4x10/10
18,3
710
75
3,35
0,316
7479411
4x16/16
20,7
990
85
2,15
0,299
7479412
4x25/16
24,5
1480
100
1,39
0,294
7479413
4x35/17,5
27,3
1940
165
1,03
0,283
7479414
4x50/25
34,3
2875
210
0,781
0,277
33
EXZHELLENT 606
Type RFOU
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. CONDUCTOR SCREENING
Semiconducting material.
1
2
3
4
5
3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
4. INSULATION SCREENING
Semiconducting material and tinned copper wire braid.
Core identification: see pages 21 and 22.
5. INNER COVERING
Halogen free compound.
6
6. BRAID ARMOUR
Tinned copper wire braid.
7. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.
STANDARDS
7
IEC 60754-1
IEC 60092-354
IEC 60754-2
IEC 60092-359
IEC 61034-2
NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
34
POWER
IEC 60092-351
Type P2 RFOU
Code
7480114
7480115
7480116
7480117
7480118
7480120
7480314
7480315
7480316
7480317
Type P3 RFOU
7481114
7481115
7481116
7481117
7481118
7481120
7481314
7481315
7481316
7481317
Type P4 RFOU
7482114
7482115
7482116
7482117
7482118
7482120
7482314
7482315
7482316
7482317
1x50
1x70
1x95
1x120
1x150
1x240
3x50/25
3x70/35
3x95/47,5
3x120/60
Diameter under
armour
(mm)
20,0
21,5
23,5
25,0
26,5
31,0
41,5
45,0
48,0
52,0
Overall
diameter
(mm)
Weight
(kg/km)
Inductive
reactance
ohm/km
Capacitance
(F/km)
25,0
26,5
28,0
30,0
31,5
36,5
48,5
52,0
55,0
60,0
45
45
50
45
50
55
60
70
75
90
0,132
0,125
0,118
0,114
0,110
0,102
0,115
0,109
0,102
0,098
0,283
0,322
0,359
0,399
0,432
0,526
0,288
0,327
0,359
0,399
26,0
27,5
29,5
31,0
32,5
37,0
49,5
53,0
61,0
62,0
1265
1525
1855
2165
2485
3565
4395
5300
6805
7750
0,135
0,126
0,121
0,115
0,111
0,104
0,117
0,109
0,104
0,100
0,257
0,288
0,324
0,359
0,389
0,472
0,257
0,288
0,324
0,359
28,0
30,0
31,5
34,0
35,5
40,0
59,5
62,5
67,0
70,0
1430
1695
2035
2380
2730
3870
5490
6345
7700
8865
0,140
0,132
0,126
0,121
0,117
0,109
0,124
0,116
0,110
0,105
0,208
0,233
0,260
0,287
0,309
0,373
0,212
0,233
0,260
0,287
30,5
32,0
34,5
36,0
38,5
43,5
60,5
64,0
68,5
72,5
1580
1865
2240
2560
2995
4240
5820
6775
8140
9405
0,145
0,136
0,131
0,125
0,121
0,113
0,130
0,120
0,116
0,111
0,181
0,201
0,223
0,246
0,264
0,316
0,181
0,201
0,223
0,246
21,0
27,5
24,0
26,0
27,5
31,5
42,5
46,0
53,0
54,0
23,0
24,5
26,5
28,5
30,0
34,0
52,0
54,0
58,5
61,5
25,5
26,5
29,0
30,5
32,0
36,5
52,5
56,0
60,0
63,5
35
EXZHELLENT 606
Type RFOU
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. CONDUCTOR SCREENING
Semiconducting material.
1
2
3
4
5
3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
4. INSULATION SCREENING
Semiconducting material and tinned copper wire braid.
Core identification: see pages 21 and 22.
5. INNER COVERING
Halogen free compound.
6
6. BRAID ARMOUR
Tinned copper wire braid.
7. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.
STANDARDS
7
IEC 60754-1
IEC 60092-354
IEC 60754-2
IEC 60092-359
IEC 61034-2
NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
36
POWER
IEC 60092-351
7484114
7484115
7484116
7484117
7484118
7484120
7484314
7484315
7484316
7484317
1x50
1x70
1x95
1x120
1x150
1x240
3x50/25
3x70/35
3x95/47,5
3x120/60
7486114
7486115
7486116
7486117
7486118
7486120
7486314
7486315
7486316
7486317
20,0
21,5
23,5
25,0
26,5
31,0
41,5
45,0
48,0
52,0
Overall
diameter
(mm)
Weight
(kg/km)
Inductive
reactance
ohm/km
25,0
26,5
28,0
30,0
31,5
36,5
48,5
52,0
55,0
60,0
1210
1475
1775
2090
2405
3495
4240
5170
6260
7495
0,132
0,125
0,118
0,114
0,110
0,102
0,115
0,109
0,102
0,098
0,283
0,322
0,359
0,399
0,432
0,526
0,288
0,327
0,359
0,399
26,0
27,5
29,5
31,0
32,5
37,0
49,5
53,0
61,0
62,0
1265
1525
1855
2165
2485
3565
4395
5300
6805
7750
0,135
0,126
0,121
0,115
0,111
0,104
0,117
0,109
0,104
0,100
0,257
0,288
0,324
0,359
0,389
0,472
0,257
0,288
0,324
0,359
28,0
30,0
31,5
34,0
35,5
40,0
59,5
62,5
67,0
70,0
1430
1695
2035
2380
2730
3870
5490
6345
7700
8865
0,140
0,132
0,126
0,121
0,117
0,109
0,124
0,116
0,110
0,105
0,208
0,233
0,260
0,287
0,309
0,373
0,212
0,233
0,260
0,287
30,5
32,0
34,5
36,0
38,5
43,5
60,5
64,0
68,5
72,5
1580
1865
2240
2560
2995
4240
5820
6775
8140
9405
0,145
0,136
0,131
0,125
0,121
0,113
0,130
0,120
0,116
0,111
0,181
0,201
0,223
0,246
0,264
0,316
0,181
0,201
0,223
0,246
Capacitance
(F/km)
1x50
1x70
1x95
1x120
1x150
1x240
3x50/25
3x70/35
3x95/47,5
3x120/60
Diameter under
armour
(mm)
21,0
27,5
24,0
26,0
27,5
31,5
42,5
46,0
53,0
54,0
1x50
1x70
1x95
1x120
1x150
1x240
3x50/25
3x70/35
3x95/47,5
3x120/60
23,0
24,5
26,5
28,5
30,0
34,0
52,0
54,0
58,5
61,5
1x50
1x70
1x95
1x120
1x150
1x240
3x50/25
3x70/35
3x95/47,5
3x120/60
25,5
26,5
29,0
30,5
32,0
36,5
52,5
56,0
60,0
63,5
37
EXZHELLENT 606
Type S1 RFOU (i)
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
3. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.
4. INNER COVERING
Halogen free compound.
3
4
5
5. BRAID ARMOUR
Tinned copper wire braid.
6. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.
STANDARDS
IEC 60754-1
IEC 60092-359
IEC 60754-2
IEC 60092-376
IEC 61034-2
NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
38
INSTRUMENTATION
IEC 60092-351
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
4271015
1x2x1
8,5
11,5
225
4271016
1x2x1,5
8,5
12,0
245
4271025
2x2x1
13,5
18,0
515
4271026
2x2x1,5
14,0
18,0
540
4271045
4x2x1
16,0
20,0
605
4271046
4x2x1,5
16,5
21,0
680
4271085
8x2x1
21,0
26,0
975
4271086
8x2x1,5
22,0
27,0
1095
4271125
12x2x1
26,0
31,0
1335
4271126
12x2x1,5
27,0
32,5
1550
4271165
16x2x1
29,5
35,0
1725
4271166
16x2x1,5
30,5
36,5
1930
4271245
24x2x1
37,0
43,5
2525
4271246
24x2x1,5
38,5
45,5
2915
4281015
1x3x1
8,5
12,0
250
4281016
1x3x1,5
9,0
12,5
265
4281025
2x3x1
15,0
19,5
610
4281026
2x3x1,5
15,5
20,0
675
4281045
4x3x1
18,0
22,0
755
4281046
4x3x1,5
18,5
23,0
855
4281085
8x3x1
24,0
29,0
1220
4281086
8x3x1,5
24,5
29,5
1385
4281125
12x3x1
29,5
35,0
1740
4281126
12x3x1,5
30,5
36,5
1995
4281165
16x3x1
33,0
39,0
2270
4281166
16x3x1,5
34,5
41,0
2580
39
EXZHELLENT 606
Type S2 RFOU (c)
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
1
2
3
4
5
3. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.
4. INNER COVERING
Halogen free compound.
5. BRAID ARMOUR
Tinned copper wire braid.
6. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.
STANDARDS
IEC 60754-1
IEC 60092-359
IEC 60754-2
IEC 60092-376
IEC 61034-2
NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
40
INSTRUMENTATION
IEC 60092-351
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
4272025
2x2x1
9,5
13,0
285
4272026
2x2x1,5
10,0
13,5
305
4272045
4x2x1
13,5
17,5
475
4272046
4x2x1,5
14,0
18,0
525
4272085
8x2x1
16,5
21,5
720
4272086
8x2x1,5
19,5
24,5
880
4272125
12x2x1
20,5
25,5
975
4272126
12x2x1,5
21,5
26,5
1140
4272165
16x2x1
22,0
27,0
1195
4272166
16x2x1,5
26,0
31,0
1465
4272245
24x2x1
28,5
34,5
1710
4272246
24x2x1,5
34,0
40,5
2230
4282025
2x3x1
10,5
14,5
360
4282026
2x3x1,5
13,5
17,5
470
4282045
4x3x1
12,5
16,5
530
4282046
4x3x1,5
14,5
19,0
640
4282085
8x3x1
15,5
20,0
855
4282086
8x3x1,5
20,5
25,5
1105
4282125
12x3x1
19,0
24,5
1200
4282126
12x3x1,5
20,0
25,0
1395
4282165
16x3x1
20,0
25,5
1460
4282166
16x3x1,5
24,0
29,0
1780
Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.
41
EXZHELLENT 606
Type S11 RU (i)
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
3. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.
4. BRAID ARMOUR
Thermoset compound type SHF 2.
IEC 60092-359.
STANDARDS
IEC 60092-351
IEC 60754-1
IEC 60092-353
IEC 60754-2
IEC 60092-359
IEC 61034-2
NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
42
INSTRUMENTATION
Rated voltage: 150 / 250 V
MUD RESISTANT
Armoured
Code
Nominal cross
(mm2)
Overall
diameter
(mm)
Weight
(kg/km)
4267014
1x2x0,75
7,0
90
4267016
1x2x1,5
8,0
125
4267017
1x2x2,5
9,0
160
4267024
2x2x0,75
11,5
185
4267026
2x2x1,5
13,5
230
4267027
2x2x2,5
15,0
295
4267034
3x2x0,75
12,0
200
4267036
3x2x1,5
14,5
295
4267037
3x2x2,5
16,0
390
4267074
7x2x0,75
16,5
410
4267076
7x2x1,5
19,5
610
4267077
7x2x2,5
22,0
815
4267124
12x2x0,75
22,0
705
4267126
12x2x1,5
26,5
1030
4267127
12x2x2,5
29,5
1380
4267194
19x2x0,75
26,0
1075
4267196
19x2x1,5
31,5
1570
4267197
19x2x2,5
35,5
2105
4267244
24x2x0,75
31,0
1315
4267246
24x2x1,5
37,5
2020
4267247
24x2x2,5
42,0
2720
4267274
27x2x0,75
31,5
1440
4267276
27x2x1,5
38,5
2220
4267277
27x2x2,5
43,0
2995
43
EXZHELLENT 606
Type S12 RU (c)
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
3. COLLECTIVE SCREEN
Copper polyester tape with drain wire.
4. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.
STANDARDS
IEC 60092-351
IEC 60754-1
IEC 60092-359
IEC 60754-2
IEC 60092-376
IEC 61034-2
NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
44
INSTRUMENTATION
Rated voltage: 150 / 250 V
Collectively screened
Code
Nominal cross
(mm2)
Overall
diameter
(mm)
Weight
(kg/km)
4268024
2x2x0,75
11,5
155
4268026
2x2x1,5
14,0
220
4268027
2x2x2,5
15,5
285
4268034
2x2x0,75
12,5
185
4268036
3x2x1,5
15,0
280
4268037
3x2x2,5
17,0
370
4268074
7x2x0,75
16,5
345
4268076
7x2x1,75
20,0
540
4268077
12x2x0,75
22,5
720
4268124
12x2x1,5
22,0
575
4268126
12x2x2,5
27,0
895
4268127
12x2x2,25
30,5
1225
4268194
19x2x0,75
26,5
835
4268196
19x2x1,5
32,0
1320
4268197
19x2x2,5
36,5
1820
4268244
24x2x0,75
31,0
1070
4268246
24x2x1,5
38,0
1705
4268247
24x2x2,5
43,0
2365
4268274
27x2x0,75
32,0
1180
4268276
27x2x1,5
39,0
1860
4268277
27x2x2,5
44,0
2590
Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.
45
EXZHELLENT 606
Type S1/S5 RFOU (i)
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
1
2
3
4
5
3. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.
4. INNER COVERING
Halogen free compound.
5. BRAID ARMOUR
Tinned copper wire braid.
6. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.
STANDARDS
IEC 60754-1
IEC 60092-359
IEC 60754-2
IEC 60092-376
IEC 61034-2
NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
46
INSTRUMENTATION
IEC 60092-351
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
4273015
1x2x1
8,5
11,5
230
4273016
1x2x1,5
8,5
12,0
250
4273025
2x2x1
13,5
18,0
525
4273026
2x2x1,5
14,0
18,0
560
4273045
4x2x1
16,0
20,0
620
4273046
4x2x1,5
16,5
21,0
690
4273085
8x2x1
21,0
26,0
995
4273086
8x2x1,5
22,0
27,0
1095
4273125
12x2x1
26,0
31,0
1365
4273126
12x2x1,5
27,5
32,5
1560
4273165
16x2x1
29,5
35,0
1735
4273166
16x2x1,5
30,5
36,0
1935
4273245
24x2x1
36,5
43,5
2585
4273246
24x2x1
38,0
45,0
2865
4283015
1x3x1
8,5
12,0
255
4283016
1x3x1,5
9,0
12,5
280
4283025
2x3x1
15,0
19,5
630
4283026
2x3x1,5
15,5
20,0
690
4283045
4x3x1
18,0
22,0
770
4283046
4x3x1,5
18,5
23,0
1255
4283085
8x3x1
24,0
29,0
1255
4283086
8x3x1,5
24,5
29,5
1390
4283125
12x3x1
29,5
35,0
1785
4283126
12x3x1,5
30,5
36,5
2010
4283165
16x3x1
33,0
39,0
2285
4283166
16x3x1,5
34,5
41,0
2585
47
EXZHELLENT 606
Type S2/S6 RFOU (c)
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
3. COLLECTIVE SCREEN
Copper polyester tape with drain wire.
3
4
5
4. INNER COVERING
Halogen free compound.
5. BRAID ARMOUR
Tinned copper wire braid.
6. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.
STANDARDS
IEC 60754-1
IEC 60092-359
IEC 60754-2
IEC 60092-376
IEC 61034-2
NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
48
INSTRUMENTATION
IEC 60092-351
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
4274025
2x2x1
9,5
13,0
285
4274026
2x2x1,5
10,0
13,5
315
4274045
4x2x1
13,5
17,5
480
4274046
4x2x1,5
14,0
18,0
535
4274085
8x2x1
16,5
21,0
725
4274086
8x2x1,5
17,5
22,0
825
4274125
12x2x1
20,5
25,5
1005
4274126
12x2x1,5
21,5
26,5
1145
4274165
16x2x1
22,0
27,0
1205
4274166
16x2x1,5
22,5
28,0
1385
4274245
24x2x1
28,5
34,5
1765
4284246
24x2x1,5
29,5
36,0
2135
4284025
2x3x1
10,5
14,5
365
4284026
2x3x1,5
12,0
16,0
435
4284045
4x3x1
12,5
16,5
535
4284046
4x3x1,5
14,5
19,0
645
4284085
8x3x1
15,5
20,0
865
4284086
8x3x1,5
18,0
23,0
1045
4284125
12x3x1
19,0
24,5
1210
4284126
12x3x1,5
20,0
25,0
1405
4284165
16x3x1
20,0
25,5
1465
4284166
16x3x1,5
24,0
29,5
1825
Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.
49
GENFIRE 606
Type P5 BFOU
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE
1
2
3
4
5
3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. INNER COVERING
Halogen free compound.
5. BRAID ARMOUR
Tinned copper wire braid.
6. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.
STANDARDS
6
IEC 60754-1
IEC 60092-353
IEC 60754-2
IEC 60092-359
IEC 61034-2
NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
50
POWER
IEC 60092-351
IEC 60332-1-2
IEC 60332-3-22
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
Voltage drop
(COS =0.8)
(V/A. km)
Inductance
(mH/km)
7473206
2x1,5
10,0
13,5
275
21,7
0,41
7473207
2x2,5
10,5
15
355
13,5
0,38
7473208
2x4
11,5
16
415
8,42
0,35
7473306
3x1,5/1,5
10,5
14,5
345
21,7
0,41
7473307
3x2,5/2,5
11,5
15,5
400
13,5
0,38
7473308
3x4/4
12,5
16,5
475
8,42
0,35
7473309
3x6/6
13,5
18
580
5,6
0,33
7473310
3x10/10
15,5
20
770
3,35
0,31
7473311
3x16/16
17,5
22
1030
2,15
0,29
7473312
3x25/16
21
26
1450
1,39
0,29
7473313
3x35/17,5
23
28,5
1820
1,03
0,28
7473314
3x50/25
27
32
2430
0,78
0,27
7473315
3x70/35
30,5
36
3310
0,56
0,26
7473316
3x95/47,5
35
41,5
4485
0,43
0,26
7473317
3x120/60
41,5
48,5
6020
0,35
0,25
7473318
3x150/75
46
53
7365
0,3
0,25
7473406
4x1,5/1,5
11,5
15,5
390
7473407
4x2,5/2,5
12,5
16,5
460
2473056
5x1,5
13
17
470
2473057
5x2,5
14
18,5
555
2473076
7x1,5
14
18,5
540
2473077
7x2,5
15
19,5
650
2473126
12x1,5
18,5
23,5
820
2473127
12x2,5
20,5
25
995
2473196
19x1,5
22
27
1110
51
GENFIRE 606
Type P5/P12 BFOU
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE
1
2
3
4
5
3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. INNER COVERING
Halogen free compound.
5. BRAID ARMOUR
Tinned copper wire braid.
6. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.
STANDARDS
6
IEC 60754-1
IEC 60092-353
IEC 60754-2
IEC 60092-359
IEC 61034-2
NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
52
POWER
IEC 60092-351
IEC 60332-1-2
IEC 60332-3-22
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
Voltage drop
(COS =0.8)
(V/A. km)
Inductance
(mH/km)
7474206
2x1,5
10,0
13,5
275
21,6
0,41
7474207
2x2,5
10,5
15
355
13,4
0,38
7474208
2x4
11,5
16
415
8,42
0,35
7474306
3x1,5/1,5
10,5
14,5
345
21,6
0,41
7474307
3x2,5/2,5
11,5
15,5
400
13,4
0,38
7474308
3x4/4
12,5
16,5
475
8,42
0,35
7474309
3x6/6
13,5
18
580
5,6
0,33
7474310
3x10/10
15,5
20
770
3,35
0,31
7474311
3x16/16
17,5
22
1030
2,15
0,29
7474312
3x25/16
21
26
1450
1,39
0,29
7474313
3x35/17,5
23
28,5
1820
1,03
0,28
7474314
3x50/25
27
32
2430
0,78
0,27
7474315
3x70/35
30,5
36
3310
0,56
0,26
7474316
3x95/47,5
35
41,5
4485
0,43
0,26
7474317
3x120/60
41,5
48,5
6020
0,35
0,25
7474318
3x150/75
46
53
7365
0,3
0,25
7474406
4x1,5/1,5
11,5
15,5
390
7474407
4x2,5/2,5
12,5
16,5
460
2474056
5x1,5
13
17
470
2474057
5x2,5
14
18,5
555
2474076
7x1,5
14
18,5
540
2474077
7x2,5
15
19,5
650
2474126
12x1,5
18,5
23,5
820
2474127
12x2,5
20,5
25
995
2474196
19x1,5
22
27
1110
53
GENFIRE 606
Type P17 BU
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE
1
2
3
3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.
STANDARDS
IEC 60092-351
IEC 60754-1
IEC 60092-353
IEC 60754-2
IEC 60092-359
IEC 61034-2
NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
54
INSTRUMENTATION
IEC 60332-1-2
IEC 60332-3-22
Code
Nominal cross
(mm2)
Overall
diameter
(mm)
Weight
(kg/km)
Voltage drop
(COS =0.8)
(V/A. km)
Inductance
(mH/km)
7478206
2x1,5
9,5
125
21,7
0,38
7478207
2x2,5
10
160
13,5
0,36
7478208
2x4
11
205
8,41
0,34
7478306
3x1,5/1,5
10
150
21,7
0,38
7478307
3x2,5/2,5
10,5
190
13,5
0,36
7478308
3x4/4
12
260
8,41
0,34
7478309
3x6/6
13,5
345
5,57
0,22
7478310
3x10/10
16
505
3,32
0,22
7478311
3x16/16
18
715
2,12
0,22
7478312
3x25/16
21,5
1080
1,37
0,22
7478313
3x35/17,5
24
1430
1,01
0,21
7478314
3x50/25
30
2105
0,76
0,21
7478315
3x70/35
34
2865
0,54
0,2
7478316
3x95/47,5
39
3845
0,41
0,2
7478317
3x120/60
43
4745
0,34
0,2
7478318
3x150/75
47,5
5820
0,29
0,2
7478406
4x1,5/1,5
10,5
180
21,68
0,38
7478407
4x2,5/2,5
12
235
13,47
0,36
7478408
4x4/4
13
315
8,41
0,34
7478409
4x6/6
15,5
435
5,57
0,22
7478410
4x10/10
17,5
625
3,32
0,22
7478411
4x16/16
20
890
2,12
0,22
7478412
4x25/16
24
1360
1,37
0,22
7478413
4x35/17
27
1810
1,01
0,21
7478414
4x50/25
33,5
2670
0,76
0,21
55
GENFIRE 606
Type S3 BFOU (i)
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
Thermoset comp
NEK TS 606.
2. MICA TAPE
1
2
3
4
5
6
3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.
5. INNER COVERING
Halogen free compound.
6. BRAID ARMOUR
Tinned copper wire braid.
7. OUTER SHEATH
STANDARDS
IEC 60754-1
IEC 60092-359
IEC 60754-2
IEC 60092-376
IEC 61034-2
NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
56
INSTRUMENTATION
IEC 60092-351
IEC 60332-1-2
IEC 60332-3-22
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
4275015
1x2x1
9,0
12,5
250
4275016
1x2x1,5
9,5
12,5
260
4275025
2x2x1
14,5
19,0
560
4275026
2x2x1,5
15,0
19,5
595
4275045
4x2x1
17,5
22,0
680
4275046
4x2x1,5
18,0
22,5
735
4275085
8x2x1
23,0
28,0
1065
4275086
8x2x1,5
24,0
29,0
1190
4275125
12x2x1
29,5
35,0
1565
4275126
12x2x1,5
29,5
35,5
1685
4275165
16x2x1
32,5
38,5
1960
4275166
16x2x1,5
33,5
39,5
2180
4275245
24x2x1
41,0
48,0
2845
4275246
24x2x1,5
42,0
49,5
3175
4285015
1x3x1
9,5
13,0
270
4285016
1x3x1,5
10,0
13,0
290
4285025
2x3x1
16,5
21,0
695
4285026
2x3x1,5
17,0
21,5
760
4285045
4x3x1
19,5
24,0
850
4285046
4x3x1,5
20,0
25,0
940
4285085
8x3x1
26,0
31,0
1360
4285086
8x3x1,5
27,5
32,5
1560
4285125
12x3x1
32,5
38,5
2060
4285126
12x3x1,5
33,5
39,5
2270
4285165
16x3x1
36,5
43,0
2535
4285166
16x3x1,5
38,0
45,0
2895
57
GENFIRE 606
Type S4 BFOU (c)
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE
1
2
3
4
5
6
3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. COLLECTIVE SCREEN
Copper polyester tape with drain wire.
5. INNER COVERING
Halogen free compound.
6. BRAID ARMOUR
Tinned copper wire braid.
7. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.
STANDARDS
IEC 60754-1
IEC 60092-359
IEC 60754-2
IEC 60092-376
IEC 61034-2
NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
58
INSTRUMENTATION
IEC 60092-351
IEC 60332-1-2
IEC 60332-3-22
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
4276025
2x2x1
10,5
14,0
305
4276026
2x2x1,5
11,0
14,5
340
4276045
4x2x1
14,5
18,5
515
4276046
4x2x1,5
15,0
19,5
580
4276085
8x2x1
18,5
23,0
790
4276086
8x2x1,5
21,5
26,5
960
4276125
12x2x1
22,5
28,0
1090
4276126
12x2x1,5
24,0
29,0
1270
4276165
16x2x1
24,0
29,5
1305
4276166
16x2x1,5
25,5
31,0
1530
4276245
24x2x1
31,5
37,5
1925
4276246
24x2x1,5
33,0
40,0
2350
4286025
2x3x1
11,0
15,0
395
4286026
2x3x1,5
14,5
19,0
565
4286045
4x3x1
13,5
18,0
590
4286046
4x3x1,5
15,5
20,0
700
4286085
8x3x1
17,0
22,0
935
4286086
8x3x1,5
22,5
27,5
1190
4286125
12x3x1
21,0
26,5
1310
4286126
12x3x1,5
22,0
27,5
1545
4286165
16x3x1
22,5
28,0
1620
4286166
16x3x1,5
26,5
32,0
1965
Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.
59
GENFIRE 606
Type S13 BU (i)
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE
1
2
3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.
3
4
5. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.
STANDARDS
IEC 60754-1
IEC 60092-359
IEC 60754-2
IEC 60092-376
IEC 61034-2
NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
60
INSTRUMENTATION
IEC 60092-351
IEC 60332-1-2
IEC 60332-3-22
Code
Nominal cross
(mm2)
Overall
diameter
(mm)
Weight
(kg/km)
4269014
1x2x0,75
8,0
100
4269016
1x2x1,5
9,0
140
4269017
1x2x2,5
10,0
175
4269024
2x2x0,75
13,0
185
4269026
2x2x1,5
15,0
260
4269027
2x2x2,5
16,5
325
4269034
3x2x0,75
13,5
235
4269036
3x2x1,5
16,0
335
4269037
3x2x2,5
17,5
435
4269074
7x2x0,75
18,0
460
4269076
7x2x1,5
21,5
680
4269077
7x2x2,5
24,0
900
4269124
12x2x0,75
24,5
785
4269126
12x2x1,5
29,0
1150
4269127
12x2x2,5
32,5
1540
4269194
19x2x0,75
29,5
1170
4269196
19x2x1,5
35,0
1745
4269197
19x2x2,5
39,0
2340
4269244
24x2x0,75
35,0
1510
4269246
24x2x1,5
41,5
2265
4269247
24x2x2,5
46,0
3005
4269274
27x2x0,75
35,5
1655
4269276
27x2x1,5
42,5
2485
4269277
27x2x2,5
47,5
3330
Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.
61
GENFIRE 606
Type S14 BU (c)
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE
1
2
3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. COLLECTIVE SCREEN
Copper polyester tape with drain wire.
3
4
5. OUTER SHEATH
Thermoset compound type SHF 2.
IEC 60092-359.
STANDARDS
IEC 60754-1
IEC 60092-359
IEC 60754-2
IEC 60092-376
IEC 61034-2
NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
62
INSTRUMENTATION
IEC 60092-351
IEC 60332-1-2
IEC 60332-3-22
Code
Nominal cross
(mm2)
Overall
diameter
(mm)
Weight
(kg/km)
4270024
2x2x0,75
13,0
200
4270026
2x2x1,5
15,5
285
4270027
2x2x2,5
17,0
370
4270034
3x2x0,75
14,0
220
4270036
3x2x1,5
16,5
320
4270037
3x2x2,5
18,0
405
4270074
7x2x0,75
18,5
405
4270076
7x2x1,5
22,0
600
4270077
7x2x2,5
24,5
805
4270124
12x2x0,75
25,0
675
4270126
12x2x1,5
30,0
1020
4270127
12x2x2,5
33,5
1360
4270194
19x2x0,75
30,0
985
4270196
19x2x1,5
35,5
1500
4270197
19x2x2,5
40,0
2040
4270144
24x2x0,75
35,5
1275
4270146
24x2x1,5
42,5
1960
4270147
24x2x2,5
47,0
2625
4270274
27x2x0,75
36,0
1385
4270276
27x2x1,5
43,5
2135
4270277
27x2x2,5
48,5
2895
Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.
63
GENFIRE 606
Type S3/S7 BFOU (i)
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE
1
2
3
4
5
6
3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. INDIVIDUAL SCREEN
Copper polyester tape with drain wire.
5. INNER COVERING
Halogen free compound.
6. BRAID ARMOUR
Tinned copper wire braid.
7. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.
STANDARDS
IEC 60754-1
IEC 60092-359
IEC 60754-2
IEC 60092-376
IEC 61034-2
NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
64
INSTRUMENTATION
IEC 60092-351
IEC 60332-1-2
IEC 60332-3-22
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
4277015
1x2x1
9,0
12,0
245
4277016
1x2x1,5
9,5
12,5
265
4277025
2x2x1
14,5
19,0
580
4277026
2x2x1,5
15,0
19,5
620
4277045
4x2x1
17,5
22,0
685
4277046
4x2x1,5
18,0
22,5
740
4277085
8x2x1
23,0
28,0
1075
4277086
8x2x1,5
24,0
29,0
1190
4277125
12x2x1
28,5
34,0
1530
4277126
12x2x1,5
29,5
35,5
1695
4277165
16x2x1
32,5
38,5
1975
4277166
16x2x1,5
33,5
39,5
2185
4277245
24x2x1
41,0
48,0
2865
4277246
24x2x1,5
42,0
49,0
3165
4287015
1x3x1
9,5
12,5
270
4287016
1x3x1,5
10,0
13,0
290
4287025
2x3x1
16,5
21,0
720
4287026
2x3x1,5
17,0
21,5
770
4287045
4x3x1
19,5
24,0
865
4287046
4x3x1,5
20,0
25,0
940
4287085
8x3x1
26,0
31,0
1370
4287086
8x3x1,5
27,0
32,0
1525
4287125
12x3x1
32,5
38,5
2060
4287126
12x3x1,5
33,5
39,5
2305
4287165
16x3x1
36,5
43,0
2555
4287166
16x3x1,5
38,0
45,0
2900
65
GENFIRE 606
Type S4/S8 BFOU (c)
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2.
2. MICA TAPE
1
2
3
4
5
3. INSULATION
Ethylene Propylene Rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
4. COLLECTIVE SCREEN
Copper polyester tape with drain wire.
5. INNER COVERING
Halogen free compound.
6. BRAID ARMOUR
Tinned copper wire braid.
7. OUTER SHEATH
Thermoset compound mud resistant type SHF Mud.
NEK TS 606.
STANDARDS
IEC 60754-1
IEC 60092-359
IEC 60754-2
IEC 60092-376
IEC 61034-2
NEK TS 606
IEC 60331-21
IEC 60331-1 and -2
66
INSTRUMENTATION
IEC 60092-351
IEC 60332-1-2
IEC 60332-3-22
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
4278025
2x2x1
10,5
14,0
310
4278026
2x2x1,5
11,0
14,5
340
4278045
4x2x1
14,5
18,5
525
4278046
4x2x1,5
17,0
21,5
615
4278085
8x2x1
18,5
23,0
800
4278086
8x2x1,5
21,5
26,5
970
4278125
12x2x1
22,5
28,0
1100
4278126
12x2x1,5
24,0
29,0
1280
4278165
16x2x1
24,0
29,5
1315
4278166
16x2x1,5
29,0
34,0
1625
4278245
24x2x1
31,5
37,5
1940
4278246
24x2x1,5
37,5
44,0
2450
4288025
2x3x1
11,0
15,0
395
4288026
2x3x1,5
14,5
19,0
560
4288045
4x3x1
13,5
18,0
595
4288046
4x3x1,5
18,0
22,5
765
4288085
8x3x1
17,0
22,0
940
4288086
8x3x1,5
22,5
27,5
1195
4288125
12x3x1
21,0
26,5
1320
4288126
12x3x1,5
22,0
27,5
1555
4288165
16x3x1
22,5
28,0
1630
4288166
16x3x1,5
30,5
36,0
2090
Two pair cables collectively screened are laid up with diametrically opposite cores.
Electrical parametres and characteritic properties, see page 23.
67
EXZHELLENT 606
Type RFOU-VFD
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2 (Flexible).
1
2
3
2. INSULATION
Ethylene propylene rubber (EPR).
IEC 60092-351.
Core identification: see pages 21 and 22.
3. INNER COVERING
Halogen free compound.
4. SCREEN / ARMOUR
Copper/polyester tape.
Tinned copper wire braid.
(95 % coverage density)
5. OUTER SHEATH
Thermoset compound type SHF Mud.
NEK TS 606.
STANDARDS
5
IEC 60754-1
IEC 60092-353
IEC 60754-2
IEC 60092-359
IEC 61034-2
NEK TS 606
IEC 60332-1-2
IEC 60332-3-22
68
INSTRUMENTATION
IEC 60092-351
Code
Nominal cross
(mm2)
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
Voltage drop
(COS =0.8)
(/km)
Inductive
reactance
(/km)
7490012
3x25 / 3x6
23,2
28,1
1.830
1,39
0,284
7490013
3x35 / 3x6
24,2
29,1
2.090
1,02
0,274
7490014
3x50 / 3x10
28,2
33,4
2.765
0,779
0,269
7490015
3x70 / 3x16
31,9
37,0
3.650
0,560
0,255
7490016
3x95 / 3x16
36,2
42,3
4.970
0,427
0,253
7490017
3x120 / 3x25
40,4
46,9
6.130
0,353
0,247
7490018
3x150 / 3x25
45,9
52,6
7.565
0,302
0,244
7490019
3x185 / 3x35
49,6
57,5
8.970
0,256
0,244
7490020
3x240 / 3x50
56,7
65,0
11.835
0,213
0,241
7490021
3x300 / 3x50
64,0
72,7
14.625
0,185
0,239
69
EXZHELLENT 606
Type RFOU-VFD
High voltage power cables for variable frequency drives (VFD) in marine
applications. With special fire perfomance such as halogen-free, fire
retardancy, and low emission of smoke and fumes, and oil and mud
resistant.
Max. rated conductor temperature in normal operation: 90 C.
Minimum operational temperature: -20 C.
CONSTRUCTION
1. CONDUCTOR
Tinned copper, stranded class 2 (Flexible).
2. INNER SEMICONDUCTOR
3. INSULATION
Halogen-free ethylene-propylene rubber (HF EPR).
1
2
3
4
5
6
7
8
4. OUTER SEMICONDUCTOR
Core identification: see pages 21 and 22.
5. METALLIC SCREEN OVER INSULATION
Copper tape.
6. THREE DISTRIBUTED EARTHING CORES
Copper, class 2.
High-modulus ethylene-propylene rubber (HF EPR).
9
7. INNER COVERING
Halogen free thermoplastic polyolefin (SHF 2).
8. SCREEN
Copper polyester tape.
10
9. SCREEN
Copper wire braid.
Minimum coverage 95 %.
10. OUTER SHEATH
Thermoset compound type SHF Mud.
NEK TS 606
70
STANDARDS
INSTRUMENTATION
IEC 60092-351
IEC 60754-1
IEC 60092-354
IEC 60754-2
IEC 60092-359
IEC 61034-2
NEK TS 606
Rated voltage:
3,6 / 6 kV - 6 / 10 kV - 7 / 15 kV - 12 / 20 kV - 18 / 30 kV
VARIABLE FREQUENCY DRIVES
Screened / MUD Resistant
IEC 60332-1-2
IEC 60332-3-22
7941314
7941315
7941316
7941317
7941318
7941319
7941320
Nominal cross
(mm2)
3x50+3x16
3x70+3x25
3x95+3x35
3x120+3x35
3x150+3x50
3x185+3x70
3x240+3x70
Diameter under
armour
(mm)
Overall
diameter
(mm)
Weight
(kg/km)
Inductive
reactance
(/km)
Capacitance
(F/km)
43,3
46,7
50,3
55,8
60,3
63,3
69,8
50,0
53,8
58,3
64,1
68,8
72,1
79,0
5.060
5.980
7.690
9.040
10.785
12.370
15.340
0,104
0,099
0,095
0,091
0,089
0,087
0,083
0,365
0,409
0,456
0,523
0,581
0,618
0,673
46,7
50,0
54,0
58,3
62,8
65,7
53,8
57,3
62,5
67,0
71,7
74,8
5.090
6.270
7.850
8.890
10.575
12.945
0,117
0,112
0,106
0,102
0,099
0,096
0,278
0,311
0,345
0,386
0,429
0,457
52,0
55,4
59,0
63,3
67,8
71,1
60,3
63,8
67,6
72,3
77,0
80,5
6.580
7.795
9.515
10.940
12.440
14.140
0,124
0,118
0,112
0,108
0,105
0,101
0,225
0,250
0,276
0,307
0,340
0,361
56,5
59,9
64,2
69,7
65,2
68,7
73,2
79,0
7.405
8.685
10.300
11.960
0,130
0,124
0,118
0,114
0,195
0,215
0,241
0,272
68,9
72,2
78,3
81,9
9.840
11.220
0,144
0,137
0,154
0,169
3x50+3x16
3x70+3x25
3x95+3x35
3x120+3x35
3x150+3x50
3x185+3x70
3x50+3x16
3x70+3x25
3x95+3x35
3x120+3x35
3x150+3x50
3x185+3x70
3x50+3x16
3x70+3x25
3x95+3x35
3x120+3x35
3x50+3x16
3x70+3x25
71
INSTALLATION GUIDE
1. INTRODUCTION
This manual provides installation methods commonly encountered in naval and offshore applications and should
be used in conjunction with the engineers installation specifications and all applicable codes. These methods
are recommended for all types of power, control and instrumentation cables.
This manual is intended for use by the design engineer and the installer in the field and is not a text on power
system design or electrical circuit analysis. The information provided is concise and should be adequate for the
majority of installations. If you require additional information, please contact General Cable at
info@generalcable.es.
In this document are described the rules and procedures to take into account during handling of electrical
cables, with especial attention given to the characteristics of the cable to assure adequate transportation, laying
and connection.
The laying procedure is delicate and the cables must be handled and installed properly to avoid damages.
Significant damages may be caused by improper handling of cables, which either are detected when voltage is
applied or will cause a reduction of cable quality, with resulting reduction of cable life.
2. PRE-INSTALLATION
To ensure safety during cable installation and reliability once the cable is installed, you should confirm the
following prior to installation:
The cable selected is proper for your application.
The cable has not been damaged in transit or storage.
Review all applicable project, regional and specific rules, regulations and codes to verify that the cable selected
is appropriate for the installation job. In case of classification / certification bodies, also consult them.
Any existing cable damage must be identified and any further damage prevented from occurring. This is done
through proper cable inspection, handling and storage.
2.1 Transportation
The cable drums shall always be transported in up-right position and never laying on its flanges. They shall be
properly fix in order to avoid uncontrolled displacements and eventual falls on their sides.
72
YES
NO
Remove all nails and staples from the reel flanges before moving a reel, and avoid all objects that could crush,
gouge or impact the cable while it is being moved. NEVER use the cable as a means to move a reel. When
unreeling, observe recommended bending radii, use swivels to prevent twisting, and avoid overruns.
2.3 Cable storage
Cables should be stored on hard surfaces so that reel flanges cannot sink. Small reels may weigh several
hundred kilos while large reels can exceed several tons.
73
As much as possible, outside storage shall be avoided, especially if the storage period is long, as it could result
on wood deterioration and later problems with transportation, elevation and manipulation of the drums. Cable
without UV protection may also deteriorate being outdoors.
Frequently rolling shall be avoided and in any case, the original way of rolling of the cable in the drums must be
followed in order to avoid opening of the spires and cable touching the floor.
Impact damage can be prevented by the following precautions:
Aligning reels flange to flange.
Using guards across flanges when different reel sizes are stored together.
Maintaining adequate aisles and barricades to prevent equipment from hitting the cable.
Seal the ends of all cable stored outdoors, and re-seal both ends when a length is cut from the reel. That will
prevent ingress of water or other substances into the cable.
2.4 Cable inspection
Inspect every reel of cable for damage before accepting the shipment. Be particularly alert for cable damage if:
A reel is laying flat on its flange side.
Several reels are stacked on top of each other.
Other freight is stacked on top of a reel.
Nails have been driven into reel flanges to secure shipping blocks.
A reel flange is damaged.
A cable covering has been removed, or is stained or damaged.
A cable end seal has been removed or is damaged.
A reel has been dropped (hidden damage likely).
PRE-INSTALLATION CHECKLIST
Code review
Review all applicable project, regional and national codes relating to cable installation.
Consult project inspection authority.
Cable inspection
Check for shipping damage before accepting shipment. Record any damage on the way bill.
Confirm that the cable specified was received.
Verify that the cable end seals are intact.
74
Cable handling
Remove nails and staples from reel flanges.
Calculate and comply with recommended bending radius.
Use swivels.
Cable storage
Provide firm support for reels.
Protect cable from mechanical damage and from liquid spills.
Check cable end seals periodically.
Advise all splicers, installers and handlers of all special instructions.
3. INSTALLATION
A high percentage of cable failures are due to mechanical damage, which typically occurs during transportation,
handling and installation.
In fact, most cables are subjected to more mechanical stress during installation than they ever experience
in actual operation. Needless to say, handling and installing the cable according to the manufacturers
recommendations is extremely important.
When cables are installed, the following factors must be considered:
Conductor configuration.
Way or cable tray fill.
Physical limitations of cables.
Installation equipment.
Ambient temperature and conditions.
Requirements for securing and supporting the cables.
Unless otherwise noted, the following references apply to the installation requirements for use on ships and
offshore units:
IEC 60092-101, Electrical Installation in ships Part 101: Definitions and general requirements.
IEC 60092-203, Electrical Installation in ships Part 203: System Design. Acoustic and optical signals.
IEC 60092-201, Electrical Installation in ships Part 201: General.
IEC 60092-350, Electrical Installation in ships Part 351: Insulatin materials for shipboard and offshore units,
power, control, instrumentation, telecomunication and data cables.
75
IEC 60092-353, Electrical Installation in ships Part 353: Single and multicore non radial field power cables with
extruded solid insulation for rated voltages 1kV and 3kV.
IEC 60092-354, Electrical Installation in ships Part 354: Single and 3-core power cables with extruded solid
insulation for rated voltages 6kV (Um=7,2kV); 30 kV (Um=36 kV).
IEC 60092-359, Electrical Installation in ships Part 359: Sheathing materials for shipboard power and
telecomunication cables.
IEC 60092-376, Electrical Installation in ships Part 376: Cables for control and instrumentation circuits
150/250V (300V).
IEC 60228, Conductors of insulated cables.
IEC 60287 (all parts), Electric Cables Calculation of the current rating.
IEC 60331-21, Tests for electric cables under fire conditions Circuit integrity. Part 21: Procedures and
requirements - Cables of rated voltage up to and including 0,6/1kV.
IEC 60332-3-22, Tests on electric cables under fire conditions Part 3-22: Test for vertical flame spread of
vertically mounted bunched wires or cables. Cat. A.
IEC 60533, Electrical and electronic installation in ships - Electromagnetic compatibility.
IEC 60754-1, Test on gases envolved during combustion of meterials from cables Determination of the amount
of halogen acid gas.
IEC 60754-2, Test on gases evolved during combustion of electric cables - Determination of the degree of acidity
of gases envolved during combustion of materials taken from electric cables by measuring pH and conductivity.
IEC 61034-2, Measurement of smoke density of cables burning under defined conditions Test procedure and
requirements.
76
3.1 Equipment
The proper use of appropriate equipment is crucial to a successful cable installation. The equipment
recommended for a variety of installations is listed in the following list and the appropriate equipment should
be selected for particular installation requirements:
Dynamometer
Basket grip pullers
Cable cutter
Cable end seals
Cable pulling lubricant
Cable tray bend sheaves
Cable tray rollers
Capstan-type puller
Diameter tape
Duct cleaning mandrels
Electric safety blankets and clamps
Floodlights
Gang rollers
Gloves
Tester
Measuring tape
Personal Protection Equipment
Pulling rope
Pump
Reel arbour
Reel brakes
Reel jacks
Several wire rope slings of various lengths
Swivels
Signals
/
77
78
Single sheave
Single sheave should only be used for guiding cables. Arrange multiple blocks to maintain bending radius
whenever cable changes direction or elevation.
Sheave assembly
For pulling around bends, use conveyor sheave assemblies of the appropriate radius series.
The pulleys must be positioned to ensure that the effective curvature is smooth and changes direction or
elevation evenly at each pulley. Never allow a polygon curvature to occur as shown:
79
3.1.2 Pulling Loads
Cables shall be so installed that the tensile stress applied to them either by reason of their own weight or for
any other reason is minimised.
The mechanical strength of conductors shall be sufficient for the installation and working conditions and the
cross sectional area of the conductor shall not be less than 0.5 mm2. This is particularly important for cables
of small cross-section and for cables on vertical runs, or in vertical pipes. These cables shall be suitably
supported.
Cables must be pulled with a system that enables the control of the pulling speed and the pulling load and if
possible it shall be equipped with an automatic mechanical switch that will act in case the pulling load is over
the previously established limit.
The best option is to lay the cable applying the load to the cable through a sleeve connected to the cable
conductor. This sleeve includes a ring to fix the steel cable from the pulling equipment. Maximum loads to avoid
cable damages are defined as 5 kg/mm2 for Copper conductors and 3 kg/mm2 for Aluminium conductors.
Cable pulling may use pulling sleeves made of a steel wire braid with an end ring, in such a way that after
introduction of the cable in its interior, it will be radically compressed proportionally to the cable load.
This method is less advisable as a certain cable length is damaged and must be removed, due to the radial
pressure.
In case of manual laying of cable it is important to distribute the load along the length, using a number of people
in accordance with the cable length and numbers of rolls.
If the cable contains a galvanized steel wire armour the load may be applied to the armour. In any case it should
be as uniform as possible avoiding sudden efforts.
In very special cases where a significant length of cable is suspended (i.e. vertical length) it may be required a
steel rope to which the cable is tied every 1 to 2 meters.
80
3.1.3 Supporting rolls, and cable fixing
It is very important to use aligning rolls to facilitate a smooth slippage of the cable and avoid its eventual contact
with other elements that may damage it. The base must be sufficiently wide and safe to guarantee the stability
of the drum during the unrolling of cable. The drum must be placed a minimum of 10 cm above the floor.
The use of adequate rolls makes the slipping of the cable easier and reduces the pulling load. They must roll
easily and include an appropriate basis to avoid its turning and a guide through which the cable passes.
The distance between the rolls must be in accordance with the cable weight and flexibility characteristics,
avoiding excessive distances between them, causing significant ondulations on the cable.
Regarding supports and fixing, with the exception of cables for portable appliances, and those installed in pipes,
conduits, trunkings or special casings, cables shall be fixed by means of clips, saddles or straps of suitable
material which, if ignited, shall not contribute to any spread of flame along the cables or insulated wire. The
material shall have a surface area sufficiently large and be shaped such a that the cables remain tight without
their coverings being damaged.
The distances between supports shall be chosen according to the type of cable and the probability of vibration.
It shall not exceed 400 mm for horizontal cable run where the cables are laid on cable supports in the form of
tray plates, separate support brackets or hanger ladders. The spacing between the fixing points may be up to
900 mm, provided that there are supports with maximum spacing as specified above. This exemption shall not
apply to cable runs along weather decks, when the cable run is arranged so that the cables can be subjected to
forces by water washing over the deck.
Cables with Class 5 conductors may require additional support to prevent sagging.
The supports and the corresponding accessories shall be robust and shall be of corrosion resistant material or
suitably treated before erection to resist corrosion.
When cables are fixed by means of non-metallic clips or straps, and are not laid on top of horizontal cable trays
or cable supports, suitable metal cable clips or saddles shall be added at regular distances not greater than 1 m
in order to prevent the release of cables during a fire.
81
Cable clips or straps used to support cable for use in high fire risk areas and safety escape routes shall be
metallic unless for single core cables where clips shall be non-magnetic.
3.2 Installation temperature
Low temperatures are cause of concern when installing cable. Cable should not be installed when temperatures
are less than the cold bend temperature rating of the cable product plus 15C ( i.e., when installing a cable with
a cold bend temperature rating of -25C, the minimum recommended installation temperature is -10C.
The cold bend temperature ratings are indicated on the catalo spec. sheets and could be different depending on
the different sheathing and insulating compounds.
Prior to performing a low temperature installation, its recommended to store the cable during 24h at a
minimum temperature of 13C.
The cable should be pulled more slowly and trained in place the same day it is removed from storage. Do not
impact, drop, kink or bend cable sharply in low temperatures.
3.2 Bending radius
The internal bending radius for the installation of cables shall be as recommended by the manufacturer to the
type of cable chosen and shall not be less than the values given in the following table:
Bending radii for cables rated up to 1,8/3kV
Cable construction
Insulation
Thermoplastic or
thermosetting with
circular copper
conductors
Minimum internal
radius of bend
Covering
Unarmoured or
unbraided
25 mm
25 mm
4D
6D
Any
6D
Any
6D
Composite polyester
/ metal laminate
tape screened units
or collective tape
screening
Any
8D
Any
Any
8D
Thermoplastic or
thermosetting with
sector shaped copper
conductors
6D for defined circuit integrity
82
Overall diameter
of cable (D)
Any
12D
3 core cables
Any
9D
Protective
Live
2
3
3 (2+E)
4
4 (3+E)
5
5 (4+E)
83
Multiconductor control cables with more than 5 conductors for rated voltages 250V and 0,6/1kV
EXZHELLENT 606 & GENFIRE 606: insulation with printed numbered cores.
EXZHELLENT MAR & GENFIRE MAR: insulation with printed numbered cores.
3.5 Especial precautions for single core cables for a.c wiring:
a.c. wiring shall be carried out, as far as possible, in twin or multicore cables. When, however, it is necessary to
use single core cables for circuits rated in excess of 20 A, the following precautions shall be observed:
a) The cables should either be non-armoured or they should be armoured with non-magnetic material. In order
to avoid current loops, the metallic screen should be earthed at one point only. The free end of the metallic
screen shall be sufficiently insulated to protect against high voltages induced by short circuit currents.
b) Conductors belonging to the same circuit shall be contained within the same pipe, conduit or trunking, or the
clamps, which fix them, shall included all the phases, unless they are made of non-magnetic material.
c) When installing two, three or four single core cables forming respectively single phase circuits, three phase
circuits or three phase and neutral circuits, the cables shall as far as possible be in contact with one another.
In every case, the distance measured between the external covering of two adjacent cables shall not be greater
than one cable diameter (De).
84
d) When single core cables having a current rating greater than 250 A must be installed near steel bulkhead, the
clearance between the cables and the bulkhead shall be at least 50mm, unless the cables belonging to the same
a.c. circuit are installed in trefoil formation.
e) Magnetic material shall not be used between single core cables of a group. Where cables pass through steel
plates, all the conductors of the same circuit shall pass through a plate or gland, so made that there is no
magnetic material between the cables, and the clearance between the cables and the magnetic material shall
be not less than 50 mm, unless the cables belonging to the same circuit are installed in trefoil formation.
f) In order to try to equalise the impedance of three phase circuits ( of considering length, or consisting of single
core cables of a conductor cross-section of 185mm2 or larger), a transposition of the phases shall be effected at
intervals not exceeding 15m. The above precautions are, however, not necessary when the cables are installed in
trefoil formation.
g) In circuits involving several single core cables in parallel, per phase, all cables shall follow the same route
and have the same cross-sectional area.
Further, the cables pertaining to the same phase shall be as far as practicable alterned with those of the other
phase so that unequal division of the current is avoided. For instance, in case of two cables per phase, the
correct dispositions are as follows:
L1
L2
L3
L3
L2
L1
or
L1
L2
L3
L3
L2
L1
L1
L2
L3
L1
L2
L3
L1
L1
L2
L2
L3
L3
or
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U0 is the rated power voltage between conductor and earth or metallic screen for which the cable is
designed.
U is the rated power frequency voltage between conductors for which the cable is designed.
(Um) is the maximum value of the highest system voltage which may be sustained under normal
operating conditions at anytime and at any point in the system. It excludes transient voltage conditions
and rapid disconnection of loads.
Um is chosen to be equal to or greater than the heights voltage of the three-phase system. Where cables
are permitted for use on circuits where the nominal system voltage exceeds the rated voltage of the
cables, the nominal system voltage shall not exceed the maximum system voltage (Um) of the cable.
The choice of standard cables of appropriate voltage designations for particular systems depends upon the
system voltage and the system earthing arrangements.
The rated voltage of any cable shall not be lower than the nominal voltage of the circuit for which it is used.
To facilitate the choice of the cable, the values of U recommended for cables to be used in three phase system,
are listed in the next table in which system are divided into the following three categories:
Category A.
This category comprises those systems in which any phase conductor that comes in contact with earth or an
earth conductor is automatically disconnected from the system.
Category B.
This category comprises those systems that, under fault conditions are operated for a short time, not exceeding
8 hours on any single occasion, with one phase earthed.
For example, for a 13,8 kV system of Category A or B, the cable should have a rated voltage not less than
8,7/15 kV.
Category C.
This category comprises all systems that do not fall into Categories A and B.
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The nominal system voltages from 1,8/3 kV to 8,7/15 kV shown in table 1 are generally in accordance with
Series 1 in IEC 60038. For nominal system voltages intermediate between these standard voltages and also
between 0,6/1 kV and 1,8/3 kV, the cables should be selected with a rated voltage not less than the next higher
standard value. For example:- A first earth fault with one phase earthed causes a 3 higher voltage between the
phases and earth during the fault. If the duration of this earth fault exceeds the times given for Category B, then
according to Table 1, for a 6 kV system, the cable is to have a rated voltage not less than 6/10 kV.
System
Category
System voltage
Nominal voltage
U
kV
Single-core
or screened
kV
up to 0,25
0,3
A, B or C
0,15 / 0,25
1,0
1,2
A, B or C
0,6 / 1
0,6 / 1
3,0
3,6
A or B
1,8 / 3,0
1,8 / 3,3
3,0
3,6
3,6 / 6,0
6,0
7,2
A or B
3,6 / 6,0
6,0
7,2
6,0 / 10
10,0
12,0
A or B
6,0 / 10
10,0
12,0
8,7 / 15
15,0
17,5
A or B
8,7 / 15
3.6.2 Instrumentation and control cables
The common maximum rated voltage (U) for control and instrumentation cables is 250 V.
In some instances for conductor sizes 1,5 mm2 and larger, or when circuits are to be supplied from a low
impedance source, 0,6/1kV rated cables are specified for use as control or instrumentation cables.
3.7 Cross section area of conductors and current carrying capacities
3.7.1 Cross section areas of conductors
The cross section area of each conductor shall be selected to be large enough to comply with the following
conditions:
The highest load to be carried by the cable according the installation.
The corrected current rating and the highest current to be carried by the cable.
The voltage drop in the circuit according the regulatory body.
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The cross section area shall be able to accommodate the mechanical and thermal effects of a short
circuit current.
Class 5 conductors has, in most of cases, a lower conductivity than the equivalent class 2 conductor of
the same nominal cross section area.
The cross section area for the earth continuity conductors shall comply the following table:
Q 16
Q 16
Q 2,5
1 mm2
2,5 < Q 6
1,5 mm2
Q>6
Not permitted
Q< 2.5
Q > 120
70 mm2
Q 16
Q > 16
3
Separately installed earth conductor for fixed installation other than
specified in iii) and iV).
The term protective conductor is accepted as an alternative term for earth continuity conductor.
88
3.7.2 Current carrying capacities
The procedure for cable selection employs rating factors to adjust the current carrying capacities for different
ambient temperatures, for the mutual heating effects of grouping with other cables, methods of installation and
short circuit time duty. Guidance on the use of these methods are given in IEC 60092-352.
Current carrying capacities in continuous service at maximum rated temperature of 90C in accordance with IEC
60092-352 at ambient temperature 45C are as defined in the following table:
Conductor
temperature
Nominal crosssectional area
(mm2)
90C
Single core
(A)
2 cores
(A)
3 or 4 cores
1,5
23
20
16
2,5
30
26
21
40
34
28
52
44
36
10
72
61
50
16
96
82
67
25
127
108
89
35
157
133
110
50
196
167
137
70
242
206
169
95
293
249
205
120
339
288
237
150
389
331
272
185
444
377
311
240
522
444
365
300
601
511
421
d.c.
a.c.
d.c.
a.c.
d.c.
a.c.
400
690
670
587
570
483
469
500
780
720
663
612
546
504
600
890
780
757
663
623
546
89
These carrying current capacities in continuous service must be adjusted for ambient temperature other than
45C according the following table:
Max conductor
temperature
(C)
90
35
40
45
50
55
60
65
70
75
80
1,10
1,05
1,00
0,94
0,88
0,82
0,74
0,67
0,58
0,47
The pipes or conduits or trunking shall have such internal dimensions and radius of bend that will permit the
easy drawing in and out of the cables which they are to contain: the internal radius bend shall be not less than
those permitted for cables and, for pipes exceeding 63 mm external diameter, not less than twice the external
diameter of the pipe.
Pipes, conduits and trunking shall be so arranged that water cannot accumulate inside them (account being
taken of possible condensation).
The space factor (ratio of the sum of the cross-sectional areas corresponding to the external diameters of the
cables to the internal cross-sectional area of the pipe or conduit or trunking) shall not be greater than 0.4.
If necessary, ventilating openings shall be provided, preferably at the highest and lowest points, so as to permit
air circulation and to obviate the possibility of water accumulating at any part of the pipe, conduit or trunking
run. These ventilation openings should not be made if their inclusion will increase the fire risk.
If there is reason to fear that a tube may break because of its length, appropriate expansion joints shall be
provided. This might be the case when cable pipes are fitted along weather decks.
Where cables are to be drawn into pipes or conduits or trunking, draw boxes shall be installed where necessary
in order to ensure that the cables are not damaged during installation.
Installation in Non-Metallic Pipes, Conduits, Trunking, Ducts or Capping and Casing.
Cables may be installed in non-metallic pipes, conduits, trunking, ducts or casings either on surface or
concealed behind ceilings or panelling, provided the following precautions are observed.
If the fixing of capping is by means of screws, they shall be of non-rusting material arranged so as not to
damage the cables. The capping shall be readily accessible.
Non-metallic pipes, conduits, trunkings, ducts or cappings and casings shall, if ignited, limited the spread of
flame in accordance with IEC publications.
The spread of flame along the cables shall not be significantly impaired by the use of such pipes, conduits,
trunkings, ducts or capping and casings, paints or other coatings.
3.8.2 Cable runs
Cable runs shall be selected so as to keep the number of bends to a minimum.
In the selection of cable runs, account shall be taken of the need for protection against destructive pests or rodents.
91
Cables having insulating materials with different maximum permissible conductor temperatures shall not be
bunched in a common clip, cable transit, conduit, trunking or duct. Where this is impracticable, the cables shall
be rated so that no cable reaches a temperature higher than the lowest rated cable temperature within the
bunch.
Cables having a protective covering which may damage the covering of more vulnerable cables shall not be
bunched with the latter in a common clip, gland, conduit, trunking or duct.
Cables having a bare metallic sheath or braid or armour shall be installed in such a way that corrosion e.g.
galvanic or electrolytic by contact with other metals, is prevented.
Cable runs shall be selected so as to avoid action from condensed moisture or drip.
Cables shall, as far as possible, be remote from sources of heat such as boilers, hot pipes, resistors, etc., and
protected from avoidable risks of mechanical damage. Where installation of cables near sources of heat cannot
be avoided, and where there is consequently a risk of damage to the cables by heat, suitable shields shall be
installed, or other precautions to avoid over heating shall be taken, for example, use of special ventilation,
installation of heat insulation materials, or use of special heat resisting cables.
Cables shall not be installed across expansion joints. If however, it is unavoidable, a loop of cable having a
length proportional to the expansion of the joint shall be provided. The minimum internal radius of the loop
during operation shall never be less than twelve times the external diameter of the cable.
The flame spread performance of cables installed in bunches can be affected by a number of factors including
the method of installation. (See IEC 60332)
In the case of essential electrical equipment for which it is mandatory to have at least two supplies, for example,
steering gear installations, the supply and any associated control cables shall follow different routes, which,
as far as practicable, shall be separated both vertically and horizontally. In the case of duplicated essential
electrical equipment, the supply and any associated control cables shall follow different routes, which shall be
separated both vertically and horizontally as far as practicable.
Where it is required to divide an offshore unit into fire zones (such as is generally the case of passenger areas),
cable runs shall be so arranged that a fire in any main vertical fire zone will not affect operation of essential
services in any other such zone. This requirement will be met if main and emergency cables passing through
any zone are separated both vertically and horizontally as widely as is practicable and not passing through the
same horizontal zone.
92
Cables and wiring serving essential or emergency power, lighting, internal communications or signals shall so
far as practicable be routed clear of galleys, laundries, machinery spaces and their casings and other high fire
risk areas, except for supplying equipment in those spaces. They shall be run in such a manner as to preclude
their being rendered unserviceable by heating of the bulkheads that may be caused by a fire in an adjacent
space.
When it is essential that a cable shall function for some time during a fire and it is unavoidable that the cable for
such a circuit is routed through a high risk area it shall be as follows:
With limited circuit integrity properties in case of fire, fulfilling the requirements of the test method according to
IEC 60331 or alternatively, adequate protection shall be provided against direct exposure to the fire and against
mechanical damage which may occur on the site of the installation.
The outer sheath of the cable shall be coloured blue for cables with limited circuit integrity in case of fire.
In respect of the prevention of fire damage to cables, special attention shall be given to the protection of main
cable routes for essential circuits as, for example, between machinery spaces and the navigation bridge area,
taking into account the fire risk existing in accommodation spaces.
3.8.3 Fire performance
All cables or insulated wiring shall meet the requirements for flame spread as given in: IEC 60332-1 and
IEC 60332-3-22.
NOTE - 1: It cannot be assumed that, because a cable or an insulated wire meets the requirements of
IEC 60332-1, a bunch of similar cables or insulated wires will behave in a similar manner. The flame spread
performance of bunched cables is assessed by the requirements of IEC 60332-3-22. This performance
requirement (i.e. for cables mounted vertically in a touching formation) has been chosen to best reflect the
installation conditions generally observed on board ships. Experience has shown that the test for the flame
spread of cables installed vertically is adequate for horizontal installations, all other parameters being generally
the same.
For systems required to maintain electrical circuit integrity under fire conditions, e.g. for fire alarm, fire
detection, fire extinguishing services, remote stopping and similar control circuits, the cables shall meet the
requirements of IEC 60331-21.
Requirements for smoke emission and acid gas evolution shall be considered, and where applicable the cables
evaluated in accordance with the following test methods, cables shall meet the requirements specified in the
individual product standard: IEC 61034-2Part 2; IEC 60754-1Part 1 and IEC 60754-2 Part 2.
93
3.8.4 Flexibility for an easy installation
When rules and regulations of local, regional, project or certification body permits the use of class 5 multistrand flexible Cu conductors according IEC 60092-350, cables with cross section area higher than 50 mm2
can be made with Sectorflex technology.
This technology provides the cable with more handeable properties:
More flexibility.
More compact, smaller diameter, lighter weight.
More cable per drum / coil.
Same section and transport capacity as circular section.
Use of conventional terminations and accessories.
Sectorflex
3.8.5 Hydrocarbon, Oil and MUD resistance properties.
For specific oil production facilities, and according to the classification and certification bodies for each project,
Oil and MUD resistant cables could be required. These cables provides the electric installation (cable) with
enhanced behaviour in specific locations where oil and MUDs are present.
94
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All information in this catalog is presented solely as a guide to product selection and is believed to be reliable. All printing errors are subject to correction in subsequent releases of this catalog. Although
General Cable has taken precautions to ensure the accuracy of the product specifications at the time of publication, the specifications of all products contained herein are subject to change without notice.