You are on page 1of 52

PROPOSAL

PresentedTo:

PDVSA

FOR

3 x Pratt & Whitney


Shift Pac Turbine Equipment
.

By

ProposalNo.T7103133

January14,2010
Thisdocumentisprivilegedandcontainsconfidentialinformationintendedforuseonlyby
PDVSA

DerwickAssociates,S.A.ispleasedtoprovidethefollowingpricinginformationin
responsetoyourrequestforthree(3)newFT8SWIFTPACgasturbine
generatorsforVenezuela.

Page 2 of 42
PDVSA 710-3133

Proprietary and Confidential

Introduction

TheFT8SWIFTPACUnitconfigurationsarecompletelyselfcontained;gas
turbinepoweredelectricgeneratingunitscontainingalltheequipmentnecessary
forlocalautomaticoperation.Theconfigurationconsistsoffour(4)primaryunits
two(2)gasturbinesunits,theelectricgeneratorunit,andtheelectrical/control
unit.TheSWIFTPACturbineandgeneratorunitsconsistoftwoopposedIndustrial
GasTurbinesdirectlyconnectedthroughadiaphragmcouplingtoasingledouble
endedelectricgenerator.

TheSWIFTPACpowerplantsaredesignedtoprovidequick,reliablepower.The
plugandplaypackagingallowsforreducedsitesetuptimebydeliveringfactory
assembledmodules,quickdisconnectcablesandprefabricatedfieldpiping.
Factoryflushingandcheckoutisusedwhereeverpossible.

Theelectrical/controlunitincludesthe15kVswitchgearandallofthecontrols
andinstrumentsnecessaryforoperation.The15kVswitchgearisconnectedto
thegeneratorbyprefabricated,totallyenclosed,weatherproof,15kVclassbus
duct.Theturbine/generatorandelectricalcontrolunitsarehousedinallweather,
primepaintedsteelenclosuresincludinglightingandelectricalservices.Fire
protectionequipmentisprovidedinthegasturbineenclosure.

Thegeneratingplant,aserectedonasite,isreadyforconnectiontothe
Customersdistributionsystemandwaterandfuelsupplysystems.Thepackage
conceptofthesetypesofpowerplants,coupledwiththeirrelativelysmallsize,
allowsthemtobereadilyinstalledinalmostanylocationandconveniently
relocatedorcombinedwithotherunits,orotherequipmentsuchaswasteheat
boilers,tomeetchangingloadrequirements

Page 3 of 42
PDVSA 710-3133

Proprietary and Confidential

GasTurbine

TheFT8IndustrialGasTurbineconsistsofaGG8gasgeneratorandaPT8power
turbine(alsoreferredtoasa"free"turbine).Thegasgeneratorprovideshigh
energygastothepowerturbine,wherethisgasperformsusefulworkwhen
mechanicallycoupledtoadrivenloadthroughaflexiblecoupling.

Page 4 of 42
PDVSA 710-3133

Proprietary and Confidential

GasGenerator

TheGG8gasgeneratorisbasedonthelatestversionofPratt&Whitney'sJT8D
turbofanaeroengine,theJT8D219.TheJT8Disthemostoftenusedenginein
theworld'scommercialaircraftfleetwithmorethan14,000unitsaccumulating
over400millionoperatinghours.TheJT8Daeroengineprovidesatotal
compressionratioof20:1andathrustratingof21,700lbs.utilizingdualspool
compressorsandturbines.

TheGG8gasgeneratorisanaxialflow,gasturbineengine.Themajorcomponents
aretwocompressormodules,acombustionsection,andtwoturbinemodules.
Inletairpassesthroughthelowcompressorandisthenfurthercompressed
throughthehighcompressor.Thehighpressureairisthendiffusedtoalowmach
numberwhereitentersalargeplenumconsistingofninefuelnozzlesand
combustioncans.Mostoftheairentersthecombustioncansthroughthefuel
nozzlesandthroughthecombustioncanwalls,whichalsocoolthecombustion
chamberwalls.
Asmallportionoftheairbypassesthecombustioncansandisusedtocoolthe
turbinesection.Twoindependentsparkignitorsprovideignitionforstarting.
Thereafter,combustionisselfsustaining.Thehotgasespassthroughthesingle
stagehighpressureturbineandthetwostagelowpressureturbine,whichextract
energytodrivethetwo(2)compressorsections.Theremainderofthehotgas
energyisusedfordrivingthepowerturbine.

Controllingtheflowoffueltothecombustionchambersregulatestheoutputof
hotgases.TheGG8gasgeneratorusesmodulatedcoolingairtotheLowPressure
Turbine(LPT)tomaintainoptimumclearancesthroughouttheoperatingprofileof
themachine.Thissystemincludescoolingairvalvesonthegasgeneratorthatare
controlledbysignalsfromtheelectronicenginecontrol.

Page 5 of 42
PDVSA 710-3133

Proprietary and Confidential

Figure1:MajorsectionsoftheGasGenerator

InletCaseGroup

Thisgroupincludestheinletcase,Number1bearing,andtheNumber1bearing
housing.Thecaseincorporatesvariableinletguidevanesfordirectingairintothe
LowPressureCompressor(LPC).ThecasealsoprovidessupportfortheNumber1
bearing.ThefrontaccessorydrivehousestheNLspeedsensors.

LowPressureCompressor

IntheGG8LPCthefanstageusedintheJT8Disreplacedwiththreebooster
compressorstagesattheGG8inlet.Theinletguidevanesplusthefirsttwostages
havebeenfittedwithvariablegeometry.Variablevanemovementprovides
optimumefficiencyforthecompressorinthecompletespeedrange,and
excellentpartloadefficiency.

TheLPChas8bladestagesand7statorvanestages.Thefirsttwostatorvane
stagesarevariable.TheLPCgaspathisconnectedtotheHighPressure
Compressor(HPC)bytheintermediatecase.Theintermediatecasealsoprovides
Page 6 of 42
PDVSA 710-3133

Proprietary and Confidential

astructuralconnectionbetweenthetwocompressorsections,providessupport
fortheNumber2andNumber3bearings,isthelocationofthegasgenerator
frontmountsandisthestatorvanestageforthelastlowcompressorbladestage.

TheLPCrotorisphysicallyconnectedtotheLPTrotorbyashaftthatpasses
throughtheHPCandturbine

HighPressureCompressor

TheHPCconsistsofsevenbladestagesandsevenstatorvanestages,andisdriven
bytheHighPressureTurbine(HPT)throughaconnectingshaft.TheHPCoperates
atahigherrotationalspeedthantheLPC.Thegearbox,attachedtothe
intermediatecase,isdriventhroughgearingfromthefrontoftheHPCsection.

DiffuserGroup
ThediffusercasehousestheNumber4bearingthatsupporttheHPCrotor.The
casealsohousestheninefuelnozzleandsupportassembliesthatprovidefuelto
thecombustionchambers.Theflowpathofthediffusercasereducesthevelocity
andincreasesthestaticpressureofthecompressedairbeforeenteringthe
combustionchambers.

CombustionSection
Thecombustionsectionhasninechambersarrangedinanannulusaroundthe
turbineshaftsandpositionedbetweentheHPCandtheHPT.Thecombustion
chambersareenclosedbyinnerandoutercases.Theoutercasecanbeunbolted
andmovedrearwardtoallowforinspectionorremovalofthecombustion
chambersandfuelnozzles.

CombustionchambersNos.4and7eachaccommodateanigniterplug.During
initialignition,flameispropagatedfromthesetwochamberstotheremaining
chambersthroughintegralflamecrossovertubes,whichinterconnectallnine
chambers.

Page 7 of 42
PDVSA 710-3133

Proprietary and Confidential

Thecombustionchambersandnozzlesweremodifiedtoallowliquidfuel,gaseous
fuel,orbothsimultaneously.Waterinjectioncanalsobeutilizedwiththese
combinations.Thecombustionchamberoutletductconsistsofinnerandouter
annularburnerlinerswithafrontbulkheadforsupportoftheninecans.This
outletductdirectsthehotairtothehighturbinenozzleguidevanes.

TurbineNozzleGroup

Thisgroupincludestheturbineinletnozzleguidevanesthatdirectthehotgas
flowfromthecombustionchamberstotheHPTblades.Partsinthisgroupalso
providesupportfortheoutletendofthecombustionchambers.
Theinnersupportforthenozzleguidevanesincludesthetangentialonboard
injection(TOBI)systemwhichprovides13thstagecompressorairforcoolingof
theHPTbladesandattachments.

HighPressureTurbine
TheHPTisasinglestageturbinewithshroudless,aircooledturbineblades.The
HPTissupportedbytheNumber5bearing.TheHPTisphysicallyconnectedtothe
HPCbytheHPTshaft.Theturbinebladesarecooledby13thstagecompressorair
thatflowsthroughpassageswithineachblade.AirfromtheTOBIductentersthe
bladesattherootattachmentareaafterpassingthroughpassagesatthefrontof
the1ststageturbinerotor.TheHPTconvertsthermalandkineticenergyfromthe
gaspathintoshafthorsepowertodrivetheHPC.

LOW PRESSURE
TURBINE (LPT)

TURBINE NOZZLE
CASE

EXHAUST CASE
LOW PRESSURE
TURBINE SHAFT

HIGH PRESSURE
TURBINE (HPT)
COMBUSTION AND
NO. 5 BEARING
SECTION

GG8 HOT SECTION GROUPS

Page 8 of 42
PDVSA 710-3133

Proprietary and Confidential

Thecombustionchambersandnozzlesweremodifiedtoallowliquidfuel,gaseous
fuel,orbothsimultaneously.Waterinjectioncanalsobeutilizedwiththese
combinations.Thecombustionchamberoutletductconsistsofinnerandouter
annularburnerlinerswithafrontbulkheadforsupportoftheninecans.This
outletductdirectsthehotairtothehighturbinenozzleguidevanes.

TurbineNozzleGroup

Thisgroupincludestheturbineinletnozzleguidevanesthatdirectthehotgas
flowfromthecombustionchamberstotheHPTblades.Partsinthisgroupalso
providesupportfortheoutletendofthecombustionchambers.
Theinnersupportforthenozzleguidevanesincludesthetangentialonboard
injection(TOBI)systemwhichprovides13thstagecompressorairforcoolingof
theHPTbladesandattachments.

HighPressureTurbine

TheHPTisasinglestageturbinewithshroudless,aircooledturbineblades.The
HPTissupportedbytheNumber5bearing.TheHPTisphysicallyconnectedtothe
HPCbytheHPTshaft.Theturbinebladesarecooledby13thstagecompressorair
thatflowsthroughpassageswithineachblade.AirfromtheTOBIductentersthe
bladesattherootattachmentareaafterpassingthroughpassagesatthefrontof
the1ststageturbinerotor.
TheHPTconvertsthermalandkineticenergyfromthegaspathintoshaft
horsepowertodrivetheHPC.

LowPressureTurbine

TheLPThastwoturbinerotorstagesandtwostagesofturbinevanes.Thefront
bladeandvanerowsareaircooled,andbothbladerowsutilizeshroudedtips.
Theseturbinestagesusetipshroudedblades.Thelaststagevanesareclustered.
Eachvaneclusterconsistsofthreevaneairfoils.TheLPTshaftconnectstothe
LPC.TheLPTconvertskineticenergyfromthegaspathintoshafthorsepowerto
drivetheLPC.
Page 9 of 42
PDVSA 710-3133

Proprietary and Confidential

TurbineExhaustCase

TheTurbineExhaustCase(TEC)formsthedischargepathfortheexhaustgasflow
intothepowerturbine.Thecasealsoprovidesphysicalconnectiontothepower
turbineandhousestheNumber6bearing,whichsupportstherearoftheLPT
rotor.PressureoilsuppliedtotheTECprovideslubricationfortheNumber6
bearingandfortheNumber4bearing.
Bearings

TheFT8lubeoilsystemisacombinedsystem,containingthegasgeneratorlube
oilsystemandthepowerturbinelubeoilsystem,togetherwithnecessaryfilters,
cooler,andreservoir.Antifrictionballandrollerbearingsareusedthroughout
thegasturbinesincetheyabsorbabout50%lesspowerthansleeveor
hydrodynamicbearingsandrequirealessexpensiveandlesscomplexlubrication
system.Theycanalsowithstandintermittentlossesoflubricantflowfortime
periodsthatwouldbecatastrophictosleevebearings.Mainbearingscarrythe
radialandaxialthrustloadsoftherotors.

Page 10 of 42
PDVSA 710-3133

Proprietary and Confidential

The No. 3 bearing (ball bearing) is a thrust bearing for the main accessory drive
bevel gear. It provides radial support for the front of the High Pressure
Compressorrotor.ItissupportedbytheIntermediateCase.

TheNo.4bearing(duplexballbearing)isthethrustbearingfortheHighPressure
Compressorrotor,andsupportstherearhuboftheHighPressureCompressor.

The No. 41/2 bearing (roller bearing) provides intershaft support between the
LowPressureTurbineshaftandtheHighPressureTurbineshaft.

Page 11 of 42
PDVSA 710-3133

Proprietary and Confidential

TheNo.5bearing(oildampedrollerbearing)providesradialsupportfortheHigh
PressureTurbine.ItissupportedbytheCombustionChamberinnercaseandthe
TurbineNozzlegroup.

TheNo.6bearing(oildampedrollerbearing)providesradialsupportfortherear
oftheLowPressureTurbine.

Theoildampedbearingshavealayerofpressurizedoilaroundthebearingouter
diametertoabsorbrotorinducedvibrationduringengineoperation.

The main oil seals are fabricated from specially treated carbon, and are of the
facetypeorringtypeconfiguration.Ringtypesealsareusedonlywhereassembly
proceduresprecludeuseoffacetypeseals.

POWERTURBINE

DevelopmentofthePT8PowerTurbinefocusedonhighefficiencyandextended
servicelife.Thepowerturbineconsists ofanannular,transition duct connected
to the gas generator; a single fourstage, axial flow, reaction turbine; and an
exhaust casing consisting of exit guide vanes and rear bearing support that
connects to the diffuser section and an exhaust collector. The power turbine is
supported by two antifriction rollertype journal bearings and one balltype
thrustbearing.ThisbearingconfigurationissimilartothefieldprovenFT4.

In addition to the speed alternatives of 3,000, or 3,600 rpm, the turbines are
availablewitheitherdirectionofrotation.ThisallowsforaTwinPacconfiguration
with twice the power capacity of the Power Pac. In Twin Pac installations, the
generatorisdrivenfrombothsides.

Thepowerturbineconvertsthethermalandkineticenergyintheexhaustofthe
gasgeneratorintoarotationalforce.Thisshafthorsepoweristransmittedtothe
drivenequipmentviatwoflexiblecouplingsanddriveshaft.

Page 12 of 42
PDVSA 710-3133

Proprietary and Confidential

INLETSECTION

Theinletcaseandinnerandouterductsofthepowerturbineformanannulus,
whichdirectsthegasgeneratorexhausthotgasestothepowerturbine.Theinlet
case,theonlypowerturbinepartphysicallyattachedtothegasgenerator,carries
thestructuralloadofthegasgeneratortothepowerturbinesupports.

TURBINECASE&VANESECTION

The vanes direct the hot gases to the turbine blades at the proper angle for
maximumrotorefficiency.Theyformanassemblywiththesplitturbinecase.

ROTORASSEMBLY

The power turbine rotor is composed of a four stage disk and blade assembly,
supported by antifriction bearings on each end. The hot gases directed against
the blades turn the rotor, creating the mechanical energy to drive the output
shaft.

ExhaustCaseSection
Theexhaustcasesectionturnstheexhaustgasesviaexitguidevanestoaxialflow
beforeenteringthediffusersection.Thecasestructuresupportstherearbearings
Page 13 of 42
PDVSA 710-3133

Proprietary and Confidential

andrearenginemounts.Theshadedareainthefigurebelowdepictstheexhaust
casesection.

DiffuserandTurningVaneAssembly
Thediffuserandturningvaneassemblyreducesthevelocityandincreasesthe
staticpressureoftheexhaustgasflow.Thediffuserdirectsthegasflowfromthe
powerturbinethroughaconicalannulussurroundingthepowerturbineshaft.
Theconicalannulusendsinthreeannular,flaredexitbaffles,thediffuserturning
vanes.Thevanesredirectthegasflow90degreesfromallcircumferential
locationsintothecollectorboxforexhaust,insimplecycleconfigurations,tothe
stackacousticalsystemandthentotheatmosphere.Incombinedcycle
configurations,thegasflowwouldbeexhaustedtotheheatrecoverysteam
generatorinletductingratherthanthestackacousticalsystem.Thediffuserand
turningvanedesignpermitsthesmoothestpossiblemovementofexhaustgas
throughtheexhaustsystem,minimizingbackpressureandmaximizingefficiency.

OutputDriveShaft

Theoutputdriveshaftextendsthroughacavityintheexhaustdiffuser,andexits
throughtherearofthecollectorbox.Ittransmitsmechanicalenergytothedriven
equipment(suchasanelectricalgenerator).Thefrontoftheshaftisconnectedto
therotorwithaflexiblecoupling.Therearoftheshaftisconnectedtothedriven
equipmentwithaflexiblecoupling.Theoutputdriveshaftisshadedinthefigure
below.
Collector Box

Thecollectorissuspendedfromtheexhaustenclosure.Itreceivesexhaustgases
fromthediffuserandturningvanes.Thegasesarethenexhaustedthroughthe
silencersectionstotheatmosphere,orthroughanoptionalheatrecoverysystem.

Mounts
Themounts,locatedatthe3and9o'clockpositionsonthepowerturbine
exhaustcase,providetherearsupportforthegasgenerator/powerturbine
system.Themountsareadjustableverticallyandhorizontally.Thereisalsoa
Page 14 of 42
PDVSA 710-3133

Proprietary and Confidential

bottommountpin,whichpositionsthegasgenerator/powerturbinesystemin
theaxialandlateraldirections.Thisallowsradialthermalgrowth.

CoolingAirandThrustBalanceSystem

OnecoolingairtubefromthegasgeneratorHPCcaseandtwotubesfromtheLPT
exhaustcaseprovidethrustbalanceandcoolingairtothepowerturbine.Thetwo
tubesfromtheLPTprovidecoolingairtothefirststagediskandbladeattachment
aswellasprovidingcoolingairtotheNo.7bearingsupportandfirstvane
attachment.TheairtubefromtheHPCprovidesthrustbalancingairtothe
backsideoftherotortooffsetthegaspathairloadsandalsoprovidescoolingair
totherotorboreandstages24diskandbladeattachments.Thisairisalso
providingcoolbufferairtotheNos.7,8and9bearingcompartmentseals.

BEARINGS

TheNo.7bearing(rollerbearing)providesradialsupportforthefrontoftherotor
assembly.TheNo.8(ballbearing)providesaxialsupportandtheNo.9bearing
(rollerbearing)providesradialsupportfortherearoftherotorassembly.

CROSS SECTIONAL VIEW OF POWER TURBINE WITH MAIN


Page 15 of 42
BEARINGS
PDVSA 710-3133

Proprietary and Confidential

AncillarySystems

Lubrication/HydraulicControl

TheFT8lubeoilsystemisacombinedsystem,containingthegasgeneratorlube
oilsystemandthepowerturbinelubeoilsystem.Componentsnotintegraltothe
gasturbinearemountedasapreengineeredpackageinsidetheGTenclosure.
Thispackagecontainsthecombinedreservoir,duplexfilters,chipdetectors,air
tooilcooler,andthepowerturbinesupplyandscavengerpumps.

Thegasgenerator(GG)supplyandreturnlinesterminateattheaccessorydrive
enginemountedgearbox.SinceboththeGGsupplyandscavengepumpsarehard
coupledtothelowpressureandhighpressurecompressorshafts,positive
pressuresaregeneratedbyshaftrotation.Thissystemalsosuppliesoiltothe
hydrauliccontrolsystempumpsuctionport.Thegearboxdrivenhydraulichigh
pressurepumpandservovalvesupplycontroloiltotheIGV/VSVcompressor
actuators.

Thepowerturbinelubeoilsystemlubricatesandcoolsthemainbearingsand
bearingsealassemblies.Lubricationisprovidedbyidenticalthreeelement
pumps,whichprovideprimaryandauxiliaryflowfunctions.Theprimaryand
auxiliarypumpsareACmotordrivenwhiletheemergencypumpisaDCmotor
driven.Theauxiliarypumpautomaticallystartsincaseoftroublewiththeprimary
pump.TheDCpumpisusedforemergencyshutdownwhenAC
powerislost.

Page 16 of 42
PDVSA 710-3133

Proprietary and Confidential

FUELSYSTEM

TheCustomerfurnishedfuelgassupplyisprovidedataminimumpressureof445
psig(30bar).Afterflowingthroughafirevalve,thegasflowsthroughtwoshutoff
valvesandthemodulatingvalvetothegasmanifold,whereitisinjectedthrough
theninegasfuelnozzles.Themodulatingvalvemetersfuelinresponsetosignals
fromtheelectronicgasturbinecontrol.

EXTERIOR
GAS TURBINE BASE
GAS TURBINE
GAS
FUEL PLATE
PIPING

VENT SOV

FO

SOV
SOV
FIRE
STOP

VALVE
GAS
GAS
MOD.
MANIFOLD

FC
VALVE
FC
FC
CV
ST
GASEOUS

FUEL IN

GASFUELSYSTEM

LIQUIDFUELSYSTEM

Intheliquidsystem,fuelinafloodedsuctionline fromthefuelstoragetanksis
pumped by the customer supplied fuel forwarding system to the filtering skid.
After flowing through a fire stop valve, the fuel is boosted by the gas generator
mounted fuel pump, and sent to the modulating valve. The modulating valve
meters fuel in response to a signal from the electronic gas turbine control. The
fuel then flows through two fuel shutoff valves and a flow divider, into the
manifoldandthroughthenineliquidfuelnozzles.

RV

FIELD
PIPING

LIQUID
FUEL IN

FILTER PSV
30
ABS

GAS TURBINE

GAS TURBINE BASE FUEL PLATE

GAS TURBINE

CV

LIQUID FUEL
METERING
VALVE

FC
DRAIN
PUMP

SOV

SOV

MIXING
BLOCK

FLOW
DIVIDER

LIQUID FUEL
MANIFOLD
FO

s
SOV

FO

SOV

DRAIN

FIRE
STOP
VALVE

DRAIN
DEMIN.
WATER IN

Page 17 of 42
PDVSA 710-3133

Proprietary and Confidential

DualFuelSystem(whenspecified)

Thedualfuelsystemutilizesthesamecomponentsasthegasandliquidfuel
systemsplusaliquidfuelpumpclutchandadditionalvalvestoallowswitching
fromonefueltotheother.Atstartupwithliquidfuelselected,thefuelpumpis
engagedandliquidfuelflowsthroughtheliquidmodulatingvalveandliquid
shutoffvalveintotheliquidfuelmanifoldtothenozzles.Atshutdown,thepump
isdisengaged,theliquidmodulatingvalveandliquidshutoffvalvesare
closed,theliquiddrainvalvesareopenedtopreventpressurebuildup
downstreamoftheshutoff,andthemanifolddrainvalveisopenedtodrainthe
manifold.

Whengasfueloperationisselected,gasflowsfromthesupplythroughtwo
shutoffvalves,throughthemodulatingvalvetothegasmanifold.Asmallamount
issentthroughtheliquidsystempurgevalvetotheliquidfuelmanifoldfor
continuouspurgingofallliquidfuelfromthemanifoldandnozzlescooland
preventchokingoftheliquidfuelsectionofthenozzles.Atshutdown,theshutoff
valvesareclosedandtheventlinebetweenshutoffvalvesisopenedto
relievepressure.

Thegasturbinehasthecapabilitytotransferfromonefueltotheotherduring
operation.

WaterInjectionSystem(whenspecified)

Thewaterinjectionsystemintroducesdemineralizedwaterwiththefuelintothe
nozzlesofthegasturbinetoassistinachievingrequiredexhaustgasemission
levels.Thesystemoperationisautomaticallycontrolledbytheelectronicgas
turbinecontrol.

ThedemineralizedwaterisCustomersuppliedtothewaterinjectionskidlocated
justoutsidethegasturbineenclosure.Theskidcontainsaparticulatefilter,VFD
motordrivenpumptoboostthewatertotherequiredpressure,coriolisflow
meterandnecessaryvalving.
Page 18 of 42
PDVSA 710-3133

Proprietary and Confidential

Whenoperatingonliquidfuel,thewaterismixedwiththefuelandsentthrough
theliquidfuelnozzles.Whenrunningongasfuel,thewaterissentthroughthe
liquidfuelnozzlesandthegasthroughthegasfuelnozzles.Duringfueltransfer,
thewaterismixedwiththeliquidfuelandinjectedthroughthenozzlesviathe
liquidfuelmanifold,whilethegasflowsthroughthegasfuelnozzles.

StartingSystem

Thestartingsystemconsistsofahydraulicstartermountedonthegasturbine
andaskidmountedhydraulicstartpac.Whentheoperatorinitiatesastart,the
hydraulicstartpacprovideshighpressurefluidtothestartermotorgearedtothe
highcompressorrotorshaftofthegasgenerator.Thestarterconvertsthefluid
pressuretoshafttorqueandrotatesthehighspeedrotortoignitionspeedin
approximately17seconds.

Afterfuelisadmittedtothegasturbinecombustionsectionandignitionis
achieved,thegasturbineacceleratestoitsselfsustainingspeedandthestarteris
disengagedfromtheshaft.Ifanyproblemsaredetectedduringthestartcycle,
thecontrolshutsofffuelflowandhydraulicfluidflow,causingthestarterto
disengageandthegasturbinetocoastdown.

Thestartingsystemisalsousedtorotatethegasturbinerotorsforwaterwash
and/orgaspathpurge.Whenwaterwashisselected,thehydraulicstartsystemis
usedtomotorthegasgeneratorwhilewater,withorwithoutdetergent,is
sprayedintothebellmouth.Duringapurgeoperation,gasesaccumulatedinthe
gasturbinearepurgedbymotoringthegasgeneratorwiththestartingsystemto
above1500rpmwiththeignitionandfuelsystemsoffperrequirements.

Page 19 of 42
PDVSA 710-3133

Proprietary and Confidential


FIREPROTECTIONSYSTEM

The fire protection system provides independent fire detection and CO2 total
floodingfiresuppressionsystemsforthegasturbineenclosureandisavailableas
anoptionforthegeneratorandcontrolenclosures.

Automatic fire detection is provided by rate compensated thermal detectors.


Facilities for manual (electric and mechanical) initiation of the fire systems are
also provided. The CO2 tanks, solenoids, and manifold are located outside the
enclosures,withthesystemscontrolmodulelocatedinthecontrolroom.

FIRE
CO
DETECTORS
NOZZLES
(two at each location)

SECONDARY AIR
DAMPER TRIP

SECONDARY
AIR DAMPER

EXHAUST
ENCLOSURE

CO
STORAGE SYSTEM
UNIT
MONITORING

CONTROL
SYSTEM
PRIMARY
CYLINDER

SOLENOID
VALVE

EXTENDED
DISCHARGE

CYLINDERS
SOLENOID
VALVE

Thecontrolsystemmonitorsanddisplaysthestatusofallfiresysteminputsand
providesoutputstoactivateaudibleandvisualalarms,dischargeCO2,closefuel
firesafetyvalves,andsignalturbineandunitcontrolsystemsforrequired
responses.Thesystemoperateson24voltsDCandcontainsitsowninternal
powersupplyandbatterybackup.
2

Page 20 of 42
PDVSA 710-3133

Proprietary and Confidential

Immediatelyuponactuationofthesystem,theturbineenclosuresecondaryair
supplyfansaredeenergizedandthefuelsupplyisshutoff.A20secondtime
delaypermitsrundownofthegasturbineandgeneratorbeforeasolenoidvalve
releasesthepressurizedCO2intoitsdistributionmanifold.Apneumaticcylinder,
actuatedbythepressurizedCO2,releasesapairofguillotinetypedampers(just
forwardofthefanblades)closingoffthesecondaryairpath.

Simultaneously,aseriesofnozzlesfloodstheenclosurestoa34%CO2
concentration,sufficientforinertingthecombustionprocess.

TheCO2supplytothemanifoldisfedfrompressurizedtanks.Thefirsttankis
quickemptying,whilethesecondslowemptyingtankmaintainsthe5%level
requiredtoovercomedilutionfromairleakage.ThisCO2concentrationis
maintainedforapproximately30minutes,sufficienttimetoallowcombustiblesto
coolbelowtheirautoignitiontemperatures.ACO2statusdisplayboardis
providedneareachprotectedenclosureentrytovisuallyindicatethe
statusofthefireprotectionsystem(i.e.CO2armedordisarmed).

DisarmingmaybeaccomplishedbydisablingtheCO2dischargesystem,either
electronicallybymeansofakeyswitchand/orblockingtheflowofCO2bya
manuallyactivatedsafetyblockvalveintheCO2pipingdischargesystem.When
disarmedthedetectionalarmsystemwillremainactivewhiletheCO2discharge
capabilitywillbedisabled.Continuousalarmsignalsaresenttothemonitoring
systemnotifyingtheoperatorwhilethesystemisdisarmed.

Additionalsafetyfeaturesincludeasuppressantreleasedelayandaudibleand
visualalarmsinsideandoutsidetheenclosure.

GasDetectionSystem

Aresistancetypecombustiblegassensorprovidesgasdetectioninthegasturbine
enclosure.Whenthegasconcentrationreaches20%lowerflammablelevel(LFL),
thegashazardalarmwillbedisplayedinthefirecontrolpanelandwarning
alarmswillbeactivatedattheenclosure.Whena60%LFLlevelisreachedan
Page 21 of 42
PDVSA 710-3133

Proprietary and Confidential

automatictripofthefuelandgasturbinewillbeinitiated.Theenclosures
ventilationsystemwillremainoperationaltoreducethegashazard.

EngineHeating(Dehumidification)System

Theengineheatingsystemmaintainstheinternalpartsofthegasturbineata
temperatureabovethedewpointoftheambientairduringnonoperation
periods.Hotairforcedintothecompressorsectionandoutthroughtheexhaust
andinletductspreventscondensation,whichcancausecorrosion.Thesystemis
fullyautomatic.

OfflineWaterWashSystem

Thegasturbinerequiresperiodicwashingofitsaerodynamiccomponentsthat
haveaccumulateddepositswhichcouldaffectperformance.
Awaterwashcircuit,whenactivatedbytheoperator,energizesasolenoidvalve
inthewaterwashline.Thewaterflowsthroughanozzlelocatedinsidetheinlet
airplenum,directedtowardthegasturbinesinlet.Whilethegasturbineis
rotatedonthestarter,thesprayedwaterispulledthroughthecompressor
sectionofthegasturbineandisdrainedthroughdrainvalves.Afterwashing,the
gasturbineisstartedtodryoutanyremainingwater.

Thewaterwashskidisoptional.
ElectricGenerator

Theelectricgeneratorisanopenventilated,twopole,aircooledunitratedto
BS/IECstandardswithClassFinsulationbutlimitedtoClassBtemperature
risesonatotaltemperaturebasis.

Itincludesshaftmountedoverhungmainandpilotbrushlessexciterscomplete
withrotatingfuseddiodes,andallrequiredsupportauxiliaries,instrumentation,
protectivedevices,andcontrols.

Page 22 of 42
PDVSA 710-3133

Proprietary and Confidential

Stator

Thestatorframeisfabricatedfrommildsteelplate,formingarigidstructure.The
statorcoreisbuiltupfromlaminationsoflowloss,highpermeability,andhigh
siliconcontentelectricalsteel.Radialventilatingductsareformedatintervals
alongthecorebyHsectionsteelspacers.Thecoreishydraulicallypressedat
severalstagesduringthebuildingoperationtoensureuniformcompaction.When
finisheditisclampedbetweenheavyribbedsteelendplatessplitonthebearing
lines.Thestatorwindingisofthetwolayerdiamondtypehalfcoilsbeingusedfor
easeofhandlingduringmanufactureandwinding.
Page 23 of 42
PDVSA 710-3133

Proprietary and Confidential

Theinsulationsystemisbasedonaresinrichthermosettingmicaglasstape
which,whenprocessedresultsinadimensionallystablehighperformance
insulationcapableofcontinuousoperationattemperaturesupto155C(ClassF).
Thehalfcoilsareplacedinthestatorslotsintwolayers,wedgedsecurelyin
positionbysyntheticresinbondedwedges,andjoinedbybrazingthecopper
laminations.Theendwindingissecurelybracedtoinsulatedbracketssupported
fromthestatorframe.The

TheAVR,whichcontrolstheexcitationofthegenerator,ishousedina19inch
rackassemblythathastheadvantagesofcompactmodularconstruction,enabling
awiderangeofoptionalfeaturestobereadilyincorporatedintotheexcitation
system.Powertooperatetheunitissuppliedfromapermanentmagnetpilot
excitermountedonthegeneratorshaft.

Theunitincludesthefollowingsolidstatepluginmodulesandfacilities:
Handcontrolbridge
Autocontrolbridge
Voltagecontrolcardincludingoverfluxlimiter
Diodefailuredetectorandfastactingcurrentlimiter
Excitationlimitercardincludingoverandunderexcitationlimiterswith
ambienttemperaturecompensation
Fallingfrequencyprotection
"Softstart"circuittominimizevoltagebuildupovershoot
Powerfactorcardforconstantpowerfactororconstantreactivepower
control
TheAVRhasavoltageadjustmentrangeof+10%andaccuracyofregulationof
noloadtofullload.

GeneratorData

Manufacturer
BrushElectricalMachines,Ltd.orequivalent

Page 24 of 42
PDVSA 710-3133

Proprietary and Confidential

Type
Synchronous,directaircooled,cylindricalrotor,andtwobracketbearingAC
generatorwithbrushlessexciterandpermanentmagnetpilotexciter.ClassF
insulatedrotorstator.

Note:Ratingdetailsandperformancecurvesarefoundintheattached
ManufacturersDataSheets.

ElectricalControlCenterEnclosure

The electrical/control center enclosure contains all of the equipment necessary


for local control of the FT8, together with the switchgear and generator
protectives.Theenclosureisairconditionedandheatedforoperatingpersonnel
comfortandisdesignedforglobalinstallation.

Theenclosurecontainsthegasturbineandgeneratorcontrols,motorcontrol
center,lowvoltageACandDCdistribution,stationbatteries,metalclad
switchgear,stationauxiliarytransformer,protectivesrelaying,andmaster
terminalboard.Thesecontrolsandinstrumentsaremountedonthefollowing
cabinets:

ProtectiveRelayCabinet

InstrumentCabinet

OperatorCabinet

MotorControlCenter

MonitoringCabinet
MasterTerminalBoardCabinets

Page 25 of 42
PDVSA 710-3133

Proprietary and Confidential

124" (3,150 mm)

BATTERY
ENCLOSURE

500" (12,700 mm)


BATTERY
CHARGERS

MCC

MCC

MCC

MCC

MCC

MCC

MCC

MCC

MCC

MCC

MCC

MCC
AUXILIARY
TRANSFORMER

MASTER
TERMINAL
BOARD

MASTER
TERMINAL
BOARD

INSTRUMENT
CABINET
MASTER
TERMINAL
BOARD

MONITORING
CABINET
PROTECTIVE
OPERATOR
RELAY
CABINET
CABINET

MAIN
BREAKER

P.T.S & SURGE


PROTECTORS

Typical Electrical/Control Unit

Page 26 of 42
PDVSA 710-3133

Proprietary and Confidential

23.6" (600 mm) W x 82.7" (2100 mm) H


SYNCHRONIZER

SPACE

TOUCH
SCREEN
MONITOR

PRINTER

STATIC INVERTER

MONITORINGCABINET(MAINOPERATOR
INTERFACE)

This cabinet houses equipment used by the


operator to interface with the control system for
data monitoring, trending and event history. It is
located next to the operator cabinet for ease of
accesstothemanualcontrols.

Housed in this cabinet is the Industrial Control


Engine (ICE) monitoring system computer, which
is utilized by the operator for gas turbine data
acquisitionandoperatingparameteradjustments.
It consists of a 20" touch screen monitor, CPU,
keyboard and trackball. The CPU interfaces with
thecontrollerviaanethernetlink.

A printer is also provided to print current screen


information,eventlog,plotsandtrends.

Synchronizer This Westinghouse XMC


synchronizer is a microprocessor based unit that
synchronizes the generator to the bus when
running the unit in automatic operating mode.
PoweristurnedontotheXMCbytheunitcontrol
system once synchronous speed is reached and
remains on for one minute after breaker closure.
This time delay allows breaker closure time,
shownonthefrontLCDdisplay,toberecordedif
desired.

Page 27 of 42

PDVSA 710-3133

Proprietary and Confidential

Static Inverter The inverter converts DC power


from the batteries into AC power to be used by
the auxiliary AC instruments and equipment. It
contains inputs from both the AC and DC buses
and can provide 120 VAC output power from
eithersource.TheinvertermonitorstheACbusat
all times. If power supplied from the AC bus, the
inverter will automatically transfer to the DC
sourceuponlossofACpower.

OperatorCabinet

Thiscabinetcontainspanelmountedswitchesandinstruments
usedtomanuallycontrolandmonitorthegeneratorperformance.
Manualvoltage/VARcontrol,speed/loadcontrol,synchronization,
andgeneratingmodeselectionareallperformedfromthispanel.
Followingisalistofcomponentsinstalledonthepanel.
AlarmHorn
SynchronizingLights
SynchroscopeandSyncroscopeSwitch
BusandGeneratorVoltmeters
GeneratorWattmeter
GeneratorVarMeter
PowerTurbine/GeneratorTachometer
GeneratorCircuitBreakerControlSwitch
Speed/LoadControlSwitch
Volts/VarSwitch
Lockout/OperateSwitchEngineA&B
EmergencyStop.
64FTestSwitch

TimerRunningHours,LiquidHours,andGasHours
CountersTotalStartsandCycles
Page 28 of 42
PDVSA 710-3133

Proprietary and Confidential


SpeedRelayResetButton
PanelBackWallDevices)
OverspeedSwitch
SEL2401SatelliteClock

ProtectiveRelayCabinet
Theequipmentinthiscabinetprovideshardwiredprotectionforthegasturbine,
generatorandbusequipment.Thepanelcontainsnine(9)lockoutrelaysthatare
usedtotriptheunitorasinglegasturbineinresponsetosignalsfromthevarious
electricalprotectivedevicesandtheunitcontrolsystem.Eachlockoutisahigh
speed,multicontact,handresetrelayprovidedwithamechanicaltarget.Health
monitoringrelaysarealsoprovidedforeachlockoutandaremountedonthe
panelbackwall.

GENWHMGeneratorWattHourMeter
DBRDeadBusRelay
25SCSyncCheckRelay
TSB1,TSB9TestBlocks
86BFBreakerFailureLockoutRelay
86BFRRedundantBreakerFailureLockoutRelay
86G1Generator52GTripLockoutRelay
86G2Generator52GTrip+ControlledShutdown
LockoutRelay
86EEngineLockoutRelay
86ATAuxiliaryTransformerLockoutRelay
86EAEngineATripLockoutRelay
86EBEngineBTripLockoutRelay
86BGGeneratorBreakerLockoutRelay

PanelBackWallDevices
WT3801,3802WattTransducers
SpeedSwitchProvidesgeneratorandpowerturbineoverspeedprotection.
SCB1,SCB10ShortCircuitBlocks
Page 29 of 42
PDVSA 710-3133

Proprietary and Confidential

InstrumentCabinet
Thiscabinetholdstheaccessorycontrolssuchasvoltageregulator,synchronizer,
vibrationmonitors,andgeneratorprotectionrelay.Eachpieceofequipment
operatesindependentlytocontrolaspecificaspectofplantoperation.Theunit
controlsystemcoordinatestheactivityofthesecontrollersthroughboth
hardwiredandcommunicationsignals.

AutoVoltageRegulator(AVR)Primarilydesignedtocontroltheexcitationofthe
generator.TheAVRallowsbothmanualandautomaticcontrolofgenerator
excitation.

SynchronizerConsistsofthreerackmountedmodulesthatdeterminethe
propertimetoinitiateclosingofthebreakertoparallelthegeneratortothebus.
GeneratorProtectiveRelayBeckwithM3425Aisamicroprocessorbasedunit
thatusesdigitalsignalprocessingtechnologytoprovideuptothirtyfour
protectiverelayingfunctionsforgeneratorprotection.

VibrationMonitorsBentleyNevadaVibrationMonitoringSystem.
ElectricGeneratorThemonitorinterfaceswithtwoembeddedproximity
probesoneachgeneratorbearing.Displaysofeachbearingvibrationlevel
amplitudeareshownonthefrontofthemonitoralongwithlampindicationof
systemmalfunction,alarmandshutdownvibrationlevels.
GasTurbineThemonitorinterfaceswithvelocitytransducersmountedonthe
GG8inletcase(flangeA)midenginecase(flangeK)andthePT8exhaust
case(flangeS).Vibrationamplitudesaredisplayedonthefrontofthemonitorfor
eachofthethreechannels.Lampsonthefrontofthemonitorindicateafaulty
transducerormonitormalfunctionandvibrationlevelalarmandvibrationlevel
shutdown.Aresetbuttonmustbedepressedtorearmvisualalarmsafteralarm
indication

Page 30 of 42
PDVSA 710-3133

Proprietary and Confidential


MasterTerminalBoards
Thesecabinetsterminatethemajorityoffieldcontrolwiringatonecentral
location.Theycontainterminalstripsthatconnecttheinstrumentstomonitor
andcontrolthegasturbineandsupportsystemstotheCPU.Onecabinetalso
housestheunitcontrolsystem.

TheunitcontrolisaWoodwardGovernorCompanydigitalmicroprocessor.Ituses
datafrominstrumentsthroughouttheplanttocontrolunitoperation.Thisdatais
alsopassedontothemonitoringsystemwhereitisaccessibletotheoperator.
Thesystemiscomposedofamainchassisandoneexpansionchassis.Thecabinet
holdsthemainchassis,whichcontainstheCPU,communicationhardware,and
input/outputcardsforthegeneratorandcontrolhouseequipment.

MotorControlCenter(MCC)
TheMotorControlCentercontainsallthe3phasemotorstartersandcontactors
andrequired480V3phasefeedercircuitbreakersfortheplant.Additionally,
theMCCcontainstheACandDCdistributionpanelsandthetransferswitch.The
frontpanelofeachmotorstarterbuckethasaredandgreenindicatinglightto
identifymotorON/OFFoperation.

PowertotheMCCissuppliedbythe300kVA,13.8kV/480V,3phase,3wire
auxiliarytransformerthatdistributesthepowertotheMCCthrougha480V,3
pole,600ampcircuitbreaker.Theauxiliarytransformerandcircuitbreakerare
housedinacubiclenexttothemaincircuitbreaker.The125VDCand24VDC
distributionpanelsintheMCCaresuppliedpowerfromthe125VDCand24VDC
batteriesandassociated125VDCand24VDCbatterychargersthatarelocated
closetotheMCC.

DCPowerSupply
Onehundredtwentyfive(125)VDCand24VDCbatteriesarerackmountedina
ventilatedenclosure.TheysupplyallnecessaryDCpowerforsafeshutdownof
theFT8andEmergency

Page 31 of 42
PDVSA 710-3133

Proprietary and Confidential

blackoutconditions.Batterychargersarefurnishedandproperlyratedtosupply
theFT8sDCloadsandalsohavecapacitytochargethebatteries.Chargersare
suppliedpowerfromtheMCCs480VACdistributionpanelthatisfedfromthe
13.8kV/480VAC,3phase,auxiliarytransformer.

Theauxiliarytransformerisconnectedtotheloadside,notthegeneratorside,of
the13.8kVswitchgearcircuitbreaker.Thus,whentheFT8isinthestandbymode
andnotgeneratingpower,theauxiliarytransformerderivesitspowerviathe
backenergizedmainstepuptransformer.

Unlessthereisablackout,thisisaveryreliablesourceofpower.However,when
theFT8isstartedandsynchronizedtothe13.8kVsideofthemainstepup
transformerandthemainbreakerisclosed,theFT8generatorsuppliespowerto
the13.8kV/480VACauxiliarytransformer.

15kVClass,MetalCladSwitchgearModule
The15kVclassswitchgearisinstalledinthecontrolcenterenclosure,andis
connectedtothegeneratorbyatotallyenclosed,nonsegregatedphase,3phase
busductsystemratedat3000amp.Theswitchgearmoduleisofthemetalclad
constructionandconsistsofthreecubiclesinstalledononeendoftheelectrical
controlcenterenclosureanddescribedasfollows:
Thefirstcubiclecontainsthedrytype,auxiliarytransformerthatisratedat300
KVA,13.8kV/480VAC,3phase,3wire,60Hz.The13.8kVprimarysideofthe
Transformerisconnectedtotheloadsideofthemaincircuitbreakerlocatedin
theadjacentsecondcubicle.Theauxiliarytransformersuppliesthenecessary480
VACpowertotheFT8MCC.A480VAC,3pole,600amp,60Hz,circuitbreaker
connectedtothesecondarysideoftheauxiliarytransformerisalsocontainedin
thiscubicle.

Thesecondcubiclecontainsthemaincircuitbreakerandnecessarycurrent
transformersformeteringandrelaying.Themainswitchingandinterrupting
device(vacuumcircuitbreaker)isoftheremovabledrawouttypearrangedwith
amechanismformovingitphysicallybetweenconnectedanddisconnected
positionsandequippedwithselfaligningandselfcouplingprimarydisconnecting
Page 32 of 42
PDVSA 710-3133

Proprietary and Confidential

devicesandcontrolwiringconnections.Themaingeneratorcircuitbreakerisa
750MVAinterrupting,3000amp,15kVaircircuitbreakerfeaturing125VDC
closeandtrip.

Thethirdcubiclecontainsthepotentialtransformers,lightningarrestors,andthe
surgecapacitorsasrequiredformeteringandequipmentprotection.

ControlSystem
TheFT8controlsystemcontainsanintegratedWoodwardgasturbineandunit
control.ThisintegratedcontrolleractsasacentralprocessingpointforallI/O,
serialandEthernetcommunicationsassociatedwiththeFT8.Datafromthis
controlissenttoauserfriendlyoperatorinterfacetodisplaypertinent
information.

IntegratedGasTurbineandUnitControl
TheWoodwardMicroNetControlSystemperformsbothfuelcontroland
sequencingfunctions.Thissystemincorporates32bitmicroprocessorbased
digitalcontrollers,whichoptimizesturbinesafetyandefficiency.The
programmablefeaturesofthiscontrolenhancetheabilityoftheenduserto
incorporatethelatestfeaturesingasturbinetechnology.

TheMicroNetprovidesaflexiblesystemtocontrolassociatedprocessessuchas
highspeedcontrolfunctions,systemsequencing,auxiliarysystemcontrol,surge
control,monitoringandalarming,andstationcontrol.Communicationswiththe
MicroNetplatformareavailabletoprogramandservicethecontrolaswellasto
interfacewithothersystems(PlantDCS,HMI,etc.).Aserviceinterfaceallowsthe
usertoviewandtunesystemvariables.

Thisintegratedcontrolperformsallofthegasturbinecontrolfunctionsincluding:
SpeedControl
TemperatureProtectionandControl
AccelerationandDecelerationLimiting
FuelValveControl
InletGuideVaneControl
Page 33 of 42
PDVSA 710-3133

Proprietary and Confidential

VariableStatorVaneControl
WaterInjection
GasTurbineOperationalMonitoring
StartSequencing
UnitSynchronization
AlarmandShutdownProtection

MonitoringSystem
ThemonitoringsystempackageoperatesonanindustrialPCandservesasthe
operatorinterfacefortheFT8.Thissysteminterfacestothegasturbineandunit
controlviaanEthernetlocalareanetwork(LAN).Themonitoringsystemperforms
suchfunctionsas:
DataLoggingandTrending
AlarmMonitoring
AlarmandEventLogging
SequenceofEventsRecording
FirstOutAlarmIndication
XYPlotting
CalculationFunctions
EventStorage,Archiving,andRedisplay
OperatorControlFunctions
ProcessAnimation
ControlSystemDiagnostics

GasTurbineEnclosure
Thegasturbineenclosureprotectsthegasturbineandotherancillariesfromthe
environmentandprovidesnoiseattenuation.Whentheunitisoperatingthe
enclosureprotectsoutsideworkersfromthehighcomponenttemperatures.
Whentheunitisnotoperatingitprovidesaprotectedworkingenvironmentand
insidelightingformaintenance.

Thegasturbineenclosureincludestheinletplenumandtheexhaustenclosure.
Theinletplenumchannelstheairfromtheinletairsilencertothegasturbine
bellmouthtominimizetheinletairpressureloss.Theexhaustenclosurehouses
Page 34 of 42
PDVSA 710-3133

Proprietary and Confidential

theexhaustdiffuser/collector,whichdeliversthepowerturbineexhaustgasesto
theexhausttransitionductandsilencer.Theenclosureservesasamounting
structurefortheinletandexhaustairsystems,andasaduct
forpassingsecondaryairoverthegasturbineforcooling.Theenclosurealso
providesalimitedcontainmentvolumeforthefireprotectionsystem.

GasTurbineEnclosureSecondaryAirSystem
Thegasturbineenclosuresecondaryairsystemprovidescoolingairflow
throughoutthelengthoftheenclosure.Airisdrawnintotheintakeassembly,
throughthesilencerchamber,andblownintothegasturbineenclosure.Itpasses
alongthelengthofthegasgeneratorandpowerturbine,aroundtheexhaust
collectorandupintotheexhaustairsilencer,whereitjoinswiththegasturbine
exhaust.ApairofACmotordrivenfans,ratedat22,000scfm(10.3m3/sec),are
mountedlowonthefrontbulkheadoftheenclosuretotakeinatmosphericair
throughalouveredopeningwitha2x2inch(5x5cm)meshscreenandasilencer
module.Ifagasturbineenclosurefireisdetected,thefansaredeenergizedand
apairofguillotinetypegatesarereleasedtoblocktheinletairsupplyports.

InletAirFiltration
Theprimaryinletfiltrationsystemhasafiltrationefficiencyof99.7%forparticles
downto5microns,and95%forparticlesdownto2microns.Cleanelementsflow
about190pounds(86kg)ofairpersecondwithamaximumpressuredropof
approximatelyoneinch(2.54cm)ofwater.
Thefilterhouseweighsapproximately32,500lbs(14,800Kg)andis20feet(6.1
m)long,12feet(3.6m)wideand13feet(4.0m)high.Itisconstructedofmild
steelandrestsatop(withitsflangeboltedto)theinletairsilencermodule.Air
entersbothendwallsofthefilterhouse.Eachendwallisconfiguredtohave30
twoft2filterelementsand6000halfsizedelementsinindividualgalvanized
frames.

Thehighefficiency,replaceablefiberglassfiltersareprecededbyaprefilter.The
twofiltersareheldtogetherbyapairofextendedspringclips.Filterelementscan
bereplacedfrominsidethefilterhouse.Thedoorscanbeaccessedfromafull
lengthexternalcatwalkwithsafetyrailingandfixedendladder.
Page 35 of 42
PDVSA 710-3133

Proprietary and Confidential

InletAirSilencer(whenspecified)
Theinletairsilencermoduleattenuatesnoiseoverabroadbandoffrequencies.It
is10feet(3m)wideby11.5feet(3.5m)long.Theboxconfigurationhousingis
fourfeethighandflangeboltedontopoftheforwardendofthegasturbine
enclosure.Airflowsthroughthismoduledirectlyintothecontouredinletplenum.
Asimilarflangeringingthetopofthehousingisboltedtoamatingflangeinthe
flooroftheinletairfilterhouse.Thesilencerouterwallis3/16inch(4.75mm)
steelplateandtheinnerwallis16gaugeperforatedgalvanizedsteel,withfour
inchesofmineralwoolfillbetweenthem.

Modulewalls,configuredforsoundattenuation,consistof17equallyspaced,
transverselymountedverticalacousticbaffles.Thebaffles,whichhavea16gauge
perforatedgalvanizedsteelshellandarefilledwiththreeinchesofmineralwool,
mayberemovedforservicing.

ExhaustSilencer(whenspecified)
Theexhaustsilenceriscomposedoftwomajormodules,thetransitionmodule
andthesilencermodule.Thetransitionmoduleprovidesatransitionforthegas
turbineexhaustgasesandsurroundingsecondarycoolingair.Thesilencermodule
isflangemountedtotheexhaustsilencertransitionhousingmodule.Thenumber
oftheexhaustsilencermodulesisshownonthegeneralarrangementdrawings,
andisalsoindicatedintheScopeofSupply.

Constructionofthetransitionmoduleandthesilencermoduleissimilar;both
employdoublewallconstruction.Mineralwoolisusedintheouterwallforsound
absorptionandfiberglasswoolisusedintheinnerwallforheatinsulationand
soundabsorption.Foursoundattenuatingbafflesarecontainedinthesilencer
module

Eachconsistsofperforatedstainlesssteelchannelshapesfilledwithfiberglass
wrappedbystainlesssteelwiremesh.Thebafflesslideintomodulesidewall
channels.Theexhaustsilencermodulesarestackedformaximumsound
attenuation.Surfacesexposedtohotexhaustgasaremadefrom409stainless
steel.
Page 36 of 42
PDVSA 710-3133

Proprietary and Confidential

ESTIMATEDTWINPACWEIGHTSANDSIZES
Quantity
Description
Weight,lb/kg(ea)

2
Gasturbineassemblyonbase
53,500/24,300
insideenclosure

Length,ft/m

Width,ft/m

27.5/8.4

12/3.7

5/1.5

4/1.2

3.5/1.1

8,700/3,950

15/4.6

10.5/3.2

14/4.3

6/1.8

10/3.2

Height,ft/m

11/3.3

Engineheater950/430

Exhaustenclosure

Collectorbox*4,400/2,000

Secondaryinletsilencer
withinletlouver

6,200/2,800

11.5/3.5

10/3.2

5/1.5

Inletairfilterassembly,
laddersandwalkways

32,500/14,800

20/6.0

13/4.1

14/4.2

Diffuserinner/outercylinder,
tunnelandturningvanes

6,200/2,800

8/2.5

8/2.5

5/1.6

Inletsilencer

9,900/4,500

11.5/3.5

10/3.1

5/1.6

Exhausttransitionpiece

9,900/4,500

15/4.6

10/3.1

5/1.6

Exhaustsilencer16,000/7,300

15/4.6

10/3.1

9/2.7

Lubeoilsysteminsideenclosure

19,800/9,900

20/6.0

11.5/3.5

10.5/3.2

Waterinjectionskid

2,500/1,100

8/2.4

5.5/1.7

6/1.8

Hydraulicstartpac

9,900/4,500

7.5/2.3

7/2.2

8/2.4

Electricgenerator*
withlubeoilmodule

180,600/82,100

23/7.1

13/3.9

11/3.3

Recirculationdamper

2,500/1,100

9/2.8

10/3.2

4/1.2

14,500/6,600
14,500/6,600

22/6.7
22/6.7

12/3.6
12/3.6

6/1.8
6/1.8

Generatorenclosure*

11,000/5,000

24.5/7.5

6.5/2.0

7/2.2

Generatorsilencer

15,000/6,800

24.5/7.5

10.5/3.2

6/1.9

Control/switchgearunit

71,000/32,300

42/12.8

11.5/3.5

12/3.7

Batteries/remotepanel

1,900/850

3/1

3/1

8/2.5

Busduct

5,100/2,300

18/5.5

4/1.3

6.5/2

*Requiresfieldassemblyonsite

11/3.3

Page 37 of 42
PDVSA 710-3133

Proprietary and Confidential

Power Systems

FT8

SWIFTPAC Power Plant

The SWIFTPAC Power Plant Provides Quick,Reliable Power.


Installation Takes Less Than 30 Days.
The SWIFTPAC gas turbine package offers 30 or 60
MW of power. Utilizing the proven Pratt & Whitney
Power Systems FT8 technology, the SWIFTPAC
power plant is designed to provide quick, reliable
power. The package design includes an enclosed driver
assembly incorporating the gas generator, power turbine,
exhaust collector box, inlet plenum and lube system. These
factory-assembled modules allow the SWIFTPAC power plant
to generate power less than 30 days after arriving on site.

Benefits

Pratt & Whitney. Its in our power.TM

Less site labor

Best-in-class part-load efficiency


Reduced site setup time
Lower site cost
Less expensive shipping
Reduced field flushing
Minimal field wiring terminations utilizing quickdisconnect cables
Prefabricated piping needs no field welding
Standard and repeatable manufacturing process
Standard and repeatable installation process
Preassembled and tested
Reduced field inventory
Ease of engine checkout and maintenance
Operating flexibility
Ease of transportation and relocation

FT8 SWIFTPAC POWER PLANT


The SWIFTPAC Power Plant Provides Quick,Reliable Power.
Installation Takes Less Than 30 Days.
Enhancements
Factory-assembled modules
Integrated lube oil system
Factory-tested quick-disconnect cables
Prefabricated field piping
Factory-flushed lube oil systems
Combined GT and exhaust enclosure
Factory checkout
Simple, flat foundation with minimal embedments
Compact layout

Pratt & Whitney Power Systems


1-866-POWER-ALL (1-866-769-3725)
Outside USA: 1-860-565-0140
www.pw.utc.com

Product Facts
Simple-Cycle Performance
Natural gas

Installation Labor Costs


Typical U.S. Site

30 MW

60 MW

Output (kW)*

30446

61196

Heat rate*
(BTU/kW-hr)
(KJ/kwH)

9312
9825

9266
9776

Tech advisers

Efficiency (%)*

37

37

Millwrights

Exhaust flow (lb/sec)*

201

402

Exhaust temp. (F)*

895

895

U.S. transport time

6 days

6 days

Foundation

2-3- ft. concrete 3 ft. concrete

Installation

3 weeks

3 weeks

NOx

25

25

Fuel

Dual

Dual

Frequency

50/60 HZ

50/60 HZ

General operators
Electricians
Pipe fitters
Riggers

Conventional

SWIFTPAC
Power Plant

*Also available with DLN and/or inlet fogging.


PS-S0015.05.09

COMMERCIAL TERMS

BasisofPricing

Validity

ThisproposalisvaliduntilFebruary13,2010.AllunitaresubjecttopriorSale.

Three(3)newFT8SWIFTAPACGasgenerators..$97,500,000

Deliveryisexworks,Incoterms2000andsubjecttopriorsaleasfollows

Units1:September,2010
Units2:October,2010
Units3:November.2010

Dualfuel,waterinjected,60Hz,13.8kVelectricgenerator.

1. Guaranteesandwarranteestoincludedelivery,poweroutput,heatrate,
andemissionsalongwithamaterialandworkmanshipwarranty12
monthsfromcommercialoperationsor18monthsafterequipment
shipment.AdditionaldetailsprovidedintheenclosedTurbinePurchase
AgreementTerms&Conditions.

2. Theguaranteesandwarranteescanbetransferredtotheenduserin
Venezuela.

3. Installationoftheequipmentistheresponsibilityofthecustomer.

Page 38 of 42
PDVSA 710-3133

Proprietary and Confidential

PaymentSchedule

Purchaserwilldemonstrateitsfinancialcapabilitytocontinuetocarryoutits
obligationsunderthisContract.ThisdemonstrationmayrequirethatPurchaser
furnishadequatepaymentsecurity.Thisproposalisbaseduponreceiptofa
letterofcredit.

PaymentEvent

SignatureoftheContractAgreement

30%
bybothParties,paidagainstSellersInvoice
UponnoticeofReadytoShipfortheGasTurbines
TurbinesandAuxiliaries

70%

WireInformation
BENEFICIARY:
DERWICKASSOCIATESCORP.
BANKNAME:
JPMorganChaseBankN.A.
BANKADDRESS:
345ParkAvenue
CITY,STATE,ZIP:
NewYork,NY10154
COUNTRY:
UnitedStatesofAmerica
SWIFTCODE:
CHASUS33
RoutingNumber/ABACode:
021000021
(ForUSAVendors)
ACCOUNTNUMBER:(withoutIBAN
811156397
details)

Taxes/Duties/BankExpenses

Alltaxes,VAT,customduties,andbankexpensesdueareforthe
purchasersaccount.

Page 39 of 42
PDVSA 710-3133

Proprietary and Confidential


ProposalValidity

Thisbudgetaryproposalisvalidforthirty(30)days.Theequipment
describedhereinissubjecttopriorsale.

TermsandConditions

ThisproposalisbasedonDerwickAssociatesCorp.standardTermsand
Conditions.

Confidentiality

ThisProposalissubmittedinconfidenceforevaluationbyBuyer.Its
contentsareproprietarytoSeller.BytakingreceiptofthisProposal,Buyer
agreesnottorevealitscontentsinwholeorinpartbeyondthosepersons
initsownorganizationnecessarytoproperlyevaluatethisProposalorto
performanyresultingcontract.Buyershallnotrevealthecontentsofthis
ProposaltoathirdpartyormakecopiesofthisProposalwithouttheprior
writtenconsentofSeller.BuyershallreturnthisentireProposaltothe
undersigned,ifBuyerdoesnotacceptthisProposal.
Wesincerelyappreciatethisopportunitytoprovideyouwiththisofferandare
willingtodiscussanyissuesandresolvethemonamutuallyacceptablebasisas
youprogressthroughyouroverallproposalpreparation.

FollowUp

PleasecontactthefollowingpersonatDerwickfoinforation
regardingthisproposal:

PedroTrebbau
Director
ptrebbau@derwickassociates.com
584123007470
Page 40 of 42
PDVSA 710-3133

Proprietary and Confidential

Page 41 of 42
PDVSA 710-3133

Proprietary and Confidential

ScopeofSupply

Page 42 of 42
PDVSA 710-3133

Proprietary and Confidential

Scope of Supply and Purchaser's Responsibilities

Qty: 3

Design

Supply

Erection

Quantity

Line No.

FT8 SWIFTPAC POWER ISLAND


EQUIPMENT ONLY BASE BID
DUAL FUEL WITH WATER INJECTION

P
P
P
P
P
P
P

P
P
P
P
P
P
P

C
C
C 3600 RPM Design
C
C
C
C

P
P
P

P
P
P

38
44
46
48
50
54
56
58
60
62
66
68
70
72
74
76
80
82
84
86

Off-line compressor internal water wash


system with Skid
Gas turbine heating system
Lube oil system
* Single oil-to-air cooler
* Motor driven pumps
* Stainless steel piping
Fuel supply system
* Fuel gas strainer
* Gas fuel fire valve
* Liquid fuel fire valve
* Liquid fuel flowmeter/totalizer
Buffered air system
* Single air-to-air cooler
* Instrumentation for temperature control
Water injection NOx control system
* One AC motor driven pump
Gas turbine enclosure
* Secondary cooling air system with louvers
* Vents and drains
* Interior AC/DC lighting
* CO2 Fire Suppression System

P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P

P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P

C
C
C Includes piping system, nozzles, valves, etc
internal to the Gas Turbine Enclosure.
Excludes Water Wash Skid
Includes complete Off-line water wash
system including Skid
C For condensation control
C Combined gas generator & power turbine
C
C two AC and one DC turbine lube oil pumps
C
C
C
C
C
C
C
C
C
C
C
C Prime painted
C
C
C
C CO2 Bottles provided

88
90
92

* Sound attenuation to meet 85 dB(A) average


* Gas detection system
Two-stage inlet air filter with weather hood

P
P
P

P
P
P

100
106

Inlet silencing
Exhaust Stack

P
P

P
P

108
110
112
114
116

* Quick Disconnect Electrical Interface

C At 3 feet (one meter)


C
C 1st stage prefilter, 2nd stage high-efficiency
media.
C One inlet section
C 30 ft exhaust stack; two exhaust silencing
sections.
C

2
4
6
12
14
18
20
22
24
26
28
30
32

34

Item
Description
I. GAS TURBINE POWER ISLAND
1 GAS TURBINE PACKAGE
Gas Generator (GG8-3 Core Engine)
Power Turbine
Diffuser
Collector Box
Exhaust transition
Fabricated gas turbine base and mount
assembly
Coupling connecting power turbine and
generator
Hydraulic starting motor
Ignition system
Off-line compressor internal water wash system

Notes 710-3133

2 HYDRAULIC STARTING PACKAGE

C Mounted in Generator enclosure.

3 GENERATOR PACKAGE

P = 'HUZLFN
C = Customer (3'96$)
i 40-0110

Scope of Supply
PW Rev 0
Page 1 of 7

212
214
216
218
220
222
224
226
228

4 CONTROL PACKAGE
Prefabricated steel enclosure
* HVAC
* Fluorescent lighting
* DC emergency lighting
* AC power outlets
* Smoke detector
Operator control cabinet
* Starting and operating controls
* Speed indication
* Voltmeters
* Ammeter
* Wattmeter
* VAR meter
* Synchroscope and lamps
Monitoring cabinet
* ICE Monitor (CRT, keyboard and software for
operator interface)
* Printer
Instrument Cabinet
* Automatic voltage regulator (AVR)
* Digital synchronizer
* Vibration monitor
* Fire protection system power supplies
* Static inverter
Unit control cabinet Engine A
* Control system for automatic starting, running,
loading, unloading and shutdown of the unit.

230
232
234
236
238
240

* Timer Panel
* Expansion chassis
Unit control cabinet Engine B
* Timer panel
* Expansion chassis
Generator protective relay panel

Erection

Supply

124
126
128
130
132
134
136
138
140
142
144
146
148
150
154
158
160
162
164
166
170
172
174
176
178
180
182
184
186
190
192
194
196
198
200
202
206
208
210

Design

Description
Brush Open Ventilated Air Cooled Synchronous
Generator or equivalent
Brushless Exciter Assembly
Stator Heaters
Neutral ground transformer/resistor
Current transformers
Stator RTDs
Vibration probes
Bearing drain RTDs
Bearing metal RTDs
Hot and cold air RTDs
Rotor ground detection
Lube oil System
* Duplex filters
* Motor driven pumps
* Stainless steel piping downstream of filters
Enclosure
* Inlet air filter
* Inlet and exhaust silencing
* Interior AC/DC lighting
* Sound attenuation to 85 dB(A)
* Fire detection system
* Quick Disconnect Electrical Interface

Quantity

Line No.

Item

120

Notes 710-3133
C BDAX 72.290ER; 60 Hz

P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P

P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P

C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C

P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P

P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P
P

C Completely prewired and pretested


C
C
C
C
C
C
C
C Manual and automatic
C
C Bus and generator
C
C
C
C
C
C

P
P
P
P
P
P
P
P
P

P
P
P
P
P
P
P
P
P

C
C
C Main and standby channels (2)
C
C Gas turbine and generator
C
C
C
C

P
P
P
P
P
P

P
P
P
P
P
P

C
C
C
C
C
C Beckwith

P = '(5:,&.
C = 3'96$
i 40-0110

With pilot exciter

Quantity 10 per package


Quantity 6 with 6 spares per package
Proximity
One per bearing
One per bearing

Air cooled
Two AC and one DC
Prime painted

Inlet and Exhaust silencing

Scope of Supply
PW Rev 0
Page 2 of 7

Supply

Erection

Design

Quantity

Line No.

P
P
P
P
P
P
P
P
P

P
P
P
P
P
P
P
P
P

P
P
P
P

P
P
P
P

270
272
274
278

Master terminal cabinet


* Field termination blocks
* Power supplies
Ventilated cubicle with rack mounted lead acid
batteries
Battery chargers
Switchgear module 15 kV Class
* Metalclad switchgear compartment
* Circuit breaker

P
P
P
P

P
P
P
P

284
286
288

* Non-segregated insulated 3 phase bus duct


* Lightning arresters and surge capacitors
* Current transformers and potential transformer

P
P
P

P
P
P

290
294

* CTG Auxiliary transformer


Networked Remote Control System On-Site

P
P

P
P

300
302
304
306
310

Synchronous Condensing Capability


* Quick Disconnect Electrical Interface

P
P

P
P

C
C For Monitoring and Control from a Networked
On-site Location
C
C

C Between PWPS supplied skids and CTG only

C Includes all anchor bolts, shims and plates,


and grout for PWPS supplied equipment.

C Between PWPS supplied skids and CTG

For PWPS Scope of Supply

Field Service support description can found in


the PWPS "Project Management and
Customer Support" document.
Provided as one CD or alternate electronic
format for PWPS Supply

Item

242
244
246
248
250
252
254
256
260
262
264
266
268

5 INSTALLATION HARDWARE
Interconnecting piping for hydraulic start and
water injection
Foundation embedded material

316

318
320
322
324
326
328
330

332

Description
* Generator protective relays
* Lockout relays
* Watt hour meter
Motor Control Center
* AC and DC distribution panels
* Motor starters
* Distribution transformer
* Breakers as required
* Automatic transfer switch

Interconnecting electrical cables


6 STARTUP AND COMMISSIONING SPARE
PARTS AND CONSUMABLES
II.

Notes 710-3133
C
C
C
C
C
C
C
C
C To accommodate a Black Start Diesel
Generator or alternate Emergency Feed
C
C
C
C 24 VDC and 125 VDC

C
C
C Mounted in control enclosure
C 4000 Amp/ 750 MVA, 15kV class Totally
enclosed, 15kV class, 4000 Amp
C
C
C

ADDITIONAL RESPONSIBILITIES DURING


CONSTRUCTION AND START-UP
Technical Representatives to advise Customer
Supervisory Personnel during FT8 equipment
erection checkout, and startup
Instruction Manuals and Plant Documentation
provided: Construction Manual, Commissioning
Manual & Sign-off Sheets, Picture Book, PWPS
Drawing Package, Vendor Manuals & Drawings,
FT8 Maintenance Manual, FT8 Illustrated Parts
Catalog, FT8 Service Bulletins, TWINPAC
Operating Instructions, Bill of Material, As Built
Drawings.

P = '(5:,&.
C = Customer (P'96$)
i 40-0110

Scope of Supply
PW Rev 0
Page 3 of 7

342
344

III.

Erection

Performance Testing

Supply

336

Design

Description
PWPS training Power Plant Operators Course

340

Item

Quantity

Line No.
334

Owner is responsible for compliance with


PWPS' operating, installation, and
maintenance instructions.

PROJECT DEVELOPMENT AND OWNER'S


RESPONSIBILITIES

1 SITE DEVELOPMENT

Notes 710-3133
Includes customer training on site. Training
description can be found in the PWPS
Customer Training Document version 210802. Travel and lodging for customer's
personnel not included.
The customer is responsible for providing all
necessary support to install, calibrate, and
remove all temporary and plant
instrumentation/equipment necessary for
performing the acceptance test. PWPS
provides technical support and manages the
test plan for this work.

346

Adequate Title and Interest, Permanent Facility


Permits, Construction Permits and Licensing

348

Sub-Soil Investigation & Report

C Minimum sub-foundation bearing capacity of


2500 psf (120 kPa) and limits differential
settlement of the main foundations equal to or
less than 0.0005 times the foundation length.

350

Foundations for all Equipment

353
354

Power Island Grounding


Provision of Secure Field Office. Furnished
with electricity, Heating and Air Conditioning,
Drinking Water, Desks, Chairs, Parking Area,
Lockers and others which are necessary for
Field Works, Services & Sanitary Facilities of
Office Personnel.
SAFETY PROVISION, Provide a safe working
environment that meets or exceeds international
standards including: OSHA, and all applicable
local, regional, and national standard and
regulations.
Provision of First Aid and Medical Services OSHA Approved
Provisions of Local Communication Facilities

C
C

C
C

C PWPS will provide Loading Diagrams for


PWPS supplied equipment.
C Per TPM130
C Including 10' x 40' (3 m x 12 m) area for a
field office. This field office shall be able to
accommodate 6 - 8 PWPS individuals.

C If at any time PWPS personnel and subcontractors do not feel safe they may leave
site.

C Including radio, telephone (local and long


distance) with international direct dialing and
fax machine. This should be a minimum of 3
lines in the PWPS field office. A separate
dedicated T1 line or phone line shall be
provided to each turbine control system in the
control house.

355

356
358

C Owner is responsible for all areas of site


development and are not limited to the items
listed in this document.
To permit the installation of such units and
their operation for at least the period
contemplated by the contract. Provide
PWPS representatives unrestricted access at
all times as may be reasonably necessary in
the performance of their duties.

P = '(5:,&.
C = Customer (P'96$)
i 40-0110

Scope of Supply
PW Rev 0
Page 4 of 7

2 ENGINEERING AND CONSTRUCTION


Plant Engineering
All Labor for complete off-loading, Inventory,
Inventory control, Storage, Erection, Installation,
Checkout, Testing, and Start-up of all PWPS
and non-PWPS supplied equipment and
material.
Maintaining and Guarding all Facilities,
Equipment, and Materials during construction
Site Organization During Construction

374
376

378
380
382
384

386
388
390

392

402

C
C

Including security fence

Including Resident Field Construction


Manager; Supervision & Manpower for
Erection Works, Checkout, Trouble Shooting,
Start-up & Commissioning, Test Operation &
Trial Operation, Plant Start-Up Engineering

C
C

Required Tests Prior to Startup:


Including but not limited to:
* Resistance ratio and polarity tests
* All high voltage dielectric tests
* Field check and calibration
Protective Relay Calibration

C
C

C
C
*

POWER ISLAND INTERFACES


BOP Motor Control Centers
Control System Interface

Natural Gas for Start-up, Testing and Operation


445 psig (30 bar), Approximately 4700 scfm (2.2
m3/sec) per gas turbine

Erection

Supply
C

Emissions and Acoustic Testing


Worker's Compensation, Employer's Liability, or
any other Local Insurance Required
Consumable Material for Erection Works
Construction Equipment, Tools and Aids

Phasing and Synchronizing the Generator to


Purchasers system
3

Notes 710-3133
A minimum area of approximately 115 by
136 is recommended per Power Island. A
minimum of two shelved conex boxes and
one non shelved or enclosed equivalent per
SWIFTPAC prior to delivery of equipment.
C All-weather and unobstructed

Access Road(s), Interior Roads, and Parking


Areas
Transmission System

364
366
368
370
372

Design

Description
Temporary Construction Staging & Secure
Inventory Area

362

394
396
398
400

Quantity

Line No.

Item

360

PWPS will cover all PWPS personnel.


As required
Including but not limited to the following:
Cement Mixers, Loaders, Trucks, Cranes of
varying capacities, Power Generators, Air
Compressors, Welders, Drilling Equipment,
Pipe Working Facilities & all hand tools
required for expeditiously and competently
completing all phases of the work under the
contract.

Generator and Transformer CTs and PTs


All PWPS supplied protective relays and
circuits. The PWPS Commissioning and
checkout manual further clarifies the
Customers responsibilities.

C
C

P = '(5:,&.
C = Customer (P'9)
i 40-0110

Customer is responsible for allinterconnecting hardware, software and


documentation for all BOP I/O communication
and control.
Interface Point: Flange on PWPS Power
Island. Per PWPS Natural Gas Fuel
Specification FR-2. Fuel to be tested by a
certified lab and the results provided to
PWPS prior to start-up.
Scope of Supply
PW Rev 0
Page 5 of 7

Erection

Supply

Design

Description
Liquid Fuel for Start-up Testing, and Operation
30-75 psig (2.0-5.1 bar), Approximately 36 gpm
(136 l/min) per gas turbine

Quantity

Line No.

Item

406

Notes 710-3133
Interface Point: Flange on PWPS Power
Island. Per PWPS Liquid Fuel Specification
FR-1. Fuel to be tested by a certified lab and
the results provided to PWPS prior to startup.
Interface Point: Flange on PWPS Power
Island. Per PWPS Specification AR-1.
Water to be tested by a certified lab and the
results provided to PWPS prior to start-up.

408

Injection Water for NOx Control 5-50 psig (0.33.4 bar), Approximately 25 gpm (115 liters/min)
per gas turbine

410

Potable Water for Gas Turbine Off-line Water


Wash 50 psig (3.4 bar) min., Approximately 300
gallons (1150 liters) per gas turbine water wash
at 110 gpm (415 liters/m)
Instrumentation Air. 75 CFM Free, Dry Air at 70
psig (90 psig max)
Vent and Drain. Maximum flow on Oily Waste
drain is 35 GPM for water wash.
High Voltage Power
Backfed Electrical Power Supply 255 kW per
Power Island, 13.8kV, 60 Hz, 3 phase for
lighting, heating and intermittent auxiliaries
Construction Power-Including distribution to the
PWPS supplied equipment

Interface Point: Flange on PWPS Power


Island. Per PWPS Potable Water Quality
Specification

Interface Point: Flange on PWPS Power


Island.
Interface Point: Connections on PWPS
Power Island.
Interface Point: Generator Terminals.
Plus as required for BOP loads

414
415
416
418

420

422
424

C
C

480 V, 3 phase, 24 hours per day to electric


generator upon arrival of the generator.
Reliable temporary 480 V, 400 Amps power
at the control house for checkout and start-up
at least 21 days prior to the first fire date of
the first unit to be commissioned.

4 OTHER OWNER RESPONSIBILITIES

426
428

Site Survey/Plot Plan


Excavation for Foundations, Pipes, Roads,
Cabling & Grounding Grid
Site Leveling
Backfill
Finish Grading
Surface Drainage to and including any
Collection Pond
Oily Water Separator
Sanitary Waste Disposal
BOP and Plant Fire Protection SystemsHydrants Panels and Extinguishers
Plant Lighting
Intra-communication system
Site Fencing and Gates
Construction Water
Builder's All Risk Insurance (BAR)

430
432
434
438
440
442
444
446
448
450
452
454
456
458
460

IV.

The following list of items is provided for your


convenience and gives examples of the types
of equipment and/or services that are outside
the PWPS Scope of work, and if required, are
the sole responsibility of the Owner.
C
C

C
C

C
C

C
C
C
C

C
C
C
C

C
C
C
C

C
C

C
C
C

C
C
Including Fire Protection during construction

C
C
C
C
C

OPTIONS

462
468
P = '(5:,&.
C = Customer (P'96$)
i 40-0110

Scope of Supply
PW Rev 0
Page 6 of 7

Erection

Supply

Design

Description

Quantity

Line No.

Item

Notes 710-3133

470
472
474
476

P = '(5:,&.
C = Customer (P'96$
i 40-0110

Scope of Supply
PW Rev 0
Page 7 of 7