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TBEC

DOCUMENT NO.
GALVANIZED FLANGE

PSFT-WK-TBEC-40-016B-A4

OWNER
CONTRACTOR
PROJECT NAME
LOCATION
CONTRACT NO.

REV.

10/09/14

DATE

Issued For
Bid

REV. : 0
PAGES :
1 OF 5

: PT. PERTAMINA (PERSERO)


: PT. WIJAYA KARYA (PERSERO) TBK.
: PULAU SAMBU FUEL STORAGE TERMINAL
REFURBISHMENT PROJECT
: PULAU SAMBU KEPULAUAN RIAU
:

HPI/ZR

NK

ADW

PREPD

CHECKED

APPROVED

CHECKED

APPROVED

APPROVED

STATUS
PT.WIJAYA KARYA

PT.AUDEX INDONESIA

PT.PERTAMINA

TBEC
DOCUMENT NO.
PSFT-WK-TBEC-40-016B-A4

GALVANIZED FLANGE

REVISION SHEET
Rev.
No.

Description
Date
10/09/14

Issued for Bid TBEC GALVANIZED FLANGE

REV. : 0
PAGES :
2 OF 5

TECHNICAL BID EVALUATION AND CLARIFICATION

PROJECT : PULAU SAMBU FUEL STORAGE


TERMINAL REFURBISHMENT
PROJECT
REQ. NO. : PSFT-WK-REQ-40-4017-A4 Galvanized
TITLE : TBEC FOR GALVANIZED FLANGE
DOC. NO. : PSFT-WK-TBEC-40-016B-A4

Legend :
C = Confirmed/ Complied/ Furnished
N = Bidder to Specify/ Confirm/ Furnish
H = Hold
A = Acceptable
X = Not Acceptable

REQUIREMENTS

A
B

Bid date & Technical Clarification Response dates


Delivery Time
One Package with Flange Delivery Time

Manufacturer / Brand

Country of Origin

E
F

Indonesian Agent
Technical Conclusion (By WIKA)

Overall Technical Ranking (By WIKA)

COMPLIANCE

As per Vendor list (Brand Approved) Pertamina Direktorat


Pemasaran dan Niaga
As per Vendor list (Brand Approved) Pertamina Direktorat
Pemasaran dan Niaga
Company Name
(1-Most Technically Compliant)
(5-Most Technically Non-Compliant)

1.1

Scope of Supply

As per Doc. Requisition PSFT-WK-REQ-40-4017-A4-R.1

1.2

Documents and Drawing Supply

As per Doc. Requisition PSFT-WK-REQ-40-4017-A4-R.1

1.3

Material Certification, Marking, and Traceability

As per Doc. Requisition PSFT-WK-REQ-40-4017-A4-R.1

1.4

Final Documentation

As per Doc. Requisition PSFT-WK-REQ-40-4017-A4-R.1

1.5

Supplier QA/QC Requirements

As per Doc. Requisition PSFT-WK-SP-70-110-A4-R.0

1.6

Packing Shipping & Transportation

As per Requisition PSFT-WK-SP-00-310-A4-R.0

2
2.2
2.2.1
2.2.1.1
2.2.1.2
2.2.1.3
2.2.1.4
2.2.1.5
2.2.1.6
2.2.1.7

2.2.1.8

2.2.2
2.2.2.1
2.2.2.2
2.2.2.3
2.2.2.4
2.2.2.5
2.2.2.6
2.2.2.7
2.2.2.8

2.3
2.3.1
2.3.1.1
2.3.1.2
2.3.1.3
2.3.1.4
2.3.1.5
2.3.1.6

MATERIAL AND DESIGN REQUIREMENT


Piping Material Class
Item
Material
Dimensions
Size, Qty,Rating,sch,End Conecction and wall
Galvanized Standard Specification
Zinc Specification
Minimum Coating Thickness (Weight)
If use BS 729 ( TABLE 1 BS 729 )
a) 5 mm Thick and over
b) Under 5 mm but not less than 2 mm
If use ASTM A123 ( TABLE 2 ASTM A123)
a) 5 mm Thick and over
b) Under 5 mm but not less than 2 mm

CLASS 1B
for NPS Flange 2 1/2" and smaller FNPT Thrd Flange;RF
for NPS Flange 3" and Above WN Flange;RF
ASTM A105
ASME B16.5
As per MTO PSFT-WK-MTO-40-003-A4 Rev.1
As per BS 729 or ASTM A123
As per ASTM B6 or Equivalent
As per BS 729 or ASTM A123
610 g/m
460 g/m
Coating Grade 100 ( 705 g/m )
Coating Grade 65 ( 460 g/m )

Item
Material
Dimensions
Size, Qty,Rating,sch,End Conecction and wall
Galvanized Standard Specification
Zinc Specification
Minimum Coating Thickness (Weight)
If use BS 729 ( TABLE 1 BS 729 )
a) 5 mm Thick and over
b) Under 5 mm but not less than 2 mm
If use ASTM A123 ( TABLE 2 ASTM A123)
a) 5 mm Thick and over
b) Under 5 mm but not less than 2 mm

Blind Flange;RF
ASTM A105
ASME B16.5
As per MTO PSFT-WK-MTO-40-003-A4 Rev.1
As per BS 729 or ASTM A123
As per ASTM B6 or Equivalent
As per BS 729 or ASTM A123

Piping Material Class


Item

CLASS 1C
for NPS Flange 2 1/2" and smaller FNPT Thrd Flange;RF
for NPS Flange 3" and Above WN Flange;RF
ASTM A105
ASME B16.5
As per MTO PSFT-WK-MTO-40-003-A4 Rev.1
As per BS 729 or ASTM A123
As per ASTM B6 or Equivalent
As per BS 729 or ASTM A123

Material
Dimensions
Size, Qty,Rating,sch,End Conecction and wall
Galvanized Standard Specification
Zinc Specification
Minimum Coating Thickness (Weight)

: HPI/ZR

Checked by
Revision
Date
Sheet

:
:
:
:

NK
0
10/09/2014
03 of 05

* = Subject to be checked with procurement plan for delivery


time, location, and manufacturer.

DESCRIPTIONS

SR.

Prepared by

610 g/m
460 g/m
Coating Grade 100 ( 705 g/m )
Coating Grade 65 ( 460 g/m )

VENDOR OFFERING

STATUS

TECHNICAL BID EVALUATION AND CLARIFICATION

PROJECT : PULAU SAMBU FUEL STORAGE


TERMINAL REFURBISHMENT
PROJECT
REQ. NO. : PSFT-WK-REQ-40-4017-A4 Galvanized
TITLE : TBEC FOR GALVANIZED FLANGE
DOC. NO. : PSFT-WK-TBEC-40-016B-A4

SR.
2.3.1.7

2.3.1.8

2.3.2
2.3.2.1
2.3.2.2
2.3.2.3
2.3.2.4
2.3.2.5
2.3.2.6
2.3.2.7

2.3.2.8

2.4
2.4.1
2.4.1.1
2.4.1.2
2.4.1.3
2.4.1.4
2.4.1.5
2.4.1.6
2.4.1.7
2.4.1.8

2.4.2
2.4.2.1
2.4.2.2
2.4.2.3
2.4.2.4
2.4.2.5
2.4.2.6
2.4.2.7

2.4.2.8

Legend :
C = Confirmed/ Complied/ Furnished
N = Bidder to Specify/ Confirm/ Furnish
H = Hold
A = Acceptable
X = Not Acceptable

REQUIREMENTS
610 g/m
460 g/m
Coating Grade 100 ( 705 g/m )
Coating Grade 65 ( 460 g/m )

Item
Material
Dimensions
Size, Qty,Rating,sch,End Conecction and wall
Galvanized Standard Specification
Zinc Specification
Minimum Coating Thickness (Weight)
If use BS 729 ( TABLE 1 BS 729 )
a) 5 mm Thick and over
b) Under 5 mm but not less than 2 mm
If use ASTM A123 ( TABLE 2 ASTM A123)
a) 5 mm Thick and over
b) Under 5 mm but not less than 2 mm

Blind Flange:RF
ASTM A105
ASME B16.5
As per MTO PSFT-WK-MTO-40-003-A4 Rev.1
As per BS 729 or ASTM A123
As per ASTM B6 or Equivalent
As per BS 729 or ASTM A123

Piping Material Class


Item

CLASS 1G
for NPS Flange 2 1/2" and smaller FNPT Thrd Flange;RF
for NPS Flange 3" and Above WN Flange;RF
ASTM A105
ASME B16.5
As per MTO PSFT-WK-MTO-40-003-A4 Rev.1
As per BS 729 or ASTM A123
As per ASTM B6 or Equivalent
As per BS 729 or ASTM A123

Material
Dimensions
Size, Qty,Rating,sch,End Conecction and wall
Galvanized Standard Specification
Zinc Specification
Minimum Coating Thickness (Weight)
If use BS 729 ( TABLE 1 BS 729 )
a) 5 mm Thick and over
b) Under 5 mm but not less than 2 mm
If use ASTM A123 ( TABLE 2 ASTM A123)
a) 5 mm Thick and over
b) Under 5 mm but not less than 2 mm
Item
Material
Dimensions
Size, Qty,Rating,sch,End Conecction and wall
Galvanized Standard Specification
Zinc Specification
Minimum Coating Thickness (Weight)
If use BS 729 ( TABLE 1 BS 729 )
a) 5 mm Thick and over
b) Under 5 mm but not less than 2 mm
If use ASTM A123 ( TABLE 2 ASTM A123)
a) 5 mm Thick and over
b) Under 5 mm but not less than 2 mm

: HPI/ZR

Checked by
Revision
Date
Sheet

:
:
:
:

NK
0
10/09/2014
04 of 05

* = Subject to be checked with procurement plan for delivery


time, location, and manufacturer.

DESCRIPTIONS
If use BS 729 ( TABLE 1 BS 729 )
a) 5 mm Thick and over
b) Under 5 mm but not less than 2 mm
If use ASTM A123 ( TABLE 2 ASTM A123)
a) 5 mm Thick and over
b) Under 5 mm but not less than 2 mm

Prepared by

610 g/m
460 g/m
Coating Grade 100 ( 705 g/m )
Coating Grade 65 ( 460 g/m )

610 g/m
460 g/m
Coating Grade 100 ( 705 g/m )
Coating Grade 65 ( 460 g/m )
Blind Flange;RF
ASTM A105
ASME B16.5
As per MTO PSFT-WK-MTO-40-003-A4 Rev.1
As per BS 729 or ASTM A123
As per ASTM B6 or Equivalent
As per BS 729 or ASTM A123
610 g/m
460 g/m
Coating Grade 100 ( 705 g/m )
Coating Grade 65 ( 460 g/m )

3
3.1
3.1.1
3.1.2
3.1.3
3.1.4

TECHNICAL SPECIFICATION REQUIREMENT


Material
Test and Inspection
Material Description
Certification
Surface Condition

As per BS 729 or ASTM A123


As per ASTM B6 or Equivalent
As per BS 729 or ASTM A123
As per BS 729 or ASTM A123

3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6

Manufacturing
Surface Condition
Threaded End
Coating for shipping
Weld repair of wrought,forged or cast
Bevel End
Flanges marking

Avoid defect material


NPT taper pipe thread per ASME B1.20.1
Per Manufacturing Standard
Shall be not permitted
As per ASME B16.25
As per MSS SP-25

VENDOR OFFERING

STATUS

TECHNICAL BID EVALUATION AND CLARIFICATION

PROJECT : PULAU SAMBU FUEL STORAGE


TERMINAL REFURBISHMENT
PROJECT
REQ. NO. : PSFT-WK-REQ-40-4017-A4 Galvanized
TITLE : TBEC FOR GALVANIZED FLANGE
DOC. NO. : PSFT-WK-TBEC-40-016B-A4

SR.
3.27

3.3
3.3.1
3.3.2
3.3.3

Legend :
C = Confirmed/ Complied/ Furnished
N = Bidder to Specify/ Confirm/ Furnish
H = Hold
A = Acceptable
X = Not Acceptable

DESCRIPTIONS

REQUIREMENTS
ASME B16.5
ASME B16.47 Series A

Inspection & Testing


Pressure Test
Hardness Test
Shop Inspection

As per ASTM Standard


As per ASTM Standard
As per Doc. Requisition PSFT-WK-REQ-40-4017-A4-R.1

(................................. )

: HPI/ZR

Checked by
Revision
Date
Sheet

:
:
:
:

NK
0
10/09/2014
05 of 05

* = Subject to be checked with procurement plan for delivery


time, location, and manufacturer.

Flange Dimension
a) For NPS 24" and Smaller
b) For NPS 30" and above

Vendor by

Prepared by

VENDOR OFFERING

Checked by

Approved by

(............................... )

(...............................................)

STATUS