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DAW

External Thermal Insulation

Composite Systems
ETICS
requirements with regard to sustainability, health,
environment, quality and life cycle
Dr. Andreas Kiesewetter, DAW Germany
Kuwait, February 2012

DAW

DAW

Genuine Quality.
founded in 1895
No.3 in Europe after Akzo/ICI, PPG/Sigma
Europes largest privately owned manufacturer of
architectural coatings.
No.1 in Germany, Austria, Turkey
total turnover 1,3 bn Euro
5600 empoyees world wide
more than 50 years of experience with ETIC

The DAW-Group includes more than

50 locations throughout the world

DAW

Top Brands for faade:

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Dr. Ing. Andreas Kiesewetter

1959

born

1981 1989 Bauhaus University in Weimar, Germany

civil engineer, scientific research, doctoral agree

1991 2006 YTONG/XELLA (largest producer of aerated

autoclaved concrete in Europe)
head of business development, sales support

2006 till now DAW

Business development international
head of building envelope systems
(ETICS, ventilated faade, internal insulation etc.)

The concept of sustainability

What is the meaning of sustainability?

If you plan for a year, you should seed grain,

Sociocultural
factors

If you plan for a decade, you should plant trees,

If you plan for a lifetime, you should educate humans.
Guan Zhong (ca. 650 AC)

Aspects for the sustainability

Environmental
it must take care to the ecology
Social
it must make happy (health)
Technical
it must be functional (usability and durability)
Economic
it must be affordable (expenses acceptable)

Environmental Aspects
Global Warming Potential with emission CO2
Energy Consumption
Ozone Depletion and Ozone Creation Potential with VOC emissions
Emissions to air, leaching to water and soil
Water Acidification and Eutrophication Potential
Potable Water Consumption
Waste Production
Renaturation
Durability, life cycle costs
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Technical Aspects of ETICS

Energetic upgrade of the buildings shell

Quality upgrade of the buildings shell concerning moisture
Easy to clean and easy maintenance of the structure
Protection of surfaces

Economical Aspects of ETICS

Low life cycle costs (long durability, low service expenses)

Value stability (nice surfaces, nice colours)
Energy saving by heat retention (low share cost, high rent)

With an thermal insulation the heat transfer through the

building envelope can be reduced
Picture of an infrared camera before and after renovation
Without heat insulation

With heat insulation

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 but ETICS will help saving resources and

money in hot climates as well
Thermal insulation system in hot climate conditions

Without heat insulation

With heat insulation

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For the optimum solution for thermal insulation a few

considerations have to be taken into account
Practical considerations of a thermal insulation system

Create a closed external insulation envelope for the building without
thermal bridging

Vapour barrier and dew-point to prevent damage caused by humidity

The insulation medium

Mechanical stability and fixation

Flexibility of the system in terms of accessibility, maintenance,
renovation, damage
Without heat insulation

With heat insulation

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Temperature situation of non-insulated wall with

concrete column
25 cm solid block
50 cm concrete column
Inside Temp 18 C
Outside Temp 48 C

Therm Finite Element Simulator (University of California, project supported by the US Government)
http://windows.lbl.gov/software/therm/therm.html

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Optimized temperature situation with ETICS no thermal

bridges due to an envelope system
25 cm solid block
6cm EPS ETICS
50 cm concrete column
Inside Temp 18 C
Outside Temp 48 C

18.6 C
18.6 C

20.9 C

Therm Finite Element Simulator (University of California, project supported by the US Government)
http://windows.lbl.gov/software/therm/therm.html

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High quality ETICS How does it

look like under sustainability aspects
Mounting (Adhesive Mortar)
Insulating Board (EPS)
Reinforcing Mesh
Reinforcing Mortar

Thermal
Conductivity ???

Finish Coat with Vapour Barrier

Mechanical
Durability ???
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Thermal Conductivity dark infrared absorbers

in the EPS board lead to better conductivity

White Insulation Board

IR-radiation can pass this material

Dark Insulation Board

IR-radiation will be absorbed and reflected
due to carbon particles
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Dalmatiner Technology the solution to combine

the advantages of black and white boards

The patented mixture of black and white pearls results in

a technology with low thermal conductivity of the black
board combined with the form stability of the white board
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Overview over different EPS insulation materials

EPS 040

EPS Dalmatiner 035

EPS Dalmatiner 032

EPS 032

thermal conductivity
= 0,040 W / (m K)

thermal conductivity
= 0,035 W / (m K)

thermal conductivity
= 0,032 W / (m K)

thermal conductivity
= 0,032 W / (m K)

density
~ 0,16 kg / m3

density
~ 0,16 kg / m3

density
~ 0,16 kg / m3

density
~ 0,16 kg / m3

thickness comparison
14 cm will equal

12 cm of EPS 035

11 cm of EPS 032

11 cm of EPS 032

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Solutions to modern construction challenges

Saving energy efficient and easy:

ETICS provide a shell around living

spaces to protect from chill and/or heat.

No loss of heat via leaks and thermal

bridges.

Fully designed for a perfect

architectural style.

Easy to install and easy to maintain.

Insulation upgrades to a better level are

possible at any time.

Saving Costs
Excellent insulation values (U-value) due to
unique Dalmatian insulation boards.
Insulation outside the structural wall: stabilised
living space temperature by thermal potential of
wall mass.
Reduced activity of heating equipment or air
conditioning: smaller installation units.

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Mechanical Durability stress on facades

Stress mechanisms on facades

Mechanical stress due to
wind loads

Thermal stress due to
temperature changes

Mechanical stress due to
vandalism, playing kids,
knives, public traffic,

Color fading due to UV-light

Abrasion effects due to
wind, sand, weather,
With increasing
durability the
sustainability will
increase
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Carbon fibers as known solution for high tech products

with optimum mechanical performance

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Carbon Fibers in the reinforcement mortar are the

secret for increased durability
Cross-section of a Carbon ETICS System
Reinforcement with
Carbon

Final
Coat

fiber
glass
mesh

Carbon Plaster under the microscope

Dalmatiner EPS
insulating board
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The Carbon fibers lead to an stunning performance

in the Steel-Ball-Impact Test
According to the European ETAG 004
the mechanical resistance of ETICS
has to be
3 Joule for standard ETICS
10 Joule for high performance ETICS

Setup of the test:

a steel ball is dropped from a certain height
1 Joule = 1 kg dropped of from 10 cm
3 Joule = 1 kg dropped of from 30 cm
10 Joule = 1 kg dropped of from 1 m
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Carbon Plinth Reinforcement

Steel Ball Impact Test according ETAG 004

minimum requirement

limit of the test standard

mineral system

1 layer Carbon-Plaster

2 layer carbon plaster up to 60 Joule

10

20

30

Energy [Joule]

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High quality ETICS How does it

look like under sustainability aspects
Mounting (Adhesive Mortar)
Insulating Board (EPS)
Reinforcing Mesh
Reinforcing Mortar

Thermal
Conductivity

Finish Coat with Vapour Barrier

Mechanical
Durability
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ETICS provides solutions to modern

construction challenges
Flexible designing:

ETICS are well balanced between function

and form.

Only few restrictions in architectural

designing.

Adaptable to personal style for new

buildings and in case of refurbishments.

Surfacing in a wide range in colours and

structures.

Durable in surviving

Tough under all weather conditions.

Strong even under mechanical impacts.

Reducing thermal stress in structural

constructions.
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Criteria for products

Facade paint with low dirt pick-up

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High quality ETICS features and key performance indicators

Optimal Thermal Protection  Building Envelope

Optimal Water Vapour barrier possible

Flexible Thermal Characteristics  U-Value 0.20 W/mk @ 16cm EPS

Unique Strength  up to 60 Joules (resistance of 1kg ball free fall over 6m)

High Rise Sustainability  up to 143m (Sofitel, Dubai)

Solutions for resisting building movements and swinging

Prevent Thermal Bridges  can be downsized to 0

Flexible Design  Curves, Grooves, Special finishes

More than 250,000,000 m of experience world wide

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Thermal Insulation The Reasons

Reduce air-condition costs

Reduce the dependency on climate control equipment

Increase the comfort level of the living space

Eliminate thermal loads for building structure

Environmental consideration

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Innovative products, systems and technical support

Pre-specification alternatives
Provide full and integrated support in the
pre-specification phase that will insure the
best possible system is selected.
Specification details
Provide full details of all elements
including CAD drawings, fixing and
reinforcing elements.
Selection of certified applicators
Aid with the selection of certified
applicators that meet the project
requirements.
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Details and solutions from plinth to roof

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Solutions to modern construction challenges

Training
Provide technical training that rectified
identified shortcoming.
Guarantees
Provide guarantees for every step in the
approved system.
Maintenance program
We will help construct a maintenance plan for
the life span of the building.

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Sofitel Hotel JBR, Dubai, 143m , 8500m

Sofitel Hotel, Dubai

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