Cooling & Heating

SHELLMAX

Fully Packaged, 3 Pass, Smoke Tube Steam Boiler

Super efficiency, superior performance

Improving your business

is our business

Water Level Controller

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Thermax offers products,

systems and solutions in energy

and environment engineering to
industrial and commercial
establishments around the world.
Its business expertise covers
heating, cooling, waste heat
recovery, captive power, water
treatment & recycling, air pollution
control & waste management and
performance chemicals. Thermax
brings to customers extensive
experience in industrial
applications, and expertise through
technology partnerships and
strategic alliances.

Pressure Gauge
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Bourden type, large dial

Isolation valve, enabling
online maintenance
Displays accurate reading

Vent Valve

Water Level Indicator

Made of superior quality cast steel

Durable and reliable valve seat

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Mechanics of high purity steam in Shellmax
Steam to process

Outlet for
carry-over water
Dry pan assembly
Steam space
Normal water level

Shellmax delivers high purity steam

which increases usable heat to the
process, thus reducing fuel costs. This
comes from having sufficient
freeboard height and large
disengaging surface area. The result is
dryness fraction of 98% and above

Superheater
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Front Door
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Two units of reflex type

Level gauges provided with drain
and isolation valves
The glass can be replaced online

High purity steam

Perforated tray

Operating from its headquarters in

Pune (Western India), Thermax
has built an international sales &
service network spread over South
East Asia, Middle East, Africa,
Russia, UK and the US. It has a full
fledged manufacturing set up that
is certified for ISO 9001:2000, ISO
14001 and safety management
according to OSHAS (ISO 18000).
In process heat, Thermax offers a
wide range of steam boilers,
thermal oil heaters and hot water
generators. It has expertise in a
wide range of fuels - oil, gas, solid
and agro-waste/ biomass.
Supporting a broad array of
industries in generating,
transferring and conserving heat
across a host of applications,
Thermax process heat products
and systems are exported to North
and South America, South East
Asia, Middle East, Africa, Europe,
CIS, Australia, Antarctica and
SAARC.

Used for pump ON-OFF operation &

control
Float actuated with magnetic switches
Top mounted - easy to access and
maintain (for SMDL)
Conventional side mounted water level
controller (for SMDH)
Robustly designed float and magnetic
switches, for dependable operation and
long life

Integral superheat steam

can be made available up
to 75O C

Feed Water Pump

Protective screen plate cover

Lightweight ceramic wool insulation
Swing-open door for easy
maintenance

Burner
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Option to choose between Mono/ Dual block

Available for a wide variety of Light Oil,
Heavy Oil, Gas & combinations
Compact and swing opening for easy access
to burner internals
World renowned technology from Oilon,
Finland
Oil Preheater

- Option available for heavy oil

- Direct heating type ensures quick boiler start up

Gas Train

- Components conforming to EN safety

standards
- Available for a variety of gases, including
Natural Gas & LPG
- Options available to burn special gases like
Corex, Hydrogen, Biogas etc.

Suitability for various types of burners

Proportional Element Level Control

Control Panel
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Dual block - pressure jet

Steam automised

Mono block - pressure jet

Inline multi-stage,
centrifugal pump with
S.S. internals
Power efficient operations
can accept up to 105 deg.
C. feedwater
Trouble-free & smooth
operations
Saves power during ONOFF duty

Unit mounted for SMDL series

Well laid out electrical connection for quick & easy trouble
shooting and repair during maintenance
Superior parts and components for long operating life
Adequate safety and protection provided for reliable
operations
PLC based control panel available on request which can be
hooked to SKADA, DCS etc.
Fully skid mounted unit available on request

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Precise water level control for consistent steam purity

Eliminates feed water pump motor
ON/ OFF operation, increasing pump
motor life
Single element - controls water level
Two element - controls water level
and steam flow
Three element - controls water level,
steam flow and feed water flow

General arrangement (Shellmax SMDH with Thermax-Oertli Burner)

Sustainable Solutions in
Energy & Environment

Technical specifications
PARAMETERS

UNITS

Steam Output,
kg/h
F&A 100OC
Safety Valve
kg/cm2g
Set Pressure
Thermal Efficiency
%
Fuels suitable
Overall Dimensions
(boiler)
L
mtr
W
mtr
H
mtr

SM
10DH
1,000

SM
15DH
1,500

SM
20DH
2,000

SM
30DH
3,000

MODELS
SM
SM
40DH
50DH
4,000
5,000

COOLING & HEATING DIVISION

SM
60DH
6,000

SM
80DH
8,000

SM
100DH
10,000

SM
120DH
12,000

10.54/ 17.5
92 2
Furnace Oil, Furnace Oil cum Natural Gas, Natural Gas
7700
3675
3560

8210
3675
3560

8480
3675
3605

8985
4050
3745

9705
4345
3955

10475
4645
4225

11335
4860
4655

12210
5200
4790

13820
5470
5035

14150
6960
5300

General arrangement (Shellmax SMDL with Oilon Burner)

AHMEDABAD 380 006

Tel. : (079) 2657 5408 / 5341 / 7073
Fax : (079) 2657 7270
E-mail : aadmin@thermaxindia.com
BANGALORE 560 020
Tel. : (080) 2346 7761 - 64
Fax : (080) 2346 7760
E-mail : adminblr@thermaxindia.com
CHENNAI 600 018
Tel. : (044) 2435 3831 - 34
Fax : (044) 2435 3841
E-mail : chennaidivsupp@thermaxindia.com
HYDERABAD 500 482
Tel. : (040) 2339 6820, 2331 0254
Fax : (040) 2331 2335
E-mail : hyd_sec@thermaxindia.com
KOLKATA 700 016
Tel. : (033) 2282 6711 - 13
Fax : (033) 2282 6796
E-mail : ksgroup@thermaxindia.com

Technical specifications

PARAMETERS

Steam Output,
F&A 100OC
Safety Valve
Set Pressure
Thermal Efficiency
- at 10.54 kg/cm2g
- at 17.5kg/cm2g
Fuels suitable
Overall Dimensions
(boiler)
L
W
H

UNITS
kg/h

SM
10DL
1,000

SM
15DL
1,500

SM
20DL
2,000

MODELS
SM
SM
30DL
40DL
3,000
4,000

MUMBAI 400 016

Tel. : (022) 2204 5391, 2204 5324
Fax : (022) 2204 0859
E-mail : madmin@thermaxindia.com
SM
50DL
5,000

SM
60DL
6,000

kg/cm2g

10.54/ 17.5

89 2 for Light Oil & 88.5 2 for Natural Gas

88 2 for Light Oil & 87.5 2 for Natural Gas
LDO, HSD, Natural Gas

mtr
mtr
mtr

4060
2465
3275

4575
2630
3255

4895
2630
3355

5480
2870
3475

5740
3115
3775

6235
3115
3775

SM
80DL
8,000

SM
100DL
10,000

NEW DELHI 110 057

Tel. : (011) 2614 5319, 2614 5701
Fax : (011) 2614 5311, 2614 8679
E-mail : psupport@thermaxindia.com
PUNE 411 019
Tel.: + 91-20-2747 5941
Fax: + 91- 20-2747 2049/2747 5679
E-mail : shrirangd@thermaxindia.com
Your nearest Thermax Channel Associate

6920
3230
3925

7470
3390
4025

7990
3640
4225

Note: Thermal efficiency calculated according to BS 845 Part-I method. Fuel consumption based on NCV of Furnace Oil - 9,650 kcal/ kg,
Light Oil - 10,200 kcal/ kg & Natural Gas - 8,500 Kcal/ Nm3 Higher capacity Shellmax boilers, up to 32 TPH, and higher pressures also available

Manufacturing for excellence

Behind Shellmax's outstanding reliability and performance is the high quality of

Thermax's manufacturing process. And, the stringent quality checks that cover
every stage of manufacture.

INTERNATIONAL OFFICES
UK n USA n UAE n Thailand n Indonesia n Russia
n Kazakstan n Kenya n Saudi Arabia n Nigeria n Malaysia
n Bangladesh n Sri Lanka n Chile

Ensures minimum Heat Affected Zone (HAZ), hence better material life

www.thermaxindia.com

CNC Plasma Arc Plate Cutting Machine

Thermax Business Portfolio

Submerged Arc Welding (SAW)

SAW welding on shell and furnace joints ensures uniform and consistent weld
quality

Water & Waste Solutions

Down Hand Welding

Thermax has developed special fixtures in-house, for tube-to-tube plate

welding in down hand position - the best welding method

Air Pollution Control

Corrugation process

Chemicals

Thermax is one of the few manufacturers in the world with state-of-the-art, inhouse corrugation facilities

IBR
In view of our constant endeavour to improve the quality of our products, we reserve the right to alter or change specifications without prior notice.
All photographs shown in this publication are representative in purpose, and to be used for reference only. For actual details and specifications,
please refer to Thermax offer document.

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