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SINOHYDRO GROUP LIMITED

Doha ExpresswayPackage 6
East Industrial Road Interchanges at Intersection with Street 10 and Street 23
EXW-P006-0000-MQ-SHC-MS-00014

Vendor and Material Submittal of Asphalt

(Alcat Contracting Company W.L.L. - Asphalt & Readymix Division Plant No.1)
(Rev.0)

Doha Qatar Mob: +974 33832587 Tel: +974-44126471 Fax: +974-44126471 E-mail: dohap6@126.com www.sinohydro.com


SINOHYDRO GROUP LIMITED
Doha ExpresswayPackage 6
East Industrial Road Interchanges at Intersection with Street 10 and Street 23

Index
Company Profile-Alcat Contracting Company
1. Introduction
1.1 Asphalt Plant
1.2 Readymix Plant
2. Key Management
3. Certification
4. Organizational Structure
5. Quality measures
5.1 Asphalt
5.2 Ready Mix Concrete
6. Health & Safety Measures
7. Environment Related Measures
8. Our Products
8.1 Ready Mix Concrete
8.2 Asphalt Concrete
9. BC Type-1 Gabbro Mix Design
10. SC Type-1 Gabbro Mix Design

Doha Qatar Mob: +974 33832587 Tel: +974-44126471 Fax: +974-44126471 E-mail: dohap6@126.com www.sinohydro.com

Established in 1956
ALCAT Contracting Company
(Asphalt & Readymix Division )
P.B.No:3805
Doha
Qatar
Tel: 009744355501
Fax: 009744210946
E-mail:gmasphalt-rmc@alcat-arc.com
www.alcat-arc.com

COMPANY PROFILE

Our vision is to become a leading provider of durable Asphalt


Concrete & Readymix Concrete in the Middle East

The quality perfection leads to the durability

TABLEOFCONTENTS
1.INTRODUCTION......................................................................4
1.1AsphaltPlant....................................................................5
1.2ReadymixPlant................................................................8
2.KEYMANAGEMENT..............................................................10
3.CERTIFICATION.....................................................................11
4.ORANISATIONALSTRUCTURE...............................................16
5.QUALITYMEASURES............................................................17
5.1AsphaltConcrete.............................................................17
5.2ReadyMixConcrete........................................................21
6.HEALTH&SAFETYMEASURES..............................................28
7.ENVIRONMENTRELATEDMEASURES...................................29
8.OURPRODUCTS..................................................................30
8.1ReadyMixConcrete........................................................30
8.2AsphaltConcrete.............................................................30

1)Introduction
We would like to introduce ourselves as ALCAT CONTRACTING COMPANY W.L.LAsphalt Concrete &
ReadymixConcreteDivision.OurManagingDirectorisSheikh.TalalBinMuhammedBinJaborAlThani.
Managementhasaclearvisioninthefuturisticgrowthofthecountry,inviewoftheupcominghuge
projectsinQatarwehavedrasticgrowthstrategytoinstallnewRMCandAsphaltplantsinvarious
locationstothenation.
Thecompanyhasaclearvisiontosupportinfrastructureofthecountrybysupplyingdurableconcrete&
asphalt, keeping the same in view we have hired a highly qualified, dedicated and experienced team to
managethetask.
Ourdeterminationistoleadtheindustryinqualityhasdrivenustooperateunderthemoststringent,self
imposed quality control regimen in the industry. To begin with, our stations has quality control
laboratory,fullyequippedandstaffedtoconducttherangeofroutinetestingrequiredtoensurethatonly
thebestrawmaterialsareused,andtheproductasdeliveredtothecustomerisinfullcompliancewith
thecontractedspecifications.

1.2)AsphaltConcretePlant ASPHALT PLANT PROFILE

PlantinIndustrialAreaMARINI
Brand:TheBrandnameisMARINI
CountryOfOrgin:MadeinITALY
DateOfManufacture:Year2002.
Capacity:Thecapacityoftheplantis155Ton/hourtheoretically
Actual:120Tph
Operation:OperationoftheplantintwowaysComputerizedandManual
ColdBins:Eightcoldbins.
Silos:Twosilosonefillerandoneforcement.
HotBin:FourHotBins.

PlantinUmbirka(NearAlKhor)VIANOVA
Brand:TheBrandofplantisVIANOVA
CountryOfOrgin:MadeinDENMARK
DateOfManufacture:Year1979
Capacity:Thecapacityofplantis100Ton/hourtheoretically
Actual:60Tph
Operation:OperationoftheplantintwowaysManualandAutomatic
ColdBins:Fourcoldbins.
Silos:Onesilosforcement.
HotBin:FourHotBins

Waybackwehavestartedoperationofourtwoasphaltplants,oneissituatedinIndustrialareastreet41
with a capacity of 155T/hr(Marini) and another one is 100T/hr(Vianova), it is situated in Umbirka. . Our
asphaltplantshasbeenapprovedbyQatarGeneralOrganizationforStandardsandMetrologyandmany
of the Government Organizations as well . We are one of the pioneer providers of asphalt concrete in
Qatar,manyprestigiousprojectshadbeensofarcompleted.Seethefollowing listofprojectsforyour
reference.

ListoffollowingProjectswesuppliedasphaltmaterials
1)PEARLQATAR,J&Pongoing
2)QatarAsphaltCo,variousAshghalprojectsongoing
3)QBSInternational,Merkhya&KhalifaRIWongoing
4)BarwaHousingWakhra,Marbucompleted
5)RIWprojectWakhra,Strabagundercompletion
6)SorensenQatar,RasgasprojectinRasallaffancompleted.
7)SrensenQatar,PEARLGTLProjectongoing
8)KeyServices,Municipalityprojects(various)ongoing
9)AlNoorEngineeringGroup,Ashghalvariousongoing
ThefollowingallprojectswesuppliedasphalttoALCATContractngCompany(ACC)
8)ERC0663/C1WakhraWukairRoadPhase1
9)ERC0559/C1RIWNorthOfDuhailStage1
10)ERC0558/C1RIWNorthOfDuhailStage2
11)Constructionofroadsandalliedworksphase1ofstage1(Part1)
12)Constructionofroadsandalliedworksphase1ofstage1(Part2)
13)ERC0575/C1UqbaBinNafie
14)ERC0484/C1RIWMazrouahtoRashadiyaFarm
15)ERC0614/C1AlShaheeniyaStreet
16)ERM1018/C4RoadMaintenance2002/2003Contract4
17)CollegeofTechnologyPackage#2
18)AlWusaylOlympicShootingRangePhaseII
19)ConstructionModelSchoolatWakhra
20)UpgradeworksatDohaInternationalAirportPackage5:TransferBaggageFacility
6

21)DrillingandBlastingatRasLaffanCCC
22)MesaiedHousingProjectPackage3
23)Drilling&BlastingatPearlQatarUDC
24)LinkRoadtoSmallIndustrialZone
25)AlKhoreHousingProjectPackage3
26)ERC0725/C5UmmBirkahRoad
27)EIC0544/D2/C1ExtensionofDuhailRoad
28)NDIAProject

1.2)ReadymixConcretePlant

RMC Plant Profile


PLANTELKONMIX90CubicMeter/HrMadeinTurkey
Model:2008
Chiller:Horman15000Ltr/HrmadeinGermany
IcePlant:Horman75ton/day,itisenoughfor750m3MadeinGermany
WehavestartedtheoperationofReadyMixConcretebatchingplantby1stApril2009,whichissituatedin
industrial area street no 38. The production capacity of our plant is 90cum/hr, which is fully
computerizedstateofartRMCplant.
The plant is having a support of 16 Transit Mixers with capacity of 10cum each and two mobile boom
placerpumps,theconcreteplantisbackedupbya75Ticeandchillingplantwithalatesttechnology,whichhas
come from Germany to make a better concrete, just to make sure that we deliver the concrete up to the
internationalstandard.
AsaGroupwearemorallyresponsibletowardsthesocialbindingsandkeepingthesameontoppriority
wehavemadeaplanthroughwhichwearegoingtomakeourRMC&AsphaltPlantasoneofthebest
modernplant.Seethefollowinglistofprojectswhereourconcretesupplied.
1

M/sAjancoContractingCo.W.L.L.

M/sAlAsasContractingCo.W.L.L.

M/sAlBaderContractingCo.W.L.L.

M/sAlBaderContractingCo.W.L.L.

5
6
7
8

09

M/sAlEmanGulfContractingCo.
W.L.L.
M/sAlEmadiEngineeringCo.
W.L.L.
M/sAlEidContractingCo.W.L.L.

ConstructionsofVadophoneTower,VariousProjects,inQatar
Constructionsofbuilding,VariousProjects,inQatar
ConstructionsofWareHouses,IndustrialArea,inQatar
FacilyReplacementContract,AlUdiedAirBase,DohaQatar
Constructionsofbuilding,VariousProjects,inQatar
Constructionsofbuilding,VariousProjects,inQatar
Constructionsofbuilding,VariousProjects,inQatar

M/sAlHassanInternationalTrading Constructionsofbuilding,VariousProjects,inQatar
&ContractingCo.W.L.L.
ConstructionsofRoads&Building,VariousProjects,inQatar
M/sAlHudaEngineeringWork

10

M/sAlManaEngineering&
ContractingCo.W.L.L.

11

M/sAlNoorEngineeringGroup

12

M/sAlSarahGroup

13

M/sArabBuilding&Contracting
Co.W.L.L.

14

M/sArconContractingCo.W.L.L.

15

M/sCleopatraTrading&
ContractingCo.W.L.L.

16

M/sClearVision

17

M/sContracoCompanyW.L.L.

18

M/sContracting&TradingCo.
W.L.L.

19

M/sGatewayMiddleEastGroup

20

M/sGoldenStarServicesCo.

21

M/sHamadBinMohammedCo.
W.L.L.

22

M/sKeyServicesCo.W.L.L.

23

M/sMarbuContractingCo.W.L.L.

24

M/sMarbuContractingCo.W.L.L.

25

M/sPowermanInternationalCo.
W.L.L.

26

M/sQBSInternational

27

M/sQBSInternational

28

M/sQLineTrading&Contracting.

29

M/sSeashoreContractingCo.

30

M/sSorensenQatarCo.W.L.L.

31

M/sTramacoTradingCo.W.L.L

Constructionsofbuilding,VariousProjects,inQatar
ConstructionsofRoads&Building,VariousProjects,inQatar
ConstructionsofRoads&Building,VariousProjects,inQatar
Constructionsofbuilding,VariousProjects,inQatar
Constructionsofbuilding,VariousProjects,inQatar
Constructionsofbuilding,VariousProjects,inQatar
Constructionsofbuilding,VariousProjects,inQatar
ProposedContracoOfficeBuildingatAlMommoura,DohaQatar
Constructionsofbuilding,VariousProjects,inQatar
Constructionsofbuilding,VariousProjects,inQatar
Constructionsofbuilding,VariousProjects,inQatar
AllProjectsUnderQatarPetrolium
ConstructionsofRoads&Building,VariousProjects,inQatar
QatarPetroliumProjectatDukkan,DohaQatar
ConstructionsofRoads&Building,VariousProjects,inQatar
ConstructionsofRoads&Building,VariousProjects,inQatar
DevelopmentsofmainRoadsinZone46,AlHilalDohaQatar
Developments&ConstructionsofRaodsatAlMarkhiya,Doha
Qatar

Constructionsofbuilding,VariousProjects,inQatar
Constructionsofbuilding,VariousProjects,inQatar
ConstructionsofRoads&Building,VariousProjects,inQatar
Constructionsofbuilding,VariousProjects,inQatar

2)KeyManagement
CompanyName:ALCATContractingCompanyW.L.L(ReadyMixConcrete,Asphalt
Concrete&CrusherDivision)
ManagingDirector:Sh.TalalBinMohammedBinJaborAlThani

ManagementStaff:
AhmedOsman
ChiefFinancialOfficer

Mr.KamaludeenAboobaker
GeneralManager

Mr.MadiAlawneh
ProductionManager(AsphaltConcretePlant)

Mr.RajeevKhare
PlantManager(ReadyMixConcretePlant)

10

3)CERTIFICATION

11

12

13

14

15

4)

ORGANISATIONALSTRUCTURE

CEO

CFO

GENERAL
MANAGER

HRD

MAINTAINENCE
HEAD

MAINTANANCE
MANAGER

MAINTAINANCE
ENGINEER

PLANT/PROD.
MANAGER

SALES
EXCUTIVES

MECHANIC/
ELECTRICIAN

PROD./STORES/MAINT.
SUPERVISOR

16

HR
DEPARTMENT

LAB
SUPERVISOR

SCHEDULING
&PLANNING
OFFICER

BATCHERS/PUMP
OPERATORS,
DRIVERS

LAB/FIELD
ASSISTANT

LAB
MANAGER

TECHNICAL
HEAD

SALESMANAGER

OPERATIONS
HEAD

SALES
HEAD

ACCOUNTS
DEPARTMENT

HELPERS

5)QualityMeasures
5.1)Asphalt
QUALITYCONTROLPROCESSOFASPHALTPRODUCTION
1. Introduction:
Inordertoensurethatthequalityofmaterialsandmixproportionsaremaintainedthroughoutasphaltproduction,
samplingandtestingshallbecarriedoutinaccordancetotherelevantspecificationswitharoutinetestingprogram.
Theprogramshallincludeforthefollowingmaterials.
2. RawMaterials:

2.1
Aggregate:

A. Gabbro:

5.0mm,10.0mm,14.0mm,20.0mm&30/28.0mmetc.
B. Limestone:

5.0mm,10.0mm,14.0mm,20.0mm&30/28.0mmetc.
2.2

Cement:

Cementusedwiththelimestonemix.

2.3

17

Bitumen(60/70):

2)TestingofRawMaterials:
Allfollowingtestsshallbecarriedoutonaroutinebasisinourfullyequippedlabsituatedatourasphaltplant.
Afterensuringthatallmaterialsmeetthelimitsandspecificationsthenalldatatesttobeconsideredtobuildupthe
Asphalticdesignmix.

2.1Aggregates:

Grading

FlakinessandElongation

SpecificGravity

Crushingvaluetest

Soundness

Chemicaltest

LosAngelostestetc.

2.2 Cement:

SpecificGravity

2.3 Bitumen:

PenetrationTest

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3)AsphaltDesignMix:

Thisstepistofindoutthepropermixproportionsandbindercontentwhichsuitesthespecificationsandtobe
appliedforthegovernmentapprovalcertificate.
DesignTesting:

Combinedgrading

Aggregatecompacteddensity

Stability

Voidsinmix

Voidsinmineralaggregate

Voidsfilledwithbitumen&

Flow

TheseallaboveMarshallspropertiesfindoutbytrialanderrormethodaccordingtospecificationslimits.Afterthe
governmentapproval,thebatchingplantwillreadytoproducethespecifieddesignmix.

19

3)Production:
Theproductionprocessinvolvesblendingtheaggregatesandthenheatingthemtoatemperaturesuitablefor
coatingwiththebitumenbinder.
DuringproductionQA/QCwillhavereadytocontrolandtoensurethattheAsphaltproductismeetingtherequired
specificationsandtheapproveddesignmix,bymakingtestsonregularbasisand/orwhenrequired.
2.4 Testing:
Grading
BinderContent
MarshallPropertiesetc.

PROCESSOFASPHALTPRODUCTION
STEP1:
Feedingofallaggregatesfromstockpilestocoldbinbyshovel.
STEP2:
Starttheplant,thenallaggregateswillcomeindrayerviaconveyorbelt.
Indrayerallaggregatesheatedupto180*Cmaximum.
Step3:
Firstofallfillersoakedtosilofromdrayerandotheraggregatesgoingtoscreenviahotelevator.
5.00mmaggregatewillcomeinhotbinno.01
10.00mmaggregatewillcomeinhotbinno.02
14.0mmaggregatewillcomeinhotbinno.03&
20.0mmaggregatewillcomeinhotbinno.04etc.
Step4:
Afterhotbinallaggregatesandbitumenhavingtemperature150*Cto165*Carebatchedinmixeraccordingtomix
designwhichisfeedinautomaticbatchingsystem.

Step5:
Inmixerallmaterialsarethoroughlymixedalltogetherupto165*C,afterthatdirectunloadedintotrucksforsupply
atsite.
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5.2ReadymixConcrete
QA/QCPLAN
1. Sourcingofrawmaterials
1.1.Cement:Relevantchemicalandphysicalpropertiesofcementsofdifferenttypesareanalyzedfortheireffect

onstrength developmentandslumpretention.Basedon thisanalysis,some modification doneinmixes.At


presenttheapprovedcementsareasfollows.
1.1.1.OPCfromQNCC
1.1.2.SRCfromQNCC

1.2.Coarse Aggregates: Aggregates samples from proposed suppliers and source are tested for specific gravity,

absorption,sieveanalysisfrominhousetestinglaboratoryandchemicalreactivityfromthirdpartyapproved
laboratory.

Fine Aggregates: Wash sand samples from QSTP have been tested for physical properties like water
absorption, specific gravity, sieve analysis moisture content etc and chemical properties tested from third
partyapprovedlaboratory.
1.3.Water:ThewatersamplesfromvarioussourceslocationsaretestedatexternallaboratoriesasperBS3148

andQCS2007Section5andanalyzedforsuitabilityforuseinconcrete.

1.4.Admixture: Slump retaining type water reducing admixtures based on lignosulphonates or naphthalene

formaldehydearegenerallyused.Asacompanypolicy,alimitednumberoftechnicallycompetentandproven
vendors are used for sourcing admixtures. Individual products are tested for their performance in concrete
mix for various cementadmixture combinations proposed to be used. The parameters studied are slump
retention,settingtimeandstrengthdevelopmentcharacteristicsfordifferentdosages.

1.5.Microsilica: Relevant chemical and physical properties of cements of different types are analyzed for their

effectonstrengthdevelopmentandslumpretention.Basedonthisanalysis,somemodificationdoneinmixes.
AtpresenttheapprovedmicrosilicasourceElkemGrade920.

2. ProposedMixProportions

Refertotheproposedmixdesignsforvariousgradesofconcrete.Thisdesigninvolvestheuseofgoodquality
rawmaterials.
Also, keeping in view the workability requirements for pump ability and the tolerances specified in BS EN
123502.However,dependinguponclientsspecificrequirementstheslumpcanbemodifiedwhileretaining
similarvaluesfortolerances.Incaseofreductioninslumpwhiletransitduetoheavytrafficetc.,workability
shall be maintained by dosing additional plasticiser with a limitation of maximum total dosage of 2.0% by
weightofcement.

21

3. ForwardControl

Testingofincomingmaterialsisconductedontrucktotruckbasisandrecordedforreference.Theprimaryaimof
thesetestsistoascertainthevarianceofthelotwithrespecttooriginalsample.Ifvariationsarebeyondlimits
permitted, the material is rejected. These limits are subject to inhouse revisions from time to time. Following
observationsaremadeinthisreference.
3.1.Cement: Weighment of bulk delivery vehicles, Visual observation on presence of hardened lumps, place of
manufacture,manufacturerstestreport.

3.2.Coarse Aggregates: CA II Material retaining 20mm, material passing 2.36mm, Shape, cleanliness & weak

stonesbyvisualobservation.CAIMaterialretaining10mm,materialpassing1.18mm,Shape,cleanliness&
weakstonesbyvisualobservation.

3.3.FineAggregate:Moisturecontent,Claylumps&sourceidentificationetc.

3.4.Admixture: Specific Gravity, pH & relative performance in concrete visavis sample, manufacturers test

report.

3.5.Microsilica:Weighmentofbulkdeliveryvehicles,Visualobservationonpresenceofhardenedlumps,placeof

manufacture,manufacturerstestreport.

4. Randomsamplingandtesting

Periodic
conformancetestsareconductedinhouseandexternallyasthecasemaybe,toascertainthesuitabilityofraw
materialsasperrelevantstandards.ThedetailsoftestsandtheirfrequenciesarementionedinappendixA.

5. Qualitycontrolmeasuresatplant
5.1.Moisturecontentofsandismeasureddailyformakingdesiredcorrections.Moreover,thebatchingplanthas
aninbuiltmoistureprobethatassessesthesurfacemoistureandthecorrectionsareautomaticallymadein
thebatch.
5.2.Slump&freshdensityofconcretearetestedonrandombasisdailyatintermittentintervals.
5.3.Materialsarestoredinwelldesignedseparateenclosureslikeseparatesilosforcements&microsilica,bins
foraggregates.
5.4.Coarseaggregatesareprocuredintwosinglesizesi.e.20mm&10mmtoenablebettercontrolongrading.
5.5.All ingredients including water and admixture are weighbatched electronically to maintain high accuracy
levels.
5.6.A wellequipped Central laboratory facility is provided at near to the plant to conduct research &
developmentandgeneraltestingingreaterdetail.

22

6. Samplingandtestingofconcrete
6.1.SamplingisdoneAsperBSEN12350.Allthesamplescastedcompulsorilyconsistof2cubestobetestedat
28dayseach,while3cubestobetestedat7daysforearlystrengthpredictions.
6.2.Sampling is done at plant for all the structural concrete pours above 10 Cubic meters, as per standard
samplingprocedures.
6.3.Asandwhenthecompressivestrengthresultsof30samplesforagivenmixareavailable,statisticalanalysis
ofresultsisperformedtostudydegreeofvariationandcompliancetostandards.

ComplianceTestingandSamplingforRMC

FollowingparagraphsintendtodiscussacomparisonofspecifiedsamplingproceduresaslaiddownbyQCS
2007Section5andBritishStandardsandasactuallybeingfollowedbyus.
Referredstandards:QCS2007Section5.
1. Frequency
1.1ForSlumpTesting:
Onetestperloadofconcretedeliveredoronetestper10m3whicheveristhelesser.
1.2ForCubeCasting:
One sample every 30 m3 of concrete or minimum one sample taken of each mix every day the mix is used. One
sampleconsistsofsixcubes,threetobetestedat7days,twoat28daysandonetobetestedatthediscretionof
Engineer.
2. Methodofsampling
Disregardtheveryfirst&verylastpartofthedischarge.
4standardscoopfulsforslumptest,4standardscoopfulsforeachpairof150mmcubestobecasted.
Samplinghastospreadrepresentativelywithinasinglebatch.
Fortestingofonlyslump,asperBSEN123502,samplecanbetakenafterdischarginginitial0.3m3.

23

AppendixA

CEMENT
Sr.No.
01.

Nameoftest

TestFrequency

TestMethod

06months/
Newbrand

BSEN1971

TestFrequency

TestMethod

06months/new
brand

BSEN1971,BS
4027,

SieveAnalysis

Every2weeks
orper100m3
whicheveris
morefrequent

BS812:Part103

Materialfinerthan0.075mm

Every2weeks
orper100m3
whicheveris
morefrequent

BS812:Part103

Claylumpsandfriableparticles

Every2weeks
orper100m3
whicheveris
morefrequent

ASTMC142

Organicimpurities

Eachmonthor
per200m3
whicheveris
morefrequent

ASTMC40

Waterabsorption

Every2weeks
orper100m3
whicheveris
morefrequent

ASTMC128/C127

Physical&chemicaltests(external)

BS4027

AGGREGATE
Sr.No.
01.

02.

03..

04.

05.

06.

24

Nameoftest
Physical&chemicaltests(external)

SpecificgravityandDLBD

Every2weeks
orper100m3
whicheveris
morefrequent

ASTMC128/C127

Shellcontent

Eachmonthor
per100m3
whicheveris
morefrequent

BS812:Part106

09.

Particleshape

Every2weeks
orper100m3
whicheveris
morefrequent

BS812:Part105

10.

ChemicalReactivity,Chlorides&
Sulphates,DeleteriousMaterials
(external)

Every2weeks
orper100m3
whicheveris
morefrequent

BSEN17441:1998

11.

Lossbymagnesiumsulphate
soundness

Eachmonth

ASTMC88

Every2weeks
orper100m3
whicheveris
morefrequent

BS812:
Parts111/112

EachMonth

ASTMC131/C535

07.

08.

Mechanicalstrength:
10%finesoraggregateimpactvalue
12.

13.

25

LosAngelesabrasion

14.

15.

Moisturevariationinsand

Dryingshrinkage

Twicedaily

Atstartofthe
projectand
wheneverthere
isachangein
thesourceof
supply.

BSEN13674

PotentialReactivity:

Ofaggregate:
16.

AlkaliSilicareaction

Asdirectedby
theEngineer

Alkalicarbonatereaction

ASTMC289
ASTMC586
ASTMC227

OfcementAggregatecombination
WATER
Sr.No.

Nameoftest

BS1377:Part3

02.

Sulphates(asSO3)

06months/new
source

BS1377:Part3

03.

AlkaliCarbonatesandBicarbonates

06months/new
source

BS60682.51

04.

TotalDissolvedIons

06months/new
source

BS1377:Part3

06months/
Newsource

BS60682.50

pH

26

Chloride(asCL)

TestMethod

01.

05.

TestFrequency

Remarks:

1. Additionaltoabove,testingisperformedincaseofsuspecteddeviationsetc.,asthecasemaybe.
2. Forcement,microsilicaandadmixtures,manufacturerstestcertificateisreferredforgeneraltestresults
onroutinebasis.

We maintain as an integral part of its operation a sophisticated quality control programmed. This is to
achievethehighestpossiblelevelofproductqualityandtoensurespecificationcompliance;toaccomplish
theseobjectivesfollowingmeasureshadbeentaken.
1)
2)
3)
4)
5)
6)
7)
8)
9)

Fullyequippedlaboratorywithmostofthetestingfacilitiesavailable.
Electronictestingmachineforthecompressivestrength.
Permeabilitytestingfacility
Systematicwatertankavailabletocurethecubesaspertherequirement
FacilityofACT.
Regulartrailstoprepareabatchbook.
R&Dforthenewproduct.
Stricttestistobedoneonallincomingrawmaterialtoensurethequalityateverystage.
Calibrationistobedoneonregularspecifiedintervaltomakesureofthequalityaswellasquantity
ofconcreteisperfect.
10) Inspectiononeachandeveryloadofconcretebeforeitleavesthepremises.

27

6)Health&SafetyMeasures
Wemustallcooperateinbuildingaculturethatthinksofhealth&safetyenvironmentatalltimesandin
everythingwedo.Asaferandhealthierenvironmentwillenhanceproductivityandretentionoftheright
people.Tomaintainthisconceptinourorganizationfollowingmeasureshadbeentakenforthehealth&
safety.
1) OurcompanyhasaclearvisionandpolicyabouttheSafety,healthandenvironment.
2) Wewouldliketogiveaverysafe&goodenvironmenttoouremployeessothatoncetheyleave
theirhomethefamilywillbeincomfortablezonethatthepersonisworkingataverysafeplace.
3) NooneisallowedtoworkinpremiseswithouthavingproperPPEandauthorizationtowork.
4) Sprinklingofwateronfloorareaonspecificintervaltoavoidthedustevolution.
5) Takingpropercarewhileworkingatheights,confinedspacesetc.
6) Lockoutsystemwillbeinplace
7) Alltherequiredfireextinguisherwillbeinplace,additionallywehaveplentyofwaterandsandin
placeforanysuchkindofemergencies
8) Allthenearmisshastobereportedifany.
9) Fallarresterswillbeinplace.
10) Reversehornswillbeavailableintheentirevehiclewhichismovinginsidethepremisesalongwith
thebankmentoguidethem.

28

7)EnvironmentRelatedMeasures
Ourworkforceisourasset,weprovideaworkerfriendlyenvironment
1)
2)
3)
4)
5)
6)
7)
8)
9)

DustcollectorontopofcoveredsilosTomakesuretheenvironmentisworkerfriendly
Coverwillbeprovidedatthepointofloadingofsandandaggregatebins
Coverwillbeprovidedatthepointofdischargeofsandandaggregate.
Coverwillbeprovidedatthepointofourmainstoragebins,wearemakingaverysystematicraw
materialbins.
WatersprinklingsystemonthewallofmainBins,sothatthematerialisalwaysinawetcondition
andthereshouldnotbeanydustemulsion.
TransitMixerwashingsystemsothatwhentruckleavesthepremisesitshouldgowithcleantires
andinaspicnspancondition.
Properwastehandlingsystem,puttinguponeSettlingtanktotakecareofwastematerial.
Properdrainagesystemtotakecareofhygienicconditionatplant.
KeepingtheDieselGeneratorinanairtightcontainertoreducethenoiseleveltoprotect
environment.

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8)OurProducts
Seeourvariousproductswithdifferentmixdesign.Ifyougoforaspecialmix,pleaseconfirmwithour
technicaldepartmentpriortotheorder.

8.1)ReadyMixConcrete

RegularStructuralConcrete
BlindingConcrete
HighStrengthConcrete
MicrosilicaConcrete
HighPerformanceConcrete
ScreedConcrete
LightWeightConcrete
HeavyweightConcrete
CementMortar
IntegrallyColoredConcreteandMortar
OtherTypesOfSpecialConcrete

8.2)AsphaltConcrete

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AllTypesOfAsphaltGabbroMixes(BC,IC,SC)
AllTypesOfLimestoneMixes
PrimeCoatMC1
TackCoat