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Bondstrand 2416 / 3416

Glassfiber Reinforced Epoxy (GRE) Pipe Systems for Industrial and Oilfield services 16 bar

Applications

Brackish water lines


Drain lines
Cooling water lines
Electrical conduit
Crude oil transmission lines
Firewater lines
General industrial service for
Temporary pipelines
mildly corrosive liquids
Produced water
Oil field reinjection lines
Service water lines
Potable water lines
Water injection lines
Saltwater and seawater lines
Waste water and sewage lines

Performance

Standard pipe wall design using a static hydrostatic design basis


(ASTM D2992 procedure B) with a 0.5 service factor.

Characteristics

Maximum operating temperature: up to 121C


(derated pressure rating above 93C);
Pipe diameter: 2
-40 inch (50-1000 mm);
Pipe system design for pressure ratings up to 16 bar;
The pipe system is also available in other pressure classes
(10 bar, up to 50 bar, higher pressure classes on request).
Bondstrand 2400 / 3400
ASTM D-2310 Classification: RTRP-11FX for static hydrostatic design basis.

Joining systems
Taper/Taper joint
2 - 40 inch
Key-Lock joint
2 - 24 inch
Taper/Taper joint

Key-Lock joint

Table of Contents

GENERAL DATA
Adhesive................................................................................................................ 20
Bending radius (minimal allowable)....................................................................... 7
Conversions.......................................................................................................... 27
Engineering design & installation data................................................................. 27
Field testing........................................................................................................... 27
Important notice.................................................................................................... 27
Joining system and configuration.......................................................................... 3
Typical mechanical properties................................................................................ 4
Typical physical properties..................................................................................... 4
Pipe series............................................................................................................... 3
Typical pipe length.................................................................................................. 4
Typical pipe dimensions and weights.................................................................... 6
Typical pipe performance....................................................................................... 5
Span length (for horizontal support)...................................................................... 7
Surge pressure..................................................................................................... 27

TAPER/TAPER FITTINGS DATA


Couplings.............................................................................................................. 18
Elbows ................................................................................................................. 8-9
Flanges........................................................................................................ 16-17-18
Taper/Taper dimensions.......................................................................................... 8
Nipples.................................................................................................................. 19
Reducers.......................................................................................................... 14-15
Saddles...................................................................................................... 12-13, 19
Specials................................................................................................................. 27
Stub-ends.............................................................................................................. 17
Tees............................................................................................................. 10-11-12

KEY-LOCK FITTINGS DATA


Adapter ................................................................................................................. 26
Couplings ............................................................................................................. 24
Elbows ............................................................................................................. 21-22
Flanges.................................................................................................................. 24
Key-Lock dimensions............................................................................................ 21
Nipples.................................................................................................................. 25
Tees.................................................................................................................. 22-23

Pipe series

Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand Taper/Taper
adhesive-bonded joint or Key-Lock mechanical joint pipe systems.
MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.
Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand Taper/Taper adhesive-bonded joint systems. For special fittings, not listed in
this product guide, please contact your NOV FGS representative.
Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty and stub-end flanges
for Bondstrand adhesive bonded joint systems. Standard flange drilling patterns as per
ANSI B16.5 / B16.47 A (150 Lb). Other flange drilling patterns, such as ANSI B16.5 /
B16.47 A (> 150 Lb), DIN, ISO and JIS are also available.
Bondstrand 2416/3416
Glassfiber Reinforced Epoxy (GRE) pipe system;
Unlined or with 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93C or 121C depending on the curing system;
Maximum pressure rating: 16 bar.
Conductive
Conductive pipe systems are available to prevent accumulation of potentially dangerous
levels of static electrical charges. Pipe, fittings and flanges contain high strength
conductive filaments. Together with a conductive adhesive this provides an electrically
continuous system.
Description

Bondstrand

2416*
Pipe Diameter
2-40 inch
Joining system
Taper/Taper

Key-Lock
Liner**
0.5 mm
Temperature
121 C***
Pressure rating

16 bar

Bondstrand
3416*
2-40 inch
Taper/Taper
Key-Lock
0.5 mm
93 C
16 bar

* Also available in conductive version


** Also available without liner
*** Above 93C, derate the pressure rating lineairly to 50% at 121C

Key-Lock systems are suitable for a maximum temperature of 93C

Joining system &


configuration

Pipe and fittings are available with a Taper/Taper adhesive bonded joint or a Key-Lock
mechanical joint with O-ring seal.
Pipe
50-1000 mm (2-40 inch):
Taper/Taper adhesive joint;
End configuration: Integral Taper socket x Taper spigot.
50-600 mm (2-24 inch):
Key-Lock mechanical joint;
End configuration: Integral Key-Lock socket x Integral Key-Lock spigot.
Fitting
50-1000 mm (2-40 inch):
Taper/Taper adhesive joint.
End configuration: Integral Taper socket ends.
50-600 mm (2-24 inch):
Key-Lock mechanical joint;
End configuration: Integral Key-Lock socket ends.
Flange
50-1000 mm (2-40 inch):
Taper/Taper adhesive joint.
End configuration: Integral Taper socket end.
50-600 mm (2-24 inch):
Key-Lock mechanical joint;
End configuration: Key-Lock spigot.
Note: Pipe nipples, saddles and flanged fittings have different end configurations.

Typical pipe length

Nominal
Joining

Approximate overall
Length* System
Pipe Size


Europe Plant
Asia Plant
[mm] [inch]
[m]
[m]
50-150 2-6 Taper/Taper
6.1
9.0
200-600 8-24 Taper/Taper 6.1/11.8
11.89
700-1000 28-40 Taper/Taper
11.8
11.89
50-150 2-6 Key-Lock
6.10
9.0
200-600 8-24 Key-Lock 6.10/11.8
11.89
* Tolerance +/- 50 mm.

Typical physical
properties

Pipe property
Thermal conductivity pipe wall
Thermal expansion coefficient
Flow coefficient
Absolute roughness
Density
Specific gravity

Units
Value
Method
W(m.K)
.33
NOV FGS
10-6 mm/mm C
18.0
NOV FGS
Hazen-Williams
150
10-6 m
5.3

kg/m3 1800
-
1.8
ASTM D-792

Typical mechanical
properties

Pipe property 2416


Units
21C 93C
Method
Bi-axial
Ultimate hoop stress at weeping N/mm2
250

ASTM D-1599
Circumferential
Hoop tensile strength
N/mm2
220

ASTM D-2290
Hoop tensile modulus
N/mm2
25200
ASTM D-2290
Poissons ratio axial/hoop

0.65
0.81
NOV FGS
Longitudinal
Axial tensile strength
N/mm2
80
65
ASTM D-2105
Axial tensile modulus
N/mm2
12500
9700
ASTM D-2105
Poissons ratio hoop/axial

0.40
0.44
ASTM D-2105
Axial bending strength

85

NOV FGS
Beam
Apparent elastic modulus
N/mm2
12500
8000
ASTM D-2925
Hydrostatic Design Basis
Static
N/mm2

124
ASTM D-2992

(Proc. B.)


Pipe property 3416
Units
21C 93C
Method
Bi-axial
Ultimate hoop stress at weeping N/mm2
300

ASTM D-1599
Circumferential
Hoop tensile strength
N/mm2
380

ASTM D-2290
Hoop tensile modulus
N/mm2
23250
18100
ASTM D-2290
Poissons ratio axial/hoop

0.93
1.04
NOV FGS
Longitudinal
Axial tensile strength
N/mm2
65
50
ASTM D-2105
Axial tensile modulus
N/mm2
10000
7800
ASTM D-2105
Poissons ratio hoop/axial

0.40
0.45
ASTM D-2105
Axial bending strength

80

NOV FGS
Beam
Apparent elastic modulus
N/mm2
9200
7000
ASTM D-2925
Hydrostatic Design Basis
Static
N/mm2
148*

ASTM D-2992

(Proc. B.)
* At 65C.

Typical pipe
performance

Bondstrand 2416 at 21C



Nominal Internal Ultimate
STIS Stifness Pipe
Pipe
Pressure
Collapse
Factor Stiffness
Size
*Rating **Pressure ***(SF) ***(PS)
[mm] [inch]
[bar]
[bar] [kN/m2]
[lb.in]
[psi]
50 2
16
17.9 73.6 108 573
80 3
16
5.0 21.0 108 163
100 4
16
3.3 13.6 149 106
150 6
16
2.9 12.1 453 94
200 8
16
2.7 11.1 941 86
250 10
16
2.6 10.7 1809 83
300 12
16
2.6 10.7 3092 84
350 14
16
2.7 11.1 4218 86
400 16
16
2.6 10.7 6105 84
450 18
16
2.6 10.7 8158 83
500 20
16
2.5 10.5 11015 82
600 24
16
2.5 10.6 19148 83
700 28
16
2.5 10.3 32924 80
750 30
16
2.5 10.4 40831 81
800 32
16
2.5 10.2 48843 80
900 36
16
2.4 10.2 69208 79
1000 40
16
2.5 10.3 96228 80
* At 93C using NOV FGS approved adhesive;
** No safety factor included;
*** Per ASTM D-2412.

Bondstrand 3416 at 21C



Nominal Internal Ultimate
STIS Stifness Pipe
Pipe
Pressure
Collapse
Factor Stiffness
Size
*Rating **Pressure ***(SF) ***(PS)
[mm] [inch]
[bar]
[bar] [kN/m2]
[lb.in] [psi]
50
2
16
16.5 73.9 109 575
80
3
16
4.6 21.0 109 164
100 4
16
3.0 13.7 149 107
150 6
16
1.7 7.8 292 61
200 8
16
1.3 6.0 504 47
250 10
16
1.3 6.1 1024 47
300 12
16
1.3 6.0 1700 46
350 14
16
1.3 5.8 2195 45
400 16
16
1.3 5.8 3277 45
450 18
16
1.3 5.9 4447 46
500 20
16
1.3 5.9 6130 46
600 24
16
1.3 5.8 10288 45
700 28
16
1.3 5.9 18659 46
750 30
16
1.3 5.8 22858 46
800 32
16
1.3 5.8 27644 46
900 36
16
1.3 5.8 39130 45
1000 40
16
1.3 5.8 53425 45
* At 93C using NOV FGS approved adhesive;
** No safety factor included;
*** Per ASTM D-2412.

Typical pipe dimensions


and weights

Bondstrand 2416

Nominal
Pipe
Minimum Average
Designation per
Pipe

Inside
Structural Wall

Pipe
ASTM
Size

Diameter
*Thickness [t]
Weight
D-2996
[mm] [inch]
[mm]
[mm] [kg/m]
(RTRP-11...)
50
2
53.0
1.8 0.7
FX1-2111
80
3
81.8
1.8 1.0
FX1-2111
100 4 105.2
2.0 1.4
FX1-2111
150 6 159.0
2.9 3.0
FX1-2112
200 8 208.8
3.7 4.9
FX1-2112
250 10 262.9
4.6 7.5
FX1-2114
300 12
313.7
5.5 10.6
FX1-2116
350 14
344.4
6.1 12.8
FX1-2116
400 16
393.7
6.9 16.4
FX1-2116
450 18
433.8
7.6 19.8
FX1-2116
500 20 482.1
8.4 24
FX1-2116
600 24 578.6
10.1 35
FX1-2116
700 28 700.0
12.1 50
FX1-2116
750 30 750.0
13.0 58
FX1-2116
800 32 800.0
13.8 65
FX1-2116
900 36 900.0
15.5 82
FX1-2116
1000 40 1000.0
17.3 102
FX1-2116
*

Excluding liner thickness.

Bondstrand 3416

Nominal
Pipe
Minimum Average
Designation per
Pipe

Inside
Structural Wall

Pipe
ASTM
Size

Diameter
*Thickness [t]
Weight
D-2996
[mm] [inch]
[mm]
[mm] [kg/m]
(RTRP-11...)
50
2 53.0
1.8 0.7
FX1-2111
80
3 81.8
1.8 1.0
FX1-2111
100 4 105.2
2.0 1.4
FX1-2111
150 6 159.0
2.5 2.6
FX1-2112
200 8 208.8
3.0 4.0
FX1-2112
250 10 262.9
3.8 6.2
FX1-2113
300 12 313.7
4.5 8.7
FX1-2114
350 14 344.4
4.9 10.4
FX1-2115
400 16 393.7
5.6 13.4
FX1-2116
450 18 433.8
6.2 16.3
FX1-2116
500 20 482.1
6.9 20
FX1-2116
600 24 578.6
8.2 28
FX1-2116
700 28 700.0
10.0 42
FX1-2116
750 30 750.0
10.7 48
FX1-2116
800 32 800.0
11.4 54
FX1-2116
900 36 900.0
12.8 68
FX1-2116
1000 40 1000.0
14.2 83
FX1-2116
*

Excluding liner thickness.

Span length

orizontal support for Bondstrand 2416 and 3416 at 21 C


H

Nominal
Single Continuous
Single Continuous
Pipe Span* Span* Span* Span*
Size 2416 2416 3416 3416
[mm] [inch]
[m]
[m]
[m]
[m]
50 2 2.9 3.6 2.6 3.4
80 3 3.2 4.1 3.0 3.8
100
4 3.5 4.5 3.2 4.1
150
6 4.2 5.3 3.8 4.8
200
8 4.7 6.0 4.2 5.4
250
10 5.3 6.7 4.7 6.0
300
12 5.7 7.3 5.1 6.5
350
14 6.0 7.7 5.3 6.8
400
16 6.4 8.1 5.7 7.2
450
18 6.7 8.5 6.0 7.6
500
20 7.1 9.0 6.3 8.0
600
24 7.7 9.8 6.8 8.7
700 28 8.5 10.7 7.5 9.5
750 30 8.8 11.1 7.8 9.9
800 32 9.0 11.5 8.0 10.2
900 36 9.6 12.1 8.5 10.8
1000 40 10.1 12.8
8.9 11.3
* Span recommendations are based on pipes filled with water having a density of 1000 kg/m3 and
include no provisions for weights caused by valves, flanges or other heavy objects. At 93C,
span lengths are approx. 10% lower.

Bending Radius

inimum allowable for Bondstrand 2416 and 3416 at 21 C


M

Nominal
Bending
Pipe
Radius
Size
3416
[mm] [inch]
[m]
50 2
80 3
100 4
150 6
200 8
250 10
300 12
350 14
400 16
450 18
500 20
600 24
700 28
750 30
800 32
900 36
1000 40
Note:

Bending
Radius
2416
[m]

11
20
27
53
83
103
125
139
159
173
192
235
279
300
321
362
404

12
25
42
52
67
87
106
116
135
150
169
204
253
271
291
330
366

Do not bend pipe until adhesive has cured. Sharper bends may create excessive
stress concentrations.

Taper/Taper
dimensions

Dimensions for adhesive Taper Spigots for adhesive Taper/Taper (2-40 inch) joints.

Nominal Taper Insertion Nominal Dia of
Pipe Angle Depth Spigot Spigot
Size
Nose Thickn.
at Nose

X Ds nose Sd
[mm] [inch] [degrees]
[mm]
[mm]
[mm]
50 2 1.75 50 1.0 55.2
80 3 1.75 50 1.0 83.8
100 4 1.75
50 1.0 107.2
150 6 2.5
50 1.0 161.0
200 8 2.5
80 1.0 210.8
250 10 2.5 110 1.0 264.9
300 12 2.5 140 1.0 315.7
350 14 2.5 140 1.5 347.4
400 16 2.5 170 1.5 396.7
450 18 2.5 170 1.5 436.8
500 20 2.5 200 2.0 486.1
600 24 2.5 230 2.5 583.6
700 28 1.75 230 5.5 711.0
750 30 1.75 260 6.0 762.0
800 32 1.75 290 5.5 811.0
900* 36 1.75
350
6.0 912.0
900** 36
1.75
260
6.0 912.0
1000* 40
1.75
320
8.0 1016.0
1000** 40
1.75
230
8.0 1016.0
* For Bondstrand 2416 pipe joint and fitting joint.
** For Bondstrand 3416 pipe joint only.

Elbows 90

Filament-wound 90 elbows with integral T


aper/Taper (2-40 inch) socket ends for
adhesive bonding.

Nominal
Laying
Overall
Average
Pipe Size

Length (LL)
Length (OL)
Weight
[mm]
[inch]
[mm]
[mm]
[kg]
50
2
87
137
0.6
80
3
126
176
1.1
100
4
155
205
2.1
150
6
240
290
4,2
200
8
315
395
12
250
10
391
501
16
300
12
463
603
26
350
14
364
504
37
400
16
402
572
53
450
18
472
642
76
500
20
523
723
125
600
24
625
855
228
700
28
726
956
238
750
30
777
1037
290
800
32
828
1118
364
900
36
929
1279
544
1000
40
1040
1360
610

Elbows 45

Filament-wound 45 elbows with integral T


aper/Taper (2-40 inch) socket ends for
adhesive bonding.

Nominal
Laying
Overall
Average
Pipe

Length
Length
Weight
Size
(LL)
(OL)
[mm]
[inch]
[mm]
[mm]
[kg]
50
2
45
95
0.5
80
3
61
111
0.9
100
4
73
123
1.3
150
6
106
156
2,5
200
8
137
217
7,4
250
10
169
279
12,4
300
12
196
336
22
350
14
125
265
29
400
16
142
312
41
450
18
204
374
54
500
20
225
425
75
600
24
268
498
130
700
28
310
540
177
750
30
331
591
226
800
32
352
642
272
900
36
394
744
463
1000
40
450
770
530

Elbows 22

Filament-wound 22 elbows with integral Taper/Taper (2-40 inch) socket ends for
adhesive bonding.

Nominal
Laying
Overall
Average
Pipe

Length
Length
Weight
Size
(LL)
(OL)
[mm]
[inch]
[mm]
[mm]
[kg]
50
2
29
79
0.4
80
3
37
87
0.6
100
4
43
93
0.9
150
6
60
110
1.4
200
8
76
156
5.1
250
10
68
178
9.7
300
12
77
217
15.5
350
14
71
211
21
400
16
85
255
24
450
18
106
276
39
500
20
116
316
56
600
24
136
366
93
700
28
157
387
123
750
30
167
427
158
800
32
177
467
198
900
36
197
547
343
1000
40
234
554
410

Equal Tees

Filament-wound equal Tee with integral Taper/Taper (2-40 inch) socket ends for
adhesive bonding.
Nominal
Laying
Overall
Laying
Overall
Average
Pipe

Length
Length
Length
Length Weight
Size
total run
total run
branch
branch
(LL1) (OL1) (LL2) (OL2)
[mm] [inch]
[mm]
[mm]
[mm]
[mm]
[kg]
50 2 148 248 74 124 1.3
80 3 192 292 96 146 2.9
100 4 230 330 115 165 4.0
150 6 306 406 153 203 8.7
200 8 376 536 188 268 21
250 10
452 672 226 336
31
300 12
528 808 264 404
50
350 14
544 824 272 412
55
400 16
590 930 295 465
87
450 18
678 1018 339 509 103
500 20
740 1140 370 570 209
600 24
868 1328 434 664 351
700 28
994 1454 497 727 476
750 30 1046 1566 523 783 591
800 32 1118 1698 559 849 727
900 36 1248 1948 624 974 1213
1000 40
1416 2056 708 1028 1577

Reducing Tees

Standard

Fabricated

Filament-wound standard and fabricated reducing tees with integral Taper/Taper


(2-36 inch) socket ends for adhesive bonding.
Nominal
Laying
Overall
Laying
Overall
Average
Pipe

Length
Length
Length
Length Weight
Size (LL1) (OL1) (LL2) (OL2)
(runxrunxbranch)
half run
half run
branch
[mm]
[inch] [mm] [mm] [mm] [mm] [kg]
80x80x50 3x3x2 96 146 86 136 2.7
100x100x50 4x4x2 115 165 99 149 3.8
100x100x80 4x4x3 115 165 108 158 4.0
150x150x50 6x6x2 153 203 124 174 8.0
150x150x80 6x6x3 153 203 134 184 9.6
150x150x100 6x6x4 153 203 140
190
9.6
200x200x50 8x8x2 88 168 179 229 24.6
200x200x80 8x8x3 188 268 159 209 16.0
200x200x100 8x8x4 188
268 172
222
16.7
200x200x150 8x8x6 188
268 178
228
13.2
250x250x50 10x10x2
88
198
206
256
30
250x250x80 10x10x3 100
210
206
256
32
250x250x100 10x10x4
226
336
194
244
29
250x250x150 10x10x6
226
336
204
254
28
250x250x200 10x10x8
226
336
213
293
34
300x300x50 12x12x2
88
228
232
282
35
300x300x80 12x12x3 100
240
232
282
37
300x300x100 12x12x4
264
404
216
266
43
300x300x150 12x12x6
264
404
229
279
42
300x300x200 12x12x8
264
404
239
319
45
300x300x250 12x12x10
264
404
251
361
51
350x350x50 14x14x2
88
228
247
297
37
350x350x80 14x14x3 100
240
247
297
40
Note: Regular numbers are filament wound tees; Italic numbers are fabricated.

10

Reducing Tees (Ctnd)

Standard

Fabricated

Filament-wound standard and fabricated reducing tees with integral Taper/Taper


(2-36 inch) socket ends for adhesive bonding.

Nominal Laying Overall Laying Overall Average
Pipe

Length
Length
Length
Length Weight
Size (LL1) (OL1) (LL2) (OL2)
(runxrunxbranch)
half run half run
branch
[mm]
[inch] [mm] [mm] [mm] [mm] [kg]
350x350x100 14x14x4 113
253
247
297
43
350x350x150 14x14x6 272
412
254
304
41
350x350x200 14x14x8 272
412
264
344
54
350x350x250 14x14x10 272
412
277
387
62
350x350x300 14x14x12 272
412
289
429
66
400x400x50 16x16x2 88 258 272 322
50
400x400x80 16x16x3 100 270 272
322
53
400x400x100 16x16x4 113
283 272
322
56
400x400x150 16x16x6 295
465 274
324
51
400x400x200 16x16x8 295
465 283
363
56
400x400x250 16x16x10 295
465
293
403
63
400x400x300 16x16x12 295
465
305
445
67
400x400x350 16x16x14 295
465
315
455
71
450x450x50 18x18x2 88 258 292 342
54
450x450x80 18x18x3 100 270 292
342
58
450x450x100 18x18x4 113
283 292
342
61
450x450x200 18x18x8 339
509 316
396
100
450x450x250 18x18x10 339
509
329
439
104
450x450x300 18x18x12 339
509
329
469
107
450x450x350 18x18x14 339
509
330
470
137
450x450x400 18x18x16 339
509
330
500
143
500x500x50 20x20x2 88 288 316 366
59
500x500x80 20x20x3 100 300 316
366
63
500x500x100 20x20x4 113
313 316
366
67
500x500x200 20x20x8 370
570
350
430
175
500x500x250 20x20x10 370
570
355
465
180
500x500x300 20x20x12 370
570
355
495
186
500x500x350 20x20x14 370
570
356
496
188
500x500x400 20x20x16 370
570
356
526
195
500x500x450 20x20x18 370
570
365
535
200
600x600x50 24x24x2 88 318 364 414
71
600x600x80 24x24x3 100 330 364
414
75
600x600x100 24x24x4 113
343 364
414
80
600x600x300 24x24x12 434
664
405
545
211
600x600x350 24x24x14 434
664
406
546
281
600x600x400 24x24x16 434
664
406
576
220
600x600x450 24x24x18 434
664
428
598
239
600x600x500 24x24x20 434
664
428
628
279
700x700x50 28x28x2 88 318 425 475
97
700x700x80 28x28x3 100
330 425
475
102
700x700x100 28x28x4 113
343 425
475
107
700x700x350 28x28x14 497
727
475
615
413
700x700x400 28x28x16 497
727
483
655
423
700x700x450 28x28x18 497
727
483
653
428
700x700x500 28x28x20 497
727
491
691
440
700x700x600 28x28x24 497
727
491
721
458
750x750x50 30x30x2 88 348 450 500 103
750x750x80 30x30x3 100
360 450
500
109
750x750x100 30x30x4 113
373 450
500
114
750x750x350 30x30x14 532
783
501
641
506
750x750x400 30x30x16 532
783
501
671
516
750x750x450 30x30x18 532
783
509
679
522
750x750x500 30x30x20 532
783
509
709
534
750x750x600 30x30x24 532
783
517
747
555
750x750x700 30x30x28 532
783
517
747
573
Note: Regular numbers are filament wound tees; Italic numbers are fabricated

11

Reducing Tees (Ctnd)

Standard

Fabricated

Filament-wound standard and fabricated reducing tees with integral Taper/Taper


(2-36 inch) socket ends for adhesive bonding.
Nominal
Laying
Overall
Laying
Overall
Average
Pipe

Length
Length
Length
Length Weight
Size (LL1) (OL1) (LL2) (OL2)
(runxrunxbranch)
half run
half run
branch
[mm]
[inch] [mm] [mm] [mm] [mm] [kg]
80x80x50 3x3x2 96 146 86 136 2.7
100x100x50 4x4x2 115 165 99 149 3.8
100x100x80 4x4x3 115 165 108 158 4.0
150x150x50 6x6x2 153 203 124 174 8.0
150x150x80 6x6x3 153 203 134 184 9.6
150x150x100 6x6x4 153 203 140
190
9.6
200x200x50 8x8x2 88 168 179 229 24.6
200x200x80 8x8x3 188 268 159 209 16.0
200x200x100 8x8x4 188
268 172
222
16.7
200x200x150 8x8x6 188
268 178
228
13.2
250x250x50 10x10x2
88
198
206
256
30
250x250x80 10x10x3 100
210
206
256
32
250x250x100 10x10x4
226
336
194
244
29
250x250x150 10x10x6
226
336
204
254
28
250x250x200 10x10x8
226
336
213
293
34
300x300x50 12x12x2
88
228
232
282
35
300x300x80 12x12x3 100
240
232
282
37
300x300x100 12x12x4
264
404
216
266
43
300x300x150 12x12x6
264
404
229
279
42
300x300x200 12x12x8
264
404
239
319
45
300x300x250 12x12x10
264
404
251
361
51
Note: Regular numbers are filament wound tees; Italic numbers are fabricated

Bushing Saddles

Filament-wound pipe saddles with stainless steel, inch or inch threaded


bushings.*

Nominal
Angle
Saddle
Saddle Average Required
Pipe


Length
Thickn.
Weight
Adhesive
Size
(B)
(ts)
Kits
[mm] [inch] [degree]
[mm]
[mm]
[kg]
[3 Oz]
[6 Oz]
50 2 180
100 14 0.5 1 80 3 180
100 14 0.6 1 100 4 180
100 14 0.8 1 150
6
180
100
14
1
-
1
200
8
180
100
14
1,2
-
1
250 10 180
100 14 1,6 1 1
300 12 180
100 14 1,9 1 1
350 14 180
100 14 2,1 1 1
400
16
180
100
14
2,5
-
2
450
18
90
100
14
3,3
-
1
500 20 90 100 14 3,7 1 1
600
24
90
100
14
4,4
-
2
*

12

Consult NOV FGS for other type material, or other sized bushings.

Taper/Taper

Flanged Reducing
Saddles

Fabricated anged reducing saddles (2-24 inch).


Nominal
Pipe
Size
(runxbranch)
[mm]
50x25
80x50
80x40
80x50
100x25
100x40
100x50
150x25
150x40
150x50
200x25
200x40
200x50
250x25
250x40
250x50
300x25
300x40
300x50
350x25
350x40
350x50
400x25
400x40
400x50
450x25
450x40
450x50
500x25
500x40
500x50
600x25
600x40
600x50

[inch]
2x1
3x1
3x1
3x2
4x1
1x1
4
4x2
6x1
6x1
6x2
8x1
8x1
8x2
10x1
10x1
10x2
12x1
12x1
12x2
14x1
14x1
14x2
16x1
16x1
16x2
18x1
18x1
18x2
20x1
20x1
20x2
24x1
24x1
24x2

Laying
Length*
(LL)

Saddle
Length
(B)

Saddle
Angle

[mm]
133
133
133
174
152
152
194
187
187
229
206
206
248
232
232
274
264
264
306
279
279
321
305
305
347
330
330
372
356
356
399
406
406
448

[mm]
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152
152

[deg]
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
180
90
90
90
90
90
90
90
90
90

Average
Weight
with ange
CL150
[kg]
0.9
0.9
1.2
1.9
1.6
1.7
2.4
2.7
2.7
3.3
3.9
3.9
4.5
4.7
4.7
5.3
5.4
5.4
6.0
5.9
5.8
6.4
6.6
6.6
7.2
3.8
3.8
4.4
4.2
4.2
4.8
4.9
4.9
5.5

* Connected dimension based on Quick-Lock ange.


* Dimension based on Quick-Lock flange.

13

Concentric Reducers

Filament-wound concentric reducers with integral Taper/Taper (2-36 inch) socket ends
for adhesive bonding.
Nominal
Laying
Overall

Average
Pipe

Length
Length
Weight
Size
(LL)
(OL)

(runxrun)
[mm]
[inch]
[mm]

[mm]

[kg]
80x50 3x2
74 174 0.8
100x50 4x2
96 196
1.1
100x80 4x3
94 194
1.3
150x80 6x3
117 217
1.5
150x100 6x4
124
224
1.8
200x100 8x4
163
293
4.3
200x150 8x6
129
259
4.3
250x150 10x6
148
308
6.2
250x200 10x8
135
325
6.9
300x200 12x8
180
400
9.9
300x250 12x10
167
417
10.8
350x250 14x10
214
464
17.0
350x300 14x12
208
488
16.8
400x300 16x12
195
505
22
400x350 16x14
183
493
23
450x400 18x16
128
468
27
500x400 20x16
249
619
36
500x450 20x18
151
521
35
600x400 24x16
486
886
70
600x450 24x18
388
788
70
600x500 24x20
267
697
70
700x400 28x16
796 1196
141
700x450 28x18
698 1098
140
700x500 28x20
577 1007
142
700x600 28x24
340
800
142
750x400 30x16
915 1345
177
750x450 30x18
817 1247
175
750x500 30x20
696 1156
177
750x600 30x24
459
949
177
750x700 30x28
149
639
165
800x400 32x16
1038 1498
216
800x450 32x18
940 1400
214
800x500 32x20
819 1309
217
800x600 32x24
582 1102
217
800x700 32x28
272
792
203
800x750 32x30
153
703
207
900x450 36x18
1186 1706
358
900x500 36x20
1065 1615
362
900x600 36x24
828 1408
361
900x700 36x28
518 1098
300
900x750 36x30
399 1009
304
900x800 36x32
276
916
307

14

Eccentric Reducers

Filament-wound eccentric reducers with integral Taper/Taper (2-36 inch) socket ends.


Nominal

Laying
Overall Eccentricity
Average
Pipe Size

Length
Length

Weight
(runxrun)
(LL)
(OL)
(X)
[mm]
[inch]
[mm]
[mm]
[mm]
[kg]
80x50
3x2
140
240
14 0.8
100x50
4x2
225
325
27 1.1
100x80
4x3
120
220
12 1.3
150x80
6x3
320
420
38 9.8
150x100
6x4
230
330
27 5.3
200x100
8x4
415
545
52 11.1
200x150
8x6
215
345
25 9.0
250x150
10x6
420
580
52 9.6
250x200
10x8
235
425
27 10
300x200
12x8
420
640
52 29
300x250
12x10 220
470
25 11
350x250
14x10 340
590
41 27
350x300
14x12 150
430
16 22
400x300
16x12 335
645
41 61
400x350
16x14 215
525
25 22
450x350
18x14 365
675
45 23
450x400
18x16 180
520
20 90
500x400
20x16 365
735
45 87
500x450
20x18 215
585
25 75
600x400
24x16
725
1125
93 115
600x450
24x18 575
975
73 90
600x500
24x20
390
820
48 142
700x400
28x16 1195
1595
156 416
700x450
28x18 1045
1445
136 153
700x500
28x20
860
1290
111 223
700x600
28x24
500
960
63 191
750x400
30x16 1380
1810
181 259
750x450
30x18 1235
1665
161 205
750x500
30x20 1050
1510
136 186
750x600
30x24
690
1180
88 134
750x700
30x28 220
710
25 96
800x600
32x24
875
1395
113 178
800x700
32x28
405
925
50 142
800x750
32x30
220
770
25 118
900x600
36x24 1250
1830
163 284
900x700
36x28
780
1360
100 260
900x750
36x30
590
1200
75 243
900x800
36x32
405
1045
50 271

15

Heavy-Duty Flanges

Filament-wound heavy-duty flanges with integral Taper/Taper (2-24 inch) socket end for
adhesive bonding.

Nominal
Laying
Overall

Average weight
Pipe
Length Length ANSI
ANSI
DIN
Size
(LL)
(OL) B16.5
B16.5
2633

B16.47A B16.47A

CL.150
CL.300
PN16
[mm]
[inch] [mm]
[mm]
[kg]

[kg]
[kg]
50
2
5
55
1.5
1.9
1.9
80
3
5
55
2.2
2.8
2.5
100 4
5
55
2.9
4.1
2.8
150 6
5
55
3,7
5.5
4.2
200 8
6
86
8,4
11.9
8.3
250 10
6 116
14,3
20
14.5
300 12
6 116
21
27
17.3
350 14
6 116
25
35
23
400 16
6 146
38
52
35
450 18
6 146
41
63
43
500 20
6 176
58
82
61
600 24
6 206
66
-
Note:
Other drillings may be possible. Please consult NOV FGS;
Full-face elastomeric gaskets may be used suitable for the service pressure, service
temperature and fluid. Shore A durometer hardness of 60 5 is recom mended (3 mm thick).
Compressed fibre gaskets (3 mm thick), compatible with pressure, t emperature and medium
may also be used. Mechanical properties should be in accordance with DIN 3754 (IT 400)
or equal;
For maximum bolt torque refer to the appropriate Bondstrand literature;
A torque-wrench must be used, since excessive torque may result in flange damage.

16

Stub-ends

Filament-wound stub-ends, O-ring sealed or flat faced, with integral Taper/Taper


(2-40 inch) socket end, for adhesive bonding with loose steel ring flanges.

Nominal Laying
Overall
Face
Ring Average
Pipe
Length
Length
Diameter
to Face

Weight
Size (LL)
(OL)
(RF)
(H) Stub-end
[mm] [inch]
[mm]
[mm]
[mm]
[mm]
[kg]
50
2 15
65
92
10
0.2
80
3 15
65
127
10
0.5
100
4 15
65
157
12
0.8
150
6 15
65
216
13
1.3
200
8 15
95
270
20
2.6
250 10 15
125
324
23
4.0
300 12 15
155
378
26
5.9
350 14 15
155
413
27
5.8
400 16 20
190
470
32
9.6
450 18 20
190
532
35
16.1
500 20 20
220
580
39
19.8
600 24 20
250
674
47
22
700 28 20
250
800
51
26
750 30 20
280
850
46
29
800 32 20
310
900
48
34
900 36 20
370
1000
53
41
1000 40 20
250
1100
69
44
Note:
Flat faced stub-ends can be sealed using reinforced elastomeric, compressed fiber or steel
reinforced rubber gaskets, depending on size;
Make sure that when using O-ring sealed stub-end, its counter flange is compatible, e.g. use a
flat faced stub-end (without O-ring groove) or another flat surface flange as counter flange.

Steel Ring Flanges for


Stub-ends


Nominal
ANSI Average
ANSI
Average DIN 2633 Average
Pipe

B16.5/ Weight
B16.5/
Weight
Weight
B16.47 A
B16.47 A
Size CLASS.150 CLASS.300
PN 16

(D)
(D)
(D)
[mm] [inch]
[mm]
[kg]
[mm]
[kg]
[mm]
[kg]
50
2
19.0
1.8
22.2
2.5
18
2.2
80
3
23.8
3.2
28.6
4.8
20
3.0
100
4
23.8
4.2
28.6
7.0
20
3.1
150
6
25.5
5.2
36.5
12.2
23
5.1
200
8
28.8
8.5
41.3
18.3
27
7.3
250
10
35.6
13.5
47.6
26
32
11.8
300
12
40
23
50.8
39
35
15.4
350
14
41.6
32
54
56
40
26
400
16
47.9
42
58.2
70
44
33
450
18
50.2
40
63.6
87
50
41
500
20
52
51
66.5
104
54
60
600
24
63.7
86
78.4
183
63
72
700
28
69
100
95
213
59
102
750
30
71.6
117
99.9
229
-
800
32
76.9
154
106
289
66
106
900
36
85.4
197
117.7
424
71
125
1000
40
94
303
103
439
82
291
Note:
Ring flanges will standard be made from galvanised steel. Other materials are available on
request;
Other drillings are available. Please consult NOV FGS;
For maximum bolt-torque please refer to the appropriate Bondstrand Literature.
17

Blind flanges

Compression molded blind flanges.



Nominal

Flange
Average Weight Average Weight Average Weight
Pipe
T
hickness ANSI B16.5
ANSI B16.5
DIN 2633
B16.47A
B16.47A
Size
(D) CLASS 150
CLASS 300 PN 16
[mm] [inch]
[mm]
[kg]
[kg]
[kg]
50 2
30
0.7
1.2 1.2
80 3
30
1.1
1.9 1.7
100 4
35
1.7
3.6 2.7
150 6
40
2.2
2.9 2.3
200 8
45
4.2
5.7 4.1
250 10
50
5.9
7.8 5.7
300 12
60
10.5
13.3 9.5
350 14
65
14.1
16.9 13.4
400
16 70 20
24
18.8
450
18 70 36
45
37
500
20 70 44
54
46
600
24 85 65
82
69
700
28 85 91 118
88
750 30
90
110
135 107
800 32
95
135
158 126
900
36 100 175
206
163
1000
40 140 295
258
281
Note: Other drillings are available. Please consult NOV FGS.

Couplings

Filament-wound couplings with integral Taper/Taper (2-40 inch) socket ends for
adhesive bonding.
Nominal
Pipe

Size
[mm]
[inch]
50
2
80
3
100
4
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900
36
1000
40

18

Laying
Length
(LL)
[mm]
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70

Overall
Length
(OL)
[mm]
170
170
170
170
230
290
350
350
410
410
470
530
530
590
650
770
710

Outside Average
Diameter
Weight
(OD)
[mm]
[kg]
70
0.4
100
0.7
124
0.9
180
1.5
230
2.5
286
4.0
350
9.8
381
10.5
430
13.2
460
9.0
524
21
619
24
745
31
795
34
840
32
951
50
1065
86

Nipples

Filament-wound nipples with integral Taper/Taper (2-40 inch) spigot ends for adhesive
bonding.

Nominal
Laying
Gap
Average
Pipe

Length
*
Weight
Size
(LL)

[mm]
[inch]
[mm]
[mm]
[kg]
50
2
125
25
0.1
80
3
125
25
0.1
100
4
125
25
0.1
150
6
125
25
0.3
200
8
190
30
0.7
250
10
250
30
1.3
300
12
320
40
2.4
350
14
320
40
3.0
400
16
380
40
4.6
450
18
400
60
5.6
500
20
460
60
8.3
600
24
520
60
13.3
700
28
520
60
19.7
750
30
580
60
26
800
32
640
60
30
900*
36
760
60
39
1000*
40
700
60
54
*

Support Saddles

Remaining gap after bonding (is distance between the edges of the socket ends);


Filament-wound pipe saddles for wear, support and anchor.
Nominal Saddle Saddle
Saddle
Required Saddle Required
Pipe
Angle Thickn.
Weight Adhesive
Weight
Adhesive
Size
ts B=100mm
Kits
B=150mm
Kits
[mm] [inch] [degree] [mm]
[kg]
[3 and 6 Oz]
[kg]
[3 and 6 Oz]
50 2 180 14
0.4 -
0.6 1 80 3 180 14
0.5 -
0.8 1 100 4 180 14
0.7 -
1.1 1 150 6 180 14
0.9 1 -
1.4 - 1
200 8 180 14
1.1 1 -
1.7 - 1
250 10 180 14
1.5 - 1
2.3 - 1
300 12 180 14
1.8 - 1
2.7 - 1
350 14 180 14
2 - 1
3.0 - 1
400 16 180 14
2.4 1 1
3.6 - 2
450 18 180 16
- - -
3.2 1 1
500 20 180 16
- - -
3.6 1 1
600 24 180 16
- - -
4.3 1 1
700 28 180 16
- - -
5.1 - 2
750 30 180 16
- - -
5.5 - 2
800 32 180 16
- - -
5.8 - 3
900 36 180 16
- - -
6.5 - 4
1000 40 180 16
- - -
7.1
-
5

Note:
Filament-wound support saddles are intended for protection of pipe at supports a
nd clamps,
as well as for anchoring purposes;
Support and anchor saddles are standard 180;
Saddles are supplied in standard lengths of 100 mm and 150 mm;
For special saddle -lengths, -thickness and/or angles consult NOV FGS;
Wear saddles are standard 90. 90 saddle weights are 50% of value shown.

19

Adhesive

Number of Adhesive Kits per joint with integral Taper/Taper (2-40 inch) socket ends for
adhesive bonding.

Nominal
Required
Minimum number
Pipe Adhesive Kit
of Adhesive Kits
Size
Size
required per joint
[mm]
[inch]
[cm3]
[Oz]
nr.
50
2
89
3
/3
80
3
89
3
/3
100
4
89
3

150
6
89
3

200
8
89
3
1
250
10
177
6
1
300
12
177
6
1
350
14
177
6
2
400
16
177
6
2
450
18
177
6
2
500
20
177
6
3
600
24
177
6
3
700
28 177 6 4
750
30
177
6
5
800
32
177
6
6
900
36
177 6 6-7
1000
40
177 6 5-7
Note:
Adhesive Kits should never be split. If remainder is not used for other joints made at the
same time, the surplus must be discarded;
Required adhesive for saddles is shown in the dimension table of the respective saddles;
For type of adhesive to be used, please refer to the Bondstrand Corrosion Guide;
Saddles and Taper/Taper adhesive bonded joints require different types of adhesive;
Where 6-7, 5-7 etc. is shown, the first figure is valid for Bondstrand Series 3400 pipe joints.
The second figure is valid for Bondstrand series 2400 pipe joints and fitting joints.

20

Key-Lock
dimensions

Dimensions for Key-Lock (2-24 inch) mechanical joints.



Nominal Number
Joint
Key to
Key to
Key
Key*
O-ring**
Pipe
of diameter
edge
edge distance dimensions dimensions
Size keys
socket ends spigot end (2keys)
OD D
N Z
[mm] [inch]
[mm]
[mm]
[mm] [mm] [diaxLGTH] [corexdia]
50 2 1 74.1 20
45 - 6x305 7x59.7
80 3 1 103.0 20
45 - 6x400 7x88.3
100 4 1 128.9
20
45 - 6x483 7x113.7
150 6 1 183.3
27
56
- 8x660 10x161.3
200 8 1 234.6 36.5
68.5
- 10x840 10x208.9
250 10 1 290.5 39.5
72
- 12x1090 10x266.1
300 12
1 345.4
46
85
- 15x1270 12.5x316.9
350 14
1 385.5
49
87.5
- 15x1360 12.5x342.3
400 16
2 433.5
51
90.5 63.5 18x1585 12.5x393.1
450 18 2 481.6
46
94 48 15x1570 15x445
500 20 2 529.8
49
97 50.5 15x1930 15x490
600 24 2 626.3
43
94 44.5 15x2240 18x580
*
**

Elbows 90

1-key with adapters and couplings

Key material is nylon


O-rings are available in NBR or EPDM. For other O-ring material contact NOV FGS

Filament-wound 90 elbows with integral K


ey-Lock (4-24 inch) or fabricated Key-Lock
(2-3 Inch) socket ends.

Nominal
Laying
Overall
Average
Pipe Size

Length (LL)
Length (OL)
Weight
[mm]
[inch]
[mm]
[mm]
[kg]
50
2
298
318
4.6
80
3
337
357
6.3
100
4
145
165
4.3
150
6
176
203
9.8
200
8
332
369
22.6
250
10
391
431
36.6
300
12
467
513
39.7
350
14
543
592
77.3
400
16
607
721
90.0
450
18
566
660
113.0
500
20
620
719
142.6
600
24
713
801
172.9

1-key

2-key

21

Elbows 45

1-key with adapters


and couplings

1-key

Filament-wound 45 elbows with integral K


ey-Lock (2-24 inch) or fabricated Key-Lock
(2-3 Inch) socket ends.

Nominal
Laying
Overall
Average
Pipe

Length
Length
Weight
Size
(LL)
(OL)
[mm]
[inch]
[mm]
[mm]
[kg]
50
2
256
276
4.4
80
3
272
292
6.0
100
4
82
102
2.5
150
6
106
133
6.9
200
8
209
246
17.6
250
10
241
281
22
300
12
285
331
37
350
14
333
382
48
400
16
368
483
64
450
18
300
394
78
500
20
319
419
97
600
24
357
445
115

2-key

Equal Tees

Filament-wound equal Tee with integral Key-Lock (4-24 inch) or fabricated Key-Lock
(2-3 Inch) socket ends.

1-key with adapters and couplings

1-key

2-key

22

Nominal
Laying
Overall
Laying
Overall
Average
Pipe

Length
Length
Length
Length Weight
Size
total run
total run
branch
branch
(LL1) (OL1) (LL2) (OL2)
[mm] [inch]
[mm]
[mm]
[mm]
[mm]
[kg]
50 2 570 610 285 305 6.9
80 3 614 654 307 327 10.6
100 4 290 330 145 165 3.9
150 6 372 426 186 213 11.1
200 8 454 527 227 264 20
250 10
524 603 262 302
30
300 12
606 698 303 349
44
350 14
722 820 361 410
58
400 16
762 991 381 496
95
450 18
866 1054 433 527 148
500 20
932 1130 466 565 180
600 24 1096 1270 548 635 218

Reducing Tees

1x1-Key

2x1-Key

2x2-Key

Filament-wound standard reducing tees with integral Key-Lock (6-24 inch) socket ends.
Nominal
Laying Overall Laying
Overall
Average
Pipe

Length Length Length
Length Weight
Size
(LL1) (OL1) (LL2) (OL2)
(runxrunxbranch) half run half run
branch
[mm]
[inch]
[mm] [mm] [mm] [mm]
[kg]
150x150x100 6x6x4
186 213 172 192
9.8
200x200x100 8x8x4
227 264 198 218
19.3
200x200x150 8x8x6
227 264 212 239
20
250x250x100 10x10x4
262 302 226 246
24
250x250x150 10x10x6
262 302 248 267
35
250x250x200 10x10x8
262 302 256 293
37
300x300x100 12x12x4
303 349 258 278
39
300x300x150 12x12x6
303 349 268 295
39
300x300x200 12x12x8
303 349 283 320
41
300x300x250 12x12x10
303 349 290
330
43
350x350x150 14x14x6
361 410 288 315
55
350x350x200 14x14x8
361 410 303 340
57
350x350x250 14x14x10
361 410 310
350
60
350x350x300 14x14x12
361 410 323
369
60
*400x400x150 *16x16x6
380 494 312
339
95
*400x400x200 *16x16x8
380 494 326
363
97
*400x400x250 *16x16x10
380
494
333
373
99
*400x400x300 *16x16x12
380
494
348
394
102
*400x400x350 *16x16x14
380
494
385
434
109
*450x450x200 *18x18x8
433 527 352
389
126
*450x450x250 *18x18x10
433
527
359
399
129
*450x450x300 *18x18x12
433
527
372
418
131
*450x450x350 *18x18x14
433
527
409
458
137
*500x500x250 *20x20x10
466
565
383
423
158
*500x500x300 *20x20x12
466
565
396
442
167
*500x500x350 *20x20x14
466
565
433
482
173
*600x600x350 *24x24x14
548
635
482
531
236
600x600x400 24x24x16
548 635 487
602
247
600x600x450 24x24x18
548 635 554
648
259
600x600x500 24x24x20
548 635 565
665
267
*

Run is 2-key, branch is 1 key

23

Flanges

Filament-wound flanges with fabricated Key-Lock (2-24 inch) spigot end.


Nominal Laying Overall Flange Average
pipe

Length
Length
Thickness
Weight*
Size (LL) (OL) (D)
[mm] [inch]
[mm]
[mm]
[mm]
[kg]
50 2 116 161 55 1.8
80 3 116 161 55 2.7
100 4 118 163 55 3.6
150 6 126 182 55 4.7
200 8 164 232 86 10.3
250
10 194 266 116 17.0
300
12 232 317 116 25
350
14 243 330 116 31
400
16 336 426 146 46
450
18 331 425 146 53
500
20 361 458 176 72
600
24 372 466 206 104

1-Key

* The above weights are based on CL150 Flange


Note:
Other drillings may be possible. Please consult NOV FGS;
Full-face elastomeric gaskets may be used suitable for the service pressure, service
temperature and fluid. Shore A durometer hardness of 60 5 is recom mended (3 mm thick).
Compressed fibre gaskets (3 mm thick), compatible with pressure, t emperature and medium
may also be used. Mechanical properties should be in accordance with DIN 3754 (IT 400)
or equal;
For maximum bolt torque refer to the appropriate Bondstrand literature;
A torque-wrench must be used, since excessive torque may result in flange damage.
2-Key

Couplings

Filament-wound couplings with integral Key-Lock (2-24 inch) socket ends.

OD

Nominal Laying Overall


Outside Average
pipe

Length
Length
Diameter
Weight
Size (LL) (OL) (OD)
[mm] [inch] [mm] [mm]
[mm]
[kg]
50 2 100 140
98 0.8
80 3
100
140 127
1.0
100 4 100 140 152 2.2
150 6 127 181 226 4.3
200 8 152 225 275 6.6
250 10 163 242 337 9.6
300 12 186 278
388 11.6
350 14 191 289
435 15.8
400 16 197 426 505 38
450 18 204 392 534 27
500 20 210 409 584 32
600 24 200 375 673 29

OD

1-Key

2-Key

24

Nipples

1-Key

2-Key

Filament-wound nipples with integral Key-Lock (2-24 inch) spigot end.


Nominal
Laying
Overall
Average
pipe

Length
Length
Weight
Size (LL)
(OL)
[mm] [inch]
[mm]
[mm]
[kg]
50 2
70
160
0.5
80 3
70
160
0.8
100 4
70
160
1.1
150 6
88
200
2.0
200 8
103
240
3.4
250 10
111
255
4.9
300 12
125
295
7.6
350 14
130
305
11.7
400 16
259
440
18.3
450 18
222
410
23
500 20
236
430
26
600 24
212
400
28

25

Adapter KLMxTF

1-Key

Filament-wound adapter with integral Key-Lock (2-24 inch) spigot end by integral
Taper/Taper socket end for adhesive bonding.
Nominal
Laying
Overall
Average
pipe

Length
Length
Weight
Size (LL)
(OL)
[mm] [inch]
[mm]
[mm]
[kg]
50 2
5
100
0.3
80 3
5
100
0.5
100 4
5
100
0.7
150 6
4
110
1.0
200 8
1.5
150
1.9
250 10
3
185
2.7
300 12
5
230
4.0
350 14
17.5
245
6.4
400 16
79.5
340
8.2
450 18
61
325
11.5
500 20
83
380
13.9
600 24
76
400
16.9

2-Key

Adapter KLMxTM

1-Key

2-Key

26

Filament-wound adapter with integral Key-Lock (2-24 inch) spigot end by integral
Taper/Taper spigot end for adhesive bonding.
Nominal
Laying
Overall
Average
pipe

Length
Length
Weight
Size (LL)
(OL)
[mm] [inch]
[mm]
[mm]
[kg]
50 2 115
160
0.3
80 3 116
161
0.5
100 4
117
162
0.7
150 6
125
181
1.0
200 8
162
231
1.9
250 10
193
265
2.7
300 12
231
316
4.0
350 14
240
327
6.4
400 16
334
424
8.2
450 18
321
415
11.5
500 20
355
452
13.9
600 24
366
460
16.9

Engineering design &


installation

Consult the following literature for recommendations about design, installation and use
of Bondstrand pipe, fittings and flanges:
Assembly Instructions for Key-Lock adhesive-bonded joints
Assembly Instructions for Taper/Taper adhesive-bonded joints
Assembly Instructions for Bondstrand fiberglass flanges
Bondstrand Corrosion Guide for fiberglass pipe and tubing
Bondstrand Pipe Shaver Overview

FP 161
FP 1043
FP 196
FP 132
FP 599

Please consult NOV FIber Glass Systems for the latest version of the above mentioned
literature.

Specials

Note: Elbows with non-standard angles, non-standard drilled flanges, multi branch tees
and special spools are available on request, please consult NOV FIber Glass Systems.

Field testing

Bondstrand pipe systems are designed for hydrostatic testing with water at 150% of
rated pressure.

Surge pressure

The maximum allowable surge pressure is 150% of rated pressure.

Conversions

1 psi
= 6895 Pa
1 bar
= 105Pa

1 MPa
= 1 N/mm2
1 inch
1 Btu.in/ft2hF
C

= 0.07031 kg/cm2
= 14.5 psi
= 145 psi
= 25.4 mm
= 0.1442 W/mK
= 5/9 (F-32)

= 1.02 kg/cm2
= 10.2 kg/cm2

27

National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.

North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043

South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900

Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587

Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118

Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566

www.fgspipe.com fgspipe@nov.com

2012, NATIONAL OILWELL VARCO


Trademark of NATIONAL OILWELL VARCO
FP 966-16 A 04/12