Professional Documents
Culture Documents
PT-56DLX76
PT-61DLX76
PT-56DLX26
slide
Outline
Repair Policy
3
Disassembly / Layout / Connectors
Start Up Sequence
9
Power ON Sequence
Start Up Circuit Problems
2006
inception
year
TV Protection (Shutdown) 13
Error Code chart
Protect Circuits for board isolation
LEDs
IR in
Audio Troubleshooting
Video Troubleshooting
Service Information
26
27
36
Slide # 1
1. TV Tuner
Blk.
Slide # 2
DLP
PT-xxDLX76
2.
Repair Policy
Disassembly
Connector Layouts
Start Up
o Power On Sequence
o Dead Set
o Power LED blinks continuously
3
4
7
9
10
11
TV Protection (shutdown)
o
o
o
o
o
o
o
o
o
o
o
Slide # 3
13
14
15
16
17
18
19
20
22
23
24
Slide
No Audio
Video Problems
o No Video
o Identifying Misc Video Problems
Generating a Lgt Eng Pattern
Generating a Tuner Blk Pattern
26
27
29
31
32
Service Information
o
o
o
o
o
Operations Possible
Access
Navigation
White Balance
Digital Station SNR Level
36
37
38
39
40
42
Note that the blocks are linked at the center with recessed screws.
The therm fuse, and 2 of the 3 fans are located in the light engine.
Slide # 4
DLP
PT-xxDLX76
Ballast unit
Power PCB
TV Blk
Projection Blk
Slide # 5
DLP
PT-xxDLX76
9
9
Repair Policy
Disassembly
Connector Layouts
Start Up
o Power On Sequence
o Dead Set
o Power LED blinks continuously
3
4
7
9
10
11
TV Protection (shutdown)
o
o
o
o
o
o
o
o
o
o
o
Slide # 6
13
14
15
16
17
18
19
20
22
23
24
Slide
No Audio
Video Problems
o No Video
o Identifying Misc Video Problems
Generating a Lgt Eng Pattern
Generating a Tuner Blk Pattern
26
27
29
31
32
Service Information
o
o
o
o
o
Operations Possible
Access
Navigation
White Balance
Digital Station SNR Level
36
37
38
39
40
42
Rear
View
Slide # 7
DLP
PT-xxDLX76
9
9
9
Repair Policy
Disassembly
Connector Layouts
Start Up
o Power On Sequence
o Dead Set
o Power LED blinks continuously
3
4
7
9
10
11
TV Protection (shutdown)
o
o
o
o
o
o
o
o
o
o
o
Slide # 8
13
14
15
16
17
18
19
20
22
23
24
Slide
No Audio
Video Problems
o No Video
o Identifying Misc Video Problems
Generating a Lgt Eng Pattern
Generating a Tuner Blk Pattern
26
27
29
31
32
Service Information
o
o
o
o
o
Operations Possible
Access
Navigation
White Balance
Digital Station SNR Level
36
37
38
39
40
42
Power ON Sequence
I Plug in Sequence
1. Pwr RL801 clicks on.
2. Main PS starts for sec.
3. Fan 1 runs for sec.
4. RL801 clicks off.
Slide # 9
DLP
PT-xxDLX76
II Power ON Sequence
1. Power Relay RL801 clicks on.
PS
2. Power LED blinks green.
3. Color Wheel starts turning.
cw
4. All 3 Fans come on.
5. Ballast Relay RL802 clicks on. lamp
6. Ballast / Lamp turns on.
7. Iris Shutter closes & opens (sound
is from left of the therm fuse).
8. Station LED on Tuner board lights.
9. Front panel blue Iris LED lights.
10. Power LED turns solid orange.
11. Audio & Video Unmute.
Troubleshooting Both the TV tuner block and the Light Engine Block are suspect.
1. If the line cord AC plug pins do not measure approx 1.8k ohms or there is no voltage at power supply
CN1003/pins 1 or/and 2 at plug in, replace the power supply in the light engine assembly.
2. If there is no voltage at power supply CN1003/pin 3 when the power button is pressed, replace the TV
tuner block.
Slide # 10
DLP
PT-xxDLX76
CN2006
Troubleshooting:
The problem is either the TV tuner Block or the PS Board / Light Engine.
If the spark gap on the ballast board does not light, check for the two necessary voltages into the ballast. If
missing, follow the troubleshooting procedure in the Shutdown, Lamp LED blinks 1X.
Slide # 11
DLP
PT-xxDLX76
9
9
9
9
Repair Policy
Disassembly
Connector Layouts
Start Up
o Power On Sequence
o Dead Set
o Power LED blinks continuously
3
4
7
9
10
11
TV Protection (shutdown)
o
o
o
o
o
o
o
o
o
o
o
Slide # 12
13
14
15
16
17
18
19
20
22
23
24
Slide
No Audio
Video Problems
o No Video
o Identifying Misc Video Problems
Generating a Lgt Eng Pattern
Generating a Tuner Blk Pattern
26
27
29
31
32
Service Information
o
o
o
o
o
Operations Possible
Access
Navigation
White Balance
Digital Station SNR Level
36
37
38
39
40
42
Lamp
LED
Temp
LED
None
None
None
Check
Priority
Cause
Slide
#
Suspect
Block
No standby voltage
10
Tuner
14
both
15
both
16
both
17
Tuner
18
both
19
both
20
both
23
both
24
Light
Eng.
22
both
1
2, 3,
or 4.
1
Check Priority means that if two error codes occur, the one with the lower priority number will display.
Slide # 13
DLP
PT-xxDLX76
Troubleshooting:
The problem is either in the PS / Light Engine or TV tuner Blk.
1. At power on, if 9Vdc (normal) is present at CN2704/pin 2 before shutdown, replace the TV tuner block.
2. If there was less than 4V at CN2704/pin 2 or higher than the normal 9Vdc, replace the PS / light engine.
Slide # 14
DLP
PT-xxDLX76
Troubleshooting:
The problem is either a defective fan, the TV tuner Blk., or Light Engine.
1. Fan Stopped? Fan 1 CN6010/pin 1 low? Replace the TV tuner blk. Normal ? Replace fan 1.
Fans 2 or 3 CN2008/pin 1 or CN2008/pin 1 voltage low? Replace light engine. Normal? Replace fan.
2. All fans rotate? Measure pin 3 of all the fan connectors (CN2007-8 & CN6010). The fan connector that does
not measure 0Vdc when the fans rotate (at turn on) indicates that fan is bad even though it is rotating.
3. If no fan rotates, and the 12V power supply voltage at CN1003/pin 9 is missing, replace the power board *. If
present, unplug CN2009 and press power on. If fan 1 rotates now, replace the light engine. Still no rotation?
Change the TV block. * If PR1001 is open suspect a short in the light engine or TV block.
Slide # 15
DLP
PT-xxDLX76
Troubleshooting:
The problem is either in the TV tuner Block or PS / Light Engine.
1. If voltage at light engine CN2001/pin 1 is 12Vdc (normal) before shutdown, replace the TV block.
2. If the voltage at power supply CN2001/pin 1 is 0Vdc (abnormal) at power on, unplug CN2001 and measure
power supply CN1201/pin 6 at power on. If this voltage is present, replace the light engine.
3. If CN1201/pin 6 is still 0V, check for an open PR1001 fuse on the power supply board. Fuse Open? Replace
the TV tuner block and the fuse. Fuse OK? Replace the power supply / light engine if the fuse is OK.
Slide # 16
DLP
PT-xxDLX76
Troubleshooting:
The problem is main board.
1. Replace the TV block that contains the main board.
Slide # 17
DLP
PT-xxDLX76
DLP
PT-xxDLX76
Light
engine
Bd.
p/n =
KOL1BA000114
31
Slide # 19
DLP
PT-xxDLX76
violet
Cause - Light Engine main DMD IC Controller IC detects a bad input condition.
When IC2008 (DMD control IC) does not send (H: ready) to IC6001, IC6001 judges there is something wrong
with IC2008 and IC6001 turns off the TV.
Troubleshooting Check power supply voltages at CN2001/pin 1& CN2009/pin 1. If all voltages are present, replace the Light
Engine Assembly.
If a voltage is missing, unplug the CN2001 connector and measure the plug end pin again (wire from the TV
block). If voltage is now present, replace the light engine. If the voltage is still missing, check fuse PR1001. 0
ohms (OK)? Replace the Pwr Supply Bd. Open? If CN2001/pin 1 to cold chassis gnd. is less than 1.5k ohms,
at the Lit Eng, replace the Light Engine. If the resistance is higher, replace the TV block. [Use the 2k ohm scale]
Slide # 20
DLP
PT-xxDLX76
9
9
9
9
Repair Policy
Disassembly
Connector Layouts
Start Up
o Power On Sequence
o Dead Set
o Power LED blinks continuously
3
4
7
9
10
11
TV Protection (shutdown)
o
o
o
o
o
o
o
o
o
o
o
Slide # 21
13
14
15
16
17
18
19
20
22
23
24
Slide
No Audio
Video Problems
o No Video
o Identifying Misc Video Problems
Generating a Lgt Eng Pattern
Generating a Tuner Blk Pattern
26
27
29
31
32
Service Information
o
o
o
o
o
Operations Possible
Access
Navigation
White Balance
Digital Station SNR Level
36
37
38
39
40
42
4. If the TV works OK now, replace the color wheel assembly that contains the temp IC.
Slide # 22
DLP
PT-xxDLX76
DLP
PT-xxDLX76
Cause
The 30% brightness reduction Iris mechanism located in the Light Engine is not working. The electronically
controlled mechanical Iris mechanism works to achieve a high white to black picture contrast ratio.
Troubleshooting
This iris malfunction (2-4 blinks) will not shutdown the TV but will prevent the front panel blue Iris LED from
lighting. The Dynamic Iris can not be turned on from the customer menu [Menu / Picture 2of 2 page / Adv. Adj
/ Dynamic Iris / On]. The iris is spring loaded in the open position so a potential failure will leave the iris open.
If the TV functions otherwise (menu commands and channel changing) work, the serial data path is OK and the
problem is in the Light Engine. Replace the light engine. Prolonged non operation of the iris circuit will not
damage the TV.
Slide # 24
DLP
PT-xxDLX76
9
9
9
9
Repair Policy
Disassembly
Connector Layouts
Start Up
o Power On Sequence
o Dead Set
o Power LED blinks continuously
3
4
7
9
10
11
9 TV Protection (shutdown)
o
o
o
o
o
o
o
o
o
o
o
Slide # 25
13
14
15
16
17
18
19
20
22
23
24
Slide
No Audio
Video Problems
o No Video
o Identifying Misc Video Problems
Generating a Lgt Eng Pattern
Generating a Tuner Blk Pattern
26
27
29
31
32
Service Information
o
o
o
o
o
Operations Possible
Access
Navigation
White Balance
Digital Station SNR Level
36
37
38
39
40
42
No Audio
DLP
PT-xxDLX76
No Video
Symptom: TV powers on but the screen is white or black with sound.
Cause: A break anywhere in the video path.
Troubleshooting:
The problem can be in either the TV tuner block or light engine.
1. Press the menu button. If any image (menu or volume bar) appears on the screen the
light engine block is OK. Replace the TV tuner block.
2. Check other inputs for video. This can be done even though there is no picture by first
pressing channel button, then pressing the TV/Video button, then selecting the input
number from the list at the right. If there is video present, replace the TV tuner block. If
still no video, the light engine is suspect but input voltages must be confirmed in step 3.
3. If there is voltage at light engine CN2001/pin 1 and CN2009/pin 1, replace the light
engine. If a voltage is missing, replace the TV tuner block if power supply CN10016 is
correct at 12Vdc. 0Vdc? Change the power supply board/light engine.
Slide # 27
DLP
PT-xxDLX76
Inputs:
1. TV (press ch up once)
2. Component 1
3. Component 1
4. HDMI 1
5. HDMI 2
6. Video 1
7. Video 2
8. Video 3
9. PC
No Video, Audio OK
Symptom: After powering on, the TV audio comes on but the screen remains dark. The lamp only lights
momentarily at plug-in, turn-on. All 3 fans rotate.
Cause: Serial data or clock instruction is missing into to the light engine micro IC2008.
CN2006
Troubleshooting:
The problem is either the TV tuner Block or the PS Board / Light Engine.
If there is data & clock at the light engine CN2009/pins 8 & 9, replace the light engine assembly. If there is
no data or clock presence at power on, inspect the CN6000 / CN2009 cable and if good, replace the TV
tuner block if no OSD, video, or menu appears.
Slide # 28
DLP
PT-xxDLX76
CW
Gen
Sub
Video
inputs
Digital Video
OSD
31 pin
cable
DDP
Gen
Light
Engine
TV Block
Patterns generated from the
Main Bd. in the Factory Service
Mode / Other / CW-Index Delay
OTHER
1/1
OPT HPOSI
8000
OPT VPOSI
8000
CW INDEX DELAY 00ED
WB
DDP
GC : 05060101
OSD Location:
Work Service Mode / Factory Service Mode / Other / CW Index or DDP (press ASPECT)
Start: In the next 4 slides you will go to the Work Service Mode and navigate to the desired pattern.
Slide # 29
DLP
PT-xxDLX76
lens
31 pin cable
TV tuner
Block
Video
Light Engine
screen
menu
Tuner / Menu
14 pin power
CN1003
DLP
PT-xxDLX76
Start:
BLUE
ASPECT
GRAY
WHITE
ASPECT
BLACK
ASPECT
y
An
To return:
Press any button except ASPECT.
OTHER
Blue
solid
1/1
ASPECT
ASPECT
OPT HPOSI
8000
OPT VPOSI
8000
CW INDEX DELAY 00ED
WB
D D P 3021
SP GAIN ADJUST
SP DELAY ADJUST
CEC THEATER LINK ON
Green
solid
ASPECT
on
tt
bu
ASPECT
white
Red
solid
Slide # 31
ASPECT
2006
DLP
DLP
PT-xxDLX76
CROSS HATCH
ASPECT
Teal /
Cyan
Yell
solid
ASPECT
ASPECT
ASPECT
ASPECT
1/1
Red
Aspect
Blk
Aspect
S P E C
OPT HPOSI
8000
OPT VPOSI
8000
CW INDEX DELAY 00ED
WB
D D P 3021
GC : 05060101
Red
grn
white
Green
White
S P E C
RECALL
blue
Aspect
Slide # 32
DLP
PT-xxDLX76
lens
31 pin cable
TV tuner
Block
Video
Light Engine
screen
menu
Tuner / Menu
14 pin power
CN1003
DLP
PT-xxDLX76
9
9
9
9
Repair Policy
Disassembly
Connector Layouts
Start Up
o Power On Sequence
o Dead Set
o Power LED blinks continuously
3
4
7
9
10
11
9 TV Protection (shutdown)
o
o
o
o
o
o
o
o
o
o
o
Slide # 34
13
14
15
16
17
18
19
20
22
23
24
Slide
9 No Audio
9 Video Problems
o No Video
o Identifying Misc Video Problems
Generating a Lgt Eng Pattern
Generating a Tuner Blk Pattern
26
27
29
31
32
Service Information
o
o
o
o
o
Operations Possible
Access
Navigation
White Balance
Digital Station SNR Level
36
37
38
39
40
42
Service Operations
Service Operations
Operation
Service Mode
Steps
Comments
None
None
Work S/M
(see S/M access
next)
IR (remote) button
check
Factory S/M
Factory S/M
Factory S/M
Exit
Automatic TV turn
off.
TV
Slide # 35
DLP
PT-xxDLX76
vcr
OK
recall
1. Start
1. Lamp
Time
2. Work
Mode
3. Factory
Adjust
RECALL
1. VCR
2. RECALL
3. Exit
Power TV Off
Vol Dwn + Recall
(Panel + Remote)
RECALL X2 to
Work Mode
Remote P/N = EUR7737z10
Pwr
Sap
1. Lamp Mode
2. Work Mode
1/4
Slide # 36
DLP
PT-xxDLX76
1/1
TV
vcr
Navigate
to Other
OK
recall
Press Button
(remote or front panel buttons)
Back to previous
Recall
Enter
EUR7737z10
Pwr
Sap
TV
Move up or down
Channel up or down
Data change
Volume up or down
Exit
Slide # 37
DLP
PT-xxDLX76
vcr
OK
aspect
recall
1/1
00
01
Original data
Reddish
05
Bluish (After adjustment)
(default : 00)
Slide # 38
DLP
PT-xxDLX76
button on the remote for 8 seconds. The TV will display Shipment Setup, reset then shut
off. At power on you will have to reload the active TV channels.
Reset lamp time - 1. With the TV OFF, hold the TVs Volume down button and the
remotes 0 button for 5 seconds. 2. The lamp time will be reset to 0 hours.
SNR of Digital TV stations - Hold the Volume UP button on the TV and Hold the
Volume UP
button
on the remote for 10 seconds.
FDC
Status
System At the left corner of the diagnostic OSD is
the SNR level
of the digital
station
in dB. ThisSoftware
screen only
appears
digital
air or cable
version:
1.4.0onOct
09 2003
Frequency:
78.00
MHz
Elapsed time: 4 days, 3 hr 6 min
Status:
Locked
stations, notLock
analog
stations.
ROM: 8192 KB RAM: 32768 KB
Rate: 1.544Mbps
POD Status: Present x: 0
Polarity: Non - Inverted
POD MAC: N/A
POD Net: N/A
SNR: 18 dB
Authorization status: 0x01
Packets 3331
Parental Block: No
Map: Available
VCM: OK MMS: OK
Video / Channel Status
DCM: OK CDS: OK
Type: Digital
Diagnostic
t:392 d:40 m: 38 f:0
PCR Status: Locked
screen
PCR pid: 0x0021
FAT Status
Video pid: 0x0021
Mode: 256 QAM
Audio pid: 0x0022
Frequency: 657.00 MHz
CC708 Activated
Lock Status: Locked
SNR: 35 dB -6
@dBmV
Press EXIT to return, OK for more information
Slide # 39
DLP
PT-xxDLX76
9
9
9
9
Repair Policy
Disassembly
Connector Layouts
Start Up
o Power On Sequence
o Dead Set
o Power LED blinks continuously
3
4
7
9
10
11
9 TV Protection (shutdown)
o
o
o
o
o
o
o
o
o
o
o
Slide # 40
13
14
15
16
17
18
19
20
22
23
24
Slide
9 No Audio
9 Video Problems
o No Video
o Identifying Misc Video Problems
Generating a Lgt Eng Pattern
Generating a Tuner Blk Pattern
26
27
29
31
32
9 Service Information
o
o
o
o
o
Operations Possible
Access
Navigation
White Balance
Digital Station SNR Level
36
37
38
39
40
42
Pwr
1/1
Sap
TV
vcr
OK
aspect
EEP COPY L DG
DEFAULT SET
recall
DLP Remote p/n =
Work Mode
Slide # 41
Focus Pattern
EUR7737z10
Centering
Icons data #
Focus knob
Tilt Adjustment
Slide # 42
DLP
PT-xxDLX76
bezel
Focus
pattern
OK
OTHER
1/1
Red
Blk
NG
Aspect
Red
S P EC
OPT HPOSI
8000
OPT VPOSI
8000
CW INDEX DELAY 00ED
WB
DDP
GC : 05060101
Green
Recall
S PEC
Aspect
White
Blue
Black
Blue
Aspect
Blue
Slide # 43
DLP
PT-xxDLX76
1/1
OPT HPOSI
8000
OPT VPOSI
8000
CW INDEX DELAY 00ED
WB
DDP
SP GAIN ADJUST
SP DELAY ADJUST
CEC THEATER LINK ON
Aspect
OK
OK
3 sec delay
NG
Aspect
These two lines
DLP
PT-xxDLX76
1080p Concept:
Rear TV
mirror
video
60 Hz. osc
OTHER
lamp
OK
1/1
OPT HPOSI
8000
OPT VPOSI
8000
CW INDEX DELAY 00ED
WB
DDP
SP GAIN ADJUST
SP DELAY ADJUST
CEC THEATER LINK ON
DLP
PT-xxDLX76
Aspect
OK
3 sec delay
NG
Aspect
1/1
OPT HPOSI
8000
OPT VPOSI
8000
CW INDEX DELAY 00ED
WB
DDP
SP GAIN ADJUST
SP DELAY ADJUST
CEC THEATER LINK ON
Slide # 46
Recall
OK
Repair Policy
Disassembly
Connector Layouts
Start Up
o Power On Sequence
o Dead Set
o Power LED blinks continuously
3
4
7
9
10
11
TV Protection (shutdown)
o
o
o
o
o
o
o
o
o
o
o
Slide # 47
13
14
15
16
17
18
19
20
22
23
24
Slide
No Audio
Video Problems
o No Video
o Identifying Misc Video Problems
Generating a Lgt Eng Pattern
Generating a Tuner Blk Pattern
26
27
29
31
32
Service Information
o
o
o
o
o
Operations Possible
Access
Navigation
White Balance
Digital Station SNR Level
36
37
38
39
40
42
Class End
Panasonic Thanks You for
sharing your time with us.
Herb Chin
Slide # 48