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Erection and Installation

Procedure
Customer.:

Keppel Fels Ltd., Singapur

Project:

Keppel Fels – B319 / B320 / B321 / B324 / B325 / B328

Document-No.:

4420-0008-001

WS Order No.:

452.977464 / 452.977466 / 452.992531 /
452.992906 / 452.992958 / 452.977465

GEA Mechanical Equipment / GEA Westfalia Separator

com · www. They can be sent to © GEA Westfalia Separator GEA Mechanical Equipment GEA Westfalia Separator GmbH Werner-Habig-Str.03.westfalia-separator. 59302 Oelde Phone +49 2522 77-0 · Fax +49 2522 77-1778 ws.2011 Subject to modification! The authors are always grateful for comments and suggestions for improving the documentation.com GEA Mechanical Equipment / GEA Westfalia Separator .systems@geagroup. 1.2 04.

............1  Introduction .........2011 3 CONTENTS 2......03........................................3  2................................................................. 12  GEA Mechanical Equipment / GEA Westfalia Separator ............. 7  Local companies for the required scope of assembly ...........................2  2..................04..................4  2....................................... 7  Working area ..5  3.............................. 10  Pre-Conditions ......... 8  Installation of Centrifuge package ............................. 8  Lifting / transportation sketches ..................................1  2...............................................................................

2011 1 For your safety GEA Mechanical Equipment / GEA Westfalia Separator .4 04.03.

Non-compliance with the protective measures can result in serious damage to persons or property. certain parts carry danger-ous voltage. Corresponding training courses take place in the manufacturer’s plant or are held on site by the manufacturer. Operate the separator only in accordance with agreed process and operating parameters Maintain the separator as specified in the manual. GEA Mechanical Equipment / GEA Westfalia Separator . main-tain and repair the separator.2011 5 Observe the accident prevention regulations! The local safety and accident prevention regulations apply uncondi-tionally to the operation of the separator. Follow the instructions in the manual. Repair and maintenance work that goes beyond the scope described in this manual may not be carried out. The plant operator must en-sure compliance with these regulations. take adequate preventive measures according to the national provisions (in Germany in accor-dance with the rules and regulations of the VDE (Verein Deutscher Elektrotechnik / Association of German Electrical Engineering) or of the local electric power company. Only qualified or authorized specialized staff may operate. Liability for the function of the machine passes unconditionally to the owner or operator irrespective of existing warranty periods in so far as the machine is improperly maintained or serviced by persons other than GEA Westfalia Separator service personnel or if the machine is not applied in accordance with the intended use. Warranty and liability conditions in the Conditions of Sale and Delivery of GEA Westfalia Separator are not extended by the above. Before working in electrical components. When operating electrical apparatus. Any work on electrical components may only be carried out by an au-thorized electrician. Liability for the function of the machine passes to the owner. Follow only the instructions given in this manual.03.04. GEA Westfalia Separator shall not be liable for damage which occurs as a result of non-observance of the above.

03.6 04.2011 2 Mechanical Installation GEA Mechanical Equipment / GEA Westfalia Separator .

Where special regulations have been issued by classification societies or other authorized organizations for the installation of this type of equipment. Pipes and pipe connections must be accessible for maintenance. cabling etc. Contact points or supports must be designed in such a way that the pipes cannot get damaged. Therefore centrifuge bowl will be supplied in a separate box. only centrifuge bowls taken out of centrifuge for transport need to be installed. accessibility and operation are not affected. 2. All fixed pipelines must be safety supported to minimize vibrations or movements.04. steelworks. The Packages will be delivered as a complete skid mounted units ready for hook-up. They must be fitted to allow pipe movement with changing temperatures without producing stress in the pipes. purpose-built parts whose durability. GEA Mechanical Equipment / GEA Westfalia Separator . must be qualified for the assembly of the fluid supply system.03.2011 7 2. The service personnel must be able to read and understand any kind of drawing / manual of the scope of supply. Pipelines may not be used for supporting distributors or devices with exception of small. they shall be followed.2 Local companies for the required scope of assembly The companies which are responsible for erection. They are to be fitted in accordance with the manufacturer’s recommendations or the relevant specifications.1 Introduction This section provides procedures for the installation of Packages presupposing that skid has already been unpacked and moved towards its final space on site.

• Attach ropes round the case and hang them into the load hook of the crane. • If no forklift trucks are available.03. Sufficient area for prefabrication of supports.2011 2. gears and cranes must be available. GEA Mechanical Equipment / GEA Westfalia Separator . • CAUTION! Wind one piece of rope twice round the hook to prevent the ropes from slipping. but not necessary inside this building. must be available directly besides the building. This space must be kept free in order to man oeuvre the skids etc. easily.3 Working area The working area must be already prepared to start the work. 2. transport the case with the aid of a crane (see diagram). the bottom board can be used as a special pallet for fork lift trucks.8 04. Working places and devices are ready to use suitable lifting. • Attach the ropes to the point on the packing case as marked on the packing case. piping etc.4 Lifting / transportation sketches • After removing the side boards and filling material.

CAUTION! Prevent accidents by using suitably rated hoists for transport and installation. • Hoisting Requirements. make sure that one piece of rope is wound twice round the hook to prevent the ropes from slipping. (Typical) Package GEA Mechanical Equipment / GEA Westfalia Separator .03. • When transporting rope. • Ensure that no pulling or pushing forces act on machine parts when using ropes.2011 9 • To avoid damage.04. the bowl must be removed from the separator before transport. • The separator is normally delivered without installed bowl. • The rope must be properly attached to the separator.

2011 2.03. NOTE:It is recommended that only qualified or authorized specialized staff may operate main-tain perform the initial installation of the bowls and central oil bath upon their arrival for commissioning. • The pipes which have to be connected to the skid must be inside clean.5 Installation of Centrifuge package • All motors should be rotated to check state and the bearings. • The external piping have to be installed within the forces and moments allowed to the skid connections. • If the package is to remain unused for a period of more than six months all motors should be rotated. GEA Mechanical Equipment / GEA Westfalia Separator .10 04. flushed and tested before connection is done to the skid. • The Centrifuge Package should then have its running rail installed to enable easy bowl handling. • All piping shall be connected according to the requirements of the installation drawings / guidelines. After the interconnecting piping is finished all screws of flange connections of fluid pipes inside the treatment plant have to be re-tightened with a torque wrench with adequate turning moments. • The ladder should now be bolted in position (where applicable).

2011 11 3 Electrical Installation GEA Mechanical Equipment / GEA Westfalia Separator .04.03.

The used cable glands must be also fulfil this rules.12 04. • All components of the modules have been pre-wired at the factory and disassembled for transport (where applicable). Do not allow cable to lay in standing water. GEA Mechanical Equipment / GEA Westfalia Separator .1 Pre-Conditions WARNING: Disconnect electrical power at the source and post notice that power is to remain off until the electrical hook-up is complete. • Wire size shall be compatible with the above. • The operating personnel has to follow the relevant electrical drawings. It is recommended that only qualified or authorized specialized staff may op perform the reassembly. Provide adequate protection and support. • All cables shall be connected according to the requirements of the installation drawings.2011 3. Power shall be supplied by connections to the main circuit breakers located in the Control Cabinet.03. • The cables must be installed and connected in accordance with the relevant rules. as attached in chapter 3 hereinafter. • Grounding lugs are provided on the skid frames and shall be properly attached before operation starts.

2011 13 GEA Mechanical Equipment GEA Westfalia Separator GmbH Werner-Habig-Str.com · www. 59302 Oelde Phone +49 2522 77-0 · Fax +49 2522 77-1778 ws.westfalia-separator.03.04.com GEA Mechanical Equipment / GEA Westfalia Separator . 1.systems@geagroup.