Standard Time System

Steel Open Top

TABLE OF CONTENTS
TABLE OF CONTENTS ............................................................................................................................................ 1
TABLE OF REVISIONS ............................................................................................................................................ 3
CONFIRMATION OF RECEIPT .............................................................................................................................3
GENERAL REMARKS .............................................................................................................................................. 4
Calculation of patch sizes: .............................................................................................................................4
0.0 MISCELLANEOUS .............................................................................................................................................. 5
0.1 PREPARATION TIME.............................................................................................................................5
0.2 CLEANING .............................................................................................................................................5
0.3 DECALS AND ISO-MARKING. ..............................................................................................................6
0.4 MISCELLANEOUS. ................................................................................................................................6
0.5 CHECKING ISO DIMENSION. ...............................................................................................................7
1.0 TARPAULIN ......................................................................................................................................................... 8
1.1 TARPAULIN - REPLACEMENT. ............................................................................................................8
1.2 TARPAULIN – PATCHING. ....................................................................................................................8
1.3 TARPAULIN BOW. .................................................................................................................................9
1.4 TIR-WIRE................................................................................................................................................9
2.0 FRONT ................................................................................................................................................................ 10
2.1 FRONT PANEL - REPLACEMENT. ......................................................................................................10
2.2 FRONT PANEL - PATCH/STRAIGHTENING.......................................................................................10
2.3 FRONT HEADER - REPLACEMENT. ...................................................................................................11
2.4 FRONT HEADER - INSERT/STRAIGHTENING...................................................................................11
2.5 FRONT SILL - REPLACEMENT. ..........................................................................................................12
2.6 FRONT SILL - INSERT/STRAIGHTENING. .........................................................................................12
2.7 FRONT CORNER POST - REPLACEMENT. .........................................................................................13
2.8 FRONT CORNER POST - INSERT/STRAIGHTENING.........................................................................13
2.9 FRONT CORNER CASTING - REPLACEMENT...................................................................................13
3.0 SIDES................................................................................................................................................................... 14
3.1 SIDE PANEL - REPLACEMENT. ..........................................................................................................14
3.2 SIDE PANEL - PATCH/STRAIGHTENING...........................................................................................14
3.3 TOP RAIL - REPLACEMENT................................................................................................................15
3.4 TOP RAIL - INSERT. .............................................................................................................................15
3.5 TOP RAIL - SECTIONING. ...................................................................................................................16
3.6 NOT IN USE ..........................................................................................................................................16
3.7 BOTTOM RAIL - REPLACEMENT.......................................................................................................16
3.8 BOTTOM RAIL - INSERT/STRAIGHTENING......................................................................................17
3.9 BOTTOM RAIL - SECTIONING............................................................................................................17

2009
Revision: 1.1
Revised : 2009

MODE 05
Steel Open Top Container

Page 1
of 32

Standard Time System
Steel Open Top

4.0 REAR................................................................................................................................................................... 18
4.1 SWING HEADER - REPLACEMENT. ...................................................................................................18
4.2 SWING HEADER - INSERT/STRAIGHTENING...................................................................................18
4.3 SWING HEADER - MISCELLANEOUS. ...............................................................................................19
4.4 REAR SILL - REPLACEMENT..............................................................................................................19
4.5 REAR SILL - INSERT/STRAIGHTENING. ...........................................................................................20
4.6 REAR CORNER POST - REPLACEMENT. ...........................................................................................21
4.7 REAR CORNER POST - INSERT/STRAIGHTENING. ..........................................................................21
4.8 REAR CORNER CASTING - REPLACEMENT. ....................................................................................22
5.0 DOORS................................................................................................................................................................ 23
5.1 DOOR PANEL - REPLACEMENT.........................................................................................................23
5.2 DOOR PANEL - PATCH/STRAIGHTENING. .......................................................................................23
5.3 DOOR - FRAME. ...................................................................................................................................24
5.4 DOOR PANEL - GASKET. ....................................................................................................................24
5.5 DOOR HARDWARE – REPLACEMENT / REPAIR...............................................................................25
5.6 DOOR HARDWARE - STRAIGHTENING. ...........................................................................................25
5.7 DOOR PANEL - MISCELLANEOUS. ....................................................................................................26
6.0 FLOOR................................................................................................................................................................ 27
6.1 FLOORING............................................................................................................................................27
6.2 FLOOR BOARD - PLANK. ....................................................................................................................27
6.3 FLOOR BOARD - PLYWOOD. ..............................................................................................................27
6.4 CENTER RAIL ......................................................................................................................................28
7.0 UNDERSTRUCTURE......................................................................................................................................... 29
7.1 CROSSMEMBER. .................................................................................................................................29
7.2 TUNNEL SECTION...............................................................................................................................30
7.3 FORK LIFT POCKET. ...........................................................................................................................31
REQUEST OF CHANGE / NEW STS CODE. ........................................................................................................ 32

2009
Revision: 1.1
Revised : 2009

MODE 05
Steel Open Top Container

Page 2
of 32

Standard Time System
Steel Open Top

TABLE OF REVISIONS
Chapter No.

Revision No

Revision Date

Sign.

2001-06-01
2002-01-23
2002-01-23
2001-06-01
2002-01-23
2002-01-23
2002-01-23
2002-01-23
2002-01-23
2002-01-23
2002-01-23
2005-04-14
2005-11-22

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June 2001
TABLE OF CONTENTS
TABLE OF REVISION
GENERAL REMARKS
0.0 MISCELLANEOUS
1.0 ROOF
2.0 FRONT
3.0 SIDES
4.0 REAR
5.0 DOORS
6.0 FLOOR
7.0 UNDERSTRUCTURE
3.9 BOTTOM RAIL _ SECTIONING
1.0 TARPAULIN

A
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A
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1.0
1.0

Confirmation of receipt
As confirmation of receipt of STS mode 05 this page must be returned to CENEQUEMR,TEC with e-mail to
CENEQUEMRTEC@MAERSK.COM.
Please fill out below and return:
Date______________________________
Location __________________________
Department________________________
Confirm hereby receipt of STS, mode 05, June 2009, chapter: All
Signed by ________________________(user ID)
In case you distribute to other locations/departments please add these locations below:
Cc___________________________

Cc___________________________

Cc___________________________

Cc___________________________

Final, if you have any comments, request for codes, request to changes etc., please do not hesitate to apply same on
attached sheet, page 31 and forward to CENEQUEMR,TEC on above adress.

2009
Revision: 1.1
Revised : 2009

MODE 05
Steel Open Top Container

Page 3
of 32

300 mm) ref.g. Time for manufacturing of spare parts shall bee included in the price for spare parts. Doubler plate : Plate or angle which add thickness to a part of a structure such as header/sill Reinforcement/ gusset plate : Same as doubler plate Stiffener : Plate which add strength to the formed part of a structure such as header/sill Section : A piece of a structure such as: top/bottom rail – floor – locking rod. e.060 and the proper code is 3117 If any difficulties. page 14.150 x 500 (perimeter = 3. Glossary of terms Replace : Remove damaged part and install new part. please contact Container Maintenance & Repair in Copenhagen for advice. please use the repair code which covers the circumference of the actual patch. Estimation of repairs which includes use of spare parts such as corner casting – corner post – crossmember – header – sill . Reinstallation : Remove sound part and install same part in previous position.g. ALU-container) Insert : A part worked in a structure such as: top/bottom rail – corner post – header/sill etc. • 3 coat paint system.400 mm) ref. the smallest patch which covers the perimeter is 900 x 1. page 14. Actual patch 1. Splice : A section which is connected to the structure with plates (e.1 Revised : 2009 MODE 05 Steel Open Top Container Page 4 of 32 . Actual patch 600 x 600 (perimeter = 2. the proper code to use is 3116 (patch 850 x 600) whose perimeter covers the actual perimeter.top/bottom rail and side panel. 2009 Revision: 1. Calculation of patch sizes: If patch sizes not as described in this manual. asume spare parts delivered in correct size and shape.Standard Time System Steel Open Top GENERAL REMARKS All estimations of man-hours are based on high cube containers and include: • MIG welding when joining steel parts.

1 0.0 MISCELLANEOUS 0.9 0011 0A Job with a process time of more than 40 hours 1 1.0 0919 *** Sales tax (Only after CPH’s approval) 1 2009 Revision: 1.6 0008 0A Job with a process time of more than 24 hours but less than or equal to 40 hours.2 0806 *** Remove cargo label.1 Revised : 2009 MODE 05 Steel Open Top Container 0976 Page 5 of 32 .2 0014 *** Total labor cost and hours 9997 *** Total repair shop material 9998 *** Total owner supplied parts 9999 0. 1 0.1 0986 Please refer to the chapter ‘‘General STS Instructions’’ for all other types of cleaning.0 0918 *** Mechanical cleaning (scrap off paint/glue) (Only after CPH’s approval) 2 2. *** Partial blasting/repainting (only after CPH’s approval) 2 2.1 PREPARATION TIME 0A Job with a process time of less than or equal to 2 hours. per STS Pieces piece Code 0. 1 0. per piece 9 0.3 0005 0A Job with a process time of more than 8 hours but less than or equal to 24 hours.CPH Reference Size LxW (in mm) Description Standard Time System Steel Open Top Manhours Max. 1 0.1 0003 0A Job with a process time of more than 2 hours but less than or equal to 8 hours.2 CLEANING *** Remove nails 1 0.

1 0955 *** Replace Miscellaneous markings 4 0.1 0963 *** Paint ISO --.1 Revised : 2009 MODE 05 Steel Open Top Container 5400 Page 6 of 32 .05 Weld and paint cuts or cracks.04 1D3 Apply sealer including removal of old sealer. MAEU 7 0. decal 2 0. 2 0.2 0952 8B Replace ckeck decal 7 0.2 0801 Replace lashing ring/bar 9 0. 1 1.4 MISCELLANEOUS.g.5 0802 Replace missing rivets/huckbolts.1 0954 8C Replace Star Door Logo 2 0. 4B 10. 8B Replace decal of type 4 letters e. = < 500 9 0.2 6721 Emergency repair.3 0964 Re-install data plate.7 0961 8A Paint marking of Side Letter 9 0.I.1 0804 *** Shower test. (per 5 pieces) 9 0.C.0 0915 *** Handling and trucking charge.2 7891 > 500 9 0.03 0.CPH Reference Size LxW (in mm) Description Standard Time System Steel Open Top Manhours Max.1 0953 8B Replace U.2 0951 8B Replace decal of digit type (per 3 digits) 9 0. (per piece) 2 0.3 DECALS AND ISO-MARKING.marking (4 letters and 7 digits) at tarpaulin (per tarpaulin) 1 0.2 0959 8A Paint marking of Side Star Logo 2 0. 3 0. per STS Pieces piece Code 0. 2009 Revision: 1.0 0917 10.3 7892 10.2 0985 4 0.2 0962 8A Painting repair of part of letter 9 0.

5 CHECKING ISO DIMENSION. per STS Pieces piece Code *** Replace gusset plate.5 7920 *** Straighten gusset plate.1 7981 *** Straighten/re-weld gusset plate. 5B Checking ISO dimension (3 measurements . (leased boxes only) 4 0.CPH Reference Size LxW (in mm) Description Standard Time System Steel Open Top Manhours Max.2 7982 4 0. front and side) 2009 Revision: 1.1 Revised : 2009 MODE 05 Steel Open Top Container Page 7 of 32 .3 9200 0. (leased boxes only) 4 0. (leased boxes only) 4 0.Roof.

0 1110 1.1 1111 100 x 100/ 150 x 150 9 0.8 1431 *** Reinstallation of Tarpaulin 40 ft 1 0. *** Reinstallation of Tarpaulin 20 ft 1 0.0 TARPAULIN *** Renewing of Tarpaulin 20ft 1 1.0 1119 >200 x 2000 2 4.2 TARPAULIN – PATCHING.3 1113 300 x 300 8 0.8 1117 300 x 1000 4 0.6 1115 200 x 800/ 300 x 600 6 0.4 1114 400 x 400/ 200 x 600 7 0.1 1112 250 x 250/ 200 x 300 9 0.2 1421 *** Renewing of Tarpaulin 40 ft 1 1.CPH Reference Standard Time System Steel Open Top Manhours Max.1 Revised : 2009 MODE 05 Steel Open Top Container Page 8 of 32 .3 1422 1. per STS Pieces piece Code Size LxW (in mm) Description 1.7 1116 200 x 1000/ 600 x 600 5 0.9 1118 200 x 2000 3 1. (including TIR seal) 2009 Revision: 1.1 TARPAULIN . *** Manufacture and install patch.9 1432 50 x 50 9 0.REPLACEMENT.

1 Revised : 2009 MODE 05 Steel Open Top Container Page 9 of 32 .2 3620 20 ft 1 0. *** Replacement *** Replacement of TIR wire terminal 20/40 ft 1 0.1 1222 *** Replacement/repair of tarpaulin bow neck 8 0.2 1221 *** Reinstallation of bows.2 1721 40 ft 1 0.3 3621 Eyelet repair. per 2 pieces 20/40 ft 1 0. *** Replace bows.3 1820 *** 2009 Revision: 1. per 6 pieces 4 0. per 6 pieces 4 0.2 1223 *** Straighten/repair 8 0.CPH Reference Standard Time System Steel Open Top Manhours Max.1 1921 Repair/replacement TIR-wire securing eye. per STS Pieces piece Code Size LxW (in mm) Description 1.3 1722 1.3 TARPAULIN BOW.1 1723 *** Replacement of TIR-wire end pin. per 3 pieces 9 0.5 1281 *** Repair/replace tarpaulin bow socket 8 0. per 3 pieces 9 0.4 TIR-WIRE.

7 2116 600 X 900 2 2. (including masking and painting) * Add 0.2 FRONT PANEL PATCH/STRAIGHTENING.6 2119 > 1200 x 1200 1 * 2110 950 x 950 2 0.01 Next section 1026 x 2700 1 3.CPH Reference Size LxW (in mm) Description Standard Time System Steel Open Top Manhours Max.9 2112 200 X 300 4 0. the height exceeds 1200 mm.3 2181 2.1 FRONT PANEL .2 2122 100 X 150 6 0.7 2111 150 X 300 6 0. (Remove damaged panel – install new panel – masking and painting) 7.4 2118 1200 x 1028 2 2.REPLACEMENT. 3G Straighten damaged area up to (950 x 950 mm) by means of hydraulic tools (per damaged area) 2009 Revision: 1.1 2114 300 X 600 4 1.00 Manufacture and install patch. section 1026 x 2700 1 4.9 2113 200 X 450 4 1.4 2121 7. per STS Pieces piece Code 2.1 Revised : 2009 MODE 05 Steel Open Top Container Page 10 of 32 .01 1 st.2 hour for each 300 mm.0 FRONT 2. 7.4 2115 450 X 750 3 1.0 2117 900 X 1028 2 2.

CPH Reference Size LxW (in mm) Description 7. (Remove damaged header – install new header – masking and painting) 5.1 Revised : 2009 MODE 05 Steel Open Top Container Page 11 of 32 . 1 0.3 FRONT HEADER .3 2422 150 2 1.0 2441 300 2 1.1 2447 1800 1 2.8 2446 1500 1 2. 1 3. 5.00 Manufacture and install insert.1 2482 2009 Revision: 1.1 2442 450 2 1.3 2444 900 1 1.1 2183 2.5 2481 *** Straightenen/reweld top corner plate/tray 2 0. per STS Pieces piece Code Straighten front panel by means of hammer 500 x 500 5 0.10 Standard Time System Steel Open Top Manhours Max.6 2445 1200 1 1.REPLACEMENT.4 2421 *** Replace/repair of top plate/tray.05 Replace front header complete.0 mm) (including masking and painting) *** Straighten front header.4 2448 2. 2 0. (material thickness 6.4 FRONT HEADER INSERT/STRAIGHTENING.2 2443 600 2 1.

02 Straighten / re-weld flange.5 mm) (including masking and painting) 300 2 1. (Remove damaged sill – install new sill – masking and painting) 5.1 Revised : 2009 MODE 05 Steel Open Top Container Page 12 of 32 . *** Manufacture and install U-V twistlock cone insert (including masking and painting) 350 2 0.7 2546 1500 1 1.2 2582 2 0.5 FRONT SILL .0 2542 450 2 1. 2 0.5 2545 1200 1 1.2 2548 Straighten flange.6 FRONT SILL INSERT/STRAIGHTENING.00 Manufacture and install insert (material thickness 4.4 2561 5.9 2547 1800 1 2.REPLACEMENT.4 2522 2.1 2543 600 1 1. (including reinstallation of floor board 1200 x 2400 mm) 40 ft 1 4.05 *** Manufacture and install reinforcement/gussets plates. per STS Pieces piece Code Size LxW (in mm) Description 2.05/4. (including masking and painting) 2009 Revision: 1.7 2541 5.05 Replace front sill complete.3 2544 900 1 1. 2 0.CPH Reference Standard Time System Steel Open Top Manhours Max.8 2523 5.1 2581 5. (including reinstallation of floor board 1200 x 2400 mm) 20 ft 1 3.05 Replace front sill complete.

lashing bars and masking and painting) 8’06’’ 2 6.0 mm) (including masking and painting) Straighten front corner post.7 FRONT CORNER POST REPLACEMENT. 5.2 2621 9’06’’ 2 6.1 2647 2 0.1 2642 450 2 1. per STS Pieces piece Code Size LxW (in mm) Description 2.CPH Reference Standard Time System Steel Open Top Manhours Max.5 2681 2.3 2722 Alignment of frame to ISO standard 1 0. 5.8 2646 1500 2 2.exclucive castings (including reinstallation of floor board 1200 x 2400 mm --.8 FRONT CORNER POST INSERT/STRAIGHTENING 5.2 2643 600 2 1.5 2721 5.3 2644 900 2 1.2 2622 150 2 1.03 Replace bottom front corner casting (includind reinstallation of floor board 12 00x 1400 mm) 2 2.9 FRONT CORNER CASTING REPLACEMENT.03 Replace top front corner casting 2 1.03 Replace front corner post .5 2281 *** 2009 Revision: 1.6 2645 1200 2 1.1 Revised : 2009 MODE 05 Steel Open Top Container Page 13 of 32 .0 2641 300 2 1.00 5.03 Manufacture and install insert (material thickness 6. 2.

9 3122 150 x 150 9 0. 2009 Revision: 1.7 3111 300 x 150 9 0.CPH Reference Size LxW (in mm) Description Standard Time System Steel Open Top Manhours Max.1 SIDE PANEL .6 3118 1400 x 1500 4 3. 1112 x2700 9 1. the height exceeds 1500 mm.01 Replace 1 st. (Remove damaged panel – install new panel – masking and painting) 7. 7.8 3116 1000 x 900 5 2.00 Manufacture and install patcht. (including masking and painting) * Add 0.2 3117 1150 x 1200 5 2.8 3112 450 x 200 9 1.REPLACEMENT.1 3119 >1400 x 1500 4 * 3110 3. per STS Pieces piece Code 3.1 Revised : 2009 MODE 05 Steel Open Top Container Page 14 of 32 .2 hour for each 300 mm.2 SIDE PANEL PATCH/STRAIGHTENING.0 3113 600 x 300 9 1. side panel section 1112 x 2700 1 4.3 3114 700 x 450 9 1.4 3121 Replace subsequent sections.5 3115 850 x 600 6 1.0 SIDES 3.

02 Replace top rail complete. 5.6 3421 40 ft 2 10.7 3448 3.7 3441 300 4 0. 7.1 3183 20 ft 2 5.9 3443 600 4 1.0 3444 900 4 1.1 3445 1200 4 1.4 TOP RAIL .2 3181 7. per STS Pieces piece Code Size LxW (in mm) Description 3G4 Straighten damaged area up to (950 x 950 mm) by means of hydraulic tools (per damaged area) 950 x 950 9 0.0 mm) (including reinstallation of roof bow socket)) 2009 Revision: 1. 500 x 500 9 0.-(including reinstallation of roof bow socket --.3 TOP RAIL .INSERT.10 Straighten side panel by hammer. (material thickness 3.00 Manufacture and install insert.8 3442 450 4 0.1 Revised : 2009 MODE 05 Steel Open Top Container Page 15 of 32 .3 3446 1500 2 1.6 3422 150 4 0.5 3447 1800 2 1.masking and painting) Please use appropriate repair code for lashing rings if replaced in connection with this job) 3.CPH Reference Standard Time System Steel Open Top Manhours Max.REPLACEMENT.

03 Replace bottom rail complete.0 3451 900 4 1.8 3458 7200 2 5.SECTIONING.7 BOTTOM RAIL .roof bow socket and masking and painting) (Please use appropriate repair code for lashing rings if replaced in connection with this job) 600 4 1.9 3454 2400 4 2.2 3452 1200 4 1.9 3522 3.4 3453 1800 4 1.7 3459 20 ft 2 7.1 Revised : 2009 MODE 05 Steel Open Top Container Page 16 of 32 . (including replacement of roof bow .9 3521 40 ft 2 14.02 Replace top rail section.0 3457 6000 2 4.5 TOP RAIL . (including masking and painting) (Please use appropriate repair code for floorboards and lashing rings if replaced in connection with this job) 2009 Revision: 1.3 3455 3600 2 3. 7.REPLACEMENT.CPH Reference Standard Time System Steel Open Top Manhours Max. per STS Pieces piece Code Size LxW (in mm) Description 3. 7.1 3456 4800 2 4.6 NOT IN USE 3.

7.9 3541 300 4 1.SECTIONING.9 3547 1800 2 2.3 3544 900 2 1.2 3559 3.8 3558 7200 2 9. (material thickness 4.03 Replace bottom rail section ( including support of floor. per STS Pieces piece Code Size LxW (in mm) Description 3.1 3553 1800 2 2.7 3546 1500 2 1. 150 4 0.CPH Reference Standard Time System Steel Open Top Manhours Max.8 BOTTOM RAIL INSERT/STRAIGHTENING. 5.3 3557 6000 2 7.8 3554 2400 2 3.1 Revised : 2009 MODE 05 Steel Open Top Container Page 17 of 32 .2 3548 300 8 0.5 3555 3600 2 4.5 mm) (including masking and painting) Straighten flange.9 BOTTOM RAIL . masking and painting) (Please use appropriate repair code for floorboards and lashing rings if replaced in connection with this job) 2009 Revision: 1.0 3542 450 4 1.9 3556 4800 2 6.7 3552 1200 2 2.5 3545 1200 2 1.06 7.03 Manufacture and install insert.1 3543 600 4 1.4 3551 900 4 1.1 3581 600 4 1.

REPLACEMENT.2 4443 600 2 1. *** Replace rear header complete.4 4448 1 0.1 SWING HEADER . 1 0.1 Revised : 2009 MODE 05 Steel Open Top Container Page 18 of 32 .5 4481 (Remove damaged header – install new header – masking and painting) 4.2 SWING HEADER INSERT/STRAIGHTENING. per STS Pieces piece Code Size LxW (in mm) Description 4.0 REAR 4.3 4444 900 2 1. (material thickness 6.1 4442 450 2 1.00 *** Manufacture and install insert.CPH Reference Standard Time System Steel Open Top Manhours Max.8 4446 1500 1 2.5 4421 150 2 1. 5.6 4445 1200 1 1.1 4447 1800 1 2.0 4441 300 2 1.0 mm) (including masking and painting) Straighten 2009 Revision: 1.

cam keepers and masking and painting) 2009 Revision: 1.1 Revised : 2009 MODE 05 Steel Open Top Container Page 19 of 32 .3 SWING HEADER MISCELLANEOUS.2 4473 1 4. per STS Pieces piece Code 4.1 4471 *** Replace swing header pin chain 2 0.1 4472 *** Free up swing header 1 0.CPH Reference Size LxW (in mm) Description Standard Time System Steel Open Top Manhours Max.4 REAR SILL . 5.REPLACEMENT.04 Replace rear sill complet (including reinstallation of floor board 1200 x 2400 mm --.2 4470 *** Replace swing header hinge pin 2 0.1 1681 *** Replace swing header hinge 2 0.3 1621 *** Straighten/reweld top corner plate/tray 2 0.0 4521 4. *** Replacement of top plate/tray 2 0.

3 4544 900 1 1.0 4542 450 2 1.4 4561 Straighten flange.7 4546 1500 1 1.1 4581 Straighten rear sill in conection with cam keeper 4 0.9 4547 1800 1 2.7 4541 5.04 *** 2009 Revision: 1. (material thickness 4.0 mm) (including masking and painting) 300 2 1. per STS Pieces piece Code Size LxW (in mm) Description 4.5 REAR SILL INSERT/STRAIGHTENING. 2 0.5 4545 1200 1 1.1 4582 *** 5.1 Revised : 2009 MODE 05 Steel Open Top Container Page 20 of 32 . *** Manufacture and install U-V twistlock cone insert (including masking and painting) 350 2 0.1 4543 600 1 1.00 Manufacture and install insert.2 4548 Manufacture and install reinforcement / gussets plates (including masking and painting) 2 0.CPH Reference Standard Time System Steel Open Top Manhours Max.

5.5 4681 3J3 Straighten J-bar.6 4622 150 2 1.(material thickness 6.2 4643 600 2 1.lashing bars and masking and painting) 8’06’’ 2 4.03 Straighten corner post 2 0.0 mm) (including masking and painting) Manufacture and install insert in J-bar.1 4647 150 2 0. 2 0. 5.3 4644 900 2 1.6 4648 450 2 0.9 4649 Time for reinstallation of door is given separatly 4. *** 5.6 4621 9’06’’ 2 4.7 REAR CORNER POST INSERT/STRAIGHTENING.1 Revised : 2009 MODE 05 Steel Open Top Container Page 21 of 32 .1 4682 2009 Revision: 1.8 4646 1500 2 2.CPH Reference Standard Time System Steel Open Top Manhours Max.6 REAR CORNER POST REPLACEMENT.6 4645 1200 2 1. per STS Pieces piece Code Size LxW (in mm) Description 4.0 4641 300 2 1.03 Replace rear corner post including replacement of lashing bars (including reinstallation of floor board 1200 x 1400 mm --.1 4642 450 2 1.00 *** Manufacture and install insert.

5 4721 5.masking and painting) 2 2. (including masking and painting) 2 1.03 Replace bottom rear corner casting.3 4722 1 0. 5.8 REAR CORNER CASTING REPLACEMENT.1 Revised : 2009 MODE 05 Steel Open Top Container Page 22 of 32 .5 4281 Time for reinstallation of door is given separatly *** Alignment of frame to ISO standard 2009 Revision: 1.CPH Reference Size LxW (in mm) Description Standard Time System Steel Open Top Manhours Max.03 Replace top rear corner casting. (including reinstallation of floor board 1200 x 1400 mm --. per STS Pieces piece Code 4.

2 5121 9’06’’ 2 3.9 5113 450 x 300 4 1. 6. 2009 Revision: 1.2 5114 600 x 450 4 1. Reinstallation of door 5.8 5111 150 x 200 4 0.8 5116 850 x 700 2 2.2 5123 9’06’’ 2 1.5 5181 Replace door complete including removal and refitting of door hardware and gasket.0 DOORS 5. (including masking and painting) Straighten.00 6.1 DOOR PANEL .CPH Reference Size LxW (in mm) Description Standard Time System Steel Open Top Manhours Max.2 5118 850 x 1200 2 2. per STS Pieces piece Code 5.4 5119 2 0.01 6.8 5112 300 x 200 4 0.2 DOOR PANEL PATCH/STRAIGHTENING.01 8’06’’ 2 3.2 5124 150 x 150 4 0.5 5115 700 x 600 2 1.0 5117 850 x 900 2 2. 6.2 5122 8’06’’ 2 1.05 Manufacture and install patch.REPLACEMENT.1 Revised : 2009 MODE 05 Steel Open Top Container Page 23 of 32 .

6. 2009 Revision: 1.8 5144 1200 2 2.04 Replace gasket partially.04 6.masking amd painting) Time for re-installation of guide plate or hinge is given separately 5.3 5141 450 4 1.5 5142 600 4 1.1 5145 1500 2 2. (per piece) 5 0. 4 0. (including re-installation of gasket --.3 5921 6.1 Revised : 2009 MODE 05 Steel Open Top Container 1200 Page 24 of 32 .1 5728 *** Re-fasten gasket.3 5146 1800 2 2.1 5731 *** Replace gasket retainer.00 Replace section in door frame.1 5727 *** Repair cut by lap joint. 300 4 1.4 DOOR PANEL .3 DOOR . 2 1.5 5722 Replace gasket complete.CPH Reference Standard Time System Steel Open Top Manhours Max.5 5147 < 1500 4 0.3 5721 > 1500 < 2300 4 0. (per 2 pieces) 4 0.GASKET.FRAME. per STS Pieces piece Code Size LxW (in mm) Description 5. 6 0.6 5143 900 4 1.2 5726 *** Replace corner tap.

1 5624 6. (per piece) 4 0.6 DOOR HARDWARE STRAIGHTENING.1 5682 2009 Revision: 1.6 5221 6.1 5482 *** Straightening lap or uni-tie plate.CPH Reference Size LxW (in mm) Description Standard Time System Steel Open Top Manhours Max. (per piece) 4 0. (per piece) 4 0. (per piece) 8 0.03 Replace hinge.02 Replace locking rod guide.5 DOOR HARDWARE – REPLACEMENT / REPAIR (including masking and painting if necessary) Replace cam keeper. (per piece) 8 0. per STS Pieces piece Code 5.2 5522 6.2 5481 *** Straightening locking rod guide 4 0. (per piece) 2 0. (per piece) 2 0.1 5523 6. (per piece) 2 0. (per piece) 2 0. *** Straightening hinge.03 Replace hinge pin.1 Revised : 2009 MODE 05 Steel Open Top Container Page 25 of 32 . (per piece) 8 0. (per piece) 4 0.3 5451 6. (per piece) 4 0.1 5621 *** Replace lap plate.02 Replace locking rod assembly.7 5421 6. (per piece) 8 0.3 4821 Replace door hold back.3 5524 *** Seal plate and pin.1 5622 *** Replace uni-tie plate.02 Re-installation of cam.02 Replace handle.02 *** 5.02 Sectioning of locking rod 4 0.1 5281 *** Straightening locking rod.2 5623 6. (per piece) 8 0.2 5222 6.

MISCELLANEOUS.CPH Reference Size LxW (in mm) Description Standard Time System Steel Open Top Manhours Max.7 DOOR PANEL .01 Dismantle door for ventilation purpose (per door plate) 1 0. per STS Pieces piece Code 5.4 5931 6.3 5271 6.01 Re-install door after dismantle (per door plate) 1 0. Free up both doors and hardware 1 0.1 Revised : 2009 MODE 05 Steel Open Top Container Page 26 of 32 .9 5932 *** 2009 Revision: 1.

4.3 FLOOR BOARD .2 FLOOR BOARD .5 6625 3000 9 1. *** Repair holes < 5 mm in floor board per 5 pieces 9 0.01 *** 4. 2009 Revision: 1. per 5 pieces 3 0.5 6632 3000 9 0.6 6423 40 ft 1 27.01 4.1 6173 20 ft 1 12.2 6624 2400 9 1.1 6142 *** Re-fasten floor screws.00 6.1 6171 *** Caulking of floorboard 6 0.1 6141 *** Repair holes < 25 mm in floor board per 5 pieces 9 0.8 6636 1 0.1 Revised : 2009 MODE 05 Steel Open Top Container Page 27 of 32 .PLYWOOD.1 6172 Add floor screw per 3 screw 5 0. (including cutting and prepare plank and sealing) Additional time for replacing floor above tunnel Reinstallation floor board (including sealing) Repair or replace threshold plate 6.1 FLOORING.5 6970 4.01 *** Replace floor complete (including cutting and prepare plank and sealing) Replace floor partially.9 6622 1800 9 1.CPH Reference Standard Time System Steel Open Top Manhours Max. per STS Pieces piece Code Size LxW (in mm) Description 6.7 6626 6 0.0 FLOOR 6.6 6424 1200 9 0.3 6627 1500 9 0.PLANK.

7 6532 1600 x 1200 2 1. 2009 Revision: 1. Plate is delivered in fixed dimension (including sealing) 4.3 6534 2438 4 0.0 6427 1100 x 650 4 0.Plate is delivered in fixed dimension (including sealing) Replace floor partially.CPH Reference Size LxW (in mm) Description 4.4 6352 Replace floor complete.1 6522 1600 x 1200 2 1. per STS Pieces piece Code Replace/repair centre spacer/divider 6. 4. Joint to be at centre of X-member.00 Additional time for replacing the floor above tunnel. --.00 Reinstallation (including sealing) *** Standard Time System Steel Open Top Manhours Max.1 Revised : 2009 MODE 05 Steel Open Top Container Page 28 of 32 .00 4.6 6426 40 ft 1 19.3 6571 < 1800 5 0.5 6531 2000 x 650 2 0.5 6523 2400 x 1200 8 2.00 20 ft 1 10.06 Replace section of center rail including manufacturing of section and installation of rubber blocks.1 6524 40 ft 1 2.8 6521 2000 x 650 2 1.4 CENTER RAIL 4.0 6528 1100 x 650 2 0.0 6533 2400 x 1200 8 1.3 6351 > 1800 5 0.

4.0 7142 450 8 1. 9 0.9 7121 150 8 0.1 7181 4.CPH Reference Standard Time System Steel Open Top Manhours Max.00 Manufacture and install insert.02 Replace CROSSMEMBER.2 7182 2009 Revision: 1.9 7141 300 8 1.1 Revised : 2009 MODE 05 Steel Open Top Container Page 29 of 32 .0 UNDERSTRUCTURE 7.02 Straighten flange. ( material thickness 4 mm) (including painting) 9 0.1 7143 4. (including painting) 5. 8 0.1 CROSSMEMBER.02 Straighten and re-weld. per STS Pieces piece Code Size LxW (in mm) Description 7.

5 7744 *** 5.2 7482 Replace of tunnel bolster. (including painting) 9 0.05 Replace outrigger.1 7721 300 1 1. 8 0.0 7355 300 2 1.7 7321 350 1 2.1 7741 600 1 1.05 Replace tunnel assembly complete.6 7358 4.CPH Reference Standard Time System Steel Open Top Manhours Max.1 Revised : 2009 MODE 05 Steel Open Top Container Page 30 of 32 .3 7743 900 1 1. 4. 8 0.00 Insert/straighten tunnel rail (including painting) 1 8. per STS Pieces piece Code Size LxW (in mm) Description 7.1 7481 Straighten and re-weld outrigger.3 7352 1050 1 3.5 7421 4.9 7353 1400 1 4. (including painting) 2009 Revision: 1.3 7357 900 2 1.05 Straighten of outrigger flange.2 TUNNEL SECTION.00 Manufacture and install insert in bolster.4 7354 1750 1 5. (including painting) 1 3. (including painting) (Please use appropriate repair code for floorboards if replaced in connection with this job) 4.7 7351 700 1 3.05 Replace section of formed tunnel plate (including painting) (Please use appropriate repair code for floorboards if replaced in connection with this job) 5.1 7356 600 2 1.

3 7521 150 4 0.0 7542 450 4 1.03 Straighten and re-weld strap.0 7548 4.4 7621 4.6 7546 1500 2 1.CPH Reference Standard Time System Steel Open Top Manhours Max. 2009 Revision: 1. (including painting) 4 0.1 7543 600 4 1.03 Replace fork lift pocket complete.9 7541 300 4 1.1 7681 4.00 Manufacture and install insert in fork lift pocket.2 7682 < 500 4 0. 4 0. 4 0.03 Replace of strap.8 7547 1800 2 2.4 7545 1200 4 1. (including painting) 4 3.3 7582 *** Straighten and weld fork lift pocket wall.2 7581 > 500 4 0.2 7544 900 4 1. per STS Pieces piece Code Size LxW (in mm) Description 7.03 Straighten strap.1 Revised : 2009 MODE 05 Steel Open Top Container Page 31 of 32 . 4. (including painting) 5.3 FORK LIFT POCKET.

Standard Time System Steel Open Top Request of change / new STS code.TEC use only Suggested STS Manual Description Suggested RKRP D escription Suggested WMNR Description CENEMR comments: 2009 Revision: 1. Requesting office: Telex address: Name and initials: New STS code yes no Code requested for modes: 00 01 02 03 Revised STS code 04 05 (code number) 06 Description of work: Size (in mm): Pieces: Suggested Man-hours: Page: For CENEQUEMR.1 Revised : 2009 MODE 05 Steel Open Top Container Page 32 of 32 . This page must be forwarded to CENEMRTEC case you request changes in codes or request new STS code.

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