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introduction

VPRS-400

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I. PRODUCT OVER VIEW

Designed for Stability, Convenience , High Efficiency & High


Capacity

Configured with 8 rectifier modules, control module can adjustment


12 rectifier modules, distribution module

Various Monitoring Methods thought computer (RS-422, RS-485,


RS-232 )

Centralized Monitoring with Network Management LAN, SNMP


(option)

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II. SPECIFICATION
1 Input Characteristics

1.

Nominal Input Voltage :


1 3W 220VAC / 3 4W 380VAC

2.

Range of Input Voltage :


Nominal Input Voltage 150VAC ~ 280VAC

3.

Range of Input Frequency : 45Hz ~ 70Hz

4.

Inrush Current : 30A/Module

5.

Efficiency : 92%

6.

Power Factor : 99%

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2. Output Characteristics

1.

Nominal Output Voltage : -53.5V

2.

Range of Operating Voltage : -44.0V ~ -60.0V

3.

Output Current : Max 400A (50A 8 modules)

* Module : DRM-550V (50A)


* Can expanded maximum 600A when adding extra rack (4 modules)
4.

Output Distribution :

200A 2 circuits
50A 8 circuits

Can expended when customer option ( plug & play)


5.

Output Voltage Regulation : 1.0 %

6.

Output Current Limitation : 40% ~ 110%

7.

Output Over Voltage Protection : 59.0V ~ 60.0V

Adjustment : -48V ~ 60V


8.

8) Battery Low Voltage Disconnect : 42.0V 0.2V

Adjustment : 40V ~ 50V


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3. General Characteristics

1.

Operating Temperature : -45 50

2.

Storage Temperature : - 45 80

3.

Relative humidity : 5% ~ 95% ( non-condensing)

4.

Cooling : Forced cooling

5.

Electro Magnetic Interference (EMI) :


FCC PART 15 SUBPART B, CLASS A

1.

Lightning Surge : ANSI/IEEE C62.41

2.

Thermal Protection Surge : 6 KV (1.2x 50s), 3KA (8x12s)

3.

Electrostatic Discharge (ESD) : EN61000-4-2

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4. Physical Characteristics

1.

Dimension (mm) :

System Rack : 1015(H) 600(W) 600(D)

Rectifier Module : 175(H) 106(W) 396.7(D)

2.

Weight (kg):

System Rack : 150kg (including 08 modules)

Rectifier Module : 6.5kg

3.

Power Density of Rectifier Module :


6.77 (W/inch)

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III. CONFIGURATION
1. Rectifier System Configuration

Item
Rectifier Module
(DRM-550V)

Qty
8

Functions
- Supplying DC power to load
- Charging batteries
- Controlling 12 modules

Control Module
(VPRC-400)

- Measuring voltage/current
- Monitoring/issuing alarms

AC Distribution

DC Distribution

- Receiving AC power input


- Distributing DC outputs
- Connecting batteries

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2. Block Diagram

2.1. Rectifier System

VPRCVPRC-400

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2.2 Rectifier Module

Input Switch

Rectifying Circuit

Inrush Current
Protection Circuit

PFC Circuit

Input

PFC Circuit
PWM Control

PWM Output

Feedback
-

Vr

Control

Main Switching Circuit

Amplifier
High Speed
Rectifying Circuit

Filter Circuit

+
Reference

Current Reverse Flow


Protection Circuit

Output
+

Feedback
Main Circuit
PWM Control

PWM Output

Vr

Control
Amplifier

+
Reference

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2.3 Controller

10

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2.4 CABLE DIAGRAM vprs-400

N
AC TERMINAL

EARTH BUSBAR

AC SENSE

SURGE
PROTECTION

NFB
AC-R

DRM-550V
#1

VPRC-400

DRM-550V
#5

NFB
AC-S

DRM-550V
#4

DRM-550V
#6

NFB
AC-T

DRM-550V
#2

DRM-550V
#8

DRM-550V
#3

DRM-550V
#7

I. LOAD

I. BATT

LVD

LOAD #3 LOAD #2 LOAD #1


AC-R (Red) 8mm2

(+) BUSBAR

AC-S (Blue) 8mm2

(-) BUSBAR

AC-T (Black) 8mm2

Sign Control

AC-N (White) 8mm2

Cabinet

BATT #1

Ground (Green-Yelow) 8mm2

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IV. MAIN FUNTIONS

1.

Input/Output Measuring

Input Voltage Measuring

Output Voltage, Output Current Measuring

Battery Charging Current, Discharging Current Measuring

Current Measuring for Each Rectifier Module

2.

Battery Management

Float / Equalize Charge (Automatic & Manual)

Battery Cell Monitoring : Available for Max. 6 Sets (through RS485)

Temperature Compensation Charge

Auto-discharge Function

Battery charge current limited

3.

Rectifier Module Management

Monitoring & Controlling Module Status at Control System through


RS-485
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V. EMS (Environment Management System)

Systematic Network
Connection
(MSC, BSC, BTS)

Graphic User Interface

Real-time System
Monitoring

Uninterruptible
Communication Service
&
Maintenance Cost Saving

Alarm Control
&
Analysis

Database
Accumulation

Report Publishing

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1. Management Points
Item

Classification

Points
AC Input Voltage
DC Output Voltage

Measured Data

Load Current
Battery Charge/Discharge Current
Operating Current for Each Rectifier
Module

Battery Monitoring
Points
Rectifier

Battery Room Temperature


Measured Value High/Low Limit Alarm

&
Battery

Battery Cell Normal/Abnormal Status

Alarm Points

Rectifier Module Abnormal Alarm


Distribution Abnormal Alarm (BATT NFB,
LVD, etc)
Measured Value High/Low Setting
Rectifier Module ON/OFF

Control & Set Points Rectifier Voltage Change


Setting Value Change (Temperature
Compensation, Float/Equalize Charge, etc)

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ROUTER

Storage
battery

ROUTER

HUB

SNMP data

Rectifier

HUB

SNMP data

Rectifier

...

Unmanned Station N

Storage
battery

Unmanned Station 1

Remote Site

INTERNET

Report Document Publishing & Printing

Reporting

ROUTER

HUB

SNMP data

Client

IPC Message

Rectifier Management
Server

Client

LAN

Printer

Central Management Office

Different Priority for Each Operators Account

Account

Monitoring & Analyzing Rectifier Operation Status

Perform.

Prevention from System Operation for Unauthorized


User & Encoded Management Data

Real-time Alarm Monitoring & Displaying on Screen

Fault

Security

Centralized Monitoring for System Name, ID,


Location, Model No., Installed Date, etc. through
Network Configuration Screen.

Config.

Management function abstract

2. Configuration( OPTION )

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VI. ALARM MONITORING

1.

Rectifier Module Error

2.

Output High Voltage

3.

Output Low Voltage

4.

Output Over Current

5.

Input Low Voltage

6.

Input High Voltage

7.

Power Failure

8.

Battery Fuse Open

9.

LVD (Low Voltage Disconnection)

10.

Battery Cell Failure

11.

Battery Over-discharge Pre-alert Signal

12.

Control System Failure

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VPRS-400
2005 Dongahelecomm Corp.
All rights reserved
Information in this document is proprietary to Dongahelecomm
No information contained here may be copied, translated,
transcribed or duplicated by any form without the prior written
consent of Dongahelecomm.
http://www. Dongahelecomm.co.kr

Headquarters : 167 Namgok-ri, Yangji-myeon, Yongin Si, Gyeonggi-do Province, Korea


Tel. +82-31-330-5500/5555 Fax. +82-31-330-9040 http://www.dongahelecomm.co.kr
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Tel. +1-973-664-1480 Fax. +1-973-664-1134
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CP. +81-90-5776-3733 Fax. +81-48-861-6402