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H.

Max Series
HORIZONTAL
MACHINING CENTERS

H.Max-500 PC2

ISO 9001 IS0 14001 BS 8800 RECOGNITION

http://www.matsuura.co.jp
E-mail:webmaster@matsuura.co.jp/
MATSUURA MACHINERY CORPORATION
1-1 Urushihara-cho Fukui City 910-8530 Japan
Tel: +81(0)776-56-8106 Fax: +81(0)776-56-8151

MATSUURA MACHINERY PLC


Beaumont Centre Whitwick Business Park,
Coalville Leicestershire LE67 4JQ England
Tel: +44 (0) 1530 511400
Intl Sales Fax: +44 (0) 1530 511456
UK Sales Fax: +44 (0) 1530 511440
Email: postmaster@matsuura.co.uk
Internet: www.matsuura.co.uk
MATSUURA MACHINERY GmbH
OTTO-VON-GUERICKE-RING 10A
65205 WIESBADEN-NORDENSTADT GERMANY
Tel: +49 (0) 612 27803-0 Fax: +49 (0) 612 27803-33
Email: info@matsuura.de
Internet: www.matsuura.de
ELLIOTT MATSUURA CANADA INC.
2120 Buckingham Road Oakville Ontario L6H 5X2
Tel: +1 905 829 2211 Fax: +1 905 829 5600
Email: postmaster@elliottmachinery.com
Internet: www.elliottmachinery.com
Product specifications and accessories are subject to change without prior notice.
Dimensions shown are nominal and subject to normal manufacturing tolerances.
DR-E1.0

H.Max-500 PC5

THE NEW SOLUTION FOR HIGH PERFORMANCE MACHINING


Building upon the experience and success gained from the MAM Series of horizontal machining centers, the all-new H.Max-500 takes advantage of latest machine tool design concepts to
move productivity to levels previously unattainable. Key design goals have clearly been to
reduce non-cutting time still further while maximizing powerful and high quality cutting
performance.Whatever the application, the H.Max-500 can be customized exactly to your needs.

60m/min
60m/min

RAPID TRAVERSE

1G
max.0.7G

ACC./DEC.

(2,362 ipm)

FEEDRATE

DOUBLE COLUMN STRUCTURE

ACC./DEC.

(2,362 ipm)

UNIQUE ACC./DEC. CHARACTERISTICS


In terms of rapid positioning, a high G force alone
is not enough. The response characteristics too,
must also be taken into account. That's why the
H.Max, with its virtually straight line acc/dec curve,
out-performs other machines boasting higher G
The robust fixed column provides full

forces.

support to the moving column even


when the spindle is at its highest
position.
POSITIONING ACCURACY (X/Y/Z)

0.002 mm (0.00008)
REPEATABILITY (X/Y/Z)

0.001mm

(0.00004)

*Actual results

The data below illustrates the importance of


acceleration time over maximum rapid traverse
speed. The complexity of todays components

LARGE WORKPIECE CAPACITY

means that even on large workpieces the distance


traveled between operations is usually less than

Large Y axis travel significantly

400mm(15.7). Over these distances the H.Max-500,


with a high acceleration rate of 1G, can complete

MOVEMENT(X/Y/Z)

the movement in less time than machine with an


inferior acceleration rate, even though they may

(29.53/27.56/27.56)

enhances the production capability.

750/700/700 mm

have higher rapid traverse speeds.

PALLET SIZE

500x500mm

(19.69x19.69)

SAMPLE

MAX.WORK LOAD
Comparison Cycle time

Comparison Cycle time

600kg *800kgoption

Previous High speed machine

Previous High speed machine

(1,322lbs , *1,764lbs optional)

35min. 55sec.

69min. 47sec.

MAX. WORK SIZE

20% reduced
H.Max-500

28min. 48sec.
2

40% reduced
H.Max-500

41min. 58sec.

700xH700mm
(27.56xH27.56)

ALL NEW TECHNOLOGY WITH DOUBLE COLUMN CONSTRUCTION


HIGHLY RIGIDITY MACHINE CONSTRUCTION

4TH AXIS ROTARY TABLE

DUAL

BALL-SCREWS ARE USED TO DRIVE THE


COLUMN ALONG THE X-AXIS THUS PROVIDING
SUPERIOR ACCURACY.

Use of Finite Element Analysis (FEA)


throughout the entire base structure has
ensured high rigidity.
8-point levelling system minimizes
deformity in the bed.

Index angle
Index speed
Max.rotation
Pos. accuracy

DIGITAL DRIVE

HIGH RIGIDITY ROLLER GUIDES

Repeatability
Clamping force

0.001
1.3 sec / 90
1.8 sec / 180
30 min-1
5 sec
2 sec
41.5 kN

AUTOMATIC COOLANT WASH

Use of latest digital servo motor tech-

In order to support high inertia motion, the

nology realizes both high acceleration/


deceleration and high precision position-

roller guides are utilized on all axes.


Before clamping, coolant is washed

ing.

through the cones to ensure a clean contact


surface. The pallet clamping is monitored

BALL SCREW COOLING

PANTOGRAPHS TYPE COVER

Coolant oil, maintained at the bed

Telescopic covers used on all axes have

temperature, is circulated through the


hollow ball-screws to minimize thermal

pantographs, thereby assuring minimum


vibration and noise.

using gap detection techniques.

displacement.

HIGH SPEED- HIGH TORQUE

USER FRIENDLY EQUIPMENT


FAST & RELIABLE APC

MATSUURA'S HIGHLY ACCLAIMED AND PATENTED SPINDLE

spindle taper

JIS#40
max.spindle speed

15,000

min-1

motor power

18.5/22

kW

The newly designed safety guards


Full guarding of the pallet work station is achieved using doors

(30HP)

which slide inside the machine. This allows improved operator


access and prevents chip and coolant contamination of the

acc time(0-15,000min-1)

2.5

sec

operator working area.


Driven by an all-new servo motor mechanism, pallet
change is fast, reliable and extremely quiet.

optional

20,000

min

-1

/ 30,000

Pallet change time

-1

min

6.9

EASY OPERATION,VISUAL INTERFACE

sec

Wide Variety of Pallet Storage Options available:

FLOOR TYPE: 5, 8 pallets


VERTICAL STACKING TYPE:
The spindle is designed and manufactured in-house, employing
Matsuura's wealth of experience in high speed machining. The

GUIDENCE FOR APC


RECOVERY

12, 17, 27

FAST TOOL CHANGE

combination of both high speed and high torque has been a key
design objective.
A line-up of heavy duty 15,000min-1 and high speed, 20,000min-1
and 30,000min-1 types are available, allowing a wide range of
cutting from aluminum to steel and even hardened material.

GUIDENCE FOR ATC


RECOVERY

The spindle utilises grease lubricated ceramic bearings, which


have excellent rigidity, generate less heat, and are maintenance
free.
The spindle and motor are connected by Matsuura's unique gear
coupling. This has a high helical rigidity, thereby virtually eliminating backlash and transferring maximum torque.
Through and around spindle, high pressure coolant is available
(up to a maximum of 7MPa ) for a wide range of applications,

Simple but extremely reliable tool change mechanism.


Magazine control panel

TOOL CHANGE TIME 0.9 sec.(TOOL TO TOOL)

STEEL (S45C)

588
630

cm3/min
cm3/min

TOOL NUMBER : 60 tools/150 base

(80F ACEMILL)
(20ENDMILL)

ALUMINUM (A5052)

3,150
2,700
6

cm3/min
cm3/min

Tool number can be increased to 90, 120, 150, 180, 210,


240, 270, 300.
MAX.TOOL DIAMETER 80 mm (3.15)

(80F ACEMILL)
(25ENDMILL)

MAX.TOOL LENGTH 350 mm (13.78)


MAX.TOOL WEIGHT 10 kg (22 LBS)

Touch Screen Operation.


Both the operator and ATC panels employ 'touch screen'
technology. The graphic user interface provides machine status
displays and the 'touch screen' allows for easier operation. A
combination that can greatly reduce machine recovery times.

EXCELLENT SWARF REMOVAL


COOLANT SHOWER AND CHIP FLUSH SYSTEM

HIGH SPEED OPERATION

3 - SPIRAL CHIP CONVEYOR

MATSUURA G-TECH 16I


Matsuura G-Tech 16i offers highly tuned functionality of the
latest control technology.
The standard Advanced Zee-Lag F provides a dramatic
reduction in cycle time for 2D/2.5D type components by
maintaining high accuracy at high speed.
A wide range of options are available to improve the
efficiency of networking and high-speed DNC operation.
Ethernet
Data server
IZ-1/15 F
IZ-1/30 F

Three spiral chip conveyors each of 100mm diameter are


employed. These are positioned along the Z-axis, one on
either side of the bed and the other parallel to the X-axis for
To ensure the effective removal of a high volume of
chips, the coolant shower and chip flush system is used

IZ-2/60 F
NURBS interpolation

continuous chip removal from the machine.

to wash the chips from the workpiece, pallet and slide


cover areas.

MATSUURA HANDY-MAN SYSTEM

EFFICIENT DUAL TYPE LIFT UP CHIP CONVEYOR WITH DRUM FILTER (HINGE +SCRAPER)

The HANDY-MAN system is optimized by Matsuura to create


a more precise, user friendly, man-machine interface.
Usable functions are offered which support programming,
setting, running and maintenance to assist the operator.

Larger chips are extracted directly


by the hinge conveyor and smaller
chips are trapped on the drum filter
and removed by the scraper conveyor. The system constantly
removes the chips and makes the
maintenance process easier.

To chip bucket

Scraper type conveyor


Drum filter

tool monitor

Hinge type conveyor

ENVIRONMENTALLY FRIENDLY
Oil impregnated seals are employed on
roller guides and ballscrews on all axes to
avoid oil contamination.

programing mode

pallet schedule monitor

(optional PC5)

Graphic tool path display

H.Max-500 PC2 Outline

SPECIFICATIONS
MOVEMENT AND RANGES
X-axis travel
Y-axis travel
Z-axis travel
From pallet surface to spindle center
Pallet center to spindle gauge plane

H.Max-500 PC2 Floor plan

PALLET
Working surface
Loading capacity
Surface configuration
Tapped holes size x no.
Min. indexing angle
Indexing time (90 / 180)
Clamping force
SPINDLE
Speed range
Type of spindle taper hole
Max. spindle torque
Bearing inner diameter
Lubrication system
FEEDRATE
Rapid traverse rate (X/Y/Z)
Cutting feedrate(X/Y/Z)

H.Max-500 PC5 Floor plan

750 mm (29.53)
700 mm (27.56)
700 mm (27.56)
80 - 780 mm (3.15-30.71)
150 - 850 mm (5.91-33.46)

STANDARD ACCESSORIES
Full 4th axis Rotary table
Total enclosure guard
Synchronized tapping
Spindle oil cooler

500 x 500 mm (19.69x 19.69)


600 kg (1,322lbs)

Spiral conveyor (Right, Left, Rear)

M16 x P2.0 mm x 24 (24- 5/8-11UNC)


0.001 deg
1.3 / 1.8 sec
41.5 kN

drum filter (hinge + scraper)

Drum type lift up chip conveyor with


Ball screw cooling system X/Y/Z
Chip flush (for Z-axis cover)
Spindle overload protection
Work light (fluorescent lamp)

50 - 15,000 min-1
7/24 taper #40 (BT double contact clamp)
150 Nm / 1,400 min-1
70 mm (2.76)
Grease

Work counter
Safety guard for PC2 magazine
(without interlock)
Standard mechanical tools and tool box
Machine colour paint

60,000 mm/min (2,362.2)


1 - 60,000 mm/min (0.04-2362.2)

Leveling plate and bolts


Tape memory (320m/125KB)
HANDY-MAN system

AUTOMATIC TOOL CHANGER


Type of tool shank
Type of retention knob
Tool storage capacity
Max.tool diameter
*with some conditions
Max.tool length
Max.tool mass
Method of tool selection
Tool pocket pitch
Tool changing time : tool to tool
: chip to chip

JIS B 6339 tool shank 40T


JIS B 6339 pullstud 40P
60
80 mm (3.5)
150 mm (5.9)
350 mm (13.78)
10 kg (22.05lbs)
Address code
95 mm (3.74)
0.9 sec
2.9 sec

AUTOMATIC PALLET CHANGER


Number of pallets
Method of pallet change
Pallet changing time

2
Turn table method
6.9 sec

Advanced-Zee Lag F

MAIN OPTIONS
4th indexing table
Spindle speed 20,000/30,0000min-1
Coolant thru spindle system 2/5/7 MPa
Number of tool 90/120/150/180/210/
240/270/300
Scale feedback system(X,Y,Z)
Pallet changer system
:floor type 5 / 8 pallets

MOTORS
Spindle motor
Feed motors (X/Y/Z)

:Vertical stacking type 12/17/27 pallets


18.5/22 kW (30HP)
AC 3.0 kW

Chip bucket
Chip conveyor

POWER SUPPLY
Power capacity
Input power
Compressed air supply
Air source
TANK CAPACITY
Coolant tank capacity

Workpiece cleaning gun


81 kVA *standard spec.
AC200/220V 10%, 50/60Hz 1Hz
*Except above, transformer is required
0.54 - 0.93 MPa (75.6 - 130.2psi)
200 NL/min (52.8 gpm)

Air blow for chip swarf removal


Mist separator unit
In-process measurement
+ broken tool detection
Rotary wiper (Air supply system)

680 L (179.6gal)

IZ-1/15F, IZ-1/30F
IZ-2/60F

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MACHINE SIZE
Machine height (from floor)
Distance from floor to pallet surface

3,166 mm (124.65)
1,163 mm (45.79)

NC
Control system

Matsuura G-Tech 16i

Data server
Ethernet

Product specifications and accessories are subject to change without prior notice.
Dimensions shown are nominal and subject to normal manufacturing tolerances.

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