Service Manual

Repairs andmaintenance

Section 8 (87)

Climateunit (Heaterunit) 240,260 1975-

Heater unit
This manualdeals with the repair and maintenance of the standard and combined (CU) heating

Standardsystem{exceptUSA-Canadal

Combinedunit (CU)(USA-Canada)

IP 30282t2 4500.1 .83 2 UK/USA

Contents
Group87 Climateunit (Heaterunit)
Operation
Page

Standardunit
Control panel and,/or cable,replacement Fan motor switch, replacement

Heat exchangerand,/or fan motol replacement(removedheater) Heater control valve,replacement

A1-A10 B1 _ 8 2 cl c24 D1-D23 E1_E9 F1-F20

2 3 4 I
14

Combined unit (CU) USA-Canada
Heatercontrcl and,/or conrol cable,replacemeni Contrcl panel and,/or fan motor switch, replacement.. .... . . . . Shutter actuatorfor rcar floor vent, replacemenr R E Cs h L t t e ' . e p l a c e m e n t r H e d l e r , . e m o v a.l . . I n s r a l l a r r o. . n rt H e d l e r c h a n g e rr.e p l d L e m e n r e m o v € d . a t e r ) h t.n motor replacemenr H e a t e r c o n t rv a l v er.e p l a c e m e n .t . . . . . o . c 1-G 7 H1-H7

t1-t6
J] J2 K] K26 L1 t21 M] Ml6 N1-N36

Air distribution 975-1980 1 1981Charts
A. Heatercontrols,standad lnit B. Healer convols, CIJ C. Standardheater unit D. Heater housing,standardunit E. Combinedheater unit, CU F. Heater housing,CU G. Hole template,standardunit H. Conversion table metric,/IJSAstandard

o 1-06 P1-P13 R1-R17

21 22 23 24 25 30 35 38 45 46 49

Index page 53

fhis manualdealswith heaterunits only.Air conditioning i s d e a l tw l t h i n a n o t h e r r a n ! a l . n

Volvosare sold in versions adapted differentmarkets. for These adaptions depend manyfactors on including legal, laxation market and requirements, This manualmay lherefore show illustrations text and whichdo not applyto carsin you. country.

Group87 Standa.d unit Control panel and/or cable, replacement

Standardunit (except USA-Canada)
A. Controlpanel and/or cable,replacement

Disconnect the groundleadfiom battery Remove: sldepane andsoundproofing bothsides s on ladio{if installed).

a)
A2
A3

Remove the cefire control panel and tront panel on central console

Remove the screws securing the control panel moufirng Pullthe mounting forwad somewhat.

k n o b ( 1 ) o n t h e c o n t r o lw h e r e t h e c a b l e cable sheath clip (2) l o c k i n g a s h e r( 3 ) w

O)

Slacken the disc and unhook the cable

O)

Disconnect the control cable from the shutter

Group B7 Standard unit Fan motor switch, replacement

A7
Install:

-

c a b l es h e a t hc l i p contro cable to shutter

Adjust the control cable

Install: control mounting front panelfor cenrral consoleand controt panel r a d i o( i f i n s t a l l e d ) side panelsand soundproofing borh sides. on

Ato
Reconnect the battery ground lead

Standardunit
B. Fan motor switch, replacement

BI Remove: soundprcofing sidepanels righthandside. and on control knob and nut. Mark up rhe cabes and disconnect switch. the

o

B2
Install: cable and switch side panelsand soundproofng

Gtoup 87 Standad unit

Standardunit
C. Removal of heatel
tvpe A and B are in 'rse' Note:Two differcnt installations,

0)

Type A (modifled) tube is insenedbetween The heatercontrolvalve capiLlarv both paris of the healer housing,and rs connectcnto the heat exchangerby clLps. The controlvalvecapilla tube can be removedthrougha ry hole in the left hand side of the heater housing

Dlsconn.ct

thc bettery ground lcad

Move the heater controls to closed

Remove the side panel and soundproofing

Disconnectl hoseircm the heater defroster

Fold back the floor carpetin9. Place a drip pan under the heater

I

Gtoup 87 Standatd unit Removalof healer TypeA

c6
Attach two hose pliers: oneto theconvolvatve hose ) (t inter the otherto the heaterchanger inputhose(2).

C7
Disconnect the hoses 1 and 2 as indicated

o

CB
Disconnect and remove hose 3

c9
Remove the control valve {rom the bracket Disconnect conrrol rhe cablefrom the control ve. va Continued Cl3. at

Type B

cto
Attach a pair of hose pliers tothe heat exchanger inlet hose

cll
Disconnect the hoses as indicared

ct2
Remove the heater control valve capillary tube from the heater housing. Carefully pull out)' Do not remove controlvalve the frcm the bracket

unit Group87 Standard
Removal ol heater

Startingfrcm Cl 3 the workprocedures the same are

ct3
Remove: for bothscrews the heaterlowermounting screwfor the ah ductto rearfloor.Lower attaching the ductslightly.

cl4 Disconnectr
b t h e c o n t r o l c a b l e f oa i F m i x{ 1 ) a n dr e m o v e o t ht h e r (2)alongwith mountingscrews in the heaterhousing the fan motor ground l€ad. Note: The illustlationshows type B. The control valve is Irmoved from the bracket on type A.

ct5
Remove the glove compartment

ct6
the Remove extra instrumentcoverplate
Nots 1981-models only.

Grcup 87 Standa.d unit

ct7
Remove:
the frame around the centre air vents the ar vents.They arc securedby a screw.

Note: A 1981 modet is shown in the i ustration.The air vents are securedby two screws in 1975_198o modets. The screws are locatedunder the vents.

cl8
Removethe air duct connecting the heater to the ..--Note A 1981 modetis shownin the i usrrarion.

ct9
Remove soundinsulationandsidepanel the Foldback the carpeting

c20 Remove:
the defrosterhose from the heater the attachingscrewsforthe rearftoorairducr Lower it sljghtly lhe screw for the tower mounring on ftoor the heat exchanqerdrain hose.

Group 87 Standatd unit

Disconnectl fan motor switch from panel pos tive lead from the swilch

c22
Disconnect the control cables for the floor and de{roster shutters

c23
Remove both the screws in the firewall for the upper mounling. Then remove the heater and mounting as one unit,

c24
Remove the heater via right-hand side For type Ar the controlvalve and capillarytube are attached the heater to FortypeB: the controlvalve mounted the bracket. is on

Gtoup 87 Standard unit lnstallation of heatel

Standardunit
D. Installationof heater

o o

Checkbeforeinstalling heaterthattheair inlet the seal is intact and correcllvinstalled DI Smearsealingcementaroundthe screw holesin the right-handmounting NOTE: lvlake when surc installing hearer theair rhe that
intake seal is not displaced. Nots A tvpe A installatio. is shown where the control valve and heater are removed and installedas one unit.

D2
Install lhe heater trom the right-hand side

D3
Install both upper mounting screws to the firewall

D4 Connectthe cables lor the floor and defroster shutters. Adjust the shutters.

Group 87 Standatd unit lnstallation of heatel

D5 Align the heat exchanger drain hosein the foot'
well

D6
lhstall: heater lower rnountrng air duct for rear floor

D7 Connect the heater positive lead to the switch. Aftach the switch to the control panel

D8 Fold back the floor carpeting. Reinstall the soundproofing and side panel

D9 Install:
contrcl cable for air-mix {1). Adjust the cable. both the upper mounting screws in the h€ater housins (2) along with the fan motor ground lead.

Nots A type B installationis shown where the control valve is not removedfrom the bracket.

10

Group87 Standardunit
lnstallation of heatel TypeA

Dl0
Connect the control cable to the heater control valve. Adjust the operation, Mount the valve on the bracket

o

Dl .l Connect hoses 1, 2 and 3. Removethe hose pliers
Continued t D15. a

TypeB Dt2 Insertthe controlvalvecapillarytube throughthe holein the heaterhousing. Securethe coil with a rubberplug

Dt3 Connectthe hosestothe heatexchanger, Remove the hose pliers

i

Group Standard 87 unit
lnstallation of heater D|4 Make sure that the Jloor shutter does not touch the coil

Dt5 lnstall: for bothscrews the heatermounting the attachingscrew for the air duct to the rear

Dt6 lnstallr
the air vent for the front floor the defrcster hose.

0

Dt7 Fold back the floor carpeiing. Fitthe soundprcofing and side panel

0
12

Group87 Standad unit lnstallationof heater D18 Install the air ducts betwo€nthe heater and air

Dt9
Install: the fram€around air vents. the

D20
Install th€ 6xtra instrument cover Dlate

D2l Installthe glovecompartment

D22 R€connecttho battery ground lead

D23 Checkthe coolantlevel and top-up if necessary

Group 87 Standard untt Heat exchanger and/or fan motoL rcplacement

Standardunit
and/orfan motor, replacement E. Heat exchanger
lHeater removed from vehicle)

Disassembly of heatet housing Disconnect: ( the heat exchanger hose t ) drain theair intake (2) seal all cips holding the heaterhousing halves to
Note The i llstration shows a type A nsta latlon.On type B versions the control valve remains attached to the

Separate the halves of the heater housing t c t e R e m o v e t h e l i p ss e c u r i n gh e c o n t r o l v a l v c a p i l a r y u b e t o t h e h e a l e x c h a n g e(r1 ) . Transferthe seal if the hest Lrft up the heat exchanger. exchangeris to be replaced. Note:The illustraton shows a type A instalat on. Fortype B v e r s o n s t h e c o n t r o iv a l v e c a p l a r y t l b e i s a l r e a d y

ff replacement of fan motor is necessary:

the whichsecure fan motor remove two screws the andlift out the motor.

E4
Transter the {an wheel to the new motor

Attach the fan motor to bracket

14

Gtoup 87 Standatd unit Heat exchanger and/or fan motor, rcplacement Assembly of heatet housing E6 lnstall: theheatexchanger NotaOnassembly makesure thaithefan motorhold€ris ocatedcorectlyin the heaterhor.rsing

E7 Smear the bottom edge oI the heater housing halves with Volvo sealant Pan No. 686 275-9.

E8 Install: theheater control valve llaryrubeand (1)to cap clips ihe heatexchanger. Press iogether heater the ho!s ing halves. 3llc ipsfortheheater housing halves

E9 Connectl t h e h e a te x c h a n g ed r a i nh o s e( 1 ) r t h e a i r i n t a k es e a l( 2 ) Noter On assemblyof the he.ter housing,modifications can be madeso that it is possibe to removeand inst.llthe controlva ve capillarytube directlythrough the left-hand side of lhe heater housing.See operations F9-F20 ior

0,
l5

Group 87 Standad unit heater contrcl valve. replacement

Standardunit
F. Heatercontrolvalve,replacement
Notq Two different instalations.tvDeA and B are in use, see below.

The heare'control valve capillarvlubeis nserlpdbetweFn both parts of the heater housingand is connectedto the heat exchangerby clrps. should ofthe controlvalve,modifications On replacement be made to convertthe installationto tvpe B For details see operation F9 onwards

Type B {modified} t e T h e c o n t r o l v a l vc a p i l l a r y t u bc a nb e r e m o v e dh l o u g ha e ho e in the left hand side of the he.ter housing

Remove: side on and the soundproofing sidepanel left-hand hose the disconnect defroster F2 Fold back the floor carpet and place a drip pan below the healer

Group 87 Standard unit Heater control vafue,rcplacement Type A Attach two hose pliers onepairto the control valveinlethose(1) (2) theorher rhecontrolvalve to ouder hose

Disconnect the hoses indicated

F5 Remove controlvalveJromthe bracket the
Cut off the capillarytube behindthe heaterand teavethe Removethe control valve mounring screws and discon nect the control cables. Fot modiflcation continue frcm K).

TypeB (modif ied) Attach two hose pliers:
one pair on the controtvalve jntet hose (1/ the other on rhe controtvatve outtet hose (2)

Disconnect the hoses indicated

F8 Remove controlvalvetrom the bracket the pulloutthe Carefully capillary andrubber from tube plug
Remove the control valve and disconnect the control

Continue from Fl2.

Group87 Standard unit
Heatercontrcl valve.rcplacement

F9 Cut out a template according to chan G. (back of manuall. Place this template on top o{ holes for the shutter spindles. Mark out the hole {or the rubberplug.

Fto Cuta 21 mm = 0.827"O hotewith a hotesaw

Makea holeinthe rubberplug{32040,1-7)wirha small screwdriver(seetig).

Ft2 Installthe rubberplug onto the capillarytube of thenewcontrolvalve abour300 mm=11.8,, from the valve
14-15hn

Ft3 Wind the lube a.ounda screw or rod lO 14-15 mm = 0.5-O.6r'). Make surc that there is space beNveen turnings the

l8

Group87 Standad unit
Heater contrcl valvq replacement

o

Bend the tube as illustrated

Ft5 Connectthe control cable and transterthe clip lrom the old to the new controlvalve. Adiustthe cable.

G
Ft6 Insertthecapillarytubethrough drilledholein the the side oI the heater.Secureit with the rubber ptug

Connect the water hoses. Bemove the nose pliers

Fta
Make sure that the floor shufter does not rub against the capillary tube

o

-lGroup Standad unit 87
Heater control vafue.replacement

I i

Ft9
Connect: the defroster hose Reinstall: the sidepaneland soundproofing. (

Check coolant level, Top-up if necessary.

0, 0)

{

l

Gtoup 87 Combined unit (CU) Heater control and/or cable, rcplacement

Group87 Gombined unit (GU) (USA-Ganada)
G. Heatercontroland/or cable,replacement

Disconnect batterygroundlead the

G2 Remove: soundproofing sidepanels bothsides and on ladio(if installed) centrecontrolpanel, moveto oneside centralconsole, front side. Pull as far forwardas

G3 Remove leverknoband disconnect cable the the trom the leverand controlvalve

G4 Connectthe cableand reinstallthe lever knob

G5
Adjust the operation

21

Group87 Combined (CU) unit
Contrcl panel and/or fan motor switch, replacement

Reinsrall: - central console panel front
c€nl.e controlpanel radio (if installedl side panelsand soundproofing both sides. on

l
(

Reconnect battery groundlead. the

0
Combinedunit (CU)
H. Control panel and/or fan motor switch, replacement

(

(

0
Disconn€ct batterygroundlead the H2 Remove:
soundproofing and side panelson both sides radio {if installed) centre control panel,move to one sido central console front panel. Pull as far forward as

.)

(

0

H3 Remove disconnecti ol
protective plateabovethe controlpanelvacuumhose {1) fan motor switch (2) illuminationpan€l (3) control p8nel clips (4).

Note:The protectivep6nelabovethevacuum hosesis not removableon vehiclesbuilt since 1981.

0

Mark up and disconnect hoseson the contrcl the panel
22

Group 87 Combined unit (CU) Shulter actuatof for rcar floot vent, rcplacement

H5
Connectr the vacuum hosesto the control panel p a n e l( 1 ) a n d c l i p s( 2 ) i l l u m i n a t i op a n e l{ 3 ) n fan motor switch (4) protectivepanel above the vacuum hoses (5).

.T-

r@

H6 lnstall: cenrralconsolefront panel centre control panel radio (if installed) side panelsand soundprcofing both sides. on

Reconnect battery grcundcable.

Gombinedunit (CU)
l. Shutter actuatorfor rear floor vent, replacement

Disconnect batterygroundlead the

t2
Remove: soundproofing and side panelson both sides radio (if installed)

t3 Free centre the controlpanelandtront panelof
central console Pull it as far forward as possibleto free ir from the radio compartment.rt may be necessaryto detach the radio

23

Group Combined (CU) 87 unit Shutteractuatorfor REc-'hutter.replacement t4 Removethe locking clip lor the contrcl valve. Disconnect the acfuatol lrom the bracket and disconnect hose the

t5 lnstall or conn6ct: - the shutter actuator, newlocking for the Use clips -

thecentral console panel front
csntre control panel radio {if installed) side panels and soundproofing both sides. on

Reconnect battery groundlead the

unit (CU) Combined
J. REC-shutteractuator, replacement

The heater must be rsmovedfrom th€ vehicle beforethe shutter actuator can be removed,

unit (GU) Combined
K. Removalof heater

KI
Disconnect th€ battery ground lead

K2 position Move heatercontrolsto closed K3
Remove soundproofing and side panels on both sides

Remove: radio (if installed) centre control panel. Disconnect any cables and move the panel to one side. Note lf the vehicle has an air conditioningsystem,take carc to avoid damage to the heater capillarynrbe {heat

K5 Remove: the glovecompartment pry the stripbelowthe ight-handair vent Carefullv screwdiver. off with a

25

Group87 Combined (CU) unit Removalof heater

nect tfio choke control {coverplate).

K6 Removgthe ste€dng wheel casings and discon-

Nole: For v€hicles with th€ Cl (fuel inj€ction) remove th6 coverplate for the choke,

K7 Remove: ths stripbelowthe left-hand airv€nr th€ knobfor adjusting instrument th€ tighting intenthe light switch knob. Do not removethe switch.

KA Removethe extra instrument cover plate Awlies to 1981- modelsonly. K9 Disconnect speedometer the drivecableand arw €lectricalconnections from the combinedinstru: ment panel.Remove instrumentpanel the

0,
Kto
Remov€: the storage compartment the cgntrearrvents panelframe. th€ instrum€nt

(

-'=-<

Or

unit (CU) Gtoup87 Combined
Removal of heater

O

Ktl
Unplug the windscreen/windshield necto6

o
the lead to the glove compartment laght the rubber straps for the defrostervents.

Kt2 Disconnectl the air duct betweenthe heater and centre air

Kt3
Remove the dashboard Applies to | 981- models onlY.

Kt4 Remove disconnect: or
attachmentscrews for rear floor air duct. Lowerthe duct slightly lower heater mounting hose to vacuum tank cable to controlvalve uppef and lower scrcws for central console screws on the centre support fan motor ground l€ad inlet hose to controlvalve. Use hose pliels to clamp

27

Group87 Combined unit (CU)

j

Kt5
Disconnect the uppe. hose from the heat exchanger Kt6 Disconnect: - hoses theshutter to actuators Kt7 Slackenthe heateruppermountingscrews

f,,

I
{

I I

KlA Disconnect - hoses shutter to actuators

I
f C'

Ktg
Remove or disconnect tank the hosefrom the vacuum the the screwssecurjng rearfloor duct. Lowerthe ductslightly Remove the for lowermounting. bothscrews heater mountins. K20 Detach the cemral console and lowermounting screws move Remove upperand lhe to the console oneside.

I

I
(

{ a

K2l screws the right-hand for Remove mounting the the Remove support support lupright),
K22 Disconnect plug from the heatertan switch the lead and alsoth6 Dositive

K23
the vacuum hose from the control Disconnect oanelIor REc-shqtter

0

Gtoup87 Combined unit (CU) Removalof heater K24 Disconnectthe input vacuum hose from the T-connection the lloor shutter actuators, to

Fot vehicles with AC contlnue as follows: K25

o

Remove the evapoaatorcover clips Move the cover to one sid€ and free the evaporator slightly (capillary Note Takecarenotto damage heatsensor the tube)whenfreeing evaporator.maybe necessaryto the lt disconnect from the evaporator. it

K26 Removethe uppermountingscrews and lift out heater+ evaporator one un|t as

'a. I

29

Group87 Combined (CU) unit
lnstallaton of heater
j

{

(

Gombined unit (CU)
L. Installationof heater

LI Checkbeforeinstallingtheunitthatthe air intake seal is intact

oI

For vehicles with air conditioning: L2 Install:
evaporator heater + €vaporator cover capillary tube (if removed) Insulate hoseconnections avoidheatlosses, all to

From L3 all work procedures apply 10 vehicles with o. without AC

D
[.)

L3 Install upper retaining sc.ews

I
(

I
L4 Connect: vacuum hosetocontrolpanelfor ECshutter fit R and the coverabovethe hos€s the plugsfor the fan motorswitch the fan motorpositive lead.

)

Grcup 87 Combined unit ICU) lnstallation of heatel

L5

',).,it?t

t.-

;-:

Install: hose to vacuum tank heater lower mounting arr ducr to rear floor upper support (upight) cenrrarconsote.

Connect: noses shutteractuatols. ro

c
Tightenthe heateruppermountingscrews
Connect;
upper water hose to the heat exchanger hosesto the shurer actuators.

Install or conhect:
lower heater mounring hose to the controlvalve. Bemovethe ptiers cable to the control vatve.Adi(rst the cabte hose to the vacuum tank air duct to rhe rear seat upper and lower screws to the centrat console screws to the centre support (upright) tan moto. ground te;d.

I

Group87 Comunedunit (CU) lnstalladonof heater
Ll0 lndall the dashboald

I

Ll1

Connect
air duct between heater and centre air vents elec.lead to glove compartment light defrcster vent grommets.

Lt2 wiper plugs windscre€n/windschield Reconnect

I
Lt3
lnstall: instrumentpanelframe centreair vents companment. storage

I
I

32

Gtoup 87 Combined unit (CU) Installation ol heater

L|4

ro

Install:
combined instrument panel and reconnect rhe speedometerdrive cable and elec. leads cover panel for extra nstruments.

Ll5

o

lnstall: light switch knob contro knob for instrumentlighting intensity strip below outer leit-hand air venl.

Lt6 lnstall: sreer corLrmn ng casrngs choke contrclif installed Note:ForCl{fuelinjection) refit engines thecoverplatefor

l
Lt7
lnstall: strip below the outer right-handvent glove cornpartment,

,!

Group Combined 87 unit (CU)
lnstallation of heatel L'8 lnstall: Reconnect elec.leads centrecontrolpanel. r6dio(if installed). the tube (heat NotetTakecarenot to damage capillary sensodif the vehicle equipped is with AC.

Lt9 Reinstall side panelsand soundproofing both on sides

@a
(

Reconnect battery groundlead the

L2l Checkthe coolantlevel,top up if necessary.
{,

,ll

(

34

Gtoup 87 Combined unit (CU)
lleat exchangeL replacement

a
Combinedunit (CU)
M. Heat exchanger, replacement
(removedheater)

I
Disassembly of heater housing MI

I

Remove or disconnectl u p p e rr r o s e o t h e h e a te x c h a n g e(r1 ) t t h e a i r r n l e tf u b b e rs e a l ( 2 ) t h e B E Cs h u l t e rc l i p s . e f t h a n ds i d e 1 3 ) i lfre rubber sea s for both delrosrervents (4) a l l c i p s f o r b o t hh e o l r e r f a nc a s i n g s5 ) B e m o v e l h e ( i

M2 Remove the lan wheel locking clips on both sides

I I
M3
{
t h e h e a t e rc o r ed r a n h o s e( 1 ) v a c u u mt a n k 1 2 ) r e t an r n gs c r e w sf o r v a c l u m t a n k b r a c k e to n e f t

\

R E Cs h u t t e rs p r i n g 4 ) 1 a l l h e a t e r o u s i n g l i p s( 5 ) . h c

35

Group 87 Combined unit (CU) Heat erchangeL rcplacement M4 Remove or disconnect: retaining screws forfan motor heater control valvecapillary tubefrom attachmenr the shutteractuators rubber hosefrom the T-joint.

{)

M5 Pull apart the heaterhousing

M6 Remove the heater core and fan motor

cta

Assembly of heater housing M7 Install: heat exchanger fan motor to heaterhousing. and Ivlake surethatthe plastic coverforthefan motoris positioned correctly the shutteractuator hoseto the T joint.

:

ca
(

M8 Smear the lower edge of the heater housing halves with sealant. Volvo part no. 686 275-9 or equivalent.

0
M9 Insert the REC-shuftershaft inthe heater housing at the same time as both heater housing halves are assembled and the shutter actuator is installed.

I

Mto
Install or connedt: BFc shutter cl p all heater housingclips vacuum hose to BEc-shutteractuator. {

36

unit (CU) Gtoup87 Combined replacement Heat exchanger. M'1 Tigl|ten the fun motor screws

Mt2 Attach the he€ter cortrol valve capillarytube to the mounting

M'3
lnstall: rotaining screwsfor tn€ vacuum tankbracket and hsatercor€drainhosa

Ml4 Attach both fan wheels and secure with clips

l/^
f-I

Mt5 Installthe outer fan casings ( Check theshaftsI ) 6relocated that conectly. Mt6 partsi No\.vinstall th€ lollowing - allfanc.sing (2) cljp€ - upper waterhose heater (3) to core - airintake rubber (4) seal - rubber seals d€frostsr for hoses inl€t bothsides {5).

G

Group 87 Comhined unit (CU) Fan motor, rcplacement

CombinedUnit (CU)
N. Fan motor,replacement
Vehiclesbuiit during 1975-1980 have a field wound fan motor. 198 1-vehicleshavea 4 speedpermanentmagnet motor. In the future only this type of motorwillbe stocked as a spare part. when installing a new type motor on 1975-198O vehiclesmodificationsand additionalDarts are requiredto obtain correct fit.

0e
N2

Disconnect battery ground lead.

('l

Remove:
sound insulationand side panelson both sjdes radio (if installed).

N3 paneland certral console Detachthe control

0
Bemove or disconnect: centreair vents cableconnectors from the clock glovecompartment air ductsfor the centreair vents. Note:A 1975 1980 version shown. the 1981 is On veFion,the air ventsare secured a screw. by

(

I

e I
N5 Remover
disconnecthosesto shutter actuators.

0,
3A

Gtoup 87 Combined unit (CU) Fan motoL replacement

N6

ic

Fold back the floor caroet

Remove: screwforthe rearfloor airduct. Movetheductto one sidesliqhtly outerfan casing Note:lt may be necessary remove supponunder to the the glovecompanment rcmove fan casing. to the

NB

til
'&

lt

Disconnect:
fan motor switch from central console elec. leadsfrcm the switch.

H
N9
Disconnect: hoses shutteractuatoE. to

rO

Nt0
Fold back the floor carDet

Nll screwfor rearfloorair duct. Movethe duct to one sideslishtly outerfan casing

e

-

39

Gtoup 87 Combined unit ICU) Fan moto. replacement

Nt2
Remove or disconnect: i n n e rf a n c a s i n g hose to shutter actuator for rear foor fan moror and ground lead. N o t e :A 1 9 7 5 I 9 4 0 v e r s i o n s s h o w n . i

1

Modification of 1975-1980 models lvehicles built since 1981 ot prcviously vehicles, continue from Nl5.)

0
{'

File edges ot heater housing approximately 1/8 inch. to obtain correct {it for new permanent magnel molot Thefollowng additional partsa.e necessary:
Ouantity

Sw tch Screw Plastic ush B

1307845 6 1307846 4 12599122 955145-a 192444-2 1307391-1

1 1 l 3 2 3

(t
0 I
(

Drill a 16 mm =0.63" hole in the bottom left side of the heater housing, 20 mm = O.79" {rom the outer edge o{ the housing. Dril from the inside wth a 9Oo drill adapter or fiom u n d e r n e a t b y u s i n ga l o n gd r i l b t a n d h o l d i n g h e d r i l l h t a g a i n s t h e t r a n s m i s s l otn n n e l .A c e a n , r o u n dh o e i s u neededotherwisecondensatlon could leakifthevehlcle is equ pped with air condilioning.Removeall loose drilling

Nt5 Mark up cable locations on the new switch the connector. Disconnect cables,
There is one part of the wiring p ug for the heater fan switch which ls not used.When groundoff, the complete pLugwil pass through the existingho e in the top of the

0_
40

t

Gtoup 87 Combined unit (CU) Fan motoa rcplacement Nl6 plastic bushingsas illustrated. lf not instalI nstalI led the fan wheels many contact the casings,

c
f--

Passthecablesforthe resistorthroughtheupper hole in the heater housing. Fit the rubber grommet

k
Nt8 Installthe motor
Use tne screws and washers in the installationkit.

,0

I n s e n t h e c a b l ea n dc a s i n g h r c | ] g hh e d r i l l e d o l ei n t h e s r t h bottom of the heater housing. Note: Take carc not to credseor restr cr rhe cable casrng. s i n c ea i r f o r f d n - o r o . v e n r r l ao n l l o w s a l o n gi r r

Nt9 lnstall:
i n n e r f a nc a s i n g control valve capillarytube in inner fan casing

N20 Connecthoseto rear{loor shutteractuator
i\

Group87 Combined unit (CU) Fanmotor, replacement N2l
lnstall: oulerfancasing air ductfor rearfloor

N22
Fold back the lloor carpet

N23
Connect: hosesto shutt€r actuatorli,

N24 Inat6ll: outerlan casing (if glovecompanm€nt removthe suppon underthe air ductfor rearfloor.

Foldbackthe tloor carDet

N26
Connect hoseto shutteractuators,

-

Group87 Combined unit ICU)
Fan motoL replacement
lgnition swrtch

0

-a

AC re ay
Connecting the fan motor

N27 Vehicles built up to and including 1978: Move the existingyellow cablefrom fuse 2 t o f u s e3 a n dc o n n e citt t o t e r m i n a l 5 o n the swtch connector.

Switch 1259912 3

Use a new cableand connectitfromfuse 2 t o i e r m i n a l 6o n t h e c o n n e c t o r . o n n e c r C the AC relayon the cableberweenfuse 3 and terminal 5 on the switch connector. Use a Scotch-locktype of plug.

;;;;;.1
I,
lgnition switch in drive rrosition:All the fan speeds ( l 4l can be used but it is not possibleto switch the

2 . lgnition switch in radio positionrThefan speeds2 4
can be used.The fan is switched off in position 1.

?-

lgnition switch Vehicles built 1979-'198O Move the existingblack,/wh cablefrom ite fuse 3 to fuse 12 and connect it to terminal 5 on lhe switch connector. Note- lt may be necessary extend this to cable. Use a new cable and connect it f r o n rf u s e 3 t o t e r m i n a l 6o n t h e c o n n e c Connect the AC relay on the cable f b e t w e e n u s e 1 2 a n d t e r m i n a l5 o n t h e swltch connecto. use a Scotch-ocktype lgnition switch

Switch '| 259912-3

1 . lgnition switch in drive positionrAllthe fan speeds
(l-4) can be used bui it is not poss ble to switch the

2 . lgnition switch in radio position:Thefanspe€ds2 4
can be used.The fan is switched off in position I

43

unit Gtoup87 Combined (CU)
Fan motor, reqlacement

N28 Connect: maoe - cablesto plugsaccording prevrousrv to
fan motor ground lead to bracket

N29
Join the connectors

N30
Connect the connector to the switch ) pt

N31 Fir:
the switch io the central console the switch knob.

Now test the operation of the fan motot

N32 Connectthe air ducts for the cerrtreair vents. N33
Reconnectthe elec. leads to the clock

N34
lnstall: air vents and Padding glove companmenr.

e.,I

N35 lnstall or connect:
central consoleand control panel fan motor ground lead radio (if installed) side panels and soundProofingon central console.

N36 the Beconnect batterygroundlead.

Group87 Combined unh ICU) Heatercontrol wfuq rcdacement

Combi.ned (CUl unit
O. Heater control valve, replacement

ol
R€movethe soundproofing and side pan€16 on loft-hand side of central console

02 Disconnect control csble lrom the contnol the valve.

o3
Pull out the control valve from the moufiing Attachhosepliersto the inletandoutlgthoses, Discon-

Transfur ths bEcket to the new cont.ol valvg

Connect the lto6ea D€tach the hose pliers

Install or conn€ct the controlvafue the contrcl cabl€.Adjust the cabts soundproofing sidepanels. and

GauD87 Air distribution, 975-198O Outet and/or centreair venE,rcplacement

Air distribution
P.1975-1980

Replacement outer air vent of

Remove:
lightswitchknob strip belowthe air vsnt boththe air vent retaining scr€ws. Remove air the

lnstall air vent strip and knob.

Replacement centreairvent and/orair of duct
Disconnoct batterygroundlead the P3
R6move: glovecompanment strip belowairvents retaining screwsandairvents..

Remove air duct betur€on heaterand air the the vems

Grcup 87 Ah disttibution tgTS-tgAO Air duct to rcat floor. rcplacement

P5

0

Install the air ducl

O
lnstall:

0

-

strip below air vents glove compartment

Reconnectthe battery ground lead.

Rearfloor air duct replacement
Pushseat as far fotward as possible Unscrewthe retainingscrews on the rear oucr and removethe duct

Install the new duct

Move the front seat back to its reamost pos on

Remove:
soundproofing and side panel frcnt retaining nuts for front seat. Lift the seat floor carpet retainers_ Move carper to one side,

GrouD Air distribnion 1975-198O 87 Air duct to rcar floor, rcplacement P'O Removelhe front air duct

Install t'to new duct

P'2 Position the carpet and fit the retainers

\

lnstall: doorsill front retainingnuts for front s€at sidepaneland soundprooting.

r
a
R. 1981-

Gtoup 87 Ait disttibution l98tOuter and/or centrc at venE, replacement

Air distribution

0
Outer air vent, replacement
RI Remove the strip under the vent pry Carefully off with a screwdiver. Remove the retaining screw and push down the clip on top of the vent, Remove the vent

R2
Press in the new vent and tighten the screw Befitthe strip under vent. the

I

c
Centre air vent and/or duct, replacement
Disconnect the baftery ground lead

R3
Remove the glove compartment

49

Group 87 Ait disttibution l98lOutet and/ot centre air vents. reDlacement

Remove extra instrumentcoverDanel the

R5 the rim ol lhe air vents Remove Removethe retainingscrews and pull out the

R6 Remove air duct betweenthe heaterand air the vems

Install the air duct

Group87 Air disttibutionl98lRear floor air duct reDlacement

i0

lnstall the air vents and rim

Install e)(tra instrument cover

Reinstall glovecompartment the Reconnect batterygiound lead the

Rearfloor air duct, replacement
Pushthe frcnt seat as fat fotward as possible Rtl Removethe retainingscrews at the rear of the duct and rcmovethe duet

Installthe new duct

Grouo87 Air disttiblttion 1981Rearfloor ah duct rcDlacoment Pushthe frcnt seatas far to the rcar as possible Rt3 Remo\re: - soundproofing side panel and - front retainingnuts for lront seat. Lift ths soat backwards slightly. - door sill - floorcarpet r€tain€G. back carpet Fold the

Bt4
Removethe front air duct

Rt5
lnstall the new duct

Rl6 Po6itionth6 carpet and fit the retain€]s R'7
Install: doorsill front rstainingnuts lor front seat soundproofing. sidepaneland

Group87 Heaterunit
lndex

Index

Operation Page

OFration

Page

Standard Unit
Control/Cabl€ inst€ll.tion r s m o v a.l, . . , , , , , , , , , , , . . . . . i n s € | | a t i o.n . . . . . . . . . . . . . . . . . Fan motor {r6mov€d unirl fanwheel, transferr6nce....... E4 b r a c k en s t a l l a t i .o n. . . . - - . . it .. E5 i n s l a | | a t i.o ,n , , , , , , , , , . . . . . . .
Heat exchanger, l'8mov€d unit)

CombinedUnit (CU)
Al-A6 A7-A10 BI 2 3 Control panel installation H1-H4 H5-H7

23 38 40 41 43
22 23

N1 - N 2 1 m o d i f i c a t i o n . . . . . . . . . . . . . . . . . N13-N 14 i n s t a l l a t i.o - . . . . . . . . . . . . . . . .n N18-N35 c o n n € c l i o n . . . . , . . . . . . , . , , , , . N27 14 14 14 remova|,................... i n s t a l l a t i.o .n . . . . . . . . . . . . . . . . Heater r e m o v a, l. . . . . . . . . . . . . . . . . , , .n i n s t a l l a t i.o . . . . . . . . . . . . . . . . Heater clntrol/Cable 16 19 Heat€r cortrol valve r e m o v a. l. . , . , , . , , , . . . . . . , , . , ins&llation,.,,,.,-.......... H66t exch.nger, lremov€d unitl remova|,,,,,............... i n s t a l l a t i.o . . . . . . . . . . . . . . . . .n RECshutter actuaror
|l

HI-H4 H5-H7 Kt -K26 Ll-121

installation

El-E2 E6_E9

14 l5

25 30
21

Heater control valv6, typ6 A removal,,,,.,............., m o d m c a t i o n , , , , , , , . . . . . . . , , , Fg-Ft4 i n s b l l a t i o. . . . . . . . . . . . . . . . . .n F1A-F20 Heater colnrol valv€, type B r e m o v a.|. . . . . . . . . . . . . . . . . . . i n s t a | | a t i.o.n . . . . . . . . . . . . . . . . Heater, type A i n s t a l l a t i.o . . . . . . . . . . . . . . . . .n H€ater, type B remova|,,,....,.,,.,,.,,...
install6tion

1a

installation

G4-G7

o1-o3
O,l-O6 t1-M6 M7-M16

't7 F15-F20 l 9

45 45

c t-c9
c13-C24 D1-Dt1 D14-023 6 9

i n s t a 1 1 6 t i o n , , , , , , , . . . . . . . . . . . t2 Shutt$ actuator for rear floor v€nt r s m o v a.l. . . . . . . . . . . . . . . . . . . i n s t a l l a t i.o .n . . . . . . . . . . . . . . . . 11-14 lFl6

24
24

c1-c5 cl0-4,24

5 D1-D9 I D t2-D23 l l

23 24

Group87 HeaterUnit

Operation Page

0

Air distribution1975-1980
. . i n s t a | j a t i o.n . . . . . . . . . . . . . . . centre,.emoval i n s t a l l a t i o .n . . . . . . . . . . . . . . . . . Centre airvenvair duct

P2 P3 P6

46 46 46 47 46 41

P5 rear,removal i n s t a l l a t i.o . . . . . . . - . . . , . . . . .n f.ont, removal I n s r a l l a t r o.n. . . . . . . . . . . . . . ..

P1 P8 P9-P1O Pi1 Pl3

47 47 47 48

Air distribution 1981R1 R2 R3-R5 R8-R10 Centreair vent air ducr
installation

49 49 49 51

R6 R7

50 50

rear,rcmoval i n s t a l l a t i.o , , . . . . . . . . . . , , , , ,n front,removaj i n s t a | | a t i.o.n . . . . . . . . . . . . . . . .

811 R12 Rl3-R | 4 52 R 1 5 - R t 7 52

tr

'4S-''oo

3. TEMP conl.oldisc 4. AlRlVllX control dbc controldisc 6. FTOOR 8. Sheath 9. Cable 'lO. Ciank

12. Clip 13. Lighr distributor 14, Ughrdistributor 17. Nut 18. Knob 20. Sp ng washsr

Chart A. Heatercontrols,standardunit

tt,

h

1. 2. 3. CliP 5. 6. 7.

a.
L 10. 1',I. 12. 13. 1 3 . Clip Clip 17. 14.

Chart B. Heater controls, CU

42. Defrosterllbe left right 43. Defrosrertube,

a. Nur nut 8a. Spdng 11. Nipple 13. Sealring

49. Clip 49a.Stud 52. Clamp 54. Grating 54b.Cllp 56. Knob

19. Nui

23. Hose 26. Hose 29. Nipple 63. Int€rmedialeflange 64. Lid 65. Gasket

33. Hose 73. Clamp 36. An doct right 37. Ai jet 38. Sc€w 75. Nipple 76. O ins nut 78. Spring

Brr.Br9.B?r,823

7"-@
53A

Ii%*r*-'"

@

@

8

E
O-s2

Ghart C. Standardheaterunit

o
2. Casins 3. qip

11. Gssk€t '12, Shutt€r,floor 13. Shutter, defGter

18. l920. 21.

S€aldng Clip left Air dastdbutor, Air distributor, .ight

23. Clamp 26. Hos6 28. Hose 29. Grommst 30. Spdcer 32, Bracke! left 33. 8Eck6t,nsht 35. 36. 37. 34. ScEw Scl6w Spdng nut Flatpin

42. Clamp,left dght 43, Clamp, 45. Crip

o

rum4B

t5

,

Chart D. Heaterhousing, standardunit

55. 56. 57. 54.

Nipple Plug Plug Lock plug

60. Plug 62. Seal nng

1 2 a .N i p p l e 14. Camp
68. Nut

20. Lockplug 21. Shaft 22. Spnng 25. Inlermediate lubo 26. Clip

31. Tube 32. Joint

91. Intermediat6flange 92. tid

38. Hose 39. Clip
95. Pin

41. Clip

1 0 0 .C l a m p 1 0 2 .N i p p l e 1 0 3 .O j i n s

b

51

P

0

i.&J A

q9
56

aD. sl9.6a.aa

(TG

o.i L

\? _/

,8

99 105

Chart E. Combinedheaterunit

3. Casingleft 4. Casins, risht

42. Bush

46- Nut 9. Unk 10. Lid 12. Clip 52. Cable tominal 15. Scew 16. Aush 54. Clanp 48. Bush 50. Cabl€

20. 21. 22, 23. 24, 25. 26. 27.

Clip BEckel left Brack€!right Scew Clip Clip Gask€t Gasket

60. Shutt€r 62, Clip 63. Clip 65. Hose 66. Clsmp 68. Hose

29, Pipe 30. PiF 30, Pip€ 33. Hose 33a.Joinr

72. Spacel

76. Clamp 36- Joint 34. Spring

50

tr 22
5t

38 10
39

2res

,u$

Chart F. Heaterhousing,CU

Template.actual size

Chart G. Hole template,standardunit

T CONVERSION ABLE INCHES O MILLIMEIER T
l Va les roundedrom l/64'lo 10"

I
1132 3tu r/r6 3132 1ta 9/64" 5t32" 3t16" t 132" 0,015625_ 0397 0,03125" 0.046475 1,19r 1,544 0,0625" 1984 0.079125', o,o9375 2,341 0,r09375" 2,714 3.175 0,r25" 4,140625 0,r5625" o,1t18?5" o,1875" o,203125" o,21AJ5 o,23,4314" 6,350 3,512 3p69 4,356 4,162 2 6 , 1 9 4 51,59,4 26,591 51,99r 26BaA 52,336 213U 52,194 27,741 5 3 , 1 4 1 2A,174 5 3 , 5 7 4 8,515 B 312 29.369 4,166 30,162 u,37? 54,?69 5s.166 55,562

762m

152,4@

121,391 152,191 1 7 4 , 1 9 7 2 0 3 , 5 9 7 2 2 3 , 9 9 7 1 102,394 r53,r94 174,594 203.99.1229,3s4 1 0 2 , 7 9 t 1 2 8 , 1 9 1 1 5 3 , 5 9 1 1 7 3 8 9 1 m4.&1 229.791 7 1 , t a a r 0 3 , 1 8 8 t2a,5aa 153,98€ r 79384 204,744 230,184 7a,l94 78,581 1033b1 7 8 9 ? 3 r04,374 t9.3',t5 19,112 40,169 40.566 40p62 81,756 42,153 42,550

30,559 30956 56,356 31,353 31,7S 57,lC) 32,147 32,544 32,941 33,338 51,547 5€,341 54.734

iO

0,26s625" o24125 0,296475" 5/16', 0,3125" 2 1 1 6 4 0,3281 ' 11132 2316,4 3/8" 0,375 9132"

J 934

42917 83J,14 21A,344 235,1t4 8 3 , )4 l 185,341 2 r o , 7 4 t 2 3 5 , 1 6 1 84.13A 109.538 134834 160,338 r85,738 2 1 1 , 1 3 4 1 2 3 6 , 5 3 a 3,4,534 r35.334 r60.73 1 3 6 , 1 3 4 2 1 r , 5 9 1 2 3 6 , 9 3 4 4 4 9 3 1 1 1 0 , 3 1 1 3 5 , 7 3 1 6 1 , 1 3 11 8 6 , 5 3 1 2 1 1 ' 9 3 12 3 7 . 3 3 r 1 a5;24 1 1 0 , 7 2 4 1 3 6 . 1 2 4 6 1 , 5 2 4 ra692a 212,324 231,)28 1 45,125 1 1 1 , 1 ? 5136,525 1 5 1 ! 2 5 141,325 212,125 23t4,125 86,122 46,519 86316 41312 111,522 '1 P72 162!22 147,122 1 i l B 1 9 r37,3r9 162,?r9 1aa,r19 1 1 2 , 3 1 6 1 3 7 , 7 1 5 6 3 , 1 1 6r 4 8 , 5 1 6 1 1 1 2 , 7 1 2 1 3 8 , 1 1 2 6 3 , 5 1 2 t 3 a . 9 r2 1 213,122 234,522

r€884 205,144 230,544 129.3€ i 5 4 . 7 8 1 1 8 0 , 1 8 1 2o5,5al x0,941 r 129,718 r 5 5 , 1 7 8 i80,5?8 2 O 5 , 9 7 a 2 3 1 , 3 7 8 1 1 3 0 , 1 7 5 5 5 , 5 7 5 1 8 0 9 7 5 206,375| 231,-t15 1 105,1',t2 130.572 1 5 5 8 7 2 191,312 ?06,172 232 | ,rn 105,56S 130.969 156,38 1 4 1 , 7 5 9 2ai ,1@ | 232,5e,9 105p66 131,365 156,766 t a 2 , 1 6 6 2O1 ,a6 I 232,966 106,362 1 3 r , 7 6 2147,162 142,562 201,962 213,162 ro5.759 1 3 2 , 1 5 9 r 8 2 9 5 9 208,359 23J,7s9 1 0 7 , 1 5 6 1 3 2 , 5 5 6 5 7 8 5 6 1 8 3 , 3 5 6 20€.756 234,156 1 1 0 7 , 5 5 3 1 3 2 9 5 3 l5ap53 183,753 209,153 234,553 133,350 159,750 20-o,s60 234950 r 5 0 , 1 4 7 191,U1 2@s17 234,311 r@347

4,334 33,734 59,134 8,731 34,131 9,tB 34,528 34 925 60,325 d),J22 61,119 61,516 6 1 p1 2 62,3C8 62,706 63,103 63,5@ 63,497 64,@1 65,044 55,444 6s,881 6,2J4 66,675 61,O12 67.469 68,262 64,650 @,056 @,453 @,60

0,390625_ 13132" 0_40625_ t o , 3 t 9 3 5 , 7 1 9 2 1 t @ ' o,421415' 1 0 , 7 1 6 3 6 , 1 r 6 7 t 1 6 " o,4315' 1 1 , 1 1 2 35,512 2Jt64 o,453125 't5132" 0,46375 ' 31t61 0,5" 3/64 ', 11132' 36,909 37,306 12,303 12,1dJ 3a,r@

213,5191233,919 2r3,9|6123e,316

2ta.3t2 | 239,112 87,709 1 1 3 , 1 0 9 134,509 t63,909 139.309 2 r 4 , 7 0 9 2 4 0 , 1 C € 44,106 1r 3,506 138906 t49,706 2 1 5 , 1 0 6 2 4 0 . 5 0 6 8.503 1 1 3 8 0 3 r39,303 164,703 l 9 0 , t 0 3 215,503 240,903 8900 165,1@ 2r590O1241,3@ 49297 165,497 89,694 1 1 5 , @ 4 r65,494 1 1 5 . 4 9 1 1 4 0 , a 9 t1 6 6 2 9 1 90,444 1 r 5 , 8 8 8 141.288 r66,6€a 90,aa4 190,497 216,291 | 241,@1 1 9 1 , 2 9 4 2 r 6 . @ .1 2 4 2 , 0 9 4 t9l,el 2 1 7 , O 9 r2 4 2 , 1 9 1 I i92.oaa 211,44 242,@

I
iO

9/16_ 19t32' 39tg' 5t8 2|/32"

o.515625_ 1 3 , O 9 7 0,53125" 3€,894 1 3 , 4 9 1 39.291 o,5625" 14 zaa 3 , 6 8 0,574125_ 0,59375 15,G1 0.625" o,641]625' 0,65625 0.6718r5" 0,6475" 40,874 1 5 , 4 7 5 41,275 16,272 16,6e 17,O55 '11.462 42,462

116244 t6?,€4 192,444 211,451213241 1 1 5 , 6 8 1 r42,Oa1 157,{81 r92,881 2 1 8 2 4 r1 2 4 3 . 6 a 1 91.678 r93274 21A.6tA 1244,O7A 92,075 142,815 r64,275 i93,675 219,O75 244,114 9 2 t J 2 111,412 143212 164,672 219,172 214.572 92,4e 1 1 4 , 2 e 143,6€ r69,0@ 2 r 9 , 4 @1 2 4 5 , 2 e 93266 1 t 4 , 6 6 5 I @,465 194.S66 220,266 1245,666 93,662 1 1 9 , 0 6 2 195262 220,6621216.6) 94,O5e 1 r 9 , 4 5 9 t 7 0 2 5 9 195,648 1 1 9 , 3 6 6 1 4 5 , 2 5 6 7 0 , 6 5 6 r95,O56 1 94,853 120.253 1 7t , 6 3 r96.453 95,250 120,650 196,S50 95,647 221,O59124549 221,4561246,66 221,453 1241,253 22250 1241,69 222.641 l2Aa,M1 1z2.24 173,034 198,O41 723,441 l2aA,U1 223,434 i249,234 194.434 224.8a ]24s.634 24,631 250,031 199,624 225,OA 250,428 2m,o25 225.4?5 250,825

23132'

0 , 7 0 3 1 ? 5 " 17,€59 43,259 1 8 , ? 5 6 43,656 13,653 4,15"

0,765625_ ?5t32" o , 7 g r ? 5 " 5 1 / 6 4 " o,796S75' 20,241 1 3 / 1 6 " o,ar25" 20,638 53164" 2t t3? lta 29132 r5116 a921at5 49315 o,828125" 21,034

46,03 71,434 12231 r2,624

o . 3 5 9 3 7 5 " 2 1 , 4 2 8 41,228 22,225 o,49062522,622 a4.022 23,019 23,416 23.8t2

122,6U 97,63t 1 2 3 , 0 3 1 r?3,431 93,024 123,428 ta3,E2a 't14,224 123,&25 149,225 'i4,625 94.472 124,222 149,62? 't /5,o22

2]o,422 725,@2 t251,222 99,2r9 124.619 2 0 0 , 4 1 9 2 2 6 , 2 1 95 r 5 1 9 l r 7 5 , 8 r 6 2 0 1 , 2 1 6 2 2 6 , 6 r 1 2 50 r 6 99,616 r 2 5 , 0 1 6 6 2 1 2 5 . 4 1 2 r 5 0 , a r 2 1 1 6 , 2 1 2 2 0 r , 6 t 2 2 2 ) , o 1 21 2 5 2 . 4 1 2 r 25,a09 5 1 , 2 0 9 176,609 202,009 221.4(B 1252,8O) r26,206 5r,606 221,806 1243,206 1 2 6 , 6 0 3 52,OO3 ?02,4o3 , 3 , 2 o r l ? 5 3 3 &

0,953r25" 3 1 1 3 2 " o,96475" 25 J03 75,803

H. Conversion table

National Inslitute lor AUTOMOTIVE SERVICE EXCELLENCE

VOLVO SUPPORTS VOIJJNIARY MECHANIC CEFTIFICATIOI{ 8YTHE I{.I,A.S,E, (U.S.A. only)

Your most mportant specialtool