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Jawaharlal Nehru

IS 12820 (2004): Dimensional Requirements of Rubber Gaskets
for Mechanical Joints and Push-on Joints for Use with Cast
Iron Pipes and Fittings for Carrying Water, Gas and Sewage
[MTD 6: Pig iron and Cast Iron]

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9 BAHADUR SHAH ZAFAR NEW DELHI 110002 MARG Price Group 2 .140.(%?m@mT) Indian Standard DIMENSIONAL REQUIREMENTS OF RUBBER GASKETS FOR MECHANICAL JOINTS AND PUSH-ON JOINTS FOR USE WITH CAST IRON PIPES AND FITTINGS FOR CARRYING WATER.10:83.040. GAS AND SEWAGE ‘--j ( First Revision) ICS 23.50 (3 BIS 2004 BUREAU MANAK Novenlber 2004 OF INDIAN STANDARDS BHAVAN.

the final value.r Pig Iron and Cast Iron Sectional Committee.& 1 . ‘C’ of bulb and its tolerances have been modified. b) Requirement c) Dimension as per of the hardness value of raw material (Type 4 rubber) has been raised. The following modifications have been incorporated in this revision: a) Scope has been extended to cover dimensions to ensure leak-proof joints of pipes manufactured IS 1536 ‘Centrifugally cast (spun) iron pressure pipes for water. With the introduction of mechanical joints and push on joints in the cast iron pipeline for carrying water. observed or calculated. For the purpose of deciding whether a particular requirement of this standard is complied with. . The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard. expressing the result of a test or analysis. shall be rounded off in accordance with IS 2:1960 ‘Rules for rounding off numerical values (revised)’. and are made more stringent. after the draft finalized by the Pig Iron and Cast Iron Sectional Committee had been approved by the Metallurgical Engineering Division Council. The standard was first published in 1989. gas and sewage. it became essential to specify the dimensional requirements for the rubber gasket to be used with such joints. MTD 6 FOREWORD This Indian Standard (First Revision) was adopted by Bureau of Indian Standards. While reviewing this standard in the light of experience gained during these years. gas and sewage’. the Committee felt to revise this standard.

BIS. India . Table 5. New Delhi. GAS AND SEWAGE ( First Revision ) (Page 4. col 3 against Dimension ‘J’) ― Substitute ‘350 to 400’ for ‘350 to 300’ and ‘450 to 600’ for ‘450 to 400’ (MTD 6) Reprography Unit.AMENDMENT NO. 1 JUNE 2010 TO IS 12820 : 2004 DIMENSIONAL REQUIREMENTS OF RUBBER GASKETS FOR MECHANICAL JOINTS AND PUSH-ON JOINTS FOR USE WITH CAST IRON PIPES AND FITTINGS FOR CARRYING WATER.

4 QUALITY 2 REFERENCES The following standards contain provisions which through reference in this text. 1. 1536:2001 5382:1985 Table 1 Type of Rubber Hardness Joint S1 No.”\. (1) (2) Mechanical i) ii) Title Type of Rubber joint (3) 4 — Bulb 2 Push-on Joint — Heel 5 Hardness IRHD (4) 60+5 -4 50+5 -4 80?4 NOTE — See Table 1 of IS 5382. constitute provisions of this standard. *. . gas and sewage 5 DIMENSIONS AND TOLERANCES 5. GAS AND SEWAGE ( First Revision) 1 SCOPE 3 GENERAL 1. At the time of publication. Centrifugally cast (spun) iron pressure pipes for water.1 This standard specifies the dimensional requirements for rubber gaskets to be used in cast iron pipe/fittings for the mechanical joints and push-on flexible joints for carrying water. Rubber gaskets shall conform to Table 1 for the type and hardness of the rubber.. requirements of rubber gaskets as specified in IS 5382 shall be complied with.2 Dimensions should be adopted to ensure leakproof joints at extreme conditions of pipes manufactured as per IS 1536. gas and sewage. 1 . All standards are subject to revision and parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the standard indicated below: IS No.. the editions indicated were valid.1 Dimensions Rubber sealing rings for main.- . The type of polymer used should suit the fluid to be conveyed through the pipeline as the gasket may come in contact with the fluid. water main and sewers Qirst revision) Rubber gaskets for mechanical joints and push-on joints shall conform to the dimensions given in Tables 2 and 3 respectively.IS 12820:2004 Indian Standard DIMENSIONAL REQUIREMENTS OF RUBBER GASKETS FOR MECHANICAL JOINTS AND PUSH-ON JOINTS FOR USE WITH CAST IRON PIPES AND FITTINGS FOR CARRYING WATER. Unless otherwise stated.

.M 12820:2004 Table 2 Dimensions of Rubber Gaskets for Mechanical (Clause 5..e _ 6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 8 10 10 10 10 . Nominal Diameter DN (1) 80 l(x) 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1050 I 100 I 20U 1500 Dimensions A / 3 N Q R T u v (2) (3) (4) (5) (6) (7) 130 150 176 202 254 308 360 416 467 518 570 675 788 840 892 995 1098 1184 1220 1324 1635 98 118 114 170 222 274 326 378 429 480 532 635 738 790 842 945 1048 1124 1152 1256 1567 32 32 32 35 35 35 35 40 40 40 45 45 45 45 45 45 45 50 55 55 60 10 10 16 16 16 16 16 17 17 19 19 19 20 20 25 25 25 25 25 30 34 34 34 .- 10 10 10 10 10 10 10 10 10 10 10 10 15 15 15 15 20 20 20 *.1) Joints +*N 1- =P-’LL All dimensions in millimetres..

5 18. Dmensions (1) (2) i) Thickness.5 308 364.5 18.5 18.0 * 4.0 33.5 16.0 31.5 306 362.2 Tolerances Tolerance on the various dimensions of rubber gasket for mechanical joints and push-on joint shall be as given in Tables 4 and 5 respectively.2) SI No.0 20. 5 5 5 5 6 6 7 7 8 8 9 10 10 10.5 1012 1120 1183 B (7) 26 26 26 26 30 32 34 34 38 38 42 46 51 52.5 856. Cl ii) hrtemat diameter.5 52.5 52.0 30.0 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1050 Height Heel ● / (:) 122 142 169 1% 252.3 10.3 10.5 418 474 527 582 691 801.3 124 144 171 198 254.5 908.5 Table 4 Tolerances on Dimensions of Rubber Gaskets for Mechanical Joints (Clause 5.1) ~~N~ All dimensions in millimetres.0 28.0 24.0 22. T 4$ (!) 80 to 750 800 to 1500 * 2.0 33.5 52.0 31. Q Nominal Dmmeter Tolerance mm mm (3) (4) 80 to 600 700 to 1500 80 to 300 350 &w 450 tom 700 to 1 5tm iii) Width.5 416 472 525 580 689 799 854 906 1009 1118 1181 & [ % & ii 10 10 10 10 11 11 12 12 13 13 14 15 17.0 26.3 10.0 33.0 22. Nominal Diameter Bulb ✼ DN c (1) (2) 16.0 .5 16.5 52.0 22.5 18.5 18.5 19 5.IS 12820:2004 Table 3 Dimensions of Rubber Gasketa for Push-on Joints (Clause 5. V 80 to 600 7rm to 1500 v) Dimension. R 80 to 600 700 to 1500 iv) Dimensions.5 16.3 10.

b .8 c 250to600 700to 1050 * 1..- ...o 80 to 150 * f3.3 750 to 1050 * ().0 ~ 6._-.4 * 0.o Height B * t).3 * 0.0 80 to 125 ii) 150 to 300 350 to 300 450 to 400 700 to 800 900 to 1050 * * ? * ~ A 80 to 2.t) * 1.5 + o.5 80 to 125 150 to 300 350 to 400 450 to 600 700 to 800 900 to 1050 * l.5 ~ 0.0 4. Tolerance Nominal Dkmeter mm (1) (2) i) Bulb mm (4) (3) 80 to 200 + 0.() 2ooto 600 700 to 1050 4 &% .0 6.0 3.5 * 2.2) S1 Dimension No.6 & o.5 2.0 * 4.5 -0.8 ~ 1..8 D 80 to 250 300 to 700 Heel iv iii) 1.50 300 to 450 500 to 1050 * ().5 ~ o.IS 12820:2004 Table 5 Tolerances on Dimensions of Rubber Gaskets for Push-on Joints (Clause 5.0 & 3.

Sector 34-A. This Indian Standard has been developed from Doc : No. FARIDABAD.28327858 { 28327891. CHENNAI Western : Manakalaya. 9 Bahadur Shah Zafar Marg NEW DELHI 110002 Eastern : 1/14 C. I. Review of lndidn Standards Amendments are issued to standards as the need arises on the basis periodically. Marol. Road. Kankurgachi KOLKATA 700054 Northern : SCO 335-336. CHANDIGARH Southern : C. THIRUVANANTHAPURAM.2323 9402 Telephone Regional Offices : Centrdl 23237617 { 23233841 : Manak Bhavan. E9 MIDC. GUWAHATI. No part of these publications may be reproduced in any form without the prior permission in writing of BIS. COIMBATORE. type or grade designations. LUCKNOW. in the course of implementing the standard.I.23379120 603843 { 609285 22541216. P. 22542315 28329295. Andheri (East) MUMBAI 400093 Branches Telegrams : Manaksanstha (Common to all offices) 160022 600113 t- 23378499. Campus. such as symbols and sizes. of necessary details. New Delhi-2 & . RAJKOT. This does not preclude the free use.28327892 : AHMEDABAD. . New Delhi 110002 Telephones :23230131.23378561 { 23378626. and attending to connected matters in the country.T. 9 Bahadur Shah Zafar Marg. Users of Indian Standards or edition by referring to the latest issue of 6 (4314). NAGPUR. VISAKHAPATNAM. BANGALORE. BIS. HYDERABAD.-.23233375. Standards are also reviewed such review indicates that no changes are up for revision. if the review indicates that changes are needed. Enquiries relating to copyright be addressed to the Director (Publications). BHOPAL. GHAZIABAD. 1986 to promote and quality certification of goods Copyright BIS has the copyright of all its publications. PUNE. IV Cross Road. JAIPUR.I.--- . a standard along with amendments is reaffirmed when needed. PATNA. Scheme VII M.22541442 { 225425 !9. KANPUR.’ -“ . of Indian marking Standards Act. Text Affected BUREAU OF INDIAN STANDARDS Headquarters : Manak Bhavan.T. Issued Since Publication Date of Issue Amend No. Printed at Prabhat Oftset Ress. it is taken should ascertain that they m-e in possession of the latest amendments ‘BIS Catalogue’ and ‘Standards: Monthly Additions’. BHUBANESHWAR. V. NALAGARH. Mm Amendments of comments.Bureau of Indian Standards BIS is a statutory institution established under the Bureau harmonious development of the activities of standardization.