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ClTERPILLAR~.

SEBP3866-24
September 2008

VOLUME I
Pages 1-794

Parts
Manual

SIS6
See"G enerallnformation"
for New Parts Manual
Features.

950H Wheel Loader


KSK1-Up
KHX1-Up
gGB1-UP
CGC1-Up
JF1-Up

(Machine)
(Engine)
(Transmission)
(Transmission)
(Torque Converter)

:~

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o

Product and Dealer Information


Note: For product identification plate locations, see the section "Product Identification Information" in the Operation
and Maintenance Manual.
Delivery Date:
.'

Product Information
Model:
Product Identification

Number:

Engine Serial Number:


Transmission Serial Number:
Generator Serial Number:
Attachment Serial Numbers:
Attachment Information:
Customer Equipment Number:
Dealer Equipment Number:

Dealer Information
Name:

Branch:

Address:

Dealer Contact
Sales:
Parts:
Service:

Phone Number

MEMORANDA

MEMORANDA

SEBP3866-24

TABLE OF CONTENTS
Name

Page

GENERAL INFORMATION.

A6

REPAIR ALTERNATIVES.
SUPPLEMENTAL
MAINTENANCE

A9

, .. ,

COOLANT ADDITIVES .....


PARTS. . . . . . . . . .. .

A10
.

A11

INDEX

A15

MACHINE ARRANGEMENT
CHASSISAR.
CONVERSION AR-MACHINE
GENERALAR
.
MACHINEAR
.
WASTE HANDLING AR .

1
1

ENGINE ARRANGEMENT,
ENGINE AR-COMPLETE
ENGINE AR-CORE
INSTALLATION AR-ENGINE

Namo

VALVE MECHANISM

Page

GP.........

71

LUBRICATION SYSTEM. . . . . . . . ..
ADAPTER GP-OIL LINE. . . . . . . . ..
......
BREATHER GP . . . . . . . . . . . . ..
.....
FILLER GP-ENGINE OIL .,
FILTER GP-ENGINE OIL. . . . . . . ..
FUMES DISPOSAL GP . . . . . . . . ..
GAUGE GP-OIL LEVEL (DIPSTICK) . . . .
LINES GP-ENGINE OIL,
LINES GP-ENGINE OIL DRAIN. . . . ..
..
LINES GP-TURBOCHARGER OIL. . . ..
PUMP GP-ENGINE OIL. . . . . . . . .. .. . . . . . . . .

76
76
77
79
80
83
85
88
89
90
93

COOLING SYSTEM. . . . . . . . . . . ..
...
COOLER GP-ENGINE OIL. . . . . . ..
COOLING AR-HIGH AMBIENT TEMP. ..
COOLING GP-SUPPLEMENTAL . . . . . . . . . . . .
ELBOW GP-WATER . . .
LINES GP-WATER..........
..
PUMP GP-WATER......
..
RADIATOR & FAN GPo . . . . . . . . ..
..
TANK GP-RADIATOR TOP,

95
95
96
97
99
100
117
119
131

AIR INLET AND EXHAUST SYSTEM. . . . . . . . . .


AIR CLEANER GPo . . . . . . . . . ..
. . . . . . . ..
COVER GP-AIR INLET. . . . . . . . ..
ELBOW GP-AIR INLET..
FILTER & MTG GP-EXHAUST.......
FILTER GP-DIESEL PARTICULATE. . ..
LINES GP-AFTERCOOLER AIR. . . . ..
LINES GP-AIR.
MANIFOLD GP-EXHAUST. .
MUFFLER GP......
..
PIPE GP-EXHAUST. .. .
. .
.. . .. ..
PRECLEANER GP. ..
TURBOCHARGER GP . . . . . . . . . . .... .

133
133
135
139
140
142
143
144
145
146
147
148
150

FUEL SYSTEM. . . . . . . . . . . . . ..
..
FILTER & LINES GP-FUEL. . . . . . ..
FILTER GP-WATER SEP & FUEL.
INJECTOR GP-FUEL. . . . . . . . . .. ... . . . . . . . .
KIT-FUEL TANK
'. . . . . . . . . . . ..
LINES GP-FUEL. . . . . . . . . . .
. . . . . . . . . . ..
LINES GP-FUEL DRAIN .. ,
. ..
LINES GP-INJECTOR HYD PUMP. . . . . . . . ..
PUMP & MTG GP-UNIT INJ HYD . . . ..
PUMP GP-FUEL INJECTION. . . . . ..
PUMP GP-FUEL PRM & PRIM FILTER...
PUMP GP-FUEL PRM & WATER SEP . . .
PUMP GP-UNIT INJECTOR HYD. . . ..
REGULATOR GP-FUEL PRESSURE....
TANK GP-FUEL
'

152
152
161
162
165
167
171
172
173
183
186
190
191
197
198

2
5
6
6

.
.
.

BASIC ENGINE. . . . . . . . . . . . . .. .
.
CAMSHAFT GP . . . . . . . . . . . .. .
.
CARRIER GP-SEAL ,
COVER GP-CYLINDER BLOCK
.
COVER GP-FRONT HOUSING
.
COVER GP-VALVE MECHANISM.
.
.
CRANKSHAFT GP ,
CYLINDER BLOCK GP
.
CYLINDER HEAD AS
.
CYLINDER HEAD GP
.
DAMPER & PULLEY GP
DRAIN GP-ENGINE OIL.
.
.
FASTENER GP-CYLINDER HEAD
.
FASTENER GP-DAMPER & PULLEY
.
FASTENER GP-FRONT HOUSING. . .. .
.
FASTENER GP-VALVE COVER, . ,
FLYWHEEL GP
.
GEAR GP-FRONT . . . . . . . . . . .. .
.
HOUSING GP-FLYWHEEL
.
HOUSING GP-FRONT
IDLER GP-BELT
.
LIFTER GP-VALVE
.
LIFTING GP-ENGINE
.
MOUNTING GP-ALTERNATOR
MOUNTING GP-ENGINE & TMSN
.
PAN GP-OIL
.
PISTON & ROD GP
.
PLUG GP-CYLINDER BLOCK.
.
.
PLUG GP-ENGINE
.
PULLEY GP-IDLER
.
ROCKER ARM GP . . . . . . . . . . .. .
.
SEAL GP-CRANKSHAFT , , . , , . ,. ,.
SEAL GP-FLYWHEEL HOUSING .....

11
14
15
15
16

17
20

22
28
34
38
40
44
45
46
47
48
50
51
52
54

55
56
57

58
59
60
61

62
64

65
66
67
69
70

TABLE OF CONTENTS

A1

TABLE OF CONTENTS
Name

Page

ELECTRICAL AND STARTING SYSTEM. .. ...


ALARM GP . . . . . . . . . . . . . . .. .. .
"...
ALTERNATOR GP-CHARGING . . . . ..
BATTERY & WIRING GP . . . . . . . ..
BLOCK GP-JUNCTION..........
CONTROL & MTG
GP-COMMUNICATION.
. . . . . . . ..
. ..
CONTROL & MTG GP-ENGINE ELEK . .. ...
CONTROL AR-AUTODIG . . . . . . . .. , , , , , , , ..
CONTROL GP-AUTODIG . . . . . . . . . . . . . . . . ..
CONTROL GP-COMMUNICATION . . . . . .. . ..
CONTROL GP-UNPROGRAMMED
....
ELECTRICAL AR . . . . . . . . .
, . , , . . . . . . . ..
ELECTRONICS GPCOMMUNICATION.
. . . . . . . . . ..
ELECTRONICS GP-IMPLEMENT . . . . .
ELECTRONICS GP-MONITOR . . . . ..
ELECTRONICS GP-POWER TRAIN. . ..
HEATER GP-JACKET WATER. . . . . .. . . . . . ..
INSTALLATION AR-COMMUNICATION , , . ..
INSTALLATION GP-COMMUNICATION . .. ...
LAMP GP-DOME . . . . . . . . . . . .. .. . . . . . . . . . ..
LAMP GP-FLOOD . . . . . . . . . . . .
LAMP GP-HEAD & SIGNAL .. , , .. " "......
LAMP GP-SIGNAL . . . . . . . . . . . .
LAMP GP-STOP & TAIL. . . . . . . . ..
. . . . ..
LAMP GP-WARNING BEACON. . . . ..
LIGHTING AR-ROADING ..... ,
LIGHTING AR-SIGNAL . . . . . . . . ..
LIGHTING GP-FLOOD . . . . . . . . ..
LIGHTING GP-FLOOD & SIGNAL. . . . .
LIGHTING GP-ROADING . , . ,
LIGHTING GP-WARNING BEACON. . ..
PANEL GP-CIRCUIT BREAKER. . . . ..
PLUG GP-CONNECTOR . . . . . . . . .
RECEPTACLE GP-AUXILIARY START. ..
SENSOR & MTG GP-LiFT POSITION. ..
SENSOR & MTG GP-PRESSURE . . . ..
SENSOR & MTG GP-TILT POSITION. , .
SENSOR GP-ENGINE .. ,
. . . . . . . . ..
SENSOR GP-POSITION . . . . . . . ..
SENSOR GP-PRESSURE . . . . . . . .. .. . . . . . ..
SENSOR GP-SPEED
,
SENSOR GP-TEMPERATURE.......
STARTING AID AR-ETHER. . . . . . ..
STARTING AID GP. . . . . . . . . . ..
STARTING AID GP-ETHER
, .. , ..
STARTING MOTOR GP-ELECTRIC . . .. ....
SWITCH GP-BYPASS . . . . . . . . . ..
....
SWITCH GP-DIFFERENTIAL LOCK. . ..
SWITCH GP-DIMMER
, .,
SWITCH GP-DISCONNECT
'.
SWITCH GP-MAGNETIC . . . . . . . ..
SWITCH GP-PRESSURE . . . . . . . ..
SWITCH GP-QUICK COUPLER. . . . ..

A2

TABLE OF CONTENTS

200
200
202
206
215
217
221
225
226
234
235
237
237
238
239
239
240
241
242

248
249
256
260

262
263
264

264
266
275
280
281
285
288

289
290

293
294

300
302

303
311
313
318
319

321
323

329
330
332
333
334

341
342

Page

Name

SWITCH GP-RIDE CONTROL.


, ,.".
.
SWITCH GP-ROCKER . . . . . . . . ..
SWITCH GP-ROTARY
, . .. ..
SWITCH GP-SECONDARY STEERING. .. .
SWITCH GP-SIGNAL . . . . . . . . . ..
SWITCH GP- TOGGLE. . . . . . . . ..
SWITCH GP-TRANSMISSION.......
SWITCH GP-WIPER ,
. . . . . . ..
VALVE GP-ETHER STARTING. . . . . ..
WARNING GP-BACKUP . . . . . . . ..
WIRING GP-AIR CONDITIONER .. , , . ,
WIRING GP-AUTOLUBE CONTROL
,
WIRING GP-AXLE TEMPERATURE
,
WIRING GP-CAB . . . . . . . . . . . .. .. . . . . . . . . . ..
WIRING GP-CHASSIS . ,
.,
WIRING GP-ELECTRIC CLUTCH. . . ..
WIRING GP-ELECTROHYDRAULlC....
WIRING GP-ENGINE .
.
,
WIRING GP-ETHER STARTING AID
,
WIRING GP-FRONT . . . . . . . . . ..
WIRING GP-LiGHTIN3 . . . . . . . . ..
WIRING GP-OPEN Rt)PS , . , , , , , , , ,
, , . ..
WIRING GP-QUICK COUPLER. . . . ..
WIRING GP-SECONDARY STEERING. ..
WIRING GP-SENSOR . . . . . . . . ..
WIRING GP-WASTE HANDLER, . ,

343
344
347
349

POWER TRAIN. . . . . . . . . . . . . ..
. . . ..
AXLE AR-FIXED . .
.
,
AXLE AR-OSCILLATING .
. ..
BRAKE & PLANETARY GP . . . . . . ..
CONTROL GP-TRANSMISSION HYD .. ,
COOLER & MTG GP-TRANSMISSION,
,
COOLER AR-AXLE OIL. . . . . . . . ..
COVER GP-TMSN OIL FILLER CAP....
.. ..
DIFFERENTIAL GP . . . . . . . . . . .. ... . . . . . . . ..
DIFFERENTIAL GP-LiMITED SLIP,
DIFFERENTIAL GP-NOSPIN . . . . . ..
DRAIN GP-ECOLOGY . . . . . . . . ..
FILLER GP-POWER TRAIN OIL. . . . ..
FILTER & LINES GP-TRANSMISSION , .. ,.,
FILTER GP-OIL. . . . . .
....
GEAR GP-BEVEL & PINION. . . . . . ..
GEAR GP-OUTPUT TRANSFER. . . . ..
. ..
HOUSING GP-FIXED AXLE, .. , , , ., " .. ,
HOUSING GP-OSCILLATING AXLE ... ,
LINES GP-AXLE OIL COOLER. . . . ..
LINES GP-TORQUE CONV COOLER .. '
MOUNTING GP-AXLE, , . , . , . , , , ..... ' . . ..
MOUNTING GP-AXLE OIL COOLER....
MOUNTING GP-RIM . . . . . . . . . ..
PLANETARY GP-TRANSMISSION . . . .. . . . ..
POWER TRAIN AR . . .
, , , , , . , , , '.
PUMP & MTG GP-AXLE OIL COOLER. .. ...
PUMP GP- TRANSMISSION. . . . . . .. . . . . . . ..

500
500
501

350
354
355
357
358
359
360
362
364
368
404
420

421
433
441

442
448

453
486

487
495
498

502

506
510
511
512
513
514
515
517
519
524
527
528

534
543

545
547

552
555
557

558
559

566
567
573

SEBP3866-24

TABLE OF CONTENTS
Name

RIM AR . . . . . . . . . . . . . . . ...
.......
. , ..
RIM GP-DEMOUNTABLE ,
. . . .. . . . . . . . ..
SHAFT GP-DRIVE . . . . . . ... . . ..
. . . . . ..
SLIP JOINT GP . . . . . . . . . . . . ..
..
TIRE & RIM AR . . . . . . . . . . . . . .
TORQUE CONVERTER & HOUSING
GP.,
TORQUE CONVERTER GP . . . . . . ..
TRANSMISSION AR . . . . . . . .
UNIVERSAL JOINT GP . . . . . . . . ..
VALVE GP-CHECK............
VALVE GP-MODULATING. . . . . . . .. ..
VALVE GP-RELIEF .
FRAME AND BODY.............
ACTUATOR GP-HOOD TILT.....
ACTUATOR GP-POWER GUARD...
..
BAFFLE GP.
.. .........
,............
BLOCK GP-AXLE OSC LlMITER......
BOSS GP-LOADER FRAME. . .
BOSS GP-REAR FRAME, .. ,....
BOX GP-BATIERY . . . . . . . . . . . . . . . . .
COUNTERWEIGHT GP . . . . . . . . ..
COVER GP-BUMPER . . . . . . . . . .
DOOR GP-ACCESS
, . . . . . . ..
FENDER AR-ROADING . . . . . . . . .. .. . . . . . . ..
FENDER GP . . . . . . . . . . . . . . . . . . . . . . . . . . .
FENDER GP-FRONT . . . . . . . . . .. . . . . . .
FENDER GP-ROADING
FRAME AS-LOADER .. ,
,
FRAME AS-REAR. . . . . . . . . . .. . . . . . . . . . . ..
GRILL GP-RADIATOR. . .. . .....
..
GUARD GP-ARTICULATION
GUARD GP-AXLE OIL COOLER. . . . ..
GUARD GP-AXLE SEAL. . . . . . . ..
GUARD GP-DRIVE SHAFT. . . . . . .. ..
GUARD GP-FRONT .
GUARD GP-LiGHTING .
. . . .. .. . . . . . . ..
GUARD GP-POWER TRAIN. . . . . . ..
HANDRAIL GP
,,
" . . . . . . . . . . ..
HARDWARE GP-LOADER FRAME .. ,
HARDWARE GP-REAR FRAME. . . . ..
HINGE GP-ROADING FENDER. . . . ..
HITCH GP-ARTICULATING : . . . . . ..
HOOD & GUARD GP . . . . . . . . . .. ..
LADDER GP . . .
. . . . . . . . . . . . ..
LINES GP-CENTRAL LUBRICATION. . ..
LINES GP-FRONT LUBRICATION. . . ..
LINES GP-GREASE . . . . . . . . . .. ...
LINES GP-REAR LUBRICATION. . . . ..
. ..
LINK GP-STEERING FRAME LOCK. . ..
LUBRICATION AR-AUTOMATIC . . . . . .
PANEL GP-HOOD . . . . . . . . . . . .
.
PANEL GP-SIDE
PUMP & MTG GP-LUBRICATION. . .. .
SEBP3866-24

Page

576
577
580
589
591
602
605
607
608
611
612
613
615
615
616
618
619
620
621
622
624
627
628
632
633
637
639
647
653
655
657
659
660
661
662
664
665
668
669
673
681
687
689
704
706
711
723
727
731
732
737
742
744

Name

Page

PUMP GP-LUBRICATION . . . . . . . .. .... . . . ..


SHIELD GP-ENGINE COMPARTMENT. . .
STEP GP . . . . . . . . . . . . .
..,,.,.,
SUPPORT GP-AIR INLET .. , . . . . .. .... . . . ..
SUPPORT GP-VALVE & FILTER......
SUPPRESSION AR-SOUND . . . . . . . .
SUPPRESSION GP-SOUND .
TILT GP-HOOD..............
VALVE & LINES GP-LUBRICATION . '
VALVE GP-LUBE DISTRIBUTION

745
746
752
754
755
759
761
783
784
788

BRAKING SYSTEM. . . . . . . . . . . ..
. . . . . . . ..
ACCUMULATOR GP-BRAKE
, .. . . . ..
ACTUATOR GP-PARKING BRAKE,
BASE GP-FOOT BRAKE. . . . . . . . . . . . . . . . ..
BRAKE GP-PARKING
, . . . ..
. . ..
CONTROL GP-FOOT BRAKE .. , . . .. .. . . . ..
CONTROL GP-PARKING BRAKE.
CONTROL GP-SERVICE BRAKE. . . ..
VALVE GP-BRAKE CONTROL. . . . . ..
...
VALVE GP-PUMP CONTROL
,
VALVE GP-SOLENOID.

795
795
798
799
802
804
806
807
825
826
828

STEERING SYSTEM
"
CYLINDER & MTG GP-STEERING . . . ..
..
CYLINDER GP-HYDRAULIC .
LINES GP-SECONDARY STEERING. . .. . . ..
LINES GP-STEERING
,.........
PUMP & MOTOR GP-SEC STEERING.
PUMP & MTG GP-SECONDARY
STEER
,,,,,,.,
. . . . . . . . . . . . . ..
PUMP GP-PISTON . . . . . . . . . . .. . . . . . . . . . . ..
ROTATING GP-PUMP
, , . . . ..
SCREEN GP-CASE DRAIN. .
STEERING AR .
STEERING AR-COMMAND CONTROL. .. ...
STEERING AR-SECONDARY . . . . . . . . . . . . ..
STEERING COLUMN GP . . . . . . . ..
. ..
STEERING COLUMN GPADJUSTABLE. . . . . . . . . . . . . . . . . . . . . . . . . . ..
STEERING WHEEL GP
' . . . . . . ..
VALVE GP-CHECK . . . . . . . . . . .. . . . . . . . . . .
VALVE GP-PILOT . .
VALVE GP-PRESSURE REDUCING. . .. ....
VALVE GP-PUMP CONTROL ... ,
. . . . . ..
VALVE GP-RELIEf . . . . . . . . . . .. . . . . . . .
VALVE GP-SECONDARY STEERING,
VALVE GP-SHUTILE . . . . . .
VALVE GP-STEERING.
.
VALVE GP-STEERING NEUTRALIZER. ..

829
829
831
833
839
881

HYDRAULIC SYSTEM. . .
ACCUMULATOR & MTG GP-RIDE
CONT..................
ACCUMULATOR GP-PILOT OIL..

. ..

TABLE OF CONTENTS

882
883
886
887
888
888
888
889
890
892
894
897
899
901
902
904
905
907
912
914
914
917
A3

TABLE OF CONTENTS
Name

Page

ACCUMULATOR GP-RIDE CONTROL...


CONTROL & LINES GP-RIDE.......
CONTROL AR-FAN ... , , , , , . , , . .. , , . , . .
CONTROL AR-HIGH LIFT. . . . . . . ..
CONTROL AR-RIDE . . . . . . . . . ..
. ..
CYLINDER & SEAL GP-LiFT . . . . . ..
CYLINDER & SEAL GP-TILT ... , . ,
CYLINDER GP-COUPLER . . . . . . ..
CYLINDER GP-LiFT . . . . . . . . . ..
CYLINDER GP-TILT. . . . . . . . . ..
. . . . . . ..
FILTER GP-OIL ..
. . . . ..
. . . . . . . ..
GUARD GP-LiFT CYLINDER. . . . . ..
HYDRAULIC AR-2 VALVE. . . . . . . . .
. . . ..
HYDRAULIC AR-3 VALVE, . , . , . . . .
LINES GP-COUPLER . . . . . . . . . .. .. . . . . . . . ..
LINES GP-FRONT . . . . . . . . . . ..
LINES GP-HYDRAULIC . . . . . . . . . .
. ..
LINES GP-HYDRAULIC FAN. . . . . ..
LINES GP-HYDRAULIC OIL COOLER. ..
LINES GP-LiFT CYLINDER. . . . . . ..
LINES GP-TILT CYLINDER. .
MANIFOLD GP-CONTROL
MANIFOL[I GP-VALVE
MOTOR GP-GEAR . . . . . . . . . . ..
MOUNTING GP-HYDRAULIC TANK,
PUMP & rvlTG GP-BRAKE & HYD FAN
PUMP & MTG GP-HYDRAULlC
PUMP GP-AIR
PUMP GP-PISTON
, , , , , , .,.,.,.,.,
ROTATING GP-PUMP
TANK GP-HYDRAULIC
VALVE & MTG GP-MAIN CONTROL
VALVE GPCHECK .. , ,
, ,. '.........
VALVE GP-CONTROL
VALVE GP-DIVERTER
VALVE GP-DRAIN
VALVE GP-LOWERING CONTROL. . .
VALVE GP-MAIN CONTROL
VALVE GP-MANUAL
VALVE GP-PRESSURE REDUCING
VALVE GP-PUMP CONTROL .. , , . ..
VALVE GP-RELIEF
VALVE GP-RIDE CONTROL
VALVE GP-SHUTILE
VALVE GP-SOLENOID, . , .. . .. . .
IMPLEMENTS. . . . . . . . . . . . . ..
ARM & BEARING AS-LIFT.. . . . . ..
ARM AS-LIFT. . . . . . . . . . . . .
ARM GP-LiFT
BOSS GP-LEVER . . . . . . . . . . ..
BOSS GP-LiFT ARM
CONTROL GP-BUCKET
,,
,
LINK AS-TILT
LINK GP-BUCKET
A4

TABLE OF CONTENTS

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922
925
926
927
928
930
933
934
936
941
944
947
947
949
962
970
980
983
992
994
1000
1004
1007
1008
1009
1010
1012
1013
1020
1021
1023
1047
1050
1060
1062
1063
1065
1074
1075
1076
1080
1081
1083
1087
1092
1092
1093
1094
1095
1098
1100
1106
1107

Name

Page

LOGGING AR

1108

WORK TOOLS
ADAPTER GP-TIP
ARM GP-MATERIAL HANDLING
.
BUCKET AS-GENERAL PURPOSE. . .. .
BUCKET AS-MATERIAL HANDLING
BUCKET GP-GENERAL PURPOSE, .. , .,
BUCKET GP-MATERIAL HANDLING
CARRIAGE GP-FORK . . . . . . . . .. .
CONTROL AR-QUICK COUPLER
COUPLER GP-QUICK
.
EDGE GP-CUTTING
EDGE GP-SEGMENT
EDGE-CUTIING
,.,.,.,.
FORK AR-LOG & LUMBER
FORK GP-LOG & LUMBER
FORK GP-LUMBER
.
FRAME GP-QUICK COUPLER
.
PIN GP
TIP GP-ABRASION
TIP GP-EXTRA-DUTY .
TIP GP-GENERAL PURPOSE
TIP GP-PENETRATION
TOOTH GP-LONG . . . . . . . . . . .. .
OPERATOR STATION
ADJUSTER GP-SEAT , . , , , , ,
, "",
AIR COMPRESSOR GP-SEAT
AIR CONDITIONER AR
AIR CONDITIONER GP
ARM GP-WINDOW WIPER
.
ARMREST GP
CAB AR-ENCLOSED ROPS . . . . . . .. .
CANOPY AR-OPEN ROPS .....
COMPRESSOR GP-REFRIGERANT ..
CONDENSER & MTG GPREFRIGERANT
.
CONSOLE GP-OPERATOR
CONTROL GP-ELECTROHYDRAULIC
.
CONTROL GP-HANDLE
CONTROL GP-JOYSTICK
CONTROL GP-MONITOR
CONTROL GP-STEERING .
CONTROL GP- TRANSMISSION. . . . .. .
CONTROL GP-UNPRGMED MONITOR
DOOR GP-CAB
DUCT & FILTER GP-CAB AIR
DUCT GP-CAB AIR
FLOOR GP-SOUND SUPPRESSION
GUARD GP-VANDALISM
GUARD GP-WINDOW ,
HEATER GP-CAB
HORN GP-ELECTRIC
INSTALLATION GP-CONTROLS
.

. 1109
. 1109
1110
. 1111
. 1118
1121
. 1123
. 1125
. 1127
1130
. 1133
. 1139
, . 1140
. 1141
. 1143
1157
1162
. 1163
. 1164
1165
. 1167
. 1169
. 1171

. 1172
1172
. 1173
. 1174
. 1175
1180
. 1182
. 1183
1185
1187

1189
. 1191
1196
. 1222
. 1225
. 1234
1236
. 1242
. 1246
. 1247
. 1252
. 1254
. 1257
. 1261
. 1263
. 1265
.. 1270
1271

SEBP3866-24

TABLE OF CONTENTS
Name

Page

INSTALLATION GP-RADIO
LATCH GP-CAB DOOR & WINDOW,
LINER GP-CAB
LINES GP-AIR CONDITIONER
LINES GP-CAB HEATER
MIRROR GP-REAR VIEW.
,,, ,,,.,,
MODULE GP-DISPLAY
MODULE GP-QUAD GAUGE
MODULE GP-SPEEDOMETER & TACH.
MONITOR AR-PAYLOAD....
..
.
MONITOR GP-PAYLOAD
MOTOR GP-WINDOWWlPER
MOUNTING GP-CAB.
..
OPERATOR AR-ENCLOSED ROPS .
OPERATOR AR-OPEN ROPS
PAN GP-BACKREST
PANEL GP-INSTRUMENT . . .
PEDAL GP-GOVERNOR .
. . ..
PLATFORM AR
PLATFORM GP
PRINTER GP-COMPUTER.
. . .. ..
RADIO GP .
. . . . . ..
...........
RADIO GP-COMMUNICATION . . . . . .
RECLINER GP-SEAT. . . . . . . . . ..
.
ROPS GP-ENCLOSED . . . . . . . . ..
ROPS GP-OPEN ,
. . .. . . . . . . . . ..
SEALING GP-GLASS
SEAT BELT GP . . . . . . . . . . . . ..
. . . . . . . . . ..
SEAT GP . . . . . . . . . . . . . . ..
. ...
SEAT GP-SUSPENSION ,
SUPPORT GP-HYDRAULIC
CONTROL................
SUPPRESSION GP-CAB SOUND
SUSPENSION GP-SEAT,
TANK GP-WINDOWWASHER
VISOR GP-CAB
WASHER GP-WINDOW
WlNDOWGP-DOOR.
"', .. , .. ,'
WIPER GP-WINDOW. . . . . . . . . . . .. . . . . . . . ..

1272
1275
1277
1283
1293
1296
1309
1310
1311
1312
1313
1315
1319
1320
1320
1321
1327
1348
1350
1351
1353
1355
1358
1359
1360
1375
1378
1379
1382
1394

SERVICE EQUIPMENT AND SUPPLIES. .. ...


BOX GP-TOOL...
FILM GP , ,
. . ..
. . . . . . . . . . . . ..
LINES GP-DIAGNOSTIC
PLATE & FILM GP
PROTECTION GP-VANDALISM. .
..

1429
1429
1432
1434
1441
1449

PART NUMBER INDEX...........

SEBP3866-24

Page

Name

1400
1404
1413
1415
1416
1417
1419
1423

B1

TABLE OF CONTENTS

A5

GENERAL INFORMATION
2. ORDERING

1. MACHINE IDENTIFICATION
Caterpillar
machines
are
identified
by
Product
Identification
Numbers
(PIN). Some
components
included in a machine may be identified by Serial
Numbers (SIN). Typical components
that will be
serialized include engines, transmissions, bulldozers,
and rippers. The machine and engine are further
identified by arrangement numbers and in some cases
modification numbers. These numbers are shown on the
product identification plate(s) and on the master plate in
the operator's compartment.
Caterpillar dealers need all of these
determine accurate parts identification.

numbers

PARTS

A WARNING
When replacement parts are required for this
product Caterpillar recommends using Caterpillar
replacement parts or parts with equivalent specIfications including, but not limited to, physical
dimensions, type, strength and material.
Failure to heed this warning can lead to premature failures, product damage, personal injury or
death.

to

Effective First Quarter 2001 the Caterpillar Product


Identification Number (PIN) changed from 8 to 17
characters. In an effort to provide uniform equipment
identification,
Caterpillar
and
other
construction
equipment manufacturers are moving to comply with
the latest version of the product identification numbering
standard. Non-road machine PINs are defined by ISO
10261. The new PIN format will apply to all Caterpillar
machines and generator sets. The PIN plates and frame
marking will display the 17 character PIN. The new
format will look like the following:

Quality Caterpillar replacement


parts are available
from Caterpillar dealers throughout the world. Their
parts inventories are up to date and include all
parts normally required to protect your investment
in Caterpillar machines. Dealers may offer repair kits
or remanufactured parts to allow selection of the most
effective repair alternative for a particular situation. When
ordering parts, your order should specify the quantity,
part number, part name, and the serial number/product
identification number of the machine for which the parts
are needed.
3. PARTS MANUAL

ORGANIZATION

Product information
in this manual is presented
as "information elements" that represent all of the
components for the specific model. Engine Arrangement
and Seat Group are examples of information elements.
The information elements are organized alphabetically
by part name and secondarily by part number within
each major section of the manual.
4. TABLE OF CONTENTS

Where:
1. Caterpillar's World Manufacturing Code (characters 13)

A table of contents (TOC) is found at the beginning of the


manual. The TOC lists each section of the manual with
a complete list of all information elements organized as
they appear in the manual. Page numbers are provided
for quick reference to detailed parts identification
illustrations and serviceable consist lists.

2. Machine Descriptor (characters 4-8)

5. MAINTENANCE

3. Check Character (character 9)

The Maintenance
Parts Index, located near the
beginning of the manual, references most frequently
used maintenance part numbers, providing description,
quantity, usage and page number. This information is
organized alphabetically by part description.

4. Machine Indicator Section (MIS) or Product Sequence


Number (characters 10-17). These were previously
referred to as the Serial Number.
Machines and generator sets produced before First
Quarter 2001 will maintain their 8 character PIN format.

PARTS INDEX

Components such as engines, transmissions, axles, etc.


and work tools will continue to use an 8 character Serial
Number (SIN).
AS

GENERAL

INFORMATION

SEBP3866-24

GENERAL INFORMATION
6. INDEX

12. ILLUSTRATION

The index located near the front of the manual is an


alphabetical listing of all information elements included
in the manual. Page numbers are provided for quick
reference to detailed parts identification illustrations and
serviceable consist lists.

When necessary, illustrations contain reference letters


(A, B, C etc.) that are intended to track lines and
harnesses from one point to another. They are also used
to show where to reconnect illustrations that have been
separated.

7. PART NUMBER INDEX

13. ABBREVIATIONS

A numerical index listing all part numbers and the


corresponding page number(s) appears at the back of
the manual.

O.D. - Outside Diameter


I.D. - Inside Diameter
A - Not Part Of This Group
B - Use As Required
C - Change From Previous Type
D - Order By The Meter
E - Order By The Centimeter
F - Not Shown
G - Order By The Inch
I - Refer To Hydraulic Information System
M - Metric Part
R - Remfg Part May Be Available
Y - Separate Illustration
Z - Not Serviced Separately

8. CAPTIONS
Captions located at the begin~ing of each information
element identify the part number and part name along
with additional descriptive information. PIN and SIN
information found in each caption should be used
to select correct information for a specific machine.
Field replacement options, identification of optional
attachment components, and where used ("part of')
information is also provided.
The first line of a caption is shown in larger type font
to indicate the beginning of an information element.
Captions for additional pages that may be required
to illustrate an information element will be shown in
standard type font and will include the term (contd.) .
9. NON-SERVICED

PARTS

In some instances it is necessary to display non-serviced


parts that are a link to a lower level serviceable consist
lists. These non-serviced part numbers are shown in italic
type indicating that they are not available.
10. PARTS LIST REFERENCE

W~

REFERENCE

LETIERS

AND SYMBOLS

New Feature

14. DESCRIPTION

OF TYPE CHANGES

Type - A type is defined as any configuration change


that requires an additional Information Element for an
Arrangement, Group, or Assembly. If serial number
breaks for types are not available, a type # ( Type 1,
Type 2, etc.) will be displayed in the caption These
"type" changes are identified with a "C" note (change
from previous type) in the Parts List. Only the "types" that
apply to this Parts Manual will be included. Additional
types may exist causing "C" notes to appear on an
Information Element when no other types are shown.

NUMBERS

Numbers shown in the Ref: No column correspond


to numbers used in the associated graphic(s). An
alphabetic suffix may be added to a reference number to
identify lower level consist items. Numbers shown in the
Graphic Ref column refer to the graphic number identifier
displayed in the lower left corner of each illustration. The
Graphic Ref number may be used in combination with
the item Ref No to determinethe correct part number.
There may be intentional omission of a Ref No in a
consist list as information is updated to reflect the latest
serviceable part numbers.

15.<END>
This symbol indicates the end of an information element.
NOTE:
Continuing
improvement
and advancement of
product design may cause changes to your machine
which may not be included in this publication.
Whenever a question
arises
regarding
your
caterpillar
product or this publication,
please
consult your caterpillar dealer for the latest available
information.

11. INDENTED PART NAMES


When a part name is indented in a parts list, it is part
of (included in) the group or assembly under which it is
indented.
SEBP3866-24

GENERAL

INFORMATION

A7

GENERAL INFORMATION

2,f&

.
1.,~IJ~
~.

~~

t[tu

ru.

IRneli ...

~~t'R
1U1101 ,~

...... ue n

KOHlI

.4

Snlle-

,....

P1-..:fa

TOP VIEW
101<

AS

GENERAL

INFORMATION

__

.. of ..

SEBP3866-24

REPAIR ALTERNATIVES
REMANUFACTURED

COMPONENTS

As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available
through the Caterpillar Remanufactured Program are identified three ways in the parts book:

with the letter R in the note field of the parts list


with an R at the beginning of the first line of the caption
with an R at the end of the first line of the caption

Typical components included in the Remanufacturing

Program include:

ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Caterpillar Remanufactured

SEBP3866-24

engines for many engine arrangements

are also available.

REPAIR ALTERNATIVES

A9

SUPPLEMENTAL COOLANT ADDITIVES


CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.

Provides measured coolant conditioner.

DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Caterpillar's OEAC, an initial charge of SCA must be added to the cooling system The amount of SCA
added to the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance
spin-on element. (No Spin-on available for 3600 Family of Engines)

intervals are available in liquid form and as a

NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
04985 or ASTM 05345 Specifications.
NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
Cooling System Capacity
----

Liquid SCA at Initial Fill

Liquid SCA at
Maintenance

(6-8)

3P-2044 (1)

6V-3542 (1)

Spin-on SCA
Maintenance Element
111-2370 (1)

30-38

(8-10)

3P-2044 (1)
6V-3542 (1)

111-2372 (1)

111-2369 (1)

38-49

(10-13)

3P-2044 (1)
8T-1589 (1)

111-2372 (1)

111-2369 (1)

49-64

(13-17)

3P-2044 (2)

8T-1589 (1)

9N-3368 (1)

64-83

(17-22)

3P-2044 (2)
8T-1589 (1)

111-2372 (1)
6V-3542 (1)

111-2371 (1)

83-114

(22-30)

3P-2044 (3)
8T-1589 (1)

3P-2044 (1)

9N-3718 (1)

114-163

(30-43)

3P-2044 (5)

3P-2044 (1)
6V-3542 (1)

111-2371 (2)

163-242

(43-64)

3P-2044 (8)

3P-2044 (2)

9N-3718 (2)

Liters

Gallons

22-30

* Normal maintenance period


maintenance instructions.

is 250 hrs. See your Operation

and Maintenance

Manual for complete

coolant

( ) Indicates quantity required.

A10

SUPPLEMENTAL

COOLANT

ADDITIVES

SEBP3866-24

MAINTENANCE PARTS
PART
NUMBER

DESCRIPTION

WHERE USED

QTY

PAGE

,
AIR INLET AND EXHAUST SYSTEM
FILTER ELEMENT AS-AIR
(SECONDARY)
FILTER ELEMENT-AIR (PRIMARY)

245-6376

1 AIR CLEANER GP

134

245-6375

1 AIR CLEANER GP

134

204-4444
227-4531
185-3159

1 COVER GP-VALVE MECHANISM


1 COVER GP-VAlVE MECHANISM
1 COVER GP-VALVE MECHANISM

24
24
24

304-4924
272-0388
272-0388

1 COVER GP-VALVE MECHANISM


1 COVER GP-VALVE MECHANISM
1 COVER GP-VALVE MECHANISM

24
24
26

COOLING SYSTEM
CAP-PRESSURE (7-PSI) (RADIATOR)
CAP-PRESSURE (7-PSI) (WATER TANK)
REGULATOR-WATER TEMPERATURE
(94-DEG C) (COOLANT)

6L-8617
6L-8617
119-3075

1 TANK GP-RADIATOR
1 TANK GP-RADIATOR
2 LINES GP-WATER

ELECTRICAL AND STARTING SYSTEM


BATIERY
(12-VOLT, MAINTENANCE FREE)

153-5710

BATIERY

263-9574
9X-8139
246-6296
171-2212

2
2
1
1
1

BATIERY & WIRING GP


BATIERY & WIRING GP
LAMP GP-WARNING BEACON
ALTERNATOR GP-CHARGING
PANEL GP-CIRCUIT BREAKER

212
206
263
204
285

BASIC ENGINE
;
BREATHER AS (CRANKCASE.)
CAP AS-ENGINE OIL FILLER
ELEMENT (CRANKCASE BREATHER)
-'
(CRANKCASE)
SEAL AS (VALVE MECHANISM BASE)
SEAL-VALVE COVER
SEAL-VALVE COVER
(VALVE MECHANISM)

BELT-DRIVE
BELT-SERPENTINE
CIRCUIT BREAKER AS (105-AMPERE)
(ALTERNATOR)

s WIRING

TOP
TOP

131
132
113

GP

209

CIRCUIT BREAKER AS (15-AMPERE)


(POWER GUARD ACTUATOR)
CIRCUIT BREAKER AS (15-AMPERE)
(RUNNING LIGHTS)

3T-2662

1 WIRING GP-CHASSIS
1 WIRING GP-WASTE HANDLER

405
498

3T-2662

1 PANEL GP-CIRCUIT

285

CIRCUIT BREAKER AS (20-AMPERE)


(HOOD TILT ACTUATOR)
CIRCUIT BREAKER AS (20-AMPERE)
(UNSWITCHED BAT POWER TO CAB)

6T-3644

1 WIRING GP-CHASSIS
1 WIRING GP-CHASSIS

6T-3644

1 PANEL GP-CIRCUIT

BREAKER

286

CIRCUIT BREAKER AS (30-AMPERE)


(HOOD TILT ACTUATOR)
CIRCUIT BREAKER AS (50-AMPERE)
(START)

6N-9349

1 WIRING GP-CHASSIS
1 PANEL GP-CIRCUIT BREAKER

406
285

171-2206

1 PANEL GP-CIRCUIT

BREAKER

285

CIRCUIT BREAKER AS (80-AMPERE)


(MAIN)

171-2210

1 WIRING GP-CHASSIS
1 PANEL GP-CIRCUIT BREAKER

405
285

CIRCUIT BREAKER AS (90-AMPERE)


(AIR INLET HEATER)
CIRCUIT BREAKER AS (90-AMPERE)
(STARTING AID)
ELEMENT AS (CIGARETIE LIGHTER)

171 - 2211

1 WIRING GP-CHASSIS
1 PANEL GP-CIRCUIT BREAKER

405
285

171-2211

1 WIRING GP-CHASSIS

405

198-6571

1 WIRING GP-CAB

369

SEBP3866-24

BREAKER

405
406

MAINTENANCE

PARTS

A11

MAINTENANCE PARTS
PART
NUMBER

DESCRIPTION

ELEMENT AS-JACKET WATER HEATER


(240-VOlT, 1000-WATT)
FLASHER AS (24-VOLT)

246-8627
217 -8166

FUSE (10-AMPERE)

9W-1442

FUSE (15-AMPERE)

9W-1441

FUSE (20-AMPERE)

9W-1446

KEY (BATTERY DISCONNECT)


LAMP (24-VOl T) (DOME)
LAMP (24-VOLT) (RUNNING LAMP)
LAMP (24-VOl T) (RUNNING LIGHTS)
LAMP (24-VOl T) (TURN SIGNAL)
LAMP (24-VOLT, 21-WATT)
LAMP (24-VOlT, 21-WATT)
(TURN SIGNAL)

LAMP (24-VOlT,

A 12

5.6-WATT)

MAINTENANCE

PARTS

8H-5306
7N-9943
100-3245
100-3245
100-3245
9X-4493
9X-4493

7N-5876

QTY

WHERE USED

1 WIRING GP-CAB
1 WIRING GP-CAB
1 WIRING GP-CAB
1 WIRING GP-OPEN ROPS
1 WIRING GP-OPEN ROPS
1 WIRING GP-OPEN ROPS
1 WIRING GP-OPEN ROPS
1 HEATER GP-JACKET WATER
1 SWITCH GP-SIGNAl
1 SWITCH GP-SIGNAl
24 WIRING GP-CAB
24 WIRING GP-CAB
24 WIRING GP-CAB
24 WIRING GP-CAB
24 WIRING GP-OPEN ROPS
24 WIRING GP-OPEN ROPS
24 WIRING GP-OPEN ROPS
24 WIRING GP-OPEN ROPS
7 WIRING GP-CAB
7 WIRING GP-CAB
7 WIRING GP-CAB
7 WIRING GP-CAB
6 WIRING GP-OPEN ROPS
6 WIRING GP-OPEN ROPS
6 WIRING GP-OPEN ROPS
6 WIRING GP-OPEN ROPS
1 WIRING GP-CAB
1 WIRING GP-CAB
1 WIRING GP-CAB
1 WIRING GP-CAB
2 WIRING GP-OPEN ROPS
2 WIRING GP-OPEN ROPS
2 WIRING GP-OPEN ROPS
2 WIRING GP-OPEN ROPS
1 SWITCH GP-DISCONNECT
1 LAMP GP-DOME
1 LAMP GP-HEAD & SIGNAL
1 lAMP GP-HEAD & SIGNAL
1 LAMP GP-HEAD & SIGNAL
1 LAMP GP-HEAD & SIGNAL
1 LAMP GP-STOP & TAil
1 LAMP GP-HEAD & SIGNAL
1
1
4
4
4
4
4
4
4
4

LAMP GP-HEAD &


LAMP GP-SIGNAl
WIRING GP-CAB
WIRING GP-CAB
WIRING GP-CAB
WIRING GP-CAB
WIRING GP-OPEN
WIRING GP-OPEN
WIRING GP-OPEN
WIRING GP-OPEN

SIGNAL

ROPS
ROPS
ROPS
ROPS

PAGE

377
388
396
454
464
473
480
240
350
352
368
376
387
395
453
463
472
479
368
376
387
395
453
463
472
479
368
376
387
395
453
463
472
479
333
248
258
256
256
258
262
256
258
260
368
376
387
395
453
463
472
479
SEBP3866-24

MAINTENANCE PARTS
PART
NUMBER

DESCRIPTION

LAMP (24-VOL T. 5-WATT)


LAMP (24-VOLT. 70-WATT)
LAMP (24-VOLT. 75/70-WATT)
(HIGH/LOW BEAM)
LAMP (24-VOLT. 7S/70-WATT)
(HIGH/LOW BEAM)(RH)
LAMP-HALOGEN (24-VOLT. 35-WATT)

LAMP-HALOGEN
(HID)
LAMP-HALOGEN

262
263
256

9X-3465

1 LAMP GP-HEAD & SIGNAL

258

1
1
1
1
1

249
250
251
252
255

209-6638

(24-VOLT. 65-WATT)

9X-3463

FUEL SYSTEM
CAP-FUEL
FILTER AS-WATER SEP & FUEL
(PRIMARY)
FILTER-FUEL
(ADVANCED EFFICIENCY)
(SECONDARY)

STRAINER-FUEL
(FILLER NECK SCREEN)
HYDRAULIC SYSTEM
CAP-FILLER (HYDRAULIC TANK)
FILTER AS-OIL
(ULTRA HIGH EFFICIENCY)
FILTER-OIL (ADVANCED EFFICIENCY)
(HYDRAULIC CASE DRAIN)
FILTER-OIL (ULTRA HIGH EFFICIENCY)
(HYDRAULIC CASE DRAIN)
PLUG-DRAIN (HYDRAULIC TANK OIL)
SCREEN
SCREEN (CONTROL VALVE MANIFOLD)
SCREEN AS (HYDRAULIC TANK)
LUBRICATION SYSTEM
BREATHER AS (CRANKCASE)
CAP AS-FILLER (ENGINE OIL)
FILTER AS-ENGINE OIL
(ADVANCED EFFICIENCY)

SEBP3866-24

1 LAMP GP-STOP & TAIL


1 LAMP GP-WARNING BEACON
1 LAMP GP-HEAD & SIGNAL

209-6638

FRAME AND BODY


BOSS GP-LEVER

PAGE

9X-4492
9X-7849
9X-3465

(24-VOLT. 35-WATI)

LEVER

WHERE USED

QTY

LAMP
LAMP
LAMP
LAMP
LAMP

GP-FLOOD
GP-FLOOD
GP-FLOOD
GP-FLOOD
GP-FLOOD

1 LAMP GP-FLOOD
1 LAMP GP-FLOOD
1 SWITCH GP-SIGNAL

253
254
352

192-6118

1 LUBRICATION

734

290-8038
326-1644

1 TANK GP-FUEL
1 FILTER GP-WATER SEP & FUEL

198
161

1R-0762

1 FILTER & LINES GP-FUEL

153

180-3730

1 FILTER & LINES GP-FUEL


1 FILTER & LINES GP-FUEL
1 TANK GP-FUEL

155
158
198

7H-1447
225-4118

1 TANK GP-HYDRAULIC
1 FILTER GP-OIL

8N-2622

AR-AUTOMATIC

1021
941

9T-8578

1 FILTER GP-OIL

942

144-0832

1 FILTER GP-OIL

942

9J-7031
6E-5066
6E-S066
9T-9227

164-0210
5L-2952
1R-1807

1062
1004
1000
1002
1021

1
1
1
1
2

VALVE GP-DRAIN
MANIFOLD GP-VALVE
MANIFOLD GP-CONTROL
MANIFOLD GP-CONTROL
TANK GP-HYDRAULIC

1
1
1
1

BREATHER GP
BREATHER GP
FILLER GP-ENGINE OIL
FILTER GP-ENGINE OIL

77
78
79
80

1 FILTER GP-ENGINE OIL

82

MAINTENANCE

PARTS

A13

MAINTENANCE PARTS
PART
NUMBER

DESCRIPTION

OPERATOR STATION
BATTERY (LITHIUM)
BELT-SERPENTINE
BLADE AS-WIPER (650-MM) (REAR)
BLADE AS-WIPER (700-MM)
BLADE AS-WIPER (7DD-MM) (FRONT)
FILTER ELEMENT-CAB AIR
(STANDARD EFFICIENCY)
FUSE (15-AMPERE)

133-9012

1
1
1
1
1
1
1
1

1176
1267
1252
1313
1285
1289
1381
1394
1395

1
1
1
1
1
1
1
1
1

567
571
567
569
520
522
519
520
522
547
527

SEAT BELT GP (RETRACTABLE)


SEAT BELT GP (RETRACTABLE, 2-IN)

222-0345
236-7019

POWER TRAIN
BELT-SERPENTINE

215-3015
217 -3031

BREATHER (POWER TRAIN OIL FILLER)

9G-5127

CAP-FILLER

5K-1568

SCREEN-SUCTION

A14

MAINTENANCE

251-6351
1G-8878
138-1510
175-4966
4S-8603
4S-8598

PARTS

CONTROL GP-MONITOR
COMPRESSOR GP-REFRIGERANT
WIPER GP-WiNDOW
WIPER GP-WlNDCW
WIPER GP-W1NDOW
DUCT & FILTER GP-CAB AIR

PAGE

1
1
1
2
1
2

3V-7476
7N-5876
257-3227

FILTER-MAGNETIC (AXLE OIL COOLER)


FILTER-OIL (ADVANCED EFFICIENCY)
(POWER TRAIN)
PLUG (TRANSMISSION OIL DRAIN)
PLUG-DRAIN (AXLE HOUSING)
SCREEN GP-MAGNETIC

WHERE USED

101-1785
253-4531
134-1935
6V-7419
6V-7419
7X-6041

KEY-HANDLE
LAMP (24-VOLT, 5.6-WATT)
RECEIVER DRYER AS (REFRIGERANT)

(POWER TRAIN)

QTY

AIR CONDITIONER GP
HEATER GP-CAB
DUCT & FILTER GP-CAB AIR
MONITOR GP-PAYLOAD
LINES GP-AIR CONDITIONER
LINES GP-AIR CONDITIONER
SEAT BELT GP
SEAT GP-SUSPENSION
1 SEAT GP-SUSPENSION

PUMP & MTG GP-AXLE OIL COOLER


PUMP & MTG GP-AXLE OIL COOLER
PUMP & MTG GP-AXLE OIL COOLER
PUMP & MTG GP-AXLE OIL COOLER
FILLER GP-POWER TRAIN OIL
FILLER GP-POWER TRAIN OIL
FILLER GP-POWER TRAIN OIL
FILLER GP-POWER TRAIN OIL
FILLER GP-POWER TRAIN OIL
2 LINES GP-AXLE Oil COOLER
1 FILTER GP-OIL
1
1
1
1
1
1

DRAIN
DRAIN
GEAR
GEAR
GEAR
GEAR

GP-ECOLOGY
GP-ECOLOGY
GP-OUTPUT TRANSFER
GP-OUTPUT TRANSFER
GP-OUTPUT TRANSFER
GP-OUTPUT TRANSFER

1235
1188
1426
1423
1426
1252

517
518
534
539
534
539

SEBP3866-24

INDEX
Name

Page

A
ACCUMULATOR

& MTG GP-RIDE CONT.

914
915
916
795
796

ACCUMULATOR GP-BRAKE-CHARGED
.
ACCUMULATOR GP-BRAKE-UNCHARGED
....
ACCUMULATOR GP-BRAKEUNCHARGED, COLD WEATHER
. 797
ACCUMULATOR GP-PILOT OIL-CHARGEDDEAD ENGINE, LIFT ARM LOWER
. 917
ACCUMULATOR GP-PILOT OIL-UNCHARGEDDEAD ENGINE, LIFT ARM I;.OWER
. 918
ACCUMULATOR GP-RIDE CONTROLCHARGED .........................
919
921
ACCUMULATOR GP-RIDE CONTROLUNCHARGED
.
920
ACCUMULATOR-REFRIGERANT
. .... 1285
1289
ACTUATOR GP-HOOD TILT
615
ACTUATOR GP-PARKING BRAKE. . . . . . . . . . . .. 798
ACTUATOR GP-POWER GUAfW......
616
617
ADAPTER GP-OIL LlNEUNIT INJECTOR HYD PUMP. . . . . . . . . . . . . . . .
76
ADAPTER GP-TIP
,
1109
ADJUSTER GP-SEAT...
.
1172
AIR CLEANER GP..
133
134
AIR COMPRESSOR GP-SEAT
1173
AIR CONDITIONER AR...
.
1174
AIR CONDITIONER GP.
.
1175
1176
ALARM GP (BACKUP) . . . . . . . . . . . . . . . . . . . . . . . .. 359
ALARM GP-ACTION . . . . .
200
201
ALTERNATOR GP-CHARGING
.
202
204
ARM & BEARING AS-LlFT- .
HIGH LIFT MACHINES.
. 1092
ARM AS-LIFT
1093
ARM GP-LiFT-HIGH LIFT MACHINES
1094
ARM GP-MATERIAL HANDLING
1110
ARM GP-WINDOW WIPER-FRONT.
.
. . 1181
ARM GP-WINDOW WIPER-REAR
1180
ARMREST GP-LH
1182
AXLE AR-FIXED-FRONT,
LIMITED SLIP DIFF .
500
AXLE AR-FIXEDFRONT, LIMITED SLIP DIFFERENTIAL. . . . .. 500
AXLE AR-FIXEDFRONT, STANDARD DIFFERENTIAL.
500
AXLE AR-OSCILLATINGREAR, LIMITED SLIP DIFFERENTIAL. . . . . . .. 501

Name

Page

AXLE AR-OSCILLATINGREAR, NOSPIN DIFFERENTIAL. . . . . . . . . . . ..


AXLE AR-OSCILLATINGREAR, STANDARD DIFFERENTIAL. . . . . . . . ..

501

B
BAFFLE GP.
........
BASE AS-JOYSTICK

BASE GP-FOOT BRAKE-PEDAL,


BASE GP-FOOT BRAKE-PEDAL,
BATTERY & WIRING GP . . . . . . .

LH . . . . . . . . . ..
RH . . . . . . . . ..

BATTERY (12-VOLT, MAINTENANCE

FREE). . ..

BATTERY (LITHIUM)
BEARING GP-MAIN (CRANKSHAFT)

...........

BELT TENSIONER GP (IDLER PULLEY)


BELT-DRIVE .................................
BELT-SERPENTINE

BLADE
BLADE
BLADE
BLOCK
BLOCK
BLOCK

.
.

AS-WIPER (650-MM) (REAR) . .


.
AS-WIPER (700-MM)
AS-WIPER (700-MM) (FRONT)
AS-FUSE. . . . . . . . . . . . . . . .
. . . . . . . . ..
GP-AXLE OSC LIMITER.
GP-JUNCTION (BATTERY) . . . . . . . . . . . ..

BLOCK GP-JUNCTION-BATTERY
BOSS GP-LEVER

. . . . . . . . . . . ..
.

BOSS GP-LiFT ARM


BOSS GP-LOADER FRAME. . . . . . . . . . . . . . . . . ..
BOSS GP-REAR FRAME.
. ..
BOX GP-BATTERY..........................
BOX GP-TOOL
BRACKET AS-ADJUSTABLE SWITCH. . . . . . . . ..
BRAKE & PLANETARY GP . . . . . . . . . . . . . . . . . . ..

SEBP386624

501

INDEX

618
1225
1227
1229
1231
1233
800
799
206
209
212
206
209
212
1235
28
30
32
66
263
204
567
569
571
1188
1426
1423
1426
370
619
207
216
215
216
734
1095
1096
1097
1098
1099
620
621
622
623
1429
1431
800
502
A15

INDEX
Name

Page

504
. 802
. 520
522
.
24
77
78
.
77
78
1111
1112
1113
1114

BRAKE GP-PARKING
BREATHER (POWER TRAIN OIL FILLER)
BREATHER AS (CRANKCASE)

BREATHER GP-CRANKCASE
BUCKET AS-GENERAL

BUCKET AS-GENERAL
QUICK COUPLER

PURPOSE

PURPOSE-

BUCKET AS-MATERIAL

HANDLlNG

BUCKET GP-GENERAL

PURPOSE

BUCKET GP-MATERIAL

HANDLING

1115
1116
1117
1118
1119
" 1121
1122
1123
1123
1124

c
CAB AR-ENCLOSED

ROPS

CAMSHAFT GP..................
CANOPY AR-OPEN ROPS. .....
.
"
CANOPY AR-OPEN ROPS-HMU STEERING
CAP AS-ENGINE OIL FILLER. . . . . . . . . . . . . . . . . .
CAP AS-FILLER (ENGINE OIL).
CAP-FILLER (HYDRAULIC TANK)
CAP-FILLER (POWER TRAIN)
"

CAP-FUEL. . . . . . . . . . . . . . . . . . . . . .
.........
CAP-PRESSURE (7-PSI) (RADIATOR)
"
CAP-PRESSURE (7-PSI) (WATER TANK)
"
CARRIAGE GP-FORK

1183
1184
1185
15
1186
1185
24
79
1021
519
520
522
198
131
132
1125
1126
16
1

CARRIER GP-SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHASSIS AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIRCUIT BREAKER AS (105-AMPERE)
(ALTERNATOR)
285
405
CIRCUIT BREAKER AS (15-AMPERE)
(POWER GUARD ACTUATOR)
'. 498
CIRCUIT BREAKER AS (15-AMPERE)
(RUNNING LIGHTS)
" 285
405

A16

INDEX

Name

Page

CIRCUIT BREAKER AS (20-AMPERE)


(HOOD TILT ACTUATOR)
CIRCUIT BREAKER AS (20-AMPERE)
(UNSWITCHED BAT POWER TO CAB) .

406
286
406

CIRCUIT BREAKER AS (30-AMPERE)


(HOOD TILT ACTUATOR). . . . . . . . ..
CIRCUIT BREAKER AS (50-AMPERE)
(START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
CIRCUIT BREAKER AS (80-AMPERE)

(MAIN) .

CIRCUIT BREAKER AS (90-AMPERE)


(AIR INLET HEATER) . . .
CIRCUIT BREAKER AS (90-AMPERE)
(STARTING AID) . . . . . . . . . . . . . . . . . . . . . . . . . . ..
CLUTCH GP-ELECTRIC
(AXLE OIL COOLER PUMP) . . . . . . . . . . . . .

COMPRESSOR

GP-REFRIGERANT

CONDENSER & MTG GP-REFRIGERANT


CONSOLE GP-OPERATOR2-LEVER CONTROL

285
285
405
285
405
285
405
567
569
571
1187
1188
1189
1191
1193

CONSOLE GP-OPERATOR3-LEVER CONTROL


1194
CONSOLE GP-OPERATORJOYSTICK CONTROL. . . . . . . . .
. 1195
CONTROL & LINES GP-RIDE . . . . . . . . . . . . . . . . .. 922
923
924
CONTROL & MTG GP-COMMUNICATIONPRODUCT LINK 201 . . . .. . . . . . . . . . .. . . . .. . .. 217
CONTROL & MTG GP-COMMUNICATIONPRODUCT LINK 321SR . . . .
...........
219
CONTROL & MTG GP-ENGINE ELEK.
221
222
223
CONTROL AR-AUTODIG . . . . . .
225
CONTROL AR-FAN-VARIABLE PITCH FAN. .
925
CONTROL AR-HIGH LlFT2-VALVE HYDRAULICS. . . . . . . . . . . . . . . . . . . .. 926
CONTROL AR-HIGH L1FT3-VALVE HYDRAULICS. . . . . . . . . . . . . . . . . . . .. 926
CONTROL AR-QUICK COUPLER
1127
1128
CONTROL AR-QUICK COUPlERHIGH LIFT MACHINES
1127
1128
1129
CONTROL AR-QUICK COUPlERSTANDARD, MID LIFT MACHINESQUICK COUPLER READY
1127

SEBP3866-24

INDEX
Nama

Page

CONTROL AR-RIDE-2-VALVE .
927
CONTROL AR-RIDE-3-VALVE
927
CONTROL GP-AUTODIG . . . . . . . . . . . . . . . . . . . . .. 226
228
230
CONTROL GP-AUTODIGCOMMAND CONTROL STEERING. . . . . . . . .. 233
CONTROL GP-AUTODIG-HMU
STEERING. . . . 232
CONTROL GP-BUCKET
1100
CONTROL GP-BUCKETHIGH LIFT MACHINES
:
1103
CONTROL GP-COMMUNICATIONPRODUCT LINK 201 . . . . . . . .
234
CONTROL GP-DISPLAY ELECTRONIC
(INDICATOR PANEL, CENTER) . . . . . . . . . . .
226
230
CONTROL GP-DISPLAY ELECTRONIC
(INDICATOR PANEL, RH, LH) . . . . . . . . . .
370
378
389
397
455
464
473
480
CONTROL GP-ELECTROHYDRAULlC2-FUNCTION
1196
1198
1210
1211
CONTROL GP-ELECTROHYDRAULlC3-FUNCTION
1200
1202
1212
CONTROL GP-ELECTROHYDRAULlCJOYSTICK, 2-FUNCTION
1204
1206
1213
1220
CONTROL GP-ELECTROHYDRAULlCJOYSTICK, 3-FUNCTION ,
, 1208
1214
1215
1217
CONTROLG~FOOTBRAKE
804
805
CONTROL GP-HANDLE
(LIFT, TILT, AUX, DOWNSHIFT SW)
1225
CONTROL GP-HANDLE
(LIFT, TILT, AUX, FNR, DNSFT)
1231
CONTROL GP-HANDLE
(LIFT, TILT, FNR, DOWNSHIFT)
1229
CONTROL GP-HANDLE
(LIFT, TILT, W/DOWNSHIFT SWlTCH)
1227

SEBP3866-24

Name

Page

CONTROL GP-HANDLE-BUCKETLIFT, LOWER, DUMP, TILT BACK


CONTROL GP-HANDLELIFT, TILT, AUXILIARY. . . . . . . . . . . . . .
. ....
CONTROL GP-HANDLELIFT, TILT, DOWNSHIFT SWITCH
CONTROL GP-JOYSTICK
(2-FUNCTION, W/FNR, DOWNSHIFT)
CONTROL GP-JOYSTICK
(3-FUNCTION, WITH DOWNSHIFT) . . . . . . . . ..
CONTROL GP-JOYSTICK2-FUNCTION. WITH DOWNSHIFT.

CONTROL GP-STEERINGCOMMAND CONTROL STEERING


CONTROL GP-STEERING-HMU
STEERING,

1224
1220
427
1208

1229
1225
1231
1234
1235
806
807
813
819

1240
, , 1236
1238

CONTROL GP-TRANSMISSIONHMU STEERING

1242
1243
1244
1245
506
508

HYD

CONTROL GP-UNPRGMED MONITOR


(CATERPILLAR MONITORING SYSTEM) .....
CONTROL GP-UNPRGMED MONITORCATERPILLAR MONITORING SYSTEM.
CONTROL GP-UNPROGRAMMED (ENGINE) .
CONTROL GP-UNPROGRAMMED
(IMPLEMENT)
, , , ,.
.

CONTROL GP-UNPROGRAMMED
(POWER TRAIN)

1222

1227
1233

CONTROL GP-JOYSTICK2-FUNCTION, WITH FNR, DOWNSHIFT.


. ..
CONTROL GP-JOYSTICK3-FUNCTION, WITH DOWNSHIFT
CONTROL GP-JOYSTICK3-FUNCTION, WITH FNR, DOWNSHIFT
CONTROL GP-MONITOR-DIMMER...
.
CONTROL GP-MONITOR-PAYLOAD
CONTROL GP-PARKING BRAKE. . . . . . . . . . . . ..
CONTROL GP-SERVICE BRAKE.

CONTROL GP-TRANSMISSION

1223

1246
1246
221
223
. 370
378
388
396
454
464
473
480
370
378

INDEX

A17

INDEX
Name

Page

Pago

Name

388
396
454

464

CONTROL GP-UNPROGRAMMED
(PRODUCT LINK 300) . . . . . . . . . . . . . . . . . . . . ..
CONTROL GP-UNPROGRAMMEDPRODUCT LINK 201 . ... .. . . . . . . . . . . . . .. . . ..
CONTROL GP-UNPROGRAMMEDPRODUCT LINK 300
CONVERSION AR-MACHINEINCREASED POWER OPTION. . . . . . . . . . . . . .
COOLANT HEATER LINES

473
480

CRANKSHAFT

236

CYLINDER & MTG GP-STEERING

235

CYLINDER & SEAL GP-LiFT-LH


CYLINDER & SEAL GP-LiFT-RH
CYLINDER & SEAL GP-TILT, , . , . ,
CYLINDER & SEAL GP-TILTHIGH LIFT MACHINES. . . . . . . . . . . . . . . . .
CYLINDER & SEAL GP-TILT-LOGGING
CYLINDER BLOCK GP . '.

236

2
1293
1295
COOLER & MTG GP-TRANSMISSION.
.. . . . . . .. 510
COOLER AR-AXLE OIL........................
511
COOLER AS-TRANSMISSION OIL
510
COOLER GP-ENGINE OIL
,
95
COOLING AR-HIGH AMBIENT TEMP. . . . . . . . . . .
96
COOLING GP-SUPPLEMENTALVARIABLE PITCH FAN. . . . . . . . . . . . . . . . . . . . . .
97
CORE AS-AXLE OIL COOLER ....
,.,., .. ,'"
557
CORE AS-CONDENSER (REFRIGERANT) . . . . .
96
1189
CORE AS-ENGINE OIL COOLER. . . . . . . . . . . . . .
95
CORE AS-HYDRAULIC OIL COOLER ... ,
96
119
123
127
CORE AS-POWER TRAIN OIL COOLER, . . .
510
CORE AS-RADIATOR. . . . . . . . . . . . . . . . . . . . . . . . .
96
119
123
127
COUNTERWEIGHT GP
, 624
625
626
COUPLER GP-QUICK .. , .. , " , ,
1130
1131
COVER GP-AIR INLET-INCLUDES
HEATER. ..
135
136
COVER GP-AIR INLETSTARTING AID HEATER
, 137
138
COVER GP-BUMPER . . . . . . . . . . . . . . . . . . . . . .
627
COVER GP-CYlINDER
BLOCK, .. , , .. , ... ,
17
18
19
COVER GP-FRONT HOUSING. . . . . . . . . . . . . . . . .
21
COVER GP-FRONT HOUSINGACCESSORY DRIVE. . . .. ",.,
.. ,.........
20
COVER GP-TMSN OIL FILLER CAP
512
COVER GP-VALVE MECHANISM. . . . . . . . .
22

A18

INDEX

GP , .. , .. , . , .. , . , . ,

CYLINDER GP-COUPLER

..

23
24
25
26
28
30
32
829
830
. 928
. 929
930

CYLINDER GP-HYDRAULIC-STEERING
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER

GP-lIFT-LH.
GP-lIFT -RH .
.
GP-TILT
GP-TILT -HIGH LIFT MACHINES
GP-TILT-LOGGING
.. ,

.
.
.

CYLINDER HEAD AS. . . . . . . . . . . . . . . . . . . . . . . . . .


CYLINDER HEAD GP..........

931
932
34
35
36
933
1131
831
832
935
934
937
940
936
939
38
40
41
42

D
DAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . . . . . .
44
DIFFERENTIAL GP . . . . . . . . . . . . . . . . . . . . . . . . . .. 513
DIFFERENTIAL GP-LiMITED SLIP. . . . . . . . . . . .. 514
DIFFERENTIAL GP-NOSPIN, . , , . , , , ... , , ,. , ".
515
516
DOOR GP-ACCESS
(REMOTE PRESSURE TAPS) . . . . . . . . . . . . . .. 757
DOOR GP-ACCESS-HOOD
SIDE, LH , , ,
" 629
DOOR GP-ACCESS-HOOD
SIDE, RH
628
DOOR GP-ACCESS-HOOD,
LH . . . . . . . . . . . . . .. 630
DOOR GP-ACCESS-HOOD,
RH . . . . . . . . . . . . . .. 631
DOOR GP-CAB-SLIDING WINDOW, , , ,
, . 1251
DOOR GP-CAB-SLIDING WINDOW, LH
1248
DOOR GP-CAB-SLIDING WINDOW, RH
1247
DRAIN GP-ECOLOGY
518
DRAIN GP-ECOLOGY-AXLE,
FRONT, REAR. .. 518
DRAIN GP-ECOLOGY-POWER
TRAIN OIL .....
517
DRAIN GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . . . .
45
DUCT & FILTER GP-CAB AIR
1252
DUCT GP-CAB AIR. . . . .
. . , , .. , , ,
1254

INDEX
Name

Page

E
EDGE GP-CUITING

..

............

1133
1134
1135
1136
1137
1138
1139
1140
139
99
237

EDGE GP-SEGMENT
EDGE-CUITING..
,,,
ELBOW GP-AIR INLET
,. . . . . . . . . . . . . . . ..
ELBOW GP-WATER
~. . . . . . . . . . . . . . . . .
ELECTRICAL AR
:. . . . . . . . . . . . . . . . ..
ELECTRONICS GP-COMMUNICATIONPRODUCT LINK 300
: . . . . . . . . . . . . . . . .. 237
238
ELECTRONICS GP-ENGINE RATINGS
.
13
ELECTRONICS GP-IMPLEMENT . , , , , , . , . ,
238
ELECTRONICS GP-MONITOR
. 239
ELECTRONICS GP-MONITORCATERPILLAR MONITORING SYSTEM
. 239
ELECTRONICS GP-POWER TRAIN.
239
ELEMENT (CRANKCASE BREATHER)
(CRANKCASE)
.
24
ELEMENT AS (CIGAREITE LIGHTER)
. 369
377
388
396
454
464
473
480
ELEMENT AS-JACKET WATER HEATER
(240-VOLT, 1000-WAIT)
.
240
ENGINE AR-COMPLETE ,
6

8
ENGINE AR-CORE

10
11
12
13
1386
1393
1391

EXTENSION GP-BACKREST

(CLOTH)

EXTENSION GP-BACKREST

(VINYL) .

....

F
FASTENER GP-CYLINDER HEAD.
FASTENER GP-DAMPER & PULLEY
FASTENER GP-FRONT HOUSING
FASTENER GP-FRONT HOUSINGBASIC GEARS
:
FASTENER GP-VALVE COVER.
FENDER AR-ROADING , , . , .
.
FENDER GP

SEBP3866-24

46
47
48

.
.
.

.
.

49
50
632
. 633
635

Name

Page

FENDER GP-FRONT . . . . . . . . . . . . . . ..

637
638
639
643
79
519
520
522
1339
5
1432
1433
226
230
232
1196
1198
1200
1202
1443
1444

FENDER GP-ROADING

FILLER GP-ENGINE OIL. . . . . . . . . . .


........
FILLER GP-POWER TRAIN OIL. . . . . . . . . . . . . . ..

FILM
FILM (SCRAP HANDLER) .. . . .. . . . . . . . .
FILM GP ..

.. .

FILM-CONTROL

(AUTODIG) . . . . . . . . . . . . . . . . . ..

FILM-CONTROL

(DUMP, TILT BACK)

FILM-CONTROL
(JOYSTICK, 2-FCTN, DOWNSHIFT

SW) ,

,,1204
1206
1220

FILM-CONTROL
(JOYSTICK, 3-FCTN, DOWNSHIFT SW) , , ...

1208
1217
FILM-CONTROL (LIFT, FLOAT, LOWER)
1196
1198
1200
1202
1443
1444
FILM-EXIT (SECONDARY)
1313
FILM-FUSE PANEL
1277
1280
FILM-IDENTIFICATION (12-VOLT)
1341
FILM-IDENTIFICATION (AUTODIG) .
. . . . . . . .. 226
228
230
232
FILM-IDENTIFICATION
1200
(AUXILIARY HYDRAULIC) ..
1202
1444
FILM-IDENTIFICATION
, , , , , 1196
(DOWNSHIFT SWITCH) .
1198
1200
1202
FILM-IDENTIFICATION
(ELECTRONIC CONTROL MODULE) . . . . . . .. 239
FILM-IDENTIFICATION (FOREST MACHINE)
1108
FILM-IDENTIFICATION (HORN)
1196

INDEX

A19

INDEX
Name

Page

FILM-IDENTIFICATION

1198
1200
1202
1217
1447
(HYDRAULIC OIL) ... '. 1441
1448
(LIGHTS)
1341
(PAYLOAD STORE), '"
233

FILM-IDENTIFICATION
FILM-IDENTIFICATION
FILM-IDENTIFICATION
(POWER GUARD ACTUATOR SWITCH) .. '"
498
FILM-IDENTIFICATION (UPPER PANEL, CCS) ... 1327
1329
FILM-IDENTIFICATiON
(UPPER PANEL, HMU STEERING)
" 369
1331
1333
1335
1337
1344
1345
1347
FILM-IDENTIFICATION (WASTE HANDLER) . . . .
5
FILM-INFORMATION (INPUT/OUTPUT),
'" 1341
FILM-INFORMATION (PRODUCT LINK)
" 234
FILM-INFORMATION
(PRODUCT LINK, READ OMM)
241
242
FILM-INSTRUCTION (ENGINE START)
1341
FILM-INSTRUCTION
(LIFT EYE, TIE-DOWN LOCATION)
1441
1448
FiLM-iNSTRUCTiON
(MAiNTENANCE)
1196
1198
1200
1202
1204
1206
1208
1217
1220
1443
1444
1445
1446
1447
FILM-INSTRUCTION (NO STEP) ,
1441
1448
FILM-INSTRUCTION
(PULL RING, ALTERNATE EXIT)
1277
FILM-INSTRUCTION (SEAT ADJUSTMENT) .. , , 1413
FiLM-KEYPAD
1313
FILM-MONITOR
(CATERPILLAR MONITORING SYSTEM) ..... 1327
1329

A20

INDEX

Name

FILM-PANEL (CENTER)
FILM-PANEL (LH) . . . . . . . . . . . . .
FiLM-PANEL (RH)
FILM-WARNING (ACCUMULATOR)..
FILM-WARNING (ACCUMULATOR)
(HIGH PRESSURE CYLINDER) .
FILM-WARNiNG
(DO NOT OPERATE, READ OMM)

Page

1331
1333
1335
1337
1339
1344
1345
1347
1341
,,,
, , 1341
1341
. .. . . . . . . .. 918
. . . . . . ..

1143
1145
1147
1149
1151
1155

FILM-WARNING
(FLYING DEBRIS, READ OMM) . . . . . . . . . . . . ..
FILM-WARNING
(HIGH PRESSURE, READ OMM) .

FILM-WARNING
(HIGH PRESSURE, READ OMM, INTL) . , , , .,

FILM-WARNING
(HOT FLUID UNDER PRESSURE, US.).,
FILM-WARNING
(NO WELD, NO DRILL, READ OMM)

917

925
795
796
921
922
923
924

,,1442
1441
1448

FilM-WARNING
(PRODUCT LINK RADIO, INTl) . . . . . . . . . . . . ..

234
241
242

FilM-WARNING
(PRODUCT LINK RADIO, U.S.) . . . . . . . . . . . . ..

234
242
FILM-WARNING (PRODUCT LINK)"
241
FilM-WARNING (READ OMM)
1110
1131
FILTER & LINES GP-FUEL-SECONDARY
. . . . .. 152
155
158
FILTER & LINES GP-TRANSMISSION . . . . . . . . .. 524
526
FILTER & MTG GP-EXHAUST ....
..........
140
FILTER AS-ENGiNE Oil
(ADVANCED EFFICIENCY)
.
80
82

SEBP3866-24

INDEX
Name

Page

FILTER AS-OIL (ULTRA HIGH EFFICIENCY).


FILTER AS-WATER SEP & FUEL (PRIMARY) . ..
FILTER ELEMENT AS-AIR (SECONDARY) . , .. ,
FILTER ELEMENT-AIR (PRIMARY). . .
FILTER ELEMENT-CAB AIR
(STANDARD EFFICIENCY)
FILTER GP-DIESEL PARTICULATE
FILTER GP-ENGINE OIL. . . . . . . . . . . . .. . . . . . . .. .
FILTER GP-OIL-HYDRAULlC
FILTER GP-OIL-POWER TRAIN
FILTER GP-OIL-ULTRA HIGH EFFICIENCYHYDRAULIC CASE DRAIN
FILTER GP-WATER SEP & FUEL-PRIMARY.
FILTER-FUEL (ADVANCED EFFICIENCY)
(SECONDARY)
.

FILTER-MAGNETIC (AXLE OIL COOLER) , ,


FILTER-OIL (ADVANCED EFFICIENCY)
(HYDRAULIC CASE DRAIN)
FILTER-OIL (ADVANCED EFFICIENCY)
(POWER TRAIN) , . ,
,,,,,.,.,,.,
FILTER-OIL (ULTRA HIGH EFFICIENCY)
(HYDRAULIC CASE DRAIN)
FLASHER AS (24-VOLT)

941
161
134
134

1252
142
80
82
. 941
527

FRAME AS-LOADER

FRAME AS-REAR
.
FRAME GP-QUICK COUPLER.
FUMES DISPOSAL GP
FUSE (1O-AMPERE) .....

647
650
653
1162
.
83
84
368
376
387
395
453
463

472

. 942
161

479
368
376
387
395
453
463

FUSE (15-AMPERE)
153
155
158
547

472

. 942

479
1176
1267
-.. . . . .. 368
376
387
395
453
463

527

. 942
. 350
352
FLOOR GP-SOUND SUPPRESSION
1258
1259
FLOOR GP-SOUND SUPPRESSION-CAB
1257
FLOOR MAT
. 1277
1280
FLOOR MAT-CAB
1277
1280
FLYWHEEL GP .
...........
51
FORK AR-LOG & LUMBERPIN-ON FLAT FLOOR
1141
FORK AR-LOG & LUMBERPIN-ON, MILLYARD
1141
1142
FORK AR-LOG & LUMBERQUICK COUPLER, DOUBLE CLAMP
1141
FORK AR-LOG & LUMBERQUICK COUPLER, MILLYARD ..
1141
1142
FORK GP-LOG & LUMBER..............
. ... 1143
1145
1147
1149
1151
1153
1155
FORK GP-LUMBER
1157
1159
1161

SEBP3866-24

Page

Name

FUSE (20-AMPERE)

472
479

G
GAUGE AS-OIL LEVEL (DIPSTICK) (AXLE). . . ..

543
545
GAUGE AS-OIL LEVEL (POWER TRAIN OIL) .
519
520
522
GAUGE GP-OIL LEVEL (DIPSTICK)-ENGINE
...
85

87
GAUGE-LIQUID LEVEL (SIGHT GLASS)
GAUGE-SIGHT.....................

GEAR GP-BEVEL & PINION-FIXED


GEAR GP-BEVEL & PINIONOSCILLATING AXLE
GEAR GP-FRONT
.
GEAR GP-OUTPUT TRANSFER

1021
100
102
106
110
528
532

AXLE,

530
52
534
539

GENERAL AR , .. , .....
INDEX

A21

INDEX
Name

Page

GRILL GP-RADIATOR
GUARD GP-ARTICULATION
,
GUARD GP-AXLE OIL COOLER
GUARD GP-AXLE SEAL
GUARD GP-DRIVE SHAFT
GUARD GP-FRONT . , . , .. ,

655
657
659
660
661
.
.
662
663
, 944
' . , , , , .. , , . , , ., 945
, 946
664
,,,.,

.
,.,
.
.

GUARD GP-LiFT CYLINDER


GUARD GP-LiFT CYLINDER-LH
GUARD GP-LiFT CYLINDER-RH
GUARD GP-LiGHTING
GUARD GP-POWER TRAINAXLE OIL COOLER, , , , ,
,,
' 666
GUARD GP-POWER TRAIN-TRANSMISSION
.. , 665
GUARD GP-POWER TRAINTRANSMISSION, HINGED. . . . . . . . . . . . . . . .
667
GUARD GP-VANDALlSMINSTRUMENT PANEL
1261
1262
GUARD GP-WINDOW-FRONT
... , " , , , , . ,
,1263

Page

Name

HARNESS AS-CHASSIS

(MAIN) . . . . . . . . . .

HARNESS AS-CHASSIS
(VARIABLE PITCH FAN)
HARNESS AS-CONTROL.

HARNESS AS-CONTROL
(AUTOMATIC LUBRICATION)
HARNESS AS-CONTROL
(HEATED MIRRORS)

,.,.

285
404
418
219
244
246
1206
1217
1220

""",.

, . ' , . , , .,

, .. , 745
1305
1307

HARNESS AS-CONTROL
(POWER GUARD ACTUATOR) . . . . . . . . . . . . ..
HARNESS AS-CONTROL (PRODUCT LINK) ....

HARNESS AS-ENGINE

H
HANDRAIL GP-CAB , .. , , , . , ... , ,
HARDWARE GP-LOADER FRAME

668
, 669
670
672

HARDWARE GP-LOADER FRAMEAXLE OIL COOLER MOUNTING. . . . . . . . . . . .. 671


HARDWARE GP-REAR FRAME
, 676

677
680
HARDWARE GP-REAR FRAMEAXLE OIL COOLER MOUNTING
HARDWARE GP-REAR FRAMECOMMAND CONTROL STEERING
HARDWARE GP-REAR FRAMEROADING FENDER
HARDWARE GP-REAR FRAMESECONDARY STEERING
HARDWARE GP-REAR FRAMEWASTE HANDLER
HARNESS AS-BRAKE (STOP LIGHT) . . . . .
HARNESS AS-CAB (MAIN)

A22

INDEX

388
396
454
464
473
480

' 675

414
TANK) .

377

, 678

464
473
480
HARNESS AS-CAB (VARIABLE PITCH FAN) . . .. 402
HARNESS AS-CHASSIS
, 410
(HYDRAULIC

433
. 433
. 442
445
HARNESS AS-FRONT LIGHTING. . . . . . . . . . . . .. 272
HARNESS AS-HEATER & AIR COND
1176
1267
...........
270
HARNESS AS-LIGHTING
.
HARNESS AS-LIGHTING
(CAB FLOODLIGHTS)
. 369

' 679

396
454

HARNESS AS-CHASSIS

HARNESS AS-ENGINE
(ELECTRONIC CONTROL MODULE) . , .
HARNESS AS-ENGINE (FUEL INJECTION)
HARNESS AS-FRONT CHASSIS

, 674

, 673
800
' 370
378
388

405

498
217
242
243
435
438

HARNESS AS-LIGHTING
(FRONT, REAR FLOODLIGHTS) . . . . . . . . . . . ..
HARNESS AS-LIGHTING
(HOOD SIGNAL, LH) . . . . . . . .. . . .. . .. . .
HARNESS AS-LIGHTING
(HOOD SIGNAL, RH) . . . . . . . . . . . . . . . . . .
HARNESS AS-LIGHTING (LH),
HARNESS AS-LIGHTING
HARNESS AS-LIGHTING

(LOADER FRAME) .. ,
(RH) ... , , .. , . , . .

HARNESS AS-LIGHTING

(TURN SIGNAL) . . . . ..

HARNESS AS-LIGHTING
(WARNING BEACON) , , , .. ,

266
450
450
449
452
448
449
452
350
352
281

SEBP3866-24

INDEX
Name

Page

Page

Name

388
396
454
464
473
480

283
HARNESS AS-MONITOR
(PAYLOAD CONTROL)
HARNESS AS-OPERATOR

CONTROLS.

. . . . . ..

HARNESS AS-OPERATOR CONTROLS


(ELECTROHYDRAULIC CONTROL POD) . .

HARNESS AS-OPERATOR CONTROLS


(ELECTROHYDRAULlC,
JOYSTICK)

1313
369
377
389
396
454
464
473
480
421
423
429
431

TOOL
.
.

.
...........

HEATER GP-JACKET WATER. . . . . . . . . . . . . . . ..


HINGE GP-ROADING FENDER-LH . . . . . . .
HINGE GP-ROADING

FENDER-RH

HITCH GP-ARTICULATING
HOOD & GUARD GP

. . . . . . . . . . ..

.
.

1204
1208

HARNESS AS-PUMP
(AUTOMATIC LUBRICATION) . . . . . . . . ..'
745
HARNESS AS-PUMP (JUMPER) . . . . . . . . . . . . . .. 362
HARNESS AS-PUMP
(LUBRICATION, REAR FRAME) . . . . . . . . . . . .. 362
HARNESS AS-RADIO.
,
, ... 1272
1358
HARNESS AS-RADIO (PRODUCT LINK) . . . . . . .. 242
HARNESS AS-RADIO (SPEAKER)
1355
HARNESS AS-REAR LIGHTING. , . , , , , , , , , , , ,. 272
HARNESS AS-SENSOR.
. . . . . . . . . . .. 496
HARNESS AS-SENSOR (FRONT AXLE) . .
364
366
HARNESS AS-SENSOR (REAR AXLE) ...
364
366
HARNESS AS-STEERING
(COLUMN, WHEEL) .. . .. . . .. .. .. . . . . . .. ....
892
HARNESS AS-STEERING (SECONDARY) .
487
490
HARNESS AS-SWITCH
(DIFFERENTIAL LOCK) . . . . . . . . . . . . . . . . . . . .. 331
HARNESS AS-SWITCH (LEVEL).....
.
745
HARNESS AS-SWITCH

(LUBRICATION PRESSURE) . . . . . . . . . . . . . . .. 362


HARNESS AS-SWITCH
(TRANSMISSION CONTROL) . . . . . . . . . . . . . .. 892
HARNESS AS-TRANSMISSION,
.,,.,
506
508
HARNESS AS-VALVE
(SEAT AIR COMPRESSORr
1413
HARNESS AS-WIRING (FUEL:PRESSURE)
(SENSOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
152
155
158
HARNESS AS-WIRING (SERVICE TOOL) .
370
377

SEBP3866-24

HARNESS AS-WORK
(QUICK COUPLER)
HEATER GP-CAB

HORN GP-ELECTRIC
HOUSING GP-FIXED AXLE
HOUSING GP-FL YWHEEL.
HOUSING GP-FRONT
HOUSING GP-OSCILLATING
HYDRAULIC AR-2 VALVE
HYDRAULIC AR-3 VALVE

.
.
.
.
AXLE
.
.

HYDRAULIC AR-3 VALVE-LOGGING

486
1265
1267
240
682
683
681
685
687
689
692
696
700
1270
543
54
55
545
947
947
948
947

I
IDLER GP-BELT-ALTERNATOR,
REFRIGERANT
COMPRESSOR-AXLE
OIL COOLER
PUMP....................................
INJECTOR GP-FUEL

INSTALLATION AR-COMMUNICATIONPRODUCT LINK 201


INSTALLATION AR-COMMUNICATIONPRODUCT LINK 321SR
INSTALLATION AR-ENGINE
INSTALLATION GP-COMMUNICATIONPRODUCT LINK, ,
, , , ,.

56
162
163
164
241

241
242
14

244
246

..

INSTALLATION GP-COMMUNICATIONPRODUCT LINK 300


.
INSTALLATION GP-COMMUNICATIONPRODUCT LINK 321SR
INSTALLATION GP-CONTROLS.............
PARKING BRAKE CABLE.
INSTALLATION GP-RADIO
.

243
..

242

1271
.. 1272
1274

INDEX

A23

INDEX
Name

Page

K
KEY (BATTERY DISCONNECT) . . . . . . . . . . . . . . .. 333
KEY-HANDLE
1252
KIT-CONNECTING PLUG (2-PIN) . . . . . . . . .
441
KIT-FUEL TANK... . . . . . . . . . . . . . . . . . . . . .
165
KIT-RECEPTACLE (12-PIN)
1224
1225
1227
1229
1231
1233
KIT-SEAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 920
KIT-SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 530

L
LADDER GP
LAMP (24-VOLT)
LAMP (24-VOLT)
LAMP (24-VOLT)
LAMP (24-VOLT)

. 704
. 248
.
258
256
. 256
258
262
LAMP (24-VOLT, 21-WATT)
.
LAMP (24-VOLT, 21-WAIT) (TURN SIGNAL).
256
258
260
LAMP (24-VOLT, 5.6-WATT)
.
368
376
387
395
453
463
472
479
1313
LAMP (24-VOLT, 5-WATT). . . . . . . . . . . . . . . . . . . .. 262
LAMP (24-VOLT, 70-WATT). . . . . . . . . . . . . . . . .. .. 263
LAMP (24-VOLT, 75/70-WAIT)
(HIGH/LOW BEAM) . , , .. ,
256
LAMP (24-VOLT, 75/70-WAIT)
(HIGH/LOW BEAM)(RH) . . . . . . . . . .. . . . .. .
258
LAMP GP-DOME-CAB, RH, LH
248
LAMP GP-FlOOD ... ,
, , , . , .. ,
, . , , , , . , .. 253
254
LAMP GP-FLOOD-HID . . . . . . . . . . . . . . . . . . . . . . .. 249
250
251
252
255
LAMP GP-HEAD & SIGNAL-LH
. 256
LAMP GP-HEAD & SIGNAL-RH
, . , .. 258
LAMP GP-SIGNAL . . .
, . , . , .. , , . , ,
. 260
LAMP GP-SIGNAL-STOP, TAIL
. 261
LAMP GP-STOP & TAIL
. 262

A24

INDEX

(DOME)
(RUNNING LAMP)
(RUNNING LIGHTS)
(TURN SIGNAL)

Name

Page

LAMP GP-WARNING BEACON-AMBER.


......
LAMP-HALOGEN (24-VOLT, 35-WAIT) . . . . . . . ..

263
249
250
251
252
LAMP-HALOGEN (24-VOLT, 35-WATT) (HID) . . .
255
LAMP-HALOGEN (24-VOLT, 65-WAIT)
253
254
LATCH GP-CAB DOOR & WINDOW
1275
LEVER..
352
LIFTER GP-VALVE-MECHANISM
..............
57
LIFTING GP-ENGINE..........................
58
LIGHTER GP (12-VOLT),
, , , , , , , , , , . , , ... ,
369
377
454
464
473
480
LIGHTER GP (12-VOLT) (CIGAR). . . . . . . . . . . . .. 388
396
LIGHTING AR-ROADINGCOMMAND CONTROL STEERING. . . . . . . . .. 264
LIGHTING AR-ROADING-HMU
STEERING. . . .. 264
LIGHTING AR-SIGNALCOMMAND CONTROL STEERING. . . . . . . . .. 264
265
LIGHTING AR-SIGNAL-HMU
STEERING. . . . . .. 264
265
LIGHTING GP-FLOOD & SIGNAL6-LAMP, FRONT, REAR. . . . . . . . . . . . . . . . . . . .. 278
LIGHTING GP-FLOOD & SIGNALFRONT, REAR..........
275
276
LIGHTING GP-FLOOD4-LAMP, CAB FRONT, REAR. . . . . . . . . . . . . . .. 266
LIGHTING GP-FLOODCAB FRONT, HID, REAR-HID. . . . . . . . . . . . . .. 270
LIGHTING GP-FLOOD-CAB
FRONT, REAR. . . .. 269
272
LIGHTING GP-ROADING, , , , , , . , , . , , . , . , ,
280
LIGHTING GP-WARNING BEACON
281
283
LINER GP-CAB-ENCLOSED
ROPS
1277
LINER GP-CAB-OPEN ROPS
,' , ,. , , ., , , , 1280
LINES GP-AFTERCOOLER AIR. . . . . . . . . . . . . . .. 143
LINES GP-AIR. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. 144
LINES GP-AIR CONDITIONER
1283
1285
1289
LINES GP-AXLE OIL COOLER
547
LINES GP-CAB HEATER
1293
1295
LINES GP-CENTRAL LUBRICATION. . . . . . . . . .. 708
LINES GP-CENTRAL LUBRICATIONHIGH LIFT MACHINES.. . .. .. . . . . . . . . . . .. ... 706

SEBP3866-24

INDEX
Name

LINES GP-COUPLER-FRONT

Page

........

LINES GP-COUPLERKIT, HIGH LIFT MACHINES,


LINES GP-COUPLERKIT, STANDARD LIFT MACHINES. . . . . . . . . ..
LINES GP-COUPLER-REAR
. . . . . . . . . . . . . . . . ..
LINES GP-DIAGNOSTICREMOTE PRESSURE TAPS
LINES GP-DIAGNOSTICREMOTE PRESSURE TAPSTRANSMISSION CLUTCH ...

Page

954
956
960
958
949
951

LINK AS-TILT-HIGH LIFT MACHINES,


..
LINK GP-BUCKET..
. . .. . . .. . . .. . .. . ..
...
LINK GP-STEERING FRAME LOCK. . . . . . . . . . ..
LOCK GP-CYLINDER. . . . . . .

1434

1436
1439
LINES GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . . . . .
88
LINES GP-ENGINE OIL DRAIN,
89
LINES GP-FRONT-3-VALVE HYDRAULICS...
962
965
LINES GP-FRONT-HIGH LIFT MACHINES.
968
LINES GP-FRONT LUBRICATION
719
721
LINES GP-FRONT LUBRICATIONHIGH LIFT MACHINES
. 711
715
LINES GP-FUEL
. 167
169
LINES GP-FUEL DRAIN. . . . . . . . . .. .
. 171
LINES GP-GREASE .
723
970
LINES GP-HYDRAULIC .
975
LINES GP-HYDRAULIC FAN
. 980
983
LINES GP-HYDRAULIC OIL COOLER
.
987
LINES GP-INJECTOR HYD PUMP
. 172
LINES GP-LIFT CYLINDER
.
992
LINES GP-REAR LUBRICATION.
.
. 727
729
LINES GP-SECONDARY STEERING.
833
836
LINES GP-STEERINGCOMMAND CONTROL STEERING,
857
865
873
LINES GP-STEERING-HMU
STEERING.
839
845
851
LINES GP- TILT CYLINDER. . . . . . . . . . . . . . . . . . .. 994
996
998
LINES GP-TORQUE CONV COOLER
552
LINES GP-TURBOCHARGER OIL..........
90
91
LINES GP-WATER-AXLE OIL COOLER ..
115
LINES GP-WATER-ENGINE
. 113
LINES GP-WATER-RADIATOR
. 100

SEBP3866-24

Name

...........

LOGGING AR. ..
. .. .. . ..
.
LUBRICATION AR-AUTOMATIC . . . . . . . . . . . . . . ..

102
106
110
1106
1107
731
119
123
127
285
404
1108
732
734
736

M
MACHINE AR-VALUE

PACKAGE.

3
4
5
MANIFOLD GP-CONTROLBRAKE CHARGE, HYD FAN CONTRO(

""

MANIFOLD GP-EXHAUST-DRY...............
MANIFOLD GP-VALVE-END COVER. . . . . ..
MANIFOLD GP-VALVE-INLET.
MIRROR GP-REAR VIEW-HEATED. . . .
MIRROR GP-REAR VIEW-HEATED,

LH

MIRROR GP-REAR VIEW-HEATED,

RH.

MIRROR GP-REAR VIEW-INTERIOR


MIRROR GP-REAR VIEW-OUTSIDE
MIRROR GP-REAR VIEW-OUTSIDE, LH.
MIRROR GP-REAR VIEW-OUTSIDE, RH
MODULE GP-DISPLAY
(AUTOMATIC LUBRICATION SYSTEM)
MODULE GP-DISPLAYAUTOMATIC LUBRICATION SYSTEM
MODULE GP-KEYPAD
MODULE GP-QUAD GAUGE
MODULE GP-SPEEDOMETER & TACH
MONITOR AR-PAYLOAD.........
.
MONITOR GP-PAYLOAD
MOTOR GP-ELECTRIC
(SECONDARY STEERING),
MOTOR GP-GEAR-HYDRAULIC
FAN
MOTOR GP-WINDOWWIPER
MOTOR GP-WINDOWWIPER
(FRONT)
MOTOR GP-WINDOWWIPER-FRONT..
MOTOR GP-WINDOWWIPER-REAR......

1000
1002
145
. . 1004
. .. 1006
. . 1305
1307
1300
1303
1301
1302
1296
1297
1299
1298
1309
1309
1313
1310
1311
1312
1313
881
1007
1318
1426
. .. 1317
1315
1316

INDEX

A25

INDEX
Name

Page

MOUNTING GP-ALTERNATOR.................
MOUNTING GP-AXLE . . . . . .
...............
MOUNTING GP-AXLE OIL COOLER. . . . . . . . . . ..
MOUNTING GP-CAB
MOUNTING GP-ENGINE & TMSN . . . . . . . . . . . . . .
MOUNTING GP-HYDRAULIC TANK
MOUNTING GP-RIM . . . . . . . . . . . . . . . . . . . . . . . . ..
MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

59
555
557
1319
60
1008
558
146

o
OPERATOR AR-ENCLOSED ROPSCOMMAND CONTROL STEERING
OPERATOR AR-ENCLOSED ROPSHMU STEERING.
.
OPERATOR AR-OPEN ROPSCOMMAND CONTROL STEERING
OPERATOR AR-OPEN ROPSHMU STEERING
ORIFICE AS-AIR CONDITIONER

1320
1320
1320
1320
1285
1289

p
PADLOCK GP

512
1261
1262
1449
PAN GP-BACKREST -CLOTH
1321
1325
PAN GP-BACKREST -LUMBAR.
. .... 1322
1324
PAN GP-BACKREST-VINYL
1323
1326
PAN GP-OIL
.
61
PANEL GP-CIRCUIT BREAKER
. 285
PANEL GP-HOOD-SIDE,
LH
. 739
741
PANEL GP-HOOD-SIDE,
RH .
.
738
740
PANEL GP-HOOD- TOP. . . . . . . . . . . . . . . . . . . . . .. 737
PANEL GP-INSTRUMENT
1344
1345
1347
PANEL GP-INSTRUMENT-LOWER
1341
PANEL GP-INSTRUMENT-UPPER
1327
1329
1331
1333
PANEL GP-INSTRUMENTUPPER, OPEN ROPS .
1335
1337
1339
PANEL GP-SIDE
742
PEDAL GP-GOVERNOR
1348
A26

INDEX

Name

Page

1349
PIN GP. . . . . . . . . . . . . . .
.
1163
PIPE GP-EXHAUST
147
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . .
62
PLANETARY GP-TRANSMISSION
559
PLATE & FILM GP. .
.
1441
1442
1448
PLATE & FILM GP-2-LEVER CONTROL. .
1443
PLATE & FILM GP-3-LEVER CONTROL
1444
PLATE & FILM GPJOYSTICK CONTROL, 2-FUNCTION
1445
PLATE & FILM GPJOYSTICK CONTROL, 3-FUNCTION
1446
1447
PLATE-IDENTIFICATION (CAT)
1116
PLATE-IDENTIFICATION (WORK TOOL)
1115
1153
PLATE-INSTRUCTION (AIR CONDITIONER) .... 1174
PLATE-SERIAL NUMBER (TRANSMISSION) . ..
535
540
PLATFORM AR
1350
PLATFORM GP
1351
PLUG (TRANSMISSION OIL DRAIN).
517
PLUG GP-CONNECTORENGINE HARNESS, PROTECTIVE COVER. .. 288
PLUG GP-CYLINDER BLOCK.
.............
64
PLUG GP-ENGINE-ENGINE
OIL..............
65
PLUG-DRAIN (AXLE HOUSING)
518
PLUG-DRAIN (HYDRAULIC TANK OIL)
1062
POTENTIOMETER
AS
........
369
(TEMPERATURE SELECT)
377
388
396
POWER TRAIN AR
.
566
PRECLEANER GP
.
148
149
PRINTER GP-COMPUTERPAYLOAD CONTROL SYSTEM
1353
PROTECTION GP-VANDALISM
1449
PROTECTION GP-VANDAlISMROPS FLOODLIGHTS. .
.
1450
1452
1454
PULLEY GP-IDlER-BELT
TENSIONER. . . .. . ..
66
PUMP & MOTOR GP-SEC STEERING. . . . . . .. 881
PUMP & MTG GP-AXLE OIL COOLER. . . . . . . . .. 567
569
571
PUMP & MTG GP-BRAKE & HYD FAN
1009
PUMP & MTG GP-HYDRAULlC
1010
1011
PUMP & MTG GP-LUBRICATION
744
PUMP & MTG GP-SECONDARY STEER.
882

SEBP3866-24

INDEX
Name

Page

PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . . . . . ..

173
175
177
179
181
PUMP AS-AIR (VARIABLE PITCH FAN)
1012
PUMP GP-AIR-VARIABLE PITCH FAN
1012
PUMP GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . . . . .
93
94
PUMP GP-FUELINJECTION
.
183
184
185
PUMP GP-FUEL PRM & PRIM FILTER..........
186
188
PUMP GP-FUEL PRM & WATER SEPELECTRIC-PRIMARY
FILTER
190
PUMP GP-FUEL TRANSFER. . . . . . . . . . . . . . . . .. 191
192
193
194
195
PUMP GP-GEAR (AXLE OIL COOLER) . .
567
569
571
PUMP GP-GEAR (SECONDARY STEERING) .
881
PUMP GP-LUBRICATION-DOElBLE...
745
PUMP GP-METERING (HMU STEERING) .
839
845
851
PUMP GP-PISTONBRAKE, HYDRAULIC FAN
1015
PUMP GP-PISTON-IMPLEMENT,
PILOT
1013
1017
PUMP GP-PISTON-STEERING
.
883
PUMP GP-TRANSMISSION ....
573
574
PUMP GP-UNIT INJECTOR HYD
. 191
192
193
194
195
PUMP GP-WATER-COOLANT
. 117
118

R
RADIATOR & FAN GP

RADIO GP-AM/FM

'.

CASSETTE.

RADIO GP-AM/FMIWB/CD

PLAYER . ..........

RADIO GP-COMMUNICATION,PRODUCT LINK 121SR

SEBP3866-24

.........

. .....

119
123
127
1355
1356
1357
1358
1358

Namo

Page

RECEIVER DRYER AS (REFRIGERANT)

1285
1289
RECEPTACLE GP-AUXILIARY START. . . . . . . . .. 289
RECLINER GP-SEAT. .... . . . . . . . .. . . . .
. . , . 1359
REGULATOR AS-VOLTAGE (24-VOLT)
(ALTERNATOR)
. 202
REGULATOR GP-FUEL PRESSURE
. 197
REGULATOR-WATER TEMPERATURE
(94-DEG C) (COOLANT)
. 113
RELAY (SECONDARY STEERING MOTOR)
. 881
RELAY AS (24-VOLT)
. 285
RELAY AS (24-VOLT) (AXLE OIL COOLER)
420
RELAY AS (24-VOLT)
(FRONT CAB FLOODLIGHTS)
. 368
376
387
395
453
463
472
479
RELAY AS (24-VOLT) (HEATED MIRRORS) .....
1305
1307
RELAY AS (24-VOLT) (HOOD TILT MOTOR)
404
RELAY AS (24-VOLT) (HORN).
368
376
387
395
453
463
472
479
RELAY AS (24-VOLT) (REAR FLOODLIGHT).
368
376
387
395
453
463
472
479
RELAY AS (24-VOLT)
(SECONDARY STEER INTERMEDIATE) . . ..
487
490
RELAY AS (24-VOLT) (VARIABLE PITCH FAN). .. 402
RIM AR............
576
RIM GP-DEMOUNTABLE . . . . . . . . . . . . . . . . . . .
577
578
579
ROCKER ARM GP (EXHAUST) ,
73
ROCKER ARM GP (INLET) . . . . . . . . . . . . . . . . . .
73
ROCKER ARM GP-EXHAUST . . . . . . . . . . . . . . . . .
67
ROCKER ARM GP-INLET .
................
68
ROPS GP-ENCLOSED
1360
1364
1371

INDEX

A27

INDEX
Name

Page

ROPS GP-OPEN .
.
ROTATING GP-PUMPBRAKE, HYDRAULIC FAN
ROTATING GP-PUMP-STEERING

1020
886

. . . . . . . . . . . ..

SCREEN
SCREEN (CONTROL VALVE MANIFOLD)
SCREEN AS (HYDRAULIC TANK)
SCREEN GP-CASE DRAINSTEERING PILOT. .
..............
SCREEN GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . ..

SEAL
SEAL
SEAL
SEAL

........

. . . . . . ..

AS (VALVE MECHANISM BASE)


GP-CRANKSHAFT
GP-CRANKSHAFT (REAR) . . .
GP-DUO-CONE

.
.
.
.

SEAL GP-FLYWHEEL HOUSING. . . . . . . . . . . . . . .


SEAL-VALVE COVER. . . . . . . . . . . . . . . . . . . . . . .
SEAL-VALVE COVER (VALVE MECHANISM) . . . .
SEALING GP-GLASS
SEAT BELT GP (RETRACTABLE):
SEAT BELT GP (RETRACTABLE, 2-IN)
SEAT BELT GP-RETRACTABLE

SEAT GP-CLOTH

SEAT GP-CLOTH,

HEATED.

SEAT GP-VINYL

SEAT GP-SUSPENSION

SEAT GP-SUSPENSION-HEATED
SEGMENT-EDGE
SENDER AS-FUEL LEVEL. . . . . . . . . . . . . . . . . . . ..
SENSOR & MTG GP-liFT POSITION ...
SENSOR & MTG GP-PRESSURELIFT CYLINDER OIL. . . . . . . . . . . . . . . . . . . . . . ..
SENSOR & MTG GP-TILT POSITION

1004
1000
1002
1021
887
534
539
534
539
24
69
69
543
545
70
24
26
1378
1381
1394
1395
1379
1380
1381
1382
1384
1386
1392
1393
1387
1389
1391
1394
1395
1396
1397
1399
1139
198
290

293
294
296
298
SENSOR AS-PRESSURE (ENGINE OIL) . . . . . . .. 306
SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . .
7

A2B

INDEX

1375

SCREEN-SUCTION.

Page

Name

10
300
302
290
296
298

SENSOR GP-POSITION . . . . . . . . . . . . . . . . . . . . . ..
SENSOR GP-POSITION (LIFT) . . . . . . . . . . . . . . . ..
SENSOR GP-POSITION (ROTARY) . . . . . . . . . .
SENSOR GP-POSITION (ROTARY)
(BRAKE PEDAL) . . . . .
. . . . . ..
SENSOR GP-POSITION (TILT) . . . . . . . . . . . . .
SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . ..

SENSOR GP-PRESSURE
(AIR INLET MANIFOLD)
SENSOR GP-PRESSURE
(ATMOSPHERIC AIR)
SENSOR GP-PRESSURE
SENSOR GP-PRESSURE
SENSOR GP-PRESSURE
SENSOR GP-PRESSURE

800
294
303
304
305
306
307
308
309
310
. 307

. 305
. 300
300
.
. 300
. 152
155
158

(ATMOSPHERIC)
(BOOST)
(ENGINE OIL)
(FUEL)

SENSOR GP-PRESSURE
(INJECTION ACTUATION)
SENSOR GP-PRESSURE
(LIFT CYLINDER OIL)
SENSOR GP-SPEED

. 300
.
.

SENSOR GP-SPEED (ENGINE TIMING)


SENSOR GP-SPEED
(MAGNETIC, HIGH OUTPUT)
SENSOR GP-SPEED
(MAGNETIC, HIGH OUTPUT)
(TRANSMISSION OUTPUT 1) .
.
SENSOR GP-SPEED
(MAGNETIC, HIGH OUTPUT)
(TRANSMISSION OUTPUT 2) ..
SENSOR GP-TEMPERATURE

293
311
312
. 300
. 602

'534
539

534
539
. 313
314
315
316
317

SENSOR GP-TEMPERATURE
(AIR INLET MANIFOLD) . . . . .
SENSOR GP-TEMPERATURE
(FRONT AXLE OIL) . . . . . . . . . . . . . . . . . . . . . . . ..

300
364
366

SEBP3866-24

INDEX
Name

Page

SENSOR GP-TEMPERATURE
(HYDRAULIC OIL) . . . . . . . . . . . . . . . . . . . . . . . . .

SENSOR GP-TEMPERATURE
(REAR AXLE OIL)

404
410
414
. 364
366

SENSOR GP- TEMPERATURE


(TORQUE CONVERTER OIL)

435
438

SENSOR GP-TEMPERATURE
(TRANSMISSION OIL) .....

506
508

SENSOR GP-TEMPERATURE
(WATER, COOLANT) . . . . . . . . . . . . . . . . . . .
SERVICE GP-IMPLEMENT .
SERVICE GP-POWER TRAIN.
. . . . . . . . . . ..
SHAFT GP-DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . ..

SHIELD GP-ENGINE COMPARTMENT.

. . . . . . ..

SLIP JOINT GP .
SOFTWARE GP-COMMUNICATION
(PRODUCT LINK 300) . . . . . . . . . . . . . . . . . . . .

300
238
239
580
581
583
584
585
586
587
588
746
748
750
589
590

Page

STEERING AR-SECONDARY . . . . . . . . . . . . . . . . ..
STEERING COLUMN GP . . . . . . . . . . . . . . . . . . . . ..
STEERING COLUMN GP-ADJUSTABLE . . . . . . ..
STEERING WHEEL GPCOMMAND CONTROL STEERING. . . . . . . . ..
STEP GP
STRAINER-FUEL (FILLER NECK SCREEN) .. , .,
SUN VISOR
SUPPORT GP-AIR INLET. . . . . . . . . . . . . . . . . . . . ..
SUPPORT GP-HYDRAULIC CONTROLREAR, .
, , , . , , " ".".
,,,,
SUPPORT GP-VALVE & FILTERSERVICE CENTER. . . . . . . . . . . . . . . . . . . . . . . ..
SUPPRESSION

AR-SOUND

SUPPRESSION GP-CAB SOUNDAlC, HEATER


.
SUPPRESSION GP-CAB SOUNDCAB REAR, CAB ROOF
SUPPRESSION GP-CAB SOUND-FRONT
SUPPRESSION GP-CAB SOUND-REAR
SUPPRESSION GP-CAB SOUNDREAR WINDOW
SUPPRESSION GP-CAB SOUNDREAR, SIDE WINDOWS
'..
SUPPRESSION GP-CAB SOUND-ROOE:
SUPPRESSION GP-SOUND
.

....

888
889
890
891
892
752
198
1416
754
1400
755
757
759
760
1406
1408
1404
1407
1411

. 1412
... 1410
777

779
SUPPRESSION

GP-SOUND-REAR

FRAME. . ..

237
238

SOFTWARE GP-COMMUNICATION
(PRODUCT LINK) . . . . . . . . . . . . . . . . . . . . . . . . .. 234
SOFTWARE GP-IMPLEMENT . . . . . . . . . . . . . . . . .. 238
SOFTWARE GP-MONITOR
(PAYLOAD CONTROL SYSTEM)
1235
SOFTWARE GP-MONITOR (PRODUCT LINK) . .. 234
SOFTWARE GP-POWER TRAIN. . . . . . . . . . . . . .. 239
SOLENOID AS-STARTING MOTOR (24-VOLT) . . 327
SPIDER & BEARING GP .
.........
587
589
608
STARTING AID AR-ETHER
318
STARTING AID GP-WIRING.
319
320
STARTING AID GP-ETHER . . . . . . . . . . . . . . . . . . .. 321
STARTING MOTOR GP-ELECTRIC..
323
325
327
STARTING MOTOR GP-ELECTRICCOLD WEATHER
.
324
STEERING AR
"...
.
.
888
STEERING AR-COMMAND CONTROL
. 888

SEBP3866-24

Name

761
764
767

770
774
SUSPENSION GP-SEAT-AIR.
.
1413
SWASHPLATE GP
.........
883
SWITCH AS
(AUTOMATIC LUBRICATION TEST) . . . . . . . .. 745
SWITCH AS-DIMMER (ROADING) . . . . . . . . . . . .. 332
SWITCH AS-FOOT
(DIFFERENTIAL LOCK ON, OFF). . . . . . . . . . .. 331
SWITCH AS-FOOT
(DIFFERENTIAL LOCK, LH) . . . . . . . . . . . . . . . .. 330
SWITCH AS-LEVEL (GREASE)
, , , , .. , .
745
SWITCH AS-LIMIT (STOP LIGHT) . . . . . . . . . . . . .. 800
SWITCH AS-MAGNETIC (24-VOLT)
(START RELAY) . . . . . . . . . . . . . . . . . . . . . . . . . . .. 337
SWITCH AS-PRESSL!RE (HIGH, LOW) ,
360
361
SWITCH AS-PRESSURE
(HYDRAULIC FILTER BYPASS). . . . . . . ... . . .. 941
SWITCH AS-PRESSURE
(PARKING BRAKE OIL) . . . . . . . . . . . . . . . . . . . .. 404
410

INDEX

A29

INDEX
Name

Page

414
SWITCH AS-PRESSURE
(PRIMARY STEERING OIL)
SWITCH AS-PRESSURE
(PRIMARY STEERING) .....
SWITCH AS-PRESSURE
(SECONDARY STEERING OIL)
SWITCH AS-PRESSURE
(SECONDARY STEERING)
SWITCH AS-PRESSURE
(SERVICE BRAKE OIL) . . . ..

487
490

493
. 487
490

. ..

435
438
228

226
230
232
SWITCH AS-PUSH BUTTON (DOWNSHIFT) . . .. 421
423
454
464
473
480
SWITCH AS-PUSH BUTTON (HORN) . . . . . . . . . .. 369
377
388
396
421
423
429
431
453
463
472
479
1217
SWITCH AS-PUSH BUTTON
(PAYLOAD STORE) .
233
SWITCH AS-PUSH BUTTON
(THROTTLE LOCK RESUME)
. 370
378
388
396
SWITCH AS-PUSH BUTTON
(TRANSMISSION DOWNSHIFT)
. 892
SWITCH AS-PUSH BUTTON
(TRANSMISSION UPSHIFT) . .. .
.
892
SWITCH AS-ROCKER
. 228
SWITCH AS-ROCKER (24-VOLT)
. 388
SWITCH AS-ROCKER (24-VOLT)
FINE MODULATION) . . . . . . . . .. .
. 388
SWITCH AS-ROCKER (24-VOLT) (24-VOLT)
. 396

INDEX

SWITCH AS-ROCKER (24-VOLT)


(24-VOLT) (FINE MODULATION).
SWITCH AS-ROCKER (24-VOLT)
(FINE MODULATION)

. . . . . . . ... ..

SWITCH AS-ROCKER (24-VOLT)


(QUICK COUPLER) . . . . . .
SWITCH AS-ROCKER
(24-VOLT, SEALED, ILLUMINATED)
SWITCH AS-ROCKER
(24-VOLT, SEALED, ILLUMINATED)
(3RD FUNCTION SELECT)

SWITCH AS-ROCKER
(24-VOLT, SEALED, ILLUMINATED)
(THIRD FUNCTION SELECT)

396
473
480

SWITCH AS-ROCKER (24-VOLT)


(FRONT, REAR FLOODLIGHTS) . . . . . . . . . . . ..
SWITCH AS-ROCKER (24-VOLT)
(HYDRAULIC LOCKOUT) . . . . . . . . . . . . . . . . . ..

. 493

SWITCH AS-PUSH BUTTON. . . . . . . . . . . . . . . . . ..


SWITCH AS-PUSH BUTTON
(AUTODIG TRIGGER) . . . . . . . . . . . . . . . . . . . . ..

A30

Page

Name

270
431
473
480
342
1217

1200
1202
1208

1212
1215

SWITCH AS-ROCKER
(3RD FUNCTION SELECT)
1214
SWITCH AS-ROCKER
(AIR CONDITIONER, HEATER) . . . . . . . . . . . . .. 370
378
389
396
SWITCH AS-ROCKER
226
(AUTO LOADING KICKOUT SET)
.
230
232
SWITCH AS-ROCKER
(AUTO LOADING MODE SELECT)
. 226
230
232
SWITCH AS-ROCKER
(AUTOMATIC REVERSING FAN) .
. . .. ...
344
SWITCH AS-ROCKER
(BUCKET, FORK SELECT) . . . . . . . . . . . . . . . . .. 345
346
SWITCH AS-ROCKER
(FAN BLOWER SPEED) . . . . . . . . . . . . . . . . . . . .. 370
378
389
396
SWITCH AS-ROCKER (FINE MODULATION) ....
370
378
455
464
SWITCH AS-ROCKER
(FORWARD, NEUTRAL, REVERSE) . . . . . . . .. 355

SEBP3866-24

INDEX
Name

Page

SWITCH AS-ROCKER (HAZARD) ,


SWITCH AS-ROCKER (HEATED MIRRORS) ....
SWITCH AS-ROCKER
.
(HYDRAULIC LOCKOUT) . . . . . . . . . . . . . . . . . ..

SWITCH AS-ROCKER

(LIFT, TILT KICKOUT) . ..

356
350
352
1305
1307
370
377
421
423
425
427
429
455
464
345
346
370
378
389
397
455

Name

Page

283
377

SWITCH AS-ROTARY (24-VOLT).


SWITCH AS-ROTARY (24-VOLT)
(AUTOSHIFT CONTROL) . . . . . . . . . . . . . . . . . ..

369
388
396
454
464
473
480

SWITCH AS-ROTARY (24-VOLT)


(RUNNING LIGHTS) . , . . . . . . . . . . . . . . . . . .

368
376
387
395
453
463

472
479
SWITCH AS-ROTARY (24-VOLT)
(VARIABLE SHIFT CONTROL) , . . . . . . . . . . . . ..

369
377
388
396

464

SWITCH AS-ROCKER (MODE SELECT)

SWITCH AS-ROCKER
(PAYLOAD ZERO, REWEIGH) . . . . . . . . .
SWITCH AS-ROCKER (QUICK COUPLER) . . . ..
SWITCH AS-ROCKER
(REMOTE FWD, NEU, REV CONT) . . . .
SWITCH AS-ROCKER (RIDE CONTROL) . .
SWITCH AS-ROCKER
(SECONDARY STEERING) ,
SWITCH AS-ROCKER
(TMSN NEUTRALIZER OVERRIDE) . . . . . . . ..

SWITCH AS-ROCKER
(TRANSMISSION DIRECTION) . . . . . . . . . . . . ..
SWITCH AS-ROCKER (WARNING BEACON) .

SEBP3866-24

473
480
370
378
389
396
455
464
473
480
233
345
346

454
464
473
480
SWITCH AS-ROTARY
(AUTOSHIFT CONTROL) .

..............

SWITCH AS-ROTARY
(REAR WIPER)

(WIPER, WASHER)
,

SWITCH AS-ROTARY
(REAR)

(WIPER, WASHER)
,

1327
1329
.

368
376
. 387
395
. 368
376
387
395
453
463

SWITCH AS-START (KEY)


425
427
343
349

472
370
378
389
396
455
464
473
480

479
SWITCH AS-TOGGLE
(GROUND LEVEL SHUTDOWN) ,
SWITCH AS-TOGGLE
(HOOD TILT ACTUATOR)

,.

285
410
414

SWITCH AS-TOGGLE
(POWER GUARD ACTUATOR) . . . . . .
SWITCH AS-TURN SIGNAL .. ,.........

498
350
352

892
281

INDEX

A31

INDEX
Name

Page

SWITCH AS-WIPER (24-VOLT)


(FRONT INTERMITIENT) . . . . . . . . . . . . . . . . . ..

368
376
387

SWITCH GP-BYPASS
(POWER TRAIN OIL FILTER)
SWITCH GP-BYPASSPOWER TRAIN OIL FILTER. . . . . . . . . . . . . . . ..
SWITCH GP-DIFFERENTIAL LOCK. . . . . .

404
329
330
331
332
333
334

SWITCH GP-DIMMER-ROADING
.
. . . . . ..
SWITCH GP-DISCONNECT -BATIERY.
. . . . . . ..
SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . ..
SWITCH GP-MAGNETIC (24-VOLT)
(AIR INLET HEATER RELAY) . . . . . . ..

320
339

SWITCH GP-MAGNETIC (24-VOL T)


(START RELAY). . . . . . .. . . . . . . . . . . . . . . . . . ...
SWITCH GP-MAGNETIC-AIR
INLET HEATER. .
SWITCH GP-MAGNETIC-MAIN
RELAY. . . . . . . ..
SWITCH GP-MAGNETIC-START
RELAY. . . . . ..

285
339
340
335
336
337

SWITCH GP-MAGNETICSTARTING AID HEATER RELAYAIR INLET HEATER RELAY. . . . .


.......
SWITCH GP-PRESSURE (FUEL) . . . . . . . . . . . . . ..

SWITCH GP-PRESSURE (HYDRAULIC) ..


SWITCH GP-PRESSURE-FUEL
.
SWITCH GP-QUICK COUPLER

SWITCH GP-RIDE CONTROL .....


SWITCH GP-ROCKER
(THIRD FUNCTION SELECT)

............

338
152
155
158
527
341
. 342
958
960
1127
1128
1129
343

SWITCH GP-ROCKER-QUICK
COUPLER,
BUCKET/FORK SELECT, KICKOUT. . . . . . . . ..
SWITCH GP-ROCKER-REVERSING
FANVARIABLE PITCH FAN. . . .
............
SWITCH GP-ROTARY . . . . . . . . . . . . . . . . . . . . . . . ..
SWITCH GP-ROTARY
(AUTODIG MATERIAL SELECT)....

1208
1217
345
346
344
228
348
230
232

SWITCH GP-ROTARY
(AUTODIG MATERIAL SELECTOR) . . . . . . . . .. 226
SWITCH GP-ROTARY (LEFT BRAKE PEDAL) ... 1348

A32

INDEX

Name

Page

SWITCH GP-ROTARYAUTODIG MATERIAL SELECT


SWITCH GP-SECONDARY STEERING. . . . . . . ..
SWITCH GP-SIGNAL- TURN. . . . . . . . . . . . . . . . .
SWITCH GP-TOGGLE .. . .. . . .. . . . . . .. . . . . .. . ..
SWITCH GP-TOGGLE
(GROUND LEVEL SHUTDOWN) . . . . . . . . . . .
SWITCH GP- TOGGLE
(HOOD TILT ACTUATOR)
SWITCH GP-TRANSMISSION-REMOTE
FORWARD, NEUTRAL, REVERSE
CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
SWITCH GP-WiPER (24-VOLT, INTERMITIENT)
(FRONT INTERMITIENT)
. . . . . . . . . . . . . . . . . ..
SWITCH GP-WIPER-INTERMITIENT
. . . . . . . . ..
SWITCH-PRESSURE
(AUTOLUBE ACTUATION)............

347
349
350
352
354
404
404

355
356
395
357
789

T
TANK GP-FUEL. . . . . . . . . . .. . . . . . . . . . . . . . .
.. 198
TANK GP-HYDRAULIC
1021
TANK GP-RADIATOR TOP.
. . . . . . . . . . . . .. 131
132
TANK GP-WINDOWWASHER
1415
TILT GP-HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 783
TIP GP-ABRASION.......
.
1164
TIP GP-EXTRA-DUTY . .. . .
.
1166
TIP GP-EXTRA-DUTY-K-90
1165
TIP GP-GENERAL PURPOSE
1168
TIP GP-GENERAL PURPOSE-K-90
1167
TIP GP-PENETRATION
1170
TIP GP-PENETRATION-K-90
1169
TIRE & RIM AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 591
592
593
594
595
596
597
598
599
600
601
TOOTH GP-LONG . . . . . . . . . . . . . . . . . . . . . . . . . . .. 1171
TORQUE CONVERTER & HOUSING GPFREEWHEEL STATOR. . . . . . . . . . . . . . . .
602
TORQUE CONVERTER GPFREEWHEEL STATOR. .. . . . . . .. . . . . . . . . . . .. 605
TRANSMISSION AR-FREEWHEEL
STATOR
TORQUE CONVERTER. . . . . . . . . . . . . . .
607
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . .. 150
151
SEBP3866-24

INDEX
Name

Page

u
UNIVERSAL JOINT GP

608
609
610

v
VALVE & LINES GP-LUBRICATION . . . . . . .
VALVE & LINES GP-LUBRICATIONLOADER FRAME, FRONT,
VALVE & MTG GP-MAIN CONTROL2-FUNCTION
VALVE & MTG GP-MAIN CONTROL2-FUNCTION, WITH RIDE CONTROL
VALVE & MTG GP-MAIN CONTROL3-FUNCTION
VALVE & MTG GP-MAIN CONTROL3-FUNCTION, W/RIDE CONTROL,
LOGGING
VALVE & MTG GP-MAIN CONTROL3-FUNCTION, WITH RIDE CONTROL,
VALVE GP
VALVE GP-BRAKE

VALVE GP-BRAKE
VALVE GP-CHECK

VALVE
VALVE
VALVE
VALVE
VALVE
VALVE

GP-CHECK-STEERING
QUAD, CCS . . ..
GP-CONTROL
GP-CONTROL-AUXILlARY
GP-CONTROL-HYDRAULIC
BLOCK
.
GP-CONTROL-LiFT
GP-CONTROL-TILT

VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE

GP-DIVERTER (HYDRAULIC TANK)


GP-DIVERTER-HYDRAULIC
FAN
GP-DIVERTER-QUICK
COUPLER
GP-DRAIN-ECOLOGY,
HYDRAULIC
GP-ETHER STARTING .. ,
. . . ..
GP-LOWERING CONTROL
GP-LUBE DISTRIBUTION. . . . . . . . . . . . ..

SEBP3866-24

VALVE GP-LUBE DISTRIBUTION11-INJECTOR


VALVE GP-LUBE DISTRIBUTION8-INJECTOR

VALVE GP-LUBE DISTRIBUTIONFRONT, 8-INJECTOR


VALVE GP-LUBE DISTRIBUTIONLOADER FRAME, REAR.

. 789
. 788
.

790

791
793
1071

786
784
1023
1032
1035
1026
1029

1044

. 1038
1041
897
CONTROL (SERVICE) . . . . .. 807
813
819
CONTROL-PARKING.
825
. . . . . . . . . . . . . . . . . . . . . . . . . . .. 987
1049
1081
1131
(RIDE CONTROL)
1081

VALVE GP-CHECK
VALVE GP-CHECKAXLE OIL COOLER BYPASS..
.
VALVE GP-CHECK-BRAKE
OIL, PILOT OIL
VALVE GP-CHECK-PILOT
OIL
VALVE GP-CHECK-STEERING
...

Page

Name

611
1047
1048
895
896
894
1075
1054
1050
1058
1052
1056
1000
1061
1060
1062
358
1063
794

VALVE GP-MAIN CONTROL-2-FUNCTION


.....
VALVE GP-MAIN CONTROL2-FUNCTION, WITH RIDE CONTROL
.1067
VALVE GP-MAIN CONTROL-3-FUNCTION
.....
1072
VALVE GP-MAIN CONTROL-3-FUNCTION,
W/RIDE CONTROL, LOGGING
1065
VALVE GP-MAIN CONTROL3-FUNCTION, WITH RIDE CONTROL...
. 1069
VALVE GP-MAKEUP .
.
1058
VALVE GP-MANUAL-LOWERING
CONTROL
1074
VALVE GP-MODULATING612
TRANSMISSION CLUTCH
.
VALVE GP-PILOTCOMMAND CONTROL STEERING
.
897
VALVE GP-PRESSURE REDUCING1075
SIGNAL DUPLICATION
.
VALVE GP-PRESSURE REDUCINGSTEERING
". . . . . .. 900
VALVE GP-PRESSURE REDUCINGSTEERING-PILOT.
899
VALVE GP-PUMP CONTROLPRESSURE, FLOW COMPENSATOR826
BRAKE, HYDRAULIC FAN
.
VALVE GP-PUMP CONTROLPRESSURE, FLOW COMPENSATORIMPLEMENT, PILOT
1076
1078
901
VALVE GP-PUMP CONTROL-STEERING.
VALVE GP-RELIEF & DIVERTER
(HYDRAULIC TANK)
'
1002
VALVE GP-RELIEF (BRAKE)
1000
1002
VALVE GP-RELIEF (HYDRAULIC TANK). . . '" 1000
VALVE GP-RELIEF (LINE, AUXILIARY)
1054
VALVE GP-RELIEF (LINE, TILT)
1052
1056
VALVE GP-RELIEF (LOAD SENSING SIGNAL) .. 1006
VALVE GP-RELIEF-PUMP
BACKUP. . . . . . . . . .. 903
VALVE GP-RELIEF-RIDE CONTROL
1080
VALVE GP-RELlEF902
STEERING CYLINDER CROSSOVER
VALVE GP-RELlEFTRANSMISSION HYDRAULIC CONTROL
613
VALVE GP-RIDE CONTROL
1081
VALVE GP-SECONDARY STEERING. . .
904
VALVE GP-SELECTOR (STEERING) . . . . . . . . . .. 909

INDEX

Al3

INDEX
Name

Page

VALVE GP-SHUTILE

VALVE GP-SHUTILE

1081
1084
1086
1052
1054
1056
1058
1081

(BALL RESOLVER)

VALVE GP-SHUTILE
(BRAKE, HYDRAULIC FAN). .

1000
1002
1085

VALVE GP-SHUTILE-BALL
RESOLVER
VALVE GP-SHUTILEBRAKE ACCUMULATOR
VALVE GP-SHUTILE-STEERING
VALVE GP-SHUTILE-STEERING
OIL
VALVE GP-SOLENOID

1083
, 905
, 906
' 828
1087
1088
1089
1090
1091

VALVE GP-SOLENOID (24-VOLT)


(BRAKE, HYDRAULIC FAN)
VALVE GP-SOLENOID

(DRIFT REDUCTION)

1000
1002
1052
1056
1058

...

VALVE GP-SOLENOID
(HYDRAULIC LOCKOUT)
VALVE GP-SOLENOID
(PILOT PROPORTIONING)

VALVE GP-SOLENOID
(RIDE CONT, LIFT CYL HEAD END).
VALVE GP-SOLENOID
(RIDE CONTROL, BALANCE)
VALVE GP-STEERING
VALVE GP-STEERING-HMU
STEERING.
VALVE GP-STEERING NEUTRALIZERCOMMAND CONTROL STEERING
VALVE GP-STEERING NEUTRALIZERHMU STEERING
VALVE GP-TIRE
VALVE MECHANISM

VISOR GP-CAB

A34

INDEX

1004
1052
1054
1056
1058
. .. 1081

'
..

1081
907
909
912

'

913
577
579
GP . . . . . . . . . . . . . . . . . . . . . . .
71
72
73
75
1416

Name

Page

w
WARNING GP-BACKUP . . . . . . . . . . . . . . . . . . . . . .. 359
WASHER GP-WINDOW.............
. .... 1417
1418
WASTE HANDLING AR........................
5
WASTE HANDLING AR-SCRAP . . . . . . . . . . . . . . .
5
WATER SEP & FUEL PRM PUMP GP . . . . . . . . .. 190
WINDOW GP-DOOR-LH
1421
WINDOW GP-DOOR-RH
1419
WIPER GP-WiNDOW
1423
1426
WIRING GP-AIR CONDITIONER. . . . . . . . . . . . . .. 360
361
WIRING GP-AUTOLUBE CONTROL. . . . . . . . . . .. 362
WIRING GP-AXLE TEMPERATURE-OIL.
. . . . . .. 364
366
WIRING GP-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 368
376
387
395
402
WIRING GP-CAB-VARIABLE
PITCH FAN ....
404
WIRING GP-CHASSIS .
410
414
WIRING GP-CHASSISVARIABLE PITCH FAN.
418
WIRING GP-ELECTRIC CLUTCHAXLE OIL COOLER PUMP...........
420
WIRING GP-ELECTROHYDRAULlC2-LEVER CONTROL, WITH DOWNSHIFT. . .. 421
WIRING GP-ELECTROHYDRAULlC3-LEVER CONTROL. . . . . . . . . . . . . . . . . . . . . . .. 423
WIRING GP-ELECTROHYDRAULlCJOYSTICK, 2-FUNCTION, WITH REMOTE
FNR SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 425
WIRING GP-ELECTROHYDRAULlCJOYSTICK, 3-FUNCTION
429
431
WIRING GP-ELECTROHYDRAULlCJOYSTICK, 3-FUNCTION, WITH REMOTE
FNR SWITCH. .
.......................
427
WIRING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . .. 433
435
438
WIRING GP-ETHER STARTING AID.
441
WIRING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . .. 442
445
WIRING GP-LiGHTING-HOOD
. . . . . ..
450
WIRING GP-LiGHTING-LOADER
FRAME. . . .
448
449
452
WIRING GP-OPEN ROPS-HMU STEERING. . .. 453
463
472

SE8P3866-24

INDEX
Name

Page

WIRING GP-QUICK COUPLER. . . . . . . . . . . . . . . ..


WIRING GP-SECONDARY STEERING. . . . . . . ..

WIRING GP-SENSOR- TILT POSITION.


WIRING GP-WASTE HANDLER.

SEBP386624

. . . . . . ..

Page

Name

479
486
487
490
493
495
496
498

INDEX

A35

MEMORANDA

A36

MEMORANDA

SEBP3866-24

MACHINE ARRANGEMENT
237-0234 CHASSIS AR
SIN: K5K1-UP
PART OF 237-0231 GENERAL AR
SMCS-7000

i03287687
PART NAME

NOTE

PART NUMBER

QTY

SEE
PAGE

(PRODUCT LEVEl)

237-0423
1
BOX GP-BATTERY
_~g_
JJ19-6728
_1_
CONTRQ~.gf>_~?UCKET
.
l100.
237-0421
1
_ CONTROL
GP-SERVICE~RAKE
..__ ..
_807
_:2::...4:....:1_-.=2.=...92::....:..._1
_ __:_1
COOLER & MTG GP~TRANSMISSION
.....
510
.. _.
2-'3'-7_--'-0_4_22
__
._1_ COUNTERWEIGHT
GP
.
._ .._
__624
.
1:...,1:...=2,_-."'6.:::_9=56
_ ____:_1
_ __;:C-'-y=LI=.N,=D,=EliMI9
GP - ~TEER ING
..
---=-82=9.~_.
.__..'!.._ ...
.
-=237 - 0424
1
FENP._~f!_9.e_.
.
.
._ ..
-=6.::.33;::._
1_---'-Y
..__ ._. __ ..__
._~~I:_Q'!~.E; ---'-l_---'-F..;.R~A~!_~~:_LOAD~R_________
647
y
237-0425
1
f'FI~~t: ~~-B~~FI_
__
__..
_
_
fi~_
--.-----".
-------y
237-0428
1
GUARD GP - FRONT:___ __
.
..__.
6;o...6""2-1
____
.___________
SIN: K5K1 -1503
.
.--:- _
_ .-'Y'.... _ ..
___:3:__::Oc.:_7_".=_0.::_66::_c5=---_c.:_1
GUARD GP - FRONT
...
.__
_.
.__ . .__63 ._
___ ...
_
_!>
{f-J: I(!}I( 1f)Q1-!W
.
___._'!
.
1;_;1:...=2'--.;:::_6.::_95=-3=--_ _..;.1
__
HITCH
GP - ARTICULATI
Ng _.
...._.
..
6_8_7_
1_ __:_Y
_:2=5:_:1_-c.:_1_:_70:::_:O"-_1
HOOD & GUARD GP
__
689_
1
.__ ..
S'-'f_N_:_K_:5-'...K_..;.1__11.c.c8:_cc.1
------_
--'1_----'-y
_:2=9:.::2,_-.;:::_6.::_OO:::_:O=--__ _:_1_----'-H.:_::O:.:::O.=D_::&:_cG=U::.:_A..::.R=D--=GP
._
.
7;_;O::..;O
__
___
.... _."_"_"'__._ .._.._.
._ .~.W.J.:_~_Q_~Ll_1~2 -UP
__ . _..
.._
_ -'Y'-.
. __ ..... _.?_:[!.~.Q_~Q __
_1__ .. __ l,_~P[}E1LG.P ..
.._ .
....:..704
Y
237-0431
LINES
AIR
143
-_._.
__ .,,-_. __ ._-----_..1
- ----,_-_-_GP-AFTERCOOLER
----.-._---.-__ Y
._._ _._.
--=2=3_:_7-'-0::...4:...::3::....;4'--_ _:_1_--=L.=-.I N:_:;E=-:S::_G=P,--_:C:.:..A=S__:H=E::...A,-,-T.=E,-,-R__ .
----'1:...=2=-93
.__ Y'.
_.
.?_3_7_-_0132
__
1_.
.~I NES__(,l_P -_FU,,-,E=-=L:___
.. _
. _.
__:1-=6?_
I--Y---------.--_.?:}_?":.Q_4~;L __ J _.
__
._~!_NE_SGP_~_gF1 __EA_S_E
..
723
... '1.__.. _'._.
-'2=3::._:7_--=O_:_4=35-=-_ _:1_ ___:L=-:I:.:cN=E=S_::G:.:_P_-.:_:H..:_:YD::_:R..:.:.A.:_::U=Lc::_I.::.C_::Oc:=_I.=L_:C:_::O:.:::O=L=ER:.:__
. __._.
_:9:..;:8:.:::3_1
.__y. _ ...._..._..._..__._.
---=2'--"3'-'.7_--=..0-'...43=-6=---_'-'-1_---=L'-=I'---'-N-=ES-=--=.G-'-P_S=-T,---,-E=-=E'-'-.R,-=,I-'-'.NG=--.>(-,-H,---,-MU-=--=-S,-,-T.=_E
E=cR-'.-'I'-'.N'---=G_;)
.. _..
8::.:3::_:9:__1
__'i...___
..__...
__
. ._._
..
_._.
=23::_:7_-_::Oc..;.4_ c::.3.::_B
____:1
_ ____:L::.:I::..;.N=E:.:::S_:G::.:_P_-'-'-T.=_O:.:cRO=U=-::E:_C::_cO::.:_N.:_:V_C::_cO:_:O:..;:L:.:::Ec:.:R_____
_
5::_c5:__::2::___1
Y
?:3!-Q1~~
1
L!fljE~QP:_!\I~!~Fl (11~1:)!~!OFlL
. .. _._---- 100
._--1_---'-Y
1:...c1;_::2:_-=6=-97:....:3"---_~1
_--=L.::: I~JS_f'~~T_E_EF!.
ING FRAME LOCK
--. __ .
._------_. 731
__ -. --742
1---_ _:_Y
_:2=-4:_::S:_-_:_4.::.0B:::_:3=-_ _:_1_----'-P_:_A.::.:..N-=EL
GP-SIDE
. __ ..
_
___
.
.... _ ..._
_ -'Y'--._ .?.F_-(J4_"!.Q_ __ ._L__. PLATE & FILM GP
__ .
.J_4_4_1_
!>!f-J: K~1-11~1,
15jH-UP
1---------------_
..-.-.. -..
I--__:...Y
.?~{3 {}Q1.5_. __
L._ .. _.PLATE &_fJ_!'_~_Qf.. __ _
. 1_4_48_
..
__ .. _
=S'--'I N_:_::c_;..:.K5::.:K_:_:1c_:1-=8.=2_..;.c15::._:0:_::3:___
__
.._
.
_
Y
237-0443
1
RADIATOR&FANGP
119
... _._._ .._-_._---'-----'------------''---'-----'-------------_.-_.
I------'-y-----.....-..... __ .
.
. .?{}_?_:=O_4-'-4:..=5~
_ ____'1'--_
SHIELD
GP-ENGINE
COMPART_~~!H
.
___l_4_
_.._.'1.
..__...
___:2=-=3:_:_7_-=0_:_44..:.:7'--_ _:_1_-----"S=UPEQfjT_ QP - AI R INLET
_._ _ __.
7..-'5=-4~_
_ .__ Y
.
__::2:_:_0..:;_O_O-=...O::...;O,-,B:___
_ _;_l_ __::Sc::_UPPOR_TJlP - VALVE
& FJ~JER
(SERVl(;;_~
9ENTER)
755
Y
gi()-.~1?'Q
1
T~~~~-EUI:L
.....
.._ .
.---.:198
t---y. .._._._.
-=2'-=3'-='6_.::_90=-3::..:9'---_-'-1__
W~::..A=S'-'-HE=R_;__::_GP'--'-lJ-'-"H=Nl?Q!L_.
__
..__
1 ~E_
~SE~BAI~-~=-L-L::-..:U::..:S::...:T_:_R::...:A:.:..T-=-IO::.:N_:___----------------.....
..
._.._

y
1_---'-y
I-__:_y-----I--__:...Y
Y
__ Y .

__

<END>

SEBP3866-24

MACHINE ARRANGEMENT

MACHINE ARRANGEMENT
290-8110 CONVERSION

AR-MACHINE-INCREASED

POWEROPTION

SIN:

KSK1-UP
AN ATTACHMENT
SMCS-7000

i02840271
PART NAME

NOTE

PART NUMBER

QTY

Y
------

237-0966
237-0963

1
1

235-1424
155-5600
237-8187

--

----

Y
Y -SEPARATE ILLUSTRATION

(PRODUCT

SEE
PAGE

LEVEL)

ELECTRONICS GP - IMPLEMENT
ELECTRONICS GP-MONITOR
(CATERPILLAR MONITORING SYSTEM)
ENGINE AR-COMPLETE
SHAFT GP-DRIVE
TRANSMISSION AR {FREEWHEEL STATOR TORQUE CONV}

238
239
8
584

607

<END>

237-0231 GENERAL

AR

SIN: K5K1-UP
SMCS-7000

i02245863
PART NAME

NOTE

Y
y
y

PART NUMBER

QTY

237-0234
_--_----_237___:_Q_?_~5
235-1422--237-0238
------------------237-3995
----_._- 243-1076
237-0240

..

-._-

Y
Y

Y
-----~...---.-.- ---Y-SEPARATE ILLUSTRATION
------------_._.
__ ._---

1
1
1
1

1
1

(PRODUCT

SEE
PAGE

LEVEL)

CHASSIS AR
--------_-_--_-_--

1
._.
....
.. _--ELECTRICAL AR
237
-----_._- ---------------_._--_'_ ..-_._--_ENGINE_-------------------------_AR -COMPLETE
6
------ -----------_ ..
.-- ---------HYDRAULIC AR - 2 VALVE
947
INSTALLATION AR - ENGINE
14
OPERATOR AR-ENCLOSED ROPS (HMU STEERING)
1320
POWERTRAIN AR
566
_._-- - . ..__ ._----_._-,---- __ -_._
'

__

__

---_.

_.-

__

---_.

__ ..

<END>
276-5451 MACHINE

AR-vALUE PACKAGE

SIN: KSK1-UP
AUTODIG, PAYLOAD CONTROL
AN ATTACHMENT
SMCS-7000

i02400313
PART NAME

NOTE
-_.

Y
__ --_.
---"_-- ---y

-----

PART NUMBER

--

Y-SEPARATE ILLUSTRATION

244-3253
244-4478

QTY

1
1

"

MACHINE ARRANGEMENT

iPRODUCT

SEE
PAGE

LEVEl!

CONTROL AR - AUTODIG
MONITOR AR-PAYLOAD
-- --.-_

<END>

225 -1312

SEBP3866-24

MACHINE ARRANGEMENT
2765452

I NEAR-VALUE

MACH

PACKAGE

SIN: K5K1UP
CCS, YARD LOADER
AN ATTACHMENT

SMCS-7000

i03287668
PART NAME

NOTE

PART NUMBER

y
Y
Y

y
y

-----

----

..

y
Y

r----:i---r---Y.-Y
y

------_.
Y -SEPARATE
-----_--

QTY

243-6623
263-5255
244-3442
._----._- ._ - - 248-7613
------------235-5279
235-8560
244-5585
-----_-_._.
250-0337
259-1999
284-4739
244-3922
-- __ ._-- .. _,. 131-2633

SEE
PAGE

(PRODuCTtEVEl)

AIR

CONTROL AR-AUTODIG

1174
225
1
CONTROL ARRIDE
(_2-VALVE)
927
------------_
1 .. ... -FENDER
GP
_._-.------ 635
_---- --_ -_-_-----_
1
LIGHTIN(U~!!-SIgNAL
(COMMAND CONTROL STEERING)
264
270
1
LIGHTING
GP - FLOOD ( HID
CAB FRONT L_F!_EAR)
1436
_~
___ .!::._!NES GP-DIAGNOSTIC
(REMOTE PRE.SSURE_TA'=~L
LUBRICATION
AR-AUTOMATIC
1
732
1
1307
MIRROR GP-REA.:R VIEW (HEATED)
1358 ._-1
RADIO GP (AM/FM/WB/CD
PLAYER)
1
STEERING
AR-COMMAND
CONTROL
888
-.._- ---- ... _ - --- - - _ .. ,-._-------1416
VISOR-------_,_----_.-,._---GP-CAB
1
._--"--.
CONDITIONER

AR

(COMMAND CONTROL STEERINGL

--'-

--".-

- -- ---

ILLUSTRATION

- - -- --

--_----_----_._--

._-

<END>

276 5456

MACHINE
AR-VAlUE
SIN: K5K1-UP
HMU STEERING
AN ATTACHMENT

PACKAGE

i02502710

SMCS7000
PART NAME
NOTE

PART NUMBER

..

f------

248"7613
--.... ___ ._' .._--_._
244-3599
--- ----

--

SEE
PAGE

(PRODUCT LEVEL)

1_._ .... _ -----.


FENDER
GP
~--.-~.--..--.------1
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2765457

MACHINE
AR-VALUE
SIN: K5K1-UP
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PACKAGE

SMCS7000

i02516212
PART NAME

NOTE
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PART NUMBER

--------

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--.

Y
Y
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248-7613
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FENDER .'_----------GP
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L!!3I-!TING
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635
264
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1297
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<END>

SEBP3866-24

MACHINE ARRANGEMENT

MACHINE ARRANGEMENT
276 - 9780 MACHINE

AR-VALUE PACKAGE

SIN:

K5K1-UP
CCS, WI AUTODIG, PAYLOAD CONT
AN ATTACHMENT
SMCS-7000

i03287667
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NOTE
Y

---

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1
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<END>

278-0491 MACHINE

AR-VALUE PACKAGE

SIN:

K5K1-UP
CCS, YARD LOADER
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i02516941
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NOTE
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243-6623
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297-4849 MACHINE

AR-VALUE PACKAGE

SIN:

K5K1-UP
FOR USE WITH 259 -1999-PAGE
AN ATTACHMENT

1307

SMCS-7000

i02583191
PART NAME

NOTE
Y
y
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SEBP3866-24

MACHINE ARRANGEMENT
297-4851

AR-VALUE PACKAGE

MACHINE

SIN: K5K1-UP
FOR USE WITH 259 -1999-PAGE
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1307
i02583197

SMCS-7000
PART NAME
NOTE

PART NUMBER

Y
Y

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Y -SEPARATE

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235-5279
1
1
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131-2633
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Y
Y

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6 (PRODUCT LEVEL)

FENDER GP

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LIGHTING

AR-SIGNAl

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WASTE HANDLING

244 - 6607

AR

SIN: K5K1-UP
PART OF 276-7489 WASTE HANDLING AR
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i02485006

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PART NAME
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PART NUMBER

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276 - 7489

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SMCS-7000
PART NAME
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262-9766

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<END>

SEBP3866-24

MACHINE ARRANGEMENT

ENGINE ARRANGEMENT
235- 1422 ENGINE

AR-COMPLETE

SIN: KHX1UP
PART OF

237-0231 GENERAL AR

SMCS-1000

i03287690
PART NAME

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PART NUMBER

Y
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SEBP3866-24

ENGINE. ARRANGEMENT
235-1422 ENGINE AR-COMPLETE

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i03287690

PART NAME
NOTE

PART NUMBER

235-8200

QTY

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Y
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162-8068
172- 5754
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115-4210
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249-9223

PLUG GP-ENGINE

PULLEY

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300

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319

---

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69
70
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--PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT


YOUR LOCAL DEALER FOR THE LATEST GASKET KIT
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SEBP3866-24

ILLUSTRATION

2 of 2

ENGINE ARRANGEMENT

ENGINE ARRANGEMENT
235-1424

ENGINE AR-COMPLETE

SIN: KHX1-UP
PART OF 290-8110 CONVERSION AR-MACHINE
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SMCS-1000

i03128521

NOTE

PART NUMBER

--'---Y______________

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~L~KHX1_-_8_Q_4?
BR_EATHEf!_P

$/N.: 19:1_'L~Qi~_:Up
---'-1--=-6_5'-----4557

Y:__
Y
---,

SEE
PAGE

(PRODUCT LEVEl)

______ ~1N__:__IS_t:i)(L41_g_

261-3721

__ Y
__ __:y
Y _ _

l~_:_K_I!~~Q:4~_:_l,lfl
____:__:4W:_:_-___=3:_:4-=-6=-2
_ ____'_1
__
~C'_,A_:"RR!E8_
~~ - ~~~=L'_____________
-=2:4~~_3.4~
J
CONTROL & MTG GP:~~~_IN~f'=_~~____
SIN: KHX1-410
2=--4_:_:1c_-_:_7-=-60=---:2=--_ _:___---=C-=-0'-'N_:T_89-'=-_&
MTG GP - ENGINE
ELEK
_ __
!?Lt-J_:__K_HX~1!__:~~!O
_
---=2-'-'79::_----=O__:_4-=-98=____--'-1_____9_QN_T_ROL_!_MIP-ENGINE
ELEK
__fN: KH~~g_1 ~ ~_U.E
---'-189-8780
COV~1l (,lP-AIR
INLET
(INCLUDES
HEATER)
238 - 0371
CQY.E=813E_-__:Cc-,-Y_=L_=cI
Ncc_:O'---=E'--'--.R__:S'---"L__:O--=-C_K
!>LN: 1(1i)(1-~0~() _ _
_g_?_?~~!l_H
1
COVER GP - CYLIND~8
Bl,.()~1(
SIN:
KHX8041-8042
- ---------------COVER GP - CYLINDER
BLOCK
2=-5,=-'-7
- 9145
LN_:__K~)(8Q~~-I,JP
_
_
_ _ _
_
1:___:1_:::8_--'-'-17:__:2_::_:7
__
-=-g()\(!=_f!__P_-YRQr!TI:LQUSING
(ACCESSORY
DRIVE)
222-5952
COVER GP-VALVE
MECHANISM

Y
y

PART NAME
\ 2 3 4 5

139
99
----'-12
47
48
49
50
------

46
_
79
152
8_0_
51
85

- ---

1 of 2

(fNGINE)
_

87
_
54
58
88
90
____:__1
-,--,13=----.
145
59
61
SEBP3866-24

ENGINE ARRANGEMENT
235-1424

ENGINE AR-COMPLETE (contd.)

i03128521

PART NAME
NOTE

PART NUMBER

235-8200

159-0303
162-8068
----_ .. _-,------_._--

---

172-5754
------238-4803
209-4600
115-4210
rc- 1770
238-4808

Y
-----------------y
198-2714
- -- _-_,----------Y
249-9223
_._------_._------------

1
1
1
1
1
1

1
1

1
1

SEBP3866-24

2 of 2

(PRODUCT

. SEE
PAGE

LEVEL)

f'L!JG (2f':C_Q~~~CTOfi ( ENGINE HARNESS~ PROT COVER)

KHXl-410

65

66
186
117
69
70
300
-433
--319
------

--- - --

---------- ---_._---_._-_ ------

-- ---

288
64

PLUG GP-CYLINDER BLOCK


PLUG GP - ENGINE
f'lJ!-!-E'(GP -I{)L~R (BELT TENSIONER)
PUMP GP-FUEL PRM & PRIM FILTER
PUMP GP-WATER
-SEAL GP- CRANKSHAFT
-- -SEAL GP-FLYWHEEL HOUSING
--SENSOR GP - ENGI NE
WIRING GP-ENGINE_
STARTING AID GP CW_IRING}

------_ .. _-_"

PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT


YOUR LOCAL DEALER FOR THE LATEST GASKET KIT
INFORMATION
-.--------

Y - SEPARATE ILLUSTRATION

SIN:

Y
Y
Y
.-_--y
Y
Y
y

QTY

---------

----

ENGINE ARRANGEMENT

ENGINE ARRANGEMENT
291-9171

ENGINE AR..COMPLETE

SIN:
KHX849~UP
169 BRAKE KW (227 BHP) AT 2200 RPM
AN ATTACHMENT

SMCS~1000

i03137731
PART NAME

NOTE

PART NUMBER

____ Y_____
___ Y
___Y____
__ Y
___ Y

_
_

_'L
Y
__ Y___________
------'Y
Y
--- ---

Y
Y

_____

--

Y
__ Y
Y
I--Y_:__----

-____

r----l--___ Y'---_
Y
Y
-- -------Y
- --- -------Y
-- _______
Y
.._- __________
y
--- ..

--- -- --------

____
'!
Y___________

__ _

Y
Y
__ Y_:______
I--y-=------------------__ Y'---_
__ Y~
Y
___
__;___Y
_--='y_________
__ Y

------------------------------------------

1--:-:-----=-Y -SEPARATE

10

SEE
PAGE

{PHODUCTI.EVHj

241-G_S73
1
BREATHER GP______
78
4:_:_W:_---=3_:_4:::_:62=--_ __:_1
_---=CA=::::Rc:_:R,:-::I:-=-E_:R
GP - SEAL
------'1'---=6'--1
-=2~7~_9=__0=--4_:_:9:_::8
_ _____;1'----_C"---'O'--'--N'-'-T-'-'.RO-=L=---=-&
MTG GP - ENGINE ELEK
----'2=2=3_1
?~!_-~1~_ _
1
~QyER GP-CYLINDER
BLOC_!_<_----:---,---,---,---:---:--_----=-____
19
1_1_-1727
1
COVER GP-FRQ~T
li()lJ!>!~(3iACCESSORY DRIVE}
20
_______?__1_~ ?~'_'=2_"__8
_ ______'_1
_ _____=:C:_:::O-:=-,V~ER'_'_:=G:-P
---=,V,:-,-:-,-A.l,'yE
M",-,E~C~H,,-AN=I
Soo:M::___________
__2_4_
_____:_1__5-4557
1
DAMPER & P--=U=L=LE=----:Yc_G=P
__c4c_:_4
__
118-2073
__!
RR~IN GP-ENGINE
OHo
_1!? __
----=2__:46,:o_---=2=9=3--'---1
_ ______'_1_----=E=L=BO_::_:W:o-=~P_~A!FI
I!'JLET
139
"'237-9821
1
ELBOW GP-WATER
-----=9:.::9:__,
291-9173
1
~NG~NE AR-CORE
1-'----'3=--1
258-8723
1
FASTENER GP-CYLINDER
HEAD
---'--'46=---.
-=218-0859
1
FASTENi:!!
(3fl-()~M_fl~R ~ fl~_L~i:Y
4_:__:_7----1
116-4556
1
~fI~T~NER
GP-FRONT
1-!9J!!NG_
_
__ _
4-'--'8=--.
__:2=-=3?-g_~73
1
FAST~_N_ER_GP_-FRONT HOUSING (BASIC GEARS)
49 _
237-9836
1
FILLER
GP- ENGINE OIL
__
_
___:7---=9'--1
237-9823
1
FILTER~!-ml:!>_(3p-FlJEL
{SECO~D.A.RY)
_____:___:15::_:=2'------1
189-5433
1
FILTEFU~P-~~gINE
OIL
_
__ @___
____:_7f-_O_!P9
1
_FJYWHE~I,QP_____________
_
51
297-6462
l
_EUM_I:~_DISPOSAL GP
_
--='8:::_c4:__,
308-0948
1
GAUGE GP-_QIL LEVEL {DIPSTICK}
{ENGINE}
87
197 - S210~ __
______:_:_HO=U=S:_::I_N~
(lP -~!- YWH.::::EE~L=-----___________
_
___
54
---'2=--:3=---:.7_-9822 1
LIFTING
GP_~_~!'J~=I:_:cN=E__________
_ _ 58
!g-?_1!_~
1
LINES GP-ENGINE
OI_L
-------'8"--8~'____
187 - 6279
1
LINES GP - TURBOCHARGER
OIL
90
-------_-_--238-4802
1
LINES GP-WATER
(~~_(g_NEL__
--=-1_13
183-6845
1 __ MANIFOLD
GP-EXHAUST
(DRfl______
_
___ .
-----'----14-'----'5'------.
21~-(.)~l!?_
1
MOUNTING GP-ALTERNATOR
.
5::::_:9:::__1
___?_01-6850
t __
-----'---'PA:_::N--'---=GP:_-----'O:.=I=L________
___
61
____:_1=59,,__030__::::3_------'1
_ ___:P--=L=UcG"'QP
- GX_l.J_toJl?,--=E:_:_R_:_.--"B=L=O=CK:__:__
~__
162-8068
1
P!:-.tJ_~ (3~-__
~!,!~__l~~_____________
_
65
__:_:17_g~Q!5_~
1
J:lLJh!:E_'Lgf:l_-:.!Q_LER (BELT TENSIONER)
_~L
__
238-4803
..... 1
PUMP GP-FUEL
PRM & PRI~_f!bI_EB
186
--=2:.=_O-=--9_-4_:_:6:.=0__::_0_
1
PUMP GP-WATER
117
115 - 4210
_ _ 1
SEAL GP - CRANKSHAFT
_ __ _
69
7C-1770
1
__~_~AL ~P-FLVWI-II:I:L
HOUSING
_ __ __
70
238-4808
1
_!?~!'J_~Q_R.GP-ENGINE
~OO _
1?_!J-8780
1
COVER GP-AIR
INLET
(INCLUDES
HEAT~RLh
1~_L
?1~-~?_?:3
1
STARTIN__~m_G_f
__{WIRING)
319
198-27_:_14_:__
__:_1
_ ____:_:W-=-IR:_:cI=N_:_G---::
9_P_~_I:NG1NE:
433
__:_1

Y
-----------_____:Y'-------____
Y
Y
__

QTY

un

__

--------------------:-----=---=-:---::-:-:-:-~:__::_::____=______=____=______=c_,____-----------I

PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT


YOUR LOCAL DEALER FOR THE LATEST GASKET KIT
---=-I:_:cNF;__;O"'_R=MA~TI=_.;O"'_N'___
ILLUSTRATION

ENGINE ARRANGEMENT

-----------------------------------------------------1

1 of 1

SEBP3866-24

-.

ENGINE ARRANGEMENT

ENGINE AR-CORE

235-1423

SIN:
PART OF 235-1422

KHX1-UP
ENGINE AR-COMPLETE

SMCS-1000

i02427428
PART NAME

NOTE

PART NUMBER

Y
Y

212-4289
117-3643
2p -9120
210-5590
221-4482
219-5849
205-1321
165-4446
191-0461
212-3652
222-5900

Y
Y
--------Y

---

y
Y
Y
-.-----Y

--------

..
......

QTY

---

1
1
1
1
1
1
1
1
1

---

6 --"1

Y
--_._-.

.!.~~-~!HE

Y
_._-_._-_---

?~2-5958

-_'--_.
Y

------_

--.--_
-.

268-1839

..
-

-- ..- Y

,_.-_ ---

----_

1
1

258-2403
232-3717
247-0829 ---

.. _-

Y
_. --_.
Y. - SEPARATE ILLUSTRATION
. ..

-----

..

(PRODUCT

SEE
PAGE

LEVEL)

CAMSHAFT GP
COOLER GP-ENGINE
OIL
.-~--- - - -- -- -- -_-_COVER GP - FRONT HOUSING CRAN!<_SHAFT GP -----------CYLINDER BLOCK GP
CYLINDER HEAD GP
--_.
-GEAR GP - FRONT
--_- --.- ---HOUSING
GP - FRONT
-..
--,_-"_-LINES
GP-- - ------- --_- INJECTOR HYO PUMP
PISTON ~_ROD GP
.. _'-."-"
--PUMP -_-_
& MTG GP-UNIT INJ ---HYD
PUMP GP-ENGI,,!~ OIL
PUMP
GP-FUEl
INJECTION
-- -------_-_--S/N;__~_HXl-409
..
--PUMP GP-FUEL INJECTION
~l~:KHX410-UP
.. _-TURBOCHARGER GP
- --,_
VALVE
MECHANISM GP
_-----_--_--ELECTRONICS
GP - ENGINE RATINGS
------_.
"_--

. -

.....

15

_J!L
21
28
34
._- 41

--

__

.-

52
55
,_ ... _._---172
62
173
93
_-_----------183
,_-_-.--------.-------

--

184

._-------

"_--

151
71

-_. __ -_-_---- ----------.--

.
-

~
SEBP3866-24

1 of 1

-_

....

- --

ENGINE ARRANGEMENT

11

ENGINE ARRANG_EMENT
235-1425

ENGINE AR-CORE

SIN:
KHX1-UP
PART OF 235 -1424 ENGINE AR- COMPLETE
AN ATTACHMENT
i02427290

SMCS-1000
NOTE

___ Y
Y

PART NUMBER

QTY

PART NAME
, 2 3 4 5

SEE
PAGE

(PRODUCT lEVEl)

?1 ?~_42_8_9_ _ 1
CAMSHAFT GP
_ _
!1_7-:~~1_~
1
COOLER GP-ENGI~~_O_IL
____y____________
211-9120
1
COVER GP-FRONT HOUSI~9
t---y--'-----------------------'2=----010-5590
CRANKSHAFT GP
t--___:__y--------g?_L1482
1
<_;y_I:Jt'4_gERBLOCK Gfl_
y
__~!
~ - 5~1_~
1
CyUNOER
HEAO G1:._______
Y
205-1321
1
Jl.~_~R_~P-FRONT
__ .Y._______________
_ H~5-41'16
1
HOUSING GP-FRONT
__
I--___:__y-------__
191-0461
1
LINE~H1_P- INJECTOFI HYO PUMP
Y
212-3652
6
PISTON
& ROO GP
1-----'------------------- ---------------------------------------------___ _________
__ 222-5900
1
PUMP &_M:rG GP-UNIT
I",N=J_:_H_:_:Y--=-D
t--_Y--'-------'---19=-c2=------=2'-=-9-=-8_L E.lJMP GP-ENGH~~QIL
_ __
I--Y--'--------------222-5958
6
__.EllMp_GP-FUEL
I_~JECTIOt-J
___________
:31t-!: i(1-!!<1-410 _ __
_
I-------'---Y------------'2~6:.=8'_-___'__18=__:3"-'9::____
.!5
....EY_fvlPGP - FUEL INJ ECTION
_
1-$_!f>J:_l<HX411-UP
--____
---------258 - 2403
1
TURBOCHARGER GP
--y-----------Y
~:3?-~~17
1
__
V_ALV_E_M_E_CH_A_N_ISM_9P
__,-------___
247-_;::_08=3=--=1,--_1=---____;E=L~~TRONICS
GP-ENGINE
RATING$
_
-- ---- --------------,----,---,--=-=::---------=---y
-SEPARATE
ILLUSTRATION
--- -----------------------~ .-.--- .-.-~- -.-.-

1'---='5_

9_5 _

__ _

______'2=__1'___ __

___ 2_8_
34
4_1_

R_
55
1_7_2_
62
173
93
183

12

ENGINE ARRANGEMENT

1 of 1

_
_
.1_5_1_
71
---

SEBP3866-24

ENGINE ARRANGEMENT
291-9173

ENGINE AR-CORE

SIN:
KHX849-UP
PART OF 291-9171
ENGINE AR-COMPlETE
AN ATTACHMENT
SMCS-1000

i02576333
PART NAME

NOTE

--

Y
Y
Y
Y
Y
Y
Y
Y
Y

PART NUMBER

...

....

_--

__

....

Y
---

Y
Y
Y
y

"_-_

-- ----

Y
Y - SEPARATE

SEBP3866-24

-------

ILLUSTRATION

1 of 1

..

212-4289
117-3643
211-9120
210-5590
---- --221-4482
219-5849
205-1321
165-4446
-- - ----191-0461
212-3652
222-5900
192-2981
268-1839
258-2403
232-3717
-----291-9175

QTY

1
1
1
1
1
1

1
1
6
1

1
6
1
1

.._-

SEE
PAGE

(PRODUCT lEVEIJ

CAMSHAFT GP --COOLER GP-ENGINE OIL


COVER GP-FRONT HOUSING
CRANKSHAFT GP
CYLINDER BLOCK GP
CYLINDER HEAD GP
qEAR GP - FRONT
HOUS I NG GP - FRONT
LINES GP - INJECTOR HYD PUMP
PISTON & ROD GP
PU'4P & MTG GP - UN IT I NJ HYD
f'lJ~f> (if> - E,,!(iI fl!_E()! L_
PUMP
GP - FUEL INJECTION
_ .._--TURBOCHARGER GP
VALVE MECHANISM GP
ELECTRONICS GP - ENGINE RATINGS

__

-_ .. _-

......

...

15

95
21
28
._---_

..

34
41

52
55
172
62
173
93 --184

151
71

----------_

ENGINE ARRANGEMENT

13

ENGINE ARRANGEMENT
237-3995

INSTALLATION AR-ENGINE
SIN:

K5K1-UP

PART OF 237 -0231

GENERAL AR

SMCS-1000

i02714047
PART NAME

NOTE

y
y
y

...

PART NUMBER

QTY

.g~!_-1848

1
1

2_3!.-=_'!_~1!__ __.
._._..

...__ y:___

1_---'Y_ .._...
----------------_

ENGINE ARRANGEMENT

jPRODUCT

SEE
PAGE

LEVELl

____:1-=-33=---1
201 __

AIR CLEANER GP
ALTERNATOR .~f'_-!_;_H_A~GI~
FUMES DISPOSAL GP

L_LI ti~_ GP_-MR.

-..

_.

... _..__.______________
Y -SEPARATE ILLUSTRATION

14

83

. __ . _ _

. .__

1 __ ._~I_N.{S GP-ENGINE OIL DRAIN


1
LINES GP..: E!!.n__
DR_A_IN

__ ..14,!__

.._..

.___

89
.__ 171

60
1 _ M()lJNTm(i(ip-ENGINE
~ TM~N
.__ --=20..;:3,-,-7_4..:...;8::..;:5,"'3
_ ____:1_----"-M=U.:_FF'-'L=E'-'-'R;__:G:::_P
. __.
.
___:_1-'-46=--1
1_1!_-1_275
J_ .. _~Tf\.R_UNG MOTOR GP-ELECJ.R!9_{G_Ot-_QWE'<\T_ljE.RL __. __ . __ 3_?~_

168-8976

I----'y--.----------

--=2=3.8-4804

--=2'-=-3-'--7
-1_~Q_1_ __
!!~-~

.__..

. _?3. 7__~1~?0

I----'y-- ...
------------

K5Kl-1242
~TARTI_N.(iM()!OFl_GP-ELECTRIC
___ ~!~: K5K1243-UP
__...

_._._
..
{COLO WEATHER}
.. _. __ .

SIN:

...

128-5626
_ __

..._

-_._._----_

.. _

324

1 of 1

SEBP3866-24

BASIC ENGINE
212~4289CAMSHAFT GP
SIN: KHX1-UP
PROVIDES A CAMSHAFT WITH 48 MINUS 1 TIMING MARKS
PART OF 235-1423,235-1425,291-9173
ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1210,
REF
NO

NOTE
1----

__

1211,

1212

GRAPHIC
REF

-'1

i02168423
PART

1'-----__

____:_1
0:0..;7
- 7694

1B - 8705

._21:1

__._M_.
~
_M_- M.!=_T_R_IC_p_c_A"-'.RT-'-----

224-3247

_____:__

6V-3940

SEe
PAGE

___:P:-=L::_:Ac:_TE=---:-::,T~H.:..:.RU=S,,-,T,----

CAMSHAFT

AS
. KEY - WOODRUFE

___:_1
__
------,---1
__
2

NAME

~EAR

(100-TEEII:!J

BQU_jM8X1.25X25-MML

_
_
_

<END>

GRAPHIC #1

SEBP3866-24

QTY

212-428;:;_:8:___1;__

2A

____

NUMBER

PART

1 of 1

901099239

BASIC ENGINE

15

BASIC ENGINE
4W-3462 CARRIER GP-SEAL
PART OF 235-1422,
SMCS-1160,
NOTE

i03140587

1161

REF
NO

GRAPHIC
REF
-_ ..-_.- .. 1~
.. _ .._----

---=2'-------__

SIN: KHX1-UP
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

_____________ =L
4
I-------=M_::___-----=S'----_

1
1
1
____:l:__
1

6
I~M:::_-_:_:M=E_:_:TR_:_::I:_:::C_:_P_:__A::_:_R_:__T

PART NAME
PART NUMBER

aTY

2W-6546

SEE
PAGE

g4 !_~_t~7_'____=6'-------_1
239-0583
6V-3538
6V-3940
9M-1974

1
2
8
8

GASKET

R_QW~~
_
BOLT (!v1_~Xl. 25X25-M_~)_
'N.A~H:lER-HARD
_

(8.8X1_6X2-MM

THK)

_
_

5-6

REAR VIEW

SECTION A-A

FRONT VIEW
GRAPHIC #1

16

BASIC ENGINE

<END>

g01239787

1 of 1

SEBP3866-24

BASIC ENGINE
222-5947

COVER GP-CYLINDER

BLOCK

SIN:

KHX8041-8045
PROVIDES BLOCK COVER GP WITH REAR STUD AND SIDE COVER BREATHER
PART OF 235-1422,235-1424
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1201
NOTE
1

___
C

1
_:2"---=--3
__
4

___
__ M___
_______

i02690533

REF
NO

GRAPHIC
REF

L
1_
_____:

PART NUMBER

~_~~_9=9_=__9__
110-76"----'1---=8_---=3

!;I,,~I:VI:

STUD

SEE
PAGE

_
_
_
_

(M8Xl.25X52.75-MM)

BOLT AS

_
--------

------------

222-589=3_----,---1
COVER AS
_--:-------:~---------------_____o6'---'-V_-5=--c6=----=9---=8_----=2'----__ ---=--SC=R=E=W
-BUTTON
HEAD (M4XO.
7Xl 0 -MIv!L
_:2=--1:__::0:_-=33=2::__:1:_______::__--=S:__:_T--=-UD=---(
M8X l---,_?___:-_It!Q_)
--=--5C-'-----__:_7-=2--=--6--'---1
_----'---_------'--'--=--NUT (_!.18 X 1_,_g___:-_T!:l_Q_)
~!:2_3_1?_
23
BOLT (M8Xl.25X30-MM)
8_T_=_42_2!_----'---1
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-----------------------------1

GRAPHIC #1
SEBP3866-24

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<END>

1 of 1

1
1

g01352930

BASIC ENGINE

17

BASIC ENGINE
238-0371 COVER GP-CYLINDER

BLOCK

SIN:
KHX1-8040
PART OF 235-1422,
235-1424
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1201
NOTE

1
2
3
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i02241716

REF
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PART NAME
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----

------

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---

GRAPHIC #1
18

BASIC ENGINE

<END>

gOll18434

1 of 1

SEBP3866-24

BASIC ENGINE
257-9145

COVER GP-CYLINDER

BLOCK

SIN: KHX8045-UP
PART OF 235-1422,

235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

SMCS-1201
NOTE

i03173501

REF
NO

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

SEE
PAGE

1
2
3
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8
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11
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13
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M-METRIC PAR:__:_T
_

13-8-2-10

_
_
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14-10

------

--

-------

--

LEFT SIDE VIEW OF ENGINE

--

- -

----

.-

rMARKEDX

5-9

2-8-13-10
SECTION

B-B
VIEW A-A

<END>

GRAPHIC #1
SEBP3866-24

1 of 1

g01385413

BASIC ENGINE

19

BASIC ENGINE
118 - 1727

COVER GP - FRONT HOUSING-ACCESSORY DRIVE

SIN:
KHX1-UP
REQUIRED ON ENGINES WITHOUT FACTORY INSTALLED AIR COMPRESSOR
PART OF 235-1422,
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS- 1151,
NOTE

REF
NO

. ._.__.__.
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1
2

_____ ._~
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i01784655

1166
GRAPHIC
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PART NAME
PART NUMBER

QTY

SEE
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GRAPHIC

20

#1

BASIC ENGINE

<END>

g00897312

1 of 1

SEBP3866-24

BASIC ENGINE
211-9120

COVER GP-FRONT HOUSING

SIN: KHX1-UP
PART OF 235-1423,
235-1425,
291-9173
ENGINE AR-CORE
FOR USE WITH OIL FILLER
ALSO AN ATTACHMENT
SMCS- 1151,
NOTE

REF
NO

1166

i01622046
PART NAME

GRAPHIC
REF

PART NUMBER

166-1776
126-1757
136-0822
166-1781

1A
1B
2

QTY

2
2

SEE
PAGE

COVER AS -FRONT
WASHER
STUD
GASKET

FRONT HOUSING
GROUP

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

900849279

BASIC ENGINE

21

BASIC ENGINE
222-5952 COVER GP-VAlVE

MECHANISM

SIN:

KHX1-409
PART OF 235-1422
ENGINE AR-COMPLETE
FOR USE WITH ENGINES THAT USE SIDE COVER BREATHER AND REQUIRE NO TOP OIL FILL
SMCS-1107
NOTE

i02579668
PART NAME

GRAPHIC

REF
NO

REF

PART NUMBER

QTY

SEE
PAGE

PRODUCT LEVEL

g'!ti-~()~:J _ 13
SLEEVE-SPACER
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1

1
2

-----

EXPLODED

22

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23
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OF AREA

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_sr~u

#1

BASIC ENGINE

<END>

901060391

1 of 1

SEBP3866-24

BASIC ENGINEMECHANISM
R GP-VALVE

42 - 2411

PART
SMC

COVES/NO
KHX1-UP GP-VALVE MECHANISM
OF 222-5952,
261- 3721 COVER

7
-

S-110

R
217-5701

~~:":"':"~RE~F-GGR!RA~!P~HIIC
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1

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Il_!!'f__

GRAPHIC

PRQDUCTLEVEl

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COYER}

DECIMETER

<END>

#1

SEBP3866-24

SEAL _BULK (2

1 of 1

901228298

BASICENGINE

23

BASIC ENGINE
252-2328 COVER GP-VALVE MECHANISM
SIN: KHX8046-UP
FRONT AND REAR ENGINE OIL FILL
PART OF 235-1422, 235-1424, 291-9171 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

SMCS-1107
NOTE.

i03287675

REF
NO

1
lA
2

1-----

C
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1
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M- METRIC

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

SEE
PAGE

1
310-9247
1
1_,____
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--=30::::_4.:_-_:.4=92::_:4:__.
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__.~AL AS (VALVE MECHANISM BASE)
1
_g_?~_~~_~~fl 13
SLEEVE-SPAC~!L
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{CRAN~<:;.f._~
BREATHER)
(CRANKCA.;_:S=E.L.)__

GRAPHIC #1

24

BASIC ENGINE

<END>

901271004

1 of 1

. SEBP3866-24

BASIC ENGINE
261-3721 COVER GP - VALVE MECHANISM
SIN:
PART OF 235-1422

KHX410-3284
ENGINE AR-COMPLETE

SMCS-1107
NOTE

i02549683
REF
NO

Y
___

GRAPHIC
REF

1 __
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QTY

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2_42_- ~'!.t1;;___1'___C"_'Oo..:.V-=ER
GP - VAL VE MECHANI SM
246-5083
13
SLEEVE-SPACER
----'2=-07--'1_-=.24-'-'10..:.7_1
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MEC_tlt.NISM_(_B=.cA.c.=S.=E.._)
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.

23

B - USE AS REQUIRED
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Y - SEPA.RA TE I L L=US.::._T'-'..Rc..:A_:_cTI::_:O:.:_:Nc__
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3A

GRAPHIC

SEBP3866-24

<END>

#1

1 of 1

g01254079

BASIC ENGINE

25

BASIC ENGINE
261-3721

COVER GP-VALVE MECHANISM

SIN:
KHX3285-8045
PART OF 235-1422,
235-1424
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1107
NOTE

i03285763

REF
NO

GRAPHIC
REF

SEe

PART NAME
PART NUMBER

QTY

PAGE

(PRODUCTLEVEl)

. _L __.__

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271-2417
1
COVER GP-VALVE MECHANISM {~.A~=E.,----)
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1
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26

--

---

BASIC ENGINE

1 of 2

SEBP3866-24

BASIC ENGINE
261-3721 COVER GP-VALVE MECHANISM (comd.]:

i03285763

1A

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

901272220

BASIC ENGINE

27

BASIC ENGINE
210 ..5590 CRANKSHAFT GP
SIN: KHX1-5002
PART OF 235-1423, 235-1425, 291-9173
ALSO AN ATTACHMENT

ENGINE AR-CORE

SMCS-1202

i02557873

REF
NOTE

NO
1

---_

..

J
AB
AS
AB
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lA
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REF

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1
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1
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271-5658
18-8705
2W-8147
212-4893
229-5153
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229-5155
229-5156
107-7708
145-0168
145-0170
145-0162
145-0164

QTY
1

1
1
1

SEE
PAGE

6 (PRODUCTLEVEt)

CRANKSHAFT AS
KEY-WOODRUFF
._GEA!,U 50 - TEETH l
BEARING-THRUST (STANDARD)
BEARING-THRUST (O.25-MM US)
BEARnm.:TH8!JST ( 0 . 5 . MM US)
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n

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AJ
A-NOT
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28

7C-7980

...
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.-

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196-9519

__

SLEEVE -OIL SEAL


._.
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AVAILABLE REPAIR KIT@J._:_._.


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AS REQUIRED
SHOWN
MARKED J SERVICES PARTS MARKED J

BASIC ENGINE

----

---- - ..

1 of 2

_--"_

'SEBP3866-24

BASIC ENGINE
210 - 5590 CRANKSHAFT GP (contd.) .

i02557873

3~
I

18

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

g00977492

BASIC ENGINE

29

BASIC ENGINE
210-5590 CRANKSHAFT GP
SIN:

PART OF 235-1423,

KHX5003-5022
235-1425,
291-9173
ALSO AN ATTACHMENT

ENGINE AR-CORE

SMCS-1202
NOTE

C__
___

REF
NO

-----'-1
l:..:_cA
1B
2

AB
AS
_A_IL_
AB

____...J_._

__-=3:.__ __

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i02682424
GRAPHIC
REF

1.
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PART NAME
PART NUMBER

-,2=2::...:7_-_
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229-5154
229-5156
107 - 7708
145 - 0168

1~~- QEQ
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196-9519
A - NOT PART OF THIS GROUP
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C-CHANGE FROM PREVIOUS TYPE
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30

1__

1~.::!i?'9~._ :1. __ . __.I<_E_'(.-WOODRUFF

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QTY

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1 of 2

SEBP3866-24

BASIC ENGINE
210- 5590 CRANKSHAFT GP (contd.) .

i02682424

lA

3~
2

V!\)
I

18

GRAPHIC

SEBP3866-24

#1

<END>

2 of 2

g00977492

BASIC ENGINE

31

BASIC ENGINE
210-5590 CRANKSHAFT GP
SIN: KHX5023-UP
PART OF 235-1423, 235-1425, 291-9173 ENGINE AR-CORE
ALSO AN ATTACHMENT
i02682428

SMCS-1202
REF
NO
1
lA
16
... _2

NOTE
C
--

J
AB
I--_AB
AB
--_--AB
t--~-

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GRAPHIC
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---

QTY

______
271 ~5658
18-8705
2W-8147
212-4893
-.---~----~229-5153
229-5154
229-5155
229-5156
--------~-10?~_7708
145-0168
145-0170
145-0162
145-0164

PART NUMBER

7C-7980

AJ
196-9519
--- --_._----A-NOT PART OF THIS GROUP
B-USE AS REQUIRED
C-CHANGE FROM PREVIOUS TYPE
F NOT SHOWN
__4___:_!<IT
MARKED_J SERVICES PARTS MARKED J

32

BASIC ENGINE

1
1
1

0-

--.. -

PART NAME

--

._-1

I;

tPHQDUC

SEE
PAGE

I LEVEl}

CRANKSHAFT AS
--KEY-WOODRUFF
GEAR (50 - TEETH) o_
~~ARING-THRUST (STANDARD)
[!EAR ING - THRUST ( 0.25 - MM US)
- .- -------BEARING- T!:!RUST (0. 5-MM US)
BEARING-THRUST (0.5-MMOS)
BEARING- THRUST (0. 5-MM US - O. ~-M.M OSL_
BEARING-~JN
{STANDARD}
BEARING-fv_1AIN {O.5-MM OS}
B~ARING-MAIN (O.5-MM US - O.5-MM OS)
~~~f!!NG: M~l!U0 . 25 - MM US)
B~ARING-MAIN {0.5-MM US}

-._---

-------

-- ..

------

-----

------- --

SLEEVE-OIL SEAL
..- .. _--------(THIS WEAR SLEEVE IS USED ONLY TO SALVAGE
(REPAIR) THE REAR SEAL SURFACE OF THE
CRANKSHAFT)
-.-------_~VAILABLE REPAIR KIT{S)_:_ _______
____ B_EARINGGP-MAIN (CRANKSHAFTL_
__

.__ ..

--------

1 of 2

--

SEBP386624

BASIC ENGINE
210- 5590 CRANKSHAFT GP (contd. )

i02682428

J~
I

18

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

g00977492

BASIC ENGINE

33

BASIC ENGINE
221 - 4482 CYLI NDER BLOCK GP
PART OF 235-1423,

SIN: KHX1-UP
235-1425,
291-9173
ALSO AN ATTACHMENT

ENGINE AR-CORE

SMCS-1201
NOTE

Cy

i02690901

REF
NO

GRAPHIC
REF

1
2

PART NAME
PART NUMBER

3
1-::-~-:-:-:-:,.,------:---=-4~-::-::--:::---,-1

C - CHANGE

FROM PREVIOUS

Y - SEPARATE

----:- __

QTY

SEE
PAGE

36

305 - 8141 _--,-1__ C=._Y.:_::L=I.:_::ND=-:E::_:_R:_:B=-=L=-=..OC=K_;_G=P_


7N-5683
2
DOWEL
!W_-_84_07~~2~~S=L=E=EV~E~
_
--=6V.:_--"3'-"'53"'-'8'"-----------'2~__:D::..::O=W=El=---_

TYPE

ILLUSo:_:Tc.:..:R"-'-AT_:_:I=O_:_:_N

...

VIEW

GRAPHIC #1

34

BASIC ENGINE

<END>

900800849

1 of 1

BASIC ENGINE
263-3774 CYLINDER

BLOCK GP

SIN: KHX1-UP
PART OF 305-8141 CYLINDER BLOCK GP
ALSO AN ATTACHMENT

i02347180

SMC5-1201
NOTE

REF
NO

2
M
3
_
4
M-METRICPART

GRAPHIC
REF

1
1

PART NAME
PART NUMBER

7E-2968
9X-8916
5P-8247

QTY

7
14
14

SEE
PAGE

__BOLT (M16X2X140-MM
WASHER-HARD {_E)(~?X~.5-MM

THK),

___

o
o 0
@
o

00

@
o

o
o

3-4

FRONT VIEW
GRAPHIC

SEBP3866-24

<END>

#1

1 of 1

901175397

BASIC ENGINE

35

BASIC ENGINE
305-8141 CYLINDER

BLOCK GP

SIN: KHX1-UP
PART OF 221 -4482 CYLINDER BLOCK GP
ALSO AN ATTACHMENT
SMCS-1201
NOTE

REF
NO

i02690923
GRAPHIC
REF

PART NAME
1

--- -------------

36

BASIC ENGINE

SEE
PAGE

(PRODUCT lEVEL)

-----------------------------1

1 of 2

SEBP3866-24

BASIC ENGINE
305- 8141 CYLINDER

_
GP
B LOCK

(contd. )

i02690923

(Jf

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

g01348114

BASIC ENGINE

37

BASIC ENGINE
314-4184

CYLINDER HEAD AS
SIN:

KHX1-UP
PART OF 300-9550
CYLINDER HEAD GP
ALSO AN ATTACHMENT
SMCS- 11 00,

11 01

i03279280

REF
GRAPHIC
NO
REF
PART NUMBER
QTY
1
1
12
8~_-:_?s,_~()
-----2
4F-5695
2
----- 1
1
3
227-1200
6
4 ---1
232-1285
6
AS
319-3~~?
--------_ 1
AS
1
319-3823
AB
1
319-3824
__.._r_~~_
5
1
264-6157
12
-----_
..
--------- -----_AB
1
319 -_:,J_s.1_~___
---_AS
1
319-3820
AB
1
319-3821
6-------1
310-7255
6
7
1
310-7257
6
-S
1
9X-7712
1
9
1
1
95-9334
A-NOT PART OF THIS GROUP
B-USE AS REQUIRED
NOTE

38

BASIC ENGINE

PART NAME
1

SEE
PAGE

6 (PRODUCT LEVEL)

PLUG-CUP
PLUG-CUP
SLEEVE --_-_--_---INJECTOR
-------INSERT -VALVE SEAT
SEAT -VALVE {EXHAUST O.13-MM OS ODL
SEAT -V~b.~EXHAUST
O. 25-MM as on:
SEAT-VALVE (EXHAUST Q_:_l-MMOSODL
INSERT -VALVE SEAT
-SEAT-VALVE {INLETO.13-MMOSOD}
SEAT-VALVE {INLET O.25-MMQ~ CD}
SEAT-VALVE (INLETO.51-MMOSOD}
SEAL-O-RING
SEAL-O-RING
SEAL-O-RING
PLUG-O-RING.-------------.
--

-----

----- --

--

-----

--

1 of 2

SEBP3866-24

BASIC ENGINE
314-4184 CYLINDER

HEAD AS (contd.)

i03279280

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

901622741

BASIC ENGINE

39

BASIC ENGINE
CYLINDER

219-5847

HEAD GP*R

SIN: KHX1-UP
PART OF 219-5849
CYLINDER HEAD GP
ALSO AN ATTACHMENT

SMCS-1100

i03258146

REF

NOTE
CVR

-------

NO

1
2
3
4
5

GRAPHIC
REF

PART NUMBER

300-9550
--- -- .-"'-_-_--'-_- 1N-5999
1
2M-9780
~~
3J-1907
_-_"1 _-------1

..

42

..

----_

SEE
PAGE

QTY

SEAL-a-RING
--_ .. - - - ----

__=-__
~S=EA~L~-~O~-RIN~G
2

...

319-6234
______________________

PLUG AS
(EACH_J~C=L=U=D=E=S~)
----1
SEAL - a - RING
_ _
5A
238-5084
PLUG RINGo:__
1
95-9334
1
~=_~~
1 _____
7J-0204 __ _=2 __ ~S~EAL-O-_~R~IN~G~
6
_______
7_;___
__;_ 1
--=-=----=-------=--=____:____:_
307-2671 __ ---="--_ _
6 __ P:__:L::__:U:__:G::_-e-_~
__________________
___l:( E:::A=C~
__IN_C_Ll!()ES}
7A
1
214-7566
SEAL-O-RING
___
~~~~_~
~P~L=UG-O-R~I~N~G~
1
1
95-8002
PLUG - 0 - RIN9_ _
8
95-8004
2
9
1
95-8006
______
~~~
__
~~
__
P~L~U~G~-O-RING
-C - CHANGE FROM PREVIOUS TYPE
R-REMFG PART MAY BE AVAILABLE
Y -SEPARATE ILLUSTRATION

a-

_
1
_
_
_

_
_

-------

----------

----

.>
lJ'
4~

./

:v

~6

GRAPHIC

40

#1

BASIC ENGINE

7A

<END>

901579153

1 of 1

SEBP3866-24

BASIC ENGINE
219-5849 CYLINDER

HEAD GP

SIN:

PART OF 235-1423,

KHX1-UP
235-1425,
291-9173
ALSO AN ATTACHMENT

ENGINE AR-CORE

SMCS-ll00
REF
NO
1 __
____:_

NOTE

i02485235
PART NAME

GRAPHIC
REF
1
-----'1
1

PART NUMBER
QTY
1 2
3
4
5
219-5847 _
__ 'f_ __
--=----:__:=--------=--::;___:___;_
____;_ 1 __
C:::_cY:_::L=IN=D=E'-'-'-R___:_:H=EA__::D:;_;G=P
133-4995
GASKET -CYLINDER
HEAD
2
1
- __ -~-.138-3252
14
BOLT -12 POINT
HEAD
3
81-3282
14
WASHER - HARD (22X35X3__:__:. 5=-------"'M=M__,__T=HK"---'-)
M _ ______;'---4 _ ______;'---8T-7950
6 __
__
-----=-.;'---'-=_---=-B=O=Lc__:__T_,_(=M__:___::10::_:_:Xc__:__1
__:___::'
5::_:_:Xc__:__18=O::__-=MMt_
6V-5839
5
6
-----'------=----=-----=--==_--=-_-----'-'WA_f!!_H
1 )(_;21 X2. 5 -MM THK)
M-METRIC
PART
y. SEPARATE
ILLUSTRATION
______

SEBP3866-24

_~

TOP

GRAPHIC

SEE
PAGE
4=0_.

VIEW

<END>

#1

1 of 1

900760746

BASIC ENGINE

41

BASIC ENGINE
CYLINDER

300-9550

SIN:

HEAD GP*R

KHX1-UP

PART OF 219-5847
CYLINDER HEAD GP
ALSO AN ATTACHMENT
i03279324

SMCS-1100
REF
NO

NOTE

GRAPHIC
REF

1
2
3
----_

--.-

.. _--

---

6
1-----

AS
AS

--

8
9
y

_----

PART NAME

10
11
12

BASIC ENGINE

QTY

1W-2715
2A-4429
137-6715
137-6718
140-6188
147-8214
147-8220
187-8278
187-8279
163-2478
252-7801
314-4184
..
134-4483
140-9670
187-8280
187-8281
147-8211
7E-77?9

24

1
1
1
1
1
11
1

1
1
1
1

1
1
1

--------_

AS
1
___M __ ..._._ __ -_.
13
1
-1
14
A - NOT PART OF THIS GROUP
a-USE AS REQUIRED
Y - SEPARATE_lhLUSTRATION

42

PART NUMBER

...

- ..

12
12

6
._-6
12
1 -_--.

6
12

6
12

-_ ..

SEE
PAGE

(PRODUCT lEVEL)

LOCK-RETAINER
._ .._--._ --- - ~---LOCK-RETAINER
SEAT -VALVE SPRING
SPRING-VALVE (EXHAUSTl
SP!!_I~G- VALVE {INLET I
SEAL-VALVE STPU1NLEIl
GUIDE-VALVE (STANDA~
GUID~~_VALVE {O.13-MM as aD}
m.m)E-y~l,,~~ __
lQ~~l -M~_()S om
SEAL - VAL VE STEM {EXHA~ST J_
VALVE-INLET -__ . '----.
CYLINDER HEAD AS
_-_RETAINER-SPRING
.--- ------_-----_.-_-_-_---GUIDE_-::...'{_ALVE
(.TANDARDl
GUIDE-VALVE {O.13-MM os ODL_
GUIDE-VALVE {Q.!_51-M,,!_()_QQ_l_
VALVE-EXHAUST
----RETAINER - SP.!HN_G
____
.___
-_-

12

6
6

.. _------

----

.--

.
-

--

38

---

1 of 2

---_.-

..

_--_ .. _-

SEBP3866-24

BASIC ENGINE
300-9550

GRAPHIC

SEBP3866-24

CYLINDER

#1

HEAD GP

(contd.)

<END>

2 of 2

i03279324

g01384206

BASIC ENGINE

43

BASIC ENGINE
165-4557

DAMPER& PULLEY GP

SIN: KHX1-UP
PROVIDES VISCOUS DAMPERWITH 8-GROOVE POLY -RIB PULLEY
PART OF 235-1422,
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1205
NOTE
1

REF
NO

1
-=2=--__
3
M
4
M- METRIC PART

i01457178
GRAPHIC
REF

1
1

PART NAME
PART NUMBER

QTY

2W-7381

167 -S1~_1
153-1036
ST-3666

1
4

PRODUCT

SEE
PAGE

LEVEL

PLATE-CLAMP
0_AM_P~R_~~L
PULLEy-CRANKSH:;__;A:;._FT.;___
BOLIJM14X2X60-MM)

_-"-'-'--'-'-='-'--=-=---'-"'-'-'-L__

GRAPHIC #1

44

BASIC ENGINE

<END>

900585853

1 of 1

SEBP3866-24

BASIC ENGINE
118-:2073DRAIN GP-ENGINE
SIN:

OIL

KHX1-UP

PART OF 235-1422, 235-1424, 291-9171 ENGINE AR-COMPLETE


ALSO AN ATTACHMENT

i01994508

SMCS-1302
NOTE

REF
NO
1

GRAPHIC
REF
-- 1
1

GRAPHIC #1

SEBP3866-24

PART NAME
PART NUMBER
3K-0360
6V-7238

OTY

SEE
6

PAGE

(PRODUCT LEVEL)

SEAL-O-RING
-.~---------._------_--

VALVE-SHUTOFF

<END>

1 of 1

(ENGINE

OIL DRAIN}

-- ._-

--------

g00117513

BASIC ENGINE

45

BASIC ENGINE
258-8723

FASTENER GP-CYLINDER

PART OF 235-1422,

HEAD

SIN: KHX410-UP
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

SMCS-1100
NOTE

i02227744

REF
NO

1
2

3
4
M-METRIC

GRAPHIC
REF

1
1

PART NAME
PART NUMBER

..

QTY

229-8844

244-4500
-~.-- --_--

11

8T-Ol00
9N-0869

11
11

SEE
PAGE

CLIP
SPRING
BOLT {M8X_1.25X60-MM
.WASHER-HARD {8.8X25.5X2-MM

T!:!.~}

PART

VIEW OF AREA A

RIGHT SIDE VIEW

GRAPHIC #1

46

BASIC ENGINE

<END>

g01125046

1 of 1

SEBP3866-24

BASIC ENGINE
218-0859 FASTENER GP-DAMPER

& PULLEY

SIN:

PART OF 235-1422,
SMCS-1205,
NOTE

REF
NO

1
2

KHX1-UP
235-1424,
291-9171 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

7553
GRAPHIC
REF

i02094267

seE
PART NUMBER

QTY

PAGE

M-METRIC,-'P_:_A=R_:_T

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

900919524

BASIC

ENGINE

47

BASIC ENGINE
116-4556

FASTENER GP-FRONT HOUSING

SIN: KHX1-UP
PART OF 235-1422,235-1424,291-9171
ENGINE AR-COMPLETE
CANNOT BE USED WITH FRONT ENGINE SUPPORT
ALSO AN ATTACHMENT
SMCS- 1151,
NOTE

1162

REF
NO

i02757682

GRAPHIC
REF

1-M-METRIC

--==-2

____:_1

PART NAME
PART NUMBER

QTY

6V-8336
--=5Pc_-_:::8=---=245

6
6

SEE
PAGE

(PRODUCT LEVEL)

BOLT (M12X1. 75X70-MM}_


_
(13. 5X25.
5X3 -MM
H

WASHER-HARD

T_Ij-.o.:.KL__}

PAR~T-=-

FRONT VIEW OF ENGINE


GRAPHIC #1

48

BASIC ENGINE

<END>

g01380997

1 of 1

SEBP3866-24

BASIC ENGIN,E
238-0373 FASTENER-GP- FRONT HOUSING-BASIC GEARS
PART OF 235-1422,
SMCS -1151,
NOTE

M
M~_--=2
J--

SIN: KHX1-UP
235-1424, 291-9171 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

1162

REF
NO

1
__
-=3:__

M
__4
J--_:_:M;___
5
M-METRIC PART

i02241775

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

PRODUCT

SEE
PAGE

LEVEL

._9X
-2099

STUD (MaX 1.25X52 . 75 - MM)(MARKED y 1

-----,1_

185-9356

~TUD(M8Xl.25-THD)

.:__ __
___:__

----I

--=2_:___:10=----..:=:33211
STUD (M8X1 .25- HiDL.
---=-6V::_--=.2,317
6
BOL T (!!18X1 . 2~X3Q_:_~~)__
J~~RK__'__"E=D--'-Xc'_
__
!iT.::01 _Q_Q___ J__
_____!ill_b_l_J Max 1 . 25X60 -_~D
.
_
uu

----__---------1

4
FRONT HOUSING

FRONT VIEW
GRAPHIC #1

SEBP3866-24

<END>

1 of 1

gOll19959

BASIC ENGINE

49

BASIC ENGINE
212-4287

FASTENER GP-VAlVE

COVER

SIN:
KHX1-409
PART OF 235-1422
ENGINE AR-COMPLETE
FOR USE WITH 222-5952-PAGE
22
SMCS-1107
NOTE

REF
NO

i03287694
GRAPHIC
REF

PART NUMBER

SEE
PAGE

QTY

VIEW OF AREA A

GRAPHIC #1

50

BASIC ENGINE

<END>

g01176728

1 of 1

SEBP3866-24

BASIC ENGINE
7E -0519 FLYWHEEL

GP

SIN: KHX1-UP
PART OF 235-1422,

235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

SMCS-1156
NOTE

i01451626

REF
NO
1

M
M-METRIC

2
3
PART

GRAPHIC

#1

SEBP3866-24

GRAPHIC
REF

1
1

PART NAME
PART NUMBER

160-8230
7W-5095
5P-824S
7X-3344

CTY

1
1
8

SEE
PAGE

FLYWHEEL AS
GEAR-FLYWHEEL
(134-TEETH
WASHER - HARD (13. 5X25 . 5X3 - MM THK
SOL T_{MJ2~1

<END>

1 of 1

:?E~~g~_~_~L

g00759559

BASIC ENGINE

51

BASIC ENGINE
205 - 1321 GEAR GP - FRONT
SIN:
PART OF 235-1423,
SMCS-1151,
NOTE

1162,

REF
NO

c----

GRAPHIC
REF

___

.'_-

1 __
-'---

c---1

4A
---'--'--'---_ ___;'--__
1

M __
1_ ___:_:_:_

5
---=-__

M
M-METRIC

52

-6-PART

----

BASIC ENGINE

ENGINE AR-CORE

1206

2
1
-=__
---''--3 . ----_ .. 1
4
1

KHX1-UP

235-1425,
291-9173
ALSO AN ATTACHMENT

---''---1
1

i02593035
PART NAME
PART NUMBER

---'113

- 6069

QTY

SEE
6

PAGE

(pRODUCTLEVEl)

PLATE - THRUST
':P-=L:_:_AT.:._:E::_-_:_:R.=_ET.:_:_A_:_::I:.:_:Nc.=_IN'-'-'G=-~QQ__-_44_9~
1
=H__::__A-"-.F_:__T_- I=--=D=--=L=E_:__:_R
205-1320
1
GEAR AS- IDLER
( 50- TEETH)
~1_:_:15~-~4~0~72~_1_:___~B~E::__:A!.!;RI~~_G
_1_~6-4183
1
BOLT-12
POINT HEAD (Ml0Xl.5X30-MM)
6V-5843
2
BOLT (Ml0Xl.5X45-MM)

.1..1 5-4219

-_-----------------

1
____:_l __

----------

---

-------

------

1 of 2

-------------

SEBP3866-24

BASIC ENGINE
205 - 1321 GEAR GP - FRONT (contd.)

GRAPHIC
SEBP3866-24

#1

<END>

2 of 2

i02593035

g00870175

BASIC ENGINE

53

BASIC ENGINE
197-5210 HOUSING GP-FLYWHEEL
PART OF 235-1422,

SIN: KHX1-UP
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

SMCS-1157

i02841161

REF
NO

NOTE

GRAPHIC
REF

_1~
2
4--'---

5
5A

___;6

6A
1

1
1
------'1
1
...._1

PART NAME
PART NUMBER

QTY

SEE
PAGE

5F-0~3~0~4_~1_~P=LU~G~
_
100-6551
1
HOUSING-FLYWHEEL
2A-1162
148-8408
3D-2824

GASKET
PLUG ----~-AS
1
SEAL-O-RING
__
___,_P-=LUG
- 0 - RING
9S-4183
155 - 3624
PLUG AS
3J -7354
--- SEAL
--- ---- - 0
-- - RING
--------_.
9=.cS=--_:4_:_1=82::..___.!
P!:-_ll~c_-_=_O___'_R=I-,-oNG==-_
6V-5842
2
BOLT (M10X1.5X40-MML.
--'8=-.:T:_-...::::O=22=6:::._____:_1=O
_ _:B~O:...=L'_'_T_'(_"_'M_:_14_;_:X..:.::2"_'X_:._45=----'-'M=M,,

---------,-~-

_B_F .

1~U'___'-8846

--

SEALANT

a-USE AS REQUIRED
F -NOT SHOWN
M-METRIC
PART

_----------

-----_.

..

....

1
I

--------_.

-GASKET;___

--t

..

_-_

__

._

-----

TO
ENGINE

GRAPHIC #1

54

BASIC ENGINE

<END>

901448323

1 of 1

SEBP3866-24

BASIC ENGINE
~165 -4446

HOUSING GP- FRONT


SIN: KHX1-UP

PART;OF 235-1423,
SMCS-1151,
NOTE

1162,

REF
NO

C
M
M

ENGINE AR-CORE

1206

GRAPHIC
REF

i02665761
PART NAME
PART NUMBER

245-3259
6V-3918
6V-5217

2
3
4:.__ __

235-1425,
291-9173
ALSO AN ATTACHMENT

-'----

QTY

SEE
PAGE

HOUSING-FRONT

4
BOLT (MBX1.25X50-MM
8
BOLT MBX1. 25X20-MM
9=M"----'-1.;:o.;97:....;4'----'-'12=--___:_:W.:._:AS=H-'-"E=R--'-Hc::..A-"-=RQ_l~8Xl_~:..:.:X2=--._:.::M=M_:_T_:__::HK:..:..J)'--

1U-8846
SEALANT-GASKET
B-USEASR~E~Q-U-IR-E-D-'-----~~=----~~~~~~-------C-CHANGEFROMPREVIOUSTYPE
oM-METRIC
PART

_B__ _

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

901005394

BASIC ENGINE

55

BASIC ENGINE
192-1563 IDLER
PART OF 237-4857

SMCS-1358,
NOTE

1365,

REF
NO

1397,

GRAPHIC
REF

2
3

4
5

M-METRIC PART

GP-BELT-ALTERNATOR,
REFRIGERANT COMPRESSORAXLE OIL COOLER PUMP

SIN:
K5K1-UP
COMPRESSORGP-REFRIGERANT, 241-0080,
GP -AXLE OIL COOLER
AN ATTACHMENT

311-7020

PUMP & MTG

1802

i02045201
PART NAME

PART NUMBER

151-2898
144-5611
145-2901
-- _- - -~--151-2900
6V-9027

QTY

SEE
PAGE

1
1
.. -

COVER-DUST
BOLT (M10Xl.5X54.25-MM)
SEAL-O-RING

----_-----

GRAPHIC #1

56

BASIC ENGINE

<END>

g01051933

1 of 1

SEBP3866-24

BASIC ENGINE
139-4081 LIFTER

GP-VALVE-MECHANISM

SIN: KHX1-UP
PART OF 232-3717 VALVE MECHANISM GP
ALSO AN ATTACHMENT
SMCS-1209
NOTE

i00827973

REF
NO

GRAPHIC
REF

1
-

------

2
3

__

PART NAME
PART NUMBER

QTY

(PRODUCT

SHAFT AS -UFc_T;_::E:.:_R:
1
139-9476
2D-6642
2 __
:::_.:::..:::___:.:::::.____c::::.___
=-B,A...:.:lo-__.::l:__
_
~~~~_~
7E-6794
4 __
A~R~M~A~S~-~L~IF~T~E~R
139-4084
-o_-::..::::__:___-=-2 __ __::S:::.:_P_:_:A"'-CE=R_:____

1
1
1 ____
._--_
1 .... _.

_
_
I

~----ffi1_--~
\ i 1: i

) !!!!

"II

I!\\

H~~--~
~
~--~
\~Ji~ ,,~~
'\'if

D:
II

SEBP3866-24

__

_______

~ -

RIGHT

--_J

SIDE

<END>

of 1

f!li_U
r1

~!!r
4 i i}

GRAPHIC #1

SEE
PAGE

LEVEL)

fRONT
fACE
OF BLOCK

VIEW
g00288708

BASIC ENGINE

57

BASIC ENGINE
237-9822 LIFTING GP-ENGINE
PART OF 235-1422,

SIN: KHX1-UP
235-1424,
291-9171
ENGINE AR-COMPlETE
ALSO AN ATTACHMENT

SMCS-1122
NOTE

i02241767

REF
NO

1
2
M
3
M- METRIC PART

GRAPHIC
REF
1

1
1

PART NAME
PART NUMBER

154-0896
8T-4121
8T-4136

QTY

4
4

SEE
PAGE

PLATE-LIFTING
WASHER-HARD 11X21X2.5-MM
THK}
BOLT {M10X1.5X25-MML_
__

2-3
MOUNTS TO
CYL HEAD

GRAPHIC #1

58

BASIC ENGINE

<END>

gOll18450

1 of 1

SEBP3866-24

BASIC ENGINE
215-6982 MOUNTING GP-ALTERNATOR
PART OF 235-1422,
SMCS-1154
NOTE

___
1

M
M
M-METRIC

REF
NO

1
-=2__

3
4
PART

SIN: KHX1-UP
235-1424,
291-9171 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

1405

i02194526

GRAPHIC
REF

PART NUMBER

---:----=2.1:....:1-'-2=-.:1:...:::0-,-1
_
_:2=----~SLEEVE

_:_1__
___:_1
s.:

PART NAME
CTY

SEE
PAGE

~1-~~~!._._l'----__;:B:..:..;Rc:....:.AC=.K.:..::Ec.;__T_.:.;M".=.O..::,:UNc:...:Tc_::I..:..:_NG:::,__.
_:8:::-::T_:~137

8T-4195

1
2

BalI.
BOLT

----I

{1I41Q~1-~_gQ_::.MML
(M10X1.5X30-MML

_
__

...

(0)
'--

RIGHT SIDE VIEW


GRAPHIC #1

SEBP3866-24

<END>

1 of 1

9011087.89

BASIC ENGINE

59

BASIC ENGINE
116-8666

SIN:
PART OF
SMCS-1152,

GRAPHIC
REF

1
2

__

~ 5 __
6
7

8
M
t--

1----:-:- __

INSTALLATION

AR-ENGINE
i01326206

9
-=----=10 __
11 __
__:__:_

1~___

13

____:1
____:1

1
1

AS
14
A-NOT PART OF THIS
B-USE AS REQUIRED
M-METRIC PART

PART NAME
PART NUMBER

QTY

SEE
PAGE

3E-4883
4
~1..~~YI:
_
7X-2622
4
WASHER (22X115Xl0-MM
THK) __
8e-68SS
4
BOLT (M14X2-THD),
8T-3653
4
BOLT (M14X2X80-MM
~9~W~-~9~93~0~_4~~MOUNTAS
126-7757
_~2_~B~RA~C~K~E~T~A~S~
128-1008
2
SUPPORT
7X-0510
8
WASHER-HARD (15.5X29X3-MM
THK_)__
7X-2563
!3
!=JQl,-r_L~?{)_~_.~~I3()
MML_____
____

3 ---_4

M
M

237-3995

K5K1-UP

1154, 3082

REF
NO

NOTE

& TMSN

MOUNTINGGP-ENGINE

1
GROUP

_
_

---------1

8=---T::_-__:4_:_12=-1=---_ ___:_1__:_1_----'W=A-'=SI--!_ER
- HARD (11 X21 X2 . 5 - MM TH~)
8=---T::_-__:4_:_12",_,3'"----__ 1~ASHE_!U
??~~5X3 . 5 - MM THK}
81:_4195
11
BOLT (M1 OX1 .5X30-MM)
8T-6381
4
BO!-'_!JMg__OX_2._5_X1__2()-MML
95-3263
_----=C:.=_OM=POUND-THREAD LOCK

REAR rACE
OFBlOCK_

(
VIEW

A-A

~--~

.._j,A
I

LEFT
VIEW

GRAPHIC #1

60

BASIC ENGINE

SIDE

VIEW

8-8
<END>

g00701753

1 of 1

SEBP3866-24

BASIC ENGINE
201-6850

PAN GP-OIL

SIN:

KHX1-UP
PART OF 235-1422,235-1424,291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1302
NOTE

i02048997

REF
NO

-==-2

GRAPHIC
REF

-----"-

PART NUMBER

SEE
PAGE

OTY

1~6~6~-=29~O~5~~1~~~~~==~
__ 1_:_____ :_:PA~N,----_:;:__O-=--:I
L=-----

~QQ: 45_:_:16::__

1--M=--------3-=-------_:_-------6;:;,_;V~---=-3--=--91~8=-----~3-=--6-----'B=---=O=L:-:--T-'(-==-M8~1--?~50_-_~~~U
---::4_:___
___:__
__:9:_:::Mc_..:_:19=___=7____::4c__-----=c36=---_-----':W:_:_:A:_:::SH:__::E=-'-R'-::-_;_:;HA:,;:R--=-=O'----'-"(
8,-,-.--",-8~X
1_:_::6=X=2___:M=M::__T__,__,H__:_:_K::J_)
B
5
4C-9612
SEALANT-SILICONE
B-USE
AS REQUIREO
MMETRIC
PART

GRAPHIC

SEBP3866-24

<END>

#1

1 of 1

1
1

-------

1
_

901001517

BASIC ENGINE

61

BASIC ENGINE
PISTON & ROD GP*R

212-3652

KHX1-UP
16.5:1 RATIO
PART OF 235-1423, 235-1425, 291-9173 ENGINE AR-CORE
ALSO AN ATTACHMENT
SIN:

i03279444

SMCS-122S
NOTE
R
_----_

r-------

~~

REF
NO
1
1A
lB
2

1
1
1

AS

GRAPHIC
REF
1
1

PART NAME
PART NUMBER

213-3193
2W-0027
229-6266
224-6638
7C-6976
7C-6977
238-2706
197-9353
- - -- ---197-9386
197-9371
280-2748
238-2720
6V-3940
197-9372

1
5
1
6
1
7
--R
1
8
M
1
9
1
10
_"._A-NOT PART OF THIS GROUP
B-USE AS REQUIRED
M-METRIC PART
R-REMFG PART
----MAY BE AVAILABLE ---_._--_.

62

BASIC ENGINE

QTY

1
1
2
1

1
1

----_. ---

1
1
1
1
1
2 --

(PHODUCT

SEE
PAGE

lEVEl)

ROD AS-CONNECTING (NON-DRILLED)


BEARING (~y!=~~D)
BOLT (M11X1.25X65-~~J
!!1:~~!!,!g~fQ!'!!'!l:fTING
ROD (STANDARD)
BEARING - CONN!=fTING ROD {O. 25 - MMUS}
BEARING-CONNECTING ROIUO.5-MM US)
RING-PISTON
--.__!!'!'_~fH:!STON ( INTERMEDIATE)
RING-PISTON (TOP}
PIN-PISTON
-- TUBE AS-OIL JET
BODY AS-PISTON
BOLT {M8Xl 2~X25 -MM}
RETAINER-PIN
____________

,_._

-- ..

----

...

_-

___________

-----

"---

--,_

_-_ .. _---

..

1 of 2

SEBP3866-24

BASIC ENGINE
212-3652 PISTON & ROD GP (contd.)

i03279444

10
18

9 ~

GRAPHIC

SEBP3866-24

#1

<END>

2 of 2

900903037

BASIC ENGINE

63

BASIC ENGINE
159-0303 PLUG GP-CYLINDER

BLOCK

SIN: KHX1-UP
REQUIRED WHEN REMOTEMOUNTCOOLANT CONDITIONER IS NOT USED
PART OF 235-1422,
235-1424,
291-9171 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1201
NOTE

REF
NO

i01972327
GRAPHIC
REF

PART NAME
PART NUMBER

_-------'1
1:__
-=2:___---'
___
~3__
_____:
.
4:__ __
'-M-METRIC
PART

--

,~Qc!-TY!_______!_I

~2~3

___.:4~5

SEe
_____.!:.!PA~G~E=-I

~=='--'--!:.':~,-----

8=-cT:_---=-O=29=_=3:_______:1_---=Bc:::..::OLIJ
M12~J 75X20 - !!!!MM:!!.J}L_
6F -7062
1
WASHER (12. 7X19. 05X1 .83 - MM
__THK),
~9=S_-=80=_=0=8_-=2_~PL=U~G:_-O~-~RIN=G~
3=D=---=2c:::82=-4,__----=2,__------"S:_:::E:_::AL:::_-_:::O'-R:_:_:I:,::N:.:::G
__
..... __
..

..

_
_

--

(9)

__Q__
1-2

GRAPHIC #1

64

BASIC ENGINE

RIGHT

SIDE

VIEW

<END>

g00677138

1 of 1

SEBP3866-24

BASIC ENGINE
162-8068 PLUG GP-ENGINE-ENGINE

OIL

SIN: KHX1-UP
PART OF 235-1422,235-1424,291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1000
NOTE

i02940609

REF
NO

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

148-8395
9S-8005
3K-0360

SEE
PAGE

PLUG AS
PLUG-O-RING
SEAL-O-RING

---------..-

_-

LEFT SIDE VIEW


GRAPHIC

SEBP3866-24

<END>

#1

1 of 1

901457732

BASIC ENGINE

65

BASIC ENGINE
172-5754 PULLEY GP-IDLER-BELT
PART OF 235-1422,

TENS lONER

SIN: KHX1-UP
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
i02056003

SMCS-1358
NOTE

REF
NO

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

SEE
PAGE

1A
M

18

2
3
M
4
M-METRIC PART

1A

GRAPHIC #1

66

BASIC ENGINE

<END>

g01060759

1 of 1

SEBP3866-24

BASIC ENGINE
256-3831 ROCKER ARM

GP-EXHAUST

SIN: KHX2463-UP
PART OF 256-3830 VALVE MECHANISM GP
ALSO AN ATTACHMENT
SMCS-1123

i02589721

NOTE

REF
NO

GRAPHIC
REF

PART NAME
PART NUMBER

256-3832

QTY

SEE
PAGE

PRODUCT LEVEL

ROCKERARMAS (_!::E_,_"XH'-".A..:_::U'-"'S_,__Tl-

1--~M~-~2~--~--~2=6=O~--~7=52~4~-~~S=C~R=EW~-~V~Ly~ADJUSTMENT
M
3
2Y-5829
NUT (Ml0X1.5-THDI
M-METRIC PART
RREMFG PART MAY BE AVAILABLE

1
1

(=M~10=X~1~.~5~-T~H=D~)

GRAPHIC

<END>

#1

SEBP386624

1 of 1

g01293346

BASIC ENGINE

67

BASIC ENGINE
256 - 3834 ROCKER ARM GP-INLET
SIN: KHX2463-UP
PART OF 256-3830
VALVE MECHANISM GP
ALSO AN ATTACHMENT
SMCS-1123

i02589757
GRAPHIC
REF

NOTE

M
R

1
1
---,:-"-c-- __

___;_1

PART NAME
PART NUMBER

QTY

-=26~Q,----,--7-=-S2,----4
__
1_
256-3835
1
---=2;_;_Y_S=8=2=9_---'--1

SEE
PAGE

.. ~REW:_ VA~

Yi: ~1).J~~TME_fiT,----,-,(

ROCKER AR~tt.S (INLET)


_NUT_j_M1 OX 1 .5 - THD

M"-.l,_"O"-,X_,_l_,_,,
5,,_---'T-'-!.HD=._)L-------_.

__ --

GRAPHIC #1

68

BASIC ENGINE

<END>

g01056688

1 of 1

SEBP3866-24

BASIC ENGINE
115 - 4210 SEAL GP - CRANKSHAFT
SIN: KHX1-UP
PART OF 235-1422,235-1424,291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS- 1160,
NOTE

REF
NO

_____

1
2
3

1161

i02891206

GRAPHIC
REF

PART NAME
PART NUMBER

1
___:__

CTY

PRODUCT

SEE
PAGE

LEVEL)

222-3910
1
__SEAL GP-CRANKSHAF:__L(REABJ
_____:2=--4=---=Sc_-_:__73=39
1
SEAL - Cf!Af>l~I:I~FT J!1_Q!'!I'----4R-9999
EXCLUDER-CRANKSHAFT
SEAL

./

>\
I

I(

11t------

I I
I~
I
I

(
I
I

"

III
I I

~
1

L
GRAPHIC #1

SEBP3866-24

<END>

1 of 1

rl 1l\c ~

L)'"

FRONT
HOUSING

901439892

BASIC ENGINE

69

BASIC ENGINE
7C-1770 SEAL GP-FLYWHEEL HOUSING
PART OF 235-1422,

SIN:
KHX1-UP
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

SMCS-1157
NOTE

REF
NO

101099524
GRAPHIC
REF

PART NAME
PART NUMBER

QTY

SEE
PAGE

(PRODUCT LEVEL)

SEALANT-GASKET

GRAPHIC #1

70

BASIC ENGINE

<END>

900108872

1 of 1

SEBP3866-24

BASIC ENGINE
232-3717

VALVE MECHANISM GP

SIN:
KHXl-2462
PART OF 235-1423
ENGINE AR-CORE
SMCS-11 02,
NOTE

REF
NO

1121,

1123

i02665711
PART NAME

GRAPHIC
REF

QTY

PART NUMBER

133-6379
219-3309

139-4081

CY
M

6
7

8
9

10

11

8T-8442
3E-9412
235-5528
~~~
6V-5696
9M-1974 __
._....:::::.:~:...:.....!
3H-7654
BT-0100
232-1754

C - CHANGE FROM PREVIOUS


M - METRIC PART
Y-SEPARATE
ILLUSTRATION

12

SEE
PAGE

345

ROD-VALVE

6
3

PUSH _.

_. __ .

BRIDGE-VALVE
LIFTER

12

BOLT

......
----1

GP-VALVE

-SOCKET

DOWEL

57

HEAD (M6Xl
__

X30-MM)
_

__ ~V~A~LV~E~ME~C~H~A~NI~S~M~G~P~~
11

BOLT

(M12Xl

--=2'----_____:.:W"--'A~Ii~~
~!:fARO (a.
9
WASHER - HARD (13.
2

BOLT

73

.75X80-MM)

ax 16X2

- MM THK)
5X22 . 5X3 - MM TIiK

(M8Xl.25X60-MM)

CLIP

TYPE

11

7-9

8-10

'-:lj_---t+

_-----_

-------------------

----~
~

RIGHT SIDE VIEW


./

---

VIEW A-A

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g01028897

BASIC ENGINE

71

BASIC ENGINE
232-3717

VALVE MECHANISMGP
SIN:

KHX2463-UP
PART OF 235-1423,235-1425,291-9173
ALSO AN ATTACHMENT
SMCS-1102,
NOTE

C
Y
M

ENGINE AR-CORE
i02554851

1121,1123

REF
NO

GRAPHIC
REF

1
2
3 ----

PART NAME
PART NUMBER

1
1
~

5
6
7
8
1
9
M
10
1
11
1
C - CHANGE FROM PREVIOUS TYPE
M-METRIC PART
Y-SEP~~ATEIL=L=U-=S~TR=A~T~I~O~N
CY
M

QTY

SEE
PAGE

219-3309
6
BRIDGE-VALVE
~1~39~-~4~O~8~1
__
3~_=LI=F~T~E~R~G~P_-V~A=L~V~E
8T - 8442
12
BOL T - SOCKET HEAD ( M6X1 X30 - MM
3E-9412
6
DOWEL
256-3830
1
VALVE MECHANISM GP
6V-5696
11
BOLT (M12X1 .75X80-MM)
9M - 1974-=-----=2=------"W:.:__:ASHER
- HARD J~L-=8.:_:_X_:__:16:_:_X=2_:M=M::__T_:_:H_:_:_K~)
3H-7654
9
WASHER-HARD (13.5X22.5X3-MM
THKL
8T-0100
2
BOLT (M8X1.25X60-MM)
232-1754
CLIP

~57~1

75
_
_

__

11

----~-

-- -

_-

RIGHT SIDE VIEW


4

VIEW OF AREA A

FRONT VIEW
GRAPHIC #1

72

BASIC ENGINE

<END>

901279672

1 of 1

SEBP3866-24

BASIC ENGINE
235-5528 VALVE MECHANISM GP
SIN:

PART OF 232-3717
SMCS-1102,

1
2

---

M
M
R

-_

...

i03285820

2A

GRAPHIC
REF

PART NAME

2B
2C
20
2E

1
1

---

1
1
1

----------

3
4

1
1

4A

1
1
1

QTY

PART NUMBER

__

137-6717
_"
222-1185

._._-

2Y-5829
260-7524
153-8467
173-5549
145-7376
145-7385
138-8403

---

---

-----

48

4C
4D
4E
5
6
7
8

1
1
1
1

1
1

1
1

1
M -METRIC PART
R-REMFG PART MAY BE AVAIL~BLE

(PRODUCT

SEE
PAGE

LEVEL)

SPRING
ROCKER ARM GP (INLET)
__lEACH
INCLUDES)
-1
NUT (Ml0X1.5-THD)_
1
~~RI:W.. VALVE ADJU~IMENT (Ml0Xl .5-THO)
1
ROCKER ARM AS
1
SEAL-O-RING
1
INSERT
1
SOCKET
------_
1
STAND
ROCKER ARM GP (EXHAUST)
6
_ _(_E_~c:!,! II'~~lUOES)
1
NUT (M1QX1.5-THO)
1
SCREW-VALVE ADJUSTMENT (M10Xl.5-THD}
1
ROCKER ARM AS
1
SEAl-O-RING
_-_---------------1
INSERT
_"_1
SOCKET
----10
STAND
1 _ ~LANO_ll:f-!_L
-_ _-------1
RING-RETAINING
1
DOWEL
--1
SHAFT AS
1
PLUG-CUP
5
._-

..

222-1186

2Y-5829
260-7524
153-8470
173-5549
145-7376
145-7385
235-5527
138-8402
138-9868
8H-5244
138-7198
---_---58-1866

--

M
M
R

GP

1121, 1123

REF
NO

NOTE

KHX1-2462
VALVE MECHANISM

.. _--

-_ .. -

------

..

---

---

..

-_ .. _----

------

---

--_ ..

-SEBP3866-24

1 of 2

BASIC ENGINE

73

BASIC ENGINE
235-5528

4E

VALVE MECHANISM GP (contd.)

4C
VIEW

8-B

2E

40
2A

i03285820

VIEW

A-A

4A

48

GRAPHIC #1

74

BASIC ENGINE

TOP VIEW
<END>

g00901133

2 of 2

SEBP386624

BASIC ENGINE
VALVE MECHANISM GP

256-3830

SIN:

KHX2463-UP
PART OF 232-3717 VALVE MECHANISM GP
ALSO AN ATTACHMENT
SMCS-11 02,
NOTE

REF
NO

1121,

1123

GRAPHIC
REF
1

I_~ y

~4
5

6
7

8
9
1
Y - SEPARATE ILLUSTRATION
-~

i02959344
PART NUMBER

CTY

PART NAME

SEE

PAGE

137-6717
5
256-3834
6
138-8403
1
~~~~
256-3831 __ ~6 __
10
235-5527
1
138-8402
138-9868
1
8H-5244
138-7198
58-1866

SPRING
ROCKERARM GP (INLET)
STA~DJENQL
-ROCKERARM GP (EXHAUST
STAND
STAND (END)
RING-RETAINING
-_"_-----DOWEL
SHAFT AS
PLUG-CUP

68

~~~~~~~~~L_____________________

67

8
4

TOP VIEW
GRAPHIC #1

SEBP3866-24

<END>

1 of 1

gOl175038

BASIC ENGINE

75

LUBRICATION SYSTEM
191-0523 ADAPTER GP-OIL

LINE-UNIT

INJECTOR

HYD PUMP

SIN:

KHX1-UP
PART OF 191-0461
LINES GP-INJECTOR HYD PUMP
ALSO AN ATTACHMENT
i02304307
NOTE
1--

PART NAME

REF
NO

GRAPHIC
REF
_ _!_
___:_1
--=2'----_------'1

PART NUMBER
QTY
__:_:19::_:1c_-=05=2=2
_ ____:_1
__
--=0:..=3-=-3---=6:..=0=27_=----_1:__

(pRODUCT

A:.,.::D::_:_A::_P_:_:TE=R:___
SEAL - 0 -IH~G

SEe
PAGE

LEVELl

_
~

~~\\\\~

-------:--::-:-::-:-::::: .. ::::-:::::::-:::-::::::J

GRAPHIC #1

76

LUBRICATION

<END>

SYSTEM

900807476

1 of 1

SEBP3866-24

LUBRICATION SYSTEM
222 - 5946 BREATHER

GP-CRANKCASE

SIN: KHX1-8045
PART OF 235-1422,
235-1424
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1317
NOTE

REF
NO

1
2
3
4
M-METRIC PART
M

i02847612
GRAPHIC
REF

1
1
1

PART NAME
PART NUMBER

164-0210

QTY

PRODUCT

SEE
PAGE

LEVEL

BREAT_HERAS (CRANKCASE)
BOLT ~8X1.25X105-MML__---,-,-=-=8" - 2.Q_46=------,,--__ SEAl- 0 - RING jJ;~_~NKCASE BREATH~fiJ
5N-4185
WASHER-SPEC~
_

1~~-~~l!~

_
1

3-

GRAPHIC

SEBP3866-24

<END>

#1

1 of 1

g01426131

LUBRICATION

SYSTEM

77

LUBRICATION- SYSTEM
241-0573 BREATHER

GP-CRANKCASE

SIN:

KHX8046-UP
PART OF 235-1422,235-1424,291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
i02847677
NOTE

REF
NO

GRAPHIC
REF

1
--=2 __

1
___.:.1

M-METRIC

_4'--_---''-PART

PART NUMBER

-=-3

__

GRAPHIC #1

78

LUBRICATION

QTY

PART NAME
1 2 3 4 s

SEE
PAGE

PRODUCT lEVEl

164-0210
1
BREATHEFL!'S
lCRANKCA~)
_:1....:.43=._-_:4:.::.6=._54.:____:1_--=B-=-OL=..;T:_{
Max 1 .=25::.:_X:...:_1.::_:05=--..:.:.:M=M
)L__
BH-2046
1
SEAL-D-RING
(CRANKCASE
BREATHER)
--=5Nc:_-....:.4..:._:18=5:_____:_1W_A_SIiER- SPEC IAL

1
_

---------1

<END>

SYSTEM

g00947923

1 of 1

SEBP3866-24

LUBRICATION SYSTEM
237-9836
PART OF 235-1422,

FILLER GP-ENGINE OIL


SIN: KHX1-UP
235-1424,
291-9171 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

SMCS-1316
NOTE

i02241729

REF
NO

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

SEE
PAGE

2
-=__
~

~ 4 __

6L-2609
SEAL-RUBBER
~19~1~-~5~21~3
TUBE AS
191-7699
1
!=i_R_AC_K_ET_;_A=S
__
-=06~1~-~9~45~5~_1~_~S~E~A~L~-O.-~R~IN~G~

3
~

5
6
1_~---=--~----~6~V-5839
7
1
----M
--_----8
1
1
---=--__
9
----'
M-METRIC
PART

_-=3:_______:N.:_::U,-,-T_'(.:.:_:M=aX:_:_1::_:o..=2=5_T:..;_H=DJ}
__~1~~W~A~S~HE~R~(1~1~X~2~lX~2~o=5~-M~M~T~H~K~)
6V-6317
1 __ 9_!:!_jM1Q~!i)(2_0_-MM}
7D-7233
1
CLIP
9=_:_Mc__-__..:.1_:;_97=--4=---_4=--__ W:_:_:_A..:.=Sc:...:H-=-:ER
_-HARD (a. ax 1 6X2 - MM THK)

5P-7970

~
---------------1

3
VIEW A-A

FRONT VIEW
GRAPHIC #1

SEBP3866-24

<END>

1 of 1

901118435

LUBRICATION

SYSTEM

79

LUBRICATION SYSTEM
189-5433
PART OF 235-1422,
SMCS-1306,
NOTE

g
3-

1
1

5-

---

1
._-

1
1
1
1

8
M
M
1---

10

11
._--_.

12
13

I--Ivl___

~ __

_ ....

1E
113

M
17
rM--_fv1PRIC
PAR_T

80

LUBRICATION

1
1
1
1
1

QTY

SEE
PAGE

(PRODUCT LEVEll

2
VALVE AS~_BYPASS (ENGINE OIL FILTER)
7C-1493
CAP-DUST
BC-3445
1
CAP-TUBE --- -.~206-6875
2
--1
BASE AS-OIL FILTER
201-9774
2P-2537
-_. STUD-HOLLOW
----_------ 1
FILTER
AS-ENGINE OIL (ADVANCED EFFICIENCY)
1R-1807
1
--SEAL-a-RING
2M-9780
2
_-_. ----_-_._
._---_._-- -_._-_-- _-_ -- - ---_.--1
SEAL-a-RING
3J-7354
--_
_-_
3P-1932
._---_. __1.---ADAPTER
--.
PLUG
5P-8196
._.----- ..2
_- -----6V-2317
10
~Qq l~8X1. ?~~~O-~~) __
_.
--_ _-_.
---1
300-7933
GASKET
--8C-3446
1
VALVE-FLUID SAMPLING (ENGINE OIL)
-SEAL-a-RING
BL-2786
1
--------- 8T-0276
3
BOLUM1!~1.25)(15-MIvI}
242-3864
SPRING
2
VVASHER-HARD {a.ax 16X2 -MM THK}
9M-1974
15
9X-2098
2
STUD-TAP~RLOCK (BOLT)

.. _ ..

..

..

----_._-_
----

..

--",

..

..

SYSTEM

PART NUMBER
-.-

4
4A

_.__ .

i02841674
PART NAME

GRAPHIC
REF

'--_.-

I---

SIN: KHX1-12457
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

1308

REF
NO

1------

FILTER GP-ENGINE OIL

_._------

_--_.-

1 of 2

SEBP3866-24

,.

LUBRICATION SYSTEM
189-5433 FILTER

GP-ENGINE

OIL

(contd.-)

i02841674

16-10

8\__~,
12

7~~~

2
~

..

.......................

~/

4A

X)

<, ~

16-11
(0""0

../

-~

.............

15

~
3-16-17

_-

GRAPHIC #1

SEBP3866-24

IS~

<END>

2 of 2

g00943879

LUBRICATION

SYSTEM

81

LUBRICATION SYSTEM
189-5433 FILTER GP-ENGINE OIL
SIN:
KHX12458-UP
PART OF 235-1422, 235-1424 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

SMCS-1306,
NOTE

1308

REF
NO

3
4
4A

C
C

6
7
8
9

PART NUMBER

---.---------

_-'---1
1
1

M
M

i03207394
PART NAME

GRAPHIC
REF

__

--

10
11

--.

C
M

M
-----C-CHANGE
M-METRIC

12
13
14
15
16
17
FROM PREVIOUS
PART

QTY

SEE
PAGE

7C-1493
2
CAP-DUST
8C-3445
1
CAP-TUBE
206-6875
2
260-7759
1
--=--=--=----=--=--=-=-_----'-_--=B:_:_AS=-:E::_:A__:;S=----=O-=._Il=--.;_F=-:Il::_cTc=E:.:._:R
2P-2537
STUD- HOLhQ!I
...__.
_._-,---,---:---,--,---,---,---,-,-:FILTER AS- ENGINE OIL (ADVANCED EFFICIENCY)
1R-1807
2M-9780
2 . __SEAL-O-RINo_o:G:_ __
214-7566
1
SEAl-O-RING
5P-9617
1
_~~~-~-~AD~A~P~T~ER~------___P_LU_G
_
5P-8196
2
6V-2317
10
BOLT (M8_~1.25X30-M~L __
300-7933
1
GASKET
8C-3446
1
VALVE-FLUID
SAMPLING
(ENGINE OIL'--214-7568
SEAL-O-RIN,_:_:G=--_
8T-0276
BOLT (M8X1 .25X45-MM)
3
_--242-3864
2
SPRING
9M-1974
WASHER - HARD ( 8. 8X16X2 - MM THK.~
15
STUD-TAPERLOCK
(BOLT)
9X-2098
2

._ ..

..

TYPE

---_

.....

__

._-

-,
3-17-16

15

GRAPHIC #1
82

LUBRICATION

<END>
SYSTEM

g01626939

1 of 1

SEBP3866-24

LUBRICATION SYSTEM
238-4804 FUMES DISPOSAL GP
SIN:
PART OF 237-3995

K5K1-UP
INSTALLATION

AR-ENGINE

SMCS-1317
NOTE

i03042883

REF
NO

GRAPHIC
REF

1
t--

____

2=_
=3

4~ __

____:::__5
_ M
M-METRIC

~~

__

PART NAME
PART NUMBER

9M-2904
125-8534
_=301-2320

4D~-~7~3~88~_~_C=L=I~P

____:

6
PART

CTY

__

SEE
PAGE

CLAMP-HOSE
PLATE AS
H=O=S~E-~D=I=S~PO=S~A=L
__

8=-..T;._-_::4_:_12=-1.:.___.:.______:W:.::.A..:.=S:.:_:H=E R:..;_-_:_H::__:A::...;:RD::_._L11
X 21 X2 " 5 - MM THK)
8T -413=7_~ __ -,=B=O=L
T_,___,_(",_M1.,__,Oo:.:X,_,_1_,_,"
S""X""2",,O_cM=M"-'}~

ENGINE

OIL PAN

4-5-6

FLYWHEEL
HOUSING

LEFT SIDE VIEW OF ENGINE


GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g01529514

LUBRICATION

SYSTEM

83

LUBRICATION SYSTEM
297-6462 FUMES DISPOSAL GP
SIN:
PART OF 235-1422,

KHX8046-UP

235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

SMCS-1317

i03128802

REF
NO

NOTE

1
2

3
4

GRAPHIC
REF

1
1
1
1
1

----,_ ...
M

PART NAME

7
B
9
10
11

PART NUMBER

SEE
PAGE

123456

1
3E-4091
ELBOW
1
4P-5918
CLIP
5P-4961
2
CLAMP-HOSE
9M-7958
2
~l_AMP_:Ii_O~~,,-----~
.---~-.~-CONNECTOR
092-6629
1
249-6673
1
ELBOW
297-3218
1
CLIP
308-3566 _-----_1
!iQE -F_!JIvIE~QI_EQ_~ ..:=l:___
_ ---------.
160-8500
1 _ _.:.;N=U--,--TJ.(=M=8X--,-,-1.
_~=--==-_--,----~~=5:,_---,--TH;_;.;D=-.t}
164-7900
1
ADAPTER
2M-9780
1
SEAL-O-RING
~~~I, O-fllfI!~L
3J-7354
3
._----STRAP-CABLE
35-2093
2
5C-7261 _ __'___
1 _ ____oNUT
____:~~"'__'___
(M8X 1 .25 - THO)
2
WASHER - HARD (8. 8~_1_6~2 - MM
9M-1!t14
5P-1425
_I-!Q~j15 -CM}
.._

12
13
M __
14
1--___:_::_
__:___;
-----'
15
E
16
1
E - ORDER BY THE CENTIMETER
M-METRIC
PART

QTY

...

----------

__

_
--_I

THK)

13-9-7 -15

13-2-15-14

12-1

12-10

REAR VIEW OF ENGINE


GRAPHIC #1
84

lUBRICATION

<END>

SYSTEM

g01618919

1 of 1

SEBP3866-24

LUBRICATION SYSTEM
248-0369 GAUGE GP-OIL

LEVEL ( DIPSTICK)-ENGINE

SIN:

KHX1-8045
PART OF 235-1422,235-1424
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1326
NOTE

i02522371

REF
NO

2
3
4

_ ..

7
a
9
10

11

GRAPHIC
REF

PART NAME
PART NUMBER

1
1
1
1
... _---------1
-1
1

lS-2563
225-1461
261-5689
261-5690
5C-7261
6V-3265
8T-4200
8T-4224
9M1974
119-5708
_---6V-6317
6V-5839

1
-12
1
J -USE TO PLUG OPTIONAL DIPSTICK
M-METRIC PART -------

SEBP3866-24

1 of 2

QTY

3
1
1
1
2
1 ....
._-_ .._.__
1
2
2

1
._---_-_.

LOCATIONS

1
1

(PRODUCT

SEE
PAGE

LEVEL)

PLUG
BRACKET
GAUGE AS (OIPSTICKUENGINE
OIL LEVELl
TUBE AS
NUT (MaXl .25- THOL_
CLIP
._._ -_-_.
--,---_ ...
(M8)(1. 25X16-MM)
--_"
WASHER-HARD (8.8X16X2-MM
THK)__
WASHER, HARD (a. ax 16X2 ,MM THK)
CLIP
-BOLT (Ml0Xl .5X20-MM)
,WASHER L1_1X21X2.5-MMTHK)
-

---

BOLT

--

_----

--

LUBRICATION

SYSTEM

85

LUBRICATION SYSTEM
248-0369

GAUGE GP-OIL

LEVEL (DIPSTICK)

(contd.)

i02522371

I'

@~

@_

LEFT SIDE VIEW


11

10

VIEW A-A

GRAPHIC #1

86

LUBRICATION

<END>

SYSTEM

901225845

2 of 2

SEBP3866-24

LUBRICATION SYSTEM
308-0948

GAUGE GP-OIL

PART OF 235-1422,

LEVEL (DIPSTICK)-ENGINE

SIN: KHX8046-UP
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

SMCS-1326
NOTE

i03160447

REF
NO

GRAPHIC
REF

304-0493
308-0946
321-2002
_-- 112-3132
-----296-3455
119-5708
5C-7261
6D-3479
6V-5839
6V-6317
1- - _----_---- 8T-4189
1
8T-4224
9M-1974

3
4
4A
4B
5
M

7
8
9

10
11
12

M-METRIC
.__ ._---_. ----_._-

PART NAME
PART NUMBER

QTY

1S-2563
--_---_-_---

PLUG

BRACKET
--_-_.

SEE
PAGE

--,_--,._-----_.

TUBE AS-all
GAUGE AS-OIL
1
1

1
2

GAUGE
LEVEL

(DIPSTICK)

(ENGINE)

SEAL-D-RING
HANDLE
CLIP
NUT ( M8X 1 . 25 - THO
CLIP
WASHER P 1 X21 )(?_. fi.~.MM__T_IiI<)
BOLT (M10Xl._5X20-MM)

BOLT

------

._ .. _-------

(M8X1 .25X20-MM)

~~~IiER-HARD

WASHER - HARD (8. 8X 16X2 - MM THK}

(S.SX16X2-MM

THK)

PART
._.-

VALVE COVER

~-

5-8-9

LEFT SIDE VIEW OF ENGINE


GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g01613577

LUBRICATION

SYSTEM

87

LUBRICATION SYSTEM
7C-2475 LINES GP-ENGINE

OIL

SIN:
KHX1-UP
PART OF 235-1422,235-1424,291-9171
ENGINE AR-COMPLETE
FOR USE WITH FRONT SUMP 28 LITER PAN
ALSO AN ATTACHMENT
i01744292

SMCS-1307
NOTE

REF
NO

GRAPHIC
REF

1
2_._._--'-1____

I---=M

...._3
...:...4__

~5__

1
1
___;__1

~1

___ .._...._ _::6:....__


_ ____:1
I-'M:.:._-...:_::M=.ET:...:_R=I.:::_C....:_P:._::ARc:...:T

PART NAME
PART NUMBER

7C-5403
7W-534O_.

QTY

TUBE

(PRODUCT

AS

SEE
PAGE

LEVEL)

...

_------_

.._---

_. __ --

1_..__
---"'G'--'AS~K~E..!...T

9_M_-1_9:!~ _ .. __ g_.
6=--:V:..__-...::.3=--94.:....::0c.__----.:.4
__ .

~~~~~f!~_H~f!D
__{El._Xl~}{2-MM_TJ_I~}

~OlT (M8X1.25X25-MM)
~4W~-~2=2=32~~1~~E=LB=O=W~-O=U~T.L=E..!...T---

---=3_:_P_-1:....:1...::.56=
_ ____:2=-------=S:..:::E:....;;AL=--...::.O-"-'RI:=:o_N"-===G~
..... _
....

_
_------1

3-4

RIGHT

GRAPHIC #1

88

LUBRICATION

SIDE

VIEW

<END>

SYSTEM

900892941

1 of 1

SEBP3866-24

LUBRICATION SYSTEM
168-8976 LINES GP-ENGINE OIL DRAIN
SIN: K5K1-UP
PART OF 237-3995 INSTALLATION AR-ENGINE
SMCS-1307

i03287696
PART NAME

NOTE

-----E

PART NUMBER

5D-j026

_.

___ ___
.

E - ORDER BY_THE CENTIMETER

5P-0767

QTY

SEE
5

(pHODUCr LEVel)

PAGE

CLAMP-HOSE
HOSE ( 14 - CM)
- ---

--

<END>

SEBP3866-24

LUBRICATION

SYSTEM

89

LUBRICATION SYSTEM
187-6279 LINES

GP-TURBOCHARGER

SIN:

OIL

KHXl-542

PART OF 235-1422 ENGINE AR-COMPlETE


i01884840

SMCS-1052, 1307
NOTE

REF
NO

GRAPHIC

1
1A
1B
2
3

REF

PART NUMBER

183-3399
214-7568
221-3494
228-4709
187-6294
6V-8724
3J-1907
6V-8397
3P-1156
5P-8066
9X-2099
8T-4224
8T-7547

4
4A
48

5
6
M

1
1
1

7
8

M
9
M-METRIC PART

CTY

PART NAME
1 2
3 4 s

SEE

PAGE

CONNECTORAS
.- ... SEAL-O-RING {11 . 89MM IQJ_
SEAL -0- RING (12. 83MM 00]
1 ._----HOSE AS
HOSE AS-OIL SUPPLY
1
ELBOW
1
1
SEAL-O-RING (11.89MM HD.
SEAL -O-RING (12. 83MM ODL___
1
1
SEAL-O-RING (21 .82MM IR)_
SEAL-O-RING (32.92MM ID}_
1
STUD (M8X1.25X52.
75-MML
2
4
WASHER- HA~P_ll!_._~1~)(? -MM THI5L
BOLT {M8X1.25X30-MM}
2
---

.----~---

cb-1A

1R;1
~/1B

(1)

I
EXPLODED

vIEW

OF AREA A

6
EXPLODED
VIEW
OF AREA B

GRAPHIC

90

<END>

#1

LUBRICATION

SYSTEM

900993616

1 of 1

SEBP3866-24

LUBRICATION SYSTEM
187-6279

LINES GP..TURBOCHARGEROIL
SIN: KHX543-UP
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

PART OF 235-1422,
SMCS-1052,

1307

REF
NO

NOTE

i02628088
PART NAME

GRAPHIC
REF

PART NUMBER

____
______,1'---__ 1
__________
____:1

______ J
.__
__ C
_
.

__

.!.

2
~

.1

1'--___

------

______

1
._ 1
. 1
1

__ C

6_

_
~
,---_.
CM

__
.

..1._

._8

9
_C__.__ I0__
_C_ .. __
1_1
.._C __
____1g_
__J!__
1~
__ ._M_
_____!i__
__
.
15

1
1

L
1.
!

1
.
1
__ ..
E
_ 1
C - CHANGE FROM PREVIOUS TYPE
M_-_ME_T!!_I_C_P~_fF
__
.
.

___ 16__

SEBP3866-24

..

1 of 2

CTY

183-3399
=6V_:_-8636
214-75_~_~
221-34_~4
246-6036
____;1:._=_8r-6294
_
1_411_-_83_7_8 __
~V_-_8_7_2~_
3.1-1907
6V~8397
__
~_.~.!I419
210-9246
~~-?Q~._2
._ 8T-4?~
7~-2537
260-8630
2_~Q-~~31
__
269-8788
~5_~~
_
___!!:_~~.
6V-583~
7~_-_43_5_~
033-8248
__
.

SEE
PAGE

(pRODUCI LEVEl)

1
1
1
1
1 __

CONNECTOR AS
_
_ CON_NECTOR
~E~L-Q:RING
(11.89MM
ID)
SEAL-O-RING
(12,E!3MM 00)
H_OSE
._.
1
HOSE_~_S-OIL UPPLY
1__ ._E_L_B_OW_A~
1
El::~..:::.OW'_"___.
_
---------_-----1
1
__ SEAL-9-RING_(11
. 89MM IQ.L_
__.___
1
SEAL-O-RING_L12.83MM90).
1
GASKET_{?l.Ejg:::M:M"'---=-:ID=:_)<--,.
1__
S~~L-O-RI~G
(32.92MM
IDL.
__
S_TYD (M8X_1.25X52.
75-MML
._______
~
WASHER-HABQ_J_~_:_I~X16X2-M_M THK)
2
BOLT_JM8Xl.25X35-MML
...
1 __ TUBEA.S-ORAI~
...
..
_.
1
TUBE_AS-DRA~N
._.
2
C!:-~fl~B~~O
..
...
1
NUT (Ml0~1.5-THO)
_
_
_.
1
B_QLT (M1_Q~1.5X25:_~
.__.
2 ... WASH!=B__(11X21X2.5-Mtv1___T..!::!!SL_.
. ..
1
CLIP
..
._..
1'-- __---=C:..=L=-IP:___. ...
._.
.
_

---

..----

---------

_
__
_
. _
_..

1
.__
.
_
...__

_
..._
._
.

1
1

.__
. _
...._
_
._
._ .._
._... _

----.-._

LUBRICATION

SYSTEM

91

LUBRICATION SYSTEM
187 - 6279 LINES

GP - TURBOCHARGER OIL

(contd.)

i02628088

REAR VIEW OF ENGINE


GRAPHIC

92

#1

LUBRICATION

<END>

SYSTEM

g01319683

2 of 2

SEBP3866-24

LUBRICATION SYSTEM
192-2981

PUMPGP-ENGINE OIL

SIN: KHX1-UP
GEROTOROIL PUMP, DROP IN DESIGN
PART OF 235-1423,
235-1425,
291-9173
ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1304,
NOTE

1315

i01507774

REF

GRAPHIC

NO

REF

Y
-----.

1
_2__

3 --'-"-

PART NAME
PART NUMBER

QTY

200-4497
----'-__

6V-5815
6V-5839

M-METRIC PART
Y -SEPARAT.E ILLUSTRATION

SEE
5

_-_

..

..

PAGE

PRODUCT lEVEL

PUMP GP - ENGINEQ!!-,
_ ._
BOLT_(p,110X1.5X75MM.L.
WASHER ( 11 X21 X2. 5MM THK)

._ _-------_._-_
..

94
_

---------_.

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

900775811

LUBRICATION SYSTEM

93

LUBRICATION SYSTEM
200-4497 PUMP GP-ENGINE

OIL

SIN: KHX1-UP
PART OF 192-2981
PUMPGP-ENGINE OIL
ALSO AN ATTACHMENT
SMCS- 1304,
NOTE
1
1
1
1

M
____

i02162882

1315

REF
NO

GRAPHIC
REF

--'1

1______

-=2'--_--'-1
____;3=--__
=3A---'--_----'1

--'----1

4
5;::__

SEE
PAGE

PART NAME
PART NUMBER

QTY

7W-9737
1
SHAFT
7W-9738
WASHER
(10.5X38X1
:6-MM I~KL_
-----=---7W:=___----=9:_:_74__:_:O=---_'------____:G=E::_:A"--'-R
__:__:A=-S
-_!!!~I~::_('---'4=-3_- T:_::E=E__:_:TH--'-')'-I'!!-9~.:::9.=;30~
_ _=__ _ ______'='B'_'='EA'___"_R~I__'_'NG_"'_-___=So:::L~EE~V'---"E:___
9X-2305
BOLT-LOCKING (M10X1.5X50-MM_L__
1__:__:8=---=9_--=-.;87~7___;_7
_ __;_ _ ___'__P_"_'UM=P_G=P_-_=EN'_'___'G=___=I_'___'_N=_E ----'--0_1 L

_
_
1

M-METRIC PART

:5

2
4

<END;>

GRAPHIC #1

94

LUBRICATION

SYSTEM

900775788

1 of 1

SEBP3866-24

COOLING SYSTEM
117-3643

COOLERGP-ENGINE

OIL

SIN: KHX1-UP
RH MOUNTED
PART OF 235-1423,235-1425,291-9173
ALSO AN ATTACHMENT

ENGINE AR-CORE

SMCS-1378
NOTE

REF
NO

i03287700
GRAPHIC
REF

PART NAME
PART NUMBER

267-4743

2
233-7655
1
-=3"-1
3P-1156
R-REMFG PART MAY BE AVAILABLE

QTY

SEE
PAGE

SEAL-O-RING

CYLINJER

BlOCK

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g00117316

COOLING

SYSTEM

95

COOLING SYSTEM
260-5786 COOLING AR-HIGH

AMBIENT

TEMP

SIN: K5K1-UP
AN ATTACHMENT

SMCS-1350,

i02251216

1353, 1386, 1387, 5057


PART NAME
PART NUMBER
244-8840

NOTE

1------

.._....

CTY
1

(PRODUCT

CORE AS-CONDENSER

SEE
PAGE
._

LEVEL)

(REFRIGERANTL

250 - 8327,____1'-------'C'---"O-'-'-R=-EC-'A=-S
--'-H-,-,-Y-=cD_R=-A..:..;:U..=;L-=-.I
C=-0-=-.cI=-=L'--'C'--'O'-=-O=LE=R-'----256-6628
1
CORE
AS-RADIATOR
~-------~~.~--

- -- ----

--

----

...

- -

<END>

309-1356 COOLING AR-HIGH

AMBIENT

TEMP

SIN: K5K1-UP
FOR USE WITH ROOF MOUNTED AIR CONDITIONING
AN ATTACHMENT

SMCS-1350,

1353, 1386, 1387,5057

i02773101
PART NAME

PART NUMBER
QTY
250-8327
_ _;_1 __
256-6628
1

NOTE

---------

--

(PRODUCT

LEVEL)

SEE
PAGE

g0RE AS-HYDRAULIC
OI_,=_COOLEFL
CORE _,._--AS-RADIATOR
.------~.- -- --~-

-----

<END>

96

COOLING

SYSTEM

SEBP3866-24

SYSTEM

COOLING

311-0054 COOLING GP -SUPPLEMENTAL-VARIABLE

PITCHFAN

K5K1-UP
PART OF 305-5294 CONTROLAR-FAN
AN ATTACHMENT
SIN:

SMCS-1353
NOTE
Y

i03084540

REF
NO

PART NAME

GRAPHIC
REF

PART NUMBER

QTY

237-0443

RADIATOR

SUPPORT AS

3
4

304-4016
324-7871

KIT - FAN BLADE

307-7317

SHIELD

5
6
7

BAFFLE

GUARD AS-FAN

10

239-9851
308-0167
308-1189
8T-1160
8T-4224
8T-4908

M-METRIC
PART
Y - SEPARATE ILLUSTRATION

-- -

--

& FAN GP

( SERVICE

GP-ENGINE

FLANGE

6
6
6

BOL T - SOC~~T

--HEAD

------

-----

119
----

-----------

REPLACEMENT)

750

COMPARTMENT
--

----

SEE
PAGE

6 (PRODUCT LEVEL)

!Ml

-----

OX 1 . 5X50 - MM

~ASHEf! ~_H~flD_l_fi
!!~1!3)(LMM THK
BOLT (M8X1.25X25-M~)

---------

------_ .._-

----

SEBP3866-24

1 of 2

COOLING SYSTEM

97

COOLING SYSTEM
311-0054

COOLING GP-SUPPLEMENTAL

(contd.)

i03084540

FRONT VIEW

VIEWB-B

SECTION A-A

GRAPHIC #1

98

COOLING

VIEW OF AREA C

<END>

SYSTEM

g01589875

2 of 2

SEBP3866-24

COOLING SYSTEM
237-9821 ELBOW GP-WATER
PART OF 235-1422,

SIN: KHX1-UP
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

SMCS-1380

i02241733
PART NAME

NOTE

QTY

SEE
PAGE

GASKET

ELBOW

PLUG AS
( EACH INCLUDES)
SEAL-O-RING
PLUG-O

RI:..::.:NG:::...._ __

.__.

...

PLUG AS
.::___::=-==--'---_=2__

___
~M~

_____"'~
__

~~~=-

_'___
__

-=SEAL - 0 - R I.:_:_NG-=-_

~2_~~P~L~U~G--T~H~R~E~A~D~ED~O~-R~I~N~G~--

_,__--='----"=-.!-=-------"~----~Ql.,-f{
2

M-METRIC

PART

~~)( 1. ~5)(?

WASHER-HARD

-----------

-_~~L _ _

(8.8X16X2-MM

.__

THK)

---------------------1

4A
3A

(-0)1
~--,--?'--_/
1

L__!
RIGHT SIDE VIEW
GRAPHIC

SEBP3866-24

<END>

#1

1 of 1

g01118508

COOLING SYSTEM

99

COOLING SYSTEM

LINES

237-0439

GP ..WATER-RADIATOR

SIN: K5K1-1216
PART OF 231-0234 CHASSIS AR
i02621261

SMCS-1380
REF
NOTE
NO

GRAPHIC
REF

1
23
4
5
6

1
1
1
1
1
1

PART NUMBER
1P-4278
5P-1230
6V-1355
8T-4983
5P-1262
9Y-9236
111-7092
132-1310
157-0670
158-0851

8
9
10
11

1
1
1
--_-_"
1
-1
1
----- __ .
12
1
1
1
-_._
..... --~.---- .
13
1
1
---- ... -- 14
y
15
1
16
1 . --... _ ..
-1
f-----___!_?--18
1
- _--

----

PART NAME

3J-1907
5P-1046
217-9060

---

20
21 22
23
24
25
26

-_-_._-

1
1
1
--

..

1_---_

1
1
-- 1
1
.. _----1
1
1
1
1
---"
1
1
1
1
1

27

..

100

_____

._

- -- - -

-"_

2
1

. __ .

1
---

_-_-- 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

243-2372
243-2373
243-2374
268-1497
274-7407
'.-_----_--109-1145
__ -----_~Q_9-4573_
212-6934
---_---3D-2824
-- 3J-1907
3J-7354
5C-7261
--- ---_5P-4116
5P-9299 _".7M-8485 --7X-7729
8T-4121
8T-4136
8T-4195
5P-1251
5P-1442
-- 5P-1442
5P-6442
--_--_--7Y-1976
.

28
29
30
31
-- 32
__M ___--33
M
34
E
35
E
36
36A
E
1
E
37
- .. ------E
38
1
E-ORDER BY THE CENTIMETER
M-METRIC PART
Y -SEPARATE ILLUSTRATION
_._------___

3J-7354
154-9023
230-4015
239-9884
242-4340

f---------- 19

164-5562

QTY

4
7
3
1
1
2
1
1

2
1
2
2

2
2

SEE
PAGE

6 (PRODUCT LEVEL)

CLAMP-HOSE
CONNECTOR
ELBOW -,-_ .... _ ..__ ._ -- CLAMP-HOSE
.-._HO~_(16-CM)
GAUGE-SIGHT
HOSE
..__ -----HOSE
_.-- .. CAP-DUST
._-CLIP
- ..CONNECTORAS
._--SEAL-O-RING
--- ... _
CONNECTOR
- -VALVE AS-FLU_ID SAMPLING
SEAL-O-RING
........ __ ..
.._--_---_"_-VALVE-SAMPLING
--CONNECTOR
-TUBE AS
TANK GP-RADIATOR
TOP
_'
..
HOSE
-- -HOSE
TUIjEAS
--ELBOW -_. __ ._
._----_ ..__
TEE
--CLAMP-HOSE
_-_.
CLAMP-V BAND .. _CLAMP----_SEAL-O-RING _"'---SEAL-O-RING
--SEAL-O-RING
~l!I {M~X1. 25- THO)
-.'"
WASHER- HARD (8. 8X20 . 5X2 ~_~lM
THK)
CLIP
SEAl-O-RING
--_.
-------WASHER ( 11X25X3_-MM THK)
WA~HER- HARD (11 X21 X2. 5 -MM THK}
BOLT (M10X1 .5X25-MM)
~QI,,! {M!()~! 5X3_Q-MM)
HOS~ (99-CM)
HO$L( 27 - CM)
HOSE _(73-CM)
.. _---- HOSE ( 50-CM}
HOSE-WATER (221-CM)

--

. --

._-

----

--_.

_- _.

- - --

----.-

---

- --

~---

131

----

--

---

---

_."

_ ..--

--- -

--

---

---

."

--

--

- -

COOLING SYSTEM

1 of 2

SEBP3866-24

COOLIN.G SYSTEM
237-0439

LINES GPWATER (conui.}

i02627267

22

16

21

VIEW OF AREA A

37

22

14

LEFT SIDE VIEW

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

g01285039

COOLING SYSTEM

101

COOLING SYSTEM
237 ...0439 LINES GP -WATER-RADIATOR
SIN: K5K1277-1602
PART OF 237 -0234 CHASSIS AR
SMCS-1380
REF
NO

NOTE

i02783142
GRAPHIC
REF

PART NAME
PART NUMBER

1__
_____:
-----'2=---.
2
_-=-- __
__:__

C
C

3
=--__
4
5
_
_____::::__
~C
6
=--_
_____:::_
______
7
____
8"'_
____
9
1 0:___
_____
.... _:_1_:_1__

___
C

.__ __!! ~ ~~I_~

(PRODUCT

SEE
PAGE

LEVEL)

_g _

CLAMP - HOSE
!_ _..._E!:'.i:lQv!_.
6"'V_o -1355
2 __ --=E=L=B,O:::_:_W:____
8T-4983
2
_" __CLAMP-HOSE
._------ ..... --_._------------------=5c:_P_-1_:_:2::..::6o_::2:__
__
____:Hc:.:O:_::S::.=E_,(L.:1_:::6_.::_:CM"'"")l__
.... _._.
9R - 6307:_ __
__:___ _:::S"--PA:_:C=-:E::.:_R'----'---(
1:_:1c:..:X:=2.::_:8X:_:_1:_::2:_-_:::M.:_::M_:T_:_:H_,_,_KL__)
------------------1
-----=9_Y~_~_~:!~~______
GAUGE-SIGHT
.
111-70~~
_:1_ _____:H_'_"O'_"'S'_=_E
1=-=3=2_-"7370
1
tillS~
. _
--------------1_:_:5~7
- 0670_;:____c9~P - DUST
_._----------164 - 5562
CONNECTOR
AS
_. -_. .__ .. - - -----

.._~_~_:_!041 __

--=2:__

-=2

QTY

g __
_:_
1
_-'1
~2

__:_
.:_.

_:_12=--_ _____:1...L=:2__
13
2

~~l'_kQ_:_RIN._Q

_::3"_,,J'----19.Q?

__:_

"l?f~1 046
_

!92

- 5017
217-9060

2
1

G9_fi~~~T-,-_O,,_,_R-,-BRACKET
AS
VALVE
AS-FLUID

1
.__

_
.

..

._..

._..

SAMPLING

____TAt~~gp _:J!_ADI~TOF!_IOP

_____:1-"'-3-'-1.

f------ ..

6P:~~~

1__

GR_O~lM~l

---I

. - -__---__----__--------1

CM
CM
CM

40
41
42

_~___
_C

43
44

2
1

I_--=-C_

45

102

COOLING SYSTEM

-----

--------------._

1 of 4

SEBP3866-24

-.
237-0439

COOLING SYSTEM
.

LINES GP-WATER (contd.)

C - CHANGE FROM PREVIOUS TYPE


E - ORDER BY THE CENTIMETER
M-METRIC PART
y_:_~E_PARATE ILLUSTRATION

i02783142

..

_-

__

SEBP3866-24

2 of 4

..

'.

COOLING SYSTEM

103

COOLING SYSTEM
237-0439

LINES GP-WATER (contd.)

i02783142

44-23

42-37-38

11

31

49

25

25

RIGHT SIDE VIEW

REFER TOAll
IllUSTRATIONS
OF
THIS GROUP FOR AUXILIARY VIEWS.

FRONT VIEW

GRAPHIC #1

104

COOLING

_jB
g01391261

SYSTEM

3 of 4

SEBP3866-24

COOLING SYSTEM
237 - 0439 LINES

GP-WATER (contd.)

i02783142

31-37-40

28-21

45

14

34

37-39
VIEW A-A

w=;;:= - - _'--

- - ==
VIEW B-B

GRAPHIC #2

SEBP3866-24

<END>

4 of 4

g01390874

COOLING SYSTEM

105

COOLING SYSTEM

LINES GP -WATER-RADIATOR

237-0439

SIN: K5K1603-1736
PART OF 237-0234

CHASSIS AR

i02865935

SMCS-1380
REF
NO

NOTE

GRAPHIC
REF
2

2
3

2
1
5
2
2
6
7
1
1
S
9
1
10
2
11
1
1
1
12
1!2
13
---, 2
_2
2
14
2
15
1
16
2
17
2
18
1
19
1
20
1
21------"_-_ 2
22
1_1.2
1
23
24
1
25
112
1 2
26
27
1
28
2
29
1 2
2
30
1,2
31
1
32
_--33
1
--34
--- 2
35
1
36
2
37
1.2
1
38
39
1 !2
40
2
41
1 12
42
1
43
2
44
1
45
2
46
2
46A
2
47
2
--1
48
--49
1
1
50
4

--------

---

...

---

CY

----_._-_

..

C
C
- -

..

._-

... _

M
M
M

M
M
M

E
CE
E

E
E
C
106

..

COOLING SYSTEM

PART NAME
PART NUMBER
1P-4278
3E-4041

QTY

SEE
PAGE

(PRODUCT lEVEll

CLAMP-HOSE
---"_._---ELBOW
6V-1355
ELBOW
CLAMP-HOSE
8T-4983
5P-1262
HOSE {16 -CM}
1 --- SPACER_( 11X28X12-MM THK}
9R-6307
9Y-9236
1
GAUGE-SIGHT
-- ----111-7092
1
HOSE
----1
132-7370
HOSE
-_._---------- --_------~-.
157-0670
1
CAP-DUST
164-5562
CONNECTOR AS
1
.----, _"_, -----3J-1907
SEAL-O-RING
1
-------5P-1046
1
CONNECTOR
192-5017
2
BRACKET AS
217-9060
1
VALVE AS-FLUID SAMPLING {COOLANT}
1
SEAL-O-RING
3J-7354
_ ..-._._--1
VALVE -SAMPLING
154-9023
---- ---239-9884
TUBE AS
1
---_._._
312-2014
1
TANK GP-RADIATOR TOP
132
- -- ---243-2372
1
HOSE
- _--_._---243-2373
HOSE
1
-----------243-2374
TUBE AS
_ _ 1
_
-----260-4698
-_--_1 - ___ A. GROMMET
-268-1497
1 -- -,'._--ELBOW
_--5P-4924
1
ELBOW
--_.-._-----4
CLAMP-HOSE
65-8620
_-----~--' _-133-3260
1
SPACER (11X19X10-MM!.tIl.<l __ --_ --_-_ 1M-4543
1
GROMMET ~--_
__
_.-----------------CLAMP -V BAND
209-4573
7
-CLAMP
212-6934
3
---3D-2824
1
SEAL-O-RING
3J-1907
1
SEAL-O-RING
SEAL-O-RING
3J-7354
3 -4D-9517
CLIP
2
--CLIP
5P-9299
3
-GROMMET
6P-0699
1
_._.- ---_._ - --_. _.--._------ _
_._.- --~-----6V-2235
1
CLIP
7D-7233
1
CLIP
SEAL-O-RING
7M-8485
1
7X-7729
2
WASHER (11X25X3-MM_l~~)
WASHER -HARD {11X21 X2.5 -MM THK}
8T-4121
8
1
NUT {M10X1 .5-THO}
8T-4133
BOLT {M10X1.5X25-MM)
8T-4136
3
1
BOLT {M10X1 .5X40-MMI
8T-4186
_.
BOLT {M10X1_5X30-MML_
________
8T-4195
3
8T-4196 -- 1
~QLI {~1_Q_~_!__~~-~~}
_._BOLT (M10X1.5X60-MM)
8T-6466
1
9M-8406
1
CLIP
-9R-1439
1
BOSS
5P-1442
HOSE {28 -CM}
--5P-1442
HOSE {65.7 -CM}
5P-6442
HOSE (53-CM)
_._.- -5P-1251 HOSE (102 -CM)
_
- ---_._-_.7Y-1976
@~-WATEf!J221-CM}
5P-1046
1
CONNECTOR
2
1--2
2

_-

0.

... __ ..

..

.. ...

.....

....

. ..

. ...

---

._.

... ..

._.

...

.....

..

..

_.

...

... _ ...

1 of 4

..

SEBP3866-24

COOLING SYSTEM
237-0439

LINES GP-WATER (contd.)

i02865935

C-CHANGE FROM PREVIOUS TYPE


E - ORDER BY THE CENTIMETER
M-METRIC
PART

Y-SEPARATE ILLUSTRATION

SEBP3866-24

2 of 4

------------------------------1

COOLING SYSTEM

107

COOLING SYSTEM
237-0439

LINES GP-WATER (contd.)

i02865935

22-29-50

42-37-38
33

11

35-7
49
39-37

25

----

_-C

t ~__
~~~T

25

RIGHT SIDE VIEW

REFER TOAll
IllUSTRATIONS
OF
THIS GROUP FOR AUXILIARY VIEWS_

GRAPHIC

108

FRONT VIEW

#1

COOLING

g01429011

SYSTEM

3 of 4

SEBP3866-24

COOLING SYSTEM
237-0439

LINES GP-WATER (contd.)

i02865935

31-37-40

10-13

36-41

46A

22

III.

16_

,/~

26

TOP VIEW

28-21

45

37-39
VIEWAA

VIEW 6-B

GRAPHIC #2

SEBP386624

<END>

4 of 4

901429010

COOLING SYSTEM

109

COOLING
237-0439 LINES

SYSTEM
GP - WATER-RADIATOR

K5K1737-UP
PART OF 237 -0234 CHASSIS
SIN:

AR

SMCS-1380

i03113104
REF
NO

PART NAME

SEE
1
PAGE
PART NUMBER
QTY
2 3 4 5 6 (PRODUCT LEVEl)
1P-4278
2
CLAMP-HOSE
----_
_-----------_.
--_._------ 1
-- -----C
ELBOW - --2
2
268-1497
1
--_.3 __.__ 1,2
6S-8620
4
CLAMP-HOSE
4
CLAMP-HOSE
8T-4983
2
1,_2__
...
E
5
2
5P-1262
HOSE (16-CM)
6
2
1 .....
9A-6307
_~e~<::~Rj_1_1~28X1?-MM
THK}
._--_._--_----- ------_. __ ._--_._---_
----~-----7
2
9Y-9236
1
GAUGE-SIGHT
1
8
111-7092
1
HOSE
_--2
9
132-7370
1
HOSE
-C
1
10
150-3024
1
ELBOW AS
---~--.-.---1
3J-1907
1
SEAL-a-RING
1
ELBOW
5P-4924 ._- 1
_- --_.
---_._- --11
2
157-0670
1
CAP-DUST
.. --C
12
1,2
164-5562
2
CONNECTO.RA:S
_(EACH INCLUDES)
._-_
-_.
---_.
1 2
3J-1907 ----- 1
SEAL-a-RING
_.
--- CONNECTOR
1~
____ 5P-1046
1
C
13
1
171-6061
1
ELBOW AS
---1
1
SEAL-O-RING
_._~!)-2824
- -1
1
ELBOW
3E-4041
_--- ---------C
14
2
188-3034
2
ELBOW
AS
-.--(EACH INCLUDES)
-_.
_"--2
1
SEAL-a-RING
----- 3J-7354
2
6V-1355 _--- 1
ELBOW
15
2
192-5017
2 -- --------_-_----------BRACKET AS
16
2
1
VALVE A?_:FbYID SAMPLING
._. 217-9060
-- -2
3J-7354
1
SEAL-O-RING
2
VALVE-SAMPLING
154-9023 -- -_ 1
17
2
TUBE
AS
239-9884
1
_------_.
------_.
-18
1
243-2372
1
HOSE
19
2
243-2373
1
HOSE
----20
1
243-2374
1
TUBE AS
21
2 ---.- -- -_" 260-4698
1
GROMMET
-.
y
22
2
312-2014
1
TANK
GP-RADIATOR
TOP
132
_-_---~------_------_1
SPACER (11X19X10-MM THKL ___
23
133-3260
1
24
2
1M-4543
1
GROMMET
_.25
2
..
_~2-6934 ____ 2
CLAMP ---- ---C
26
1 2
7
CLAMP
216-4983
._------------27
2
4D-9517
2
CLIP
28
2
5P-9299
3
CLIP
29
2
6P-0699 _---- - 1
GROMMET
".-1
1
CLIP
30
6V-2235
_
._31
2
7D-7233
1
CLIP
- -------- --~------32
2
7M-8485
1
SEAL-a-RING
33
1,2
7X-1729
2
WASHER (11X25X3 -MM THK}
34
1 2
8T-4121
8
WASHER -H~f!Q_J11X21 X2. 5 -MM THK}
1
1
NUT (Ml0Xl.5-THDL__
M
35
_.!!T
4~=!=!
------._-- -- -- ----M
36
2
8T-4136
3
BOLT {Ml0Xl.5X25-MM}
M
2
8T-4186
1
37
BOLT {M10Xl .5X40-MM)
M
8T-4195
38
1,2
BOLT {Ml0Xl .5X30-MMl
3
M
8T-4196
39
1
1
BOLT (M10Xl .5X35-MM)
-------.
--- -----M
40
2
8T-6466
1
~()Q {Ml0~1 .~~_Q.:_~MJ
_.
9M-8406
41
1
1
CLIP
_
-.
9R-1439
2
42
1
BOSS
2
5P-6442
E
43
HOSE (53-C~)
-_---_--.
E
44
1
5P-1442
HOSE (28-CM)

NOTE

GRAPHIC
REF
2

.-

.. _.

...

...

..

..

..

..

__

...

..

..

._.

.-

..

...

..

..

._.

...

--

.....

.-

._.

.-.

..

.-

----

._.

110

COOLING

SYSTEM

1 of 3

SEBP3866-24

COOLING SYSTEM
237-0439
NOTE

E
E
E

REF
NO

LINES GP-WATER (conta.]


PART NAME

GRAPHIC
REF

PART NUMBER

44A
2
45 ____ ~2

46
47

2
1

i03113104

QTY

SEE
PAGE

5P-1442
~5~P-~1~2~5~1------~~=-,~~~~~~---.------------------------1
____

__,7c....oY_=

!~:!~__

212-6933

__I

--'-=c=._:.::_.:.:..::_:.:___j_=_:____O~

C-CHANGE FROM PREVIOUS TYPE


E - ORDER BY THE CENTIMETER
M-METRIC PART
Y-SEPARATE ILLUSTRATION

18

RIGHT SIDE VIEW


GRAPHIC #1

SEBP3866-24

901588573

2 of 3

COOLING SYSTEM

111

COOLING SYSTEM
237-0439

LINES GP-WATER (contd.)

i03113104
11-16

6-28-34-37

28-34-40-42

15-31-34-36

15-34-38

2834-36

43

14

LEFT SIDE VIEW


GRAPHIC #2

112

COOLING

<END>

SYSTEM

901588574

3 of 3

SEBP3866-24

COOLING SYSTEM
238-4802 LINES GP -WATER-ENGINE
SIN: KHX1-UP
PART OF 235-1422,235-1424,291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1380
REF
NO

NOTE

GRAPHIC
REF

--------------

i03287682

----

---

1 . __ .._1

1
....

1
1

1
1

7E-0759
237-5176
119-3075

--

9A

-_._"_
_._-

PART NUMBER

3
-

....

PART NAME

10
---_.

lOA

11

1
1
1

- --

.. _-

---

QTY

HOSE

CLAMP-BAND

.--.... ~-

--

GASKET
P!fl_J

12

1
1

12A

1
1

M
----

13

14

15

---

16

M-METRIC
PART
----_- "------

SEBP3866-24

-----

1 of 2

HOUSING-WATER

-----

.. .. _------

- - --

__

INCLUDES)

._ ..

---

SEAL-O-RING
PLUG-D-RING

...... _ .. _----

PLUG AS
PLUG-O-RING

.. _--

PLUG AS

SEAL-O-RING

HOUSING)

REGULATOR

PLUG-O-RING

REGULATOR

C)

------------_._-------

SEAL-O-RING

(94-DEG

PLUG AS

1
1
1

TEMPERATURE

OUTLET}

(EACH

llA

SEE
PAGE

(PRODUCTLEVEl)

(TEMPERATURE

GASKET

1
1

REGULATOR-WATER
_{c:;Q9LANTl

126-5466
1
222-5915
1
160-5131
1
227-5942
1
.. '--'-~--'---- --148-8395
1
3K-0360
1
95-8005
1
148-8411
3
... ---_._--- _- _ .. _-------3K-0360
95-4185
155-3624
3J-7354
95-4182
162-0177
--_ ----3J-1907
98-8004
5P-8347
6V-3940
6V-5223
9M-1974

---

_-_.

-_ .. _-"_

PLUG AS

-_.-._--

-----

SEAL-D-RING
PLUG-O-RING

---

BOL T (M8~1 .~~~70:fv1fv1)


BOLT {M8X1.25X25-MM}
__BOLT

- ---

----

----

(M8Xl.25Xl00-MM)

WASHER HARD (8.


... _----_.

-_

ax 16X2

- MM THK)

--

.._

COOLING

SYSTEM

113

COOLING SYSTEM
238-4802 LINES GP-WATER

(contd.)

i03287682

.----.
A

6
CYLINDER
HEAD

J)~
I

EXHAUST
MANIFOLD

GP

__
.

,So

\2~' , .
WATER
PUMP GP

FRONT VIEW

_~~~

{j)

<::J,~

RIGHT SIDE VIEW


10-10A

GRAPHIC #1
114

COOLING

<END>
SYSTEM

901118619

2 of 2

SEBP386624

COOLING SYSTEM
241-0078 LINES GP-WATER-AXLE
SIN:

OIL COOLER

K5K1-UP

PART OF 241-0073,311-7019
COOLER AR-AXLE OIL
AN ATTACHMENT
SMCS-1380

i02993389

REF
NO

NOTE
1

1:_

--,1__

_2c..__

--'...1

___;3=--_

__.

----.:.4

___
_;5:.___

______

1
-=-1__
1 _.

4S-1962
161 -9-'9'-1-'-6__
2M-9780
6V-7420
J. 70 - 0965
_

___

6_. __
.__

7_.

______

_____

....:.1

1
1

______

-'.1
.

-'9=--__
10

..__

E - ORDER BY THE CENTIMETER


!1_-METR!C
PART
_

SEBP3866-24

_(PRODUCT

SEE
PAGE

LEVEL)

1 of 2

._--

___.
__

-------

A_D_A_PT_E_R~_'__'AS=--

SEAL-O-RING

..._--------------

ADAPTER

CONNECTOR AS
._.__

~:?~m!___1

CLIP

._J__

... 6V -1889
1
. 7X-2~_2 __
]
______
1_1
1
_~-2769_
1
____
_____1g_
_!_ __
._.__ 8I-~1g!.
8
M
._~
_1__
.__
8_T:.-413~
3__
_
M
14
..__ 1
..
8T-41_~
__3__
t---c-M
__15
1__
8T-4_1.~.
__1__
~M __
..._!_____
1
. 8T-4!~~
_l__
_---=-1-'--7_.
1__
..
9~-825_?_.
1
._E
1l:!_
1
.. __ 5P-0767_
_._
._E __ ~~
1____
~~:0767
1-19
1
. .IS-0530
1
_____

J.EACH

~NCLUDES)_______

~-0360_
1
SEAL-D-RING
c:o.6V=_-_:1:._:4-=.3.=81_..
CONNECTOR
._1_9_3_:_10_3_4
1
BRACKET_A_S_.
155-7321
1
ADAPTER AS
.
;J_D_-2_8_24
1 ..__
SE,6.1..,
-():R:..::_I:..:..:NG::.__
__ ..
~V-172_?_
1 .__
J\!)APTER-O-RING_

._:..._1

_____

QTY

5D-1026
4
=CL=AM-=.:_P._:-Hc.:_:O=S=E_______
7'-C.K-'._--'.1--'...18.=._1-=---__
3
STRAP - CABLE
.------------

_.

____

PART NUMBER

-'1___

__.

PART NAME

GRAPHIC
REF

CLIP

._
_
.

..

..

------

_ .._-------------_

..

_-

--------

..

(MH,X2X30-MML__

...

CLIP

WASHER-HARD

.__
__

5-MM __
I_'i~.

(11X21X2.

~~TJM10X1.?-THD)

__.

_
_.

._.

(M1_0Xl.5X29~______

ElQLT (M1gX1.5X30:.MML
WASHER1!7.5X30X3.!)_:-MM

I:_l_9lT (M10X1.5X2-MMl
BOLT

..

...__

CL=-:I,-'-P
BOLT

._

._. _
__~---.-----.---.-.-.
THK}

HOSE (252-CM)

HOSE (_149-CM_L__l __
CL!, __

-_._--_._----_.-_

...

..__.
.

..

..
_

_._-------_.

----_._---

_
_._--_._---_._-

COOLING SYSTEM

115

COOLING SYSTEM
241-0078

LINES GP-WATER (contd.)

i02993389

7-5-1

II
~

18

18A

LEFT SIDE VIEW

19
3

12-13-14

SECTION B-B
VIEW A-A

GRAPHIC #1

116

COOLING

VIEW OF AREA C

<END>

SYSTEM

g01525799

2 of 2

SEBP3866-24

COOLING' SYSTEM
209-4600 PUMP GP-WATER-cOOLANT
SIN: KHX1-UP
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

PART OF 235-1422,
SMCS-1361

i03287695

REF
NO

NOTE

YR

GRAPHIC
REF

3
...._...._._.

..__

_ __ ....__

:4

PART NAME
PART NUMBER

___:_

6
7

----'--

\ 234

SEE
PAGE

----'----

1
I------:c-,------,--------L-.-M-METRIC PART
R-REMFG PART MAY BE AVAILABLE
y. SEPARATE ILLUSTRATJOIi
.. _..

PUMP G~ - WATER (COOLANT)


PLUG AS---,--=-:-:--,--SEAL- 0:8.=1 N_:_::G=---_
PLUG-O_:-R_:_:I:_:_:N=G
PLUG AS
SEAL-O-RI~~L._._...
..
95-8.=;..00=-=8=----___
PLUG-O-RINQ_JWt-TEB
LINES GROUP,----=2=M:_-_:_44-'-'5=3=--------''--_._E~L- (H!!~~
4J-0525
1
SEAL-O-!:l_I~N~G=--_
8T-0644
4
BOLT (M10Xl.5X90-MM)
148-8411
PLUG AS
_..
-- -3K-O~~9
SEAL-O-RING
98-4185
PLUG-O-RING

118

--=2=-27:_-_:4=29=--=9=-----_
1
148 - 8407
1
3J -1907
9S-4191
148- 8409
3D-282::__:4'------''--_

5
I--_::Mc:___

QTY

_
_
._.

7
5

8 8

FRONT VIEW

RIGHT SIDE VIEW


GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g01397587

COOLING SYSTEM

117

COOLING SYSTEM
227-4299 PUMP GP-WATER-cOOlANT*R
SIN: KHX1-UP
PART OF 209-4600
PUMPGP-WATER
ALSO AN ATTACHMENT
SMCS-1361

i02608715

NOTE

REF
NO

._---_

1
1A
1B
1C
10...-

.. -.-_ ..

GRAPHIC
REF

??I-_:_:43=-=O_:_I _

___:_1

PUMP AS-WATER
HOUSING_(W~TER
SHAFT AS=--- __
PLUG
PULLEY

1E

!~'!'~Q~~

2266051
1~?_'95~Q
183-2931

__:_

1
1

_--'-1 __

SEE
PAGE

PUMPL

----"-'1M",-P-=E.=l
Lc.=EfL __ _ _
SEAL AS-WATER

.:_PU=M=P

- _----

._--------_---

gQY_~fl-,-----__

GASKET
BOLT AS
{EACH INCqJDE.::::_S)L--___
_
-,,6c.:.,V_:3=9:_:1~8
_ ____:.1
__
---=BO=L
T(tvl_aX1 .25X50-M_ML
_
9M - 197::_4:___1:___----,-W:.:_A=SH:_:_::Efl.:_
HARD (a. ax 16X2 ~ MM T.:__:_H.:_:_:K_L_)
_

_________ .1

M-METRIC

1F

1
1

__

QTY

2036093
177 1 052
1771058
1979581
226 - 6039

-=3 __

PART NAME
PART NUMBER

_
.__

PART

l-lA

ISOUETRIC
ASSEMBLED

VIEW
18

IF

A
GRAPHIC #1

118

COOLING

~
<END>

SYSTEM

g00949232

1 of 1

SEBP3866-24

---

SYSTEM

COOLING

237-0443 RADIATOR

& FAN GP

SIN: K5K1-1736
PART OF 237-0234
SMCS-1353,

1356

REF
NO

NOTE

2
3

PART NUMBER
4E-1384
5V-8780

1
1
1
----_._--

....

---

4
5
6

----

1
1
-----_._1
1

8T-2893
_-----_._----

226-0291
226-0321
112-5344
---------121-3307
124-3019
_.

8T3490
189-5594

-_ .. _-

1
8
1
--9
2
-10
1
---_
11
1
----12
2
---_._._-_. --13
--- 1
14
2
15
2
-.16
-- 2
17
1
18
1
19 -_-_.
2
20
2
21
2
----22
1
23 -_ --. 1
24 --1
1
25
26
1
27
2
28
2
29
2
30
1
31
2
---32
2
1
33
34
2
35
2
36
2
37
2
y
38
2
-------_.
-39
1
40
1
41
1
42
2
-M --- 43
1
~-44
__
.L
2
45
2
46
1
47
2
--M
48
2
M
49
1
..

..

--

SEBP3866-24

1 of 4

i02869939
SEE
PAGE

PART NAME

GRAPHIC
REF

1
--- --------

CHASSIS AR

1945278
2095528
2359822
239-9840
239-9841
2399843
2399845
----------239-9848
239-9851
2399852
--- -239-9853
2399854
2399856
2399857
239-9862
239-9863
239-9864
2399867
239-9870
239-9876
---239-9877
239-9880
2399881
239-9883
--243-2289
2433416
2435063
244-5427
--~.--245-9890
246-0511
2460616
246-6152
256-5310
275-8903
277-8628
278-2656
5C-7261
- ----~----5P-1076
6P-4467
6V-1889
7X-0515
7X-2546
7X-2553
..

--

- -

QTY

(PRODUCT LEVEL)

BUMPER-CONICAL
KNOB
2
LOCK GP-CYLINDER - ._---_-- --------------(EACH INCLUDES)
1
LOCK AS
1
CAM
1
LATCH
AS-DOOR
----_.
__ --_
-----_-----2
MOUNT AS-RESILIENT
2
BRACKET AS
(EACH INCLUDES)
1
NUT-WELD (Ml0Xl .5-THD)
2
COVER AS
{EACH INCLUDES}
1
HINGE
1
STRIKER _.
1
CONE
_-----_._--_
- _----_._
_---------_.
1
SUPPORT AS (LH 1
1
SUPPORT AS !RH l
1
BAFFLE
GUARD
AS -FAN
1
-_._-- - -------_------- -BRACKET AS
1
1
BAFFLE
_ANGLE AS
1
-."_
'--1
SHROUD
_--------_ AS
------_.
---------------1 - ANGLE AS -1
ANGLE _'-1
BAFFLE AS
1
SUPPORT AS -MOTOR
1
BAFFLE AS
1
BAFFLE -.
-------_
-1
HINGE AS--_.
1
BRACKET AS
ANGLE
._-- - _- ---_.- -_.
- -_._ -- 1
1
ANGLE
_--1
BRACKET AS
--BRACKET AS
1
1
SUPPORT
---------------_.-AS
-------MOUNT AS
2
-1
ADAPTER _.-.
-1
AFTERCOOLER AS
1
CORE AS-HYDRAULIC OIL COOLER
1
-- GROMMET
1
SPACER (50.3X127X8-M..~THKl_____
--1
SPIDER AS-FAN (8-Bl"ADE)
--1
MOTOR GP-_GEAR (HYDRAULIC FAN)
1007
1
CORE AS-RADIATOR
---1
BRACKET
2 - MOUNT
1
DEFLECTOR
1
r-Jl,l_I _{_~~~_1__. 25 -THO}
-- - ._-- - -10
WASHER -HARD P 3.5X30)(~-~_M.IILIS}
--2
GROMMET
-CLIP
2
1
~~I:!E_f!~
H_~RD(17X35X5 -MM THK)
--_._._4
BOLT (M10X1.5~_180___::_MM_)
____
_--8
BOLT lM16X2X40-MM)
1
1

..

...

.._ ..

..

..

..

..

---

..

...

...

..

_ ..

._.

..

..

..

COOLING

SYSTEM

119

COOLING SYSTEM
237 - 0443 RADIATOR & FAN GP (contd.)
REF
NO

NOTE

GRAPHIC
REF

i02869939

PART NAME
PART NUMBER

QTY
80
13
1
16

(PRODUCT

SEE
PAGE

LEVEL)

__l_,g _____ ._--7X-7729


50
WASH~R ( 11 X25X3 - MM THK)
51
WASHER- HARD _ell X21 X2 . 5 - MMTHK I
1
2
81-4121
t-----:-,
M
52
2
81-4132
NUT .IM16X2 - THD)
--.-M
53
1
NUT (M1 OX1 .5 _THD)
81-4133 ---M
54
_ 1,2 .. _---8T-4136
l1_ __ BQI.,T lM!OX1 )(g-MML _____
-_-_ --M
55
1
4
BOLT (M10X1 .5X20-MM}
81-4137
M
BOLT (M10X1.5X40-MM}
56
1
8T-4186
7
M
57
1 2
BOLT (M10X1 .5X30MM)
81-4195
42
58
_____M_
1, g ----_ .. _--_ .. --- 8T-4196 -- 1__Q ___ ~QI,;r_{_~l OX1 . 5X~:MM)__ ___
-----WASHER-PLATED {10.5X45X3-MM
THK}
59
1 2
81-4226
5
------_
M
60
1 2
8T-4956
10
BOLUM12X1.: __?~)(3__-MML
M
BOLTj_M6X1 X30 MML __________
61
1
8
.._"_. __ -8T-4971
M
62
1
2 -_ .. I:lQP_l~}
8T-6466
Q~!, ~~f3Q - MML ___
----------1
63
9X-8256 --- . 8
WAStiER ( 6. 6X_l?l<? - MMTHK)
--_------64
1
9X-8257 -- 8
WA!:IER ( 17 . 5X~OX3 . 5 - MMTHK)
D
65
2
054-7915
SEAL (0. 7 - M EACH 1
5P-8309
1,2
__
~~L
{Q. 9 - M ~~9!-n____
_____Q_- - _.- --66
._---- ----D
66A
SEAL (O. 5 - M)
1
5P-8309
_----_D
66B
1
5P-8309
SEAL (0.3-M EAG!:!J
------E
67
1
_~_~6-8592 -- -SEA_~_(J01-CM)
67A
1
SEAL (102-CM)
296-8592
----E
-----__ E____ 678
1
296-8592
SEA.1_j 11 2 - CM.}__
D-ORDER BY THE METER
E-ORDER BY THE CENTIMETER
J - REQUIRES CORPORATE KEY
M-METRIC PART
Y-SEPARATE ILLUSTRATION
-----_---------r--------

--

--

--- -.. _--

----

120

COOLING

SYSTEM

--

--

--------_

---

..

----

2 of 4

-----

----

.... -

SEBP3866-24

COOLING SYSTEM
237 - 0443 RADIATOR & FAN GP (contd.)

i02869939

11

67A

62-59-5

RIGHT SIDE VIEW

23

25-55

53

49-64

GRAPHIC #1

SEBP3866-24

50

39
g01428993

3 of 4

COOLING SYSTEM

121

COOLING SYSTEM
237-0443

RADIATOR & FAN GP

(contd.)

i02869939

32-52-47

VIEW OF AREA B

50
59-58-31
SECTION A-A

65

35

50-58

GRAPHIC #2

122

COOLING

FRONT VIEW
<END>

SYSTEM

901429323

4 of 4

SEBP3866-24

SYSTEM

COOLING

GP

237-0443 RADIATOR & FAN


SIN:
PART OF 237 -0234

CHASSIS

K5K1737-2363
AR, 311-0054
COOLING GP-SUPPLEMENTAL

ALSO AN ATTACHMENT
SMCS-1353,

--

1356

REF
NO
1 ._.

NOTE

"

1
1

- 1

1
-- 1
1
2
1

-_.

...

4
5
6
7

CE
_---

8
9
10
11
12
13
14
15
16
17
- - --_ .. -"

-_.

_-._

_.
.

,--_

18
19
20
21
22

---_.

._-

--_.
M

M
M
C
M
SEBP3866-24

23
24
25
26
27
28
29
30
31
32
33
34
36
37
38
39
40
41
42
43
44
47
48
49
50

PART NAME

GRAPHIC
REF

i03177723

PART NUMBER
4E-1384
- 5V-8780
.._----8T-2893

_-_._

._-----

2
- _.2
1
.- 1
2
2
2
1
1
1
1
1

1
2
2
2
1
2
2
1
2
2
2
2

1
1

1
2

51

52

1
1
2

-_

1 of 4

226-0291
226-0321
112-5344
121-3307
312-6458
1B95594

1
1

2
2

--

1
1
2
1
1
2

1,2
2
2
1
1 2
1 2

QTY

.... _---

194-5278
209-5528
235-9822
239-9840
239-9841
__
;!39-9843
239-9845
239-9848
239-9851
239-9852
239-9853
239-9854
_~39-9856
239-9857
-239-9862
239-9863
---~-8T-3490
239-9864
239-9867
239-9870
-- ._--g39-9876
239-9877
239-9880
239-9881
--------239-9883
243-2289
243-3416
243-5063
244-5427
246-0511
246-0616
246-6152
256-5310
275-8903
277-8628
278-2656
5C-7261
5P-1076
7X-0515
7X-2546
7X-2S53
7X-7729
8T4121
8T-4132

__

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
... - 1

1
1
1
1

-_- 1
1
1
2
1
1

1
1
1
1
1
1
2
1
1
10
1
4
8
80
11
1

(PRODUCT

SEE
PAGE

LEVELl

BUMPER-CONICAL
KNOB
LOCK GP- CYLINDER
{EACH INCLUq;_~)
LOCK AS
CAM
LATCH AS - DOOR
-- ._--MOUNTAS-RESILIENT
TAPE-REFLECTIVE
{8-CM)
COVER AS
l~~~H_~N~LUDES}
. --------HINGE
STRIKER
CONE
-

~!:!flf>QRT ~~ {l"H}

--

,.

_-

-_

- ._ ..

...

--- ---,

..

.._----

_ ...

---_

....

_--- -

..

--_

..

---

----"_"---

--- --------

SUP_PORTAS ( RH)
-BAFFLE
--GUARD AS - FAN
---BRACKET
AS
._----_ .. _- _-------- --BAFFLE
ANGLE AS
SHROUDAS
ANGLE
_---- - AS
~-ANGLE
_ .. ..
.. _--_---BAFFLE AS
SUPPORT AS - MOTOR
-BAFFLE AS
_-_-_
NUT -WELD {M10X1_,_5_:_l_I:iD}
BAFFLE
-HINGE AS
BRACKET AS
ANGLE
--------_
...
ANGLE
BRACKET AS
BRACKET AS
SUPPORT AS
-_._--_ . .._-_. __ .... _
MOUNTAS
ADAPTER
AFTERCOOLER AS
CORE AS-HYDRAULIC OIL COOLER ----- - SPACER (50 '-3X127X8-MM
SPIDER AS-FAN (8-BLADE}
MOTORGP - GEAR {HYDRAULI C FAN 1
CORE ~_-R~q~ATOR
BRACKET
MOUNT
DEFLECTOR
NUT (M__l!~1~.25- THD)
WASHER- HARD {13. 5X30X4 -MMI!:HSJ
WASH~R- HARD {1 7X35X5 - MMTHK}
BOLT _(Ml0Xl.5X180-MM)
BOLT (M16XgX40 -MM)
WASHER ( 11 X25X3 - MMTH!S_}---------_--WASHER-HARD {11X21X2.5-MMTHK}
NUT {M16X2- THDi

--

. __ .

THK) ..

--

._--

--------

. --

COOLING

----

--------

---------1007

------

-----

.-

._-

SYSTEM

123

COOLING SYSTEM
237-0443
REF

NOTE
M
M
_. CM
M
M
M

NO

RADIATOR & FAN GP

PART NUMBER
53
8T-4133
1
.--_
-------54
1
8T-4136
2
--55
8T-4137
1
56
8T-4186
1
57
1 2
8T-4195
58
1 2
8T-4196
59
1 2
8T-4226
M
60
1 2
8T-4956
M
61
1
8T-4971
-_---_._-M
62
1
8T-6466
63
9X-8256
1
64
1
9X-8257
---_----._---_---_--D
65
2
054-7915
0
66
1 2
SP-8309
D
66A
1
5P-8309
D
66B
5P-8309
1
E
67
1
296-8592
E
67A
296-8592
1
1
E
67B
296-8592
-_--_
C - CHANGE FROM PREVIOUS TYPE
D - ORDER BY THE METER
E - ORDER BY THE CENTIMETER
J - REQUIRES CORPORATE KEY
M-METRIC PART
Y -SEPARATE ILLUSTRATION

124

COOLING

PART NAME

GRAPHIC

REF

SYSTEM

i03177723

(contd.J

QTY

16
11
2

7
42
10
5
10

8
2
8

---.

..

SEE

PAGE

(pRODUCT lEVEl)

NUT (Ml0Xl .5-THD)


BOLT _L~ QX1 . 5X25 - M~}
~QL! {M1Q)(1.Q)(?Q-MM}
-BOLT {M10X1 .5X40-M~}
BOLT (M10X1.5X30-MM)
BOLT ~~Xl.5X35-MM)
_~~t!Ef!:
P_L~TE!Lt!Q ~)(~5)(;3 - MMTHK)
_ BOLT (M1.?)(1_.75X35-MM)
BOLT (M6X1 X30-MM)__
BOLT (M1Q~L5X60-MM)
WASHER {6.6X12X2-~M
T!i!<} .
WASHER ( 17. 5X30X3 5::.MMTHK)
-SEAL (OJ.-M EACH)
..
SEAL ( 0 ._~,,:_~EACH)
.SEAL (0.5-M)
... ---_ .. -_._ --SEAL (0.3 -M EACH)
SEAL (1 01 - CM)
-_. SEAL ( 102 - CM.)
SE~L {11 2 - CJi\}
-_.
----

----_.

__

..

---

2 of 4

._-----

-.
--

--

--

--

--'''--

SEBP3866-24

COOLING SYSTEM
237-0443

RADIATOR & FAN GP (contd.)

i03177723

51

13
11
57-50
67A

62-59-5

RIGHT SIDE VIEW

678

23

25-55

53

49-64

50

39

GRAPHIC #1

SEBP3866-24

g01430758

3 of 4

COOLING

SYSTEM

125

COOLING SYSTEM
237 - 0443 RADIATOR

& FAN GP (contd.)

i03177723

32-52-47

VIEW OF AREA B

50
59-58-31
SECTION A-A

65
65

50-58

GRAPHIC #2

126

COOLING

FRONT VIEW
<END>

SYSTEM

g01430757

4 of 4

SEBP3866-24

COOLING SYSTEM
RADIATOR & FAN GP

237-0443

SIN:

PART OF 237 -0234


SMCS- 1353,

1356

REF
NO

NOTE

___

0.

-----_

1
1
1
1
2
1

4
5
E

----

-_

..

-----

C
----

---- - ..- ....

---_.

"--

--

--- -

-_.

.-.

M
I---

-_.

23
24
25
26
27
28
29
30
31
--32
33
34
36
37
38
39
40
41
42
43
44

-----.-

---_

..

1
1

...

1
1
2
-------------2
2
1
2
----2 -1
2

_-

_----

--

_-

_.

-- ..

.._---_ ..

2
2
1
1
2

47
M
48
M
49
C ______~Q____
51
M
52

SEBP3866-24

--- --

----_
_.-

1
2
1
2
2
2
1
1
2
2
2
1
1

17
18
19
20
21
22

226-0291
226-0321
112-5344
121-3307
312-6458
189-5594

16

-----

-_.

8T-2893

1
1
2

8
9
10
11
12
13
-- 14
15

-_.-

PART NAME

PART NUMBER
4E-1384
5V-8780

..

----

i03189377

GRAPHIC
REF
1
1
1

2
3

K5K2364~UP
CHASSIS AR, 311-0054 COOLING GP-SUPPLEMENTAL
ALSO AN ATTACHMENT

1
1 2
2
2
1
1 2
J

1,?_

1 of 4

194-5278
209-5528
235-9822
239-9840
239-9841
239-9843
326-6463
239-9848
239-9851
239-9852
326-6478
239-9854
239-9856
239-9857
239-9862
239-9863
8T-3490
239-9864
239-9867
239-9870
239-9876
239-9877
239-9880
239-9881
239-9883
243-2289
243-3416
243-5063
244-5427
246-0511
246-0616
246-6152
256-5310
275-8903
277-8628
278-2656
5C-7261
5P-1076
7X-0515
7X-2546
7X-2553
7X-7729
8T-4121
8T-4132

QTY

1
1
2

6 . (PRODUCT

SEE
PAGE

LEVEL)

BUMPER-CONICAL
KNOB
LOCK GP-CYLINDER
---------_
(EACH INCLUDES)
1 LOCK AS
1
CAM
---~
1
LATCH AS -DOOR
2
MOUNT AS-RESILIENT
TAPE-REFLECTIVE (8-CM)
COVER AS 2
---------(EACH INCLUDES}
1
HINGE
1
STRIKER
1
CONE ----_ -~.
1
SUPPORT AS {LH)
_._._1
SUPPORT AS (RH i
1 -- BAFFLE
GUARD
AS-FAN
1
--------_1
BRACKET AS
1
BAFFLE
1
ANGLE AS
SHROUD
1
-_---------- AS
1
A_NGLEAS
-1--- ANGLE
BAFFLE AS
1
SUPPORT
AS-MOTOR
1
----_-------_.
1
BAFFLE AS
-_.
NUT-WELD (M10X1 _5-THD)
4
1
BAFFLE
HINGE AS
1
1
BRACKET AS
1
ANGLE
1
ANGLE
-BRACKET AS
1
BRACKET AS
1
- _-----_ _-----1
SUPPORT AS
-2 ___
MOUNT AS
ADAPTER
1
1
AFTERCOOLER AS
..~--.-~-.- _ _---1
CORE AS-HYDRAULIC OIL COOLER
1
SPACER (50. 3X 127X8 -MM THK}
1--- - ~f>IQERAS-FAN (a-BLADE)
1
MOTOR GP -GEAR {HYDRAU~_H;_fANL_____
.
1
CORE AS-RADIATOR
1
BRACKET
MOUNT
2
1
DEFLECTOR
_.NUT {M8Xl _25 -THO} -1
.~----WASHER -HARD (13 _5X30X4 -MM THK}
10
1
WASHER-HARD (17X35X5-MM THK}
4 - BOLT (M10Xl_!!~180-MM)
8
_~_OLT IM16X2X40-MM}
_.- _. - - - -_
72
WASHER (11X25X3 -MM THK 1
11
WASHER-HARD (11X21X2.5-MMTHK}
NUT (M16X2-THD\
1
_.

.~ ---

.. -

--

....

---- --

"----

._.

.-

----

..

.. --- ..

--.- .

....

-_

-_ .._--_.-

------

.-

...

..

.-

.-.

...

1007--

..

COOLING

---

SYSTEM

--

127

SYSTEM

COOLING
RADIATOR & FAN GP (contd.)

237-0443
REF
NO

NOTE

M
M
M
M
M
M
C
M
M
M

53
54

55

!59_
57
58

-_._
---

59
---

60
61

PART NUMBER

1 2 ---1
1.._----1
--_._._
1 2
1 2
1J g
1J 2

1
1

63
__ ._-------64
65

.. __ . ---_ ..

PART NAME

GRAPHIC
REF

_?-

1- .
1
2
1 2
1

D
D
_D
66A
... _-------D
668
1
E
67
1
E
67A
1
.- -_E
67B
1
- ._-------_
.. _--------C - CHANGE FROMPREVIOUS TYPE
D - ORDER BY THE METER
E ORDER BY THE CENTIMETER
J-REQUIRES CORPORATE KEY
M-METRIC PART
Y -SEPARATE ILLUSTRATION
!

-----

128

COOLING

SYSTEM

i03189377

QTY

16
81-4133 --11
8T-4136
81-4137
2
7
8T-4186
81-4195 ---,_- _. 42
8T-4196
10
8T-4226
11
---_--8T-4956
10
81-4971
8
2
81-6466
9X-8256
8
.-._--9X-8257
8
054-7915
5P-8309
5P-8309
---5P-8309
296-8592
296-8592 _.- --'296-8592
--- ~-- -- _.-

._-.

NUT

~QLI

SEE
PAGE

(PRODUCT LEVEl)

(}!19_~1.5 . THD L_
{M1 Q)(l . f!)(gf! -MML _ -

BOLT tMl02(.1_!5X20-MM)
BOLT (M10X1.5X40-MM)
BOLT (M10X1.5X30-MM)
BOLT (Ml0Xl .5X35-MM)
----WASHER-PLATED pO.5X45X3-MM
THK)
BOLT Ltv112X1 . 75X35 - MM1
BOLT (M6X1X30-MM)
BOLT lM1.Q?C1.5X60-MM)
WA~Ii~R {. 6X 12X2 - MMTHK)
WASHER (17 ..sX30X3 . 5 - MMTHK 1
SEAL (9. 7-M EACH)
SEAL (.Q_,Q~M EACH)
~E,A.L {Q. ~~Ml_
SEAL {O. 3 - M-EACH1
SEAL (1QLg~J
SEAL (102-CM)
_."
SE,A.L{112-QMl

__

_----

-_._ ...

---------

._ .. _ ..

_---

--

.. _.

2 of 4

SEBP3866-24

COOLING SYSTEM
237-0443

RADIATOR

& FAN GP (contd.)

i03189377

11

67A

62-59-5

RIGHT SIDE VIEW

67B

23

25

50-53

49-64

50-57

39

GRAPHIC #1

SEBP3866-24

901631354

3 of 4

COOLING

SYSTEM

129

COOLING SYSTEM
237 - 0443 RADIATOR

& FAN GP (contd.)

i03189377

38

VIEW OF AREA B

50-58
59-58-31
SECTION A-A

50-57

50-57

50-57

50-58

~
GRAPHIC #2

130

COOLING

FRONTVIEW

BonOMVIEW
<END>

SYSTEM

g01631355

4 of 4

SEBP3866-24

COOLING SYSTEM
242-4340

TANK GP-RADIATOR

TOP

SIN: K5K1~1602
PART OF 237 -0439 LINES

i02746474

SMCS-1377
NOTE

REF
NO

1
2

GP-WATER

GRAPHIC
REF

PART NAME
PART NUMBER

6L-8617
280-3492

QTY

SEE
PAGE

RADIATOR

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

gOl196590

COOLING SYSTEM

131

COOLING SYSTEM
312-2014 TANK GP-RADIATOR

TOP

K5K1603-UP
PART OF 237-0439 LINES GP-WATER
SIN:

i02780293

SMCS-1377
NOTE

REF
NO

GRAPHIC
REF

1 __
~2~

_:_1

_:_:1

PART NAME
PART NUMBER

____:::_6=-L-__::8:..:::.6_:_:17:_____

CTY

~3~12~-~1~7~35~__ 1~ __

PRODUCT

CAP-PRESSURE (7-PSI)
T~A~N~KAS-WAT~ER~

SEE
PAGE

LEVEL

(WATER TANK1

___

<END>

GRAPHIC #1

132

COOLING

SYSTEM

g01390750

1 of 1

SEBP3866-24

AIR INLET AND ..EXHAUST SYSTEM


237-4848

AIR CLEANER GP

SIN: K5K1-UP
PART OF 237-3995
INSTALLATION AR-ENGINE
SMCS-1051,

1054

REF
NO

NOTE

i02481879

GRAPHIC
REF

2
3
4
____5.

___

PART NAME
PART NUMBER

QTY

244-0357

SEE
PAGE

PRODUCT LEVELl

AIR CLEANER GP
PIPE-EXTENSION
246-461_1
__
1__
CAP AS-AIR
CLE:_::AN=E::_:_:Rc____
219 - 0-=-31_:__4::______;_-----"-C=LAM--"-'-'-P
__
. ._.
.
._.
.1_1<_-1181
STR.~E_-C6BL~
_
!~:Q~!~
4
WASHER-HARD
(8.8X25.5X2-MM...:..TH,_,_,_K-'-1.)
....:7.=X--=-2=5.=..37:.__
4
BOLT (M8Xi. 25X35-MML_
__.

134

246-1777

1__
.

._6___

M
_._7 __ ._---'-M - METRIC PART
Y-SEPAR~TE
ILLUST..:..:..:RA__:_:Tc_::I..::::.O:..:..N

.
1

GRAPHIC

SEBP3866-24

<END>

#1

1 of 1

901245369

AIR INLET AND EXHAUST

SYSTEM

133

AIR INLET AND EXHAUST SYSTEM


244-0357

AIR CLEANER GP

SIN:
KSK1-UP
PART OF 237-4848
AIR CLEANER GP

SMCS-1051,
REF
NO

NOTE

__

1
2

_
_

__

GRAPHIC
REF

1
------'1'------- __

PART NAME
PART NUMBER

245-6375
----'2=--4::..::5:_--=--63=---=7---=6
__

QTY

__

246-4612

'-------

2=--4-=---=6:_-_:__46=-1:_:4
_ ____:_

----=--5
__

____:_____

SEE
PAGE

nLT!=~I:LI:~!=,,!!-~!R(!",RI~RYL
~~~AIR
(SECONDARYL
VALVE-AIR
CLEANER DUST

1
1

_:_4

I-----=L----

______

i02430602

1054

__ flLTER_~1J~!_r:!T
_

_gQY~f!.A

_
_

246 - 461:__::5::____---=2:____---=Bc:_:_RA:_::C::_:_K=E_:__T___:_A=S
_

GRAPHIC

134

<END>

#1

AIR INLET AND EXHAUST

SYSTEM

g01102727

1 of 1

SEBP3866-24

AIR ~INLET AND EXHAUST SYSTEM


189-8780 COVER GP-AIR

INLET-INCLUDES

HEATER

SIN:

KHX1-4776
24-VOLT
PART OF 235-1422,
291-9171 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1087
NOTE

i02691679

REF
NO

Be

1---------

PART NAME

GRAPHIC
REF

8-USE AS REQUIRED
C-CHANGE FROM PREVIOUS
Y - SE~ARATE ILLUSTRATION

PART NUMBER

PRODUCT

SEE
PAGE

LEVEL

TYPE

GRAPHIC #1

SEBP3866-24

QTY

<END>

1 of 1

g01350893

AIR INLET AND EXHAUST SYSTEM

135

AIR INLET AND EXHAUST SYSTEM


189-8780 COVER GP-AIR

INLET-INCLUDES

HEATER

SIN:

PART OF 235-1422,

KHX4777-UP
24-VOLT
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

SMCS-1087
REF
NO

NOTE

i02691378
PART NAME

GRAPHIC
REF

CY
1
1
B
2
1
B-USE AS REQUIRED
C-CHANGE FROM PREVIOUS
Y -SEPARATE IllUSTRATION
- - --_

PART NUMBER

294-7675
-_- ---1U-8846
-

CTY

SEE
PAGE

PRODUCT LEVEL

COVER GP-AIR INLET


SEALANT - GASKE_:_T

(STARTING AID HEATER)


_
---------

138
-------

TYPE

- - ---

TO
AIR INLET
MANIFOLD

GRAPHIC

136

##1

AIR INLET AND EXHAUST

<END>

SYSTEM

g01350757

1 of 1

SEBP3866-24

AIR INLET AND- EXHAUST SYSTEM


288-0973

COVER GP..AIR

INLET-STARTING
SIN: KHX1-4776

AID HEATER

24-VOLT
PART OF 189-8780 COVER GP-AIR INLET
ALSO AN ATTACHMENT
SMCS-1087
NOTE

REF
NO

i02493739
GRAPHIC
REF

1
2
__3 _____

GRAPHIC #1

SEBP3866-24

PART NAME
PART NUMBER

98-4191
3J-1907
245-6795

QTY

SEE
PAGE

2
2
1

<END>

1 of 1

901071181

AIR INLET AND EXHAUST SYSTEM

137

AIR INLET AND EXHAUST SYSTEM


294-7675 COVER GP-AIR

INLET-STARTING

AID HEATER

SIN:

KHX4777-UP
PART OF 189-8780
COVERGP-AIR
ALSO AN ATTACHMENT

INLET

SMCS-1087

i02734972

REF
NO

NOTE

GRAPHIC
REF

2
.-3.... _-_ .. __ .,.
-

GRAPHIC

138

__

0.

PART NAME
PART NUMBER

9S-4191
3J-1907
245-6795

2
2

SEE
PAGE

PLUG-a-RING
SEAL-a-RING
INSULATOR

<END>

#1

AIR INLET AND EXHAUST

OTY

SYSTEM

901071181

1 of 1

SEBP3866-24

AIR INLET .AND EXHAUST SYSTEM


246-2931 ELBOW GP-AIR

INLET

SIN:

KHX1-UP
PART OF 235-1422,235-1424,291-9171
ENGINE AR-COMPlETE
ALSO AN ATTACHMENT
SMCS-1087

i02847638

NOTE

REF
NO

2
3

GRAPHIC
REF

1
_

_:::____

PART NAME

_.!_

4
5
5A

M
--_---

_-----'---

SEE
PAGE

162-0177

~-!~Q?

------

IN THK)

PLUG AS
SEAl-D-RING

PLUG-a-RING
9S-8004
8T-0292
4
::_____:::=::___..:___BOL
T (M8X 1 . 25X90 - MM)
7
9M-1974 _ _'______--':W"_A=SH'__'_'E::.:._R'_-_'__"HA'_"R.:..::D'_'(
--=:.:::_~_:_
8 8X 16X2 - MM THK)
SEALANT-GASKET
1U-8846

B
9
B-USE AS REQUIRED
M-METRIC
PART

4P-5918
CLIP
1
WASHER (O.344XO.
75XO.1887$-6369
~~~!.__-,--_S",--T,-,U,-",D,---,(,--"-M,-,,,8-,-,--X
4
1~_2_~_-T!:!Q_}_
123-4511
1
ELBOW
197-0416

1
__

CTY
1

PART NUMBER

TO
CYLINDER
HEAD

7-6
3-7

<END>

GRAPHIC #1

SEBP3866-24

1 of 1

901508733

AIR INLET AND EXHAUST

SYSTEM

139

AIR INLET AND EXHAUST

SYSTEM

309-3591 FILTER & MTG GP-EXHAUST


SIN: K5K1-UP
FIELD INSTALLATION

SMCS-1091
REF
NO

NOTE

i03046063
GRAPHIC
REF

1
._---1
1

2
34
5

- _.

--_ .._ ....

6
M

.-

r--~- ----- -~-~--

1
1
1

1
1

M-METRIC PART
Y -SEPARATE ILLUSTRATION

140

AIR INLET AND EXHAUST

PART NAME
PART NUMBER

QTY

1
7E-3870
1
309-3554
309-3592
1
309-3864
-~----.--- 1
122-4026
4
7X-0605
6
8T-4244
2
4
8T-4910
...

..

SYSTEM

-_-_--_----

SEE
PAGE

(PROOUCfLEVEL)

CLAMP-MUFFLER
FIL TER GP-DIESEL PARTICULATE
CLAMP AS
TUBE
--_
..
13X25X25 - MMTHK)
- -WASHER.:-.!!",RD(13X28X1_-MM THK)
____
NUT (M12X1. 75- THD)
BOLT iM12X1 .75X60-MM)

..-

142
...

SPACER (

._-

.. -

-_ .._. _-

---

---

_,--.-

1 of 2

SEBP3866-24

AIR INLET AND EXHAUST SYSTEM


309 - 3591

FI L TER & MTG GP - EXHAUST (contd. )

i03046063

REAR VIEW
GRAPHIC #1

SEBP3866-24

<END>

2 of 2

901555513

AIR INLET AND EXHAUST SYSTEM

141

AIR INLET AND EXHAUST SYSTEM


309-3554

FILTER GP-DIESEL PARTICULATE

SIN:
K5K1-UP
PART OF 309-3591
FILTER & MTG GP-EXHAUST
SMCS-1091

i03045863

REF
NO

NOTE

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

<1

SEE
PAGE

(pRODUCT I.EVEl.)

=.::..:::..::___--,--_M=O=-=D-=-Ul=E::_:A_:_:S:_-_::_:CA..c..:T,-,-A=l
y-'--'S::_:_T
1
1
235-3960
1
ClAMP-V-BAND
2 ... ---1
3
236-8084
MODULE - FI L TER -------------------------1
1
3
266-2519
I-----=-----'-----:::.:=-=---=-=--:--=-----'-----_::==__:__::=-:_:=:_:_------------------4 ___ ___:__
1 __
-----"=~~
1
AS - INLET
309-3555 _ __'__---"M=O=DULE
PLUG-PIPE
1
8T-6765
1
--_---------- -- -_
- -- --------------------1
1 __
1
~5 __
___:__
-----"=~~
309-3562 _ __'__---"M=O!::..:DU~l:=E--=-A~S~-O~U:.!...Tl:::.!E~T
1
I
-'--=-:_____::._:_-==-.:_:PL=U:..:::G_:P_.::I,-,-P=-E
1
8T-6765 _ __'_1 __
6
1
236-8086
3 ____ GA=-=S:_::KE=--:_T
-

--

_
_

o
~

VIEW OF AREA A

II

II

REAR VIEW

GRAPHIC #1

142

AIR INLET AND EXHAUST

<END>

SYSTEM

901559093

1 of 1

SEBP3866-24

AIR INLET AND EXHAUST SYSTEM


2370431 LINES

GP-AFTERCOOLER

AIR

SIN:

KSK1-UP
PART OF 237-0234
CHASSIS AR
SMCS-1063,
NOTE

REF
NO

i02676083

1071
GRAPHIC
REF

-----

PART NUMBER

- 177 -0581

2
3
4
5
6
7

PART NAME

-_._-----_

1
---_-----,._-1

8
9
10
11
12
13
14

.. _--

202-7935
209-6477
243-5746
284-8971
284-8972
129-3180
132-2155
208-6055
209-4579
8T-4121
8T-4195
8T-4223
7X-1443

QTY

1
1

2
4
4

2
2
2
2

SEE
PAGE

HOSE
HOSE
HOSE
TUBE
TUBE
BRACKET
_I,O~~r-J!JT_{
M12X 1 .75 - THO 1
U-BOLT
CLAMP
CLAMP
WASHER-HARP 1!!~21X2.5-MM
THK
BOLT (M10X1 .5~30-MMl
WASHER -HARD (13. 5X25 . 5X3 - MM THK)
PROTECTOR

--------------------1

M-METRIC PART

1-9

RADIATOR

2-9

3-10

RIGHT SIDE VIEW

3-10

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g01359544

AIR INLET AND EXHAUST

SYSTEM

143

AIR INLET AND EXHAUST SYSTEM


237-4850 LINES GP-AIR
SIN: KSK1-UP
PART OF 237-3995

INSTALLATION

AR-ENGINE
i03016737

SMCS-1071
REF
NO

NOTE

1
2
3
4
5
6

GRAPHIC
REF

1
1

-_7

....

1
1

PART NAME
PART NUMBER

QTY

1W-2431
9L-4244
135-6259
-.---.-----~
239-6135
246-1883
261-8531
219-0314
- -_-----147-1685
7X-1443

1
2
4

SEE
PAGE

CLAMP-BAND
ELBOW
CLAMP
HOSE
TUBE AS
TUBE
CLAMP
-----_._CLAMP
PROTECTOR

----------

)
8

-~--- RIGHT SIDE VIEW

TURBOCHARGER

GRAPHIC #1

144

AIR INLET AND EXHAUST

OF ENGINE

<END>

SYSTEM

g01529151

1 of 1

SEBP3866-24

AIR INLET AND EXHAUST SYSTEM


183-6845

MANIFOLOGP-EXHAUST-DRY

SIN: KHX1-UP
FOR USE WITH FRONT TURBO EXHAUST OR REAR EXHAUST, HIGH MOUNT
PART OF 235-1422,235-1424,291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
SMCS-1059
NOTE

REF
NO

i02419840
GRAPHIC
REF

PART NAME
PART NUMBER

8T-7044
272-1956
172-6298
183-6854
183-6856
189-8772
203-3768
210-7722

GRAPHIC #1

SEBP3866-24

QTY

SEE
PAGE

6
8
1

2
8
4
4

<END>

1 of 1

901211596

AIR INLET AND EXHAUST SYSTEM

145

AIR INLET AND EXHAUST SYSTEM


237-4853 MUFFLER GP
SIN: KSK1-UP
PART OF 237-3995

INSTALLATION

AR-ENGINE

SMCS-1062
NOTE

i03130577

REF
NO

GRAPHIC
REF

2
~----'3~---'----'3~19-~~Q~-~--C=L=I~P---------4
-,~----,5,----_-'--'6
I__
-=-M
7=-- __
--'--M
8
M
9
___;_
1
H)
1
M-METRIC
PART

PART NAME
PART NUMBER

QTY

255-4954
261 - 6639 _
7E-387=0_~

SEE
PAGE

SHIELD-HEAT

_c__--'-M"-"U_F__;Fl-'E;_R_A-=-S

__

~C=L~AM=P_-=M=UF~F~L=ER~

__

_:_:12=2:_-_:_40=2=-=6:.______;4:.___--=Sc:.._;PA:...o=_C
ER__lj 3X25X25
- MM THK)
-'7-=X- 0605
8
WASHER - HARD (13X28X 1 06 - MM T1:l_K)
7~ ~ ??~~
_
.!YASHER (11 X25X3 - MM THK)
-=-81_:_-__;4:...o.1c:;_37=---_6=---_____;B::_:O;.;:::L...;._T
(M1_Q~_1-'-o
-,,=-,SX,-!!2=-=O~::::MM::J}___;
-,8:.:1_-4244
4
NUT ( Ml=2:_:_X
1_:_:o_:_7c:;_S_T:_:_H=DJ_)
_
8_::__T;_--=-49_::__1:_::0
_ _____;4_-=--BO=-:;L:;_;_T
lM1 2X 1 75 X60 - MM)
258-4524
~LEEVI:
{~7 -_=:C=M)L__
n

RIGHT SIDE VIEW


GRAPHIC #1

146

AIR INLET AND EXHAUST

<END>

SYSTEM

g01561014

1 of 1

SEBP3866-24

AIR INLET AND EXHAUST SYSTEM


216-4515
PART OF 251-1700,

PIPE GP-EXHAUST

SIN: KSK1-UP
275-8310,
292-6000
ALSO AN ATTACHMENT

SMCS-l061
NOTE

i01773137

REF
NO

GRAPHIC

SEBP3866-24

HOOD& GUARD GP

GRAPHIC
REF

PART NAME
PART NUMBER

127-9133

QTY

1 of 1

SEE
PAGE

CLAMP-PIPE

<END>

#1

900884562

AIR INLET AND EXHAUST SYSTEM

147

AIR INLET AND EXHAUST SYSTEM


244 -6601 PRECLEANER GP
SIN: K5K1-UP
AN ATTACHMENT

SMCS-1055
NOTE

REF
NO

---,2

i02544921
GRAPHIC
REF

____!_

3
M
4
1---:-:-__:-'M-"-----c-::-_----,---::5~---'--------M-METRIC
PART

PART NAME
PART NUMBER

QTY

SEE
PAGE

116-2659
DAMPER
130 - 3280 _---'---_--'--'PRECLEAN_:_::E::_:_:Rc_:_A=S
_
283-0660
1
PIPE-EXTENSION
8T-4121
6
WASHER-HARD
11X21X2.5-MMTHK
8T:_~t~~
3_~OLT
(!!!_OX_:_1=----=.5:_:__:X=25=-----__:_:M=M--'----)
_
aT ~4133
3
NUT (Ml OX 1 .5 - THO)

---------------

-----------------1

GRAPHIC

148

<END>

#1

AIR INLET AND EXHAUST

SYSTEM

g01218866

1 of 1

SEBP3866-24

AIR INLET AND EXHAUST SYSTEM


244 - 6603 PRECLEANER GP
SIN: KSK1-UP
AN ATTACHMENT

SMCS-105S
NOTE

i02436439

REF

GRAPHIC

NO

REF

____ '-__ --'1


. _1'--1

M
___

.
2
3

4
M
M
M-METRIC
-

5
6
PART

---------'---

SEE
PAGE

PART NUMBER

217-5288
130-3280
__ ~P~RE~C~L~E~A~N~E~R~A~S
.--=-1
-'-74-=-----'5=-4'--'1'-"5'-CLAMp
--=2'-'-1.7=---'- 5::..:2::.:8::..:7_
1.:___ __
P__::I-,::-P.=_E----,--,-,--7X - 3332
_6-=--CREW - HEX FLAN~~ __{=M_:_4'_'_XO=_.:_;7
. .:_X=8_-=MM=)'____
-=-1--=-1
=-6- 2.-,,-65=9~
__ .=_2_
_ Q~~I"~==-R
__ ,,---,--_
283-066=0'------------'1_
PIPE-EXTENSION
222 - 227::....:7_-----'--1
CLAMP
~!:~1~! 6
WASHER -HARD _UJX2_1X2.
5-MM T_:_H--'-'K-'-<)c__ _
8T - 4136
3
SO!,.T J~!()~
1.-. 5~g~_:: M~),
_
8T-4133
3
NUT {M10Xl.5-TI-!QL
_

--

5
4

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g01218886

AIR INLET AND EXHAUST SYSTEM

149

AIR INLET -AND EXHAUST SYSTEM


250 - 0841 TURBOCHARGER GP
SIN: KHX1-UP
PART OF 258-2403
TURBOCHARGERGP
ALSO AN ATTACHMENT
SMCS-1052,
NOTE

1053

i02722529

REF

GRAPHIC

NO
1
___

REF
1
___:_1

1-----g_---------1
3
__

-'-4 __

---'-

5
6

PART NAME

PART NUMBER
137-1602
_.:_:7M
- 9918

~~I!:~Q!~

QTY

1
1

CLAMP AS (TURBlNEL
_ q:>.9_KNUT (1 /4 - 28 - THD )

~L~f'

161-696=3'----=2 __
-=2-=..61.:......9287
5P-4536
1
242 - 3360

CkAMP..

SEE
PAGE

PRODUCTLEVEL

~~JCOMPRE~~Q~_L

__

.
....

CARTR lDGE GP - TURBOCHARGER


ELBOW
!::!Q~__144 -eM L

GRAPHIC #1

150

AIR INLET AND EXHAUST

<END>

SYSTEM

g01370583

1 of 1

SEBP3866-24

AIR' INLET AND EXHAUST SYSTEM


258-2403

TURBOCHARGER GP
SIN:

PART OF 235-1423,
SMCS-1052,
REF
NO

NOTE

1
M

_=-2

i02241845

GRAPHIC
REF

--=--__

3
M-METRIC
PART
y - SE~f.RATE
ILLUSTRATIQN

SEBP3866-24

ENGINE AR-CORE

1053

____ 'C__

GRAPHIC

KHX1-UP
235-1425,
291-9173
ALSO AN ATTACHMENT

PART NAME
PART NUMBER

QTY

1 of 1

SEE
PAGE

7C-7431
GASKET
--------------------J
___:3=E:._-.=80::_:1c.:..7_--'-4
L=0:_:::C_:_::KN:..:_:U:..:.T
(M1 OX 1 .5 - MM THO)
250 - 0841 _ _.:1_--,-T~UR,-"B=0=C,-"HA-,,-R.:..:::Gc:::.ER~GP,--

<END>

#1

150

901130701

AIR INLET AND EXHAUST SYSTEM

151

FUEL SYSTEM
& LINES

237-9823 FILTER

GP - FUEL-SECONDARY

SIN: KHX1-2539
PART OF 235-1422 ENGINE AR-COMPLETE
SMCS-1261, 1274
REF
NOTE

i02287964

1
2

1
1
1

y
y

1
1
1
1
1
1

5
6-

----

-----

1
B
9

I
I

10
"_- --

y
._.-

PART NAME

GRAPHIC
REF

NO

1
1

11

12

-------_13
.. _-

PART NUMBER

3S-2093
3
183-3406
1
6V-5049
1
----- -95-4191
1
194-6725
1
-~-----206-6876
1
232-0343
1
. ---.---235-3596
-- 1
6Y-5048
2
-----_
8L-2786
2
--- '--'-'--~~-'---235-3595
2
237-9308
1
95-4167
1
238-1112 ._-- -_.- 1
244-6604
1
244-6605 ..--_---_ 1
254-1425 ---- 1
258-0883
1
260-4861
1
102-8803
1

--

..

_-

1
1
-- -_

19

1
1
1
1
1

1
1
1

20

1
.._.

--

21

1
1
1

---

..

- ----

--.22
-_---

__1 ._1

1
1
.

__ ._----

23

1
1
.-

24
---

- -

25

152

--- 102-8806

8T-8737
-------155-2270

3
1

____
967-2551
130-5301
132-5789
134-3988
141-8275
148-8313
3K-0360
5P-6944
148-8336
3J-1907
6Y-8397
6Y-8636
148-8363
3K-0360
6Y-8397
6Y-9876
~--~---148-8374
3K-0360
6Y-8397
._-- 6V-8723
148-8378
3J-1907
6Y-8397
6V-8724
--148-8411

..

14
15
16
17
lB
- - - -- ---

-----

QTY

FUEL SYSTEM

---

3K-0360
95-4185
----162-0177
-------3J-1907

1
1
3

1
1
1

1
1
1
1

1
1
1
1

1
1
1
1
1

1
1

1
1
2
1

1
1

SEE
5

PAGE

6 (PRODUCT lEVEL)

STRAP-CABLE
PLUG AS
SEAL-O-RING
PLUG-O-RING
---.----304
~,,!SQR_GJ'- PRSSURE_{FUEL}
--_ ...
CAP-TUBE
~
REGULATOR GP-FUEL PRESSURE
197
ADAPTER AS
--------- -SEAL-O-RING
SEAL-O-RING
-_------_--------ADAPTER
BASE AS
--"---._
STUD-HOLLOW {1-14X1 .47-INl
BRACKET -._ ... _-_-.
HOSE AS
_-------------- HOSE AS -- ---_
-.-----BRACKET AS
----"
341 -.-SWITCH GP - PRESSURE ( FUEL 1
HARNESS AS-WIRING (FUEL PRESSURE) ( SEN_()_I~)
KIT ~R~(;EflT~qE{~~f'Ir-Jl
----------_._- ---! INCLUDES RECEPTACLE AS AND WEDGE}
KIT-RECEPTACLE {B-PIN}
--(INCLUDES RECEPTACLE AS AND WEDGEl
PLUG-SEAL
_._.. _- - .. ----- ---------~-----KIT -CONNECTING PLUG {2-PIN}
_- --(INCl,.L!l?JS PLUG AS ~N._Q__~EDGE }______
CLIP
-CLIP
CLIP
.._---_.
--- - -CLIP
---,_ -_.
- -VALVE-D_~ALN._jFUEL FILTER BASE)
ADAPTER AS
_._SEAL
-O-RING
.__ .-_-_----_------ADAPTER
--- - ._--CONNECTORAS
----- -.
SEAL-O-RING
-- -----SEAL-O-RING
CONNECTOR
.._-'
ELBOWAS
_._-_SEAL-O-RING
--- --SEALORING
_. __ ._ELBOW
-- ---_.- - --------_.
------_-- -ELBOWAS
SEAL-O-RING
SEAL-O-RING
ELBOW
ELBOWAS
SEAL-O-RING
_,_ SEAL-O-RING
--ELBOW
._"_ -PLUG AS
._-----.--,~~----.-~-------------!EACH INCLUDES}
SEAL-O-RING
PLUG-O-RING
PLUG AS
SEAL-O-RING
---

- ----

__

---

- ----

--

- ----

1 of 3

SEBP3866-24

FUEL SYSTEM
237-9823
REF
NOTE

NO

FILTER & LINES GP-FUEL(contd.)


PART NAME

GRAPHIC

REF

PART NUMBER

9$-8004
174-5907
1 R - 0762
5C-7261

26
_____
--'=2:.-'-.7
M
28
1-____:_:_:M--------==-2=-9--~
30
31
M
32
_
I---____:_:_:M
33
___ "'M,
-=-3__:__4_____
35
1---___
~
__

i02287964

u!!~~~~gg

CTY

1
1
3
2
1

~V - 5049
6V - 583L_7__
6V-6889
_ 2
8T-4137
3
8T-4185
3
8T-422:4_
4
8T - 4226
1

SEE
PAGE

(pRODuel LEVEL)

PLUG-O-RING
CLIP
f I L TER - FUEL (.:..:A=-DV.:..:AN~C~E=-D--==Ec:_F:_F
I::..:C~I:..:::E.:.:N=-CY.:_.)L.J..:(
s~E=-"c~6:!.!N=:DAc:!-R_:_.:Y:,,~,
)_-_- _--_--_-_-_-_
Nl:!1_jM8Xl.25-THD)
~QLT _(!<Il0Xl.5X35-MM)
SEAL -0 -_,_,R--=-IN:_:__G=--__________
_
_
WASHER (11 X?~2.
5 _-:_~I,_:_:_\-1___"_T_:_:H:__:_KL__
)
1
NUT (M8X1.,g-THD)
_
~QL!
{fv\1_Q1<_1.5X20-MM)
_
!30LT (Ml0Xl.5X50-Mf4)_
1
WASHER - HARDJ? __,j!20~2=_-_:"M:_:_:_:M:_T_:_:H__:_:_K.:L)~
1
WASHER - PLATED
(10. 5X45X3
- MM THK)
----------

9M-1974 _ 2
~~~HEfI-H~BQ
{(L!3~113~2:~=M:_:____:__:THc:_:K~).__
38
1
81-4121
i.u_ WASHER-HARD
(11X21X2.
5~__:_:M=M:_T:__:_H_:_:__K:.L)
M
39
1
81-4196
4
BOLT (Ml0Xl.5X3?_:_fv\_~_L
I - REfER TO HYDRAULIC
INfORMATION
SYSTEM
M-METRIC
PART
Y:_-_-"S'--'=E"----P'----"AR'--".A--'---'T'--'=E'---'Io_::L:..:::L'--U""-=:_ST_:__:R__::_A_:_:_T--=-I-=:_:ONc:____

1-----""37-'--------

1---

Uu

SEBP3866-24

2 of 3

FUEL SYSTEM

153

FUEL SYSTEM
237-9823 FILTER & LINES GP-FUEL

i02287964

(contd.)

SECTION A-A

31-33

25

SECTION D-D

LEFT SIDE VIEW


24

17-28-35

FRONT VIEW
GRAPHIC #1
154

FUEL SYSTEM

VIEW

<END>

C-C

g01130561

3 of 3

SEBP3866-24

FUEL ,SYSTEM
237-9823

FILTER

LINES GP - FUEL-SECONDARY

&

SIN:

KHX2540-4825
235-1424,
ENGINE AR-COMPlETE
291-9171
ALSO AN ATTACHMENT

PART OF 235 -1422,


SMCS-1261,

1274

REF
NO

NOTE

i02553254

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

STRAP-CABLE

PLUG AS

14
15
16
---.------

17 .._-

--

19

--

-'--

_----...

20
------

___________

_9._____
?2

CAP-TUBE

REGULATOR
GP-FUEL
--------------

ADAPTER

AS

--._._---------_

..

23

2
2

----

---'.-

2
2
-----24
2
------_._----_._-A

_____________

----

2
2

25

2
2

-----

----

26
-----

27

1 of 3

....

KIT-RECEPTACLE

(3_~PIN)

KIT-RECEPTACLE
-- --- -- -- ----

(8-PIN)

(EACH RECEPTACLE
WEDGE}

CLIP

CLIP

--

WEf,lGE

--

--

---

FILTER

-- -

CONNECTOR AS

_----

..

--

--- ----_.

__

-----

._ ...

---

---

SEAL-_Q:RING

...

----

--..

--

_-

----

----

SEAL-O_-_!UNG

_._--

-- -----

CONNECTOR

-._-_------

----

INCLUDES}

-----_---

-------

---.--

---

--------

SEAL-O-RING

-----

----.-.---

-,---

ELBOW

--

SEAL~O-RING
-"---

--

-------

------------------

ELBOW
---- ---

----

PLUG AS

SEAL-O-RING

PLUG-O-RING
PLUG AS

--

---

{_I;ACH I Ng~UDES}

-_.'

-----

SEAL-O-RING

---

--

BASE}
-

ADAPTER

--.-

..

_ .. __ .- ..._._

SEAL_-_O- RING

1
1
1
1
1

-.-

---

. __ .... -

ELBOW AS

AS

_._. _

-----

AS

_---_._----

I NTERF ~<_;_ESEAL)

--

VA_LVE -DRAHLJFUEL
ADAPTER

_A.

&

--

--

_.

3K-0360
9S-4185
---_ --162-0177
3J-1907
95-8004
174-5907
1R-0762

PLUG _(2 - PIN}

'.

ELBOW AS _._-SEAL-O-RING

-' .. -

-_ ..
._-

...

-.-.
RECEPTACLE
_._ ... _-

INCLUDES

. ----

CLIP

KIT

PLUG AS,

L_

-_. - ._--

---

&

___
!INCLUDES

341

-----

PRESS_~!I_I~_LJSENSOR

'-.

_KIT -CONNECTING

.._ ..

( FUE1-_)

-1

CLIP

-_- .. _--

..-

---

---- 1

---

(_fUEL

_._---

GP - PRESSURE
--.--_--

iEACI-!

_.

--

HARNESS AS-WIRING

--

BRACKET

--

_ ...... --

-..--

(1-14X1.47-IN)

HOSE AS
--

197

..

_.---

-_ .. _

HOSE
AS
---_-_----

_._-_

--

---

BRACKET

---

...

_----_'--

STUD-HOLLOW

SWITCH
..- -

---

---------

BASE_~S
-_.-

304

---

--

SEAL -O_-_RING

-'-_.

3K-0360
6V-8397
-- 6V-8723
148-8378
3J-1907
6V-8397
6V-8724
148-8411

.. ---

ADAPTER

1
1
1
1
1

AS

---

_-.-_
PRESSURE
------------

SEAL-O-RING

---

1
067-2551
2
1
130-5301
_. __ 132-5789
1
2
2 -- -3 -134-:,l~~8
2
141-8275
-_._-----_ ... 1
2
1.48-8313 --- 1
3K-0360
2
1
-_ ..
2 ---_._--1
5P-6944
2
148-8336
1
_ ....
--_ .._--_
... 2
3J-1907
1
-- 2
6V-8397
1
;21
6V-8636
. -----2
148-_83?_i__?

--

'.'-

--------

----

1-

L_

--

SEE
PAGE

LEVEL)

- .. _--_._----------------------SENSOR GP - Pf!~S_~hlBI__( FUEL)


-------_---

--

-- -

---

SEBP3866-24

PLUG-O-RING

2'---

18

----------

155-2270

-.--

SEAL-O-RING

- -

(PRODUCT

----_

- --

---

____

--

--

..

..

35-2093
--183-3406
1
-------------- 6V-5049
1
9~-4191
----_____ 3 _____
!
Y
194-6725
4
206-6876
2
y
5
1
232-03~:}
6
1
235-3596
-_ .._----1
6V-5048
--- "_"--8L-2786
1
--------_----_
- ---1
235-3595
--------7 ---2
237-9308
2
--------- - ..... - 95-4167
2
8
238-1112
I
9
244-6604
2
-I
10
2
244-6605
._-------11
1
254-1425
-----_
_-----_
..
---Y
12
2
258-0883
1
13
260-4861
-"_"--1
102-8803
-_-._ ... _r-------- -1
1()_2-8806

----_

-_

----

-----

__ ._._-----

_ ..

---_ ._-----

---------

SEAL-O-RING

-_ ..

-----------------

PLUG-O-RING

-_ .. __

--

CLIP
FILTER-FUEL

(ADVANCED

EFFiCIENCY)

(SECONDARY)
FUEL SYSTEM

155

FUEL SYSTEM
237-9823 FILTER & LINES GP-FUEL
NOTE

REF
NO

REF

i02553254

(contd.)

PART NAME

GRAPHIC
PART NUMBER

QTY

SEE
PAGE

M
28
t--",---~C__--

5C-7261
2=------''----=---'---=-=---=-----__
3=----__ NUT (M8X 1 .25 THO)
2
BOLT (Ml0Xl.5X35MM)
29
2
6V-3822
1
SEAL-O-RING=---2
6V-5049
30
31
7
WASHER (11X21X2.5-MM
THK)
6V-5839
----_. 1, ?__
1__ ~ M __
~~32 __
~1
~~~~_~2_~N~UT~(=M8X1,~_-T~H~D~)
6V-6889
3
BOLT (Ml0Xl.5X20-MM),
M
2
8T-4137
33
M
34
1 ___
8T-4185
------'=---=------~~_~3_~B~0=-LT~(M~lQ~1~=5X~5~0~-~M=M~)
2
8T-4224
35
~-=~-~4-~W~A~S~HE~R~-~H~AR-D
(8.8X16X2-MMTHK)
8T-4226=-=-__
36
2
1
WASHEf:I_-Pl,-~IEQ { !~~~1_~~
-MM.I!::!!<J
37 __
----'~1
_=_=_____:___:o___:__:_----=2:____----'Wc:;_A~S;_:_:H=_ER:_:___-_Ii~flO
9M-1974
(8. 8X16X2 - MM THK )
2
8T-4121
38
4
WASHER-~A~-D (11X21X2=--c.--=5_--=MM"--'--'-T-'--'-HK;_;_L..
M
39
2
8T-4196
4
BOLT (M10X1 .5X35-M~Lu_
C - CHANGE FROM PREVIOUS TYPE
I - REFER TO HYDRAULIC INFORMATION
SYSTEM
M-METRIC PART
Y-SEPARATE
ILLUSTRATION
M

1
1
1

==__ ~~

11
REFER TO ALL ILLUSTRATIONS OF
THIS GROUP FOR AUXILIARY VIEWS

\mo
I

ENGINM
ELECTR~~ICd
CONTROL

o
o

"

'Ed -I;

,/

---

----~~

LEFT SIDE VIEW OF ENGINE


GRAPHIC #1

156

FUEL SYSTEM

g01386059

2 of 3

SEBP386624

FUEL SYSTEM
237 - 9823 FILTER

& LINES

GP- FUEL

i02553254

(contd.)

24

22
SECTION

D-D

25

SECTION

31-33

SECTION

B-B

A-A

18-30-19-4
7

17-28-35

17-28
31-29

GRAPHIC #2

SEBP386624

<END>

3 of 3

33-31

901386099

FUEL SYSTEM

157

FUEL SYSTEM
237-9823

SIN:
KHX4826-UP
235-1424,
291-9171 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

PART OF 235-1422,
SMCS-1261,
NOTE

& LINES GP-FUEL-sECONDARY

FILTER

i02694584

1274
PART NAME

REF
NO

-"- __

(PRODUCT

SEE
PAGE

LEVEL)

-=S_:_T.:_cRA_:_:p_--=C_:_:A=BL=E=--

----

------------_;_---____:::_::__:::..:::_::..:::_--

197

---

7
_

-- 8

9
10
11

12

--

=c=-=- _

_----'='B"--'A-""SE"'--'-..:A"'-S
_
_:__ __
_=_S_:_:TU::.:D=_-I:IOLLOW
JL-_14X1 .47 - IN)
BRACKET
--------------1
HOSE AS
HOSE AS
_;__----':'-=-==-:-:--::-::=--:--::-BRACKET
AS
SWITCH GP - PRESSUR~
iF!!ELl_
_

13
I----___:_::::__----'-----=:::____:=-=-----=---u

--=-34_:_1.;__1

(FUEL Pf!ESSURE)
(SENSOR)
KIT -RECEPTACLE
(3-PINL_
___ -=---_---'..:KJT
- RECEPTACLE
(8 - PI N)
(EACH RECEPTACLE
KIT INCLUDES
RECEPTACLE
AS
_~WEDGE)
_
_
KIT-CONNECTING
PLUG (2-PH4)
(INCLUDES
PLUG AS! WEDGE & INTERFACE
SEAL)
CLIP
------------1
_-,--_-=Cc=:L-=-I:_P
_
-------------------1
___ ---'-_--=C:..=L=I:_P
CLIP

14
________

15
___:_1 6::::__ __

17
18
19

_ Ii~Rf.!I:S~_A~.:.WIRING

1
1

--------------=---------------------

----------1

---'--'-=

3K-0360
-=-=--=-=-=--=--6V-8397 -6V-8723
_----148-8378

23

I-

.!::....

24
______________________________
1--

--'--

________

~~
25

26
27

158

FUEL SYSTEM

1
1

--=S=EA_:_:L=--_;;O_--'-'.R=IN-'-'G=-SEAL-O-RING
=E=LB=O~W'--

1 ___
ELBOW AS
1

_
------------------1

,-- _ ___:S=E:.:_A=L_O=--__;_R:..::I_;_c_NG=--3J-1907__
1
SEAl-O-RING
6V-8397
1
-=::........:=:..:..=-=---_-'--=-EL::.:B=-=O=W_
_
_
6V-8724
1 __
148-8411
PLUG
AS
2
------_--- -----

.__________

__ _

---------1
1

--'(-=E;_;AC:::..:H_:__.::_:IN:.:,:C=L~U-=-D=-ES==:,
}L_
3=K-'----'0360 _ ___:1'____--=S:..=E;_:A=-L-_:O:_-_:._:R=IN:..:.,:G=-~9_=_S_-4~1~8~5'___
__ 1:___~P_=l~U-=-G~-O~-_:_R~I~NG::::__
_

l~?-Q!?,!'
3J-1907
9S-8004
174-5907
1R - 07-=-62'-----

---1

!:h!:l@~S

---1

1
SEAl-O-RING
1
PlUG-O-RING
1
CLIP
-'-1----=F=I L=T-E-R---FU-E-L--( ,A-D-V-A-NC-E-D-E-F-F-I-C1-

ENCY I (SECONDARY I
1 of 3

SEBP3866-24

FUEL SYSTEM
237-9823 FILTER & LINES GPFUEL
NOTE
M
M

M
M
M

REF
NO

GRAPHIC
REF

28
29
30
31
32
33
34
35
36
37
38

PART NUMBER

. ~~-7261
6V-3822
6V-5049
6V-5839
6V-6889
8T-4137
8T-4185
8T-4224
8T-4226
9M-1974
8T-4121
8T-4196
9X-2027
261-0441
264-3637

2
2
1)2
1
1,2
1
2
2
1
2
2
2

(contd.)

i02694584

PART NAME

CM
39
C
40
C
41
2
42
C
2
C-CHANGE FROM PREVIOUS TYPE
I - REFER TO HYDRAULIC INFORMATION SYSTEM
M- METRIC PART
Y-SEPARATE
ILLUSTRATION
---_
--

CTY

3
2
1
7
2
3
3
4
1
2
4
6
4

SEE

PAGE

NUT (M8X1 .25-THD)


BOQ_ U-HPX1 .5X3SMMI
SEAL-ORING
WASHER ( 11 X21 X2. 5 -MM THK)
NUT (M8X1 .25THD)
BOLT (Ml OX1 ,~20MM.L_
B01!___(M10Xl.5X50MM
WASHER-HARD (8.8X16X2-MM
THK)
~e.SHER PLATED ( 10. 5X45X3 - MMTHK)
WASHER HARD ( 8 . 8X 16X2 - MMTHK) ---WASHER-HARD (11 X21 X2. 5-MM T~
BOLT (M10X1.5X35-MM)
~~t-II:_!'!__( 11 X18X2 - MMTHK 1
BRACKET AS
BOLT (M10Xl.5X55-MMl

- -

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

26

SECTION

A-A

LEFT SIDE VIEW OF ENGINE


SECTION

GRAPHIC

SEBP3866-24

#1

B-B
901392509

2 of 3

FUEL SYSTEM

1 S9

FUEL SYSTEM
237 - 9823 FILTER & LINES GP- FUEL (contd.)

i02694584

36-33

18-30-19-4

33-31

31-29

17-28-35

FRONT VIEW OF ENGINE


SECTION

D-D

25

RIGHT VIEW OF ENGINE


GRAPHIC #2

160

FUEL SYSTEM

<END>

g01392510

3 of 3

SEBP3866-24

FUEL SYSTEM
174-9570 FILTER

GP-WATER

SEP &

FUEL-PRIMARY

SIN: KHX1-UP
PART OF 212-3657
PUMPGP-FUEL PRM& WATER SEP
ALSO AN ATTACHMENT
SMCS-1260,

1261,

REF
NO

NOTE

_
1

__,.:1
1A
2=-- __

i03181920

1263

GRAPHIC
REF

_;_1
1
_:1

PART NUMBER

aTY

PART NAME
1 2
3 4
s

SEE
PAGE

.....:3=2c::_6_-1.:_:6:....:4c..:.4
_ ____:_1
_ ____:_F-=Il.:TER AS - WATER SEP & FUEL
(PR IMARY <-2_2.....:0_-~86~7.....:8~_~_~S=EA~L~-.....:R~IN~G~(FUEL,,~W~A~T~E~R~S~EPc..:.A~R~A~TO~R~)L_
-=27::.._:O'---=5=32=O::___1'--BOWL ~~__( FUEL !,_:W=A_;_:cT-=E,-,-R
-=S=EP:_:.A_;;_R:.:._;Ac::_TO=R_:._L_

1
1

1A

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

901179858

FUEL SYSTEM

161

FUEL SYSTEM
268-1835

INJECTOR GP-FUEL
SIN:

PART OF 268 -1839


SMCS-1251,
NOTE

---

1254,

REF
NO

1290,

GRAPHIC
REF

1713

i02290971
PART NAME

PART NUMBER

149-5240

169-3104

3
5

1
1
1

169-8598
109-3207
148-2903

169-8586

6
7

KHX1-3171
PUMPGP- FUEL INJECTION

QTY

SEE
PAGE

RING-BA9.J<YY
RING-BACKUP
SEAl-O-RING
SEAL-O-RING
SEAL-O-RING
RING-BACKUP

_---

__ -------

VIEW OF AREA A

VIEW OF AREA B

GRAPHIC #1

162

FUEL SYSTEM

<END>

g01032697

1 of 1

SEBP3866-24

FUEL SYSTEM
295-1410

INJECTOR GP-FUEL*R

SIN: KHX1-409
PART OF 222-5958 PUMPGP-FUEl INJECTION
FOR USE WITH HIGH HP ENGINES
SMCS-12S1,
NOTE

REF
NO

1254,

1290,

GRAPHIC
REF

1
3

4
5

1
1

i02S83306

1"713
PART NAME
PART NUMBER

149-5240
293-0730
109-3207
148-2903

QTY

1
1

SEE
PAGE

RING-BACKUP
RING-BACKUP
SEAL-D-RING
SEAL-D-RING
----_._----

_.

__ ._-----

VIEW OF AREAA

VIEW OF AREA B

<END>

GRAPHIC #1

SEBP3866-24

1 of 1

g01293959

FUEL SYSTEM

163

FUEL SYSTEM
295 -1411

INJECTOR GP- FUEL


SIN: KHX3172~UP

PART OF 268 ~1839 PUMPGP- FUEL INJECTION


ALSO AN ATTACHMENT
SMCS-1251,
NOTE

1254,

REF
NO

1
2
3

1290,

GRAPHIC
REF

1713

i02605280
PART NAME

PART NUMBER

QTY

1
149-5240
1
-._-------_---_
1
293-0730
1
_ ... _--_ ...109-3207
---------~---.
2
148-2903

_-

SEE
PAGE

RING-BACKUP
RING-BACKUP
SEAL-O-RING
SEAL-O-RING

-------

-----------1

VIEW OF AREAA

3
VIEW OF AREA B

GRAPHIC #1

164

FUEL SYSTEM

<END>

g01290525

1 of 1

SEBP3866-24

FUEL SYSTEM
304 -5343 KIT - FUEL TANK
SIN: KSK1-UP
FOR USE WITH 240-51 50-PAGE
FIELD INSTALLATION

198

SMCS-1273

" i02890S42

REF
NO

NOTE

1
2
3

5
6

8
9

-- --------------

- ---

1
1
1
1
1
1
1
1
1
1
1
1

_10

PART NUMBER

8T-4121
154-6626
185-2245
6V-9746
157-8510
188-8844
304-0290
----------304-0473
304-0476
304-0477
148-8347
30-2824
6V-9007
6V-9746
-148-8392
6V-9746
6V-9853
153-6259
30-2824
6V-8777
6V-9746
30-2824
-- -- "----_--6V-1889
8T-4136
8T-4196

CTY

----_-_-----------

SEBP3866-24

1 of 2

2
1
1
1
1

---

1
1
- 1
1
11
-1
1
1
1
12
13
1
M
15
1
1
M
16
I - REFER TO HYDRAULIC INFORMATION SYSTEM
M-METRIC PART
--

seE

PART NAME

GRAPHIC
REF

WASHER-HARD (11X21X2.5-MM
BRACKET AS
ADAPTER AS
SEAL-O-RING
-_----------------ADAPTER
1
VALVE-BREAKER RELIEF
1
BRACKET AS
1
TUBE AS
1
HOSE AS
1
TUBE AS
1
ELBOWAS
1
SEAL-a-RING
1
ELBOW
1
SEAL-a-RING
1
ELBOWAS
"--- --~1
__
SEAL-a-RING
1
ELBOW
1
TEE AS
SEAL-a-RING
1
-------"_ ..
1 -TEE-FACE SEAL
2 ---.
SEAL-a-RING
1 --------- SEAL-a-RING
CLIP
2
2
BOLT (Ml0Xl.5X25-MM)
1
BOLT (Ml0X1.5X35-MM)
--"--

PAGE

(pRODuel LEVEl)

THK)

-----

----- ---

--------

---

._-

--

-- ---- ---------

-------

----

--

----

.-,

-------

FUEL SYSTEM

165

FUEL SYSTEM
304 - 5343

KIT - FUEL TANK

i02890542

(contd.)

12-4
3

13

10

r'~":_:::___:__,
FUEL
TANK

GRAPHIC #1

166

FUEL SYSTEM

~---------'~/~---_/<<END>

2 of 2

901450642

SEBP3866-24

FUEL SYSTEM
237 -0432 LINES GP - FUEL
SIN: K5K11736
PART OF 237-0234 CHASSIS AR
SMCS-1274

i02522119

REF
NO

NOTE

2
t---=M
I
I
1

3
__
4_:__
---=5::__ __

________

1------

__:6::__ __

1
__________

_______
-___=7

______
M
I - REFER
M-METRIC

__=1____
1
_;1'--'-1

_______

1
1
_;1'-1
1'--- __
_;1'-....:..1

_________

GRAPHIC
REF

-----'1'---1
1'-1

PART NAME
PART NUMBER

1 of 2

7K-1181
4
124 - 3019
1
~8::....:T_-=3....:..49=..;0~_....:..1
__
244-7595
1
-----'2::::..:5=--=-0-0155
1

SEE
PAGE

(PRODUCT LEVEl)

STRAP-CABLE
BRACKET
AS
___:_:N=U_=__T__=Wc:.::E=LJ)
HAl OX 1 E! - TtlQJ __
HOSE AS
HOSE AS
,11E!-~~~_~
CONNECTOR
AS
_;:;_3J-=---1~9:_::0:_:_7
__
1~
SEAL -O-RIN~
_
6V - 8397
1
-'S=-:E:::__A:=L-:-0::-,--:-R.;_::I:_:_:NG
6V - 8636
1
__=C:_::O'-'-'N.:_:.N;::_EC=-T'--=O:_:_:Rc___
1::_4:_::_8
~83?!i _ 1
E.::::_LB=-O=-:W_:__:_:AS=:-_--,----=-3J-=;_-_1~9:_::0:_:_7
__
1'--- __
S=E::;_A=L::_-_=_0_R'-'C1::_:_N.:_::G::___
_
6~V~-~8=3=9_=__7
_ ___=1__
---=S=E~A=L_-0~-R~I~N~G
6'---V_-__oS_7-=-24_;___--'1
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---"E=L-=-B-=.OW'-'-1::_4~8::_-=8_=_38::::..:5~
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ELBOW AS
3J -7354
1
-0":---:R=-=I:--N--Gcc-------------------I

1
_
1
____;:8:__
1'-9
1
10
1
--1:...:1'---___ 1
12
1
TO HYDRAULIC
INFORMATION
PART

SEBP3866-24

QTY

-------------------1

1
-----

---------1

1
1

I
1

SEAl~

4J-5477
1
SEAL-O-RING
6V~-__:9=-:0=O'-"0'---_1::___ __
__:E=-=L=-:B::_::0:_::W'--4:_:_K~-=8_=_86~4_:___....:..1
__ ____;:C=L=I_:_P
_
6V-8397
1
SEAL-O-RING
SM-2773
1
CLIP
8T-4121
1
~~~I"!I:!-!-HARD (11 X21 X2. 5 - MM THK)
8T - 4195
1
BOLT (M10X1 .5X30-MM)
SYSTEM

----------1

-------------------_-----------------

FUEL SYSTEM

167

237-0432 LINES GP

FUEL SYSTEM

- FUEL (contd.)

i02522119

10

GRAPHIC #1

168

FUEL SYSTEM

<END>

901263818

2 of 2

SEBP3866-24

FUEL SYSTEM
237 -0432

LINES GP-FUEL

SIN: K5K1737-UP
PART OF 237 -0234 CHASSIS AR
SMCS-1274

i03022749

REF
NO
1

NOTE
C

GRAPHIC
REF
1

PART NAME
PART NUMBER

QTY

124-3019

8T-3490
197-6453
318-6500
232-2581
296-6980
053-0558

1
1
1
1
2
2
11
-----

.. _----

M
C
CI
CI
C
C

-- -

2
3
4
5
6
7

1
1
1
1
1
1
---

---

--

..

8
--_ ..

- --

--

C
C
..

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1
1
1
1
1
1
1
1
1
1

10
11
.".12
13 -14
15

1
1
1
1
1

148-8336

3J-1907
6V-8397
6V-8636
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1488378

3J-1907
6V-8397
6V-8724
--_._

148-8385
--,.-,._-

3J-7354
4J-S477
6V-9000
4K-8864
6V-1889
6V-8397

C
-----_.
~~-~??~-C
8T-4121
CM
1
8T-4133
1
CM
16
8T-4185
CM
17
1
8T-4191
CM
18
1
8T-4195
CM
19
1
8T-6466
C-CHANGE FROM PREVIOUS TYPE
I - REFER TO HYDRAULIC INFORMATION SYSTEM
M-METRIC PART---_

SEBP3866-24

1 of 2

1
1

1
1
1
1

1
1

1
5 -1 --1
2
9
3 --

1
3
1

SEE

PAGE

6 {PRODUCTLEVEll

BRACKET AS
(EACH INCLUDES)
NUT - WELD {M! 9.!!_.l? - THp 1
BRACKET AS
HOSE AS
HOSE AS
SPACER ( 11 X25X30 - MMTH_I{)
CLIP
CONNECTORAS
--SEAl-O-RING
-SEAL-O-RING
. . CONNECTOR
ELBOWAS
SEAL-O-RING
- - --- -- --_'-SEAL-O-RING
ELBOW
ELBOWAS
-SEAL-O-RING
-- ..
-- SEAL-O-RING
--- ELBOW
CLIP
_.".CLIP
SEAL-O-RING
CLIP
---WASHER-HARD (1.1~?lX2.5-MM
THI5L_NUT (Ml0X1 .S-THO)
----_._
BOL! _(Ml OX1 .5X50-MML_
~QI,-_!___( Ml OXl . 5X 16 - MM)
BOLT (Ml0Xl.5X30-MML_
BOLT (M10X1 .SX60-MM)
._-- ----_

---

._--

__

--- -

-----------

.. _._-

--

-:

-----"

-_-_,

..

FUEL SYSTEM

169

FUEL SYSTEM
237 - 0432 LINES GP- FUEL (contd.)

i03022749

10

412

11-14-18- 15- 13
10-14-17-1

GRAPHIC #1

170

FUEL SYSTEM

10-14-16- 5-1

<END>

g01429029

2 of 2

SEBP3866-24

FUEL SYSTEM
237 -4851 LINES GP- FUEL DRAIN
SIN: K5K1-UP
PART OF 237-3995

INSTALLATION

SMCS-1274
REF
NO

NOTE

AR-ENGINE
i02395693

GRAPHIC
REF

__ ~_
3
E
3A
_ _J
E - ORDER BY THE CENTIMETER

PART NAME
PART NUMBER

10=3---,-2=5,-",2~9
j:_:::O-=--3---=2=5=2=--9
_

QTY

SEE
PAGE

---,-,-,=~~~~

----------t
----I

____;__:_:::_::_-=:._'-=-__:____:_:::'-----=:.:J_

3A

L._I

LEFT SIDE VIEW


(OF ENGINE)

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

gOl196666

FUEL SYSTEM

171

FUEL SYSTEM
191-0461 LINES GP-INJECTOR

HYD PUMP

SIN: KHX1-UP
PART OF 235-1423,

235-1425,
291-9173
ALSO AN ATTACHMENT

ENGINE AR-CORE

SMCS-1714

i01749244

REF
NO

NOTE

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

SEE
PAGE

6V - 863=-=6_---=-2 _-=C:...::..O:.=:NNEQIQ!L
_
2
SEAL-O-RING
22!:;J49:_::4_---=-2
_ __::S=EA:_::L::__-_:::_O-__:_RING
--'--19"--'1_--"-'050...:=23
1
ADAPTER GP-OIL
LINE
205-1280
1
HOSE AS
212-3706
1
TUBE AS
~!'-g~;H
g
WASHER_ (10. 2X 16X2 - MMTHK)
4F-9653
1
SEAL-O-_R_JN,_,_,G,,_____
8T-1159
2
BOLT-$OCKET
HEAD (M10X1.5X25-MM

214-7568

I------'y'-----

_
2

1--

3
4

___

_
__

----'5=-----_
6
7

M- METR I C PAR-T --,


Y -SEPARATE

'--

__

1
1

_
_
76

.----'----------='---'--------''----'--==----------==-----=-=---:._;

ILLUSTRATION

-----------

-------------------

.3

/
/

/
LEFT
GRAPHIC #1

172

FUEL SYSTEM

SIDE

VIEW

REAR

VIEW

<END>

g00881566

1 of 1

SEBP3866-24

FUEL SYSTEM
PUMP & MTG GP-UNIT

222-5900

INJ HYD

SIN: KHX1-4813
PART OF 235-1423,235-1425,291-9173
ALSO AN ATTACHMENT

ENGINE AR-CORE

SMCS-1714

i02150078

NOTE

REF
NO

CYR

5
6
7

. --.--

PART NAME

GRAPHIC
REF

1
1
1
1
1
1

..

PART NUMBER

QTY

214-7568
----~~----

-_2

227-5904
254-4357
3E-9412
6V-5839
._--6V-7?81
95-8004

SEAL-D-RING
---~-SEAL-O-RING

PUMP GP-UNIT

DOWEL

~~~HE_!U!

BOLT

PLUG-O-RING

._-

C-CHANGE FROM PREVIOUS TYPE


M-METRIC
PART
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE
ILLUSTRATION

__

.-

SEE
PAGE

6 (PROOUGTLEVEL)

{UNIT

INJECTOR

INJECTOR

HYO PUMP}

191

HYD

1X21 X2. 5 - M-M THK)

{Ml0Xl.5X70-MM)
_ ..

- ... _

.-

..

SEBP3866-24

1 of 2

FUEL SYSTEM

173

FUEL SYSTEM
222-5900

PUMP & MTG GP-UNIT

INJ HYD (contd.)

i02150078

1-7

VIEW OF AREA B

REAR VIEW

VIEW OF AREA A

5-6

5-6

LEFT SIDE VIEW


GRAPHIC

174

#1

FUEL SYSTEM

<END>

g01017748

2 of 2

SEBP3866-24

FUEL SYSTEM
222-5900

PUMP & MTG GP-UNIT

INJ HYD

SIN: KHX4814-6017
PART OF 235-1423,
291-9173
ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1714
NOTE

i02755087

REF
NO

GRAPHIC
REF

1
---=2
__ _:C::._Y~~R,-----_-=3:___
...._. .
4

1
1
1

SEBP3866-24

1 of 2

QTY

214-7568
2
SEAl-O-RING
227-5904
1
SEAL-O-RING
295-4777
1
PUMP GP-UNIT
3.=.cE"--_9~__'_4.c..;12=__.
__ 1_'___QQW~L

1
6V-5839
M
1
...._ 6V-7981
1
-=7.
1
9S-8004
C - CHANGE FROM PREVIOUS TYPE
M-METRIC PART
R-REMFG PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION-'---.
-- .. --.~.--

5
6

PART NAME
PART NUMBER

2
2
2

._.___

SEE
PAGE

G (PRODUCT LEVEL)

---------.----INJECTOR

:...:_:HYc=D_
...__

_:_:19~_=2

..

WASHER (_11X21X2.5-MJl-iK}
---------BOLT (M10Xl :_~5,X.:_7:_:O::.__-.:::M=ML_) ._.__
PLUG-O-RING
.

__.

_
..------J

...
.

._

.__ ..

...

FUEL SYSTEM

--1

175

FUEL SYSTEM
222-5900

PUMP & MTG GP-UNIT

INJ HYD (contd.)

i02755087

1-7

VIEW OF AREA B

REAR VIEW

VIEW OF AREA A

5-6

5-6

LEFT SIDE VIEW


GRAPHIC #1

176

FUEL SYSTEM

<END>

g01017748

2 of 2

SEBP3866-24

FUEL SYSTEM
222-5900

PUMP & MTG GP-UNIT

INJ HYD

SIN:
KHX601S-UP
PART OF 235-1423,
291 -9173 ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1714
NOTE

REF
NO

i0275541S
GRAPHIC
REF

PART NAME
PART NUMBER

QTY

SEE
PAGE

(PRODUCT LEVEL)

1
214 - 7=56=8=-_----=2:______.::S!='O'L - Q - f! I!,!~
--'2=------'-1
--=22=7-5904
1
SEf-L-O-RING
_ _ C_Y _
3
L
304-0677
1
PUMP GP-UNIT
INJECTQ~:...:H_:_:Y__=D
________
4
1
__
~~-~~!g 1
DOWEL
1'-I?_V-5839
2
WASHER
(11X21X2.5-MMTHIS_)
5______
--_._M
1
6
_~
____:6=__'V'____-__:__7=98=__'1:._
_=2=________:B=0:_==L
I___(
M l_QX
1_-,--,. 5::_:_X_,_,_7-,,-O__,-M.:::M::_I),
---_____
7
1-'------=9-=-S___::-8::..:::0'-=0--'--4
2
PLUG -0 RJ_N=G
C-CHANGE
FROM PREVIOUS
TYPE
M-METRIC
PART
Y-SEP6RATE
ILLUSI!:I~T'--'I:c::Oc::..:N

~-------1-1------,-- __

SEBP3866-24

1 of 2

_
____:1__=9=3_1
1

_
1

1
1

FUEL SYSTEM

177

FUEL SYSTEM
222-5900

PUMP & MTG GP-UNIT

INJ

HYD (contd.)

i02755418

1-7

VIEW OF AREA B

REAR VIEW

VIEW OF AREA A

C===

5-6

000

I
I

5-6
~-~

@----,::::r--@

LEFT SIDE VIEW


GRAPHIC

178

#1

FUEL SYSTEM

<END>

901017748

2 of 2

SEBP3866-24

FUEL SYSTEM
222-5900 PUMP & MTG GP-UNIT

INJ

HYD

SIN:
KHX6018-9401
PART OF 235-1423,
291-9173
ENGINE AR-CORE
ALSO AN ATTACHMENT
SMCS-1714
NOTE

GRAPHIC

NO

REF

1
1

3
4
5

CY

i02808588

REF

---

PART NAME
PART NUMBER

---------

--.-----_

214-7568
227-5904
312-0677
3E-9412
6V-5839
~V-7981
9$-8004
.. _-

QTY

SEAL-a-RING

1
1
1

SEAL-a-RING
DOWEL

--

--_ .. -

PUMP GP-UNIT

INJECTOR

WASHER ( 11 X21

BOLT

PlUG-O-RING

{Ml0X1

SEE
PAGE

6 (PRODUCT LEVEL)

)(g. 5-_MM

---_-

HYD
T!iK

194

L______

.5X70-MM}

--

C - CHANGE FROM PR EV I OUS TYPE.,


M-METRIC
PART
Y - SEPARATE IlLUSTRA
nON

,
~

SEBP3866-24

1 of 2

FUel

SYSTEM

179

FUEL SYSTEM
222 - 5900 PUMP & MTG GP - UNIT INJ HYD (contd.)

i02808588

1-7

VIEW OF AREA B

REAR VIEW

VIEW OF AREA A

5-6

I
I

5-6

L~

---,
I

@--;------

@,_~J

LEFT SIDE VIEW


GRAPHIC #1

180

FUEL SYSTEM

<END>

g01017748

2 of 2

SEBP3866-24

FUEL SYSTEM
222-5900

PUMP & MTG GP-U.NIT INJ HVD

SIN: KHX9402-UP
PART OF 235-1423,
291-9173
ENGINE
ALSO AN ATTACHMENT

AR-CORE

SMCS-1714
NOTE

i03028910
REF
NO

GRAPHIC
REF

PART NUMBER
1
1
214-7568
2
1
227-5904
1
CYR
3
319-0677
3E-9412
4
1
5
1
6V-5839
M
6
1
6V-7981
7
1
9$-8004
C - CHANGE FROM PREVIOUS TYPE
M-METRIC PART
R-REMFG PART MAY BE AVAILABLE
Y -SEPARATE ILLUSTRATION ----- .~- -

SEBP3866-24

--

1 of 2

PART NAME
OTY

2
1
----

1
1

2
2
2

see
6

[PRODUCT

PAGE

LEVEL)

SEAL~Q_~RING
SEAL-O-RING
PUMPGP-UNIT INJECTOR HYD
DOWEL
WASHEfU! 1X21 X2. 5 -MM THK}
BOLT (M10Xl .5X70-MM)
PLUG-a-RING

-- -

195

--

---_.-

--

FUEL SYSTEM

181

FUEL SYSTEM
222-5900

PUMP & MTG'GP-UNIT INJ HYD(contd.)

i03028910

'7

VIEW OF AREA B

REAR VIEW

VIEW OF AREA A

5-6

I
I

5-6

~-~
--I
I
@

@
@

--_~-~~J

LEFT SIDE VIEW


GRAPHIC #1

182
...__

FUEL SYSTEM

<END>

g01017748

2 of 2

SEBP3866-24

FUEL SYSTEM
222-5958

PUMPGP- FUEL INJECTION

SIN: KHX1-409
PART OF 235- 1423 ENGINE AR-CORE
FOR USE WITH HIGH HP ENGINES
SMCS-1251,
NOTE

__
CY

1290

REF
NO

-,1,2

i02583289

GRAPHIC
REF

1
1

C - CHANGE FROM PREVIOUS

Y-SEPARATE

PART NAME
PART NUMBER

235-9651
295-1410

QTY

SEE
PAGE

2
163

TYPE

ILLUSTRATION

ISOMETRIC
VIEW

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g01038652

FUEL SYSTEM

183

FUEL SYSTEM
268-1839

PUMPGP-FUEL INJECTION

SIN: KHX1-3171
PART OF 235-1423
ENGINE AR-CORE
SMCS-1251,

1290

REF
NO

NOTE

GRAPHIC
REF

i02290960
PART NAME
PART NUMBER

QTY

1
1
235-.9:::..;6,,-,,5~1_-=2
1-:-:---=Y-==-=----=---,--,-:2=:,-:-~=-::-'1----=-26=8
- .!..:18=3=-5
_----'Y - SEPARATE
ILLUSTRATIO:::_:N_;__
_

SEE
PAGE

162

._..

ISOMETRIC
VIEW

GRAPHIC

184

#1

FUEL SYSTEM

<END>

g01038652

1 of 1

SEBP3866-24

FUEL SYSTEM
268 -1839 PUMP GP- FUEL INJECTION
PART OF 235-1423,
SMCS-1251,
NOTE
_

REF
NO

.. _----

Y
Y-SEPARATE

SIN:
KHX3172-UP
235-1425,
291-9173
ALSO AN ATTACHMENT

ENGINE AR-CORE

1290
GRAPHIC
REF

1
1
2
1
ILLUSTRATION

i02572523
PART NAME
PART NUMBER

235-9651
295-1411

QTY
2

_ _

SEE
PAGE

PRODUCT LEVEL

SOL T - SOCKET HEAD ( MS . ::_::X_;_l.:....:.2=5:..:c:X=65=---_:_:M.::_::MCL,)


mJ_ECTO;::_:R-=-=GP'--_:_F_:::U=EL=--

___;1_::6_;_4_1

ISOMETRIC
VIEW

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g01038652

FUEL SYSTEM

185

FUEL SYSTEM
238-4803

PUMP GP ..FUEL PRM & PRIM FILTER


SIN:

KHX1-409
ENGINE AR-COMPLETE

PART OF 235-1422
SMCS-1258,
NOTE

Y
_.

__

._-

1260

REF
NO

i02288258

GRAPHIC
REF

1
2
3
4
5
6

1
1
1
1
1
1

1
1
1
1
1

8
9
10
11
--------

--

186

FUEl SYSTEM

QTY

(PRODUCT

SEE
PAGE

LEVEL)

1
SWITCH_QP- TOGGLE (FUEL PRIMING PUMP)
1
VALVE-DRAIN (_FUEL FILTER)
-1
~~AC~!U__,?X12. 7X38. 2 -MM THK)
--- -CAP-TUBE
1
_.-------1
PLATE-INFORMATION
{FUEL PRIMING PUMP}
-PUMP GP-FUEL PRM & WATER SEP (ELECTRIC)
1
______le~!MI~G
FIlJJ8J
232-1374
1
BRACKET
-_.-_
-.-232-1376
2
SPACER {8.5X12.
7X139. l-MM THK}
244-6606
1
HOSE AS
--1
CLIP
130-5301
-_._- ._148-8319 --- 2
CONNECTORAS
(EACH INCLUDES)
.....
1
SEAL-O-RING
2M-9780
--SEAL-O-RING
1
6V-8397
-----6V-8715
1
CONNECTOR
-----_._-1
CONNECTORAS
148-8336
1
SEAL-O-RING
3J-1907
--SEAL-O-RING
6V-8397 _---- . 1
._- .. _---_._--6V-8636
1
CONNECTOR
- _-------1
ELBOWAS
148-8367
1
SEAL:._Q_
- RING
6V-8397
-_._---_._
.. -1
ELBOW6V-9850
-150-3065
1
ADAPTER AS
-3J-1907
1
SEAL-O-RING
.. - 6V-0484
1
ADAPTER-O-RING
-- - 150-4046
1
ADAPTER
_.- AS
---2M-9780
SEAL-O-RING
-_ ..1
5P-1404
1
ADAPTER-O-RING
_ ... _164-5619
1
PLUG AS
1
2M-9780
SEAL-O-RING
-_."--- '---.----- ----PLUG-O-RING
1
._--_. 9S-8006
8T-4121
1
WASHER- HA~Q_j 11 X21 X2. 5 - MM THK)
8T-4137
1
BOLT (M1 OX1. 5X20-M~J
-8T-6869
1
BOLT
(M8X1 .25X60-MM)
..
_
..
-_----2
BOLT (M8X160-MM}
8T-7352
MOUNT-ISOLATION
8
---- .
-- -- 8T-9655
9N-0869
6
WASHER-~_Ai:m
{8.8X2f).5)(i~MM
THK}
-INFORMATION SYSTEM

1
1
1
--_._------12
1
1
1
1
13
1
1
-1
.... _.-- .. 14 .. _-1
1
1
.._----15
1
-_._-1
1
16
1
1
1
17
1
M
1
1_?
M .. _.- -- 19
1
--_
--20
M
1
21
1
22
1
I - REFER TO HYDRAULIC
M-METRIC PART
Y -SEPARATE ILLUSTRATION
_ .... _

PART NAME
PART NUMBER

165-5970
179-9348
191-1782
206-6876
209-7659
212-3657

~L
--

---

------

190

_._ ...

--

-------

--_ .. _---

1 of 2

--- - ._---

---------

--

SEBP3866-24

--

FUEL SYSTEM
238-4803

PUMP~GP-FUEL PRM & PRIM FILTER

(contd.)

i02288258

19-22-21-3

FRONT VIEW

22

20
GRAPHIC #1

SEBP3866-24

<END>

2 of 2

901130915

FUEL SYSTEM

187

FUEL SYSTEM
238-4803

PUMP GP-FUEL PRM


SIN:

PART OF 235-1422,

KHX410-UP
291-9171

235-1424,

PRIM FILTER

&

ENGINE

AR-COMPLETE

ALSO AN ATTACHMENT
SMCS-1258,

1260
GRAPHIC
REF
1
1
1
1
1
1
1
1
1
1

REF
NO

NOTE

f--9!_______
.L.
CI
Y

3
---_._

_"_--Y

C
C

4
5 .6
7
8
9
10
11
12

1
1

1~_

i02502314
PART NAME
PART NUMBER
283-5436
155-3677
165-5970
179-9348
191-1782
206-6876
212-3657
232-1374
232-1376
276-5386
119-5708
130-5301

QTY

1
1

1
1
2

..

14

..__

__ .

_. __ .
C

2M-9780
6V-8397
6V-8715

1
1
1
1
1
1
1

148-8336
--_ ..

15

16
--,_
---_

..

17 -

._ .._-

18 ---_ ...

_._

..

_Q_ ___ 1_9


-_.

3K-0360
6V-8397

148-8367

6V-8397
6V-9850

1
1

150-3065

1
1

1
1
1

C
CM

21
22

-g~.
M
M
M

..-

3J-1907
6V-0484

1
1
1
1

150-4046

155-7329

1
1

3K-0360
5H-8853
164-5619
2M-9780
9S-8006
5H-8853
5P-7970
8T-4121
8T-4137
8T-6869
8T-7352
8T-9655
9M-1974
9N-0869
7X-0613

r--.

1
1

1
.. - 1
1

-_ .. - 1

2M-9780
5P-1404

20

3J-1907
6V-8397
6V-8636

148-8363

1...
-

1
1
1
1
1
1
1
1

_ ...

1
1
1

...

24
25
1
26
1
27 _.
1
C
28
1
29
1
r-1
30
.C-CHANGE FROMPREVIOUS TYPE
I - REFER TO HYDRAULIC INFORMATION SYSTEM
M-METRIC PART
Y -SEPARATE ILLUSTRATION

188

FUEL SYSTEM

1
1
1
1
1
1
1

1
2
8
1
6
1

SEE
PAGE

6 (PRODUCTlEVElj

HOSE -_._-_
AS
...
HOSE AS
SWiT~HGP- TOGGLE (FUEL PRIMING PUMP)
VALVE - DRAIN (fUEL FILTER)
._.
SPACER_(B.5X12JX38
..2-MMTHK)
CAP-TUBE
._-_
..
PUMP.GP- FUEL_PRM & WATER SEP (ELECTRIC I
BRACKET
SPACER-(B.~1<12. 7X139.1-MM THK)
TUBE AS
..
CLIP
----CLIP _,_--- ..
----CONNECTORAS
...H~(;H H-JCLUDE~)
SEAL~O- RING.
..
SEAL-O-RING
_.
._.
._---_.__ CONNECTOR
CONNECTORAS
---------_-----_ .. -SEAL-O-RING
.. _--.
._--SEAL-O-RING
__ .. .CONNECTOR
... _-ELBOWAS
-_._._-_
..
. _--SEAL-O-RING
_.------_.
SEAL-O-RING
ELBOWAS
SEAL-Q.:HING ..___
.
ELBOW
-_.,,----_ ....
..
_. ADAPTER AS
.-----..
SEAL-O-RING
ADAPTER - Q_- RING
ADAPTER
AS ...
_,""--SEAL-O-RING
ADAPTER-O-RING
_--_-_--- --_._--ELBOWAS .._-_ ..
SEAL-O-RING
...
.. -.. -------SEAL-O-R1r-JG
..
PLUG AS -----_.---_._.- SEAL-O-RING
PLUG-O-RING
._SEAL-O-RING
--"_----_---..---.
NUT ( M~X1 . 25 =_THD)
W~SHER- HARQ_l_l_1!g 1X2 . 5 - MM THK L__
BO~T (Ml0X1 .5X20-MM)
BOLT .( J_4)( 1~g5X60 - Mfv1)
BOLT (M8~giO - MM)
MOUNT-ISOLATION
WASHER- HARD J_B. BX16Xg -J_4~ THK)
WA~!-IEf!-!-lARD ( 8. 8X25 . 5X2 - MM THK)
WASHER- HARD ( 8 . 8X25 . 5X5 - MM THK)

.-

_ ..

1
1
1
1
1
1
2

148-8319

.-

354

_.

--

190

._--

._.

._-

---

_.
...
.

---

._- ..

__

----

.._--

... _---

..

---

..

_--

1 of 2

SEBP3866-24

_--

FUEL SYSTEM
238-4803

PUMP GP-FUEL PRM & PRIM FILTER {contd.]'


18

i02502314

25-29-27-5

17

ENGINE ELECTRONIC
CONTROL

19

11-22-28
24-23-12

LEFT SIDE VIEW OF ENGINE


26-29-9-27

VIEW OF AREA A

26-29-9-27

SECTION B-B

FRONT VIEW OF ENGINE


GRAPHIC #1

SEBP3866-24

<END>

2 of 2

g01356789

FUEL SYSTEM

189

FUEL SYSTEM
212-3657 PUMP GP-FUEL PRM & WATER SEP-ELECTRICPRIMARYFILTER
SIN: KHX1-UP
PART OF 238-4803
PUMPGP-FUEL PRM & PRIM FILTER
ALSO AN ATTACHMENT
SMCS-1258,
REF
NO

NOTE

1__

1261,

Y.:.__ _

_____:1__
2

y -SEPARATE

1263

GRAPHIC
REF

------'1c__ __
1

i02286021
PART NAME
PART NUMBER

QTY

(PRODUCT

SEE
PAGE

LEVEL)

__.:1c_:_7_::_4_:9=5..:...70:::___1:_______.:_F~I.:::...LT:._::E:..:_:R,...:::G:.:_P_-W,:,,--,-ATER
SEP & FUEL
217-8339

B~?E ~S-FUEL

(PRIMAR.'O

u_

161

fH._T~fl_

ILLUSTRAT~I_=ON.:__

1111111111111111111111111111

GRAPHIC #1

190

FUEL SYSTEM

<END>

g00875466

1 of 1

SEBP3866-24

FUEL SYSTEM
254 -4357

PUMP GP- UNIT INJECTOR HYD*R


SIN: KHXl-4813

PART OF 222-5900
PUMP& MTG GP-UNIT INJ HYO
ALSO AN ATTACHMENT

SMCS-1714
NOTE

REF
NO

-'1
2
3

i02455462
GRAPHIC
REF

1_;___
__

PART NAME
PART NUMBER

QTY

PRODUCT

SEE
PAGE

LEVEL

~17'_"8"_-_=2..:;_;35::..;;7
_ _____'1
_ _____'_P!J~PGl' - FUEL TRANSFER
179-8128
SEAL-O-RING
(FUEL TRANSFE~
227-5904
SEAL-O-RING
(UNIT INJECTOR

fllJ~PL

__

HYD PUMP)

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g01225442

FUEL SYSTEM

191

FUEL SYSTEM
295-4777

PUMPGP..UNIT INJECTOR HVD*R

SIN: KHX4814-6017
PART OF 222-5900
PUMP& MTG GP-UNIT
ALSO AN ATTACHMENT

INJ HYD

SMCS-1714
NOTE

i02684175

REF
NO

1
2
3

GRAPHIC
REF

PART NAME
PART NUMBER

178-2357
179-8128
227-5904

QTY

1
1

SEE
PAGE

(pRODUCT lEVEl)

PUMP GP- FUEL


TRANSFER
--,--_ .. -----_-_.
__
___
>EAL-O-RING (FUEL TRANSFER PUMP
SEAL-O-RING
(UNIT INJECTOR HYD PUMP)

GRAPHIC #1

192

FUEL SYSTEM

<END>

g01225442

1 of 1

SEBP3866-24

FUEL SYSTEM
304-0677

PUMP GP-UNIT

INJECTOR HYD

SIN:

KHX6018-UP
PART OF 222-5900
PUMP & MTG GP-UNIT
ALSO AN ATTACHMENT

INJ HYD
i02755483

SMCS-1714
NOTE

1
1

REF
NO

GRAPHIC
REF

~2
3=--

-'--

PART NAME
PART NUMBER

QTY

PRODUCT

SEE
PAGE

LEVEL

.~1~7~9~-8~1~2~8~~--~S~E~AL~-~O~-~RI~N~G~(l~F~U~EL~T~RA~N~S~F~ER~PU~M~P~)~~--------------I
_!~~EC:...:T_::O.:_:_R
_:_:H_.:..:YD=----:_P=U~=~p_L)

____;2=2=._:7_--=.5=-:90=-4=---____;'- _ _____:S::_::E::..:A=L_:O::__:-IH
IIJG { UN IT

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g01225442

FUEL SYSTEM

193

FUEL SYSTEM
312-0677 PUMP GP-UNIT

INJECTOR HYD*R

SIN: KHX6018-UP
PART OF 222-5900
PUMP & MTG GP-UNIT
ALSO AN ATTACHMENT

INJ HYD

SMCS-1714

i02813627

NOTE

REF
NO

1
2
3

4
5

6
M-METRIC PART

PART NAME

GRAPHIC

REF
1

PART NUMBER
1F7960
1668636
1782357
-------179-8128
228-5897
239-2402

QTY

1
3

SEE
PAGE

W~~tlEfU q ._5)(32X6 - MM THK L_


=.L
SOLT - SOCKET HEAD (M5XO. 8X 18 :_r~M)
PUMP GP- FUEL TRANSFER
SEAL-D-RING
(FUEL TRANSFER t:hlMP)
BOLI~!OB)(i~8X1.25)(136.7-~~}
SEAL-O-RING

------

GRAPHIC #1

194

FUEL SYSTEM

.. __ .-..

_-

">
5

<END>

g01401250

1 of 1

SEBP3866-24

FUEL SYSTEM
319 ..0677 PUMP GP-UNIT

INJECTOR

SIN: KHX9402-UP
PART OF 222-5900
PUMP& MTG GP-UNIT
ALSO AN ATTACHMENT

HYD*R

INJ HYD

SMCS-1714
NOTE

i03030622

REF
NO

1
_ ..

_-

M
M

2
3

5
6
7
.
M- METRIC PART

GRAPHIC
REF
1
1
1

1
1
1
1

PART NAME
PART NUMBER

313-4620
318-6357
179-8128
223-9848
228-5897
239-2402
1F-7960

QTY

1
1 .... -

4
--

3
1

SEE
PAGE

(pHODUCT lEVEL}

SCREW-PAN HEAD
PUMP GP - FUEL TRANSFER
SEAlORING
NUT {M12X1.25-THD}
BOLT-TORX (M8X1 .25X136.7-MM)
SEAL-O-RING
WASHER (13. 5X32X6-MM THK)

----_ .. _-_. -

._-- -----------

-_ ...

-_,--

.
SEBP3866-24

1 of 2

FUEL SYSTEM

195

FUEL SYSTEM
319-0677

PUMPGP-UNIT INJECTOR HYD (contd.)

i03030622

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

SECTION

SECTION

C-C

A-A

VIEW

GRAPHIC #1

196

FUEL SYSTEM

H-H

<END>

g01535476

2 of 2

SEBP3866-24

FUEL SYSTEM
232-0343 REGULATOR GP-FUEL

PRESSURE

KHX1UP
PART OF 2379823
FILTER & LINES GPFUEL
ALSO AN ATTACHMENT
SIN:

SMCS1715
NOTE

i02676267

REF
NO

-'-1
__
2

GRAPHIC

SEBP3866-24

GRAPHIC
REF

---:1
1

PART NAME
PART NUMBER

6V5049
2948620

QTY

1 of 1

SEE
PAGE

<END>

#1

g01004480

FUEL SYSTEM

197

...

FUEL SYSTEM
TANK GP-FUEL

240-5150

SIN: K5K1-UP
PART OF 237-0234 CHASSIS AR
i02993567

SMCS-1273
REF
NO

NOTE

GRAPHIC
REF

1
2
3
--------".

1
1
1
1
1
1
1
1

4
5
6
7

.....

-------_.

PART NAME
PART NUMBER

_-

1H-8306
81-4121
180-3730
187-7331
188-8844
304-0472
322-7452
102-8802
___

QTY
----

8
9
-----_.
10
11
12
M
13
- -M
14
15
M
16
17
... -------18
19
20
I
21
-----22
23

1
1
1
1
1
1
1

-----

1
1
1
1
1
1
------_

__ -_

-__ .

..

.. _---

_____

-----

1
1

186-3735
304-0473
---- ... -~-290-8038
-------_
3D-2824
7M-8485
7X-0607
7X-2554
- --- -----'_8C-3210
8C-5172
81-4136
.---- -- ..---95-9334
-------9X-8256
9X-8257
8C-8422
304-0475
----------------_- 7K-1181
-

1
1
24
M
25
1
M
26
1
I REFER TO HYDRAULIC INFORMATION SYSTEM
M-METRIC PART
------

---

___________

198

__

FUEL SYSTEM

.-

--,_-,--

1
1
1
1
_
---------- . ___I<!I-fl~~Ef>T~c:;~E(?:_p_niL
(INCLUDES RECEPTACLE AS & WEDGE)
PIN-CONNECTOR {16-GA TO 18-GA}
2
TUBE AS
1
-,
1_" _._--CAP-FUEL
.,'----'., .. - --1
SEAL-O-RI,,!~
SEAL-O-RING
1
WASHER- HAtlP_ (20X55X8 - MMTHK)
4

148-8347

3D-2824
6V-9007
6V-9746
6V-1889
8T-4133
81-4195

1
5
1

SEE
PAGE

s I) (PROOUCT lEV Ell


SCREW-PURGE (1/2-20Xl.625-I~).
WASHER-H_NUU llX21X2.
5-MM THKL __
STRAINER-FUEL
(FILLER NECK SC!!EHJ)
MOUNT-RUBBER
--_._-----_,------_-_---VALVE-BREAKER RELIEF
TANK AS-FUEL -SENDER AS - FUEL LEVEL
I

-----___

5
4
1
1
1
2
1
1

1
2
1
1

~QL T {1II1!{}~g~?,O-MMl
BOLT (M6X1X16-MM)
.- SEAL-RECTANGULAR
BOLT (M10X1.5X25-MM) ______
PLUG-O-RING
-_-- -- ----~- --- - _,.WASHER (6. 6X 1_?_X2
- MMTHK 1
WASHER {17. 5X30X3 . 5 - MMTHK}
SEALANT
HOSE
---_---". AS
.--STRAP:CABLE
._ELBOW AS
----- ---_
(EACH- iNCLUDES)
-SEAl-O-RING
ELBOW
SEAL-O-RING
CLIP
--NUT (M10X1.~:_THD)
BOLT {M10X1 .5X30-MM}
- ... --

,----...

__ ._---

--.---... _-

----

---_.,
-_

- ---

__

_-------

5
1
3

A_A_A

...

- -

----------

"

.... -

---------_

..

--__ .----._----_.

---

_.

1 of 2

SEBP3866-24

FUEL SYSTEM
240-5150

TANK GP-FUEL (contd.)

i02993567

15~

B
5-10

A
23

19-13-12-4

26-2

"~

VIEW OF AREA 0

GRAPHIC #1

SEBP3866-24

17

<END>

2 of 2

g01519694

FUEL SYSTEM

199

ELECTRICAL AND STARTING SYSTEM


3E - 6328 ALARM GP-ACTION
SIN:

PART OF 237-4910
SMCS-7400,
NOTE

7402,

REF
NO

K5K1-UP
24-VOlT
WIRING GP-CAB, 262-9187 WIRING GP-OPEN ROPS
ALSO AN ATTACHMENT

7407

GRAPHIC
REF

i0261 0072
PART NAME
PART NUMBER

QTY

102-8802

--- ...

186-3735
3E-3365

_--

-_._-._--1

KIT -REG_I;.PJACLE (2_-PIN)


(INCLUDES RECEPTAc:;LE AS & WEDGE)
_ PIN-CQ_~~ECTOR (16-GA TO l8-GAl
WEDGE-REQEPTACLE LOCK (2-PIN)

VIEW

GRAPHIC #1

200

ELECTRICAL

SEE
PAGE

6 (PRODUCT LEVEL)

A~A

<END>

AND STARTING SYSTEM

g00826023

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


132 - 1829 ALARM GP-ACTION
SIN:

K5K1-UP
24-VOlT
SWITCH GP-QUICK COUPLER, 263-4133,
AN ATTACHMENT

PART OF 252-5925
SMCS-7400, 7402,
NOTE

REF
NO

SWITCH GP-ROCKER
i02408908

7407
PART NAME

GRAPHIC
REF

QTY

PART NUMBER

102-8802

----

1---

---_.

186-3735
------ --

2
---,---

INCLUDES

PIN-CONNECTOR

SEE
PAGE

(PRODUCT LEVEl)

KIT-RECEPTACLE
(EACH

263-4134

(2-PINL
RECEPTACLE
(16-GA

AS

&

WEDGE)

TO lB-GA)

o
----r--~

/'

VIEW

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

A-A

g00272185

ELECTRICAL

AND STARTING SYSTEM

201

ELECTRICAL AND STARTING SYSTEM


177 - 9953 ALTERNATOR GP - CHARGING*R
SIN:

KSK1-UP

24-VOLT,
PART OF 237-4847

SO-AMPERE

ALTERNATOR

GP-CHARGING

SMCS-140S

i02643421
REF
NO

NOTE

GRAPHIC
REF

--_.

1
1

-- -_.

1
1
1
1
--------_.
1
1
1

----.

PART NUMBER

1
1

2
3
-_ ..

PART NAME

a
9

10
11
12
13
-------_-14
--_.
15
16
--17
--J
18
19
----J
J
20
-------

--_.

1
1

1
1
1
1

1
1

- . __ ._--_._-

._--

185-2653
---~.-'-----'-'---5S-7349
185-2639
1H-3244
185-2645
--------_
2K-4821
5P-8247
185-2651
8T-4205
-------185-2647
9L-6770
185-2643
185-2638
----- -_--_
185-2654
185-2650
185-2644
185-2648
-_-----_-6V-8189
8T-4224
3F-9556
199-7891
185-2655

...

1
1
1
1

1
1
1
1

1
1

1
1
2

1
1

1
1
------

1
1

. _---_.

----_

QTY

....

--_ .. _-

- -- -

1
1

---

199-8436

185-2658

J - KIT
-_

202

--

MARKED
J SERVICES PARTS MARKED J
..

ELECTRICAL

AND STARTING SYSTEM

SEE
PAGE

6 (PRODUCT lEVEL)

FRAME
--_-_----- ... ~OL T il1i_~_20XO. 5 - I ~)
FAN AS {ALTERNATOR)
LOCKWASHER
FRAME
-LOCKNUT 15/8
THD 1
WASHER- HARD ( 17X32~~_: 5 - MMTtlK)
COVER
~~~!:!~B- H~RD {7 . 2X 1~ . 5X2 - MM__TJiK)
.. - ..
GROMMET
CAP-DUST
STATOR AS {ALTERNATOR)
COLLAR
--.--_. __
--_ ...
.--PLATE
ROTOR AS (AL TERNAT6R)
COIL AS
fI~GU!--ATO_R~~-=Y_Q!::T ~GE {2~ - VOLT } {ALTERNATOR}
NUT (5/16-18-THD)
-------_
. ._WASHER-HARD (8.8X16X2-MM
THK)
LOCKWASHER

--

-18~

AVAILABLE REPAIR Kltl~


___ --_._ .
--_.KIT-TER~I~AL
(ALTERNATOR)
___
{INCLUD~INSULATORS,
WASHERS, NUT & STEP NUTl
KIT-BEABJN_(ALTERNATOR}
1 ~NC:I,,!.IQ~~ ElE~R_I_N(2~} -~---_...
.. _-_._ .... __ .
KIT-TERMINAL
(ALTERNATOR}
--_ --(INCLUDES HOLDER AS, PLATE, INSULATOR, PIN,
. __!30LT! GROMMET& NUT)
KIT - HARDWARE {AL TE~!i.ATOR L __
(INCLUDES BOLTS l
-- _ ..
.-

--

-_.-

----

----._-

--_----..

--

1 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


177 - 9953 ALTERNATOR GP - CHARGI NG (contd. )

i02643421

4-9-2

VIEW A-A

VIEW OF AREA B

7-6

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

g01151601

ELECTRICAL

AND STARTING SYSTEM

203

ELECTRICAL AND STARTING SYSTEM


237-4847

ALTERNATOR GP-CHARGING

SIN: K5K1-UP
PART OF 237 -3995 INSTALLATION

AR-ENGINE

SMCS-1405

i02395692

REF
NO

NOTE

1 ---------------

- -

VR
---

2
3
4
--------

5
6
7
8

PART NAME

GRAPHIC
REF

PART NUMBER

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

------_

..

.._-----

10
-11
-_M
12
---'_' .. 13
M
14
M
15
- --_ ...
M
16
17
18
19 .. _.
-_.,_, _ ...
1----- -20
M
21
M-METRIC PART
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION

204

ELECTRICAL

QTY

4E-8329
129-5096
172-4211
173-1498
151-2900
-_.-._--_--166-6358
177-9953
?.38_~1074
246-6296
--------._
262-4561
5P-2566
6V-8188
7X-0338
----_--8T-3647
8T-4121
8T-4133
8T-4137
-_-_---8T-4196
8T-4223
8T-4224
8T-7934
---_---9~_-2396__
8T-4195
..

_._,-----

AND STARTING SYSTEM

SEE
PAGE

(PRODUCII.EVEL)

SPACER (10.5X16.545~;34-MM
THK)
PULLEY-ALTERNATOR
SPACER (10.5X22X50.8.:!'AM
THK)
--._--PULLEY AS-IDLER (8-GROOVE)
-----H~OLljMJQ?<1.5X54.25-MM)
COV~~-OUST
_
-202
AL TERNATQB_GP-CHARGING (24- VOLT I 80-AMPERE)
BRACKET
-_---- --1
BELT-SERPENTINE
1
SHIELDAS-HEAT
--1
BOLT (llg~13X1
.5-IN)
NUT ( 1/2 - 13 - THO)
1
.. _._---1
_BOLT (1/2-13X6-IN)
-2
BOLT (M!!_~1_. 25X80 - MM)
3
WASHER-HARD (11X21X2.5-MM
THK)
1
NUT (M1Q~1.5-THD)
--1
~Qq {M1Q}(t,5X20-!~'_~.n
._-BOLT (M10X1.5X35-MM)
1
._----4
WASHER- Ht\R_Q_(13 . 5X25 . 5X3 - MMTHK) __
2
WASHER-HARD (8.8X16X2-MM
THK)
._._._--2
~ASH_E~_-HARD( 11X21X5-MM THK)
1___
BUSHIN~~TERMINAL
1 - ._. BOLT LM.l_OX1.5X30-MM)
1-1
1
1
1
1
1

-- --

----

=1

of 2

----

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


237 - 4847 ALTERNATOR GP-CHARGING

(contd.)

i02395692

,
,

I
I

LJ

_--FRONT VIEW

RIGHT SIDE VIEW

GRAPHIC

SEBP3866-24

#1

<END>

2 of 2

901196638

ELECTRICAL

AND STARTING SYSTEM

205

ELECTRICAL AND STARTING SYSTEM


241-0639 BATTERY & WIRING
SIN:
PART OF
SMCS-1401,

1402,
REF
NO
1

NOTE

____

- -

-=-__
3
4
5
6

Y
E
-_-=-

.._..
__.
1

.__

1-----------

237 -0235

ELECTRICAL

AR
i03287678

1408

PART NAME
GRAPHIC
REF
PART NUMBER
QTY
1 2
3 4
5 6 {pROOUCT LEVEL)
1
3E-8320
1
PLATE-INSTRUCTION
(BATTERY)
.-----------~
--=3.::.S--=-2!>~3
7
STRAP-CABLE
-_._--------_._----_- ---:.1
----'1
=SI=--...:.8=3:..=:0....:_4
_ ____.:1
_ ____.:R.:..::0:=..D
_.__..._ .__.
1
_-'-__:6:..:W:'-----=-60-=-~OS
1
HOLD-DOWN-BATTERY
1
7N-07l8
1
SWITCH GP.-Q~.~<:;~tif:JEc;T {ElATTERy} _.
1
116-0080
1
CABLE AS
1
_____:
~5P:._-~0:..:...=761
CAB~~ (00 - GA, RED) (31 - CM)
7N-S274
1
COVER~I~MINAL
(BLACK)
.
1
8L-8413
1
STRAP-C=A.=B=Lc:::.E
_
1
1
~~:
!1'?~
__
~.__
..9~~R - !ER~!NAk{.:..:.R=ED::....<)c__
1
8L-8413
1
STRAP-CABLE
.
1
___:_1
..------1

.__.____

1~-~H~

1
1
1
1

1M-6120
246-1696

7
1
1----____.:---....:.1----=-..:..:lS,.--...:.7251

SP-0761

---=-33=3=---1

1
..

_
_

(EA_H TERMINAL AS INCLlJQES)


El~U_(5/16-18X1.375-IN1
NUT LEiL!=6_-.:..:18~-...:.T..:...:H=D..L.)
CABLE AS__________
_
TERMINA!_-CABLE
(00-GA.
iN BOLTJ_)

1
1

1/2:

~Qy~f!~.T~J~MINAL (RED)

8N-1725
1
COVER-T~RMINAL
(RED)
8L-8413
1
STRAP-=C~A:..:B:=_=L=Ec__
~3S"__-6049
1
TERMINAL AS-BATTERY
(POSIT-=-I..:...VE~)L__
...:.1.:::M_6=-1:....:19 1
_~QI" T i 5{!6 ~!8~1__,_~7'_~_..:..:lM:::..---=6:..1~20
1
NUT (5/16-18THO)
2=-4.:.:6:_-1_~!l_7 1
CABLE AS
=5P-0747
CABLE (OO-GA, BLACIH__(59~_CM"'_)L__
7N-S274
1
COVER - TEB!-4INAL (BLACK)
_
8L-8413
1
STRAP-CA=B=L=E
1
TERMINAL---CABLE
{OO-GA, 3/8- IN BOL:..:..Tl_l_
-=-3S=--_:6:..=0-=.S.=._0
_ ____.:1 __
----'-T.:::ER:,:::MJNAL
AS-BATTERY
(NE~Uy_1)
1M-6119
1
BOLT_(5/16-18X1.375-INl
.
1M-6120
1
NUT (5/16-18-TH[))
--_._----_.__~!-~~~~
1 ._.
!!_QQT.
..
246-1698
1
CABLE AS

1
.1:....
1=.__.__ 1=--..-...:.1
....:.1
1

_
_
_

nH__
.

... __

-1

1
--I

88:3020

I-----.--u-

1--

...:.1

1---=-------....:.1----1:-'~S=---:-72S1
1_--=
....:..1

2
S=P_-g?1

1--------....:.1----8=N_:__--O-::.:-:8~~-.-2-----1

TERMINAL-CABLE
(OO-GA
1/2- IN BOLT)
CABLE {00 - GA, RED )_(_!...:.7=3__:C::_::M:.:..l.)
~()~EFL-TER~INAI,. __ R_:_::E=D..L)
CABLE AS_

. __
. _
._ ..

---:-::

--=-=--

1
1=---__
--'-1

8S-3020
1
---==2:..:1..::.6_-7::-=:7901
--=24-'--8~_-~0072
1
1P-0810
1

at: 3056

_-=--

____;1c__

8T-8827
-"-6-'--V__c90:....:0=23

Q;!Q-1?!?_

----i

__
...,...,.--::,--,--,---,--

231-4476
1
1----=-------,--,-----....:.1-------'-1::::.:25~---:7:_===8_=_76:
1
___:_=---__
....:.1
--=2-=-63"-..---'9--,oS-'--7-'-.4
2
1--------'--'-----ELECTRICAL

. ...:.1-------=2?g
1

- ~~;!?
8T-3490

AND STARTING SYSTEM

1
3

TERMINAL-CABLE
(OO-GA~8"'--_:I:..:.:N:....:B::..::0=L:...:..Tl_l_
TERMINA.!:__:-R..:.::I:..:_:N:.;::G
..
CABLE AS
TAPE-ELECTRICAL
CABLE
(307-CM,'-L11
BOOT
TUBE - HEAT SHR INK (12.7 - MM DIAL)-->-=
{3__:-C::_::M:.:..l.i
)
TERMINAL-RING
{2-GA,
6.35-_:.:M~M::.:.I)L__

i 02 -M,

.L:{

246-1715

.
I

1---=-------....:.1----1..:...:S~-....:.7-=2=S-=--1----=2--___:_T=::ERc::.M=It-iA~-CABLE
(OO-GALlfl_-_-:.I.:.:.N-=B-=-O=.LT:..J)c__
SP-0747
CABLEjOO-GA,
BLACK) (66-CML
_
1
247-9989
1
CABLE AS
._.
1-------'--'-------'-1--_-_
--=S-'--'-P-0747
CABLE (OO-GAll__:B~L::!.A..:.:::C~KJ__)__l-(....:.4_=_8__:-C~.::M:.:..l.j)

206

CABLE (OO-GAJ__!1..fq_U71-CMl

.. ..__. _
.~~~~~H~~ 1

____
1

SEE
PAGE

3S-60S0
1
TERMINAL AS-:._--=B::__;Ac.:...TT..:_:E::.:.R:....:Y--->-:.(N=E=GA:....:T_:_:I::...:V:....::E:.L)
1
____c3=-:S::_--=6-=-04_:_:9=---_ _;__1
__
____:_:TE::.:.R=M=I..:_:cNA:.._::L::....:....::AS.=_;;B::..:._A.:...;_T_;__T=ER..;._Y,-,-,(
P--'O'--"S=I_T.:...-=-IV'--'E=-<)
.
_

__________
_________
1-------..
1----____;,8:..__
1_---=E

GP

K5K1-1242

._._. _
1
1
1
1

RED)-

1
--1
---i

T-=E~R::M=I::..:..N::....A=L_:_A=S
----,----:---::-----------1
TUBE-HE~T SHRINK (17. 78-tvlM_PIA)
(4-CM)
_
BATTERY (12 - VOL T. MAINTENANC:::..:E=-F:._:R..:.::E:.::EJ_)
_
BRACKET AS
NUT -WELD IM10X1.

._._
5- THO)

1 of 3

SEBP3866-24

AND STARTING SYSTEM


ELECTRICAL
~
241 - 0639 BATTERY & WIRING

GP

GRAPHIC
NOTE
QTY
REF
PART NUMBER
12
1
033-8248
1
132-7551
3
2
1
133-9379
_ .. -._------_
..
7
- 205-7299
1
1
2W-7940
1
20
1
4D-9517
1
_.
-.---.-~.M
1
1
SC-7261
21
1
2
22
5G-6505
1
4
23
6V-8188
1
24
1
8C-6358
-_ ..---~
.
1D-5117
3
1
1
8T-3519
3
M
1
1
25
8T-0389
1
26
8T-4121
14
.M
1
27
8T-4133
5
--M
1
4
28
8T-4136
M
1
29
8T-4137
4
1
8T-4189
M
30 _.
1
M
1
31
8T-4192
2
--_.
-M
1
32
8T-4196
1
1
33
8T-4223
7
.-1
8T-4224 ----_ 2
34
1
8T-4226
1
35
1
8T-4244
1
36
-_. M
.-.
B-USE AS REQUIRED
E - ORDER BY THE CENTIMETER
M-METRIC PART
Y-SEPARATE
ILLUSTRATION
..
------ -~-------

(contd.)

-_

- - - -

i03287678

PART NAME

REF
NO
15
16
17
18
19

SEE
PAGE

6 (PROOUCTLEVEL)

CLIP
SPACER (11X19X6-MMTHKl
GROMMET
CLIP
~- - .
... ... BRACKET
CLIP
NUT ( M8X1 . 25 - THD)
-WASHER (25X38X14-MM THK)
.. __ ._ .... _-_.
NUT ( 1/2 - 13 - THD)
BLOCK GP-JUNCTION (BATTERY)
NUT-JAM (1/2-13-THD)
...
. BOLT-BRONZE (1/2-13X2-INl.
-----_.LOCKNUT (_~10X1.5-THD)
WASHER HARD ( 11 X21 X2. 5 -MM THK..L
~~!j~10X1.5-THD)
BOLT (M10X1.5X25-MM)
~OLT (Ml0X1 .5X20-MM)
BOLT (M8X1 .25X20-MM)
BOLT (M12X1 . 75X25 :_114~)
..
BOLT (M10X1 .5X35-MM)
WASHER- HARD ( 13. 5X25 . 5X3 - MMTHK)
\A,I~~IiE~-Ii~RD (8.8X16X2-MM
THK)
WASHER- PLATED {1 0 . 5X45X3 - MMTHK 1
NUT (M12Xl .75-THD)
_"

..-

-------

---

.-

-----

----

---

.
~.

SEBP3866-24

2 of 3

ElECTRICAL

AND STARTING SYSTEM

207

ELECTRICAL AND STARTING SYSTEM


241-0639

BATTERY & WIRING GP (contd.)

11

i03287678

29-26-18
28-26-20-18

15

10

1-5
15-26-29

27-26-15

12

26-27

VIEW OF AREA A

18

13
13
VIEW OF AREA B

GRAPHIC #1

208

ELECTRICAL

<END>

AND STARTING SYSTEM

901319874

3 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241 -0639

BATTERY

&

WIRING GP

SIN: K5K1243-2287
PART OF 237 -0235 ELECTRICAL AR
SMCS-1401,

1402,

REF
NO

NOTE

1408

GRAPHIC
REF

i03287679
PART NAME
PART NUMBER

QTY

(PRODUCT

SEE
PAGE

LEVEL)

1
3E-8320
PLATE-INSTRUCTION
{BATTERY)
3$-2093
8
STRApCABLE
7N-0718
1
333
SW!T~H_ ~p -OI~CQ~~ECT JEi~TTERY}
8V-0622
1
CABLE AS
-_. __ .. _- ._8C-5917
1
TERMINAL AS-BATTERY ( POSIT.!.,{~_L ___ .
1M-6119
2
BQbI_(5/16-18X1.375-INL.
--_.
2
NUT ( 51.~1.~:rli_Q_.L_
1M-6120
_.
._.
.--_--- ---~5P-0761
CABLE lQQ~MJ _R_EJU{1~-_C_MJ
__ .___
.... _---------- E
.. -----------1
8T-9757
1
I.~~_~.U~AL AS - BATTERY {NEGATIVE}_.
__._
_.
_.
-----1
9G-0003
1
COVER- TERMINAb_(~_L.A_gK)
------"---1
9G-0004
COVER- TERMI NAL..J RE.I?J._
---_
.. __ .
. __ --- 1
153-5710
2
C
1
5
EI~T!EB't'ui1~-_VOL_L ~_I!,J.:rENANCE FREE)
-----1
153-6281
1
6 ._.
HOLD-DOWN-BATTERY
._... ...
--- C
C
1
188-6185
2
7 ._GROMMET
--_----_._---------- __ .. ----------_
..
"-----1
1
241- 0645 --._."
8
RECEPTACLE_Gr -_AUXILIARY STARl_{JUMP _~T_f>,_fl_IL
.....______?.l_
--- CY
246-1696
1
CABLE AS
9
1
..
-----" "---_-_
----1
15-7251
1
TERMINAL-CABLE (OO-GA, 1/2::1fi !WLT )
.__ --- --_--'-1
5P-0761
CA~bf:utQ_O_=GA,RED)_(71 -CM1 __
----_-. E
----------------------_._-----_.-.'
1
8N-0869
1 '._.'COVER-TERMINAL (B_~_)._
._ .. _--1
1 .._._._-8N-1725
COVER-TERMINAL (RED)__
_.--".--- - - -1
STRAP-CABLE
8L-8413
1
._._ ..._. __ ... _.
._---._-----.
--'.
-'-'1
35-6049
1
TERMINAL AS-BATTERY (POSITIVEL_
--_ .. _ ...
.-.- .._-_.,_._---- -_..- .'- ._--_ .._.,_.
1
1
BOLl (__/_16-18X1 .375 - INL ____ .... ... .. --_._---1M-6_H~ __.
_._. _ ... _---_._-_.1 _ .... _1M-6120
1 -.- ..
NUT ( 5/16 -18 - THD) u.
. __ .
10
1
CABLE
AS
1 '.-- .._._-_ . 246-1697
~
.- ----- ----E
1 .. __ ._-- ---- 5P-0747
CABLE {OO-GA, BL~g!$.LJ59-CM}
'._._--- .
1
7N-5274 -1
COVER -T~~U!~'!:'_( BLACK}
--_.
._--_ .. .-.... _- .. __ . -_ .._----.-.
1
8L-8413
1
STRAP-CAB~{ .. ._._ .
-_
..
. _._._'.'.85-3020
1
3/8 - IN BOLT)
1 .. !~f!~!~~l-~~B_LE_IQQ_-G~J
-' '1
35-6050 _._1
TERMINAL AS-BATTERY (NEGATIVEL. _____..
.. _. -_._ .. _-_._-----.,,.---'.
1M-6119
BOLT ( 5/16 ~.1_!l~L375 - IN)
_._. ..1 _.._- 1. -_ ..._ ... -----1
1
NUT ( 5/16 - 18 - THD) ._
--- -_ ..- 1M-6120
9X-5699
1
BOOT
1
.__ ._-- ...
._ . ----_._._._-----. -.11
1
246-1698
1
CABLE AS
----_ ... -----.--._ ..
1 '-"-- .. __ ._ ..
15-7251
2
TERMINAL-CABLE .t9Q.-GA, 1/2-IN
BOLT)
..1
E
SP-0761
CABLE
RED}
(
173-CM)
.iQ.Q..:._~,
--_ .._._------- ..--_._-_ .. _- . ----_ ..
COVER-TERMINAL
(RED)
8N-0869
2
1
._-.--- ..
---_ ... -. _. --' ---_ ..-------.-_.,---1
1
12
CABLE AS
246-17J~.
_._._-_._._-...
.. 1$-7251
1
2 ---_-- '--- TERMINAL-CABLE (QQ.-GA, 1/2- IN BOLT}
._--, .. _-- --E
1
.. ___.g_~BLE (OO-GA, BLAC~L( 66 - CM)
_.
---- SP-0747
1
1
247-9989
CABLE AS ------- ..
13
--- ---_.
._. - '--,'---'--._._----E
1
CABLE JQQ~.QA, !=JLA_C_K)_
5P-0747
{<1f!_-C_~L___
.-.
--1
1
85-3020
TERMINAL -_CABLE {OO-GA, _3/8- IN BOL
-._._.
1
1-----_._.216-7790
TERMINAL-RING
-...
.._--1 248-0072
14
1
CABLE AS
._._ .. _----.-._--B
1P-0810
1
1
T~f'E: EL_EyT_RIc;AL
._-._----_._.E
1
8C-30S6
CABL~_jQg-=-GA, REO} {307
'-.-.-....
-.-~-.-1
8.1:. (l82?: _____ 1_ ._... BOOT
..
.E
._y_~.9Q~3 _. _______
{3-CM)
1
TUBE - HEAT.SHRINK _(12.7-MMDIA)
..
2
TERMINAL-RING
1
030-1712
(2GAL_~5-MMl
._----_ .._---_
- --1
1
231-4475
TERMINAL-RING
.
_------~
E
1
125-7876
TUBE-HEAT SHRINK (17. 78-MM DIA) {4-CM}
-15-. ._.
1
BRACKET AS
1
272-6537
.._-M
3
1
8T-3490
nn~uT_~yt~LD (M10X1 .5- THD)
._- -_._--2
ROD
C
16
1
296-1063
-17
1
12
CLIP
033-8248
C
Y
C

1
2
3
4
... _--

1
1
1
1
1
1
1
1

."

-_

------

- -

--

'

'-'

- --

- ---

_-_.

--

'

u.

__

-c.,u

--

'-"

SEBP3866-24

1 of 3

ELECTRICAL

AND STARTING SYSTEM

209

ELECTRICAL AND STARTING SYSTEM


241-0639

BATTERY & WIRING GP

(eontd.)

i03287679

PART NAME
REF
GRAPHIC
QTY
1
2 3 4 5 6 (pRODUCT LEVEL)
NO
PART NUMBER
REF
1 ____
SPACER {11X19X6-Mf'A THK} ---_._-18
132-7551
1
7
CLIP
19
205-7299
1
------BRACKET -- -,._-_ ..... __ ._20
1
2W-7940
1
...
------_.
4D-9517 .... 1
CLIP
21
1
... _-_---- -M
22
1
1 - __t'!l!! L~I?:l5!.:_g5- TI:lQL
5C-7261
_
.
5G-6505
WASHER (25X38X 14 - MM_THlS1 ___
23
1
2
24
1
7X-7729
2
WASHER_jl1 X2~~?_~_MM.l!1K)
_ ... C
CM
1
8T-0389
2
LOCKNUT (M1 OX1 .5 - TtI_Rl ______
25
----- --_ ..
WASHER-HARD
( 11 X21 X2. 5 - ~~_THK}
26
1
8T-4121
14
-_.-.
NUT (M10X1.5-THDL
___
M
27
1
8T-4133
5
M
8T-4136
BOLT (Ml0Xl.5X25-MM_}
______
28 ---1
4
M
1
29
______
~I:~1~7
___
___1_
__
I:_jQLT(M10X1.5X20-MM)
---- ........ -- ... __.--_- ---._- .,_,-- --,,_,-,_---M
30
1
8T-4189
1
BOLT (M8X1 .25X20-M~J_
8T-4192
M
31
1
2
BOLT (M12X1 .75X25-MML
_
__
M
32 .... _ -_._ ._----1 .._ .... ----_ 8T-4196
1
BOLT (Ml0Xl.5X35-MM)
.._,-----.._------8T-4223
C
33
1
3
WASHER- HARD (1?..!_ 5X?! 5X3 - MMTHK)
8T-4224
34
1
2
WASHER- HARD (8. 8X 16_~?- MM THK)
M
35
1
_________
~I~_~?~~______
J ______
Nl!LLM12X1 .75- THDL__
.._ .. _._----_
.
. ... CY
1
9W-0742
1
BLOCK GP-JUNCTIONJ~ATTERYl
36
B-USE AS REQUIRED
C-CHANGE FROM PREVIOUS TYPE
E - ORDER BY THE CENTIMETER
M-METRIC PART
Y-SEPARATE ILLUSTRATION
--_. -_---- --------_

SEE
PAGE

NOTE
C

,.

210

ELECTRICAL

AND STARTING SYSTEM

._ .. ---

--

----

-----

._-,----_ ..-

2 of 3

'

.. -----_ ..."_---_

--_._---------_

..

_.-

_-

..

-......

_"-.

-.-.-

"_._.---"
.---"

..--_'----" ,--

215

-_._

SEBP3866-24

..

ELECTRICAL AND STARTING SYSTEM


241-0639

BATTERY & WIRING GP (contd.)

i03287679

28-26-21-19

22-34

12

29-26-19
27-26-17
14
26-27
26-27
28-26-27-17

18
10

19

20
29-26-17

VIEW OF AREA A

19

17-18-28-26

7
23

VIEW OF AREA B

GRAPHIC #1

SEBP3866-24

VIEW OF AREA C

<END>

3 of 3

901366422

ELECTRICAL

AND STARTING SYSTEM

211

ELECTRICAL

AND STARTING SYSTEM

241-0639 BATTERY & WIRING

GP

SIN: K5K2288-UP
PART OF 237-0235 ELECTRICAL AR
SMCS- 1401,
NOTE

1402,

REF
NO

GRAPHIC
REF

t-----,:1
__
.... __~
.. __Y.:____
.::_3__
4
t-t-.

i03287681

1408
PART NAME
PART NUMBER

QTY

(PRODUCT

SEE
PAGE

LEVEL)

_____:3=-:E:_-.-=832 1
_PLAT~~I_N$TR~gnON
(BATTER'()
__
--=3'-"'S_-2:=:._0=-.:9:__:3'-8=-._---=-S_:_:TR"-'.A--=-P_--=-CAc_::B=-:L=-=E:__
_ ---_.
-- - ._._.- _. __ .. _-_._---?~-[)?!~
1
SWITCH GP-OISCONNECT{~~_TERY)
...
333
1
8V-0622
1
CABLE AS
__ _ __
_ ------.--...:...1
._l!~~_~1
!__
____:_1
T-,--,E=F!r.A_H.JAh_~S
- BA HERY
( P_Q~I_TIVE)
-------_.
_.
___,1:__
--=-1:::_M_:-6=-:1:__:1c=:9
__
2
BOLT (51 16-1~X1
.375- IN)
---_.1
...:...1_____
tM_-61_~9_
. 2
NUT_l_S.Ll_~--'-18=_-_:T_:_:H=D_L_)
_
I--_:E=---_.
1
S'---P_---=-0_76-'---1____
g~!BK LQ()= ~, __B.mlJ 14 -CML_
. _
_____
.
._.
._ ___:_1
_____:8::_:T:___--=9_:_7.=_57=---_ _:_1_
TERMINAL
AS-_!3~TT_I~~Y (NEGATIVE}
_
t-__:1
. ?_g~_Q_c:>_()3
.1.
COVER - TERMINAL
(BLACK)
----.
_ ..
1
1
_____:1
~g_-0_0_0~
1
COVEf!-I~flJ~INAL
(RED)
._
1
---=-5
___:_1
153-5710
2
BATTERY _ll_2_-V_QL_I,~INTEN~NCI:
FREE)
_.
1
1
---=6:____
_:_1__
1~~:1'j2~!
1
HOLD-DOWN-BATTERY
_
1
___:_7
__
__:1__
__
1f!f!-e:;1lJ~ _--=2=----_G::::R.:..::O:.::;M=MEI_
__
__
_
_
t-___:_Y __
-----"'-8
__
-----'1:__
24!_-_06j_5_
1
RECEPTACL_I:_GP-AUXILIARY
STAR_T_jJUMP
ST",RT)_
289
____
-=-9
1 __.
24~_1~_9c_::6 _ _____:1
_ ____:::C"--"ABLE
t-~
__...__
__
1
----'-1__ .__
.. __ 1~~_?~~J
__ 1
T'_=E'_'_'RM!NA_L_-C_f._BL~j__OO-(1A, 1/2- IN BOLTL
.
._
E
1
!iP-Q71'j1
----'C::.:_A=B=L_:E
J()()-QA, REO) (71 -_CM).
__
.__
___________ L
8=-..:N_:_-_::0:..;:8-=-6.::_9
_ ____:_1
-=-C:::_OVER
-TERMINAL
( R_E!)) _
_
...
_
t_:_1
JIN_:.1nS
1
COVER- TERMINAL
(RED)
.
._
1
3-=-:S=-----=6c_::0__:_49=---__ 1
TERMINAL
AS-BATTERY
(POSITIV_E)
__ ._______________
1
1M-6119
1
BOLT 15(16- 18X1 ,_375-IN)
___
_
1
_
_ 1
1M-6120
1
NUT (5/16-18-IHR)
._.__....
1
____
lQ
____;_1
--=2=--.:4~~_~!F _ __ 1
CABLE AS
_
_. _
__..
.
__ E
----=-1
S:=_:p,_---=O:_7.
___:_:47
_
CABLE (OQ_-gAl. BLACK)
(59-CML
._.
___
. . ... _... __.
_:_1
7.:__:Nc:_-_::5:..=2c:_7_:_4_
1
COVER - TERMINAL
(~!:)l.gl5) _
_
1
1
1.:___.__
~~:~Q~Q
1
TERMINAL-CABLE
(Oo-~,
~18-IN
BOLIJ
_
1
----=-1_____
:)~-_~j)~0
1
TEfl~IN_ALAS-BAHERY_{NEG_ATIVE)
_
__
1
1'---~M..:_~t19
1
BOLT (5/16-18X1.~7!5=:::_I,N_:_j)L__
.. __..
_
1
1 M-612Q
1 . __
NUT (511 f? ~ 1-=8_-T.:_:_H=D:.J_}
._..
.. __ ._---.__.
.....__.._._l_.
_:9'---X_--'--S6-'--'9'--'9 1
_ I:I()QT
.- -----... - .. --------------11
1
--=2=--:4=6_--=--:16=..:9:..::8'---__ .:1
~_ ..~!3LE AS
_ _
_
. .
_
1
-'-1
1_~_:.!251
2
TERMINAL-CABLE
(9_Q__~G_A, 1/2- IN BOLD.
.._
t-----=-E
___:_1
~_P::0_7_=:6_1.:_
_:C::.:A_=BLE
(9.9_GA,
REQ..L1173-CM)
_
.. _-1
___;__1
8.~~JH~6=-.:9:___2=___ _ __:C=_=O:__:_V_E_=_:R_TERMIN~L
{R~O)
_
_ r:_ _ _ __ 1_2 _ .
1
~ 1 ~ - ~~Q~
l
-----"'C.:_:AB=L=..:E:__:A_::S:__
_
------_.
___ __ __ 13
1
247-998_~_
1_ ____::C.:__:AB=-:L=-=E:__:_A_:_:S:___._
__
._.... __ .
_
--------_
..
___.f_ .._.
. .
._ ___:_1
----=5:_:_P_--=-0_:7--=47___
CABLE (OO_:_M_, BLACK)
(~_8:__=CM"'-.J)L__
__
1
8S-3020
1
TERMINAL-CABLE
(()o-GI\,
3/8-IN,~_=_BO_---'L=--'T__,_)
.
1
1
_:_1
~1~: ??~Q
1
IEflMI~AL
-RING
...
_
1
248-0072
1 __ CABLE AS
_
._
14
t-------=B
-'-1________
1P-0810
1
TAPE-ELECTRICAL
_
t----=-E
_:_l____
8C-3056
g_~LE
(02-GA,__Bf_g)
(307-CML_
_----1
1
8T - 882=--'7
1__
--=6=-::0'-=0-'-T____
__ _
.._..
.__
1
-----'-1____
Q~Q~E_!2
1
TERMINAL-RINGj2-GA,
6.35-MM)
.
t----=E
_____,1_____
125~J876
TUBE-HEAT
SHRINKJ_17.
78-MM_O"'--'I'-'-A'-'-)_.(---'-4_-C=-cM"-'-)
1
1_-----,--:----'-15
1
272 - 6537
1
BRACKET AS __.
_
_ _:.:M:________
1
~_:_;3~~!L
3
NUT-WELD_j~10X1.5-THDI
..
_
16
1
~~!i__:_1063 __
2
ROO
. _
C
17
_ 1
03~_:JI_?~~_
11
CLIP
.
----1
__ C
. _!_~
1__ .__
1_~2-7S5L
3
SPACER (11X19X6-MM._.Il-1__1S.L_
..
1
C
19
1 ...__
205-7299
J__::oO_--=CL=I:_:_P
.
_
--_-----1
_.
.
20
1
. __2W-7940
1
_B_R_A_CK_E_T
__
.____
_.
.
_
______
g1
1
_ 4D-9S17
1
CLIP
.
._._.. _.. _
__ M
.
2_2
1
SC-7261
1
NUT (M8X1.25-THp_l__
.__
23
1
5G-6505
2
WASHER (25X38X14-MM
THKI
_

__

__

_:_1
1;__
1

_..

212

ELECTRICAL

AND STARTING

SYSTEM

1 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241 - 0639 BATTERY & WIRING
REF
GRAPHIC
NOTE
NO
REF
PART NUMBER
24
7X-7729
1
---_. __ ._- -_._--_-M
25
1
8T-0389
C
26
1
8T-4121
CM
27 -1
8T-4133
CM
8T-4136
28
1
.
M
29
1
8T-4137
M
30
8T-4189
1
31
M
1
8T-4192
M
8T-4196
32
-- 1
33
1
8T-4223
34
1
8T-4224
M
1
35
8T-4244
--CY
322-3305
36
1
---_.
B - USE AS REQUIRED
C CHANGE FROM PREVIOUS TYPE
E- ORDER BY THE CENTIMETER
M-METRIC PART
~:~~PARATE ILLUSTRATION
"_'

SEBP3866-24

2 of 3

GP

(contd.)

i03287681

PART NAME
CTY

2
2
15
4

6
4
1
2
1

3
2
1
1

SEE
PAGE

(pRODUCT lEVEL)

WASHER ( 11 X25X3 MMTHK)


lOQ~NUT (Ml0Xl .5THO)
WASHERHARD (11X21X2. 5-MM THK} -NUT (M10X1 .5-THD)
BOLT (Ml0Xl.5X25-MMj
ElQ!-UMl OX1 . 5X20- MM)
BOLT (M8Xl.25X20-MM)
-_ ..
BOLT (M12X1 .75X25-MM)
_ BOLT (Ml0Xl.5X35-MM)
WA~I-!Ef!- ti~RD ( 13 . 5X25 . 5X3 - MMTHK 1
WASHER-HARD {8.8X16X2-MM
}HK}
NlIT_j M12X 1 .75 - THD)
BLOCK GP JUNCTION
----

ELECTRICAL

---

- --

216

_ ..

--- . --- ------ ----

AND STARTING SYSTEM

213

ELECTRICAL AND STARTING SYSTEM


241-0639

BATTERY & WIRING GP (contd.)

i03287681

28-26-21-19

30-34

27-26-17

14
26-27

10
17-26-29
20
29-26-17

VIEW OF AREA A

19

23

VIEW OF AREA B

GRAPHIC #1

214

ELECTRICAL

VIEW OF AREA C

<END>

AND STARTING SYSTEM

g01620270

3 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


9W-0742 BLOCK GP .. JUNCTION-BATTERY
SIN: K5K1243-2287
PART OF 241-0639 BATTERY & WIRING GP
SMCS-1408,
NOTE

REF
NO

7426
GRAPHIC
REF

i02388218
PART NAME
PART NUMBER

1
__1
--'-'1
A'-!--__
_:_l
-=2:__ __
_:_1
3
1
4
1
8-USE AS REQUIRED
D ORDER BY THE METER

CTY

(PRODUCT

SEE
PAGE

LEVEL)

8C:_6358
1
BLOCK GP-JUNCTION
(BATT=-E.:_.:..RY'--',)'---8~T~-_"'3-"'-51_,_,,9"___________"3'______ __ __?_Op_-BR9NZE (1/2 - 1~~~=----=-I,-,-N
L
6:=.-:V=---=2~7_c2=2=--___:~----,-=-T-=-U8::_.:E::.,,-:':'H-=:EA'-'-'T'-'S""-H-"-'R~IN~K~(2=5:....:,.,-'-4_.:;-MM=-=D::..=Ic:.._:A-'-:-:)
7F-0560
6
WASHER (O.516XO.938XO.101-IN
THK)
8T-35~1o_=_8_~6 __
N~U~T_-~FU=L=L~(~1~/2~-~1~3_-T~H=D~)

1
1_-=B-=-D
__

_
1

Ar2

IIII

IIII
['---

llll~
U 1111

lA

VIEW

<END>

GRAPHIC #1

SEBP3866-24

A-A

1 of 1

900650721

ELECTRICAL

AND STARTING SYSTEM

215

ELECTRICAL AND STARTING SYSTEM


322 - 3305 BLOCK GP ..JUNCTION-BATTERY
SIN:
PART OF 241-0639
SMCS-1408,
NOTE

i03141821

7426

REF
NO

1
2 __
-"'-3 __
4_:__

K5K2288-UP
BATTERY & WIRING GP

GRAPHIC
REF

1
_:__
__:____
1
1

PART NAME
PART NUMBER

QTY

PRODUCT

SEE
PAGE

LEVELl

-=-8T-'-------"'3-=-5-'--18"--_6'_ ____c_N-'-=U---'--T__cF----,Uc=L-=-L
~(. 1 /2 - 1 ~ - T,__,H_,_"O"_L)
_
5G:_-.::..:65::_::O:_::_5_--=-3_ WASHER (25X38X14-MM
THK)
7F-0560
6
~~!)I-!I:f!i().>~1~~Q,.938XO.101-IN
THK)
_,
8C-63=5=8 _ _____:_1_----""-'SlOCKGP-JUNCTION
(_BA_:_;T_;_T.:=cER:_:_:Y:__Ll
10-5117
3
NUT-JAM
(1/2-13-THO)
8T-3519
3
BOLT-BRONZE
(1/2-13X2-IN)

216

ELECTRICAL

<END>

AND STARTING SYSTEM

MOUNTS TO
REAR FRAME

VIEW OF AREAA
(EXPLODED)

GRAPHIC #1

g01621544

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


CONTROL & MTG GP-COMMUNICATION-

245-8435

PRODUCTLINK 201
SIN:
K5K1-UP
PART OF 244-4485 INSTALLATION AR-COMMUNICATION
AN ATTACHMENT

SMCS-7606
NOTE

i02212250

REF
NO

GRAPHIC
REF

---

PART NUMBER

7K-1181
207-6796
212-3290
229-2704
242-7205
246-3400
7X-6222
------8T-8737
155-2265

1
1
1
1
1
1
1
1

2
_._-----

PART NAME

5
6

...

QTY

10

8
1
1
1

ANTENNA
...

7
. -_" -------

8
9

6V-7357
-- --_-9X-6165
81-4223
8T-4244
81-4956
9M-5870

1
1
1

10

1- -

11

12

M-METRIC
PART
Y
-SEPARATE
ILLUSTRATION
- - - - -- - - - -- - - ----------

--

- ---

.._---

(PRODUCT

SEE
PAGE

LEVEL)

AS (F-LEXIBLE)

BRACKET

---

----

_ CONTROL GP-COMMUNICATION
HARNESS AS - CONTROL

(PRODUCT

LINK

201)

234

__

--_ .. ---

1 of 2

..

_-

-----

PLUG-SEAL

KIT -CONNECTING

PLUG __
(.!}-PIN)

PLUG AS AND WEDGE

~Q~I_{~~~l~~:~~)

WASHER ( 6. 5X22X2

WASHER - HARD ( 13. 5X25 . 5X~ - MM THK

NUT (M12Xl.

BOLT

GROMMET

-----_

75 THDL

{M12X1.

... _----

------_

..

------

____

75X35-MM}

.. -

..

.5 - MM THK)

--

_--------

------

SEBP3866-24

...

( PRODUCT LI NK)

_PL~__~~=_CO~_fi~C_]OR {2~ - PUn

20

..... _-----

-_

------

SEAL

(INCLUDES
M

STRAP-CABLE

1
1-_

ELECTRICAL

AND STARTING SYSTEM

217

ELECTRICAL AND STARTING SYSTEM


245-8435 CONTROL & MTG GP-COMMUNICATION

(contd.)

i02212250

A-

I
I
I

AL

I' ,
1

7-8-4
SECTION B-B

9-10-11

cr
I
I

I
\

12

..
I

VIEWC-C

VIEW A-A

GRAPHIC #1

218

ELECTRICAL

<END>

AND STARTING

SYSTEM

901066987

2 of 2

SEBP3866-24

ELECTRICAL

AND STARTING SYSTEM

256-5068 CONTROL & MTG GP-COMMUNICATIONPRODUCTLINK 321SR


PART OF 261-3037,

SIN: KSK1-UP
263-3322
INSTALLATION
AN ATTACHMENT

AR-COMMUNICATION

SMCS-7606

i03287672

REF
NO

NOTE

1
2
3
4
5
6
7

-_----

--

----

9
10
11
12

--,

----

1
1
1
1
1
1
1
1
1
1
1
1

35-2093
7K-1181
_._------8C-5607
BC-5608
229-2704
239-9954
255-4369
263-8948
263-9088
.._264-4872
264-7671
276-0031
102-8801
- --

1
1

9X-6772
155-2255

1
1
1
1
1
1
1
1
1
1
1

160-7_~_89
1
159-9322
1
1
122-8705
156-6175 -------_2
5C-9553
1
8C-B451
3
1
_ 8T:?~~7
8T-4121
2
8T-4133
2
4
8T-4138
9X-2046
2
9X-6165
8
9X-B256
6

_._1.._---_

-_-

8
4
4
1
1
1
1
1
1
1
2

------_

~---

13
- --.
14
M
15
M
16
17
M
--18
M
19
M
20-_
M
21
22
1
1
23
M-METRIC PART
Y -SEPARATE ILLUSTRATION
..

QTY
3
9

PART NUMBER

---

---

---_

PART NAME

GRAPHIC
REF

_-_ --.

---

--

2
2
...

_--

SEE
PAGE

6 (PRODUCT LEVEL)

STRAP-CABLE
STRAP-CABLE
MOUNT-ISOLATION
-~ -----------.~
...
--SPACER (6.5X9.5X25.4-MM
THK) _
---SEAL
----CONTROL GP - UNPROGRAMMED(PRODUCT LINK 3001
236
GROMMET
._._ - - _.
-- _.
ANTENNA AS
RADIO GP-COMMUNICATION (PRODUCT LINK 121SR)
-----BRACKET
._----_---- AS
BRACKET
_ ... _--_ ...
.. _HARNESS AS - CONTROL
KIT-RECEPTACLE (12-PINL
--_(EACH_~IL!t-JGLUOES R~CEPTACLE AS & WEDGE)
STRAP-CABLE
-KIT -CONNECTING PLUG {12-PINJ __
( EACH KIT INCLUDES PLUG AS &WEDGE)
PLUG AS-CONNECTOfl EQ_-PINI
---- - _ ..
SEAL-a-RING
.. _---U-BOLT
CLIP
-_._-- -----_-BOLT (M6X1X16-MM)
.. _---BOLT (M6X1X40-MM)
-BOLT ~6X1X45-MM)
------WASHER-HA_RQ_(11)(21)(2. ~-MM ~HK)
NUT (M10X1_.5-THD)
--BOLT (M6X1X20-MM)
-------- ---B~W-!RUSS HEAD (M6X1X35-MM)
WASHER 0>. 5X22X2 . 5 - MMTHK}_
---------------WASHER (6.6X12X2-MM
THK)
-'_

_,

---

.-

SEBP3866-24

1 of 2

ELECTRICAL

AND STARTING SYSTEM

219

ELECTRICAL AND STARTING SYSTEM


256-5068

CONTROL & MTG GP-COMMUNICATION

i03287672

(contd.)

14-1-23-15

20-23

4-3-22
VIEW OF AREAA

VIEW OF AREA B

GRAPHIC

220

<END>

#1

ELECTRICAL

AND STARTING SYSTEM

11
901182804

2 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241- 7602 CONTROL & MTG GP - ENGINE

ELEK

SIN:

KHX410-4154
PART OF 235-1422,
235-1424
ENGINE AR-COMPlETE
ALSO AN ATTACHMENT
SMCS-1901,

7620

i02616567
PART NAME

NOTE

234

SEE
PAGE

SPACER-SPECIAL
CLIP
----~--------- -------

_. ~-

~~M~----~----~------~~~=~--~~S~T~U~D(Ma~~.~2=5--T~H=D~)-~ __ ~

R
M
----.

--__.:_::-------'---------'::.::....-=-=-=-=-----""--

__ =B~RA~C~K~E~TAS~
CONTROL GP - UNPROGRAMMED (..=E-'-'._NG:::_:I:..;_N:_:::E.'-~t,J!_if!8~1.g_5:
!!:!Ql
...__ ....
.
.
WASHER - HARD ( a . ax 16X2 - MM THK)
WASHER - HARD (8. 8X25 . 5X2 - MM THK )

--1

M - METRIC PART
R-REMFG PART MAY BE AVAILABLE

MOUNTS TO
CYLINDER BLOCK

GRAPHIC

SEBP3866-24

<END>

#1

1 of 1

g01311763

ElECTRICAL

AND STARTING SYSTEM

221

ELECTRICAL AND STARTING SYSTEM


CONTROL & MTG GP-ENGINE

246-9345

SIN:
PART OF 235-1422
SMCS-1901,
NOTE

ELEK

KHX1-409

ENGINE AR-COMPLETE

7620

REF
NO
~1 __

i02590953

GRAPHIC
REF

2 __
-'=----

__

QTY

SEE
PAGE

PRODUCT LEVEL

8
MOUNT - ISOLATION
4
SPACER - SPECIAL
1_1?, n<26X~l:J. !-MM THI$}
M
3
__
_,4_---=ST_:_:U=O__l(M8X
1 .25 - TI:!QJ___
_ __
4
_--'__
CONTROL GP-UNPROo,HJ\MMED
(!1'!G=I::..:._N=E.L)
I
--=-__
6
---'-g~~-~!~@_
BRACKET AS __(\..:_H"--'A:_:_:RN=E=SS"'--'),
_______
7
----'--=233-0891
BRACKET AS (HARNE.L
~
8
9M -1974
4
WASHER - HAR_!L(_8 . ax 16X2 - MM THK)
__
9
__
~9~N-~O=8~69~_4~~W=A=S_~H=ER~-~H~AR=D~(~a~.=8X=2=5~.=5X=2~-=MM~T~H~K~)
I~M~-_;:M=E'__'__'TR:.:.::I=C'-'P___:_A=R___'____T
_
t--

__!.1_ _

PART NAME
PART NUMBER

---=-

--=8_:_T
- 9655
----'1~J - 3128
-=-143_:~_39_2_
---=:255-5284

_
I

LEFT SIDE VIEW


SECTION

GRAPHIC #1

222

ELECTRICAL

<END>

AND STARTING SYSTEM

A-A
g01093182

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


279-0498

CONTROL & MTG GP-ENGINE

PART OF 235-1422,

SMCS-1901,
REF
NO
1
2
3
5

NOTE

M
--

M
R

6
7

M
M

7620

i02698121

GRAPHIC
REF
1
1
-- 1
1

1
1
1
1
1
1
1

----

PART NAME
PART NUMBER
8T9655
1013128
143-9392
2443168
2321693
2622879
233-0891 --2321693
5p8347

8
9
--10
M-METRIC PART
R-REMFG PART
MAY BE AVAILABLE
~---.
-

SEBP3866-24

ELEK

SIN: KHX4155-UP
ADEM IV, FUEL COOLED
235-1424,
291-9171
ENGINE ARCOMPLETE
ALSO AN ATTACHMENT

---

1 of 2

9M-1974

9N-0869

CTY

8
4
2
1
1
1
1
1
2

4
4

(PRODUCT

SEE
PAGE

I_EVEU

MOUNT- ISOLATION
-SPACER-SPECIAL
STUD (M8X1 .25-THD)
BRACKE:r_A~ ___________
BOLT-FLANGE HEAD {M6X1X35-MML ______
_CONTROLGP-UNPROGRAMMED(E~GINE)
BRACKET AS
BOl T - FLANGE H~AQ lM6X 1X~_5- MM)
BOLT (M8Xl .25X70-MM)
- WASHER- HARD ( 8. 8X16X2 -MM THK)__
W~HER - HARD (8. 8X25 . 5X2 - MMT!jK)
--

------

"_

---

---

ELECTRICAL

AND STARTING SYSTEM

223

ELECTRICAL AND STARTING SYSTEM


279-0498

CONTROL & MTG GP-ENGINE

ELEK(contd.)

i02698121

GRAPHIC #1

224

ELECTRICAL

<END>

AND STARTING

SYSTEM

g01271652

2 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


244-3253

CONTROL AR-AUTODIG

SIN:
K5K1-UP
PART OF 276-5451, 278-0491 MACHINE AR
AN ATTACHMENT

SMCS-5741

i03291896
PART NAME

NOTE

aTY
1
1

PART NUMBER

Y
Y

253-3471

239-4850

----

--

234

(PRODUCT

CONTROL GP-AUTODIG
SENSOR & MTG GP-PRESSURE
---

214-0113

-----

Y - SEPARATE ILLUSTRATION

---

--~-

SEE
PAGE

LEVEL)

(LIFT

CYLINDER

230
293

OIL)

_----

CONFIGURATION-PREMIUM

--

--

<END>

263-5255

CONTROL AR-AUTODIG

SIN:
K5K1-UP
PART OF 276-5452, 276-9780 MACHINE AR
AN ATTACHMENT

i03291895

SMCS-5741
PART NAME
PART NUMBER

NOTE

Y
-- Y

aTY

243-1939

239-4850

214-0113

(PRODUCT

LEVEL)

CONTROL GP-AUTODIG
___SEf'JOR & MTG GP-PRESSURE

--

(LIFT

---

---

---

Y - SEPARATE ILLUSTRATION

CYLINDER

OIL) ___

SEE
PAGE

226
293
_._----

.__ ._-

CONfIGURATION-PREMIUM

---

- --

<END>

283-5021

CONTROL AR-AUTODIG
SIN:
K5K1-UP
AN ATTACHMENT

i03291892

SMCS-5741
PART NAME
NOTE

PART NUMBER

--

_._

..

253-3470
239-4850
----,-

234

5 6

(PRODUCT

SEE
PAGE

LEVEL)

1
1

CONTROL GP-AUTODIG -------_.SENSOR & MTG GP-PRESSURE (LIFT

CONFIGURATION-PREMIUM

______228
CYLINDER

OIL)

---~

--_

214-0113
Y-SEPARATE
---------,

QTY

ILLUSTRATION

- --

--_

<END>

SEBP3866-24

ELECTRICAL

AND STARTING SYSTEM

225

ELECTRICAL AND STARTING SYSTEM


243 - 1939 CONTROL GP- AUTODIG
K5K1-UP
SIN:
PART OF 263-5255 CONTROL
AN ATTACHMENT

AR-AUTODIG

SMCS-5741
NOTE

i02466770
REF
NO

GRAPHIC
REF

1
Y

2
3
4
5

--

PART NAME
PART NUMBER

1
1
1
1

1
1
1
_"

--

1
1

1
6

7
9

1
1

10
11

1
1

8
B

1
1

1
12
1
B-USE AS REQUIRED
Y-SEPARATE ILLUSTRATION

226

ELECTRICAL

AND STARTING

4E-2229
106-0107
110-6109
123-9694
265-8171
3E-3371
6F-0253
186-3735
102-8803

QTY

1
1
1
1
1
._--

1
1

1S-9593
107-1964

1
4

...

SYSTEM

SEE
PAGE

(PRODUCT LEVEL)
-

DAMPER AS-ALARM
~.-SWITCH GP-ROTARY {AUTOOIG MATERIAL SELECTOR}
KNOB-CONTROL (AUTODIG SELECTOR SWITCH}
HORN (AUDIBLE ALARM! AUTODI~ CYCLE)
SWITCH AS-PUSH BUTTON (AUTODIG_T_fI.!fi()ER} .
~~QfiE - 8~CEPTACLE LOCK ( 3 - P.JN)
LOCKWASHE~_
-_. __
PIN-CONNECTOR (16-GA TO 18-GA}
KIT-RECEPTACLE
(3-PIN}
n~(;I,.UD_E~ R~(;~pTACLE AS AND WEDGE}
NUT (5/8-24THO)
.. __ ..
SWITCH AS-_ROCKER (AUTO LOADI.~G MODE SELECT)
SWITCH AS-ROCKER (AUTO LOADI_~() KICKOUT SET}
LOCKWASHER
_"_--_
- -----_---- -- ------FI LM - CONT~Q!::.I AUTODI G)
.. - --FILM- IDENTIF~CATION
(AUTODIG) ___
CONTROL GP - DISPLAY ELECTRONIC
(I@!QMQfi flAN~
CENTER)
- .. -STRAP-gA_BLE
__
SCREW-PAN HEAD (6-19XO.5-INL
._.

172-3511
236-4620
236-4621
2H-3920
200-8064
201-1531
249-2775

- - -

- -

---

347
--... -

.----

-----_._--

---

1
1

-----_ ..-

.. _-....

1
1

--

..

_-

.-.

--_---

1 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


243-1939

CONTROL GP-AUTODIG

(contd.)

i02466770

8-3-2

/
I

(
\
\

I
I

VIEW OF AREA A

~~
= =

:.o iAI

4-1

~ol_lo~

/l1tl~~
I ;
:!
i~

!0 /1 b
I

i-.
('

VIEWC-C

I-___"....,.....I

\\ I,

~~~

<,

LEFT SIDE VIEW


GRAPHIC #1

SEBP3866-24

VIEWB-B

<END>

2 of 2

gOl195685

ELECTRICAL

AND STARTING SYSTEM

227

ELECTRICAL AND STARTING SYSTEM


253-3470 CONTROL GP-AUTODIG
SIN: K5K1-UP
PART OF 283-5021 CONTROL AR-AUTODIG
AN ATTACHMENT
SMCS-5741
NOTE
y

102790069

REF
NO

GRAPHIC
REF

PART NUMBER

1 ____
23

1 _____

4 -

5
6-

1
1

B
9-

1
1

8-USE AS REQUIRED
Y -SEPARATE ILLUSTRATION

228

PART NAME

ELECTRICAL

-.----

------

--

4E-2229
106-0107
110-6109
123-9694
---_.- ---201-1531
236-4620
254-8978
265-8171
2H-3920

AND STARTING SYSTEM

QTY

1
1
1
1

1
1

---

:>

(PRODUCT

SEE
PAGE

LEVEL)

DAMPER AS-ALARM
SWITCH GP - ROTARY
KNOB-CONTROL
HORN
FILM- IDE_NTIFICATION
(_t.QIODIG)
SWITCH AS - ROCKER
FILM-CONTROL
- ------SWITCH
AS - -PUSH BUTTON
- ----------_-_---LOCKWASHER
_---_

347

--

..

_---

.-_--

-------

1 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


CONTROL GP-AUTODIG

253-3470

(contd.) .

i02790069

4-1

LEFT SIDE VIEW

fJ90{g

@~e~

L_.__-

VIEWA-A
VIEW OF AREA B

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

g01408108

ELECTRICAL

AND STARTING SYSTEM

229

ELECTRICAL AND STARTING SYSTEM


253-3471

CONTROL GP-AUTODIG

K5K1-UP
SIN:
PART OF 244-3253 CONTROL
AN ATTACHMENT

AR-AUTODIG

SMCS-5741

i02679256
REF
NO

NOTE

1
2
3
4
5

1
1
--------1

1
1

PART NUMBER

1
1

1
1
1

---_--------

PART NAME

GRAPHIC
REF

- --

---

11

-----

.---_--------

--------

QTY

4E-2229
106-0107
110-6109
123-9694
265-8171
102-8803

1
1
1

172-3511
6F-0253
186-3735
201-1531
236-4620
236-4621
__~~~_:__!_Q82
249-2775

1
1

1
1

1
1
1
1

102-8805

1
186-3735
1
lS-9593
12
1
107-1964
----_--_- --~---------_-------B-USE AS REQUIRED
Y -SEPARATE ILLUSTRATION
-------

_-_--

---

230

ELECTRICAL

AND STARTING SYSTEM

SEE
PAGE

(PHODUC I LEVEL)

DAMPER AS - ALARM
SWITCH GE':_ROTARY {AUTODIG MATERIAL SELECT}
KNOB~CONTROL (AUTODIG SELECT SWITCH)
HORN (!,-_!JQI~~i: !'!:!'BML!'lJIQP19 CYCLE)
SWITCH AS~pUSH BUTTON (AUTODIG TRIGGER}
KII_~!!!=CEPTACLE {3-PIN}
_
(INCLUDI:~RECEPTACLE
AS & WEDGEL ___
NUT (5/8-24T_HDL_____
LOCKWASHER
--- -_
PIN-CONNECJOR
(16-GA TO 18-GA}
- -FILM-IDENTIFICATION
(AUTODIGi
SWITCH AS - ROC~E!U ~l!IQ L()~QHtG MQ[)i: !>~_q~~T)
SWITCH AS-ROCKER_JAUTO LOADING KICKOUT SEU
FIb~=~ONTROL
(AUTODIGL_
CONTROL GP-DISPLAY ELECTRONIC
( INDI~~!QI'!_?A~I:L,
_G~NJER}____
KIT~_R_EC~f'TACLE {6-PIN}
_-----(INCLUDE_~_f!ECEPTACLE AS & WEDGEL_
PIN~_G()~!'JECTOR (16-GA TO lS-GA)
STRAP-CABLE
-_"_- ---SCREW - PAN_!:lEAD {6 -19XO _5 - INL_
____
-

- ----

347
--

--

------------

-- -

...

1 of 2

_---

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


253-3471

CONTROL GP-AUTODIG

(contd.)

i02679256

4-1

[~r~
I

~I

]~

0 ~

~---=---

VIEWC-C

VIEW OF AREA D

--

-_

---------

~: \\ \ % r!]Di~OO": ).:
\" ""'----:::::=-:
~,

~\ I~

----

--=---

__

-- --

12-11

c_____@_____

__

r~')j

~--

,-.....__

--~-

// ./

- ./

VIEW A-A

VIEW B-B

<END>

GRAPHIC #1

SEBP3866-24

2 of 2

g01370961

ELECTRICAL

AND STARTING SYSTEM

231

ELECTRICAL AND STARTING SYSTEM


266-1527

CONTROL GP-AUTODIG-HMu

STEERING

SIN: K5K1-UP
AN ATTACHMENT

i02251402

SMCS-5741
REF
J-----ON=O,-,-T=-E
__
NO

GRAPHIC
REF

1
t--___:_Y__

--=2

__:

3
4

5=--- __

t--

--'-1
1

t---------L

1.:__

1-1--_____________

PART NAME
PART NUMBER

QTY

SEE
PAGE

4E_-2=22:c_;;9
__
1_
106-0107
1 __
110-6109
)

DAMPER_A~-AI..,A_I3=M
_
347
SWITCH GP-ROTARY
(AUTODIG MATERIAL~ELECT)
KNOB-G_QNTROL (AUTOOIG_~I:LECT
SWITC=H_,_,)'--_
~~~-~~~~!
_ HORN
_
_
_
E~:_2209
1
SWITCH AS-PUSHJHlTTON
(AUTODIG TRIGGE[I}
_
3E-3371
1
WEDGE~F1_ECEPTACLE LOC~_L~ __:_f.!!!L_
f:02=-.=5-=._3_----'-LOCKWASHER
~_Q~~_~~03
1
_ KIT-RECEPTACli:
1~~PIN)
_
(INCLUDi:S
RI:_CEPTACLE ASt-NP WEDGE}
_
172-3511 _ __:1'----___
NUT (5/8-24_~_TI-IPL
186_:3?35__
3
_ PJN-CONNECTOR
L1__I3-G~ T() 1?-(l,A.1
_
~Q!:!~~! 1
FILM- IOENT!fI!:::AT_ION
(AUTOQIQ_L___ __
__2;J~:1~_20_;:_
_ ___:_1_ _::>ViITCH AS-ROCKER (AUTO LOADH~gMODE SEI,,~C::-::T:-L)
_
--=2=36-4621
_'------=S~n~t1
AS-ROCKER
(AlH9_ LOADING_!<ICKOUT SEn
_2!?~_-~979
fILM-CONTROL
Lft.lITODIG)
~tt_-_3920
1
lOCKW::_:A=SHc:.::E:_:_:R
__
n

7
8
9
1

Y
-SEPARATE
------

_:___

__

1
_:__
__

__:_1:=_O
__
___:__1
ILLUSTRATION

VIEW OF AREA B

4-1

LEFT SIDE VIEW


VIEW A-A

GRAPHIC #1

232

ELECTRICAL AND STARTING SYSTEM

<END>

gOl134224

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


268-1672

CONTROL

GP-AUTODIG-COMMAND

CONTROLSTEERING

SIN: KSK1-UP
AN ATTACHMENT

SMCS-S741
REF
NO

NOTE

i03287670
GRAPHIC
REF

PART NAME
PART NUMBER

QTY

SEE
PAGE

(PRODUCTLEVEL)

t----_;_1------'--1-----=2=63=----___:1__:_49=3~--:1-------:::-:-:-SWH-G-Hf\S
- PUSH BUT}_()t>J
{Pi\YLOM STOREL-------t
t
_;__1
----=--6F:_----=O=2S=3=----------'-1
LOCKWASHER
1
1
126-1766
3
SOCKET-CONNECTOR
1
155-2260
1
KIT-CONNECTING PLUG (3-PIN)
1------INCLUDES PLUG AS & WEDGE
t--------1----1-72---3-S1-1--1---;N:-"U::T-=
_
----'-'~.1_c
~--=-~~L __ ____:___,_____-----------I
_____
--=--2 _
1
268=----~1_~7=08~~1
__ ~SW=I~T~C~H~AS=___-~R=OC=K=E~R~(-~PA~Y~L~OA~D~Z~E~R=O~!~RE~W=
3
1
H2!i!l:f3.497
1
FILM- IDENTIFICATION
(PAYLOAD STORE)

(5i8~24--THo)-

__

/0--

'~

(~16]\

o
00
10

@~

!~
~p

(ill) :
@

l---a
j-JI

\DDOD
---~-VIEW A-A

I
I

--------VIEW B-B

LEFT SIDE VIEW


GRAPHIC #1

SEBP3866-24

<END>

1 of 1

gOl195981

ELECTRICAL

AND STARTING SYSTEM

233

ELECTRICAL

AND STARTING SYSTEM

242-7205 CONTROL GP-COMMUNICATION-PRoDuCT


SIN: K5K1-UP
PART OF 245-8435
CONTROL & MTG GP-COMMUNICATION
FIELD REPLACEMENT ORDER 273 - 5723-PAGE 242, 273 - 5725-PAGE
AN ATTACHMENT
SMCS-7610,
NOTE

LINK 201

243
i02533958

7620

REF
NO

GRAPHIC
REF

3
4
5

1,--

PART NAME
PART NUMBER

168-7314
------231-1403
254-9114
254-9115

QTY

FJ
FJ
F NOT SHOWN
J -SHIPPED LOOSE IN PACKAGE
Y -SEPARATE ILLUSTRATION

230-1340
230-1341

SEE
PAGE

PRODUCT LEVEL

~Q~:rRQ~_GI'_ - ~_N_?_R_q(ifl~~1:I) jPRQR!lCT

FILM- I~EQ_R_'flATION(PRODUCT LINK


SOFTWAREGP-COMMUNICATION (PRODUCT LI_f'!_~L_
SOFTWAREGPMONITOR (PRODUCT LINK)

---------

.....

1
1

..

..

FILM-WARNING
FILM-WARNING

--,=!_~!<_~_q-,--,1)L__
__

-=2=35=--1
1

..

_.......

(PRODUCT LINK RADIO, U,S:.J


(PRODUCT LINK RADIO, INTL}

--I

1-4-5

GRAPHIC #1

234

ELECTRICAL

<END>

AND STARTING SYSTEM

g01069139

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


168-7314

CONTROL GP-UNPROGRAMMED-PRODUCTLINK

201

SIN: K5Kl-UP
PART OF 242-7205 CONTROL GP-COMMUNICATION
AN ATTACHMENT
SMCS-7610
NOTE

i02098214

REF
NO

GRAPHIC
REF

PART NAME
PART NUMBER

7T-7370

QTY

SEE
PAGE

2
7X-6315
1
I-------=---~---______:_:~-=---=-::O---1

____:_

1
STRAP AS -GROUND
--=-:~__::_:__::o____-----o1_
TERMINAL (16-GA TO 14-GA)_
2L-8078
9X-1365
SEAL-CONNECTOR
4
SCREW (~~-~3~2X~O~.~5~-I~N~)
178-3339

3
~
1
4
1
5
38-4501
I------=------~----=~-=--=---::-----_____:_I..,()C;!<W~I_!_::::ER'-'---------------------I
6
40-0514
PLUG-PIPE
7
6V-6718
SCREW-SELF-TAPPING
(M8X32X6.35-MM)
8
SCREW-MACHINE
(6-32XO.625-IN)_
-----i
8
9X:ti2~!
-----

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

901015086

ELECTRICAL

AND STARTING

SYSTEM

235

ELECTRICAL AND STARTING SYSTEM


239 - 9954 CONTROL GP - UNPROGRAMMED-PRODUCT
PART OF 256-5068

SIN: K5Kl-1957,
1959-2082
CONTROL & MTG GP-COMMUNICATION,
GP-COMMUNICATION
AN ATTACHMENT

320-9997

LINK 300

INSTALLATION

i03121725

SMCS-7610
NOTE

t--

REF
NO

GRAPHIC
REF

PART NAME
PART NUMBER

285-1133

1A
1B
1C__
----=----=

7X-6315

1
------=

126-7574
134-4126 __
---=--=----=--------=----=--=--=---

QTY

SEE
PAGE

CONTROL GP:_l,JNPROGRAMMED
(PRODUCT
STRAP AS - GROUND
-=--_---'S=C:.:.,:.R=cEW:_P.At'! HEAD (8-32X9.52-MM)
__:_ __
_;_W"----A=-S'---'-'HE=--=-R_:_{
4 . 52X8 . 28XO 76 - MM THK)

LINK

300)

rn~1A

1B-1C

GRAPHIC #1

236

ELECTRICAL

<END>

AND STARTING SYSTEM

901377625

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


237 - 0235 ELECTRICAL AR
SIN: K5K1-UP
PART OF 237 -0231 GENERAL AR
SMCS-1408,

1429,

7402,

7406

i03091801
PART NAME

NOTE

PART NUMBER

QTY

241-0639
237-0965
237-0962

y
y

-_ .. Y

Y
y

GP

206
238

ELECTRONICS
(CATE~_I'!L~~1'l
ELECTRONICS

GP - MONITOR
~O~!IQf!ING
SYSTEM)
GP - POWER TRAIN

-_.

r------Y-Y
Y

--------

..

_--

Y
---Y - SEPARATE

& WIRING

LIGHTING

1
1

SENSOR

GP-FLOOD

s MTG
GP - LIFT
- -,-,._--_._"--

-239
1270

-.

&

SIGNAL
__

(FRONT

REAR)

275

POSITION ..... ._----_

SENSOR & MTG GP - TIL T POSITION

239
---

HORN GP-ELECTRIC

290
294

K5Kl-1810

&

SENSOR

237-0969
1
241-0638
1
241-0642
1
_-_--------_._241-0640
1
241-0641
1
271-4016
1
271-4010
1

SEE
PAGE

(PRODUCT lEVEl.)

GP - IMPLEMENT

SIN;
Y

ELECTRONICS

303-2243

BATTERY

SIN:
y

236-8995
248-0420
235-5275
180-0156
180-0157

----------~~--

y
y

296

MTG GP - TIL T POSITION

K5K1811

-UP

TI L T GP - HOOD
!VIRING
- WIRING
WIRING

783

(Q!1.)

GF:~_AXLE TEMPERATURE
GP-CHASSIS

----_ .._-----_

.. _

364
404

---

GP-ENGINE

WIRING

GP-FRONT

WIRING

GP - LIGHTING

WIRING

GP-SENSOR

435
442
(LOADER
(TILT

448

FRAME)

POSITION)

495

ILLUSTRATION

-----

<END>

262-1421

ELECTRONICS GP-COMMUNICATIONPRODUCT LINK 300

SIN:

PART OF 273-5723,
SMCS- 7606,

7610,

KSK1-UP
320-9997
INSTALLATION
AN ATTACHMENT

273-5725,

GP-COMMUNICATION

7620

i03171663
PART NAME

NOTE

PART NUMBER

-- _.

330-3~Q9
- 330-3410

QTY

-ORSERVICE

SEE
PAGE

(pRODUC I LEVEL)

SOFTWARE GP-COMMUNICATION

-1

LE!!Q_DUCT LINK

'-.--

GP-COMMUNICATION

(PRODUCT

(OPTIONAL
SERVICE
REPLACEMENT)
CONTROL GP & SOFTWARE I

-----_.

-------

7X-631S
126-7574
--_- - --134-412~

LINK

300)

(INCLUDES
...

STRAP AS - GROUND

~<:;RI:W-PA~ t!EAD j_~~;3_2X_~_.


WASHER (4. 52X8 . 28XO . 76 - MM THK

300)

_--

~g-~~l__._. __ --I

<END>

SEBP3866-24

ELECTRICAL

AND STARTING SYSTEM

237

ELECTRICAL

AND STARTING SYSTEM

262-2043 ELECTRONICS GP-COMMUNICATIONPRODUCT LINK 300


SIN: K5K1-UP
PART OF 261-3037, 263-3322 INSTALLATION AR-COMMUNICATION
AN ATTACHMENT
SMCS-7606, 7610, 7620

i03121760

PART NAME
NOTE

PART NUMBER

QTY

330-3409

---_._--

-_--

330-3410

_.-

----_
---

..

7X-6315
126-7574
134-4126

-_-

--

1
1
1

SEE

s 6 (PRODUCT lEVEL)
PAGE
SOFTWARE GP-COMMUNICATION (PRODUCT LINK 300)_ _____
-OR. _ ..
-_.- .. ---" --.
SERVICE GP - COMMUNICAnON (PRODUCT LINK 300 L.__
.(OPTIONAL SERVICE REPLACEMENT) (INCLUDES
CONTROL GP & !?_OFTWARE)
STRAP AS - GROUND
SCREW-PAN HEAD (8-32X9.52-MM)
.... WASHER {1. 52X8 ..28XO , ?-.MM. IHK)
._1

3 4

<END>
237 - 0965 ELECTRONICS GP- IMPLEMENT
SIN: K5K1-UP
PART OF 237-0235 ELECTRICAL AR
SMCS-5701, 7610, 7620

i03023773
PART NAME

NOTE
--

-- -_ .. _--_

..

_-

._-

---_.

PART NUMBER

QTY

325-7565
__ ._--- -

--------

--_._-.'_"

----

SEe
PAGE

(PRODUCT LEVEl)

SOFTWARE
GP - IMPLEMENT
---------

__ .".r

--

-OR-

----

325-7566
"-------------

-.

SERVICE GP- IMPLEMENT


---- .
(OPTIONAL SERVICE REPLACEMENT) (INCLUDES
CONTROL GP & SOFTWARE1

.-

<END>
237 - 0966 ELECTRONICS GP- IMPLEMENT
SIN: K5K1-UP
PART OF 290-8110 CONVERSION AR-MACHINE
AN ATTACHMENT
SMCS-5701, 7610, 7620

i03044742
PART NAME

NOTE
_.

PART NUMBER

-_.

... _-

325-7570
---- _--- ---

------

QTY

-------".

325-7571

---------

SEE
PAGE

(pHODUCIlEVEL)

SOFTWARE GP - IMPLEMENT
-OR- - -.
SERVICE G..!:..: IMPLEMENT
.(OPTIONAL SERVICE REPLACEMENT) (INCLUDES
CONTf!Qb. GP AND SOFTWARE)

-._-_-

<END>

238

ELECTRICAL

AND STARTING SYSTEM

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


237 - 0962 ELECTRONICS GP- MONITORCATERPILLAR MONITORING SYSTEM
SIN: K5K1-UP
PART OF 237-0235-ElECTRICAL
SMCS-7490,

AR

7494,7601,7603,7610,7620

i02271421
PART NAME

NOTE

PART NUMBER

QTY

248-0015

._ .. _-_.

-------

234

SEE
PAGE

6 (PRODUCT LEVEL)

SOFTWAREGPMONITOR
(CATERPII.,I..,AR M()~IT()RING SYSTEM} __.__
-ORSERVICE GP-MONITOR
{CATERPILLAR MONITORING SYSTEM)
(INCLUDES SOFTWARE) (OPTIONAL SERVICE
REPLACEMENT)

248-0016

--

_.

._---

<END>

237-0963

ELECTRONICS GP-MONITOR

SIN: K5K1-UP
PART OF 290-8110
CONVERSION AR-MACHINE
AN ATTACHMENT
SMCS-7490,

7494,

7601,

7603,

7610,

i02229171

7620
PART NAME

NOTE

PART NUMBER

QTY

1343379
-------

-------

--_

1
...

_-

--

-_ ..
248-0013
.. _------

--

SEE
PAGE

6 (PRODUCT LEVEL)

FILM-IDENTIFICATION
_(ELECTRONIC CONTROL MODULE)
-------___{NOT SERVICED SEPARATELY -FACTORY INSTALLEDL
__
SOFTWAREGP-MONITOR
(CATERP!LLAR MONITORING SYSTEM)
--

....... _ ...

---

---

-...

NOTE: 248-0014

---

----_

--

--

SERVICE GP-MONITOR IS AVAILABLE

.... - ..
..

NOTE: THIS ELECTRONICS GP CONTAINS SOFTWARE FOR


CONTROL GP - UNPROGRAMMED(MONITOR)

-----

<END>

236-8995

ELECTRONICS GP-POWER TRAIN


SIN: K5K1-UP
PART OF 237 -0235 ELECTRICAL AR

SMCS-4800,

4808,

7610,

i03027601

7620
PART NAME

NOTE

PART NUMBER

325-4610

QTY

SEE
PAGE

6 (PRODUCT lEVEl}

SOFTWAREGP-POWER TF!AIN
-OR------SERVICE GP - POWERTRAIN
(OPTIONAL SERVICE REPLACEMENT) (INCLUDES
CONTROL GP & SOFTWARE)

---

325-4611

..

----

<END>

SEBP3866-24

ELECTRICAL

AND STARTING SYSTEM

239

ELECTRICAL AND STARTING SYSTEM


3T ..8724 HEATER GP-JACKET

WATER

SIN: K5K1~UP
240-VOLT,1000-WATT
AN ATTACHMENT
i02481149

SMCS-1383
REF
NO

NOTE

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

(PROOUCT

SEE
PAGE

LEVEL)

t_--=c

-'1c__ _ ______o1
-=2_:_46=-----=-8-=:_:63=-=
--=1_---=-cO=R-=D_:_A-=S_-H:_;_:E::.:_A:..:_TE=R_:___
2
1
246-8627
1
ELEMENT
AS-JACKET
WATER HEATER
_ __
__ _ _ __ _
_.l.(=24_:_:O:_-_:_VO=-:L::_:_T__,__,
_:_1-=-OO=-=O:_-.:..:.:.WA~T,--,-T-L)
2A
1
5F - 96? __ ___;_1_---:--.::::SE=:_A=L--:'-O=----,:-:R=I
N=G
~----3~---~1---~6=N~-_:_16=-=O~4-~1--C=A~P-:-A-=S~-D=-=U=S_:_T--C - CHANGE FROM PREVIOUS
TYPE
-----------------------

_
_
------------

1~\

2A

f--'r
/'
~

F2L
~o--: JG
o

<,

'\,,_

-,

IU

<END>

GRAPHIC #1

240

ELECTRICAL

AND STARTING SYSTEM

g01226211

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM

244-4485 INSTALLATION AR-COMMUNICATIONPRODUCT LINK

201

SIN: K5K1-UP
AN ATTACHMENT
SMCS-7606

i03287677
PART NAME

NOTE

PART NUMBER

QTY

245-8435

-_

.._.

--

------

230-1341

.----.------

______

SEE
PAGE

6 (PRODUCT LEVEl)

--

Y-SEPARATE ILLUSTRATION

CONTROL & MTG GP-COMMUNICATION


217
_(PRODUCT LINK 201)
-_._. __ - .
-__ FILM-~ARNING
( PRODUCT LINK RADIO INTL)
----INSIDE CAB ON LEFT FRONT METAL POST 1200-MM
A~9VE CAB FLOOR
.... ,_,----

_."_

--__ .

-_._-

--

---

----

<END>

INSTALLATION AR-COMMUNICATION-

261-3037

PRODUCT LINK

321SR

SIN: K5K1-UP
AN ATTACHMENT
i03157544

SMCS-7606
PART NAME
NOTE

PART NUMBER

Y
..

__

---

... _

--

'

..

-_-'_._

-_-.
"._

_--

....

_-

--- ..

..... _

1-----_

307-0047
_-._

_._-

_- ... -

230-1341
_

.__

-----,_

..

"._-

---

--_.

-------.
_,-----_

..

,,_

-_-

-----

262-_2043

--

_ --

-_ ..
Y-SEPARATE- ILLUSTRATION
-

274-4283

....

---.

---

---

- ._ ..
----

SEe
PAGE

6 (PRODUCT LEVEL)

CONTROL & MTG GP-COMMUNICATION


___
{P~O[)!1_CTLINK 321SR)
._--K5Kl-1957
.-.- SIN:
----._J_NSTALLATIQ!'I GP-COMMUNI~AnON (PRODUCT L_IJ-JK)
SIN: K5K1958-UP
.... -.
--ElECTRONI(;_S _GP-~()~MlJ~ICATION
( PRODUCT LINK-300)
__FILM-INFORMf>.TION (PRODUQlLINK,
READ m.4~) SIN: K~l<L958-UP
__ .- _ ...
-_._ ....
(INSIDE CAB ON LEFT FRONT METAL POST BELOW
F~PA-WARN LINKL ____
FILM-Wf,8!'lING
(PRODU9I_LINK RADI(),_ INTL)
--SI_N: K5K1 -1957 -'--~--~----"---'- .
-- . _(INSIDE CAB ON LEFT FRONT METAL POST 1200 - MM
ABOVE___
QAi3 FLOOR)
_-._. -_ ..
FILM-W~flf'4tNG (PRODUCT ~INK)
. .. _'-SIt'!: 1<(}1<19~~.:.U!,___
...
-_-(INSIDE CAB ON LEFT FRONT METAL POST ("A" POST)
820 - MM._f-BOVECAB F~_QORTO BOTTOM Qf FI LM)

219

-------

320-9997

----_

",_"

-- -._

.. -'

y
..

256-5068
-- .. --

...

.----_.-.
--_

QTY

244
-_._--

238

--_

. _ .. ..

'

_-.--,

_"

....
---

"_ ---

-_ ....

._---

<END>

SEBP3866-24

ELECTRICAL

AND STARTING SYSTEM

241

ELECTRICAL AND STARTING SYSTEM


263-3322 INSTALLATION

AR-COMMUNICATION-

PRODUCT LINK 321 SR

SIN: K5K1-UP
AN ATTACHMENT
SMCS-7606

i03006155
PART NAME

NOTE
Y

PART NUMBER

QTY

256-5068

320-9997

..

--

..

--_-

----------

----_

...

262-2043

(PRODUCT

..

307-0047
-------

230-1341

.. _ ...---

274-4284

.,--

SEE
PAGE
219

I.EVE!.)

CONTROL & MTG GP-COMMUNICATION


(PRODUCT LINK 321 SR}
SIN: K5Kl-1958
INST~.~LATION GP-COMMUNICATION (P'!QQUCT LIr.JK)
~f ~: _I<!?~ 19!)~ ~JJP
._--- --ELECTRO~J~S GP-COMMUNICATION (PRODUG.ILINK 30D}

244
------

238

.__ -

_ ..

_.

FILM: INFORMATION (PRODUCT LINKJ READ OMM)


(INSIDE CAB ON LEFT FRONT METAL POST BELOW
FILM-!'!~f.lM LINK)
--_.- ....
FILM-WARNING (PRODUCT LINK RADIO! INTL) __
SIN: K5Kl-1958
-----(INSIDE CAB ON LEFT FRONT METAL POST 1200-MM
ABOVE CAB FLOOR)
FIL~::.~ARNING ( PRODUCT LINK RADIO, INTL)
SIN: !<5K1959-UP
------(INSIDE CAB ON LEFT FRONT METAL POST 820-MM
ABOVE CAE!.fLOOR)
. ._

Y - SEPARATE ILLUSTRATION

---- -----------

----,--

--"_.-

<END>

273-5723 INSTALLATION

GP-COMMUNICATION-

PRODUCT LINK 321 SR

SIN:
FIELD REPLACEMENT FOR 242-7205-PAGE

K5K1-UP
234. FOR USE WITH MACHINE PRODUCT LINK READY

SMCS-7606

i02935034
PART NAME

NOTE
Y
y

262-1421
263-9088

1
1

SEE
PAGE
237
EL~g:rRONICS GP-COMMUNICATION (PRODUCT LINK ~9Q).
RA[)IO .GP- COMMUNIC.AT!Qf-!_(PRODUCT LINK 121 SR 1...
1358

256-6804
256-6803
257-9363

1
1
1

HARNESS AS-CONTROL (PRODUCT LINK}


j1ARNESS AS-RADIO (PRODUCT LINK)
!!ARNESS AS-RADIO {PRODUCT LINK)

6V-7357
-_-_ . 8C-8451
9X-2546
---_' ~~--.230-1340
230-1341
129-3178
9X-9896
256-0501
8C-5608
7K-1181
---_._--- ..
9X-6165
9X-8256

4
4

BOLT {M6~1_X_?!?
- MM)
BOLT {M6X1X4D-MM)
BOLT (M6X1X20-MM)
FILM-WARNING (PRODUCT LINK RADIOI
FILM-WARNING (PRODUCT LINK RADIO!
LOCKNUTl~~~!:!~Q)
- _ ... _-MOUNT {ISOLATION)
PLATE
SPACER ( 6. 5-X9. 5X25. 4 - MMTHK)
STRAP-CABLE
-~--- ----_,--_
WASHER (6.5X22X2.5-MM
T~
WASHER (6.6X12X2-MM
THK}

PART NUMBER

QTY

(PRODUCT

LEVEL)

_ ... -

_.

....-,._---

M
M
M

__

-_.--...

---_
-

M-METRIC PART
Y -SEPARATE
ILLUSTRATION
-_._
------.-~----.---

4
1
1
8

8
2
4
15
8
8

...

_.

._- _

_.-_'

..

_ -

...

_--

U.S. L
INTLL_

-_ .. _---

.....

_-_

..

__ ..

..

--------

_ ----

--

--

..

__

.. _."

<END>

242

ELECTRICAL AND STARTING SYSTEM

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


273-5725 INSTALLATION

GP-COMMUNICATION-

PRODUCTLINK 300

SIN:
FIELD REPLACEMENT FOR 242 -7205-PAGE

KSK1-UP
234 . FOR USE WITH MACHINE NOT PRODUCT LINK
READY

SMCS-7606

i02S99073
PART NAME

NOTE

PART NUMBER

QTY

262-1421

__
. ~~-8451
9X-2546
256-6804
102-8801

:2

SEE
PAGE

(PRODUCT LEVEL)

ELECTRONICS~P~~OMMUtHCATION

(PRODUCT LINK 300)

M
M

--'

--_ ...

4
1
1

-_

..

9X-6772
155-2255
155-2270

2
1
1

160-7690
159-9322
129-3178
9X-9896
256-0501
8C-5608
7K-1181
9X-6165

1
1

----

-_--_.
M
----

--__

Co

--

_nL
._-

..

M-METRIC PART
Y - SEPARATE ILLUSTRATION

4
8
2

4
5

BOLT (M6X1X40-MM)
.!'iQ~I.lM!5X1X20-MM)
_
HARNESS AS-CONTROL {PRODUCT LIt-JI<} ----KIT-RECEPTACLE {12-PINl
(INCLUDES RECEPTACLE AS & WEDGE)
STRAP-CABLE
KIT - CONNECTING PLUG {12 - PIf.J}
KIT -CONNECTING PLUG (2-PIN)
(EACH KIT INCLUDES PLUG AS, WEDGE & INTERFACE
SEALL__
__________
PLUG AS-CONNECTOR erO-PIN)
---------SEAL-O-RING
_ !-oQ~!<f.JuI_ 1M6X 1 - THO) _
MOUNT {ISOLATION}
---PLATE
SPACER (6.5X9.5X25.4-MM
THK)
STRAP-CABLE
WASHER (6.5X22X2.5-MM
THK) -__

--_------

--

--.--

---_
----.-------

- ..

<END>

SEBP3866-24

ELECTRICAL

AND STARTING SYSTEM

243

ELECTRICAL

AND STARTING SYSTEM

320-9997 INSTALLATION

GP-COMMUNICATION-PRODUCT

LINK

SIN:

PART OF 261-3037,

K5K1958-2082
263-3322
INSTALLATION
AN ATTACHMENT

AR-COMMUNICATION

SMCS-7606
NOTE
1-1

REF
NO

_:_1
-=2.
3"'--__
4.=-

i03121882
GRAPHIC
REF

PART NAME
PART NUMBER

1
__;1c__

1
1
1---=5
1
1__ Y-'---_~6'____
1
1
7'---_
1
I---_Y.;___~8'___
1
9
.._-'--1
1
--'-1.=...0_
...
1
11
1
1
_:1-=2
__ . __ _:_1
13
1
1
____
1-'-4'----_.. ----...:1'---1__ M;.;.;___----'1-=.5__
1
M
16
1
1__ M=-_----'1~7_._
1
____
----...:1-=8.___ 1
1_ _:M""--_----'--1.=...9
__ .__
-=-1__
M .__. .=:.20=
~1.
I-----'M"---__
2=1
1
t--_M:.:.:___--=2=2
1
23
1
__ .___
24
_. 1
M-METRIC PART
Y-SEPARATE ILLUSTRATION

1-1---

244

ELECTRICAL

AND STARTING

QTY

(PRODUCT

SEE
PAGE

LEVEL)

38-2093
3
STRAP-CA=B=LE=--_______
_
.._
_:_:7K:..::_-_:1_:181
9
STRAP - CA;:::BL:=..:E=--_._..
.
.__.__ .__
aC-5607
8
_ r..IQ!:!!'IT
-ISOLATION
Be - 5608 __ _:4
_ __;::S-,-,PA_c:;C=E~R.
_(6. 5X9. 5X25. 4 - MMTHK)
229 - 2704
4
SEAL
__
____
:-----::----,-- __
----, ._
239 - 9954
1
CONTROL GP - UN!"!10(iRAMMED (PRODUCT LINK 300)
236
25?-436~ __
1
GROM""ME::_:T'----,--:.,----,-,---:::_=_
--.. -263-9088
1
RADIO ~P-COMMUNICATION (PRODUCT LINK 121SRL
1:3_5_8_
--=2~6...!..4-_4'_8~72
1
BRACKET AS ....__ -,--___
__.
..__
276-0031
1
HARNESS AS-CONT~QL.
.
. __
31:..::a~_-_"_9~62::.::8~
_ ____:1:__
__ f'L~IL
.
.__
!~~-~E=-5 _ __=2
_ ___=_C=LI=P
..
._
31_0-239~
1
ANTENNA AS
301..:_0_5_8_9.. 1
ANTENr-J_f.(WHIPL_
4,:..=D_8=-.1"",2:.3",
_ ____:1_ CLIP
._.
.~~-~~~3
1 -- BOLTi~6X1X16-MM)
___
8C-8451_
3
BOLT (M__~lX40-~l_J.__
_
8T-2947
1
BOLT (M6X1X45-_~l.
1
8T-4121
4
.. !,!1\~1i1:B.~HARD(11X21X2.5-MMT!::!.!SL_
...
.
8T-4133
2
NUT (MJOX1.__-THD)
..
_
---"8'__'_T_-4_:_1:..::3~6
2
BOLT (M10~1.5X25-MM)
_
B1-4138
4
BOLT (M6X!~?()-MM)
.
_
9X - 2046 _.. 2 ._...SCREW- TRlJSS HEAQ_{ M6X1X35 - MM) ._.
_
9X-6165
8
WASHEF.L{6.5~g2X2.5-MM
THKL
_
--_
..
.9X-8256
6
WASHER_l6.6X12X2-MM THK}
------_...u

.===_.

__

_--_---_._._---_._--

..

SYSTEM

-----

1 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


320 - 9997

INSTALLATION

GP-COMMUNICATION

(contd.)

i03121882

RIGHT SIDE VIEW

14

5
7

VIEW A-A

TOP VIEW

16

4
3

SECTION BB

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

901515537

ELECTRICAL

AND STARTING SYSTEM

245

AND STARTING SYSTEM

ELECTRICAL
320-9997

GP ...COMMUNICATION-PRODUCT

INSTALLATION

LINK

SIN: K5K2083-UP
PART OF 261-3037, 263-3322 INSTALLATION AR-COMMUNICATION
AN ATTACHMENT
i03123702

SMCS-7606
NOTE
_._ .. _-_.

REF
NO
1
2
3

4
B
CY

GRAPHIC
REF
PART NUMBER
1
35-2093
_--- .. __ ._---- --_----1
7K-1181
8C-S607
--- 1
1
8C-5608
--1
229-2704
1
262-1421
1
255-4369
--263-9088
1
.. _ .._

5
6
7
Y
8
9
10_ ._--_-_.
11
12
-----_._-_._ 13

1
1
1
1

1
14 _--1
M
15 ._-1
M
16
1
...__ ... _-_---_.
.. _-M
17
1
18
1
M
19
1
M
20
1
M
21
1
M
22
1
1
23
24
1
.....
_.
B-USE AS REQUIRED
C - CHANGE FROM PREVIOUS TYPE
M-METRIC PART
Y-SEPARATE ILLUSTRATION

246

264-4872
276-0031
318-9628
156-6175
310-2393
301-0589
4D-8123
5C-9553
8C-84S1
8T-2947
8T-4121
8T-4133
8T-4136
8T-4138
9X-2046
9X-6165
------9X-82S6

ELECTRICAL AND STARTING SYSTEM

PART NAME

aTY
3
9
8

4
4
1
1
1
1
1
1
2
1
1
1
1
3
1

4
2
2
4
2
8

SEE
6

PAGE

WHOOUCT LEVEL)

STRAP-CABLE
STRAP-CABLE
MOUNT- ISOLATION
. --- - --SPACER {6. 5)(9. 5)(?_Q,4 - MMTHK}
SEAL
237
ELECTRONIC GP-COMMUNICATION JPRODUCT LINK 300L
GROMMET
- _.-~-~"-'
..
_.--1358 --_.
RAD!{)_Gl' -~OMfvll!~ICATION (PRODUCT LINK 121 SR)
BRACKET !-:__
-HARNESS AS - CONTROL
--'-- _
-_ .. _----PLATE
_._ ...
-- -_ .. -CLIP
- -ANTENNA AS
... _-----ANTENNA (WHIP)
---CLIP
.. -- ..__ .. ...__ ._-BO~! {M)(l)(!~MM}
_ .._--_._--BOLIJM6X1X40-MM)
-- ---BOLT (M6X1)(45-MM)
WASHER HARD (11 X21 X2. 5 - MMTHt(J
..__ ._-------N!JTJfvllQ)(l. 5~_I.HD)
--BOLT lM10X1.5X25-MM)
_.,"--BOLTJM6X1X20-MM}
SCREW-TRUSS HEAD (M6X1X~~-fvlfvI)
---WASHER (6.SX22X2.5-MM
THK)
- ---WASHER (6.6X12X2-MM
THK)
._._---

- ._ ..

_.

- -

.- --

1 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


INSTALLATION

320-9997

GP-COMMUNICATION

(contd.)

i03123702

12~24~15

RIGHT SIDE VIEW


24~21
8

14

5
7

VIEWA~A

TOP VIEW

16

4
3
SECTION

<END>

GRAPHIC #1

SEBP3866~24

B~B

2 of 2

901515537

ELECTRICAL

AND STARTING SYSTEM

247

ELECTRICAL AND STARTING SYSTEM


3E-6389
PART OF 237-4910

LAMP GP-DOME-CAB, RH, LH


SIN: K5K1-UP
24 - VOLT. WITH SWITCH
WIRING GP-CAB, 262-9187 WIRING GP-OPEN ROPS
ALSO AN ATTACHMENT

SMCS-1433
NOTE

i03205534

REF
NO

GRAPHIC
REF

PART NUMBER

2
1
1--------=-----'----.------ 3

PART NAME
QTY

234

SEE
PAGE

1 __ =LA'-"M=P_(>....e2'-.C.4_"
7N-9943
V-,,",OLT) (DOME L
102-8803
.:.c:::..::c.....== _
___:.__~K.::..,.:IT.:.IlE,gEfTAC=-:LE=---->....::( 3:__-..:_P=IN.=.L--"..=.I=NC,,-=L=.UO=E RECEPTACLE
AS & WEDGE)
-----_._-- ____
186-3735
3 __ P~I:..:..:N,-::-"
~:.....=:.-=:._--=.
C=-::O,-,:,Nc.:_:_NE=CIOR
(16" GA TO 18" GA),
1
LENS"DOME
LAMP
7T-0020

_------'--'-'----=-=--o.::.__-'--

__
__

_
------------1

...------- --------

OJ
.._J

LENS

COVER

VIEW A-A

GRAPHIC #1

248

ELECTR!CAL

<END>

AND STARTING SYSTEM

901270113

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


210- 8422 LAMp GP- FLOOD-HID
SIN: K5K1-UP
24-VOLT, 35-WATT
PART OF 235-8560
LIGHTING GP-FLOOD
FIELD REPLACEMENT ORDER277-0467-PAGE
255
AN ATTACHMENT
TYPE 1
i02605347
PART NAME
QTY

---'-

_---'_~

__

SEE
PAGE

PRODUCT LEIiEl

_---=B:..::.O=-LT_j~! {)_~L:_5=X-,--4:..::0,---=MM~)'----=...;:.__:...:.=..:___lo _ ____:W=-::A~_HER


- HARD (11 X21 X2 5 - MM lJ!I<)
4
SCREW-PAN HEAD (M3XO.5X16-MM),
2
~OLT (M8Xl .25X20MM)
----=c-'---'~.;o.___=2 __
hOCKNUT (M8X1 . 21)- TH~J}
____:==-=~'---____:_~B~RA~C=K=E~T~A=S
BEZEL
__:...;:~~~

-'--

_c

4-3

6-7

FRONT VIEW
GRAPHIC #1

SEBP3866-24

<END>

1 of 1

901069665

ELECTRICAL

AND STARTING SYSTEM

249

ELECTRICAL

AND STARTING SYSTEM

210-8422 LAMP GP-FLOOD-HID


SIN: K5K1~UP
24~VOLT, 35~WATT
PART OF 235-8560
LIGHTING GP-FLOOD
FIELD REPLACEMENT ORDER 277 -0467-PAGE 255
AN ATTACHMENT
TYPE 2
SMCS-1434
NOTE

REF
NO

i02732831
GRAPHIC
REF

1
1
1_---:-:- __
--=2:______
-=----__
_ M"'--_------'3:____ __
....:____
_-=C=M
_:_4
__
-----'CM
5 __
--,-._-'C"'--__
6
1

7_
1____ _
C-CHANGE
FROM PREVIOUS
TYPE
M-METRIC
PART
__
~

PART NAME
PART NUMBER

QTY

SEE
PAGE

229-9969
1_-=LE=N_:...=S,--,-A_:_:=S,-('-'.F-=L-=-OO=-::D:...::Lc::..IG=H..:..cT__,_)
--=2-=..:09::_--=6=63=B=----_____:1:________::L::...:AM::::_P
~H~I,.()I3Eli
1?~ -Y()I,.T L~l) -Vf_A.:..:_T_:__TL_}
______::1=20.=_--=9:...::0=27=----_4
SCREW - PAN HEAD (M3XO.
5X 16 - MM '-_::8:_:.T_-=-68_=.::6=9_---'-_---=-BO=L::..:.T
_JM8)_(1 ~~5:..::X:.::.6-=-O
-_::M=M:.L.)
.....::6:..:.V_9=-1::..;:8=9_ ---,----_--=L:.::.O-=.:CKc.:.:.N.:.=Uc.:..T_'{..::_:M-=.:8X:.:..:1:...:_.=25=--__:T_;_:H.::..D
L
__g9=.::6::_-..:_7.:_:75=.::9,
_ ___: _ ___",B"--'RA,_"C"-'-K'-"'-E_:_T
_:_:A=-S
?g9_-_9~H
---'----_-=B=EZ=E=L:____

_
_

---f

5-4

1-2

GRAPHIC #1

250

ELECTRICAL

<END>

AND STARTING SYSTEM

901371136

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


210~8423 LAMP GP-FLOOD-HID
SIN: KSK1-UP
24-YOLT, 3S-WATT
PART OF 235-8560
LIGHTING GP-FLOOD
AN ATTACHMENT
TYPE 1
SMCS-1434

i03211141

REF
NO

NOTE

1
2
M
--- --~,--

1
1
1
1

6
M
7
8
9
M-METRIC PART

PART NUMBER

1
1

PART NAME

GRAPHIC
REF

CTY

229-9969
209-6638
151-8754
8T-4121
120-9027
----~--8T-4189
6V-9189
229-9972
229-9974

--- ----------

1
1
1
4
2
2
1
1

234

SEE
PAGE

6 {PRODUCT LEVEL)

LENS AS
LAMP-HAL.QGJfil~~-I,IQLT,
;35-WATT)
_BOLT (M10X1.5X40-MM)_
WASHER-HARD (11X21.~2.5-MMTHK)
_SCREW-PANHEAD ~3XO.5X16-MM)
BOLT (M8Xl.25X20-MM)
--_ .. _-LOCKNUT (M8Xl .25-THD)
BRACKET AS
BEZEL
-----------.- - ------" -

.
.

------------

-.

59

~'_2

ra
7-6

~
~~
T

/l~rTl~
[J
-----

"0

4-3
GRAPHIC

<END>

#1

SEBP3866-24

1 of 1

901381688

ElECTRICAL

AND STARTING SYSTEM

251

ELECTRICAL AND STARTING SYSTEM


210-8423

LAMP GP-FLOOD-HID
SIN:

PART

24-VOlT,
OF 235-8560

K5K1-UP
35-WATT
LIGHTING

GP-FLOOD

AN ATTACHMENT
TYPE 2
SMCS-1434
NOTE

i02711984
REF
NO

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

SEE
PAGE

229-9969
1
LENS ~~
--=20~9:_-...:::6~63""'8'"_____.:_1
__ _,L=:AM-",,-,--P_,H,-,,--A10G_~fi_{
24 - VOL T ,,__;3;:_;;5;._-=WA...c.T'-'.T--L.)
M __
3
1------'-'-'--=-__
----'
___:_:12=O=---=9=02=-:7'---__ 4_:__---'S=C=R~VIL-PAN HEAD (M3Xq. 5)(16 - MM}
CM
4
1-~:------:----------=-----:8=T:_-...:::6~86""'9"-----____:1
El()q {M8X1 . 25X60-~L
CM
5
1
-=6~V~-9~1=8=9_~1_~L=OC=K=N=U~T, (~~8~X~1~.2=5:_-~TH~D~):__
1--= C __
~ 6 __
_______=1
_=29=6=_-~7~75""'9=__
_ _:__--'B~RACKETAS
7
1
229-9974
BEZEL
C - CHANGE FROM PREVIOUS TYPE
M-METIH~_PAfn
_
1_-----:-:-

__

2
--=__

_______=1

_
1

~3

GRAPHIC #1

252

ELEcm:CAL

<END>

AND STARTING SYSTEM

g01355100

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


219 - 6485
PART Of 194-4204,280-1456

LAMP GP - FLOOD

SIN:
K5K1-UP
24-VOLT
LIGHTING GP-FLOOD, 235-5275,
LIGHTING GP-FLOOD & SIGNAL
ALSO AN ATTACHMENT

235-5276,

248-0422

SMCS-1434
REF
NO

NOTE

------

..

i02890506

_-

GRAPHIC
REF

2
-4
5

1
1
1

lD

--- 1

--M-METRIC

PART NAME

PART

QTY

PART NUMBER

9X-3463
9X-4244
202-6614
175-4292
164-7556
247-4285
6V-9189
8T-4224
175-4291

.-

-----

SEE
PAGE

(pRODUCllEVEl)

LAMP-HALOGEN

(24-VOL

T , 65-WATT)

---- ---

SCREW-SPECIAL

!:,ENS AS (FLOODLIGHT)

BODY AS

BRACKET

-(LAMP

BOLT

bQ~~~~T_1MBX1.25-THD)

--

._---

---

RETAINING}

(M8Xl.25X50-MM)

WASHER-HARD

BRACKET

.THK}_ ..

(8. 8X16X2-MM

------.-

_.-

---

AS

- --

Af'
I
I
I
I~~

- ---

\4
~

~~

2~~

~
-,

.l,

\"d~\
/~
8

~
t::::;;

_i

_-

.: (~~
] 9\
_,lb,

..

- 17

~~

~q

JTIJ

/,~
9

.-

4~\

~~ ~
10

1B
JB

7F
VIEW A-A

iii!
1.---------.

J---J

VIEW B-B

GRAPHIC

SEBP3866-24

<END>

#1

1 of 1

gOl146647

ELECTRICAL

AND STARTING SYSTEM

253

ELECTRICAL AND STARTING SYSTEM


219 - 6487 LAMP GP- FLOOD
SIN: K5K1-UP
24-VOLT, 65-WATT
PART OF 194-4204, 235-8559, 280-1456
ALSO AN ATTACHMENT

LIGHTING GP-FLOOD

SMCS-1434

102940523

REF
NO

NOTE

M
M

... _._-------_-

GRAPHIC
REF

3
4
5

1
1

._.

8
9
10
M-METRIC
. ---- -----_--

1
1

PART NAME
PART NUMBER

SEE
PAGE

PRODUCT LEVEL

9X-3463
1
LAMP-HALOGEN
(24-~Q~T,
BOLT (M8X1.25X50-MML__
8T-6912
1
-------,-1
LOCKNUT (M8Xi .25-THD)
6V-9189
8T-4224
...:==-=-_-=-2 __ .:.::WAc_::S::_:_H_:_::E:.:_:R-,--H:_::A_::_R_:_::D:__(
8 . 8X 16 X 2
9X-4244
2
SCREW-SPECIAL
LENS AS (FLOODLIGHT)
202-6614
175-4292
BODY AS
_--------164-7556
~~_~_~B~RAc_::C=K=E~T~(LAMPR.~E~T~A~IN~I~N~G~)
175-4291
BRACKET AS

~5-WATT)
_
- MM THK)

PART
"_----

GRAPHIC #1

254

QTY

ELECTRICAL

<END>

AND STARTING SYSTEM

g01457540

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


277 - 0467

LAMP GP - FLOOD-HID
SIN:

K5K1-UP
24-VOLT, 35-WATT
FIELD REPLACEMENT FOR 210-8422-PAGE

249

SMCS-1434

i02699977

REF
NO

NOTE

2
3
4:..___

M
M
M:.::..__
__
C
C - CHANGE
M-METRIC

1__

PART NUMBER

1
1
_-_._--_.-

1
___=
5=-- __
---'-~6 __
___=
7
1
FROM PREVIOUS
PART

PART NAME

GRAPHIC
REF

QTY

SEE
PAGE

1
LENS AS
277-3082
209-6638
1
LAMP - HALOGEN (24 - VOL T ,_;3::...::S;_-_:_:_WA:_:_T:_:T'--.L_>..:..=-=--.L_
120-9027
~=,----_4.:..__----,S=C=R=EW.:..:____:_-P__,__A,_._"NHEi\D
{M~~()_,!}~ 1_6 - MM )
~~~~
__
1:..______=B~E~Z=E~L
229-9974
_::8::__:T_-=68=6""'9,_----'1'--___=B""'O:_::L__:__T (,!l8X 1 25X60
- MM)
--=6~~!~~
LOCKNUT
( M8:..:._X1.:__:.c..=2=5_T_:_:_H_:_::D_'--296 - 7759
BRACKET AS

-I

1
.

.. __
I

TYPE

GRAPHIC

<END>

#1

SEBP3866-24

1 of 1

901354860

ELECTRICAL

AND STARTING SYSTEM

255

ELECTRICAL AND STARTING SYSTEM


105 - 4849 LAMP GP- HEAD & SIGNAL-LH
SIN: K5K1-UP
PART OF 248-0414 LIGHTING GP-ROADING
AN ATTACHMENT
SMCS-1429, 1430
REF
NO

NOTE

3
4
5
6
7
8

M
M

---

9
10
11
12
--------

----

--

..

256

..

1
1
1
1

1
1

1
1
1
1

15
16
16A
1718

1
1

19

OTY
4
2
1
1

9X-4244
100-3251
9X-9865
100-3248
1
9X-3465
1
136-3848
------ -------8T-5005
1
1
8T-0389
1
100-3253
1
100-3254
100-3255
1
102-8805
1

1
1
1
1
1

14

ELECTRICAL

PART NUMBER

13
---

M-METRIC PART

PART NAME

GRAPHIC
REF

1 ----"--

._--

i02466184

--- ------ -

.....

--

...

186-3735
3E-3383
-8T-8737
100-3245
100-3245
_.--- ----9X-4493
100-3250
--- 136-3845

5
1
1
1
1
1
1

SEE
PAGE

6 (PRODUCT lEVEL)

SCREW-SPECIAL
SCREW-LENS
---SEAL
L~NS AS (HEADLIGHT)
(HIGH, LOWBEAM)
-.-LAMP (24-VOLT I 75/70-WATT)
{HIGH/LOW BEAM}
!::~NS AS (AMBER) (TURN SIGNAL)
--BOLT {Ml0X1.5X70-MM}
LOCKNUT (M10X1.15:THD)
PACER {SPHERICAL}
SPACER {SPHERICAL}
WASHER {SPHERICALL_
~IT-RECEPTACLE
(6-PIN)
(HEADLIGHT)
(INCLUDES RECEPTACLE AS AND WEDGE}
PIN-CONNECTOR (16-GA_TO l8-GA)
WEDGE-RECEPTACLE LOCK {6-PIN}
PLUG-SEAL
LAMP (24-VOLT)_{RU~~HNG
LIGHTS)
LAMP (24-VOLT)
(TURN SIGNAL)
LAMP {24-VOLT I 21-WATT} {TURN SIGNAL}
LENS (AMBER) (TURN SIGNAL)
BODY AS -LAMP
--------_

AND STARTING SYSTEM

...

--------

-------

----

-----

1 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


105 - 4849

LAMP GP - HEAD & SIGNAL (cohtd.) .

i02466184

"""""'8

I
I
I ~A

...)8

I
I
I

'-JA

.:
-_/

19

[~
3-4

/-~-~

I ~
2
18

15
VIEW

A-A

12
14 ""[

~
VIrW

GRAPHIC

B-B

VIEW

<END>

#1

2 of 2

13

c-c
900853119

ELECTRICAL

AND STARTING SYSTEM

257

ELECTRICAL AND STARTING SYSTEM


105-4850

LAMP GP-HEAD

&

SIGNAL-RH

SIN: KSK1-UP
PART OF 248-0414 LIGHTING GP-ROADING
AN ATTACHMENT
SMCS-1429,
REF
NO

NOTE

1
1
-1
.-

1
1

11
12

1
---

---

13
14
15

1
1
1

16

258

------

ELECTRICAL

1
1

____

1
L __

1
1
1

OTY

9X-4244
4
----.---100-3251
2
1
9X-9865
100-3248
1
1
_- 9X-3465
136-3848
1
8T-5005
1
8T -038!!
______
L_
1
100-3253
----~---100-3254
1
100-3255
1
1
102-8805

._-

--_.

--

PART NUMBER

10

16A
17
18
19
-----M-METRIC PART

PART NAME

GRAPHIC
REF

1
2
3
4
5
6
7
8
9

M
M

i02293337

1430

.. __ ._.,.

.....

SEE
PAGE

6 (PRODUCT lEVEL)

SCREW-SPECIAL
._.
-------- --- -----SCREW-LENS
--SEAL
_.
LENS AS (HEADLIGHTL{HIGH/LOW
BEAM)
L~~ (g~-1.I9_L_TJ 75/?(HYATILlliIGH/LOW
LENS AS (AMBER)_jTUR_N SIGNAL)
BOLT (Ml0Xl .5X70-MM) ..
LOCKNUT IMl OXl .5 - THDL ___

----_ .. _--_._.-

.._._--

BEAM) (RH)

!,~~E!! {!:_I:!!H C~~L


SPACER (SPHERICAL) __..._______
WASHER (SPHERICAL)
KIT-RECEPTACLE (6-P!!'JJ_{HEADLAMP)
_.
___ 1!~c::~Q~_R~_C!:PT~~CI: A~ ~ W~RG_E}_
PIN-CONNECTOR (16-GA TO la-GAl
186-3735
5
WEDGE-RECEPTACLE LOCK {6-PIN}
1 ____
3E-3383
8T-8737
1 __ .. - PLUG-SEAL
1
100-3245
LAMP J_g~_:I.IQ_L!) {!!lJ~~If>J(.1_L~P} _
100-3245
1
LAMP (24-VOLTl
( TUR_~s I_~NA!J
9X-4493 -"--_. 1.
LAMP (24-VOLT!
21-~f-TT) __{_TURNSIGNAL)
LENS (AMBER) (TURN ~I~_NAL)__
100-3250--------_ ..1- --136-3846
1
BODY
-_------------ -- ----- AS - LAMP

AND STARTING SYSTEM

__

1 of 2

-_ ..
--

._-_._._-----"----------_.-

- _. -----_

..

----

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


105-4850

LAMP GP-HEAD & SIGNAL (contd.)

i02293337

,-18

C"'-

I
I

I
I
I

I~A

C,

/8

I
I
I

"-.JA
19

3-4

r~:
6

16

17
18
VIEW

15

(/

13]/'4

12

A-A

~
VIEW

GRAPHIC #1

SEBP3866-24

B-B

VIEW

C-C

<END>

2 of 2

900853116

ELECTRICAL

AND STARTING

SYSTEM

259

ELECTRICAL AND STARTING SYSTEM


3E - 6466 LAMP GP- SIGNAL
SIN:

PART OF 235-5276,

KSK1-UP
24-VOLT
248-0422
LIGHTING GP-FLOOD & SIGNAL
AN ATTACHMENT

SMCS-1430
NOTE
1

1
. _.

i02648092

REF
NO

_:_1__
-=2:__ __
3 __
4:.._____

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

SEE
PAGE

(PRODUCT LEVELl

---.:.1
.__ .__ -=9:..:.:X_3=0:..=6.=6
_ ___:_1_-=LE=N=S__:- AMc...::=B=E~R:_
{SIGNAL
}
.:_1
-=9X"--__,4C-'.4",_,93:__u 1
LAMP (24-VOLT!
21-WATT_ljTURN
SIGNAL)
__:_1 _ _
_ _1_0_2_-B_BQ~
1
I<rr:RI:(;l:fl!~C_I,L{=-2_-~P.-=I.~N.L__}
(INCLUDES
RECEPTACLE
AS & WEDGE)
..:....1
--=--BT.:._--=B:..:_72=.:9::..__
2:....____:_P--=I.:..:_N_;C::_::Oc:_:N.:.=_:NE=C:_:T..::_O,-,--R ._ ._.

r:o:s:

. _
__

...
_

_.. _..-:-

VIii

~W
~

a-,

~/J
~

2/

@l-4
~
VIEW

1---

~~"A

~:

A-A

I
-.JA

GRAPHIC #1

260

ELECTRICAL

<END>

AND STARTING

SYSTEM

g00728141

1 of 1

SEBP3866-24

ELECTRICAL

AND STARTING SYSTEM

135 - 0426 LAMP GP- SIGNAL-STOP, TAIL


K5K1-UP
24-VOLT
PART OF 235-5275 LIGHTING GP-FLOOD & SIGNAL
SIN:

SMCS-1430
NOTE

i02427577

REF
NO

GRAPHIC
REF

1
_____________

PART NAME
PART NUMBER

102-8803

QTY

KIT

-RECEPTACLE

__ (INCLUDES

(PRODUCT

SEE
PAGE

LEVEL)

(3-PINl
RECEPTACLE

AS & WED_GE)
186 - 37_3-:::=--5
_ __:3",--___;_P--=.I,__,_N ----=C:.=_O=NN_:_::E=C_:_:TO=R_:_(,___:1----=c6__:GA:::__;_T:_::O,---,1:_:=8_GA=.;Ll

1-2

<END>

GRAPHIC #1

SEBP3866-24

1 of 1

91213248

ELECTRICAL

AND STARTING SYSTEM

261

ELECTRICAL AND STARTING SYSTEM


145-6929
PART OF 235-5276,

248-0422

LAMPGP-STOP & TAIL


SIN: K5K1-UP
24-VOLT
LIGHTING GP-FLOOD & SIGNAL,
GP-ROADING
AN ATTACHMENT

248-0414

LIGHTING

SMCS-1432

i02674871

REF
NO

NOTE

PART NAME

GRAPHIC
REF

PART NUMBER

3
4
----_"_

M~_~5~

__

~1

6
7
8
M-METRIC PART
--

SEE
PAGE

9X-44.=_:93=----___:1
__
LAMP (24-VOLT,
21-WATTL__
9X-4492
LAMP ( 24 - VOLT! 5 -WATT)
102-8802
1
. KIT -REC_Ef>T~G!:L{_?-PItiL
_
( INCLUDES RECEPTACLE AS & WEDGE
102-8803
KIT-RECEPTACLE (3-PIN)
( INCLUDES RECEPTACLE AS & WEDGE)
2
-=5C~-.2890
t-I~I 1114_6)(! -:rHO}
... _ .. _---------1H-3244
LOCKWASHER
2
186-3735
PIN-CONNECTOR (16-GA TO 18-QAL
5
267-2809
1
LENS (STOP, TAIL! Tl!B!:D

2
.... ----

QTY

------

-------_.

__

._---_.

._------------

127
~~

VIEW A-A

GRAPHIC #1

262

ELECTRICAL

<END>

AND STARTING SYSTEM

g01344656

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


235 -3937 LAMP GP -WARNING BEACON-AMBER
SIN: K5K1-UP
24 - VOL T. AMBER
PART OF 237-1012,256-9812
LIGHTING
AN ATTACHMENT

GP-WARNING

BEACON

SMCS-1431

i02761709
REF
NO

NOTE

GRAPHIC
REF

1
-=2
3

M__
___
1
___
M-METRIC

---"9
PART

PART NUMBER

1
1

SEE
PAGE

_
BELT-DRIVE
6--'-V_- 8"-"2=2-"'-S_---"--3 __
N-,-U:;_;T_{
M6X 1 -_T_!-li)l
----=S:_;._P____;0::...:5:..:::3_:_7
_ ______:::_3
__
W=~SHER - HARD (7. 2X14 5X2 - MM T!:!~ L -------------J
-=-102-88--'--02=______'_
KIT -RECEPTACLE
(2-PIN)
i!~9.LUDES
RECEPTACLE
AS & WEDGE
-----'--'18"-'6_--"--37'--'3'--"S
__ ---=2_ ____;~IN -CONNECTOR
{16_:_GA:::::....:_T_:__:O::___:__:1B::._...::cG:..:_AJ__)
9X-8139

----'

QTY

272-9800
1
LENS __(AMBER)
~-::9'--X-- 7---'8:;_;4c.::.9_----'-1
__ -=LAM----'-'-"-P_(,.=2'--'.4_V,--,O;_::L_:_T
,---,7,-,,0_W'-"-A--'-'T____;T_'--,

---"--S __

6
~7 __

PART NAME

-----1

----C:

______:1
___'_1
'--

__

VIEW A-A

6-5

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

901199570

ELECTRICAL

AND STARTING SYSTEM

263

ELECTRICAL AND STARTING SYSTEM


254 -5525 LIGHTING

AR-ROADING-HMu

STEERING

K5K1-UP
AN ATTACHMENT

SIN:

i02387222

SMCS-1429
PART NAME
NOTE

PART NUMBER

Y
Y
Y

..

QTY

--- 248-0414
197-6475
- ----------253-3951

ILLUSTRATION

1
1

-_----

260 -7765 LIGHTING

SEE
PAGE

(PRODUCT I EVHI

LIGHTING GP - ROADING
...SWITCH GP-DIMME~ (ROADING)
--SwnCH GP-SIGNAL (TURN)
WIRING GP-LIGHTING
(LOADER FRAME}
---

271-4037

Y-SEPARATE

280

~:?L
352
452

-------

<END>
AR - ROADING-COMMAND

_'.-

CONTROL STEERING

SIN: K5K1-UP
AN ATTACHMENT
SMCS-1429

i02399214
PART NAME

NOTE

PART NUMBER

Y
-

_ .. --"

Y _
-~--

-.
. __ -

..

y
y

- - _._--,._-

Y-SEPARATE

QTY

248-0414

197-6475

252-5920
271-4037

I
--

--

235-5279 LIGHTING

SEE
PAGE

(PRODUCT I EVEI I

LIGHTING
GP-ROADING
- -- _-_- ----_-----SWITCH GP-DIMM~fUROADING)
SWITCH GP-SIGNAL {TURf:U
WIRING GP-LIGHTING
(LOADE~_fRt.ME}

ILLUSTRATION

_-_--_-

<END>

--

280
332
350
452

---

---

AR-SIGNAL-cOMMAND

..

_._

CONTROL STEERING

SIN:

K5K1-UP
276-5457,
297-4851
AN ATTACHMENT

PART OF 276-5452,

MACHINE AR
i02387605

SMCS-1430
PART NAME
PART NUMBER

NOTE

Y
....

-_Y

...

--

-- --_._._

Y
Y -SEPARATE

QTY

235-5276

252-5920
271-4028

--

SEE
PAGE

(PRODUCT lEVEl)

_I"I(.>I-!!Ifm GP-FLOOD

& SIGNAL (6-LAMP ._!WNT , REAR)


SWITCH GP-SIGNAL (TURN)
_WIRING GP-LIGHTING
LI,OADER FRAME)
- -

IL_LUSTRATION

--

244 -3599 LIGHTING

--

- --_ .. -

--

<END>

--

276
350
449

AR-SIGNAL-HMu

K5K1-UP
278-0491,
297-4849
AN ATTACHMENT

STEERING

SIN:

PART OF 276-5456,

MACHINE AR
i02386777

SMCS-1430
PART NAME
PART NUMBER

NOTE

QTY

235-5276

253-3951

271-4028

Y
Y -SEPARATE

264

ILLUSTRATION

ELECTRICAL

AND STARTING

SEE
PAGE

(PRODUCT LEVEl)

LIGHTING GP-f!-,Q()D ~ SIGNAL {6-LAMP, FRONT


SWITCH GP-SIGNAL {TURN)
_WIRING GP-LIGHTING
{LOADER FRAMEL __
-

SYSTEM

<END>

---

_.,_

...

-_,-_

REAR)

276
352
449._

,.

--

..

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


275-5865 LIGHTING

AR-SIGNAL-HMU

STEERING

SIN:

K5K1-UP
AN ATTACHMENT
SMCS-1430

i02468630
PART NAME

NOTE
Y
Y
Y
-_"-------- _._Y
Y
Y - SEPARATE ILLUSTRATION

PART NUMBER
273-1131

275-8310
248-0422
253-3951

271-4034

CTY

1
1
1

1
1

234

(pRODUCT

SEE
PAGE
627
692
__
FRO"'J.,_REAR} ___278
352
450

LEVEL)

COVER GP - BUMPER
HOOD& GUARD GP
LIGHTING GP-FlOOD & _Igtlj"L J6-L~f',
SWITCH GP - SIGNAL (TURN l
WIRING GP-LIGHTING _{HOOD}

<END>

275 -5866 LIGHTING

AR -SIGNAL-cOMMAND

CONTROLSTEERING

SIN:

K5K1-UP
FOR USE WITH MODELS EQUIPPED WITH COMMAND CONTROL STEERING
AN ATTACHMENT
SMCS-1430

i02468526
PART NAME

NOTE
Y

PART NUMBER
273-1131

Y
y

Y
Y
-,----Y - SEPARATE ILLUSTRATION

-------

275-8310
248-0422
252-5920
271-4034

CTY

1
1
1
1
1

(PRODUCT LEVEL)

COVER GP - BUMPER
HOOD & GUARD GP
LIGHTING GP-FLOOD & SIGNAL (6-LAMP
FRON.!, REAR)
SWITCH GP-SIGNAL (TLJ_RJi)
WIRING GP-LIGHTING_ (ri90D)___
- ------I

SEE
PAGE
627
692
278
350
450
._._-

--

<END>

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM

265

ELECTRICAL AND STARTING SYSTEM


194 -4204 LIGHTING

GP - FLOOD-4-LAMP,

CAB FRONT, REAR

SIN:

K5K1-UP
AN ATTACHMENT
i02234763

SMCS-1434
NOTE

C
CY
C

REF
NO

1 --2
3
4

PART NAME

GRAPHIC
REF

PART NUMBER

1,2
2
2

1
1

- .. ..
- ----

5
6

7
8

ELECTRICAL

3S-2093
188-1616
219-6487
233-1527
155-2270

8
2

236-9773
236-9774
122-8705
132-5789
219-6485
8T-4121
8T-4133
8T-4195

1
1
2

1
1

--- -

1
1
2
2
2

C
CY
9
C
10
2
CM
11
2
M
12
2
C-CHANGE FROM PREVIOUS TYPE
M-METRIC PART
Y -SEPARATE ILLUSTRATION _.- .. _-_-

266

QTY

AND STARTING SYSTEM

2
----_._-

2
12

8
-

SEE
PAGE

(PRODUCTLEIIEL)

STRAP-CABLE
PLATE
-.
LAMP GP-FLOOD (24-VOLTL~~-W~!Tllfll:~IU_
HARNESS AS-LIGHTING
{FRONT L REAR FLOODLIGHTS}
KIT -CONNECTING PLUG (2-PIN)
_.--_ .. !INCLUDES WEDGE& PLU9_A_)_
BRACKET (LH)
... _--BRACKET {RH}
U-BOLT
-----_
CLIP
---LAMP GP - FLOOD i24 - VOLT 1 (FRONT l
WASHER-HARD {11X21X2. 5-MM THK)_
.
NUT (M10X1 .5-THD)
BOLT (M1_Q~_1.5X30-MM)

--

254
__
-

"

._

---_-253

_.'"

-_

._.

1 of 3

SEBP3866-24

.._

ELECTRICAL AND STARTING SYSTEM


194-4204

LIGHTING

GP-FLOOD (contd.)

i02234763

'A

,--,
,~
A

'r .

J
--

I:

j:

II

l
~:

TOP VIEW
REFER TO ALL ILLUSTRATIONS OF
THIS GROUP FOR AUXILIARY VIEWS

GRAPHIC

SEBP3866-24

#1

901167061

2 of 3

ELECTRICAL

AND STARTING SYSTEM

267

ELECTRICAL AND STARTING SYSTEM


194 - 4204 LIGHTING

GP - FLOOD (contd.)

i02234763

1-8

8-1

VIEW A-A

11-10-7

VIEW B-B

VIEWC-C

GRAPHIC

268

#2

ELECTRICAL

901167064

AND STARTING SYSTEM

3 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


235 ..8559 LIGHTING
PART OF 243-1080,

243-1081

GP - FLOOD-CAB FRONT, REAR

SIN: K5K1-UP
CAB AR-ENCLOSED ROPS, 258-1552,
AR-OPEN ROPS
ALSO AN ATTACHMENT

258-1554

CANOPY

SMCS-1434
NOTE

i02960367

REF
NO

GRAPHIC
REF

3
____.:_
.... ---------_ ..4
5
I __ ":::'~
__
-'6"'-- __
----'-M
7
M-METRIC PART
Y - SEPARATE ILLUSTRATION

PART NAME
PART NUMBER

aTY

SEE
PAGE

PRODUCTLEVEL

254
236-9773

BRACKET (LH.__

23_6:~T!~

lfiACl5.ff _flI:!L

4Y-8003

------- --------1

U-BOLT
_ _::8-:,:-T_-4_:__:1:..=2c_:_1_--=-8__
V'ASHER- HARD (11 X21 X2 . 5 - MM THK)
--'8~T'-----'-4..!..:13~3~___'6"_______!N_'_'=U'___'____'T
(M 1OX 1 . 5 - THO)
8T-419~
J_
BOLT {M10X1.~~_30-MML_ __

5-6

6-5-4
SECTION A-A

6-5

4-5-6
SECTION B-B

TOP VIEW

GRAPHIC

SEBP3866-24

<END>

#1

1 of 1

g01482654

ELECTRICAL

AND STARTING SYSTEM

269

ELECTRICAL AND STARTING SYSTEM


235 - 8560 LIGHTING

GP - FLOOD-CAB

FRONT, HID, REAR-HID

SIN: K5K1-UP
PART OF 276-5452,

276-5456,

276-5457, 278-0491,
AN ATTACHMENT

297-4849,

297-4851

MACHINE AR

SMCS-1434
NOTE

i02987494

REF
NO
1

PART NUMBER

---

-------------

._ ... _

2
3
--

4
5
6
y
y

QTY
1

251-4339

1
1
1

_._"---- 38-2093

236-7773
155-2270

1
1
1
1

-------"_ 236-9775

210-8422

1
1
2
2

210-8423

236-9776
132-5789

1
9
10
1
M
11
1
12
1 .._-_.-_.-M-METRIC PART
Y - SEPARATE ILLUSTRATION

ELECTRICAL

--

8T-4121
8
--- --- -_ __ __ -_
8T-4133
2
8T-4195
6
9M-8406
4

AND STARTING SYSTEM

..

..

(PRODUCT

SEE
PAGE

LEVEL)

SWITCH AS ROCKER (24 - VOLT )


_RF~RFL_(}ODLIGHTS)
STRAP-CABLE
--HARNESS AS-LIGHTING
KIT-CONNECTING PLUG (2-PIN)
---(~~~I-!~~Cl,lJl)ES P!-UG AS AND WEDGE1
---"
BRACKET AS {LH)
--BRACK~_TAS {RH}
CLIP
LAMP GP-FLOOD (24-VOLT,
35-WATT, HID)
(HIGH INTENSITY DISCHARGE, REAR 1
__ ..
LAMP GP-FLOOD (24-VOLT,
35-WATT, HID)
(HIGH INTENSITY DISCHARGE, FR)
--~~HI:R-_HA_RD_
(11 X21 X2. 5-MM THK)
.--'-NUT {M1_Q)(_1.5-THD}
-BOLT (M1Q~1~5X30-MM)
CLIP
-----

ifRQ~L

---

270

PART NAME

GRAPHIC
REF
1

._

1 of 2

..

... -

249
251

-- _.

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


235-8560

LIGHTING

GP-FLOOD

i02987494

(contd.)

TOP VIEW
8

81

SEBP3866-24

iUU

VIEWC-C

SECTION B-B

VIEW A-A

GRAPHIC #1

I! /

<END>

2 of 2

g01514621

ELECTRICAL

AND STARTING SYSTEM

271

ELECTRICAL AND STARTING SYSTEM


280 - 1456 LIGHTING

GP - FLOOD-CAB FRONT, REAR

KSK1-UP
SIN:
AN ATTACHMENT
SMCS-1434
NOTE

i02516289
REF
NO
1
2
3
4

GRAPHIC
REF
1 2
1
._._
2
2 -

PART NAME
PART NUMBER

--

QTY

35-2093
188-1616
219-6487
280-1436

6
2
2
2

102-8802

1--.-

'."

155-2270

280-1437

102-8802

155-2270

....

_- Y

7
B

2
2
2

M
10
M
11
M-METRIC PART
Y-SEPARATE ILLUSTRAn9N

272

ELECTRICAL

-----

"_._.

AND STARTING

130-5300
132-5789
219-6485
8T-4121
8T-4133
8T-4195

---2

2
2
4
2
2
--

SYSTEM

(PRODUCT

SEE
PAGE

LEVEL)

STRAP-CABLE
PLATE
~-'-----~~~'--'--'----'--~------LAMP GP-FLOOD (~4-VOLT , 65-WATT)
HARNESS AS-FRONT LIGHTING
--------__ (EACH INCLUDES}

~!T -R~Q~E'_TAC_L_E_i?- P!t>!L

--

-----------

254
-----

--_._._.

_j INCLUDES

2
2

,_.

RECEPTACLE AS AND WEDGE)


KIT-CONNECTING
PLJJ(l__(2-PIN)
____lINCLUDES
PLUG AS AND WEDGE)
HARNESS AS-REAR LIGHTING
.. __ ..
_lEACH
INCLUDES}
__
KIT-RECEPTACLE
{2-PIII!_)___
iINCLUDES RECEPTACLE AS AND WEDGE)
_ ____!<I T - CONNECT ING_P_!-lI~U:2- PHiL
{INCLUDES PLUG AS ANQ_WEDGE)
CLIP
-CLIP
..-_.
--_.
L_e.MP_~ :_f_L_Q_Oq(?~- \,IO_L1J _
WASHER-HARD J 11X?1 X2. 5-MM THK)
NUT (M10X1 .5-THD)
....
__BOLT JM1 OX1 .5X30-MM)
- -

"',

.._--

- --

- --- -

... _--

-.-.--

---

253

----

-,

--

-._--

1 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


280-1456

LIGHTING GP- FLOOD

(contd.)

i02516289

--,

----,..----..q ril-ir----z;:::.r

"I'

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXLlARY VIEWS

GRAPHIC #1

SEBP3866-24

901263653

2 of 3

ELECTRICAL

AND STARTING SYSTEM

273

ELECTRICAL AND STARTING SYSTEM


280 - 1456 LIGHTING

GP - FLOOD

102516289

(contd.}

VIEW A-A

VIEW B-B

SECTION C-C

SECTION

GRAPHIC #2

274

ELECTRICAL

0-0

<END>

AND STARTING SYSTEM

g01263654

3 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


235 -5275 LIGHTING

GP- FLOOD &

SIGNAL-FRONT,

REAR

SIN:

K5K1-UP
PART OF 237 -0235 ELECTRICAL AR
SMCS-1430, 1434
REF
NO

NOTE

Y
Y

GRAPHIC
REF

____

2
3
4

i03287689
PART NAME
PART NUMBER

1
1

135-0426
219-6485
261-2332
261-2333
_=~~~
246-3290

~~

QTY

SEE
PAGE

PRODUCT LEVEL

2
2
__

~B=R~A=C=KE~T~A~S~(LHL_

PLATE

-----I

AS

(EACH INCLUDES)
M

1
8T-4935
BOSS-WELD M10X1.5X45-MM
130-5300
4
CLIP
5C-2890
~!:!!_JM6Xl-THD),
6
----- .. ~ ..
'!_'!_1-4013 2
GROMMET
8T-4121 __ ~_V'ASHER
10
:~~~
-HARD (11X21 X2 .5 -MM THK)
8T-4136
8
~B~O~L~T~(~M~10=X~1~.=5X~2~5~-~MM)
9X-2044
8
~c:;R~W- TR_U~.1:I~~JM6Xl X16-MM),
._-----9X-8256
WASHER (6.6X 12X2 -MM THK L_.__
.
6
8T-4137
2
BOLT (M10X1 .5X20-MM

6
7

~9
M
M

10
11

__:.

__~

~=-~~ __~ __

12
M
13
M-METRIC PART
Y-SEPARATE ILLUSTRATION

..... ._.

_
-1

6-13-9
TO COUNTERWEIGHT

11
TO COUNTERWEIGHT

2
5

3
8

TO LOADER
FRAME
TO LOADER
FRAME

10-9

90~~

VIEW OF AREAA

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

901482291

ELECTRICAL

AND STARTING SYSTEM

275

ELECTRICAL AND STARTING SYSTEM


235-5276 LIGHTING

GP-FLOOD

& SIGNAL-FRONT,

REAR

SIN:

K5K1-UP
PART OF 235-5279,
244-3599
LIGHTING AR-SIGNAL
AN ATTACHMENT
SMCS-1430,
NOTE

REF
NO

4
5

1
1
1
1
1

6
7

----

8 -9
M

10

11
M
M
M

..

_----

ELECTRICAL

PART NUMBER

aTY

3E-6466
111-4013
145-6929
219-6485
._----246-3295

2
2
2 --2
2

-----

_ ..--__

1
1
1
1
1 ---_1

8T-4935
261-4405
261-4406
261-4884
130-5300
.. ----._--_5C-2890
1
8T-4121
1
"_ ..
---_-_-_.81-4136
1
8T-4137
1
8T-4138
1
---------- _-_----_. 8T-4205
1
9X-2044
1
9X-B256

12
13
14
15
M
16
17
M-METRIC PART
Y -SEPARATE ILLUSTRATION

276

PART NAME

GRAPHIC
REF

1
2

i03287688

1434

AND STARTING

SYSTEM

1
1
1
2
6
6
12

8
4
8
8
8
6

(PRODUCT

SEE
PAGE

LEVEL)

LAMP GP- SIGNAL ( 2~ - VOLT)


GROMMET
L~fl (2fl-$T()fl ~TAIL
{24 - VOLT}
LAMP GP- FLOOD (24 - VOLT)
PLATE AS
(EACH INCLUDES)
1:!()~~~E~()1~10Xl
.!?X45-MM)
BRAC_I$_l;T_
A~_tRH)
BRACKET AS {LH I
COVER
CLIP
----._.
--NUT JM6X1- THD}
WASHE~!_J:lARD{ 11 X21 X2 . 5 - MMTHK}
BOLT (M1 QXL ___
~?5-MM)
BO~I {~!()(l._~){g{)-MML
BOLT__{_M6X1
X20 -MM}
WASHER- HARJU 7. 2X 14. 5X2 - MMTHK)
SC_R~W-TRUSSHEAD {M6X1X16-MMl
WASHE:fI_{6.6X12X2-MM THK}

260

--

---

262
253

---. --"
---

--

-_

..

-_ .. _._-----

---

--------- --_._--

1 of 2

_ ..

---

---

- -

-_---

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


235 - 5276 LIGHTING

GP - FLOOD & SIGNAL

i03287688

(contd.)

5
4

15-14

___
fllYl1
I
----_/
0

11-13
VIEW A-A

TOP VIEW

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

901388209

ELECTRICAL

AND STARTING SYSTEM

277

ELECTRICAL AND STARTING SYSTEM


248-0422 LIGHTING GP-FLOOD & SIGNAL-6-

LAMP,

FRONT, REAR

SIN: K5K1~UP
PART OF 275 ~5865, 275-5866 LIGHTING AR~SIGNAL
AN ATTACHMENT
SMCS-1430,

i03022135

1434

PART NAME
GRAPHIC
2
3 4
5
6 (PRODUCT LEVEL)
REF
PART NUMBER
QTY
1
2
3E-6466
__ L~p_ GP ~_SIGNAL (24~VOLT)
..
_-_ -.--1
2
GROMMET
2
111-4013
-- --y
3
1
145-6929
2
LAMP' G_p._~
I_Q~~_ T AI L (24 - VOL T)
... _---- ...
Y
4
1
LAMP GP - FLOOD_(g4 - VOL T}
219-6485
2
5 .... _----1
248-0423
1
BRACKET AS {RH 1
. -.----------1
248-0424
1
6
BRACKET_ ~!?_JLti}
... _
COVER
7--1
248-0426
2
-_ .. _ ..-_----------_. __ ._BRACKET AS ( RH L _______-- - ...
8
1
261-4405
1
.... _ .... _---- _--_._ ._,- .. _--.---1
261-4406
1
BRACKET AS _(_LJ:I_L
9
COVER
10
1
261-4884
2
11 -_- .. __ . 1
130-5300
6
CLIP
_----_
-_ -- ._- -._' .-- .._'-- ._--_.
M
12
1
5C-2890
NUT {M6X1 __
-IHQ_L
6
BOLT (M6X1X1~_~MM) ____
M
13
1
5C-9553
4
g~
______
WASHER -HARD ( 11 X21 X2. 5 -MII1__IHK)
14 ... _-_---- 1
8T-4121 __
8T~4136
M
15
1
12
BOL UM1 OXt. 5X25 -MM)
M
16
1
8T-4137
4
BOL T {M1 OX1 . 5X~O_=-M_Iv1L_
____
M
______
17
1
8T-4138
8 ..__ . BOLT (M6X1X20-MML
_-_,,_ ---_---_. __ ._----------------_
..... -18
1
8T-4205
WASHER - HAf1_Q( 7_ gx 11)(? - MM THi(}
8
19--1
9X-8256
10
WASHER {6. 6X 12x_g ~MM THJSl
M-METRIC PART
Y - SEPARATE ILLUSTRATION
._ ...... --- -- - ... _ .. ,--NOTE
Y ...
-. _-_

REF
NO
1

278

ELECTRICAL

SEE
PAGE

AND STARTING SYSTEM

260
-------_

...

262
253
.. _-------------.....

- .... _--_.

.. .._--

_._

---_._

....

.. _--

._----------.

----------------

--

.... --.

-_.----_._-

----_

-.---

----

_________

1 of 2

__ ._ _

_ ..

_ ... _------,

--

.. - ._.

-----_.,_-

.._

-.. -.... ,_.

---

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


248-0422

LIGHTING GP-FLOOD & SIGNAL (contd.)

i03022135

1
4

1S-17

LOADER
FRAME~

~;~

COUNTERWEIGHT

TOP VIEW

13-19

16-14

SECTION A-A

11

11

GRAPHIC #1

SEBP3866-24

VIEW B-B

<END>

2 of 2

901566676

ELECTRICAL

AND STARTING SYSTEM

279

ELECTRICAL A.NO STARTING SYSTEM


248-0414 LIGHTING

GP-ROADING

SIN:

K5K1-UP
260-7765
LIGHTING AR-ROADING
AN ATTACHMENT

PART OF 254-5525,

i03008541

SMCS-1429
REF
NO

NOTE

.-.

4
5
---

PART NAME

GRAPHIC
REF

PART NUMBER

105-4849
105-4850
111-4013
145-6929
246-3295

------

6
7

-----_-

8
9

---

QTY

8T-4935
260-9984
260-9985
130-5300
8T-4121
8T-4136
9X-2044
8T-4137

1
1
1

M
10
1
M
11
1
-------M .._--- 12
1
- ._.-_
M-METRIC PART
Y - SEPARATE ILLUSTRATION

2
2
2

1
1
1
4
10
8

SEE
PAGE

6 (PRODUCT LEVEL)

LAMP GP_~_I:I_E_AI:l_~_
SIGNAL (LH)
LAMP GP-HEAD & SIGNAL (RH)
GROMMET
-!-AMP (ifl-_T9P & TAIL (24-VOLT)
PLATE AS
--_ ... _~Ac!:L ~N~!::UDES)
BOSS-WELD (~}OX1 .5X45-MML

--

--_ ..

~B~~I<I:!~~ {HIi)

256
258

-- -

_ .. -

262

__

--

BRACKET AS (h.t!L
CLIP
-WASHER HARD ( 11 X2.1X2 5 - MMTHK)______ .-_-

....

_-

~Q!::TJ~lQ)(l.
~)(25-MM)
SCREW-TRUSS HEAQJM6X1 X16-MM)
_BOLT (M10X1.5X20-MM)__

8
2

--

--------

11-5

/(='~~

I!

12-9-8

REAR FRAME

/I -_--4~
-.---F-_/~
-[/
__

.--_.-.-::-_-

L[~,m
-_L~

COUNTERWEIGHT

11-5

TOP VIEW
GRAPHIC #1

280

ELECTRICAL

<END>

AND STARTING

SYSTEM

g01526785

1 of 1

SEBP3866-24

--

ELECTRICAL AND STARTING SYSTEM


237 -1012 LIGHTING

GP -WARNING BEACON

SIN:
K5K1-UP
AN ATTACHMENT

SMCS-1431
NOTE

REF
NO

i03178621
GRAPHIC
REF
-- .. 1
_

PART NAME
PART NUMBER

3S-2093
-- ---1
9T-8556
1
235-3937
1
4
236-7775
-_ .. _--1
155-2270
--------------:___--____:__:=--=---=~,-."
1
155-2270

QTY

1
..

SEE
6

(PRODUCT

PAGE

LEVEL)

_. __ .

1
1
1
1
1
1

----

1
1
1
2

-------------

SEBP3866-24

1 of 2

-----------------------_

ELECTRICAL

-----

AND STARTING SYSTEM

-----

281

ELECTRICAL AND STARTING SYSTEM


237-1012

LIGHTING

GP-WARNING

BEACON

i03178621

(contd.)

o
18
I
I

CAB

!
! I
!

i~1l
I
I I

,
f"==~--

':

__

~~-----..

RIGHT SIDE VIEW

16-13

il
11-13-16
\

VIEWB-B

/....-

<:>:

GRAPHIC #1

282

ELECTRICAL

VIEWAA

<END>

AND STARTING SYSTEM

901626464

2 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


256-9812

BEACON

LIGHTING GP-WARNING
SIN: K5K1~UP
AN ATTACHMENT

SMCS~1431

i02990145

NOTE

REF
NO

------

2
3

4
--------------_-

GRAPHIC
REF
1
1

1
1

SEBP3866-24

CTY

SEE
6

(PRODUCT

PAGE

LEVEL)

STRAP-CABLE
---- -SPRING
_"._-,-_._----24-VOLT)
LAMP GP-WARNING BEACON (~BER,
263
HARN~S~~~-LIGHTING
(WARNING BEACON}
1
_----1 ___ J$l__T_-CONNECTINGPLUG (2-f>I~L
_
- (KIT INCLUDES PLUG AS AND \!'~_Q_QEJ
._ ..
- PLATE AS
237-7262
1
---.--.-.-----237-9736
1
__
;3WITCH AS-ROCKEFUWARNING BEACON}
.... -255~4370
1
BRACKET
-_._
-_--_- ..
- ..
8T-3490
_fJUT-WELD _(M10X1.5-THD1 _________
1
----_--_
..
----BRACKET -._255-4371 -1
...
-----8T-3490
4
NU"I:~!VELD (II1J{}_)( 1 .5- THO)_
_'._-_.
-U-BOLT
122
-_~IQ___~
__ --_ .._-----129-3180
1
LOCKN_tllJ M12)(1 .75 - THD L____ ----_-_
-_.-CLIP
130-5300
1
._-- .-_ -_"
---._----8T-0255
1
pIN-SPRlf.!9
_____
_
-_._
8T-4121
11
_WASHER-HA_RQ_~l
X~:_5-MM
THK)
_____
--------1
8T-4122
WASHE~:HARD Ll!_X32X3. 5-M~ .._THK)
...-_
-4
NUT (M!{}_)(!. 5::_IIjQ_)
8T-41_33
-_"-_.
--8T-4137
7.. __ --BOLT <.MJOX1 . 5X20 - MM)
.,._WASHER- HARD_l1 3 . 5X25 . 5X3 - MMTHK)
1
111"-4223
--------. ----

5 ------1
1
----_7
1
----M
1
----_---1 _
8
---M
1
_--._.----1
9
------._.10
1
---M
-11
1
----1
------ 12
1
13
--.--.--14 ..
1
-------15
1
--- M
""M
16
--_
.. - 1
---_..____
_____lZ_ _____
1
M- METRIC PART
Y----_------SEPARATE ILLUSTRATION
..

--

PART NAME
PART NUMBER
3S~2093
9T-8556
235-3937
236:7775
155-2270

1 of 2

5
1
1

",

,,

-----

--..

-_._.

--

ELECTRICAL

AND STARTING SYSTEM

283

ELECTRICAL AND STARTING SYSTEM


256-9812

LIGHTING

GP-WARNING

BEACON

(contd.)

i02990145

14
16-13

10
VIEW A-A

':---1
l

12

VIEWB-B

5
4

I'---J
-----

_.-U--

RIGHT SIDE VIEW


GRAPHIC #1

284

ELECTRICAL

<END>

AND STARTING

SYSTEM

901195620

2 of 2

SEBP3866-24

ELECTRICAL
291-8387

AND STARTING SYSTEM

PANEL GP-CIRCUIT BREAKER


SIN: K5K1-UP

PART OF 241-0642
SMCS-1417

--

i03178585
PART NAME

GRAPHIC
REF
2

PART NUMBER

--

5
----

--6

-._---_----

-- 7
8
9
10

---

11

---_ ..-

--

12

---_----

---

---

"

-----

---

13

-- --

15

--

--_

.._----

..

_.

------_,

16
--

-_.'

17

- --

- ..

__ .-----

--- 2

--------

---

18 ----_.-

2
2
-- 2

--

2
Y

---

r--

19

20

.. --

2
---

._----

--- 2

------

22

2
2
2

--

23

24

2
------

25

--

--

2
SEBP386624

__~I,,~Ti:

_.

__

1 of 3

---

.... _

---

- C_ONTROL ( ENGINE

KIT-RECEPTACL~_{6-PIN)

-------_._.__ ---

SUPPRESSOR-ARC- ---

1
1

BI\B.:J1US
WIRE AS

HARJ~~SS AS-CHASSIS

PLATE-FUSE

1 --1

BAR-BUS
---_----- -- ---

.. -_-

-----(MAI~_)__

-_

--... ----

----_---

- THD)

-LINK

----_._-

._---, ._-

_ ~0~-=-W~!__l:JjM10X1.5X25-MM

BAR-BUS

2-,_,--._-

CLIP

-_ .. -

CIRCUIT

BREAKER

Q_AL_)

-- --- -

..

'

CIRCUIT

AS (_~Q_ -_,AMPERE) (START)

---

BREAKER

THDL_

WASHER-HARD

(7.2X14.5X2-MM_THK)

--

...

LOCKWASHER

---.--

__

_-----.- ----- ---

_-

______________

----.--

---

---

__

-_. -_ ..__ . ,_ ------

--,,_,_

CIRCUIT
BREAKER AS (90-AMPERE)
(AIR INLi:T_!-l_EATER )
-,-.",-.

__NtJ.I ( 1 /4

2
2

- 28 - THD

WASHER-HARD__(7.

-LOCKWASHER
._-----_._--

1-----

CIRCUIT

NUT ( 1 /4-

WASHER-HARD
---'--~'

L _____

2X14.
- -

BREA!<_l;!L~_j

2
2

_--- ._-_._-_._-------

(MAINL_

AS (80-AM~~~_)

NUT ( 1/4-28-

.._--

---

-------

--_._

LOCKWASHER

---

------

--,_

----__ '--

NUT (1 /4-2_~:TH_Q)
------_
WASHER-HARD
( 7. 2X14 ._~1<_2
MM THK)

...

._---_._---

---

NUT ~Wl:hQJM6X1

2 ,,_-_

--- --_.
--_. __ --."------_.

----- .. --- ---.-----

- --_ ... _._--._-_._

------_

HINGE

--

-------------.------------

--

PANEL AS

~S & WEDGE)

RECEPTACLE

_._ 1-

---

____ -- - - ----_ ..TO 18-GAl

(14-GA)

PIN-CONNECTOR

---

STOP LB_~~_)__

__PIN-CONNECTOR_(_1_:GA

---

.--.

- -- -

--

____ _{INCLUDES

---

SEE
PAGE

(PRODUCT LEVEL)

RELAY AS (24-VOLTL__

---

6Y-8187
8T-4205,_----_-_
253-2111
171-2212
,------6V-8187
8T-4205
253-2111
241-8368
301-2979
186-3735
102-8804
--

21

LOCK AS
CAM

14

1
1
1

--

LOCK GP-CYLINDER

.---

_J_89-3158
2
246-4488
2
---- 246-4489
1
247-4506
2
248-1545
---~- ---_ -- -2
271-3952
2
275-4024 .-.--2
3R-9322
2 .... __ ..
6Y-9632 -2
7T-1099
2
8T-6462
--_.,_"_
275-9916
----., .. 2
. "-.---2
,_---- ,---- 132-5789
2
171-2206
._--- ----"-2
6Y8187
-2
8T-4205
2
253-2111
---"_'
.. _-2---'--171-2210
2
6~~_~J87
2
--- 8T-4205
2
253-2111
._-_ ...
2
171-2211

GUAf!Q - v!! T~IL _______

226-0291
226-0321
2 -_.--_-- ---- 131-0359
149 -26_!_~_
-- 2
2
186-3735
2
9W-0852
-2
102-8805

__~TRAP - CABLE

_1,-2

4
--------------

8T-2893

1 2

__ ____1__,__g_ _____

..

QTY

3E-5169
7K-1181

J
._ .. _----_

GP-CHASSIS

, 1420
REF
NO

NOTE

WIRING

'.-._------'---._-_

5X2-MM

.-~~-.

105 -AMPERE}

2~_: THD)

LOCKWASHER

----

( 7. 2X14.

SWITCH
-------- .GP-MAGNETIC

SWITCH

...

- -----_-------------

{~LTERN~TOR}
---

5~_2-MM THK)

._- _ .. ---.~

----_. ---.- -_-

... _ ... ,--_._-

.._--_.-.

(24-_VOLT)

(MAIN

RELAY)

AS- TOGGLE _(_~R()~_NQ_LEVEL _SHUT!lQ~~)


PIN-CONNECTOR
( 16 - GA yo 18 - GA l

KIT-RECEPTACLE
___(INCLUDES

.._---------_.

THK)

__
I4 - PIN L___________

RECEPTACLE_AS

&_w.~DG~)

SWITCH
GP-MAGNETIC
1
3E-0075
( 24_- VOU:.L( STAB_T RELAY)
-------1
3T-2662
CIRCUIT_BREAKER
AS (1-~PERE)
(RUNNING LIGHT~)
_
-_-------2
SCREW-MACHINE
6V-8376
!8 - 32XO . 25 - rriL _____
__
~~233
______
~_____ LOCKWASHER
_,-------8
5l-4507
SCREW-MACHIN!=~2XO.875::_1m__
________
SCREW-MACHINE
6
5M-6668
( 8-32XO.?_
- INL_
_------------------- -----1
CIRCUIT
BREAKER AS (3D-AMPERE)
6N-9349
(HOOD TI L T ACTU~ TOR 1
._----_2
SCREW-MACHINE
6Y-8376
(8-32XO.25-IN)
----~~.
-2
LOCKWASHER
98-7233
ELECTRICAL

AND STARTING SYSTEM

340
--_._--_._--

-334
.,-._---

.---

285

ELECTRICAL AND STARTING SYSTEM


291-8387 PANEL GP-CIRCUIT
REF
GRAPHIC
I---'N=O::...!T-=-E_----=-N=O:..___.._!R~E:.!..F
_
26
2
2

______

g
27
28

M
M

29

2
_-"2"----

i03178585

{contd.}

PART NAME
__'P:...!:A"_"R'_!.T_"N'""'U.::::Mc:::.BE=_:R.:________"'Q_:_TY:..____;_1
~2 2. 4 5 6 (pRODUCT lEVELI
6T-3644
1
CIRCUIT BREAKER AS (20-AMPERE)
(UNSWITCHED_BAT POWER TO_CASt
~~-!!;!Z~
2
SCREW-MA~I-IINE ___{8-32XO._25-_!!!L
J~B-7233
g
~_Q~~A~_HE_R
8T-4121
1
WASHER-HAR_Q(11X21X2~5-MMTHK)
8-=.T.;_--'4-'-1-=.38"----_=-2
_ _BOLT _( M6 X 1X 20 - MM)

~_______
2

BREAKER

31
2
E
32
2
33
2
t--=3-'.4
__
--=2
E - ORDER BY THE CENTIMETER
J - REQUIRES CORPORATE KEY
M-METRIC PART
Y-SEPARATE
ILLUSTRATION

~!~~!~!

8T-4205
~I~~~?_O
7X-7877

8
5

~"!-~~~~

1_31_-3_2_Q_1

SEE
PAGE

_
_
_

I:lQqH.HO_)(1.5)(1_~=MM":'-')'___c_:_~c_:_.
WASHEE!-HARD (7.2X14.5X_g~J~M_TH'--'-'K-'-'}'___
. .__ .
BOL T (M6X 1X 14 - ~ML___-,----_
_
STRIP-EDGING
(17:_CM=EA-",C:..:_:H_L_) _
~~~I:iER-HAR()
{8.8X16X2-MM
THK)
-------------=8::..=0:.;:_0-,-T _

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

3
GRAPHIC

286

#1

ELECTRICAL

g015584:>3

AND STARTING SYSTEM

2 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


291- 8387 PANEL GP-CIRCUIT

BREAKER

(conta)

i03178585

14-27-29-2

24-25
32
24-26
16-23

13

34

30-31

5
3-10-12

VIEW A-A

GRAPHIC #2

SEBP3866-24

<END>

3 of 3

g01626555

ELECTRICAL

AND STARTING SYSTEM

287

ELECTRICAL

AND STARTING SYSTEM

235 - 8200 PLUG GP - CONNECTORENGINE HARNESS,

SIN:
PART OF 235-1422
SMCS-1403,
NOTE

____

COVER

1408

REF
NO

1 __
1A

i02951922

GRAPHIC
REF

PART NAME
PART NUMBER

~~~-~~~~

aT - 87-'-.:3"-.:_7
__

102-8806
___

35-2093

GRAPHIC #1

ELECTRICAL

QTY

18

288

PROTECTIVE

KHXl-409
ENGINE AR-COMPLETE

SEE
PAGE

1
8=--- _

PlUGAS
_
___:P'----=L=U=:G
-,---=::SEAL
_
KIT-J~~~EPTACLE
(8-PIN
------,--_----'-(--=--:IN=C:::_:LUQE~_R_ECEPT~CLE---,---A=S--=&,--"W=E=DG=E'-L)
STRAP-CABLE
_m

<END>

AND STARTING

SYSTEM

901105455

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241-0645 RECEPTACLE

GP-AUXILIARY

START

SIN:

K5K1243-UP
PART OF 241-0639 BATTERY & WIRING GP
ALSO AN ATTACHMENT
SMCS-1463

i03091758

NOTE

REF
NO

1------

GRAPHIC
REF

PART NAME
PART NUMBER

____:

E
I_----=-E

____:
__

__

=2

__

3:::___

.__:___

4
------_._--.------5
6
___:7__

M
1_----,--,---

_____,8o__
__;:9

__

J__
1

__

10 __
----'----1____
11
_---'--1
E-ORDER BY THE CENTIMETER
M-METRIC
PA_::___:R___:___T
__

QTY

SEE
PAGE

PRODUCT LEVEL)

290-6516
1
RECEP:rft.~~E:_ft.~
_
1:=:-.::S:_-----=:-7=25=-1=---_ _:____ ___:___:T~RMI
NAL - C~!!li___(__OO- GA, 1/2 - IN~OL T}
5P_-0-"---'7--'-4-'----7
CABLt_(OO-GA,
BLACK)
t17-CM)
P-QZ~!
CABLE (OOGA~_l_16--=C=M_,___)
__
189 -1899
1 __
T,---=E,,--,-,RtH
NAL R HJ5i
___:::6D
- 42=-4-=---=6'---_1:____CLI P
5C-7261
4
NUT (M8X1 ,.25=--__,T_,_,Hc::_DL__) _
85-2634
COVER AS
8T-4121
WASHE!!:HARO
(11X21X2.~-MM
THI{)
8T-4137
1
BOLT _(M1 OX1 .5X20-MML
__.
8T4224
8
WASHE_~_:HARD (8.8X16X2~M_M
THK)
8T7547
4
BO~,- {M!!~1_.?_5X30-MM
_
----'1__::466747
1
FILM-INFORMATI01U24-VOLT)
__
225-0313
f_ILM-WARNING_LJUMP
START, RE~D OMM, U.S. L-------------t
?V-1771
1
GROM__~T
_
u

11

2-5-6

FENDER

TOP VIEW
VIEW A-A

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

901531400

ELECTRICAL

AND STARTING SYSTEM

289

ELECTRICAL
180-0156

AND STARTING SYSTEM

SENSOR

MTG GP-LIFT POSITION

&

SIN: K5K1-UP
PART OF 237-0235 ELECTRICAL AR
i02554838

SMCS-5736
REF
NO

NOTE
---,_

..

-_ ..

_- __

_- y

.._

--

2
3
4
5

..

_--_._

---

6
7
8

---- _.

M
M

9
10
11
12
13
14
15
16

QTY

126-274~ __ 3
1
166-0599
169-0417
1
1
179-7000
1
199-4064
------1
8T-3490
214-3616
1
214-3617
1
- ...__ __ ._-_._._
-_
130-5300
1
160-8500
2
- __ __ -----5C-7261
5
--- --------7X-0818
5
2 ----,._7X-7662
2
1 2
8T-4121
4
_"_'_--1
8T-4133
3
1
2 --BT-4137
1
8T-4223
2
..
1
BT-4224
10
1
8T-4956
2
_ _-2
1
BT-4971
----- _ _---1
9X-8256
2
---2
1
1
1
1
1
1
2
2
1
1

...

18
19
20
-'."_
M METRIC PART
Y -SEPARATE ILLUSTRATION
--- _------

--

._.

ELECTRICAL

..

..

AND STARTING SYSTEM

---

...

SEE
PAGE

6 (PRODUCT LEVEL)

---

--

~-

...

"'-_'

M
M

- -

..

SPA9i::F!__(g~~(_)X9-MM
TH~)
... __ .. -'-ROO
... __ ._-"
----- -----____
302
SENS0B. __
\3P.:_POSI TI ON (qf_IL
ARM
- -_ ..
--_"
--BRACKET AS
._.- --NUT-WELD
HA10X1.5-THD)
------_,-_
---_"_
---PLATE
,--"_
._-----PLATE
_----.. '_'---_
.-'--_C~IP
_.,-------NUT (~)(1 . g - TH[)L ____
----- --'" --NUT_ {M8X1 .25- THDL __________-,_., - -------BOLT (M8X1.gpX45-MM)
-_ .. ----ROD END
...
_,_ ---- -WAS~~FI-_H~RD_ (11)(?1)(2.
5~MM THK)
.. _ - ... _----- ... _
NUT {M10X1__:__:I!:Il?L
---- -_-B9L_IJ M1 OX 1 . 5X_~Q ~_MM}_ .__
------ --WAS_H.E_R_
HARD ( 13 z. ~~g~-,-5X3 - MM THK)
~~~I--IEFI-~~FI[)_{8.8X16X2-MM
TH~l
_
--- ---_!3_0J.T {M12X1 .75.)(3__:MM)
----.- .
-.---BOL,T _{_M6X1X30 - MMJ_ _ .. _ .. _---.... THK)
WASHER (6.6X1_2X2MM
--- ..
--

.. ----_

.'_'_"

17

290

PART NUMBER

1
-.. --1 ."- --------'_._--_,._--

M
M
M

PART NAME

GRAPHIC
REF

-_ ..

_--

--

--

---

1 of 3

.. .. _--

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


SENSOR & MTG GP-LIFT

180-0156

POSITION

(contd.)

i02554838

I
I~

I .
I I

=ll-

FRONT VIEW

10-11-17
7
20-19

1-5-14-13

B~
y~

-~/
L--~
-:-l \----- /J ~
o

r\ \\

:_JJ~

LOADER
FRAME

__
0

-,
V

RIGHT SIDE VIEW

SECTION A-A

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

GRAPHIC #1

SEBP3866-24

\\~/

-----

L__

16-18

-,

g01282816

2 of 3

ELECTRICAL

AND STARTING SYSTEM

291

ELECTRICAL AND STARTING SYSTEM


180-0156 SENSOR & MTG GP-LIFT

POSITION

(contd.)

i02554838

SECTION C-C

VIEW B-B

GRAPHIC #2

292

ELECTRICAL

<END>

AND STARTING

SYSTEM

g01282811

3 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


239 - 4850 SENSOR & MTG- GP .. PRESSURE-LIFT
PART OF 244-3253,

263-5255,

SIN:
K5K1-UP
283-5021 CONTROLAR-AUTODIG,
AR-PAYLOAD
AN ATTACHMENT

CYLINDER OIL
244-4478

MONITOR

SMCS-1923
NOTE

i02397564

REF
NO

GRAPHIC
REF

2
___
3
____
_Y_
4___
___ 5
______
_

1
1
-'1
1

____________

PART NAME
PART NUMBER

SEE
PAGE

_:5~I:_-...!C:4376
_ ___:1'--------'-FITTING
6V -0852
164-6871

~y-~~~!
~21-3416
164-5567

3=J::__-1907

1_

6V-3965
3J-1907

__
__ 6
1
Y-SEPARATE ILLUSTRATION

QTY

CAP - DUST
ADAPTER AS
SEAL -a-RING
SENsoRgfl-~!l_ESSURE (UFT CYLIN_!?EROIL)
COUPLER AS-QUICK DISCONNEC-"-T'--_
SEAL - a - R:.::.I=NG"'--__
FITTING (QUICK DISCQNNEC=._T'-L)
__
SEAL-O-RING

308

MAIN
CONTROL
VALVE

I
I

4-6

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g01198997

ELECTRICAL

AND STARTING SYSTEM

293

ELECTRICAL
180-0157

AND STARTING SYSTEM

SENSOR

MTG GP-TILT POSITION

&

SIN: K5K1-1810
PART OF 237 -0235

ELECTRICAL AR

SMCS-5736
NOTE
_
_

----,.

i02267004

REF
NO
1
2
3
4
5
6

GRAPHIC
REF
1
1
1
1
1
1
1

1
10
11
1
M
12
1
13
1
-- M
14
1
15
1
- --.-_ - ----_. __ . --._-M
16
1
M
17
1
M
18
1
M
19
1
20
1
M
21
1
22
1
1-M-METRIC PART
Y -SEPARATE ILLUSTRATION
M

294

ELECTRICAL

- PART NAME
PART NUMBER

7X-7662
130-5300
169-0417
208-3908
210-5682
210-5683
213-0364
214-3616
214-3617
160-8500
4D-7794
5C-7261
7X-0818
7X-7729
8T-4121
8T-4136
8T-4137
8T-4189
8T-4195
8T-4224
8T-4971
9X-8256

AND STARTING SYSTEM

QTY

SEE
PAGE

(PRODUCT LEVEl)

ROD END
2
-_1 . ._-- CLIP .. _
SENSOR GP _POSIT ION (TI LT 1
1
1
COVER .. - - ------1
ARM AS
- __
1
COVER
---- - -~- - --AS
BRACKET A>
1 -_
1
PLATE
1
PLATE -~.,--2 -_ ~lrUM8X1.25-THD)
1
CLIP
{MaX1. g5-fi:![--_--5
5
BOLT (M8X1.25~1_-MMl
4
WASHER {11_~~5~~-MM II-liS}
6
WASHER- HARD ( 112<21X2 . 5 - MM THK 1
4
BOLT_.(M10X1.5X25-MML__
2
BOLT (_M1QX__1_.
5X20 MM)
1
BOl:! (Mig 1 . 2~~gQ - MM) --4
BOl T lMJ OX1 .5X30-MMl
11
WASHER- HAflQ_{ 8. ax 16X2 - MM THK)
2
f}Q~T ( M6X1X30 - MMJ
2
W~SHER (6.6X12X?-MM
THK)
__

__

302
--'---._--

.....

....

._- ------

--

NlJT

... _-------------

-'~-'

-_-

--_._--_

--

..

-----

----

1 of 2

SEBP3866-24

..

ELECTRICAL AND STARTING SYSTEM


180-0157

SENSOR & MTG GP-TILT

22-21-9

POSITION (contd.)

i02267004

20-12-3

[~-w:
10

__

::::::::-,-I -'--

TOP VIEW

11

SECTION A-A

SECTION

C-C

SENSOR WIRING

5
15-17

13-20
SECTION

B-B

RIGHT SIDE VIEW


GRAPHIC #1
SEBP3866-24

<END>

2 of 2

g01137016

ELECTRICAL

AND STARTING SYSTEM

295

AND STARTING SYSTEM

ELECTRICAL

SENSOR & MTG GP-TILT POSITION

303-2243

SIN: K5K1811-2121
PART OF 237 -0235 ELECTRICAL AR
SMCS-5736

i03039236

REF
NO

NOTE

1Y
-_._---

-.

-----

...

2 .34
5
6
7
a

PART NAME

GRAPHIC
REF

... _-

--

QTY
PART NUMBER
113-4339
1
1
168-6514
1
1
1
169-0417
1
1
249-4134
1
1
249-4135
1
- - ,----, .. _-_ ..... -------~-- -~--1
269-7250
1
1
275-0529
1
1
8T-3490
5
1 _ ..... _-302-5144
.. _----- -_._- 1
1
1
130-5300
1
4D-7794
1
5P-9085
1
1
1
7X-0818
. ~____
_-----4
7X-7729
1
8T-0341
1
1
1
8T-4121
6
1
8T-4136
_1_ __
-_-- --~- ..
1
8T-4185
1
8T-4195
1
6
8T-4224
1
5
8T-4971
1
2
9X-8256
2
1
-

10
11
M
12
13
14
.-. M
15
----M
16
_M
17
M
18
-----19
--- -M
20
21
M-METRIC PART
Y-SEPARATE ILLUSTRATION

296

ELECTRICAL

AND STARTING

..

SYSTEM

...

SEe
6

PAGE

jl-'HOOUCT lEVEL)

SPACER (10.5X18X21-MM
THK)
FACER {10.74X17.14X50.8-MMTHK}
SENSOR GP - POSITION (_I!QTARY)
PLATE
COVER ---_ - _.
"_,_
PLATE
BRACKET AS
NUT-WELD (Ml0Xl.5-THDL
__
ARM
CLIP
CLIP
._------------- CLIP
- -BOLT (MaXi. 25X45-MM)
WJ\S!:lER (1_1~?~~_3 - MMTHK L
BOLT-SOCKET HEAD {Ml0X1.5X60-MM}
WASHER- HARD {11 X21 X2. 5_~MMTHK}
BOLT (Mi0X1.5X25-MMl
BOLT (Ml0Xl.5X50-MMl
BOLT (Mi0X1~~_3_0-MM)
WASHER-HARD (8.~~1t3X2-MM THI() __
BOLT (M_~.1X30-MM)
WAS!ji:R__{__.6X12X2-MM Tt!~

--- -_._---

...

--

302
------

___

_.

-----

1 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


SENSOR & MTG GP-TILT

303-2243

POSITION

(contd.)

i03039236

11

/
/

\
\

--T -

-,---:,.'---,p =--

:n.......LL

._o__

. ~l

17 -9-15-1
SECTION B-B

-_

{i

~~'~--g3=5=)~~PV~E~r=~3

Ci)

.---- --

/>.

19-12

<,

(;

-,
I

10

I
\

\
-,
-,

\
\

/
\

UFTARM

\
\

\,

8-15-18

\
"'.....
<,

.r:.>
\ -

\/

"'-

/
/

'(

-~- - --- ---\

(O'll~

--"-i

,----\

lof

SECTION A-A

<, -~

RIGHT SIDE VIEW


GRAPHIC #1

SE8P3866-24

<END>

2 of 2

g01555836

ELECTRICAL

AND STARTlNG.SYSTEM

297

ELECTRICAL AND STARTING SYSTEM


303-2243

SENSOR

MTG GP-TILT POSITION

&

SIN: K5K2122-UP
PART OF 237 -0235 ELECTRICAL AR
SMCS-5736

i03132263

REF
NOTE
C
--~.-.-.

GRAPHIC
REF
PART NUMBER
1
123-3202_
1
168-6514
1
169-0417
... _----

NO
1
2
3
4
5
6
7

PART NAME
CTY

SEE
PAGE

(PRODUCT LEVEL)

STRAP-CABLE
.'._--_
--'--'-SPACER (1 O. 74 X 17 . 14~_Q.! 8 . MM THK) -_. --'.----_._----------y
1
SENSOR GP-POSInO~
{ROTARY}
302 .._.
----.1
249-4134
1
PLATE
-_,.
--- ---. __ -_ .. _---_.
-_._._----------- -1
249-4135
1
- COVER
.---_._---------1
1
269-7250
PLATE
_ .._-------- ..--------- .. _ .
1
1 .,-----275-0529
BRACKET
._._----- AS
-------M
1
8T-3612
5
~lJT -~EL[) (MJl~L 25- THO)
- __ . __ ..
---------M
1
8T-3490
5
_~lJT ~W_~_LP_(M1OX1 .5- THDl_
-- .. _--_.
8 -- ._----- 1
1
302-5144
ARM
-_._- __ ._.
--- -_. _-_9
1
1
CLIP
__ .... _----_ ..4D-7794
_ .__ --_ ..
._----- "_ .. _------------10
1
7X-7729
4
W~~I-IEfU 11)(?~)(?- MM THK) _,_,.
------------.--CM
11 __ ._'.'-1
8T-0338
5
BOL T - SOCKET HEAD! M8X1 . 25X45 - MML_ -.- ... _-_.
----_,
---_.M
12
..... - ._ .
-----_ .._-_. --- 1 --_ .. BOL T - SOCKET HEAD JM10X1 .5X60-MM)
--- 1 ..- ........ .._-- ---8T-0341
-13 -C
1
8T-4121
5
WASHER HARD L11 X21 X2. 5 - MM THK_}
-----CM
14
1
8T-4136
7
BOLT (1v11Q)(1!5)(g!.i~MM)
-_-_ --... ...
--.-----15
BOLT (Ml0X1 .~.?$_;!O-MM)
____
1
8T-4195
2
--- CM --_._--_._._
... --16
1
8T -4224
5
WASHER-HARD
( 8. 8X16X2~M~ __THK)
..._-------_._--,_
--_.
-_._----M
17
1
8T-4971
2 ______
E!_9'=LlM_~_>s_1
X30 - MM)
-18
1
9X-82S6
2
WA~I-II:f! {6.6X12X2-MM
THK) __
-_.- .--C - CHANGE FROM PREVIOUS TYPE
M-METRIC PART
Y-SEPARATE
ILLUSTRATION
......
._----

..

...

----1

'

"-'''-'

".'

---

298

-_._--

ELECTRICAL

---

--

---

AND STARTING SYSTEM

1 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


303-2243

SENSOR & MTG GP-TILT

POSITION

(contd.)

~_____

i03132263

IT

_=_

D_=~

\
I
BUCKET CONTROL

-----.;

.-:J._,

_ _

\ g~ut:':J

\ Jl~
-------

..

~-

~L,~~=

~=~

TOP VIEW

..

14-10

\
7

\
\

\,

,
\~

---

1/

-------- --~'\

SECTION A-A

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

g01616274

ELECTRICAL

AND STARTING SYSTEM

299

..4

ELECTRICAL AND STARTING SYSTEM

SENSOR GP-ENGINE

238-4808
PART OF 235-1422,
SMCS-1718, 1906, 1907,
1928, 1929, 7400
REF
NO

NOTE

-------_.

_,_ -.-

5
6
7
B

Y
Y
Y

y
Y
- _-_

-_

...

9
10
11
11A
12
12A

--

--,.

._-_.

----

13
13A
-

--

14
14A
--_._-----

1
1
1
1
1
1
1
1
1
1 .._1
1
1
1
1
1
1
1 -1
1
1
1
1
1
1
1
1
1

15
16
17
-- ._-_18
-M-METRIC PART
Y - SEPARATI:_IlLUSTRATION
M

~-

300

ELECTRICAL

1917,

1923,

1924,
i02242404
PART NAME

GRAPHIC
REF

1
2
3
3A

1912,

SIN: KHX1-UP
235-1424,
291-9171 ENGINE AR-COMPLETE
ALSO AN ATTACHMENT

PART NUMBER

QTY

3E-2332
9X-0262

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

171-6718
3K-0360
105-7704

197-8391
197-8392
197-8393
197-8394
210-1747
236-6220

236-6221
244-3712
--

214-7568
9S-4191

169-5861
-

5P-7814
3K-8460
183-3406
6V-5049
95-4191

183-7263
3J-7354
9S-8002
3E-4352
6V-3940
6V-5048
6V-5049

AND STARTING SYSTEM

----

1
1

1
1

1
1
1
1
1
1
1

ELBOW
------_.-.

SEE
PAGE

(PRODUCTLEVELl

-------

----

_ ...

__ ...

ADAPTER
------._,
TEE AS
._ ..
-_-'--SEAL-O-RING
TEE ---_
.. -.
-SENSQRGP- T~~PERAl!JRE (AIR INLET MANIFOLD)
_ SENSO~_GP - TEMPERATURE lW~II:R I COOLANT)
SENSORg!:-~f!E~~URE
{ATMOSPHERIC}
SENSO~ GP - PRE_SSURE(_!:NGINE OIL)
SENSO~GP-PR~~?URE (~QOST)
SENSORGP - PRESSURE ( INJ~_C_1:r~NACTUATION)
SENSOR_GP-SPEEO {ENGINE TIMING}
.....
--- PLUG AS----SEAL-O-RING
----------PLU@._-O
- RIN~
- --- PLUG AS
SEAl- 0 -_f!11'&__
PLUG -----.--------~_,=-UG
AS _________________
SEAL-O-RING
_._----.-----PLUG~O-RING_
._._-PLUG AS_"--.. ---__ SEAL-9:_!1ING _________
- PLUG-O-RING
__ WAS!:!_ER
- HARD__(8. 8X20. 5X2 . 5 - MMTHK)
BOLTJ M8X 1~_?5X25 - M~)
SEAL-ORING
----SEAL-O-RING
-_ .. _----

---

314
316
305
306
307
310
312
---

---

_._-

--

--

--

1 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


238-4808 SENSOR GP-ENGINE

(contd.)

i02242404

TOP VIEW
5

13-13A

10

15-16

,
o

-I

LJ

LEFT SIDE VIEW


GRAPHIC #1
SEBP3866-24

<END>

2 of 2

g01118746

ELECTRICAL

AND STARTING SYSTEM

301

ELECTRICAL AND STARTING SYSTEM


169-0417 SENSOR GP-POSITION
PART OF 180-0156
SMCS-4269,

5702,

5736,

SIN:
K5K1-UP
140-DEGREE
SENSOR & MTG GP-LIFT POSITION, 180-0157,
GP-TILT POSITION
5737,

303-2243

SENSOR & MTG


i02267066

7494
PART NAME

PART NUMBER

______

~~

QTY

SEE
PAGE

~1~02~-~8~80~3~~1~_~K~I~T~-R=E=C=E:P~T~A=C~LE~(3-PIN)
~
___
I:...:_:N.::_;CL=U=DES
RECEPTACLE AS AND V'_E_Q~E}
_
. PIN-CONNECTOR
(16-GA TO .1_?-GA::..:L
3
9X-3401
WEDGE-REC~!'TACLE
LOCK (3-PIN}
3E-3371
1
TUBE-HEAT SHRINK (10.85-MM
DIAl
(5-CM)
119-3662
_
SLEEVE (17-GM),
_
9X-1813
1
_f!::~P
1
7
172 -1482
2
SCREW-MACHINE
{M3XO.5X_-MM)
M
8
1
3E-8048
-~--.-~--.------- .-----~-~-------E - ORDER BY THE CENTIMETER
M-METRIC PART
---------_
.... _-_ ...

1____________________________

.L:(

_
1

_
_

3
4
VIEW

GRAPHIC

302

<END>

#1

ELECTRICAL

A-A

AND STARTING

SYSTEM

g00934905

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


194-6722

SENSOR GP-PRESSURE

SIN:
K5K1-UP
PART OF 241-0640 WIRING GP-ENGINE
SMCS-1408,
NOTE

1925,

REF
NO

I_---=E:__

2__

7494

GRAPHIC
REF

i03260203
PART NAME
PART NUMBER

QTY

SEE
PAGE

PRODUCT LEVEL)

9X-1813
SLEEVE _P~-CM)
_
155-2260
KIT -CONNECTING PLUG (3~f>IflJl
__
_
_
_
__lINCLUDES
PLUG_AS, WEDGE & INTERFACE SEAL_)
___
--=;.3,
__
1
~18_Q-9340
3
SOCKET-CONNECTOR
-----_-----1
E - ORDER _BY THE CENTIMETE,..:..:._R
__
---------,

VIEW A-A

GRAPHIC

SEBP3866-24

<END>

#1

1 of 1

g01381175

ELECTRICAL

AND STARTING SYSTEM

303

ELECTRICAL

AND STARTING SYSTEM

194 - 6725 SENSOR GP- PRESSURE


SIN: KHX1-UP
PART OF 237-9823
FILTER & LINES GP-FUEL
ALSO AN ATTACHMENT
SMCS-1408,

1925,

REF
NO

NOTE

i03260080

7494

GRAPHIC
REF

PART NAME
PART NUMBER

9X-1813
155-2260

2
-

3
1
BY THE CENTIMETER

E-ORDER

180-9340

QTY
- -

1
.__
3

SLEEVE

PRODUCT

(34-CM.'---

_~p

SEE
PAGE

LEVEL)

-<:;Q~~I:<:;n~G PLUG (3 - PINt.


----'(~I=NC=l=UDE.i_
PLUG AS, INTE:_RFACE

SEAL &._:_:W=ED=--:G=E:_L_l

SOCKET-CONNECTOR

VIEW A-A

GRAPHIC

304

<END>

#1

ELECTRICAL

AND STARTING SYSTEM

g01662003

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


197-8393

SENSOR GP-PRESSURE

SIN: KHX1-UP
PART OF 238-4808 SENSOR GP-ENGINE
ALSO AN ATTACHMENT
SMCS-1408,
NOTE
1

1925,

GRAPHIC
REF

-'-'

___:_1

GRAPHIC

SEBP3866-24

i03254640

7494

REF
NO

PART NUMBER

aTY

PART NAME
\ 2 3 4 5

seE
6

_:c1-=-61.:_-_:c1...:_70=3o_____;_1_--=-SE=N=S-=-OR:.:_.=G.E_flBf~~lLRU
ATMOSPHER I~ AI
6V-5049
SEAl-O-RING

<END>

#1

1 of 1

PAGE

PRODUCT LEVel

!!L _

g00855973

ELECTRICAL

AND STARTING SYSTEM

305

ELECTRICAL AND STARTING SYSTEM


197-8394 SENSOR GP-PRESSURE
SIN: KHX1-UP
PART OF 238-4808
SENSOR GP-ENGINE
ALSO AN ATTACHMENT
SMCS-1408,
NOTE

1925,

REF
NO

i03254646

7494

GRAPHIC
REF

PART NAME
PART NUMBER

ELECTRICAL

SEE
PAGE

<END>

GRAPHIC #1

306

QTY

AND STARTING SYSTEM

900856107

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


210-1747 SENSOR GP-PRESSURE
SIN: KHX1-UP
PART OF 238-4808 SENSOR GP-ENGINE
ALSO AN ATTACHMENT
SMCS-1408,
NOTE

GRAPHIC

SEBP3866-24

REF
NO

1925,

7494

GRAPHIC
REF

i03254645
SEE

PART NAME
PART NUMBER

QTY

PAGE

<END>

#1

1 of 1

900856107

ELECTRICAL

AND STARTING SYSTEM

307

ELECTRICAL AND STARTING SYSTEM


221-3416

SENSOR GP- PRESSURE

SIN: K5K1-UP
PART OF 239-4850
SENSOR & MTG GP-PRESSURE
AN ATTACHMENT
SMCS-1408,

1925,

REF
NO

NOTE

____________

7494

GRAPHIC
REF

1___

i02343587
QTY

_:_1

~155-2260

_1

1
1

180-9340
155-2276

3
1

__________ _g__
3

SEe

PART NAME
PART NUMBER

PAGE

(PRODUCT lEVEl)

KIT -cONIi~gU~_~ PLUG l3::_-_:P_-=--:IN"--1)


liNCLUDES
PLUG AS AND WEDGE)
SOCKET -CON~_~CJ9R_
_
__WEDGE-PLUG LOCK (3-PIN)

_
_

VIEW A-A

)----

)-----

'-

GRAPHIC #1

308

ELECTRICAL

<END>

AND STARTING

SYSTEM

gOl175734

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


224 -4536 SENSOR GP - PRESSURE
SIN: KHX1UP
PART OF 2366220 SENSOR GPPRESSURE
ALSO AN ATTACHMENT
SMCS1408,
REF
NO

NOTE

..

7494

GRAPHIC
REF

i02294161
PART NAME
PART NUMBER

QTY

1
1

9X1813
155-2260

1945226

194-5227
1552276

1925,

_.-

1
-----

--.---.~.--

-----

--

SEE
PAGE

(PRODUC r LEVEL)

SLEEVE (35-CM)
KIT-CONNECTING PLUG _(3-PIN)
(INCLUDES PLUG AS I WEDGES & INTERFACE SEAL)
WIR!= AS_::HARNE~j 16-GA IO_18-GA}
--------ORWIRE AS-HARNESS llj-GA
WIRE)
WEDGE-PLUG LOCK (3-~IN)

E - ORDER BY THE CENTIMETER

---

--

--------

2
-,

j_l3~

------'---

p~

GRAPHIC

<END>

#1

SEBP3866-24

1 of 1

VIEW A-A
g01040301

ELECTRICAL

AND STARTING SYSTEM

309

ELECTRICAL AND STARTING SYSTEM


236 - 6220 SENSOR GP - PRESSURE
SIN:
KHX1-UP
PART OF 238-4808 SENSOR GP-ENGINE
ALSO AN ATTACHMENT
SMCS-1408,

1925,

REF
NO

NOTE

__
Y

1
2

7494

GRAPHIC
REF

1
1

i03254628
PART NUMBER

214-7567
224-4536

SEE
PAGE

QTY

------

SENSOR GP-PRESSURE (INJECTION

--------

-----

ACTUATION)

--

3=O=9

Y -SEPARATE ILLUSTRATION

GRAPHIC #1

310

ELECTRICAL

<END>

AND STARTING SYSTEM

g01054528

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


; 193-2550
PART OF 249-8173,

SMCS-1907,

TORQUECONVERTER

i02961526

1912,3175,4803,7493

REF
NO

NOTE

249-8175

SENSORGP-SPEED

SIN:
DGB1-UP; DGC1-UP
GEAR GP-OUTPUT TRANSFER, 241-9022
& HOUSING GP
ALSO AN ATTACHMENT

GRAPHIC
REF

PART NAME

PART NUMBER

aTY

SEE
PAGE

(pRODUCT LEVel)

_
KIT
-RECEPTACLE
(_~:
_
:_P=IN_;__,l,-_
----1________________
(INCLUDES
RECEPTACLE
~S & WEDQ~_)
1
3
_:1
_::9=X___:3::_4~-=-01.:_____=2'_____:_PI=_=N(;()NN~CTOR
(16 - GA TO 18 - GA)
__ E
_ 4
1
--=-9_X----'1-=..8_1'-.3=----__
----"-S=LE=E'-'-V=-E
__.__(1--'.4___c-C=M'-L.)
_
------------------1
E - ORDER BY THE CENTIMETER
---------------------_--------------------

171

- 53=._4-'--=9
_ _____c_1_--:=-STc_R;.;_;A-'-p
----"M;.;_;A'-'-'RK-=E'-'-'R

102-8802

----1

A
1

a:::::::::::::::::

~::::::::::~::r -0

_L-

4/

tl

J
JI

.,
A

VIEWA-A

GRAPHIC

<END>

#1

SEBP3866-24

1 of 1

g01490456

ELECTRICAL

AND STARTING SYSTEM

311

ELECTRICAL AND STARTING SYSTEM


236-6221 SENSOR GP-SPEED
SIN: KHX1-UP
PART OF 238'-4808 SENSOR GP-ENGINE
ALSO AN ATTACHMENT
SMCS-1907,
NOTE

1912,

REF
NO

3175,

GRAPHIC
REF

4803,

PART NAME
PART NUMBER

GRAPHIC #1

312

ELECTRiCAL

i03260824

7493
QTY

SEE
PAGE

<END>

AND STARTING SYSTEM

g01013894

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


145 - 7028 SENSOR GP - TEMPERATURE
SIN: DGB1-UP; DGC1-UP; K5Kl-UP
PART OF 247 -7830 CONTROL GP- TRANSMISSION HYD, 241-0640
ALSO AN ATTACHMENT
SMCS-1408, 1906, 1919, 1921,
30n,
3194, 429T, 509T
REF
NO

NOTE

1928,

1929,
i02997040
PART NAME

GRAPHIC
REF

PART NUMBER

.. _-

1922,

CTY

102-8802

2
3
4

J - ORDER

153-5043
8T-8729
3E-3365

1
1

(PRODUCT

KIT-RECEPTACLE
(!~~I..,!JDE

SLEEVE

(2PIN)

PIN-CONNECTOR

WEDGE-RECEPTACLE

(16-GA

TO 18-GA)

LOCK (2-PIN)
_ ...

t--

AS & WEDGE L_

(3-DM}

f---

-- --_

___

..

..__ ...

...

r--

SEE
PAGE

LEVEL)

B!=CEPTACLE

BY THE DEC IMETER

WIRING GP-ENGINE

'--

--,A
I

'I
I
-.JA

.IFf

J10
3

~~4
VIEW

GRAPHIC #1

SEBP3866-24

A-A

<END>

1 of 1

900334570

ELECTRICAL

AND STARTING SYSTEM

313

ELECTRICAL AND STARTING SYSTEM


197-8391 SENSOR GP-TEMPERATURE
SIN: KHX1~UP
PART OF 238~4808 SENSORGP~ENGINE
ALSO AN ATTACHMENT
TYPE 1
SMCS-1408, 1906, 1919, 1921,
3011, 3194, 429T, 509T
NOTE

REF
NO

GRAPHIC
REF

1922,

1928,

1929,
i02938842
PART NAME

PART NUMBER

QTY

130-9811

137-6645

---.---

8L-2786

SEE
PAGE

SENSOR
---_-_--- GP- TEMPERATURE
- ---- ----PAD
SEAL-O-RING
---------.-.--- --

...------1

GRAPHIC #1

314

ELECTRICAL

<END>

AND STARTING

SYSTEM

900656011

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


197 -8391

SENSOR GP - TEMPERATURE

SIN: KHX,-UP
PART OF 238-4808 SENSOR GP-ENGINE
ALSO AN ATTACHMENT
TYPE 2
SMCS-1408, 1906, 1919, 1921,
301T, 3194, 429T, 509T
NOTE

REF
NO

GRAPHIC
REF

1928,

1929,
i02939540
PART NAME

PART NUMBER

1
2
1
C - CHANGE FROMPREVIOUS TYPE

1--------

1922,

264-4297
137-6645
8L-2786

QTY

(PRODUCT

SEE
PAGE

LEVEL)

SENSOR GP- TEMPERATURE


PAD
SEAL-O-RING

---------------1

>":

!~

/'

,\

f-

GRAPHIC

SEBP3866-24

<END>

#1

1 of 1

901164268

ELECTRICAL

AND STARTING SYSTEM

315

ELECTRICAL
197-8392

AND STARTING SYSTEM


SENSOR GP-TEMPERATURE

SIN: KHX1-UP
PART OF 238-4808
SENSORGP-ENGINE
ALSO AN ATTACHMENT
TYPE 1
SMCS-1408, 1906, 1919, 1921,
3011, 3194, 429T, 509T
REF
NO

NOTE

-------

.-

-_

..

GRAPHIC
REF

1922,

1929,
i03151493
PART NAME

PART NUMBER

130-9811

137-6645
6V-6609

1928,

CTY

SEE
PAGE

SENSOR
--~--- -GP- TEMPERATURE
------------PAD
SEAL-O-RING
- --

--

- -

GRAPHIC #1

316

ELECTRICAL

<END>

AND STARTING SYSTEM

g00856005

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


197-8392

SENSOR GP-TEMPERATURE

SIN: KHX1-UP
PART OF 238-4808 SENSOR GP-ENGINE
ALSO AN ATTACHMENT
TYPE 2
SMCS-1408, 1906, 1919, 1921,
3011, 3194, 429T, 509T
NOTE

REF
NO

GRAPHIC
REF

1922,

1928,

1929,
i02864759
PART NAME

PART NUMBER

264-4297

QTY

SEE
PAGE

(PRODUCI LEVEL)

SENSOR
GP-TEMPERATURE

______________
1~
~13~7~-~66~4~5--~1--~~P~A=D~~~--------------------2
1
6V-6609
1
SEAL-O-RING
C~CHAc-CN'--::-G-=E--=F--==RO'---M-P-R-E-VI-'O'--U-S-T-Y-PE----=--=~='---~-------""=-"==----=----'--'-"=-------------------------------I

_._-----

(,

f'

~--

L
;.'
'\
;;:;

<,

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

901164268

ELECTRICAL

AND STARTING SYSTEM

317

ELECTRICAL AND STARTING SYSTEM


263-6353

STARTING AID AR-ETHER


SIN:
K5K1-UP
AN ATTACHMENT

SMCS-1456

i02394556
PART NAME

NOTE

PART NUMBER

y
Y

261-3802
263-6667

Y-SEp~R~TE__!_U:@]JIA~~T_I--,-ON

QTY

1
1

SEE
6

(pROOUCl LEVEL)

STAF!_TING AID GP-ETHER


WIRING GP-ETHER STARTING AID
~

PAGE

321

441
_

<END>

318

ELECTRICAL

AND STARTING SYSTEM

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


249-9223 STARTING AID

GP-WIRING

SIN: KHX1-UP
24-VOLT
PART OF 235-1422 ENGINE AR-COMPLETE
TYPE 1
SMCS-1090

i02485087

REF
NO

NOTE

____
_____
__ E=--

GRAPHIC
REF

-'-1_
2~

3
4
5
6

M
M

PART NAME
PART NUMBER

_1.:__
~1
-'--

SEE
PAGE

_:::_3E=--_4:...:=3...::;.5=-2_-=2
__
WASHER-HARD
(8.8X20.5X2.5-MM
THK)
229-8~8~5~1 __ ~ __ -=CA~B=L~E~A~S
~~~~~~--'6~V_-_:::_90=2::..::3'-----'-TUB~ = !jEA T SHR I NK (1 2 7 -MM D I A) (3 -CM)
030-1712
TERMINAL - RING ( 2 -GA,_. 35 -M~1),
135-2543
BOOT
223-7577
1
SWITCH GP-MAGNETIC
(AIR INLET HEATER
6~'-'-V_2=..;3:;....;lc..o.7
__ ____;4_--=B--=-0=-L
T-,-----,,(M8X!2!>~3=-=O,,---_M_M
L;
6V-5192
BOLT -SOCKET HEAD (M8X1 .25X30-MMt
58-5492
WASHER
9M-1974
5
WASHER-HARD
(8.8X16X2-MM
THKl_
__=_5~P
__
-7~9'-'-7...:::.0
__ --=2__ ____;N~UT-'-----"(_M~8~X~1~.2~~T!jql
210- 3321
2
STUD ( M8X 1 .25 - THO)

_---'-

7
____
M
~
____;
8
____
_____:9=__
1
E - ORDER BY THE CENTIMETER
M - METRIC PART
Y - SEPARf, II: )LLUSTRAT-=.I::::_;ON..:__

VIEW A-A

QTY

339

__

00

1-6-9
"VI.WS-S

~--~

--=~O _-=-Jb==~ __-\


-

====-=- --=-====-=5-7
GRAPHIC

LEFT SIDE VIEW


<END>

#1

SEBP3866-24

4-7

1 of 1

g01215621

ELECTRICAL

AND STARTING SYSTEM

319

ELECTRICAL AND STARTING SYSTEM


249-9223 STARTING AID

GP-WIRING

SIN:

KHX1-UP
24-VOLT
PART OF 235-1422,235-1424,291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
TYPE 2
SMCS-1090

i02616593

NOTE

REF
NO

PART NAME

GRAPHIC
REF

SEE
PAGE

338

-----

----------1

------------

LEFT SIDE VIEW OF ENGINE


GRAPHIC #1
320

ELECTRICAL

<END>

AND STARTING

SYSTEM

g01312265

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


261-3802 STARTING

AID GP .. ETHER

SIN:
K5K1-UP
PART OF 263-6353 STARTING AID AR-ETHER
AN ATTACHMENT
SMCS-1456
NOTE

---

Y
_.

-----

_.

M
M
M
M
.. -----------E
A
-------

6
7
8
9
10
11
12
13
- -_14
15
16
17
18
19
20
21
22

PART NAME

GRAPHIC
REF

1
2
3
4
5
-

i02756555

REF
NO

--

_-------

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-_

..

PART NUMBER

QTY

3Y-2888
5P-6313
5P-6314
----------_.7N-2059
9R-2081
6V-8224
- -~ 9R-SOO8
-- -_-_--_ ..
239-1134
241-4194
258-0733
263-1774
---~-.-.-.
130-5300
3J-1907
5C-7261
6V-1889
6V-2686
8T-4121
8T-4133
8T-4189
8T-4191
8T4195
8T4224
--.. ~- --- ..--174-9169

1
1
1
1
1
1
1
1
1
1
-"_ 1
1
1
1
1
6
9
1
4
3
5
5

..

7N-0296

SEE
PAGE

(pRODUCT LEVEL)

CONNECTOR
NUT {5/16-24-THD}
SLEEVE
CLAMP AS
_. __ .._-- ---_
---BRACKET AS
._-- NUT-WELD {Ml0Xl .15-THD}
SPACER (11X20X6-MMTHK)
.... VALVE GP-ETHER STARTING (24-VOLlJ
._FITTING AS (CONTROLL
ATOMIZER AS
PLATE AS
---CLIP
--.SEAL-O-RING
-NUT (M8X1 .25-THD)
CLIP
._- ------------------_
CLIP
.... -.
WASHER- HARD {11 X21 X2 .5 - MMTHK L_____
NUT (M10X1.5-THDL_
__
BOLT (M8Xl. 25X20-MML_
BOLT (M1 OX1 .5X16-MM) ____
BOLT (M10Xl.5X30-MM)
~~HER - H~_I!D ( B . BX 16X2 - MM THK)
TUBE {160-_QMl

--

.. -

358

.._----

-.---_--

...

CYLINDER AS-ETHER
(MUST BE PROCURED LOCALLY FROMYOUR
CATERPILLAR DEALERL

A-NOT PART OF THIS GROUP


E-ORDER BY THE CENTIMETER
M-METRIC PART
Y-SEPARATE ILLUSTRATION

SEBP3866-24

1 of 2

ELECTRICAL

AND STARTING SYSTEM

321

ELECTRICAL AND STARTING SYSTEM


261-3802 STARTING AID GP-ETHER

i02756555

(contd.)

19-16-15
22

10
16-20

VIEW OF AREA A

GRAPHIC

322

#1

ELECTRICAL

VIEW OF AREA

<END>

AND STARTING SYSTEM

g01380663

2 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


111-4275

STARTING MOTORGP- ELECTRIC


SIN:

K5K1-1242
24-VOLT
PART OF 237-3995 INSTALLATION AR-ENGINE
i02163007

SMCS-1453
NOTE

REF
NO

M
CYR

1
2

GRAPHIC
REF

PART NAME
PART NUMBER

1
1

1--"--'--'-'--------=--------'------=-=---

3
M
___

118-9573
207-1517
-------

----'--

8=--,-T-4191

----=-5_

8Y-9603

t----------------'----___!!_:!g~!
1S -7252
E

__

_-=3K:.:._3257

____4

______

QTY

-'--- __

~_

1
1
1
1

n~.:_!!Z!I______

1.

8T-4121

C - CHANGE FROM PREVIOUS TYPE


E -ORDER BY THE CENTIMETER
M-METRIC PART
R-REMFG PART MAY BE AVAILABLE
Y__-S_E_P~RATE
ILLySTRATIO"!

SEE
PAGE

BOLT-12 POINT HEAD t~10Xl.15-TH_..:..::O:.L)


STARTING MOTORGP-ELECTRIC
GASKET
BOL_T_{Ml0X1.5X16-MM)
_
CABLE AS-STARTING MOT.;:_O::..:.R
_n_
TERMINAL-CABLE (OO-~,
1/2-IN
BOLT}
n______IT~fv1P-JA_L_-9ABLE (00 - 9A 3/8 - HLIi_Q_I,D
CABl,UQQ.:_~
BLACKl {~~-C;fv1J
n
WASHER-HARD (11X21X2.5-MM-'-'TH;_.::K.;_(I
_

325

_
---f

GRAPHIC

<END>

#1

SEBP3866-24

1-6

1 of 1

g00613782

ELECTRICAL

AND STARTING SYSTEM

323

ELECTRICAL

AND STARTING SYSTEM

128 - 5626 STARTI NG MOTOR GP - ELECTRIC-coLD


SIN: K5K1243-UP
PART OF 237-3995 INSTALLATION

WEATHER

AR-ENGINE

SMCS-1453
NOTE

i02938485

REF
NO

GRAPHIC
REF

PART NUMBER

1
.. -..--

1
1

E
I-----==M

~
3

seE

PART NAME

CYR

4
1
1---:-:- __
--'5=----__
__:_
M
6
1
C-CHANGE
FROM PREVIOUS
TYPE
E - ORDER BY THE CENTIMETER
M-METRIC
PART
R REMFG PART MAY BE AVAILABLE
Y-SEPARATE
ILLUSTRATION
----_
.. _

QTY

PAGE

3K-3257
1
GASKET
8Y-9603
.. _ gAB!::~~~-SIARTING
MQ}()f!
.---::---cc:-------.
15-7251
TERMINAL-CABLE
(OO-GA,
1/2- IN BOLT)
15-7252
'- _ ___:_T=-:ER_",M:_::I_:_::NAL-CABLE
(OO-GA,
3/8- IN BOLT
5P-0747 __
___:~_~~
.__
~C:!...!A!:::.;BL=E
J 9Q_-GA! BLACK) (28 - CM)
118-9573
3
. ~Ql,.!.:.!? P(!!I'~LH~~D{~1())(1.1_.-_!T_:_:H.::_DL_)----,207-1551
1
STARTING
MOTOR GP-ELECTRIC
(ST-,-,-A.;:.R~T-=-IN:.:cG=-r_
--'8~T:....-...:4_.:.:12=_1:___4.:.__
WASHER -f:lAf!Q_(_:_1 ..:.:1
X~2:..:1.:.:X=-2,_,.
5:c_-_,."M",_M_,_T.,_,_HK,_,_L_
8T-4191
1
BOLT (M10X1 .5X16-MM)

~3=-27'----i
_

------------------

FLYWHEEL
HOUSING

/"

5-6

GRAPHIC #1

324

ELECTRICAL

<END>

AND STARTING SYSTEM

g01392379

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


207 -1517

STARTING MOTOR GP - ELECTRIC*R


SIN:

K5Kl-1242
24-VOLT
PART OF 111 -4275 STARTING MOTORGP- ELECTRIC
SMCS-1453

i02946767

REF
NO

NOTE

PART NAME

GRAPHIC
REF

2
3
4
5

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

PART NUMBER

_.

6
7
8

.._--

10
11
12
13
14
15
16
.._--_ ....

17
18
19
20
21
22
23
24
25
26

--_.
----

..

__
27
28
29

30
31

1
1
1
1
1
1
1
1
1
-------_.
1
..

1
1
1
1
..... _._-,_.1
..

_-

-.---

AVAILABL~

SEBP3866-24

_.

SEE
PAGE

LEVELl

__

3E-7860
- ._._-_.--- - -----_

...

(PRODUCT

KIT - INSULATOR (STARTING MOTOR}


{INCLUDES INSULATORS & BUSHING)
106-7149
1
HOUSING
AS
.102-9863
1
TERMINAL AS
6V-8188
4
NUT {1/2-13-THD}
4
WASHER-HARD
(13.5X19XO.8-MM
THK)
7X-0562
------_.
. ...
3E-7853
TERMINAL
1
..
9X-4821
1
-_-- PLATE AS
3E-7852
1
COIL-STARTING MOTOR
7T-3454
1
INSULATOR ... _---_._-_ ..
... _--_ ..
-------_._-_-_.
-- --_--9X-4271
1
CONNECTOR
7T-3451
1
KIT-INSULATOR
(TER~INAL)
._-8T-8569
INSULATOR-TERMINAL -.1
55-7349
4
BOLT {1/4-29XO.5INL ___
... "---_-------_ ..
4
WASHER-HARD {7. 2X14. 5X2-MM THK}
8T-420S
7X-1950
4
SHOE-POLE
1
KIT-LEVER (STARTING MOTOR}
3E-7861
(INCLUDES LEVER AS, SHAFT AS, GASKET, 0 - RINGS,
RING & NUT)
3R-8797
8
SCREW& WASHER AS (3/824XO.
72 IN)
3E-7855
1
~R~T~RE~S-I~!HER
(21_-'y_Q_LT}
---_ .. _---- ---1
7X-19~2
_.HOUSING AS-LEVER
.._-4M-1831__ ._--_.1
PLUG-LEVER HOUSING
7L-2894
1
GASKET
..
-SOLT pi4-28Xl-IN)
036-9823
5
3E-78S7
1
MOTOR
.. DRIVE AS-STARTING
---_.
.."-3E-7858
1
-HOUSING AS
7X-3373
6
EiQl,.Tj~n~-l~~Q(lfi~I~l.
..----_-----_
.... 1
206-8784
KIT-SOLENOID
(STARTING MOTOR}
---( INCLUDES SOLENOID AS, BOLT, CONNECTORS, NUT &
NUT AS)
6V-8378
2
__NUT {jQ:~2 - THO L_
8F-1434
1
LOCKWASHER
----_.---_-8T-0328
2
WASHER !:I_e.l_Q_( 5. 5XlilX1 . MMTHKJ
COVER-STARTING
9X-4824 .. _. -_ .._ .. 1
_._-------_
- -~--. ---_. --_.
-- -_._MOTOR
_._. __ --.. 1
KIT-BRUSH (STARTING MOTOR)
9X-4825
(INCLUDES O-RING, SCREWS, BRUSHES & SPRINGS)

--.

. ... _.

8T-9884

_.

---

QTY

__

1 of 2

._.

---

_._-_

..

REPAIR K~.I@)_: __

1(1J:_Ei~~H!~(i l~T~RI I~fi.J!1_Q!()Rl ..


-- _ _. __ .._. __ . ... _.
(INCLUDES BUSHINGS, PLUGS, CUPS, SEAL, NUT,
O-RINGS, GASKET, SPACER, WASHERS & SCREW
~SSEMBLIES)
_. __ .
---

..

ELECTRICAL

..

AND STARTING SYSTEM

..

_-

._ ..

325

ELECTRICAL AND STARTING SYSTEM


207-1517

STARTING

Ar-

MOTOR GP-ELECTRIC

i02946767

(contd.)

14-13
26

I
I
I

16-19

130

31-7

17-15
18

VIEW

GRAPHIC #1

326

ELECTRICAL

VIEW

A-A

B-B

<END>
AND STARTING SYSTEM

900839695

2 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYST,EM

STARTING MOTOR GP -ELECTRIC*R

207-1551

SIN:

K5K1243-UP
24-VOLT
STARTING MOTORGP-ELECTRIC

PART OF 128-5626
SMCS-1453

i03159206

REF
NO

NOTE

.... _

GRAPHIC
REF

-1

--------- 6
7
-------8

________

1
1

---- 11
12
t-------

--

---

1
1

t------_____!L----

14

---

15

------

16

---------

---------

17

---

19

1
1

20
21

-------

18

--

22

----------

24

______

;25

26

27

1---------------_

--

28

29

--

30

--------

--

31

---

1
-

32

------------------

1
----_

SEBP3866-24

---

_______

1 of 2

KIT - INSULATOR

------

9F-2547

7T-3267
-----

SEAL,

AVAILABLE

---

(INCLUDES
WASH~JIS,

---

---- .._.
._.-.

( ST AR_TI NG MOTQ_R)
INSUL~TORS

&

-_----

BUSHING)

.'--"----_-------

REPAIR

KIT -BUSHING

SEALS,

SCREWS & SPRINGS}

WICK
-------------- --

-------

----

(INC;;LUDE!)

..

------------------

__

{l_~_CLUDEs--BRUSHES_,

8T-9884
----

..-.----------

33

SEE
PAGE

I LEVEL)

(INCLUDES
LEVER AS, SHAFT AS, GASKET,
STOP A~_.
-- . . fn~g!)J_
- -KIT -BRUSH ( STAR1JJIlg MQIOR)
---

-----

1 ---

---------

WHODIlC

--------_.

-----------8C-3655

------------------

9F-2247
1
PLUG-PIPE
... _
-1
7T-3279
HOUSING
AS
---- .. -"----TERMINAL
AS
8T-8566
1
NUT (1/2-13-THD)
6V-8188
4
---7X-0562
4
WASHER-HARD
(13.5X19XO.8-MM
THK}
--1
3T-3422
WIRE AS
-1
HOLDER AS-BRUSH
7T-3278
--.-1
7T-3277
---- COIL AS-FIELD
!!:3454 _____
1 __
~NSULATO!_l
... _
--._
_,-----_._CONNECTOR
7T-3271
1_._ .._----_._---7T-3451
1
KIT-INSULAT9RtTERMINAL)
__ .-------_._-----_" ...
1
INSULATOR-TERMINAL
8T-85~_9
-__ ..
-----5S-1349
4 _____~Q~_L(_1_14- 20XO. 5 - I~
---WASHER-HARD
(7.2X14_:_5X2-MM
__THK)
8T-4205
4
_---"-----8H-1141
4
HOE-POLE
-------------3F-0379
8
SCREW-POLE SHOE _(!!/8 - 21_~THO}
----------_._-------1
7T-3276
ARMATURE AS (24-VOLT)
__ ..
---------105-97Q_2___ L
HOUSING
AS
.....
- -.---------,--------4M-1831
1
PLUG-LEVER
HOUSING
.__ ....
-----_
.._---- -7L-2894
1
GASKET
-_.-._---------------5
036-9823
BOLT (1/~-28Xl-IN)
------------------6N-3827
1
DRIVE AS-MOTOR
-----,.,_
_".-----"-------_ 9X-95_!_Q____
1__ _!-t_Q~SING AS ----6
BOLT (5/16-18~988-IN)
______ 7~ -~~!~
----SOLENOID
MOTOR
____
~~_-_~570 __ 1
(24-Y_9LT)
- -- --_ .-- -- . AS-STARTING
3
~YJ~2-THD}
-----6V-8378
... _---- -.--2
LOCKWASHER
~~-1434
-WASHER-HARD
3
8T-0328
(~5Xl0lU_-MM
THK)__
.. _._-._-------9X-4824
1
MOTOR
...--- ------------ COVER-STARTING
7T-3268
1
KIT - _LEVER _(STARTING MOTOR)
------

-----

.. _----

----

- -

-------

--

23

9 ____

-----

10

QTY

1
-----

PART NUMBER
---

------

PART NAME

KITJS)

--

--

!JARTINGMOTOR)

-_. __ .
"----BUSHINGS,
WICKS,
CUPS, SEALS,
GASKET,
SPACER, NUT I & SCREW ASSBABL I I:S)

ELECTRICAL

AND STARTING

SYSTEM

327

ELECTRICAL AND STARTING SYSTEM


207-1551

STARTING MOTORGP-ELECTRIC (contd.)

26-28-29

i03159206

25

12-11-14-13

18-30

AI

I
I
I

--,8
~19-20

AL-

22
~
31-7

15

VIEW

17

16

--18

21

A-A

VIEW

GRAPHIC #1
328

ELECTRICAL

I
I
I
I
I
I
I
I
I

B-B

<END>
AND STARTING SYSTEM

g00868789

2 of 2

SEBP3866-24

AND STARTING SYSTEM

ELECTRICAL
164 -7577 SWITCH

GP - BYPASS-POWER
SIN: K5K1-813

TRAIN OIL FILTER

PART OF 241-0642 WIRING GP-CHASSIS


SMCS-1408,
REF
NO

NOTE

BE

i02895344

1435
GRAPHIC
REF

1
2

9X-1813
102-8802

1
1
1 --

186-3735
3E-3365
3D-2824

___

4
S
B - USE AS REQUIRED
E-ORDER BY THE CENTIMETER
0_-

PART NUMBER

1
1
-

__

PART NAME
QTY

T_

2
1

SEE
PAGE

(PRODUCT LEVElj

SLEEVE
j{IT-RECEPTACLE
(2-PIN)
(INCLUDES RECEPTACLE AS ~Q ViEDQ~L_
PIN-CONNECTOR {16-GA TO l8-GAl
_WEDGE -RECEPTACLE LOCK (2-PIN)
SEAL-O-RING
---- -

- - - ---

------

--_-

--- ...

-._-

T.

234

~J
.~

VIEW

A-A

r=r=:':
2

AI

I
I
I

--

,-----..,

/1

------

~IIII

\:TI

~~

0'

AL
<END>

GRAPHIC #1

SEBP3866-24

1 of 1

g01346436

ELECTRICAL

AND STARTING SYSTEM

329

ELECTRICAL AND STARTING SYSTEM


255-5082 SWITCH GP-DIFFERENTIAl

LOCK

SIN:

K5K1-UP
AN ATTACHMENT
SMCS -1435,
NOTE

i02579559

3264
PART NAME

REF

GRAPHIC

NO

REF

PART NUMBER

147-1380
102-880=-2

1--__________
__________________

__:__ __

2
__

______;_

3
_1

1
1__:____

QTY

1
__

SEE
PAGE

PRODUCT LEVEl.

svgTgI-IA!>~F9_QT{RIFFERENTI~L LOCK,

~!1.L__

JUT -RECEPTACLE
(?-__:__P=IN:.J_)
__
(KIT INCLUDES RECEPTACLE AS_~ND WEDG~_L
-----=-:18=--=6:_-3735 _2=----_--,-PIN-CONNECTOR
(16~_A TO 1B-GA)_
-=2--"--'55=-------=-5--"--'08=----=3
__
1
BRACK~J _ __ _ _
_
~:?~~
--=3:__--=BO=:LT
lJ/4-20XO.5-If!L
_
_____:8,,---oT_----'-'42=--::0=5 ~
WASHEf!_~
HARD (7. 2X 14. 5X2 :MM._THK)
-------

1'------ __

_
_

3-4-1

\-------\
r\

I
1__

~----

-\

t,

_oj

VIEW A-A

)
----__j

LEFT SIDE VIEW


GRAPHIC

330

<END>

#1

ELECTRICAL

AND STARTING SYSTEM

g01311705

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


261-8121

SWITCH GP..DIFFERENTIAL

LOCK

K5K1-UP
AN ATTACHMENT
SIN:

SMCS-1435
NOTE

____

___

i02746482

3264

REF
NO

GRAPHIC
REF

1-,--_

2
3

'----__

SEE
PAGE

QTY

35 - 2093
__:_1_---=-.:_:_
201-9459
BOOT
-- - -------------

--'-4__

--'-

5
6

---------------'--M
M-METRIC

PART NUMBER

7
8
PART

_ ___:_

---=2_::;_04.-0775
-'2=05-6298

SWITCH AS-FOOT (DIFFEflE_!jJIAL


LOCK ON, OFF)
:.:'-AC:::...:T:....:::U::._:A':':-TO=-:R~_
228-0712
BRACKET:.__:_AS=-_
__2_28_-_9?'~1!
I-!ARNESS AS-SWITCH
(DIFFERENTIAL
LOCK)'---102 - 880=2'---------C__ KIT - RECEI~_TA(;~E (? - P !fI!L
_______
_(INCLUDE~_RECEPTACLE
AS AND WEDGE)
?61-82?~
__
BRACKET'-A'--'-'S'---__
_
9X-2044
3
SCR_E,?/.:-_TRUSSHEAD {~_E?X1 X 16 - MM)

.
1

',,-\
\
y

7
EXPLODED VIEW OF AREA A

LEFT SIDE VIEW

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

901191929

ELECTRICAL

AND STARTING SYSTEM

331

ELECTRICAL AND STARTING SYSTEM


197-6475

SWITCH GP-DIMMER-ROADING
SIN:

PART OF 254-5525,

K5K1-UP
260-7765
LIGHTING AR-ROADING
AN ATTACHMENT
i02466792

SMCS-7332
NOTE
1
_______

REF
NO
1
....__...._.

GRAPHIC
REF
1'-----__
_ __:_1

_
2
_____ ~_.__
_:4

-'1
1

PART NAME
PART NUMBER
QTY
1 2
3 4
5
----=2=H-----'-1855 1
SWITCH AS DIMMER IF!Q_ADING)
_
___::::_6V.::.__--=8=3=62
3
_~gBEW-M"g~INE
{8-:!?X_Q.31-IN)
_~~- ??~L_____?
_!-OCKWASHER
-----_._.
121-8939
1
WIRE AS
--=5-=-5-'-7--"349 3
SOLT t1l_4 =_20XO. 5 - IN L_ ----,----:-=--,-,-,---_
.____
8T-4205
3
Wj\SHER-Hj\RD {7 .2X14.5X2-MM
TH!S'--

_----

GRAPHIC #1

ELECTRICAL

__ __
..

..

..

...

._.

___

LEFT

332

SEE
PAGE

SIDE

VIEW

OF CAB

<END>

AND STARTING SYSTEM

g00799540

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


7N-0718 SWITCH GPDISCONNECT-BATTERY
SIN: KSK1-UP
12-VOLT
PART OF 241-0639
BATTERY & WIRING GP
SMCS-1411
NOTE

i024S9121

REF
NO

1
2
3
4
..._--------'---

PART NAME

GRAPHIC
REF

PART NUMBER

--_.1

8H-5306

8H-5303

2H-3922
9F-5644
6F-7045

2
2
2

1
1

-_ .. - ---

GRAPHIC #1

SEBP3866-24

QTY

(PRODUCT

KEY (BATTERY DISCONNECT)


NUTJ~/_4 -16- THD)
LOCKWASHER
LOCKWASHER
NUT-FULL
(3/8-24-THD)

<END>

1 of 1

SEE
PAGE

LEVEL)

g00715584

ELECTRICAL

AND STARTING SYSTEM

333

ELECTRICAL AND STARTING SYSTEM


3E - 0075 SWITCH GP- MAGNETIC
SIN: K5K1-UP
24-VOLT
PART OF 291-8387
PANEL GP-CIRCUIT BREAKER
FIELD REPLACEMENT FOR 115-2324-PAGE
337, 175-2322-PAGE

336

SMCS-7499

i03287463
PART NAME

NOTE
y
I--- '---- .....

PART NUMBER
175-2322

QTY
1

j75~-23-2-4 -- - 1--

Y -SEPARATE

ILLUSTRATION

(PRODUCT

SWITCH GP - MAGNETIC
-OR-

--swITcH

GP-MAGNETIC

LEVEL)

(24 - VOL T)

(START._;_Rc.=cEL=.;_A
. ;_Y_,_)
__

(24-VClL TU--=-.ST-,-,-A_;;cR,-,-T--,-,R.=cEL=--A.;_y_.___)__

SEE
PAGE
----'3-=-3-'-6_.
._.

-=3c=3.;_7-t

---------------------------~

<END>

334

ELECTRICAL

AND STARTING SYSTEM

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


125 -1302 SWITCH GP - MAGNETIC-START RELAY
SIN: KSK1-813
24-VOLT
PART OF 241-0642 WIRING GP-CHASSIS
SMCS-7499

i03260001

REF
NO

NOTE

PART NAME

GRAPHIC
REF

PART NUMBER

102-8802
..

2
3
4

M
1
5
E
-=
~ 1
6
E - ORDER BY THE CENTIMETER
M-METRIC PART

CTY

SEE
PAGE

_ .. _.-

2
186-3735
'-=--_=--------'P!~-f_()~~ECTOR
(16-GA TO l8GAl
2
LOCKWASHER
1H-3338
LOCKWASHER
2
012-0380
5C-2890
NUT (M6X1 . THD
--_--_- 2
~~~~
=Sl=E=E~V~Ei16-f~~
9X-1813

3-4-5

VIEW

GRAPHIC #1

SEBP3866-24

A-A

<END>

1 of 1

g00988001

ELECTRICAL

AND STARTING

SYSTEM

335

ELECTRICAL

AND STARTING SYSTEM

175 - 2322 SWITCH GP - MAGNETIC-START RELAY


SIN: K5K1-UP
24-VOLT
PART OF 3E-0075 SWITCH GP-MAGNETIC
FIELD REPLACEMENT ORDER 3E-0075-PAGE 334
SMCS-7499
REF
NO

NOTE

____ 1_
-----_-_ .. 2
3
4
M
5

i02767725
PART NAME

GRAPHIC
REF

PART NUMBER

CTY

102-8802

186-3735
1H-3338
012-0380
5C-2890

1
1

_._._._-_.-

1 --

1------.
E
6
1
E-ORDER BY THE CENTIMETER
M-METRIC PART
----_.

(PRODUCT

seE
PAGE

LEVEL)

1 _ .._ KIT-RECEPTACLE
(2-PIN)
(INC\:-!!PES RECEPTACLE AS AND WED_GEl
2
_ PIN-C_QII!~!=QTOR {16_-GA TO l8-GA)
2
lOCKWASHER
--.. -2
LOCKWASHER
-2
NUT ( M6X 1.:THD)
-- -SLEEVE (16-CML_
----

9X-1813

--

--

---

2
3

4
5

r:::::::

:~

D
~ D
if~

'--

r-

AE

VIEW

B-B

--~

ELECTRICAL

-.........__

'----...........-...........

I CI

.\\

)/

~
~

1 __-

--

<END>

GRAPHIC #1

336

VIEW
A-A

A.-

I
I
I
I

~--.-

AND STARTING SYSTEM

I
~B
gOl126375

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


175-2324

SWITCH GP-MAGNETIC-START

RELAY

SIN: K5K1-UP
24-VOLT
PART OF 3E-0075 SWITCH GP-MAGNETIC
FIELD REPLACEMENT ORDER 3E-0075-PAGE
334
SMCS-7499

i02767727

REF
NO

NOTE

____

1
--'----__

GRAPHIC
REF

QTY

SEE
PAGE

PRODUCT LEVEL

s""W"-"I'--'-T-"-'cH-'--~~-MAG~_ETIC_{24-VOL T) (START RELAY)


KIT -RECEPTACLE
(2-PINL
_
. (INCLUDES
RECEPTACLE
AS AND WEDGE)
_ .. _. __________
__
----,o----'- 1
-'1c_::8-=-6---=-3:...:.7.;::..::.35
2
_f IN - CONNECTOR ( 16 - GA TO 18 - GAL___
3 __
4
1 H - 333~8:________=2:____=_L=OC"__'__KW=A:_:_:S"__'__H=E'_'_R
__ _
5=-----_
012-0380
2
LOCKWASHER
M
6
5C - 2890
2=---_____:,:.N;::_UT:___:(
M6X 1 - THD)
1__ E=---- __
___:7
__;_1
_____::_:9X__;_-_:.1-=-81_:__:3=------_
SL_E~_YL( 16 - CM)
E - ORDER BY THE CENTIMETER
M-METRIC
PART

--=--__
2

-'--1

PART NAME
PART NUMBER

__:_
1

-=3:=.E-'-7=-=2'-.:-7_:_7
__
-'--l__
102-8802

A~

I
I
I
I

VIEW

GRAPHIC #1

SEBP3866-24

A-A

<END>

1 of 1

900985960

ELECTRICAL

AND STARTING SYSTEM

337

ELECTRICAL
209 - 5582

SWITCH

AND STARTING SYSTEM

GP - MAGNETIC-STARTING
AIR INLET HEATER RELAY
SIN: KHX1-UP

AID HEATER RELAY-

24-VOLT
PART OF 249-9223 STARTING AID GP
ALSO AN ATTACHMENT
i02555109

SMCS-7499
NOTE

REF
NO

GRAPHIC
REF

-'---1__ 1

102-8802

QTY

-=-3
__
~4__
5

-----'6"--- __

_,____

___:
~
'---

PAGE

KIT-RE_g_~TACLE (2-PIN)
(INCLUDES

SEe

PART NAME
PART NUMBER

RECEPTACL.1AS~_l!!=ED:...::G=E...__)

---'-18=6:_-3?~~
~
_p.H!_-Q_Q~t!!=~TQfI{16-GA T{)1~-~L
3F -9556
2
LOCKWASHER
_=6V~-~8~18=6~~2~~NU=T~-~FU=L~L_~L16~-2~4_-T~H=D~)
6V-8378
2
NUT (10-32-THD)
!l_f: H:!~
2
LO~I<Vt~Ii_E'l_

5-6

4-3

GRAPHIC #1

338

ELECTRICAL

VIEW A-A

<END>

AND STARTING SYSTEM

901279452

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


223-7577 SWITCH GP-MAGNETIC-AIR

INLET HEATER

SIN: KHX1-UP
24-VOLT
PART OF 249-9223 STARTING AID GP
SMCS-7499
NOTE

REF
NO
1
1A

i02952428
PART NAME

GRAPHIC
REF
1
1

._---

PART NUMBER

209-5582

QTY

102-8802
-_._---------

186-3735
3F-9556
6V-8186
6V-8378
8F-1434
283-1224
208-9277

SEE
PAGE

SWITCH GP - MAGNETIC (24 - VOLT)


(AIR INLET HEATER RELAY
_!<IT-RECEPTACLE (2-PIN)
( INCLUDES RECEPTACLE AS & WEDGE)
PIN-CONNECTOR (16-GA TO l8-GA)
LOCKWASHER
NUT-fML~15l1-2~-THR}
NUT (10-32 - THO)
LOCKWASHER
BRACKET AS
BOLT -FLANGE HEAD_.H~~~J~g-fv1M}

-..

1B
lC
10
1E
1F
2
3

2
2
2
2
2
1
2

VIEWB-B

1A

1
1E-1F

B~
11C-m

I
I
I
I
I

18

VIEW OFAREAA

sL
<END>

GRAPHIC #1

SEBP3866-24

C)

1 of 1

g01442715

ELECTRICAL

AND STARTING SYSTEM

339

ELECTRICAL AND STARTING SYSTEM


241-8368 SWITCH GP-MAGNETIC-MAIN RELAY
SIN:

K5K1-UP
24-VOLT
PANEL GP-CIRCUIT BREAKER, 241-0642

PART OF 291-8387

WIRING GP-CHASSIS
i02325242

SMCS-7499
NOTE

REF
NO

GRAPHIC
REF

PART NAME
PART NUMBER

155-2270

QTY

_KIT -CONNECTING
( INCLUDES

ISOMETRIC

4F-2294
186-3736

NUT -JAM

SOCKET -CONNECTOR

(5/16-24-

(.g_. PINL_

WEDGE & INT~FlFA~~~E~L

THO
{16-GA

TO 18-GA)

VIEW

lA

GRAPHIC #1

VIEW

<END>

AND STARTING SYSTEM

A-A

I
I
I
I
__jA

~~

ELECTRICAL

PLUG

PLUG AS

340

SEE
PAGE

901077362

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


258 - 0883 SWITCH GP - PRESSURE-FUEL
SIN:
KHX1-UP
PART OF 237-9823 FILTER & LINES GP-FUEL
ALSO AN ATTACHMENT
SMCS-1435

i02868024

REF
NO

NOTE

PART NAME

GRAPHIC
REF

PART NUMBER

102-8802
--

-------

1
1
1
1
1

3
BE

5
6

QTY

----

(PRODUCT

KIT-RECEPTACLE

-~

{It-!~!JIQ~RECE_!:TA~!::E

--

SEE
PAGE

LEVEL)

1
1

3E-3365
186-3735
9X-1813
6V-4589
7L-9061

(2-PIN}

WEDGE-RECEPTACLE

~~_~_ WEI.)(1E}
LOCK (2-PIJ!)

(16-GA

PIN-CONNECTOR
SEAL-a-RING

-- ---

--

TO 18-GA) ___

SLEEVE

1
1

----- -

---"

---

SEAL-a-RING

B - USE AS REQUIRED
E-ORDER BY THE CENTIMETER
- --

-,

--------

.--.
ID
A

1'-....,_
2
3
'-

((--

~'\

4~

-iEi

El)~

VIEW A-A

==I

l~'-:--'~-'-'---

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g01072091

ELECTRICAL

AND STARTING SYSTEM

341

ELECTRICAL
252-5925
PART OF 244-2662,

SMCS-6129,
NOTE

SWITCH GP-QUICK COUPLER

SIN: K5K1-UP
244-2665,
325-2739,
325-2748
CONTROL AR-QUICK COUPLER,
315-6311,
315-6316 LINES GP-COUPLER
FOR USE WITH 938G & 938H WHEEL LOADER
AN ATTACHMENT

7332

REF
NO

-'----1
__
2

AND STARTING SYSTEM

i03082460

GRAPHIC
REF

----'1_
1

PART NAME
PART NUMBER

35-2093

_~1__

S:::_:_T_:_:c_RAf~~~L~
STRAP-CABLE
ALAR~QE_{24-VOLT)
SWITCH A.:J~OCKER
._

?~-1!!!!
1
-'-1_.__ ._.h._hJ~~~~.?._ ._. 1

Y'---_----=-3
1
4--=----_----'1'--- __ ----'2=8:....:.4--=-3=-=6=23=----_
Y - SEPARATE
IL=L_cU=-S.=.T'--R'-"._A.c.:_T..::_IO::_:._N:___

1__

QTY

1
._ ...

SEE
PAGE

(PRODUCT LEVel)

._---

....
(ACTION.L_
(24-VOLT)

(QUICK

_
.. _.
COUPLER).

..... _.
1
-----'2=-=0--'--1
..
-_ .._ .... -

-------

/ ,~~~

~ll //
<., __ /

GRAPHIC #1

342

ELECTRICAL

<END>

AND STARTING SYSTEM

g01576639

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


252-5917

SWITCH GP-RIDE

CONTROL

SIN:

PART OF 244-3442,244-3443

K5K1-UP
CONTROLAR-RIDE, 244-5611
AN ATTACHMENT

HYDRAULIC AR-3 VALVE

SMCS-7332
NOTE

i02207809

REF
NO

--'---1
__

---'--1 _

GRAPHIC #1

SEBP3866-24

PART NAME

GRAPHIC
REF

PART NUMBER

~~~-

4612

QTY

:.

SWITCH AS - ROCKER (RIDE

CONTROL }---------I

<END>

1 of 1

SEE
PAGE

(pRODUCT lEVEL)

g01080120

ELECTRICAL

AND STARTING SYSTEM

343

ELECTRICAL AND STARTING SYSTEM


262 - 9949

SWITCH
GP- ROCKER-REVERSING
VARIABLE PITCH FAN

FAN-

SIN: KSK1-UP
PART OF 306-5348 WIRING GP-CAB
AN ATTACHMENT
SMCS-7332
NOTE

i02285342

REF
NO

GRAPHIC
REF

PART NAME
PART NUMBER

236-4623

QTY

SEE
PAGE

PRODUCTLEVEL

SWITCH AS-ROCKER {~!JTOMATIC R~_Y~R_SING FAN)

@DD~J~
DDDDn

LEFT SIDE VIEW


<END>

GRAPHIC #1

344

ELECTRICAL

AND STARTING SYSTEM

g01116598

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


263-4133
QUICK COUPLER,

SWITCH GP-ROCKER-

BUCKET I FORK SELECT,


SIN: KSK1-UP

KICKOUT

AN ATTACHMENT

i02345886

SMCS-7332
REF
NO

GRAPHIC
REF

____:_1__
=2
__
__:4__
____:::_5
__

____;_1
1
-"--1
---'----'-

NOTE

_..._._ ._ .__
1
t---=Y'-----_---=--3
1--

-"'6__

1--

__:_1

7
Y - SEPARATE

PART NAME
PART NUMBER

QTY

SEE
PAGE

--'3=:..::5:__-=20=:..::9=3
_ ____;_1__

I~: 1.!~!

S-=-T;_;_R::._:A;_P
---=C_;_:AB=L=-=Ec___
1
STRA:_P
-_.:::Cc:...:AB=L:..::Ec___----=_~:cc_::___--------___;___--'-A_=L::._;;AR:=M"__'G:::..:...P__'(
24 - VOL T) ( ACTI ON)
SWITCH
AS - ROCKER
( BUC,,-,:K=E...:..,TL.!
:_,:FO::..:__R:.:_:K_,:::-S=E=-:LE=C:_:._T.'SWITCH
AS-ROCKER
(QUICK
COUPLER)

1=32 -~18=2=9 _
~2'_='36.-4625
-=24B-50B1
~2'-'-49=_-_.:::5=60=2"___.!
266-7269
1

gll~F1[) -S~lJ_C.!i_ --.---SWITCH

AS-ROCKER

(LIFT

_
201
I
1

---=----,-------:----::----=-

,..___;Tcc::I=LT.:____:_::KI=--=C:_:_:K=-OU"'--'T'-"-

ILLUSTRATION

7
6-5

~
@'

@,
/

('
l',_

.",;-"

r
___)

'-..,

>:

+-,

BOTTOM VIEW

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

gOl182888

ELECTRICAL

AND STARTING SYSTEM

345

ELECTRICAL AND STARTING SYSTEM


263-4134
QUICK COUPLER,

SWITCH GP-ROCKER-

BUCKET I FORK SELECT,


SIN: KSK1-UP
AN ATTACHMENT

KICKOUT
102478971

SMCS-7332
NOTE

REF
NO

GRAPHIC
REF

PART NAME
PART NUMBER

2
y

3
4

--=-5 __

-----=

6
7
ILLUSTRATION

y -SEPARATE

CTY

SEE
PAGE

PRODUCT LEVEL

3S-2093
1
STRAP-CABLE
7K-1181
1
STRAP-CABLE
_:.1=32=--....:..;18=2=9
_ __:__
AL~~M (W .I ?1- \({}I,.H.J ~GJ=--:IO=N:L__
236-4625
SWITCH AS-ROCKER
(BUCKEI,_FO:_:_:R.::_K--"'S=EL=-=E=CT-'--')L__
-=2:__:4=8_o-5=0=81_:__
_ ___:_______:S::_:_:W:.=_IT,:__:C:_:_:H
A~~ROCKER
(QUICK COUPLER)
249-5602
GUARD-SWITCH
266-7269
SWITCH AS-RQ~~~!!_{!:JFT
J TILT____:_:K=IC=K=O--=--UT'----'-)

-----=2=-=O_:__1
----I
_

6-5

LEFT SIDE VIEW

GRAPHIC

346

<END>

#1

ELECTRICAL

AND STARTING

SYSTEM

g01250686

1 of 1

SEBP3866-24

ELECTRICAL
106 - 0107

SWITCH

AND STARTING SYSTEM


GP - ROTARY-AUTODIG

K5K1-UP
253-3470,
253-3471,
266-1527
AN ATTACHMENT

MATERIAL SELECT

SIN:

PART OF 243-1939,

CONTROL GP-AUTODIG

SMCS-7332

i02096966

REF
NO

NOTE

----

PART NAME

GRAPHIC
REF

PART NUMBER

102-8805

QTY

(PRODUCT

SEE
PAGE

LEVEL)

KIT -RECEPTACLE (6-PIJi)


RECEPTACLE AS & WEDGE1
WEDGE-RECEPTACLE LOCK (6-PIN}
PLUG-SEAL
PIN-CONNECTOR (14-GA TO l8-GAl
NUT ( Ml?~ 1: TI:!R.l _
~ ._-WASHER (M12.2X15.4XO.5-MMTHK}
SEAL

_. J!~~~UDES

3
M

1
1

6
7
M-METRIC PART

3E-3383
8T-8737
144-1636
7Y-5458
7Y-5464
106-0210

--.-

1
1

5
1
1
1

----

--------

1-2

Ar-

I
I

--~

c:t
r-

=--t:-__--;;;::::;;

,;:::::::

----< ::::::=:

Fl

---:: ..

'---

<,

r=

~I

AL

_I

~------

5-6-7
3

~4

~~

-,

VIEW A-A

GRAPHIC

SEBP3866-24

<END>

#1

1 of 1

901098706

ELECTRICAL

AND STARTING SYSTEM

347

ELECTRICAL AND STARTING SYSTEM


266 -1466

SWITCH GP - ROTARY

SIN: K5K1-UP
PART OF 201-8616
PEDAL GP-GOVERNOR
ALSO AN ATTACHMENT
i03018526

SMCS-7332
REF
NO

NOTE
----

- ...1
_ .. --_

3
------

PART NUMBER

QTY

3E-3371
--_--------

..

102-8803

----=--'--'----=--'--=--'-_---"'-3
9X-3401
__

_-----'------

.. -

1-'--__

1-------

SEE

PART NAME

GRAPHIC
REF

--

----

126-1767

~=_=_____:_:_"_'__

PAGE

WEDGE-RECEPTACLE
LOCK (3-PI~}
_I$_IT - REC_~EI!,CLE
(=-3-,-:P--=I=Nc'-=)
---::--c-c=-::--=(INCLUDES
RECEPTACLE
AS & WEDGE)
_PIN-CONNECTOR
( 16-GA
TO 18-GA)

-{)R-

-----------

.. _-

_"

--

___'3'-------'-P__"'I-'-'-N---'C'-"O~NN:..=Eg_TOR
(14 - GA)

1-2-3

GRAPHIC

348

<END>

#1

ELECTRiCAL

AND STARTING SYSTEM

g01526690

1 of 1

ELECTRICA,L AND

252-5924 SWITCH GP STARTING SYSTEM


-SECONDA
PART OF 244_5:/N:
K5K1-UP
RY STEERING
24STEERIN
AN ATTACHME:/R-SECONDARY

SMCS-7332

-~~~ITNJ~-------

~~~~~~~GG~MAFP~HI~C-------1
s R ~oou,mm
~
__ ~REEfF __
236-4615 __
...
_~QTY:-:---,-\
2..2 '3NAME
SWITCHAS
_L
1 _~P~A~RT~Nl!!!UM!HlB~ER~
PART

i022 08423

_ OCKER (SECOt-mARY STEERHIG)

--~_----

-_.--- -

GRAPHIC

SEBP3866-24

1 of 1

P~~E

_- _

<END>

#1

~~~31

901079142

ELECTRICAL

AND STARTING SYSTEM

349

AND STARTING SYSTEM

ELECTRICAL
252-5920
PART OF 260-7765

LIGHTING

SWITCH GP - SIGNAL-TURN

SIN: K5K1UP
AR-ROADING,
235-5279,
AN ATTACHMENT

275-5866

LIGHTING

ARSIGNAL

i03287674

SMCS-7332
REF
NO

NOTE
--_._

1
2

.... -.

PART NAME

GRAPHIC
REF

1
----.-_-

PART NUMBER
..

------

..

1
-----_

_.

..

---

1
3
--.--,----

_--_

...

--

1
1

._ ..

17
18
19
M-METRIC
PART
-----

350

---

---

--_.

5
6
7
------------_-8
9
----10
.. "._ ... - --------_._._
11
--------M
12
-13
M
14
._ .._-_._------_.
M
15
M
16

---

ELECTRICAL

__

8N-2622
134-956~L
5L-7200
._-_.,--98-7233 _.-_
153-3945
154-4563
102-8805

.... ----_. __ .__

_ .. _

'.-'

172-9200
201-5555
1
-214-9453
1
1
214-9454
1
217-8166
236-4616
1
1
096-6166
1
123-0707
1
189-3158
_
..
._._---_. __ .
-----1- --- -5C-8312
1
6V-3938
--- -- -_ ...- _._._--1
8T-0288
-.-------8T-0328
1
.
_._._..- .
1
8T-4121
._._--- '---'-------1
--_. 9M-8406
__ --------- _.--.------

_. --._-----_.-

AND STARTING

1
-----1
1

(PRODUCT

SEE
PAGE

LEVEL)

LEVER ( TURN SIGNA!.,_~WIT__Q::!_L_


______
._

1
1
1

..

__ ._-

SCREW (8-32XO.375-INL
______________
LOCKWASHER
-_---." - .--COVER AS
- ._.----- HARNESS
AS-LIGHTING
(TURN SI~NAL}
.~------.-{-Plm__
_____
KIT-RECEPTACLE
----- ---_.-._"_
.. ----_.
INCLUDES RECEPTACLE
&
WEDGE
... _--------------SUPPRESSOR-ARC
_ ...... .. _--- __ ..
PLATE - INSTRUCTION (TURN SIG~AL)
BOOT
.._" --BRACKET ~_. _________
-_ ..FLASHER AS ( 24 - VOLT}
---- --_ .
SWITCH AS - ROCKER ( HA_?ARDI
--WAHi:R-HARRI1.5}(9X1-MM
THK}_
_._.SCREW- HEX SOCKET (M4~Q_.7X20-MM) --..._SUPPRESSOR-ARC
. ... _.
-_ ..'-- .. _ .._--_.
f'J_1J_T __( M~XO. 7 - THD)
--BOLT _(_M!9}(1._!)_(go-MM}
.. _.BOLT {M5XO. 8)(1 g~MM)
---WASHER-HARD {5.5X10X1~M~_THKl
_ ..
WASHER-HARD ( 11 X21 X2. 5 -_M_M1_HKI
._-CLIP
._-_.
-- -

------_ ... -----

--

.... _-----

_"

_,,---,

1
1
1

1
1
. "_1
'

3
3
1
3
2

2
2
6
1

---

--_,,-

---------

.----

---

-.",

.... -

_------

--_ .. _._.'-

-- _._._---

1 of 2

._--

_----

.- .._-

.---

'

--.---

SYSTEM

-_-._ SWITCH AS- TURN SIGNAL

._---_.

...

QTY

---

....

_-

--

------

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


252 - 5920 SWITCH GP - SIGNAL (contd.)

i03287674

~=-,
VIEWG-G

II
l\

17-16

4
VIEW OF AREA A

13

~--/2
/

.c:>
VIEW OF AREA B

GRAPHIC
SEBP3866-24

#1

11-12-14
SECTION

D-D

<END>

2 of 2

g01116771

ELECTRICAL

AND STARTING SYSTEM

351

ELECTRICAL AND STARTING SYSTEM


253-3951 SWITCH GP -SIGNAL-TURN
K5K1-UP
SIN:
PART OF 254-5525 LIGHTING AR-ROADING, 244-3599, 275-5865 LIGHTING AR-SIGNAL
AN ATTACHMENT
SMCS-7332

i02220476
GRAPHIC
REF

REF
NO

NOTE

----_ ..._---._-

1
__

2
-_._-------_.

._---

..

3
4
--

-- ..

-_

5
6
--_--

________
1 ._._8
9 _ .. _10 .... -M
11
12
. _ .. _. __ M
._.
13
-----_.
M_-- -----_.- _._14
- - _ ..
15
-_._---_._.
16
1---------------_

..

17

----

1
1
1
1
1
1
1

- -

18
--_._._--

19
----_. __ . ---M-METRIC P~RT

352

PART NAME

ELECTRICAL

1 -1
1
1
1
1
1
1
1
1
1
1
1
1

QTY

PART NUMBER

SEE
PAGE

6 (PRODUCT LEVEL)

8N-2622
134-9569
5L-7200
-----98-7233

1,----,._. LEVER
----.-- _._---_ ..----.
1
SWITCH
AS- TURN SIGNAL
_,_._--,_
-----_1 - -SCREWJ8-32~0.
375- IN) _.
.. _----- .-'1
LOCKWASHER
.. __ .. --.... _-- -149-0668
1
COVER
-_ ..
.~-.
--1
HARNESS AS - LIGHT_H~g [L~RNSI(,1NAL)
__
_!_~ ~4~63
-"
1
102-8805
I(IT~JIECEPTACl~
{6-PIN)
--------.---_-----______l___!!!h!J..P~S
RECEPTAG!"~
AS & WEDGE) __
._-------_
.. -._-------154-8262 --- 1
BRACK_EI AS
-------172-9200
1
SUPPRESSOR-ARC
_ .. -1
PLATE-INSTRUCTION
201-5555
(TURN SIG~~U___
-_ ..
- __ -_---_ ._" -_-------217-8166
1
FLASHE~_ t\S (24-VOLT)
..__ .- -------236-4616
1 _. - - SWITCH
AS -- ROCKER
(HAZARD_) -_,
"__-----1
189-3158
SYFp_RESSORA~C
SCREW-BUTTON
HEAD (M42<Q,}X12-MM)
7Y-3173
3
.... ---------- --- -- _.
--2
. BOLT (M5XO.?_X12-MM)
_____
._-_ . 8T-0288
.-_ .. -_._------2
8T-0328
__WA_SHER-HARD(~. 5X10X1 MM_Tt-i!<)
---2 ---- BOLT ( M82<_'!_,_25X
8T-4200
16 - MM) ____
._-.
.. - --.
- .. --1
8T-4205
WASHER-HARD
{7. 2X14. _2<?~MMTHK)
-_. - -----9M-8406
1
CLIP
----_
-9X-2038
WASHER.(?,X19X2-MM
IHKl
._--_ ..
- --- 4
9X-2042 --_. 4
SCREW TRUSS HEAD (ME;iX1X12-Mfv'l
-----1
214-9453
BOOT
._.... -- .. - _---

-----

--

--

---

AND STARTING SYSTEM

---

--

..--_'

------_._

---

-- -_

..

-- --

1 of 2

.. ------

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


253 - 3951 SWITCH GP - SIGNAL (contd. )

i02220476

11

15-14
3

13-12

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

g01530822

ELECTRICAL

AND STARTING SYSTEM

353

ELECTRICAL AND STARTING SYSTEM


165 ..5970 SWITCH GP-TOGGLE
SIN: KHX1-UP
PART OF 238-4803 PUMP GP-FUEL PRM & PRIM FILTER
ALSO AN ATTACHMENT
SMCS-7332
REF
NO

NOTE

i02612568
GRAPHIC
REF

_______J
_______
__
______
_____

2
L
_~_______ 1
____:__4
J

____

---=5
6

PART NAME
PART NUMBER

QTY

(pRODUCT

SEE
PAGE

LEVEL)

~T_~~~;3_1
__ g__
NUT - HEX (15/32
- 32 -l:t:lPJ
~T - 36_3~
1
L=O:_C""=KWc:_:___A=S=HE=R:___
__ _I:_3_1?33 1 _ _:_R=I_::__:_NG=----=L=O-=-CKC-'--'I:__:___N=G_____
_
10~_-8~()3
1
j<IT -RECEPTACLE
(3-PIN).
----,
____J(=I~c,;_I"IJ_Q~!3._R_E~CEPTACLE AS & W~_QG=E'---'---}
______ 3E-3371
1 __~~Q_G_~_:RECEPTACLE
LOCK(3"'--.-___,P_.:o.I,N"--l_)
186-3735
3
PIN -_<!9~_~_~gT_Q_F!_t16 -GA TO 18-~)

_
_
_
_
I

_
--------1

1-3-2

6-5-4

GRAPHIC

354

<END>

#1

ELECTRICAL

AND STARTING

SYSTEM

900749466

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


243-1938 SWITCH GP-TRANSMISSIONREMOTE FORWARD, NEUTRAL,

:
SMCS-1611, 3065,
NOTE

REF
NO

1---

c1

K5K1-1736
AN ATTACHMENT
i02379774

7332
PART NAME

GRAPHIC
REF

__

REVERSE CONTROL

SIN:

PART NUMBER

QTY

246 - 2642

_-

fa

6.

(pRODUCT

SWITCH AS - ROCKER ( FORWARD

..

SEE
PAGE

LEVEL)
J

NEUTRAL

REVERSE)

-.----_

0 -~~
@

il8J
\~

. \0 ~
@
~~~

~_;---------------\---)
TOP VIEW
GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g01202175

ELECTRICAL

AND STARTING SYSTEM

355

ELECTRICAL AND STARTING SYSTEM


243-1938

SWITCH GP-TRANSMISSION-

REMOTE FORWARD, NEUTRAL,

REVERSE CONTROL

SIN:

K5K1737-UP
AN ATTACHMENT

SMCS-1611, 3065, 7332


REF
NO

NOTE

C
C - CHANGE

GRAPHIC
REF

1
1
FROMPR-=-EV-:-=-IQ-'-U--::-S

i02869236

SEe

PART NAME
PART NUMBER

~TYPE--

CTY

303-9566=---------'---1 __

lPRODUCT

PAGE

LEVEL)

SWITCtI_,t>,S-ROCKE~ _(FORW~RPJ f>JEUTR~l,

--

__

--

REVl;RSE)

----------------_--

TOP VIEW
GRAPHIC #1

<END>

~~~?56

ELECTRICAL

AND STARTING SYSTEM

g01202175

1 of 1

SEBP3866-24

ELECTRICA.L AND STARTING SYSTEM


275 - 7741 SWITCH GP - WI PER-INTERMITTENT
KSK2188-UP
24-VOLT
PART OF 237 -4910 WIRING GP-CAB
ALSO AN ATTACHMENT
SIN:

SMCS-7332
REF
NO

NOTE

- -

----

i02895040
GRAPHIC
REF

1
2
3

1
1

4
5

aTY

PART NUMBER

6V-8369
2H-3920
8T-8737
186-3735
102-8806

1
1

2
---

----

_------

- --

PART NAME
I

234

(PRODUCT

SEE
PAGE

LEVEL)

NUTL7I16-2BTHD)
LOCKWASHER
-------PLUG-SEAL
PIN-CONNECTOR (16-GA TO J8-GA)
_._KIT~RI:~I:PTACLE
(B-PIN)
---___
__j INCLUDES RECEPTACLE AS & WEDGE}

-----

--

---

_,-

1-2

.~

d --=:::-......_

)-

Ld--~~
==;_

~~"'--...,

=
=:::;
.....

~~
:..1...:l

r;lA
t>_

Lh
b

I
-lr-'1 I
C]

---'A

.___

4-I:h)
til
po
DC pO
cq

1Ld: __
VIEW A-A

<END>

GRAPHIC #1

SEBP3866-24

1 of 1

901445891

ELECTRICAL

AND STARTING SYSTEM

357

ELECTRICAL AND STARTING SYSTEM


239-1134

VALVE GP-ETHER STARTING

SIN: K5K1-UP
24-VOLT
PART OF 261-3802
STARTING AID GP-ETHER
AN ATTACHMENT
i03159431

SMCS-1456
NOTE

REF
NO

1
2 __

REF

__;____

1
3

PART NAME

GRAPHIC

PART NUMBER

QTY

234

SEE

PAGE

GASKET
7N-9801
1
----=1-=-02=----=8=80=2~____'1
_ ____'_'Kc::_IT .~.B.~g
EPT AC LE (2 PIN)
-:-__
--=-_J1~C~lJ!)~~fI_E~FJ>Tf'.CLE
AS & WEDGE.__
186-3735
---=2:__---,-,PI=N:_C=-::QNf'!~CTOR(16-GA T..::cO--,1~8-,GA~)

_
1

o
@
VIEW A-A

A
GRAPHIC #1

358

ELECTRICAL

<END>

AND STARTING SYSTEM

g01375620

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


237 -0233 WARNING GP-BACKUP
SIN: KSK1-UP
AN ATTACHMENT
i02248690

SMCS-7406
NOTE

REF
NO

GRAPHIC
REF

__:1~ __

1--

1_'_____
__

1
1_:_

D
1_------,-

E
___

-----=2c___-----''------- __

M
3
1
D - ORDER BY THE METER
E - ORDER BY THE CENTIMETER
_M_-M_EJRIC PART
L

PART NAME
PART NUMBER

QTY

PRODUCT

_____=_2_'_'13'___-_"'9_:_:1
O=_=O~_____:l
_ _____:_A=LA,-,"~~
__GP_j BACKUP}
102-8802
1
KIT-RECEPTACLE

SEE
PAGE

LEVEL)
n

__

__

------1

2-PIN

5P-5623
WIRE-ELECTRICAL
(16-GA,
BLACK)
_____:_18~6'___-_"'3__'____'73=_=5~___=2'_____
_ _____':____'PI"_'_N=__=_CQNN~(;TQR_ { H~ - GA TO 18 - G~}_
9X-18'--'-1-=---3
--=-SL=E=E'--'--VE:=-(=3~1
--"C;_;;;M:.L-)
-----'7c.:;X:_?129
3
_ WASHER (11 X25X3 - MM THK L
J!I:4133
3
NUT (Ml0X1 ._5- THD)

(O.4-M)
I
1

LEFT SIDE VIEW


<END>

GRAPHIC #1

SEBP3866-24

1 of 1

gOl123604

ELECTRICAL

AND STARTING SYSTEM

359

ELECTRICAL

AND STARTING SYSTEM

271-4024 WIRING

GP-AIR

SIN:
PART OF
SMCS -1408,
NOTE

REF
NO
____ 1~
2

..

AIR CONDITIONER
AN ATTACHMENT

243-6623

AR

7320

i02703267
PART NAME

GRAPHIC

REF
~1

1
1

________

E
------

CONDITIONER

K5K1-2363

___:_

1
---'- 1

____
3
4
5

7
B
1
9
1
M
10 ---_-_-,--_-_
1
11
1
12
1
E - ORDERBY THE CENTIMETER
M-METRIC PART
M

SEE

1 ..
3 4
5
PART NUMBER
QTY
7K-1181
2
~~~~
__ ~ __ ~S~T~RA~P_-~CAB=l=E _
SWITCH AS-PRESSURE (HIGH, lOWL
114-5333
-=-=~==________''---_
__:_:.KI::...;T'_'_'RE~EPTAClE t?:_PIN ):
102-8802
(EACH KIT I NCLUDES RECEPTACL~ 6S i\N[) ~E()GE}
PIN-CONNECTOR (16-GA TO 1B-GA).
186-3735
2
---=-"-'--'-"'-"':=----=-S.=..lE=E=..c.V-=E
(25 -CM 1_._..._...
_
9X-1386
BRACKET AS
191-7699
SUPPRESSOR-ARC
218-4935
130-5300
CLIP
CLIP
132-5789
156-6175
CLIP
BOLT (MBX1.25X20-MM)
3E-9854
1
WASHER- HARD (11 X21 X2. 5 - MM THK L __.
8T-4121
1
---.----~---------1
8T-4136
BOLT (.~10X_'_1.;._;:5c.;_;X=25;:;._-_.c.M=M.L.__
_
WASHER-HARD (8.8X16X2-MM
THK) __.
8T-4224
SEAL-C-RING
9X-7378

PAGE

1
-1

12
8-11

\
\

(_

ENGINE

TOP VIEW
GRAPHIC #1
360

ELECTRICAL

<END>
AND STARTING

SYSTEM

901262415

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


271-4024

WIRING GP-AIR

CONDITIONER

SIN:
KSK2364-UP
PART OF 243-6623 AIR CONDITIONER AR
AN ATTACHMENT
SMCS-1408,
NOTE

7320

. i03139920

REF

GRAPHIC

NO

REF

PART NUMBER

_____
E

---:'c__

__

___

__

__

___:_

SEE
PAGE

STRAP-CABLE
SWITCH AS-PRESSURE (HIGH, LOW)
1
KIT -RECEPTACLE L2_~i='_INL__'
_-----_
.---,,-,--,-,-__
-=--_---:',..:::E::...:Ac=H~K:..:.:I::-:T-,.:I=N=C-=-LU=D=:::ES
RECEPTACLE AS & WEDGE)
~1~86~-~3~7=35~~2~_~P=IN~-~C~ON=N=E=C~TO~R~(1~AT018~-=GA~)~
__:::9=X_1=-=3=86
SL EEV E (25 -CM
218-4935 --SUPPRESSOR-ARC '--7K-1181
114-5333
102-8802

PART NAME
1 2
3 4
s

QTY

..

_=_=_=____:~

..

...

' .. _'

..

__

4~ __
~ __
~1=32~-~578=9_~ __ C~L~I~P---------5
156-6175
CLIP
6
1
9X-7378
SEAL-O-RING
E-6RDERB-Y-TH-E-'C~E~N~T~IM~E=T~E~R-~~~~-~-~~~~~----------------.

-=---=~=.!....!..!.!!~=-'-'-'-='--'--'=-'-'---------_

.. _.._- ...

2-6

4-1

I
VALVE
MECHANISM
COVER

~
I

\
\

<,

<,

~
GRAPHIC

SEBP3866-24

---..
-----~

.d.
--

- - -.

_-

oo

<END>

#1

1 of 1

901619346

ELECTRICAL

AND STARTING SYSTEM

361

1
1
1

ELECTRICAL AND STARTING SYSTEM


281-8741 WIRING

GP-AUTOLUBE

SIN:
PART OF 250-0337,

CONTROL

K5K1-UP

264-1082

LUBRICATION

AR-AUTOMATIC

AN ATTACHMENT
SMCS -1408,
NOTE
... _.

i02475241

7540

REF
NO
1

GRAPHIC
REF
1
1

1
2

146-4055
277-8272
102-8802

1
1
------

PART NAME
PART NUMBER
277-8271
102-8806

146-4073
281-8742
102-8804

1
1

155-2265
155-2270

QTY

SEE
PAGE

(PRODUCT LEVEL)

. !:fARNES AS - PUMP ( JUMP_E_fD


.. KIT -RECEPTACLE {8~E_!!'!L_
{INCLUDES RECEPTACLE AS AND WEDG~J
_ ... --1
RECE~I~GLE AS
1
HARNESS AS-SWITCH lLlJ~~IC~TIOflj
PRESSURfL
.._-KIT -RECEPTACLE (2-PI'il_
___
..__.
1 _.(INCl,,~Q_~~ RECEPTACLE AS AND WEDGE}
1
RECEPTACLE AS
1
HARNE~_~i)_u_",F' (LU_BRI_GATIOflj, REAR FRAM~)
1
KIT-R~~~PTACLE
(4-PIN}
{INCLUD~S RECEPTACLE AS AND WEDGE}
-KIT -CONNECTING PLUG (8-PIN)
1
1
KIT -CONI'!~CTING_~l,lJ{1__l2-'=!1'!1
-~{EACH PLUG KIT INCLUDES PLUG AS AND WEDGE}
..1
CLIP
CLIP
3
.CLIP
1
.. _-----1
CLIP
.. _.-----WASHER-HAR_QJ 11 X212<_~_,
5 -MM THK)
3
- - ._.
BOLT (Ml0Xl.SX20-MM)
3
..
STRAP-CABLE
32
---1

- --

- - ---

- ---

--

S
6
7
8
M
9
B
10
B - USE AS REQUIRED
M-METRIC PART
------_-

-.

362

1
1

130-5300
4K-8864
4P-7581
6D-3479
8T-4121
8T-4137
7K-1181

1
1
1
1
_ ...

._--

---

--_-._ .._-----

ELECTRICAL AND STARTING SYSTEM

___

0.

_ ..

1 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


281-8741 WIRING GP-AUTOLUBE

CONTROL

n:'- .::::--:...::
1__

(contd.J

i02475241

..

:f.OJ----_._-._----

REAR FRAME

,----'---

.-.-

. ~.-

____.

...!....

TOP VIEW

5-8-9

6-8

----L--

-L_____

./

"---_

10
SECTION

GRAPHIC #1

SEBP3866-24

vrew

AA

OF AREA B

<END>

2 of 2

4
901249667

ELECTRICAL

AND STARTING SYSTEM

363

ELECTRICAL

AND STARTING SYSTEM


GP-AXlE

241-0638 WIRING

TEMPERATURE-OIL

SIN:

K5Kl-2287
PART OF 237 -0235 ELECTRICAL AR
SMCS-1408,
NOTE

3278,

REF
NO

429T

2
3
3A

PART NAME

GRAPHIC
REF

1
1
1
1
1

- ------

i02400965

PART NUMBER

-_ .....

QTY

3S-2093
7K-1181
130-9811
130-9811
156-5892
247-8474
102-8802

155-2270
-- ---

247-8475
155-2270

1
1

2
1
1

1
1

-----

---

--

--

---

1 --_--_
1
1
-

10

11
12
13

1
1
1-----

14

15
16
17
M-METRIC
PART
----- ..-.~ ..----~.--.

1
1
1

- --_-

---- .. ~.

3K-0360
40-7794
5P-8247
SP-908S
___
Jtf -0299
8T-4121
8T-4133
8T-4136
8T-4137
9M-8406
130-5300

ELECTRICAL

SEE
PAGE

(PRODUCT lEVEl)

... -

..

--

---

--

2
1

4
4
4
8
1
1
6
2

--

WASHER~_t:lARD{17X~2X3. 5 - MMTHK}
CLIP
... _BOL1" _(M 16X2X30 - ~M)
WASHEI3..JjARD (11X21X2.5-MMTHKL_
NUT (M10)(1.5:.II-iQ)
BOLI_jM10X1.5X25-MM)
BOLT{Ml0X1.5X20-MM)
CLIp' -- CLIP

--._- ..--

---_
--_._-

----

---_._ .._

--_

- -_

..

..

.. _--

---o-

---

--

1 of 2

SEBP3866-24

_---

---

364

WEDGE)

-_--_-

STRAP-CABLE
--STRAP-CABLE
SENSOR GP - TEMPERATURE ( FRONT f\)(q~_9IL)
~~()~_GP- TBAPI:~ATURE {REAR AXLE OIL)
BRACKET
HARNESS AS - SENSOR ( REAR AXLE)
KIT~R~CEPTACLE (2-PIN)
( INCLUD~_I!_E_GI:Plf\Q!,.EAS AND
KIT ~CONNECTING PLUG (2-PIN).
{INCLU_D~S PLUG AS AND WEDGE)
HARNESS AS-ENSOR (FRONT AXLEL__
KIT:.~()f'!f'!I:CJI~~PLUG
{2-PIN)
(Ir:!!!LUDES PLUG AS AND WEDGE)
SEAL-O-RING
CLIP _________

1
1

- --

1--

AND STARTING SYSTEM

ELECTRICAL AND STARTING SYSTEM


241-0638

WIRING

GP-AXLE

TEMPERATURE

(conta.)

i02400965

10

15-17 -12

10
3-7

16

4
VIEW A-A

15-12-13
16

15-12
4
VIEW OF AREA B

OSCILLATING
AXLE

FIXED AXLE

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

901221780

ELECTRICAL

AND STARTING SYSTEM

365

ELECTRICAL AND STARTING SYSTEM


241-0638 WIRING GP-AXLE

TEMPERATURE-OIL

SIN: K5K2288-UP
PART OF 237 -0235 ELECTRICAL AR
i03192521

SMCS-1408, 3278, 429T


REF
NO
1

NOTE

GRAPHIC
REF
1
1
1
1

2-C
C

3
3A

-_. __ .

--

4
5

PART NAME

----

-_ .._-_

PART NUMBER
---,".--_

137-6645
329-1428
_. ----------------_._
247-8474
102-8802

..

6
--_.

CM
C
M
CM

C-CHANGE
M-METRIC

366

1
_---_._--

-_

...

--

2
--

1
1

._---

155-2270

247-8475
155-2270

1
1

_-----------

1
1

7
1
1
9
10
1
11
1
12
1
14
1
15
1
16
1
17
1
FROM PREVIOUS
PART

2
1
1
1

--

----------

352093
7K-1181
264-4297
264-4297

---

1
1
1
1

QTY

3K-0360
5P-8247
5P-9OS5
7X-2552
-----_---_--8T-4121
-- -----~----8T-4136
8T-4137
9M-8406
130-5300
-_._-----

.---'"

4
4
4
6
._--1
5

2
1

SEE
6

(PRODUCT

PAGE

LEVEL)

STRAP-CABLE
STRAP-CABLE
SENSOR-GP-TEMPERATURE
P=RONT ALE OIU
SENSOR CW-TEMPERATURE (REAR AXLE DILL
(EACH SENSOR GP INCLUDE_)_
PAD (!:_Q~~CTOR L____
-------- -- BRACKET
HARNESS AS - SENSOR (REAR-AXLE)
KIT-REGE.P.IACLE
(2-PJJiL
--'--{INCLUDES RECEPTACLE A~_~,,!Q_~_E()(iE}
KIT -CONNECTING PLUG (2-PIN)
( INCLl![)~_~_PLUG AS Af\!Q_WEDGE)
---_"
HARNESS AS - SENSOR (FRO~_1 AXLE}
--KIT -CONNECTING PLUG (_?..:.f'.!_tH
( INCLUq~_~ PLUG AS AND WEDGE)
----SEAL-O-RING
----.--WASHER - HARD {17X32X3.
5_:__M~tIHK}
CLIP
-_ ... _----._-BOLT (M16X2X30-MML
___
--WASHER - HARD ( 11 X21 X2 . 5 ~_MMTHK)
-BOL T (M19X1.. 5X25 -MM)
BOLT ( M 1 D_X1 ~ ~gQ.:MMJ
--------CLIP
._ .._--_ .. CLIP
--

- -

- --

-,-

_ ...

---

----_

..

-- -

-_

---

TYPE
.. _ ... _--

-------------

ELECTRICAL AND STARTING SYSTEM

.... _ ..

...

_--_ ... _------

---

1 of 2

-_ ..

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241 - 0638 WIRING GP -AXLE TEMPERATURE (contd.)

i03192521

15-17-12
15-12
5

15-12

10

16
3-7
16

VIEW A-A

10

3A-7

VIEW OF AREA B

OSCILLATING
AXLE

FIXED
AXLE

GRAPHIC #1

SEBP386624

<END>

2 of 2

901622410

ELECTRICAL

AND STARTING

SYSTEM

367

ELECTRICAL AND STARTING SYSTEM


237 -4910 WIRING

GP-CAB

SIN: K5K1-1675
PART OF 243-1080,
243-1081
CAB AR-ENCLOSED ROPS
ALSO AN ATTACHMENT
SMCS-1408,
NOTE

7301

i02522125

REF
NO
1

GRAPHIC
REF
4

PART NAME
PART NUMBER
102-8802

QTY

102-8805

---_.

----

-----

3
3A
3B

_. Y
Y

-- --

5
_~ ____
_. 7
8
9-, ----10
11
12
13
14 -_. --15
16
17
--1S
19
..
20
21
22
23
-,

-_

------_

3
3
3
3
_.
1
- .
1_d,4
2,3
3
-_-2
----._.1
-_._
1.3 4
. 3
3
.3
2 -_.
1
- _-_.
3
2
2
2
3
4
3
3
-_.
3
3
_ .... _ .._

1
3E-5239
3E-5239
1
3E-5239
1
3E-6328
1
~-----3E-6389
2
3S-2093
23
4P-8525
11
4V-4164
16
61-1418
8
------6V-8369
2
7K-1181
_. 32
7N-5876
4
8C-6354 ----,_ - 1
8T-8737
6
-_----8T-9655
16
8X-5804
1
9F-8125
16
7
9W-1441
9W-1442
24
9W-1446
--_. __1._098-8968
_ ..16
_103-5526
1
108-3320
1
----~--1
3E-3389
9W-0852
8
102-8806
1
._.

24
~5

._--_._

._-

..

1 3
1
1
1
1
1
1

1
..... _ ..

_._._--_.-

1
3
3
3

26

27
-----

-.----_._--

28

368

- ---. _ ..

110-6109
110-7886
2H-3920
3E-3389
6V-8369
8T-873?
9W-0852
102-8806
--~.

-~~--

186-3735
110-7887
7T-6799
102-8804
------------_.

-- 6

1
1
1
1
1
4
1

-- ... 3
1
1
1

3
1
1
1
1
1
1
1

186-3735
112-6174
2H-3920
----3E-3389
6V-8369
186-3735
8T-8737
----~--102-8806

117-2311

ELECTRICAL AND STARTING SYSTEM

1
1
1
1
6
2
1

--

(PRODUCT

KIT-RECEPTACLE
(2-PIN)
(EACH KIT INCLUDES RECEPTACLE AS AND WED(3E)
!$_IT_:R_EG~PT
ACt,.LL~-~~J!-!l _._{KIT INCh_lJDES RECEPTACLE AS AND WEDGE}
RELAY AS I?~-VOLTUFRONT
CAB FLOODLIGHTS)
RELAY AS__{24-VOLTl (REAR E!:-OODLIGHT)
RELAY AS U~~-VOLT) (HORN)
~1,.~BM_gP_(~!-VOLT) ( ACTION)
---LAMP GP-DOME {24-VOL T} (CAB)
_--STRAP-CABLE
SPACER ( 9X16X30 - MMTHK)
_.
BUSHING-TERMINAL
_ ..
... ._--..
.~f>~CEB. (~ . .?~12. 7X28. 7 -MM THK)
NUT (7/16-28-THD)
--STRAP-CABLE
---LAMP J.?_4-VOLT. 5.6WATT)
..
---.-CAP-RECEPTACLE
PLUG-SEAL
..----~--~-------

-.-

SEE
PAGE

LEVEL)

----

---

.......

--_ .... ,_

200
248

._-

__

,--. ..
"

...

_-

MOUNT- ISO!-~TJON
STRAP AS - GROUND
--- -LOCKWA~H~8__
-- ,,-fUSE ( 15 - AJ.4!='~B~
I
._.
FUSE (1O_~AMPERE)
..FUSE (20-AMPEREL__
_ ..-_.WASHER_{5X16X1 . 2 -M~ T_HK)
.1234
CONTROL GP - MONITOR lq_I~M~R)_
~
SWITCH AS - ROTARY ( 24 - VOLT) (RUNNING LIGHTS)
-_._.WEDGE~.~~CEPTACLE LOCK PIN - CON_ri~CTOR(14 - GA L__
._
KIT-RECEPTACLE (S-PIN)
--------_.i!$I!_m_C_LlJR~S
RECEPTACLE AS AND WEDGE}
... _.KNOB-CONTROL (CON"T:ROLPANEL SWITCHES)__
SWITCH AS-WIPER {24-VOLTl
(FRONT INTEflMITTENT)
_.LOCKWA_1?f:lER
- .... WEDGE- Rl:f~_PTACL_EJOCK ..
NUT {? IJ 6 - 28 - THO}
---_ .
PLUG-SEAL
PIN-CONNECTOR (14-GA)
.--.
KIT-RECEPTACLE {8-PI!-!1_
-_ ..
{KIT INCLUDES RECEPTACLE AS AND
PIN-CONNECTOR (16-GA TO 18-GAl
-_ ..
--SWITCH AS - START {KEY L
NUT - MOUNTI NG ( 1 - 32 - THOL__
...
-~_IT-R~G~~TACLE {4-PIN}
(KIT INCLUDES RECEPTACLE AS AND WEDGE)
PIN-CONNECTOR (16-GA TO 1S-GAl
SWITCH AS - ROTARY (WI P~_tl! WASHERL(!i~~R WIPER)
lOCKWASHER
----_-_.----_.-- -.
WEDGE- RECEPTACLE LOCK _.
NUT (7 /16-28- THD)__
-.
PIN-CONNECTOR (16-GA TO 1S-GAl
PLUG-SEAL
KIT-REGEPTACLE is-PIN)
{KIT INCLUDES RECEPTACLE AS AND WEDGEL
RECEPTACLE AS-POWER (12-VOLT)
(AUXILIARY)
----

_-

WEDGE.}

1 of 8

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


WIRING GP-CAB (contd.)

237 -4910
REF
NO
29

NOTE

GRAPHIC
REF
1
1

PART NUMBER

1
1
1

--

1
1
1 ........ _ ... _-1

30
31
--

_ .. -

--

_. __ -

Y
Y
---

--

-- -

32

33
34

3
4
4
4
4
2
1

35
36
36A

1
1

--

-- --

QTY

121-8038
102-8803

1
1

3E-3371
5P-5624
8T-8737
9W-0852
123-2896
127-4540
102-8803

1
1
2
1
1
1

186-3735
236-8722
154-7443

4
1
1

166-6928
170-1821
6F-02S3
186-3735
172-3511
173-2234
185-6335
--_---.----185-6335

1
1
2
1
1
1
1

1
1
1
1

----_----_

39
40
41

----

--

1
3
3
4

.__

..

- --

- -_._----

1
1

1
-"~

42
43
M

------

M
M
M
._ ..

44
45
-_ .. _---"-46

.-

._-

-_._-

_ ..

-------

---

SEBP386624

47
48

-._-_.

1,3,4
4
4
4
4 ---_._4
4
1
3
4
4
4
4
4
4
4
4

._._.

..-

- - ----

1
4

2 of 8

- -

--

_--

1
2
4

1
1
1-1
1
1
1
4

246-5459
249-5602

1
2

(PRODUCT

SEE
PAGE

LEVEll

.... ~.--

---~-

1246
1310

PIN-CONNECTOR {16-GA TO l8-GAl


_ ... - --------NUT (5/8-24-THD)
-- PLATE AS
SWITCH AS - ROTARY ( 24 - VOLT) (AUTOSHIFT CONTROL)
SWITCH AS - ROTARY (24 - VOLT)
(VARIABLE SHIFT CONTROL)
(EACH SWITCH AS INCLUDES)
WEDGE-RECEPTACLE
LOCK (6-PIN)
---PLUG-SEAL
PIN-CONNECTOR (14-GAL
_____
-KIT-RECEPTACLE
(6-PIN)
--- .
.._---_(KIT
INCLUDES RECEPTACLE AS AND WEDGE)
FILM- IDENTIFICATION
(UPPER PANEL, HMUSTEER!~)
LIGHTER GP (12 - VOLT)
----_ ..
ELEMENT AS (CIGARETTE LIGHTI!!)
--CONVERTER-POWER_(24-VOLT TO 12-VOLT)
GASKET
-----_.
_-------- _ .. _.
HARNESS AS-LIGHTING
(CAB FLOODLIGHTSL_
___
KIT-CONNEgTING PLUG (2-PIN)
!EACH PLUG ~IT INCLUDES PLUG AS AND WEDGE)
BEZEL .--_._.
-PLATE AS
._._NUT -WELD (M6X1 -_THD)
--LINK
--__ ._
~UT-WELD (Ml0Xl.5-THD)
NUT-WELD lM8Xl.25-THD}
._-- .NUT-WELD (M5XO.8-THD)
-- CLIP
PLATE AS
HARNESS AS-OPERATOR
- - --_--- -- CONTROLS
_-- --- _ --.--_- -. __ .__ .---KIT-CONNECTING PLUG {12-PIN}
KIT-CONNECTING PLUG {8-PIN}
KIT-CONNECTING PLUG (3-PIN_)
KIT -QQf-!f.!ECTING PLUG !2 - PI~_)
KIT -CONNECTING PLUG J..1-f>If-!}
.._---------_
{EACH PLUG KIT INCLUDES PLUG AS AND WEDGE}
KIT-RECEPTACLE (3-PIN)
__!s!T -R~~Ef'TACLE ( 4 - PIN)
(EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS
AND WEDGE)
PLATE
GUARD-SWITCH
-

--

2
1

u_

1
1
3

102-8803
102-8804
- ~.. ------

-- ----

20
1
4
5
2
4
9
1
1
1
1

'=Q(;K~~J:I~~____

.. -

236-4631
236-9993
6V-9632
7T-1099
8T-3490
-----8T-3612
8T-8874
242-6099
242-8421
246-0578
155-2255
155-2265
155-2260
155-2270
- -- -._ ---_
155-2271

---

--

192-1954
198-6570
198-6571
209-0381
234-5925
235-5506
155-2270

KIT - R~(;I:PI~(;!-I: _{~- ~J.f-!1 _


(KIT INCLUD_~S RECEPTACLE AS AND WEDGE)
PIN-CONNECTOR (16-GA TO l8-GA)
WASHER ( 10. 5X22. 2Xl .6 - MMTHK)
CONTROL GP- UNPRGMEDMONITOR
(CATERPILLAR MONITORING SYSTEMJ
MODULE GP-QUAD GAUGE
SWITCH AS - PUSf-j_BUTTON (HORN)

3E-3383
-------.
8T-8737
9\11-0852
102-8805

.. _-

RECEPTACLE AS_jAUXILIARY)
KIT-RECEPTACLE (3-PINl
(KIT INCLUDES RECEPTACLE AS AND WEDGE)
WEDGE-RECEPTACLE LOCK (3-PIN)
WIRE ( 14:_~, ~LI\C_I$L{_().3-M)
---- -- ---PLUG-SEAL
PIN-CONNECTOR (14-GA)
GASKET
POTENTIOMETER:AS (TEMPERAT~RE_SELECT)

._-----_ .. _-

37
38

i02522125
PART NAME

_n

___

ELECTRICAL AND STARTING SYSTEM

369

ELECTRICAL AND STARTING SYSTEM


WIRING GP-CAB (contd.)

237-4910
NOTE

--

GRAPHIC
REF

49

4
3
3

50

_.

---

-----

PART NUMBER

---_ ...

2
2
4
4
4

51A
52

_,,_-

262-1408
262-1408
263-1493
-_._---172-3511
6F-0253
155-2260

-----

4
1

53

._-_ .. _-

----_ ..

1
1

1
1
1
1
1

.--_,_

-....

--

---- '._-

--

251-1197
260-9602
102-8805
._ ----

QTY

1
1

51

REF
NO

i02522125
PART NAME

- -

126-1766
._-- ----_
273-0274
188-6253
_1H-3244
6V-8185
8T-4205
151-1398
199-6592
-_._-200-8789
102-8802
-------102-8803
102-8804
102-8805
102-8806
102-8801
_"_-_ -- -----~-----.-

1
1
1
1
1
3

1
1
2
2
2
3
1

SEE
PAGE

(PRQOUCTlEVEll

SWITCH_AS-ROCKER (HY()!iAULIC LOCKOUT)


HARNESS AS-WIRING ( SERVICE TOOL)
KIT -REG~PIAG!:'~L~-PINL_
______
___(_KIT INCLUDES RECEPTACLE AS AN!? WEDGE}
CONTROL GP- UNPROGRAMMED(IMPLEMENT)
CONTROL GP- UNPROGRAMMED( POWERTRAIN)
__~__!_TC!i
AS - PUSH BUTTON_j THROTTLE ~()G~ R!~ME)
NUT {5/8-24THO}
LOCKWASHER
KIT -CONNECTING PLUG (3-PIN)
{KIT INCLUDES PLUG AS AND WEDGE] __
--SOCKET-CONNECTOR
.---------_ ----------_---HARNESS AS-CAB (MAIN)
BLOCK AS - FUSE
LOCKWASHER
NUT (1/4-20-THD)
WASHER-HARD {7. 2X14. 5X2-MM THK}
KIT-TERMINAL
(LOCK}
BLOCK
AS
_,-_"
._--------_.-_ .
---SEAL

_.-.

_-

.. -

-- _

...

1
4
~!!-~~~~~!~~L~
{?-~!~)
........ _------------_ .._ .
1 ________jgJ__:__RE~EPTACLE
(3-PIN)
1
1
KIT-RECEPTACLE (4-PIN}
3
. __ -_ .
1
4 __ ___jgJ.:B_I~~~_fTACLE (_-=-f_U:!l__
1
__g!_:_REgEPTACLE
(~_:J)!ID_
3 ___
1
3
___
~H~flE(;EPTACLE
.11?-P_lliL
_____
-KIT -RECEPTACLE l!.::_PIt~_)____
1
1
19?':-_~!?65
--(EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS
AND WEDGE)
_._ -,.
3S-2093
STRAP-CABLE
1
8
1
8N-1532
RECEPTACLE AS-CONNECTOR (6-PIN}
1
1
8N-1536
NUT {1 - 5/8 - 18 - THO}
1
-1
8N-1535
BELL AS- END
1
._--------RECEPTACLE AS-CONNECTOR (24-PIN)
1
9X-0145
1
PLUG AS-CONNECTOR (4 - PIN) _______
1
9X-1054
3
1
9X-6772
STRAP-CABLE
1
_--147-1445
PLUG AS-CONNECTOR (70-PIN)
1
2
1
2___f!:~(i~l)-C_qN_t!E~:rQfl
f7() - f>E'!} ___
._ .... _-_. 147-1446
- --_------- .. __ .1
KIT-CONNECTING PLUG (12-PIN)
155-2255
6 -._-1
155-2265
KIT-CONNECTING PLUG (8-PIN)
5
1
155-2260
7
KIT-CONNECTING PLUG (3-PIN)
1
155-2270
5
.. _ .. __ ._KIT-CO!'_J!'_J~~!!~Q
~LlJQ {?-~!~)_
---_ .
---------------- -- ---155-2271
KIT-CONNECTING PLUGj4-PIN)
1
5
1
155-2274
13
KIT -CONNECTING PLUG_i6-PIN}
(EACH PLUG KIT INCLUDES PLUG AS AND WEDGE)
..--.
----1
214-4208
1
RECEPTACLE AS-CONN_~:rQ!i_(_~Q-PHJ)
..... _132-5789
4
4
CLIP
1
134-2540
1
RECEPTACLE AS (S-PIN)
CLIP
3 4
15~-6175
3
228-6089
1,3 4
14
PLUG ( ROCKER SWITCH)
.. _-_ .. _-- 236-4608
1
1
SWITCH AS-ROCKER (MODE SELECTL__
236-4609
1
1
SWITCH AS: ROCKER (TMSN NEUTRALIZER OVERRIDE}
236-4610
1
1
SWITCH AS_:JlOCKER (AIR CONDITIONEB..l HEATER)
236-4611
1
1
SWITCH AS-ROCKER (FAN BLOWER SPEED)
236-4619
1
1
~WITCI:I ~-~Qf~~~
H-!f:r. TILT KICKOUT)
-236-4622
4
1
SWITCH AS-ROCKER (FINE MODULATION)
249-2763
3
2
CONTROL GP-DISPLAY ELECTRONIC
{INDICATOR PANEL , RH , LH}__ _ .... _
..... _,---

- ._-_ ...

._-_._-----,.

54
55
56
58
59
60
61
- 62
63
64
65
------

JE_A~t! m~~UDES)
3

370

ELECTRICAL

AND STARTING

1S-9593
SYSTEM

STRAP-CABLE

3 of 8

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


WIRING GP-CAB (contd.)

237-4910
NOTE

------

REF
NO

-- -

66
67
68
69
70
71
72

--

..

1
M
4
3
.. - - --.4 .. _ .._-----3
2
_ ..M
2
M
73
---_---- .
74
3
75
1
76
3
77
3 -------- ... 1
78
79
1
--.-_
2
80
M
4
81
M
82
3
83
2
..M
~1.__ 113!4
_._.
4
85
-_. M
M
86
3
M
87
11.4M
88
-_ .. 1 ..
M
4
89
M
4
90
M
91
3
92_____1_,~
4
--1
2
93
--94
2
-M
95 .. - _ .. 1 J 2
M
96
3
M
2
97
98
3...
3
99
100
2,.3
M
1
101
4
M
102
---_._._
..
103
3
104
1 3 4
--D- ORDER BY THE METER
M-METRIC PART
R-REMFG PART MAY BE AVAILABLE
Y-SEPARATE ILLUSTRATION
...

SEBP3866-24

PART NAME

GRAPHIC
PART NUMBER
REF
3-- ----- .
l()~:~~Ql
--_ ..
3
3

4 of 8

3E-5180
186-3735
2A-2677
2H-3920
5C-9553
48-2049
4D-7388
4P-7581
5C-7261
5C-8312
5P-4116
60-1641
60-6146
6V-1889
6V-2687
6V-3265
6V-5645
6V-9673
-_"_ ---_7X-0818
8T-0337
8T-4121
8T-4133
8T-4136
8T-4137
8T-4138
8T-4171
8T-4186
8T-4199
8T-4205
8T-42~3
8T-4224
8T-4244
8T-4970
8T-6870
9M-4972
9M-5870
~--- ---9N-0869
9X-l046
9X-2480
9X-6165
9X-8256

CTY

8
4
4
3
3
4
13
1
. - ...
1
10
8
2

-----.--

SEE
PAGE

(pRODUCI LEVELl

1
1

2
16
1
1
2
4
1
1
8

KIT-RECEPTACLE (12-PINl
(KIT INCLUDES_f!E~~fJ_A(;LE_~S AND WEDGE)
WEDGE- RECEPTACLE LOCK (12 - PIN)
PIN-CONNECTOR { 16-GA TO 18-GAI
SPACER (10.7X17.14X19.05-MMTHK)
LOCKWASHER
_._--,
.
----_._.
---- ---- ----BOLT (M6X1X16-MM)
NUT ( 10 - 32 - THO)
CLIP
CLIP
-- ------NUT (M8X1 .25 - THO)
NUT (M4XO. 7 - THD)__
!VASHER-HARD (8.8X20.5X2-MM
THK)
CLIP
.. _---_
SCREW-MACHINE (10-32Xl
.25-IN)
CLIP
~CR~W-PAt_JIiE~D (10~~4X~ - IN)
CLIP
SCREW-MACHINE (10-32XO.87-IN)
SCREW-MACHINE (M5XO.8X12-MM)
BOLT (M8Xl.25X45:MML.
---- ..
SCREW-MACHINE (M4XO.7X12~MM)
WASHEFl_
HARD ( 11 X21 X2 . 5 - M_t,1
THK)
NUT (M10X1.5-THD)
BOLT (M1 OX1 5X2~:MM)_
BOLT (M10Xl.5X20-MM)
BOLT (M6X1X20-MM}
BOLT (M6~].X1_g-~ML
_._-_ ..
BOLT LM10Xl .5X40-MM)
BOLT (M8X1 .25X12-MM)
~ASHER_-HARD (7. 2X14.5X2-MM THK)
WASHER=HARD {13. 5X25. 5X3 - MMTHK L .. _-_._-WASHER-HARD (8.8X16X2-MM
THK1__________
__!!![UM12X1. 75- THD)
-_ .

1
11
1

..

i02522125

11
6
2
6
5
8
1
8
11
6
2
1
-----7

----_

.. _-----

..

._---

--_. --

. BOb.IJ~~!.)(.11-~~L.
__
....
BOLT (M8Xl .25X70-MM}_
...
CLIP
GROMMET
WASHER- HARD { 8 . ~)(.~~.' 5X2 - ~~ THK)
SCREW (M4XO. 7X18-MM)
BOLT (M6X1X45-MM)
~~_H_Ef!(. 5X22X2. 5 - MMTHK)
WASHER (6. 6X 12X2 - MMTHK L.
-

- ---

..

-------

_.

-----

._._----

--

._-

- ._. __

..

_-

..

.-

ELECTRICAL AND STARTING SYSTEM

371

ELECTRICAL AND STARTING SYSTEM


237-4910

WIRING GP~CAB

i02522125

(contd.)

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEW

6
5-101

SECTION

D-D

6
6

36A-1 0-67 -24

SECTION C-C

92-88~

30-47

42-58
42-58
42-58

(~D===-. O=-=D~~
I

78r+o'I~40
l~J~J
o -__;.:.,
- --:

42-60

88-104

42-58

VIEW B-B

32

SECTION

R-R

GRAPHIC #1

372

ELECTRICAL

g01329138

AND STARTING SYSTEM

5 of 8

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


237 - 4910 WIRING GP - CAB (contd.)

i02522125

9-15-97 -100-7

.__

__.

-~

(;)
@

SECTION M-M

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

9-15-97-100-7

73-83

35

\
\

I
I

18

-~~lJ
SECTION

N-N

SECTIONW-W

GRAPHIC #2

SEBP3866-24

901329179

6 of 8

ELECTRICAL

AND STARTING SYSTEM

373

ELECTRICAL AND STARTING SYSTEM


237-4910 WIRING GP-CAB (contd.)
33

12

2-14

i02522125

12

11

':=f-I._\
I

~C~s:~~~~)

77-74-91

11

56-104-96

12

96-103-71

VIEW OF AREA V

VIEWE-E

42-58

42-58

38

23-24

100-82-7

45

11
VIEW J-J

8-17-21-69-76

99-69-21-17 -8
98-86-84

11

11

3A-92-96

SECTION P-P
VIEW OF AREA Y

VIEW OF AREAX

GRAPHIC #3

374

ELECTRICAL

901329197

AND STARTING

SYSTEM

7 of 8

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


WIRING GP-CAB (contd.J

237-4910

i02522125

11

SECTION S-S
SECTION

r- - ,64-42

----:;2':49 -

42-58

L-L

--1 A
1

54

70
SECTION

SECTION

G-G

K-K

GRAPHIC #4

SEBP3866-24

VIEW OF AREA F

VIEW A-A

<END>

8 of 8

g01331707

ELECTRICAL

AND STARTING SYSTEM

375

ELECTRICAL AND STARTING SYSTEM


237 -4910 WIRING GP-CAB
SIN:
K5K1676-1736
PART OF 243 -1 080,
243 -1 081 CAB AR - ENCLOSED ROPS
ALSO AN ATTACHMENT
SMCS-1408,
REF
NO
1
1A
1B
2
3

NOTE

Y
y
------_

...

4
5
...

6 -7
a
9

---

----_ ..10
-_11
12
13
14
15
16
17
18
19
20

.._-------_ ..

-----_

...

GRAPHIC
REF
PART NUMBER
3E-5239
6
3E-5239
6
3E-5239
6
__ ..
6 ._._- .
3E-6328
~-----3E-6389
1
3S-2093
2,3,4,
5 7
4P-8525
5 6
... __ 4V-4164
2
61-1418
f).l_6
7
6V-8369
7K-1181
2,3,4,
5&-.
__
7N-5876
4
8C-63S4
5
-5,6
8T-965!L
8X-5804
1
-----9F-8125
2
9W-1441
7
7
9W-1442
---- ---9W-1446
7
098-8968
2
-103-5526
6
5
-_ .. 108-3320
3E-3389
5
9W-08S2
5
-102-8806
5

PART NAME
QTY

1
_

...

1
1
2
23

---

- ...... -

7
7
7
7
7
7
7

110-6109
110-7886
2H-3920
3E-3389
6V-8369
8T-8737
9W-0852

... _ ..

_._-

---

--

7
5

23

5
.._ ..

--

--

--

..

----"

24

---

7
7
7
7

--

(PRODUCT

SEE
PAGE

LEVEL)

--

4
1
16
1
.-._16
7

.-

24
1
16
1
1
1
8
1
..

---

---

---

200
248

1
--

1
1
--_ .. 1
4

1-.-

186-3735
110-7887
7T-6799
102-8804
-.~-.------

3
1
1
1

186-3735
112-6174
2H-3920
3E-3389
6V-8369
186-3735
8T-8737
102-8806

4
1
1

117-2311
121-8038
102-8803

1
1
1

1
1
6
2
1

_ ..

-_

---

..

__ - --

---- -

--

I_,AMP
_{_2i~VOLT , 5. 6-WATTl
CAP-RECEPTACLE
MOUNT- ISOLATION
---STRAP AS-GROUND
LOCKWASHER
FUSE (l_!:i-~~~B~)
FUSE { 10 - AMPERE}
FUSE ( 2q ~f-MPERE)
.. -----WASHER {5X16X1.2-MM
THK}
..---CONTROL~P ~_MONITOR( DIMMER)
_
SWITCH AS - ROTARY (_g~- VO!.T) {f!UNNING LIGHTS)
WEDGERECEPTACLE
LOCK
----- --- -------PIN-CONNECTOR (14-GA}
--KIT-RE9_E~JACLE {a-PINL
(INCLUDES RECEPTACLE AS AND WEDGE_l_
KNOB- CONTR.9_L_H:ON_IRQL_
P~~EL SWITCHES L
{FRONT INTERMITTENT}
~WITCH AS-WIPER (24-VOLT)
LOCKWASHER
-.- _ .
WEDGE- RECEPTACLE LOCK
NUT {7/16-28-THD}
- ._.
-PLUG-SEAL
--nH_n

6
1

---

5
7
7

SPACER (9X16X30-MM THK)


BUSHING-TERMINAL
- ,------------. _,_ --SPACER (a.2X12.
7X28. 7-MM THK)
NUT {7/16-_2a-THD}
--STRAP-CABLE

16
8
2
33

__1Q~:~~()f)

-----

--- -11

,.

5 7

RELAY AS (24-VOLT)
( FRONT CAB :!-_O_Oi)_lJHTS)
RELAY AS (24-VOLT)
{fl~~RF!-OODLIGHTL
BI:!:-~'t'_~~ {_24- VOL1) {HORN1.
ALARM GF.'_(_24- VOLT) (ACTION)
LAMP GP-DOME ( 24 -VOL T) (CAB, RH, LH)
STRAP-CABLE

...

21
22
.. ._.-

i02866935

7301

-.--

---

---

1234
...

--

---

---

._-_._---

PIN:~Q~N~~TQ~14-~
--KIT-RECEF.'TACLE (a-PIN)
( INCLUDES RECEPTACLE AS AND WEDGEL_
PIN-CO~NECTOR (16-GA TO 18-GA)
---SWITCH AS - START (KEY)
.. _-_.
---NUT -MOUNTIN l1_:~2:::rHD}
KIT-RECEPTACLE
(4-PIN)
--(INCLUDES RECEPTACLE AS_fJJD WEDGE}
---PIN-G_QNNECTOR (16-GA TO 18-GA)
.__ .
SWITCH AS-ROTARY (WIPER, WA~_HERl {f!_~f\_B WIPER}
--LOCKWASHEB__________
WEDGE- RECEPTACLE LOCK
NUT {7/!6-2a-THD}
PIN-CONNECTOR ( 16-GA TO 18-GA)
PLUG-SEAL
-KIT -RECEPTACLE 1i~Plt-J)
(INCLUDES RECEPTACL~ AS AND WEDGEL __
RECEPTACLE AS - POWER ( 1 2 - VOLT} (AUXILIARY}
RECEPTACLE AS (AUXILIARY)
__
-.- ..
KIT - RECEPTACLE (3-PINL
__________
_._---(INCLUDES RECEPTACLE AS AND WEDGE}
u

25
26

376

5
1
1

ELECTRICAL AND STARTING SYSTEM

1 of 11

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


237-4910 WIRING GP-CAB (contd.)
REF
NO

NOTE

- --- - - -

27
- ---.
28

--

29

30
31

PART NAME

GRAPHIC
REF

1
1
1
1
2
7
7

PART NUMBER

----

7
7
7
---

C
--_-

. ----

4
4
4
4
4
4
7
7
7

--

32
33
34
34A

7
7
7
7

----

---

---

35
-----

36
37
38

i02866935

5
5
6
2

1
1

QTY

(PRODUCT

LEVEL)

SEE
PAGE

3E-3371
5P-5624
8T-8737
9W-0852
123-2896
127-4540
102-8803

WEDGE-R~f:EPTACLE LOflU_3-=-PJ~)
WIRE (14-GA, BLACK) (0.3-_M}__
-_ ..
1
PLUG-SEAL
---_ .. ---2
PIN-CONNECTOR (14-GA)
.. _ --1
GASKET
--- ..
1
POTENTIOMETER AS (TEMPERATURE SELECT)
1 --KIT-RECEPTACLE (3-PINi
_ i!~ClUOES
RECEPTACLE AS AND WEDGE)
186-3735
4 ___ pm-QQN~ECTOR {16-GA TO l8-GA)
1
236-8722
WASHER {10. 5X22. 2~L.6_-~_M_TH~)
1
1246
154-7443
CONTROL GP- UNPRGMEDMONITOR
__
(CATERPILLAR MONITORING SYSTEM)
1
MODULE GP- QUAD GAUGE
1310
166-6928
1
170-1821
S~ITCH AS - PUSH BUTTON ( HORNL_
6F-0253 --- 1
LOCKWASHER
-2 --186-3735
f>I~ ~f:ONNECTOR (16 - GA TO 18 - GA)
172-3511
1 --NUT { 5/8~?4 -_T_t:IQ}
172-9200
1
SUPPRESSOR-ARC
173-2234
1
PLATE AS
--185-6335
SWITCH AS - ROTARY (24 - VOLT)
- -1
SWITCH AS - ROTARY (24 - VOLT)
185-6335
(VARIABLE SHIFT CONTROL)
-_____
{ EACH SWITCH AS !_N<:!:-!:JQ~_)_
3E-3383
1
___
~EDGE-RECEPTACLE LOCK (6-PIN)
PLUG-SEAL
81-8737
2
_ .._.. ------PIN-CONNECTOR (14-GA)
9W-0852
4
--1 KIT-RECEPTACLE (6-PIN)
102-8805
(INCLUDES RECEPTACLE AS AND WEDGE)
_
1
198-6570
LI~IiI~R
GP (12-VOLT)
198-6571
1
ELEMENT ~~JCIGARETTE
LIGHTER)
209-0381
1
CONVERTER- POWER {24 ~YQLT TO 12 - VOLT I
1GASKET
234-5925
-_ ----~
------1
235-5506
HA~NESS AS-LIGHTING
(CAB FLOQDLIGHTS)
---- -_.
155-2270
4
KIT-CONNECTING PLUG (2-PINL
__
(EACH INCLUDES PLUG AS AND WEDG~_)
__ __
BEZEL
20
236-4631
-- --- --236-9993
PLATE AS
1
- --~
---6V-9632
4
NUT -WELD {M6X1- THO}. _
71-1099
5
LINK
--_ .. _-- - --2
NUT-WELD (Ml0X1 .5-THD)
8T-3490
4
NUT-WELD (M8X1 .25-THD)
8T-3612
NUT-WELD (M5XO.8-THD)
8T-8874
9
-1
CLIP
242-~Q~9
.- -1
PLATE AS
242-8421
HARNESS
AS-OPERATOR CONTROLS
246-0578
1
----_-- ----_KIT -CONNECTING !:l!-J~_(12 - PIN)
155-2255
1
1
155-2265
KIT -CONNECTING PLU_ {-!,!~J
155-2260
1
------ --_.- ---- -- .. - ,- ----- KIT -CONNECTING PLUG (3-PI~)
1
KIT -CONNECTING PLUG (2-PIN)
155-2270
3
-KIT-CONNECTING PLUG (4-PIN)
155-2271
{EACH PLUG KIT INCLUDES PLUG AS AND WEDGE1
_
-~- -2
~!T-RECEPTACLE
(3-PIN)
102-8803 -----_----. -----1 -_.-. KIT-REC~f>TACLE (4-PINl
102-8804
.(EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS
AND WEDGE)
1
PLATE
246-5459
GUARD-SWITCH
2 __ . ----_---?~~.:~_02_ ._-_.
1
SWITCH AS-ROCKER {HYDRAULIC LOCKOUT}
251-1197
1
HARNESS AS-WIRINGJSERVICE
TOOL)
260-9602
-

4 5,7

39
40

M
M
M
M
41
42
43

.-

__

----_.

---

SEBP3866-24

4
4
4
4
4
4

---

44
45
46
47

6
6
6
6
6
2

4
4

2
4
4
5

2 of 11

----

ELECTRICAL AND STARTING SYSTEM

377

ELECTRICAL AND STARTING SYSTEM


WIRING GP-CAB

237-4910
NOTE

REF
NO

PART NAME

GRAPHIC
REF

PART NUMBER
102-8805

5
--

R
R

48
48A
49
-_."---

--

_.
50
51
52
53
54
55
_6
57
58
59
60
61
..

._ ..

6
__

-----

5
4
4
4
4
4
1
4&,6
5
4
41517
7
7
7
7
7
4
4

_.------

QTY

262-1408
-----_-262-1408
263-1493
172-3511
6F-0253
155-2260

1
1
1
1
1
1_-_ .. -

126-1766
3
307-3116
1
132-5789
----_ ..4
134-2540
1
156-6175
3
14
228-6089
236-4608
1
236-4609
1
236-4610
1
------~236-4611
1
236-4619
1
236-4622
1
249-2763
2
--------

4
4

1S-9593
102-8801

_---'--1

---,----

---

M
---

M
M

M
M
M

62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
--77
78
79
80

M
M
M

81
82
83

84
85
86
87
88
-- 89
90

M
M
M

378

3E-5180
4
186-3735
4
4
-- 2A-2677 2H-3920
7
48-2049
2
4D-7388
4
4P-7581
4
-_- --_
5C-7261
7
7 -5C-8312
-_----5C-9553
4
5P-4116
5
2
6D-1641
2
6D-6146
5
6V-1889
_~-~-~~
6V-2687
2
6V-3265
7
-----6V-5645
7
6V-9673
6
7X-0818
6
8T-0337
7
8T-4121
2,4,5,
6 7
- - ---8T-4133
4
8T-4136
6
8T-4137
2,4,5,
6 7
---8T-4138
2
-8T-4171
6
8T-4186
4
8T-4199
5
8T-4205
2,_~,~ __
8T-4223
11316
8T-4224
7

ELECTRICAL AND STARTING SYSTEM

111
1
6
16
1
1
2
4
2
1
1
8
1
8
4
4
3
3
4
13

---

SEE
PAGE

(PRODUCTI.EVEl)

KIT-RECEPTACLE (6-PIN)
(INCLUDES RECEPTACLE A~N!D ~_ER_~~L ___
CONTROL Gp'~!JNPROGRAMMEDJ IMPLEMENT)
CONTROL GP-UNPROGRAMM~Q (POWER TRAINL_ __
SWITCH AS-_E_l)SHBUTTON (THB9TTLE LOCK RESUME)
NUT (5/8-24-THD)
LOCKWASHER
--

--._.

._-------_-_ -_ .. ,_

---~-

i02866935

(contd.)

._

.... ,_
~!I~~Q~~~~!I.~gl1UGJ3-PIN)
( INCLUDES PLUG AS AND WEDGE)
SOCKET-CONNECTOR
HARNESS AS-CAB (MAIN)
CLIP
-RECEPTAgLE AS {3 - pUD
..... _CLIP
-PLUG (ROCKER SWITCH I
SWITCH AS-ROCKER (MODE SELECT)
SWITCH AS - ROCKER (_TMSNNEUTRALIZER OVEBB![)E
_~~!H~1i ~~-flQCKER (t.l!!_GONDITIONERI
HEATEfD
SWITCH AS - ROCKER ( FAN !!LOWER SPEED)
--,---_
SWITCt-!_t._~~_ROCKER
(LIFT I TILT KICKOUT)
SWITCH ,<\~_ROCKER(FINE MODULATION)
CONTROL GP-DISPLAY ELECTRONIC
(INDICATOR PANEL 1 RHLLH)
(EACH I_NCLUDES)
STRAP-CABLE
__ ...
KIT . RECEPTACLE i12~!,I_~i _
__
(INCLUDES RECEPTACLE AS AND WEDGE}
WEDGE-RECEPTACLE LOCK (12-PIN)
-PIN-CONJ~~CTOR (16-GA TO 18-G~
SPACER (10! 7X17 . 14X19. 05 - MM THK)_
LOCKWASHER
-----NUT-TIO~32--- --CLIP
- --CLIP
-----NUT _(!A8X1 .25 - THD I
~!J__
I_J~4 X9 . 7 - THO)
BOLT {M6X1X16-MM)
--WASHER- HARD (8. 8X20 . 5X2 - MMTHK)
--CLIP
--- --SCREW-MACHINE L!Q.:_~2X1 .25- nil
CLIP
SCREW-PAN__
HEAD (10-24X1 <U!L
CLIP
--SCREWMACHINE (10--32XO.87-IN)
SCRE~-~(;IiIl'J_E
{~2<_Q_:_8X12
-MM)
-----80LT {M8X_1.25X45-MM}
____
SCREW-M~CHINE (M4XO.7X12-MM)
WASHER-HARD (11X21X2.5--MM
THK)

_. __ .._--_

--

._ ..

--

-.....

_---

THt::l)

-------------

---

---

----------

-- -

1
1
10

NUT {Ml0X1.5-THD)
BOLT (M10X1 .5X25-MMI
BOLT (Ml0Xl .5X20-MM)

8
2
1
1
11
6
2

BOLT {M6X1X20-MM}
BOLT {M6X1X12-MM)
BOLT (Ml0Xl .5X40-MM)
BOLT (M8X1 .25X12--MM)
--~--- --WASHER- H~BQJ?:. 2~J1_:_5X2 -_MMTHK}
WASHER- HAflD { 13 5X25 . 5X3 - MMTHK}
WASHER- HARD (8. ax 16X2 - MM THK j

--

---

--.

3 of 11

------

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


237 -4910 WIRING GP-CAB (contd.)
NOTE
M
M
M

REF
NO

GRAPHIC
REF

PART NAME
PART NUMBER

91
1 ~6
~
___ 4,6
93
5,6
94
6
95
2
96
5,6
M
97
1
M
98
6
99
4
2,4 _.6
---_-_----- 100
C - CHANGE FROM PREVIOUS TYPE
D - ORDER BY THE METER
M-METRIC PART
R-REMFG PART MAY BE AVAILABLE
y_~SEPARATE ILLUSTRATION
j

SEBP3866-24

4 of 11

i02866935

8T-4244
8T-4970
8T-6870
9M-4972
9M-5870
9N-0869
9X-1046
9X-2480
9X-6~65
9X-825~___

--------

QTY

6
5
8
1
8
11
6
2
1
7

NUT J~12X1. 75- THD}


BOLT (M6X1Xl~-~~L
_,-- ---BOLT_(M8Xl.25X70-MM)
CLIP
GROMMET
~ASHER-HARD (~.~X~~.5~?-MM
SCREW (M4XO.7X18-MM)
BOLT !M6X1X45-MML.
WA:>IiEB (6. 5X22X2 . 5 - MMTH~)
WASHER (6.6X12X2-MM
THKJ

---._--

SEE
PAGE

{pHODUCI LEVEl)

-_ ..

THK)
- ----

._--

ELECTRICAL

AND STARTING SYSTEM

379

ELECTRICAL AND STARTING SYSTEM


237- 4910 WIRING GP - CAB (contd.)

i02866935

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

38

13-89-91

GRAPHIC #1

380

ELECTRICAL

g01429982

AND STARTING SYSTEM

5 of 11

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


237 -4910 WIRING

GP-CAB

(contd.)

i02866935

-IL+++-I-I

I
I

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

41

71-80-83

RIGHT SIDE VIEW

64-18-6

95-72-14

VIEW OFAREAA
VIEW B-B

GRAPHIC #2

SEBP3866-24

g01429983

6 of 11

ELECTRICAL

AND STARTING SYSTEM

381

ELECTRICAL AND STARTING SYSTEM


237 - 4910 WIRING

GP - CAB

(contd.)

i02866935

4
SECTION C-C

SECTION

D-D

GRAPHIC #3

382

ELECTRICAL

g01429984

AND STARTING

SYSTEM

7 of 11

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


237 -4910

WIRING GP-CAB (contd.)

i02866935

61

92-99-66
VIEWE-E

39-46-45
39-54

53-88-69

9
69-88-53
65-62-80-86
VIEW OF AREA F

GRAPHIC #4

SEBP3866-24

g01429985

8 of 11

ELECTRICAL

AND STARTING

SYSTEM

383

ELECTRICAL AND STARTING SYSTEM


237-4910

WIRING GP-CAB (contd.)

i02866935

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

39-54

25

VIEW J-J

51-80-83

VIEWV-V

73-70-87
SECTION

G-G

Ii}

N-

_ft__ ~~:

:_:j-S---:- - -:- -_--_ - ~~

---lL---...!ff1..--.~-

------.i---~-

___ J

52-9
VIEWM-M

GRAPHIC #5

384

ELECTRICAL

g01429986

AND STARTING SYSTEM

9 of 11

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


237 - 4910 WIRING GP -CAB (contd.)
9

i02866935
85-100

\
98

77
SECTION

L-L

_l

91-89
2
SECTION

N-N

VIEW OF AREA P

83-80-51
SECTION

GRAPHIC

83-80-51
S-S

#6

SEBP3866-24

g01429987

10 of 11

ELECTRICAL

AND STARTING SYSTEM

385

ELECTRICAL AND STARTING SYSTEM


237-4910

WIRING GP-CAB (contd.)

i02866935

59-39

VIEW OF AREA R

83-80-75

57-39

79-68

83-80-75
o

33"1

0~

16 ......1

'hmS88888888888888
8~~8888B8888B~
17

15

VIEWW.W

GRAPHIC #7

<,

',,~86

ELECTRICAL

76
<END>

AND STARTING

SYSTEM

g01429988

11 of 11

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


237 -4910 WIRING

GP-CAB

SIN: K5K1737-2187
PART OF 243 -1 080 , 243-1081
CAB AR - ENCLOSED ROPS
ALSO AN ATTACHMENT
SMCS-1408,
NOTE

REF
NO

7301

i03287685
PART NAME

GRAPHIC
REF

CrY
1

PART NUMBER

SEE
5

(PRODUCT LEVEL)

PAGE

KIT-RECEPTACLE (2-PIN)
--INCLUDES RECEPTACLE AS & WEDGE
---2
3
3E-5239
1
RE~~'{ ~__( 24 - VOLT LJ....EB.QNT
CAB FLQODLIGHTS)
-_2A
3
3E-5239
1
RELAY
AS
{24-VOLTl
{R~~RFLOODLIGHTl
--_.
-----,_2B
3
3E-5239
1
(HORN)
RELAY~24~Y~~IJ
----- ---Y
3
3E-6328
ALARM_GP ( 24 - VOLT) (ACTIQN)
3
200
-- 1
-y
4
1 -3E-6389
2
248
~AM,=_QP- DOME_( ?_~ - VOLT) (CAB)
--------_______
5_____ L 3 4
STRAP-CABLE
3S-2Q93
23
----._----,---- 2 3
4P-8525
11
6
SPACER (~X 16X30 - MM_I!::!!SL__
-_________
7____
3
4V-4164
16
BUSHING-TERMINAL
_._-----_._
----8
61-1418
SPACER ( 8. 2X1_g_~
2 --8
7X28. 7 - MMTHK l
-_--- _,---_, __
9
1
2
~V-8369
NUTj711_6-g~~
THOl
_-. -.f----"_------10
7K-1181
STRAP-CABLE ._--1,-3,4
33
----------11
7N-5876
4
3 -LAM_!'_(24 - VOLT,__5. 6 - WATT)
--1
12
8C-6354
CAP-RECEPTACLE
3
-------13
ISOLATION
8T-9655
16
-- MOUNT------ _-_----- 2
. ----_--__1_, 3
14
__8X-58QII
1
__~TRAP AS - G!}OUND
-------9_F_~_8E.L __ 16
15
3 ______
LOCKWASHER
.-_-----9W-1441
2 -7
16
FUS~ _US -AMPER~)
17
FUSE
2
9W-1442
24
(10-AMPERE_)
--------------------------18
2
9W-1446
1
FUSE
{20
- AMPERE}
_" __ ..
._------_
....
_._
-- ----19
3
098-8968
16
W~~HER (5X1_~1 .2-MM TH~J
.-._--.----_
-- -.
y
103-5526
20
4 1
1234
CQ~IROL GP-MO~rrOR (DIM~ER)
-------- 21
108-3320
3 -SWITCH AS - ROTAR_U 24 - VO.lI)_( RUNNING LIG_I1_!Q_)
---------- 1
3E-3389
1
WEDGE- RECEPTACLE
LOCK
3
...
_--_
......
-.- .._ ......
-_---------'---_-----3-9W-0852 --8
~IN-CONNECI9R
(14-GA1_
--_.
._--102-8806
3
KIT_:_RECEPT~CLE (8-PINl_
..
... .-------- 1
{I~~L~DES
RECEPTACLE
AS
&
W~Dgl~J
----_._------- -- ...
.-'_'
22 ._. - 1 3
110-6109
6 -- KNOB-CONTROL {CONTR~L P~t-jEL SWITCHESl
-23
1
1
110-7f!~6
_~WITCH AS-~_IPER (24-V_OL T) (FRONT INTERMITTENT)
- ...
2H-3920
1 ._- ..
1
LOCKW[,SHER
._-- - -_.---1
WEDGE-RECEPTACLE
LOCK
3E-3389
1
_._-_.
--------_.
-----'--.
-- ..
1
6V-8369
1
NUT
(!J16-28THD)
-- -----_'--'-_.'
---'
1
PLUG-SEAL
8T - ~!~_7 __
L
.. __ ... _---"
- -1
9W-0852 ..
4
PIN-CONNECTOR (14-GAJ
-.. _'----_
1
102-8806
1
_!<IT-RECEPTACLE {8PINL_
----- -_.
(
It'!9LUDES
RECEPT~c:~E~S_~_WEOGEl
--"1 --18~:~735
__ 3
PI!4-CONNECTOfl (16-GA TO l8-GA)
_-110-7887
24
3
1
SWI TCH AS - STARTj KEY )
--_.------3
7T-6799
1 ---JI!!1!-MOUNTING l1_:32- THDL ___
------3
102-8804
KIT -RECEPTA'!!-E I1-PI_iII_)
----- 1
-___(INCLUDES RECEPTACLE AS & WEDGE)
---- ---_._-----_. __ .- ---'-'... "186-3735
3
4
PI~_.:.gONNECTOR (16-G~ TO l8-GA)
---25 -1
112-6174
1
__SWI!c:l-!u~~ ROTARY._(WIPER , WASHER) (R~f,R)
_-1
2H-3920
1
LOCKWASI-!~
__
--1
1
WEDGERECEPTACLE
LOCK
3_E-3389
--------16V-8369
1
NUT__
( 7 / 16 - 211-THO)___
-----------1
186-3735
6 J-lIJI!-CONNECTO!U_16-GA TO 18-GAl
1
2
PLUG-SEAL
8T-8737
.__
_._---1
1
102-8806
KII-RECEPTACLUUlt-jl
_
_._--_._.
---(INCLUDES RECEPTACLE AS & WE_Q.QlL_ __
--26
1
117-2311
3
R!=~EJ-lTA~LE AS - POWER (lJ -VOLT L~UXILIARY
L__
_._ - -- __
27
4
1
121-8038
RECEPTACLE AS {AUXIL_IARY)
-----1
4
102-8803
KIT -RECEPTACLE~-PIJH
_._.
_______
--_-----(INCLUDES RECEPTACLE AS & WEDGE)
-_

..

102-8802

--

------

---

---

__

SEBP3866-24

1 of 8

ELECTRICAL AND STARTING SYSTEM

387

ELECTRICAL AND STARTING SYSTEM


WIRING GP-CAB

237-4910
NOTE

REF
NO

4
---,--4
4
_

t--~D
_______

__
y

GRAPHIC
REF

__1
28
29

1
1

i03287685

(contd.)

SEE

PART NAME
PART NUMBER

QTY

_ ;!_E-3371 __
_:~~~5624 _
8T-87~_7
9W-085~ __
__ 1~3:~~~~
154 -7443

1
__
1
~
1
1

PAGE

(PRODUCTLEVEL)

WEQ9_~_-_RECEPTAClE I,.OCK (9-PINL


WIRE (14-GA,
BlAC_ISL(O.3-~L_
PLUG-SEAL
flH!~c()r.Jt_IECT()R
(14-GA1

_
_
_
_

GASKET

1246
CONTROL GP - UNPRGMED MONITOR
1
(CATERPILLAR
M9NITORI~G
SYSTBA)
_
_
~----3=0"-------3=----J~-6928
1
MQ[)I.!,=E (ifl-QlJ~[) gAUGE
_ _
13_1_0 _
,
--=3'--'1
1.
170-1821
1
SWITCH AS-PUSH_~_UTTON (HORN)
_
4
_~F-0_2_5_3
1
LOCKWASHER
__
_
_
___ __
_
__
4
1~~_:~~
2
PIfi::_~ONNECTOR
(1_!)-GA TO 18:G=-:A___:_j)'-----__
1_______
____4
172 ~~51_1__
1_
NUT (5{8: 2_4__THO)
--------------t--'3=--=2=---;3 __ _ __
172-9200
1
_!:)Ui='!:I3E~~OR-ARc_
_ -----------_______
3=-3,'-----__
2=E~:~~~ _ 1
PLATE A=S
_
34
1
J~_;;
-6335
1
SWITCH p,$ - R9TARY (?4 ~VOL T) (_,t>.U:rOSHI FT CO~TR9__U__
34A
1
185 - 6335
1
SWITCH AS - ROTARY (24 - VOL T)
t--------------__
_(~ARIABLE SHIFT CO_~IR(){_)
_
t--------------------------_JEACH SWITCH_AS INCLUPE=S,---,--)
_
1
__
3E-3383
1
WE[)(3_~_~RECEPTACLE:__LOCK L~~P_"__'IN_'____')'_______
_
t------------1.
8:::_:T:_-=8!;J7
2
PLUG-SEAL
_
1
..:1____
9W-0852
4
PHJ-_GQNNECTOR (14-GA)
__
--------_____
----'--1__ __
102-8805
1
KIT -RECE_P_I~C_{_~ H~:PIN)
_ _
_
__ _ __
__
(INGLI,JOES RECEPTt-CLE AS & VVE[).=GE=-..)'----_
_
_
35
____
____:3=-..J.....:4
198-6570
1
LIGHTER GP (12-YQlil_JqGf>,RL__
__
,_________
_3=___L_4:__
__
___:198-6571
1
ELEMENT AS (pGARETI_E
LIGHTER)
_
_
_

-'3=-=6
----'-4
....:209-0381
1
__QONVERTER-PqWER
{2~-V()I,.T
TO 12-VOl,.DJ_
_
t---=3'--'-7
__:_1
--=2c3=~-~~~~
1
GA~l<~T____
__
_
_
38
1..
=23"''''5-5506
1
HA8N_ESS AS-LIg_H_TING
(CAE! fLOODLIGHT~L
_
________
----!1
--'--'15=--=5'-----_-=2270
4
ISIl~_cONNECTI
NG_PLUG (2 - PIJ'U
_
,___________
____
_ __
_LEACH KIT INCLUDES PLUG AS & WEOGE)__ ---------_.
_____________ 3::_:9'------_-'-1---'--,=3,_~
.__
236-4631
20
8EZEL
_
4
236-9993
1
PLATE AS
_
40
___ .:.cM'-4
_:6::_:V_-c9632
4
NUT -WELD (M6~1- THD)
_
_
1_----,----,
----'4
711099
5
LINK
__ _
-----I
M
4
_8:oT.:_----=:3_:_49:::.:0"_____--=2=~lJT -~EL[)_ (M10X1.~-_..:T---'-'H=--D)L-_
M
4
8T-3612
4
NUT -WELI~ t~8X1 . 2~ Tc..:H=D_,__)
_
_
___:_:_:_M
'!
_:::8T-8874__:___9=___
NUT-WELD (!!15XO.8-':tlR_)
_
--__________
-'-4--'1
----"-1 __
242-6099
1
CL!_fl___
_
_
---------_
__~
_:3"_____
_
242 - 8421
1
PLATE AS
_
_
_
4_~_
1
~~~:~~~~
_ _1
PLATE
_ __
_
_
_:_4_4--'-__
---'---4______ 249-5602
2=----____:G=U"='A::_R,_,O-SWITCH
_.
_ ------,
4_:_:5:__
3_.
--=2=60-96=---0~=2_---'----1_ HARNESS AS~WIRING
(SERVICE TOOll
_
1
3
----"1--=-02_:_!l--=-8:=_:05:::__
_ __:__1____ KIT -REC~_T~C_{_~ _(E)_:-!~IN)
_
____________________
___.
__
_ __
(INCUJPES
RECE_PTACLE AS ~_WEDGE)
_
R
46
2
;!~?-1408
1
_CONTROL GP-UNPROGRAMMED (IMPL~-',_1ENT)
R
46A
2
262-1408
1__
CONTROL GP-UNPROGRAMMEO (POWER_TIlA!~L
_
1-_:_47_:__
--,-4___
263-1493
1
SWITCH A!?-_P~~H ~lJITON (THROTTLE LOCK RESUME)
4
1?g-;!~!!
t _ NUT (~[_8-24-THDL__
_
,
____ --'4'------,--=-6F::__-~0:=2__=_53=____1 LOCKWASHER
.._
_
_
_________
4:__
-----'---'15=--=5:_-=2=-26::_:0:___1:_____---'--'K=IT_:_----=C=----=0_:_:NN~CTING
PLUG (3 - PI N L
.
_
________________
~~-------:(.-=-INCLUOES
REfEJ>I_ft.C;!-E "'_,_"S,_,&=--W:_:_:E=O:_::G=E.L_)
_
4
1g~: ! ?'~~
3
_ .SOCKET - CONNE~TOR
_
_
_
C
48
4
_?Q!l_:_~23
1
SWI_TCH AS-ROCK~R_ (24-VQUL_
I
I--_C"--- _ __:4=9
------'4:________ 284 - 3__!);!4
1
SWITGH AS - ROCK._~R (24 - VOL T) _l(_F !~E tvl0_DUL~TI ()r.JL ----I
__ C'------_----=-5-=--0
__
____:_1_
291-2165
1
POTENTIOMETER
A~ {l"EtvlPERATURE SELECT)
I
102-880;!
1
_!<H -REC;EPTACLE _(3-PI!4_l_
_
1-__jlt"CLUOES
REC_~PTACl~ AS .& WEDG_f_)
_
r__:_1
186 - 37_~5=----_4-,-l'JN - CONNECTOR (16 - GA HLlfi - GA) __
_
_
1-1
2;!~-~722
1
WASHER (10.5X2?_g"t&_-MM
TH_!$_l
_
51
1
307-3116
1
HARNESS AS-CAB (MAINI
n

_u

_u

388

ELECTRICAL

AND STARTING

SYSTEM

2 of 8

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


WIRING GP-CAB

237-4910
REF
NO

NOTE

_ ..

C
C

(contd.)
PART NAME

GRAPHIC
REF

PART NUMBER

4
52
---_.
53
4
54
1
55
3 4
4
56
1 3 4
57
1
58
1
59
----- ..-60
1
61
1
62
1
3
63

CTY

__ ._- ---310-7565
132-5789
134-2540
156-6175
202-2762
228-6089
236-4608
2364609
2364610
2364611
236-4619
249-2763

..

3
3

_.

15-9593
102-8801
--- ---

----

1
1

3
-_

..

M
M
M

M
M
M
C
M
M
M
-_._
M
M
M
CM

----

M
M
M

M
M

..

64
65
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
...
85
86
87
88
89
90
91
92
.. 93
94
95
96
97
98
99
..
_._- 100
101
102
103

SEBP3866-24

1
3
4
3
- 2
2
'4
3
1
3
3
1
1
2
4
3

'.

186-3735
.. 11
2A-2677
1
2H-3920
6
16
-_. 482049
1
4D-7388
1
4P-7581
-- ~.-------.5C-7261
---- 2
5C-8312
--.- 4
2
.. 5C-9553
5P-4116
1
--_-_---_. __ 60-1641
1
60-6146
8
1
6V-1889
6V-2687
8
6V-3265
4
4
.. 6V-5645
6V-9673
3
-"
3
.- 7X0818
4
~J-0337
14
8T-4121
8T-4133
1
8T-4136
1
8T-4137
10
8
8T-4138
8T-4171
2
8T-4186
1
8T-4189
1
8T-4205
11
8T-4223
6
8T-4224
2
6
8T-4244
-_--- __
8T-4970
5
8T-6870
8
9M-4972
1
9M-5870
8
11
9N-0869
6
9X-1046
9X-24BO
2
1
9X-6165
7
9X-8256
".

-----_.

2
1,~,1
4
3
1 ,4
1
4
4
3
1 3 4
1 2
2
1 2
3
2
3
3
2,3
1
4

3
1 3,4

3 of 8

-_.

---

1
4
1
3
1
13
1
1
1
1
1
2

-.-

i03287685
1

SEE
PAGE

(pRODUCT lEVEL)

_!:!~FI~E_SS
AS-OPERATOR CONTROLS
CLIP
----'RECEPTACLE AS (3-PIN)
CLIP
CLIP
.. __ ._----PLUG (ROCKER SWITCH)
_._ ._---SWITCH AS-ROCKER {MODE SELECT}
SWITCH AS - ROCKER (_TMSNNEUTRALI ZER OVERRIDE )
SWE~!:! AS-ROCKER (~!!Lffl~QITIONER!
HEATER)
SWITCH AS-ROCKER {FAN BLOWER SPEED}
SWITCH AS- ROCKER (LIFT J TILT KICKOUT)
CONTROL GP-DISPLAY ELECTRONIC
( INDIC~IQB.....PN'!E'-, FIt!, LHL
. _--_. __ .
..---..
- -----------(EACH INCLUDES)
STRAP-CABLE
KIT-RECEPTACLE (12-PIN)
.. ( INCLUDES RECEPTACLE AS & .WEDGE)
PIN-CONNECTOR _(16-GA TO 18-GAl
SPACER LLQ_. 7Xl?:_, 14X19.05_:MM THK)
LOCKWASHER
..
--- ----_. __ ._ ..
._----.-------NUT pO-32- THO)
CLIP ..
CLIP
-NUT ( M8X1 . 25 - TI-!Q L___
NUT (M4XO.7-THD)
BOLT1M6X1X16-MM)
~~I:!EF!.=HARD ( 8. 8X20 . 5X2 - MMTHK)
CLIP
SCR~W-MACHINE (10-32X1.25-INl
._,_---CLIP
SCREW-PAN HEAQ {1Q~?1~1-H.J}
------_.
CLIP
_'., ..,_-.._SCREW-MACHINE (10-32XO.87-IN)
~~IlE~-MA9HINE_J~5XO.
8X12 -MM)
BOLT_(M8X1.25X45-MM)
-----.--SCREW-MACHINE (M4XO.7X12-MM)
-----WASHER-HARD (11X21X2.5-MMTHK)
.._-.-.--NUT {M10X1.5-THD}
-_._ ..
BOLT (M1 OX1 .5X25-MM)
BOLT {M10X1 .5X20-MM}
....~Q!_! (M6X1 X20-MM)
._._.BOLTjM6X1X12-MM}
-_._---_.
BOLT (M10X1 .5X40-MM)
BOLT (M8X1.25X20-MM)
WASI:!EIl~!:I~~Q {7.2~!1S~?J.4~THK}
____
-~---WASH~.l-HARD (13. 5X25. 5X3 -MM THK)
WASHER- HARD ( 8. 8X 16X2 - MMTHK 1
... ~I,!L(M12X1. 75- THO)
BOLT (M6X1X14-MM)
._--BOLT (M8X1 .25X70-MM)
.
.CLIP
GROMMET ----WASHER- HARD ( 8. 8X25. 5X2 -MM THK}
-SCREW (M4XO. 7XI8-MM)
BOLT !M6X1X45-MM)
WASHER ( 6. 5X22X2. 5 -MM THK)
WASHER {6.6X12X2-MM
THK}
,_

'

_.-

--

ELECTRICAL

AND STARTING SYSTEM

389

ELECTRICAL AND STARTING SYSTEM


237-4910 WIRING GP-CAB (contd.)
C-CHANGE FROM PREVIOUS TYPE
D - ORDER BY THE METER
M-METRIC PART
R - REMFG PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION

... 390

ELECTRICAL

AND STARTING SYSTEM

----.--

i03287685

...

--_ ... _----------

4 of 8

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


237-4910

WIRING GP-CAB

(contd.)

i03287685

38

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEW

10

92-94

54-10

Z
SECTION D-D

-1Z
5

5
5
5
5
5
94-92
I

i
i

~II _-,

ey~_~~~~~~__

~~~78-86-83

~
34A-9-65-22

57-39
57-39

SECTION

GRAPHIC

SEBP3866-24

39-57

R-R

#1

901429664

5 of 8

ELECTRICAL

AND STARTING

SYSTEM

391

ELECTRICAL AND STARTING SYSTEM


WIRING GP-CAB

237-4910

(contd.)

i03287685

8-13-96-99-6
L..::__

.!W - ._-- -

~~l

--

. ~

-__ -~~----------__ -------__


--

--

..

----

----

____..J?--

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

VIEWM-M

8-13-96-99-6

71-82

16
16
33

I
I

16
16

o
94-92

17~B888B

\\_--18

16

16

79
VIEWW-W

VIEWN-N

GRAPHIC #2

392

ELECTRICAL

g01429665

AND STARTING SYSTEM

6 of 8

SEBP386624

ELECTRICAL AND STARTING SYSTEM


237-4910

WIRING GP-CAB (contd.)

i03287685

76-73-90
VIEW OF AREA V

10
VIEW E-E

39-57

57-39

39-57

21-22

99-81-6
5
VIEW J-J

7-15-19-67-75

98-67-19-15-7

97-85-83

10

2A-91-95

SECTION pop
VIEW OF AREA Y

VIEW OF AREA X

GRAPHIC #3

SEBP3866-24

901429662

7 of 8

ELECTRICAL

AND STARTING SYSTEM

393

ELECTRICAL AND STARTING SYSTEM


237-4910

WIRING GP-CAB

(contd.)

i03287685

10

VIEW 5-5

SECTION

L-L

r-------:;8~-----1
,49-39
39-57

VIEWZ-Z

53

52
68

VIEW OF AREA F

SECTION G-G

53

10

10

86-84-83

10
10

SECTION K-K

<END>

GRAPHIC #4

394

ELECTRICAL

VIEW A-A

AND STARTING SYSTEM

g01429873

8 of 8

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


237-4910

WIRING GP-CAB

SIN: K5K2188-UP
PART OF 243-1080,243-1081
CAB AR-ENCLOSED ROPS
ALSO AN ATTACHMENT
SMCS-1408,
NOTE
._-

7301

REF
NO
_.

i03287686
PART NAME

GRAPHIC
REF

3E-5239
3E-5239
3E-5239
3E-6328
3E-6389
3S-2093
4P-8525
4V-4164
61-1418 -6V-8369
7K-1181
-----_-7N-5876
8C-6354
8T-9655
8X-5804
9F-8125
9W-1441

3
3

1,3,4

--

--- .--~-

10

1 ,_g_,~,_i ___

11

12

13

--

14

1 3

15

16

17

18

19

20

--

'---

---

21

3
3

CY
,--,

23

24

3 3

-----

3
------

---

25

--

1
1
1

1
1

----

26

27

--

-_

D
_._-

4
4
4

SEBP3866-24

28

29

1 of 7

(PRODUCT

KIT-RECEPTACLE

(2-PIN}

AS & WEDGE

RELAy

p,__(24_:_VOLT)_(f!!QNT

RELAY

AS {24-VOLT}

1
1

RELAY AS (24-VOLTLl!:!QRN)
ALARM GP !24-VOLT)_(ACTION}

LAMP GP - DOME { 24 - VOLT

23

STRAP-CABLE

11

SPACER

16

BUSHING-TERMINAL
SPACER

NUT (7/16-28-THD}

(8. 2X12.

LAMP {24 - VOLJ

CAP-RECEPTACLE

1
16
7

_ FUSE

(20-AMPERE)

KIT~BECEPTACLE

4
1
1
1

INCLUDES

3E-3371
5P-5624
8T8737
9W-0852
123-2896
154-7443

{RUi'Ji'JIi'JG Llql:!IS}

LOCK

---

~-GA)
(8-PIN}
AS & WEDGE
PANEI.,_~!ICH~~L

___

._------- ---~-

SWITCH GP-WIPER
(24-VOLT,
INTERMITTENT)
_( FRONT INTERMITTENT
L______
SWITCH

AS-START

11-~2-=-I!-iPL
( 16-GA

AS-ROTARY
._~L'

_.

WEDGE - RECEPTACLE

PLUG-SEAL
KIT -RECEPTACLE

_Oi-!) I!'!}

AS-POWER

RECEPTACLE

AS (AUXILIARY)

KIT_-fl~CE~I~CLE

---

----------

----

---

(AUXILIARY)

(3-PIN)

WEDGE-RECEPTACLE
PLUG-SEAL

..

(12-VOLT)

RECEPTACLE

PIN~CONNEGTOR

-----

AS & WEDGE

RECEPTACLE

._____

TO 18-GA}

{REAR)

LOCK

RECEPTACLE

{14-GA,

------_.

---

WIRE

WASHER)

__________________

{16-GA

INCLUDES

-----

TO la-GAl

(WIP_ER,

LOCKWASHER

PIN-CONNECTOR

--------

AS & WEDGE

RECEPTACLE

NUT_(7/16-28-THDl

--_.-

{4-PIN)

PIN-CONNECTOR
WITf!i

357

(KEY)

NUT ~~OUNT!,,!g
KIT-RECEPTACLE

1234

(DIMMER)

{CONTROL

._._

_-----

- ------

RECEPTACLE

KNOB-CONTROL

INCLUDES

----117-2311
121-8038
102-8803

------

WEDGE - RECEPTACLE
PIN-CONNECTOR

_._----_._._-

..

AS-ROTAR)'_H~-_IJ_OLT}

-_._--_

TtlK)

SWITCH

-- ,----,

7 -MM THK)

WASHER {5X16Xl.2-MM
CONTROL GP-MONITOR

186-3735
112-6174
2H-3920
3E-3389
6V-8369
186-3735
8T-8737
102-8806

_ ...

__

.. _.

---

1
1

__

5 .{)~WATT}

___E:_U___~
{1-~~~fI~}___

16

7X28.

248

LOCKWASHER

098-8968
103-5526
108-3320
3E-3389
9W-0852
102-8806

110-6109
275-7741
-110-7887
-----, ...
7T-6799
102-8804 -

200

L( CAB}

STRAP AS - GROUND

(lO-AMPERE)

--

MOUNT - ISOLATION

FUSE

--

FLOODLIGHT}

STRAP-CABLE

4
16

CAB FLOODLIGHTS)

{REAR

{9X16X~Q_-_r~M JHI<L

8
34

SEE
PAGE

LEVEL)

INCLUDES

---

3
1
1

24

-----._

1 3

9\'1-1442
9\'1-1446

-22

RECEPTACLE

--,----

2B

102-8802

QTY

PART NUMBER

AS & WEDGE
-_------- ---

LOCK (3-PIN)

BLACK}

(O.3-M)

(14-GAl___

GASKET

CONTROL GP - UNPRGMED MONITOR


(CATERPILLAR
MONITORING
SYSTEM)

--

ELECTRICAL

--_._

1246

AND STARTING SYSTEM

395

..4

ELECTRICAL AND STARTING SYSTEM


WIRING GP-CAB (contd.)

237-4910

i03287686

PART NAME
REF
GRAPHIC
NOTE
REF
NO
PART NUMBER
QTY
1
2 3 4 s 6 (pRODUCT LEVEL)
Y
30
1
MODULE
GP - QUAD GAUGE
3
166-~~28
.__ ...
-~-------31
4
1 _ SWIT~!:! A~_-!:llJ~H BljTTON ( HORN)
170-1821
-----1
6F-0253
LOCKWASHER
4
--186-3735
2
PIN-CONNECTQR ( 16-GA TO 18-GAl
4
4
1
172-3511
NUJ_{5/8-24-THD)
--_ ..
---32
3
172-9200
1
SUPPRESSOR-ARC
--2
173-2234
33
PLATE AS
----_-_-------- 1
34
1
185-6335
SWITCH AS - ROTARY (24 - VOLT} (AUTO~HIFT CONTROL)
1
34A
1
185-6335
1
SWITCH AS - ROTARY (24 - VOLT)
(VARIABLE SHIFT CONTROL}
--_ ..
____
iE~~H__SW!Jqi AS INCLUDES)
-----_ .
1
8T-8737
2
PLUG-SEAL
-1
9W-0852
4
PIN-CONNECTOR {14-GA} ---"
1
102-8805
1
KIT-RECEPTACLE (6-PIN)
-INCLUDES RECEPJ~Gb~~~ & WEDGE
1------35_
198-6570
1
LIGHTER GP (12-VOLT)
(CIGAR)
._~r
---.~- -.--198-6571
1
ELEMENT AS {CIGARETTE LIGHTER}
3 4
209-0381
1
36
4
CONV~flTER-POWER (24-VOLT TO 12-VOLT)
--- ..-------.37
1
234-5925
1
GASKET
-_.- -_ ... _-----1
235-5506
1
38
HAflf'!~S~ A~_-_LI__G!:!TING
( CAB fLOODLIGHTS)
.----~-- ---155-2270
KIT -CONNECTIHG PLUG {2-PINL
_____
1
4
(EACH KIT INCLUDES PLUG AS & WEDG~)
..... --------39
236-4631
4-_-_----1 3, 4
BEZEL
.._---C ----1
40
236-9993
PLATE
AS
4
---------_---,-.
---- ------_.-M
6V-9632
4
4
NUT=WELD {M6X1- THO)
------ ----- ---7T-1099
4
5
LINK
_------------_.-M
8T-3490
4
2
NUT-WELD (M19_X1.5-THD)
- -M
8T-3612
4
4
NUT-WELD (M8X1~_25_:_:rt![)}
_ .... --M
4
8T-8874
9
NUT-WELD
(M5XD.8-THO)
-~--- --~---- ---t-____ 4_1_
242-6099
1 ------CLIP
1
42 .... _242-8421
1
3
PLATE AS
_. __ ... 43
246-5459
1
1
PLATE
--- -------- .. _45
3
260-9602
.. _----_ .. _---_ --------_ .. 1 --- . HARNESS AS-WIRING (SERVICE TOOLL_
46 -_ ...
304-5687
CO~:rHOL GP- UNPROGRAMMED(IMPLEMENT)
2
1
_GR.
R
46A
CONTROL GP- UNpROGRAMMED(POWER TRAIN)
__
2
304-5687
1
47
4
1
SWITCH AS - PUSH BUTTON ( THROTTLE LOCK RESUME)
263~_H_~
__
1
1723511
4
_____~~!j5jJt-g~THO)
-LOCKWASHER --4
6F0253
1
_._----------1
KH-CONNECTING PLUG__p-PIN)
4
1552260
-- "_-------(I_N9LUDES PLUG AS AN~_WEDGEI
---------126-1766
SOCKET-CONNECTOR
4
3
-SWITGB-AS~R6cKER--i24~VQ~_Ilj24
-VOLT)
48
4
2843623
1
----49
284-3624
1
SWITCH AS - ROCKER (24 - VOLT)
4
__
__j 24 - VOLT I (FIN_~_MODULATION l
---- _
291-2165
50
1
_1_____ '=Q!I:~T!QMI:!I:~
il~TEMPERATURE
SELECT)
102-8803
1
1
KIT-RECEPTAQ~E i3-PIN}
_
(
INCLUDES
RECEPTACLE
AS
AND
WEDGE)
----4
1
PIN-CONNECTO~ (16-GA TO 18-G~)
181?_~3735
1
236:~?~~
______
1
________
~
~~I_!I:Rl1_Q~~?2. 2X1 . 6-MM THK}
--51 - - --307-3116
1
1
HARNESS AS-CAB (MAIN)
310-7565
1
HARNESS AS-OPERATOR CONTROLS
52
4
C
132-5789
53
3
CLIP
4
--"--._---134-2540
54
1
RECEPTACLE AS {3-PIm
1
1-----55
156-6175
3
CLIP
_~11
I---202-2762
56
1
4
CLIP
-1 3 4
228-6089
13
57
PLUG ( ROCKER SWITCH)
-_ .. _58
1
1
___
__g=!~:4608
SWITCH AS-ROCKER (M[)QE ~ELECT}
59 ------_1 ..
2364609
1
SWITCH AS-ROCKER (TMSN ~EUTRALIZER OVERRIDE}
236-4610
60
1
1
SWITCH AS-ROCKER (AIR CONDITIONER! HEATER)
61
236-4611
SWITCH AS-ROCKER (FAN BLOWER SPEED)
1
1

~'396

SEE
PAGE
1310

---

--

------

-----

~,~

----

--- ----

-----

-----"_----

-_

--

- - ---

--

ELECTRICAL

AND STARTING SYSTEM

2 of 7

.... __ ....

_-

----

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


WIRING GP-CAB (contd.)

237-4910
NOTE

REF
NO

GRAPHIC
REF

i03287686
PART NAME

PART NUMBER

QTY

SEE
PAGE

(PROOUCTlEVElj

SWITCH AS-ROCKER (LIFT 1 TILT KICKOUT)_


CONTROL GP-DISPLAY ELECTRONIC
{INDICATOR PANEL) RH, LH)
----_.
------(EACH INCLUDES)
- .. _-------- --1 --STRAP-CABLE
lS-9593
3
-102-8801
1
3
KIT-RE~~~T~~~{l?-PIN)
INCLUDES RECEPTACLE AS & WER~l_E
-..-186-3735
11
3
~IN-CO~NECTOR ( l6-GA TO l8-GAL
_---SPACER ( 10. 7X 17. 14X 19.05 - MM T~K)
64
4
2A-2677
1
2H-3920
LOCKWASHER
65
1
.. _._.--_-._--- 6
_______
6_]
16 __ NUT_(10-32-TH[
3
4B-20~_9_
- --------------40-7388
1 --CLIP
_68
4
----------4P-7581
CLIP
69
1 ---_---------- 3
M
_~UT (M8X1 _25- THDL _
70 -2 ._-5C-7261
2
-M
71
2 .. _-"
5C-8312
4
NUT ( M4XO_,7 - THD L ______
-----------5C-9553
2
BOLT (M6X1_X16 - MM) _ .. _---M
72 --4
.-----74
1
1 -- CLIP
-------- 6D-16~1
.. ---.---75
60-6146
3
8
SCREW-~~CHINE 110-32X1.2~-IN}
---6V-2687
~~REW-PAN HEAD __{_1_0-24X1
- IN)
77 _,_._-----1
8
--CLIP
78
6V-3265
4
1
----_.,----._----.-----79
2
6V-5645
4--SCREW- MACHIN!= {lQ -~2~0 _87 - IN L
----4
80
6V-9673
3
M
SCR_~W-MACHIN_~_jM5XO
._~12-MML
.-- ...
--7X-0818 __
M
81
3
3 .. _---BQLT (M8~ 1 . 25X4_:_~_~)
___
. -------------M
8T-0337
4
82 --------_-2
SCflI:W~M~C;_HINE(M4XO.7X12:MM.)
---._----_-_.-------__~,_1
_____ 8I-4121 -- .. 15
C
83
WASHER- HAfiD (11 X21)(2. 5 -MM !HK)
.-------4
8T-4133
1 __
84
____!lliljM_1_0X
1 .5 -JtlD}
---- M
-------8T-4136
1
M
85
3
__
BOLT
1M1
OX1
. 5X?5 -MM)
. __ .
....
..
_-----_'----8T-4137
10
M
86 _______1__.1,_ 4
__BOLT (M1Q)(lH_X?__Q__:-MM)
----87
8T-4138
BOLT _(M6X 1X_g()- MM)
8
---- M
-- 1
----8T-4171
M
88
2
BOLT_(_M6Xl
Xl g~MM)
4
---._---BOLT (Ml_0X1 .5X40-MM)
M
89
4
8T-4186
1
-,_,_'._.----------CM
8T-4195
1
90
BOLI_(Ml OX1_,5X30-M~1}
- ---_
.. _-_,_ .. _----'._- 4
.,'------ .. _--_
WASHER-HARD (7. 2X14----'---~2-MM
91
8T-4205
11
_1,3,1
TIi!$l
.. _--5
92
WASIiERHARD
_(13.
5X25
.
5X3
-MM
THIq_
1_1_2
___
_____!_T
42~~
'-_ ..
-- ... _. --8T-4224
93
2
WASHERH~B_D_18
-13~1f,l_X2
MMTH._K)
2
------.--94
~
____
In-4244 ___ 5
NUT (M12X1,?5 - THDL ___
M
-- _,-----8T-4970
M
2L ___
3_____
BOLT (M6X1_X14-MM)
5
. _.-_----_
..
..--BOLT (M~X1.25X_?_0-MM)
8
----- M ------ 96 ------ 2
---- 8T-6870
9M-4972
1
CLIP
97 -----3
--_-------------3
GROMMET-'-98
8
- ----9M-5870
9N-0869
11
WASHER-HARD (_~. 8X25. 5X2_::_MM
THK)
99
2_1_3____ --_.,_---_--.
9X-l046
___SCREVUM1)({)
_?X
18
MM)
M
100
1
6
._- -.
---------101
9X-2480 .
2
~OLT (M6X1X45-MM)
4
.... .-.~
WASHER (6.5X22X2_5-MM
THK)
9X-6165
1
1Q_2__
3
--7
lO:J __
1,_3 4
9X-8256
_~~!3t-1~R_(6. 6X1 ~X2 - MMTHK)_
----.
--C
104 -._204-2281
2
STRAP - TI_E ___
4
--_._-4
204-8000
2
MOUNT_j TIE WRAP}
105
-- --- C
CLIP
1
106
2
277-1873
------------------C
C - CHANGE FROM PREVIOUS TYPE
0- ORDER BY THE METER
M-METRIC PART
R - REMFG PART MAY BE AVAILABLE
Y-SEP.A.flATE ILLUST~ATION
--------.----62
63

236-4619
249-2763

1
2

---

-----

----

'

,,_,

'

.,,_

SEBP3866-24

3 of 7

ElECTRICAL

AND STARTING SYSTEM

397

ELECTRICAL AND STARTING SYSTEM


237-4910

WIRING GP-CAB (contd.)

i03287686

38

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEW

10

5
10

4-100

5
92-94

54-10

lK

SECTION A-A

__.JK
5

5
5
5
5
5
94-92

5
5

34A-9-65-22

SECTION

c-c

VIEW B-B

GRAPHIC

398

29

SECTION

D-D

#1

ELECTRICAL

g01592351

AND STARTING SYSTEM

4 of 7

SEBP3866-24

ELECJRICAL AND STARTING SYSTEM


WIRING GP-CAB (contd.)

237-4910

-~

i03287686

10-106-83-86

46A

8-13-96-99-6

- - -='C----=-; ---== -.---:::=_::_-,.-_-=-=-- -;~--,

_::_---

J
J

":::::::~llf--

___

F--~---___ -

____l2 - -

VIEW E-E

--_

--@----------

- ~-~

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

8-13-96-99-6

71-82

33

\
\

18

16

79

VIEWM-M

VIEW L-L

GRAPHIC

SEBP3866-24

#2

g01589987

5 of 7

ELECTRICAL

AND STARTING SYSTEM

399

ELECTRICAL AND STARTING SYSTEM


237-4910

WIRING GP-CAB

(contd.)

i03287686

VIEWE-E

39-57

57-39

39-57

21-22

VIEW F-F

7-15-19-67-75

75
98-67-19-15-7

97-85-83

10

2A-91-95

SECTION G-G
VIEW OF AREA J

VIEW OF AREA N

GRAPHIC #3

400

ELECTRICAL

g01589988

AND STARTING SYSTEM

6'ot 7

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


WIRING GP-CAB (contd.)

237-4910

i03287686

10

VIEW

s-s

SECTION p.p

VIEW K-K

104

105

VIEW OF AREA H
SECTION

R-R

53

10

10

86-84-83

10
10

SECTION

GRAPHIC

SEBP3866-24

T-T

VIEWU-U

<END>

#4

7 of 7

901589989

ELECTRICAL

AND STARTING SYSTEM

401

AND STARTING SYSTEM

ELECTRICAL

306 -5348 WIRING GP-CAB-VARIABLE

PITCH FAN

SIN: K5K1-UP
PART OF 305-5294
CONTROL AR-FAN
AN ATTACHMENT
SMCS-1408,

i03249281

7301

NOTE

REF
NO

GRAPHIC
REF

..2

1
1

..

B
1
5
B - USE AS REQUIRED
M-METRIC PART
Y -SEPARATE ILLUSTRATION

402

ELECTRICAL

PART NAME
PART NUMBER
3E-5239

.-.

AND STARTING

QTY

262-9949

306-5350

5C-9553
7K-1181

.-

......

SYSTEM

_.

(PRODUCT

SEE
PAGE

LEVEL)

RELAY AS J?4-VOLT)_{V~RIABLE
PITCH FA~L
SWITCH GP - ROCKER ( VARIA~L!= P!I(;H~_fNH
HARNESS AS-CAB (VARIABLE PITCH FAN)
---.
BOLT (M6X1X16-MM)
STRAP-CABLE
-

---

.....

_-_.

344

..

..

1 of 2

SEBP3866-24

--

ELECTRICAL AND STARTING SYSTEM


306-5348

WIRING GP-CAB (contd.)

i03249281

VIEW A-A

/
I

/
5

5
VIEWB-B

RIGHT SIDE VIEW

VIEWC-C

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

901571956

ELECTRICAL

AND STARTING SYSTEM

403

ELECTRICAL

AND STARTING SYSTEM

CHASSIS
241 ...0642 WIRING GP ..
K5K1-813
SIN:
PART OF 237 -0235 ELECTRICAL AR
SMCS-1408

i02790940

PART NAME
SEE
QTY
I 2
3 4
PAGE
PART NUMBER
5 6 (PRODUCT LEVEL)
1
3E-5169
GUARD- SWITCH
7K-1181
42
STRAP-CABLE
-----1 __
8T-2893
LOCK
GP-CYLINDER
~.~~.r
___________
~ ____
... ---J
226-0291
1
LOCK AS
_ ..---------1
226-0321
CAM
1
_.--._
4
118-6365
1
PLATE AS
2
"._--- -6V-6716
2
RIVET - TRUSS HEAD
2
--.--------109-1645
1
CLIP
2
._.--- -- --Y
5
3
125-1302
1
__SWITCH GP - MAGNETIC ( 24 - VOLT) (START RELA '(I
335
.. _- --~ ----6
130-9811
SENSOR_~- TEMPERATURE (HYDRAULIC OIL)
3
1
7
146-0240
SWITCH GP- TOGGLE ( HOOD_TILT ACTUATOR) - 3
-- 1
-3E-3371
1
3
WEDGE-RECEPTACLE LOCKJ3-PINI
3
6T-3631
2
NUT-HEX_~5/32-32~THD)
------_' ...
6T-3632
1
LOCKWASHER
----_
...
-------- 3
RING-LOCKING
6T-3633
3
-- - 1
---.--186-3735
3
3
PIN-CONNECTOR 116-GA TO la-GA)
102-8803
1
3
KIT-R~_gEPTACLE (3-PIN)
-----",_-__1
~fI!cJ~[)~~RECEPTACLE AS AND WEDGE
---- ------8
149-2612
3
RELAY AS (24 - VOLT Li!:!QOD TI LT MOTOR) -------- 1
186-3735
2
PIN-CONN~CTOR (16-GA TO la-GA)
3
_.----9W-0852
4
3
PIN-CONNECTOF (14-GA)
-------_.-_-.--_
..
--102-8805
1
KIT-R~CEPTACLE
(6-PINL
___________
3
---- ---{INCLUDES RECEPTACLE AS AND WEDGEL
.-.---~--~.~
- --1
9
158-6634
SWITCH GP~IOGGLE ( GROUNDLEVEL SHUTDOWN)
3
---3E-3377
1
3
WEDGE-R~CEPTACLE LOCK (4-PINI
-.-"
6T-3631
2
NUT-HEX (15/32-32-THD)
3
.... _-_ .. _ .. 1 .. _ .._ .. _._--------_-----6T-3632
LOCKWASHER
3
._ ..6T-3633
RING-LOCKING
3
_---- 1
-------186-3735
3
3
PIN-CONNECTOR (16-GAT9
la-GA)
--- ----PLUG___
9G-3695
1
3
102-8804
1
KIT-RECEPTACLE {4-P!fI!.L
3
~----(INCLUDES RECEPTACLE ~~_AND WEDGE)
.---.~----- ....
----_--10
164-7577
1
SWITCH GP-BYPASS (_POWERTRAIN OIL FILT~R)
329
Y
2
11-172-4871
1
CLAMP
2
-.-------12
1
174-4312
1
SWITCH AS-PRESSURE (PARKING BRAKE OI~)
.._------_-1
102-8803
1
KIT:R~~ErT~CLE
(3-PIN)
---_- - ---(INCLUDES RECEPTACLE AS AND WEDGE) ___
-3E-3371
1
WEDGE-RECEPTACLE LOCK (3-PIN)
1
--D
5P-6008
1
TUBE L~,35-MM DIA) (O.2-M)
---_------0
8T-5677
1
SL EEVE(Q. -,:!_-_J.U
-------- ... _
1
186-3735
3
PIN-CONNECTOR (16-GA_T0 l8-GAI
----_._ ..
1
13
178-3620
STRAP-DUAL CLAMP
3
14
188-6252
1
PLATE-HOOD
3
-----15
246-4488
1
BAR-BUS
3
.-,.
_ .._---- ---_-_--16 "._-----3
246-4489
1
WIRE
AS
------------_ .._-------17
1
247-4506
1
HARNESS AS-CHASSIS (MAIN_)
102-8802
KIT-RECEPTACLE
(2-PIN)
1
6
--102-8804
1
KIT -RECEPTACLE (4-PIN)
1
-_ ...
-_ .. _---102-8801
3
1
KIT -RECEPTACLE_j_1?-P!N)
.. _------_.-----(EACH KIT INCLUDES RECEPTACLE AS AND WEDGE)
--110-6845
1
1
PLUG AS-CONNECTOR (40~PIN)
8N-1533
1
1
PLUG AS-CONNECTOR (7-PINI
-----_ .. _--8N-1535
1
1
BELL AS-END
-_._---------- -9X-6772
1
1
STRAP-CABLE
113-0580
1
1
RECEPTAC~E AS-CONNECTOR (40-PIN)
... _
127-5484
1
1
RECEPTACLE AS-CONNECTOR (1 -PIN I
NOTE

REF
NO
1
2
3

GRAPHIC
REF
3
1 2 3
1
1

____

__

L_

.,"'

---

-"

---'--

-----

- -

~."

- -

404

ELECTRICAL

AND STARliNG

SYSTEM

1 of 6

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


WIRING GP-CHASSIS

241-0642
REF
NO

NOTE

..

--

__

GRAPHIC
REF

1
1
1
1
1
1
1

...

---

1
1
1
1
-1

---

18

--

19
20
21

3
3
--

M
M
22
23
24
25
26
~~--,-.
27

--

.--.-----

28
------_-.-'--

29

__ .

30

--

-- 31

32
33
34
35
36
37
38

- -

-'~-_"

39
40
41
42
43
44
45
SEBP3866-24

3
3
3
3
3
3

---

1 2
1 3
3
1
3
3
3
3
'--3
3
3
3
3
3
3
3
3
-- 3
3
3
-----3
3
3
3
1
1
2
3
3
3
3
1
2
2
3
- 3
-

2 of 6

(contd.)

i02790940

PART NAME
PART NUMBER

129-7163
129-7164
155-2255
155-2260
155-2270
155-2271
155-2274

QTY

SEE
PAGE

6 (PRODUCTLEVEhL

PLUG AS-CONNECTOR (l-PIN)


RECEPTACLE AS-CONNECTOR (l-PIN)
KIT-CONNECTING PLUG {12-PIN}
KIT-CONNECTING PLUG (3-PIN)

1
1

2
3
10
2
1

!$!! -gQ_"!_~ECIINGELlJg_J?-J:>!fI!}
---_ ... _ ... _--_ .. KIT -CONNECTING PLllli_( 4 -PIN}
KIT -CONNECTING PLUG (6-PIN)
{EACH KIT INCLUDES PLUG AS_AND WEDGE}
1
160-7689
PLUG
AS-CONNECTOR (70-PIN)
-247-7569
1
!f~I'lNESS
AS-CHASSIS __
(!iYORAUUC TANK) __
-.-.- ---.
--155-2255
KIT -CONNECTING PLUG {12-PIN)
1
155-2260
1
KIT-CONNECTING PLUG (3-PIN)
155-2270
2
KIT -CONNECTING PLUG (2-PIN)
{EACH KIT INCLUDES PLUG AS AND WEDGE}
248-1545
1
PLATE-FUSE
--_. _ ..
-_.- ---_. _.,-- - 271-3952
BAR-BUS
1
-_
..
_.
--_
..
--.._-----------------_.
275-4024
1
PANEL AS
3R-9322
1
HINGE
6V-9632
7
NUT-WELD {M6Xl-THD)
---7T-1099
5
LINK
8T-6462
Oi\ll_
----- 1 .. ---~. ~O~~.:_WElO {Ml0Xl.5X25-MM
--275-9916
BAR-BUS
1
--------033-8248
4
CLIP
130-5300
6
CLIP
---132-5789
2
CLIP
139-1398
1
CLIP
-_._.
.---,- --_-,--,---- - -----171-2206
CIRCUIT BREAKER AS (50-AMPERE) {START}
1
------NUT (1/4 - g_a- THD 1 _______
6V-8187
2
_---8T-4205
WASHER-HARD (7.2X14.5X2-MM
THK)
2
. --253-2111
2
LOCKWASHER
171-2210
1 _____
0R_CUIT BB_EAKERAS (80-AMPEREUMAIN)
.--- - - -- ---6V-8187
2
NUT J 1 /4 -:1.? - THD)_ ----- .---~----. -------_._--8T-4205
WASHER-HARD (7.2X14.5X2-MMTHK)
._-_.2
---"_
253-2111
2
LOCKWASHER
171-2211
1
CIRGUIT BR~_AKERAS (90-AMPEREL(STARTING
A~Q_)
6V-8187
2
NUT (1/4-28-THD)
---8T-4205
2
WASHER-HARD (7. 2~_l4.5X2_~MM THK)
..__ ._--_.
253-2111
lOCKWASHER
2
171-2212
1
CIRCUIT BREAKER AS 1105-AMPERE~TERNATOR}
6V-8187
2
NUT (1 /4-28- THO)
--8T-4205
WASHER-HARD (7. 2X14. 5X2-MM THK)
2 ____
2 .__ ..
LOCKWASHER
.- _._._ ..__ ..
_. 253-2111
- "- ---_.
_-----_------ -_._-- 1
189-3158
SUPPRESSOR-ARC
-_._. __ ._---_.- -- _ .. -241-8368
1
SWITCH GP-MAGNETIC {24-VOL T_} (MAIN RELAY)
340
- -2M-4004
1
BUTTON-PLUG
3E-6769
1
SEAL-a-RING
3-6909
1
CLIP
_._--.--------3J-1907
SEAL-O-RING
1
_.- _.
. __ ._ ..
3P-3839
1
GROMMET
-_._3T-2662
1
CIRCUIT BREAKER AS (15-AMPEREL(RUNNING
LIGHTS)
--6V-8376
2
SCREW-MACHINE (8-32XO.25-IN)
2
LOCKWASHER
98-7233
4D-7794
CLIP
1
...
--_.
-1
CLIP
4K-8864
-----CLIP
4P-8134
1
- -1
CLIP
45-1962
-- -8
SCREW-MACHINE (10-32XO.875-IN)
5l-4507
5M-6668
6
SCREW~MACHni_E {8-32XO. 75- IN)
-_._1
CLIP
6D-4244
--

__

__

---

__

ELECTRICAL

AND STARTING SYSTEM

405 ~

ELECTRICAL AND STARTING SYSTEM


WIRING GPCHASSIS

241-0642
NOTE
-

REF
NO
46

GRAPHIC
REF
3

46A

-----

._---_.

------1-------

47

48

r----____ __19

3
3 -2

__
!_d_

1
2
50
1
3
-M
51
11213
52
1 2 3
M
3
53
-54
3
_____M
-_M
55
3
3
56
----_.
--D - ORDERBY THE METER
J - REQUIRES CORPORATE KEY
M-METRIC PART
Y - SEPARATE ILLUSTRATION

f--M

--'_'--

~6

ELECTRICAL

(contd.)

i02790940

PART NAME
PART NUMBER
6T-3644

QTY

(PRODUCT

CIRCUIT BREAKER AS (20-AMPERE)


(HOOD_U~! ACTUAT0!lJ_
__
6T-3644
1
CIRCUIT BREAKER AS (20-AMPERE)
(UNSWITCHED BAT POWERTO CAB)
(EACH INCLUDES}
_-------6V-8376
2
S~R~!y=~~HINE
(fi~:3?)(O. 25- UJ)
LOCKWASf!!__
__________
98-7233.-~-----2
CLIP
7C-4354
3
7D-7233
CLIP
5
-88-7583
GROMMET
1
.. ------------8T-4121
WAl?!:!ER-HARD ( 11 X21 X2. 5-MM THK}
25
8T-4133
9
NUT (M10X1 .5-THD)
8T-4137
BO~_J_(M10X1.5X20-MM)
11
BOLT
(M10X1 .5X16-MM)
8T-4191
1
--_ .._---8T-497~
7
BOLT (M6X1~14-MMl
8T-5436
4
BOLT (M10~1.5X130-MM)
9X-8256
WASHER (_:X12X2-MM THK)
7

._-

AND STARTING SYSTEM

SEE
PAGE

I EVE! I

...

__

..

--_

- -

--

..

----_

---_._

..

------

.....

_-

---

---------- -------------_

--

.. _

..

---------

3 of 6

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241-0642

WIRING GP-CHASSIS

(contd.)

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

i02790940

35245250
2

2
2

45245052

17

49
2

265052
485250

485250

~l

505124

TOP VIEW

23
2

GRAPHIC #1

SEBP386624

g01260883

4 of 6

ELECTRICAL

AND STARTING SYSTEM

407

ELECTRICAL AND STARTING SYSTEM


241-0642

WIRING GP-CHASSIS

(contd.)

i02790940

51-50-42

11-50-52

SECTION

a-a
..

_--------.

---o
o

SECTION D-D

__
_j
2

2-51-50-41

r'O
!r-= --~
r

0 0

VIEW OF AREA H

GRAPHIC #2

408

ELECTRICAL

g01260885

AND STARTING SYSTEM

5 of 6

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM

241-0642

WIRING GP-CHASSIS

(contd.)

i02790940

\
I

)
2
21-19

27-43

SECTION A-A

48-24-50-51
48-51-50

HYDRAULIC
TANK

48-50-51

SECTION F-F

GRAPHIC

SEBP386624

39

<END>

#3

6 of 6

g01260888

ELECTRICAL

AND SlARTING

SYSTEM

409

--ELECTRICAL AND STARTING SYSTEM


241-0642

WIRING GP-CHASSIS

(contd.)

i02789545

------j
e HYDRAULIC

TANK

.I
22
26

12

SECTION J-J

27

14
1

261728

SECTION

B-B

14

SECTION D-D

14

7-26-28

SECTION

G-G

VIEW OF AREA H

GRAPHIC #2

412

ELECTRICAL

901391640

AND STARTING

SYSTEM

3 of 4

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241-0642

WIRING GP-CHASSIS

(contd.)

i02789545

14-26-28

SECTION A-A

23-26-27

SECTION

GRAPHIC #3

SEBP3866-24

F-F

19

<END>

4 of 4

g01391641

ELECTRICAL

AND STARTING SYSTEM

413

ELECTRICAL AND STARTING SYSTEM

WIRING GP-CHASSIS

241-0642

SIN:

KSK2288-UP
PART OF 237 -0235 ELECTRICAL AR
SMCS-1408
NOTE

i03141980

REF
NO
1
2

GRAPHIC
REF
1 2
2
2

3
4

C
-----C

PART NAME
PART NUMBER

7K-1181
32
118-6365
1
6V-6716
__ ... _-_----- 2
264-4297
1
327-4608
1
- ----- ..
102-8803
1

1
1

---------

QTY

1
3
-- 3
2
2
2
------_.
1

5
6
7

8
9

3
3
3

--

186-3735
3
__ E~:~~20 ____1
188-6252
1
216-7166
1
6V-6716
2
109-1645
1
298-3649
1
301-2980
1
-186-3735
3
102-8803
1
- ---

---

10
1
289-3038
-Y
11
291- 8387
1
2
12
1
___
03;J:~~~~
13
1
OL-1407
14
1 2d___
130-5300
15
1
139-1398
--3
3E-6769
16
17
2
3E-6909
18
___
1.
3J-1907
3
19
40-7794
-20
4P-8134
-- 1
21
1
60-3479
22
2
7C-4354
70-7233
11~ ______
- 23
---_
24
8M-2773
1
1
25
88-7583
26
8T-4121
1,2,3
M
27
11_g_1~__
~!:~~~--M
28
8T-4137
1 :.13
29
2
8T-4223
M
2
30
8T-4244
M
1
8T-5436
31
_---------C-CHANGE FROM PREVIOUS TYPE
M-METRIC PART
Y -SEPARATE ILLUSTRATION
.. -. ~
-- -_"
- ------

- -

414

ELECTRICAL

AND STARTING SYSTEM

1
1

---

-- 1
8
1
1

_L __
---

1
1
1
1
2
5
1
1
23
8
11
1
-

SEE
PAGE

6 (PRODUCT LEVEL)

STRAP-CABLE
_"-_- -_-_-_-_,- --_.
-PLATE AS
_ ..._."
RIVET - TRUSS HEAD
SENSOR GP--TEMPERATURE (HYDRAULIC OIL)
SWITCH AS-PRESSURE (PARKING BRAKE OIL)
-- KIT-RECEPTACLE {3-PIN}
( INCLUDES ~~G~~TACL~_AS & WEDGE}--HPIN-CO~NECTOR (16-GA TO 18-GA}
--STRAP - DUAL CLAMP
----PLATE-HOOD ... __ ..
.. -----_ ... _-----

------_ ..-

---

~~A.TE AS
RIVET - TRUSS HEAD
CLIP
- ----------- HARNESS- -_AS-CHASSIS
------- -_
--SWITCH AS- TOGGLE (HOOD TILT ACTUATOR}
PIN-CONNECTOR (16-GA TO 18-GA}
KIT-RECEPTACLE i3-PIN}
{INCLUDES RECEPTACl~ A~ ~_WEDGE}
GROMMET
PANEL GP-CIRCUIT
._- _ .._----- BREAKER
CLIP
.. - .__ .GROMMET
-_ ....
-----_._ ..
CLIP
... _-_
g~_I_P
----.-.SEAL-O-RING
CLIf
----- -----SEAL-O-RING
CLIP
- CLIP
._---_ ..
---- -

- -

--

----

- -

CPP.
CLIP
---CLIP
CLIP
- -_.
-- -- - - ---GROMMET
W,<\SHER-HARD(11X21X2.5-MMTHK}
NUT (M10X1 _5-THD)
-BOLT {M10X1_5X20-MML
______
---_
WASHER- HARD ( 13 . 5X25 _5X3 - MMTHK._)
1
Nl!L(~12X 1 .75 - THD 1
1n __~Q_!-lJM10X1
_5X130-MM)

--

'-

--

__ ._

-- --

285

..

---

_- .
-

....

--------

...

---

1 of 4

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241-0642

WIRING GP-CHASSIS

(contd.)

i03141980

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

13

24~14~26~28

15~26~28
23~26~28
23~26~28

26~27~14

12

12

TOP VIEW

GRAPHIC #1

SEBP3866~24

901619029

2 of 4

ELECTRICAL

AND STARTING

SYSTEM

415

ELECTRICAL AND STARTING SYSTEM


241-0642

WIRING GP-CHASSIS

(contd.)

i03141980

SECTION J-J

22-26-27

14
26-17-28

SECTION

B-B

14

SECTION D-D

14

SECTION G-G

GRAPHIC

416

VIEW OF AREA H

#2

ELECTRICAL

g01619030

AND STARTING SYSTEM

3 of 4

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241-0642 WIRING GP-CHASSIS(contd.)

i03141980

SECTION A-A

HYDRAULIC
TANK

23-26-27

\~

~==:r_~
'(OV

SECTION F-F

GRAPHIC #3

SEBP3866-24

19 26-23-27

<END>

4 of 4

901619031

ELECTRICAL

AND STARTING SYSTEM

417

-ELECTRICAL
306-5349 WIRING

AND STARTING SYSTEM


GP-CHASSIS-VARIABLE

PITCH FAN

SIN:

K5K1-UP
PART OF 305-5294 CONTROL AR-FAN
AN ATTACHMENT
i03084460

SMCS-1408
NOTE

_~

REF
NO

B-USE

_:_1__
2
AS REQUIRED

418

ELECTRICAL

GRAPHIC
REF

_____c.1
1

SEe

PART NAME
PART NUMBER

QTY

(PRODUCT

--------'-7;:_:_K------'1_:_1--=--81_;__---=2-=-5
_----"'S---'----TR---'-'--A--"-P_C""---,,AB~L~E
:J()~:5~~_2
1
HARNESS
AS-CHASSIS

AND STARTING SYSTEM

PAGE

LEVEL)

1
(VARIABLE

PITCH

FAN)

1 of 2

------I

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


306-5349

WIRING GP-CHASSIS

(contd.)

i03084460

REAR FRAME

---TOP VIEW

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

901588234

ELECTRICAL

AND STARTING SYSTEM

419

ELECTRICAL

AND STARTING SYSTEM

244 -6524 WIRING GP- ELECTRIC

CLUTCH-AXLE OIL COOLER PUMP

SIN:

K5K1-2363
311-7019
COOLER AR-AXLE
AN ATTACHMENT

PART OF 241-0073,

OIL

SMCS-1634

i02251716

NOTE

REF
NO

GRAPHIC
REF

4
5
6
7

1
1_!____

_ __M

M-METRIC

9
PART

1
1
_J
1

PART NUMBER
__

~~:~~;J9

QTY

SEE
PAGE

RELAY AS (24-VOLT)

(AXLE

_____:__7K:.=--_:1,-=-1~81=_ ____;1_~STRAP
- CABLE
191 -7699
BRACKET AS
8T-3490
NUT-WELD
(M10X1

1----_:2,,__--__:_1

PART NAME

OIL

COOLER

.5-THO)

130-5300
1
CLIP
.... ---_ .. _----_._--_____!_14~7:_-__=O~38~5~_1~~C~L~IP:____
_ _____;3=E-9854
1
BOLT (M8X1.25X2Q~_MM)
__
--=8-'-T_-4J?L
_ _.;1__
W~SHER HARD (11 X21 X2. 5 - MM TH.liL____
_
_~!:~!~~
i:lQl-:r {~1Q_X.!_,_~25=-:-_,::M=M~)
8T - 4224
WASHER - HARD ( 8 ._8_X1-"-6;_;.:X2=--__;;;M=M__:_T_:__:_HK:_:_.)'--

1
_
_

RIGHT SIDE VIEW

10--

-4

:kd~_=a;~-~

TOP VIEW

VIEW A-A

GRAPHIC #1

420

ELECTRICAL

<END>

AND STARTING SYSTEM

901127038

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


272-9689 WIRING
2-LEVER

GP-ELECTROHYDRAULIC-

CONTROL, WITH DOWNSHIFT


SIN:
K5K1-UP
CONTROL GP-ELECTROHYDRAULIC
AN ATTACHMENT

PART OF 268-9653
SMCS-5734

i02676989

REF
NO

NOTE

1
._.

--_._.

GRAPHIC
REF

1
1
1

2A

1
1

_-_-_

PART NAME
PART NUMBER

----

1
1

-----

1
1
1

--

7
8

1
1

_ .. -

228-6089
102-8802

10

M-METRIC
PART
Y-SEPARATE
ILLUSTRATION

SEBP3866-24

1 of 2

9X-2045

(PRODUCT

SEE
PAGE

LEVEL)

(HORN)

THDj---

{TILT)

c:ONTROL GP - HANDLE

(LIFT)

1 _._ ..
1

GUARD _:SWITCH
SWITCH

AS-ROCKER

1
1

SWITCH

AS - PUSH BUTTON

---~'-'(HYDRAULIC

LOCKOUT)

SOCKET - CONNECTOR

{16 - GA

SOCKET-CONNECTOR

(14-GA)

KIT - CONNECTING

---1

(EACH !<ITJ!,!C_Ll!_DE,s

2
2

T9_ 18-~ L__

PLUG (3 - PIN)
PLUG AS AND WEDGE)
-

KIT -RECEPTACLE

(3-PINL

KIT-RE9EPTACLE

(4-PIN)

KIT-RECEPTACLE

(12-PIN)

{~A(;Ii~!I~NCLUDES
..

----

__

RECEPTACLE

KtT -CONNECTING

PLUG (12-PIN)

KIT-CON!'4ECTING

PLUG (2-PIN)

KIT-CONNECTING

PLUG (4-PIN)

....

(EACH KIT

--

AS AND WEDGE)
---

--

13.:fIN)

__KIT -CONNECTIN5J'p_!'!J'-1

--

HARNESS AS-OPERATOR
CONTROLS
(E~~~TROHYDRAULIC
CONTROL POD)

--

... ..

NUT (5/8-24-THD)

---

.-.----

( DOWNSH I FT)

- ----

1222
-

LOCKWASHER
._--------._-

--

1222

"_-,_

---

(5j8~24-

155-2255
155-2270
155-2271
155-2260

CONTROL GP-HANDLE

1
1

102-8803
5
102-8804
1
1()2:IiI3()L 2

LOCKWASHER
NUT

----

- --

SWI TCH AS - PUSH BUTTON

172 -3511
269-2949

1
1

170-1821
6F-0253
172-3511
243-3166
243-3166
249-5602
251-1197
263-1493
6F-0253
9X-3402
126-1768
155-2260
._ -

1
6

QTY

PLUG INCLUDES

PLUG AS AND WEDGE)

---.. PLUG ( ROCKER SWITCH)

Kn-IlE_C;~F'TACLE
{EACH

INCLUDES

(2-PIN)
RECEPTACLE

___~CREW- TRU~S HEAD (M6Xl

AND WEDGE

-_ ... -

X20-MM)
--_ ...

ELECTRICAL

_. ----

AND STARTING SYSTEM

421

ELECTRICAL AND STARTING SYSTEM


272 - 9689 WIRING

GP - ELECTROHYDRAULIC

(contd.)

i02676989

GRAPHIC #1

422

ELECTRICAL

<END>

AND STARTING SYSTEM

901196716

2 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


272-9691

WIRING

GP-ELECTROHYDRAULIC-3-LEVER

CONTROL

K5K1-UP
SIN:
PART OF 268-9654 CONTROL GP-ELECTROHYDRAULIC
AN ATTACHMENT
SMCS-5734

i02499940

REF
NO

NOTE

PART NAME

GRAPHIC
REF

QTY

1
1
2
1
1
1

1
1

170-1821
6F-0253
186-3735
172-3511
243-3166
243-3166
243-3166
249-5602
251-1197
263-1493
6F-0253
9X-3402
155-2260

1
1

172-3511
269-2949

102-8804
102-8801
102-8803

155-2255
155-2260
155-2270
155-2271

1
1
1
3

1 --1

228-6089
102-8802

M
10
1
M-METRIC PART
Y-SEPARATE ILLI,J~TR~!l_()N

9X-2045

12

Y
Y
---_Y

..

1
1
1
1
1
1

PART NUMBER

2
2A
28
3
4
5

--

1
1
1

--- --

--

---

1
1

1
1

1
3
2

--

6
------

1
1

1
1
1

-------

__

.".

---~--~
.

SEBP3866-24

1
1

-- _,

--

---._-

7
8

1 of 2

-,

.--

SEE
PAGE

(PRODUCTLEVEW

~ITCH AS - PUSH BUTTON {HORN)


LOCKWASHER
PIN-CONNECTOR (16-GA TO 18-GAl
NUT (5/8-24-THD1
__
~ONTROl GP- HANDl UTI
l T)
CONTROL GP-HANDLE {LIFTL
___
CONTROL GP-HANDlE (AUXILIARY)
. GUARD-SWITCH
SWE~!-I ~~:ROCKER i HYDRAULIC lOCKOUT}
SWITCH AS - PUSH BUTTON {DOWN~J:lIFU _____
LOCKWASHER
SOCKET-CONNECTOR (16:_GA TO 18-GA)
KIT-CONNECT!N~_~L~~_l3-PIN)
__( EACH INCLUDES PLUG AS AND WEDGE)
NUT (5/8-24-THD)
-- -HARNESS AS-OPERATOR CONTROLS
iELECTROHYDRAU~IC CONTROL POP}
KIT-RECEPTACLE
(4-PI~
--KIT-RECEPTACLE (12-fIN)
KIT -RECEP'J:~~L~ i_~-PIN)
".( EACH INCLUDES RECEPTACLE AS AND WI:I:lGE)
-KIT -CONNECTING PLUG ( 12-PIN)
--~IT-CONNECTING PLUG (3-PIN)
KIT -CONNECTING_p!-~~ (?-PIN)
_KIT-CONNECTING PLUG (4-PIN)
-(EACH INCLUDES PLUG AS AND WEDGE1
.._.
PLUG {ROCKER ~~!
]_C_!i)
KIT-RECEPTACLE {2-PIN)
@CH INCLUDES RECEPTACLE AS AND WEDGEL_
SCRE_W
- TRUSS HEAD JM6X 1X20 - MM)

ELECTRICAL

._--

. __ ..

1222
1222
1222
----_----

_---

-_._----

AND STARTING SYSTEM

423

ELECTRICAL AND STARTING SYSTEM


272-9691 WIRING GP-ELECTROHYDRAULIC

GRAPHIC #1

424

ELECTRICAL

(contd.)

i02499940

<END>

AND STARTING SYSTEM

g01196675

2 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


272-9693

WIRING GP-ELECTROHYDRAULIC-

JOYSTICK,

2 - FUNCTION,

WITH REMOTE FNR SWITCH

SIN: K5K1-UP
PART OF 268-9655

CONTROL GP-ELECTROHYDRAULIC
AN ATTACHMENT
i02391972

SMCS-5734
NOTE

REF
NO

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

7K-1181
218-4935
245-7650

---_.

5A

1
1

-----_.

102-8803
102-8801
-155-2255
155-2260
155-2270
155-2274

8
1
-.---.~ - --M-METRIC
PART
Y -SEPARATE
ILLUSTRATION

SEBP3866-24

1 of 2

245-7434
--- ----112-6646
228-6089

-- --

1227
- ---

GUARD-SW~TCH

1
1

SWITC;1i AS-ROCKER

(HYDRAULIC

SWITC~

( REMOTE FWQ_, r-J~U, REV CONT)

HARNESS AS-OPERATOR
CONTROLS
{~LECTROHYDRAULIC
CONTROL POD)

AS - ROCKER

[<IT - RECEPTAC;!-~

(:3

KIT-RECEPTACLE

(12-PIN}

LOCKOUT}

-P IN)

.-

SEE
PAGE

6 (PRODUCT LEVEL)

CONTROL GP-JOYSTICK
_______{_g.-FUNCTION, WITH DOWNSHIFT)

-----

(EACH KIT RECEPTACLE


INCLUDES
AND
1
KIT -CONNECTING
PLUG (12-P.lt-J

V!I:Q~I:

---

SUPPRESSOR-ARC

PLUG (3-PIN)

1 ---

~IT -CONNECTING

PLUG (2-PIN)

KIT -CONNECTIN~PI"LJ~
(EACH KIT

RECEPTACLE

--

AS

L.

KI_T -CONNECTING

-.
1

STRAP-CABLE

1
1

1
1

249-5602
251-1197
251-1197
267-8693

4
5

(6-PINl

PLUG INCLUDES

KIT -CONNECTING

4
1

L9c;~r-JLJT (M6Xl-THDl

PLUG AS AND WEDGE)

----------

PLUG

PLUG..J ROCKER SWITCH)

-_.

.-

_ ..

ELECTRICAL

AND STARTING SYSTEM

425

ELECTRICAL AND STARTING SYSTEM


272 - 9693 WIRING

GP - ELECTROHYDRAULIC

GRAPHIC #1

426

ELECTRICAL

(contd.)

i02391972,

<END>

AND STARTING SYSTEM

901198226

2 of 2

SEBP3866-24

ELECTRICAL
272-9695
JOYSTICK,

AND STARTING SYSTEM

WIRING GP-ELECTROHYDRAULIC3- FUNCTION,


SIN:

WITH REMOTE FNR SWITCH

K5K1-UP
PART OF 268-9656 CONTROL GP-ELECTROHYDRAULIC
AN ATTACHMENT
SMCS-S734
NOTE

---

i02391983

REF
NO

GRAPHIC
REF

--1

--

---------

SA

----

---

PART NUMBER

7K-1181
218-4935
245-7649
249-5602
2?1-1197
251-1197
267-8693

QTY

1
---------1
1
1

7
8

1
_-----

M-METRIC
PART
Y-SEPARATE
ILLUSTRATION

SEBP3866-24

STRAP-CABLE

SUPPRESSOR-ARC

155-2255
1?5-2260
155-2270
155-2274

1 of 2

245-7434
112-6646
228-6089

SEE
PAGE

(PRODUCT LEVEl)

__

------------

----

CONTROL GP -JOYSTICK
j_;3_:EIlN~!_!ON,
WITH DOWNSHIFT}

1225

--

-- GUARD - SWITCH

1
1

_ SWITCH
SWITCH

--

AS-ROCKER

--

---1

AS - ROCKER (REMOTE

FWD! NEU!

KIT -RECEPTA_QLE__j3-PINL__
~IT-RECEPTACLE

INCLUDES

RECEPTACLE

KIT-CONNECTING

PLUG (12-PIN)

KIT -CONNEGnN~
KIT -CONNECT!NG

~LlJ~ {~~fl_!f:o!l_
PLUG (2-PIN}_
__

KIT -CONNECTING

PLUG (6-PINL_

__
( EACH KIT

L__

_____

1
1

REV CONT

(12-PIN)

---

(HYDRAULIC_!:-_QCKOUT)

HARNESS AS - OPERATOR CONTROLS


( ELECTROHYDRAULIC
CONTROL POD)

---

102-8803
102-8801

---~----.--.-

(EACH KIT RECEPTACLE


AND WEDGE)
1

----

PART NAME

PLUG INCLUDES

KIT - CONNECTING

LOCKNUT

PLUG (ROCKER

PLUG

PLUG AS AND WEDGE


----

---"

AS

1
---------

(M6X1-THD)
SWITCH)

--

ELECTRICAL

AND STARTING SYSTEM

427

ELECTRICAL AND STARTING SYSTEM


272 - 9695 WIRING

GP - ELECTROHYDRAULIC

ELECTRICAL

i02391983

<END>

GRAPHIC #1

428

(contd.)

AND STARTING SYSTEM

901197690

2 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


277 -3561 WIRING GP - ELECTROHYDRAULICJOYSTICK, 3-FUNCTION
SIN:
K5K1-1607
PART OF 277 - 0706 CONTROL GP - ELECTROHYDRAULIC
AN ATTACHMENT

SMCS-5734
NOTE

i02652840

REF
NO

PART NUMBER

- 1
- .. -

1
2

1
1
1
1
1

_-

PART NAME

GRAPHIC
REF

..

-.--

4
5
6

--

35-2093
170-1821
6F-0253
186-3735
172-3511
242-6099
249-5602
251-1197
277-3281

5
1
1
1
1
1
1

2899614

1
1

102-8803
102-8801

1
1
1
1

155-2255
155-2260
155-2270
155-2274

245-7434
112-6646
228-6089
102-8802

1
1
1

9
... _---

10
.

12
M
13
14
------15
16
M-METRIC PART

--

SEBP3866-24

--_

1
1

--

QTY

1
1

-----

2
1
2
1
2
4

1
1

---

1
1
1
1
1

45-1962
5C-7261
6V-3341
8R-3695
8T-4224

2
1

1
2
1

SEE
PAGE

6 {PRODUCT LEVEL)

STRAP-CABLE
WITCH AS - PUSH BUTTON {HORN)
LOCKWASHER
PIN-CONNECTOR (16-GA TO 18-GAl
..-----NUT (5/8-24-THD)
CLIP
GUARD- SWITCH
-SWITCH AS - ROCKER { HYDRAULIC LOCKOUT)
--CONTROL GP - JOYSTICK
(3-FUNCTIONL'!Lff>jR,
[)Q!'tNSHIFT)
HARNESS AS-OPERATOR CONTROLS
(ElECTROHYDRAULIC CONTROL POD)
_"-I$!T -RECEPTACLE (3 - PIN 1
KIT - RECEPTACLE (12 - PIN)
_."_"
-----_.-(EACH KIT RECEPTACLE INCLUDES RECEPTACLE AS &
WEDGE)
---KIT -CONNECHfI!(i !:'-:YG J12-PIN)
KIT-CONNECTING PLUG (3-PINl
--KIT - CONNECTI NG PLUG (2 - PI N 1
_ KIT-CONNECTING PLUG (6-PIN)
-(EACH KIT PLUG INCLUDES PLUG ,,~ 8. _~JP_Gf_)
_----KIT -CONNECTING PLUG
-LOCKNUT (M6X1 -THD)
PLUG (ROCKER_S'!IT~I-!L
"----KIT-RECEPTACLE (2-PIN)
-_ ... _(INCLUDES RECEPTACLE AS & WEDGE1
--_
CLIP
NUT (M8X1 .25-THD)
.. -_ ... _---GROMMET
GROMMET
WASHER-HARP {8._!!~16X2-MM THK)
----

---

----

1 of 2

ELECTRICAL

AND STARTING SYSTEM

429

ELECTRICAL AND STARTING SYSTEM


277-3561 WIRING

GP-ELECTROHYDRAULIC

i02652840

(contd.)

TOP VIEW

c:
.,--

r+>;

HYDRAULIC
CONTROL
SUPPORT

I
I

i
I

12

RIGHT SIDE VIEW


GRAPHIC #1

430

ELECTRICAL

<END>

AND STARTING

SYSTEM

g01336178

2 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


277 -3561 WIRING GP - ELECTROHYDRAULICJOYSTICK, 3-FUNCTION
SIN: KSK1608-UP
PART OF 277-0706 CONTROL GP-ELECTROHYDRAULIC
AN ATTACHMENT
SMCS-S734
NOTE

--_

i03131S01

PART NUMBER

35-2093
170-1821
6F-0253
186-3735
172-3511
242-6999
284-3623
277-3281

----

..

PART NAME

GRAPHIC
REF

REF
NO

1
1
3

7
--_

----

STRAP-CABLE

SWI

(PRODUCT

!~H AS - PUSH

SEE
PAGE

LEVEL)

BUTTON

(HORN)

LOCKWASHER
1 ----PIN-CON!'4ECTOR

..

---

1
1

{16-GA

_NUT (5/8-24-

TO l8-GAl

THD)

CLIP
SWITCH

As-FioCKER

(24-VOLT)

CONTROL GP-JOYSTICK
_ (3-FUNCTION,
W/FNR,

(HYDRAULIC
---~--.-.-.

1231

HARNESS AS-OPERATOR
CONTROLS
(ELECTROHYDRAULIC
CONTROL POD)

112-6646
228-6089
102-8802

LOCKNUT

1
1

13

14
--

15

16

17

---_.

45-1962
5C-7261
6V-3341
BR-3695
8T-4224
218-4935

1
1
2

P~I)G(F!Q_CKER

--

1 of 2

_-"

.----

SWITCH)

{INCLUDES

(2-PIN)

._L

RECEPTACLE

AS

&

__

--------

WEDGE

CLIP

----

NUT_fM8Xl

GROMMET

_2~~THD}

GROMMET

!'!~~t!~R

1--,--

SUPPRESSOR-ARC

---

- HARD (8. 8X16X2

- -

- MM THK)

--

--_._.

TYPE

_.

...

(M6X1-THD)

__ KIT-R.ECEPTACLE

--

LOCKOUT)

DOWNSHIFT)_

289-9614

C-CHANGE FROM PREVIOUS


M-METRIC
PART
Y - SEPARATE ILLUSTRATION

SEBP3866-24

10
--

----_.

..

12

QTY

--

---

ELECTRICAL

AND STARTING SYSTEM

431

ELECTRICAL AND STARTING SYSTEM


277 -3561 WIRING GP - ELECTROHYDRAULIC

i03131501

(contd.)

TOP VIEW

!
I

I
12

RIGHT SIDE VIEW


GRAPHIC #1

432

ELECTRICAL

<END>

AND STARTING SYSTEM

g01619292

2 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


198-2714 WIRING
PART OF 235-1422,
SMCS-1403,
NOTE

M
_"---

REF
NO

--

M-METRIC

SEBP3866-24

PART NAME

GRAPHIC
REF

1
1

1
1

SIN: KHX1-UP
235-1424,
291-9171
ENGINE AR-COMPLETE
ALSO AN ATTACHMENT
i02953262

-,

1408

6
7

----

GP-ENGINE

PART NUMBER

38-2093
4P-5918
105-1797
198-2713
206-1345
--

..

2~2 - ~!!!
7_ __

1
-

4P-8134
6V-2317
9M-1974

PART

---

1 of 2

QTY
18

(PRODUCT

SEE
PAGE

LEVEL)

STRAP-CABLE

CLIP

MOUNT

HARNESS AS-ENGINE

STRAP-CABLE

.~--

- --

------

----_

{ELECTRONIC

______HARNESS AS-ENGINE
1

CLIP

BOL T (M8~_1_- 25X30-MM)

WASHER - HARD (8.

(FUEL

------~--.-----

ax 16X2

-_-------

CONTROL MODULE}

INJECTION)
.-

---

-- ------

-- -----

- MM THK)

---- -------

ELECTRICAL

AND STARTING

SYSTEM

433

ELECTRICAL AND STARTING SYSTEM


198 - 2714 WIRING

GP - ENGINE

(contd.)

i02953262

TOP VIEW

LEFT SIDE VIEW


GRAPHIC #1

434

ELECTRICAL

<END>

AND STARTING SYSTEM

901175334

2 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241-0640

WIRING GP-ENGINE

SIN: K5K1-1885
PART OF 237-0235 ELECTRICAL AR
SMCS-1403,
NOTE

REF
NO
1
2

1408
GRAPHIC
REF
1 2 --1
1
1
2
2
2
2
2
2
-- 2

i03024741
PART NAME
PART NUMBER
7K-1181
118-6878
-- 124-3019
8T-3490
145-7028
1y.~-3652
175-3244
-------_ .
186-3735
5P-600B
-___~~5677
102-8803
-------

QTY

SEE
PAGE

(PRODUCT lEVEL)

15
STRAP-CABLE
-----1
BRACKET AS
2
BRACKET AS
3
_-,-._---_
-NUT-WELD (M10X1.5:THD)
1
M
._-313
Y
4
1 __~NSOR
GP - TEMPERA1!!BE (TORQUE CONVERTER OIL)
-------5
1
M~f>!ER
_._-------------.
---"--1
6
_SWITClj AS-PRES~! ..JI-lI:J~I:RVICE BRAKE OIL)
.,.,---------__
______E_!!i_~GONNECTOR
( 16 -GA TO 18- GA) (Q,2-ML
3
---------D
TUBE (_, 35-MM DIA_)_(O. 2-M)
----_______ ~LEE:;Ll9.
6 ..M)
D
-1
K,IT - RE~EPTAClE ( 3~PIfI!L
------_____1_!!.I_gLUDES
B.!=CEPTACLE ~S AND WEDGEL__
___
-._--------HARNESS
AS
..ENGINE
7
1
315-0629
---_
-----------247-4389
1
CABLE AS
2 -._._---------8
--3L-6513
TERMINAL
2
2
_ .. _-------------- (FOR 1/2-IN BOLTl _
8C-0596
E
2
GABLE (Q_?-GA, BLAq~_)_j 70 - C~_)
------_._- ----TUBE-HEAT SHRINK (.1.2. 7-MM OIA) (6-CM) E
2
6V-9023
-------._-------__ TER~INAL-RING
{2~GA, fj_~_35 - MM) -2 -030-1712
1
-------130-5300
CLIP
9
1-,-2 ----_-----5
-._ ...
_'-,
- --__________ 1_0
_______ 2______
!~~-~?'~~
CLIP
3
_ .... _--------_
..
-.---M
11..
2__~I
{M16)(2)(20-MM)
2
_._-----_.
__ .--------_
--- 142-89~_5 __
12
2
149-9129
5
CLIP
----_._-----.-----"---303
194-6722
SENSOR
GP - PRESSURE (T.URBOCHAR~~R INLETL_
1
._._ 1
------_.--.--Y ---- 13
-________
14_____
1,_g____
3J-1907
2
SEAL-D-RING
... .-----15
2
3K-0360
1
..- ..
---------_._-_._-_._--------_
..
- -..
-. SEAL-O-RING
- -2
16
4N-9170
__
2
CLIP
_ ... _--..
_--_._
...
.. _---.
-17
4P-7582
CLIP ----_.- .
2
3 ._-_._-.
-.--.----18
M
2
5C-7261
1 ..
~lrr_(~8X 1 . 25 - I_HD)
_ ....
. _._---_
-------.-_....
-- ----19
1
6V-1889------_._---CLIP 2
.__ ...
----------..- ..
---1
6V-3265
1
CLIP
20
_ ...
..-' ..
-----------7J-0204
1
SEAL-D-RING
21
2
--------------8T-4121
22
WASHER-IiARD_ {1.1 X21 X2. 5 -:_~MTHKL __
6
1_,_~
.._"-'.- _._---23
_______!IT_:_~ 133
NUT JM10X1 .__!5- THO)
M
1
2
._.--8T-4136
BDLT_fMl0Xl.5X25-MM)
__
M
24
3
J_,2
-BOLT (M8X1.25~?0-MM)
M
25
2
3
--- 8T-4189
M
8T-4200
1
26
2
B_OlT (M8X1.,25X16-MM}u
...__ ._-----_._--_.
----_.--_
...
---_.
8T-4224
WASHER-HARD ( 8. 8X16_X2 -MM THKl
27
2
7
_ ..... _.
-----9X-8250
1
28
1
CLIP
.._..... _--------------.._---.
--9X-8257
2
{ 17_.~90X3.
5 - MM TH.ISJ
______
2
.- WASHER___
----______g_@.---30 ----_ 1.. 134-2540
1
I_lECEPTACLEAS (3-f'IN)
-._--'
BT-4137
M
2
BOLT
31
1
(M10~1.5X20-M.MJ
---------M
32
1
5P-7970
2
_,,!ljTj M8X 1 . 25 ~I_I::IQL___
--._-----4P-7581 ._-'
1
CLIP
33
2
_.
--_._._---_ ..
-----_
.._-------.
--STRAP-CABLE
1
35-2093
1
34
... _._ .. _--------0- ORDER BY THE METER
E - ORDER BY THE CENTIMETER
M-METRIC PART
Y-SEPARATE ILLUSTRATION
--.. _----_ ... _---,-

_'-'.

-----------

-----,--

---

----,

..

---

SEBP3866-24

1 of 3

ELECTRICAL

AND STARTING SYSTEM

435

ELECTRICAL AND STARTING SYSTEM


241-0640

WIRING GP~ENGINE

i03024741

(contd.)

TOP VIEW OF ENGINE


34

14-13

28

GRAPHIC #1

436

ELECTRICAL

g01539553

AND STARTING

SYSTEM

2 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241-0640

WIRING GP-ENGINE

i03024741

(contd.)

17-29-11-1

LEFT SIDE VIEW OF ENGINE

16-27-25

33-1

RIGHT SIDE VIEW OF ENGINE


GRAPHIC #2

SEBP3866-24

<END>

3 of 3

g01539554

ELECTRICAL

AND STARTING SYSTEM

437

ELECTRICAL AND STARTING SYSTEM

WIRING GP-ENGINE

241-0640

SIN: K5K1886-UP
PART OF 237-0235 ELECTRICAL AR
i03142577

SMCS-1403, 1408
NOTE

--

REF
NO
1

..... _ .... _ ..

GRAPHIC
REF
1
1 2
1
--

2
3

M
C
M
y

PART NAME
PART NUMBER

3S-2093
7K-1181
118-6878
-----_-8T-3490
124-3019
8T-~~~0
145-7028
164-3652
175-3244 _"_
186-3735
5P-600B
8T-5677
102-8803

---

1
..

- .. - 1

2
2

5
6
7

--

2
2

1
15
1
1
1

1
1

1
1
3

....

2
D
0

QTY

-_. -

9
10
11
12
13
14
15
16
17
18
19
20
21

M
CM
y

eM
C

22
23

1 2
2
1

2
1
2
1
1 2
2
--._---_. 2
2

CM
M
CM
CM
eM

28
29
30
31
32

33
34

._._.

2
2

--

27 --

---

"

24
25
26

._-_._ ..

1
1
2
1._?
1
1 2
1
2
1

._.

2
35
1
36
2
e-CHANGE FROM PREVIOUS TYPE
D - ORDERBY THE METER
M-METRIC PART
Y -SEPARATE ILLUSTRATION

438

ELECTRICAL

193-9131
8T-3490
247-4389_. __
315-0629
130-5300
132-5789
134-2540
142-8545
143-9392
149-9129
194-6722
3J-1907
--- ... --3K-0360
_--- --_-4N-9170
4P-7581
4P-7582
5C-7261
---- - ---6V-1889
6V-3265
7J-0204
- 8T-4121
-- - - -8T-4133
8T-4136
8T-4137
8T-4189
8T-4191
8T-4.?_oQ__
8T-4224
------9X-8250
9X-8257

AND STARTING

..

...

_.

1
1
1
1
5
3
1
2
1
5
1
2
1
2
1

3
3
1
1

1
6
1

3
1
2
1
1
5

1
2

STRAE__J!ABLL
-_
_ ..-STRAP-CABLE
.._----_._------ BRACKET AS
--NUT-WELD (M10X1.5-THD)
-BRACKET. AS
NUT-WELD {Ml0Xl.5-THD)
__~
~313
~J~Q__I!_~-TEMPERATURE (TORQU~ CONVERTER OIL)
-ADAPTER
------SWITCH A~~P_R_~_SSURE
( SERVICE BRAKE OIL)
--PIN-CONNECTOR (16-GA TO la-GA.), {_P.?~M}
-!lJ~E 16. ~5-MIv1I:)!__A) (0.2-M)
. ---_.---SLEEy~ (Q_,_6-M)
-_.---KIT-R~C~~TACLE
(3-PIN)
.. .. _(INCLUDES RECEPTACLE AS AN[) WEDGE}
-BRACKET AS
..... _- _._-------NUT-V>!~~P~(M10X1.5-THO)
-CABLE AS _. __ .- ..... --- ---HARNESS AS - ENGINE
.. _--CLIP
_-_._-_"_ ..- CLIP
--_ .. _ ..
-.----- RECEPTACl,fAS
(3-PIN)
..- _._-BOLT (Ml_~)(~X20-MM)
..._-TlJQ {MB)( 1 ,25 - THO)
-- -CLIP ____
_-._303
SENSOgGP-PRESSURE (TURBOCHARGER INLET)
SEAL-O-RING
... __ .
.._--SEAL-O-RING
CLIP
._._.CLIP
--.CLIP
... _--_. __ ._._----NUT (M8X1: ?5- THO)
CLIP
-_.--CLIP
--~----SEAL-O-RING
._-_ ..
WASHERTHK)
---NUT (M10X1.5-THD}
BO~M10X1.5X25-MM)
. __ .
BOL! {~!Q)(1.5X20-MM}
BOLT ~~X1.25X20-MM}
---BOLT (M19X1.5X16-MM)
._.BOLT (MBX1 .25X16-MM)
WASHER-HARD {B.8X16X2-MM THK}
eLIP
--WASHER (17.5~30X3.5"MMTHK)
--"

__

-- -- - --

--

_-

H.ARD ( 11 X21)(2 :S-=-MM-

-- -

SYSTEM

SEE
PAGE

(PRODUCT LEVEll

_._-_.

1 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241-0640

WIRING

GP-ENGINE

(contd.)

i03142577

TOP VIEW OF ENGINE


34

14-13

28

REAR VIEW OF ENGINE


GRAPHIC #1

SEBP3866-24

g01539553

2 of 3

ELECTRICAL

AND STARTING SYSTEM

439

ELECTRICAL AND STARTING SYSTEM


241-0640

WIRING GP-ENGINE

(contd.)

103142577

1729-11-1

I I
I I

---g-

J--t"

14-6

LEFT SIDE VIEW OF ENGINE

12-27-26
8

RIGHT SIDE VIEW OF ENGINE


GRAPHIC #2

440

ELECTRICAL

<END>

AND STARTING SYSTEM

g01539554

3 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


263-6667WIRING

GP-ETHER STARTING AID


SIN: K5K1-UP

PART OF 263-6353 STARTING AID AR-ETHER


AN ATTACHMENT
SMCS-1408,
NOTE

REF
NO

1456

i02394576

GRAPHIC
REF

1
---_.-

---_---

1___

PART NAME
PART NUMBER

QTY

263-6668
102-8802
_____
.. 1~~-2270
______
____"S:..:_P_-9.08S

SEE
PAGE

PRODUCT LEVEL

._.

HARNES.~~-.SJ_6!rUr-l~:rQ1E!t!E!!J

KIT-RECEPTACLE
(2-PIN)
._{ INCLUDES. RECEPT~CLE AS AND WEDGE).
KIT -CONNECTING PlUfU2-P1N}
----"(-=-IN:.:..:C::..::l=-=UDE~
PLUG AS AND WEDGE) . __.
CLIP
_

()---~-

--

tr ~

__

._n

-<,

\
\

SECTION A-A

TOP VIEW

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

901223640

ELECTRICAL

AND STARTING SYSTEM

441

ELECTRICAL AND STARTING SYSTEM


241 ..0641

WIRING GP-FRONT

SIN: K5K1-1673
PART OF 237-0235 ELECTRICAL AR
SMCS-5734

i02589438

PART NAME
REF
GRAPHIC
SEE
NOTE
NO
REF
QTY
PART NUMBER
1
2 3 4 5 6 (PRODUCT LEVEL)
PAGE
_____
1
1. 2_____
~_H~~~25
6 _____
WA~Ii;~J11 X22X6 M~ JHK)
-----_._-- _______
--2
2
5V-61S2
2
CLAMP
_.
-----' ..---3
1 _____
pI.,ATE:_C_9VER ... ___ ._---_. "_-. 5V-6153
__ -_---"-_._--_._-_.
... _-- ------_ ..
--- 2
-4
21
2
7K-1181
STRAP-CABLE
-_ .. __ .. _-_
_,_---_._------_
.... -. _..
----5
1
241-5688 .... --1
HARNESS ASFRONT CHASSIS
1
1
PLUG
AS-CONNECTOR (40-PINL
110-6845
__
._------------_.
_.-_-.---._--.------ -------102-8801
1----. ..- ..------~-2
KIT
-RE~~r_T8y~_~_l12PIN)
..... _._
-----"----102-8802
1
7
KIT -RECEPTAyh_~__{2- PIN)
._----. - -_._-------_-._--1
102-8803
4
KIT-RECEPTACLE (3-PIN)
-------- . -- -_ ... _---- ----- _, -._- _.-._---------(EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS
_ __ _ ___
__
__
-_.- --- __ AHD.. ~EOGE )
155-2260
-CONNECTING
PLUG
1
3 --_._.-KIT
(~~P_IN)
--_. __ .
-_._.... - ..... -14
1
KIT -CONNECTING PLU~__l_2-~Ir.J_}
---_._.155-2270
__ ...._-_ ....
_ ...
---____
J EACH PLUG KIT INCLUQES _PLUGAS AND WEDGE)
.. _-6 _._ ..
130-5300
CLIP --_ ..- - .
1
3
._. __ ._---_. --_
.._-- ._--7
147-0385
1
CLIP
. __ ..
_ .. . ----_ .. 3 ----_.
8
1S-0994
4
2
CLIP
--9
1
40-9517
1
CLIP ... __ ..
_._ ... _---------.
10
CLIP
2
_~~-Q13~ ___ - ~_._._-.
._-_ .. ------_._. 11
5P-7464
2
-_ .. _. __ ._---_. ._- 2._. -- CLIP (SLOT)
--_._--- . _.-- --------_.12
5P-7465
1 ._' .. gLIP (TAB)
2
--13
1
8M-2770
4
CLIP
- ----_. _. - _ ---_.
----------1 2
8T-4121-14
9
WASHER- HARD.U1X21 X2. 5 -MM THKl .._.'-'
.. _._.- --_ ...
M
1 2
15
8T-4133
6
NUT (M10X1.5:THQ_L
- -_._--_._M
16
2
BOLT (!A_lQX1)(g-MMl
2.._._. ----_.- 8T-4136
. ----M
17
1
1
BOLT (M1 Q}(!-_ 5X20 - MM)
... ..8T-4137
_--_. __ ._
.. _.__ .. _- .
M
8T-4139
2
1
BOLT (M12Xl 'H?_5X30-MM)
18
--_. __ .
...... --_ ..- _._._-,.._-'
-----M --8T-4179
19
1
1
B9~T __f!w112X1. 75X20 -MM)
8T-4223
1
20 .. - - _-,-,_ 2
W~SI:!EFl~_!i",R[)_
i 1~.?X2. 5X3-MM THK)
_ ...
_._-,,-.-. -. -,,-,,_ .. _--_.,
-M
21
8T-6974
2
BQ!"LHv16X1 X80 - MM)
._ .. - 2
-_ .... _-------22
9M-8406
2
CLIP
_. __ ... ------------ _. -. -- ._-_------ 2
_.' ------ -23
9X-8256
2
WASHER ( 6. 6XJ ?_>C? J!lM THK)
2
--,_._---_._-_ ..-- ._----.------M-METRIC PART
._-----,--- ..
._------- ----------

H_

."

----

---

- ---

- - ---

---

-- -

----

",

442

ELECTRICAL

AND STARTING SYSTEM

1 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241 - 0641 WIRING

19-7

GP - FRONT (contd.)

i02589438

LOADER
FRAME

REAR VIEW

GRAPHIC #1

SEBP3866-24

g01294069

2 of 3

ELECTRICAL

AND STARTING SYSTEM

443

ELECTRICAL AND STARTING SYSTEM


241-0641

WIRING GP-FRONT

i02589438

(contd.)

.L

LEFT SIDE VIEW

VIEWC-C
VIEWD-D

GRAPHIC #2

444

ELECTRICAL

<END>

AND STARTING SYSTEM

901294067

3 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241- 0641 WIRING

GP - FRONT

SIN: K5K1674-UP
PART OF 237 -0235 ELECTRICAL

AR

SMCS-5734
NOTE

i03043541

REF
NO

GRAPHIC
REF

1
2
3
4
5
6
7

1 J2
2
2
1 -2
1
1
1
2
1
._---2
2
2
2
1
2
2
1
__lJ2

--

PART NAME
PART NUMBER

---

9
C
10
-C
11
C
12
C
13
-- - --C
14
._----C
15
16
--17
C
18
M
19
1 2
M
20
2
-----CM
1
21
M
2
22
23
2
2
M
24
25
2
C - CHANGE FROM PREVIOUS TYPE
M-METRIC
--_
..
... PART

----

------

_---

SEBP3866-24

1 of 3

4H-1225
5V-6152
5V-61S3
7K-1181
241-5688
130-5300
147-0385
174-5907
4D-9517
4K-8302
4K-8864
4P-7428
4P-7429
45-5719
5P-7464
5P-7465
eM-2770
8T-4121
8T-4133
8T-4136
8T-4137
8T-4139
8T-4223
8T-6974
9X-8256

CTY

SEE
PAGE

(PRODUCT LEVEl.)

6
WASHER ( 11 X22X6 - MMTHK)
-2
CLAMP
1
PLATE-COVER
--23
STRAP-CABLE
1
HARNESS AS - FRONT CHASSIS
3
CPP
3
CLIP
1
CLIP
---_ .. - - .. -- -- -_. --- -_._.1
CLIP
3
CLIP
-._-1
CLIP
--1
CLIP
2
-- CLIP
2
SPACER ( 10.31 X25X 12.7 - MMTHK)
1
CLIP JSLQTl
1
CLIP lTAB}
4
CLIP
11
~ASH ER - HAR0 (1 1X21 X2 . 5 - MMTHK )
6
NUlJM10X1.5-THDL
--2
BOLT (Ml0Xl.5X25-MM)
--3 - BOLT {M10X1 .5X20-MM}
1 -- I:iQl.,Iul~12X1. 75X30-MM)
1
_WASHER- HARD {13. 5X25. 5X;'3-MM THK} __
2
BOLT (M6X1X80-MM)
2
WASHER (6.6X12X2-MM
THK)
--

--

ELECTRICAL

---

--

-_.

.,,-------

- -

AND STARTING SYSTEM

445

ELECTRICAL AND STARTING SYSTEM


WIRING GP-FRONT (contd.)

241-0641

i03043541

6-18-21

........
~~-:ll
B
1I

~)I
I

--

)'))

I
I
I

_jS
18-10-1-19

18-21-7

18-10-1-19

REAR VIEW
19-14-18-6

7-18-21

--

VIEW AA ----~ -....~~L

18-19-7
__

VIEW B-B

GRAPHIC #1

446

ELECTRICAL

g01559620

AND STARTING SYSTEM

2 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241 - 0641 WIRING

GP - FRONT (contd.)

i03043541

8-1-19-18

LEFT SIDE VIEW

4
13-4

15-16-22-23
13-4
4

VIEWC-C

18-20-22

VIEW D-D

GRAPHIC #2

SEBP3866-24

<END>

3 of 3

901559621

ELECTRICAL

AND STARTING SYSTEM

447

ELECTRICAL AND STARTING SYSTEM


271-4016 WIRING

GP - LIGHTING-LOADER

FRAME

SIN: K5K1-UP
PART OF 237 -0235
SMCS-1408,

1429

REF
NO

NOTE

ELECTRICAL AR
i02394844

GRAPHIC
REF

PART NAME
PART NUMBER

1
1-----------------1
.:__
__

1------

CTY

234

SEE
PAGE

HARNESS AS -LIGJ!TING
(LOADER FRAME L;
{~ACH
INCLUDE'----_
-155-2255
KIT -CONNECTING
PLUG (12-Plt-J)
-----'-1-"'-'55~-~2=_27!...:0=______''______
KIT - CONNECTING _fL!J=G__.._{=2
----'-P-"'I"-'-N'----:-:{i:ACH INCLUOES PLUG AS AND WEDGE)
271-4017

\
i

REAR VIEW
GRAPHIC #1

448

ELECTRICAL

<END>

AND STARTING

SYSTEM

g01201152

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


WIRING

271-4028

GP - LIGHTING-LOADER

FRAME

SIN:

K5K1-UP
PART OF 235-5279,
244-3599
LIGHTING AR-SIGNAL
AN ATTACHMENT
SMCS-1408,
NOTE

REF
NO

1429

i02468237

GRAPHIC
REF

PART NAME
PART NUMBER

1:1

PRODUCT

SEE
PAGE

LEVEL

271_-4..!..:o=2=9
_ ___:_1_-----'-"HAc.::R.!.:.:N'-'=-Es=~_~~_-_lJ_G_I"!TI!'!_G.
__(!::!tl~

1
t--

QTY

KIT - CONNECTING PLUG (12 - PIN L


KIT -CONNECTING PLUG (2-PINL__
(EACH KIT INCLUDES PLUG AS AND WEDGE)__

---=---=15=-=--5
- 2255
155-2270

--'-

__

1
I

1--------'2=------__;_-------:2::.:7:_:1'--___:_40~3"-"0'--------:1:------:-H--::---A=R-:--:-:NE=S=S:-:A---"'S'--!O_I~l"!nf'!~LU!l:!L _
1------_-'----'-155-2255
1
KIT-CONNECTING PLUG (12-PIN)
_~
__
____:_1~5_5~-~2=2~7=0_~
__
~K=I~T_-C=O=N=N~EC~T~I=N=G~P~L=UG~(~2-~P~I=N}
_lEACH KIT INCLUDES PLUG AS AND WEDGE

(0

--t

Ii

(\

I I

II

~"

[J

-)

II@

.-!;:

@ Ii

II
II

\
J

\,

LOADER
FRAME

I
III

1:"

(~

III
III

II~

lib

J~
REAR VIEW

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

gOl195661

ELECTRICAL

AND STARTING SYSTEM

449

ELECTRICAL AND STARTING SYSTEM


271-4034 WIRING

GP - LIGHTING-HOOD

SIN:

K5K1-UP
PART OF 275-5865,
275-5866 LIGHTING AR-SIGNAL
AN ATTACHMENT
SMCS-1408,

1429

REF
NO

NOTE

i02464680

GRAPHIC
REF

M
2

3
--~4
---------_.

..

PART NAME

PART NUMBER
118-6878

QTY

SEE
6

PAGE

(PRODUCTLEVEL)

BRACKET AS
(EACH INCLUDES)
1
8T-3490
1
NUT -~_ElQ_j_~Q~_l .5- THO}
1
033-8248
4
CLIP
1
130-5300
4
CLIP
--- .
1
271-4035
1
HARNESS A_~:_LIGHTING (HOOD SIGNAL~
1
102-8802
1
KIT -RECEPTACLE {2-PI~l
- -- .,.1
102-8803
1 KIT -RECEPTACLE {3-PIN}
--._-------,.
.. --------_.
( EACH KIT INCLUDES REC~_E:rACLE AS AND WEpGE)
- -_"
1
155-2270
1
KIT -CONNECTING PLUG (2-PIN)
1
155-2260
1
KIT-CONNECTING PLUG (3-PIN)
._-{EACH KIT INCLUDES PLU<:3_~_ANDWEDGE1 --- _ ..
1
1
---- 271-4036
-- HARNESS AS-LIGHTING (HOOD SIGNAL, RH)
1
102-8802
1
KIT-RECEPTACLE {2-PIN}
1
102-8803
1
KIT
-RECEPTACLE {3-PINL_~
_
(EACH KIT INCLUDES REQ~PJACLE AS ANri-~~DGE)
.. __ .
._--- ._1
155-2270
1
KIT -CONNECTING PLUG {2 - PIN}
1
155-2260
1
KIT
-CONNECTING PLUG_(_3- PIN}
---(EACH KIT INCLUDES PL!J(]~~_~f'!D ~EDGEl
-- .. -.
- ---1
8T-4121
4 ___WASH~B_~HARDPi X2i X2. 5-MM__IHK)
~--- --1 --'BOLT (Mi0X1 .5X25-MM)
8T-4136 ".-- 4
-- -

--

--

----

------ - ---

-----

5
--- -_. _"_
----_-

... ...
_

_"--_.

6
M
7
M-METRIC PART
- .. --~.

450

ELECTRICAL

___

---._'

AND STARTING SYSTEM

__

""".

_--_. __ ._

1 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


271- 4034 WIRING GP - LIGHTING

(contd.)

i02464680

1-6-7-2

VIEW OF AREA B

2-7-6-1

3-7 -6-1

VIEW OF AREAA

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

g01288562

ELECTRICAL

AND STARTING SYSTEM

451

ELECTRICAL

AND STARTING SYSTEM

271-4037 WIRING

GP - LIGHTING-LOADER

FRAME

SIN: K5K1-UP
260-7765
LIGHTING AR-ROADING
AN ATTACHMENT

PART OF 254-5525,
SMCS-1408, 1429
NOTE

REF
NO

i02746507

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

271-403!l

155-2255

155-2274

--,2

271-4039
155-2255

155-2274

1
1

SEE
PAGE

.I:IARNESS AS LIGHTING ....l.(=LH.:....L)


__
.
~H .~Q"!"!~~!!!'!~
f>LI:)~__{...o..12=.--'-P-=I-'-'.N..L_)
KIT - CONNECTING P!:'t}Q_{..=.6_:P-=I:.:..:N:..L_) _
__j EACH ~IT INCLUDES PLUG AS AND WEDGE)
HARNESS AS.~.LIGHTING
(RH)
~IT -CQ~!,!~~!!,,!~
f>LI:)Q_{...o..1=.2--,-P-=I-'-'.N..L_)
KIT -CON!'tECTING
PLUG (6-PIN)
(EACH KII INCLUDES PLUG AS AND WEDGE)

._.

.
_

LOADER
FRAME

REAR VIEW

GRAPHIC #1

452

ELECTRICAL

<END>

AND STARTING

SYSTEM

901195665

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


GP-OPEN ROPS-HMU STEERING

262~9187WIRING

SIN:
PART OF 258 -1552,

K5K1-1673
258 -1554 CANOPYAR - OPEN ROPS
AN ATTACHMENT

SMCS-1408

i02561699

REF
NO

NOTE

2
3

GRAPHIC
REF
3
2 5
4

4
4A
4B

5
5
5
--------

1
-_.-

--

Y
Y

6
7
8
9
10
11
12

------ ----

13
14
15
16
17
18
19
20
21
22
23
24

----Y

-------,---

-----,--

--

1,2,3,
___ 4,5
5
2-

--

2_,..1.,__,6
4,5
1

1
--

--

5
5
5
1
4
2
2
2
2

----

3E-5239
3E-5239
3E-5239
3E-6328
3E-6389
3S-2093
4P-8525
4V-4164
61-1418
6V-8369
7K-1181

QTY

1
3
1

1
1
1
1
2
23
11
16
8
2
32

7N-5876
4
8C-6354
1
----.--.
8T-8737
49
8T-9655
16
8X-5804
1
9F-8125
16
9W-1441
6
9W-1442
24
--- ---9W-1446
2
098-8968
16
_'_'-.103-5526
1
108-3320
1
1
3E-3389
9W-0852.-------8
102-8806
1

110-6109
110-7887
7T-6799-102-8804

2
2
1
1

186-3735
117-2311
121-8038
.---~
----102-8803

4
1
1
1

3E-3371
8T-8737
9W-0852
----.---123-2896
154-7443

1
1
2
1
1

2,6
2
2

... _-,-----

--

2
1,___g_,~,6
4,5
1
1,-5~___

25
26

----

PART NAME
PART NUMBER
102-8802
102-8805
102-8806

3
1
1
_,.,--_-1

--

27
28
----

29
30

Y
---

31
32

1
1
1
6
5
3
3

3
3
33
SEBP3866-24

1 of 10

166-6928
170-1821
----186-3735
6F-0253
172-3511
173-2234

1
1
2
1
1
1

(PRODUCT

SEE
PAGE

LEVEL)

__KIT -RECE~TACLE (2-PIN)


KIT-RECEPTACLE (6-PIN)
KIT-RECEPTACLE (8-P1lU
(EACH KIT RECEPTACLE INCLUDES RECEPTACLE AS AND
WEDGE)
RELAY AS (24-VOLT)_(FRONT
CAB FLOODLIGHTS)
RELAY AS (24-VOLT)
(REAR FLOODLIGHT)
RELAY AS (24-VOLT)
(HORN)
ALARM GP {_g!~_VO!OTL{A_H_IQ~}
-------------- 200
LAMP GP-DOME {24-VOLT}
248
STRAP-CABLE
SPACER (~JS_! 6X30 - MM_T__I:IK
)____
BUSHING-TERMINAL
SPACER (8_2X12. 7X28. 7-MM THK)
NUT F/16- 28- THDL_
STRAP-CABLE

--

---_

LAMP (24-VOLT!
5.6-W6TT} ______
CAP-RECEPTACLE
PLUG-SEAL
MOUNT-ISOLATION
_._ -, STRAP AS - GROUND
LOCKWASHER
FUSE (15-AMPERE)
E_lJSE
__(__!Q_ - ~~.W
ERE)
_._------ ---------FUSE (20-AMPERE)
WASHER (5X16X1.2-MM
THK)
CONTROL GP-MONITOR (DIMMER)
SWITCH A~=ROTARY (24-VOL T)_(RUNNING LIGHTS)
WEDGE-RECEPTACLE
LOCK
--_._- ..
---.--_ _PIN - CQ~~~QTQfl _{ 11- g61
KIT-RECEPTACLE {8-PIN}
(INCLUDES RECEPTACLE AS AND WEDGE)
KNOB- CONTROL ( CONTROL PANEL ~WITCHES
SWITCH AS - START (~!__'D
--

~ll!-~QIJ~!!~g

ELECTRICAL

-----_.---1234

-- -----

------

L
--

L1-~2_-_IH[))__
._----_._-KIT - RECEPTACLE (.1_- PIN}
(INCLUDES RECEPTACLE AS AND WEDGE)
PIN-CONNECTOR (16-GA TO 18-GA)
-RECEPTACLE AS-POWER (12-VOLT)_JAUXILIARY)
RE~~~T ~Q!:~ A~J Au){ tLIARY}
KIT-RECEPTACLE {3-PIN}
{INCLUDES RECEPTACLE AS AND WEDGE)
WEDGE-RECEPTACLE_LOCK (3-PIlU
PLUG-SEAL
---~_~!~_:_CO~NECTOR (14-GA)
GASKET
CONTROL GP- UNPRGMEDMONITOR
__JCATERPILLAR MONITORING SYSTEM)
MODULE GP-QUAD GAUGE
SWITCH AS-_P_~?HBUTTON {HORN)
----PIN -CONNECTOR ( 16 - CiA TO_!~ - (iJ\)
LOCKWASHER
NUT (5/B-24-THD)
PLATE AS

---

..

__

..

_._-

----

---

_- __

-_--

1246
1310
----

...

_-

AND STARTING SYSTEM

_.

--

453

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING
NOTE

REF
NO

GRAPHIC
REF

34

GP-OPEN

ROPS

(contd.)

i02561699

PART NAME
PART NUMBER

SEE
PAGE

(pRODUCT lEVEL)

SWITCH AS - ROTARY (24 - VOLT)


(VARIABLE SHIFT CONTROL)
34A
6
185-6335
1____ SWH~!t,6,-R()_I,6,F!YJ:2i_~_Y9L T} (AUTOSHIFT CONTROL) _
EACHSWITCH AS INCLUDES
-6
3E-3383
1
WEDGE-RECEPTACLE LOCK l6-PIN}
6
8T-8737
2
PLUG-SEAL
9W-0852 ._-_ - 4
PIN-CONNECTOR (14-GA)
6
6
102-8805
1_ __
KIT_:_REC~~TN~I_E {:J:Hil_
. -- ---- ------(INCLUDES RECEPTACLE AS AND WEDGE1___
... _--35
2
198-6570
1
LIGHTER
GP {12 - VOLT I
--2
198-6571
1
ELEMENT AS lPGARETTE LIGHTER}
36
4
209-0381
1
CONIJ~F!!ER - POWER ( 24- VOLT IR _l_g:Y_QL
T)
------37
234-5925
1
1
GASKET
38
1
HARNESS AS-LIGHTING
(CAB FLOODLIGHTS).
235-5506
i
1
155-2270
4
KIT -CONNECTING PLUG L?-PIN}
(INCLUDES PLUG AS AND WEDGE)
---_ ..
--------39
236-4631
20
BEZEL
2l._~,6
- 40
4
1
PLATE AS
236-9993
-----M
6V-9632
4
NUT-WELD (M6X1-THDI
--_. 4
4
7T-1099
LINK
5
M
4
8T-3490
_?______ J-JlJ!-~~LD (M:!_OX15-THD)
..... _---_ .. _ ...
-------M
8T-3612
4
4
Nl!I-WELD (M8Xi .25- THDL
M
4
8T-8874
NUT-WELD (M5XO.8-THD)
9
----41
1
242-6099
1
CLIP--------1---------42
242-8421
5
PLATE AS
- .. _-------_. "_ 1
246-0578
HARNESS
AS-OPERATOR
CONTROLS
43
3
1
--- - --- ------_
---_----"-------- - --------------KIT
-RECEPTACLE
{3-PINL
____________
3
102-8803
2
--_.
102-8804
1
KIT-RECEPTACLE
(4-PINI
3
-_- .
(EACH KIT INCLUDES RECEPTACLE AS AND WEDGE)
3
155-2265
_ .. _ .
-_.
__ .._-_ .... _ ...
1 _____ ~r!-~ON~~~!!~g
~!-l:!g {!!-~~!'!l ... -... _-- --~ ---155-2260
KIT
-CONNECTING
PLUG
(3-PIN}
3
1
_ .. _----- ..... 3
155-2270
1
KIT-CONNECTING PLUG {2-PIN}
_ .... ---155-2271
KIT-CONNECTING PLUG (4-PIN)
3
3
----{~,6,CI:i ~IT INCLUDES PLUG AS Afill_W_EDGEL ______
.... --.~.-- ..
--_ ... ._ ..
----246-5459
PLATE
44
1
1
-45
3
249-5602
2
GUARD-SWITCH
--- ----260-9602
46
2
1
HARN_ESSAS-WIRING (SERVICE TOOL)
-2--,,------102-8805
KI T - RECE!:_TACI_~_l:.? !"!L ________
_._.
.. _ .... _ ...
_._---------_.~_,.-- - 1
(INCLUDES RECEPTACLE AS AND WEDGEL __
------R
262-1408
CONTROL GP- UNPROGRAMMED( POWERTRAIN)
47
5
1
----R
47A
262-1408
1
CONTROL GP - UNP~9GRAMMED ( IMPLEMENT)
._._. 4
48
1
263-1493
3
SWI TCH AS - PUSH BUTTON lQ_QWN~I:i!.f_!l_
-6F-0253
LOCKWASHER
3
1
-172-3511
1
NUT (5/8-24-THD)
3
. __ .
3
9X-3402
SOCKET-CONNECTOR {16-GA TO lS-GA}
3
3
155-2260
1
KIT-CONNECTING PLUG (3-PIN)
-----273-0274
49
1
1 .._- HAI-l~ES~~~-~9_A~ {Mf\]_~L __
._-_._-------_
..
102-8802
KIT-RECEPTAC~2-PIN)
. _ __ .1
-- 4
102-8803
1
1
KIT -RECEPTACLE (3-PIN)_
102-8804
1
KIT-RECEPTACLE
(4-PIN)
3
102-8805
1
4
~!! -~~~~!:!,6,~L~
{-emL
.... 1
102-8806
3
KIT - RECEPTACLE (8 - PIN)_
1
102-8801
3
KIT - RECEPTACLE (12 - PIN)
--_-197-7565
1
1
KIT-RECEPTACLE
(4-PIN)
(EACH KIT RECEPTACLE INCLUDES RECEPTACLE AS
AND WEDGE}
8N-1535
1
1
BELL AS-END
35-2093
1
8
~lJ~AP - CABL E.._ ..9X-6772
STRAP-CABLE
1
1
--8N-1532
1
1
RECEPTACLE AS-CONNECTOR 16-PIN\
6

185-6335

QTY

---

--

------.~---~-,

____

o.

--

---

-.

..

454

ELECTRICAL

AND STARTING

SYSTEM

2 of 10

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262-9187
REF
NOTE

WIRING GP-OPEN ROPS(contd.)

GRAPHIC
REF

NO

i02561699

PART NAME
PART NUMBER

CTY

(PRODUCT

SEE
PAGE

lEVElI

I
1:__
~~ - Q!~~ __ _____:1
__
___:_R'-'=E~C!::.EP~T:_:_A~C~L'_'=E~A~S~-_"'C_"'_O'_'.:NN'_'_'E::..::C"_'T_=_O.:_:_R__J(-=-2:__:4_-;_
_
1---------1:__--.---:2~1:...:4:-----,4-=2=-08,..----:-1-_ ~~~EPT ACL E AS - CONNECTOR (__:_7_=_0_-.
P~I::_.:_N::....l)
_
1
1:__
~8~T_-~9_=_8=_34~
__ __:_1
~P=LU=_G~A_.~-QQ~~~CTOR (~4=O_-P_I::_.:_N~I.)
~
1
9X-1054
3
PLUG AS-CONNECTOR
(4-PINL
1
1
___:1___:4_:__7_-1-,--4:;_4::..::5:__---=2
---,--P-=::L=._UG;:::__:__;A=S_C:::_;O::_:N_:_:_N=E:_:::C__:_TO..=_;R:..:____},_(_:__70;:;..__:P--=I;_;_;N:..<.)________
_
_
1----------t-----'1
1'---'4'---'7_----'-14--'-4_~6c=_
2
PLUG AS-CONNECTOR
lZ_O-PIN):___
_
_____________
____:_1
---=-1=55=-----=2:=2'-=5-=-5
_ _:::6
~E -CONNECTI NG PLUG (12 - P!.:_:_N_L)
----1
__________
1-=-1--=--5-=--5
---=2=--=2~6::_=_5_-----=5------'-'K.::_IT
- CONN~~n~g
J->LlJ {~- PIN L
_
_ 1:__
155-2260
7
KIT -CONNE_fTING
PLUG (~-PIN)
_
_ __
---'--1
15=5::._---=2=--=2~7--=O_----=5;___
__ -----,-K_:_::I:_:_T--=CONNECT! NG PLUG (2 - PIN)
_
____________
__:1c_
____:_1=._55=------=2:=2:_:_7__:_1
5
__ KIT -CONNECTING
PLU~IN)
_
_____________
1_:___
155-2274
13
K!_T-c:;qt>J__~GTING
PLUG (6PIN)
_
_
---,-----'(-=E:__:AC=I-!_
KIT PLUG _INCLUDES _PLUG )\S )\N_D!ft!EDGE)
---1
________
50
~1 5
__ 13_2_-~!8_9
~
CLIP
----------------r----=--5_c_1
_c_1
134-2540
1
RECEPTACLE
AS (3-PIN)
_
_____
----=5=2__
3 5
_ 156-~175
3
CLIp__
__ _
_
_
___ ------'5---=-3
__
_____'3"-1~_8-_4_77_5
2
WASHER::__!--IARD (6.6.lW>X6-MM
THK)
_
_____
--=5:_:_4
2 , ~ ,---=6
__
---=228 - 6089 _----'l---=6_----'PLUG
(_B_QCKER SWIl::_G_I:!J
_______
5~5::____ ____=6:______
236-4;::_c60::_;:8:__ 1_:____;S:__:_:WFCH
AS-ROCKER
(MODE SELECT}_
_
______
__:5::.:6=--_=_6'----236-46_o:_O::_:9=---_1
SWITCH AS-ROCKER
(TMS"!~EUTRAL-IZER
OVERRIQ_--=E"l
1
____
___;5=---:.7
~6
--=236-4619
1
_SWITCH A~-l-m<::I<~~
(LIFT,
TIb T KICKOUT)
_
5::8:-:
3=--=236-4622 __ ___:__l
SWITCH AS-ROCKER
JFINE
MOq!J.L_ATION)
---------59
5
249-2763
2
CONTROL GP-DISPLAY
ELECTRONIC
_________
H_
lIND1CATOR PANEL, RHL~1iL__
1
1
6_
------'3::__
~2~51 -1197 __
1
__S~ITCH A~RQC:;I<~R . (HYDRAUL ~_g_ LOCKOUT)
_
61
3
:__:~~-2677
1
_~PACER (_1_Q. 7X17 .14X19.05-MM
THK)
_
_____
!32
6
2H_-_3_9~Q__
4_
LOCKWASHER
_
_________
~;3.
;l
102-8802
1
KIT -RECEPTACLE
(2-PIN)__
_
___
______
6=-4
2
1_92-889~
1
_ KIT-RECEF'!~C;L~
(3-PIN)
H_
_
__
__65
6
_ 102-8_8_0_1 __
.::!__
K1I_~RECEPTAGLE
(12-PINL
n _
_
1
(EACH KIT RECEPTACLE
INCLUDES
RECEPTACLE
AS AND
1--------i_NEDGE)
-_
------------66
_ __:_1
4_B_~_?049
__:_1_=_6_-----CN_:_lJI_l1
0 - 32 ~_THD}
_
_____
67
3,5
4=D:___-7388
2
CLIP
_
t------ __ 6_8 __
~5
4P-7581
------'---1 CLIP
_
__ M
6_9
-"'---5
5"..cC,,_-___,7-=2c::6_,1_
2
!'JUT (M8X1_: 25 - THD)
_
___ M__
70
5:___
5_C_-_8~~_=2_~4
__ NUT (M4X()_n7-TI--iD)
1
71
2
5P-4U_::6_.---:1
_____:W:_:__A:::S::_:_HE=:_:R~HARD
(8.8X20.5X?-MM
THK)
--------------f
_____
_:_7-=2__
1
_------=-:6D::._-_1_6_4_1 1
CLIP
_
__
_
_
_____
__ 73
---'-1______
6D~Ii!~~
8
SCREWMACHH~L(10-32Xl.25-IN}__
---1
_____________ 7_4
-=2
~_:1l:J~_
1
CLIP
_
__
_.7c_~5;___
__
L
~_V-_2_68_7
8
SCREW-PAN HEAD L19_-2~X1-INJ
.
_
76
11_6
~6y-3265_
4
.9_L_IP____
_
_
f----_______
77
5
6V-5645
4 __ SCREW-MACHINE
(_10-32XO,_!3_?-IN)
_
l--_cM::.:___
7--=8
__:4
6_V_-_9_6_?_3,,--____:3=---__ SCREW - MACH I NE (M_5~0. 8X 1-=::2
___:M=M:.:J_)
_
~
Z9=____
~
7X-08l_8:________'3::____ J30LT (M~~_1.25X45-M~Lu
_
_____M
__
. 80
_--=-5
----"'8_:_T_0_3:.=3,-,--7
__
4..:_----=Sc::_C::_:_R,EW
- MACHINE
(M4XO. 7X12 -MM)
-----------1
81
1,3,4,
8T-4121
13
WASHER-HARD
(11X21X2.5-MMTHK)
_______
5_,6
_
----------------------__ M
8_2
5___
8T-4133
1
NUT (Ml0Xl.5~IIiQ}
1
M
83
__
5_
8T-4136
1
BOLT (M1 OXl .5X25-MML_
-------------M
84
1 ,.1, ~,6
8T-4137
10
BOLl (Ml0Xl.5X20-MM1
_
I--------=M__ .________ __
!_,_3
8T-4138
10
~QL!JM6X1?<20-_~.Ml_
------i
M
86
4
8T-4171
2
BOLT lM6X1X1?_:_~_ML__
_
_ M .
87
3
8T-4186
1
BOLLiM_!QX1.5X40-_~~)
_
M
88
2-,-3
8T-4199
1
BOLT (M8X_1 .25X12-MM)
_
______
8"----'9'- --'---1
d'_____
8T - 4?Q~
9
. !~SHER _-HARD (7. 2X 14 . 5X::!__:__~_I!::!.rr_
1
______
_=_9--=--O_ ~_______
8T - 4223
4
WASHER - HARQ ~X25
5X3 - MM THK)
------------91
5
_ 8T -4??4
2
WASI-!ER - HARD (__,_~'-.:X
_ :_:16::_:X~2,_-~M~:::M_--'-T_:H~::_:_KL)
_
92
1 5
8T-4244
4
NUT (M12X1.
75- THO)
M
_m

HU

_n

SEBP3866-24

3 of 10

ELECTRICAL

AND STARTING SYSTEM

455

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING
REF
NO

NOTE

--

M
M

93
94
95
96

______M_ ______

97
98
~9

GRAPHIC
REF

5
4 5
4
1
4 5
2
4
5

ELECTRICAL

ROPS

(contd.)

i02561699

PART NAME
PART NUMBER
. '-_.-

8T-4970
8T-6870
9M-4972
9M-5870
9N-0869
9X-1046
9X-2480
9X-6165
9X-8256

QTY

5
8
1

-.-~.-----'-'

. __ ...... -

100
101
1J4J~
MMETRIC PART
R - REMFG PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION

456

GP-OPEN

AND STARTING

8
---

11
6
2
1

SEE
PAGE

6 (PRODUCT LEVEL)

_J!Ql!

{MQ)(1X14-MM}
BOLT (M8Xl.25X70MM)
CLIP
GROMMET
WASHER- HARD ( 8. 8X25. f)~? MM THK)
____g!:l~V{.(M4XQ~_?X18MM)
BOLI__(M6X1X45-MMl
WASHER (_ELl<22X2. 5 - MM THK)
WASHER {6.6X12X2-MM
THKL_

__ .-- .

..

------

---

-_

SYSTEM

4 of 10

..

_-

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING

GP-OPEN

ROPS

(contd.)

102561699

38
76-81-84

51-12

41
17-90-92
96-18-9-66-22

RIGHT SIDE VIEW

VIEW OF AREAA

44-29-37
89-85

~----I/_--O-""

75

lo

L==::J

985101
0 .4

VIEW 8-8

SECTION C-C

GRAPHIC

SEBP3866-24

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

#1

g01308791

5 of 10

ELECTRICAL

AND STARTING SYSTEM

457

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING

GP-OPEN

ROPS

(contd.)

i02561699

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

VIEWV-V

74-71-88

REAR VIEW

15-2

39-54

27

12
VIEW J-J

GRAPHIC #2

458

ELECTRICAL

g01335238

AND STARTING

SYSTEM

6 of 10

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262 - 9187 WIRING GP -OPEN ROPS (contd.)

i02561699

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

89-85-53-52

32

45
VIEWT-T

,--

~-~ -- ~.~ -- -- -- -- -- --1

-------~J--

lJ~
I

'~
~-'-

43

VIEW OF AREA F

GRAPHIC #3

SEBP3866-24

g01308787

7 of 10

ELECTRICAL

AND STARTING SYSTEM

459

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING

GP-OPEN

ROPS

(contd.)

i02561699

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

10-16-94-97-8

--=---;---~

SECTION M-M

12

SECTION G-G

50-81-84
VIEWS-S

12
VIEWY-Y

99

SECTION

L-L

78

GRAPHIC #4

460

ELECTRICAL

901335239

AND STARTING SYSTEM

8 of 10

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING GPOPEN

ROPS

1'02561699

(contd.)

59

12

91-69
70-80
G

e
33

VIEWW-W

84-82-81
SECTION

K-K

12
VIEW OF AREAZ

GRAPHIC #5

SEBP3866-24

g01335240

9 of 10

ELECTRICAL

AND STARTING SYSTEM

461

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING

GP-OPEN

ROPS

(contd.)

i02561699

84-81-76

TOP VIEW
54-39

39-54

25-11-62-34
25-11-62-34A

VIEWR-R

30

GRAPHIC #6

462

ELECTRICAL

<END>

AND STARTING

SYSTEM

901335241

10 of 10

SEBP3866-24

ELECTR.ICAL AND STARTING SYSTEM


GP-OPEN ROPS-HMUSTEERING

262-9187WIRING
SIN:
PART OF 258 -1552,

K5K1674-1736
258 -1554 CANOPY AR - OPEN ROPS
AN ATTACHMENT
i02867248

SMCS-1408
NOTE
C

Y
Y

REF
NO
1
2
3

GRAPHIC
REF
5
2 5
4

4
4A
4B
._- 5
6
7
8
9
10

5
5

5
5
2

12

1,2,3,
__!,5
---. 5
2
2,~,,~
4,S
1
1

13
14

15
16
17
18
19
20
21
22
23
24

- --

,_._

---_

., ..

--""

25
26
---

_--.

_-

2
2

5
5
5
5
5

_ .. -

29
30

Y
Y
--

5
5
1
4
2
2
2
2
~_,6
2
2
2

---

27
28

_",

1 ,g, 3 ,6
4,5
1
4,-5

11

--

... _-

31
32

5
3
3
3

3
33
SEBP3866-24

PART NAME
PART NUMBER
202-2762
102-8805
102-8806

1 of 9

--_.

3E-5239
3E-5239
3E-5239
3E-6328
3E-6389
3S-2093
4P-8525
4V-4164
6I-1418
6V-8369
7K-1181

QTY

1
3
1

1
1
1
1
2
23
11
16
8
2
33

SEE

CLIP_,
KIT-RECEPTACLE {6-PIN}
_. _KIT-RECEPTACLE
l8-PIN}
(EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS &
WEDGE)
RELAY ASJ_g~-\lQ!-!J
(FRONT CAB FLOODLIGHTS)
_RELAY AS l24-VOLTL.{REAR
FLOOQLI_t1IiTL __.. flELAY AS l24-VOLTL.{HORN}
ALARMGP l24-VOLT)
(ACTION)
LAMP GP - DOME (24-VOL T)
-STRAP-CABLE
---

SPACER {9X'L~~3Q_ -MM_lli~L


B_USHING-TERMINAL
S_PACER(8. 2X 12. 7X28. 7 - MMTHK}
NUT {7/16-28-THD)
-_.
STRAP-CABLE

__

7N-5876
8C-6354
8T-8737
8T-9655
8X-5804
9F-8125
9W-1441
9W-1442
9W-1446
... _
098-8968
103-5526
108-3320
3E-3389
9W-0852
__J!l2:~806
110-6109
110-7887
7T-6799

10?-ilIl94
186-3735
117-2311
121-8038
102-8803
--

4
1
49
16

1
16
6
24
2
16
1
1
1
8
1
3
1
1
1
4
1
1
1

3E-3371
8T-8737
9W-0852
123-2896
154-7443

1
1
2
1

166-6928
170-1821
186-3735
6F-0253
172-3511
173-2234

1
1
1

PAGE

6 iPRODUCTlEVELj

200
248

... _-

--

._-_

..

_-

-_._--_

..

---

---

LAMP (24-VOLT,
5.6-WATT}
.__ ..
_.,._
.. _-_ ..
CAP-RECEPTACLE
PLUG-SEAL
MOUNT- ISOLATION
STRAP AS - GROUND
. -,----.------------~
-LOCKWASHER
. - __ .. _------_
. -- ..
FUSE {is-AMPERE}
FU_U 10 -AMPERE)
FUSE {20-AMPERE)
WASHER (5X16X1 .2MM THK)
_ .. _-_
CONTROL GP-MONIlJJR_ (DIMMER)
_ SWITCH AS-ROTARY (24-VOLT)
{RUNNI@Jlt1H_T~l
WEDGE- RECEPTACLE LOCK
--PIN-CONNECTOR (14-GA)
-..-KITRECEPTACLE
(8-PIN)
(INCLUDESREg~fl!AC!-E
AS & WEDGE)
__KNOB-CONTROL (CONTROL PANEL SWITCHESL ____ .
$,WnCH AS-START (KEY)
NUT -MOUNTING ( 1 -32- THD}___
KITRECEPTACLE
(4-PIN)
{INCLU~~~_R_E_C_Ef>TACLE
AS & WEDGE)
PIN-CONNECTOR {16-GA TO 18-GAJ __~___~_
_RECEPTACLE AS- POWER(12-VOL TL{AUXILIARY}
RECEPTACLE AS (AUXILIARY)
_KIT -RECEPTACLE (3-PINL
__ u_
__j_!~Q~lJQ~~_RECEPTACLE AS & WEDGE)
WEDGE- RECEPTACL E LOCK {3 - P HJ) _
PLUG-SEAL
_. --------- --- --PIN-CONNECTOR (14-GA)
GASKET
CONTROL GP - UNPRGMEDMONITOR
(CATERPILLAR MONIT_9RING SYSTEM)
MODULE GP - QUAD GAUGE
---------..----.-~
-SWITCH AS-PUSH BUTTON (HORN)
_
PIN-CONNECTOR {16-GA TO l8-GAl
LOCKWASHER
NiH (S/8-24- THO)
PLATE AS
,

ELECTRICAL

AND STARTING SYSTEM

..

_-

-_

1234

1246
1310

463

ELECTRICAL AND STARTING SYSTEM


262-9187
NOTE
-----

WIRING GP-OPEN ROPS (contd.)


PART NAME

REF
NO

GRAPHIC
REF

34

185-6335

185-6335

1 --

PART NUMBER

QTY

--

34A
..----.-

6
6
6
6

.---C-------

---

...

--_

3E-3383
8T-8737
9W-0852
.. _._.-------102-8805
-

---

35

2
2
4
1
1
21316
4
4
4
4
4
4

36
------37
38
39
40

-----

---

M
M
M
.

41
42
43
44
45
.. - ....
46
---_.
47
47A
48

---

R
R

---

--

--_._--

--

49
--_
50
51
52
53
54
55
56
57
58
59

..

__

._-

--

1-

2J~JEi
6
6
6
3
5

__

464

PAGE

(PROOUCTlEVEl)

198-6570
1
198-6571
.. _._---,_._-1 -_ ... -.
1
209-0381
234-5925
1
235-5506
1
-- 236-4631
20
1
2_36._:Jl993
6V-9632
4
---7T-1099
- ._-----_ .. 5
81-3490
2
8T-3612
4
8T-8874
9
242-6099
1.._, ..
242-8421
--- 1
-246-0578
1
246-5459
1
249-5602
2
260-9602
1
262-1408
1
262-1408
1
_ ..._ ... 263-1493
1
6F-0253
1
172-3511
1
__NU! L5_j 8_- 21.:___T_t-!_D_l
---_._--126-1766
SOCKET-CONNECTOR 3
155-2260
1
KIT -CON!:i!=CTING PLlJ~J3-PIN)
-_._._-___( INCLUQ_~S PLUG AS L WEDGEI & INTERFACE SEAL}
"_-"-307-3116
1
HARNESS ~_~.:I::'_I?_J ~!fIIl
132-5789
4
CLIP
-134-2540
RECEPTACLE AS {3-PIN}
1
--. 156-6175
CLIP
3
_ ...
_ ..198-4775
2
WASHER-HARD (6.6X15~EL~M
THK)
228-6089
16... ___
PLUG_(FlQC;K~FI~!_I_Tq"ll _
.. _ ...
- -- -_----_._
236-4608
1
SWITCH AS~ROCKER {MODE SELECT}
236-4609
SWITCH A_S- ROCKER (TMSN NEUTRALIZER OVERRIDE)
1
236-4619
SWITCH AS - ROCKER {LI FT, TI LT KI CKOUT}
1
-236-4622
1
SWITCH AS-ROCKER (FINE MODULATION}
249-2763
2
CONTROL GP - DISPLAY ELECTRONIC
(INDICATOR PANEL, RH, LH)
-(EACH INCLUDES}
-_.-1
1$-9593
STRAP-CABLE
251-1197
SWITCH AS-ROCKER (HYDRAULIC LOCKOUT)
1
2A-2677
1
SPACER pO.7X17.14X19.05-MMTHK}
2H-3920
4
LOCKWASHER
102-8802
1
KIT -RECE~TACLE (2- PIN)
102-8803
1 - - KIT -RECEPTACLE _{~:P!~l
-102-8801
2
KIT-RECEPTACLE
{12-PI~)
(EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS &
WEDGE)
48-2049
16
NUT (10-32-THDL
___
--------4D-7388
2
CLIP
4P-7581
1
CLIP

_._--

....

...

_. _._

...

_.

5
3
3
6
3
6
6

..

1
3,5
5
AND STARTING

----

_._._-

--

ELECTRICAL

SEe
6

SWITCH AS - ROTARY (24 - VOLT)


IVARIABLE SHIFT CONTROL)___
---SWITCH AS-ROTARY {24-VOLT)
{ALJTOSHIFT CONTROL)
{ EACH SWITCH AS INCLUDES)
-WEDGE-RECEPTACLE LOCK (6-PINL
__
PLUG-SEAL
-PIN-CONNECTOR (14-GAl_
___
.... _-- ...
KIT :Ri:C;EPTA_CLE t -PIN)
(INCLUDES RECEPTAC~E AS & WEDGE)
LIGHTER GP {12-VOLT}
..__ .
---ELEMENT AS (CIGARETTE LIGHTERl_
CONVERTER- POWER ( 24 - VOLT TO 12 - VOLT)
----_ .. .__ GASKET -HARNESS AS-LIGHTING
(CAB FLOODLIGHTS)
BEZEL
--_ ..
PLATE AS
-- NUT -W~~_Q___(M6X1
- THD)
LINK
-_ .._----_.
- ........ _._.-- ..
-_.--NUT-W~LO {Ml0X1 .5-THO}
NUT - WELD {M8X 1 .25 - IHDJ _________
NUT -WELD (M5XO. 8- THD)
---CLIP
----PLATE AS
-_._--,-~.--------------~,--,----HARNESS AS-OPERATOR CONTROLS
PLATE
.. _.
GUARD-SWITCH
HARNESS AS-WIRING (SERVICE TOOL)
CONTROL GP- UNPROGRAMMED{POWER TRAIN}
--CONTROL GP- UNPROGRAMM.~_P_(
IMPLEM_~NT)
SWITCH AS - PUSH BUTTON LDOWNSHI FTL_ __________
LOCKWASHER
----_--------

--

66
67
68

_,-',

3,4
1
3,5
3

---60
61 62
63
64
65

---

,_"

-_. __ .C
__ .

--_-

1
2
4

5
3
1
3
__ ... 2
4
5
-- 3
3
3
------ 3
---- 3

--

.._-----

--------

-_

i02867248

SYSTEM

-_ .._._-

2 of 9

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262-9187
NOTE
M
M
--_._.

----

...

--

_ ..

M
M
M
C

REF
NO

GRAPHIC
REF

69
70
71
72
73
74
75
76
77
78
79
80
81

5
5
2
1
1
2
1

.....

M
M
M
M
M
M
CM

82
83
84
85
86
87
88
89
90
91

M
M
M

92
93

----------

WIRING GP-OPEN ROPS(contd.)

94
95
96
97
98

1 6
5
4
5
.._5
1,3,4,
5 6
3
5
1 3,4,6
1,3

PART NUMBER
5C-7261
5C-8312
5P-4116
6D-1641
60-6146
6V-1889
6V-2687
6V-3265
6V-5645
6V-9673
7X-0818
8T-0337
8T-4121

----_ .. _---

4
3
2
1131_S.~___
1,5
5
1 5
5
4 5

__ --1 4,5
M
2
M
4
99
100
5
10 l______!_, 4 I 5
102
C
5
---C-CHANGE FROMPREVIOUS TYPE
M-METRIC PART
R- REMFG PART MAY BE AVAILABLE
Y -SEPARATE ILLUSTRATION
-----------_

..

8T-4133
"-_----8T-4136
8T-4137
8T-4138
8T-4171
8T-4186
8T -_~1_~9
8T-4205
8T-4223
8T-4224
8T-4244
8T-4970
8T-6870
9M-4972
9M-5870
9N-0869
9X-1046
9X-2480
9X-6165
---_ ..9X-8256
1729200

aTY
2
4
1
1
8
1
8

4
4
3
3

4
14

i02867248

PART NAME
1

(PRODUCT

NUT (M8Xl .25 - THO)


NUT (M4XO. 7 - THO)
WASHER- HARD ( 8. 8X20 . 5X2 . MMTHK)
CLIP
_ .. _--_ ... _---.~-----.
-~.-.~-.~-~
SCREW-MACHI~10-32X1
.25-IN)
CLIP
SCREW-PAN HEAD (1024Xl-IN)
CLIP
---.----.-~--.-_------ --SCREW- MACHINE J 10 - 32XO. 87 - IN}
SCREW-MACHINE {M5XO.aX12-MMl
BOLT (M8Xl .25X45-MM)
SCI!~-_MAgt-!!f\lE (M1)(Ql~1_?:_M~~L ___---_ ..
WASHER- HARD (11 X21 X2. 5 -MM THK)
-_--

3 of 9

--

1 ________!'!!!I_( M1ox 1 .5

- THO)
1
BOLT (M10Xl.5X25-MM)
10
BOLT (Ml OXl .5X20-MM)
10
BOLT (M6X1X20-~M)
2 ____BQLT (Mf3)(1_)(1? -_MML _ _~
1
BOLT (M10~1 .5X40-MM)
1
BOLT (M8Xl ~25X20-MM)
WASHER-HARD (7 .2X14.5X2MM
THK)
9
WASHER-HARD {13.5X25.5X3-MM
THK}
4
2
WASHER- H~.R~_j a . ax 16X2 - MMTHK}
4
NUT (M12~J_:_]5- THO)
5
BOL_!_{Mfi)(l X!~- MM}__
--_ .... _---_. _." ....
8
BOLT (_M8X1 . 25X70 - MM1
1
CLIP
a
GROMMET
WASHER-HARD (a.aX25.5X2-MM
THKL_
11
6
SCREW (M4XO. 7X18-MM)
BOLT (M6X1 X4___
-M~__)
2
1 - ~~!3!iE~ {. )(??X2_:_? - MM THK)
--_._-----7
WASHER (6.6X12X2-MM
THK}
1
SUPPRESSOR-ARC

---- -- -- - --------------------.-.

--

---

--

SEBP3866-24

SEE
PAGE

LEVEL)

ELECTRICAL

AND STARTING SYSTEM

465

ELECTRICAL AND STARTING SYSTEM


262-9187

WIRING GP-OPEN ROPS(contd.)

i02867248

38
76-81-84

17-90-92
96-18-9-66-22

RIGHT SIDE VIEW

VIEW OF AREA A

44-29-37
89-85

~---_J/_--O

yQ

I
i
I

75

tQ,?3!

85-101

VIEWB-B

SECTION C-C

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

GRAPHIC #1

466

ELECTRICAL

g01428787

AND STARTING SYSTEM

4 of 9

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING GP-OPEN

ROPS

(contd.)

i02867248

REFER TOALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

I
I

~--

'-

<, -------

<, <,

74-71-88

VIEWV-V

REAR VIEW

15-2
54-39
39-54

27

12
VIEW J-J

GRAPHIC #2

SEBP3866-24

901428789

5 of 9

ELECTRICAL

AND STARTING SYSTEM

467

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING

GP-OPEN

ROPS (contd.)

i02867248

,------------1
58-39

60-39

12-50
39-54

=='-====- -

VIEW OF AREA F

89-85-53-52

32

12
7

45

GRAPHIC #3

468

ELECTRICAL

g01428790

AND STARTING SYSTEM

6 of 9

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING

GP-OPEN

ROPS (contd.)

i02867248

REFER TOAll
IllUSTRATIONS
OF
THIS GROUP FOR AUXILIARY VIEWS

10-16-94-97 -8

;---~
----=--

00

SECTION M-M

12

SECTION

G-G

81-84

40
50-81-84
VIEWS-S

36

12
VIEWY-Y

99

SECTION

GRAPHIC #4

SEBP3866-24

l-l

78
901428791

7 of 9

ELECTRICAL

AND STARTING SYSTEM

469

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING GPMOPEN

i02867248

ROPS(contd.)

59

47A

91-69
70-80

33

90-92

SECTION N-N

67-81-83
77
VIEWW-W

1-81

VIEWK-K

12

-1

'--ru::n----@-.~

VIEW OF AREAZ

GRAPHIC #5

470

ELECTRICAL

g01428792

AND STARTING

SYSTEM

8 of 9

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING GP-OPEN

ROPS

i02867248

(contd.)

CAB

84-81-76
-----------_

TOP VIEW
54-39
39-57

39-54

30

25-11-62-34A
25-11-62-34

VIEW R-R

GRAPHIC #6

SEBP3866-24

<END>

9 of 9

901428794

ELECTRICAL

AND STARTING SYSTEM

471

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING GP-OPEN ROPS-HMU
SIN:
PART OF 258-1552,

K5K1737-2187
258-1554
CANOPY AR-OPEN

STEERING

ROPS

AN ATTACHMENT
SMCS-1408
NOTE

..... -

----

------_

Y
Y

i02867250
REF
NO
1
2
3

GRAPHIC
REF
1
2 3
3

PART NAME
PART NUMBER
202-2762
102-8805
_.-.--- 102-8806

QTY

1
3
1

CLIP
--.
- -KIT-RECEPTACLE (6-PIN)
....
KITRECEPTACLE
(8PIN)
----_. __ .-.----(EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS &
WEDGEl
... _- ._-....
4
3
3E-5239
1
RELAY A~24-VOLTUFRONT
CAB FLOODLIGHTS)
.._-4A
1
3
3E-5239
RELAY AS (24-VOLTUREAR
FLqODLIGHT)
-_. __
4B
3
3E-5239
RELAY AS (.?4-VOLT) (HORNJ __
-.--. 1
--3E-6328
1
5
ALARM GP (?4-VOLT)
3
{ACTION)
3E-6389
2
6
LAMP
G~DOME
{
24VOLT)
1
--1 4
7
35-2093
23
STRAP-CABLE
---4P-8525
3
11
8
SPACER (~X 16X30 - MMTHK)
9
4V-4164
2
16
BUSHING-TERMINAL
-- -.'
10
61-1418
8
3
SPACER {8.2X12. 7X28. 7-MM_JHK)
-11
4
6V-8369
2
NUT (7/16-28-THD)
.--'"
-12___
1,2,4
7K-1181
STRAP-CABLE
33
_.-13
2
7N-5876
4
LAMP (24 - VOLT I 5 - 6_:W~TT)
-14
CAP-RECEPTACLE
2
8C-6354
1
----15
2,3,4
8T-8737
49
PLUG-SEAL ---_.__._--16
16 .... _-_---8T-9655
MOUNT-ISOLATION
3
__ ._-_ --..
17
8X-5804
1
1
STRAP
- -_------AS
-_-- GROUND
9F-8125
18
16
2
LOCKWASHER
-_ .._
---- -_ - -"_
---19
4
9W-1441
FUSE (15-A.MPERE)
__ ... 6
---'-~20
4
9W-1442
24
FUSE llQ.:-.N.'APERE}
. --_-- ._---21
4
9W-1446
FUSE (go -AMPERE)
2
.. _ . . - -' --- ..
22
WASHER (5X1_6X1_2-MM THlq
2
098-8968
16
. -_.
23
1
3
CONTROL GP-MONITOR (DIMMEt:lJ
~03-5526
24
2
108-3320
1
{RUNNING LIGHTS)
SWITCH AS-~_QTARY {24-VOLT)
-3E-3389
1
2
WEDGE- RECEPTACLE LOCK --2
9W-0852
8
PIN-CON~~CTOR (14-GA)
--1
2
102-8806
KIT-~ECEPTACLE
(8-PINL
_____
.. _-_.
__l!IIlc:;l"lJQ~~HECEPTACLE
AS & WEDGE)
-2,4
3
25
110-6109
KNOB-CONTROL (CONTROL PA~EL SWITCHES)
26
1-_._ .
2
SWITCH AS - START ( KEY) -_.. __ .
J!~:?~~?
2
7T-6799
1
NUT-MOUNTING (1-32-THD)
- -'- -----_. --2
102-8804
1
KIT-RECEPTACLE (4-PINl
(INCLUDES RECEPTACLE AS & WEDGE)
186-3735
4
2
PIN-CON~~CTOR
{16-GA.._TO 18-GA)
--_ ..
117-2311
1
27_
2
RECEPTACLE AS-POWER (12-VOLT)
(AUXILI~RY}
_
121-8038
28
1
RECEPTA._CLEAS (AUXILIARY)
--- 1
1
102-8803
1
KIT-RECEPTACLE (3-PINL
_____
---_._(INCLUQ~~_RECEPTACLE AS & WEDGE}
-3E-3371
1 ---1
~EP_E::I!~CEPTACLE LOCK {3-PIN)
8T-8737
1
1
PLUG-SEAL
-9W-0852
2
1
PIN-CONNECTOR {14-GA}
--'-~--'--3
123-2896
29
1
GASKET
--_._._-_.
30
4
154-7443
CONTROL GP- UNPRGMEDMONITOR
1
(CATERPILLAR MONITORING SYI_EML
--31
166-6928
1
2
MODULE GP - QUAD GAUGE
..
170-1821
32
4
1
SWITCH AS - PUSH BUTTON {H_QRN)
----_ ...
186-3735
4
2
PIN-CONNECTOR (16-(lA TO 18-GA)
6F-0253
1
4
LOCKWASHER
--------- ..
-172-3511
1
4
NUT J !!/8- 2~ -THO)
-- ._----.----173-2234
33
1
3
PLATE AS
--

_.

_____

---

200
248

---

--- ------ - ---

-.--

--

---

'.

---------

SEe
PAGE

{PRODUCT LEVEll

-'"

_ .. "_

--

----

1234
---_._---

--

...-

--

Y
Y

------

~-

472

ELECTRICAL

AND STARTING SYSTEM

1246
1310
--

--

1 of 7

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING GP-OPEN ROPS (contd.)
REF
NO
34

NOTE

GRAPHIC
REF

---_.

185-6335

185-6335

4
4
4
4

3E-3383
8T-8737
9W-0852
_,-------102-8805

-- ._

----

36
37
38
39
40
--------_.-

---_ .. -

M
M
M
----M

--,---

41
42
43
44
46
47
47A
48
-------

---

R
R

--

----------_

--

..

2
2
3
3
1
2,4
3
3
3
3
3
3
1
3
4
3
2
3
3
4
4
4
4
4

198-6570
198-6571
209-0381
234-5925
235-5506
236-4631
.- -236-9993
6V-9632
71-1099
8T-3490
-8T-3612
8T-8874
242-6099
242-8421
310-7565
246-5459
"---- ---260-9602
262-1408
262-1408
263-1493
--6F-0253
172-3511
"_ -126-1766
--155-2260

--

----

49
50
51
52
53
54

55
56
C

57
58
59

1
3,4
1
2,4
4
___ 2,4
4
4
4
4
2

--

307-3116
132-5789
134-2540
156-6175
198-4775
228-6089
236-4608
236-4609
236-46J9
284-3624
249-2763
--- ,--

-_.

60
61
62
63

64

--

65

-- ---

M
SEBP3866-24

66
67
68
69

--

2
4
4
4
4
4
4

1S-9593
284-3623
g~-~~??
2H-3920
102-8802
102-8803
102-8801

2
3,4
2
3

48-2049
4D-7388
4P-7581
5C-7261

2 of 7

QTY

PAGE

(PRODUCT lEVel)

SWITCH AS - ROTARY (24 - VOLT)


(VARIABLE SHIFT CONTROL)
1
SWITCH A~~8Q!~f!'!' Cg1:__I{QL
T}__{f\UT()~!"ilfT_c;otHf!Q!:-J ____. __ .._(EACH SWITCH AS INCLUDES)
1
WEDGE-RECEPTACLE_LOCK (6-PIN)
2
PLUG-SEAL
4
_!lIN-CONNECTOR
(14-GA)
..
1
KIT -RE~E~If.J!!::~_{- PIN)
--_.
--(INCU:'DES RECEPTACLE AS &
1
LIGHTER GP__{12 - VOLT L
1
ELEMENT AS {CIGARETTE LIGHT~I!J
1
__~Q~~~BTER - P0!V.~!!_{21 - VOL LHU 2 - VOLT L_
1
-- GASKET
1
HARNESS AS-LIGHTING
(CAB FLOODLIGHTS)
20
BEZEL
1
PLATE AS
NUT -WELD (M6X1 - THD)
4
------------------5
LINK
-2
NUT-WELQJM10Xl.5-THD)
4
NUT-WELD (M8Xl.25-THDL__
__
---9
_ NUI~WElD H.45XO.8- THO) ____ -----._-_.
-----1
CLIP
-1
PLATE AS
1
HARNESS AS-OPERATOR CONTROLS
-1
PLATE
HARNESS AS-WIRING {SERVICE TOOL}
1
CONTROL GP- UNPROGRAMMED(POW~R TRAIN L__________
1
1 ----- CONTROL GP- UNPROGRAMMED( IMPLEMENT)
1
SWITCH AS - PUSH BUTT()I'J ( DOWNSHIFT)
1
LOCKWASHER
--------------------------1
NUT (!~_:24- THO)
3
SOCKET-CONNECTOR
1 .._--_
KIT-CONNECTING PLUG (3-PIN)
{ INCLUDES PLUG A~, _WEDG~, I!. IN~RfA_C_E SE~b_}
-_._
1
HARNESS AS-CAB !MAIN)
4
CLIP
1
RECEPTACLE AS (3-PIN)
_-_--_-3 ---------_
CLIP
- ~
..
-------2
WASHER-HARD !6.6X15X6-MM
THKl
15
PLUG ( ROCKER SWITCH)
..._--1
SWITCH AS - ROCKER (M_ODESELECT)
1
~!'!!I~H~-ROCKER (TMSN NEUTRALIZER OVERRIDE)
-_._1
SWITCH AS-ROCKER (l_!FT, TILTJSICKOUTl
1
SWITCH A? - ROCKER {24 - VOLT) (FINE MODULATION)
2
CONTROL GP-DISPLAY ELECTRONIC
jINQ_!~~T~FLPANEL,
RH,_lliL__
_________
--_.
-(EACH INCLUDES)
---_---1
STRAP-CABLE
1
SWITCH AS ROCKER (24 - VOLT} {HYDRAULIC LOCKOUT}
___ L___
?PAG__EfiJ!_Q_. 7X17. 14X19. 05 - MMTHK)
4
LOCKWASHER
KIT -RECEPTACLE (2-piN)-----1

WEDGEj

..--

35

seE

PART NAME
PART NUMBER

---.~--

34A

i02867250

-- -.

----

1
2

16
2
1
2

---

--

---_

---

KIT-RECEpTACLE
(3-PIN}
~!T~RECEPTACLE (12-PIN)
(EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS &
WEDGE)
--NUT (10 - 32 - THO)
CLIP
-_. -'- ._-_._
CLIP
NUT (M8Xl.25-THDi---------ELECTRICAL

AND STARTING SYSTEM

473

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING

GP-OPEN

ROPS

(contd.)

i02867250

PART NAME
SEE
1 2
3 4
5
6 (PRODUCT LEVEL)
PAGE
PART NUMBER
QTY
5C-8312
3
4 .NUT 1~.i~0. 7 - Tt!QL
.._-5P-4116
1
WASHER- HARD ( 8 . 8X20 . 5X2 - MMTHK L
2
CLIP
3
6D-1641
1
--SCREW-MACHINEj10-32X1.25-IN)
2
6D-6146
8
2
6V-1889
1
CLIP
..- ._-_._---------"_-------_.
-_----SCREW-PAN HEAD (10-24X1-It!l
___
6V-2687
3
8
1
6V-3265
4
CLIP ------ 3
6V-5645
4
SCREWMACHINE {1 O 32XO. 87 I_t!l_ __
3
6V-9673
3
~~R~W-~~tiI!'!_E_
{~5~f!. fiX12 -MMl
.... - ..
---_._-<- -----.
7X-0818
BOLT {M8Xl . 25X45-MM}
3
3
_-----_.- "8T-0337
SCREW-MACHINE (M4XO.7X12-MM)
3
4
1 3 4
8T-4121
14
WASHERHARD L1.1X21X2.5MM THK)
--4
1
8T-4133
~l!T JM]()~1._5.::II-!Q_L ___
-_.-._._---8T-4136
BOLT {Ml OX1 5X25 -MM) ---3
1 _.
1 3 4
8T-4137
BOLT (M10Xl.5X20-MM)
10
...
.-__ .
3 4
10
BOLT {M6X 1X2_Q_:J-1M)
8T_~_4138
3
8T-4171
2 ______!!OLI (M6X 1X12 - MM)__
._ ._---_.
_.8T-4186
BOLT {M10X1.5X40-MM}
4
1
... _BOLT (M8X1.25X20-MM)
2
8T-4189
._--_. 1
8T-4205
WASHER-HARD (7 .2X14.5X2MM
THK)
3 4
9
8T-4223
5
1,3
_WA~ti~ B - ti~!!Q (!3 ~.~_~z 5~:3 -MM THK 1
-_.
.._.- ---------.WASHER-HARD {8.8X16X2-MM
TH~
______
.
8T-4224
3
2
'-."-.__
_L3
8T-4244
NUT (M12Xl .75-THO)
5
_--------213
8T-4970
BOLT (M6X1X14MM)
5
._- .. _--_.-_ .._3
8T-6870
~_QI"T(M8Xt.:_?5)(7_()~.MML ____
'-~-_---- .._- 8 ____
3 _ ..... __ .
9M-4972
1
CLIP
_ .... __ -_.-_ ...
._2
9M-5870
GROMMET
8
----_.-._9N-0869
11
WASHE[1' HARD J... 8X25 . 5X2 - MMTHK)
3
.. ----_._9X-1046
1
-~. ----_.- 6 ____9_REWHA4XQ:_?~1__:MM}___
9X-2480
3
2
BOLT (M6Xl X4!?~.!v1~j____
_._.
--9X-6165
2
1
WASHER !6. 5X22X2 . 5 - MMTHK)
WASHER (6.6X12X2-MM
THK)
213
9X-8256
7
.. _--172-9200
SUPPRESSOR-ARC
2
1
._--4
102-8802
KIT - _RECEPTACL~ ( 2 - PIN)
1
_.
--(IN_GLUOES RECEPTACLE AS AND WEDGE1
....
_-_._.
-.-.---.---C - CHANGE FROM PREVIQUS TYPE
M-METRIC PART
R-REMFG PART MAY BE AVAILABLE
Y -SEPARATE ILLUSTRATION
.. _._--_.

REF
NO
70
M
71
72
73
74
75
76
77
M
78
M
79
M
80
81
---- ..
M
82
M
83
----M
84
M
85
M
86
M
87
M 88
89
90
-_. C
-----_--_91
CM
92
M
93
M
94
95
96
97
M
98
M
99
100
--_._--_ .. 101
. _ .. 102
1----_._ ..
C
103
NOTE

474

GRAPHIC
REF

~-'

__

ELECTRICAL AND STARTING SYSTEM

3 of 7

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING GP-OPEN

ROPS

(contd.)

i02867250

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

VIEW A-A

7
12

28

GRAPHIC #1

SEBP3866-24

g01445787

4 of 7

ELECTRICAL

AND STARTING SYSTEM

475

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING GP-OPEN

ROPS

(contd.j

i02867250

13 13

~66

18

0-~66

0--18

0-22

0-

~96

(~7
~22

!-73

VIEW OF AREA B
(EXPLODED)
VIEW

D-D

59
o

0
e

o
o

25-24

VIEW

C-C

GRAPHIC #2

476

ELECTRICAL

901445789

AND STARTING SYSTEM

5 of 7

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING

GP-OPEN

ROPS (contd.)

70-80

i02867250

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

77

16
97

94

'\~'1
\

~47

90-92
90-92

10

VIEW OF AREA

72-81-84

42

29-44

89-93-4A

4-9389
37 85101
VIEW

75

FF

GRAPHIC #3

SEBP3866-24

g01445792

6 of 7

ELECTRICAL

AND STARTING SYSTEM

477

ELECTRICAL AND STARTING SYSTEM


262-9187

WIRING GP-OPEN ROPS (contd.)

i02867250

VIEW

G-G

21

58-39

30

VIEW OF AREA J

81-87-61-67

43

VIEW

OF AREA

12
GRAPHIC #4

478

ELECTRICAL

<END>

AND STARTING

SYSTEM

g01445794

7 of 7

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262-9187WIRING

GP-OPEN ROPS-HMUSTEERING
KSK2188-UP
258-1554
CANOPY AR-OPEN ROPS
AN ATTACHMENT

SIN:

PART OF 258-1552,
SMCS-1408
REF
NO

i03201180
PART NAME

GRAPHIC
REF

PART NUMBER
aTY
1 2 3 4 5 6 {PRODUCTlEVElI
1
--'-1 __
--.:0..3
J_I4-'--1:..::0o=2:_--=-88=.c0::::2=--_1.;____.:...:_KI::...;T:_-...:..:R=EC.:::..:E:o;'=_TAC~U
g_~eH!L____
(INCLUDES
RECEPTACLE
AS AND
KIT-RECEPTACLE
(12-PINl
2
3
102-8801
1
(EACH RECEPTACLE
KIT INCLUDES
I
------'W:.=E=O=GE=-),__________________
1
------=-3
3"'----__:3=E:_-_:::_52:::_c3=9'-------_1.;____'--'-'RE=L"'--A.:...:.Y___;_A-=S
_j 24 - VOL T) (FRONT CAB
1-----~3~A--~3------~3~E--5~2=~3~9'----1:--~R~E::::L~A~Y~A~S~(~2~4_-V~O::::L~T_L(~R~EA~R~FL~O~0~D=L~IG~H~T_-L)
36
3
3E-5239
1
RELAY AS (24-VOLT)
(HORNl
__ ---'Y
4-'-=3__ _
~~__:63~~ __
1
ALARM GP (24 - VOL T l_J ACTI ON )
I-_____:_Y__
------=5
_'__1
--=3:.-=E:_--=-63=--:8::::9=--~2=____=:LAM-=-=--P___:G==_P
__-cQ_OM_E{21- VOL T}
_
______
___:6~__
~1_LI~4
__:3=S~-=_20=~~
23 _____:S~T...:..:R~AP~-__:C~A=B=LE=__
NOTE

SEE
PAGE

WEDGE)'___
RECEPTACLE

I
AS &
_

___'2::_:O"--"O:___
=-24.:..;:8::__1

no

1----___:_7---3=--------'4.:...:.P--=8=--:52::::5=--______:1----'--1-------=SP:_:A~C:.::E,!.:.R
_( 9X 16X30 - MM THK)
_ ~B:__ __
2=__
4~V_-~41~6~4'___~16~_B=U::::S~H=I.:...:.NG~----'T~E~R~MI=N~A;L:__
1
------=-9__ _
3
6I-1418
8
SPACER (B.2X12.
7X2B. 7-MM

_
I

THK)

1------:----l:..::0=----4_!__----::6:._:V---=:83:=c6::::9=--~2=----NUT (J_L1_~~ 2_8 - THO)


_ _ _ _ _
C _ _____:1'---'1
__
=-2,~,~4
7:_:_K_'_-__=__11__:_:8"__'1
___:3:;...4;_______;::S'-'--T'-"RA--"P_-.o:C_:__;A=BL=E=-1-----l~2=----2=--------'7.:...:.N:---=:5:=c87~6=---4-'----~LAM-=-=--P-{24-VOLT,---'5=.~6:_-~WA:_:_T_'__T~)'___
_______
__:__13=--__
-=2
8=-.;C:::._---=6=3=54--'---_--'-1_-----"C_:___:A:__P
_:_R_:_::E=C=E:__PT.:...:_A-=-=Cc=L=E
_____
_________

14
2, ~,1
_:_1~5
__
~3c__
16
1
_____:_1__:__7
__
~2:__

_
1
1

FLOODLIGI-ITS-<.;, )

_
1
1
1

8T -8737
43
PLUG - SEAL -------------------t
--=8T__:_____:9::_::6,__",S:_::c5
_ _____:__;16=__
~OU~! - I_SOJA UP_I>! _
8X-5804
1
STRAP AS-=GR:_:_;O=U:__:_;N=O
=9'_F_::-8"____'1'__"2__=5
_ _____:__;16"------'=L~OC=__:KWc.:.:_:_:__A-"'S"___'_H-'=-'ER'-'-----

18
4
19
4
1-------'2::_:O=----4_!__----::9:_::W:------'--14~4-==-6
21
2
_ __'Y
_:::c22::::__
__
3=--23
2
2
____________
--=-2
2

9W -144:__1,,-------=6:_______:_F--=U=S=--E
_l(_ --,--=15_:
~PERE
},----------------I
---=9=W_-1_:___c4:__:4-=2
_ _;2=-4;___ FUSE (10-AMPERE)
----------------2
_FLJ~Lt?()_:_~~f'~~~_L
1
098-8968
16
WASHER.{_~16X1.2-MMTHK)
1234
1:__:0--"3_-5-"---'5=--=2=--=6
_ _______;_1
__
CONTROL GP-MONITOR
(DIMMER)
---,-_-:-- __
108-3320
1
SWITCH AS-ROTARY
(g"!__:_VOLT}__.{RUNNING
LIGHTS)
3E-3389
1
WEDGE -RECEPTACLE
LOCK
-=--9W:.::._-____::0'--=8:-=S~2_-----=8_
_ PIN ~QQ~~~QTQfl_{ 11-~~L
_
_
_
102-8806
1
KIT-RECEPTACLE
_{-=-8___:-Pc__:I::.;_N:.L),
t
(INCLUDES
RECEPTACLE
AS & '!'_.:_::E:_::Dc::G-=--EL__l
1
___
24
_______'2=-.J __
'----'4'____
-'1'-'.1-=-O_6=-1,-"O=9_------=3'------_______'K-"--N.:_::0..=.B_C:;_:O::.;_N_:_:_TflOL
(CONTROL
PANE L SWITCHES)
_____
-----'2"--=5'----_ _______'2"--11 0- ?!!~?
1
___:S::_:W:.::I----'--T.::::CH~A_=__S__'S::_:T__:__A::_:R__:__T____l(__:_:K-=--EY_:__)L___
_
2
7T - 6799
1
NUT - MOUNTING
LL~?_-:TI--!Ql _
________
--=2
_____'__1~02~-____::8'__"'8:_::c0~4
_ _____'__1 ~K~IT~-~R~E_=__CE_'=_'P__'T~A~C~L_=__E~(~4__'-P--'I~N~IL)~----------~
_____________
~---------~(~I~NC=L~U=Dc=E=S~R~E=C~EP~T~A~C==L=E~A=S__=&~W~~E=Dc::G=E~}
t
2
186-3735
4
PIN-CONNECTOR
(16-GA
TO l8-GA)
_____
--=2~6
__
-----'=2:____
-------'1____'__1_'__7_:-2~3:_:1____'__1
_ ______:1 !:!~~~f'I~QL~
~~_:f_Q~E_R _U2-VOL!)c_(\.:A_:_:U:._::X'-=-I-=--L::_:IA__:_:_R:_:_Y---'---)
1
27
1
121-~9~3=8 __ _____:_1
_ _____:_R=E=C=EP~T.:...:_A-=-=C=L=E~A=S~(,~A=U.:...:.X=IL=I~A=R~Y.)L__
_
1
102-8803
1
KIT-RECEPTACLE
(3-PINL_
-:--:-:
1
(INCLUDES
RECEPTACLE
AS & W=ED::.__:G=Eo:L}
1
1 _
_-",3=E___:-3=3'----"7--=-1
__
1
W_E_DG'-E_-_R_E=-C_:..;E=P--'T~A=C=_LE=___=L-=---OC_"___'K--'------'---{
3=----=-P--=I--'N_L__)
,
--1
1---------'--1
_______::8:._:T_--=:87_:__:3=c7c___1;___
_ ______:P_:L=U=G.,.
- ~!=f\I,,
.
1
___:1'____
..::9=W_0=~8=__=5==2'_______=2'--_ __'__P_=_I'--'-N___:C=--=O,-,-,N,,--,N-=--EC=-T:._::O:.:.:R~(,---,1,----,4~---=GA'--'-)L_
_
1

~-------'2~8=----3=------1=--=2=3:--=2-'=-'89~~6-----'1--------::GA~S"---'-K=--ET;___---~-----Y
29
4
154-7443
1
CONTROL GP-UNPRGMED
MONITOR
_@TERPILLAR
MONITORING
SYSTEM)

~
1246

1310
1---'--Y---3=O::;___--=--2---_____:__;16::_::6~---=6~92~8::::__-~1-~M=OD~U~L:-::E'--'G=P----=QU=AO=GAc~U=~G=E:
__ ~
_
31
4
170-1821
1
SWITCH AS-PUSH
BunON
(HORN)
4
186-3735
2
PIN-CONNECTOR
(16-GA
TO 18-GA)
4
6F
0253
1
LOCKWASHER
--------------=-=----~=--------'-------=:-:=='--"--"-~-;-=-:__-----:-=---------------__t
-,-4
1_:__7=----=2=---"'3-=-5_:__11.;___
__ 1
_ NUT (5/8 - 24 - THO )
_
1---------32
2
J_72_-_9_2QQ _
1
SUPPRESSOR-ARC
_
33
1
173-2234
1
PLATE AS
SEBP3866-24

1 of 7

ELECTRICAL

AND STARTING SYSTEM

479

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING GP-OPEN
NOTE

REF
NO

GRAPHIC
REF

34

ROPS (contd.)

i03201180

PART NAME
PART NUMBER

SEE
PAGE

(PHODllCllEVEl)

SWITCH AS - ROTARY (24 - VOLT)


{VARIABLE SHIFT CONTROL)
------------34A
4
185-6335
1
SWITCH
AS - ROTARY ( 24 - VOLT) ( AUTOSHI FT CONTROL)
-___________
~ ___ J~~QI-! SWITCH ~~f!CI,.I,JI)E_SJ _______________
-----_ ..
--------4
3E-338~
__
1
_____ W!=I)GE:!!EQEPT~c:;LE LOCI(__{p_:PI!'J)
--PLUG-SEAL
4
8T-8737
2
---------------- ------ -_-_-----------------4 _. -- --9W-0852
4
!'!~-CONNECTOR_jH-g~l
----------------4
102-8805
i(E-R~Q~,=TAC~E_(-PlfI!L
_
.... _-----.._------~--.-.-- ....
--------1
----- -(INCLUDES RECEPTACLE AS & WEDGE}
_ .....
2
1
35
198-6570
LIGHTER GP {1 ~ - VOLT)
-- 2
198-6571
ELEMENT AS (CIGARETTE LIGHTER)
1
--C
204-2281
36
STRAP-TIE
3
3
3 ____ MOUtiL[[IE
v!_~A_f)__________
C
204-8000
37
3
209-0381
CONVERTER- POWER (24 - VOLT TO 12 - VOLT)
38
1
39
234-5925
3
1
GASKET
FLOODLIGHTS)
40
1
235-5506
1 - -- HARNESS AS-LIGHTING-TCAS
---C
41
236-4631
2
4
BEZEL
----_--42
1 ,3
236-9993
PLATE AS
1 --------__ . ------ --------M
1 3
6V-9632
4 ____ ~H_~WELD (M6X1- THDl
-- _.
___ 1, ~________7T-1099
5
LINK
-------M
8T-3490
NUT-WELD (Ml0X1 .5-THD)
2
1 L~
._-'--' M
1 3
8T-3612
4
NUT-WELD lM8Xl .25-THD)
1,~ _____
M
8T-8874
NUT-WELD (M5XO.8-THD)
9
--------43 --_ .... 3------- :?_42-6099
1
CLIP
----- .44
242-8421
1
PLATE AS
------ 3... ,-- -45
1
PLATE
3
246-5,!~9
--- ------- ...
46
2
1
HARNESS AS-WIRING {SEf!~ICE T_()()'=-) _____
260-969~
---47
4
1
SWITCH AS - PUSH BUTT0tU DOWNSI:!IITl_
___
___
~
63
-1
~~~
----4
6F-0253
1
LOCKWASHER
--4
172-3511
1
NUTX5/8-24THO}
---,
4
126-1766
SOCKET-CONNECTOR
3
_.-4
1
KIT -CONNECTING PLUI:,U3- PIf'.!J
-- 155-2260
( INCLUDES PLUG ASL~~DGE~INTERFACE
SEAL)
---_-C
48
3
277-1873
1
CLIP
-_,-------------_-_ .
49
4
284-3623
24 - VOLT) (HYDRAULIC LOCKOUT)
1 __ SWITCH AS - ROC_IS~R_(
-c----284-3624-- _.
50
4
1
SWITCH AS- ROGI$~lL(24 - VOLT)__jFINE MODULATION)
CR
51
1
304-5687
1 -- CONTROL GP- UNPROGRAM_~ED( POVl'ERTRAIN)
-- ------R
51A
CONTROL GP - UNPROGRAMMED(IMPLEMENT)
1
304-5687
1
52
1
307-3116
HARNESS AS-CAB (MAIN)
1
1 4
310-7565
1
HARNESS AS-OPERATOR CONTROLS -53
C
54
3,4
132-5789
CLIP
3
1
134-2540
55
1
RECEfl:rACLE A~ (3-PIN)
2,4
156-6175
56
3
CLIP
WASHER-HARD (6.6X15X6-MM
THK)
57
198-4775
4
2
.... _-- -------58
1
202-2762
1
CLIP
._ ..
-_. -228-6089
PLUG
(ROCKER
SWITCHL__
___
59
15
--- _?,,!--------4
236-4608
SWITCH AS-ROCKER {MODE SELECT} _____
60 ----------1
-----61
4
236-4609
1
SWITCH AS-ROCKER {TMSN NEUTR~~]ZER_Q'fERRIDEL
------- ..
4
236-4619
SWITCH AS- ROCKlli_1 LIFT _,---!J_L!__ I$ICi(_QlJT}
-_._-- 62
- --_--- ~..--.- 1 ..
---249-2763
63
2
2
CONTROL GP-DISPLAY ELECTRONIC
(INDICATOR PANEL I RH I LH)
-----{EACH INCLUDES}
---.----1S-9593
2
1
STRAP-CABLE
64
2A-2677
4
SPACER (10. 7X17. 14X19. 05 -MM THK)
1
2H-3920
65
4
4
LOCKWASHER
-4
102-8802
66
1
KIT-RECEPTACLE (2-PIN)
-67
4
102-8803
KIT-RECEPTACLE (3-PIN} _____
1
-_ ._.102-8805
68
2 3
2
KIT -RECEPTACLE {6-PIN\
-- -

185-6335

QTY

----

----

,----

__

___

Po

480

ELECTRICAL

AND STARTING SYSTEM

2 of 7

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING GP-OPEN
REF
NOTE

NO
69

(contd.)

i03201180

PART NAME

GRAPHIC
REF
4

PART NUMBER
102-8806

70
2
71
3 4
72
2
-_._---M
73
3
M
74
3
75
3
76
2
--77
3
78
1
"_-79
3
M _. -- 80
3
M
81
3
M
82
3,4
--1,3,_4 ___
C
83
M
84
4
CM
85
3
----CM
86
1 J~'_!_ ____
M
87
-----.
~~------M
88
3
M
89
4
CM
90
3
91 -92
1,3
93
3
M
94
1 3
M
95
2,3
M
96
3
-97
3
-- . __
98
2
99
3
- .
M
100
1
M
101
3
.. _---102
2
103
2 3
C CHANGE FROM PREVIOUS TYPE
M-METRIC PART
R- REMFG PART MAY BE AVAILABLE
Y - SEPARATE ILLUSTRATION
---

~,~
J

__

SEBP3866-24

ROPS

3 of 7

OTY

(PRODUCT

SEE
PAGE

LEVEL)

KIT-RECEPTACLE (8-PIN)
(EACH RECEPTACLE KIT INCLUDES RECEPTACLE AS &
WED()!=L _______
. ------ -------- NUT (10 - 32 - THO)
CLIP
CLIP
NUTJM8~!.g5:I!"![)}
_ --------- _.
"-------NUT (M4XO.7-THO)
CLIP
-SCREW-MAC~INE (10-32Xl.25-IN)
SCREW-PAN HEAD {10-24X1-INL
__
CLIP
SCREW-MACHINE (10-32XO.87-IN)
SCREW-MACHINE (M5XO.8X12-MM)
BOLT (M8X1.25X45-MM)
SCREW-MACHINE (M4XO.7X12-MM)
WASHER- HARD ( 11 X21 X2 . 5 - MMTHK)
-- -

48-2049
16
4D-7388
2
4P-7581
1
5C-7261
2
5C-8312
4
6D-1641
1
6D-6146
8
6V-2687
8
6V-3265
4
6V-5645
4
6V-9673
3
7X-0818
3 8T-0337
4
8T-4121
15
8T-4133
1 ..
~!JT _{1I41Q~!. 5.-I!"!Q}
.... _,-_."_ --_--------_ ...
8T-4136
2
BOLT (Ml0X1.5X25-MM)
8T-4137
9
BOLT {Ml0Xl .5X20-MM}
8T-4138
BOLT (M6X1X20-MM)
10
8T-4171
BOLT (M6X1X12-MM)
2
8T-4186
1
BOLT (M!Q~_1 .5X40-MM_)
8T-4195
1
BOLT (Ml0_1(1.5X30-M."U
8T-4205
9
~~SH!.B-I:I~BQ_(7. 2X]_4. 5X2-MM THK)
-_-_------4
WASHER-HARD (13.5X25.5X3-MMTHKl
8T-42_?~
8T-4224
2
WASHER- HARD (8. 8X 16X2 - MMTHK)
8T-4244
4
NUT (M12X1 .75-THD)
8T-4970
5
BOLT (M6X1X14-MM)
-_._-----------8T-6870
BOLT (M8Xl.25X70-MM_)
8
----9M-4972
1
CLIP
9M-5870
8
GROMMET -------_... _-_- ---------_.9N-0869
11
WASHER- HARD {8. 8X25 . 5X2 - MM T!!!<}
9X-1046
SCREW {M4XO. 7X18-MM)
6
9X-2480
2
BOLT (M6X1X45-MM)__
9X-6165
WASHER {6.5X22X2.5-MM
THKL ____
1
9X-8256
7
WASHER (6.6X12X2-MM
THK)

_.-_--_

ELECTRICAL

--

...

---

-_._-----

---------_._---

AND STARTING SYSTEM

--

....

---

_--

481

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING

GP-OPEN

ROPS

i03201180

(contd.)

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

GRAPHIC #1

482

ELECTRICAL

g01636968

AND STARTING

SYSTEM

4 of 7

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262-9187 WIRING GP-OPEN

ROPS

(contd.)

i03201180

30
63
~70
17

0--

~70

17

0--

-21

0-8 98
.

e-21

lr

76

VIEW OF AREA E
(EXPLODED )

35

25

56-103-95

VIEW

A-A

GRAPHIC #2

SEBP3866-24

g01636969

5 of 7

ELECTRICAL

AND STARTING SYSTEM

483

ELECTRICAL AND STARTING SYSTEM


262-9187

WIRING GP-OPEN ROPS(contd.)

i03201180

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

9-15-96-99-7

J
~

9-15-96-99-7

"J>

37-83-85

43
VIEW OF AREA F

45-28
91-87 \

__

~OO

81-99-7

44

---(..

$D$
$

87-103

11
VIEWG-G

3-91-95

GRAPHIC #3

484

ELECTRICAL

901636970

AND STARTING SYSTEM

6 of 7

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


262- 9187 WIRING

GP-OPEN

ROPS (contd.)

i03201180

14-69

VIEW

C-C

60
18

20

29

VIEW OF AREA H

11-54-86-84-83

83-89-64-71

VIEW

OF AREA

57-56-87 -91

GRAPHIC #4

SEBP3866-24

<END>

7 of 7

11
901636971

ELECTRICAL

AND STARTING SYSTEM

485

ELECTRICAL AND STARTING SYSTEM


271-4026 WIRING GP-QUICK

COUPLER

SIN:

PART OF 244-2662,

SMCS-1408,

6129

REF
NO

NOTE

____

i02555406

GRAPHIC
REF

_!___
2
___!3~ __

1
__'___1

___;_

__:__4

244-2665,
315-6311,

K5K1-UP
325-2739,
325-2748 CONTROLAR-QUICK COUPLER,
315-6316 LINES GP-COUPLER
AN ATTACHMENT

__

~______

__

PART NAME
1 2 3 4
5
PART NUMBER
QTY
7K-1181
_1-'---------'s'--'T-'-"RAP-9_A!3!-OI;
_
218-4935
1
SUPPRESSOR-ARC
----"'2--'---7--'----1-----"4~O~27:__:_______'_H__"___A"__'_R'__'__'NE~S_
A~-w..ORK
TOOL (QUICK
COUPLER)
___:1--=--55=-----=2=2-'--'70:::____;2:::__
_ ___:_:K-=-IT::_---=C=O~t_J~g!!~~!,llJg {g_=E!N:_:_,)c__
1!;!;-~2tiO
_---'---1 __
---'-K=I---'---T---'-C'----'O--'--'N-'--'-'NE=-C-n~G
PLUG (3-PIN
(EACH KIT -CONNECTING
INCLUDES
PLUG AS AND
WEDGE)
4P-8134
CLIP

SEE
PAGE

TO COUPLER
SOLENOID

LEFT SIDE VIEW


GRAPHIC

486

<END>

#1

ELECTRICAL

AND STARTING

SYSTEM

g01281799

1 of 1

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241-0643

STEERING

WIRING GP-SECONDARY
SIN:

K5K1-2363
STEERING

PART OF 244-5424

AR-SECONDARY

AN ATTACHMENT
SMCS-1408,
REF
NO
1

NOTE

i02866900

4334
GRAPHIC
REF

PART NAME
PART NUMBER
3E-5239

QTY

SEE
PAGE

(PRODUCT I EVEI.)_

RELAY AS (24-VOLT)
(SECO!'JDARYSTEER INTERMEDIATE) .
_._.
STRAP-CABLE
2
2
3S-2093
3
--297-6834
1
3
1
CABLE&__._
_ ..
-_.
._-_ ..
1
1S-72S1
1
TERMINAL-CABLE
(OO-~Ll/2-I~
i'3QLT)
._--_-_----..-.
-----1
1S-7252
TERMINAL-CABLE
BOLT)
1
(~O-CiA, 3/8-IN
------------ --.- .. -..1
5P_-0761
._._
--_.E
.
._-_"---_ ..CABLE
_----- -,,_. (OO-GA, !!_~P_Lj1 79 - CMJ__
1
8N-0869
L__ COVER-_TERMINAL J REO)
.._._-_.
------'-.
2
297-7294
1---- CABLE AS ..
4
--_ ..
--..----_.----1S-72S1
1
2 .-.
TERMINAL-CABLE (OO-GA, 1/2- IN BOLTL___
- ..
-----1
2
TERMlt-JA!-_-C_~_~!:'_(
00 - GAL3 / 8 I~BOL T)
_ .1S-7252
.
.
- -.
E
2
. ___
.~-074?_
. CABLL(OO-GA., BLACK) (3l-CM)
._--_.
---127-9323
1
BRACKET
AS .
2
5
._.
_._-_ ..
---- ..
M
NUT-WELD (Ml0Xl.5-THD)
2._--_
8T-3490
1
- .... _
..
.. _------189-5604
1
6
1
PLATE AS
_.
._--_.-..._-----7
2
201-8428
1
BRACKET
AS
.... __ ... _--_
....
.__-.- ..
. _.
--------1
1
248-0220
Hf..BNESS~~-STEERI!'JQJSECONDARY)
_.
_._--------- 8
---_.---1
I<II-REGEPTACLE L 12 - PIN) _
_______!Qg ~ 8801
1
--_.
.. _---._-------_
._-( H~gLUDES !tI~CEPTACLE A~~ V.JED(l~_)
'._--_.-.
. .------,.".---.
"_9X-1054
1 .PLUG
(4-_PIN)
1
- .._---.._"
--_._AS-CONNECTOR
.. --------"
1
2
KIT -CONNECTING PLUG (.9.: PIN 1
1?S-226Q
-. __ ._--_.
...1
155-2270
1
Kn.-CONN~~IIt-!G
f>LLJG_(
2
-PIN
1.
__
_._--.--.'_
",-( EACH PLUG .I<IT INCLUDES PLUG AS ~ WEDGE)
_.
---_._--.._
--._
--'.--130-5300
3
CLIP ---.
..______!Q ____
1 L~_
...
..--"_'_11
CLIP
2
___
.~:.5301
__ 1
_._. _
..
---.-----_.
12
1
205-7299
CLIP.._-_ ..
._-_.'- .. _-_ 6
..
..
----230-5771
SWITCH AS - PRESSURE (_S~CONDARY~TEERING Q!L)
2
1
13
.. f-----...
..13A
1
2
23Q-5771
SWITCH AS:.PRESSU8_~.JPRIM~f:lY STEERIN_q.OIL)
...
..._--....._(EACH ~V.JIT_C_H~~INCLUDES).
_. -._- ..
"._-_._._--'2
102-8803
1
( ~ -_f!!il__
... _-"
__ ._-_
. KIT-RECEPTACLE
. _.
..... -.
. ----.
(INCLUDES R~~EPTACLEAS & WEDGsJ
- .._-_._----.. -.
-- -PIN-CONNECTOR
3
(16-GAJQ
18-GAl
_.
1t;16-373~
. __
.. _--_. 2
. _-._-- -- ..---E
2
9X-1813
SLEE\{~
_
_{30-CM)
.
._-_ .. --_.-_"----_.---2
14
2A-26.?_7 __ 2 __~C~B_i1Q.=_.?X17.
14X1_!J. 05-MM T_!-IK}
.. 3K-0360
2
SEAL-O-RING
15
2
--_._--"-'"--17. __ .._----_"
2
5P-9085
1-----_.CLIP
. ..
--'-_._---18
2
CLIP
9297 __. 1
..
..
_._-'
--_.-.. --'
8M-2770
19
CLIP
1 -'
3
. _._
_.
._-_.
._-._---_----.
----.-8T-4121
10
_.
____ ._~O
__
. _!_,_2_.
W~~HER- HA.8~21.X2.
5 - MMTt!!SJ
.- .. _._.._._, J.g_ ___
. .-8T-4137 _ . 8
21
BOLT (M10X1.5X?R-MM)
_---M
.'---.--M
22
1
8T-4171
1
BOLT (M6X1X12-M~)
-_.
---0.
.-.-._-_
..--.
8T-4186
1
BOLT (M10X.l.5X40-MMl
____M_ ___
.?_3
__
._2_.
._--_,
.
- ---M
24
2
8T-4196
._BOLT (M!(J_)(1.5X35-MM)
1
._---_
..
_'-'----'.
25
8T-4223
2
2
W~SHER- HoARD( 13. 5X25. ~X3 -MM THIS)
-_.----_-_"
---M
26
8T-4244
1
NUT ( M12X_1. 75_~THO)
2
_._, ---"_ ----_.
--._----_.
._1_.
9X-8267
1 -_ .. WASHER (6.6X12X2-MM
THKL_
...
---"
E - ORDER BY THE CENTIMETER
M-METRIC PART
-_ _
._-_.---._
.. ------

--

--

__ __

__

__

'.

___

d.

d.

------

"

----

----

---,_

5_".-

"-_,_-

_____n_ ___

SEBP3866-24

1 of 3

ELECTRICAL

AND STARTING SYSTEM

487

ELECTRICAL AND STARTING SYSTEM


241-0643

WIRING GP-SECONDARY STEERING (contd.)

i02866900

REFER TOAll
IllUSTRATIONS
OF
THIS GROUP FOR AUXILIARY VIEWS

21-20-12
VIEW OF AREA B

12

12-20-21

VIEW OF AREA A

GRAPHIC #1

488

ELECTRICAL

g01418164

AND STARTING SYSTEM

2 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241 - 0643 WIRING

GP - SECONDARY

STEERING

(contd.)

i02866900

15

17-20-23-14

7-20-21

VIEW OF AREA C

GRAPHIC #2

SEBP3866-24

<END>

3 of 3

901418165

ELECTRICAL

AND STARTING SYSTEM

489

ELECTRICAL AND STARTING SYSTEM


241-0643

WIRING GP-SECONDARY
SIN:

STEERING

K5K2364-UP
STEERING AR-SECONDARY

PART OF 244-5424

AN ATTACHMENT
SMCS -1408
NOTE

4334

REF
NO

i03188949

GRAPHIC
REF

PART NAME
PART NUMBER

QTY

SEE
PAGE

(PRODUCT LEVEL)

RELAY AS (24-VOLT)
(SEG_QNDARYSTEER INTERMEPIATE}
2
2
STRAP-CABLE
3S-2093
3
3
1
CABLE AS
297-6834
1
1
1
TERMINAL -CABLE (OO-GA, 1/2- IN BOLT)
1S-7251
_._-_._----_
..
1
1S-7252
1
TERMIN~!:-:-(;p._BLI:JOO-GAI.:3[_8IN BOL_T}____
. .. _---E
5P-0761
CABLE (OO-GA, .B.EQl_( 179-CM)
_. 1
1
COYER- TERMINAL ( RED)_____
._
8N-0869
1
_ .._--------_ .. ---4
2
297-7294
CABLE AS
-_._--_------ 1
2
1S-7251
1
TERMINAL-~ABLE
(OO-GA, 1/2- IN BOL_Il_
- ...
2
1S-7252
1
TERMINAL-CA8.I,_E (OO-GA, 3/8- IN BOLT)
E
2
5P-0747
CABLE (OO-GAL-BLACK) ( 31 -CM)
--_. ___ ..
-_--2
127-9323
5
1
BRACKET AS
-M
2
8T-3490
1
NUT.:.!!ELQ {M1()~1.5-THD}.
. ..
1
189-5604--_-- "_-- 1
PLATE AS
._- 6
... -----7
2
201-8428
1
BRACKET AS
.. ---- ..
1
248-0220
8
1
HARNE~S AS-STEER_ING (SEg_Q~PARY)
-- .
10
130-5300
3
CLIP
1
J
2
._. __ ._---..
......
_._--------_._--11
2
130-5301
1
CLl~. ___
._....
---12
1
205-7299
6
CLIP
C
13
2
308-0788
1
SWITCH AS-PRES~'-URE (SECONDARY STEERING OIL)
-----_-_
13A
2
308-0788
1
SWITCH AS-PRESSURE {PRIMARY STEERING91!::_l___
.. __
2
102-8803
1
KIT-RECEPTACLE
(3-PIN)
(INCLUDES RECEPTACLE AS & WEDGE) ._ ... -----2
186-3735
:3__.__ !'I~~~Q_"!NECT(}~ {1f3._:G6 TO 18-.G~t
---_ .._ ... _-_ ..
.. _------_--E _ .. ..2
9X-1813 .- ......
_..__
_LE_~U. 30 - CJ:.!}_
14
2
2A-2677
2
SPAG~fU 10. 7X_1.7,_14X19 . 05_=-M~THK)
-_. __ ...
..
C
15
3J-1907
2
SEAL-a-RING
---..... 2
._.--17
2
5P-9085
1 .. ._-CLIP
.. __ .
...
_-_ .. _._._.
---- ~--2
5P-9297
CLIP
1
--- 18
19
1
8M-2770
3
CLIP
20
8T-4121
WASHER- HARD (11 X21 X2. 5 - MMTHK)
10
112
- ...
M
21 ....
8T-4137
112
I!__._~QL!
{Ml())(!xg()-MMl
_._---_
.. .-_-- --M
22
1
1
BOLT (M6X1X12-M_t;4J
. !T-4171
. _.M
23
2
8T-4186
1
BOLT (Ml0X1 .5X4Q-MM)
._. -.--.
M
24
2
8T-4196
1
BOLT (M10X1.5X3~-MM)
_--_.
.
. -.
25
2
8T-4223
WASHER-HARD (13. 5X25. 5X3-MM THK}
_ ... 2
M .....
26
2
8T-4244
NUT (M12X1 .75-THD)
-._.- 1
27
1
9X-8267
1
WASt:-!ER(6.6X12X2-MM
THK)
_a.
C-CHANGE FROM PREVIOUS TYPE
E - ORDERBY THE CENTIMETER
M-METRIC PART
3E-5239
.-

--,_ .

'

490

ELECTRICAL

AND STARTING SYSTEM

1 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


241-0643

WIRING GP-SECONDARY

STEERING

(contd.)

i03188949

REFER TO ALL ILLUSTRATIONS OF


THIS GROUP FOR AUXILIARY VIEWS

12
VIEW OF AREA 8

21-20-12
12

VIEW OF AREA A

12-20-21

GRAPHIC #1

SEBP3866-24

g01586136

2 of 3

ELECTRICAL

AND STARTING SYSTEM

491

ELECTRICAL AND STARTING SYSTEM


241-0643

WIRING GP-SECONDARY

STEERING

i03188949

(contd.)

24-20-10

15

17-20-23-14

7-20-21

VIEW OF AREA C

GRAPHIC #2

492

ELECTRICAL

<END>

AND STARTING SYSTEM

901586137

3 of 3

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


271-4020 WIRING

GP-SECONDARY

STEERING

SIN:
PART

SMCS - 1408,
NOTE

..

---_.

"-_

OF

KSK2364-UP
291-6045
STEERING
AN ATTACHMENT

i03188968

4334

REF
NO
1
2
..

GRAPHIC
REF
1
1
1

3
4
5
6

1
1

...

1
1
1

_,._

1
1

8
8A

1
1
1
1
1

._----_.E

._-

PART NAME
PART NUMBER
QTY
3S-2093
3
1
127-9323
1 .. 8T-3490
1
189-5604
1
201-8428
1
271-4021
297 -8671 --'
1
15-7251
1
1
1S-7252
5P-0747
-_ ... _297-8672
1
1S-7251
2
5P-0761
1
8N-0869
1
308-0788
308-0788
1

102-8803

--

1
1
1
1
1

9
10
11
- .
12
1
--.
13
1
14 -.
1
1
15
16
1
17
1
1
18
...
19
1
M
20
1
M
1
21
1 ._M
22
M
1
23
24
1
M
25
1
E - ORDER BY THE CENTIMETER
M-METRIC PART

SEBP3866-24

1 of 2

186-3733
9X-1813
130-5300
130-5301
132-7551
144-8344
..205-7299
g~-2677
3J-1907
5P-9085
5P-9297
8M-2770
8T-4121
.._-"_._8T-4137
8T-4182
8T-4195
8T-4196
8T-4223
8T-4244

-_

3
3
1
2
1
7
1

2
1
1
3
11
8
1

1
1
2
1

!;

SEE
PAGE

(PRODUCT lEVEL)

STRAP-CABLE
-.
BRACKET AS
___~~!-YI'ElD (M10X1.5-THD)
PLATE AS
BRACKET AS
'-_'
HARNESS AS-STEERING (SECONDARY)
CABLE
----- -_.-AS
TERMINAL-CABLE {OO-GA, 1/2- IN BOLT}
.__ TERMINAL-CABLE (OO-GA, 3/8-:._IN BOLT)_
CABLE (OO-GA, BLACK) (38-C~)
CABLE AS
TERMINAL-CABLE
IN BOLT)
CABLE (OO-GA, REDLJ l85-CM)
COVER-TERMINAL (RED)
SWITCH AS-PRES~URE (PRIMARY STEERING)
SWITCH AS-PRESSURE (SECONDARY STEERING)
( EACH SWITCt! AS INCLUDES)

..

_- .. _----_._-_._

..

(OO-GA-,1"/2-

_.
". __ .

AR

-----

.._!sl.I.:.~Jo~~flT~qEt~::_f'!~L
____
(INCLUDES RECEPTACLE AS~ WEDGE)
PIN-CONNECTOR (16-GA TO 18-9A)
SLEEVE (28 :...G.'!)
CLIP
.- .
-- -----" ...
CLIP
- -SPACER (11X19X6-MM THK)
P~fl:~_(.11 X 19X20 - MM THK)
"_"_ .. _CLIP
SPACER ( 10. 7X17. 14X19. 05-MM THK)
SEAL-a-RING
_." ..
CLIP
._ .
.... ---- .CLIP
-- ---CLIP
W~S!!.I:R- HARD ( 11 X21 X2. 5 - MMTH~ ____
_.. BOLT (M10X1.5X20-MM)
._.BOLT (Ml0X1.5X4S-MM)
.. BOLT (M10X1.5X30-MM)
---80LT (M10Xl!5~~5-=MMl
----WASHER-HARD (13. 5X25. 5X3-MM THK)
NUT (M12Xl .75-THD)
._.

--

...

-----_

---

ELECTRICAL

_---

AND STARTING SYSTEM

_.

-----

493

ELECTRICAL AND STARTING SYSTEM


271-4020

WIRING GP-SECONDARY

STEERING

i03188968

(contd.)

19-23-9-14-17

\
\

REAR
FRAME

13-19-20

13

TOP VIEW

9-19-20

9-18-19-20
13

13-19-20

18-19-20
I

18

~
SECTION

B-B

8A-15

GRAPHIC #1

494

ELECTRICAL

<END>

AND STARTING

SYSTEM

g01634378

2 of 2

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


271-4010 WIRING GP-SENSOR-TILT

POSITION

SIN:

K5K1-UP
PART OF 237-0235
ELECTRICAL

AR

SMCS-1408

i03081980

REF
NO

NOTE

GRAPHIC
REF

PART NUMBER

PART NAME
1 2 3 4 s

CTY

SEE
PAGE

35-2093
1
STRAP-CABLE
4V-1939
4
CLAM'=.
_
3
107-4749
2
p'L~!!=
.
_
4
7K-1181
2
STRAP-CABLE
..__5_._ _ =~======~2::7-,-1C:____;-_:4-011
1
HARNESS AS - SENSOR
1()2:lJf:I()~__..___:__
__
KIT -REGEPTACLE (~_::_P_l_f!)_.
_
_____
{IfljC~~DES RECEPT~~!!= AS & W-'-"E=D-=-G=..E),__
__.
1
155-2260_--,__
. KIT -CONNECTING PL~!U3-PIN}
______
_____1l_N_GLUDES
PLUG AS & WEDGEL___.
1
_;6"---._---'4P - 7581
1
CLI P
_.
.
_
7
-'8T-4121
3
WASHER~IiI\_RD_{!1~21X2-5-M~THK)
M
8
8T-4133
_2=--_NU_-r:_(Ml0Xl.5~J!I_~L
_
I _ _:M::__
9
8T-4136
BOp (Ml0X1.5X25-MM)
_
10
9M-8406
3
CLIP
---_.--_.'--------------M
---,-11,--_
'
9X - 2480
4
BOLT (~6Xl X45 - MM)
._.
12
---'~9X-8256
4
WASHERJ6.6X12X2-MM
T~l
_
M-METRIC PART

2 __

-t

2-3-12-11

10-8-7

-:
6

LEFT SIDE VIEW


GRAPHIC #1

SEBP3866-24

<END>

1 of 1

901569879

ELECTRICAL

AND STARTING SYSTEM

495

ELECTRICAL AND STARTING SYSTEM


POSITION

GP -SENSOR-TILT

275-0023 WIRING

SIN: K5K1-UP
244-3396, 325-2745 CONTROL AR-HIGH
AN ATTACHMENT

PART OF 244-3375,

LIFT
i03088266

SMCS-1408
REF
NO

NOTE

1
2

----------

..

----_. ----_. 5--

1
1

1
---.

3$-2093
._-_._._-_
..
-- - ---- -.-

----

..

_.".,_,

- --

--

9
10

11

M
_ ... _-- --,_

12
-_ .._ -----

M-METRIC

496

..

M
M

4V-1939
_-' ------_.-_,

107-4749
------7K-1181
_ _--_._-_--275-0025
------_'._.- _155-2260

-- -- ._---_. -

6
---_
7

PART

ELECTRICAL

1
1

-----

1
-----_.

---

-_

....

1-._-_.
4
2
2
1

4P-7581
_.---- -8T-4121
8T-4133
-8T-4136
-_-_ --9M-8406
9X-2480
9X-8256
-- --,-----_.-

1
1
1
1

QTY

PART NUMBER

1
1

-- -.-."---------.- ---"

---_._--_

PART NAME

GRAPHIC
REF

--

seE
PAGE

6 [PRODUCT LEVELl

STRAP-CABLE
-------_
CLAMP
,-_-----_,----PLATE
--STRAP-CABLE
-HARNESS AS - SENSOR
-____KIT . CONNECTINg _f'!-lJ(i{~-PIN}
{!NCLUOES PLUG A & WEDGE )

..

----

CLIP

-- -

..

,.

__ .

_ ,._-

.. _
,

-----

---

_-

..

_,_,

--

~QI,,_T_{M6X1 X45 - MM)_


WASH_E._R
__(6.6X12X2-M_M.
_.

--

._-_._-

-----------

--

---

CLIP

._.'

--

--

-_.-

WASHER-HARD ( 11 ~gl X2. 5 MM THKL


NU:r__jMl0X1.5-THDL
~9lT_{M10X1.5X25~M~)

3
4

-- ---

.---

--

---

--

--

3
2
1

_.

AND STARTING SYSTEM

-------------

____
---'.-

_.-_

.-- --

.,---

----

_.

---

---

THK}

-_ .. _
_--------

1 of 2

..

_.

. _-_

SEBP3866-24

ELECTRICAL AND STARTING SYSTEM


275-0023

WIRING

GP-SENSOR (contd.)

i03088266

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HLiFTARM

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10-9-7
7-8-10

VIEW A-A

2-3-11-12
4

LOADER
FRAME

TOP VIEW

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

901558953

ELECTRICAL

AND STARTING SYSTEM

497

ELECTRICAL AND STARTING SYSTEM

253 ...
3945 WIRING GP-WASTE HANDLER
SIN: K5K1-UP
PART OF 247-8561 ACTUATOR GP-POWER GUARD
AN ATTACHMENT
i03211904

SMCS-1408
NOTE

REF
NO
1

PART NAME

GRAPHIC
REF
1
1

-__

PART NUMBER

QTY

7K-1181
157-1364
102-8805

11
1
1

... _-_

_._1
1
1
1

1
1

- --------_----

1
5
6
7
-_
...

__

..

1
1

9
10
------

498

11

ELECTRICAL

1
1

1
1

1
1

------

SEE
PAGE

(PRODUCT lEVEl)

STRAP-CABLE
SWITCH AS:TOGGLE (POWER GUARD ACTUATOR)__
KIT -RECEPTACLE {6-PINL_
...
( ING!:,~[)E~ RECEPTAC!::i: AS AND WEDGE)
6T-3631
2
NUT -H~~J15/32-32THO}
LOCKWASHER
6T-3632
1
RING-LOCKING
1
6T-3633
1
186-3735
PIN-CON~~~IQfl_O~-GA
TO 1~_~GAL
_. -FILM-IDENTIFICATION
249-6463
1
(POWER GUARD ACTUATOR SWU.9:iL
HARNESS AS - CONTROL {POWER GUARD ACTUATOR 1
266-7230
1
155-2270
~!!-~Q~t-!E~n~~eb~~
{g-f>H!} __
- ---~--.--. 1_ ___ .. __
155-2274
1
KIT -CON~ECTING PLU~_l-=!,I~J
(EACH PLUG KIT INCLUDES PLUG AS AND WEDGE)
..
130-5300
1
CLIP
-1
WIRE
AS
186-3221
._ ~~-.
--_._._--..---~----- ,._._._.
--------- - CIRCUIT BREAKER AS (15-AMPERE)
3T-2662
1
(POWER GUARD ACTUATOR L__
._.
6V-8376
SCREW-MACHINE (8-32XO~ 2_...:"!'!~J
-_._--,--,--.-2
98-7233
2
LOCKWASHER
- --...
------1
CLIP
40-8123
SCREW (8-3-2XO. 75-INI
7U-4892
2
CLIP
SP-908S
3
...
48-4863
2
. ~ASHEB..{i, 7X11 Xl _2-MM THK}
..
-

1
--

-----

- -

"_

__

---

--------

-- _

-------

AND STARTING SYSTEM

1 of 2

..-

..

ELECTRICAL AND STARTING SYSTEM


253-3945 WIRING GP-WASTE HANDLER (contd.)

VIEW A-A

/l

SECTION

;~J,i

..
0

B-B

i'"

i03211904

/
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/
/

GRAPHIC

SEBP3866-24

<END>

#1

2 of 2

~"t

901638193

ELECTRICAL

AND STARTING SYSTEM

499

POWER TRAIN
214-6161

AXLE

AR-FIXED-FRONT,

STANDARD DIFFERENTIAL

SIN:
K5K1-UP
PART OF 244-5421
LOGGING AR
AN ATTACHMENT
SMCS-3013,

3278

i03287693
PART NAME

NOTE

r------.'!'---

PART NUMBER

, ,

QTY

SEE
PAGE

'PRODUCT LEVEL)

164 <~Q1-=..8_---'2"',,
, BRAKE & PLANETARY GE _
Y
__ 1~!-!~~~
1
DI_Ff_~_H!=f\JTI~L (iP
_
Y
..
.
-'-'15:_:_7_:_Q:}_10
1
GEAR GP-BEVEL
& PINI9t4_tfIXED
AXLEL
Y
214-6156
HOUSING GP-FIXED
AXLE
I--:-:----=-'=-=-:-:::-:-=-=-::-,--:-:--=-==-=-=-=-=,-,-,--------=-_:__:___::__:_=
- - .-- 1
----------.---Y_-__E_EARATE ILLUSTRATION
-------------------._
----------

504
5EL_
.. _5_3_2_
-----~-

<END>

214 ...9398 AXLE

AR - FIXED-FRONT,
SIN:

PART OF 237 -0240


SMCS-3013,

STANDARD DIFFERENTIAL

KSK1-UP
POWERTRAIN AR

3278

i03287692
PART NAME

NOTE

PART NUMBER

I---Y:__--Y
1__ y:__
Y
.'!':_~~t:>~~TE

QTY

SEE
PAGE

(PRODUCT LEVEL)

1'--'1--"'2_O"--7--'5'-'-7_-----"2'-__.__ !=I_~AKL&_n~I'JUARY
GP
_
L __-=D=I.:_FF:__::E::_:R_=E.:_:_NT_:_:I:_:_A=L-=G:_:_P__
_
.
1'--'1-"'2_-_0"-c7~~ J . QE~_R __G_p-BEVEL & PINIONjfJXE.=-D_--'--A"'X.-.=LE=._.)L__
,.- __
214-6156
1
HOUSING GP-FIXED
AXLE
--- .... __ . _ ... _-_._------_
... - ._
._._---_.

!~7:1~~2
I_LLUSTR~UQ~

502
513
528
543
- - ..

_-

<END>

214 - 9402

AXLE

AR - FIXED-FRONT,

LIMITED SLIP DIFFERENTIAL

SIN:
K5K1-UP
AN ATTACHMENT
SMCS-3013,

3278

i03287691
PART NAME

NOTE

PART NUMBER

y
Y

..

._.-

_---'Y'----

I-----c:Y-'----cY -SEPARATE

---:
ILLUSTRATION
- -

- -- - - - --_

.__

QTY

1_1_?-Q!~!
2
BRAI<~ ~E!-ANETARY
GP
1~4'_'4_---'--44_'_'6:..;:;5
_ _____;_1
_ __=_D=IF:f_E:~~~IIAL GP-LIMIT~()
___:_1-=--=12_:_Q?:}_[J_
1..
GEAR GP-BEVEL_I!< PINION
~2,1'__'4_-:_~_!~_Q_ 1
HOUSING GP-FIX~[)
~XLE
--_ ..

-_._----------------

SEE
PAGE

(PRODUCT lEVEl)

.. _._.
~_l)P
(FIXED AXLU

--------------

.:::..:50=-=2=---1
-=..51-'-4'--
528
543

..__
_._--------

----

<END>

291 ...0040

AXLE

AR - FIXED-FRONT,
SIN:

LIMITED SLIP DIFF

KSK1-UP

AN ATTACHMENT
SMCS-3013,

3278

i03287666
PART NAME

NOTE

PART NUMBER

QTY

1.:_:6:_:4_-_
.::c3:0=:_:1':-,,8'----_~2'______
~~AK~_~_
PLANETARY
GP
-=-14-=--4_:_-4_~~? L
DIFFERENTIAL
GP-LIMITED
SLIP
___ :!_
____:_1ti7--Q~~Q_
1. _
(i1:~F! ~f'-ElI:VEL
~ fINION
(FIX~Q_AXLEL
Y
_----:----=2-'-14-'--""'6._;_15.=_6;c____1-'------_H;_:_:O::__;:U:..;:;S-=-I
N;_:_:G",---=--GP
~F I XED AXL=E
__y'--___:;:S=E_:__:PA__::_R_::_A.:_:_T=E-=I=L=.cLU::__:S:_:T..:.cR.:_:AT_:_:I::_::O:_:_:N'---,
-----------------------

l--_y:___ __
t--_y-'------

SEE
PAGE

(PRODUCT LEVEL)

~Q~ _

514
5.32_
-=-5-=-43=-_
..----------.

<END>

500

POWER TRAIN

SEBP3866-24

POWER TRAIN
112-0723

AXLE

AR -OSCILLATING-REAR,
SIN: K5K1-UP
PART OF 237-0240

SMCS-3013,

STANDARD DIFFERENTIAL

POWERTRAIN AR
i03287701

3278
PART NAME

NOTE
PART NUMBER
Y
112-0757
Y
137-1392
112-0778
Y
112-0724
Y
-------~----y. SEPARATE ILLUSTRATION

CTY

2
1

1
1

SEE
PAGE
502
513
530

(pRODUCT LEVEl)

BRAKE & PLANETARY GP


DIFFERENTIAL GP.
(iEAR GP-BEVEL & PINION
HOUSING GP-OSCILLATING

_
(OSCILLATING
AXLE

_.--- -

AXLE)

545
.. _-

..

-------

<END>

126 - 7845 AXLE

AR-OSCILLATINGREAR, LIMITED SLIP DIFFERENTIAL


SIN: K5K1-UP
AN ATTACHMENT

SMCS-3013,

i03287699

3278
PART NAME

NOTE
Y
Y
Y
.Y
Y-SEPARATE
....._. ILLUSTRATION
-

---

---

PART NUMBER

CTY

2
1
1

112-0757

144-4465
112-0778
112-0724
--- ....

....

_---_.-

---_._-

(PRODUCT LEVEl)

BRAKE & PLANETARY


GP __---.- .... _,._DIFF_~RJNTIAL GP-LIMITED
SLIF .._.
GE~!LQf>~~I:VI:l, lit PI~IQ!,!j Q~qLLATIt'!Q_AXLE)
HOUSI_"lQ GP-OSCILLATING
AXLE
"_ .._- ----_._---

... ...

_.

---_." -

SEE
PAGE
502
---_._-----_--514
530
545

..--

----_.

-----

<END>

126-7846 AXLE

AR -OSCILLATING-REAR,
SIN: K5K1-UP

NOSPIN DIFFERENTIAL

AN ATTACHMENT
SMCS-3013,

3278

i03287698
PART NAME

NOTE
Y
----.-.
Y _-- .._-Y
.... __ ..- Y
Y -SEPARATE
.- -_.

PART NUMBER
--- ... -... -._._..

---

.- ....

ILLUSTRATION
._---.

-. CTY

112-0757
128-0745
112-0778
112-0724
--- ----_.

-.--

2
1
1

1
_-

SEE
PAGE
502..._
BRAKE & PLANETARY
GP
...
--, ----_._-_
.. - - -- _._._DI FFERENTIAL GP - NOSPIN
516 -_ .
--- _. - ----_ .._. --_._GEAR qp':BEVEL & PINION (OSCILLAIING
AXLE)
530
HOUSING _.- GP-OSCILLATING
AXLE
545
.-.
I

(PRODUCT LEVEll
-

-------

---

-_ ... _-._

.. _ ..

<END>

SEBP3866-24

POWER TRAIN

501

POWER TRAIN
112-0757

BRAKE

GP

PLANETARY

&

SIN: K5K1-UP
214-9402

PART OF 214-9398,

SMCS-4011,

-_

_. __ ._-_

PART NAME
PART NUMBER

QTY

&

--

SEE
PAGE

lPROOUCT LEVEL)

----_-_ ...

..

1---,._----,---

.....

_"

....

.._.

PISTON
8R-4568
_-__ ..-_._- 1
----- ._-SEAL (353.19-MM ID)
1
8R-9207
.-.- --------1
1
SEAL AS
_-_._
-- -----228-0418
--- -- --_._----1
6Y-2084
1
DISC-FRICTION
---- ------- _._1
PLATE-REACTION
5
9C-8418
1
---. _.,_-_'
--- -.--.----.---~ --------- -_._-DOWEL
6
1
1F-5151
3
---7
1
GEAR -,~I'i!=TARY
_(30 -TEETH)
9C-7725
3
B
1
9C-7727
3
BEARING-SLEEVE
-------_. -------,. --------- -_- --- --_.
-_ -------- --1
9
WA::;_!:I~R-THRUST
9C-9537
6
----- -10
1
PIN-SPRING
8T-2925
3
-----_" -,,------------ ._--11
1
SHAFT-PLANETARY
8R-1888
3
_ --~-. ---_ -_-----12
1
BR-4571
1
CARRIER-PLANETARY
-----_
---_"
-----------1
2
DOWEL-REACTION
13
9M-4335
_. __
- - ... ~- -' -~~ --14
1
9C-8420
1
GEAR -SUN (18 ~_TEI::rtD_
- -- -_.
DOWEL-HOLLOW
15
1_---_._. __ _- 149-9112
1
_
-_
16
1
117-1801
1
DOWEL - _._-_. __
---- ----17
1
1
8R-1893
GEAR -~!~~_.(81 ~_:rEETH)
_
-_ _-1
BOL T -SOCKET HEAD (8 -32)(_1_?_~H~8
18
1 ---_-----J~M_L
_._
_--__ ._-_._--_2N-2658
19
1
1 --- .-.-~------WASHER-HARD (4.5X9X1-MM THK)
096-6166
_--------_._-_._20
1
112-0759
1
PLUG
_.- _
_--"_
--- ------21
1
PIN-SPRING ._----,
138-1645
3
__
_. ---- -----------,--22 -_._- 1 __ ._-_._------_._--_._149-9114
PIN (BRAKE DISC W~AR ~NDICATOR)
_._-_. _ __1
--SEAL-O-RING
23 --.-1 _.---- ---- -._ 150-4651
1
_._ _
._._
--_-_ -.--_.- _.24
1
112-0762
3
SPRING
---_. __ __
__
--1
1
CUP
25
117-1803
--_ _- ..-_
-_
1
2
3
4

...

AXLE

i02154226

GRAPHIC
REF

--_,-----,_-_.-.-

----

126-7846

126-7845,

4255

REF
NO

NOTE

AXLE AR-FIXED, 112-0723,


AR -OSC IL LA TI NG
ALSO AN ATTACHMENT

..

..

-------_"-_

..

-- _---.------

"~-

---.....

...

..

_ ..-

.. ..

..

.._ ..

.-

..

..

--_ ... - ._._.

"'-

..

...

..

..

....

.....

-_._-_. __ ... -

_._-

.....

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..... -

... _--

.....

..

..

..

.. _.

....

... .
..

..

..

..

..

._.-

......

..

...

....

POWER TRAIN

...

..

_.,-

....

502

..

..

..

..

. .. ...

....

1 of 2

SEBP3866-24

..

POWER TRAIN
112-0757 BRAKE & PLANETARY GP (contd.)

GRAPHIC #1

SEBP3866-24

<END>

2 of 2

i02154226

g00466435

POWER TRAIN

503

POWER TRAIN
1643018 BRAKE & PLANETARY GP
SIN: K5K1-UP
PART OF 214-6161, 291-0040 AXLE AR-FIXED
AN ATTACHMENT
SMCS-4011, 4255
REF
GRAPHIC
NOTE
NO
REF
1
2

6
-----

-- -

_-_7..

---

_, ..

11
12
13

__

--_.--_"--

504

. ....-'

..

lRAIN

..

------

.-

19
20
21
22
23
24 .......
25
_.' .-.- .. _.- -- _ -_ ...

POWER

..

---_

18

..

...

15
16

... _ ...

..

..

17

--

..

.....

14

._---

..

....

10

.. __ .

..

.._

---

. --_.,._",

--_._--,.,-"

5
"_-'-'_-'-_-_..

PART NAME
SEE
PAGE
PART NUMBER
CTY
1 2 3 4 5 6 _{pRODUCT LEVEl,l
_
1
1
8R-4568 _
PISTON
-----1
1
8R-9207
__~AL {_~?3.19MM IDL __
1
228-0418 -- 1
SEAL
._------- AS
------_-_.
-1
6Y-2084
1
DISC-FRICTION
---1
1
9C-8418
PLATE-REACTION
_-_ -._
------_--------'-_ 1
1F-5151
3
DOWEL ---_ ...... _,._
_164-3071
1
3
GEAR-PLANrrJ3_O TEETH}
--1
9C-7727
3
BEARING-SLEEVE ---- ._,._--_ _-_ __
-- .-_._---1
9C-9537
6
WASHER-THRUST
_ _
----_.'
,_-_._1
8T-2925
3
PIN-SPRING
._---,_--,
8R-1888
SHAFT-PLANETARY
1
3
--_ --------- -1
8R-4571
1
CARRIER-PLANETARY
--'
_-_.',._--_._
---.
---_.-'-1
2
DOWEL
9M-4335
---_. __-REACTION
_-_
---_ _---_--1
164-6476
1
GEAR -__l!N
_(1 f3_TEETH)
--1
149-9112
DOWEL-HOLLOW
1 ---- --__
_
- _-- ----_.
1
117-1801
1
DOWEL
_._.- - _._-_._--- _._- .. '-'._- _--_._-------------,._--------1
1
8R-1893
G~~1i=._8JN9_(_tH_ TEETH)
_
.-.______
~_N_:_?~!?JL
__ _l ______I!_O_~T.~_
1
SOCKET HEAD ( 8 - 32X15~_88M~L
1
1
0966166
WASHER-HARD
(15X9X1MM THi{)
_.
_ _----.-1
112-0759
1
PLUG _
_-- - -_._.
--1
138-1645
3
PIN-SPRING
._--_..
----- - - _._1
1
_flr.~ @RAKE DISC WEAR J~Q!_gAIQR)
-_ __149-9114..
1
1504651 ._,-- 1 _.- - SEAL-O-RING
_ __
--_.
--------112-0762
3
SPRING
_._-- ._
J _. __ ._-_
--_
--117-1803
1
CUP
- 1_ .. __
-_
-- _-'.'_

3
4

--_

i02009494

..

..

..

. ..

----

... ...

...

..

."_'"

. _...

"'--

..

...

..

.-

...

....

...

._.-

..

..

'-'-_.

...

-_.' .

..

-------

...

..

..

._ ..

..

...

1 of 2

..

._-, ..

SEBP3866-24

POWER TRAIN
164-3018

BRAKE & PLANETARY

GRAPHIC #1

SEBP3866-24

GP (contd.)

<END>

2 of 2

i02009494

g00455017

POWER TRAIN

505

POWER TRAIN
247 - 7830 CONTROL GP - TRANSMISSION

HYD

SIN:

DGB1-310; DGC1-1031
PART OF 237-8186,
237-8187
TRANSMISSION AR
ALSO AN ATTACHMENT
SMCS-3073,
NOTE

REF
NO

2
3

--_.

__

___
M

GRAPHIC
REF

-_- _________
4
-'---__
5
6
7

8
_______
______

r---- _ 9
__ ---'1_;:O

r---'!'--.--

11
12
13

_______

1.4

1---

___

_.

._ _:1__:::5
16
-'17

1-------JI3
I--

)~ _

__

2Q
21
--=2:=2

. ..

____

M
--

i03099501

3167

=23=-- __

PART NAME
PART NUMBER

QTY

506

------

POWER TRAIN

SEE
5

PAGE

(PRODUCTLEVEll

613
202-8933
1
VALVE GP-RELIEF
____________
__j TRANSMI SS.!Q!'i_IiY_Q!i~ll!o_!_g_CONTROL
L_
1
4F-4097
1
SEAL-a-RING
--------_.-_---------612
244-3114
6
VALVE GP-MODULATING
(24-VOL
T)
.__
_ _
(TRANSMISSION
CLUTCH)
--'. __ ~~_-_CITJL__ 6
SEAL -0- RING
-------.--8T -0100
16
~O~l'_lMI3X_l
25~6Q __M~L
_ .. ~r.1~J~H _ 13
WASHER-HARD
(8_8X16X2-MM
THK)
.
_
.._.
148-1?28
1 __ _y~LV~!_~!O_!JF_H()8qUE
CONVERTER
INLET)
247-4865
1
I:!~Rt1~_~S._[\l:3~ TRf,~S.~I_!?_=_S=-IO=--'-N_'__
_
__
I~ -~~~~
1
f'LllG ~~-:c;QI'!_N_I:QQR i?~-PHI}
----'--=1...::.552210
10
KIT - CONNECTING
PLUG (2 - PI_~l
__ _ _
.._ .
.
___:c__ __
____:1:=5~_-_??_7Q_ 10
KIT-CONNECTING
PLUG (2-PI~Jn
.
. __..
1
(EACH KIT INCLUDES_EI,.Q(i_AS
AND WEDGE)
_
1
~~-~@~
1
~E~~-O-RING
1_'__
--=5'-"-P_--=--90_;:_;8::__;S'--_1_'___C-"'L:=..:I:.c.P
.
._..--.- .... _. -- - .._.- --_...._._._----1
130-5300
3
CLIP
._.._.__ .
_
1
14S-7028
1
SENSOR GP-TEMPERATURE
CIflt-~S_~!IO~_QlU_
313
3J-1907
7
SEAL-O-RING
-- - ---_
-----_
---------'---"'-3S=---=2o_;:O--=.9..;:_3_----"-'1
O"------'S'-'-T-'-'-RA;__;;P'----=C'-'-A=B=LE=--._._ ..
.:.___
1:._:7_:4_.:::_96:::_:0::..::3:.______:3:::___:_:PL=-A_:_:T-=E
.
. ... _ ._
6V-0852
6
CAP-DUST
1
... _f;I):~?~~
CLIP
- - -_. ----------------L
.__
~_P_::?~J!__ l __ CLIf
._
-----------_._--_._- -_._J
1~!l~_3~51
1
ADA~_I~8
_
1
7J-0204
1
SEAL-a-RING
1
6V-0484
6
ADAPTER-O-RING
:__
_:4c:::D_- 7.:_7=:_:9'--:'4c___1:__---'C::_:L=-:I:..:,P---,---,,-----... _... _.__.
.
. .._
_;__
___!g_4-~~Q~ _
1
~1If_-'-'Ac=S
_
6V-4248
BOLT {Ml0Xl.5X25-MM}
-

24
----M-METRIC
PART
_:_Y
_:-S::..::E::.:_P.:_:A:..::RA___:_:T:_::E:_I::..:L=-:L=U=S__:_:TR:_::A_:_:T:_::I:_:::O.:.=_N
.
. .
--

no

._ .

... _.

1 of 2

SEBP3866-24

POWER TRAIN
247- 7830 CONTROL GP - TRANSMISSION

HYD (contd.)

i03099501

23

FRONT VIEW

OUTPUT
SPEED 2

7-9

:r ~

OUTPUT
SPEED 1

"~'l'!;;i i;;;ii----Tr'1I--1--_I.

, I

f----'r~

:( J"l

22

~q: :

LJ

19-20-12-13

TOP VIEW
GRAPHIC #1

SEBP3866-24

<END>

2 of 2

g01223357

POWER TRAIN

507

POWER TRAIN
247- 7830

CONTROL GP-TRANSMISSION HYD

SIN: DGB311-UP; DGC1032-UP


PART OF 237-8186, 237-8187 TRANSMISSION AR
ALSO AN ATTACHMENT
SMCS-3073, 3167
REF
NO

NOTE
Y

i03099561
PART NAME

GRAPHIC
REF

PART NUMBER
202-8933

SEE
5

(PRODUCT

PAGE

LEVEL)

VALVE GP-RELIEF
iIBMr~!!ION
HYQf!AULIC CONTROlL
2
1_._-_._ .. _-",'-- _, 4F-4097
SEAl-O-RING
----_._-- ---_-----,
-- ---", ... __ ._._--- 1
-".
---y
3
1
244-3114
VALVE GP-MODULATING (24-VOLT)
6
l!~~N~M!~~!ON
CLUTCH}
._ .. __ ..
--4
1
60-7889
6
SEAl-O-RING
.-- _,_ -.--~--.-_,------M
5
1 ---_--.------ - _. 8T-0100
BOLT ( M8X 1 . 25X6()_:_MM)
- ---- .._------_. __ 16-... _---6
1
9M-1974
13
WASH~_R
- f-le.RP. JI:!. S~16X.2 MMTHK)
-._-_.'_
-----,_,-----------.----- -----7
1.._- -_ ..._----_-_.
VALVE-RELIEF JT_QfI_QlJ_~_C_Ot-J\lERTER
148-1928
INLET}
------- .. ,.-_------,--'
-~-~ ..--- --'-" 1
S
1
247-4865
1 ...... HARNESS AS- TRANSMISSION
-_ ..
--_
------ -9
1
9X-_'H;0~
_____1
SEAL-O-RING
_,--.. _"
... _- ---f--------- -----_-,---_
--- -10
1
1
CLIP
... -_ --_ .. __ .. __
-_._-- _-_--_ - - - SP-9085
--------------------- ..
11
1
130-5300
3
CLIP
Y
12
1
145-7028
1-- ... - SENSOR GP- TEMPERATURE (TRANMISSION O~_~_)_
___
._--_-- --~- 14
1
10
STRAP-CABLE
35-2093
1
174-9603
3
PLATE
--_.,-.-------_'._- 15 ... _---16
CApDUST
1
6V-0852
6
17
1
60-4246
1
CLIP
.._-._--_--------CLIP
1 -- ------4P-7428
1
-_ ...
- --- .. 18
------------20
1
7J-0204
1--_ .. SEAL-O-RING
.
. . _.,-------------C
21 -150-3065
1
6
ADAPTER
AS
----_
.... _----11:Ac;1-! _INCLUDES}
---- .
---SEAL-O-RING
1
3J_~J99? ______1
.,"_'----1
6V-0484
1
ADAPTER-O-RING
----_ .... _.--_
.... - -_ ..---- - - -----22
1
4D-7794 ----- - 1.
CLIP
--23
1
124-9402
1
CLIP AS .... .._- -----_-_
_,-------- --- .. _CM --------_.'_
24
1
1
6V-6317
BOLT (M10!S~.5X?0-MM)
. -_-----C
25
1
1
6V-5839
WASHER
i1J X?__1_~2
.5 - MMTHK)
-_,-----.- - - ------ - ---,_,._-- ... ---------C-CHANGE FROM PREVIOUS TYPE
M-METRIC PART
Y -SEPARATE ILLUSTRATION
---- --- _.-,_
- '--- ..------,___-------

---

QTY
1

-----

613
- "---

_-----

_____

_____

612
.._-------

---

,.

---

.. _--

- ---

313

--

-- ------ _------

----_.

--

.-----

._._--_.,.,.

,_.

----

---

-- - _-_,.,--._----

_'".

508

POWER TRAIN

1 of 2

SEBP3866-24

POWER TRAIN
247- 7830 CONTROL GP - TRANSMISSION

HYD (contd.)

i03099561

11-24-25

23

17

_--FRONT VIEW

1-2

22

RIGHT SIDE VIEW


GRAPHIC #1

SEBP3866-24

<END>

2 of 2

g01592505

POWER TRAIN

509

POWER TRAIN
241-2921

COOLER & MTG GP-TRANSMISSION


SIN: K5K1-UP
PART OF 237 -0234 CHASSIS AR

SMCS-1375

i02246497

REF
NO

NOTE

PART NAME

GRAPHIC

_:_1
__

REF

PART NUMBER

__:1'-----

2
________________________

1
1:__ __

5~ 1026

1_~-??73___

____1__~~_()~_~O

1
3

QTY

~V-723~
242-3210

?-!:!)!)~~
125-2871
7X - 7729
1
1__
--------M
5
____________
__!!_~~13Z
E
6--_. -- --_ .. - 15P-0767
E-ORDER BY THE CENTIMETER
M-METRIC
PART

SEE
PAGE

PRODUCT LEVEL

CLAMP - HOSE _

1
1
1
._---"

- -

VALVE AS-_~Ii~H)FF
{RADIATOR
DRAIN)
SEAL-O-RIN(3
_
_
_
VALVE-S_I-:!!lTOFF_{RAQ!ATOR
DRC-'-'-A-=I'--'---'N_L_)
COOLER AS- TRANSMISSION
OIL
'.---,-~
-- ... ---

_t _____f_!_TT'!!i_G_ (3)~)(1f?~_TIiQL
L
~O_~E AS-POWER TRA._!_N._QILCOOLER
6

WASHER (11 X25X3 - MMTHK)


__
(M10X1_,__QX20_:~~L_
HOSE {17.5-CMl

!L ~Qn __

---------

_
_
_
_

----- -----------------------

- -- ---

RIGHT SIDE VIEW

4-5

VIEW A-A

GRAPHIC

510

#1

POWER TRAIN

1-6

<END>

g01119419

1 of 1

SEBP3866-24

POWER TRAIN

COOLER AR-AXLE OIL

241-0073

SIN: KSK1-UP
CANNOT BE USED WITH 243-6623-PAGE
AN ATTACHMENT

1174

SMCS-1365

i02790932
PART NAME

NOTE
Y
Y
Y

PART NUMBER
143-0001
---- -------

...

_ ....

_---

260-1530
--

-.

--.

._--

1
1

156-1137
265-7929

-.-

_.

QTY

Y
Y
Y
Y

241-0077 -."._- ----_.

241-0078
260-9584
241-0080

- ...
-_.,.-

y
-'-'-~--

]44 -6524_.
__

Y-SEfARATE

ILLUSTRATION

..

1
1 -.
1
1 -

SEE
6

(PRODUCT

GUARD GP-AXLE OIL COOLER


GU~~Q_Gfl-POWER TRAIN (AXLE OIL COOLER)
671
HARDWARE GP-LOADER FRAME
(AXLE OIL_900LER
MOUNTING)
674
HARDWARE GP - REAR FRAME
(AXI::~_OIL COOL~.R MQlJ~TI~G)
"._.,--547
LINES
GP-AXLE -_.OIL COOLER
--_._
-.
115
LINES GP-WATER (AXLE OI!::_900LER)
.- .. -.MOUNTING
GP-AXLE OIL COOLER
557
_._._------ "----567
PUMP & MTG
GP-AXLE OIL COOLER
__
-----WIRJ!4G GP-ELECTRIC
CLUTCH (~~LE all COOLER PUMP) __
120 _
.'

"_

_"-----

_'-._-

---

<END>

311-7019

PAGE
659
666

LEVELl

----

-------

_,,-

.--_ ...

COOLER AR-AXLE OIL


SIN: KSK1737-UP

FOR USE WITH 243-6623-PAGE


AN ATTACHMENT

1174
i02898022

SMCS-136S
PART NAME
NOTE
Y
Y

PART NUMBER
143-0001

-._-_

-_.

_ ..

. ..-

_ ...

Y
Y
Y
y

---

260- 1530
-_ ......

.-------

- -

_._--_._

-_. __

-'-.

..

-.-'-

--_.

Y
.. _ .. 1---
Y
... __ .----_._--Y - SEPARATE ILLUSTRATION
--._.-.

241-0077
241-0078
260-9584
311-7020

-...

...

244-6524
-_
-.. _.

SEE
6

(PRODUCT

PAGE
659

LEVELl

GUARD
OIL COOLER
-----.--- GP-AXLE
-- __ .
-_
--'._--GUARD G,=,_:_f.'OWERTRAIN (A)(LE OIL COOLER) _ ......
HARDWARE GP-LOADER FRAME
1
(AXLE OI_L COOLER MO_LJ_N_IING)
----, ..
---HARDWARE GP-REAR FRAME
1
__.__jAXLE OIL Q_QOlER MOUNT~~~}
--_ .. _-- ... _---1
LINES GPAXLE OIL COOLER
..... _-.1
_h_ml:~_qF'-W~TEF(LAXLE
OIL C"OQ~ER)
.....
1_.-MOUNTING Gp'-AXLE OIL_900LER
---PUMP & MTG GP-AXLE OIL COOLER
1
.1
WIRING GP - ELECTRIC CLUI.9H (AXLE OIL COOL_~H_PUMP)
1

156-1137
265-7929

.-.-

QTY

--'-_"'-

1 . ..-

--'

--

666

671
674
547
115
_._-----

-_ .. -

557

571
420
--

<END>

SEBP3866-24

POWER TRAIN

511

POWER TRAIN
7K-5636 COVER GP-TMSN

OIL FILLER

CAP

SIN:
K5K1-UP
PART OF 246-4791
PROTECTION GP-VANDALISM
AN ATTACHMENT
SMCS-3Q05,

3030,

REF
I--'-N;:.::O:....:.T.:::_E
_--..!..!N~O __
1--

_____

~.
__

1--

7315

i02515487

GRAPHIC
PART NAME
.!.!R!:::.!EF"--_..:..;PA::!!R.!.!T...!:N~U~M~B!:::.!ER~_Q~TY!_!____._....!_t
.~2_2. 4 5 6

_:_1

1:..__ __

1-=-----

..
~_
____:_4
-"'5

1
1
______:1
1

SEE
PAGE

~1l-5072
l_---=-OO=--cW=E=-l
~
=9M::_-_:_7=394
._~1~.
1.~Y_~_IL.~___
7K-5634'----------'-1
gpVE_R

2J-7761
~246~ ~64_1_~1
5P-8500

RING-RETAINING

~_ ....

_
..__

._... _.

... _~

_
~

__

PADLOCK
GP
----------

KEY

GRAPHIC #1

512

POWER TRAIN

<END>

g00523924

1 of 1

SEBP3866-24

..

POWER TRAIN
137 -1392 DIFFERENTIAL GP
PART OF 214-6161,

214-9398

SIN: K5K1-UP
AXLE AR-FIXED,
112-0723
ALSO AN ATTACHMENT

SMCS-3258
NOTE

____

REF
NO

- i02204704
GRAPHIC
REF

1
1

PART NAME
PART NUMBER

QTY

'2

SEE
PAGE

136-6550

1
CASE AS
4
BOLl.1_~12X1. 75X130-MML,,--,_
J
5P-8245
4
'!!~I-!~.RHARD (13.5X25.5X3-MM
THK)
--_._.--_._
148-7383
2
~ASHER- THR_U~T
..
_
___
1
136-6551
2
. GEAB.L!UEETH)
.
_
______
1
217 - 3681
4
WASHER- THRUST
_
_136-6_545 . 1
~P!Q~!L
__ J
_151-4809
4
BEARIN9-SlEEVi:
.
.
__
--..:7__
1
~C-6016
4 .. ____f!!!!QN-DIfFERENTIA_h
BEVEL j 11- TEETH}
M
8
_1__
._______:!l?~_1960. Bu.
SCRE:~-FLATJiEAD (M6X.1X16-MML_
._.
..
J - PARTS MARKED J ARE FOR SHIPPING & STORAGE ONLY, REMOVEBEFORE INSTALLATION INTO AXLE
M-METRIC PART
---_.-._._-_
..
... __ ..._--_ ... --.--_
... _--

JM

1
1A
1B
2
-'3'-----_
4 _ _
5

AXLE AR-OSCILLATING

8T-SOOl

_-_

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

g00925284

POWER TRAIN

513

POWER TRAIN
144 - 4465 DI FFERENTIAL GP- LIMITED SLI P
PART OF 214-9402,

291-0040

SIN: K5K1-UP
AXLE AR-FIXED,
126-7845
AN ATTACHMENT

AXLE AR-OSCILlATING

SMCS-3263
REF
NO

NOTE

1
1

i01662632

1
2=- __
3;:::__
__
4
___________
--::-5
,.::::6
7
JM
7A

____ l!____
J - PARTS MARKED
M-METRIC

GRAPHIC
REF

PART NUMBER

SEE
PAGE

QTY

1
---'1
__:1

104-3358
2
____:_1
0=:.c:.4,
- 3=-:3~5'_'='5
_ _=_2_ _____:_:cHO=U=S=ING
- ACTUATOR
___:_104-3353
4
f'I~!ON-BEVEL
(10 TEETH)
H!~-;!;!~~ -=2_~S-,-"HAco:F---,T_--,-P~IN,:-:I~ON,--,----:-,------:-------,
'-----...:l--=-O__,__4-_::3=3=5__,__1_----::--2_----=-G===EAB.:DIFFERENTIAL
(16 TEETH
'-----144-4470
2
KIT -DISC
(THICK
104 - 3359
CASE AS
-8T-9515
2
BOlT-SQg!<ETHEAD(M10X1.5X40-MMl
1
144-4468
2
KIT -DIC-=------.l_(__:_:THc:_:I:_::N:___t_l
J ARE FOR SHIPPING
& STORAGE ONLY, REMOVE BEFORE INSTALLATION

----------

PART

_
INTO

AXLE
-------------1

GRAPHIC #1

514

POWER TRAIN

<END>

g00857645

1 of 1

SEBP3866-24

POWER TRAIN
8R-9833 DIFFERENTIAL GP-NOSPIN
SIN: K5K1-UP
PART OF 128-0745 DIFFERENTIAL
AN ATTACHMENT

GP-NOSPIN
i01127608

SMCS-3265
NOTE

REF
NO

GRAPHIC
REF

2
3

4
5
6

1
1

PART NAME
PART NUMBER

CTY

1
8R-9831
3V-0908 ___ 2__
2
3V-090S
3V-0906
2
8R-9830
-_--_ .. -------2
8R-9832
1

SEE
PAGE

_(;I..,!.rrgH & RING AS


SPRING-CONICAL
RETAINER
GEAR - SIDE

( 35 TEETH)

BLOCK-SPACER
------

VIEWED FRC.t
LPPER RlGiT REAR
OF VEHla..E

GRAPHIC #1

SEBP3866-24

<END>

1 of 1

900118822

POWER TRAIN

515

POWER TRAIN
128-0745 DIFFERENTIAL

GP-NOSPIN

SIN:

K5K1-UP
PART OF 126-7846 AXLE AR-OSCILLATING
AN ATTACHMENT
SMCS-3265
NOTE

REF
NO

i01664399
GRAPHIC
REF

PART NAME
PART NUMBER

QTY

(PRODUCT

SEE
PAGE

LEVEL

1
1
8R-9440
1
CASE AS-DIFFERENTIAL
1A
8T-5001
4
__ BO!::LlM~2X1.
75X1:3fJ-MM'-J
18
5P-8245