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Doc. No.

TANGGUH LNG
BPMIGAS

BP Berau Ltd.

900-CAL-RC0-1001

Rev.

Authors Org.

4A

Project

TLNG

KJP

KJP Doc. No.

C-900-1320-001

Date

31 Oct. 05

KJP Job Code

0-3400-20-0000

Sheet

1 of 9

3.8 MTPA TRAIN CAPACITY


Calculation Sheet for Standard Anchor Bolts

Table of Contents

1.
2.
3.
3.1
3.2
3.3
3.4
3.5
3.6
3.7

SCOPE..................................................................................................................................2
REFERENCES ....................................................................................................................2
CALCULATION .................................................................................................................2
GENERAL .....................................................................................................................2
ALLOWABLE STRESS OF BOLTS ....................................................................................2
ALLOWABLE TENSILE FORCES .....................................................................................3
ALLOWABLE SHEAR FORCES ........................................................................................3
COMBINATION OF TENSILE FORCES AND SHEAR FORCES .............................................3
CALCULATION RESULTS ...............................................................................................4
ANCHOR BOLT REINFORCEMENT .................................................................................4

Core
X

Rev.

For Information

Date

4A 31 Oct 05

For Review

Lifecycle Code
For Approval

For Release

Description

Prepd

Chkd

Appd

All

Issued for Information

Y. Kikuta

N. Okajima

N. Okajima

PT. Brown & Root Indonesia

For As-Built

Page

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Non-core

BP Appd

BP Berau Ltd.
Tangguh LNG Project

1.

Doc. No. 900-CAL-RC0-1001


Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Sheet No. 2 of 9

SCOPE
This calculation sheet covers Bearing Capacity Calculation of Standard Anchor Bolts for TANGGUH
LNG PROJECT.

2.

REFERENCES
(1) Codes and Standards
ACI 318-99
AISC ASD 9th Edition
PIP STE05121
(2) Project Specifications & Drawings
a)

S-900-1220-001

: Project Design Data

b)

S-900-1310-001

: Detailed Engineering Design Data for Civil & Structure

c)

D-900-1320-002

: Standard Drawing for RC Structure

d)

D-900-1320-012

: Standard Drawing for Anchor Bolt Reinforcement

3.

CALCULATION

3.1

General

Anchor Bolt (1/2)

Anchor bolts shall be designed and develop the allowable tension capacity taking into consideration the
spacing of the anchor bolts, distance from edge of pier and the concrete strength of the foundation into
which the anchor bolts are placed.
3 mm of corrosion allowance shall be applied for anchor bolt design.
Minimum bolt pitch (Lp) and edge length (E) for calculation basis is 5D (D = nominal diameter of bolts).
The design requirements shall be referred to S-900-1310-001 Detailed Engineering Design Data for
Civil & Structure and Steel Design Guide Series Column Base Plates published by AISC.
The details of Standard Anchor Bolts shall be referred to Dwg. No. D-900-1320-002.
3.2

Allowable Stress of Bolts


The allowable stress of bolts shall be as follows in accordance with AISC, Part 5, Table J3.2:

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Allowable tensile stress

20 ksi

137.9 N/mm2

Allowable shear stress

10 ksi

68.95 N/mm2

Doc. No. 900-CAL-RC0-1001


Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Sheet No. 3 of 9

BP Berau Ltd.
Tangguh LNG Project

3.3

Allowable Tensile Forces

3.3.1

Allowable Loads of Bolts (Tb)


Allowable loads of bolts shall be calculated by the following formula:
Tb

0.138 Ae (kN)

where,
Ae = Effective area (gross area minus 3 mm corrosion margin) (mm2)
3.3.2

Pullout Capacity due to Concrete Cone Rapture


Pullout capacity of bolts (Tc) considering of concrete cone rapture shall be calculated by the following
formula in accordance with Steel Design Guide Series Column Base Plates published by AISC.
Tc = vc Ap/1000 (kN)
where,
vc = permissible shear stress carried by concrete (two way action, ACI 318-99 Appendix A)
=

1
6

f ' c (N/mm2)

fc = specified compressive strength of concrete (28MPa)


Ap = projected surface area of failure cone plane (ref. Fig.1) (mm2)
3.3.3

Allowable Tensile Forces (Ts)


Allowable tensile loads shall be smaller value of Tb and Tc.

3.4

Allowable Shear Forces


Allowable shear loads without tension (Vs) is calculated by the following formula:
Vs

3.5

68.95 Ae /1000 (kN)

Combination of Tensile Forces and Shear Forces


Allowable tension stress (ft) combined with shear stress (fv) shall be calculated in accordance with AISC
PART 5 TABLE J3.3 as follows:

ft = 26 - 1.8fv 20 (ksi)

Therefore, tensile loads (Ta) combined with shear loads (V) shall be calculated folowing formula:

Ta = 0.179Ae - 1.8V Ts (kN)


and, Ta Ts
V Vs
where,

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Ts:

Allowable tensil loads (kN)

BP Berau Ltd.
Tangguh LNG Project

Vs :
3.6

Doc. No. 900-CAL-RC0-1001


Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Sheet No. 4 of 9

Allowable shear loads (kN)

Calculation Results
Calculation result is summarized in Table-1.

3.7

Anchor Bolt Reinforcement


Anchor Bolt Reinforcement, called as Hairpin, shall be designed for tensile reinforcing in accordance with
PIP STE05121 which is recommended by Owner if pullout capacity due to concrete cone rapture (Tc) in
anchor bolt design governs allowable load to Tension (TS). As per Calculation Result of Anchor Bolt,
Hairpin should not be required for shear reinforcing in this manner.
Calculation result is summarized as follows. For more detail of calculation, please refer to Table-2.1 and 2.2,
and Figure-2.1.
Hairpin Detail

: D13-L475mm without Hook, 2pcs each single anchor bolt

Hairpin Required for Anchor Bolt (Type, Size)

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: SI =3/4, 7/8, 1, 1 1/4, 1 1/2, L=3/8, 1/2, I=3/4, 7/8

BP Berau Ltd.
Tangguh LNG Project

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Doc. No. 900-CAL-RC0-1001


Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Sheet No. 5 of 9

BP Berau Ltd.
Tangguh LNG Project

Doc. No. 900-CAL-RC0-1001


Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Sheet No. 6 of 9

Table-1
Calculation Results of Allowable Tensile and Shear Loads for Standard Anchor Bolts

BOLT TYPE

Nominal
Size

Nominal
Size

Effective
Area

Bolt
Length

(inch)
D
3/4
7/8
1
1 1/4
1 1/2
3/8
1/2
5/8
3/4
7/8
1
1 1/4
1 1/2
5/8
3/4
7/8
1
1 1/4
1 1/2
1 3/4
2
2 1/4
2 1/2
3

(mm)
D
19
22
25
32
38
10
13
16
19
22
25
32
38
16
19
22
25
32
38
44
51
57
64
76

(mm2)
Ae
215.78
297.89
390.80
644.97
962.48
49.99
91.55
145.81
215.78
297.89
390.80
644.97
962.48
145.81
215.78
297.89
390.80
644.97
962.48
1343.32
1787.50
2295.02
2865.88
4197.62

(mm)
L
320
360
390
480
560
190
250
350
440
540
640
810
950
350
440
540
810
960
1100
1290
1440
1620
1760
2100

Type SI

TYPE L

TYPE I

Where:
Lp : minimum bolt pitch
Le : embedded length
d : shear depth
E : minimum edge distance

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Max.
Embedded
Projection
Length
(mm)
P
90
100
105
130
145
55
60
70
75
85
90
130
145
70
210
240
265
280
345
365
480
505
525
550

(mm)
(mm) (mm)
Le
205
30
235
35
260
40
325
45
390
55
110
165
255
340
430
525
655
780
255
50
50
205
60
60
275
70
70
520
80
80
655
100
95
730
115
115
900
135
135
935
155
155
1090
175
175
1210
195
195
1525
230
230

Shear
Depth

Pitch

(mm)
d
175
168
184
230
276
81
127
207
283
363
449
560
666
230
175
240
480
603
673
833
858
1003
1113
1410

(mm)
Lp
95
111
127
159
191
48
64
79
95
111
127
159
191
79
95
111
127
159
191
222
254
286
318
381

Edge
Dis.
(mm)
E
95
111
127
159
191
48
64
79
95
111
127
159
191
79
95
111
127
159
191
222
254
286
318
381

Ap

(mm2)
25741
31054
39472
61674
88811
6146
12090
22761
36014
52723
73127
114062
163106
24557
25741
39019
77089
120848
164402
234418
282321
368117
454025
682371

Tb

(kN)
29.8
41.1
53.9
88.9
132.7
6.9
12.6
20.1
29.8
41.1
53.9
88.9
132.7
20.1
29.8
41.1
53.9
88.9
132.7
185.2
246.5
316.5
395.2
578.9

Tc

(kn)
22.7
27.4
34.8
54.4
78.3
5.4
10.7
20.1
31.8
46.5
64.5
100.6
143.8
21.7
22.7
34.4
68.0
106.6
145.0
206.7
249.0
324.6
400.4
601.8

Allowable Load
(kN)
By Calculation

Allowable Load
(kN)
D-900-1320-002

Allowable Load
(kN)
Judge

TENSION

SHEAR

TENSION

SHEAR

TENSION

SHEAR

Ts

Vs

Ts

Vs

Ts

Vs

22.7
27.4
34.8
54.4
78.3
5.4
10.7
20.1
29.8
41.1
53.9
88.9
132.7
20.1
22.7
34.4
53.9
88.9
132.7
185.2
246.5
316.5
395.2
578.9

10.0
20.5
26.9
44.5
66.4
3.4
6.3
10.1
14.9
20.5
26.9
44.5
66.4
10.1
14.9
20.5
26.9
44.5
66.4
92.6
123.2
158.2
197.6
289.4

10.0
14.0
18.0
23.0
28.0
2.0
6.0
12.0
19.0
29.0
40.0
63.0
76.0
12.0
19.0
29.0
40.0
68.0
103.0
143.0
192.0
254.0
317.0
483.0

9.0
14.0
20.0
34.0
52.0
1.0
3.0
6.0
9.0
14.0
20.0
34.0
52.0
6.0
9.0
14.0
20.0
34.0
52.0
72.0
96.0
128.0
159.0
243.0

OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!

OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!
OK!

T1
= 0.179Ae
(kN)
25.9
53.4
70.1
115.6
172.5
9.0
16.4
26.1
38.7
53.4
70.1
115.6
172.5
26.1
38.7
53.4
70.1
115.6
172.5
240.8
320.4
411.4
513.8
752.5

BP Berau Ltd.
Tangguh LNG Project

Doc. No. 900-CAL-RC0-1001


Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Sheet No. 7 of 9

Table-2.1: Detail of Anchor Bolt Reinforcement


Hairpin Reinforcement Design and Details

Idh

*Ar*(fy)

0.7*Idh

(in.)

(kips)

(in.)

(in.)

(in.)

(in.)

(in.)

7.1
9.5
11.9
14.2
16.6
19.0
21.4
24.1

5.94
10.80
16.74
23.76
32.40
42.66
54.00
68.58

6.0
6.6
8.3
10.0
11.6
13.3
15.0
16.9

2.0
2.1
3.3
4.0
4.6
5.3
4.8
5.4

4.0
4.5
5.0
6.0
7.0
8.0
10.2
11.4

2.3
3.0
3.8
4.5
5.3
6.0
9.6
10.8

12
12
12
16
27
36
45
57

180 DEG HOOK


DEVELOPMENT
LENGTH
Idh =
0.5
(0.02 fy/(f'c) )db
(ACI 12.5.2)

HAIRPIN AND HOOK


DIMENSIONS

VERTICAL AND HORIZONTAL


HAIRPINS
OTHER
BARS
Id (*2)

ACI 12.5.1 & Fig.R12.5.1

(ACI/CRSI)

Ia

INSIDE

(ACI

HOOK

12.2.3)

Ib

12.2.3)

CAPACITY SEE
NOTE(1)

D13 Selected

D10
D13
D16
D19
D22
D25
D29
D32

ksi
psi
in
in

REINFORCEMENT
BAR CAPACITY

REINFORCEMENT
BAR SIZE

Top Reinforcement
Other Reinforcement
Coating Factor (Uncoated Reinforcement),
for D19 and smaller
Reinforcement Size Factor,
for D22 and larger
Lightweight Aggregate Concrete Factor (Normal Weight Concrete),
Development Length Reduction Factor (ACI 318-99,Paragraph 12.5.3a)
Design Tensile Strength Reduction (ACI 318-99, Paragraph 9.3.2.1),

60
4000
2.0
3.0
1.3
1.0
1.0
0.8
1.0
1.0
0.7
0.9

CAPACITY SEE
NOTE(1)

Reinforcement Yield Strength, fy


Compressive Strength of Concrete, f'c
Minimum Reinforcement Cover
Minimum Reinforcing Spacing
Reinforcement Location Factor,

(kips)

(in.)

(kips)

6.93
12.73
21.34
29.64
37.90
48.99
59.76
75.08

12
12
14
21
35
46
59
75

6.93
12.73
20.56
28.28
36.63
47.53
58.43
73.58

TOP
BARS
Id (*2)
(ACI

Note :
(1) Hairpin Capacity = bar capacity*(1+la/ld)
(2) ACI 12.2.3
Development Length
3*fy*
*db
ld =
0.5
40*f'c *(c+Ktr)
db
or ld minimum = 12 in.(ACI 12.2.1)
where :
Ktr = 0

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BP Berau Ltd.
Tangguh LNG Project

Doc. No. 900-CAL-RC0-1001


Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Sheet No. 8 of 9

Table-2.2: Calculation Result of Anchor Bolt Reinforcement


A.Bolt Allowable Load
By Calculation
Type

SI

D
(inch)
3/4
7/8
1
1 1/4
1 1/2
3/8
1/2
5/8
3/4
7/8
1
1 1/4
1 1/2
5/8
3/4
7/8
1
1 1/4
1 1/2
1 3/4
2
2 1/4
2 1/2
3

Tb
(kN)
29.8
41.1
53.9
88.9
132.7
6.9
12.6
20.1
29.8
41.1
53.9
88.9
132.7
20.1
29.8
41.1
53.9
88.9
132.7
185.2
246.5
316.5
395.2
578.9

Tc
(kN)
22.7
27.4
34.8
54.4
78.3
5.4
10.7
20.1
31.8
46.5
64.5
100.6
143.8
21.7
22.7
34.4
68.0
106.6
145.0
206.7
249.0
324.6
400.4
601.8

Ts
(kN)
22.7
27.4
34.8
54.4
78.3
5.4
10.7
20.1
29.8
41.1
53.9
88.9
132.7
20.1
22.7
34.4
53.9
88.9
132.7
185.2
246.5
316.5
395.2
578.9

Governed
A.Bolt
by
Reinforcement
Tc
Required
Tc
Required
Tc
Required
Tc
Required
Tc
Required
Tc
Required
Tc
Required
Tb
Not Req'd
Tb
Not Req'd
Tb
Not Req'd
Tb
Not Req'd
Tb
Not Req'd
Tb
Not Req'd
Tb
Not Req'd
Tc
Required
Tc
Required
Tb
Not Req'd
Tb
Not Req'd
Tb
Not Req'd
Tb
Not Req'd
Tb
Not Req'd
Tb
Not Req'd
Tb
Not Req'd
Tb
Not Req'd

D
Dh
(inch)
(mm)
3/4
D13
7/8
D13
SI
1
D13
1 1/4
D13
1 1/2
D13
3/8
D13
L
1/2
D13
3/4
D13
I
7/8
D13
D: Anchor Bolt Nominal Diameter
Tb: Allowable Loads of Bolt
Tc: Pullout Capacity due to Concrete Cone Rapture
Ts: Allowable Tensile Forces (Smaller Value of Tb and Tc)
Dh: Hairpin Reinforcement Nominal Diameter
Th: Capacity of Hairpin Reinforcement

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Ts
(kN)
10.0
14.0
18.0
23.0
28.0
2.0
6.0
19.0
29.0

Ts
(kN)
10.0
14.0
18.0
23.0
28.0
2.0
6.0
12.0
19.0
29.0
40.0
63.0
76.0
12.0
19.0
29.0
40.0
68.0
103.0
143.0
192.0
254.0
317.0
483.0

Hairpin Reinforcement

A.Bolt Allowable Load


for Design
Type

A.Bolt Allowable Load


for Design

Th
(kN)
56.6
56.6
56.6
56.6
56.6
56.6
56.6
56.6
56.6

Req'd
By Calc
(pcs)
1
1
1
1
1
1
1
1
1

Judge
OK
OK
OK
OK
OK
OK
OK
OK
OK

Req'd
By Owner
(pcs)
2
2
2
2
2
2
2
2
2

BP Berau Ltd.
Tangguh LNG Project

Doc. No. 900-CAL-RC0-1001


Calculation Sheet for Standard Anchor Bolts KJP Doc. No. C-900-1320-001 Rev. 4A
Sheet No. 9 of 9

Figure-2.1: Typical Layout of Anchor Bolt Reinforcement

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