You are on page 1of 42

0

Wilhelm-Hachtel-Strae 8

EHRLER PRFTECHNIK

97996 Niederstetten
Telefon: 0 79 32 / 60 666-0

ENGINEERING GMBH

Customer

Nitech srl

Plant designation

Bell piston prover with

Telefax: 0 79 32 / 60 666-11
Email: info@ep-e.com

Nozzle system
Commission

Job number

P6550_004

project number

P6550

project manager

Ralf Hermann

Adiditional information

Created on

06.05.2013

From : m.elsner

released on :

Highest number of pages :

Edit date

28.05.2013

From : m.elsner

released by :

Number of pages

: 42

Modif.

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Cover sheet

P6550_004

= LMF
+

ENGINEERING GMBH

Page
of

4.a

CONTROL PLAN - COVER SHEET

General

TECHNICAL INFORMATION

Project number

P6550

Rated voltage

400V AC

designation

Bell piston prover with

Rated current:

25A

Frequency

50Hz

Max. Fuse:

32A

Nozzle system
DN400

system number

6550-001

WIRE COLORS

Modifications

ground wire

!!!!!!!!!!!!!!!!!!!

100-240V AC

black

Neutral conductor

light blue

Control line
+24 V DC

dark blue

GND DC

dark blue

Modif.

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

information

P6550_004

= LMF
+

ENGINEERING GMBH

Page
of

4.a

Date

Modification

version

Edited by

Company

19.02.2013
23.04.2013
06.05.2013
28.05.2013

Schematic created under Version-Eplan P8


Schematic to construction adapt
designations the Sensors adapt
Schematic to commissioning adapt

P6550_001
P6550_002
P6550_003
P6550_004

M.
M.
M.
M.

EP-Prftechnik
EP-Prftechnik
EP-Prftechnik
EP-Prftechnik

Elsner
Elsner
Elsner
Elsner

Modif.

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Revision History

P6550_004

= LMF
+

ENGINEERING GMBH

Page
of

4.a

Table of contents

F06_001_Englisch

Page

Modif.

Page description

supplementary page field

Date

Edited by

=LMF/1

Cover sheet

28.05.2013

m.elsner

=LMF/2

information

28.05.2013

m.elsner

=LMF/3

Revision History

28.05.2013

m.elsner

=LMF/4

contents

28.05.2013

m.elsner

=LMF/4.a

contents

28.05.2013

m.elsner

=LMF+SS/20

Power supply

28.05.2013

m.elsner

=LMF+SS/21

voltage supply before Emergency stop

28.05.2013

m.elsner

=LMF+SS/22

power supply Control voltage 24V

28.05.2013

m.elsner

=LMF+SS/23

power supply measurement technology 24V

28.05.2013

m.elsner

=LMF+SS/25

Emergency Stop Switchgear

28.05.2013

m.elsner

=LMF+SS/29

PC with evaluation software

28.05.2013

m.elsner

=LMF+SS/40

controller Stepper motor High Pressure Controller

28.05.2013

m.elsner

=LMF+SS/41

frequency converters 0,37kW heat exchanger

28.05.2013

m.elsner

=LMF+SS/50

Modbus TCP valve terminal Festo

28.05.2013

m.elsner

=LMF+SS/59

Overview Beckhoff

28.05.2013

m.elsner

=LMF+SS/60

Beckhoff CAN bus coupler

28.05.2013

m.elsner

=LMF+SS/61

Beckhoff digital Inputs DI00 - DI07

28.05.2013

m.elsner

=LMF+SS/62

Beckhoff digital Inputs DI08 - DI15

28.05.2013

m.elsner

=LMF+SS/65

Beckhoff digital Outputs DI00 - DI07

28.05.2013

m.elsner

=LMF+SS/80

NI - terminal block 1 analog Inputs AI00 - AI03

28.05.2013

m.elsner

=LMF+SS/81

NI - terminal block 1 analog Inputs AI04 - AI07

28.05.2013

m.elsner

=LMF+SS/82

NI - terminal block 1 analog Inputs AI08 - AI11

28.05.2013

m.elsner

=LMF+SS/83

NI - terminal block 1 analog Inputs AI12 - AI15

28.05.2013

m.elsner

=LMF+SS/84

NI - terminal block 2 analog Inputs AI16 - AI19

28.05.2013

m.elsner

=LMF+SS/85

NI - terminal block 2 analog Inputs AI20 - AI23

28.05.2013

m.elsner

=LMF+SS/86

NI - terminal block 2 analog Inputs AI20 - AI23

28.05.2013

m.elsner

=LMF+SS/87

NI - terminal block 2 analog Inputs AI20 - AI23

28.05.2013

m.elsner

=LMF+SS/88

NI - terminal block 1 analog Outputs AI00 - AI01

28.05.2013

m.elsner

=LMF+SS/89

NI - terminal block 2 analog Outputs AI00 - AI01

28.05.2013

m.elsner

=LMF+SS/90

NI - connector block 1 Counter interface

28.05.2013

m.elsner

=LMF+SS/100

Interface to Vacuum pump

28.05.2013

m.elsner

=LMF+SS/101

Interface to Compressor

28.05.2013

m.elsner

=LMF+VP/20

Power supply

28.05.2013

m.elsner

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

contents

P6550_004

4.a

= LMF
+

ENGINEERING GMBH

Page
of

4.a

Table of contents

F06_001_Englisch

Page

Page description

supplementary page field

Date

Edited by

=LMF+VP/22

power supply Control voltage 24V

28.05.2013

m.elsner

=LMF+VP/25

Emergency Stop Switchgear

28.05.2013

m.elsner

=LMF+VP/30

vacuum pump with FC 4kW

28.05.2013

m.elsner

=APS+ADG/200

Terminal-strip overview

28.05.2013

m.elsner

=APS+ADG/300

connector overview

28.05.2013

m.elsner

=APS+ADG/400

Summarized parts list electric

28.05.2013

m.elsner

=APS+ADG/400.a

Summarized parts list electric

28.05.2013

m.elsner

=APS+ADG/400.b

Summarized parts list electric

28.05.2013

m.elsner

=APS+ADG/400.c

Summarized parts list electric

28.05.2013

m.elsner

Modif.

+SS/20

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

contents

P6550_004

= LMF
+

ENGINEERING GMBH

4.a

Page
of

4.a

to Emergency stopL1

/ 23.1

L2 / 41.1
L3 /
N / 23.1
1

25K6
/25.6

PE
1

25K8
/25.8

XL_PE
PE
N

PE

PE

PE

PE

PE

PE

PE

PE

Mounting
panel
before

Line
filter

PE rail rack

door
before

Gestell

Side
section
left

Cabinet
rack

Mounting
panel
at the back

20F1

400V/40A/300mA
Siemens
M.5 SM3644-4KK14

10

PE

before Emergency stop


L1_GS10

113600

/ 21.0

L2_GS10
L3_GS10

N_GS10
2

/ 21.0
/ 21.0
/ 21.0
/ 21.0

20F2
Siemens
SIE.5SM1342-6

102738

20A2
Line filter
MURR MEF 3-ph

103279

L1

L2

L3

PE

L1

L2

L3

PE

20F0
25 A
disconnector
5SG7131
5SG7133-8BA50

also at turned off Main


switch under Voltage!

105186
T1

T2

T3

L1

L2

L3

20Q0
400VAC/63A
3LD 2203-OTK53
Main switch

XL0

L1

L2

L3

PE

-20X01
-20X0

L1

L2

L3

16 A
Service socket
yellow
PHO.EMG 45-SD/LA/SI/YE

PE

32 A

101338

6,3A

L1

PE

Power supply 3x400V/50Hz


rotating field
+/4.a

Modif.

service electrical outlet

dextrorotatory Fuse max.32A

Date

Name

21

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Power supply

P6550_004

= LMF
+ SS

ENGINEERING GMBH

20

Page
of

101

0
20.9 /
20.9 /
20.9 /
20.9 /

L1_GS10
L2_GS10
L3_GS10

L1_GS10
L2_GS10
L3_GS10

N_GS10
20.9 /

8
/ 22.0
/ 40.0
/ 29.0

N_GS10 / 22.0

PE

PE

XL_PE

/ 22.0

11

-21F1

21F2

C10A
SIE.5SY4110-7

C2A
SIE.5SY4102-7

101117

101114
5

21B1
Thermostat
Schaltschrank
RITT. SK 3110.000

101392

XL21

PE

21X1

21M1

PHO.2442559

20/25 m/h; 230V


RIT.SK 3321.107
RIT.SK 3321.207

xxxxxx

M
1~

PE

108044
102186
socket green

Cabinet Fan

20

Modif.

22

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

voltage supply before

ENGINEERING GMBH

Emergency stop

P6550_004

= LMF
+ SS

21

Page
of

101

0
21.8 /
21.8 /

L1_GS10
N_GS10
21.8 /

PE

PE
XL_PE

/ 23.1

12

2,5 mm
sw

-22G1

PE

QUINT-PS/ 1AC/24DC/ 5
PXC.2866750

118787

DCOK
I<IN
+

+'

+''

-'

-''

13

14

13

25K6

/25.6

XL-TK10
2

14
14

25K8
/25.8

13

x2

XL_GND

1.1

-22F6

-22F7

C4A
Fuse

GND

-22F8

C4A
Fuse

XL_1L+

/ 25.1

1.1

XL_2L+

-22Y9

C4A
Fuse

1.1

2
x1

XL_3L+

1.1

1.2

-22F5
20A

1L+

2L+

25.0

60.5

general

Supply Inputs

supply

is the auxiliary circuit


ungrounded operated
is a insulation monitoring
integrate

21

Modif.

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

before Emergency stop

3L+

Supply Outputs

main valve

valve

control air ON/OFF

terminal

maintenance unit

after Emergency stop


23

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

power supply

ENGINEERING GMBH

Control voltage 24V

P6550_004

= LMF
+ SS

22

Page
of

101

20.9 /
20.9 /
22.9 /

L1

L1

PE
XL_PE

/
/ 29.0

PE
XL_N

/ 29.0

1.2

13

14

23F1
0,2A

23F40
0,5A

-23GS3
230V/24V/1A
FEAS.PSUG243

PE

115289
XL_AI+

1.1

AI_+24V

/ 80.0

XL-TK20
2

XL_AI-

1.1

AI_GND

/ 80.0

22

Modif.

25

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

P6550_004

EHRLER PRUEFTECHNIK

power supply

ENGINEERING GMBH

measurement technology 24V

= LMF
+ SS

23

Page
of

101

0
22.6 /

1L+

1L+

XL_1L+

XL_1L+

1.2
dnkbl
0,5mm

-65B5

13

/65.5
software monitoring

19

13

19

14 15

20 21

14

20

XL_1L+

1.3
dnkbl
0,5mm

13
/25.2

XL25

Emergency
stop cabinet
SIE.3SB3000-1HA20

12

101712

11

33

21

-25S2.1

/25.8
12

22

11

21

21

XL25

/25.6

44

43
/25.8

-25S5

44

STOP

13

dnkbl
0,5mm

40.4

101216

-25K6
/25.6

-25K8
system ON green
SIE.3SB3001-0AA41

22

dnkbl
0,5mm

43

-25K6

34
22

XL25

24

dnkbl
0,5mm

-25K8

101212

/25.2

14

dnkbl
0,5mm
dnkbl
0,5mm

system OFF
red
SIE.3SB3000-0AA21-Z

-25A2

2
22

2.1
dnkbl
0,5mm

23

-25A2
-25S2

XL_1L+

1.4

/ 29.0

14
21

XL25

dnkbl
0,5mm

dnkbl
0,5mm

dnkbl
0,5mm

-25A2
PILZ.751 104
PNOZ s4 C 24VDC

X3

114280

1
A1

X2

X2

1
S11

Power

Configuration:

X1

S21
In2+

1
S12

X1

XL25
A1 U x1

In2

A2

X4

input circuit:

-25K6

-25K8

SIE.3RT2017-2BB44-3MA0

SIE.3RT2017-2BB44-3MA0

123222

Out

Monitored start
rising flank

Reset

mode

Fault

Y32

X2

S34

In2-

In1

X1

2
S22

A2

x2

123222

-25H8

A1 U x1

X1

A2

Anlage
Ein
X2 SIE.3SB3400-1PE

x2

101234
XL25

dual channel with feedback loop


dnkbl
0,5mm

-61X1

dnkbl
0,5mm

dnkbl
0,5mm

/61.1
System_ON

XL_GND
22.4 /

DI02
DI3
Control On

1.2

XL_GND

XL_GND

1.3

1.4

GND

GND
SIE.3RT2017-2BB44-3MA0

PILZ.751 104
PNOZ s4 C 24VDC

13
23
33

14 /25.6
24 /25.7
34

41

42

SIE.3RT2017-2BB44-3MA0

1
3
5
13

2 /20.0
4 /20.1
6 /20.1
14

1
3
5
13

2 /20.0
4 /20.1
6 /20.1
14

22
31
43
13

21 /25.5
32
44 /25.8
14 /22.5

22
31
43
14

21 /25.5
32
44 /25.8
13 /22.5

/ 29.0

SIE.3SB3400-1PE

23

Modif.

29

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Emergency Stop Switchgear

P6550_004

= LMF
+ SS

ENGINEERING GMBH

25

Page
of

101

0
23.5 /
23.5 /
21.8 /

N / 40.0

PE

PE / 40.0

XL_PE

L3_GS10

-29F1
C10A
SIE.5SY4110-7

15

XL_N

101117

L1

PE

PE

-29X1.1
16 A

xxxxxx
-29X1
101348
BACH.330.070
L

-1

PE

-2

-29XS1

PE

-3

-29XS3
-29W3
lflex
3x1,5

-29W1
lflex
3x1,5

IEC power connector

L1

-29A3

IEC power connector

PE

monitor

-29W4
Monitorkabel

DVI

DVI - connecting cable

-29A1

PE

DVI

PC with evaluation software


-29A7
Adapterplatine
NI PCIe-6323
RJ45

USB

USB

-29W2
Ethernetkabel

-29A2

-29W5
TCSMCNAM3M002P

connecting cable RJ45

PHO.FL Switch SFN 5TX

-29W6
SHC68-68-Kabel

-29W7
SHC68-68-Kabel

NI connecting cable

NI connecting cable

114477
TCSMCNAM3M002P

114430
1

115288

USB

RJ45

-29A4

adapter cable RJ45 USB

-29A5

2
3
4

RJ45

RJ45

RJ45

RJ45

mouse

-80A0

-84A0

CLE-A618-000

CLE-A618-000

Keyboard

-40TLC1
40.5

XL_1L+

2.2

XL_GND
25.9 /

Modif.

Beckhoff bus coupler

Schneider Stepper motor control

-50A1 / 50.0
-60K1 / 60.2

GND / 40.0

GND

25.9 /

25

Festo valve terminal


2.1

1L+

Date

1L+ / 40.0

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

PC

ENGINEERING GMBH

with evaluation software

P6550_004

40

= LMF
+ SS

29

Page
of

101

0
21.8 /

L2_GS10
29.9 /

PE

PE / 41.1
XL_PE

29.9 /

29.9 /
29.9 /

16

N / 41.1

1L+

1L+ / 41.4

GND

GND
XL_N

XL_1L+
XL_GND

2.3

18AIN+ / 88.2

25.7

29.6

STOP

40TLC1

XL_1L+

3.1

XL_GND

2.3

2.4

17AIN- / 88.2

C8A
SIE.5SY4108-7

-40W6.1
LiYCY
5m
2x0,25

116755
-40W5.1
XL_N

Setpoint Stepper motor

-40TLC0
termination resistor

SCH.SD328AU68S2

114475

L1

ON

RJ45
37
STO_A

off

mains supply

38
STO_B

39
24VDC

11
+

36
HALT

CN1

motor power supply


V

XL_1L+

2.4

XL_GND

2.2

-40F1

/ 41.3

CN4

Setpoint
0...10V

12
-

CN1

CN3

PE

Encoder

40

41

42

43

44

DC+

DC-

REF
33

PE

LIMP
35

LIMN
34

-40M8

-40W0
Motorenleitung
4x1,5
122893

V1

W1

motor cable for Stepper motor

U1

M
3~

-40M0
BRS3ADW851FCA

122707

PE

-40W1
VW3S8101R100
10 m

Fan
controller

listing

Encoder

XL40

notifications
display controller

-40W2
10 m
3x1

-40W4
RKMWV 3-224/5,0M
5m
5x0,5

-40W5
RKMWV 3-224/5,0M
5m
5x0,5

initiator connection cable

-40W6
RKMWV 3-224/5,0M
5m
5x0,5

initiator connection cable

1=24V Switched on,


Electronics will be initialized
2=amplifier not Switched on

initiator connection cable

3=amplifier locked
+

-40S4

-40S5

-40S7

DW-AS-623-M8-124

DW-AS-623-M8-124

DW-AS-623-M8-124

113046

113046

113046

4=amplifier ready to switch on


5=Motor not energized,
amplifier ready
6=Device is ready

LIMP

LIMN

Limit switch positive

Limit switch negative

slide below

slide up High

High pressure piston

pressure piston

29

Modif.

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

controller

ENGINEERING GMBH

Stepper motor
High Pressure Controller

P6550_004

7=Quick Stop
8=fault detected,
error action will be activated
9=Device is in the condition fault

41

= LMF
+ SS

40

Page
of

101

40.9 /
40.9 /

L2

20.9 /

PE

PE
XL_PE

17

40.9 /

GND

GND
XL_GND

XL_GND

3.1

-41F1
C4A
Fuse

/ 50.0

-65X1

heat exchanger
switch on

/ 50.0

3.2

/65.1

DO01
-DO2
5

2,5 mm

2,5 mm

or
0,5mm

2,5 mm

+24V

-41U1
U1

PE

X1A.9

POWER

GND

or
0,5mm

DCOM

X1A.10

X1A.11

or
0,5mm

DI1

X1A.12

Auxiliary
voltage output

DI2

X1A.13

DI3

X1A.14

DI4

X1A.15

DI5

OUT1

X1A.16

X1C.1

OUT2

IN1

X1C.2

Programmable digital inputs

X1C.3

IN2

X1C.4

STO
(Safe torque off)

Control panel

ON

ACS355-01E-02A4-2
123179

U2

V2

W2

PE

BRK+

BRK-

Analogue input
signal selector (U/I)

AI2

Common DC
or
brake chopper

DRIVE

AI1

S1
U

Digital / frequency output


PNP transistor type
30V DC, max. 100mA

Relay output
250V AC/ 30V DC / 6A

Analog I/O

X1A.1

X1A.2

SRC

AI1

X1A.3
GND

X1A.4

X1A.5

+10V

X1A.6

AI2

GND

X1A.7
AO

X1A.8

X1B.17

GND

X1B.18

ROCOM

X1B.19

RONC

X1B.20

RONO

or
0,5mm

-41XS1

/61.1

V1

W1

Setpoint specification
Side channel compressor
0...10V / 0...100%

FU_WT_Ready

DI07
DI8
heat exchanger
run

DI06
DI7
heat exchanger
ready

PE

M
3
XL_1L+
heat exchanger
230V / 0,2kW

40.9 /

3.2

-61X1

FC ready None Fault

41U1_X1A3 / 88.7

BN

U1

DOGND

/61.1
FU_WT_RUN

FC run

BK

X1B.22

PE

41U1_X1A2 / 88.7

-41M1

DOOUT

or
0,5mm

-61X1
-41W1
lflex
4x1,5
450/750 V

X1B.21

DOSRC

1L+

1L+ / 50.0

40

Modif.

50

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

frequency converters 0,37kW P6550_004

ENGINEERING GMBH

heat exchanger

= LMF
+ SS

41

Page
of

101

0
29.4 /

50A1

-50A1
Ethernet-valve
terminal Festo

RJ45

12/12

11/12

10/12

9/12

8/12

7/12

6/12

5/12

4/12

3/12

1/12

communications port Festo valve terminal

2/12

-50W3.1
Ethernetkabel

to Emergency stop to Emergency stop to Emergency stop

Y306

Y111

Spare

Spare

Spare

Y307

Y112

Spare

Spare

Spare

8/14

9/14

12/14

Y304
Y305
7/14

11/14

Y302
Y303
6/14

10/14

Y207

Y301

5/14

Y205

Y206

GNYE

4/14

Y203

Y204

3/14

Y201

Y202

1/14

2/14

voltage
supply

Y102

Interface
modul

Y103

!!!!!!!!!!!!!!!!!!!

-50W3
lfex
15 m
4x1
voltage supply Festo valve terminal

XL50
XL_1L+
41.9 /
/

3.3

1L+

1L+ / 60.5
XL_3L+

4L+

1.2

XL_GND
41.9 /

3.3

GND

GND / 60.5
XL_PE

41.9 /

18

PE

PE / 60.5

41

Modif.

59

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Modbus TCP

ENGINEERING GMBH

valve terminal
Festo

P6550_004

= LMF
+ SS

50

Page
of

101

Ethernet
TCP/IP
LINK

ACT

ERROR

1
3
5
7

2
4
6
8

24V

0V

I1

I2

I1

I2

O1

O2

O3

O4

O5

O6

I3

I4

I3

I4

O7

O8

WDG

I/O RUN

BK9100

-62X1

KL2408

KL9010

-60X9

KL1408

-65X1

KL1408

-61X1

Ethernet TCP/IP

-60K1

ON 1 2 3 4 5 6 7 8 9 10

BECKHOFF

I/O ERR

50

Modif.

60

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Overview Beckhoff

P6550_004

= LMF
+ SS

ENGINEERING GMBH

59

Page
of

101

50.9 /

1L+

22.7 /

2L+

50.9 /

1L+ / 61.0

GND

50.9 /

GND / 61.0

PE

PE / 80.1
XL_1L+

3.4

XL_GND

XL_GND

3.4

XL_2L+

29.4

60K1

4.1

XL_PE

1.1

dnkbl
0,5mm

dnkbl
0,5mm

dnkbl
0,5mm

24VBUS

0VBUS

19

dnkbl
0,5mm

gnge
0,5mm

-60W1
Ethernetkabel
communications port Beckhoff

TD-

-60K1
/60.3
/60.5
BECK.BK9100

-FB

TD-

TD+

RD+

2
TD-

4nc

5nc

RD+

EP.Nr.:115693

RD-

7nc

8nc

-60K1
/60.1

RD-

-FB

TD-

TD-

RD+

4nc

5nc

RD-

7nc

8nc

TD+

FB

TD-

RD+

-60K1
/60.1

RD-

FB

24V

24V

0V

0V

PE

PE

SLAVE Address 01

59

Modif.

61

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Beckhoff

ENGINEERING GMBH

CAN bus coupler

P6550_004

= LMF
+ SS

60

Page
of

101

Steuerluft OK Steuerluft Aus


60.9 /
60.9 /

1L+

1L+

GND

GND
XL_1L+

/ 62.0

4.1

XL_GND

-61W2
5m
5x0,5

/ 62.0

BN

4.2

YE

connecting cable Festo pressure monitoring

-61XS2

/25.4
/41.6
/41.6
/100.3
KL1404
BECK.KL1408

DI1

/41.6
7

FC heat exchanger run

FU Wrmetauscher luft
/41.6

FU Wrmetauscher betriebsbereit

FC Vacuum pump run

/100.5

/25.4
-61X1

/100.4

WH

Emergency stop Vacuum pump

GN

Not-Aus Vakuumpumpe

-61XS2

-61W2
5m
5x0,5

OUT2

/100.3

OUT1

FU Vakuumpumpe luft

<0,5 bar

FC Vacuum pump ready

Control On

>6 bar

FC heat exchanger ready

0V

FU Vakuumpumpe betriebsbereit

24V

Steuerung EIN

-61S2
settings: OUT1=NC
OUT2=NO

DI2

DI3

DI4

DI5

DI6

DI7

DI8

DI00

DI01

DI02

DI03

DI04

DI05

DI06

DI07

control air OK

control air off

120349
BECKHOFF KL1408

8-Channel-Digital-Inputterminals 24 V DC

60

Modif.

62

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Beckhoff

ENGINEERING GMBH

digital Inputs DI00


- DI07

P6550_004

= LMF
+ SS

61

Page
of

101

Differenzdruckschalter
Differential pressure switch
61.9 /
61.9 /

1L+

1L+

GND

GND

-62W5
4x1

XL62

/ 65.0
/ 65.0

1
1

with Lemosa
connectors
13

-62S5

P
14

-62W5
4x1

with Lemosa
connectors

XL62

-62X1

/101.3
KL1404
BECK.KL1408

120349

Reserve

Reserve

Reserve

Reserve

Reserve

Reserve

Compressor drive motor temperature to high

Verdichter Antriebsmotortemperatur zu hoch

A2

/101.6

Compressor endtemperature to high

Verdichter Endtemperatur zu hoch


/101.5

Compressor_RUN

Verdichter_RUN
/101.4

/101.3

Compressor_OK

Verdichter_OK

A1

-62K5

DI1

DI2

DI3

DI4

DI5

DI6

DI3

DI3

DI08

DI09

DI10

DI11

DI12

DI13

DI14

DI15

BECKHOFF KL1408

8-Channel-Digital-Inputterminals 24 V DC
13

14 /65.4

61

Modif.

65

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Beckhoff

ENGINEERING GMBH

digital Inputs DI08


- DI15

P6550_004

= LMF
+ SS

62

Page
of

101

-65X1

BECKHOFF KL2408

8DA

/41.4
/100.6
KL2404
BECK.KL2408

117018

DO00

DO01

DO02

DO03

DO04

DO05

DO06

DO07

DO1

DO2

DO3

DO4

DO5

DO6

DO7

DO8

Reserve

Reserve

Reserve

118273

Reserve

Reserve

Reserve
S

17

Sensor input
PNP

18

Reset 1

16

Software
IO

Reset 2

13

19

14 15

20 21

13

14

15

19

20

21

13

XL65

/25.2

14

/25.2

-65W4

/62.5

/25.2

-62K5

/25.2

Thermistorgert reseten

thermistor device reset

/100.7

Wrmetauscher einschalten

heat exchanger switch on

/41.4

Vakuumpumpe einschalten

Vacuum pump switch on

/100.6

-65B5
/25.2
IFM.DD2001

changed
Parameter

Function

x1

DIM

display format (Hz)

x2

SP 1/2

switching points 1 and 2

2 Hz

HY 1/2

Switching hysteresis switching points 1 and 2

80%

FO 1/2

Relay are attracted inside of frequency range

Value
1

-Y102
-65W4
XL65

XL_1L+

4.2

XL_GND
62.9 /
62.9 /

1L+

XL_GND

4.4

4.3

GND
Software ready for
operation /
monitoring

V102

62

Modif.

Watchdog

80

Watchdog

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Beckhoff

ENGINEERING GMBH

digital Outputs
DI00 - DI07

P6550_004

= LMF
+ SS

65

Page
of

101

-80A0

X20

X1

X2

AI00
-80X20
XL_AI+

+24V

GND

SH

+IN

-In

AI02

Channel 1+ Channel 1-

GND

PE

+24V

-80X2

+IN

X4
AI03

Channel 2+ Channel 2-

-In

GND

PE

+24V

-80X3

+IN

Channel 3+ Channel 3-

-In

GND

PE

+24V

-80X4

+IN

-In

GND

PE

1.2

AI_+24V

AI_+24V / 84.0
XL_AI-

23.8 /

+24V

-80X1

X3

AI01

Channel 0+ Channel 0-

Doc_CLEA618_1V1

Analog Inputs single ended Connector Block 1

/81.0
/82.0
/83.0
/88.0
/29.7

23.8 /

1.2

AI_GND

AI_GND / 84.0
XL_PE
60.9 /

PE

-80W6.1
LiYCY
2x0,25

20

PE / 84.1

WH

-80W8.1
LiYCY
2x0,25

BN

!!!!!!!!!!!!!!!!!!!

-80U6
4...20mA
Typ IPAQ-Lplus

6
1

4...20mA
Typ IPAQ-Lplus

WH

-80W3
EP-KA.Nr.:3091 / 15m
4x0,25

BN

WH

GN

BN

-80XS4
-80B4
+
PWR

PWR

PA_PIS1_EX
absolute preasure input
2...10V/600...7000hPa

0...100%
0...1V
H_IN
Tetratec

WH

GN

YE

BN

rH
H_PIS1_EX
Humidity input
0...1V/0...100%

8
4

XL_PE

-80W8
EP-KA.Nr.:3060 / 15m Metall
4x0,14

-80XS8

-80B6
0...50C
PT100
T_IN
TMG

WH

GN

YE

BN

22

Sensor cable for


TMG Controller EPC-320(Pt100)

-80XS6

21

Sensor cable for


TMG Controller EPC-320(Pt100)

Sensor cable for TMG/EP(Temp/humidity)

-80B2
600...7000hPa
4..20mA
PA_IN
Siemens

YE

-80W6
EP-KA.Nr.:3060 / 15m Metall
4x0,14

104107

XL_PE

Sensor cable for


current transmitter(Rosemount/Siemens)

BN

-80U7
5

104107

-80W2
EP-KA.Nr.:3098 / 15m Metall
2x0,25

WH

!!!!!!!!!!!!!!!!!!!

-80B8

T_PIS1_EX
temperature input
2...10V/0...50C

0...50C
PT100
T_OUTBPP
TMG

T_PIS2_EX
temperature Output
2...10V/0...50C

65

Modif.

81

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

NI - terminal block

ENGINEERING GMBH

1 analog Inputs
AI00 - AI03

P6550_004

= LMF
+ SS

80

Page
of

101

-80A0

Analog Inputs single ended Connector Block 1

/80.0
/82.0
/83.0
/88.0
/29.7

X5

X6

AI04

AI05

Channel 4+ Channel 4-

+24V

-80X5

-81W1.1
LiYCY
2x0,25

+IN

WH

X7
AI06

Channel 5+ Channel 5-

-In

GND

PE

-80X6

+24V

+IN

-In

AI07

Channel 6+ Channel 6-

GND

PE

+24V

-80X7

+IN

-In

Channel 7+ Channel 7-

GND

PE

+24V

-80X8

-81W7.1
LiYCY
2x0,25

BN

!!!!!!!!!!!!!!!!!!!

+IN

WH

-In

GND

PE

BN

!!!!!!!!!!!!!!!!!!!

-81U1
4...20mA
Typ IPAQ-Lplus

X8

-81U7
5

104107

-81W1
EP-KA.Nr.:3060 / 15m Metall
4x0,14

4...20mA
Typ IPAQ-Lplus

XL_PE
WH

GN

YE

BN

Sensor cable for


TMG Controller EPC-320(Pt100)

-81XS1

104107

8
4

-81W8
EP-KA.Nr.:3090/1m
4x0,14

23

-81W3
EP-KA.Nr.:3098 / 15m Metall
2x0,25

WH

BN

Sensor cable for


current transmitter(Rosemount/Siemens)

-81W5
EP-KA.Nr.:3098 / 15m Metall
2x0,25

WH

BN

Sensor cable for


current transmitter(Rosemount/Siemens)

-81W7
EP-KA.Nr:3067 / 15m
4x0,14

XL_PE

WH

GN

YE

BN

24

Sensor cable for


TMG Controller EPC-320(Pt100)

-81XS7
-81B1
0...50C
PT100
T_BPP
TMG

-81B3

4...20mA
0...60hPa
PD_BPP
Siemens

-81B5
+
PWR

PWR

PD_LINE
differential pressure
Bell 2...10V/0...60hPa

T_PIS2_IN
temperature Bell
2...10V/0...50C

4...20mA
600...7000hPa
PA_TP 1
Siemens

-81B7
+
PWR

0...50C
PT100
T_TP 1
TMG

PWR

PA_TP 1
absolute preasure before test
object 1 2...10V/600...7000hPa

T_TP 1
temperature before test
object 1 2...10V/0...50C

80

Modif.

82

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

NI - terminal block

ENGINEERING GMBH

1 analog Inputs
AI04 - AI07

P6550_004

= LMF
+ SS

81

Page
of

101

-80A0

Analog Inputs single ended Connector Block 1

/80.0
/81.0
/83.0
/88.0
/29.7

X9

X10

AI08

AI09

Channel 8+ Channel 8-

-80X9

+24V

+IN

X11
AI10

Channel 9+ Channel 9-

-In

GND

PE

+24V

-80X10

-82W3.1
LiYCY
2x0,25

+IN

WH

-In

GND

PE

+24V

-80X11

+IN

-In

6
1

-82W3
EP-KA.Nr.:3060 / 15m Metall
4x0,14

BN

WH

GN

YE

BN

0...50C
PT100
T_TP 2
TMG

PWR

PA_TP 2
absolute preasure before test
object 2 2...10V/600...7000hPa

WH

-In

GND

PE

BN

T_TP 2
temperature before test
object 2 2...10V/0...50C

6
1

8
4

XL_PE

25

-82W5
EP-KA.Nr.:3098 / 15m Metall
2x0,25

WH

BN

-82W7
EP-KA.Nr.:3060 / 15m Metall
4x0,14

-82XS8
4...20mA
600...7000hPa
PA_TP 3
Siemens

WH

GN

YE

BN

26

Sensor cable for


TMG Controller EPC-320(Pt100)

-82B5

-82B3
+
PWR

+IN

104107

Sensor cable for


current transmitter(Rosemount/Siemens)

-82XS3
4...20mA
600...7000hPa
PA_TP 2
Siemens

+24V

-80X12

4...20mA
Typ IPAQ-Lplus

Sensor cable for


TMG Controller EPC-320(Pt100)

-82B0

PE

-82U7
5

XL_PE

WH

GND

!!!!!!!!!!!!!!!!!!!

104107

Sensor cable for


ransmitter(Rosemount/Siemens)

Channel 11+ Channel 11-

-82W7.1
LiYCY
2x0,25

BN

-82U3

-82W0
A.Nr.:3098 / 15m Metall
2x0,25

AI11

Channel 10+ Channel 10-

!!!!!!!!!!!!!!!!!!!

4...20mA
Typ IPAQ-Lplus

X12

-82B8
+
PWR

0...50C
PT100
T_TP 3
TMG

PWR

PA_TP 3
absolute preasure before test
object 3 2...10V/600...7000hPa

T_TP 3
temperature before test
object 3 2...10V/0...50C

81

Modif.

83

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

NI - terminal block

ENGINEERING GMBH

1 analog Inputs
AI08 - AI11

P6550_004

= LMF
+ SS

82

Page
of

101

-80A0

Analog Inputs single ended Connector Block 1

/80.0
/81.0
/82.0
/88.0
/29.7

X13

X14

AI12

AI13

Channel 12+ Channel 12-

-80X13

+24V

-83W1
EP-KA.Nr.:3099 / 15m
4x0,14

+IN

-In

X15
AI14

Channel 13+ Channel 13-

GND

PE

+24V

-80X14

GN

WH

+IN

AI15

Channel 14+ Channel 14-

-In

GND

YE

BN

Sensor cable for


Driesen/Kern(Temp Humidity)

PE

+24V

-80X15

-83W5
EP-KA.Nr.:3098 / 15m Metall
2x0,25

WH

+IN

-In

Channel 15+ Channel 15-

GND

PE

-80X16

+24V

+IN

-In

GND

PE

BN

Sensor cable for


current transmitter(Rosemount/Siemens)

-83XS1

-83B0
0...10V/0...10V
0...50C/0...100%
T_AMB/H_AMB
Driesen&Kern

X16

-83B5
Channel
A temperature

T_AMB
ambient temperature
0...10V/0...50C

Channel
B humidity

H_AMB
ambient humidity
0...10V/0...100%

4...20mA
800...7000hPa
PA_AMB
Siemens

+
PWR

PWR

PA_AMB
ambient pressure
2...10V/800...1200hPa

Spare

82

Modif.

84

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

NI - terminal block

ENGINEERING GMBH

1 analog Inputs
AI12 - AI15

P6550_004

= LMF
+ SS

83

Page
of

101

-84A0

X20

X1

X2

AI16
-84X20
XL_AI+

+24V

GND

SH

+24V

+IN

-In

AI18

Channel 1+ Channel 1-

GND

SH

+24V

-84X2

+IN

X4
AI19

Channel 13+ Channel 2-

-In

GND

PE

+24V

-84X3

+IN

Channel 3+ Channel 3-

-In

GND

PE

-84X4

+24V

+IN

-In

GND

PE

1.3

AI_+24V

AI_+24V / 90.0
XL_AI-

80.1 /

-84X1

X3

AI17

Channel 0+ Channel 0-

Doc_CLEA618_1V1

Analog Inputs single ended Connector Block 2

/85.0
/86.0
/87.0
/89.0
/29.8

80.1 /

1.3

AI_GND

AI_GND / 90.0
XL_PE
80.1 /

PE

27

PE / 90.0

-84W4.1
LiYCY
2x0,25

WH
0,25

BN
0,25

!!!!!!!!!!!!!!!!!!!

-84U3
4...20mA
Typ IPAQ-Lplus

104107

8
4

XL_PE
-84W2
EP-KA.:3056/15m
2x0,25

WH

-84W4
EP-KA.Nr.:3060 / 15m Metall
4x0,14

BN

Sensor cable for


BD/DL (2-Wire)

-84XS1

GN

YE

BN

PA

PA_NOZIN 1
absolute preasure input
nozzle block
1 2...10V/800...1200hPa

PT100
0...50C
T_NOZIN 1
TMG

WH

YE

GN

BN

-84B5

0...10V
0...100%
H_NOZIN 1
Driesen&Kern

T_NOZIN 1
temperature input
nozzle block 1
2...10V/0...50C

-84W8
5m
3x0,25

WH

GN

BN

Sensor cable for


BD/DL (3-Wire)

-84XS5

-84B4

-84W6
EP-KA.Nr.:3099 / 15m
4x0,14
Sensor cable for
Driesen/Kern(Temp Humidity)

-84XS4

-84B1
4...20mA
800...1200hPa
PA_NOZIN1
BD-Sensor

WH

Sensor cable for


TMG Controller EPC-320(Pt100)

28

-84XS8

-84B8

0...10V
800...1200hPa
PA_NOZOUT 1
BD-Sensor

Channel
Channel
B humidityA temperature

H_NOZIN1
Humidity input
nozzle block 1
0...10V/0...100%

PA

PA_NOZOUT 1
absolute preasure
Output nozzle
block1 0...10V/0...1200hPa

83

Modif.

85

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

NI - terminal block

ENGINEERING GMBH

2 analog Inputs
AI16 - AI19

P6550_004

= LMF
+ SS

84

Page
of

101

-84A0

Doc_CLEA618_1V1

Analog Inputs single ended Connector Block 2

/84.0
/86.0
/87.0
/89.0
/29.8

X5

X6

AI20
-84X5

+24V

+IN

-In

X7

AI21

Channel 4+ Channel 4-

PE

+24V

-84X6

-85W3.1
LiYCY
2x0,25

+IN

WH

X8

AI22

Channel 5+ Channel 5-

GND

AI23

Channel 6+ Channel 6-

-In

GND

PE

+24V

-84X7

+IN

Channel 7+ Channel 7-

-In

GND

PE

-84X8

+24V

+IN

-In

GND

PE

BN

!!!!!!!!!!!!!!!!!!!

-85U3
4...20mA
Typ IPAQ-Lplus

-85W2
EP-KA.:3056/15m
2x0,25

WH

BN

8
4

XL_PE

WH

GN

YE

BN

Sensor cable for


TMG Controller EPC-320(Pt100)

-85XS1

PA

PT100
0...50C
T_NOZIN 1
TMG

-85W6
EP-KA.Nr.:3099 / 15m
4x0,14

-85B5

0...10V
0...100%
H_NOZIN 1
Driesen&Kern

T_NOZIN 2
temperature input
nozzle block 2
2...10V/0...50C

PA_NOZIN 2
absolute preasure input
nozzle block
2 2...10V/800...1200hPa

WH

YE

GN

BN

-85W8
5m
3x0,25

WH

GN

BN

Sensor cable for


BD/DL (3-Wire)

-85XS5

-85B3

29

Sensor cable for


Driesen/Kern(Temp Humidity)

-85XS3

-85B1
4...20mA
800...1200hPa
PA_NOZIN1
BD-Sensor

-85W3
EP-KA.Nr.:3060 / 15m Metall
15 m
4x0,14

Sensor cable for


BD/DL (2-Wire)

104107

-85XS8

-85B8

0...10V
800...1200hPa
PA_NOZOUT 1
BD-Sensor

Channel
Channel
B humidityA temperature

H_NOZIN2
Humidity input
nozzle block 2
0...10V/0...100%

PA

PA_NOZOUT 2
absolute preasure
Output nozzle
block 2 0...10V/0...1200hPa

84

Modif.

86

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

NI - terminal block

ENGINEERING GMBH

2 analog Inputs
AI20 - AI23

P6550_004

= LMF
+ SS

85

Page
of

101

-84A0

Analog Inputs single ended Connector Block 2

/84.0
/85.0
/87.0
/89.0
/29.8

X09

X10

AI24
Channel 8+

-84X9

+24V

AI25

Channel 8-

+IN

-In

X11

Channel 9+

GND

PE

-84X10

+24V

Spare

+IN

AI26

Channel 9-

-In

X12
AI27

Channel 10+ Channel 10-

GND

PE

+24V

-84X11

+IN

-In

Channel 11+ Channel 11-

GND

PE

-84X12

Spare

Spare

+24V

+IN

-In

GND

PE

Spare

85

Modif.

87

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

NI - terminal block

ENGINEERING GMBH

2 analog Inputs
AI20 - AI23

P6550_004

= LMF
+ SS

86

Page
of

101

-84A0

Analog Inputs single ended Connector Block 2

/84.0
/85.0
/86.0
/89.0
/29.8

X13

X14

AI28

AI29

Channel 12+ Channel 12-

-84X13

+24V

+IN

-In

X15
AI30

Channel 13+ Channel 13-

GND

PE

-84X14

+24V

Spare

+IN

-In

X16
AI31

Channel 14+ Channel 14-

GND

PE

+24V

-84X15

+IN

-In

Channel 15+ Channel 15-

GND

PE

-84X16

Spare

Spare

+24V

+IN

-In

GND

PE

Spare

86

Modif.

88

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

NI - terminal block

ENGINEERING GMBH

2 analog Inputs
AI20 - AI23

P6550_004

= LMF
+ SS

87

Page
of

101

-80A0

Analog Outputs single ended Connector Block 1

/80.0
/81.0
/82.0
/83.0
/29.7

X30
AO00

AO01

Channel 0+ Channel 0-

Channel 1+ Channel 1-

GND

PE

-80X31

+24V

OUT

GND

PE

41.4 /-41U1_X1A3

41.4 /-41U1_X1A2

OUT

40.6 / -17AIN-

+24V

40.6 / -18AIN+

-80X30

X31

Setpoint
FC heat exchanger
0...10V / 0...100%

Setpoint
FC Stepper motor
0...10V / 0...100%
87

Modif.

89

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

NI - terminal block

ENGINEERING GMBH

1 analog Outputs
AI00 - AI01

P6550_004

= LMF
+ SS

88

Page
of

101

-84A0

Analog Outputs single ended Connector Block 2

/84.0
/85.0
/86.0
/87.0
/29.8

X30

-84X30

X31

AO00

AO01

Channel 0+ Channel 0-

Channel 1+ Channel 1-

+24V

OUT

GND

PE

-84X31

+24V

OUT

GND

PE

Spare

Spare

88

Modif.

90

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

NI - terminal block

ENGINEERING GMBH

2 analog Outputs
AI00 - AI01

P6550_004

= LMF
+ SS

89

Page
of

101

AI_+24V

84.1 /

AI_GND
84.1 /

XL_AI+
XL_AI-

1.4

1.4

PE
XL_PE

28

3
-90A0
Counter interface
CLE.B128

PE

-UH +UH
X20

X40A

X1

X2

PFI9 (CTR0)
PFI1 (CTR2)

111722

+U1 I1 I2

Counter interface
CLE-B028

+U1 I4

I3 GND

-90X1

-90XS2

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

I5 I6

GND

-90X2

B9

-90XS3

B10

F_TP1
frequency measurement
test
object 1 5V TTL /max. 70kHz

89

Modif.

PFI4 (CTR1)
PFI3

84.1 /

B9
B10

F_TP2
frequency measurement
test
object 2 5V TTL /max. 70kHz

Bell piston prover with


Nozzle system

-90XS5

B9
B10

F_TP3
frequency measurement
test
object 3 5V TTL /max. 70kHz
EHRLER PRUEFTECHNIK

NI - connector block

ENGINEERING GMBH

1 Counter interface

100

P6550_004

= LMF
+ SS

90

Page
of

101

-61X1
/61.1

Vacuum pump
switch on

thermistor device
reset

DI05

DO00

DO02

-DO1

-DO3

-DI5

-DI6
7

FC Vacuum pump OK

FC Vacuum pump run

DI04

-DI5
6

Emergency stop Vacuum pump

DI03

-65X1
/65.1

-100XS7.1
-100XS3.1

-100W6
lflex
5x1

-100W3
lflex
7x1
connecting cable Interface Vacuum pump

connecting cable Interface Vacuum pump


1

+VP/30.9Thermistorgert_reseten

+VP/30.4FU_VP_START

+VP/30.6 /-FU_VP_RUN

+VP/25.3 / NA_VP

XL100

+VP/30.6 /-FU_VP_OK

+VP

90

Modif.

101

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Interface to

ENGINEERING GMBH

Vacuum pump

P6550_004

= LMF
+ SS

100

Page
of

101

-62X1

endtemperature to high

DI09

DI10

DI11

-DI1

-DI2

-DI3

-DI4

-101XS3.1

motor temperature to high

DI08

-MOT_TEMP_HIGH

Compressor run

-END_TEMP_HIGH

Compressor ready

/62.1

-Verdichter_Run

Verdichter_OK

-101W3
lflex
7x1
connecting cable Interface Compressor

-101XS3
+Kompressor

Compressor
5,5kW / max. 10bar
100

Modif.

+VP/20

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Interface to

ENGINEERING GMBH

Compressor

P6550_004

= LMF
+ SS

101

Page
of

101

to Emergency stopL1_VP

/ 30.0

L2_VP / 30.0
L3_VP / 30.0
N_VP / 22.1
1

25K6_VP
/25.6

PE_VP / 22.1
1

XL_PE_VP

10

25K7_VP
/25.8

PE

L1_Netzgert / 22.1

XL_PE_VP

XL_PE_VP

12

XL_N_VP

13
1

-20F6_VP
C2A
SIE.5SY4102-7

101114
5

-20F4_VP
C10A
SIE.5SY4110-7

-20B6_VP
thermostat
Cabinet
RITT. SK 3110.000

101117

T1

T2

T3

L1

L2

L3

101392

20Q0_VP
16 A
3LD 2203-OTK53
Main switch

XL0_VP

L1

L2

L3

PE

-20X4_VP

-20M6_VP

PHO.2442559

20/25 m/h; 230V


RIT.SK 3321.107
RIT.SK 3321.207

101339

PE

M
1~

PE

108044
102186

Power supply 3x400V/50Hz


rotating field
dextrorotatory Fuse max.16A

socket green

Cabinet Fan

+SS/101

Modif.

22

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Power supply

P6550_004

= LMF
+ VP

ENGINEERING GMBH

20

Page
of

30

20.9 /

L1_Netzgert
20.9 /
20.9 /

N_VP

PE_VP

PE_VP
XL_PE_VP

/ 30.0

11

2,5 mm
sw

-22G1_VP

PE

MINI-PS-12-24DC/24DC/1
PXC.2866284

122508

DCOK
I<IN
+

+'

+''

-'

-''

13

14

XL-TK10_VP
2

22F3_VP
C4A
Fuse

XL_GND_VP

XL_1L+_VP

1.1

1.1

GND_VP

/ 25.0

1L+_VP / 25.0

general
supply

is the auxiliary circuit


ungrounded operated
is a insulation monitoring
integrate

20

Modif.

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

25

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

power supply

ENGINEERING GMBH

Control voltage 24V

P6550_004

= LMF
+ VP

22

Page
of

30

0
22.4 /

1L+_VP
XL_1L+_VP

1L+_VP / 30.0
XL_1L+_VP

1.2

XL_1L+_VP

1.3

XL_1L+_VP

1.4
dnkbl
0,5mm

dnkbl
0,5mm

XL25_VP

Emergency
stop cabinet
SIE.3SB3000-1HA20

12

22

33

101712

11

2.1
dnkbl
0,5mm

-25S2_VP

21

13

43

-25A2_VP
dnkbl
0,5mm

34

dnkbl
0,5mm

/25.2

-25K6_VP
14

/25.6

XL25_VP

-25S2.1_VP

43

32

system OFF
red
SIE.3SB3000-0AA21-Z

12

22

101212

11

21

-25K7_VP
/25.8

31

4
dnkbl
0,5mm

-25K7_VP

/25.6

13

44
dnkbl
0,5mm

101216

-25K6_VP

/25.8

-25S5_VP
system ON green
SIE.3SB3001-0AA41

32

XL25_VP

44

dnkbl
0,5mm

14
31

XL25_VP

dnkbl
0,5mm

NA_VP / +SS/100.3

dnkbl
0,5mm

dnkbl
0,5mm

-25A2_VP
!!!!!!!!!!!!!!!!!!!

PILZ.751 104

X3

114280
PNOZ s4 C 24VDC

1
A1

X2

X2

S11

X1

S21

Power

Configuration:

In1

X1

2
S22

In2+

1
S12

X1

A1 U x1

-25K6_VP

-25K7_VP

Schtz, 5,5KW/400V, 2S+2OE, DC 24V

Schtz, 5,5KW/400V, 2S+2OE, DC 24V

123222

Out

A2

X4

input circuit:

Reset

mode

Fault

Y32

X2

S34

In2-

In2

Monitored start
rising flank

XL25_VP

A2

x2

123222

A1 U x1

X1

A2

system ON
X2
SIE.3SB3400-1PE

-25H8_VP

x2

101234

XL25_VP

10

dual channel with feedback loop


dnkbl
0,5mm

XL_GND_VP
22.4 /

dnkbl
0,5mm

XL_GND_VP

1.2

dnkbl
0,5mm

XL_GND_VP

1.3

1.4

GND_VP

GND_VP
PILZ.751 104
PNOZ s4 C 24VDC

13
23
33

14 /25.6
24
34

41

42

SIE.3RT2017-2BB44-3MA0

/ 30.0

SIE.3RT2017-2BB44-3MA0

1
3
5
13

2 /20.0
4 /20.1
6 /20.1
14

1
3
5
13

2 /20.0
4 /20.1
6 /20.1
14

21
32
43

22
31 /25.4
44 /25.8

21
32
43

22
31 /25.4
44 /25.8

22

Modif.

30

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Emergency Stop Switchgear

P6550_004

= LMF
+ VP

ENGINEERING GMBH

25

Page
of

30

20.9 /
20.9 /
22.9 /

L1_VP
L2_VP
L3_VP
PE_VP
XL_PE_VP

14
1

I>

I>

I>

-30Q1_VP
SIE.3RV2011-1JA20

123224

FU_VP_START/ +SS/100.6

20.9 /

-30K4
2,5 mm

2,5 mm

2,5 mm

or
0,5mm

2,5 mm

+24V

-30U1_VP
U1

V1

W1

PE

X1A.9

POWER

GND

or
0,5mm

DCOM

X1A.10

X1A.11

or
0,5mm

DI1

X1A.12

DI2

X1A.13

Auxiliary
voltage output

DI3

X1A.14

DI4

X1A.15

DI5

OUT1

X1A.16

X1C.1

OUT2

IN1

X1C.2

Programmable digital inputs

Control panel

ON

ACS355-03E-08A8-4

W2

PE'

BRK+

AI2

Analog I/O

BRK-

X1A.1

X1A.2

X1A.3

AI1

SRC

X1A.4

GND

X1A.5

+10V

X1A.6

AI2

X1A.7

GND

X1A.8

AO

X1B.17

GND

ROCOM

X1B.18

X1B.19

RONC

X1B.20

RONO

or
0,5mm

-30U2
BN

GY

GNYE

Y1

111151

-30U2

11

14

-30K9
12

+VP-30M1_VP

14

/30.9

Y2

M
3~

T1

t2

A1

A2

A1

-30K4

A2

XL_1L+_VP
25.9 /

XL_1L+_VP

2.2

2.3

2.4

1L+_VP
XL_GND_VP

25.9 /

DOGND

13

SIE.3RN1012-1BB00
BK

+SS/100.4 /-FU_VP_OK

motor cable Vacuum pump

X1B.22

DOOUT

or
0,5mm

FC ready
None Fault

-30W1_VP
lflex
4x1,5

X1B.21

DOSRC

2.1

+SS/100.5 /-FU_VP_RUN

V2

Digital / frequency output


PNP transistor type
30V DC, max. 100mA

Relay output
250V AC/ 30V DC / 6A

Finder 58.34.9.024.0050

A1

-30K9
24VDC
Link relay
Finder 58.34.9.024.0050

103292

XL_GND_VP

2.2

A2

A1

A2

14
12
24
22
34
32
44
42

11 /30.4
21
31
41

FC run

U2

Analogue input
signal selector (U/I)

AI1

S1
Common DC
or
brake chopper

X1C.4

STO
(Safe torque off)

ACS355_quickinst_guide_b_screen

DRIVE

IN2

X1C.3

Thermistorgert_reseten/ +SS/100.7

/30.4

GND_VP
SIE.3RT2016-2BB42

1
3
5

Vacuum pump
400V / 3kW
25

Modif.

21

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

2 /30.1
4 /30.1
6 /30.1

=APS+ADG/200

22

EHRLER PRUEFTECHNIK

vacuum pump

ENGINEERING GMBH

with FC 4kW

P6550_004

= LMF
+ VP

30

Page
of

30

Terminal-strip overview

F14_001_Englisch

Terminals
terminal strip

Terminal strip definition text


first

50A1

last

Total PE

Total N

Total number

XL0

Terminal strip Power supply

L1

PE

XL0_VP

Terminal strip Power supply Vacuum pump

L1

PE

XL20

Terminal strip Power supply to emergency - off

XL20.1_VP

Terminal strip Female receptacle green and cabinet fan Vacuum pump

XL20_VP

Terminal strip Power supply to emergency - off Vacuum pump

XL21

Terminal strip Female receptacle green and cabinet fan

XL25

Terminal strip control elements

XL25_VP

Terminal strip control elements Vacuum pump

10

XL40

Terminal strip initiators Stepper motor control

XL50

Terminal strip Supply modbus TCP valve terminal

XL62

Terminal strip Differential pressure switch

XL65

Terminal strip Y102

XL100

Terminal strip Interface from Vacuum pump

XL100_VP

Terminal strip Interface Vacuum pump

XL101

Terminal strip Interface from Compressor

XL101_COMP

Terminal strip Interface Compressor

XL_1L+

Terminal strip 24V Supply before emergency - off

1.1

4.2

14

XL_1L+_VP

Terminal strip 24V Supply before emergency - off Vacuum pump

1.1

2.4

XL_2L+

Terminal strip 24V Supply Digital Inputs before emergency - off

1.1

1.1

XL_3L+

Terminal strip 24V Supply valves to emergency - off

1.1

1.2

XL_AI+

Terminal strip 24V Supply Analog signals

1.1

1.4

XL_AI-

Terminal strip GND Supply Analog signals

1.1

1.4

XL_GND

Terminal strip GND Supply

1.1

4.4

16

XL_GND_VP

Terminal strip GND Supply Vacuum pump

1.1

2.2

XL_N

Terminal strip Neutral conductor

1.2

XL_N_VP

Terminal strip Neutral conductor Vacuum pump

XL_PE

Terminal strip Protective wire

29

30

XL_PE_VP

Terminal strip Protective wire Vacuum pump

14

14

Graphical page
of terminal diagrams

=LMF+VP/30

Modif.

300

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Terminal-strip overview

P6550_004

= APS
+ ADG

ENGINEERING GMBH
Page
of 400.c

200

Plug designation

Plug

Plug definition text


first

last

Total number

80B4-80XS4

Connection point humidity sensor H_IN

80B6-80XS6

Connection point Temperature sensor T_IN

80B8-80XS8

Connection point Temperature sensor T_OUTBPP

81B1-81XS1

Connection point Temperature sensor T_BPP

81B7-81XS7

Connection point Temperature sensor T_TP 1

82B3-82XS3

Connection point Temperature sensor T_TP 2

82B8-82XS8

Connection point Temperature sensor T_TP 3

83B0-83XS1

Connection point Temperature / Humidity Sensor T_AMB/H_AMB

84B1-84XS1

Connection point Absolute Pressure Sensor PANOZIN 1

84B4-84XS4

Connection point Temperature sensor T_NOZIN 1

84B5-84XS5

Connection point humidity sensor H_NOZIN 1

84B8-84XS8

Connection point Absolute Pressure Sensor PA_NOZOUT 1

85B1-85XS1

Connection point Temperature sensor T_NOZIN 2

85B3-85XS3

Connection point Temperature sensor T_NOZIN 2

85B5-85XS5

Connection point humidity sensor H_NOZIN 2

85B8-85XS8

Connection point Absolute Pressure Sensor PA_NOZOUT 2

61S2-61XS2

Connection point Pressure sensor control air

20X0

CEE - Plug 32 A Input lead

41XS1

PE

81XS1

100XS3.1

100XS7.1

101XS3

101XS3.1

200

Modif.

400

Date

Name

Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

connector overview

P6550_004

= APS
+ ADG

ENGINEERING GMBH
Page
of 400.c

300

Summarized parts list


Order number
107386

Quantity
2

F02_0011_Englisch

designation

part number

manufacturer

Supplier

connector block for NI Single-Ended 16 Channel

CLE-A618-000

CL-Elektronik

CL-Elektronik

Counter interface CLE-B128

CLE.B128

CL-Elektronik

CL-Elektronik

frequency converters 4 kW

ABB.ACS355-03E-08A8-4

ABB

HARZER

frequency converters 0,37 kW

ABB.ACS355-01E-02A4-2

ABB

HARZER

mains suppression filter 3 - phase

MURR MEF 3-ph

MURR

Hagemeyer

safety relays PNOZsigma - Emergency stop

PILZ.751 104

PILZ

Hagemeyer

network switch 5 TP-RJ45-Ports

PHO.FL Switch SFN 5TX

PXC

Hagemeyer

monitor 2 relay outputs

IFM.DD2001

IFM

Hagemeyer

Power supply unit controlled

FEAS.PSUG243

FEAS

Hagemeyer

bus coupler

BECK.BK9100

Beckhoff

Hagemeyer

10

Termistor Report

SIE.3RN1012-1BB00

SIEMEN

Hagemeyer

11

3 - fold Bachmann power strip

BACH.330.070

BACHMANN

Hagemeyer

12

8-Channel-Digital-Inputterminals 24 V DC

BECK.KL1408

Beckhoff

Hagemeyer

13

8-Channel Digital output terminal

BECK.KL2408

Beckhoff

Hagemeyer

14

MINIZED-Switch disconnector for NEOZED fuse link 50A

5SG7133-8BA50

Siemens

Hagemeyer

15

NEOZED fuse link 25A

SIE.5SE2325

Siemens

Hagemeyer

16

NEOZED adapter sleeve 25A

SIE.5SH5025

Siemens

Hagemeyer

17

RCD SIQUENce Type B universal current-sensitive

SIEM.5 SM3644-4KK14

Siemens

Hagemeyer

18

RCCB

SIE.5SM1342-6

Siemens

Hagemeyer

19

Piece

111722

1
Piece

123181

1
Piece

123179

1
Piece

103279

1
Piece

114280

2
Piece

114430

1
Piece

118273

1
Piece

115289

1
Piece

115693

1
Piece

111151

1
Piece

101348

1
Piece

120349

2
Piece

117018

1
Piece

105186

1
Piece

101748

3
Piece

101528

3
Piece

113600

1
Piece

102738

Modif.

1
Piece

300

Date

Name

400.a
Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Summarized parts list electric P6550_004

= APS
+ ADG

ENGINEERING GMBH
Page
of 400.c

400

Summarized parts list


Order number
101117

Quantity
3

F02_0011_Englisch

designation

part number

manufacturer

Supplier

Miniature circuit-breaker

SIE.5SY4110-7

Siemens

Hagemeyer

20

Circuit breaker single-pole C 2 A

SIE.5SY4102-7

Siemens

Hagemeyer

21

Circuit breaker single-pole C 4 A

SIE.5SY4104-7

Siemens

Hagemeyer

22

Miniature circuit-breaker

SIE.5SY4108-7

Siemens

Hagemeyer

23

Power supply unit

PXC.2866750

PXC

Hagemeyer

24

lamp socket with integrated LED white

SIE.3SB3400-1PE

Siemens

Hagemeyer

25

Contactor, 5,5KW/400V, 2S+2OE, DC 24V

SIE.3RT2017-2BB44-3MA0

Siemens

Hagemeyer

26

Main / Emergency stop switch

3LD2504-0TK53

Siemens

Hagemeyer

27

Varistor surge limiters

SIE.3RT2916-1BB00

Siemens

Hagemeyer

28

Emergency stop mushroom pushbutton

SIE.3SB3000-1HA20

Siemens

Hagemeyer

29

actuator-/ annunciator component switching element, 1

SIE.3SB3403-0E

Siemens

Hagemeyer

30

actuator-/ annunciator component switching element, 1S

SIE.3SB3403-0B

Siemens

Hagemeyer

31

push button flat Red with Support, unlighted

SIE.3SB3000-0AA21-Z

Siemens

Hagemeyer

32

Illuminated pushbutton fl.

SIE.3SB3001-0AA41

Siemens

Hagemeyer

33

Female receptacle

PHO.EMG 45-SD/LA/SI/YE

Phnix

Hagemeyer

34

socket green

PHO.2442559

Phnix

Hagemeyer

35

Power supply unit, primary clocked

PXC.2866284

PXC

Hagemeyer

36

miniature plug-in relays, Coil 24 V DC, 4-pole

Finder 58.34.9.024.0050

Finder

Hagemeyer

37

Main switch

SIE.3LD2003-0TK51

Siemens

Hagemeyer

38

Piece

101114

4
Piece

101115

5
Piece

116755

1
Piece

118787

1
Piece

101234

2
Piece

123222

4
Piece

103964

1
Piece

123223

4
Piece

101712

2
Piece

114392

4
Piece

114391

4
Piece

101212

2
Piece

101216

2
Piece

101338

1
Piece

xxxxxx

3
Piece

122508

1
Piece

103292

1
Piece

103278

Modif.

1
Piece

400

Date

Name

400.b
Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Summarized parts list electric P6550_004

= APS
+ ADG

ENGINEERING GMBH
Page

400.a

of 400.c

Summarized parts list


Order number
123224

Quantity
1

F02_0011_Englisch

designation

part number

manufacturer

Supplier

Motor overload switch 7...10A

SIE.3RV2011-1JA20

Siemens

Hagemeyer

39

Sensor cable for current transmitter(Rosemount/Siemens)

EP-KA.Nr.: 3098/15m

KTE Kabeltechnik Ehrler

KTE Kabeltechnik Ehrler

40

Sensor cable for TMG/EP(Temp/humidity)

EP-KA.Nr.:3091 / 15m

KTE Kabeltechnik Ehrler

KTE Kabeltechnik Ehrler

41

Sensor cable for TMG Controller EPC-320(Pt100)

EP-KA.3060 / 15m Metall

KTE Kabeltechnik Ehrler

KTE Kabeltechnik Ehrler

42

Sensor cable for TMG-Controller EPC-320 (Pt100)

EP-KA.Nr.: 3067 / 15m

KTE Kabeltechnik Ehrler

KTE Kabeltechnik Ehrler

43

Sensor cable for mounting socket Pt 100

EP-KA.Nr.: 3090/1m

KTE Kabeltechnik Ehrler

KTE Kabeltechnik Ehrler

44

Sensor cable for Driesen/Kern(Temp-Humidity)

EP-KA.Nr.:3099 / 15m

KTE Kabeltechnik Ehrler

KTE Kabeltechnik Ehrler

45

Sensor cable for BD/DL (2-Conductor)

EP-KA.:3056/ 15m

KTE Kabeltechnik Ehrler

KTE Kabeltechnik Ehrler

46

Data capture card

NI PCIe-6323

NI

NI

47

NI connecting cable 2m

NI.192061-02

NI

NI

48

compact control box

AE 1130.500

RITTAL

RITTAL

49

Temperature controller

RITT. SK 3110.000

RITTAL

RITTAL

50

Filter fan 20/25 m/h; 230V

RIT.SK 3321.107

RITTAL

RITTAL

51

SK Outlet filter

RIT.SK 3321.207

RITTAL

RITTAL

52

BNC socket casing

RS.546-4910

RS Components

RS Components

53

Piece

110389

6
Piece

108160

1
Piece

106788

7
Piece

106764

1
Piece

104985

1
Piece

111011

3
Piece

106782

2
Piece

115288

1
Piece

105512

2
Piece

104112

1
Piece

101392

2
Piece

108044

2
Piece

102186

2
Piece

105421

3
Piece

123695

Contactor, AC-3, 4KW/400V, 1OE, DC 24V

SIE.3RT2016-2BB42

SIE

SIE

54

114475

Lexium SD3 28A universal stepper motor adjustment

SCH.SD328AU68S2

Schneider Electric GmbH

Schneider Electric GmbH

55

adapter RJ45 USB

TCSMCNAM3M002P

Schneider Electric GmbH

Schneider Electric GmbH

56

motor cable for Stepper motor

VW3S5101R100

Schneider Electric GmbH

Schneider Electric GmbH

57

Piece

114477

1
Piece

122893

Modif.

1
Piece

400.a

Date

Name

400.c
Date

28.05.2013

Proc.

m.elsner

Checked

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Summarized parts list electric P6550_004

= APS
+ ADG

ENGINEERING GMBH
Page

400.b

of 400.c

Summarized parts list


Order number
122894

Quantity
1

F02_0011_Englisch

designation

part number

manufacturer

Supplier

encoder cable for Stepper motor

VW3S8101R100

Schneider Electric GmbH

Schneider Electric GmbH

58

Stepper motor

BRS3ADW851FCA

Schneider Electric GmbH

Schneider Electric GmbH

59

Precision rail mount transmitter

Typ IPAQ-Lplus

TMG

TMG

60

inductive Proximity switch

DW-AS-623-M8-124

di-el GmbH

di-el GmbH

61

Sensor cable M8

LUM.RKMWV 3-224/5,0M

LUMBERG

h-team

62

Plug M12 5pole free conductor end PUR 5m

LUM.RST 5-228/ 5,0M

LUMBERG

h-team

63

Piece

122707

1
Piece

104107

8
Piece

113046

3
Piece

102393

3
Piece

102435

2
Piece

400.b
Date
Proc.
Modif.

Date

Name

Checked

28.05.2013
m.elsner

Bell piston prover with


Nozzle system

EHRLER PRUEFTECHNIK

Summarized parts list electric P6550_004

= APS
+ ADG

ENGINEERING GMBH
Page

400.c

of 400.c