Cooling Tower Descaling Program

Cooling Tower 3 Heat Cool Water Machine 2 1 Cool Area--------------------------------------.COOLING TOWER Cooling Tower is a device which cools hot water from the machine and sends back in a circulatory pattern.Hot Area Taking heat from the machines and rejecting the heat in to the atmosphere inside the cooling tower .

Machine LINE IN LET LINE OUT LET COOLING TOWER PUMP ROOM PUMP WATER SUMP .COOLING WATER CYCLE.

Machines & Equipments using water from Cooling Tower to remove heat during working conditions Heat Exchangers Chillers & Condensors Robots Molds Electric Furnace .

Hot Air going out Pure Water (H2O) Evaporation Dust coming in with Air Make Up Water Ca. Mg Water Tank .

PROBLEM: BIOLOGICAL GROWTH / SLIME Biological Growth in Cooling Tower Fins leads to • narrowing of gaps • reduced wind passage • ineffective cooling • fins going down Biological Growth Continuous accumulation of slime sludge in water pipelines results in • reduced diameter • slow passage of water • excess heating on machine Slime & .

PROBLEM: SCALE / RUST & CORROSIN Scale formation in pipelines results in • reduced diameter of heat exchanger tubes • reduced water flow rate • insulation for heat transfer Scale Rust & Corrosion results in • decreased heat transfer • damage of heat exchanger tubes Rust & Corrosion .

Solution: BIOLOGICAL GROWTH / SLIME Bio-clean pack (BCP ) Treatment Solution SCALE / RUST & CORROSIN Descaling with NM 50 / NM 40 SUS/CBD92 .

.

.

.

.

.

Case Study Case study Before After Pressing Company. used BioClean Pack Heat Exchanger used NM 50 .

7.5 LTRS ACTICHLOR .In case of occurrence of Aluminum) Upto 1. The Ph of circulating water will be raising above 1(ranges from 3-4) depending on the intensity of the scale deposit). Usage of BP 800 (Optional) After descaling with NM50.1 LTRS DEFOAMER ( FC 101 ) .4 LTRS AQUASPERSE . For 300TR . Change water completely after using CBD92.(1 BCP For Each 50TR ) Eg. .5% of total water quantity Descaling Procedure with NM50 /NM40SUS Switch off all equipments.5 Add NM40SUS and circulate for ten minutes.with dilution 1: 5 Once all the above chemicals are dosed replace the water completely after 1. BP 800 can be used.5 The quantity of BP 800 = NM50 Quantity x 0.. So add a maximum of 1 litre defoamer. Change water completely till Ph is neutral.This cycle should be continued until the PH remains constant at 1 for at least 3 hours continuously.5.to neutralize the circulating water to get a PH of 7. If the NM50 calculated above is 100 litre then BP800 required will be 20 litres.1 LTR Procedure for using BCP Water PH should be in the range of 6.5.6BCPs 1 BIOCLEAN PACK (BCP) Contains NM40SUS .2 litre. Foaming may occur during the addition of Actichlor and Aquasperse. DESCALING WITH CBD92 (Online) Circulate for 3-7Days for closed loop with dilution 1:300 Circulate for 3weeks (1/3 per week) for open loop systems with dilution 1:100.8..BIOCLEAN PACK Calculation. Add 10% of NM50 and again check the PH .1LTR FOR EACH TR NM40 SUS(In case of occurrence of Stainless Steel)-2LTRS FOR EACH TR CBD 92.If not add fresh water and circulate and bring the Ph to optimal level of 7.Initially add 10% of the total quantity of Product into the cooling tower and circulate .3 days and change water completely DESCALING PRODUCT CALCULATION NM 50. For ex. Add Actichlor and circulate for 10 minutes.