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QUALITY ASSURANCE PLAN

Pre-Engineered Steel Building / Steel Structure


NAME OF CUSTOMER :

DOCUMENT NO

: PCT/QC/QAP/General

REVISION NO

DATE

JOB NO:

INSPECTION BY
DESCRIPTION

1.2 Hot Rolled & Hollow


Sections
(Beam/Channel/Angle
Bar, Beams, pipes etc.)
1.3 Purlin & Panel Coils

2.2 Doors, Windows, FRP


ventilators, skylights etc.

FORMAT OF RECORDS
PCT

Client/TPI

a) 100%
b) 100%
c) 1No./ Incoming Vehicle
a) 100%
b) 100%
c) 1No./ Incoming Vehicle

ASTM A 572 Gr 50
or equivalent material

a) Chemical Properties
b) Mechanical Properties
c) Dimensions
a) Chemical Properties
b) Mechanical Properties
c) Dimensions

a) Mill TC Verification
b) Mill TC Verification
c) Measurement
a) Mill TC Verification
b) Mill TC Verification
c) Measurement

a) Chemical Properties
b) Mechanical Properties
c) Dimensions

a) Mill TC Verification
b) Mill TC Verification
c) Measurement

a) Chemical properties
b) Mechanical properties
c) Dimension
a) Material
b) Dimensions

a) Mfr. TC Verification
b) Mfr.TC Verification
c) Measurement
a) Mfr. TC Verification
b) Measurement

a) 100 %
b) 100 %
c) Sample-1 in 3000
a) 100 %
b) Random Sample

ASTM A 325, A563 & A 436

a) Dimension

a) Measurement

a) 50 %

a) Dimension

a) Measurement

b) Part Identification

b) Verification

a) Procedure Specification
b) Procedure Qualification
c) Welder Qualification
a) Visual Defects
b) Weld size
c) Surface Defects
d)Under surface defects

a) Verification / Review
b) Verification / Review
c) Verification / Review
a) Visual
b) Measurement
c) DP Test
d) Ultrasonic Test

a) 100%
b) 100 %
c) 100 %
a) 100%
b) 50 %
c) 1 Joint /Day
d) 1 Joint / Day

a) Surface preparation
b) Surface Coating

a) Measurement & Visual


b) Measurement- DFT

a) 1 Sample / Day
b) 1 Sample / Day

a) Dimensions
b) Surface & Shape

a) Measurement
b) Visual

a) 1 Sample / Shift
b) Random

a) R
b) R
c) I
a) R
b) R
c) I

IS2062 E250 WA
For HR sections
IS 1239, IS 4923, I S 1161
for Pipe / Hollow sections
ASTM A 792 Gr . 50 / 80
a) 100%
a) R
b) 100%
for Panel
b) R
c) 1No./ Incoming Vehicle ASTM A 653 Gr 50 for GI & c) I
ASTM A 1011 Gr 50 for Plain
Purlins

a) Mill TC
b) Mill TC
c) PCT-Inspection report
a) Mill TC
b) Mill TC
c) PCT-Inspection report
a) Mill TC
b) Mill TC
c) PCT-Inspection report

a) R
b) R
c) I
a) R
b) R

a) Manufacturer TC
b) Manufacturer TC
c) PCT-Inspection report
a) Manufacturer TC
b) PCT-Inspection report

Fabrication-As Per Dwg.


and MBMA

a) I

a) PCT-Inspection report

a) 100%

Fabrication-As Per Dwg.

a) I

a) PCT-Inspection report

b) 100%

and MBMA
a) R
b) R
c) R
a) I
b) I
c) I
d) I

a) WPS
b) PQR
c) WPQ
a) PCT-Inspection report
b) PCT-Inspection report
c) PCT-Inspection report
d) PCT-Inspection report

As per Client requirement


and Specifications

a) I

a) PCT-Inspection report
b) PCT-Inspection report

As per Drawing , MBMA &


client Specifications

a) I

a) PCT-Inspection report

As per Drawing &


client Specifications

WELDING & NDT

4.1 Welding Procedure

4.2 Welding Inspection

SPEC. CODES & STANDARDS


FOR ACCEPTANCE CRITERIA

FABRICATION PROCESS

3.1 Fabrication of Primary


Structure
3.2 Final Inspection (Before
Painting)
4

EXTENT OF CHECK

BOUGHT OUT ITEMS

2.1 Bolts, Nuts & Washers


(Fasteners)

TYPE OF CHECK

RAW MATERIAL

1.1 Steel Plate

CHARACTERISTIC

AWS D1.1 -2010

AWS D1.1 -2010

SURFACE CLEANING & PAINTING

5.1 Surface Cleaning &


Painting process
6 Roll Forming
6.1 Purlin & Roof Sheeting
Roll Forming
LEGEND :R - Review
I - Inspection

PCT - Phenix Construction Technology


AWS - American Welding Society

Prepared by : ____________________
Phenix - Head Q.A./Q.C.

ASTM- American Society for Material & Testing


IS - Indian Standard
MBMA - Metal Building Manufacturer's Association
Reviewed & Approved by : _________________________
Customer / Third Party Insp.

REMARKS