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SAUDI ARAMCO DOW ARABIA (MFC)

REPORT DATE :

Weekly Welder Performance / Repair Rate Report


PROJECT TITLE

WBS/BI/JO NUMBER

07.09.2014

REPORT NUMBER: 046

CONTRACTOR/SUBCONTRACTOR -

CONTRACTOR INSP. LEVEL

LOCATION

COMPANY LEVEL

This Week (period: 28 AUG 2014 - 03 SEP 2014 )

Item

Welder's
Name and Stamp No.

Productio
Productio
Joints
n
n Joints
Welded
Weld
Rejected
RT'd

Tracer
Welds
RT'd

Tracer
Rejected

Rejection
Rate %
Joint
Basis %

Linear
Basis %

previouse week
joint welded

WEEKLY WELDER PERFORMANCE / REPAIR RATE REPORT


Previous Two Weeks

Joints
RT'd

Joints
Rejected
Producti
on &
Tracers

Reject
Rate

Cumulative To Date
Producti
Joints
on
Joints
Welded
Weld Rejected
RT'd

Rejection Rate %
Current
week

Last
Week

Before
Last week

Remarks

SAUDI ARAMCO DOW ARABIA (MFC)

REPORT DATE :

Weekly Welder Performance / Repair Rate Report


PROJECT TITLE

WBS/BI/JO NUMBER

07.09.2014

REPORT NUMBER: 046

CONTRACTOR/SUBCONTRACTOR -

CONTRACTOR INSP. LEVEL

LOCATION

COMPANY LEVEL

This Week (period: 28 AUG 2014 - 03 SEP 2014 )

Item

Welder's
Name and Stamp No.

Productio
Productio
Joints
n
n Joints
Welded
Weld
Rejected
RT'd

Tracer
Welds
RT'd

Tracer
Rejected

Rejection
Rate %
Joint
Basis %

Linear
Basis %

previouse week
joint welded

WEEKLY WELDER PERFORMANCE / REPAIR RATE REPORT


Previous Two Weeks

Joints
RT'd

Joints
Rejected
Producti
on &
Tracers

Reject
Rate

Cumulative To Date
Producti
Joints
on
Joints
Welded
Weld Rejected
RT'd

Rejection Rate %
Current
week

Last
Week

Before
Last week

Remarks

SAUDI ARAMCO DOW ARABIA (MFC)

REPORT DATE :

Weekly Welder Performance / Repair Rate Report


PROJECT TITLE

WBS/BI/JO NUMBER

07.09.2014

REPORT NUMBER: 046

CONTRACTOR/SUBCONTRACTOR -

CONTRACTOR INSP. LEVEL

LOCATION

COMPANY LEVEL

This Week (period: 28 AUG 2014 - 03 SEP 2014 )

Item

Welder's
Name and Stamp No.

Welders Summary
Total No. of Welders
This Week High Rejection Welders

Productio
Productio
Joints
n
n Joints
Welded
Weld
Rejected
RT'd

Tracer
Welds
RT'd

Tracer
Rejected

Rejection
Rate %
Joint
Basis %

Linear
Basis %

previouse week
joint welded

WEEKLY WELDER PERFORMANCE / REPAIR RATE REPORT


Previous Two Weeks

Joints
RT'd

Joints
Rejected
Producti
on &
Tracers

Qty

This Week Revoked


Cumulative Revoked Welders
Total Active Welders
NOTE:

Based on Three weeks continuous monitoring Welders having > 5% joint basis or 1% linear basis repair rate are revoked for Re-test & removed from job.

PREPARED BY:
Name
Sign.
Date

VERIFIED by Sub-Contractor

Reject
Rate

Cumulative To Date
Producti
Joints
on
Joints
Welded
Weld Rejected
RT'd

Rejection Rate %
Current
week

Last
Week

Before
Last week

Remarks

Period

From:

EQUIPME
SUBNT TYPE
PACKAGE CONTRAC
NDT
TOR
Piping/
COMPANY
Tank
AROMATIC
GULF ASIA NDT-CCS
PIPING
S
ARCC
TCC

AMSYCO

To:

13-Aug-14
Weekly

Total Welding

Total RT Completed

Total Rejected

No.of
Joints

Linear
(Mtrs)

No.of
Joints

Linear
(Mtrs)

No.of
Joints

PIPING

263

97.42

70

31.86

11

PIPING

316

107.09

39

11.75

11

AYTB

AMSYCO
/RAWABI

PIPING

0.00

PCMC

AMSYCO
/RAWABI

PIPING

394

172.3

25

20.21

GACC

AMSYCO
/RAWABI

PIPING

133

76.36

17

5.93

1106

453.17

151

69.75

25

MFC

PE Train 1,
2&4

AMSYCO

7-Aug-14

L&T ATCO PETROSPECT

TOTAL

PIPING
PIPING

ARCC Weekly
Week#85
15.71%
Week#86
12.84%
Week#87
8.50%
Week#88
17.18%
Week#89
12.76%

20.00%
18.00%
16.00%
14.00%
12.00%
10.00%
8.00%
6.00%
4.00%
2.00%
0.00%
Week#85
8.00%
7.80%

Week#85

7.12%
7.60%
7.40%

Week#86

Week#87

Wee

8.00%
7.80%
Week#86
Week#87
Week#88
Week#89
ARCC CUM

7.30%
7.82%
7.89%
7.85%

7.60%
7.40%
7.20%
7.00%
6.80%
6.60%
Week#85

Week#86

Week#87

Week

30.00%
25.00%
TCC Weekly
Week#85
28.20%
Week#86
18.54%
Week#87
23.81%
Week#88
12.19%
Week#89
4.16%

20.00%
15.00%
10.00%
5.00%
0.00%
Week#85

Week#86

Week#87

Wee

8.00%
7.80%
7.60%
TCC Cum
Week#85
7.12%
Week#86
7.30%
Week#87
7.82%
Week#88
7.89%
Week#89
7.85%

7.40%
7.20%
7.00%
6.80%
6.60%
Week#85

Week#86

Week#87

cumulatice TCC

Week#

PCMC Weekly
Week#85
Week#86
Week#87
Week#88
Week#89

PCMC cumulative
Week#85
Week#86
Week#87
Week#88
Week#89

13-Aug-14

Date:

ekly

Cumu
Total Rejected
Linear
(Mtrs)

0.24
0.06

Joints

15.714%
28.205%

Total Welding

Total RT Completed

Total Rejected

Linear

No.of
Joints

Linear
(Mtrs)

No.of
Joints

Linear
(Mtrs)

No.of
Joints

0.741%

40635

18690.42

8117

4301.13

475

0.519%

38415

27438.93

3258

2605.69

232

0.00

#DIV/0!

#DIV/0!

9731

4598.81

1353

628.13

98

0.01

4.000%

0.025%

21502

10200.97

1707

847.78

114

0.523%

1102

793.55

78

50.55

22

0.48

111385

61722.68

14513

8433.28

941

0.03

0.33

Week#86

Rejection Rate(%)

11.765%

16.56

Week#87

Week#88

Week#89

Week#86

Week#87

Week#86

Week#86

Week#87

Week#87

cumulatice TCC

Week#88

Week#89

Week#88

Week#89

Week#88

Week#89

15-Aug-14
Cumulative
Total Rejected

Rejection Rate(%)

Linear
(Mtrs)

Joints

Linear

8.60

5.852%

3.40

RT Backlog
>1W - <2W

>2W

Total

Shop

Field

Shop

Field

0.200%

19

60

270

349

7.121%

0.131%

70

140

210

1.40

7.243%

0.223%

1.54

6.678%

0.182%

11

13

58

82

0.54

28.205%

1.060%

15

24

15.48

6.48

0.18

JUSTIFICA
TION FOR
HIGH
BACKLOG/
REJECTIO
N RATE

445 665
- joints are repair and reshoot

are repair and reshoot