Professional Documents
Culture Documents
C2 Wiring
See page 11 for
other wiring
configurations
OWNERS MANUAL
MODEL MT
MEDIUM DUTY DOOR OPERATOR
2 YEAR WARRANTY
Serial #
(located on electrical box cover)
NOT FOR RESIDENTIAL USE
Installation Date
Wiring Type
TABLE OF CONTENTS
SPECIFICATIONS
Operator Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Operator Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
PREPARATION
Track Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Powerhead Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Trolley Carriage/Chain Attachment . . . . . . . . . . . . . . . . . . . . . . . .4
INSTALLATION
Mount the Header Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Mount the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Hang the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Straight Arm Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Entrapment Protection Accessories . . . . . . . . . . . . . . . . . . . . . . .7
DIAGRAMS
ADJUSTMENT
REPAIR PARTS
WARNING
WARNING
IMPORTANT NOTES:
BEFORE attempting to install, operate or maintain the operator,
you must read and fully understand this manual and follow all
safety instructions.
DO NOT attempt installation, repair or service of your
commercial door and gate operator unless you are an
Authorized Service Technician.
Mechanical
CAUTION
WARNING
WARNING
WARNING
WARNING
Electrical
WARNING
CAUTION
WARNING
When you see these Safety Symbols and Signal Words on the
following pages, they will alert you to the possibility of serious
injury or death if you do not comply with the warnings that
accompany them. The hazard may come from something
mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will
alert you to the possibility of damage to your door and/or the
door operator if you do not comply with the cautionary
statements that accompany it. Read them carefully.
AVERTISSEMENT
AVERTISSEMENT
ATTENTION
AVERTISSEMENT
AVERTISSEMENT
AVERTISSEMENT
AVERTISSEMENT
AVERTISSEMENT
ATTENTION
AVERTISSEMENT
O P E R AT O R S P E C I F I C AT I O N S
MOTOR
ELECTRICAL
TRANSFORMER: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Vac
CONTROL STATION: . . . . . . . . . . .NEMA 1 three button station.
OPEN/CLOSE/STOP
WIRING TYPE: . . . . . . . . . . . . . . . . . . . . .C2 (Factory Shipped)
Momentary contact to OPEN & STOP, constant pressure to
CLOSE, plus wiring for sensing device to reverse. See page 11
for control wiring options.
LIMIT ADJUST: . . . . . . . . . . . . . .Linear driven, fully adjustable
screw type cams.
MECHANICAL
SAFETY
O P E R AT O R D I M E N S I O N S
WEIGHTS AND DIMENSIONS
HANGING WEIGHT:80-110 LBS. (36.29-49.9 kg)
12-1/2"
(31.75 cm)
4"
(10.16 cm)
9-1/2"
(24.13 cm)
Highest Point of Door Travel
16-3/16"
(41.12 cm)
WARNING
P R E PA R AT I O N
TRACK ASSEMBLY
CAUTION
WARNING
WARNING
1. Using the 3/8"-16 x 3/4" bolts and flange hex nuts provided,
assemble the operator track by installing and tightening the
track spacer brackets. Position the spacers evenly over the
length of the track. NOTE: The nylon pad on the spacer
bracket should face up.
2. Using (2) 3/8"-16 x 1" bolts and lock washers, install the front
idler assembly to the second set of holes of one end of the
track. Refer to the illustration below.
3. Slide the trolley carriage onto the track so that the take-up bolt
will be toward the operator.
POWERHEAD ATTACHMENT
1. Position the track assembly on the frame of the powerhead so
that the motor side of operator is in back (away from door).
2. Loosely install two 3/8"-16 x 3/4" bolts and nuts in third hole
from the end of the track.
3. Align the track so that the bolts inserted in step 2 line up with
the L-Slots in the frame.
4. Connect the track to the powerhead by fastening two
3/8"-16 x 3/4" bolts and nuts through the frame and the end
holes in track. Tighten all four bolts to secure the track to the
powerhead.
AVERTISSEMENT
AVERTISSEMENT
ATTENTION
AVERTISSEMENT
TROLLEY CARRIAGE
/ CHAIN ATTACHMENT
1. Attach the take-up bolt to the trolley carriage using
3/8-16" hex nuts and lock washer, as shown below.
2. Using one of the master links, attach the chain to the other
end of the trolley carriage. Reel the chain around the front idler
shaft, over the spacer brackets, back to the drive shaft
sprocket, and then to the take-up bolt on the carriage.
3. Using the other master link, attach the chain to the take-up
bolt and tighten to the desired chain tension.
Chain Tension: With trolley positioned at either end of the track, a
properly adjusted chain will sag about 3" (7.62 cm) at the
mid-point. If necessary, remove links from the chain to achieve
proper adjustment.
ADVERTENCIA
PRECAUCIN
ADVERTENCIA
ADVERTENCIA
Reel Chain
Around Idler and
Over Spacer Brackets
Trolley Carriage
Spacer Bracket
(Mounted Nylon Pad Side Up)
Trolley Assembly
Take-Up Bolt
L-Slot
Master Link
Trolley Carriage
Hex Nut
Take-Up Bolt
Lockwasher
Hex Nut
Master Link
Roller Chain
Straight Arm
I N S TA L L AT I O N
IMPORTANT NOTE: Before the operator is installed, be sure the door has been properly aligned and is working smoothly. Although
each installation will vary due to particular building characteristics, refer to the following general procedures to install the operator.
MOUNT OPERATOR
1. Allowing the motor to rest on the floor, raise the front end of
the track assembly to the front header bracket and fasten
using the 3/8" dia. x 6.40" long pivot shaft and cotterpins
provided.
Header Bracket
1. Locate the center of the door and mark a line on the wall
directly above the door. Extend this line up the wall.
2. Determine the highest point of door travel. Slowly raise the
door and observe the action of the top section. When the top
section reaches its highest point, use a level and project a line
from this point to the center line the of the door.
Carpenters
Level
Cotterpins
Header Wall
High Point
of Travel
Pivot Shaft
Door Travel
Projection
Guide
Rails
1.75"
(4.45 cm)
High Rise Point
Projection Line
Operator Alignment
I N S TA L L AT I O N
HANG THE OPERATOR
WARNING
CAUTION
AVERTISSEMENT
ATTENTION
Top
Roller
Mid-Span
Support Brace
Straight Arm
Center Line of Door
Door Bracket
Curved
Door Arm
ADVERTENCIA
Pivot Bolt
PRECAUCIN
I N S TA L L AT I O N
ENTRAPMENT PROTECTION ACCESSORIES
(OPTIONAL)
WARNING
To reduce the risk of SEVERE INJURY or DEATH, ALWAYS
install reversing sensors when the 3-button control station is
out of sight of door or ANY other control (automatic or manual)
is used. Reversing devices are recommended for ALL
installations.
SENSING EDGES
All types of sensing edges with an isolated normally open (N.O.)
output are compatible with your operator. This includes
pneumatic and electric edges. If your door does not have a
bottom sensing edge and you wish to purchase one, contact the
supplier of your operator.
CAUTION
WARNING
AVERTISSEMENT
ADJUSTMENT
CAUTION
ATTENTION
WARNING
WARNING
NOTE: Make sure the limit nuts are positioned between the limit
switches before proceeding with adjustments.
1. Depress retaining plate to allow nut to spin freely. After
adjustment, release plate and move nut back and forth to
ensure it is fully seated in slot.
2. To increase door travel, spin nut away from limit switch. To
decrease door travel, spin limit nut toward limit switch.
3. Adjust open limit nut so that door will stop in open position
with the bottom of the door even with top of door opening.
4. Repeat steps 1 and 2 for close cycle. Adjust close limit nut so
that the limit switch is engaged as door fully seats at the floor.
ADVERTENCIA
AVERTISSEMENT
AVERTISSEMENT
PRECAUCIN
AVERTISSEMENT
ATTENTION
Retaining Plate
CLOSE Limit Switch
AUX. OPEN
Limit Switch
SAFETY
(Aux. Close) Limit Switch
ADJUSTMENT
EMERGENCY DISCONNECT SYSTEM
WARNING
CAUTION
Emergency
Disconnect
Door Arm
Header
Bracket
Trolley
Track
AVERTISSEMENT
TO RECONNECT DOOR ARM TO TROLLEY
Pull the emergency release handle toward the operator at an
angle so that the trolley release arm is horizontal. The trolley will
reconnect on the next UP or DOWN operation, either manually or
by using the door control or remote.
Clevis Pin
Chain
Straight
Door Arm
Assembly
Door
Bracket
Emergency
Disconnect
Door Arm
ATTENTION
Emergency
Disconnect
Door
Curved
Door Arm
NOT
ICE
Emergency
Release Handle
ADVERTENCIA
PRECAUCIN
ADJUSTMENT
BRAKE ADJUSTMENT
A solenoid brake is an optional modification. If provided, the
brake is adjusted at the factory and should not need additional
adjustment for the the life of the friction pad.
Solenoid
Release Lever
Friction Pads
Pulley
WARNING
To prevent possible SERIOUS INJURY or DEATH, install
reversing sensors when the 3-button control station is out of
sight of the door or ANY other control (automatic or manual) is
used. Reversing devices are recommended for ALL
installations.
CAUTION
Adjusting Nut
Clutch Pad
Spring
Clutch Plate
Cotterpin
AVERTISSEMENT
Washer
Clutch Pulley
ATTENTION
ADVERTENCIA
9
PRECAUCIN
NG
P O WWARNING
ER WIRING
WARNING
To reduce the risk of SEVERE INJURY or DEATH:
ANY maintenance to the operator or in the area near the
operator MUST NOT be performed until disconnecting the
electrical power and locking-out the power via the operator
power switch. Upon completion of maintenance the area MUST
be cleared and secured, at that time the unit may be returned
to service.
Disconnect power at the fuse box BEFORE proceeding.
Operator MUST be properly grounded and connected in
accordance with local electrical codes. The operator should be
on a separate fused line of adequate capacity.
EMENT
POWER WIRING CONNECTIONS
ON
AVERTISSEMENT
AVERTISSEMENT
NCIA
ADVERTENCIA
ADVERTENCIA
10
C O N T R O L S TAT I O N W I R I N G
DETERMINE WIRING TYPE
WARNING
CAUTION
Standard C2 or B2 Wiring
Standard operators are shipped from the factory with jumper set
for C2 wiring, which requires constant pressure on button to
close the door. If momentary contact on close direction is desired
(B2 wiring) you must include an entrapment protection device.
Constant pressure on close (C2 wiring)
In the electrical enclosure, a RED wire was placed on terminal
block #12. With this setting, the operator will require constant
pressure on close control in order to keep door moving in the
close direction.
AVERTISSEMENT
ATTENTION
SPECIAL CONTROL WIRING
SPECIAL CONTROL
WIRING DIAGRAM
WI
Wiring Type
ADVERTENCIA
PRECAUCIN
Standard
Control Station
OPEN
WARNING
Push
Buttons
CLOSE
TO PREVENT ENTRAPMENT
DO NOT START DOOR DOWNWARD
UNLESS DOORWAY IS CLEAR
STOP
WARNING Notice
11
C O N T R O L S TAT I O N W I R I N G
RADIO CONTROLS
WARNING
CAUTION
AVERTISSEMENT
ATTENTION
ADVERTENCIA
PRECAUCIN
12
WARNING
T E S T I N G A N D M A I N T E N A N WARNING
CE
Turn on power. Test all controls and safety devices to make sure
they are working properly. It will be necessary to refer back to
page 7 for fine adjustment of the limit switches.
CAUTION
WARNING
To avoid SERIOUS PERSONAL INJURY or DEATH from
electrocution, disconnect ALL electric power BEFORE
performing ANY maintenance.
IMPORTANT NOTES:
Do not leave operator power on unless all safety and
entrapment protection devices have been tested and are
working properly.
Be sure you have read and understand all Safety Instructions
included in this manual.
Be sure the owner or person(s) responsible for operation of
the door have read and understand the Safety Instructions,
know how to electrically operate the door in a safe manner,
and know how to use the manual disconnect operation of the
door operating system.
AVERTISSEMENT
AVERTISSEMENT
ATTENTION
AVERTISSEMENT
MAINTENANCE SCHEDULE
Check at the intervals listed in the following chart:
ITEM
Drive Chain
PROCEDURE
EVERY 3 MONTHS
EVERY 6 MONTHS
EVERY 12 MONTHS
Sprockets
Clutch
Belt
Fasteners
Manual Disconnect
ADVERTENCIA
HOW TO ORDER REPAIR PARTS
WARNING
PRECAUCIN
ADVERTENCIA
AVERTISSEMENT
AVERTISSEMENT
13
S C H E M AT I C D I A G R A M F O R M T 5 0 1 1 1 7 5 3
(OPTIONAL)
BIMETAL
RELAY
(OPTIONAL)
LIGHT
W
C
MAX.
100W
BK
A
WIRE NUT
CLOSE-B
Y
BL
C
N.O.
MOTOR *
RES.
Y
BK
BK
L2
OPEN-A
O/L
Y
R
CAPACITOR
L1
BR
WIRE NUT
BK
W
PR1.
3
STOP
10VA.
BR
R1
OR
SAFETY
EDGE
CLOSE-A
BL
R
C
OPEN-B
OPEN
N.O.
OPEN L.S.
OR
OP
AUX.
CLOSE L/S
10
GY
OR
N.C.
11
OR
GY
GY
R3
12
BL
Y/BK
24VAC.
SEC.
PULL SWITCH
TO
OPEN & CLOSE
R2
AUX.
OPEN
L/S
R
P
CLOSE
CLOSE L/S
P
CL
P
N.C.
W
C
14
CLOSE
OPEN
OR
N.C.
N.C.
N.C.
AUX.CLOSE
GY
GY
N.C.
OR
AUX.OPEN
P
N.O.
R3
RESISTOR
Y
R2
BR
R1
WIRE NUT
Y
O/L
MOTOR
CAPACITOR
OR
BR
R
BK
WIRE NUT
W
R
Y/BK
P
R
I.
S
E
C.
BL
NC
OR
NO
BR
OP
CL
XFMR
NC
NO
BL R
BK
RPM
SENSOR
5
OR
R
OR
BR Y
GY W
10
BK
BL
BK
4
3
2
11 12
L1 L2
GROUND
OPEN
CLOSE
STOP
120VAC
PULL SWITCH TO
OPEN & CLOSE
*C2 WIRING
15
RADIO
RECR
S C H E M AT I C D I A G R A M F O R B M T 5 0 1 1 1 7 5 4
(OPTIONAL)
BIMETAL
RELAY
(OPTIONAL)
LIGHT
W
C
MAX.
100W
BK
A
CLOSE-B
C
BL
N.O.
MOTOR *
RES.
O/L
BK
L2
OPEN-A
BK
L1
Y
R
CAPACITOR
BR
R
BK
CLOSE-C
BRAKE SOLENOID
OPEN-C
BL/BK
WIRE NUT
PR1.
STOP
(WHEN PRESENT)
HAND CHAIN
INTERLOCK SW.
R1
12
OR
GY
GY
CLOSE-A
C
N.O.
OPEN L.S.
AUX.
CLOSE
L/S
10
SAFETY
EDGE
BL
OPEN-B
OPEN
R3
24VAC.
SEC.
BL
BR
10VA.
OR
OP
OR
N.C.
W
C
11
OR
GY
A.R.S. BOARD
(When Present)
5
PULL SWITCH
TO
OPEN & CLOSE
Y
R2
AUX.
OPEN
L/S
R
P
CLOSE
CLOSE L/S
P
2
* TO REVERSE MOTOR ROTATION, INTERCHANGE
RED AND YELLOW MOTOR WIRES.
16
CL
P
N.C.
COM
OPEN
P
N.C.
OR
CLOSE
COM
OR
N.C.
AUX.OPEN
P
N.O.
N.C.
AUX.CLOSE
COM
GY
GY
W
Y
R3
BR
R1
RADIO
RECR
R2
RESISTOR
MOTOR
Y
Y
O/L
BRAKE
SOLENOID
CAPACITOR
R
BR
R
BK
BL/BK
WIRE NUT
R
R
W
PRIMARY
BK
C
NC
NC
OR
NO
NO
BR
**INTLK.
NC
NC
NO
NO
CL
OP
Y
SECONDARY
COM
BL
XFMR
Y
BL/BK
BL
BL R
BL/BK
N.O.Y
GY
5
4
3
OR
R
OR P BR Y
GY W BL BK BK
10 11 12 L1 L2
2
1
A.R.S. BOARD
(When Present)
OPEN
CLOSE
STOP
SAFETY
EDGE
GROUND
See Close Control
Wiring Options Below
RATED LINE
VOLTAGE
PULL SWITCH
TO OPEN &
CLOSE
17
ELECTRICAL BOX
L5
L7
L3
S3
S4
L1
L6
L3
L7
10
S3
L2
S4
7
8
S2
S1
S5
5
L2
L4
1
6
11
18
Motor Kits
K20-5150LD
K20-5250LD
QTY
1
1
PART #
13-10024
23-10041
29-2
21-10340
21-5230
29-10338
29-12110
24-24-1
24-24-6
1
1
1
1
1
1
1
2
1
DESCRIPTION
Depress Plate
Spring, Depress Plate
Limit Switch
Standoff, Limit Switch
Nut, Double Tinnerman
DESCRIPTION
Limit Nut
Limit Switch
Resistor, 2 Ohm
Transformer, 115V
Transformer, 230V
Capacitor, 70MFD
Capacitor, 20MFD
Relay, DPDT
Relay, 3PDT
BMT5025
DESCRIPTION
MT Electrical Box
MT Electrical Box Cover
SPDT Interlock Switch
(Not on MT)
29-2
Resistor, 2 Ohm
42-10040
Terminal Assembly 3 Lug
42-110
10 Position Terminal Block
71-10345
RPM Sensor Board (MT Only)
74-10352
RPM Sensor Board Harness
(See Var. Comp.) Transformer
(See Var. Comp.) Relay, 24V
(See Var. Comp.) Motor Capacitor
Not Shown
31-10350
Standoff
K75-12489
MT Auto Reversal System
(ARS) Logic
BMT5011
4
5
6
7
8
9
10
11
PART #
10-10315
10-10316
23-10916
MT5025
ITEM
1
2
3
INDIVIDUAL PARTS
QTY
1
2
4
8
4
L5
L6
L7
19
DESCRIPTION
Limit Shaft
Flange Bearing 3/8" I.D.
Limit Nut
Sprocket 48B9 x 3/8"
Powder Metal
RPM Sensor Interrupter Cup
Rollpin 1/8 x 1" Long
E Ring, 3/8"
QTY
1
2
2
1
1
1
2
I L L U S T R AT E D PA R T S
H4
H6
H8
H3
H5
O4
H7
O9
O6
O2
H2
B7
O3
H1
B4
O1
B11
C3
O8
B2
O8
O8
C13
C11
O2
C12
C2
O5
O7
MTR
C6
C3
1
B1
C7
C4
C9
C1
B8
C14
C8
C5
B3
B6
B9
B10
Brake Componets - Model BMT Only
B5
20
C10
PART #
10-10354
10-10355
10-10356
10-10357
17-10363
B7
22-120
22-240
31-10364
75-10359
82-NH25-03
86-CP05-108
B8
B9
B10
B11
DESCRIPTION
QTY
Brake Release Arm
2
Solenoid Link
1
Brake Mounting Plate
1
Solenoid Bracket
1
Pulley & Disc Assembly
1
Compression Spring
.360 O.D. x .045WD
4
115V Brake Solenoid
1
230V Brake Solenoid
1
Spacer .20 I.D. x .260 OD x 1
2
Brake Plate Pad Assembly
1
1/4-20 x 3/16 S.S. Knurled Cup 1
Cotterpin 5/32" x 1-1/2" Long
1
Model BMT5011
Model BMT5025
PART #
10-10203
10-10204
10-10205
11-10130
75-10170
75-10174
75-10259
DESCRIPTION
Curved Arm
Door Bracket
Header Bracket
Header Pivot Pin
Slider Assembly
Front Idler Assembly
Track Spacer Assembly
ITEM
O1
O2
O3
O4
QTY
1
1
1
1
1
1
2
10-10203
10-10204
75-10214
Curved Arm
Door Bracket
Straight Arm Assembly
DESCRIPTION
Electrical Box Replacement Kits
PART #
11-10319
12-10029
15-48B10GXX
15-48B10G1
O5
O6
15-48B24GXX
19-48027M
O7
19-48033M
O8
O9
86-RP08-102
87-P-075
1
1
1
DESCRIPTION
Output Shaft
Bearing 3/4" I.D.
Sprocket, 48B10 x 3/4"
Sprocket, 48B10 x 3/4"
Powder Metal
Sprocket, 48B24 x 3/4"
Chain #48 x 27 Links
with master link
Chain #48 x 33 Links
with master link
Roll Pin 1/4" x 1-1/8" Long
Turac 3/4" Push on Fastener
DESCRIPTION
QTY
Clutch Plate
1
Clutch Shaft
1
Bearing 3/4" I.D.
2
Sprocket, 48B10 x 3/4"
1
Cogged Belt
1
4L Motor Pulley 7" O.D.
1
Spring, Clutch (1/3 & 1/2 HP) 1
Clutch Disc
1
Castle Nut 3/4-16
1
Cotterpin 1/8" x 1-3/4" Long
1
Roll Pin 1/4" x 1-1/8" Long
1
Roll Pin 1/4" x 2" Long
1
Turac 3/4" Push on Fastener
2
Flatwasher 3/4"
5
PART #
10-10166
11-10320
12-10029
15-48B10GXX
16-4L290
17-10336
18-10164
39-10167
84-SH-76
86-CP04-112
86-RP08-102
86-RP08-200
87-P-075
85-FW-75
KIT #
See page 19
DESCRIPTION
Upgrade Kit
MOTOR
See page 19 for more information.
DESCRIPTION
#48 Chain Doors 8' to 10'
#48 Chain Doors to 12'
#48 Chain Doors to 14'
Door Track*
QTY
1
2
1
1
1
1
1
3
2
O P E R AT O R N O T E S
22
O P E R AT O R N O T E S
23
2 OR MORE
Open
Close
Stop
KEY LOCKOUT
Open
Open
Close
Close
Stop
Stop
Open
Close
Stop
Keyswitch
2 OR MORE
4
SEE NOTE #2
SEE NOTE #2
Open
Open
Open
Close
Close
Close
R1
R2
EXTERNAL INTERLOCK
10
Sensing Device
01-10332N
EXTERNAL
TERMINAL BLOCK
RADIO CONTROL
3
3
R3
STOP
EXT.
INTERLOCK