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AISI 1010 Cold Drawn Bar

M-7243

1. General Statements
1.1 Introduction

AISI 1010 Cold Drawn Bar

2. Allowable Equivalents
The following equivalent materials may be used to fulfill this Specification. One or more of the
following methods may be used to specify materials, but do not duplicate information between
methods.
2.1 Existing industry specifications:
Governing Body (ASTM, JIS,
Specification Number
etc.)
Equivalent Material
1010
AISI
1
Equivalent Material
G3507 SWRCH10A
JIS
2
KS
D3592 SWRCH10A
2.2 Existing vendor specific (proprietary):
Material Supplier
Supplier Specification Number
Equivalent Material
1

3. Physical Composition
3.1 Elemental Composition (including tolerance):
Element (Copper, aluminum, etc.)
Percentage requirement (with tolerance)
C
0.08 0.13%
Mn
0.3 0.6%
P
MAX 0.04%
S
MAX 0.05%

AISI 1075

M-7080

1. General Statements
1.1 Introduction
Steel with good wear characteristics

2. Allowable Equivalents
2.1 Existing industry specifications that may be used to fulfill this Material Specification are:
Governing Body (ASTM, JIS, etc.)
Specification Number
2.2 Existing vendor specific (proprietary) specifications that may be used to fulfill this Material
Specification. NOTE! Use of single-source materials should be avoided whenever possible, and only
used when no other materials are known that will satisfy the product requirements ( DELETE THIS
NOTE FROM ACTUAL SPECIFICATIONS).
Material Supplier
Supplier Specification Number

3. Material Composition
3.1 Elemental Composition
Specific chemical composition requirements for the material, including tolerance. If none are specified, the
requirements listed in Section 2 above apply.
Element (e.g. Copper, aluminum, etc.)
Percentage requirement (with tolerance)
3.2 Physical Composition
Other physical characteristics not defined above, such as internal dimensional requirements:
1.
AISI 1075 (SK-5, SK 5M)
2.
Must be free of burrs and oil

Carbon Steel (SWRH72A)

M-7181

1. General Statements
1.1 Introduction

China SWRH72A Steel

2. Allowable Equivalents
The following equivalent materials may be used to fulfill this Specification. One or more of the
following methods may be used to specify materials, but do not duplicate information between
methods.
2.1 Existing industry specifications:
Governing Body (ASTM, JIS,
Specification Number
etc.)
Equivalent Material
China Industry Standard
SWRH72A
1
(SWRH)
Equivalent Material
J178
SAE
2
Equivalent Material
3
2.2 Existing vendor specific (proprietary):
Material Supplier
Supplier Specification Number
Equivalent Material
1
Equivalent Material
2
Equivalent Material
3

3. Physical Composition
3.1 Elemental Composition (including tolerance):
Element (Copper, aluminum, etc.)
Percentage requirement (with tolerance)
C%
Si%
Mn%
S%
P%

0.72 max
0.19 max
0.48 max
0.009 max
0.011 max

Carbon Steel specification

M-7030

1. General Statements
1.1 Introduction
Carbon Steel and optional material for Retainers, Covers, CE Frames, Shields, Frames,
Shunts and laminations used on PG260G, N, NS, P motors..

2. Allowable Equivalents
The following equivalent materials may be used to fulfill this Specification. One or more of the
following methods may be used to specify materials, but do not duplicate information between
methods.
2.1 Existing industry specifications:
Governing Body (ASTM, JIS,
Specification Number
etc.)
Equivalent Material
AISI
1008
1
Equivalent Material
EN10130
DC01 or DC04
1
Equivalent Material
JIS
SPCD
1
Equivalent Material
KS
SCP2
1
2.2 Existing vendor specific (proprietary):
Material Supplier
Supplier Specification Number
Equivalent Material
1
Equivalent Material
2
Equivalent Material
3

Carbon Steels for Machine Structural Use

M-7177

1. General Statements
1.1 Introduction
This Specification specifies carbon steels for machine structural use manufactured by hot forming,
such as hot rolling or hot forging, ordinarily to be used after further process of forging, cutting and
heat treatment, hereinafter referred to as the steel

2. Allowable Equivalents
2.1 Existing industry specifications that may be used to fulfill this Material Specification are:
Governing Body
Specification Number
JIS
S20C
KS
SM20C
UNS
10200
AISI / SAE
1020
EN(DIN)
C22/ C22E/ C22R
2.2 Existing vendor specific (proprietary) specifications that may be used to fulfill this Material
Specification.
Material Provider
Specification Number

3. Material Composition
3.1 Elemental Composition
Specific chemical composition requirements for the material, including tolerance.
If none are specified, the requirements listed in Section 2 above apply.
C

0.18 ~ 0.23 %

Si

0.15~ 0.35%

Mn
P
S

0.30 ~ 0.60 %
0.030 Max %
0.035 Max %

3.2 Physical Composition

1. General Statements

M-7096

1.1 Introduction
Hard copper

2. Allowable Equivalents
2.1 Existing industry specifications that may be used to fulfill this Material Specification are:
Governing Body (ASTM, JIS, etc.)
Specification Number
UNS
C 11000 H08 ETP
SAE
J461/J463 C11000
JIS
H3260 C 1100 W-H
KS
D5103 C 1100 W-H
EN
1652 CU-ETP CW004A H110

3. Material Composition
3.1 Elemental Composition
Specific chemical composition requirements for the material, including tolerance. If none are specified, the
requirements listed in Section 2 above apply.
Chemical Composition
Cu 99.90% MIN
3.2 Physical Composition
Other physical characteristics not defined above, including dimensional requirements:
Tensile Strength : 285 N/mm2 MIN

4. Performance and Durability Tests


4.1 Performance Tests

Test

Procedure

Requirement

Procedure

Requirement

4.2 Durability Tests

Test

5. Other requirements
5.1 Other requirements
List any requirements for the material composition, performance, appearance, packaging, etc. not
listed above:
Electrical Resistivity: Max 17.3 mOhm-m2 (@20C)
O(oxygen) chemical composition : 0.01% MIN (100PPM MIN)

M7036
Carbon Steel Tube
1. General Statements
1.1 Introduction
Carbon Steel Tubes for Machine Structural Purposes

2. Allowable Equivalents
2.1 Existing industry specifications that may be used to fulfill this Material Specification are:
Governing Body (ASTM, JIS, etc.)
Specification Number
JIS G3445
STKM 11A
2.2 Existing vendor specific (proprietary) specifications that may be used to fulfill this Material
Specification. NOTE! Use of single-source materials should be avoided whenever possible, and only
used when no other materials are known that will satisfy the product requirements ( DELETE THIS
NOTE FROM ACTUAL SPECIFICATIONS).
Material Supplier
Supplier Specification Number

3. Material Composition
3.1 Elemental Composition
Specific chemical composition requirements for the material, including tolerance. If none are specified, the
requirements listed in Section 2 above apply.
Element (e.g. Copper, aluminum, etc.)
Percentage requirement (with tolerance)
C
0.12 max
Si
0.35 max
Mn
0.60 max
P
0.040 max
S
0.040 max
3.2 Physical Composition
Other physical characteristics not defined above, such as internal dimensional requirements:
1. Tensile strength kgf/mm - 30 min
2. Yield point or Proof stress kgf/mm - No
3. Elongation % - 35 mm
4. Flattening strength 1/2 D
5. Bending strength 180

M7197
Carbon Steel (JIS G 3131)
1. General Statements
1.1 Introduction

Carbon Steel (JIS G 3131)

2. Allowable Equivalents
The following equivalent materials may be used to fulfill this Specification. One or more of the
following methods may be used to specify materials, but do not duplicate information between
methods.
2.1 Existing industry specifications:
Governing Body (ASTM, JIS,
Specification Number
etc.)
Equivalent Material
G3131 / G 3131
JIS
1
Equivalent Material
3501
KSD
2
Equivalent Material
3
2.2 Existing vendor specific (proprietary):
Material Supplier
Supplier Specification Number
Equivalent Material
1
Equivalent Material
2
Equivalent Material
3

3. Physical Composition
3.1 Elemental Composition (including tolerance):
Element (Copper, aluminum, etc.)
Percentage requirement (with tolerance)
C%
Mn%
S%
P%

SPHC 0.15max / SPHD 0.10max / SPHD 0.10 max


SPHC 0.60max / SPHD 0.50max / SPHD 0.50 max
SPHC 0.050max / SPHD 0.040max / SPHD 0.030 max
SPHC 0.050max / SPHD 0.040max / SPHD 0.035 max

Silicone Rubber Coated Insulator Sleeving

M-7072

1. General Statements
1.1 Introduction
Non-flammable rubber sleeving used as an insulator for wiring which carries high current

2. Allowable Equivalents
2.1 Existing industry specifications that may be used to fulfill this Material Specification are:
Governing Body (ASTM, JIS, etc.)
Specification Number
Nema Type 4
Class 200 C
2.2 Existing vendor specific (proprietary) specifications that may be used to fulfill this Material
Specification.
Material Supplier
Supplier Specification Number

3. Material Composition
3.1 Elemental Composition
Specific chemical composition requirements for the material, including tolerance. If none are specified, the
requirements listed in Section 2 above apply.
Element (e.g. Copper, aluminum, etc.)
Percentage requirement (with tolerance)
3.2 Physical Composition
Other physical characteristics not defined above, such as internal dimensional requirements:
3.
Operating temperature: -30 C to 200+ C
4.
Relative Density: 1.4-2.2 g/c3
5.
Color: Black or natural(white)
6.
Non-Flammable or self extinguishing
7.
Optional Material: Han Kook Industrial Fiberglass sleeving, grade B

4. Performance and Durability Tests


4.1 Performance Tests

Test

Procedure

UL 1441
4.2 Durability Tests

Test
Insulation Resistance
Breakdown Voltage
Resistance to permanent wet

Requirement
7 gg at 265 C and 60 gg at 235 C

Procedure
> 200 mega
ohms
Apply 3 kV
40 C at 95%

Requirement
No material breakdown or leakage allowed
No material breakdown, cracks or deformation
No material breakdown, cracks or deformation

heat
Resistance to high
temperatures

relative humidity
for 96 hours
200 C for 48
hours

No material breakdown, cracks or deformation

M-7053
Steel rod, bars and wire for cold heading and cold extrusion.
1. General Statements
1.1 Introduction
This specification is for steel for cold heading and cold extrusion. It is used for rivets.

2. Allowable Equivalents
2.1 Existing industry specifications that may be used to fulfill this Material Specification are:
Governing Body
Specification Number
AISI
1010
EN 10263-2
C4C or C10C
DIN 1654-2
QST 32-3 or QST 36-3
STKM
11A
DM
P007
PN EN 10016-3
C4D1
JIS
SPCC
KS
SCP-1
2.2 Existing vendor specific (proprietary) specifications that may be used to fulfill this Material
Specification.
Material Provider
Specification Number

M-7023
Zinc Plating with Trivalent Chromium Conversion Coating
And a Topcoat Sealant
1. General Statements
1.1 Introduction
This specification describes the basic requirements of electroplated zinc coatings on iron
or steel substrates having a zinc trivalent chromium conversion coating with a special
topcoat sealant for increased white rust corrosion protection.
All steel parts which have this specification applied to them and have a hardness value
above the equivalent of Rockwell C (HRC) of 32, or which have been heavily stressed
from cold work will be subject to hydrogen absorption and hydrogen embrittlement from
the electroplating process. Unless otherwise specified on the drawing, this absorption
condition is to be relieved by a baking the parts within one hour after the plating process,
but before any topcoat sealant application. Unless otherwise specified, hardened parts
tempered at temperatures above 200o C. shall be baked for 4 hours at 200o C. And
similarly, hardened parts which have been tempered at temperatures less than 175 o C.
shall be baked at 150o C. for 8 hours.

2. Allowable Equivalents
The following equivalent materials may be used to fulfill this Specification. One or more of the
following methods may be used to specify materials, but do not duplicate information between
methods.
2.1 Existing industry specifications:
Governing Body (ASTM, JIS,
Specification Number
etc.)
Equivalent Material
1
Equivalent Material
2
Equivalent Material
3
2.2 Existing vendor specific (proprietary):
Material Supplier
Supplier Specification Number
Equivalent topcoat
EVERSEALTM
sealant
Equivalent topcoat
sealant

Everseal

MacDermid

3. Physical Composition
3.1 Elemental Composition (including tolerance):

JS500TM

Element (Copper, aluminum, etc.)

Percentage requirement (with tolerance)

3.2 Other physical characteristics not defined above, such as internal dimensional
requirements:
8.

4. Performance and Durability Tests


Test requirements for all equivalent materials:
Test
Procedure

Requirement

Electro-plated zinc with a


surface trivalent chromate
conversion coating and a
special topcoat sealant.

M-7023

ASTM B487
ASTM A754
ISO 1463
ISO2178

Unless otherwise specified on the engineering


drawing, the part shall have a minimum zinc
electroplating thickness of 8 um. The
thickness of the plated finish shall be
determined by microscopic examination of
cross-sections taken perpendicular to the
significant surfaces.
The maximum coating thickness applied to
threads on threaded products is limited by the
basic thread size and tolerance. After coating
these parts must pass the appropriate thread
go gages

.
Unless otherwise specified
on the engineering drawing,
the part shall exhibit no
white corrosion products
on the plated surface after
being exposed to a salt
spray fog environment
Unless otherwise specified
on the engineering drawing,
the part shall exhibit no red
corrosion products on the
plated surface after being
exposed to a salt spray fog
environment
Parts subject to 220o C. for
30 minutes and quenched in
room temperature water

ASTM B-117
Salt Spray (Fog)
Test

120 hours minimum

ASTM B-117
Salt Spray (Fog)
Test

240 hours minimum

No evidence of blistering or flaking of the plating.

5. Other requirements
5.1 Other requirements

Must be clean and free of grease before plating


Clear appearance