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Ref: Navinatam/14-15/107 dt 20-01-2015

Ambuja Cements Ltd


Unit-ROPAR
Subject:- Strengthening of Cement Mill No 4 Foundation
Dear Sir,
As per site visit, study of NDT report and recommendations and discussions held with your
good self, we propose the following system for strengthening of Cement Mill No 4
Foundation.

Technical Specification:
I- Surface preparation with mechanical tools to expose bare concrete and
achieve open pore structure and Impregnation with two liberal coats of
MONOPOL - High Molecular Weight Polymer (LV Grade) Grout
Monopol is a low viscosity high molecular weight thermoset polymer. Due to its low viscosity
cracks and honeycombs in concrete are filled upto full depth of concrete.
TYPICAL APPLICATIONS :
For strengthening honeycombed concrete, cracks in RCC, rehabilitation of fire and explosion
damaged structures, sealer for concrete bridge decks, industrial floors, terraces, foundations,
etc. repairs of TG foundations, Crusher foundation, Polymer impregnated concrete applications,
for sealing cracks in concrete roads.
UNIQUE ADVANTAGES :
By virtue of low viscosity Monopol penetrates into the concrete even through fine hair cracks
and strengthens the matrix.
Seals cracks/honeycombs in concrete under very low pressure of 5 10 Psi.
Grouting can be done by gravity pouring/pressure grouting.
Excellent adhesion and chemical resistance.
APPLICATION PROCEDURE:
1. Surface preparation is an essential part of the application. It is necessary to clean and dry the
concrete surface prior to use.
2. Mix Monopol as specified and use it for injection/pouring within scheduled pot life.
3. Curing in air for 24 hours prior to use.
TECHNICAL DATA:
Base High Molecular Weight Polymer
Mix Proportion
Base : Curing Agent
975 gms. : 25 gms
Toxicity Non Toxic on cure
Odour Non obstructive
Viscosity 3 5 cps
Application By gravity pouring / pressure grouting

Area = 30 Sqm approx

I I- TREATMENT OF CRACKS WITH LOW VISCOSITY HIGH STRENGTH


EPOXY GROUT
Area = 30Sqm
STEP 1: IDENTIFY THE CRACK LINES AND PREPARE
Using a sharp chisel/cutting wheel, wide chase along the entire length of
crack to a minimum size of 5mm x 10 mm. The chase must be square shaped
and deeper than it is wide.
STEP 2: Seal with Epoxy Putty
STEP 3: Fixing nipples/Ports at a distance of 300mm c/c along crack length.
Approximate Length of cracks=30M, No of Nipple/Ports =100 Nos
STEP4: Pressure Grouting Low Viscosity High strength Epoxy grout

EPCO KP/HP-250-SLV-Super Low Viscosity Epoxy Injection


Grouting System into the fixed ports with the help of Electric grout Pump
until refusal starting from one end and moving to complete all ports.
STEP 5: Removal of all ports and filling of holes with epoxy putty.

III-TREATMENT OF FOUNDATION WALLS SURFACE AREA WITH CARBON


WRAPPING
STEP 1: Surface preparation and mechanical sanding of the surface to
even out any variations.
STEP 2: Epoxy Putty
STEP3: Primer Coat for Carbon wrap system
STEP4: Laying one layer of Carbon Fibre Cloth
STEP 5: Application of Saturant Coat on the spread Carbon Fibre Cloth
STEP6: Laying second layer of Carbon Fibre Cloth
STEP 7: Application of another Saturant Coat on the spread Carbon Fibre
Cloth
STEP8: Fixing Mechanical Fasteners on the Carbon Fibre Cloth of HILTI
Make by Bullet Technology @ 300mm c/c both ways
STEP 9: Application of PU based protective coating on the carbon fibre
wrapping application

Area = 30Sqm
Mobilisation Time : 10days
Work Duration: 96 Hrs
Commercials:
S. No

Description

Unit & Qty

1
2.

Surface preparation for Monopole


Application of Two coats of
Monopole
Cracks chase cutting and sealing with
Epoxy Putty
Fixing Mechanical Pakers/Nipples
after Drilling to desired depth
Injecting Low viscosity High Strength
Epoxy Grout
Carbon Wrapping two layers
including Primer and saturant coats
Bullet Mechanical anchors of Hilti
PU based protective coating

3.
4.
5.
6.
7.
8.

30Sqm
30 sqm

Rate
(Rs/ unit)
200
800

Amount
(Rs))
6000.00
24000.00

30RM

300

9000.00

100 Nos

900

90000.00

100 Nos

1000

100000.00

30Sqm

8000

240000.00

1000 Nos
30Sqm
Total=

100
600

100000.00
18000.00
587000.00

Lump sump Discounted rates for Area =30sqm @All Complete @ Rs. 500000.00 consisting
of the above operations,
Any other query at your end will attract our utmost attention at all times.
Thanking you,
Regards,

FOR NAVINATAM CONSTRUCTION TECHNOLOGIES PVT LTD

Er. Devinder Chawla


Director
09216515590/09814115590