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PHP 03 T A

Headquarters:
CASAPPA S.p.A.
Via Balestrieri, 1
43044 Lemignano di Collecchio
Parma (Italy)
Tel. (+39) 0521 30 41 11
Fax (+39) 0521 80 46 00
IP Videoconferencing
E-mail: info@casappa.com
www.casappa.com

Edition: 03/05.2012

Replaces: PH 02 T A

Hydraulic gear
pumps AND
MOTORS

O

Modification from former edition.

Polaris PH

Replaces: 01/06.2009

FEATURES
The new gear pumps and motors “PH” series is an evolution of the “POLARIS” series.
“POLARIS PH” has a new body made of cast iron to have higher operating parameters and keep the full POLARIS
versatility regarding shafts, flanges, ports and built-in valves.
This project is targeted for forklifts, skid steer loaders and all those applications where traditional aluminum pumps are
being pushed close to their limits.
The possibility to mate the body with the cast iron covers further reduces noise levels, in addition to increasing
strength.

High working pressure also for high displacements

Long service life

Low noise level

High volumetric efficiency also at high temperature

Inlet & outlet optimization - High speed

High versatility due to Polaris 20 family components

Combination in multiple pumps

Built-in valves simplify circuit design

DISPLACEMENTS
From 19,09 cm3/rev (1.16 in3/rev)
To 33,03 cm3/rev (2.01 in3/rev)

PRESSURE
Max. continuous 3625 psi (250 bar)
Max. intermittent 4060 psi (280 bar)
Max. peak 4350 psi (300 psi)

SPEED
Max.3500 min-1

2

3

4

O 03/05.2012

1

7

DCAT034-001

1

Shaft seal

2

Seal

3

Gear

4

Thrust plate

5

Cover

6

Gear

7

Mounting flange

5

6

ID02

1

Polaris PH

FEATURES
Heavy duty external gear pumps and motors 3-piece construction

Mounting

EUROPEAN - SAE - GERMAN standard flanges

Line connection

Threaded or split flange

Direction of rotation
(looking on drive shaft)

Anti-clock (S) - clockwise (D) - reversible external drain (L - R)
reversible internal drain (B)

Inlet pressure range for pumps

10 ÷ 44 psi [0,7 ÷ 3 bar (abs.)]

Replaces: 01/06.2009

Construction

p1 (continuous) max 73 psi (5 bar) #
Max back pressure for single rotation motors and
reversible internal drain motors

p2 (for 20 s) max 116 psi (8 bar) #
p3 (for 8 s) max 218 psi (15 bar) #

Max drain line pressure on the reversible rotation motors

73 psi (5 bar) #

Max back pressure on the series motors
(reversible motors external drain)

2175 psi (150 bar)

Fluid temperature range

See table (1)

Fluid

Mineral oil based hydraulic fluids to ISO/DIN.
For other fluids please consult our technical sales department.
From 60 to 456 SSU [12 to 100 mm2/s (cSt)] recommended

Viscosity range

Up to 3410 SSU [750 mm2/s (cSt)] permittend

Filtering requirement

See table (2) page 3

# The pressure stated in the table can vary in relation to the shaft speed rotation.

Tab. 1
Type

Fluid composition

ISO/DIN

Max
pressure
psi - (bar)

Max
speed
min-1

See
page 3

See
page 3

Mineral oil basedhydraulic
fluid to ISO/DIN

Temperature °F - (°C)

O

Seals
()

Special
shaft seals

Min

Max
continua

Max
di picco

-13 (-25)

176 (80)

212 (100)

N

D-H-C

-13 (-25)

230 (110)

257 (125)

V

D

()

() N = Buna N (standard) - V= Viton

() Shaft seals max relative pressure and mounting scheme
D

H

C

Standard shaft seal
with wiper seal

High pressure
special shaft seal

High pressure special shaft
seal with wiper seal

Max 25 bar

Max 25 bar

O 03/05.2012

Max 3 bar
Single rotation
pumps

Single rotation
motors

Max 3 bar

Reversible rotation
pumps and motors
# The pressure stated in the table can vary in relation to the shaft speed rotation.
For more information please consult our technical sales department.

2

ID02

DCAT034-001

5 2. 2 Casappa recommends to use its own production filters: O Δp < 2030 Δp < (140) 2030 < Δp < 3045 (140) < Δp < (210) Δp > 3045 Δp > (210) Contamination class NAS 1638 10 9 8 Contamination class ISO 4406 Replaces: 01/06. 20•19 1. 20•23 1. 20•31. pressure Pump type PHP Motor type PHM Displacement Max.29 (21.09) 3625 (250) 4060 (280) 4350 (300) 3500 500 PH.32) 3625 (250) 4060 (280) 4350 (300) 3000 500 PH.2012 in3/rev (cm3/rev) p2 Min. continuous pressure p2 Max. DCAT034-001 ID02 3 .42 (23.8 1. 20•25 1. 20•27. intermittent pressure p3 Max. speed p1 O 03/05. speed p3 min-1 psi (bar) PH.21) 2900 (200) 3335 (230) 3625 (250) 2500 500 PH.5 1.2009 Working pressure psi (bar) 21/19/16 20/18/15 19/17/14 Achieved with filter ß10 (c) ≥ 200 ISO 16889 - 10 μm 10 μm Achieved with filter ß25 (c) ≥ 200 ISO 16889 25 μm - - Definition of rotation direction looking on the drive shaft Anti-clock rotation Clockwise rotation Reversible rotation Pressure definition p1 Max.03) 2900 (200) 3335 (230) 3625 (250) 2500 500 The values in the table refer to unidirectional pumps and motors.01 (33.14) 3625 (250) 4060 (280) 4350 (300) 3500 500 PH. Reversible pump and motors max pressures are 15% lower than those shown in table.61 (26.72 (28. 20•24.Polaris PH FEATURES Filtration Tab. peak pressure Max. For different working conditions please consult our sales department.52 (24.84) 3335 (230) 3770 (260) 4060 (280) 3000 500 PH.42) 3335 (230) 3770 (260) 4060 (280) 3000 500 PH.16 (19. 20•20 1.

88) (≈ 0.2012 DESIGN CALCULATIONS FOR PUMP [kW] PIN • ηt 600 ID02 DCAT034-001 .96) ηhm= ηhm (V. n) Hydro-mechanical efficiency (≈ 0.83 Δp • Q 600 [kW] POUT = O O 03/05.Polaris PH Q US gpm (l/min) Flow M lbf in (Nm) Torque P HP (kW) Power V in3/rev(cm3/rev) Displacement n min-1 Speed Δp psi bar Pressure Replaces: 01/06.= 62. Δp. ηhm M = V•n 1000 M theor.85) (≈ 0.85) η t = ηv • ηm Overall efficiency (≈ 0.2009 GENERAL DATA PUMPS AND MOTORS Efficiencies Pompe Motori ηv= ηv (V. n) Volumetric efficiency (≈ 0.83 P OUT PIN = ηt Δp • V 4 POUT = Δp • Q [Nm] 62. • ηhm [Nm] Mtheor. = M = O DESIGN CALCULATIONS FOR MOTOR Q theor. Δp.82) Q = Qtheor. = M theor. • ηv V•n Q = [l/min] Q theor.97) (≈ 0. ηv [l/min] 1000 Qtheor.= PIN = Δp • V Mtheor.

PLP 20•31.p. 210 SSU (46 cSt) at 104°F (40°C) Pump speed 1500 min-1 PLP 20•19 PHP 20•31. For more information please consult our technical sales department.I.2009 DIAG034-018 55 200 2900 250 3625 p [bar] . [dB(A)] PHP 20•19 80 75 70 65 60 50 0 50 725 100 1450 150 2175 01/06.Polaris PH PUMPS NOISE LEVEL REDUCTION POLARIS PH series reduces the noise level emission.[(psi)] DCAT034-001 ID02 5 .5 S.5 Test conditions: Lubricant oil: ISO VG 46 Oil temperature: 122 °F (50 °C) Oil viscosity.

2012 50 (13.6) 0 0 1000 2000 3000 4000 90 (23.5) O 20 24 . 5 Q [l/min] .[(US gpm)] GEAR PUMPS PERFORMANCE CURVES 30 (7.6) 0 0 1000 2000 3000 4000 n [min-1] 6 ID02 DCAT034-001 .8 60 (15.8 70 (18.6) 30 (7.9) PHP 20•19 PHP 20•23 PHP 20•25 50 (13.6) 290 psi (20 bar) 3625 psi (250 bar) 290 psi (20 bar) 3625 psi (250 bar) 290 psi (20 bar) 3335 psi (230 bar) 290 psi (20 bar) 2900 psi (200 bar) Replaces: 01/06.8) . 25 31.5 40 (10.1) PHP 20•20 PHP 20•24.5 80 (21.2) PHP 20•31.[(US gpm)] n [min-1] PHP 20•27.5) 60 (15.3) 10 (2.2009 23 80 (21.8) O 19 70 (18.5 27 Q [l/min] .9) 290 psi (20 bar) 3625 psi (250 bar) 290 psi (20 bar) 3335 psi (230 bar) 290 psi (20 bar) 2900 psi (200 bar) O 03/05.2) 40 (10.9) DIAG034-009-1 20 (5.Polaris PH 90 (23. using oil with viscosity 210 SSU (46 cSt) at 104 °F (40°C) and at these pressures.9) DIAG034-009-2 20 (5.1) Each curve has been obtained at 122 °F (50°C).3) 10 (2.

Polaris PH GEAR PUMPS PERFORMANCE CURVES 1000 0b ) 00 psi 75 ) ps i) psi bar 15 3000 2000 4000 5 (6.[(lbf in)] P [kW] .6) 20 100 (885) P [kW] .4) 30 (266) 230 250 bar (36 20 25 0b psi ar ) (29 15 0 0b 0p si) ar (21 75 ps i) 01/06.2009 50 bar (725 psi) 15 (20.5 250 bar (3625 psi) 90 (797) 200 bar (2900 psi) 150 bar (2175 psi) 60 (531) 230 bar (3335 psi) 30 (40.8) 50 (443) (29 50 (443) 250 25 (33.2) P [kW] .7) 0 20 (26.5) 120 (1062) 35 (46.4) -1 (725 psi) 2000 3000 n [min-1] n [min ] DCAT034-001 35 si) 10 ar 50 b (33 15 (20.1) 60 (531) 100 bar (1450 psi) 100 bar (1450 psi) 20 (26.[(HP)] PHP 20•23 M [Nm] .5) 150 bar (2175 psi) 30 (40.[(HP)] 35 (46.1) 25 (33.8) 90 (797) 200 bar (2900 psi) 0b 25 (33.5) r 5 (14 0 1000 (725 2000 psi) 3000 0 1000 ps i) ps (1 ar 50 b 0 75 ar 0b 15 0 45 1 5 (6.1) 30 (266) 50 bar (725 psi) bar 0 0p a 0b 5 (6.[(HP)] 120 (1062) 35 (46.4) 10 ar 50 b 25 (36 ps psi 75 00 ar ( 21 (29 ar 0b 15 45 r (1 250 15 (20.9) 0b 75 (664) 100 (885) 250 bar (3625 psi) 0b 250 bar (3625 psi) 30 (40.9) M [Nm] .7) 25 (221) 50 bar (725 psi) 20 (26.[(lbf in)] 0 (725 ar 0b 10 psi) 0 0p 10 (13.9) M [Nm] .2) 150 bar (2175 psi) 25 (33.8) i) ) DIAG034-002 10 (13.2) ar 150 bar (2175 psi) 75 (664) 200 bar (2900 psi) ar 200 bar (2900 psi) 35 (46.9) 20 30 (40.[(lbf in)] P [kW] .5) 25 (221) 50 bar (725 psi) 100 bar (1450 psi) (21 100 bar (1450 psi) 20 (26.[(HP)] PHP 20•19 ID02 7 .1) i) s 0p DIAG034-003 0 0 a 0b 5 (6.[(lbf in)] PHP 20•20 M [Nm] .2) 40 (53.7) 0 si) (725 ar 50 b 0 1000 5 (14 psi) 3000 2000 4000 n [min-1] n [min-1] PHP 20•24.8) DIAG034-005 DIAG034-004 10 (13.7) 0 (21 ar ar b 00 i) 00 psi ) (29 psi ) 10 (13.4) 20 bar (36 25 psi ) 15 (20.

[(lbf in)] P [kW] .Polaris PH GEAR PUMPS PERFORMANCE CURVES 4 r (1 M [Nm] .1) 15 (20.4) 0 50 bar bar 200 150 (29 0 15 (20.[(lbf in)] P [kW] .[(lbf in)] 0 ) (29 00 psi) bar ar 10 (13.5 80 (708) 100 bar (1450 psi) 40 (354) ps i) (14 ar 10 0b 10 (13.9) 125 (1106) (14 50 ps i) 230 bar (3335 psi) 30 (40.8) si) DIAG034-008 5p 50 5 (6.2) 0b 120 (1062) P [kW] .2) 25 (33.8) 30 (266) 100 bar (1450 psi) 10 25 (33.8 M [Nm] .[(HP)] PHP 20•31.5) M [Nm] .1) 0 5p si) 20 0b ar 15 (29 0b 00 ar ps (2 i) 50 bar (725 psi) 20 (26.9) 30 (40.7) DIAG034-007 DIAG034-006 25 (221) a 0b 10 0 50 bar (725 psi) 200 ) psi 25 p 0 50 (443) 0b 50 10 (13.6) PHP 20•27.1) (21 75 0p si) psi ) 50 bar (725 psi) 01/06.5) 75 (664) psi 60 (531) 100 bar (1450 psi) 150 bar (2175 psi) 15 30 (40.4) si ) 17 5p (33 3 230 bar 15 (20.7) 0 0 1000 72 ar ( b 2000 3000 n [min-1] 8 ID02 DCAT034-001 .2) 120 (1062) 200 bar (2900 psi) 150 bar (2175 psi) 25 (33.7) 1000 2000 3000 n [min-1] 0 si) 5p 5 (6.8) 20 (26.5) 100 (885) 75 150 bar (2175 psi) 200 bar (2900 psi) (21 90 (797) ar 200 bar (2900 psi) 35 (46.[(HP)] PHP 20•25 50 0 1000 72 ar ( b 2000 3000 n [min-1] 160 (1416) 35 (46.[(HP)] 40 (53.2009 20 (26.4) r (7 0 ba si) 5 5 (6.

5 40 (10.6) 290 psi (20 bar) 3625 psi (250 bar) 290 psi (20 bar) 3625 psi (250 bar) 290 psi (20 bar) 3335 psi (230 bar) 290 psi (20 bar) 2900 psi (200 bar) 30 (7.2012 50 (13.2) PHM 20•31. using oil with viscosity 210 SSU (46 cSt) at 104 °F (40°C) and at these pressures.8) 20 O PHM 20•20 .5 PHM 20•27.6) 0 0 1000 2000 3000 4000 n [min-1] DCAT034-001 ID02 9 .6) 30 (7.9) PHM 20•19 PHM 20•23 PHM 20•25 50 (13.9) DIAG034-010-2 20 (5.3) 10 (2.[(US gpm)] Replaces: 01/06. 5 70 (18.1) 70 (18.1) Each curve has been obtained at 122 °F (50°C).8) 23 80 (21.8 60 (15.2009 GEAR MOTORS PERFORMANCE CURVES O 60 (15.2) 40 (10.9) DIAG034-010-1 20 (5. 25 31.Polaris PH 90 (23.5 80 (21.5) 27 Q [l/min] .6) 0 0 1000 2000 3000 4000 90 (23.9) 290 psi (20 bar) 3625 psi (250 bar) 290 psi (20 bar) 3335 psi (230 bar) 290 psi (20 bar) 2900 psi (200 bar) O 03/05.8 24 .3) 10 (2.[(US gpm)] n [min-1] PHM 20•24.5) 19 Q [l/min] .

Polaris PH GEAR MOTORS PERFORMANCE CURVES 150 bar (2175 psi) 45 (398) 100 bar (1450 psi) 30 (266) 50 bar (725 psi) 20 ) 25 0b ar (36 20 15 ba 5 (6.8) 30 (266) 20 (26.2) 230 bar (3335 psi) 200 bar (2900 psi) 25 (33.8) 250 bar (3625 psi) ps 60 (531) 90 (797) 00 250 bar (3625 psi) 200 bar (2900 psi) 30 (40.4) 50 ba 0 i) 15 (20.2009 1000 bar a 0b 45 r (1 i) ps 5 17 r( ) si 0p 0 M [Nm] .4) 60 (531) 150 bar (2175 psi) ) 15 (20.7) 100 bar (1450 psi) 20 (26.5) P [kW] .[(lbf in)] 0 psi psi 00 (29 0b ar psi) (36 bar 250 DIAG034-011 100 10 (13.7) i) (725 ps 3000 0 50 bar 0 si) 0p 145 ( bar i) ps (2 1 -1 i) (725 ps 3000 n [min-1] n [min ] 10 ar b 50 si) 0p 45 r (1 50 bar 0 35 (33 r ba 100 10 (13.1) 200 bar (2900 psi) 25 (33.5) 100 bar (1450 psi) 100 bar (1450 psi) 20 (26.[(HP)] PHM 20•23 ID02 DCAT034-001 01/06.1) 60 (531) 150 bar (2175 psi) 20 25 (33.8) 30 (266) ps i) ar ( 29 00 ps 0b 23 5 17 ba 100 5 (6.4) DIAG034-014 5 (6.2) PHM 20•24.8) 15 (133) 25 10 (13.7) psi) DIAG034-012 r (725 3000 2000 4000 2 100 bar 50 (14 ) psi r (725 50 ba 0 0 1000 psi) 3000 2000 4000 n [min-1] n [min-1] 90 (797) 250 bar (3625 psi) 200 bar (2900 psi) 60 (531) 150 bar (2175 psi) 90 (797) 30 (40.5) 250 20 (26.5) M [Nm] .[(HP)] 30 (40.5 M [Nm] .1) 0 i) 50 bar (725 psi) 50 bar (725 psi) 15 (20.7) DIAG034-013 ar ps i) 00 (29 ar 0b 20 0 15 si) 5p 7 (21 0 0b psi ) 25 (36 ar 0b 25 10 (13.[(HP)] PHM 20•19 .4) 0 15 (20.[(lbf in)] P [kW] .[(lbf in)] PHM 20•20 M [Nm] .[(lbf in)] P [kW] .1) 0 si) 21 30 (266) 50 bar (725 psi) p 75 r( a 0b 15 5 (6.[(HP)] 25 (33.2) (29 75 (664) P [kW] .

2009 15 (20.5 725 ar ( 50 b 0 1000 psi) 2000 3000 n [min-1] DCAT034-001 ID02 11 .8) 15 120 (1062) P [kW] .1) 75 20 (177) 40 (354) (21 50 bar (725 psi) 60 (531) 100 bar (1450 psi) si) 40 (354) (29 00 ps i) 100 bar (1450 psi) 150 bar (2175 psi) 18 (24.[(HP)] PHM 20•31.4) 0 ar psi ) 15 (20.1) 200 bar (2900 psi) 200 ar b 00 DIAG034-017 0 45 i) ps (1 1 5 (6.4) M [Nm] .8) 100 (885) 150 bar (2175 psi) 75 (664) 100 bar (1450 psi) 50 (443) 50 bar (725 psi) 25 (221) (29 00 psi 15 ) 0b ar (21 75 psi ) 01/06.8) 80 (708) 200 bar (2900 psi) 200 bar (2900 psi) (29 0 25 (33.5) 100 (885) 0b 100 (885) 230 bar (3335 psi) 20 (26.1) 50 bar (725 psi) 12 (16.8 M [Nm] .[(lbf in)] P [kW] .[(lbf in)] P [kW] .2) M [Nm] .7) 0 0 bar 10 (13.7) 0p 45 r (1 20 (177) 200 0b 20 35 (33 ar b 50 23 si) 5p 7 (21 ar 0b 10 (13.5) 125 (1106) 20 (26.4) DIAG034-016 DIAG034-015 0 50 bar si) 0b 25 psi) 0 0p ar si) ba 100 5 (6.[(lbf in)] PHM 20•27.7) ps i 0p bar 8 (10.Polaris PH GEAR MOTORS PERFORMANCE CURVES 1 ) (7 0 3000 n [min-1] 5 (14 10 4 (5.[(HP)] PHM 20•25 si) 25 p r (7 0 ba 5 0 0 3000 n [min-1] 25 (33.[(HP)] 30 (40.1) 60 (531) 80 (708) ar 150 bar (2175 psi) 20 (26.

15 (2.7952) 36.4961) 111 (4.6969) S9 20 (0.4350) 107. For reversible rotation L the rear cover is in aluminium only.8 (0.7 (4.2 (4.45 (2.2323) 42 (1.0472) 39.6 (4.35 (1.2500) PHP 20•24.45 (1.3425) PHP 20•27.9606) L = Side .2480) 53.3 (2.3701) 55.6535) 119 (4.5 117.D.2012 Mounting flange type (version 0) .65 (1.8 (1.3957) PHP 20•31.1850) PHP 20•23 102.9 (4.7874) S5 20 (0.7913) 60.7874) W8 49.5 (2.6063) 116.6299) Both in cast iron 70 ±7 (558 ÷ 682) B6 17.1043) PHP 20•20 99.2010 PH 20 Reversible R Single rotation S .Polaris PH L SINGLE UNITS SIDE PORTS Replaces: 02/06. reversible rotation R and B the rear cover is available in castiron and aluminium.5 (2.5 (2.8 (4.5000) 57.5 (4.3386) 43.9173) 38 (1.6299) Both or at least one in aluminium 45 ±4.7 (0.5 (358 ÷ 438) B5 16 (0.5 (4.5 105.4 (3.5610) 114.85 (2. Drive shafts: page 26 ÷ 28 Mounting flange: page 29 ÷ 32 Ports: page 33 ÷ 36 A B C D mm (inch) mm (inch) mm (inch) mm (inch) PHP 20•19 96.2953) PHP 20•25 107.8 110.D and Reversible B L Reversible L X O mm (inch) REVERSIBLE L DRAIN PORT POSITION: V Mounting flange and rear cover material Screws tightening torque Nm (lbf in) E2 18 (0.5 (3.5394) Pump type Motor type 12 ID02 DCAT034-001 O 03/05.7402) B4 16 (0.7087) B2 18.0787) 64.3 (4.1 (4.7067) 121.5905) 58.8 (1.= Bottom For single rotation S .8504) 129 (5.6850) 59.1378) 40.6260) 47 (1.

1024) PHP 20•31.2 (4.5000) 96.2480) 89.8 (3.5 (4.5 116.7874) S5 20 (0.9016) 119 (4.9 (3.6 (4.7874) W8 49.7 (0.5393) PHP 20•20 111 (4.2010 PH 20 Reversible R Single rotation S .8 (0.6811) PHP 20•23 114.5 (358 ÷ 438) Drive shafts: page 26 ÷ 28 Mounting flange: page 29 ÷ 32 Ports: page 33 ÷ 36 A B mm (inch) mm (inch) PHP 20•19 107.8110) PHP 20•24.7 (4.9606) V Mounting flangeand rear cover material Screws tightening torque Nm (lbf in) Both in aluminium or mounting flange in cast iron REVERSIBLE L DRAIN PORT POSITION: = Bottom Rear cover in aluminium only.7402) B4 16 (0.5 (3.1 (3.5905) 99.3701) 93.D and Reversible B Reversible L O 03/05.8 121.0787) 111.5 129 (5.6299) B5 16 (0.8 (1.6850) 101.3 (4.9 (4.7087) B2 18.2012 Mounting flange type (version 0) X O mm (inch) E2 18 (0.5 (3.9961) PHP 20•27.6299) B6 17.Polaris PH L SINGLE UNITS SIDE PORTS Replaces: 02/06.3898) Pump type Motor type PHP 20•25 DCAT034-001 ID02 13 .7913) 104.6969) S9 20 (0. 45 ±4.

The maximum rotational speed is that of the lowest rated speed of the single units incorporated. If we suppose that we have to work with the first pump at a pressure of 2900 psi (200 bar) and the second pump at a pressure of 2175 psi (150 bar).2009 POLARIS series pumps can be coupled together in combination. this value must not exceed the shaft’s maximum rated value. but pressures must be limited by the transmissibletorque of the drive and connecting shafts. the graph 1 shows that the torque absorbed by PHP20•19 is 611 lbf in (69 Nm) and the graph 2 shows that the torque absorbed by PLP20•4 is 115 lbf in (13 Nm) [acceptable value because it doesn’t exceed the maximum connecting shaft torque that is 974 lbf in (110 Nm). Diagrams providing approximate selection data will be found on page 15.2012 The torque absorbed from the shaft of the first pump results from the sum of the torques due to all single stages. The achieved value must not exceed the maximum torque limit given for the shaft of the first pump. To have appropriate data. . that with the greater requirement must be at the drive shaft end. use the formula below. M lbf in (Nm) Torque V in3/rev (cm3/rev) Displacement Δp psi (bar) Pressure ηhm= ηhm (V. Δp. 14 ID02 DCAT034-001 O 03/05. The torque to be transmitted by the first drive shaft will thus be 611+115= 726 lbf in (69+13= 82 Nm). Mtheor.= Δp (bar) • V (cm3/rev) 62.83 DRIVE SHAFT SELECTION Example Let us consider a double pump PHP20•19 + PLP20•4. ηhm [Nm] Mtheor.88) Hydro-mechanical efficiency M = O Replaces: 01/06. see page 17]. and progressively smaller to the rear. For more information please consult our technical sales department. n) (≈ 0. Available with common inlet and separated stages. Where the input power requirements of each section varies.Polaris PH MULTIPLE PUMPS Features and performances are the same as the corresponding single pumps.

2009 PLP 20 DCAT034-001 ID02 15 .5 27.Polaris PH MULTIPLE PUMPS (1) PLP 20 (2) PLP 10 (4) 19 20 90 (797) 23 25 24.[(psi)] (3) 01/06. 5 31.[(lbf in)] PHP 20 120 (1062) 60 (531) DIAG034-001 30 (266) 0 0 50 (725) 100 (1450) 150 (2175) 200 (2900) 250 (3625) 300 (4350) p [bar] . 8 M [Nm] .

For other combinations please consult our sales department.Polaris PH COMMON INLET .PORTS POSITION IN OUT OUT IN IN OUT OUT Reduced inlets provide overall systems savings by reducing the cost of redundant inlet hose and fittings. MULTIPLE PUMPS COMBINATION PHP 20/20 STANDARD VERSION S6 PHP 20/20 COMMON INLET VERSION S7 Front PHP 20/20 MAX 110 Nm (974 lbf in) SEPARATED STAGES VERSION Z6 Front 86 16 01/06.2009 86 Rear Rear MAX 110 Nm (974 lbf in) ID02 DCAT034-001 .

2009 PHP 20/PLP10 Front Rear 51 DCAT034-001 ID02 MAX 30 Nm (266 lbf in) 17 .Polaris PH MULTIPLE PUMPS COMBINATION PHP 20/PLP20 STANDARD VERSION S6 PHP 20/PLP20 COMMON INLET VERSION S7 Front 86 PHP 20/PLP20 Rear MAX 110 Nm (974 lbf in) SEPARATED STAGES VERSION Z6 Front 86 Rear MAX 110 Nm (974 lbf in) STANDARD VERSION T6 PHP 20/PLP10 COMMON INLET VERSION T7 01/06.

2009 51 18 ID02 DCAT034-001 .Polaris PH MULTIPLE PUMPS COMBINATION PHP 20/PLP10 SEPARATED STAGES VERSION Z6 Front Rear MAX 30 Nm (266 lbf in) 01/06.

8 (1.5 PHP 20•24.7067) PLP 20•27.1122) PLP 20•9 28.5610) PLP 20•20 38 (1.2 30.2012 Both in cast iron Pump type V Pump type Screws tightening torque Nm (lbf in) PLP 20•4 45 ±4.0826) PLP 20•8 28.2992) E2 18 (0.0138) PLP 20•6.0630) PLP 20•7.2008) Rear cover available in cast iron and aluminium.8 43.5 30.6535) S9 20 (0.4350) B4 16 (0.4350) PLP 20•16 34.7874) PHP 20•31.3 27 (1.6535) PLP 20•25 B5 16 (0.65 (1.5 (358 ÷ 438) 70 ±7 (558 ÷ 682) A A mm (inch) 25.6063) B6 17.75 (1.4961) 40.3681) B2 18.2010 Mounting flange in cast iron only.6969) 42 (1.Polaris PH PH 20 MULTIPLE PUMPS PHP 20/20 Replaces: 02/06. Drive shafts: page 26 ÷ 28 Mounting flange: page 29 ÷ 32 Ports: page 33 ÷ 36 Mounting flange type (version 0) O X mm (inch) mm (inch) PLP 20•14 33 (1.35 (1.5 PHP 20•25 42 (1.2 27.45 (1.8504) PLP 20•31.8 (0.5 (1.5 47 (1.1909) PLP 20•11.25 (1.6299) PHP 20•23 39.1378) PLP 20•10.4961) PLP 20•19 36.7087) PHP 20•19 36.7874) PHP 20•27.25 (1.7402) PHP 20•20 38 (1.45 (1.8 (1.6299) 40.8 43.7 (0.8504) W8 49.6063) PLP 20•24.8 (1.75 (1.5 47 (1.5 (1.9606) DCAT034-001 ID02 19 .7067) S5 20 (0. Separated stages PHP 20/PLP 20 Separated stages Mounting flange and rear cover material Both or at least one in aluminium O 03/05.35 (1.9 (1.

8 (1.Polaris PH PH 20 MULTIPLE PUMPS Replaces: 02/06.6299) PHP 20•24.4 (0.3 26 (1.7 (0.2010 PHP 20/PLP 10 Separated stages V Rear cover available in cast iron and aluminium.7067) PLP 10•4 22.6535) PHP 20•27.15 21 (0.8504) PLP 10•5 24 (0.7874) PLP 10•5.2 (0.5 (199 ÷ 243) _ B Pump type mm (inch) Mounting flange type (version 0) X O mm (inch) PLP 10•1 17.1319) PLP 20•10 20 O 32 (1.8 43.2598) ID02 DCAT034-001 O 03/05.8819) S9 20 (0.8 25.8 (1.6969) PHP 20•25 42 (1.65 (1.6299) PLP 10•3.7087) PHP 20•20 38 (1.7874) PHP 20•31.9606) 28.7559) B4 16 (0.4350) 25 ±2.4 (0.6 (0.45 (1.5 40.8 (0.7244) B2 18.9961) W8 PLP 10•6.5610) PLP 10•2 19.0236) PLP 10•8 49.3 (0.7874) B5 16 (0.5 20 (0.35 (1.4961) PLP 10•1.5 18.7402) PHP 20•23 39. V1 Drive shafts: page 26 ÷ 28 Mounting flange: page 29 ÷ 32 Ports: page 33 ÷ 36 Screws tightening torque Nm (lbf in) Both in aluminium or at least one in cast iron 45 ±4.5 47 (1.8268) B6 17.6063) PLP 10•2.75 (1.2012 Mounting flange and rear cover material .6929) E2 18 (0.5 (358 ÷ 438) Both in cast iron 70 ±7 (558 ÷ 682) Pump type PHP 20•19 A mm (inch) 36.9449) S5 20 (0.

diagrams providing approximate selection data will be found on subsequent pages. For particular applications please consult our technical sales department. VERSION 5 VERSION 6 VERSION 8 VERSION 9 DCAT034-001 ID02 21 .Polaris PH VERSIONS For each version.2009 Version for applications without radial and axial load on the drive shaft. For the outboard bearing life expectancy. the possible combination between drive shafts and mounting flanges are shown on pages 29 ÷ 32. VERSION 0 VERSION W8 VERSION 4 VERSION 7 01/06.

2009 Equivalent life load Equivalent life load X ID02 DCAT034-001 .7874 in) Speed 2000 min-1 Rating fatigue life ≈ 2000 h 22 01/06.Polaris PH PH 20 VERSION WITH OUTBOARD BEARING W8 X = Distance of the radial load result from the mounting flange [mm (in)].88 lbf) 20 mm (0. Each curve has been obtained at: Lubricant oil ISO VG 46 Temperature 60 °C (140 °F) Without or with very low axial load Example Fr Radial load 1915 N (430.

Polaris PH PH 20 VERSION WITH OUTBOARD BEARING 4-6 X = Distance of the radial load result from the mounting flange [mm (in)].7874 in) Speed 2000 min-1 Rating fatigue life ≈ 2000 h 01/06. Each curve has been obtained at: Lubricant oil ISO VG 46 Temperature 60 °C (140 °F) Without or with very low axial load Example Fr Radial load 1850 N (416.2009 Equivalent life load Equivalent life load X DCAT034-001 ID02 23 .25 lbf) 20 mm (0.

Each curve has been obtained at: Lubricant oil ISO VG 46 Temperature 60 °C (140 °F) Without or with very low axial load Example Fr Radial load 800 N (180 lbf) 20 mm (0.2009 Equivalent life load Equivalent life load X ID02 DCAT034-001 .7874 in) Speed 2000 min-1 Rating fatigue life ≈ 2000 h 24 01/06.Polaris PH PH 20 VERSION WITH OUTBOARD BEARING 5 X = Distance of the radial load result from the mounting flange [mm (in)].

25 lbf) 20 mm (0.2009 Equivalent life load Equivalent life load X DCAT034-001 ID02 25 .Polaris PH PH 20 VERSION WITH OUTBOARD BEARING 7-8-9 X = Distance of the radial load result from the mounting flange [mm (in)].7874 in) Speed 2000 min-1 Rating fatigue life ≈ 2000 h 01/06. Each curve has been obtained at: Lubricant oil ISO VG 46 Temperature 60 °C (140 °F) Without or with very low axial load Example Fr Radial load 1858 N (524.

30 deg Flat Root .20•24.20•31.20•24.Class 1 26 O 02/06.20•27.Class 1 Ext.16/32 Pitch .2010 20•23 .5 Mounting face refer to flange code E2 03 SPLINE 01 Not available with size: Not available with size: 20•24. Involute Spline SAE J498B with major diameter modified 10 teeth .20•25 .5 .8 20•19 Mounting face refer to flange code S9 Mounting face refer to flange code S9 Ext.20•24. 9 and W8 with outboard bearing Not available with size: Mounting face refer to flange code B2 20•19 .20•27.8 .16/32 Pitch .2010 SAE “A” SPLINE ID02 DCAT034-001 .20•27.5 .20•31.Side fit .Polaris PH DRIVE SHAFTS EUROPEAN TAPERED 1:8 82 GERMAN TAPERED 1:5 Not available with size: Not available with size: O 20•19 .8 .5 .5 . Involute Spline SAE J498B with major diameter modified 9 teeth .30 deg Flat Root .5 Mounting face refer to flange code E2 Mounting face refer to flange code B2 GERMAN TAPERED 1:5 55 STRAIGHT Replaces: 02/06.Side fit .20•27.8 54 46 Only for version 5.

20•27.8 Mounting face refer to flange code S9 Mounting face refer to flange code S9 SAE “B” SPLINE 01/06.2009 STRAIGHT 04 SAE “B” STRAIGHT Not available with size: Not available with size: 20•24.8 20•19 .Side fit .20•24.16/32 Pitch .16/32 Pitch .5 . Involute Spline ANSI B92.5 .5 .20•24.20•27.20•24.8 20•19 .5 20•19 .20•24.Class 1 DCAT034-001 ID02 27 .5 .8 Mounting face refer to flange code S9 Mounting face refer to flange code S9 31 Ext.1 with major diameter modified 11 teeth .8 Mounting face refer to flange code S5 Mounting face refer to flange code S5 50 32 Ext.30 deg Flat Root .20•24.Class 5 STRAIGHT 49 Not available with size: Not available with size: 20•19 .20•27.30 deg Flat Root .Side fit .20•27. Involute Spline SAE J498B with major diameter modified 13 teeth .20•27.Polaris PH DRIVE SHAFTS SAE SPLINE 07 SAE “A” STRAIGHT Not available with size: Not available with size: 20•19 .5 .

Polaris PH DRIVE SHAFTS DIN 5482 SPLINE STRAIGHT 12 Not available with size: 48 Only for version 6 with outboard bearing Available in 0 version only with size: 20•19 .5 .20•27.20•24.5 .2009 Mounting face refer to flange code B6 28 ID02 DCAT034-001 .20•24.8 20•20 Mounting face refer to flange code B2 Mounting face refer to flange code E2 Ext.20•27. Involute Spine B 17x14xe9 DIN 5482 STRAIGHT B1 TANG 95 Not available with size: Only for version 8 and 5 with outboard bearing Mounting face refer to flange code E2 20•19 .8 01/06.

7441) x 55 x 01 03 31 46 49 82 x x x x x x x x x x # Standard combination x Available combination DCAT034-001 ID02 29 .7087) # # 4 55.1811) # 5 43.8 (0.Polaris PH MOUNTING FLANGES AND TABLE OF COMPATIBILITY EUROPEAN E2 Material: cast iron and aluminium DRIVE SHAFTS See page 26 ÷ 28 VERSIONS See page 21 A mm (in) 82 46 0 18 (0.7165) # 6 55.4 (1.3386) 8 59.4 (2.4 (2.7480) 9 59.4 (1.4 (2.2009 Material: cast iron and aluminium DRIVE SHAFTS See page 26 ÷ 28 VERSIONS See page 21 A mm (in) 12 54 0 18.6 (1.4 (2.7402) # # 5 44.3386) B1 03 04 07 12 31 48 49 50 54 x x x x x x x x x x x x x x # # # # Standard combination x Available combination GERMAN B2 01/06.1811) 7 59.

63) # x x x x x 5 41.6378) 5 # Standard combination x Available combination 30 ID02 DCAT034-001 .6378) x x x x # Standard combination x Available combination GERMAN 2 BOLTS B5 01/06.6 (1.Polaris PH MOUNTING FLANGES AND TABLE OF COMPATIBILITY GERMAN 2 BOLTS B4 Material: cast iron and aluminium DRIVE SHAFTS See page 26 ÷ 28 VERSIONS See page 21 A mm (in) 54 03 12 31 49 82 0 16 (0.2009 Material: cast iron and aluminium DRIVE SHAFTS See page 26 ÷ 28 VERSIONS See page 21 A mm (in) 54 03 12 31 49 82 0 16 (0.6 (1.63) # x x x x x x x x x 41.

747) 5 # Standard combination x Available combination x SAE “A” 2 BOLTS S9 01/06.7 (0.3 (1.6 (1.7953) 5 # Standard combination x Available combination DCAT034-001 x ID02 31 .7874) # # x # x # x x # x x x x x x x 45.Polaris PH MOUNTING FLANGES AND TABLE OF COMPATIBILITY GERMAN 4 BOLTS B6 Material: cast iron and aluminium DRIVE SHAFTS See page 26 ÷ 28 VERSIONS See page 21 A mm (in) 95 07 12 0 17.6968) # x x 43.2009 Material: cast iron and aluminium DRIVE SHAFTS See page 26 ÷ 28 VERSIONS See page 21 A mm (in) 01 03 04 07 12 31 32 46 49 50 54 82 0 20 (0.

7874) # # x 45.8 (1.Polaris PH MOUNTING FLANGES AND TABLE OF COMPATIBILITY SAE “B” 2 BOLTS S5 Replaces: 02/06.2010 Material: cast iron DRIVE SHAFTS See page 26 ÷ 28 VERSIONS See page 21 A mm (in) 04 32 49 0 20 (0.6 (1.2012 O DRIVE SHAFTS See page 26 ÷ 28 VERSIONS See page 21 W8 O A mm (in) 55 49.7953) 5 # Standard combination x Available combination GERMAN x W8 Material: cast iron O 03/05.9606) # # Standard combination x Available combination 32 ID02 DCAT034-001 .

20•31. EXTERNAL DRAIN PORTS SIDE PORTS IN/OUT PORTS TYPE REAR PORTS German European Split SSM Split SSS Gas BSPP SAE ODT Gas BSPP SAE ODT TA GB GB 03 GB 03 GB 03 PH.5 BE BC EB EA MC MB SC SB GF GD OF OC GE GD OD OC PH. 20•19 BE BC EB EA MB MA SB SA GE GD OD OC GE GD OD OC PH. 20•23 BE BC EB EA MC MB SC SB GF GD OF OC GE GD OD OC PH.5 BE BC EB EA MC MB SC SB GF GD OF OC GE GD OD OC Different inlet and outlet ports are available. 20•20 BE BC EB EA MB MA SB SA GE GD OD OC GE GD OD OC PH. 20 01/06. For more information please consult our technical sales department.8 BE BC EB EA MC MB SC SB GF GD OF OC GE GD OD OC PH.Polaris PH IN/OUT PORTS TYPE SIDE PORTS PORTS TYPE German Split SSM European REAR PORTS Split SSS Gas BSPP SAE ODT Gas BSPP SAE ODT Pump type IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT Motor type OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN OUT IN PH. 20•27. 20•25 BE BC EB EA MC MB SC SB GF GD OF OC GE GD OD OC PH.2009 Dimensions on page 36 DCAT034-001 ID02 33 . 20•24.

4 (1.5748) M8 14 (0.7480) 40 (1.4 Bolts GERMAN Metric thread ISO 60° conforms to ISO/R 262 A B C mm (in) mm (in) Thread Depth mm (in) Nm (lbf in) Nm (lbf in) BC 15 (0.5 (71 ÷ 75) 8 +0.5512) 20 +1 (177 ÷ 186) 25 +1 (266 ÷ 288) CODE 34 ID02 01/06.5118) 30 (1. For reversible rotation.2 (0.1811) M6 13 (0.0315) M 10 14 (0.0000) 52.4921) 38.6890) M8 14 (0.5 (71 ÷ 75) CODE EUROPEAN FLANGED PORTS .5512) 15 +1 (133 ÷ 142) 15 +1 (133 ÷ 142) MB 19 (0. 12 (0.5000) 17.8740) M 10 14 (0.4724) 8 +0.5512) 15 +1 (133 ÷ 142) 20 +1 (177 ÷ 186) CODE SAE FLANGED PORTS J518 .5 (71 ÷ 75) BE 20 (0.8740) 22.4 (2. Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)].4 Bolts EUROPEAN Metric thread ISO 60° conforms to ISO/R 262 A B C mm (in) mm (in) Thread Depth mm (in) Nm (lbf in) Nm (lbf in) EA 13 (0.0630) 26.6 (1.5 (0.Standard pressure series 3000 PSI SSM A B C D mm (in) mm (in) mm (in) Thread Depth mm (in) Nm (lbf in) Nm (lbf in) MA 12.7480) 47.7874) 40 (1.5748) M 6.5 (71 ÷ 75) 8 +0.4724) 8 +0.5 (71 ÷ 75) 8 +0.5906) 35 (1. GERMAN FLANGED PORTS .5118) 8 +0.2009 Metric thread ISO 60° conforms to ISO/R 262 DCAT034-001 . please consult only the tightening torque for high pressure side port.5 (71 ÷ 75) EB 19 (0.1 (1.5 (0.3780) M6 12 (0.Polaris PH IN/OUT PORTS SIZES Tightening torque for low pressure side port.2 (1.5512) 20 +1 (177 ÷ 186) 25 +1 (266 ÷ 288) MC 25.

6535) 24.9291) 30.ISO 228 ØB ØC D E mm (in) mm (in) mm (in) mm (in) Nm (lbf in) Nm (lbf in) G 1/2 - 19 (0.6693) - 20 +1 (177 ÷ 186) 50 +2.5 (1.9764) 20 (0.5 (0.16 UNC-2B 14 (0.5 (443 ÷ 465) 130 +10 (1151 ÷ 1239) CODE Nominal size A GD 1/2” GE GF SAE STRAIGHT THREAD PORTS J514 ODT 01/06.5 (266 ÷ 288) 70 +5 (620 ÷ 664) 3/4” 1 1/16” .7480) 47.5 (0.5512) 20 +1 (177 ÷ 186) 25 +1 (221 ÷ 230) CODE GAS STRAIGHT THREAD PORTS BSPP British standard pipe parallel (55°) conforms to UNI . SAE FLANGED PORTS J518 .16 UNC-2B 14 (0.0197) 60 +5 (531 ÷ 575) 170 +10 (1505 ÷ 1593) CODE Nominal size A OC 5/8” OD OF DCAT034-001 ID02 35 .9646) 18 (0. For reversible rotation.0630) 26.5512) 15 +1 (133 ÷ 142) 15 +1 (133 ÷ 142) SB 19 (0.5 (354 ÷ 376) 120 +10 (1062 ÷ 1151) 1” 1 5/16” .0197) 40 +2.2 (0.5 (266 ÷ 288) 90 +5 (797 ÷ 841) 1” G1 - 30.7874) 0.6693) 0.3780) 20.1 ØB ØC D E mm (in) mm (in) mm (in) mm (in) Nm (lbf in) Nm (lbf in) 7/8” .0000) 52.6 (1.5 (0.8740) 22.5 (0.5 (443 ÷ 465) 3/4” G 3/4 - 24.5 (1.8 (0.7087) - 50 +2.2009 American straight thread UNC-UNF 60° conforms to ANSI B 1.2B 49 (1.6890) 5/16-18 UNC-2B 14 (0.8740) 3/8 .4 (1. please consult only the tightening torque for high pressure side port.5 (0.12 UNF .7480) 17 (0.2008) 18 (0.4 (2.7087) - 30 +2.2 (1.2B 42 (1. Tightening torque for high pressure side port [values obtained at 5075 psi (350 bar)].5000) 17.5 (0.0315) 3/8 .Polaris PH IN/OUT PORTS SIZES Tightening torque for low pressure side port.1 A B C D mm (in) mm (in) mm (in) Thread Depth mm (in) Nm (lbf in) Nm (lbf in) SA 12.7874) 0.Standard pressure series 3000 PSI SSS American straight thread UNC-UNF 60° conforms to ANSI B 1.12 UNF .14 UNF .5 (0.4921) 38.0197) 30 +2.2008) 20 (0.2B 35 (1.8071) 17 (0.1 (1.5512) 20 +1 (177 ÷ 186) 25 +1 (177 ÷ 186) SC 25.

5118) 0.0197) 10 +0.8267) 9.5512) 1 (0.ISO 228 CODE Nominal size A GB 1/4” G 1/4 ØB ØC D E mm (in) mm (in) mm (in) mm (in) Nm (lbf in) 21.3740) 14 (0.2009 American straight thread UNC-UNF 60° conforms to ANSI B 1.5906) 1. GAS STRAIGHT THREAD PORTS BSPP British standard pipe parallel (55°) conforms to UNI .0394) 12 +1 (106 ÷ 115) ID02 DCAT034-001 .5 (0.8661) 9 (0.8465) 12 (0.5 (89 ÷ 93) SAE STRAIGHT THREAD PORTS J514 ODT 36 CODE A 03 7/16”-20 UNF-2B 01/06.5 (0.Polaris PH DRAIN PORTS SIZES Tightening torque for low pressure side port.3543) 13 (0.0591) 15 +1 (133 ÷ 142) METRIC STRAIGHT THREAD PORTS ISO 6149 METRIC Metric thread ISO 60° conforms to ISO/R 262 CODE A TA M 10x1 ØB ØC D E mm (in) mm (in) mm (in) mm (in) Nm (lbf in) 22 (0.4724) 15 (0.5 (0.1 ØB ØC D E mm (in) mm (in) mm (in) mm (in) Nm (lbf in) 21 (0.5 (0.

. VPEF. VPIF.... 01/06. P5T Constant delivery at controlled pressure with drain valve connected to tank. Fixed setting with external drain. P2 Constant delivery at controlled pressure.. Dynamic. Dynamic with relief valve fitted on the main line... P3 Constant delivery at controlled pressure.... . Internal recirculation of excess flow and drain valve. Adjustable setting with internal drain. Dynamic with relief valve fitted on controlled line.. DCAT034-001 ID02 37 . VPER.2009 DBVSA. CHECK VALVE V8 Anti-cavitation valve. pressure relief valve and anti-cavitation valve... Excess flow and drain valve must be connected to tank. Adjustable setting with external drain.. VPIR. Excess flow can be used under load.. . LOAD SENSING VALVE . () For more information please consult our built-in valves technical catalogue and our sales department. Proportional relief valve and anti-cavitation valve. Fixed setting with internal drain.Polaris PH VALVE OPTIONS () MAX PRESSURE RELIEF VALVE PRIORITY VALVE P1 Constant delivery and internal recirculation of excess flow. P4 Constant delivery and excess flow can both be used under load. Static.. By-pass valve normally closed with max. ELECTRIC VALVE FOR MOTORS EC08.

All return lines must end below the minimum oil level. using a filter. TANK Tank capacity must be sufficient for the system’s operating conditions ( ~ 3 times the amount of oil in circulation) to avoid overheating of the fluid. Then gradually increase the pressure and speed of rotation until the pre-set operating levels as specified in the catalogue are attained. Motor The direction of rotation of single-rotation motors must match circuit connections. A heat exchanger should be installed if necessary. to prevent foaming. Turn on the system for a few moments at minimum speed. Insert the oil in the tank. Filters on suction and return line must be fitted in according to the contamination class as indicated in the first pages of the catalogue. and must be perfectly sealed. Bleed the circuit to assist in filling. Check that the coupling flange correctly aligns the transmission shaft and the motor shaft. throttling.Polaris PH INSTRUCTIONS INSTALLATION Pump The direction of rotation of single-rotation pumps must be the same as that of the drive shaft. Flexible couplings should be used (never rigid fittings) which will not generate an axial or radial load on the motor shaft.2009 FILTERS We recommend filtering the entire system flow. reducing the sources of hydraulic resistance (elbow. A length of flexible tubing is recommended to reduce the transmission of vibrations. Before connecting the lines. then bleed the circuit again and check the level of oil in the tank. The oil level must be checked and oil replaced periodically depending on the system’s operating conditions. Avoid using mixtures of different oils which could result in decomposition and reduction of the oil’s lubricating power. Flexible couplings should be used (never rigid fittings) which will not generate an axial or radial load on the pump shaft. If the difference between pump or motor temperature and fluid temperature exceeds 50 °F (10 °C). rapidly switch the system on and off to heat it up gradually. LINES The lines must have a major diameter which is at least as large as the diameter of pump or motor ports. HYDRAULIC FLUID Use hydraulic fluid conforming to ISO/DIN standards.) to a minimum. 01/06. To reduce loss of power. The intake and return lines in the tank must be spaced apart (by inserting a vertical divider) to prevent the returnline oil from being taken up again immediately. etc. gate valves. abrasive powder can accelerate wear on the seal and cause leakage. PERIODICAL CHECKS .MAINTENANCE Keep the outside surface clean especially in the area of the drive shaft seal. In fact. Casappa recommends to use its own production filters: 38 ID02 DCAT034-001 . Check that the coupling flange correctly aligns the transmission shaft and the pump shaft. the lines should be as short as possible. having viscosity as specified in the first pages of the catalogue. remove any plugs and make sure that the lines are perfectly clean. STARTING UP Check that all circuit connections are tight and that the entire system is completely clean. Replace filters regularly to keep the fluid clean. Set the pressure relief valves to the lowest possible setting.

2009 NOTE DCAT034-001 ID02 39 .Polaris PH 01/06.

Polaris PH HOW TO ORDER POLARIS PH.5 25-27.52 in /rev (24.8-31.5 DCAT034-001 01/06.72 in /rev (28.8-31.01 in /rev (33.8 3 3 PHP 20·31. 20 SINGLE UNITS 1 2 3 PHP20·19 L 0 1 - Type 4 5 82 E2 6 - 7 L - EB/EA 8 - N 9 - EL - Motor type Code 1.16 in3/rev (19.29 in3/rev (21.5 GAS STRAIGHT THREAD PORTS (BSPP) ID02 Side Rear GE/GD GE/GD PHP 20 Type GD/GE GD/GE PHM 20 GF/GD GE/GD PHP 20 GD/GF GD/GF PHM 20 19-20 23-24.42 cm3/rev) PHP 20·25 PHM 20·25 B6 German 4 bolt S9 SAE “A” 2 bolt S5 SAE “B” 2 bolt W8 German 3 3 3 PHP 20·27.8-31.5-25-27.21 cm /rev) 2.5 B5 German 2 bolt 1.09 cm3/rev) PHP 20·19 PHM 20·19 E2 European 1.8 PHM 20·27.42 in3/rev (23.8-31.5 PHM 20·31.5 1.61 in3/rev (26.14 cm3/rev) PHP 20·20 PHM 20·20 B2 German 1.5 25-27.5 PHM 20·24.5-25-27.5 Rear Type MB/MA PHP 20 MA/MB PHM 20 MC/MB PHP 20 MB/MC PHM 20 19-20 23-24.2009 3 .03 cm /rev) 2 Rotation 11 C  12 - GB 13 - Mounting flange Pump type 3 10 FS 5 Code Code Left S Right D L Side Reversible rear external drain R P Rear Reversible side external drain L Reversible internl drain B Code Ports position 6 Ports IN/OUT 7 GERMAN FLANGED PORTS Version Code Side PHP 20 PHM 20 0 BE/BC With outboard bearing W8 BC/BE With outboard bearing 4 Without outboard bearing Rear Type EUROPEAN FLANGED PORTS With outboard bearing 5 Side With outboard bearing 6 EB/EA PHP 20 With outboard bearing 7 EA/EB PHM 20 With outboard bearing 8 With outboard bearing 4 Code European tapered 1:8 82 German tapered 1:5 54 German tapered 1:5 55 Straight 46 SAE “A” spline (9 teeth) 03 SAE spline (10 teeth) 01 SAE “A” spline (11 teeth) 07 SAE “A” straight 31 Straight 49 Straight 50 SAE “B” spline 04 SAE “B” straight 32 DIN 54 82 spline 12 Straight (only for version 6) 48 Straight (only for version 8) B1 Tang 95 40 Rear Type 19-20-24.5 SAE FLANGED PORTS (SSS) Side Rear Type SB/SA PHP 20 SA/SB PHM 20 SC/SB PHP 20 SB/SC PHM 20 19-20 23-24.84 cm /rev) PHP 20·24.32 cm3/rev) PHP 20·23 PHM 20·23 B4 German 2 bolt 1.8-31.5-25-27.5 SAE FLANGED PORTS (SSM) Side 9 Drive shaft 19-20-23-24.

5 PHM 20 Code IN/OUT SAE STRAIGHT THREAD PORTS (ODT) High back pressure seal with wiper seal C Standard seal with wiper seal D High back pressure seal H 11 Drain port position .Polaris PH HOW TO ORDER POLARIS PH.5 Shaft arrangement 13 Female spline (a) Choose the seals according to the temperature shown on page 2 01/06.2009 (b) Mounting flange available in cast iron and aluminium.8-31.5 25-27. rotation L Side 03 Code Side drain with side port position L Side drain with bottom port position  Code FS Rear Type PHP 20 03 PHM 20 19-20-23-24.8-31.8-31.8-31.5 25-27.5 25-27.5 PHM 20 IN/OUT EUROPEAN FLANGED PORTS Side Rear Type PHP 20 GB 8 Seals (a) Code Buna (standard) N Viton V IN/OUT SAE FLANGED PORTS (SSM) Side Rear Type PHP 20 GB 9 Cover options (b) Code Cast iron mounting flange and aluminium rear cover Aluminium mounting flange and rear cover 10 Shaft seal options 19-20-23-24.5 25-27.8-31.8-31.5 25-27.5 25-27.5 PHM 20 Side E Rear Type PHP 20 03 L 19-20-23-24.5 PHM 20 IN/OUT SAE FLANGED PORTS (SSS) Cast iron mounting flange and rear cover (standard .5 PHM 20 IN/OUT GAS STRAIGHT THREAD PORTS (BSPP) EL Side Rear GB GB Type PHP 20 19-20-23-24. 20 SINGLE UNITS 7 Ports IN/OUT Code SAE STRAIGHT THREAD PORTS (ODT) Type 19-20 23-24. See material on page 29 ÷ 32 Rear cover material on page 12 ÷ 13 DCAT034-001 ID02 41 .5-25 27.5 Drain port Code 12 IN/OUT GERMAN FLANGED PORTS Side Rear PHP 20 OD/OC OD/OC PHM 20 OC/OD OC/OD PHP 20 OF/OC OD/OC PHM 20 OC/OF OC/OD Side Rear Type PHP 20 TA 19-20-23-24.Rev.8-31.no code) Aluminium mounting flange and cast iron rear cover 19-20-23-24.

84 cm /rev) PHP 20·24.8-31.8-31.5 EB/EA Type PHP 20 19-20-23-24.72 in3/rev (28.525-27.42 in3/rev (23.8-31.8-31.5 25-27.32 cm3/rev) PHP 20·23 3 3 1.5 25-27.14 cm3/rev) PHP 20·20 1.5 SAE FLANGED PORTS (SSM) Side Type MB/MA PHP 20 19-20 MC/MB PHP 20 23-24.5 Code European 4 PHP 20 Side 50 SAE “B” spline Type EUROPEAN FLANGED PORTS 03 SAE spline (10 teeth) Straight BE/BC Code 82 5 GERMAN FLANGED PORTS Side PHP 20·31.8-31.29 in3/rev (21.5 SAE FLANGED PORTS (SSS) Side SB/SA SC/SB Type PHP 20 19-20 PHP 20 23-24.61 in3/rev (26.525-27.5 European tapered 1:8 Ports IN/OUT Code Pump type Code L ID02 DCAT034-001 .5 1.5-25-27.52 in /rev (24.09 cm /rev) PHP 20·19 1.01 in /rev (33.21 cm3/rev) PHP 20·27.5 GAS STRAIGHT THREAD PORTS (BSPP) Side Type GE/GD PHP 20 19-20 GF/GD PHP 20 23-24.03 cm /rev) 2 Drive shaft German tapered1:5 54 German tapered1:5 55 Straight 46 SAE “A” spline (9 teeth) 01 SAE “A” spline (11 teeth) 07 SAE “A” straight 31 Straight 49 04 SAE “B” straight 32 DIN 54 82 spline 12 Straight (only for version 6) 48 Straight (only for version 8) B1 Tang 95 3 Mounting flange E2 German B2 German 2 bolt B4 German 2 bolt B5 German 4 bolt B6 SAE “A” 2 bolt S9 SAE “B” 2 bolt S5 German W8 Side 42 Ports position 19-20-23-24.Polaris PH HOW TO ORDER POLARIS PHP 20 DOUBLE PUMPS 1 PHP20·19 - 2 3 82 E2 - 4 5 6 L EB/EA / L **/EA - 7 8 9 10 11 12 Front section 20·19 - S7 - S - N - L - C / FS Rear section 1 Type 3 3 1.5 SAE STRAIGHT THEREAD PORTS (ODT) Side Type OD/OC PHP 20 19-20 OF/OC PHP 20 23-24.42 cm3/rev) PHP 20·25 1.8-31.5-25-27.16 in /rev (19.8 3 3 2.

Polaris PH HOW TO ORDER POLARIS PHP 20 DOUBLE PUMPS 6 Combination type Code Code Seals (a) 9 Cover options (b) 10 Standard S6 N Buna (standard) Common inlet S7 V Viton Separate stages Z6 Code 7 Rotation Code Cast iron mounting flange and rear cover (standard) .. With outboard bearing W8 With outboard bearing 4 With outboard bearing 5 With outboard bearing 6 With outboard bearing 7 With outboard bearing 8 With outboard bearing 9 Cast iron mounting flange and aluminium rear cover Shaft seal options C High back pressure seal with wiper seal D Standard seal with wiper seal H High back pressure seal Code FS Shaft arrangement 11 12 Female spline (a) Choose the seals according to the temperature shown on page 2 (b) Mounting flange available in cast iron only. Rear cover available in cast iron and aluminium.no code Left S Right D L Code Code 8 Version Without outboard bearing (standard) no code . DCAT034-001 ID02 43 ..

.. Ports position Code . S Left D Right Mounting flange The same of double pumps Code ./... 5 Ports IN/OUT The same of double pumps 6 Combination type 8 The same of double pumps Shaft arrangement 9 Female spline Code Code L Side Version Code FS 4 7 Code .No code T6 PHP20/PLP10 Common inlet T7 PHP20/PLP10 Separate stages Z6 10 Cast iron mounting flange and rear cover (standard) .no code Code PHP20/PLP20 Standard ..Polaris PH COME ORDINARE P0MPE DOPPIE POLARIS PHP 20 CON GRUPPI DIVERSI PHP20/PLP20 1 PHP20·19 2 - 3 82 E2 - 4 5 6 L EB/EA / L EA/EA - 7 8 S 0 7 8 S 0 9 10 11 Front section PLP20·4 - / FS - L - N Rear section PHP20/PLP10 1 PHP20·19 - PLP10·1 - 2 3 82 E2 - 4 5 L EA/EA - 6 L BB/BA - 51 9 10 11 / Front section / FS - EL - N Rear section 1 Type (a) The same of double pumps 2 Drive shaft The same of double pumps Pump type Code PHP. 3 Rotation . E Aluminium mounting flange and cast iron rear cover L Cast iron mounting flange and aluminium rear cover EL Aluminium mounting flange and rear cover Code S6 PHP20/PLP20 Common inlet S7 PHP20/PLP20 Separate stages Z6 PHP20/PLP10 Standard . See material on page 29 ÷ 32 44 ID02 DCAT034-001 ....No code Cover options (b) Code Seals 11 The same of multiple pumps (a) For PLP 20 and PLP 10 features please consult the proper technical catalogue (b) Mounting flange available in cast iron and aluminium..

Specification of items may. therefore.Our policy is one of continuous improvement in product. . be changed without notice.

com Edition: 03/05.com www.A. 1 43044 Lemignano di Collecchio Parma (Italy) Tel. (+39) 0521 30 41 11 Fax (+39) 0521 80 46 00 IP Videoconferencing E-mail: info@casappa.PH 03 T A Headquarters: CASAPPA S.2012 Replaces: PH 02 T A Hydraulic gear pumps AND MOTORS .casappa. Via Balestrieri.p.