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geyser mini

69 kW
High efficiency air/water
reversible heat pumps

Technical Book Geyser Mini

Technical features
Basic version general technical data
Basic version electrical data
Cooling capacity
Heating capacity
Operating limits
Noise levels
Overall dimensions,
weights, clearance areas and hydraulic connections

120
124
125
126
127
128
129
130

Installation guidelines

133

Geyser Mini

contents

TECHNICAL FEATURES
GEYSER MINI
Air/water heat pumps of high temperature and efficiency with axial
fans.
STRUCTURE
Structure in galvanised sheet coated at 180 C with RAL 7035 polyester powder
paint that provides high weather resistence.
The neutral color of the unit allows integration in any type of ambient.The
panels can be easily removed providing full access to the internal parts.The
unit can be easily positioned due to its compact structure.
COMPRESSOR
Hermetically sealed scroll compressors of the latest generation.
These compressors have been expressely designed to be used for heating: the
compressor has maximum efficiency during winter operation when water is
at medium to high temperatures.Each compressor is equipped with thermal
breaker, oil level gauge, cranckcase heater and rubber antivibration mounts to
reduce the vibration transmission to the unit.
FANS
The fans are helicoidal type, connected directly to the 6 poles electric motor
with external rotor, and have IP 54 degree of protection. Each fan is plugged
into special outlets and provided with accident protection grid according to
UNI EN 294.
SOURCE SIDE HEAT EXCHANGER
Composed of finned coil with copper pipes and shuttered aluminium fins
of high exchange surface. The coil base is fitted with a sub-cooler which
provides complete defrosting and an antifreeze heater is mounted on the
bottom of the condense collection tray ensuring the water flow is conveyed
towards discharge outlet.
The finned pack is protected by a metal mesh.
PLANT SIDE HEAT EXCHANGER
The brazed plate heat exchangers are made in stainless steel AISI 316 ,
insulated against condensate, ideal for reducing the thermal losses, fitted
with temperature probe for antifreeze protection and connected with the
flow switch control (supplied). The countercurrent heat exchange takes place
during winter operation to optimise the COP values. An accurate selection of
the heat exchanger has reduced the pressure drop to minimum even at high
concentrations of glycol.
COOLING CIRCUIT
Comprises: compressor, plate heat exchangers on the plant side, plate heat
exchangers on domestc hot water side, finned coil on source side, feeding
plug, dehydrating flter, electronic control thermostatic expansion valve, high
and low pressure switches, 4-way inversion valve, fluid sight glass.
ELECTRICAL PANEL
Fitted with main disconnect switch, breakers on both the main and auxiliary
power circuit, remote disconnect switch on the compressors, microprocessor
control and display of the main operations.
The electrical panel consists of:

Technical Book Geyser Mini

CONTROL AND SAFETY DEVICES


Manual reset high pressure switch;
Low pressure switch with manual reset at the third alarm;
High pressure safety valve;
Water temperature control probe on the plant side
Temperature control probe on the domestic hot water storage tank
Antifreeze probe on the plant side heat exchanger outlet
Vain mechanical flow switch
Compressor overtemperature protection
TESTING
All units are factory-tested and supplied complete with oil and refrigerant.

Geyser Mini

Automatic disconnect switch for the main and auxilliary power circuit
protection;
Main disconnect switch and fuses for main and auxilliary power circuit
protection;
Compressor remote disconnect switch
Fan turn regulator for condensation control;
Pump relay control or motor protection and remote disconnect switch (for
the ST 1P and ST 1PS versions);
Contacts without general alarm control;Main control operations:
Control of ingoing water temperature
Anti-freeze protection
Compressor timing
Control of high pressure pre-alarm (to avoid in many cases unit locking)
Automatic defrosting
Alarm signaling
Alarm reset
Self-adjusting control to ensure efficient operation in case of low water
content in the plant
External ON-OFF digital input
Digital input for summer/iwinter mode remote switching Display of:
Outgoing water temperature
Condensation temperature
Currently set temperature and differential
Alarm description
Hour counter for pump and compressor operation
Standard power supply 230V/1~/50Hz

VERSIONS
Check the table with the available configurations for any
interferences between one option and the other.
PLANT SIDE HYDRAULIC MODULE
The basic version has no circulation device or pump fitted on
the plant side. The unit may be supplied upon request with
the following outfits:
/ST 1P (unit with pump): the unit is equipped with a
circulation device or pump (depending on the model),
hydraulic circuit water discharge valve, safety valve
calibrated at 6 bar, value which corresponds to the
maximum allowed operating pressure.
/ST 1PS (unit with pump and tank): besides the /ST 1P
version components, the unit is equipped with an insulated
storage tank.

ACCESSORIES

The basic version of Geyser Mini unit can be fitted with extra
accessories. For a complete list of accessories refer to the
price list.

Technical Book Geyser Mini

basic version technical data

UNIT SIZE

5,8

6,2

8,1

9,2

Heating
Heating capacity (W 35C)
Absorbed power

(3)

kW

(3),(2)

kW

COP

(3)

Heating capacity (W 45C)

(5)
(5),(2)

Absorbed power
COP

1,4

1,5

1,9

2,1

4,17

4,15

4,27

4,37

kW

5,6

6,1

7,9

8,9

kW

1,6

1,7

2,1

2,4

3,56

3,59

3,76

3,73

(5)

Cooling
Cooling capacity (W 18)
Absorbed power

(1)

kW

6,9

7,6

10,0

11,1

(1)(2)

kW

1,8

1,9

2,4

2,6

3,88

4,00

4,17

4,27

4,8

5,5

7,2

8,0

EER

(1)

Cooling capacity (W 7)

(4)

kW

(4),(2)

kW

Absorbed power
EER

(4)

1,5

1,7

2,1

2,3

3,20

3,21

3,41

3,49

Compressor

n /
n
%

1/1

1/1

1/1

1/1

0-100

0-100

0-100

0-100

Quantity

Air flow

m /s

1,08

1,08

1,00

1,00

Quantity/Cooling circuits
Capacity steps
Fans

Hydraulic module
Pump head rating

(6)

kPa

52

49

43

43

Storage tank capacity

(6)

40

40

40

40

Noise power level

(7)

dB(A)

63

65

66

66

Noise pressure level

(8)

dB(A)

32

34

35

35

Length

mm

925

925

925

925

Depth

mm

375

375

375

375

Height

mm

700

700

700

700

Weight during operation

kg

Noise levels

Basic version dimensions and weights

(1) External air temperature 35C, ingoing/outgoing water temperature 23/18C.


(2) The total capacity is represented by the sum of the power absorbed by compressors and that absorbed by fans
(3) External air temperature 7C BS, 6C BU, Ingoing/outgoing water temperature 30/45 .
(4) External air temperature 35C, ingoing/outgoing water temperature 12/7.
(5) External air temperature 7C BS, 6C BU, Ingoing/outgoing water temperature 40/45 .
(6) For ST 1PS version
(7) Noise power levels calculated according to ISO 3744
(8) Noise pressure levels measured at 10 meter from the unit in free field, with a directivity factor Q=2
The values and images inside the document are indicative and can be modified by the manufacturer without prior notification. For further information refer to the specific documentation. The reproduction of this material,
even partial, is prohibited.

basic version technical data

H
DR
D
DF
LL

LR

Basic version and ST1P


L

Length

D Depth
H Height

W Operating weight

mm

925

mm

375

mm

700

kg

(1)

DR

Version ST1PS
L

Length

D Depth

mm
L
mm

LL

H Height
W Operating weight

DF

925

mm

375

LR

1.000

kg

(1)

Clearance areas

L L Left side

(2)

mm

300

L R Right side

(2)

mm

600

DF Front side

(2)

mm

900

DR Rear side

(2)

mm

300

(1) The weight is only indicative and may vary depending on the unit outfit
(2) The clearance areas are indicated considering that the unit is controlled from the fans side

COOLING

HEATING
68

+20

60

+15
55

+12
+10

50

+5

45
40

35

-5
30

-8
25

-15

-10

-5

+5

+10

+15

+20

+25

+30

+35

+40

+45

+50

External air temperature [C]

The heat exchanger temperature rise must be within 3C e 5C


The maximum temperature of user side heat exchanger ingoing water is 63C
: within this range the unit can operate only with glycol solution on evaporator side
: units with HWS outfit cannot operate within this range

-15

-10

-5

+5

+10

+15

+20

+25

External air temperature [C]

+30

+35

+40

basic version electrical data

Basic version

Maximum absorbed power

(1)

kW

2,7

2,9

3,6

3,8

Maximum absorbed current

(2)

17,9

16,9

21,3

25,7

Maximum input current

(3)

Additional electric heater

(4)

75

77

98

109

(45)

(46)

(59)

(66)

kW

3,0

3,0

3,0

3,0

Version ST1P or ST1PS


Maximum absorbed power

(1)

kW

2,9

3,1

3,8

4,0

Maximum absorbed current

(2)

18,9

17,9

22,3

26,7

76

78

99

110

(46)

(47)

(60)

(67)

kW

3,0

3,0

3,0

3,0

Maximum input current

(3)

Additional electric heater

(4)

Main power supply


Standard power supply

V/ph/Hz

230/1~/50

(1) Electrical power that must be supplied by the mains to power the unit.
(2) Internal breakers tripping current. This value is never exceeded and must be used to size the line and its protections (refer to the electric diagram supplied with the unit).
(3) Maximum input current calculated considering the power of the compressor with max. power and the max. current absorbed by all other devices. The value between parenthesis refers to the units equipped with soft-starter
(optional).
(4) To be asked for when ordering
The values and images inside the document are indicative and can be modified by the manufacturer without prior notification. For further information refer to the specific documentation. The reproduction of this material,
even partial, is prohibited.

Geyser Mini - cooling capacity


EXTERNAL AIR TEMPERATURE [C]
Model

To
[C]
5
6
7
8
9
10
13
14
15
16
17
18
5
6
7
8
9
10
13
14
15
16
17
18
5
6
7
8
9
10
13
14
15
16
17
18
5
6
7
8
9
10
13
14
15
16
17
18

25

30

40

43

Pe

Pf

Pe

Pf

Pe

Pf

Pe

Pf

Pe

5,0
5,2
5,3
5,5
5,7
5,8
6,4
6,6
6,9
7,1
7,3
7,5
5,7
5,8
6,0
6,2
6,4
6,6
7,3
7,5
7,7
8,0
8,2
8,5
7,5
7,7
8,0
8,2
8,5
8,8
9,6
9,9
10,2
10,5
10,9
11,2
8,3
8,5
8,8
9,1
9,4
9,6
10,6
10,9
11,2
11,6
11,9
12,3

1,1
1,2
1,2
1,2
1,2
1,2
1,3
1,3
1,4
1,4
1,4
1,4
1,3
1,3
1,3
1,3
1,4
1,4
1,5
1,5
1,5
1,5
1,6
1,6
1,6
1,6
1,7
1,7
1,7
1,7
1,8
1,9
1,9
1,9
2,0
2,0
1,7
1,7
1,7
1,8
1,8
1,8
1,9
1,9
2,0
2,0
2,0
2,1

4,8
4,9
5,1
5,2
5,4
5,6
6,1
6,3
6,6
6,8
7,0
7,2
5,4
5,6
5,8
5,9
6,1
6,3
6,9
7,2
7,4
7,6
7,9
8,1
7,2
7,4
7,6
7,9
8,1
8,4
9,2
9,5
9,8
10,1
10,4
10,7
7,9
8,2
8,4
8,7
8,9
9,2
10,1
10,4
10,7
11,1
11,4
11,7

1,2
1,2
1,2
1,3
1,3
1,3
1,4
1,4
1,4
1,4
1,5
1,5
1,3
1,4
1,4
1,4
1,4
1,4
1,5
1,5
1,6
1,6
1,6
1,7
1,7
1,7
1,7
1,8
1,8
1,8
1,9
2,0
2,0
2,0
2,1
2,1
1,8
1,8
1,9
1,9
1,9
2,0
2,0
2,1
2,1
2,1
2,2
2,2

4,5
4,7
4,8
5,0
5,1
5,3
5,9
6,0
6,2
6,5
6,7
6,9
5,1
5,3
5,5
5,6
5,8
6,0
6,6
6,8
7,1
7,3
7,5
7,7
6,8
7,0
7,3
7,5
7,7
8,0
8,7
9,0
9,3
9,6
9,9
10,2
7,5
7,8
8,0
8,2
8,5
8,8
9,6
9,9
10,2
10,5
10,9
11,2

1,3
1,3
1,3
1,3
1,4
1,4
1,4
1,5
1,5
1,5
1,6
1,6
1,4
1,5
1,5
1,5
1,5
1,5
1,6
1,7
1,7
1,7
1,7
1,8
1,8
1,8
1,9
1,9
1,9
2,0
2,1
2,1
2,1
2,2
2,2
2,3
2,0
2,0
2,0
2,0
2,1
2,1
2,2
2,2
2,3
2,3
2,3
2,4

4,3
4,4
4,6
4,7
4,9
5,0
5,6
5,7
5,9
6,1
6,3
6,5
4,9
5,0
5,2
5,4
5,5
5,7
6,3
6,5
6,7
6,9
7,1
7,4
6,5
6,7
6,9
7,1
7,3
7,6
8,3
8,6
8,9
9,1
9,4
9,7
7,1
7,3
7,6
7,8
8,0
8,3
9,1
9,4
9,7
10,0
10,3
10,6

1,4
1,4
1,4
1,4
1,5
1,5
1,6
1,6
1,6
1,6
1,7
1,7
1,6
1,6
1,6
1,6
1,6
1,7
1,8
1,8
1,8
1,8
1,9
1,9
2,0
2,0
2,0
2,1
2,1
2,1
2,2
2,3
2,3
2,3
2,4
2,4
2,1
2,2
2,2
2,2
2,2
2,3
2,4
2,4
2,5
2,5
2,5
2,6

4,1
4,3
4,4
4,6
4,7
4,9
5,4
5,6
5,8
5,9
6,1
6,3
4,7
4,9
5,0
5,2
5,3
5,5
6,1
6,3
6,5
6,7
6,9
7,1
6,2
6,4
6,7
6,9
7,1
7,3
8,0
8,3
8,6
8,8
9,1
9,4
6,9
7,1
7,3
7,5
7,8
8,0
8,8
9,1
9,3
9,6
9,9
10,2

1,5
1,5
1,5
1,5
1,5
1,6
1,6
1,7
1,7
1,7
1,8
1,8
1,6
1,7
1,7
1,7
1,7
1,8
1,8
1,9
1,9
1,9
2,0
2,0
2,1
2,1
2,1
2,2
2,2
2,2
2,3
2,4
2,4
2,5
2,5
2,6
2,2
2,3
2,3
2,3
2,4
2,4
2,5
2,5
2,6
2,6
2,7
2,7

All data are referred to the basic version


Pf: cooling capacity [kW]
Pe: electrical power absorbed by the compressors [kW]
To: evaporator outgoing water temperature [C]

10

35

Pf

Geyser Mini - heating capacity


CONDENSER INGOING/OUTGOING WATER TEMPERATURE [C]
Model

Ta
[C]
-20
-15
-10
-7
-5
-2
0
2
5
7
10
15
-20
-15
-10
-7
-5
-2
0
2
5
7
10
15
-20
-15
-10
-7
-5
-2
0
2
5
7
10
15
-20
-15
-10
-7
-5
-2
0
2
5
7
10
15

RH
%
90
90
90
90
80
80
80
80
70
70
70
70
90
90
90
90
80
80
80
80
70
70
70
70
90
90
90
90
80
80
80
80
70
70
70
70
90
90
90
90
80
80
80
80
70
70
70
70

30/35

40/45

50/55

60/65

Pt

Pe

Pt

Pe

Pt

Pe

Pt

Pe

2,5
3,0
3,5
3,8
4,0
4,4
4,7
5,0
5,3
5,6
6,1
7,0
2,8
3,2
3,8
4,2
4,4
4,8
5,1
5,4
5,8
6,1
6,7
7,7
3,5
4,2
4,9
5,4
5,7
6,2
6,6
7,0
7,5
7,9
8,6
9,9
*
4,7
5,6
6,1
6,4
7,1
7,5
7,9
8,5
9,0
9,7
11,1

0,9
1,0
1,0
1,0
1,0
1,1
1,1
1,1
1,2
1,2
1,2
1,3
1,0
1,0
1,1
1,1
1,1
1,2
1,2
1,2
1,2
1,3
1,3
1,4
1,3
1,3
1,4
1,5
1,5
1,5
1,6
1,6
1,6
1,7
1,7
1,8
*
1,5
1,6
1,6
1,7
1,7
1,7
1,8
1,8
1,9
1,9
2,0

2,6
3,0
3,5
3,8
4,0
4,4
4,6
4,9
5,2
5,5
5,9
6,8
2,8
3,2
3,8
4,1
4,3
4,7
5,0
5,3
5,6
6,0
6,5
7,4
3,6
4,2
4,8
5,3
5,6
6,1
6,4
6,8
7,3
7,7
8,4
9,6
4,0
4,7
5,5
6,0
6,4
6,9
7,3
7,7
8,3
8,8
9,5
10,7

1,1
1,1
1,2
1,2
1,2
1,3
1,3
1,3
1,3
1,4
1,4
1,5
1,2
1,2
1,3
1,3
1,3
1,4
1,4
1,4
1,4
1,5
1,5
1,6
1,5
1,6
1,7
1,7
1,7
1,8
1,8
1,9
1,9
1,9
2,0
2,1
1,7
1,8
1,9
1,9
2,0
2,0
2,1
2,1
2,1
2,2
2,2
2,3

2,6
3,0
3,5
3,8
4,0
4,3
4,6
4,8
5,2
5,4
5,8
6,6
2,8
3,3
3,8
4,1
4,3
4,7
5,0
5,3
5,6
5,9
6,4
7,2
3,6
4,2
4,8
5,3
5,5
6,1
6,4
6,7
7,2
7,6
8,2
9,3
*
4,7
5,5
6,0
6,3
6,9
7,3
7,6
8,2
8,6
9,3
10,4

1,3
1,3
1,4
1,4
1,5
1,5
1,5
1,6
1,6
1,6
1,7
1,8
1,4
1,4
1,5
1,6
1,6
1,6
1,7
1,7
1,7
1,8
1,8
1,9
1,8
1,9
2,0
2,1
2,1
2,1
2,2
2,2
2,3
2,3
2,4
2,5
*
2,1
2,2
2,3
2,3
2,4
2,4
2,5
2,5
2,6
2,7
2,8

*
*
3,5
3,8
4,0
4,3
4,5
4,8
5,1
5,4
5,8
6,5
*
*
3,7
4,1
4,3
4,7
4,9
5,2
5,6
5,8
6,3
7,1
*
*
4,8
5,2
5,5
6,0
6,3
6,7
7,1
7,5
8,1
9,2
*
*
*
6,1
6,3
6,9
7,2
7,6
8,1
8,5
9,1
10,2

*
*
1,7
1,7
1,8
1,8
1,9
1,9
1,9
2,0
2,0
2,1
*
*
1,8
1,9
1,9
2,0
2,0
2,0
2,1
2,1
2,2
2,3
*
*
2,3
2,4
2,5
2,6
2,6
2,7
2,8
2,8
2,9
3,0
*
*
*
2,7
2,7
2,8
2,9
2,9
3,0
3,1
3,2
3,3

All data are referred to the basic version


Pt: heating capacity [kW]
Pe: electrical power absorbed by the compressors [kW]
Ta: evaporator intake air temperature dry bulb [C]
RH : evaporator intake air relative humidity [%]

11

noise levels
STANDARD UNIT
OCTAVE BAND [Hz]
Model

63 [dB]

125 [dB]

250 [dB]

500 [dB]

TOTAL

1000 [dB]

2000 [dB]

4000 [dB]

8000 [dB]

Lw

Lp

Lw

Lp

Lw

Lp

Lw

Lp

Lw

Lp

Lw

Lp

Lw

Lp

Lw

Lp

Lw

Lp

67

36

67

36

66

35

62

31

56

25

52

21

45

14

38

63

32

68

37

68

37

67

36

64

33

57

26

54

23

48

17

40

65

34

72

41

69

38

70

39

64

33

60

29

56

25

49

18

42

11

66

35

72

41

72

41

70

39

67

36

62

31

56

25

51

20

41

10

68

37

Lw: noise power levels measured in free field according to the standard ISO 3744.
Lp: noise pressure levels measured at 10 m from the unit in free field according to the standard ISO 3744.

12

dB(A)

overall dimensions, weights,


clearance areas and hydraulic connections
GEYSER MINI

13

overall dimensions, weights,


clearance areas and hydraulic connections
GEYSER MINI /ST 1PS

14

INSTALLATION GUIDELINES
POSITIONING
- Strictly comply with the clearance areas indicated in the catalogue.
- Make sure that there are no obstructions near the finned coil suction or the
fan air discharge.
- Place the unit in a manner that assures the lowest environmental impact
(noise, integration with nearby structures, etc.).

HYDRAULIC CONNECTIONS
- Carefully vent the hydraulic system with the pump switched off, by turning
the air valve. This procedure is particularly important, as even small air
bubbles may cause the evaporator to freeze.
- Drain the system during winter stops or use special anti-freeze solutions.
During short stops, it is advisable to install an electric heater (defroster) on
the evaporator and the hydraulic circuit.
- Install the hydraulic circuit with all the components shown in the
diagrams (expansion vessel, flow switch, storage tank, air valve, shut-off
valves, flexible connections, etc. Please refer to the user, installation and
maintenance manual).
- Connect the flow switch when supplied in the kit, following carefully the
instructions provided with the units.
START-UP AND MAINTENANCE
- Strictly follow the instructions given in the use and maintenance manual.
These operations must be carried out by qualified personnel only.

Geyser Mini

ELECTRICAL CONNECTIONS
- Always consult the enclosed wiring diagram, which provides all the
instructions required for making the electrical connections.
- Power up the unit (closing the disconnect switch), at least 12 hours before
start-up, in order to turn the crankcase heaters on. Do not switch the power
off during short stoppages.
- Before turning on the disconnect switch, stop the unit by turning off all the
operating switches or using the remote control.
- Before accessing the inner components, cut the power off by turning on the
disconnect switch.
- The power supply must be fitted with all protections according to the
standards in force.
- Electrical connections: three-pole power cable + earth, or three pole cable +
neutral + earth; external interlock; remote alarm signalling.

15

10213700002_07.10

BLUE BOX GROUP S.r.l.


30010 Cantarana di Cona (VE) - Via Valletta, 5
Tel +39 0426 921111 - Fax +39 0426 302222
www.blueboxgroup.it - info@blueboxgroup.it