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SERVICE MANUAL

DIGITAL TERRESTRIAL SET TOP BOX


11
2004
YA224

TU-DB1SU

1
2
3
4
5

TABLE OF CONTENTS

PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

COPYRIGHT 2004 Victor Company of Japan, Limited

No.YA224
2004/11

SPECIFICATION
Items

Contents

Dimensions ( W I H I D )

28.0cm I 4.0cm I 18.5cm

Mass

1.3kg

Broadcasting System

DVB-T 2k & 8k

RF System

PAL

Video System

PAL

Audio System

MPEG Layer I & II , 32kHz / 44.1kHz / 48kHz , Single / Dual channels , Stereo & joint stereo

Teletext System

Digital Teletext

Channel Memory Number

200ch

Channel Coverage

47.0MHz to 858MHz

Power Requirements

DC6V, AC adaptor : AC100V to AC240V, 50Hz / 60Hz

Antenna Input

75

unbalanced, PAL type I 1 (5V DC active antenna supply)

TV Output

75

unbalanced, PAL type I 1 (Loop through)

Video 1V (p-p) , 75
TV(SCART-1)
Terminal
(Input/Output)

Audio 500mV (rms) (-4dBs), 10k

min

RGB / Video 1V (p-p) , 75


S-Video

Y : 1V (p-p) positive, 75
C : 0.286V (p-p) (burst signal), 75

Video 1V (p-p) , 75
VCR(SCART-2)
Terminal
(Input/Output)

Audio 500mV (rms) (-4dBs), 10k

min

RGB / Video 1V (p-p) , 75


S-Video

Y : 1V (p-p) positive, 75
C : 0.286V (p-p) (burst signal), 75

Digital Audio Output

SPDIF coaxial I 1

Remote Control Unit

VE-30031949 (RM-C1890S), (AA/R06 dry battery I 2)

Design & specifications are subject to change without notice.

1-2 (No.YA224)

SECTION 1
PRECAUTION
1.1

SAFETY PRECAUTIONS

(1) The design of this product contains special hardware,


many circuits and components specially for safety
purposes. For continued protection, no changes should be
made to the original design unless authorized in writing by
the manufacturer. Replacement parts must be identical to
those used in the original circuits. Service should be
performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void
the manufacturer's warranty and will further relieve the
manufacturer of responsibility for personal injury or
property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special
safety-related
characteristics.
These
characteristics are often not evident from visual inspection
nor can the protection afforded by them necessarily be
obtained by using replacement components rated for
higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in
the parts list of Service manual. Electrical components
having such features are identified by shading on the
schematics and by (
) on the parts list in Service
manual. The use of a substitute replacement which does
not have the same safety characteristics as the
recommended replacement part shown in the parts list of
Service manual may cause shock, fire, or other hazards.
(4) Don't short between the LIVE side ground and
ISOLATED (NEUTRAL) side ground or EARTH side
ground when repairing.
Some model's power circuit is partly different in the GND.
The difference of the GND is shown by the LIVE : ( ) side
GND, the ISOLATED (NEUTRAL) : (
) side GND and
EARTH : ( ) side GND.
Don't short between the LIVE side GND and ISOLATED
(NEUTRAL) side GND or EARTH side GND and never
measure the LIVE side GND and ISOLATED (NEUTRAL)
side GND or EARTH side GND at the same time with a
measuring apparatus (oscilloscope etc.). If above note will
not be kept, a fuse or any parts will be broken.
(5) If any repair has been made to the chassis, it is
recommended that the B1 setting should be checked or
adjusted (See ADJUSTMENT OF B1 POWER SUPPLY).
(6) The high voltage applied to the picture tube must conform
with that specified in Service manual. Excessive high
voltage can cause an increase in X-Ray emission, arcing
and possible component damage, therefore operation
under excessive high voltage conditions should be kept to
a minimum, or should be prevented. If severe arcing
occurs, remove the AC power immediately and determine
the cause by visual inspection (incorrect installation,
cracked or melted high voltage harness, poor soldering,
etc.). To maintain the proper minimum level of soft X-Ray
emission, components in the high voltage circuitry
including the picture tube must be the exact replacements
or alternatives approved by the manufacturer of the
complete product.
(7) Do not check high voltage by drawing an arc. Use a high
voltage meter or a high voltage probe with a VTVM.
Discharge the picture tube before attempting meter
connection, by connecting a clip lead to the ground frame
and connecting the other end of the lead through a 10k
2W resistor to the anode button.

(8) When service is required, observe the original lead dress.


Extra precaution should be given to assure correct lead
dress in the high voltage circuit area. Where a short circuit
has occurred, those components that indicate evidence of
overheating should be replaced. Always use the
manufacturer's replacement components.
(9) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an
isolation check on the exposed metal parts of the cabinet
(antenna terminals, video/audio input and output terminals,
Control knobs, metal cabinet, screw heads, earphone jack,
control shafts, etc.) to be sure the product is safe to operate
without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal
parts exposed to the user, particularly any exposed metal
part having a return path to the chassis should withstand a
voltage of 3000V AC (r.m.s.) for a period of one second. (.
. . . Withstand a voltage of 1100V AC (r.m.s.) to an
appliance rated up to 120V, and 3000V AC (r.m.s.) to an
appliance rated 200V or more, for a period of one second.)
This method of test requires a test equipment not generally
found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use
a line isolation transformer during this check.). Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal part of the cabinet, particularly
any exposed metal part having a return path to the chassis,
to a known good earth ground (water pipe, etc.). Any
leakage current must not exceed 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC
(r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not
use a line isolation transformer during this check.). Use
an AC voltmeter having 1000 ohms per volt or more
sensitivity in the following manner. Connect a 1500
10W resistor paralleled by a 0.15kF AC-type capacitor
between an exposed metal part and a known good earth
ground (water pipe, etc.). Measure the AC voltage
across the resistor with the AC voltmeter. Move the
resistor connection to each exposed metal part,
particularly any exposed metal part having a return path
to the chassis, and measure the AC voltage across the
resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Any voltage measured must
not exceed 0.75V AC (r.m.s.). This corresponds to
0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC
(r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER
(HAVING 1000 /V,
OR MORE SENSITIVITY)

0.15 F AC-TYPE

1500

10W

PLACE THIS PROBE


ON EACH EXPOSED
METAL PART

GOOD EARTH GROUND

(No.YA224)1-3

SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1

INTRODUCTION

TU-DB1SU is a DVB-T set-top box capable of decoding MPEG coded source. It outputs CVBS, RGB and Y/C analog video and left
-right analog audio. TU-DB1SU also has digital audio output.
The tuner is capable of getting both digital broadcasts. The tuner is capable of receiving both VHF and UHF horizontal bands.
The tuning is available through the digitally controlled I2C bus (PLL).
2.2

FUNCTIONS
[FRONT]

1
2
3
4
5

Standby button(Power)
Power Indicator
Program up button
Program down button
REMOTE CONTROL UNIT Sensor

[REAR]

RS 232

TV OUT

ANTENNA

TV

1
2
3
4
5
6
7
1-4 (No.YA224)

VCR

SPDIF

6V DC

RS 232 Terminal
TV Output
Antenna Terminal
TV (Scart-1) Terminal (21-pin Euro connector)
VCR (Scart-2) Terminal (21-pin Euro conector)
SPDIF Terminal
DC 6V Input Terminal

2.3

21-PIN EURO CONNECTOR (SCART SOCKET) : PL201 / PL601


--

PL201 : TV SCART SOCKET

Pin

PL601 : VCR SCART SOCKET

Description

Description

Audio Right Output

Audio Right Output

Audio Right Input

Audio Right Input

Audio Left Output

Audio Left Output

GND

GND

GND

GND

Audio Left Input

Audio Left Input

BLUE Output

BLUE Output

Function Switching Output

Function Switching Input

GND

GND

10

Not connected

No Connection

11

GREEN Output

GREEN Output

12

Not connected

No Connection

13

GND

GND

14

GND

GND

15

RED Output / C Output

RED Output / C Output

16

Fast Blanking Output

No Connection

17

GND

GND

18

GND

GND

19

CVBS Output / Y Output

CVBS Output / Y Output

20

CVBS Input

CVBS Input

21

GND

GND

(No.YA224)1-5

SECTION 3
DISASSEMBLY
3.1

DISASSEMBLY PROCEDULE

3.1.1 TOP COVER


(1) Unplug the connecting the AC adaptor.
(2) Remove the 4 the Rubber Foot .
(3) Remove the 5 screws [A] .
(4) Withdraw the TOP COVER.
3.1.2 MAIN PWB
Take out the TOP COVER.
(1) Remove the 1 screw [B] .
(2) Slightly raise the both sides of the MAIN PWB by hand and
withdraw the MAIN PWB backward.
[CAUTION]
If necessary, take off the wire clamp, connectors etc.
Be careful enough when developing a MAIN PWB.
3.1.3 FRONT CONTROL PWB
Take out the TOP COVER.
(1) Remove the 2 screws [C].
(2) Remove the FRONT CONTROL PWB.
3.1.4 DAUGHTER PWB
Take out the TOP COVER.
(1) Remove the 2 screws [D].
(2) Remove the DAUGHTER PWB.
3.1.5 BACK COVER
Take out the TOP COVER.
(1) Raise up the both sides and withdraw the BACK COVER.

1-6 (No.YA224)

3.1.6 CHECKING THE PW BOARD


To check the back side of the PW Board.
(1) Pull out the PW Board. (Refer to REMOVING THE MAIN
PWB).
(2) Erect the PW Board vertically so that you can easily check
the back side of the PW Board.
[CAUTION]
When erecting the PW Board, be careful so that there will be
no contacting with other PW Board.
Before turning on power, make sure that the wire connector
is properly connected.
3.1.7 WIRE CLAMPING AND CABLE TYING
(1) Be sure to clamp the wire.
(2) Never remove the cable tie used for tying the wires
together.
Should it be inadvertently removed, be sure to tie the wires
with a new cable tie.

TOP COVER

FRAME L

AC ADAPTOR
FRAME R
BACK COVER

(x2)

DAUGHTER PWB
B

(x1)

(x2)

MAIN PWB
FRONT CONTROL
PWB

LED LENS

PROGRAM
DOWN/UP
BUTTONS

SENSOR LENS
SENSOR LENS
HOLDER

LED FRAME
STANDBY
BUTTON

A
(x2)

BOTTOM COVER

RUBBER FOOT
(x1)

(x2)

A
(x2)

RUBBER FOOT
(x2)

(No.YA224)1-7

3.2

REPLACEMENT OF CHIP COMPONENT

3.2.1 CAUTIONS
(1) Avoid heating for more than 3 seconds.
(2) Do not rub the electrodes and the resist parts of the pattern.
(3) When removing a chip part, melt the solder adequately.
(4) Do not reuse a chip part after removing it.
3.2.2 SOLDERING IRON
(1) Use a high insulation soldering iron with a thin pointed end of it.
(2) A 30w soldering iron is recommended for easily removing parts.
3.2.3 REPLACEMENT STEPS
1. How to remove Chip parts

2. How to install Chip parts

[Resistors, capacitors, etc.]

[Resistors, capacitors, etc.]

(1) As shown in the figure, push the part with tweezers and
alternately melt the solder at each end.

(1) Apply solder to the pattern as indicated in the figure.

(2) Grasp the chip part with tweezers and place it on the
solder. Then heat and melt the solder at both ends of the
chip part.
(2) Shift with the tweezers and remove the chip part.

[Transistors, diodes, variable resistors, etc.]


[Transistors, diodes, variable resistors, etc.]
(1) Apply extra solder to each lead.

(1) Apply solder to the pattern as indicated in the figure.


(2) Grasp the chip part with tweezers and place it on the
solder.
(3) First solder lead A as indicated in the figure.

(2) As shown in the figure, push the part with tweezers and
alternately melt the solder at each lead. Shift and remove
the chip part.

(4) Then solder leads B and C.

NOTE :
After removing the part, remove remaining solder from the
pattern.

1-8 (No.YA224)

SECTION 4
ADJUSTMENT
This service manual does not describe ADJUSTMENT.

(No.YA224)1-9

SECTION 5
TROUBLESHOOTING
This service manual does not describe TROUBLESHOOTING.

1-10 (No.YA224)

Victor Company of Japan, Limited


AV & MULTIMEDIA COMPANY VIDEO DISPLAY CATEGORY 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama, kanagawa-prefecture, 221-8528, Japan

(No.YA224)

Printed in Japan
VPT

No.YA224

2-1

2-2

No.YA224

No.YA224

2-3

2-4

No.YA224

No.YA224

NOTES : the schematic diagram is only for reference. Avoid replacing individual parts. Replace the bentire unit only.

2-5

2-6

No.YA224

No.YA224

2-7

NOTES : the schematic diagram is only for reference. Avoid replacing individual parts. Replace the bentire unit only.
2-8

No.YA224

No.YA224

NOTES : the schematic diagram is only for reference. Avoid replacing individual parts. Replace the bentire unit only.

2-9

2-10

No.YA224

No.YA224

2-11

NOTES : the schematic diagram is only for reference. Avoid replacing individual parts. Replace the bentire unit only.
2-12

No.YA224

No.YA224

NOTES : the schematic diagram is only for reference. Avoid replacing individual parts. Replace the bentire unit only.

2-13

2-14

No.YA224

NOTES : the schematic diagram is only for reference. Avoid replacing individual parts. Replace the bentire unit only.
No.YA224

2-15

2-16

No.YA224

No.YA224

NOTES : the schematic diagram is only for reference. Avoid replacing individual parts. Replace the bentire unit only.

2-17

2-18

No.YA224

PARTS LIST
CAUTION

The parts identified by the


safety.

symbol are important for the safety . Whenever replacing these parts, be sure to use specified ones to secure the

The parts not indicated in this Parts List and those which are filled with lines --- in the Parts No. columns will not be supplied.
P.W. BOARD Ass'y will not be supplied, but those which are filled with the Parts No. in the Parts No. columns will be supplied.

CONTENTS
USING P.W. BOARD & REMOTE CONTROL UNIT ................................................................................................... 3-1
EXPLODED VIEW PARTS LIST .................................................................................................................................. 3-2
EXPLODED VIEW ...................................................................................................................................................... 3-2
PRINTED WIRING BOARD PARTS LIST.................................................................................................................... 3-3
MAIN P.W. BOARD ASSY (VE-20171113) ...................................................................................................... 3-3
FRONT CONTROL P.W. BOARD ASSY (VE-20162747).................................................................................. 3-3
DAUGHTER P.W. BOARD ASSY (VE-20165664) ............................................................................................ 3-3
PACKING ..................................................................................................................................................................... 3-4
PACKING PARTS LIST ............................................................................................................................................... 3-4

USING P.W. BOARD & REMOTE CONTROL UNIT


P.W.B ASSY

TU-DB1SU

MAIN PWB

VE-20171113

FRONT CONTROL PWB

VE-20162747

DAUGHTER PWB

VE-20165664

REMOTE CONTROL UNIT

VE-30031949 (RM-C1890S)

(No.YA224)3-1

EXPLODED VIEW PARTS LIST


Ref.No.

Part No.

Part Name

Description

Local

1
2
3
4
5
6
7
8
9
10
11
12
13
14

VE-40021410
VE-35010734
VE-40021436
VE-40021437
VE-40021434
VE-40021435
VE-40021438
VE-40021439
VE-40021440
VE-40021432
VE-40021408
VE-35008090
VE-40014231
VE-50058994

BOTTOM COVER ASSY


BACK COVR
STANDBY BUTTON
PROGRAM DOWN/UP BUTTON
LED LENS
SENSOR LENS
SENSOR LENS HOLDER
LED FRAME
FRAME LEFT
FRAME RIGHT
TOP COVER
SCREW (3.5x12)
For BOTOM COVER (x5)
RUBBER FOOT
(x4)
LABEL

EXPLODED VIEW
11

9
10

DAUGHTER PWB
2

MAIN PWB

FRONT CONTROL
PWB
6
5

8
4

1
12
12

12
14
13

3-2(No.YA224)

13

PRINTED WIRING BOARD PARTS LIST


The following PW boards are supplied as assemblies.
The component parts on the PW board are available only when the parts are listed in the PRINTED WIRING BOARD PARTS LIST.

MAIN P.W. BOARD ASSY (VE-20171113)

DAUGHTER P.W. BOARD ASSY (VE-20165664)

Ref No.

Part No.

Part Name

Description Local

IC200
IC303
IC401
IC402
IC500
IC600
IC601
IC602
IC603

VE-30007378
VE-20185705
VE-30020849
VE-30020607
VE-30012800
VE-30020954
VE-30020954
VE-30010822
VE-30010822

I.C.
I.C.
I.C.
I.C.
I.C.
I.C.
I.C.
I.C.
I.C.

Q200
Q201
Q202
Q203
Q204
Q205
Q208
Q209
Q210
Q211
Q212
Q213
Q214
Q215
Q400
Q401
Q402
Q403
Q600
Q601
Q602
Q603
Q604
Q605
Q606

VE-30012551
VE-30012551
VE-30012551
VE-30012552
VE-30012552
VE-30012552
VE-30012551
VE-30012552
VE-30012551
VE-30012551
VE-30012551
VE-30012551
VE-30012551
VE-30012551
VE-30016424
VE-30016424
VE-30016424
VE-30012551
VE-30010028
VE-30010028
VE-30012552
VE-30010028
VE-30010028
VE-30012551
VE-30012551

SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
SMD TRANSISTOR
BAS DIODE
BAS DIODE
SMD TRANSISTOR
BAS DIODE
BAS DIODE
SMD TRANSISTOR
SMD TRANSISTOR

D400
D600
D601
D602
D603
D604

VE-30016425
VE-30019382
VE-30001329
VE-30001329
VE-30019382
VE-30001377

SMD DIODE
DIODE
DIODE
DIODE
DIODE
ZENER DIODE

JK1
JK3
PL201
PL601
TU400
X100
X400
Z400

VE-30010940
VE-30023535
VE-30011596
VE-30011596
VE-30028013
VE-30007367
VE-30007367
VE-30019359

DC JACK
RCA JACK
SCART SOCKET
SCART SOCKET
FULLBAND TERRESTRIAL TUNER
XTAL
XTAL
SAW FILTER

MEMORY

Ref No.

Part No.

Part Name

PL100

VE-30028732

JACK D-SUB 9P

Description Local

BA595
1A/40V
1A/1000V 30A
1A/1000V 30A
1A/40V
33V

FRONT CONTROL P.W. BOARD ASSY (VE-20162747)


Ref No.

Part No.

Part Name

Q804
Q805

VE-30012551
VE-30012551

SMD TRANSISTOR
SMD TRANSISTOR

D800

VE-30010688

LED

MD801
SW101
SW102
SW103

VE-30030502
VE-30002178
VE-30002178
VE-30002178

IC PREAMP.
TACT SWITCH
TACT SWITCH
TACT SWITCH

Description Local

(No.YA224)3-3

PACKING
17

10

11

12

13

14

15

18

20

16
3

7
4

19

PACKING PARTS LIST


Ref.No.

Part No.

Part Name

1
2
3
4
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

VE-50054839
VE-50051744
VE-50051743
VE-50053727
VE-70000587
VE-30031949
VE-50054835
VE-50054836
VE-50054837
VE-50054838
VE-50055784
VE-50055785
VE-50058721
BT-54013-7
VE-30035199
VE-30026384
VE-30004809
VE-50014939
--------------

CARTON BOX
SNOW BOX RIGHT
SNOW BOX LEFT
SNOW BOX (120x250x10)
POLY BAG
REMOTE CONTROL UNIT
INST BOOK(ENG)
INST BOOK(GER)
INST BOOK(ITA)
INST BOOK(SPA)
INST BOOK(FIN)
INST BOOK(DUTCH)
INST BOOK(SWE)
WARRANTY CARD
AC ADAPTOR
CABLE SCART TO SCART
VIDEO AERIAL CABLE
LABEL
BATTERY

3-4(No.YA224)

Description

(x2)
(RM-C1890S)

125cm
AA/R06 (x2)

Local