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HPR Micro Reversible Powerpacks

HPR
11
04
H

HPR Micro Pack

The HPR Reversible Hydraulic


Power Pack offers the flexibility to
operate double acting hydraulic
functions within a very compact
space and without the need for
further control valves. With 150W
to 800W DC Motors and 0.15 to
0.37kW AC Motors the gear pump
can produce pressures up to
200bar. Dual Pilot Check Valves
give leak free control for cylinders. Dual Relief valves give control in both directions whilst dual
pilot suction check valves prevent
induced pressures and noise
when excess full bore cylinder
flow returns to the tank.

Die HPR Power Pack bietet die


Flexibilitt, doppelt wirkende hydraulische Funktionen in einem
sehr kompaktem Raum und ohne
die Notwendigkeit fr weitere
Ventile zu betreiben. Mit 150W
bis 800W DC-Motoren und 0,15
bis 0,37 Drehstrommotoren die
Zahnradpumpe produzieren knnen Drcke bis zu 200 bar. DualPilot Rckschlagventile
geben leckagefrei Steuerung fr
Zylinder. Dual-berdruckventile
geben in beiden Richtungen
whrend zwei Piloten Saug
Rckschlagventile verhindern induzierten Druck und Lrm, wenn
berschssige voller Durchgang
Zylinder kehrt in den Tank.

La HPR Reversible Unidad de potencia hidrulica ofrece la flexibilidad de operar de doble efecto
funciones hidrulicas dentro de
un espacio muy reducido y sin la
necesidad de vlvulas de control
adicionales. Con 150W a 800W
DC Motors y de 0,15 a 0,37 kW
Motores de CA de la bomba de
engranajes puede producir presiones de hasta 200 bar. Dos vlvulas pilotadas
dar fugas control libre de
cilindros. Dos vlvulas de alivio
dar el control en ambas direcciones, mientras que las vlvulas
de retencin de doble piloto de
succin evitar presiones inducidas
y el ruido cuando el exceso de
flujo completo vuelve nima de
cilindro al depsito.

Micro Pack applications include:

Wheelchair Lifts
Brakes
Bath Lifts
Clamping System

Hydraproducts have a proven


record of performance.

100% testing
Wide application knowledge
Fast deliveries
Product support
3D Solid Modelling facilities

www.hydraproducts.co.uk

Anwendungen gehren:

Rollstuhl-Aufzge
Bremsen
Spannsystem

Aplicaciones incluyen:

Ascensores para sillas de


ruedas
frenos
sistema de sujecin

Hydraproducts haben eine nachweisliche Erfahrungen.

Hydraproducts tienen un historial comprobado de desempeo.

100%-Prfung
Breites Anwendungswissen
schnelle Lieferungen
3D Solidworks

+44 1452 523352

S01

HPR Micro Pack

PRNS

HPR Micro Pack

HPR Micro Reversible Powerpacks


Example of coding

HPR

HPR Micro Reversible Hydraulic Power pack range

DC Motor Range

11

AC Motor
Motor connection flanges and drive couplings

04

XV Gear Pumps

Mounting orientation

PRNS

Hydraulic circuits

S01

Filler Position
Tank

HPR 1 1 04 H P R N S S 01

PUMP

MOTORS

CIRCUIT

TANK

12 Volt DC

01

0.16cc/rev

Motor Spools

Body Filler

24 Volt DC

02

0.24

Pilot Check Valve

End Filler

240VAC

04

0.45

Relief Valve

No Filler

415VAC

05

0.56

Manual Release

Side Filler

150Watt

07

0.75

250Watt

10

0.98

500Watt

12

800Watt

15

150W 240VAC

M
M

200W 240VAC

C2

0.37kW 2pole

D2

0.55kW 2pole

www.hydraproducts.co.uk

Standard Body

01

0.1 Litre Alloy

Not Fitted

02

0.2 Litre Alloy

1.27

05

0.5 Litre Alloy

1.48

10

1.0 Litre Alloy

05P 0.5 Litre Plastic


MOUNTING
H

Horizontal

Vertical

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HPR Micro Reversible Powerpacks

HPR

MOTORS
DC Motors 150W and 250W IP44
11

HP4028 12V 250W

12

HP4135 24V 150W

21

HP029 24V 250W

22

11

HP4129 12V 150W

for performance data see page 7

DC Motors 500W and 800W IP44


15

HP4145 12V 800W

18

HP4144 24V 500W

25

HP4146 24V 800W

28

04

HP4143 12V 500W

for performance data see page 8

AC Motors - 1 phase 240V 50Hz B34 IEC IP55


L = 180

SC2

0.55kW 2pole 71 frame

180

SD2

PRNS

0.37kW 2pole 71 frame

Permanent capacitor motors are preferred with a 0.5-0.9 FLT


starting torque.

S01

AC Motors - 3 phase 380/415V 50Hz B34 IEC IP55


0.37kW 2pole 71 frame
0.55kW 2pole 71 frame *

L=211

TC2

225

TD2

Dual European voltages, up to 3kW 230/400 above 400/690V.


Dual 50/60Hz rated. S1 Continuous Duty S1. Thermistors PTC.

AC Motor - 150Watt 240V 50Hz S2 duty


AF1H6912K 240V 150W

M1

for performance data see page 9

AC Motor - 250Watt 240V 50Hz S2 duty


JF1L7008K 240V 250W

M2

for performance data see page 9

www.hydraproducts.co.uk

+44 1452 523352

HPR Micro Reversible Powerpacks

HPR

HYDRAULIC PUMPS
Gear Pump group XV 0
Size cm3/rev

Type
01

0.24

180

02

0.45

250

04

0.56

180

05

0.75

250

07

0.98

180

10

1.20

250

12

1.48

180

15

04

250

11

0.16

MOUNTING

Position

Type
H

VerticalTank uppermost

S01

Horizontal

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PRNS

Orientation

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HPR Micro Reversible Powerpacks

HPR

CENTRAL MANIFOLD
Hydraulic circuit

Pilot Check Valve

Relief Valve

11

Manifold
Motor Spools with Unloading

Manual Release - Not preferred

Standard Body
N

04

Not Fitted

PRNSStandard Manifold

H
PRNS
S01

PRNS CircuitStandard

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NRMS Circuit

URNS Circuit

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HPR Micro Reversible Powerpacks

HPR

Filler/Breather Positions

Description

Type
B

Side Filler - in tank, horizontal only

End Filler - in tank end, vertical only

No Filler - consult techincal sales for this option

11

Body Filler - in manifold, horizontal only

04

Aluminium Oil Tank


Cylindrical
Type

0.1 Litre

80

01

0.2 Litre

100

02

0.5 Litre

140

05

1 Litre

240

10

PRNS

L=Length

Description

S01

Plastic Oil Tank


0.5 Litre Plastic

www.hydraproducts.co.uk

05P

+44 1452 523352

HPR Micro Reversible Powerpacks


Nominal motor-pump performance at constant voltage and at nominal 20-25o C with ISO 3448/VG22

60

2.0

07

07

35

15

02

Current Amps

1.0

40

2.0

30

1.5
02

20

1.0

11

20

Flow L/min

02

04

25

2.5

04

0.5
10

5
0.0

30

60

90

120

150

60

90

120

24v 150w motor-pump performance

24v 250w motor-pump performance


35

1.5
02

04
10

1.0

Current Amps

04

0
30

60

90

120

2.5
04

20

2.0

15

1.5
02

10

0.5

0.0

150

1.0
0.5
0.0

30

60

Pressure bar

90

120

150

Pressure bar

250W DC Motor S2 Ratings

150W DC Motor S2 Ratings


30.0

30.0
24V 150W

25.0

25.0

S2 Rating (minutes)

20.0
15.0
12V 150W
10.0
5.0
0.0
0

10
15
20
Motor Current (Amps)

25

12V 250W

20.0
15.0
10.0

24V 250W

5.0
0.0

30

10

20
30
Motor Current (Amps)

40

S2Short time Duty Maximum run time at load, followed by a time of rest to re-establish ambient temperature.
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+44 1452 523352

S01

02
5

3.0

25
Flow L/min

07

04
02

2.0

15

07

30

2.5

07

3.5

07

PRNS

25

150

Pressure bar

3.0

30

Pressure bar

30

20

0.0
0

Flow L/min

0.5

04

Current Amps

04

02

1.5

10

S2 Rating (minutes)

3.0

07

07

04
50

30

Current Amps

12v 250w motor-pump performance

Flow L/min

40

HPR

12v 150w motor-pump performance

HPR Micro Reversible Powerpacks


Nominal motor-pump performance at constant voltage and at nominal 20-25o C with ISO 3448/VG22
3" 12v 800w motor-pump performance
6

180

15
10

07
04

04

30

1
0
0

30

60

90

120

150

180

160

15

140

12

120

10

5
07

80
60

4
3

04

40

20

210

0
0

30

60

Pressure bar

9
15

100

07
04

Current Amps

04

15

12

Flow L/min

Current Amps

210

80

12

10

8
07
6

10
04

60

07

40

04

20

0
0

30

60

90

120

150

180

2
0
0

210

30

60

90

120

150

180

210

Pressure bar

Pressure bar

500W & 800W DC Motor S2 Ratings


30.0
12V 500W

S2 Rating (minutes)

25.0
20.0
15.0

24V 500W

10.0

12V 800W

5.0

24V 800W
0.0
0

30

60
90
120
Motor Current (Amps)

150

180

S2Short time Duty Maximum run time at load, followed by a time of rest to re-establish ambient temperature.
www.hydraproducts.co.uk

+44 1452 523352

S01

PRNS

07

10

20

180

120

10

12

40

150

3" 24v 800w motor-pump performance


6

12

15
60

120

15

90

Pressure bar

3" 24v 500w motor-pump performance


80

04

100

04

07

Flow L/min

60

Current Amps

07

10

90

Flow L/min

12

15

120

10

11

Current Amps

12

12

15

Flow L/min

180
150

HPR

3" 12v 500w motor-pump performance

HPR Micro Reversible Powerpacks


Nominal motor-pump performance at constant voltage and at nominal 20-25o C with ISO 3448/VG22

2.0

2.5

1.5

0.8
02
01

Current Amps

1.0

Flow L/min

01

0.4

60

90

120

02

1.5

01

04
1.0

1.5

1
02
01

0.5

0.0

30

04

0.5

0.0

150

30

Pressure bar

60

90
120
Pressure bar

150

180

04

0.0

07

Flow L/min

2.0

1.1

02

04

11

Current Amps

1.5

2.5
07

04

0.5

HPR

M2 240V 250w motor-pump performance (10mFd)

M1 240V 150w motor-pump performance (10mFd)

Maximum Flow 5LPM

Contamination 17/14 ISO 4406 class

Peak Pressure 210 bar

Hydraulic Mineral Oil 6743/4 DIN 51519

Working Temperature -15 to 70oC

Viscosity ISO3448/VG32

www.hydraproducts.co.uk

S01

Recommended Hydraulic Oil

PRNS

Hydraulic Data

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