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W W W. A I R PA C K .

N L

PSV
231

TO OUTSIDE
SHELTER

INTER
COOLER

@
C

H E
TI
227

HH
HH: set @
160 C

E
PT
230
3#
4 "

TI
229

HH
TI
228

TT
229

TT
228

H: set @
150 C

PI
232
3#
4 "

INTER
COOLER

HH

PT
232
3#
4 "

1"

PULSATION DAMPER

oil free screw


compressors
3#
4 "

1"

TT
227

TO OUTSIDE
SHELTER

PULSATION DAMPER

3#
4 "

set @
14.8 bar(g)

TION DAMPER

PI
230

PI
240

PI
241

set @
32.3 bar(g)

3#
4 "

HH

HH: set @
160 C

PACKING VENT LINE


TO OUTSIDE SHELTER

AI-600-KR-001
3 rd stage

2 nd stage

Worldwide air and gas package manufacturer


Rod packing
is watercooled

Netherlands

RUNNING
UL

W W W. A I R PA C K . N L

oil free screw


compressors

Worldwide air and gas package manufacturer


Netherlands

W W W. A I R PA C K . N L

AIR COMPRESSOR PACKAGES WITH OIL FREE SCREW COMPRESSORS

Screw compressors operate on the principle of positive displacement. Each screw compressor
consists of a male and female screw. As no oil is injected during compression, the screw rotors may
not touch each other, which is achieved by gears. As there is no cooling provided by the injected oil,
oil free screw compressors are equipped with two compression stages. Special attentation is required
for cooling downstream each compression stage.
The rotors are driven by time gears in order to achieve the best efficiency. These gears are lubricated
and cooled by oil. Each air end can provide a certain capacity range by changing the gear ratio.
Each compressor is provided with an oil cooler, inter cooler and after cooler, which can be of an airor water cooled type.
Each oil free rotary screw compressor is designed specially according to the customer specifications
and applicable climate conditions (e.g. hazardous area, very low or high ambient temperatures,
offshore environment).

AIRPACK OPTIONS

TO OUTSIDE
SHELTER

HH

TI
TT
HH:screw
set @ compressors
INTER
The available oil free
in the table on the
next page.
E are mentioned
E rotary160
C
229 are available.
For low capacities (< 55 kW)
oil
free229tooth compressors
COOLER
3#
4 "

INTER
COOLER

TION DAMPER

@
C

TT
227

TI
228

PT
230

3#
4 "

Industrieterrein Zuid
4301 RN Zierikzee
The Netherlands
AI-600-KR-001
Phone: (31) (0) 111 - 415455
Fax:
(31) (0) 111 - 413338
E-mail: airpack@airpack.nl
Internet: www.airpack.nl

TT
228

H: set @
150 C

232

3#
4 "

1"

PULSATION DAMPER

oil free screw


compressors
3#
4 "

1"

3#
4 "

H E

TI HHHH: set @
227Groeneweegje
25
160 C

PULSATION DAMPER

set @
14.8 bar(g)

Compressor drive by LV, MV or HV electric motor, diesel engine or turbine


Stainless steel components like enclosure panels, oil system, process piping, coolers and
separators (e.g. offshore applications)
ATEX explosion proof, suitable for operation in Zone 1 or Zone 2 environment
Control by redundant and/or SIL certified PLC with HMI (human machine interface) for operation
PI
via touch screen
set @
241
Hydrogen Sulfide (H2S) compressor intake filters
32.3 bar(g)
PSV
PI HH
Winterization enclosure, for extreme low temperatures231
(-45C)
232
Tropicalization for extreme high ambient temperature up to 60C
TO OUTSIDE
Control by DCS (distributed control system)
SHELTER
Vibration monitoring
3#
PI HH system by 4-20 mA detectors or sophisticated Bently Nevada monitoring
PI
4 "
system
230
PT
240
Provision of complete closed cooled water system with water chiller (if required)

PACKING VENT LINE


TO OUTSIDE SHELTER

3 rd stage

2 nd stage

Worldwide air and gas package manufacturer


Rod packing
is watercooled

Netherlands

RUNNING
UL

W W W. A I R PA C K . N L
set @
14.8 bar(g)

TO OUTSIDE
SHELTER

@
C

TT
227

Capacity [Nm /hr] at


working pressure
7,5
10
COMP-25-OF
210
150
COMP-50-OF
380
320
COMP-75-OF
475
405
COMP-100-OF
645
580
COMP-125-OF
780
695
PI HH1020
COMP-150-OF
840
PI
COMP-180-OF
230
1182
1002
240
COMP-200-OF
1266
1074
HH
COMP-220-OF
1512
TI 1236
HH: set @
E
160 C
COMP-275-OF E
1866
1614
229
COMP-340-OF
2352
2010
3#
TI H
COMP-400-OF
4 "
2596
2304
PT
228
COMP-500-OF 230
3180
2832
COMP-550-OF
3510
H:3144
set @
150
C
COMP-600-OF
4206
3504
INTER
COMP-700-OF
4644
4002
3#
COOLER
COMP-850-OF
4932
4 " 5778
COMP-1000-OF
6948
5706

PULSATION DAMPER

Industrieterrein Zuid
4301 RN Zierikzee
The Netherlands
AI-600-KR-001
Phone: (31) (0) 111 - 415455
Fax:
(31) (0) 111 - 413338
E-mail: airpack@airpack.nl
Internet: www.airpack.nl

Sound level
[dB(A)]

PI
241

setAir
@ & Water
32.3 Air
bar(g)& Water

Air & Water


Air TO
& Water
OUTSIDE
Air SHELTER
& Water
Air & Water
Air & Water
Air & Water
Air & Water
INTER
Air & Water
COOLER
Air & Water
Water
Water
Water
Water
Water 1 "
Water
Water

65
65
HH
65 PI
65 232
65
3#
66
4 "
67 PT
67 232
68
69
70
3#
4 "
70
71
72
73
75
76
76

3#
4 "

3#
4 "

H E

TI HHHH: set @
227Groeneweegje
25
160 C

Cooling

oil free screw


compressors

Special constructions can be offered on request.

1"

Number
of
Stages
2
2 PSV
2 231
2
2
2
2
2
TT 2
229 2
2
TT 2
228 2
2
2
2
2
2

PULSATION DAMPER

The total investment costs and practical use of an oil injected screw versus and oil free screw can be
considered:

Combination with dryer:


Higher pressure and capacity (maximum pressure of an oil free screw compressor is
10 bar(g)).

Ambient conditions:
An oil free screw compressor should not be applied in an earthquake sensible area or in a high
ambient temperature environment, because of its small tolerance opening between the touch free
screws.

Capital investments:
Considerable lower for oil flooded screw compressors.

Reliability:
Oil flooded screw compressors are better heat resistant.

Space requirements:
Due to the small air end (compressor block) space requirements are kept to a minimum.

Nitrogen production:
For nitrogen production oil free air must be applied (breathing air quality: Class 1 of ISO 8573).
Oil free screw or centrifugal compressors should be applied. Above a pressure of 10 bar(g) oil
free piston compressors are the correct choice.

Model

TION DAMPER

AIR COMPRESSOR PACKAGES WITH OIL FREE SCREW COMPRESSORS

PACKING VENT LINE


TO OUTSIDE SHELTER

3 rd stage

2 nd stage

Worldwide air and gas package manufacturer


Rod packing
is watercooled

Netherlands

RUNNING
UL