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Internal Use Only

Website http://biz.lgservice.com
SERVICE MANUAL
MODEL: HT303PD(HT303PD-D0, SH33PD-F/S/W)

P/NO : AFN73178958

JUNE, 2009

DVD/CD RECEIVER
SERVICE MANUAL

MODEL: HT303PD
(HT303PD-D0, SH33PD-F/S/W)

[CONTENTS]
SECTION 1. GENERAL
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SERVICE INFORMATION FOR EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

SECTION 2. ELECTRICAL PART


TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING . . . . . . . . . . . . . . .2-13
INTERNAL BLOCK DIAGRAM OF ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-25
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45
OVERALL BLOCK DIAGRAM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47

CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49


PRINTED CIRCUIT DIARGAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-69

SECTION 3. EXPLODED VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1


CABINET AND MAIN FRAME SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
DECK MECHANISM EXPLODED VIEW(DP-12TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
PACKING ACCESSORY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
SPEAKER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

SECTION 4. MECHANISM (DP-12TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


SECTION 5. REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

1-1

LGE Internal Use Only

SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag

Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and dont allow


contact with fingers or other exposed skin.
5) Cleaning the lens surface
If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort lens.

Pressure
Magnet

Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

LGE Internal Use Only

1-2

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

NOTES REGARDING COMPACT DISC PLAYER REPAIRS


1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.

2. Notes for repair


1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M )
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband

Resistor
(1 Mohm)
Resistor
(1 Mohm)

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

Conductive
Sheet

1-3

LGE Internal Use Only

ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS


THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

LGE Internal Use Only

1-4

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

SERVICE INFORMATION FOR EEPROM (DVD PART)


POWER ON

DVD LOGO Status (NO Disk status)

Remote control
Pause key-->1-->4-->7-->2 in order.

Press number 0~9, Press character


A~F (1~6 for a while)

Use arrow key (


) to
move to appropriate position and
make changes

DETECT NEW EEPROM


(OPTION EDIT SCREEN)
NAME

HEX

OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT

53
45
20
FD
22
05
EC
32
AC
00
00
00
00
00
00
00

1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G

Press pause key once

Change will be applied when power


OFF-->ON.

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

1-5

LGE Internal Use Only

SERVICE INFORMATION FOR EEPROM (MICOM PART)


POWER ON

FLD no disc status

Remote control 2 + Front STOP


push same timing during 5s

FLD OP-0.

DETECT NEW EEPROM


(OPTION EDIT SCREEN)
NAME
OPT 1
OPT 2
OPT 3
OPT 4
OPT 5

HEX
82
CA
22
27
00

Use arrow key (


) move
to appropriate position and make
changes

Press ENTER key once

FLD write ok or up ok

Remote control 2 + Front STOP


push same timing

FLD display E2P CLR or EP CLR

Auto power off

LGE Internal Use Only

1-6

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS


1. How to update AUDIO MICOM program.
[Update using CD]
1. Change the filename to download as (MODEL NAME)_(Version).HEX. Only upper cases are permitted.
ex) HT303PD : HT303PD_0709081.HEX
2. Copy the file to the root folder of a CD and burn it.
3. Insert the CD to the SET, and move to the DVD function. Then the upgrade process will be started with
the upgrade information.
4. If the upgrade process is complete, the set will be rebooted with Complete message.
[Update using USB]
1. Change the filename to download as (MODEL NAME)_(Version).HEX. Only upper cases are permitted.
ex) HT303PD : HT303PD_0709081.HEX
2. Copy the file to the root folder of USB storage.
3. Put the USB into the SET, and move to the USB function. Then the upgrade process will be started with
the upgrade information.
4. If the upgrade process is complete, the set will be rebooted with Complete message.

2. How to update DVD program.


[Update using CD]
1. Rename the filename to download as TARGET.BIN in upper cases.
2. Copy the file to \MTK_UPG\ folder of CD, and burn it.
ex) P:\MTK_UPG\TARGET.BIN
3. Insert the CD to the SET, then after a while the CD tray will be opened with upgrade information on the
screen.
4. Remove the CD, and press UP key in remote controller.
5. Remove and reconnect the power cable when it changes to logo screen from upgrade information.
Then the upgrade process is completed.
[Update using USB]
1. Rename the filename to download as TARGET.BIN in upper cases.
2. Copy the file to \MTK_UPG\ folder of the formatted USB, and burn it.
ex) P:\MTK_UPG\TARGET.BIN
3. Move to the USB function, and insert the USB to the set. The upgrade information will be shown on the
screen.
4. Remove the USB, press UP key of the remote control.
5. Remove and reconnect the power cable when it changes to logo screen from upgrade information.
Then the upgrade process is completed.

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

1-7

LGE Internal Use Only

SPECIFICATIONS

GENERAL
Power supply
Power consumption
Net Weight
External dimensions (W x H x D)
Operating conditions
Operating humidity

Refer to main label


Refer to main label
2.5 kg
360 x 62 x 305 mm
Temperature: 5C to 35C, Operation status: Horizontal
5% to 85%

AMPLIFIER
Output Power
(* Depending on the sound mode
settings and the source, there may
be no sound output.)

Front: 45 W + 45 W (Rated Output Power 30 W, THD 10 %)


Centre*: 45 W
Surround*: 45 W + 45 W (Rated Output Power 30 W, 4 at 1 kHz, THD 10 %)
Subwoofer*: 75 W (Rated Output Power 60 W, 8 at 30 Hz, THD 10 %)

SPEAKERS

Impedance
Net Dimensions
(W x H x D)
Net Weight (1EA)

Front Speaker

Center/Rear Speaker

Passive Subwoofer

SH33PD-F
4
260 x 1100 x 260 mm

SH33PD-S
4
99 x 114 x 86 mm

SH33PD-W
8
156 x 325 x 320 mm

3.0 kg

0.37 kg

3.5 kg

Designs and specifications are subject to change without notice.

LGE Internal Use Only

1-8

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

SECTION 2. ELECTRICAL PART


TROUBLESHOOTING GUIDE
1. Power Supply Circuit
INSERT POWER CORD.
YES
Does red power led
turn on?

NO

Check power plug and power


supply circuit.

YES
Turn power on.
YES
NO
Check power supply circuit.

Is power on?
YES
Does red power led
turn on?

NO
Check laser circuit.

YES

Check focus circuit.

Check disc.

NO
Check tracking servo circuit.

Does it play?
YES
Does it output
audio?

NO
Check audio circuit.

YES
OK

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Only for training and service purposes

2-1

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2. Front circuit (1/2)

POWER ON.
YES

NO

Check if
PN103 is ok?

Red LED turn off?

YES

NO

Reconnect it.

YES
NO

Check if the front


power is ok?

Is the Digitron on
correctly?

NO

Refer to SMPS part.

YES
YES
Check if all
buttons are ok?

YES

Check if the remote


control is ok?

NO

Check if
RC2 is ok?

NO

Check pattern and resoldering

YES
Front B/D ok.

LGE Internal Use Only

2-2

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

3. Front circuit (2/2)

Check if the
power part of the
front is ok?

NO
Refer to power(SMPS).

YES
Check if
R345~R350
ok?

NO

YES
Replace R345 ~ R350.

Refer to MICOM circuit.

Check if the power


part of the front is ok?

NO
Refer to power(SMPS).

YES
Check if the remote
control waveform of PN301
pin5 is ok?

NO
Refer to MICOM circuit.

YES
Check if RC2
voltage is ok(5V)?

NO

YES
Check RM circuit

Resolder or Replace RC2.

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-3

LGE Internal Use Only

4. System operation flow

POWER ON.

1. Initializes SERVO, DSP & RISC registers.


2.Write RISC code to SDRAM.
3. Reset RISC.

Show LOGO.

YES

YES

Tray closed?
NO
Tray close to closed position.

YES

SLED at inner
side?
NO
SLED moves to inner position.

1. Judge whether have disc and disc type.


2. Jump to related disc reading procedure.

Recieve
OPEN/ CLOSE
Key?
NO
1. Execute Pressed Key & IR Key.
2. System operation routine loop.

1. Stop Playback & Open Tray.


2. Display tray open message & LOGO.
YES

NO

LGE Internal Use Only

Receive
CLOSE Key?

2-4

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

5. Test & debug flow

TEST.
YES
Check the
AC voltage Power PCBA (110V
or 220V).

NO

Check the POWER PART.

YES
Switch on the Power PCBA.
YES
Are the
DC Voltage outputs OK? (12V, 5.6V,
3.5V, 5V,7V, 34V).

NO

Check the POWER PART.

YES
Are 3.5V and
5V DC outputs normal on main
PCBA?

NO

Check the regulators or diode.

YES
Update
FLASH successfully?

NO

YES

1. Check
2. Check
3. Check
RWR.
4. Check

27MHz system clock.


system reset circuit.
FLASH R/W enable signal PRD,
FLASH Memory related circuit.
NO

A
Replace FLASH.

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Only for training and service purposes

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LGE Internal Use Only

A
YES
Power On.
YES

Show LOGO?

NO

Flash
Memory operates
properly?

NO

Check connection lines


between FLASH &MT1389/L
and the FLASH access time
whether is suitable or not.

YES

YES

SDRAM
works properly?

NO

Check connection lines


between SDRAM(IC504) &
MT1389/L and the SDRAM
is damaged.

YES
MT1389/L
VIDEO outputs
properly?

NO

Check the related circuit of


MT1389/L IC501 Pins99, 102,
103, 104.

NO

Check the load OPEN &


CLOSE switch.

NO

Check the Tray control IO pins


on MT1389/L.

NO

Check the Tray control MOTOR


& SERVO circuit IC401.

YES
Check AV cable
connection to TV set.

Does
Tray move inside when it
is not at closed
position?
YES

NO

Normal
OPEN_SW,
CLOSE_SW
signal?
YES
Normal
TROPEN & TRCLOSE
signal?
YES
Normal
LOAD+ & LOAD-signal?

LGE Internal Use Only

YES
Check AV cable connection
between main PCBA and
loader. (MECHA)
2-6

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

B
YES
Does
the SLED move to inner
side when it is at outer
position?

Motor
Driver DRV_MUTE
pin is high?

NO

NO

Check the connection line of


DRV_MUTE.

NO

Check the related circuit of


SLEGN.

YES

YES

Motor
Driver DRV_MUTE
pin is High?
YES
SLED+ and
SLED- output
properly?

NO

Check the amp circuit on


motor driver.

YES
Do not put in disc
and close tray.

Optical Lens
has movements for
searching Focus?

Check the cable connection


with MECHA.

NO

Proper Focus outputs


to motor dricer?

NO

Check Focus connection on


MT1389/L and motor driver.

NO

Check the amp circuit on motor


driver.

YES

YES

Proper F+ & F- outputs?

YES
Check cable connection with
pick-up head.

C
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LGE Internal Use Only

C
YES

Laser turns on when


reading disc?

NO

DVDLD or
CDLD output
property?

NO

Check the laser power circuit


on MT1389/L and connecting
to power transistor.
(Q401, Q402).

YES

YES

Collector
voltage of power transistor
is OK?(Q401, Q402)

NO

Check the related circuit on


laser power transistor.

YES
Check cable connection
between transistor output and
pick-up head.
NO
Laser off.

Put disc in?

YES

Disc ID is correct?

NO

Proper
RF signal on MT1389/L.

YES

NO

Check the related circuit on


MT1389/L RF signal.

NO

Check the SPINDLE related


circuit on MT1389/L.

NO

Check the spindle control amp


circuit of motor driver.

YES
Check the RF connection
between AM5890 and MT1389/L.

Does spindle rotate?

YES

NO

Proper
SPINDLE signal on
MT1389/L.
YES
SPNP
SPNN output
properly?

D
LGE Internal Use Only

YES
Check the cable connection
between spindle and main
PCB.
2-8

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

D
YES
Proper
signals on A, B, C,
D of MT1389/L.

NO
Focus on ok?

NO

Check connections between


MT1389/L and pick-up head.

NO

Check the related circuit on


MT1389/L CD-DVDCT.

YES

YES

Proper
CD-DVDCT signal
on MT1389/L.
YES
Check CD_DVDCT connection
between AM5890 and
MT1389/L.

Track On OK?

NO

Proper
CD-DVDCT signal
on MT1389/L.

YES

NO

Check the related circuit on


MT1389/L.

NO

Check the TRACK connection


on MT1389/L and motor driver.

NO

Check the tracking control amp


circuit on motor driver.

YES
Proper
TRACK signal
on MT1389/L.

YES

TR+ & TR-output


properly?

YES
Check cable connection
on pick-up head.

Disc Playback?

NO

Check RF signal waveform.

YES

E
Copyright 2009 LG Electronics. Inc. All right reserved.
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LGE Internal Use Only

E
YES
Normal Audio
output when disc
playback?
YES

NO

PWM IC
received correct data
stream?

NO

Check connection between


IC704 BCK, LRCK, ADATAO.

NO

Check the related circuit of


PWM.(Check Audio out
Pins 55, 59, 61, 62, 68, 71, 75).

YES
Normal
PWM IC out?(IC704).

YES
TEST END.

LGE Internal Use Only

Check Digital Amp circuit


(IC702, IC703).

2-10

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

6. AMP Protection

"PROTECTION" appears on the FLD.


YES
After unplug power cord, connect again.
YES
Power on.
YES
"PROTECTION"
appears continuously on the FLD.

NO

OK.

YES
Is the IC101 pin54
"LOW" signal(0V)?

NO

Replace IC101.

YES
NO
Is the Q701 and Q702 normal?

Replace the Q701 and Q702.

YES
Replace ST AMP IC(IC702 and IC703)

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-11

LGE Internal Use Only

7. AUDIO -COM Circuit(DVD & AMP)


Power On.
YES
Does
CD/DVD appear at
FLD?

NO

Does Aux,
Scart, opt and FM 87.5
appear at FLD.

NO

Does
no Disc or Time NO
appear at FLD?

Check
if DVD an audio
micom insert is
OK.

Check
power part of Main
B/D.

Check
oscillator of
X101.

NO
Refer to SMPS.

NO
Refer to oscillator circuit.

YES

YES

Check DVD Module.

NO

YES

YES

YES

Does
it appear DVD Error
at FLD?
YES

YES

Check Power.

OK

NO

YES
Does
Loading appear
at FLD?

YES

NO

Check
if IC101 Pin5
is high.

NO

Check IC101 reset


waveform.

YES
Check
if IC101 Pin9,36,59 are
high(5V).

NO
Check 3.3V line.

YES
YES

Check SMPS.

Check
if IC101 Pin49
is high.

NO Check power section


circuit.

YES
Replace IC101.

LGE Internal Use Only

2-12

Copyright 2009 LG Electronics. Inc. All right reserved.


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DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING


1. SYSTEM 27MHz CLOCK,RESET,FLASH R/W SIGNAL
1) MT1389/L main clock is at 27MHz(X501)

FIG 1-1

2) MT1389/L reset is high active.


Power Cord in

1
2

3
4
3

FIG 1-2

4
IC501
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Only for training and service purposes

2-13

LGE Internal Use Only

3) Flash R/W enable signal during download(Downloading)

FIG 1-4

2. SDRAM CLOCK
1) MT1389/L main clock is at 27MHz(X501)
DCLK = 93MHz, Vp-p=2.2, Vmax=2.7V

FIG 2-1

LGE Internal Use Only

2-14

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Only for training and service purposes

3. TRAY OPEN/CLOSE SIGNAL


1) Tray open/close waveform

2) Tray close waveform

1
1
2
2
3

FIG 3-2

FIG 3-1

3) Tray open waveform

1
2
3
4

FIG 3-3

3
4

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Only for training and service purposes

2-15

LGE Internal Use Only

4. SLED CONTROL RELATED SIGNAL (NO DISC CONDITION)

1
2

FIG 4-1

3
4

LGE Internal Use Only

2-16

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5. LENS CONTROL RELATED SIGNAL(NO DISC CONDITION)

1
2

1
3

FIG 5-1

3
2

6. LASER POWER CONTROL RELATED SIGNAL(NO DISC CONDITION)

1
3

1
2

2
3

FIG 6-1

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Only for training and service purposes

2-17

LGE Internal Use Only

7. DISC TYPE JUDGEMENT WAVEFORMS

2
3

FIG 7-1 (DVD)

2
IC501

FIG 7-2 (DVD)

IC501
LGE Internal Use Only

2-18

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

FIG 7-3 (CD)

2
3

IC501

FIG 7-4 (CD)

IC501
Copyright 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

2-19

LGE Internal Use Only

8. FOCUS ON WAVEFORMS

1
2

3
IC501

FIG 8-1 (DVD)

1
2
3

FIG 8-2 (CD)

4
3
LGE Internal Use Only

2-20

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

9. SPINDLE CONTROL WAVEFORMS (NO DISC CONDITION)

1
2

1
3

FIG 9-1

2
3

10. TRACKING CONTROL RELATED SIGNAL(System checking)

1
2
3

1
4
IC501

FIG 10-1(DVD)

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-21

LGE Internal Use Only

1
2
3
4

FIG 10-2(CD)

3
4
11. MT1389/L VIDEO OUTPUT WAVEFORMS
1) Full colorbar signal(COMPOSIT)

1
1

FIG 11-1
LGE Internal Use Only

2-22

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2) Y

1
1

IC501

FIG 11-2

12. AUDIO OUTPUT FROM mt1389/L


1) Audio related Signal

1 3

ASDATA3

1
2

3
IC501

FIG 12-1

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-23

LGE Internal Use Only

13. DVD & AMP WAVEFORMS


1)

2)

R703 TP704

R720 TP711

3)

4)

R704 TP707
or
R717 TP705

R709 TP713

5)

6)

R707 TP702

R701 TP708

6
5

4
3
2
1

LGE Internal Use Only

2-24

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

INTERNAL BLOCK DIAGRAM OF ICs


1. IC501 MPEG(MT1389L)
PIN CONFIGURATION

FS
DACVSSC
CVBS
DACVDDB
DACVDDA
G
B
R
AADVSS
AKIN2 / GPIO19 / Audio_mute
ADVCM / GPIO20 /
AKIN1 / GPIO21 / Audio_mute
AADVDD
APLLVDD
APLLCAP
ADACVSS2
ADACVSS1
ARF / LFE / GPIO
ARS / GPIO
AR / GPIO0
AVCM
AL / GPIO1
ALS / GPIO
ALF / CENTER / GPIO
ADACVDD1
ADACVDD2
AVDD18_1
AGND18
RFIP
RFIN / OPOUT /
RFG / OPINP /
RFH / OPINN /
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128

RFA
RFB
RFC
RFD
RFE
RFF
AVDD18_2
AVDD33_1
XTALI
XTALO
AGND33
V20
V14
REXT
MDI1
MDI2
LDO1
LDO2
AVDD33_2
DMO
FMO
TRAY_OPEN
TRAY_CLOSE
TRO
FOO
FG / GPIO2
USB_DP
USB_DM
VDD33_USB
VSS33_USB
PAD_VRT
VDD18_USB

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

MT1389L

96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65

VREF
DACVDDC
GPIO13
SPDIF / GPIO12
GPIO11
GPIO10
DVDD18
GPIO9
GPIO8
GPIO7 / CKE
RA3
RA2
DVDD33
RA1
RA0
RA10
BA1
DVSS18
BA0
RAS#
CAS#
RWE#
RA4
RA5
RA6
RA7
RA8
RA9
DVDD33
RA11
RCLK
DQM1

64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
RD8
RD9
RD10
RD11
DVSS33
RD12
RD13
RD14
RD15
DQM0
DVDD18
RD7
RD6
RD5
DVDD33
RD4
RD3
RD2
RD1
RD0
IR
PRST#
ICE
UP1_7 / SDA
UP1_6 / SCL
SF_CK
SF_DI
SF_DO
SF_CS_
GPIO6
GPIO4
GPIO3 / INT#

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-25

LGE Internal Use Only

1. IC501 MPEG(MT1389L)
BLOCK DIAGRAM

DVD
PUH
Module

Debug
Port

CVBS, Y/C
Component
Video

108MHz
TV Encoder

RF Amplifier
Video DAC
Servo IO

Motor
Drive

Servo
Processor

Video
Processor

Spindle
Control

FLASH
ROM

Deinterlacer

MPEG-1/2/4
Memory
Controller

Audio
DSP

JPEG
Video Decoder
Internal
6ch Audio DACs
6ch Audio Analog
outputs

DRAM
PCM output

System
Parser

Audio
Ouptut

CPPM/CPR
M
DRM

GPIO

System
CPU

SDPIF
Audio Mic1

32-bit
RISC

Audio Mic2
In ternal
Audio ADC

IR/VFD

LGE Internal Use Only

Audio
DAC

2-26

USB 2.0 High


Speed
controller

USB 2.0 High


/ Full Speed
Device

MS/SD/MMC
Card
Controller

MS/SD/MMC
Flash Card

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

1. IC501 MPEG(MT1389L)
PIN DESCRIPTION
Abbreviations:
SR: Slew Rate
PU: Pull Up
PD: Pull Down
SMT: Schmitt Trigger
4mA~16mA: Output buffer driving strength.
Pin

Main

125
126
127
128
1
2
3
4
5
6
7
8
9
10
11
12
13

RFIP
RFIN
RFG
RFH
RFA
RFB
RFC
RFD
RFE
RFF
AVDD18_2
AVDD33_1
XTALI
XTALO
AGND33
V20
V14

14

REXT

15
16
17
18
19
20
21
22
23

MDI1
MDI2
LDO1
LDO2
AVDD33_2
DMO
FMO
TRAY_OPEN
TRAY_CLOSE

24

TRO

25

FOO

26

FG

27
28
29
30
31
32
95
96
97
98
99

USB_DP
USB_DM
VDD33_USB
VSS33_USB
PAD_VRT
VDD18_USB
DACVDDC
VREF
FS
DACVSSC
CVBS

Alt.

OPOUT
OPINP
OPINN

GPIO2

Type
Description
Analog I nterface (66)
Analog Input
AC coupled DVD RF signal input RFIP
Analog Input
AC coupled DVD RF signal input RFIN
Analog Input
Main beam, RF AC input path
Analog Input
Main beam, RF AC input path
Analog Input
RF main beam input A
Analog Input
RF main beam input B
Analog Input
RF main beam input C
Analog Input
RF main beam input D
Analog Input
RF sub beam input E
Analog Input
RF sub beam input E
Analog power
Analog 1.8V power
Analog power
Analog 3.3V power
Input
27MHz crystal input
Output
27MHz crystal output
Analog Ground
Analog Ground
Analog output
Reference voltage 2.0V
Analog output
Reference voltage 1.4V
Current reference input. It generates reference current for
Analog Input
RF path. Connect an external 15K resistor to this pin and
AVSS
Analog Input
Laser power monitor input
Analog Input
Laser power monitor input
Analog Output
Laser driver output
Analog Output
Laser driver output
Analog Power
Analog 3.3V power
Analog Output
Disk motor control output. PWM output
Analog Output
Feed motor control. PWM output
Analog Output
Tray PWM output/Tray open output
Analog Output
Tray PWM output/Tray close output
Tracking servo output. PDM output of tracking servo
Analog Output
compensator
Focus servo output. PDM output of focus servo
Analog Output
compensator
1) Motor Hall sensor input
Analog
2) GPIO
Analog Input
USB port DPLUS analog pin
Analog Input
USB port DMINUS analog pin
USB Power
USB Power pin 3.3V
USB Ground
USB ground pin
Analog Inout
USB generating reference current
USB Power
USB Power pin 1.8V
Power
Power
Analog
Bandgap reference voltage
Analog
Full scale adjustment (suggest to use 560 ohm)
Ground
Ground pin for video DAC circuitry
Analog
Analog composite output

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-27

LGE Internal Use Only

Pin
100
101
102
103
104
105
`

Main
DACVDDB
DACVDDA
Y/G
B/CB/PB
R/CR/PR
AADVSS

106

AKIN2

107

ADVCM

108

AKIN1

109
110
111
112
113

AADVDD
APLLVDD3
APLLCAP
ADACVSS2
ADACVSS1

114

ARF / LFE

GPIO

115

ARS

GPIO

116

AR

117

AV CM

118

AL

GPIO

119

ALS

GPIO

120

ALF /CENTER

GPIO

121
122
123
124

ADACVDD1
ADACVDD2
AVDD18_1
AGND18

54, 90

DVDD18

LGE Internal Use Only

Alt.

Type
Power
Power
Analog
Analog
Analog
Ground

Description
3.3V power pin for video DAC circuitry
3.3V power pin for video DAC circuitry
Green, Y, SY, or CVBS
Blue, CB/PB, or SC
Red, CR/PR, CVBS, or SY
Ground pin for 2ch audio ADC circuitry
1) Audio ADC input 2
2) MS_CLK set B
3) MCDATA
Analog
4) Audio Mute
5) HSYN/VSYN output
6) C5
7) GPIO
1) 2ch audio ADC reference voltageC
Analog
2) C6
3) GPIO
1) Audio ADC input 1
2) MS_D0 set B
3) Audio Mute
Analog
4) HSYN/VSYN output
5) C7
6) GPIO
Power
3.3V power pin for 2ch audio ADC circuitry
Power
3.3V Power pin for audio clock circuitry
Analog InOut
APLL external capacitance connection
Ground
Ground pin for audio DAC circuitry
Ground
Ground pin for audio DAC circuitry
1) Audio DAC sub-woofer channel output
2) While internal audio DAC not used:
Analog Output
a. ACLK
b. GPIO
1) Audio DAC right Surround channel output
2) While internal audio DAC not used:
Analog Output
a. ABCK
b. GPIO
1) Audio DAC right channel output
2) While internal audio DAC not used:
Analog Output
a. SDATA2
b. GPIO
c. RXD2
Analog
Audio DAC reference voltage
1) Audio DAC left channel output
2) While internal audio DAC not used:
Analog Output
a. SDATA1
b. GPIO
c. RXD1
1) Audio DAC left Surround channel output
2) While internal audio DAC not used:
Analog Output
a. ALRCK
b. GPIO
1) Audio DAC center channel output
2) While internal audio DAC not used:
Analog Output
a. ASDATA0
b. GPIO
Analog Power
3.3V power pin for audio DAC circuitry
Analog Power
3.3V power pin for audio DAC circuitry
Analog Power
Analog 1.8V power
Analog Ground
Analog Ground
General Power/ Ground (7)
Power
1.8V power pin for internal digital circuitry

2-28

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

Pin
79
50, 68,84
60

Main
DVSS18
DVDD33
DVSS

Alt.

33

GPIO3

INT#

34

GPIO4

35

GPIO6

36

SF_CS_

37

SF_DO

38

SF_DI

39

SF_CK

40

UP1_6

SCL

41

UP1_7

SDA

42

ICE

43

PRST#

44

IR
Dram

45

RD0

46

RD1

47

RD2

48

RD3

49

RD4

51

RD5

52

RD6

53

RD7

55

DQM0

56

RD15

57

RD14

58

RD13

Type
Description
Ground
1.8V Ground pin for internal digital circuitry
Power
3.3V power pin for internal digital circuitry
Ground
3.3V Ground pin for internal digital circuitry
Micro Controller , Flash I nterface and GPIO(12)
InOut
1) General purpose IO 3
8mA, SR
2) Microcontroller external interrupt 1
PD, SMT
InOut
General purpose IO 4
4mA, PD
InOut
General purpose IO 6
4mA, PD
InOut
8mA, SR
Serial Flash Chip Select
PU, SMT
InOut
8mA, SR
Serial Flash Dout
PD, SMT
InOut
8mA, SR
Serial Flash Din
PU, SMT
InOut
8mA, SR
Serial Flash Clock
PD, SMT
InOut
1) Microcontroller port 1-6
8mA, SR
2) I2C clock pin
PU, SMT
InOut
1) Microcontroller port 1-7
4mA, SR
2) I2C data pin
PU, SMT
Input
Microcontroller ICE mode enable
PD, SMT
Input
Power on reset input, active low
PU, SMT
Input
IR control signal input
SMT
Interface (37) (Sorted by position)
InOut
DRAM data 0
4mA
InOut
DRAM data 1
4mA
InOut
DRAM data 2
4mA
InOut
DRAM data 3
4mA
InOut
DRAM data 4
4mA
InOut
DRAM data 5
4mA
InOut
DRAM data 6
4mA
InOut
DRAM data 7
4mA
InOut
Data mask 0
4mA, PD
InOut
DRAM data 15
4mA
InOut
DRAM data 14
4mA
InOut
DRAM data 13
4mA

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-29

LGE Internal Use Only

Pin

Main

59

RD12

61

RD11

62

RD10

63

RD9

64

RD8

65

DQM1

66

RCLK

67

RA11

69

RA9

70

RA8

71

RA7

72

RA6

73

RA5

74

RA4

75

RWE#

76

CAS#

77

RAS#

78

BA0

80

BA1

81

RA10

82

RA0

83

RA1

85

RA2

86

RA3

87

GPIO7

Alt.

CKE

Type
InOut
4mA
InOut
4mA
InOut
4mA
InOut
4mA
InOut
4mA
InOut
4mA, PD
InOut
4mA, PD
InOut
4mA, PD
InOut
4mA, PD
InOut
4mA, PD
InOut
4mA, PD
InOut
4mA, PD
InOut
4mA, PD
InOut
4mA, PD
Output
4mA, PD
Output
4mA, PD
Output
4mA, PD
InOut
4mA, PD
InOut
4mA, PD
InOut
4mA, PD
InOut
4mA, PD
InOut
4mA, PD
InOut
4mA, PD
InOut
4mA, PD

InOut
4mA, PD

Description
DRAM data 12
DRAM data 11
DRAM data 10
DRAM data 9
DRAM data 8
Data mask 1
Dram clock
DRAM address bit 11
DRAM address 9
DRAM address 8
DRAM address 7
DRAM address 6
DRAM address 5
DRAM address 4
DRAM Write enable, active low
DRAM column address strobe, active low
DRAM row address strobe, active low
DRAM bank address 0
DRAM bank address 1
DRAM address 10
DRAM address 0
DRAM address 1
DRAM address 2
DRAM address 3
1)
2)
3)
4)
5)
6)

GPIO 7
Dram Clock Enable
MS_CLK set A
Audio Mute
HSYN/VSYN input
C0

1)
2)
3)
4)
5)

GPIO8
MS_BS set A
SD_CLK set A
ASDATA2
ACLK

GPIO (6)

88

GPIO8

LGE Internal Use Only

InOut
4mA, PD

2-30

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

Pin

Main

Alt.

89

GPIO9

InOut
4mA, PD

91

GPIO10

InOut
4mA, PD

92

GPIO11

InOut
4mA, PD

93

SPDIF

94

GPIO13

GPIO12

Type

InOut
2mA, PD
InOut
4mA, PD

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

Description
6) Audio Mute
7) HSYN/VSYN input
8) C1
1) GPIO9
2) MS_D0 set A
3) SD_CMD set A
4) ASDATA1
5) ABCK
6) C2
7) RXD1
1) GPIO10
2) SD_CLK set B
3) SD_D0 set A
4) ASDATA0
5) ALRCK
6) HSYN/VSYN output
7) C3
8) TXD1
1) GPIO11
2) SD_CMD set B
3) MS_BS set B
4) Audio Mute
5) HSYN/VSYN output
6) C4
1) SPDIF output
2) GPIO12
1) GPIO13
2) SD_D0 set B
3) ALRCK
4) Audio Mute
5) YUVCLK

2-31

LGE Internal Use Only

2. IC401 MOTOR DRIVER


PIN CONFIGURATION

BLOCK DIAGRAM

LGE Internal Use Only

2-32

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

1. IC501 MPEG(MT1389L)
PIN DESCRIPTION

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-33

LGE Internal Use Only

3. IC101 MICOM1389L)

P31

P30

VSS3

VDD3

PC7/DBGP2

PC6DBGP1

PC5/DBGP0

PC4

PC3

PC2

PC1

PC0

P86/AN6

P85/AN5

P84/AN4

P83/AN3

PIN CONFIGURATION

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
P70/INT0/T0LCP/AN8

49

32

P32/UTX1

P71/INT1/T0HCP/AN9

50

31

P33/URX1

P72/INT2/T0IN/NKIN

51

30

P34/UTX2

P73/INT3/T0IN

52

29

P35/URX2

RES

53

28

P36

XT1/AN10

54

27

P37

XT2/AN11

55

26

P27/INT5/T1IN

VSS1

56

25

P26/INT5/T1IN

CF1

57

24

P25/INT5/T1IN

CF2

58

23

P24/INT5/T1IN/INT7

VDD1

59

22

P23INT4/T1IN

P80/AN0

60

21

P22/INT4/T1IN

P81/AN1

61

20

P21/INT4/T1IN

P82/AN2

62

19

P20/INT4/T1IN/INT6

63

18

P07/T7O

64

17

P06/T6O

LGE Internal Use Only

9 10 11 12 13 14 15 16

P13/SO1

P14/SI1/SB1

P15/SCK1

P16/T1PWML

P17/T1PWMH/BUZ

PWM2

PWM3

VDD2

2-34

P05/CKO

P04

P03

P02

P01

P00

VSS2

1
P12/SCK0

P10/SO0
P11/SI0/SB0

LC87F5M64A

Top view

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

BLOCK DIAGRAM

Interrupt control

IR

Standby control

ROM correct

CF

Xtal

Flash ROM
Clock
generator

RC

PLA

MRC
PC
SIO0

Bus interface

SIO1

Port 0

ACC

Timer 0

Port 1

B register

Timer 1

Port 2

C register

Timer 4

Port 7
ALU

Timer 5

Port 8

Timer 6

ADC

PSW

Timer 7

INT0 to INT7
Noise filter

RAR

Base timer

Port 3

RAM

PWM2/3

Port C

Stack pointer

UART1

Watchdog timer

UART2

On-chip Debugger

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-35

LGE Internal Use Only

3. IC101 MICOM
PIN DESCRIPTION
Pin Name

I/O

Description

Option

VSS1, VSS2
VSS3

- Power supply pin

No

VDD1, VDD2
VDD3

+ Power supply pin

No

8-bit I/O port

Yes

Port 0

I/O

I/O specifiable in 4-bit units

P00 to P07

Pull-up resistor can be turned on and off in 4-bit units


HOLD release input
Port 0 interrupt input
Shared Pins
P05 : Clock output (system clock / can selected from sub clock)
P06 : Timer 6 toggle output
P07 : Timer 7 toggle output
Port 1

I/O

Yes

8-bit I/O port


I/O specifiable in 1-bit units

P10 to P17

Pull-up resistor can be turned on and off in 1-bit units


Pin functions
P10 : SIO0 data output
P11 : SIO0 data input/bus I/O
P12 : SIO0 clock I/O
P13 : SIO1 data output
P14 : SIO1 data input/bus I/O
P15 : SIO1 clock I/O
P16 : Timer 1 PWML output
P17 : Timer 1 PWMH output/beeper output
Port 2
P20 to P27

I/O

Yes

8-bit I/O port


I/O specifiable in 1-bit units
Pull-up resistor can be turned on and off in 1-bit units
Other functions
P20: INT4 input/HOLD reset input/timer 1 event input/timer 0L capture input/
timer 0H capture input/INT6 input/timer 0L capture 1 input
P21 to P23 : INT4 input/HOLD reset input/timer 1 event input/timer 0L capture input/
timer 0H capture input
P24: INT5 input/HOLD reset input/timer 1 event input/timer 0L capture input/
timer 0H capture input/INT7 input/timer 0H capture 1 input
P25 to P27: INT5 input/HOLD reset input/timer 1 event input/timer 0L capture input/
timer 0H capture input
Interrupt acknowledge type

LGE Internal Use Only

Rising

Falling

INT4

enable

enable

INT5

enable

enable

INT6

enable

INT7

enable

Rising/

H level

L level

enable

disable

disable

enable

disable

disable

enable

enable

disable

disable

enable

enable

disable

disable

2-36

Falling

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

Pin Name
Port 7

I/O
I/O

Description

Option

4-bit I/O port

No

I/O specifiable in 1-bit units

P70 to P73

Pull-up resistor can be turned on and off in 1-bit units


Shared pins
P70 : INT0 input/HOLD reset input/timer 0L capture input/watchdog timer output
P71 : INT1 input/HOLD reset input/timer 0H capture input
P72 : INT2 input/HOLD reset input/timer 0 event input/timer 0L capture input/
high speed clock counter input
P73 : INT3 input (with noise filter)/timer 0 event input/timer 0H capture input
AD converter input port: AN8 (P70), AN9 (P71)
Interrupt acknowledge type

Port 8

I/O

Rising

Falling

INT0

enable

enable

INT1

enable

enable

INT2

enable

INT3

enable

Rising/

H level

L level

disable

enable

enable

disable

enable

enable

enable

enable

disable

disable

enable

enable

disable

disable

Falling

No

7-bit I/O port


I/O specifiable in 1-bit units

P80 to P86

Shared pins
AD converter input port : AN0 (P80) to AN6 (P86)
PWM2

I/O

PWM3
Port 3

No

PWM2 and PWM3 output ports


General-purpose I/O available

I/O

Yes

8-bit I/O port


I/O specifiable in 1-bit units

P30 to P37

Pull-up resistor can be turned on and off in 1-bit units


Pin functions
P32: UART1 transmit
P33: UART1 receive
P34: UART2 transmit
P35: UART2 receive
Port C

I/O

Yes

8-bit I/O port


I/O specifiable in 1-bit units

PC0 to PC7

Pull-up resistor can be turned on and off in 1-bit units


Pin functions
PC5 to PC7: On-chip Debugger
RES

Input

Reset pin

No

XT1

Input

32.768kHz crystal oscillator input pin

No

Shared pins
General-purpose input port
AD converter input port : AN10
Must be connected to VDD1 if not to be used.
XT2

I/O

32.768kHz crystal oscillator output pin

No

Shared pins
General-purpose I/O port
AD converter input port : AN11
Must be set for oscillation and kept open if not to be used.
CF1

Input

Ceramic resonator input pin

No

CF2

Output

Ceramic resonator output pin

No

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-37

LGE Internal Use Only

4. IC201 ADC(CS5345)

TSTI

NC

NC

NC

SDOUT

SCLK

LRCK

MCLK

DGND

VD

INT

OVFL

PIN CONFIGURATION

48 47 46 45 44 43 42 41 40 39 38 37
SDA/CDOUT

36

VLS

SCL/CCLK

35

TSTO

AD0/CS

34

NC

AD1/CDIN

33

NC

VLC

32

AGND

RESET

31

AGND

AIN3A

30

VA

AIN3B

29

PGAOUTB

AIN2A

28

PGAOUTA

AIN2B

10

27

AIN6B

AIN1A

11

26

AIN6A

AIN1B

12

25

MICBIAS

CS5345

LGE Internal Use Only

2-38

AIN5B

AIN5A

AIN4B/MICIN2

AIN4A/MICIN1

TSTO

FILT+

TSTO

VQ

AFILTB

AFILTA

VA

AGND

13 14 15 16 17 18 19 20 21 22 23 24

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

4. IC201 ADC(CS5345)
BLOCK DIAGRAM

+3.3V to +5V

10 F

0.1 F

0.1 F

VD
+1.8V
to +5V

0.1 F

0.1 F

+3.3V to +5V

10 F

VA

VA

3.3 F

PGAOUTA

VLS

3.3 F

PGAOUTB

MCLK
SCLK

Digital Audio
Capture

AIN1A
1800 pF *

LRCK
SDOUT
AIN1B
INT

1800 pF

AIN2A

OVFL

1800 pF *

Left Analog Input 1

10 F 100

100 k

10 F

100 k

100

Right Analog Input 1


Left Analog Input 2

10 F 100

100 k

10 F

100 k

RESET
MicroController

SCL/CCLK

AIN2B

1800 pF

100

Right Analog Input 2

SDA/CDOUT
AIN3A

AD1/CDIN

1800 pF *

AD0/CS
2k

AIN3B

2k

See Note 1

+1.8V
to +5V

VLC

1800 pF *

AIN4B/MICIN2

1800 pF

AIN5A

NC
NC
NC
NC
NC

Note 2 The value of RL is


dictated by the microphone
carteridge.

AIN4A/MICIN1

0.1 F

Note 1: Resistors are required


for IC control port operation

1800 pF

1800 pF *

AIN5B

1800 pF

AINA

TSTI
TSTO
TSTO
TSTO

1800 pF *

AIN6B

1800 pF

10 F

0.1 F

47 F

AGND
AGND

0.1 F

AFILTA
AFILTB

AGND
DGND

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-39

100 k

10 F

100 k

100

Right Analog Input 3


Left Analog Input 4

10 F 100

100 k

10 F

100 k

100

Right Analog Input 4


Left Analog Input 5

10 F 100

100 k

10 F

100 k

100

Right Analog Input 5


Left Analog Input ;

10 F 100

100 k

10 F

100 k

100

Right Analog Input 6

See Note 2

MICBIAS
VQ
FILT+

Left Analog Input 3

10 F 100

47 F
*

RL

*
2.2nF 2.2nF

* Capacitors must be C0G or equivalent

LGE Internal Use Only

PIN DESCRIPTION
Pin Name

Pin Description

SDA/CDOUT

Serial ControlData (Input/Output) - SDA is a data I/O in IC Mode. CDOUT is the output data line for
the control port interface in SPITM Mode.

SCL/CCLK

Serial Control Port Clock (Input) - Serial clock for the serial control port.

AD0/CS

Address Bit 0 (IC) / Co ntrol Port Chip Select (SPI) (Input) - AD0 is a chip address pin in IC Mode;
CS is the chip-select signal for SPI format.

AD1/CDIN

Address Bit 1 (IC) / Ser ial Control Data Input (SPI) (Input) - AD1 is a chip address pin in IC Mode;
CDIN is the input data line for the control port interface in SPI Mode.

VLC

ControlPort Power (Input) - Determines the required signal level for the control port interface. Refer
to the Recommended Operating Conditions for appropriate voltages.

RESET

Reset (Input) - The device enters a low-power mode when this pin is driven low.

AIN3A
AIN3B

7
8

Stereo Analog Input 3 (Input) - The full-scale level is specified in the ADC Analog Characteristics
specification table.

AIN2A
AIN2B

9
10

Stereo Analog Input 2 (Input) - The full-scale level is specified in the ADC Analog Characteristics
specification table.

AIN1A
AIN1B

11
12

Stereo Analog Input 1 (Input) - The full-scale level is specified in the ADC Analog Characteristics
specification table.

AGND

13

Analog Ground (Input) - Ground reference for the internal analog section.

VA

14

Analog Power (Input) - Positive power for the internal analog section.

AFILTA

15

Antialias Filter Connection (Output) - Antialias filter connection for the channel A ADC input.

AFILTB

16

Antialias Filter Connection (Output) - Antialias filter connection for the channel B ADC input.

VQ

17

Quiescent Voltage (Output) - Filter connection for the internal quiescent reference voltage.

TSTO

18

Test Pin (Output) - This pin must be left unconnected.

FILT+

19

Positive Voltage Reference (Output) - Positive reference voltage for the internal sampling circuits.

TSTO

20

Test Pin - This pin must be left unconnected.

AIN4A/MICIN1
AIN4B/MICIN2

21
22

Stereo Analog Input 4 / MicrophoneInput 1 & 2 (Input) - The full-scale level is specified in the ADC
Analog Characteristics specification table.

AIN5A
AIN5B

23
24

Stereo Analog Input 5 (Input) - The full-scale level is specified in the ADC Analog Characteristics
specification table.

MICBIAS

25

MicrophoneBias Supply (Output) - Low-noise bias supply for external microphone. Electrical characteristics are specified in the DC Electrical Characteristics specification table.

AIN6A
AIN6B

26
27

Stereo Analog Input 6 (Input) - The full-scale level is specified in the ADC Analog Characteristics
specification table.

PGAOUTA
PGAOUTB

28
29

PGA Analog AudioOutput(Output) - Either an analog output from the PGA block or high impedance.

VA

30

Analog Power (Input) - Positive power for the internal analog section.

AGND

31
32

Analog Ground (Input) - Ground reference for the internal analog section.

NC

33
34

No Connect - These pins are not connected internally and should be tied to ground to minimize any
potential coupling effects.

TSTO

35

Test Pin (Output) - This pin must be left unconnected.

VLS

36

Serial Audio Interface Power (Input) - Determines the required signal level for the serial audio interface. Refer to the Recommended Operating Conditions for appropriate voltages.

TSTI

37

Test Pin (Input) - This pin must be connected to ground.

NC

38,
39,
40

No Connect - These pins are not connected internally and should be tied to ground to minimize any
potential coupling effects.

SDOUT

41

Serial Audio Data Output (Output) - Output for twos complement serial audio data.

SCLK

42

Serial Clock (Input/Output) - Serial clock for the serial audio interface.

LRCK

43

Left Right Clock (Input/Output) - Determines which channel, Left or Right, is currently active on the
serial audio data line.

MCLK

44

Master Clock (Input/Output) - Clock source for the ADCs delta-sigma modulators.

DGND

45

Digital Ground (Input) - Ground reference for the internal digital section.

VD

46

Digital Power (Input) - Positive power for the internal digital section.

INT

47

Interrupt (Output) - Indicates an interrupt condition has occurred.

OVFL

48

Overflow (Output) - Indicates an ADC overflow condition is present.

LGE Internal Use Only

2-40

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

5. IC704 PWM

PWM3_M

IO_VSS

PWM2_P

PWM2_M

53

52

51

PWM3_P

54

PWM4_M
58

55

PWM4_P
59

IO_VSS

IO_VSS
60

IO_VDD

PWM5_M
61

56

PWM5_P
62

57

IO_VSS

DVSS
63

PWM6_P
68

IO_VDD

IO_VSS
69

64

PWM7_M
70

65

PWM7_P
71

PWM6_M

IO_VDD
72

DVDD

IO_VSS
73

66

PWM8_M
74

67

PWM8_P
75

PIN CONFIGURATION

OVERLOAD

76

50

IO_VSS

EPD_ENA

77

49

PWM1_P

SO/SDA

78

48

PWM1_M

SCK/SCL

79

47

IO_VDD

DVDD

80

46

PWM_HP_L_P

DVSS

81

45

PWM_HP_L_M

SI/I2C_AD0

82

44

IO_VSS

/CS/I2C_AD2

83

43

DVSS

SPI/I2C

84

42

DVDD

IO_VSS

85

41

PWM_HP_R_P

XIN

86

40

PWM_HP_R_M

XOUT

87

39

IO_VDD

DMIX_LRCK

88

38

IO_VSS

DMIX_BCK

89

37

PWM_SWL_P

DMIX_SDOUT

90

36

PWM_SWL_M

DVDD

91

35

DVSS

DVSS

92

34

DVDD

DMIX_MCLK

93

33

MIC_SDIN

IO_VDD

94

32

MIC_LRCK

IO_VSS

95

31

MIC_BCK

/RESET

96

30

MIC_MCLK

TEST_MODE1

97

29

IO_VDD

TEST_MODE2

98

28

IO_VSS

SCAN_ENA

99

27

EXT_MUTE

100

26

SSDIN3

14

15

16

17

18

19

20

21

22

23

24

25

DVSS

MSDIN0

MSDIN1

MSDIN2

MSDIN3

SBCK

SLRCK

IO_VSS

IO_VDD

SSDIN0

SSDIN1

SSDIN2

9
IO_VSS

13

8
PLL_AVSS

DVDD

7
IO_VSS

12

6
PLL_AVDD

11

5
IO_VSS

MBCK

4
IO_VDD

MLRCK

3
PLL_DVDD

10

IO_VDD

1
IO_VSS

PLL_DVSS

TEST_MODE3

PULSUS

BLOCK DIAGRAM

Serial
Audio
Output
interface

Down
Mixer

Automatic
Gain
Limiter

Input
Mapper

PWM3_P/M
PWM4_P/M
PWM5_P/M
PWM6_P/M
PWM7_P/M

Internal Reset

PWM8_P/M
PWM_HP_L_P/M
PWM_HP_R_P/M

Reset & Power Down

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

POP
NR

2-41

EPD_ENA
OVERLOAD

IO_VSS

IO_VDD

DVSS

Power Supply

PLL

DVDD

Crystal
Oscillator

PWM_SWL_P/M

PLL_AVSS

Internal Controls

XOUT

Host
Interface
(I2C, SPI)

XI N

EXT_MUTE

Trim
Volume

Main
Volume

PWM
Modulator
Internal Clock

DMIX_SDOUT

PWM2_P/M

Mic.
Input
Processor

SPI/I2C
SO/SDA
SCK/SCL
SI/I2C_AD0
/CS/I2C_AD2

Bass
Manager

PLL_AVDD

MIC_BCK
MIC_LRCK
MIC_SDIN

EQ

/RESET

MIC_MCLK

Mixer

DMIX_MCLK
OLRCK
OBCK

PWM1_P/M

Output Mapper

Sample
Rate
Converter

Serial Audio
Output
interface

PLL_DVSS

SBCK
SLRCK
SSDIN[0:3]

Input
&
Output
MUX

PLL_DVDD

MBCK
MLRCK
MSDIN[0:3]

LGE Internal Use Only

5. IC704 PWM
PIN DESCRIPTION
Name

Pin NO.

Type

Description
Power and Ground

PLL_AVDD

Analog
Power

PLL analog power supply.

PLL_AVSS

Analog
Ground

PLL analog ground.

PLL_DVDD

PLL
Power

PLL digital power supply.

PLL_DVSS

PLL
Ground

PLL digital ground.

DVDD

13, 34, 42,


66, 80, 91

Power

Core power supply.

DVSS

14, 35, 43,


63, 81, 92

Ground

Core digital ground.

IO_VDD

4,
10, 22, 29, 39, 47,
56, 65, 72, 94

Power

I/O power supply. 3.3V Digital power supply.

IO_VSS

1, 5, 7, 9, 21,
28, 38, 44, 50,
53, 57, 60, 64,
69, 73, 85, 95

Ground

I/O digital ground.

Reset and Clock


/RESET

96

H/W reset signal. Active Low Schmitt-Trigger input.


The Schmitt-Trigger input allows a slowly rising input to reset the
chip reliably. The RESET signal must be asserted Low during
power up. De-assert High for normal operation.

XIN

86

Analog

Crystal Oscillator input pin.

XOUT

87

Analog

Crystal Oscillator output pin.

PCM Audio Input/Output Interface


MBCK

11

I/O

PCM bit clock input/output of main 8-channel audio.


User can select the master/slave mode of this signal.
Schmitt-Trigger input.

MLRCK

12

I/O

PCM Word clock (left-right clock) input/output of main 8-channel


audio. User can select the master/slave mode of this signal.
Schmitt-Trigger input.

MSDIN [3:0]

15, 16, 17, 18

SBCK

19

I/O

SLRCK

20

I/O

SSDIN [3:0]

23, 24, 25, 26

I/O

LGE Internal Use Only

PCM serial data input of main 8-channel audio.


Schmitt-Trigger input.
PCM bit clock input/output of 8-channel audio.
User can select the master/slave mode of this signal.
Schmitt-Trigger input.
PCM word clock (left-right clock) input/output of sub 8-channel
audio. User can select the master/slave mode of this signal.
Schmitt-Trigger input.
PCM serial data input of sub-channel audio.
User can set this sub-channel data input pins to PCM serial data
output pins. See the Control Register Description part.
Schmitt-Trigger input

2-42

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

MIC_MCLK

30

Main clock for external microphone input A/DC.


Clock frequency can be selected between 6.144MHz,
12.288MHz, and 24.576MHz.

MIC_BCK

31

I/O

PCM bit clock input/output of external microphone.


Bit clock frequency is 3.072MHz (48kHz x 64, fixed)

MIC_LRCK

32

I/O

PCM Word clock (left-right clock) input/output of external


microphone. Word clock rate is 48kHz (fixed).

MIC_SDIN

33

PCM serial data input of external microphone.


Schmitt-Trigger input.

DMIX_MCLK

93

Main clock for external down-mix line output D/AC.

DMIX_BCK

89

PCM bit clock output of down-mix signal.


Bit clock frequency is 6.144MHz (96kHz x 64, fixed)

DMIX_LRCK

88

PCM Word clock (left-right clock) output of down-mix signal.


Word clock rate is 96kHz (fixed).

DMIX_SDOUT

90

PCM serial data output of down-mix signal.

PWM1_P

49

Positive PWM output of channel 1.

PWM1_M

48

Negative PWM output of channel 1.

PWM2_P

52

Positive PWM output of channel 2.

PWM2_M

51

Negative PWM output of channel 2.

PWM3_P

55

Positive PWM output of channel 3.

PWM3_M

54

Negative PWM output of channel 3.

PWM Audio Output

PWM4_P

59

Positive PWM output of channel 4.

PWM4_M

58

Negative PWM output of channel 4.

PWM5_P

62

Positive PWM output of channel 5.

PWM5_M

61

Negative PWM output of channel 5.

PWM6_P

68

Positive PWM output of channel 6.

PWM6_M

67

Negative PWM output of channel 6.

PWM7_P

71

Positive PWM output of channel 7.

PWM7_M

70

Negative PWM output of channel 7.

PWM8_P

75

Positive PWM output of channel 8.

PWM8_M

74

Negative PWM output of channel 8.

PWM_HP_L_P

46

Positive PWM output of headphone left channel.

PWM_HP_L_M

45

Negative PWM output of headphone left channel.

PWM_HP_R_P

41

Positive PWM output of headphone right channel.

PWM_HP_R_M

40

Negative PWM output of headphone right channel.

PWM_SWL_P

37

Positive PWM output of subwoofer line output.

PWM_SWL_M

36

Negative PWM output of subwoofer line output.

SPI/I2C

84

System Control Interface


I

Host interface mode (SPI or I2C) selector.


Assert HIGH for SPI mode. De-assert LOW for I2C mode.
Internal pull-down resistor.

SO/SDA

78

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

I/O

SO for SPI mode or SDA for I2C mode.

2-43

LGE Internal Use Only

SCK/SCL

79

SCK for SPI mode or SCL for I2C mode.


Schmitt-Trigger input.

SI/I2C_AD0

82

SI for SPI mode or Slave Address 0 for I2C mode.


Schmitt-Trigger input.
Internal pull-down resistor.

/CS/I2C_AD2

83

Chip selector (CS) for SPI mode or Slave Address 2 for I2C
mode.
Schmitt-Trigger input.
Internal pull-down resistor.

Special Control Interface


EXT_MUTE

27

OVERLOAD

76

EPD_ENA

77

External mute control input. Active High.


Assert HIGH to mute audio output.
Internal pull-down resistor.
Power stage overload indication input.
Polarity is programmable. Schmitt-Trigger input.
When OVERLOAD is asserted, all PWM audio outputs go to
LOW. That shutdown process is programmable.
Internal pull-down resistor.
External amplifier power device enable output. Active High.
Test Mode

TEST_MODE1

97

Test mode selection pin 1.


In normal operation, it should be LOW or not connected.
Internal pull-down resistor.

TEST_MODE2

98

Test mode selection pin 2.


In normal operation, it should be LOW or not connected.
Internal pull-down resistor.

SCAN_ENA

99

Scan enable. Active High.


In normal operation, it should be LOW or not connected.
Internal pull-down resistor.

TEST_MODE3

100

Test mode selection pin 3.


In normal operation, it should be LOW or not connected.
Internal pull-down resistor.

All inputs and bi-directional inputs are 5 Volt tolerant. The corresponding pins can be connected to the buses that can
swing between 0V and 5V. The output-only pins are not 5V tolerant and the buses they are connected to can swing only
between 0V and 3.3V.

LGE Internal Use Only

2-44

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

WIRING DIAGRAM

CABLE1
18PIN

WIRING DIAGRAM
HT303/HT353
EBY38558901(#8) REV 8.2
2008.12.16

PN202

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-45

2-46

LGE Internal Use Only

OVERALL BLOCK DIAGRAM

MT1389FE/L

BLOCK DIAGRAM
HT303/HT353
EBY38558901(#7) REV 8.2
2008.12.16

LGE Internal Use Only

2-47

2-48

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

CIRCUIT DIAGRAMS

IMPORTANT SAFETY NOTICE


WHEN SERVICING THIS CHASSIS, UNDER NO CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL

1. SMPS(POWER) CIRCUIT DIAGRAM

NOTE :
COMPONENTS ARE SHADED ON THE SCHEMATIC
FOR EASY IDENTIFICATION.
1. Shaded( ) parts are critical for safety.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFReplace only with specified part number.
FER FROM THE ACTUAL CIRCUIT USED. THIS WAY,
2. Voltages are DC-measured with a digital voltmeter
IMPLEMENTATION OF THE LATEST SAFETY AND
during Play mode.
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
LITERATURE IS PRINTED.

12

11

10

1
NOTES)

Symbol denotes DC chassis ground.

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

NOTE)
NOTE)
NOTE)
NOTE)

SMPS-WIDE
HT303/HT353
EBY39308001 REV 7.2
2008.8.22

Warning
Parts that are shaded are critical
With respect to risk of fire or
electricial shock.

2-49

2-50

LGE Internal Use Only

2. MPEG CIRCUIT DIAGRAM

12

11

10

MPEG PART
HT303/HT353
EBY38558901(#1) REV 8.2
2008.12. 16

LGE Internal Use Only

2-51

2-52

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

3. SERVO CIRCUIT DIAGRAM

12

11

10

SERVO
HT303/HT353
EBY38558901(#2) REV 8.2
2008.12.16

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-53

2-54

LGE Internal Use Only

4. MICOM CIRCUIT DIAGRAM

12

11

10

MICOM
HT303/HT353
EBY38558901(#3) REV 8.2
2008.12.16

LGE Internal Use Only

2-55

2-56

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

5. I/O CIRCUIT DIAGRAM

12

11

10

I/O
HT303/HT353
EBY38558901(#4) REV 8.2
2008.12.16

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-57

2-58

LGE Internal Use Only

6. AMP CIRCUIT DIAGRAM

12

11

10

AMP
HT303/HT353
EBY38558901(#5) REV 8.2
2008.12.16

LGE Internal Use Only

2-59

2-60

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

7. MIC CIRCUIT DIAGRAM

12

11

10

MIC
HT303/HT353
EBY38558901(#6) REV8.2
2008.12.16

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-61

2-62

LGE Internal Use Only

8. FRONT CIRCUIT DIAGRAM

12

11

10

FRONT
HT303
EBY39798401 REV5.1
2007. 11. 30

LGE Internal Use Only

2-63

2-64

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

9. PWR KEY CIRCUIT DIAGRAM

12

11

10

PWR KEY
HT303
EBY39799101(#1) REV2.1
2007. 11. 30

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-65

2-66

LGE Internal Use Only

10. MIC & USB & PTB CIRCUIT DIAGRAM

12

11

10

MIC&USB&PTB
HT303
EBY39799201 REV3.3
2007. 11. 30

LGE Internal Use Only

2-67

2-68

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

PRINTED CIRCUIT BOARD DIAGRAMS


1. MAIN P.C. BOARD DIAGRAM ( TOP VIEW )

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-69

2-70

LGE Internal Use Only

MAIN P.C. BOARD DIAGRAM ( BOTTOM VIEW )

LGE Internal Use Only

2-71

2-72

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2. SMPS P.C. BOARD DIAGRAM

NOTE: Warning
Parts that are shaded are critical With
respect to risk of fire or electrical shock.

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2-73

2-74

LGE Internal Use Only

3. TIMER P.C BOARD DIAGRAM

4. KEY P.C. BOARD DIAGRAM

5. FRONT JACK P.C. BOARD DIAGRAM

LGE Internal Use Only

2-75

2-76

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

SECTION 3. EXPLODED VIEWS


NOTES) THE EXCLAMATION POINT WITHIN AN

CABINET AND MAIN FRAME SECTION

EQUILATERAL TRIANGLE IS INTENDED


TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.

462

463
A

250
B

283

A50

463

463

463
A43
C

462
PN302

CABLE1
A47

MA
E

SM
D

PS

PN202

IN

300
465

467

A46
465
E

275

279

FR
A41

ON

A44

JA

CK

262

261
260

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

3-1

3-2

261

LGE Internal Use Only

DECK MECHANISM EXPLODED VIEW(DP-12TV)

001
002

A02

A01

003

439
018
013
014

020
017

435
016
015B
015
015A

440
026

010

442
012A
012

A03
037
019

LGE Internal Use Only

012

442

3-3

3-4

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

PACKING ACCESSORY SECTION

808 BATTERY

818 PORTABLE IN CABLE

900 REMOTE CONTROL

825

FM WIRE ANTENNA

801

OWNERS MANUAL

804 BAG

803 PACKING, CASING


803

PACKING, CASING

802 BOX

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

3-5

LGE Internal Use Only

SPEAKER SECTION
1. CENTER/REAR SPEAKER (SH33PD-S)

A70

CENTER SPK

A60

R.L SPK

A61

R.R SPK

753

752

WIRE70

CENTER SPK

WIRE60

R.L SPK

WIRE61

R.R SPK

751

750

LGE Internal Use Only

3-6

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

2. FRONT SPEAKER (SH33PD-F)

A80
853
A80B

A80A

854

850
856

851

A80C

853

858
859
852
853
860
855
853

861

855B
855A
857A

853
WIRE80 : F.L
WIRE81 : F.R

857

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

3-7

LGE Internal Use Only

LGE Internal Use Only

3-8

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

3. PASSIVE SUBWOOFER (SH33PD-W)

A90

952

WIRE90

956

950

954
951

955

953

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

3-9

LGE Internal Use Only

LGE Internal Use Only

3-10

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

SECTION 4. MECHANISM (DP-12TV)


[CONTENTS]
DECK MECHANISM PARTS LOCATIONS
Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Top View(without Tray Disc) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Bottom View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

DECK MECHANISM DISASSEMBLY


1. Main Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1. Clamp Assembly Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-1. Plate Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-2. Magnet Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
1-1-3. Clamp Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
2. Tray Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
3. Base Assembly Sled
3-1. Gear Feed . . . . . .
3-2. Gear Middle . . . . .
3-3. Gear Rack . . . . . .

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. 4-4
. 4-4
. 4-4
. 4-4

4. Rubber Rear . . . . . . . . . . .
5. Frame Assembly Up/Down
6. Belt Loading . . . . . . . . . . .
7. Gear Pulley . . . . . . . . . . . .
8. Gear Loading . . . . . . . . . .
9. Guide Up/Down . . . . . . . .
10. PWB Assembly Loading
11. Base Main . . . . . . . . . . . .

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. 4-4
. 4-5
. 4-5
. 4-5
. 4-5
. 4-5
. 4-5
. 4-5

EXPLODED VIEW
1. DECK MECHANISM EXPLODED VIEW (DP-12TV) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

4-1

LGE Internal Use Only

DECK MECHANISM PARTS LOCATIONS


Top View

Procedure
Parts

Fixing Type

Starting No.

Disass Figembly ure

Main Base

4-1

Clamp Assembly

4-1

Disc
1, 2

Plate Clamp

4-1

1, 2, 3

Magnet Clamp

4-1

1, 2, 3, 4

Clamp Upper

4-1

Tray Disc

4-2

1, 6

Base Assembly Sled

4-3
4 Screws,

1, 2, 6

Gear Feed

1 Connector

4-3

1 Locking Tabs
1, 2, 6, 8

4-3

Gear
Middle

Top View(without Tray Disc)


1, 2, 6, 8,

10 Gear Rack

1 Screw

4-3

1 Screw

Bottom 4-4

9
1, 2, 7

11 Rubber Rear

1, 2, 7

12 Frame Assembly

1, 2

13 Belt Loading

1, 2 ,13

14 Gear Pulley

4-3

Up/Down

1, 2, 13, 14 15 Gear Loading


1, 2, 7, 12, 13,

16 Guide Up/Down

14

17 PWB Assembly

1, 2, 13

Loading

1 Locking Tab

4-4
4-4

1 Locking Tab

4-4

1 Locking Tab

Bottom 4-4

4-4

1 Hook
2Screw

1, 2, 7, 12, 13, 18 Base Main

2 Locking Tabs

4-4

14, 15, 16, 17

Bottom View

Note
When reassembling, perform the procedure in
reverse order.
The Bottom on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.
LGE Internal Use Only

4-2

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

DECK MECHANISM DISASSEMBLY

TRAY DISC
MAIN BASE
DISC CLAMP ASSEMBLY
PLATE CLAMP
MAGNET CLAMP
CLAMP UPPER

(Fig. A)

BASE MAIN

HOLDER

LEVER
BASE MAIN
BASE MAIN
BOTTOM SIDE VIEW

Fig. 4-1

Fig. 4-2

1. Main Base (Fig. 4-1)

2. Tray Disc (Fig. 4-2)

1-1. Clamp Assembly Disc


1) Place the Clamp Assembly Disc as Fig. (A)
2) Lift up the Clamp Assembly Disc in direction of
arrow(A).
3) Separate the Clamp Assembly Disc from the
Holder Clamp.
1-1-1. Plate Clamp
1) Turn the Plate Clamp to counterclockwise
direction and then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

4-3

1) Insert and push a Driver in the emergency eject


hole(A) at the right side, or put the Driver on the
Lever(B) of the Gear Emergency and pull the
Lever(B) in direction of arrow so that the Tray Disc
is ejected about 15~20mm.
2) Pull the Tray Disc until it is separated from the
Base Main completely.

LGE Internal Use Only

RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)

RUBBER DAMPER
Distinguish upper and
lower sides
(Assemble with care)

RUBBER DAMPER

BASE PU

(S2)
(S2)

RUBBER DAMPER

GENERAL PICK UP ASSEMBLY


GEAR RACK
SPINDLE MOTOR ASSEMBLY

Fig. 4-3

3-3. Gear Rack

3. Base Assembly Sled (Fig. 4-3)


1) Release 4 Screw(S2).
2) Disconnect the FFC Connector(C1)

3-1. Gear Feed


3-2. Gear Middle

LGE Internal Use Only

1) Release the Scerw(S3)

4. Rubber Rear (Fig. 4-3)

4-4

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes

GUIDE UP/DOWN
GEAR LOADING

GEAR PULLEY

SCREW INSERTION
TORGUE CONTROL
(800gf DOWN)

(L6)
(L6)
BASE MAIN

(L4)

BELT LOADING
(H1)
(C2)

PWB ASSEMBLY LOADING


(S5)

(S4)

BASE MAIN
(S4)
(A)

(A)

GUIDE UP/DOWN

(A)

(B)

(L5)

UP/DOWN FRAME ASSEMBLY

(B)

FIG. (A)

FIG. (B)
GUIDE UP/DOWN

(C)
(B)
GUIDE UP/DOWN
FIG. (C)

Fig. 4-4

5. Frame Assembly Up/Down (Fig. 4-4)


Note

Put the Base Main face down(Bottom Side)


1) Release the screw(S4)
2) Unlock the Locking Tab(L3) in direction of arrow
and then lift up the Frame Assembly Up/Down to
separate it from the Base Main.

8. Gear Loading (Fig. 4-4)


9. Guide Up/Down (Fig. 4-4)
1) Move the Guide Up/Down in direction of arrow(A) as
Fig.(A)
2) Push the Locking Tab(L5) down and then lift up the
Guide Up/Down to separate it from the Base Main.
Note
When reassembling place the Guide Up/Down as Fig.(C)
and move it in direction arrow(B) until it is locked by the
Locking Tab(L5). And confirm the Guide Up/Down as Fig.(A)

Note

When reassembling move the Guide Up/Down in


direction of arrow(C) until it is positioned as
Fig.(C).
When reassembling insert (A) portion of the Frame
Assembly Up/Down in the (B) portion of the Guide
Up/Down as Fig.(B)

10. PWB Assembly Loading (Fig. 4-4)


Note
Put the Base Main face down(Bottom Side)
1) Release 1 Screws(S5)
2) Unlock the Loading Motor (C2) from the Hook (H1) on
the Base Main.
3) Unlock 2 Locking Tabs(L6) and separate the PWB
Assembly Loading from the Base Main.

6. Belt Loading(Fig. 4-4)


Note
Put the Base Main on original position(Top Side)

7. Gear pulley (Fig. 4-4)


1) Unlock the Locking Tab(L4) in direction of arrow(B) and
then separate the Gear Pulley from the Base Main.
Copyright 2009 LG Electronics. Inc. All right reserved.
Only for training and service purposes

11. Base Main(Fig. 4-4)

4-5

LGE Internal Use Only

DECK MECHANISM EXPLODED VIEW (DP-12TV)

001
002

A02

A01

003

439
018
013
014

020
017

435
016
015B
015
015A

440
026

010

442
012A
012

A03
037
019

LGE Internal Use Only

4-6

012

442

Copyright 2009 LG Electronics. Inc. All right reserved.


Only for training and service purposes