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PT.

ZUG INDUSTRY INDONESIA


Pergudangan Miami Jl. Rawa Melati Blok A. No.5
Kel. Tegal Alur - Kec. Kalideres Jakarta. Barat 11820
Phone : (62) 21-55952077 Fax : (62) 21-55951873
Email : zug@cbn.net.id

WELDING PERFORMANCE QUALIFICATIONS (WPQ)


(Section IX, ASME Boiler and Pressure Vessel Code)
IC.188/GMAW/ZUG/ASME

Welder's Name

Mr. Rivaldy Hendrawan

Identification no.

Z 83

Test Description
Identification of WPS followed

018/WPS/GMAW R.0

Specification and type/grade or UNS of base metal(s)

Test coupon
SA 516 Gr.70

Thickness

Production weld

12 mm

Testing Conditions and Qualification Limits


Welding Variables (QW-350)

Actual Values

Welding process(es)

Range Qualified

GMAW

GMAW

Type (ie. Manual, semi-automatic) used

MANUAL

MANUAL

Backing (with/ without)

Without

With or Without

Plate

Min 2 in. (73 mm) O.D.

P. No.1 to P. No.1

P-No. 1 through P-No.15F, P-No.34,

Plate

Pipe (enter diameter if pipe or tube)

Base metal P- Number to P- Number

and P-No.41 through P-No. 49


& Unassigned mtls of Smlr chem. Comp
to these mtls.

Filler metal or electrode specification(s) (SFA) (info only)

SFA 5.18

Filler metal or electrode classification(s) (info only)

ER 70S-6

N.A
N.A

Filler metal F-Number(s)

F6

All F6

Consumable insert (GTAW or PAW)

N.A

N.A

Filler Metal Product Form (solid/metal or flux cored/powder) (GTAW or PAW)

N.A

N.A
max. 13.2 mm

Deposit thickness for each process


Process 1 :

GMAW

Process 2 :

3 layers minimum

Yes

No

12 mm

3 layers minimum

Yes

No

None

None

3G

Plate & Pipe Over 24 in (610 mm) OD = F

Position qualified (2G, 6G, 3F, etc.)

Pipe 24 in. (610 mm) OD = F


Fillet : Plate & Pipe = F, H, V

Vertical progression (uphill or downhill)

Uphill

Type of fuel gas (OFW)

N.A

None

None

Short Circuting

Short Circuting

N.A

N.A

Inert gas backing (GTAW, PAW, GMAW)


Transfer mode (spray/globular or pulse to shot circuit-GMAW)

Uphill

N.A

GTAW current type/polarity (AC, DCEP, DCEN)


RESULTS
Visual Examination of Completed Weld (QW-302.4)

ACCEPTED

Transverse face and root bends [QW462.3(a)]

Longitudinal bends [QW-462.3(b)]

Side bends (QW-462.2)

Pipe bend specimen, corrosion-resistant weld metal overlay [QW-462.5(c)


Plate bend specimen, corrosion-resistant weld metal overlay [QW-462.5(d)
Pipe specimen, macro test for fusion [QW-462.5(b)]

Plate specimen, macro test for fusion [QW-462.5(e)]

Type

Result

Type

Result

Type

Result

N/A

N/A

N/A

Alternative Volumetric Examination Result (QW-191)


Fillet weld - fracture test (QW-181.2)

ACCEPTED

N/A

Fillet weld in plate [QW-462.4(b)]


Macro examination (QW-184)

N/A

Other tests

None

Film or specimens evaluated by

Mr. Abdul Djalal

Mechanical tests conducted by

None

Welding supervised by

Mr. Fathullah

RT

or UT

Length and percent of defects

(check one)
-

Fillet weld in plate [QW-462.4(b)]


Fillet size(in.)

Concavity/convexity(in.)

Company PT ZUG I.I (20 WQT/VII/ZII/QC-RT/2014)


Laboratory test no.

None

We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the
requirements of Section IX of ASME BOILER AND PRESSURE VESSEL CODE.
Photo Welder

Date

: August 13, 2014

Manufacturer

: PT. ZUG INDUSTRY INDONESIA

Prepared by,

Reviewed by,

Photo Welder

Muh. Fitransyah. S.P


Welding Engineer

Authorized Inspector

KEMENAKERTRANS RI