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Article history:
Received 8 October 2007
Received in revised form 13 August 2008
Accepted 13 August 2008
Available online 1 October 2008
Keywords:
Threaded fasteners
Vibrating condition
Anti-loosening
Tightening torque
a b s t r a c t
A signicant advantage of the screw fastener is its capability of being mantled and dismantled
using simple tools. However, threaded fasteners have inherent and inevitable limitations that
they loosen eventually under vibrating environment leading to higher frequency of routine
maintenance of the components, the absence of which may result in fatal accidents. In the
present work, an attempt has been made to test the anti-loosening ability of various locking
screw fasteners, such as nylock nut, aerotight nut, chemical lock, cleveloc nut, at washer,
nylon washer, serrated washer and spring washer with bolts of different materials, sizes and
types with different initial clamping forces under the accelerated vibrating conditions obtained
in an indigenously made testing rig. The loss of clamping force gives an indication of the extent
of loosening. Their anti-loosening characteristics are compared with respect to initial clamping
forces. On the basis of the test results, chemical locking has been found to show best antiloosening characteristics followed by nylock and aerotight nut. Loosening is found to be
considerably less, when the initial clamping force is more than 1.1 ton for metric threaded
bolts, and the same for BSW bolts is found at a force above 0.8 ton, when the bolts are fastened
with conventional nuts.
2008 Elsevier Ltd. All rights reserved.
1. Introduction
The history [1] of screw fasteners is believed to have begun in TigrisEuphrates (Shatt-al-Arab) region almost 3000 years ago.
At the initial stages, the cross section of screw threads was plate-like and they were used for irrigation purposes. According to an
Encyclopedia, in ancient Greece people started applying screw to press olives. If this is true, then they are the rst people to realize
great potential of screw. The next application that followed was the usage as feeders [1]. Leonardo da Vinci [2] is credited with the
mooting and implementation of this important usage of screw threads. He was the man who started the era of development of this
fastener by making sketches of them showing his ideas concerning application of screws.
Within half a century after Leonardo died, drastic and revolutionary changes were made. The most drastic change came in its
shapefrom square to triangle. This invention was made by gunsmiths somewhere in Europe. Although this assumption has not
been conrmed yet, it is certain that a bolt at the end of a gun barrel in the early 1940s had a triangular shape. The potential of
screw fasteners was slowly realized by people who nally accepted it by 1779 with the rst implementation made exclusively
during the construction of Iron Bridge in Telford, England. After this, there evolved wide ranges of screw fasteners and they
began to be used in various applications.
The numerous advantages realized by the use of threaded fasteners are ability to generate high clamping forces and retention of
the same for very long duration, easy assembly and disassembly without damage of the components, wide range of applications of
Corresponding author. Department of Mechanical Engineering, Thapar University, Patiala 147004, Punjab, India. Tel.: +91 175 2393365, 2393086 (ofce).
E-mail address: anb90_bank@yahoo.co.in (A. Bhattacharya).
0094-114X/$ see front matter 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.mechmachtheory.2008.08.004
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threaded coupling, standardization leading to cheap production and easy availability for replacement etc. Such unique advantage
makes possible usage of screw threads in numerous engineering applications like holding the components togetherparts of large
machines that must be made in small units for ease in manufacturing, assembling or shipping, for production and transmission of
powers e.g. in lead screws of lathes; screw or press, for adjusting and obtaining accurate movements as in micrometers, pumping,
pulling, sealing, etc.
However, prolonged and sustained vibration in some typical mode can result in loosening of screw fasteners very easily in
several casesheralding the major drawback of screw fasteners.
2. Review of literature
In the year 1945, Goodier and Sweeny [3] tested only a dynamically loaded bolted joint. In spite of their failure to obtain a
complete self-loosening of threaded fasteners, they offered an explanation of partial loosening of threaded fasteners. They pointed
out that for axially loaded joint, pulsating tension of a clamped bolted connection creates radial sliding motions between the
thread anks of the bolt and nut or the interface of the clamped bearing surfaces. The reasons for this are the contraction of the bolt
according to Poisson's ratio and dilation of the nut walls caused by axial tension.
In the year 1964, Hongo [4] conducted some experiments on axial loading of nut and bolt assemblies. He varied the axial tensile
force of a bolt and nut fastening having JIS M20 coarse screw threads 100 times in the range of 250 to 3000 kg in a reciprocal
fashion. He examined whether there was any relative rotation between the bolt and nut by observing the oscillation of a beam of
light projected on to a mirror pasted on the bolt. The results showed that the bolt did not continue to rotate in a direction that
would loosen the nut. Goodier and Sweeny [3] in a similar way had reported detecting a relative rotation of 6.28 10 3 radian by
varying the axial tensile force of the bolt 100 times. Hongo [4] could not accept this conclusion of Goodier and Sweeny [3] that
the bolt and nut undergo relative rotation in the direction that would loosen the fastening as long as there is variation in the axial
tensile force of the bolt [3].
In the year 1966, Paland [5] tested various types of threaded fasteners for axial loading and gave the rule of loosening
arithmetically and by measuring the tangential strain on the surface of the nut. He came to the conclusion that a loaded nut widens
elastically in a radial direction at the area near the bearing surfaces and contracts in upper part.
This very small amount of radial displacement by expansion of the nut would explain why Paland, in spite of heavy impact
loading in an axial direction of the bolt, still needed a small external off-torque to turn the nut so as to loosen completely.
In the year 1969, Junker [6] described the mechanism of loosening on the basis of friction between the ank surfaces. According
to him, the theory of mechanism of self-loosening of nut and bolt is based on the well-known law of physics that denes the effect
of friction on two interacting solid bodies. As soon as the friction force between two solid bodies is overcome by an external force
working in one direction, an additional movement in any other direction can be caused by the action of forces that can be
essentially smaller than the friction force.
He tested cap screws, spring washers and free spinning locking screws with respect to its anti-loosening characteristics. Since
transversely loaded joints tend more to self-loosening, the test procedure suggested imitates these actual conditions. The rst
attempt was made with a device consisting of two parts clamped together by the specimen, with load cell and displacement pickup
to record transverse load, preload and displacement. He also reported that maximum values of vibration energy (transverse force x
displacement) were signicantly different for various locking elements.
Sase et al. [7,8] tested the effectiveness of screw threads, spring washers, nylon inserted nuts, double nuts and eccentric nuts of
few sizes to resist loosening. Test results showed that the popularly known anti-loosening fasteners did not possess much
resistance to loosening.
In the year 1998, Sase et al. [8] introduced and evaluated the Step Lock Bolt (SLB) with regard to its anti-loosening performance
using a displacement based loosening device. They found the presence of desirable anti-loosening characteristics of SLB. The
displacement and turning angle of the bolts and the nuts were examined in loosening tests.
Following the experimental procedure and conclusions drawn by Sase et al. [7], a testing rig was designed and fabricated by a
group lead by Das and co-workers [9,10], where a constant vibrating force of constant frequency and amplitude is applied at the
right angle of the bolt axis. In this set-up, several tests were carried out with BSW and metric bolts of different materials, sizes
with various types of nut and washer arrangements to conclude that nyloc nuts give substantial resistance to loosening compared
to other fasteners.
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1218
1219
1220
Fig. 3. Comparison of loosening for Metric High Tension Steel Bolt (M16) with different nuts.
Fig. 4. Comparison of loosening for Metric High Tension Steel Bolt (M10) with different nuts.
1221
Fig. 5. Comparison of loosening for 5/8 in. BSW High Tension Steel Bolt with different nuts.
ability than at washer if properly used between two at washers. Chemical lock has the better anti-loosening property than
others. Nylock nut also has considerable ability to resist loosening under vibration. Double nut, if properly tightened, can provide
good resistance to loosening. Outside serrated washer and spring washer lies in the middle on the basis of anti-loosening property.
The loosening with conventional nut and at washer is always faster than all other nuts. If the threaded fasteners are categorized
according to their anti-loosening property, then conventional nut, at washer shows very little effect on anti-loosening; spring
washer, nylon washer and serrated washers exhibit moderate anti-loosening ability, whereas double nut, nylock nut, and chemical
lock provide the best anti-loosening ability under vibratory conditions.
Fig. 5 and Fig. 6 show the variation of loosening torque with number of oscillations for a 5/8 in. BSW bolt of high tension steel
and stainless steel bolts respectively. In Fig. 5, it is seen that the nylock nut and chemical locking nut have comparatively good antiloosening property. Cleveloc nut cannot prevent loosening effectively. Spring washer and serrated washer (both inside and
Fig. 6. Comparison of loosening for 5/8 in. BSW Stainless Steel Bolt with different nuts.
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Fig. 7. Comparison of loosening for 3/8 in. BSW High Tension Steel Bolt with different nuts.
outside), can reduce loosening to some extent, whereas Fig. 6 shows that Chemical lock nut has comparatively high resistance to
loosening followed by nylock nut. Inside and outside serrated washer have also enough ability to resist loosening under vibration.
Spring washer has considerable anti-loosening effect compare to at washer.
Figs. 7, 8 and 9 provide the variation of loosening torque with number of oscillations for a 3/8 in. BSW bolt of high tension steel,
stainless steel and low carbon steel bolts, respectively. Among the three types of fastening materials, low carbon steel being a
ductile material, can deform easily under high tightening torque resulting in high contact friction between the fastening elements
and hence, tends to resist loosening. However, high tension steel and stainless steel are commonly harder materials than low
carbon steels, and do not deform easily making it suitable for repetitive use. Due to high surface nish of stainless steels, actual
contact area between the fastening elements becomes large leading to high contact friction reducing the tendency for possible
loosening under vibration. According to Fig. 7, very little improvement has been found using Flat washer over conventional nut,
nylon washer has better resistance to loosening than a at washer, if properly used between two at washers. On the other hand,
cleveloc nut does not have enough anti-loosening property like aerotight nut. Double nut has good anti-loosening ability if
Fig. 8. Comparison of loosening for 3/8 in. BSW Stainless Steel Bolt with different nuts.
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Fig. 9. Comparison of loosening for 3/8 in. BSW Low Carbon Steel Bolt with different nuts.
properly tightened. Chemical lock shows comparatively better method of reducing loosening under vibration followed by nylock
nut. Fig. 8 shows that chemical locking has better anti-loosening property compared to the others. The nylock nut shows
considerable resistance to loosening followed by outside serrated washer. Spring washer and double nut can also reduce the
tendency to loosening under vibration to some extent. However, double nut does not show (Fig. 9) good results consistently. Flat
washer can reduce the loosening to some extent. Spring washer and outside serrated washer are found to reduce loosening
considerably. Chemical locking is the best method of preventing loosening followed by nylock nut.
Fig. 10 shows the comparison of loosening for 3/8 BSW low carbon steel bolt with conventional nut when tested with different
initial clamping forces. The plot shows that for every initial clamping force, the nature of loosening is almost the same, i.e. for rst
few oscillations, the loosening is higher and after certain number of oscillations the rate of loosening becomes slower. The
percentages of loosening after 5000 oscillations corresponding to the different initial clamping forces are shown in Table 1.
Fig. 10. Comparison of loosening for 3/8 in. BSW Low Carbon Steel Bolt with conventional nut for different initial clamping force.
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Table 1
Loosening at different initial clamping forces for 3/8 in. BSW low carbon steel bolt.
Initial clamping force (ton)
Percentage of loosening
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
8.51
14.91
13.48
9.14
8.07
3.32
3.19
3
1.2
Fig. 11. Comparison of loosening for M16 High Tension Steel Bolt with conventional nut for different initial clamping force.
From the Table 1, it can be said that for higher initial clamping force, total loosening is lower for BSW low carbon steel bolt. But
for extensively higher clamping force, the thread as well as the bolt may be deformed and the loosening is lower when the initial
clamping force is higher than 0.8 ton.
Fig. 11 shows the comparison of loosening for M16 High Tension Steel Bolt with conventional nut when tested with different
initial clamping force. Here, it is seen that for all initial clamping force, the loosening trends are almost the same. The initial
loosening rate is quite high. The total loss of clamping force for different initial clamping forces is shown in Table 2.
Table 2
Loosening at different initial clamping forces for M16 high tension steel bolt.
Initial clamping force (ton)
Percentage of loosening
0.8
0.9
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
15.81
6.4
6.0
5.9
3.4
3
2.5
2.5
2.7
3
3.6
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In the case of M16 high tension steel bolt, the percentage of loosening was calculated after 10,200 oscillations and it was found
(Table 2) that the loosening is minimum when the initial clamping force is more than 1.1 ton. The reason behind this may be that,
for higher initial clamping force, the fastener may undergo higher deformation at the contact points leading to more frictional
resistance to loosening. However, very high force may damage the fastener. Hence, appropriate initial tightening torque is to be
applied on a threaded fastener that can restrict loosening.
5. Conclusions
From the results obtained of repetitive experiments with different combinations of fastening elements, the following
conclusions may be drawn.
(i) Not only the bolt material, but other fastening elements such as nuts or washers also play a key role behind the antiloosening property of the fasteners; the initial tightening torque also plays a signicant role behind the self-locking
property of fasteners.
(ii) Possibly because of high surface nish, the stainless steel bolts show better resistance to loosening than that of high tension
steel and low carbon steel bolts.
(iii) Out of several anti-loosening fasteners tested, chemical locking provides the best anti-loosening ability followed by nylock
nut and aerotight nut. Aerotight and nylock nuts have less possibility to loose under hostile vibrating conditions, but the
effect decreases considerably with repetitive use.
(iv) Spring washer, inside serrated and outside serrated washers also provide considerable anti-loosening property, but gets
damaged after single use.
(v) It is found that at washers and nylon washers do not prevent loosening, but spring washers and double nuts show
considerable resistance against loosening.
(vi) For metric as well as BSW threaded bolts, with the increase in clamping force, the percentage of loosening shows an overall
decrease because of possible deformation and/or larger contact area between fastening elements.
Acknowledgement
The authors sincerely acknowledge the All India Council for Technical Education, New Delhi for the nancial support to
undertake the project vide sanction letter Ref. 8018/RDII/BOR/R&D(244)/99-2000 dated March 24, 2000.
References
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[4] K. Hongo, Loosening of bolt and nut fastening, Transaction of Japan Society Mechanical Engineering 30 (1964) 215.
[5] E.G. Paland, Investigation of the locking features of dynamically loaded bolted connections, Dissertation TH, Hannover, 1966.
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