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ELANKUMARAN.P
SKILLS

Certified welding inspector CSWIP 3.1 through THE WELDING INSTITUTE


(TWI, UK).
Non Destructive Examination (NDE), ASNT Level-II as per SNT-TC-1A.
o Radiography Examination
o Magnetic Particle Examination
o Liquid Penetrant Examination
o Ultrasonic Examination
Approved ISO 9000:2008 INTERNAL AUDITOR through VINCOTTE
INTERNATIONAL.
Programmable Logic Controller(PLC)
Certification in CONFINED SPACE training through NIOSH, Malaysia.
EDUCATION/QUALIFICATIONS

Bachelor of
mechanical

Engineering from Madurai Kamaraj University with first


class.

WORK
EXPERIENCE
EXPERIENCE
Having 11+ years experience in mechanical construction Inspection
activities.
Working as Lead-QA/QC in PUNJ LLOYD, Malaysia since May 2013 to till date.
Worked as QA/QC Inspector in PETROFAC International. Algeria since
September 2012 to April 2013.
Worked as QA/QC Engineer in Tebodin Middle East ltd., Bahrain since
September 2011 to August 2012.
Worked as QA/QC Inspector in SKS SDN BHD., Brunei since December 2010
to August 2011.
Worked as QA/QC Engineer in JURONG ENGINEERING LIMITED., Thailand since
June 2010 to december2010 (short term assignment).
Worked as QA/QC Engineer in LARSEN&TOUBRO LIMITED -HCP DIVISION.,
Dubai-UAE and LARSEN & TOUBRO ELECTROMECH Sultanate of Oman since
April 2008 to May 2010.
Worked as QA/QC Engineer in SHIN EVERSENDAI ENGINEERING SDN BHD.,
Malaysia since July 2007 to January 2008.
Worked as QA/QC Inspector in CAT INTERNATIONAL QATAR W.L.L, Qatar since
December 2006 to July 2007.
Worked as Engineer-Mechanical in NEO STRUCTO CONSTRUCTION LTD, India
Since March 2004
to November 2006.

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Worked as Trainee Engineer-Mechanical in BRILLIANT FABRICATORS, India


since February 2003 to February 2004.

EXPERIENCE HISTORY
PRESENT PROJECT
Project

VALE MALAYSIA MINERALS PROJECT

Company

PUNJ LLOYD OIL AND GAS SDN BHD, MALAYSIA

Owner

VALE INTERNATIONAL SA

Duration

May 2013 till date.

Description
This project includes import and export conveyor systems, transfer
towers and its related piping.
PREVIOUS PROJECT
Project

SOUTHERN FIELD DEVELOPMENT PROJECT, IN SALAH-ALGERIA

Company

PETROFAC INTERNATIONAL UAE (LLC)

Owner

INSALAH GAS (ISG)

Duration

September 2012 April 2013.

Description
This is 32inch API 5L X70 gas transmission pipeline project which is
equal to 69kms.
In this project, my scope is to involve overall 32inch main line weld
visual, daily welder monitoring, welding parameter checking, tie in joint activities and
defect clearance activity for repair joints.
PREVIOUS PROJECT
Project

BASF PLASTIC ADDITIVES BLENDING PLANT PROJECT

Company

TEBODIN MIDDLE EAST LIMITED

Owner

BASF, Germany

Duration

September 2011 August 2012.

Description
We are doing project management consultant (PMC) for plastic
additives blending plant.
This is the project of erection and commissioning of process piping and
mechanical equipments.

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In this project, my scope is to do preparation of specification for piping,


welding & mechanical equipment related and supervision & inspection of mechanical
with piping activities.

PREVIOUS PROJECT
Project

BAYAN MARINE CONSTRUCTION YARD (MCY)

Company

SKS SDN BHD., BRUNEI

Owner

Brunei Shell Petroleum Co Sdn Bhd (BSP)

Duration

December 2010 August 2011.

Description
Project involves jacket, utility deck, bridge, boat landing.
I was looking for bridge, boat landing, and main deck frame for jacket.
Doing fit up, weld visual, NDE inspections as per code AWSD1.1,
ASMEB31.3.

PREVIOUS PROJECT

Project

IRPC COMBINED AND HEAT POWER PROJECT

Company

JURONG ENGINEERING LIMITED., THAILAND

Consultant

IRPC PUBLIC COMPANY LIMITED, Thailand

Site

IRPC INDUSTRIAL PARK, Rayong-thailand.

Duration

: June 2010 December2010 (short term assignment).

Description
This power plant project involves preassembly, erection and
commissioning of boiler, BOP piping, HRSG and STG units.
My roles and responsibilities

Doing NDE coverage for each BOP piping test packages.


Clearing NDE/welding punch lists and getting clearance prior to hydro
test.
Witnessing hydrotest for particular test limit with specified test pressure.
Doing radiography film interpretation as per process piping code ASME
B31

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PREVIOUS PROJECT

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Project

VALE STEEL PELLETIZING PLANT PACKAGE C

Company

LARSEN AND TOUBRO ELECTROMECH LLC., OMAN

Consultant

VALE INTERNATIONAL SA.,

Site

VALE STEEL PLANT, PORT OF SOHAR, OMAN

Duration

: October 2009 - May 2010.

Description
This project involves erection of structural, silo part, equipment,
conveyors and utility piping.

Doing column fit up inspection, weld visual and verticality.

Doing fit up, weld visual, NDE inspections for utility and equipment
piping.

Involving in fit up, weld visual inspection of silo conical and silo shell
portion (ASTM A32).

Witnessing UT (10% of joint length) and doing RT joint selection with


review.

Preparing inspection reports daily basis and documentation for auditing.

PREVIOUS PROJECT

Project
: NAPTHA HYDROTREATER REFORMER, EMIRATES NATIONAL OIL
CORPORATION
(ENOC)REFINERY EXTENSION PROJECT.
Company

LARSEN AND TOUBRO LIMITED, HCP DIVISION, DUBAI-UAE.

Consultant

: FOSTER WHEELER ENERGY LTD.,

Site

: JEBEL ALI PORT AND FREE ZONE, DUBAI

Duration

: April 2008 - October2009.

Description
The Project involves fabrication and erection of 4lakhs inch diameter
piping which are laying in various pipe racks and unit piping .Low temperature carbon
steel (LTCS), NACE, carbon steel (CS), alloy steel and stainless steel pipes are used in
various process piping such as low steam, high steam, medium steam, medium
condensate, utility water, plant air, instrument air, relief vent, cooling water, drinking
water, fuel gas, natural gas, nitrogen gas and caustic soda piping.The project
comprises fabrication and erection of piping, equipment and structural erection, along
with associated works for the new units constituting inter-connecting piping, LPG
naphtha HTV/splitter unit, CCR reformer unit, diesel drying unit, LPG fractionation unit
and HC flare.

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Carrying out inspection activities and taking part in shop and site
activities.

Checking spool fit up as per isometric drawings and pre welding


activities.

Witnessing weld visual and clearing the spool as per isometric drawings
planned.

Review of welding and NDE status, weekly and monthly reports.

Monitoring and preparing Welder's weekly performance report.

Planning NDT for required specification pipes as per client requirements.

Reviewing RT films as per recommended code (ASMEB31.3).

Witnessing hardness, positive material identification (PMI) and ferrite for


the recommended specifications.

Line check before releasing for hydro test.

PREVIOUS PROJECT

Project

: JIMAH 2 x 700 MW COAL FIRED POWER PLANT

Company

: SHIN EVERSENDAI ENGINEERING SDN BHD, MALAYSIA.

Consultant

: ISHI POWER SDN BHD.,

Site

: JIMAH COAL FIRED POWER PLANT, MALAYSIA

Duration

: July 2007 - April 2008

Description
2 x 700 MW Coal Fired Power Plant which consists of following parts;
Steel Structural, Ducting, Auxiliary Equipments, Coal and Ash Handling System, Boiler
Proper, Main and Miscellaneous Piping, Electrostatic Precipitator (ESP), Flue Gas
Desulphurization Plant (FGD), Sea Water Piping, Water Treatment Plant & Waste Water
Treatment Plant. Our scope of work mainly concerns with the erection of
approximately 25,000 joints of various sizes of piping ranging from carbon steel to
special heat resistant low alloy steels such as P91 and T23 materials.

Doing fit up inspection and visual inspection for various piping


diameters.

Planning NDE for piping welding joints as per client requirements.

Reviewing RT films as per recommended code (ASMEB31.1)

PREVIOUS PROJECT

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Project
SYSTEM

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CONSTRUCTION OF DISTRICT COOLING PIPE RETICULATION


In WEST BAY DOHA, STATE OF QATAR.

Company

CAT INTERNATINAL QATAR W.L.L, QATAR.

Consultant

: PARSONS INTERNATIONAL LIMITED.

Site

: WEST BAY, QATAR

Duration

: December 2006 - July 2007

Description
The Project involves supply, construction and commissioning of
Approximately 24 KM length of carbon steel (CS) pre-insulated Pipeline from tap-of
point at the Plant room of diferent Diameters Including fittings/Concrete Valve
Chambers/Air release, Vent and Drain valve chambers/Testing, Flushing and Chemical
Cleaning of the line. This project was named as pipe distribution network (PDN)
Energy transfer stations (ETS) in which plate heat exchanger (PHE) does main role.
Supply and return pipelines are located inside of building for chilling purpose.
Temperature of supply water and return water is 15.5 degree and 4.4 degree
respectively this is converted by plate heat exchanger (PHE). Automatic control of
temperature and pressure are maintained by programmable logic Controller (PLC).
Piping grade: API5LGRB (for liquid transportation); Pressure for hydrostatic testing
10BAR (150psi)

Checking received materials as per specifications.

Making request for inspection (RFI) to client.

Conducting preinspection as per RFI which have been ofered earlier.

Doing fit up inspection and visual inspection for various piping


diameters.

Ofering ultrasonic testing (UT) for 10% of weld joints.

Inspecting butterfly and ball valves at the time of installation.

Conducting preinspection for hydro test and visual check of flushing


water.

Maintaining QA/QC files, Document Review Record (DRR), MTR, ITP


and Drawings.

PREVIOUS PROJECT

Project

: FCC REGENERATOR & COMBUSTOR FABRICATION

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Company

: NEO STRUCTO CONSTRUCTION LIMITED, INDIA.

Consultant

: LARSEN & TOUBRO LTD

Site

: LARSEN & TOUBRO LTD, HAZIRA

Duration

: May 2005 November 2006

Description
Worlds largest vessel which has 16.3M diameter and five sections.
following parts,

It has below

Top dish end (16.3 diameter)


Bottom dish end
Regenerator
Combustor (11.5 diameter)
Toricone
Air distributor
Plenum and Shell coarse - 5nos
Materials used in this vessel are carbon steel (P1) and stainless steel (P8).
Involved sectors are air distributor and plenum which are fully fabricated by SS plate
(ASME A240 TP304LN).
Total weight of this project 1200MT; Total weight of welded portion 27MT
My roles are the below following;

Checking of original marking in received items and checking of


dimensions to cut as per plate cutting layout (PCL).

Conducting fit up inspection for circumference seam, longitudinal


seam which is ovality, circumference, orientation, seam to seam
distance, height, root gap, root face, peak in & peak out, thickness and
v-angle.

Ofering inspection for Dye penetration testing (DPT), chip back DPT,
Radiography testing (RT).

Inspecting welding parameters while welding for various diameter of


pipes such as 36, 24, 142 (jet nozzle).

PREVIOUS PROJECT

Project

: SINTER PLANT FABRICATION

Company

: NEO STRUCTO CONSTRUCTION LIMITED, INDIA.

Consultant

: ESSAR STEELS LTD, HAZIRA

Site

: ESSAR STEELS LTD, HAZIRA

Duration

: March 2004 April 2005

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Description
It is a steel waste recovery plant which has below following parts,

Electric Static Precipitator (ESP)


Hopper
Collecting tank
Stack
Conveyor
Blower house
Structural works

Involved sectors are collecting tank, Hooper which are fully fabricated by P1 Material.

Checking of original marking with dimensions to cut and ofering


inspection for NDE activities.

Conducting fit up inspection for circumference seam, longitudinal


seam

which

is

ovality,circumference,orientation,seam

to

seam

distance,height,root gap, root face, peak in and peak out, thickness


,concentricity and v-angle

PERSONAL DETAILS

Gender

: Male

Nationality

: Indian

Marital status

: Married

Passport number

: K 6272989

Permanent Address

: 1/1 TPKs Illam


Meenakshi Nagar
Vilangudi
Madurai-625018
Tamilnadu, India

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Date of Birth
Age

: February 1 st, 1981

Technofac

: 33 years

References
1.
Referees Name P.SURESHKUMAR
Company AL TURKI ENTERPRAISE LLC,OMAN
Position WORKS COORDINATOR
Phone No. sureshkumarvp@yahoo.com
Email Ids -+968-97817917
Work Relationship to Applicant/length of time/dates Previous company Colleague
2.
Referees Name A.bhoopathy
Company AB SOLUTIONS
Position - MD
Phone No. -+919444186352
Email Ids absolutions@yahoo.com
Work Relationship to Applicant/length of time/dates Previous company Colleague

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